Wire rod. Catalogue
Transcription
Wire rod. Catalogue
Wire rod www.metinvestholding.com Wire rod quality parameters This catalogue outlines the requirements of standards and production aspects of various types of products: commercial quality wire rod, high and low carbon wire rod and wire for the production of welding wire, ropes and springs. Chemical composition Decarburization The content of С, Mn, Р, Si, and S is guaranteed at the level specified in standards and orders, in accordance with the capabilities. The depth of the decarburized layer for high carbon wire rod is ensured at a level not exceeding 2.0% of the wire rod diameter. The main requirements for Mn and Si content is an Mn to Si ratio of steel of Mn/Si > 3. Chemical composition is in line with the tolerances specified in standards and regulations. It is possible to produce boron-added and vanadium-added wire rod. Mechanical properties Mechanical properties are ensured in line with the requirements of standards and orders, in accordance with the manufacturer's capabilities as shown in the enclosed tables. Surface quality The depth of surface defects on wire rod (slivers, tears, rolled-in scale, laps, rolled blisters, lamination, burrs) in ensured at a maximum level of 0.2 mm. Some mechanical damage such as marks, dents, scratches and ripples are acceptable. The depth of these defects shall not exceed 0.20 mm. Scale quantity Macro and micro structure Requirements for macro and micro structure shall be agreed upon additionally, if required (shrink holes, porosity, blowholes, grain size, structurally free ferrite and cementite, etc.) The quantity of scale is ensured at a level of up to 6 kg/t for low carbon wire rod and up to 8 kg/t for high carbon wire rod. www.metinvestholding.com 01 Brief description of the production process Yenakiieve Iron and Steel Works and its branch in Makiivka is an integrated steelmaking plant. It specializes in commercial billet, medium sections (beams, channels, angles, flat bulbs), light sections, rebar, and wire rod. Billet production includes open stream casting or shrouded-stream casting (depending on steel grades and customer requirements). The production facilities of Yenakiieve Iron and Steel Works consist of three blast furnaces, a basic oxygen furnace steelmaking plant (three BOF’s and two ladle furnaces, each with six-strand billet concasters) and three rolling mills. Wire rod and rounds (5.5–13.0 mm) are rolled at the 150 continuous two-strand wire rod mill, which has an annual capacity of about 800,000 tons. The mill features two staged controlled cooling, finished product packaging, and process control automation. www.metinvestholding.com 02 Product range and packing DIMENSIONS Diameter, mm 5.5 6.0 6.5 7.0 7.5 8.0 8.5 9.0 9.5 10.0 10.5 11.0 12.5 13.0 Weight, kg/m 0.186 0.222 0.260 0.302 0.347 0.397 0.466 0.499 0.556 0.616 0.679 0.746 0.963 1.042 Dimensional tolerances: for 5.5-8.0 mm wire rod: +0.2/-0.3 mm, ovality: maximum 75% of the total diameter tolerance; for 9.0-13.0 mm wire rod: +0.37-0.5 mm, ovality: maximum 50% of the total diameter tolerance. COIL CHARACTERISTICS C Wire rod diameter, mm 5.5-13.0 Coil weight, kg 1800-2000 (95%) 800-1800 (5%) External diameter (DЕ), mm 1200-1400 Internal diameter (DІ), mm 800-900 Length (С), mm 1450-1550 DI DE MARKING AND PACKAGING Marking labels indicate the following information: wire rod producer, steel grade, heat number, diameter, and bundle weight. Metinvest's wire rod coils are tied with four radial wraps of packaging wire rod. The ends of the packaging wire rod are connected by mechanical twisting. www.metinvestholding.com 03 Carbon steel wire rod of commercial quality according to DSTU 2770 (GOST 30136) BASIC CHEMICAL COMPOSITION BASIC MECHANICAL PROPERTIES Analysis of chemical composition of the ladle, % Steel grade C Mn Si S P Cr Ni Cu N Tensile strength N/mm2 (kgs/mm2), max Reduction, %, min St0М max 0.12 - - 470 (48) 66 St1kp 0.06-0.12 0.25-0.50 max 0.05 470 (48) 66 St1ps 0.06-0.12 0.25-0.50 0.05-0.15 470 (48) 66 St1sp 0.06-0.12 0.25-0.50 0.15-0.30 470 (48) 66 St2kp 0.09-0.15 0.25-0.50 max 0.05 470 (48) 60 St2ps 0.09-0.15 0.25-0.50 0.05-0.15 470 (48) 60 St2sp 0.09-0.15 0.25-0.50 0.15-0.30 470 (48) 60 StЗkp 0.14-0.22 0.25-0.50 max 0.05 540 (55) 60 StЗps 0.14-0.22 0.25-0.50 0.05-0.15 540 (55) 60 StЗsp 0.14-0.22 0.25-0.50 0.15-0.30 540 (55) 60 max 0.05 max 0.04 max 0.03 max 0.03 max 0.03 max 0.10 . Please contact Metinvest's sales representatives in your region. www.metinvestholding.com 04 Low carbon steel wire rod according to ASTM А510M BASIC MECHANICAL PROPERTIES BASIC CHEMICAL COMPOSITION Analysis of chemical composition of the ladle, % Steel grade C Mn Si S P Cr Ni Cu N Tensile strength N/mm2 (kgs/mm2), max Elongation, %, min max 0.08 0.25-0.40 420 20 SAE 1008 max 0.10 0.30-0.50 430 20 SAE 1010 0.08-0.13 0.30-0.60 440 19 SAE 1012 0.10-0.15 0.30-0.60 460 18 SAE 1013 0.11-0.16 0.50-0.80 470 18 SAE 1015 0.13-0.18 0.30-0.60 490 17 500 17 510 17 520 17 520 16 530 16 Agreed upon with the customer SAE 1006 max 0.05 max 0.04 max 0.15 max 0.15 max 0.30 max 0.10 SAE 1016 0.13-0.18 0.60-0.90 SAE 1017 0.15-0.20 0.30-0.60 SAE 1018 0.15-0.20 0.60-0.90 SAE 1019 0.15-0.20 0.70-0.10 SAE 1020 0.18-0.23 0.30-0.60 SAE 1021 0.18-0.23 0.60-0.90 530 16 SAE 1022 0.18-0.23 0.70-1.0 540 16 SAE 1023 0.20-0.25 0.30-0.60 550 16 . Please contact Metinvest's sales representatives in your region. www.metinvestholding.com 05 High and medium carbon steel wire rod according to ASTM А510М BASIC CHEMICAL COMPOSITION Analysis of chemical composition of the ladle, % Steel grade Mn SAE 1045 0.43-0.50 0.60-0.90 SAE 1050 0.48-0.55 0.60-0.90 SAE 1055 0.50-0.60 0.60-0.90 SAE 1060 0.55-0.65 0.60-0.90 SAE 1065 0.60-0.70 0.60-0.90 SAE 1070 0.65-0.75 0.60-0.90 SAE 1075 0.70-0.80 0.40-0.70 SAE 1080 0.75-0.88 0.60-0.90 SAE 1085 0.80-0.93 0.70-1.00 Si Agreed upon with the customer C S P Cr Ni Cu N max 0.05 max 0.04 max 0.15 max 0.15 max 0.03 max 0.10 The level of mechanical properties shall be determined with the agreement of the customer. Please contact Metinvest's sales representatives in your region. www.metinvestholding.com 06 Wire rod for welding according to TU U 27.1-00190319-1280, TU U 27.1-00190319-1314 TENSILE STRENGTH BASIC CHEMICAL COMPOSITION Analysis of chemical composition of the ladle, % Steel grade C Mn Si S Sv-08 max 0.10 0.350.60 max 0.03 max 0.040 Sv-08А max 0.10 0.350.60 max 0.03 Sv-08GА max 0.10 0.801.10 Sv-08GS max 0.10 Sv-08G2S Sv-08G1NМА P N Tensile strength N/mm2 (kgs/mm2), max Reduction, %, min Cr Ni Cu Al max 0.040 max 0.15 max 0.30 max 0.25 max 0.01 - 430 (44) 60 max 0.030 max 0.030 max 0.12 max 0.25 max 0.25 max 0.01 max 0.010 430 (44) 60 max 0.06 max 0.025 max 0.030 max 0.10 max 0.25 max 0.25 - max . 0,010 690 (70) 48 1.401.70 0.600.85 max 0.025 max 0.030 max 0.20 max 0.25 max 0.25 - max 0.010 640 (65) 50 0.050.10 1.802.10 0.700.95 max 0.025 max 0.030 max 0.20 max 0.25 max 0.25 - max 0.010 690 (70) 48 max 0.10 1.001.50 0.200.45 max 0.010 max 0.015 max 0.25 0.500.70 max 0.25 - max 0.010 850 (87) 48 . Please contact Metinvest's sales representatives in your region. www.metinvestholding.com 07 Structural steel wire rod according to GOST 1050 BASIC CHEMICAL COMPOSITION Analysis of chemical composition of the ladle, % Steel grade C Mn Si 45 0.42-0.50 0.50-0.80 0.17-0.37 50 0.47-0.55 0,50-0,80 0.17-0.37 55 0.52-0.60 0.50-0.80 0.17-0.37 60 0.57-0.65 0.50-0.80 0.17-0.37 S P max 0.03 max 0.03 Cr max 0.15 Ni Cu max 0.15 max 0.15 The level of mechanical properties shall be determined with the agreement of the customer www.metinvestholding.com 08 Spring steel wire rod according to GOST 14959 BASIC CHEMICAL COMPOSITION Analysis of chemical composition of the ladle, % Steel grade C Mn Si 65 0.62-0.70 0.50-0.80 0.17-0.37 70 0.67-0.75 0.50-0.80 0.17-0.37 75 0.72-0.80 0.50-0.80 0.17-0.37 80 0.77-0.85 0.50-0.80 0.17-0.37 85 0.82-0.90 0.50-0.80 0.17-0.37 S P max 0.03 max 0.03 Cr Ni Cu max 0.25 max 0.25 max 0.20 The level of mechanical properties shall be determined with the agreement of the customer www.metinvestholding.com 09 Wire rod for cold heading according to DSTU 3684 TENSILE STRENGTH BASIC CHEMICAL COMPOSITION Chemical composition of the ladle analysis, % Steel grade C 10kp 0.070.14 Mn Si 0.250.50 max 0.03 S max 0.035 P max 0.035 Cr Ni max 0.25 max 0.25 Cu max 0.25 Tensile strength N/mm2 (kgs/mm2), max Reduction, %, min Hardness, НВ 440 55 max 137 N max 0.008 . Please contact Metinvest's sales representatives in your region. www.metinvestholding.com 10 Certificates Metinvest production assets operate a quality management system which complies with the requirements of ISO 9001:2008. www.metinvestholding.com 11 Contacts Segment development Europe Vladimir Efimenko METINVEST WESTERN EUROPE METINVEST SOUTH-EAST EUROPE METINVEST INTERNATIONAL SA Marketing Manager Metinvest Holding, LLC 7 Krutiy Uzviz Kyiv, 01004, Ukraine Via XII Ottobre, 3 16121 Genova, Italy 1 Dobrudzha St. 1000 Sofia, Bulgaria Overseas sales (except for the CIS and Europe) Other regions 2 Rue Vallin, Geneva 1201, Switzerland Mobile: +38 067 524 67 43 [email protected] [email protected] Ukraine and the CIS METINVEST-SMC METINVEST EURASIA Sales in Ukraine Sales in Russia Headquarters, 15А Leiptsigskaya St., Kyiv, 01015, Ukraine Moscow, 121357, Russia Local Toll-Free: 0 800 303 070 [email protected] Fax: +7 (800) 555 59 57 [email protected] METINVEST DISTRIBUTION Sales in Belarus Minsk, 220012, Belarus www.metinvestholding.com 12