energy catalogue pdf

Transcription

energy
catalogue
SPANISH MACHINE TOOLS
COMPETITIVENESS AND
SUSTAINABILITY
Spain is the third largest manufacturer and exporter of
machine tools in the European Union and the ninth biggest in
the world thanks to the firm commitment of manufacturers
of machine tools, accessories, component parts and tools
to technological innovation, internationalisation and people
development. This commitment has enabled them to export
80% of the sector’s production on average to international
markets and about 5% of turnover to be earmarked for
research, development and innovation.
The sector provides the main sectors of the economy with
production solutions and equipment, helping them to
improve their productivity and competitiveness. These are
very diverse sectors, all with a high technological content:
car industry, aeronautics industry, railway, capital goods,
power generation, dies and moulds, medical equipment,
construction, optics, jewellery, etc. It is a strategic sector
as it is the driving force behind technological progress and
essential for production automation.
AFM, ADVANCED
MANUFACTURING
TECHNOLOGIES
AFM, Advanced Manufacturing Technologies, the Spanish
Association of Manufacturers of machine tools, accessories,
component parts and tools, represents 90% of firms
specialising in machine tools and advanced manufacturing
technologies in Spain. From its headquarters in San Sebastian
and its setups in China (Tianjin) and India (Bangalore) it
works to promote the internationalisation and technological
innovation of its associate companies. AFM Advanced
Manufacturing Technologies is member of CECIMO and ECTA,
the European associations of manufacturers of machine tools
and cutting tools, respectively, and is also the joint organiser
of BIEMH, the Biennial Spanish Machine Tool Fair.
ENERGY TEAM
AFM, Advanced Manufacturing Technologies seeks to use this
catalogue to promote those member firms that manufacture
machine tools, accessories, component parts and tools for
the energy generation sector.
Our firms are in a position to supply with solutions for
turbines, pipes, valves, gears, shafts, hubs, bearings, rings,
etc.
Within a broad range of specific applications, we could
highlight such processes as the turning of shafts and turbines,
the machine cutting and boring of hubs or the machining of
bearings and rings.
OUR COMPANIES WITH SPECIFIC PRODUCTION FOR THE ENERGY INDUSTRY
OUR CUSTOMERS, OUR BEST REFERENCE
· Acciona
· Ecotecnia
· Enercon Group
· Gamesa
· Gestamp Solar
· GE Energy
· Indar
· Siemens
· Suzlon
· Unitdrive
· Vestas
· Voith
INDEX
5-6
CMI
7
■
■
■
DANOBAT
8-14
■
■
■
SORALUCE
15-16
■
■
■
DIMECO
17-18
DOIMAK
19
ETXE-TAR
20
FAGOR ARRASATE
21-22
GAMOR
23-24
GEKA
25-27
GER
28
GH GROUP
29-30
GORATU
31-34
GURUTZPE
35-37
IBARMIA INNOVATEK
38-40
JUARISTI
41-42
LANBI
NICOLÁS CORREA
PIPES
FLANGES
COUPLING
■
■
8-16
DANOBATGROUP
VALVES, PIPING
■
TURBINE BLADES
■
TRANSFORMER
■
■
■
■
OTHER APPLICATIONS
BOST
OIL & GAS
VALVES
4
SHAFT
ALJU
ROTOR & STATOR
PAGE
GENERATOR
A P P L ICATION
TURBINES
OTHER APPLICATIONS
THERMAL/NUCLEAR/HYDROELECTRIC ENERGY*
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
43
44-46
TECOI
47
ZAYER
48-49
■
■
■
■
■
■
(*) TNH ENERGY
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■
■
CMI
7
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
DANOBAT
8-14
■
■
■
■
■
SORALUCE
15-16
■
■
DIMECO
17-18
DOIMAK
19
ETXE-TAR
20
■
GEKA
25-27
GER
28
■
GH GROUP
29-30
■
GORATU
31-34
■
GURUTZPE
35-37
IBARMIA INNOVATEK
38-40
JUARISTI
41-42
■
43
■
■
■
■
48-49
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
■
44-46
ZAYER
■
■
23-24
47
■
■
GAMOR
TECOI
■
■
■
21-22
NICOLÁS CORREA
■
■
FAGOR ARRASATE
LANBI
■
■
8-16
DANOBATGROUP
OTHER APPLICATIONS
■
SOLAR PANEL
■
FRAMES
■
OTHER APPLICATIONS
■
PITCH &YAW - BRAKES
■
MAIN SHAFT
HUBS & FRAMES
5-6
GENERATOR (ROTOR &STATOR)
BOST
GEAR BOX (GEARS & SHAFTS)
4
SOLAR ENERGY
FLANGES
ALJU
BLADES & TOWER
PAGE
BEARINGS
A P P L ICATION
WIND ENERGY
■
■
■
■
■
■
■
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■
■
■
energy
■
■
ALJU, S.L., TALLERES
Ctra. San Vicente, 17 - 48510 VALLE DE TRÁPAGA (Vizcaya)
Tfno.: +34 944 920 111 - Fax +34 944 921 212
www.alju.es - [email protected]
ENERGY TYPE
WIND ENERGY
APPLICATIONS
FLANGES, GEAR BOX, GENERATOR, HUBS & FRAMES, OTHER APPLICATIONS
HORIZONTAL MOBILE COLUMN MACHINE HMC-4
Customized equipment for the surface treatment of
wind turbine components previous to painting and
welding.
This is one of the biggest suspended load automatic shot
blasting machines, among our wide range of models.
TECHNICAL CHARACTERISTICS
Special design and high quality materials: blasting cabin of hard-wearing steel, blast wheels
from 7.5 to 30 kW. Inner and outer surface finishing of towers, rotors and any parts which need
surface treatment.
REFERENCES
• ENDAKI TECNOCAST
• FELGUERA MELT
• FUNDICIONES WIND ENERGY CASTING (WEC)
• OLAZABAL Y HUARTE
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• SAKANA
• TS FUNDICIONES
BOST MACHINE TOOLS COMPANY S.A.
Ctra Villabona-Asteasu km 2,5 20159 ASTEASU (Guipúzcoa)
Tfno +34 943 692 375 - Fax +34 943 690 493
www.bost.es - [email protected]
ENERGY TYPE
THERMAL/NUCLEAR/HYDROELECTRIC ENERGY, WIND ENERGY
APPLICATIONS
SHAFT, MAIN SHAFT
BOST T4F MILLING LATHES
Bost T4F is a range of specialised milling
lathes for windmill shafts. It is the ideal for
machining any rolling part which need to
be milled, turned, drilled, and/or tapped.
Fitted with a milling head and a sword
to carry out large roughing turning
operations.
REFERENCES
• CELSA
• CNIM
• ELLWOOD GROUP
• GRÖDITZER KURBELWELLE
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• SIDENOR
BOST MACHINE TOOLS COMPANY S.A.
Ctra Villabona-Asteasu km 2,5 20159 ASTEASU (Guipúzcoa)
Tfno +34 943 692 375 - Fax +34 943 690 493
www.bost.es - [email protected]
ENERGY TYPE
TNH ENERGY, OIL & GAS, WIND ENERGY, SOLAR ENERGY
APPLICATIONS
GENERATOR, ROTOR & STATOR, FLANGES, VALVES, BEARINGS, GEAR BOX, HUBS & FRAMES, OTHER APPLICATIONS
BOST VTL C VERTICAL TURNING AND MILLING MACHINES
VTL C are very stiff and high accuracy vertical turning
and milling centres specially designed for the windmill
components machining.
These vertical lathes are manufactured with a turning
capacity from 1.600 mm up to 6.300 mm and can be
supplied with one or two RAM-s, different solutions for ATC,
hydrostatic guideways, etc.
• Max. Swing (mm):
• Max table diameter (mm):
• Max load on the table (kg):
• X,Z, hydrostatic
• “C”, “Y” axis
6.300
5300
150.000
REFERENCES
• CAF
• CARDINOX
• ENERCON
• FORGEROSSI
• HARAI
• INMAPA
afm
• ITURLE
• MATRICIR
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• SKET
• WKFS
energy
• XIAN AEROENGINE
• YURRE
CMI AERONÁUTICA, S.L.
Zeharmendieta, 2 – 48200 DURANGO (Bizkaia)
Tfno +34 946 215 172 - Fax +34 946 215 118
www.cmidurango.com - [email protected]
ENERGY TYPE
THERMAL/NUCLEAR/HYDROELECTRIC ENERGY, OIL & GAS, WIND ENERGY
APPLICATIONS
TURBINE BLADES, VALVES, BLADES & TOWER, GENERATOR, OTHER APPLICATIONS
FTF520
The FTF520‐U lathe has many advantages, such
as the displacement and X of the plate and the
comprehensive model has the capacity to store
various headparts and tools in one piece.
This is a vertical lathe which can finish off pieces
such as crank shafts, rotary engines, rotary turbines,
rolling mill cylinders, etc, without the need to use
various machines.
• Headparts with 3 and 5 axes (angular).
• Height at Z up to 5.000 mm.
• (Anti‐ loosening) Tandem system (plate).
• Plates from 2.000 mm to 8.000 mm.
REFERENCES
• FUNDILUSA
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DANOBAT, S.COOP.
Arriaga Kalea, 21 - 20870 ELGOIBAR (Guipúzcoa)
Tfno +34 943 748 044 - Fax +34 943 743 138
www.danobatgroup.com - [email protected]
ENERGY TYPE
THERMAL/NUCLEAR/ HYDROELECTRIC ENERGY, WIND ENERGY
APPLICATIONS
GENERATOR, SHAFTS, ROTOR & STATOR, GEARBOX
GRINDING MACHINES AND TURNING CENTERS
DANOBAT offers a wide range of high precision grinding
machines and turning centers for shafts machining.
DANOBAT heavy duty grinding machines offer flexible
solutions for components up to 8000 mm length and 8 Tn,
incorporating different configurations in the wheelhead and
in/post process measuring unit.
DANOBAT has a wide range of turning centers for the
machining of gearbox and generator shafts. Machine
configuration may be adjusted according to each customer
particular requirements due to the modular design concept,
which provides the most cost effective machine solution.
• HORIZONTAL HEAVY DUTY GRINDING MACHINES:
• Different grinding operations in just one clamping
• Swivelling “B”-axis up to 3 wheels
• Hydrostatic wheelheads
• DANOBAT MDM-Absolut measuring system
• VERTICAL GRINDING MACHINES:
• Different operations in a single machine
• “C” axis, “B” axis, “Y axis”
• Driven tools
• High chip volume removal
• Ground & hardened steel guide ways
• Ultraprecision headstock bearings
REFERENCES
• ALSTOM
• ENERCON
• GAMESA
• GE ENERGY
• MOVENTAS
• SIEMENS
afm
• SOLAR
• SUZLON
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• TENARIS
• TPCO
• VALLOUREC
• VESTAS
energy
• VOITH
DANOBAT, S.COOP.
Tfno +34 943 748 044 - Fax +34 943 743 138
ENERGY TYPE
THERMAL/NUCLEAR/ HYDROELECTRIC ENERGY, OIL & GAS, WIND ENERGY
APPLICATIONS
GEARBOX, PITCH & YAW, STATOR, SHAFT
VERTICAL GRINDING AND TURNING MACHINES
DANOBAT heavy duty vertical grinding and turning machines
for the machining of all type wind turbine gears, including
hard turning, measuring and different OD / ID grinding and
turning operations.
DANOBAT-OVERBECK provides internal and radii grinding
machines for pitch & yaw systems, and small and medium
gearboxes grinding operations. These machines are equipped
with the latest technology such as natural granite bed, linear
motors, swivelling “B” axes, etc.
REFERENCES
• ALSTOM
• ENERCON
• GAMESA
• GE ENERGY
• MOVENTAS
• SIEMENS
afm
• SOLAR
• SUZLON
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• TENARIS
• TPCO
• VALLOUREC
• VESTAS
energy
• VOITH
DANOBAT, S.COOP.
Tfno +34 943 748 044 - Fax +34 943 743 138
ENERGY TYPE
THERMAL/NUCLEAR/ HYDROELECTRIC ENERGY, WIND ENERGY
APPLICATIONS
BEARINGS, FLANGES
SAWING MACHINES, VERTICAL TURNING CENTERS AND GRINDING MACHINES
DANOBAT provides high production horizontal sawing
machines to start the process of manufacturing of rings.
Two different sawing solutions are provided:
• Wagon system, to support very heavy components
• Gantry type sawing machine with portable sawhead
DANOBAT also offers multi-purpose vertical turning centers
and grinding machines for the machining of bearings and
flanges, up to 10.000 mm diameter.
• SAWING MACHINES:
• Capacity up to 3000 mm
• Machines prepared to work with bimetal & carbide blades
• Intelligent cutting software
• Cutting deflection control
• Automatic break in process
• TURNING CENTERS AND GRINDING MACHINES:
• Second Ram is available for simultaneous machining and maximum metal removal
• Wide range of accessories to meet customer’s requirements
• Fixed or elevating crossrail
• Live spindle or static tooling models
• Automatic tool setting units
• In-process work gauging
• Tool force monitoring and tool breakage detection systems
REFERENCES
• ALSTOM
• ENERCON
• GAMESA
• GE ENERGY
• MOVENTAS
• SIEMENS
afm
• SOLAR
• SUZLON
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• TENARIS
• TPCO
• VALLOUREC
• VESTAS
energy
• VOITH
DANOBAT, S.COOP.
Tfno +34 943 748 044 - Fax +34 943 743 138
ENERGY TYPE
WIND ENERGY
APPLICATIONS
BLADES
FULLY AUTOMATED MANUFACTURING PROCESS OF WIND TURBINE BLADES
DANOBAT offers technologically advanced
machinery, working in consonance with its
customers to boost their competitiveness.
Automated stages:
Glass lay-up
Glue & Gel-coat application
Edge trimming & surface grinding
Measuring & inspection
DANOBAT introduces autocontrol
procedures in each step in order to
achieve high fabrication process reliability.
• Lead-time reduction:
• Human labour reduction:
• Material consumption reduction:
• Blade repeatability & quality improvement:
>55%
>60%
>10%
>60%
REFERENCES
• ALSTOM
• ENERCON
• GAMESA
• GE ENERGY
• MOVENTAS
• SIEMENS
afm
• SOLAR
• SUZLON
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• TENARIS
• TPCO
• VALLOUREC
• VESTAS
energy
• VOITH
DANOBAT, S.COOP.
Tfno +34 943 748 044 - Fax +34 943 743 138
ENERGY TYPE
OIL & GAS
APPLICATIONS
PIPES
API, GOST AND PREMIUM PIPE SAWING AND THREADING
DANOBAT focus on providing the most
suitable solution for API, GOST and PREMIUM
sawing and threading requirements for
medium and high production applications,
adapting automation level and machines
layout to customer’s particular needs.
The pipe machining process begins with
the cutting of ends, where DANOBAT
incorporate fully automated lines with two
sawing machines that can move along a
slide in order to adjust pipe length according
to the customer’s specifications.
Pipe ends are threaded by rotating the pipe in our Danobat TT model lathes.
• 4 axes simultaneous threading, reducing cycle time.
• Front and rear hydraulic chucks, in centering and compensating.
• Main motor power up to 170 kW.
• Pipe with electronic control of position.
• Automatic disposal of internal antichatterring device.
• Tooling solutions for external threads, coupled connections, or internal threads and
integral connections.
• Turn-key solutions.
REFERENCES
• ALSTOM
• ENERCON
• GAMESA
• GE ENERGY
• MOVENTAS
• SIEMENS
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• SOLAR
• SUZLON
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• TENARIS
• TPCO
• VALLOUREC
• VESTAS
energy
• VOITH
DANOBAT, S.COOP.
Tfno +34 943 748 044 - Fax +34 943 743 138
ENERGY TYPE
OIL & GAS
APPLICATIONS
COUPLING
COMPLETE COUPLING MANUFACTURING LINES
The coupling machining process begins
with cutting. DANOBAT can provide high
production saw cutting with the iDS
range of saws. Coupling threading may
be done in a single clamping on the CIH
range of machines, or in two set ups
on the CL range. The coupling cut can
alternatively be integrateed in a fully
automatic line where in addition to the
cutting, OD machining and ID roughing
are performed.
SAWING MACHINES
This heavy duty construction sawing machine is
equipped with powerful software (iCS) which optimizes the
machining process. It integrates adaptive intelligent cutting
and blade deflection control that adjust automatically the
blade speed and downfeed to obtain optimal performance,
straightness of the cut and blade life.
THREADING AND ROUGHING MACHINES:
• Rigid design capable of performing not only threading but
also the roughing of PREMIUM couplings.
• Different designs of coupling handling systems may also be
integrated along with the lathes for single source delivery on
a turnkey basis.
REFERENCES
• ALSTOM
• ENERCON
• GAMESA
• GE ENERGY
• MOVENTAS
• SIEMENS
afm
• SOLAR
• SUZLON
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• TENARIS
• TPCO
• VALLOUREC
• VESTAS
energy
• VOITH
DANOBAT, S.COOP.
Tfno +34 943 748 044 - Fax +34 943 743 138
ENERGY TYPE
OIL & GAS
APPLICATIONS
VALVES
TURN-KEY SOLUTION FOR THE MACHINING OF HIGH PRESSURE VALVES
The VALVECENTER machine range
implements a new flexible concept of
manufacturing complete valves.
It provides a solution, with a high
reliability, in the turning, drilling and
threading operations.
• The VALVECENTER is a multi-task machine which performs all the necessary machining operations in just one set up.
• The machine is provided with an indexing chuck which allows indexing of the valve during the machining process.
• Due to its indexing chuck and the double drilling/threading units, the machining cycle is drastically reduced.
• 48 tool magazine. The tool changing operation is performed by means of a robot.
REFERENCES
• ALSTOM
• ENERCON
• GAMESA
• GE ENERGY
• MOVENTAS
• SIEMENS
afm
• SOLAR
• SUZLON
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• TENARIS
• TPCO
• VALLOUREC
• VESTAS
energy
• VOITH
SORALUCE S. COOP.
Osintxu Auzoa S/N - 20570 BERGARA (Guipúzcoa)
Tfno +34 943 769 076 - Fax +34 943 765 128
ENERGY TYPE
APPLICATIONS
TURBINES, VALVES, BLADES & TOWER, GEAR BOX, GENERATOR, HUBS& FRAMES, MAIN SHAFT, OTHER APPLICATIONS
BORING MILL CENTRES
Multi-purpose boring mill centres offering a full machining and verification process of
hubs, including simulation, milling, boring, drilling, tapping and measuring operations.
Highlights:
• Top quality heads, which are robust, flexible and reliable.
• Development of new heads to suit special manufacturing requirements.
• Automatic head changing systems for unattended machining processes.
• Rigid high powered machines for heavy stock removal.
• Thermal stability and dynamic adjustment of the machine.
• Wide range of accessories to ensure the machine is exactly matched to the customer’s
requirements.
• Complete machining of a hub in only 2 set-ups.
• Longitudinal travel (mm):
• Vertical travel (mm):
• Cross travel (mm):
• Spindle motor power (kW):
• Automatic head changing:
• ATC (no.):
4.000 - 30.000
2.100 - 8.000
1.300 - 2.900
(including quill travel)
37 / 46 / 60 / 71
Automatic / Orthogonal / Horizontal / Special / Modular quill
40 / 60 / 80 / 100 / 120 / 250
REFERENCES
• ALSTOM
• BHEL
• GAMESA
• HELDECO
• LAKBER • SIEMPELKAMP • SUZLON • WEG INDUSTRIES
• BECKMANN VOLMER • ENERCON • GENERAL ELECTRIC • JIANGSU WENHUI STEEL • SIEMENS • STABLE SERVICES • VESTAS
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SORALUCE S. COOP.
Osintxu Auzoa S/N - 20570 BERGARA (Guipúzcoa)
Tfno +34 943 769 076 - Fax +34 943 765 128
ENERGY TYPE
APPLICATIONS
TURBINES, VALVES, BLADES & TOWER, GEAR BOX, GENERATOR, HUBS& FRAMES, MAIN SHAFT, OTHER APPLICATIONS
FLOOR TYPE BORING MILL CENTRES
Floor type boring mill centres meeting the continuing demand of wind
power market for higher reliability, greater efficiency and increased
manufacturing output.
Main operations carried out in the frame:
• Machining of tower point face
• Machining of the jaw bores
• Machining of the generator fitting face
• Adaptative control to improve the cutting conditions.
• Anti-collision system to protect the machine and the component.
• Wide range of integrated rotary-travelling tables for different loads and dimensions.
• Operator’s platforms with vertical and cross movement to allow the operator to gain grater access to the workspiece.
• Turn-key projects: clamping fixtures, cutting tools, CAD-CAM processing, simulation, training, production launch support always
at your disposal.
REFERENCES
• BHEL
• GAMESA
• HELDECO
• LAKBER • SIEMPELKAMP • SUZLON • WEG INDUSTRIES
• ALSTOM
• BECKMANN VOLMER • ENERCON • GENERAL ELECTRIC • JIANGSU WENHUI STEEL • SIEMENS • STABLE SERVICES • VESTAS
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DIMECO, DISEÑO, MECÁNICA Y CONSTRUCCIÓN, S.A.
C/ Gabiria 6-12 - P.I. Ventas - 20305 IRÚN (Gipuzkoa)
Tfno +34 943 639 004 - Fax +34 943 635 411
www.dimeco.es - [email protected]
ENERGY TYPE
SOLAR ENERGY
APPLICATIONS
SOLAR PANELS
MANUFACTURING LINE FOR DIFFERENT COLD ROLLED PROFILES FOR ASSEMBLY OF SOLAR PANELS STRUCTURES
New installations for solar panels are nowadays assembled
with cold rolled profiles.
Profiles in “L”, “C” or “Omegas”, starting from coil for assembly
of screens for panels.
They are quick, high production lines with possibility to adapt
to changes of new structure designs.
• Band’s width: 500 mm
• Profile’s thickness range: 2 to 4 mm.
• Production speed for perforated profiles: 25 m/min.
• Raft system for quick production change over, both for punching
as for rollforming
REFERENCES
• COMENSA
• GESTAMP SOLAR
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DIMECO, DISEÑO, MECÁNICA Y CONSTRUCCIÓN, S.A.
C/ Gabiria 6-12 - P.I. Ventas - 20305 IRÚN (Gipuzkoa)
Tfno +34 943 639 004 - Fax +34 943 635 411
www.dimeco.es - [email protected]
ENERGY TYPE
SOLAR ENERGY
APPLICATIONS
OTHER APPLICATIONS: PYLONS, SUPPORT FOR STRUCTURES
TUBE MANUFACTURING LINE FOR SOLAR TRACKERS
Tube manufacturing line, with induction welding.
Support pylon for assembly of solar panels, automatically
oriented towards the sunlight.
• Tube diameter: 168 mm, thickness: 2,5 mm.
• Production speed of welded tube: 13 m/min.
• Raft system for quick production change over.
REFERENCES
• GESTAMP SOLAR
afm
• COMENSA
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energy
DOIMAK,S.A.
Polígono San Lorenzo, 4. Apdo. 11-20870 ELGOIBAR (Guipúzcoa)
Tfno +34 943 740 647 / 743 300 / 743 304 - Fax +34 943 743 216
www.doimak.es- [email protected]
ENERGY TYPE
WIND ENERGY
APPLICATIONS
GEAR BOX
HEAVY-DUTTY CYLINDRICAL MULTI-TASK GRINDING MACHINE
• High productivity
• In-process measuring
• Modularity
• Customized solutions
• Flexibility
• Safety
REFERENCES
• BOSCH REXROTH AG
• BOSCH REXROTH(BEIJING) HYDRAULIC CO. LTD.
afm
• RENK AKTIENGESELLSCHAFT WERK RHEINE
• VOITH TURBO BHS GETRIEBE GMBH
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energy
ETXE-TAR, S.A.
Post 62 - San Antolín 3 - 20870 ELGOIBAR (Guipúzcoa)
Tfno +34 943 740 600 - Fax +34 943 743 472
www.etxe-tar.com - [email protected]
ENERGY TYPE
OIL & GAS, WIND ENERGY
APPLICATIONS
HUBS & FRAMES, OTHER APPLICATIONS
HORIZONTAL MOBILE COLUMN MACHINE HMC-4
Mobile Column Milling Machine The high performance Floor type Mobile Column
Machine, is fully flexible for several families of Heavy-duty Wind power Components
(Hub, Frame, Bearing housing).
The machine allows the integration of fixed or rotary tables, Heavy tools rack,
interchangeable Heads. One of the main characteristics of the design, is the big
rigidity of the whole horizontal head in order to obtain a big power transmission
capacity in order to minimize the machining times.
ETXE-TAR, as specialized company on Turnkey installation deliveries, supplies both the
Machine and the Engineering, study, design and manufacture of the parts clamping
fixtures, necessary tools, part program, adjusted systems for parts manipulation, etc.
• Longitudinal stroke (mm):
• Vertical stroke (mm):
• Feed rates (mm/mm):
• Spindle power (kW):
• Indexing table:
• Table capacity (kg):
• Automatic tool changer:
• Max. tool diameter (mm):
4.000 (extensible + N x 1.000)
2.000 to 5.500
15.000
60 / 85
360.000
45.000
360 to 60
240
Specific Customers demand upon request including the Turnkey
delivery referring to a specific type of part or Families of parts.
REFERENCES
• ALBICEIN
• MINGYANG
afm
20
• SUZLON
energy
FAGOR ARRASATE S. COOP.
San Andrés, 20 - 20500 MONDRAGÓN (Guipúzcoa)
Tfno +34 943 719 999 - Fax +34 943 799 677
www.fagorarrasate.com - [email protected]
ENERGY TYPE
APPLICATIONS
GENERATOR, TRANSFORMER
AUTOMATIC BLANKING LINE
Automatic Blanking line for electric motor lamination
production: Disc and Segment fabrication.
• Coil Feeding line up to 1500 mm.
• Blanking Press up to 800 Tn.
• Compound or progressive die.
• Automatic Stacking system of produced parts.
• Blanking or progressive die for lamination of rotor, stator of segment fabrication.
REFERENCES
• GENERAL ELECTRIC
• INDAR
afm
• UNITDRIVE
• WINDPOWER
21
energy
FAGOR ARRASATE S. COOP.
San Andrés, 20 - 20500 MONDRAGÓN (Guipúzcoa)
Tfno +34 943 719 999 - Fax +34 943 799 677
www.fagorarrasate.com - [email protected]
ENERGY TYPE
APPLICATIONS
GENERATOR, TRANSFORMER
PBN - NOTCHING PRESS MACHINES
CNC notching machines for electric lamination
production: Rotor, Stator and segment fabrication.
• Standard Models of 8 Tn & 16 Tn press force.
• Speed range up to 1200 spm.
• Blank outer diameter up to 1500 mm.
• Fully synchronized “Direct Drive Tech” indexing system.
• High reliability and precision.
• Programmable process adjustment by CNC.
• Quality measurement system.
REFERENCES
• ESTAMPACIONES ARSAN
afm
22
energy
GAMOR, S.L. TALLERES
Industrialde Asteasu Sector 2, Pab. 181 - D. 20159 ASTEASU (Guipúzcoa)
Tfno +34 943 691 099 - Fax +34 943 691 539
www.gamor.com - [email protected]
ENERGY TYPE
APPLICATIONS
FLANGES, PIPES, VALVES, HUBS & FRAMES, FRAMES, OTHER APPLICATIONS
HYDRAULIC TAPPING MACHINE
Gamor tapping machines with multiposition tapping head for
tapping operations in angles in difficult materials with absolute
security.
Capacity:
Speed (r.p.m.):
Materials:
Orientation:
MT-M16
MT-M20
MT-M24
MT-M30
MT/MTC-M39
M2-M16
M3-M20
M4-M24
M2-M30
M2-M39
MT/MTC-M45 MT/MTC-M60 VITORIA M110 VH VITORIA M130 VH
M3-M45
M4-M60
M3-M130
120-570
100-470
80-370
20-80/110-480
14-65/80-380
M16 up to
M20 up to
M24 up to
M30 up to
M39 up to
M45 up to
M60 up to
M110 up to
M130 up to
37 HRC
37 HRC
37 HRC
46 HRC
42 HRC
42 HRC
42 HRC
42 HRC
42 HRC
Multiposition
Multiposition
Multiposition
Multiposition
Vertical/Horizontal
Vertical/Horizontal
Multiposition Multiposition Multiposition
22-105/130-630 22-105/130-630 20-90/120-590 19-63/150-500
M3-M110
REFERENCES
• EGS ELECTRICAL GROUP (GRUPO EMMERSON)
• GAMESA
afm
• GENERAL ELECTRICS
• HOFMANN GROUP (AUSTRALIA)
23
energy
• M. TORRES
• SIEMENS
GAMOR, S.L. TALLERES
Industrialde Asteasu Sector 2, Pab. 181 - D. 20159 ASTEASU (Guipúzcoa)
Tfno +34 943 691 099 - Fax +34 943 691 539
www.gamor.com - [email protected]
ENERGY TYPE
APPLICATIONS
SHAFT, FLANGES, BEARING, MAIN SHAFT, OTHER APPLICATIONS
STANDARD AND SPECIAL CHUCK JAWS
Standard and special chuck jaws to optimize the
clamping of work pieces and components.
• For power and selfcentring from Ø80 to Ø 4.000mm.
• Design and manufacturing for all brands.
• 2.000 standard references and more than 3.000
original designs.
Manufacture F‐1114, F-1127, F-1158 or similar, with or without hardening and tempering, own design or supervision of the customer
design. Optimized clamping solutions.
REFERENCES
• ACCIONA • GAMESA GROUP • GENERAL ELECTRIC • IRAUNDI
• BOST
• GARA
• GUIBE
• J.Mª.MENDIOLA
afm
24
• MECACE
• MEKATAR
energy
• M.TORRES
• SIFON GROUP
• SIDENOR
MAQUINARIA GEKA S.A.
Pol. Zerradi, 1 - 20180 OIARTZUN (Guipúzcoa)
Tfno +34 943 490 034 - Fax +34 943 491 237
www.geka.es - [email protected]
ENERGY TYPE
WIND ENERGY
APPLICATIONS
FRAMES, OTHER APPLICATIONS
GEKA HYDRACROP
GEKA’s ironworkers are universal punching and shearing machines
used for metal construction purposes.
These conventional machines have 5 work stations: punching (flats and
profiles), cutting angles, round and square bar cropping, cutting flats
and notching.
GEKA’s range of products is composed of more than 25 different models
from 36 Tn up to 220 Tn offering a wide range of special equipments
and accessories.
HYDRACROP-55 HYDRACROP-80
HYDRACROP-110
HYDRACROP-165
HYDRACROP-220
55
80
110
165
220
PUNCHING: Max. Ø (mm) Through thickness
Ø40x10
Ø40x14
Ø40x20
Ø40x30
Ø40x40
PUNCHING: Max. thickness (mm)
Ø20x20
Ø24x24
Ø28x28
Ø34x34
Ø40x40
CUTTING ANGLES: L at 90o (mm)
120x120x10
130x130x13
152x152x13
205x205x18
205x205x18
70x70x7
70x70x7
70x70x7
70x70x7
70x70x7
40
45
50
60
60
CUTTING FLATS: Max. length (mm)
300x15
450x15
600x15
750x20
750x20
CUTTING FLATS: Max. thickness (mm)
200x20
300x20
400x20
400x30
400x30
NOTCHING: Width x Depth x Th. (mm)
42x90x10
52x90x12
52x90x13
58x110x16
58x110x16
PUNCHING: Power (Tn)
o
CUTTING ANGLES: L at 45 (mm)
BAR CROPPING: Ø and (mm)
REFERENCES
• CONFERDO GMBH
• ENERGÍA EÓLICA Y SOLAR ESPAÑOLA
afm
• EQUIPAMIENTOS EÓLICOS
• IDEAS EN METAL
25
energy
• JIMÉNEZ BELINCHÓN
• METALÚRGICA ORRO
Tfno +34 943 490 034 - Fax +34 943 491 237
ENERGY TYPE
WIND ENERGY
APPLICATIONS
GEKA ALPS
Geka ALPS is an automatic CNC line for punching,
marking and shearing angle profiles up to 160x160x16
mm specifically designed for towers manufacturers.
Additionally, it can also punch, mark and shear plates
and U channels.
GEKA CNC angle lines
C2PL 65
C2PL 80
DPS 150
ALPS 150
ALPS 160
Minimum angle size (mm)
40x40x4
40x40x4
35x35x4
35x35x4
35x35x4
Maximum angle size (mm)
65x65x7
80x80x8
150x150x15
150x150x15
160x160x16
2 (1 per leg)
2 (1 per leg)
4 (2 per leg)
6 (3 per leg)
6 (3 per leg)
Maximum diameter (mm)
18
25
31
31
31
Punching force (kN)
170
340
600
730
730
Marking
-
-
disc type
cassette type
cassette type
Characters
-
-
40
5x10
5x10
Min. flat size (mm)
-
-
-
40x5
40x5
Max. flat size (mm)
-
-
-
150x15
160x16
Capable of procesing U profiles
-
-
-
v
v
350
650
1.900
1.900
2.500
Number of punches
Shearing force (kN)
REFERENCES
• CONFERDO GMBH
afm
• IDEAS EN METAL
26
energy
Tfno +34 943 490 034 - Fax +34 943 491 237
ENERGY TYPE
WIND ENERGY
APPLICATIONS
GEKA ALFA
Geka ALFA range is composed of different CNC
lines for marking, punching and shearing flats
and angles, specifically designed for metallic
constructors and steel works.
GEKA CNC flat bar lines
ALFA 150
ALFA 500
ALFA 500/150
ALFA 500/165T
ALFA 500/220T
Minimum flat bar (mm)
25x4
40x4
40x4
100x10
100x10
Maximum flat bar (mm)
150x10
500x20
500x20
500x30
500x40
2
3
3
up to 3
up to 3
31
40
40
Horizontal punches
31
31
Punching force (kN)
640
1100
1100
1650
2200
Marking
-
disc type
disc type
disc type
disc type
Number of Characters
-
40
40
40
40
Vertical punches
-
-
1
-
-
-
-
31
-
-
Vertical punching force (kN)
-
-
600
-
-
Minimum angle size (mm)
-
-
40x40x4
-
-
Maximum angle size (mm)
-
-
150x150x15
-
-
REFERENCES
• CONFERDO GMBH
afm
• IDEAS EN METAL
27
energy
GER MÁQUINAS HERRAMIENTA S.L.U.
Pol. Industrial Itziar Apdo. 88 - 20829 ITZIAR-DEBA (Guipúzcoa)
Tfno +34 943 606 025 - Fax +34 943 606 241
www.germh.com - [email protected]
ENERGY TYPE
APPLICATIONS
GENERATOR, FLANGES, VALVES, BEARINGS, HUBS & FRAMES, OTHER APPLICATIONS
UVG VERTICAL UNIVERSAL GRINDERS
The UVG vertical universal grinders are the last step on
the GER development of vertical grinding centres.
Equipped with multi-spindle wheel heads integrating
a measuring prove the machine allows best accuracy
proven results in valuable parts cylindrical grinding of
the same.
Job capacities go up to 1800 mm external Dia, 500 mm
height.
• Equiped with electropermanent chucks with T slots.
• Latest version FANUC complete packages .
• Frequency converter for constant cutting trough the rotary table radius.
• High precision heavy duty torque motor with axial bearing arrangement below the table.
• Automatic tool exchanger, diamond disc dressers, high frequency spindles, measuring probes, C axis..
• High geometrical accuracy .
REFERENCES
• AAM (AMERICAN AXLE MANUFACTURING)
• ALCOA ARCHITECTURAL PRODUCTS
• CERATIZIT
• FLOWSERVE
afm
28
• LUFKIN
• OUTOKUMPU
• RPP PRECISION PRODUCTS
• THYSSEN
energy
GH ELECTROTERMIA, S.A.
Vereda Real s/n, Ctra. Valencia-Ademuz. Km 14 - 46184 SAN ANTONIO DE BENAGÉBER (Valencia)
Tfno +34 961 352 020 - Fax +34 961 352 171
www.ghinduction.com - [email protected]
ENERGY TYPE
WIND ENERGY
APPLICATIONS
BEARINGS, GEARBOX
LARGE BEARING HEAT TREATMENT - GTH SERIES
These types of installations, GTH
series, are composed of a versatile
machine used for induction
hardening.
GTH Series machines treat all types
of bearings and gears in a wind
turbine (rings with any combination
of inner or outer raceways of teeth.
• Production flexibility: installation used for hardening raceways and/or gears (inner or outer)
• Capability of hardening two teeth at the same time reducing cycle time
• Automatic accurate positioning of the inductor
• Automatic control of the gap between part and inductor during the treatment
• Quick replacement of inductor reference to change the type of production
• Energy efficiency by using Transithermic serie generator of 150 KW as power supply
• Lightweight mobile inductor head design
• Option: Double rotating table for reducing the ring loading time in the machine
• Option: Pre-heating for deepth hardening profiles in raceways
• Dimensions depend of the final customer solution
®
REFERENCES
• CASCADE
• EUSKALFORGING
• GRUPO SKF
• IRAUNDI
afm
29
• ROTEISA (Rothe Erde Group - Thyssen)
energy
GH ELECTROTERMIA, S.A.
Vereda Real s/n, Ctra. Valencia-Ademuz. Km 14 - 46184 SAN ANTONIO DE BENAGÉBER (Valencia)
Tfno +34 961 352 020 - Fax +34 961 352 171
www.ghinduction.com - [email protected]
ENERGY TYPE
WIND ENERGY
APPLICATIONS
BEARINGS, GEARBOX
RACEWAYS/TRACKS HARDENING INSTALLATION - GTV
This type of installation is specialized in hardening of
raceways/tracks in large rings and bearings.
However it is able to treat gears to give more flexibility
for the production.
GTV treats inner or outer raceways with different
configurations.
• Production flexibility: installation used mainly for hardening raceways (inner or outer)
• Automatic adjustment of the inductor to the diameter part
• Automatic measurement of the part avoiding hardening mistakes due to mechanical tolerances
in the part
• Energy efficiency by using Transithermic serie generator of 150 Kw as power supply
• Lightweight mobile inductor head design
• Option: Pre-heating for deepth hardening profiles in raceways
• Option: Hardening of gears (inner or outer)
®
REFERENCES
• CASCADE
• EUSKALFORGING
• GRUPO SKF
• IRAUNDI
afm
30
• ROTEISA (Rothe Erde Group - Thyssen)
energy
GORATU MÁQUINAS HERRAMIENTA, S.A.
Lerún, 1 - apdo. / p.o. box 39 - E-20870 ELGOIBAR (Guipúzcoa)
Tfno +34 943 748 262- Fax +34 943 744 093
www.goratu.com - [email protected]
ENERGY TYPE
THERMAL/NUCLEAR/HYDROELECTRIC ENERGY, OIL&GAS, SOLAR ENERGY
APPLICATIONS
GENERATOR, SHAFTS, FLANGES, PIPES, VALVES, FRAMES
TRAVELLING COLUMN MILLING MACHINES WITH FIXED TABLE - LAGUN GCM
The travelling column milling machines with fixed
table, GCM, is designed as a rigid and compact
milling machine with high accuracy designed for
the best machining solutions for a big range of
workpiece type in the energetic sector.
With an oversized table with a 6.000 kgr/m² load
capacity permits machining large and heavy parts
like shafts, welded structures, frames…
This type of machine can be set like high
production machining center installing automatic
tool changer, automatic milling heads, pendulum
working system,…
• Traverses
• X longitudinal: • Y cross (ram): • Z vertical: • Table load capacity (Kgr./m2):
• Table surfaces: • Spindle motor power (kW): 4.000…12.000
1.200
1.500 - 2.000
6.000
5.500…13.500 x 1.100
28, 37
REFERENCES
• BADCOCK WILCOX
• FOSTER WHEELER
• SIEMENS AG
• STEINMULLER
afm
31
• TERMAX
energy
Tfno +34 943 748 262- Fax +34 943 744 093
ENERGY TYPE
WIND ENERGY
APPLICATIONS
FLANGES, GEARBOX, HUBS & FRAMES
MOVING COLUMN MILLING MACHINE - LAGUN GML, GMM, GMP
The moving column floor type GMM, GML and GMP
milling machines generate a big range of size and
machining capacity. This type of machines designed and
formed with floor plates, angle plates, rotary tables,
rotary and sliding tables, allow machining of big size and
heavy parts and high accuracy requirements machinings
in the lowest possible clamping steps.
The possibility of fitting diferent kind of spindle heads
and also of preparing the machine for automatic head
changing permits doing machining in complex areas and
doing different machining processes in the same part.
• Traverses
• X longitudinal: • Y cross (ram): • Z vertical: • Spindle motor power (kW): 4.000…20.000
1.200 - 1.500
1.500…4.000
28, 37, 52
REFERENCES
• TALLERES ALMERÍA (SPAIN)
afm
• MECANIZADOS TAR (SPAIN)
32
energy
Tfno +34 943 748 262- Fax +34 943 744 093
ENERGY TYPE
WIND ENERGY
APPLICATIONS
GENERATOR, MAIN SHAFT
GEMINIS HORIZONTAL LATHE, MOD. GHT 11 G4 - 2400
CNC Horizontal Lathe equipped with motorized turret
and C axis for complete machining of the wind-rotor
main spindle.
• Swing over bed (mm): • Swing over cross slide(mm): • Spindle diameter on front bearing(mm): • Speed (ranges) (min-1): • Main motor (kW): • Max. Torque (Nm): • Cross slide travel(mm): • Quill diameter(mm): • Bed width(kg): • Weight between centres (kg):
2.500
2.050
320
0 - 550 (4)
113
54.000
1.130
320
2.000
25.000
REFERENCES
• ELECON (INDIA)
• MECANIZADOS TAR (SPAIN)
• CAS (SPAIN)
• SIDENOR (SPAIN)
afm
33
• TALLERES ALMERÍA (SPAIN)
• TALLERES MITXELENA (SPAIN)
energy
Tfno +34 943 748 262- Fax +34 943 744 093
ENERGY TYPE
THERMAL/NUCLEAR/HYDROELECTRIC ENERGY
APPLICATIONS
TURBINE SHAFT
LATHE GEMINIS
CNC Geminis Horizontal Lathe equiped
with C axis and milling device.
• Swing over bed (mm): • Distance between centres (m): • Maximum load capacity (tons): 1.300…3.500
1…24
up to 100
REFERENCES
• ABB
• ALFA LAVAL
• ALSTOM
afm
• SIEMENS
• TGM TURBINAS
34
energy
• TRIVENI TURBINES
TORNOS GURUTZPE S.A.
Polígono Ind. Itziar Parcela Q8 - 20829 ITZIAR-DEBA (Guipúzcoa)
Tfno +34 943 199 040 - Fax +34 943 199 225
www.gurutzpe.com - [email protected]
ENERGY TYPE
WIND POWER
APPLICATIONS
MAIN SHAFT
LATHE G-WIND-MODEL
The G-WIND model offers
maximum
versatility
for
machining long length, big
dimension and heavy weight
wind-mill shafts.
The G-WIND model has been specially designed for the machining serialized pieces aimed at the wind sector. The great rigidity
associated with the Gurutzpe lathes allows the combination of big roughs with extremely accurate finishing process. Apart from
the typical machining operations, this model also enables drilling, threading and milling operations as it can be equipped with
live tools and headstock positioning with big accuracy (C” axis). And furthermore with the aim of providing the customer with the
highest quality level in the machined pieces delivery, the G- WIND model features probes for piece measurement and probes for
tool wear measurement.
• Swing over carriage (mm):
• Allowable weight without steadies (Tons):
• Diameter of the tailtock’s quill (mm):
• Headstock power (KW):
• Maximum distance between centers (mm):
1.100 to 2.000
10 to 30
220 to 320
39 to 113
8.000
8/12 position
motorised disk type
turret
Tool wear probe
Probe for piece
measurement
Big capacity
fixed steady rest
REFERENCES
• INMAPA
• MECACE
• SKET VERSEILMASCHINENBAU GMBH
• TALLERES ALMERÍA
afm
35
energy
• TALLERES MARTÍNEZ
Tfno +34 943 199 040 - Fax +34 943 199 225
ENERGY TYPE
OIL&GAS
APPLICATIONS
PIPES, OTHER APPLICATIONS
GURUTZPE G-OIL
Special model for threading
oil pipes. The most important
characteristic is the big bore on
main spindle. We can make 2
different models with 260, 360,
450 & 550 mm. Spindle bore.
Very rigid models focused on thread pipes, equipped with two chucks (Front & rear of headstock, big bore) 4 position square turret,
and loading system (Full automatic, semiautomatic or manual) on the rear part of the machine.
REFERENCES
• SPIE FORAID (FRANCE)
• VALOUREC-MANESSMAN ( FRANCE)
• WAN DRILLING (HOUSTON & ABU DABHI)
• NIF - NAFTAGAS ( SERBIA )
• NAFTAPLIM ( CROACIA)
• TENARIS GROUP (ITALY- ARGENTINA)
afm
36
• ENTP (ARGELIA)
• AL- NASRR (UAE)
• SCLUMBERGER (USA)
• SBO ABERDEEN (SCOTLAND)
• GPS OIL (GERMANY)
• BENTEC (GERMANY)
energy
• PERGEMINE (ITALY)
• APOLLO (CANADA)
Tfno +34 943 199 040 - Fax +34 943 199 225
ENERGY TYPE
THERMAL/NUCLEAR/HYDROELECTRIC ENERGY
APPLICATIONS
TURBINE SHAFT
TURBINES SHAFT MODEL
Big capacity lathes (Up to 35‐40 Tns. between centers)
High accuracy ( 0,001 mm. roundout)
Special model built with a very rigid configuration, high accuracy bearings on headstock and
very rigid tailstock. Equipped with special steadies, hydrostatic steadies, auxiliary milling &
drilling units.
REFERENCES
• BHEL ( INDIA)
• T.D.P.S (INDIA)
• KIRLOSKAR EBARA (INDIA)
• CNC WIEN (AUSTRIA)
afm
37
• C.P.S DI DÁURIA ( ITALY )
energy
IBARMIA INNOVATEK, S.L.U.
Pol. Ind. Etxesaga, s/n - 20720 AZKOITIA(Guipúzcoa)
Tfno +34 943 857 130 - Fax +34 943 857 005
www.ibarmia.com - [email protected]
ENERGY TYPE
WIND ENERGY
APPLICATIONS
BEARINGS
MACHINING CENTRE SVK 50/D2200
Equipped with 1 automatic vertical/horizontal head,
suitable for machining large bearings.
Option:
• Customized clamping device
• Y stroke according to the range of diameter of the part
• Z stroke (mm):
• Maximal diameter suitable for up to 3 m (over 3 m see the model FVK with 2 heads)
• Power main spindle (kW):
• Torque main spindle (Nm): • Maxi speed (r.p.m.): • Diameter of rotary plate according to the maximal
diameter of the part
800
30
373
4.000
REFERENCES
• GAMESA
afm
• SUZLON
• VESTAS
38
energy
Tfno +34 943 857 130 - Fax +34 943 857 005
ENERGY TYPE
WIND ENERGY
APPLICATIONS
BEARINGS
MACHINING CENTRE FVK 50D/4000
Equipped with 1 automatic vertical head & 1
automatic vertical/horizontal head, suitable
for machining large bearings
Options:
• 2 vertical/horizontal heads
• 2 vertical heads
• Customized clamping device
• Y stroke according to the range of diameter of the pieces
• Z stroke (mm):
• Maximal diameter of the part suitable for up to 6 m • Power main spindle (kW):
• Torque main spindle (Nm): • Maxi speed (r.p.m.): • Diameter of rotary plate according to the maximal
diameter of the part
800
30
373
4.000
REFERENCES
• GAMESA
afm
• SUZLON
• VESTAS
39
energy
Tfno +34 943 857 130 - Fax +34 943 857 005
ENERGY TYPE
WIND ENERGY
APPLICATIONS
FLANGES
MACHINING CENTRE PDV 50/5000
Equipped with 2 vertical heads
suitable for machining large
flanges.
Options:
• +/- 3o automatic inclination
• Self-centring clamping
• Y stroke according to the range of diameter of the part
• Z stroke (mm):
• Maximal diameter suitable for up to 8 m • Power main spindle (kW):
• Torque main spindle (Nm): • Maxi speed (r.p.m.): • Diameter of rotary plate according to the maximal diameter of the part
600
30
250
5.000
REFERENCES
• GAMESA
afm
• SUZLON
• VESTAS
40
energy
JUARISTI TS COMERCIAL, S.L.
P. Industrial Basarte, parcela nº 2 - 20720 AZKOITIA (Guipúzcoa)
Tfno +34 943 851 221 - Fax +34 943 851 355
www.juaristi.com - [email protected]
ENERGY TYPE
APPLICATIONS
ROTOR & STATOR, SHAFT, BLADES, VALVES ,PIPES, FLANGES, GEAR BOX, HUBS & FRAMES, OTHER APPLICATIONS
PLANER TYPE BORING-MILLING MACHINE TS3-TS5
Boring-Milling centre with very strong cast iron structure, central
headstock and box guides.
The guideways combine low-friction material SKC with roller shoes to
ensure good vibration dampening as well as very accurate positioning.
Vertical guideways with box guides at the front + linear guides at the
rear (4 guides). Table rotation with preloaded double pinion backlash
free system.
Hydrostatic system for 20 and 30 ton table. Pallet stations can be added
to save machine downtime during workpiece preparation and fixing.
• Travels:
X = 2.000 - 6.000
• Boring spindle: 130 - 150 - 180 mm
• Rotary table: 360.000 positions
Y = 1.600 - 3.500
Z = 1.000 - 2.500 W = 800 - 1.000
4.000 - 2.500 r.p.m. 37 - 51 kW
12 -20 -30 tons
1.600 x 1.600 - 2.000 x 2.500 - 3.000 x 3.000 mm
REFERENCES
• ECOTECNIA
• ENERCON
• GAMESA
afm
41
energy
• VESTAS
• SUZLON
JUARISTI TS COMERCIAL, S.L.
P. Industrial Basarte, parcela nº 2 - 20720 AZKOITIA (Guipúzcoa)
Tfno +34 943 851 221 - Fax +34 943 851 355
www.juaristi.com - [email protected]
ENERGY TYPE
APPLICATIONS
ROTOR & STATOR, SHAFT, BLADES, VALVES ,PIPES, FLANGES, GEAR BOX, HUBS & FRAMES, OTHER APPLICATIONS
FLOOR TYPE BORING-MILLING MACHINES
JUARISTI presents the MX floor type boring-milling machine with very robust
thermosymmetric structure and equipped with a great variety of heads with the very
last technology.
MP machines fully hydrostatic with massive column and RAM are the ideal solution for
machining components up to 8.000 mm high. Main motor power up to 100 kW and RAM
+ spindle 3.000 mm extension provides maximum cutting capacity and accuracy.
Extraordinary flexibility is achieved thanks to the Automatic Tool Changer (120 tools),
Automatic Head Changer (pick-up station for up to 6 heads) and rotary table with up to
125.000 kg capacity, allowing the centering, milling, drilling, boring, tapping, facing, etc
on 5 sides of big components in just one set-up.
Reliability and robustness are some of the main aspects of this machine, being all
structural components made of nodular and alloyed cast iron.
The high accuracy is guaranteed by means of the dynamic RAM compensation system
and the optimal guiding system.
• Longitudinal travel:
• Vertical travel:
• RAM cross travel:
• Boring bar travel:
• Boring bar diameter:
• Rotary table:
• Automatic heads facing heads AAC magazine:
X = 4.000 - 40.000
Y = 2.000 - 8.000
Z = 1.000 - 1.800
W = 800 - 1.000 - 1.200 - 1.400
150 - 180 - 205 - 225 - 260
5.000 x 6.000 20-30-50-70-100-125 ton ATC 30-120 tools
up to 6 attachments
REFERENCES
• ECOTECNIA
• ENERCON
• GAMESA
afm
42
energy
• VESTAS
• SUZLON
LANBI, S.A.
Ctra. SS-BI, Km. 53 - 20850 ELGOIBAR (Guipúzcoa)
Tfno +34 943 755 000 - Fax +34 943 755 162
www.lanbi.com - [email protected]
ENERGY TYPE
WIND ENERGY
APPLICATIONS
FLANGES
MACHINING MACHINE FOR EOLIC FLANGES
Machining machine for drilling
eolic flanges with a CNC gantry
in axes X, Y and Z.
• Autocentering clamping system, with automatic regulation in order to process all
the eolic flanges references. Universal system without any change
• 2 Vertical drilling units
• 2 Servocontrolled Z slides
• 2 Servocontrolled Y slides
• 2 Servocontrolled X slides, master-slave
• Automatic chip conveyor
REFERENCES
• BARRANQUESA
• GAMESA
afm
43
energy
NICOLÁS CORREA S.A.
Alcalde Martín Cobos 16A - 09007 BURGOS (Spain)
Tfno +34 947 288 100 - Fax +34 947 288 117
www.correanayak.eu - [email protected]
ENERGY TYPE
WIND ENERGY
APPLICATIONS
HUBS, FRAMES, OTHER APPLICATIONS
FLOOR TYPE MILLING MACHINE HVM-MG
The HVM-MG floor-type milling machine with
rotary table has been designed for machining
medium and large-sized parts up to 20,000mm
in length. The large-diameter rotary table
with longitudinal travel W permits broaching,
which contributes to making this machine
really universal. Moreover, its T-shaped
configuration allows it to have cross travels
of up to 2000mm, which combines with an
oversized bed incorporating four wide linear
guides to provide this machine with maximum
rigidity and accuracy.
• Speed (r.p.m.):
• Main motor power (Kw):
• Rotary table (mm):
• Travels (mm):
• Rapid feed (m/min):
• Max. load on table (kg/m2):
• Taper:
4.000 - 24.000
30 / 37
2.000 x 2.000 - 3.000 x 3.000
2.700 - 20.000 / 1.000 - 2.000 / 1.500 - 3.000
20 / 30
12.000 - 100.000
ISO - 50
REFERENCES
• AREVA
• INMAPA
• LK
• NEUENHAUSER
afm
44
• PATTEL
• TALLERES ALLUS
energy
Tfno +34 947 288 100 - Fax +34 947 288 117
ENERGY TYPE
WIND ENERGY
APPLICATIONS
HUBS, FRAMES, OTHER APPLICATIONS
FLOOR-TYPE MILLING MACHINE MAGNA
• Floor type for heavy pieces with tight tolerances
• Medium size pieces machining
• 5-sides machining mechanical & detachable heads
• Interchangeable mechanical heads and special heads and
attachments (UAD 0,02o x 0,02o / 6000 rpm)
• Linear ways on the linear axes for high performance
• Automatic Tool Change (ATC)
• Rotary table
• Angle plates
• Work-piece measurement and tool probes
• Coolant through the spindle (17-38 bar)
• Speed (r.p.m.):
• Main motor power (Kw):
• Travels (mm):
• Taper:
6.000 - 24.000
52
6.000 - 27.000 / 1.500 - 2.000 / 4.000 - 6.000
30
ISO - 50
REFERENCES
• AREVA
• INMAPA
• LK
• NEUENHAUSER
afm
45
• PATTEL
• TALLERES ALLUS
energy
Tfno +34 947 288 100 - Fax +34 947 288 117
ENERGY TYPE
WIND ENERGY
APPLICATIONS
GEAR BOX
BED-TYPE MILLING MACHINE VH-PLUS-MG
The new VH-PLUS-MG bed-type milling
machine with rototranslating table permits
machining medium-sized parts in one
clamping thanks to its rotary tables of
different sizes. Moreover, its T-shaped
configuration allows it to have cross travels
of up to 2500mm, which makes this machine
versatile and multi-purpose.
• Speed (r.p.m.):
• Main motor power (Kw): • Travels (mm):
• Rotary table (mm):
• Torque (N/m):
• Max. load on table (kg/m2):
• Taper:
4.000 - 24.000
30 / 37
1.600 x 1.250 - 2.500 x 2.000
2.000 - 4.000 / 1.200 - 2.500 / 1.300 - 2.700
7.000 - 24.000
20
10.000 - 18.000
ISO - 50
REFERENCES
• AREVA
• INMAPA
• LK
• NEUENHAUSER
afm
46
• PATTEL
• TALLERES ALLUS
energy
TECOI CORTE, S.L.
Poligono Industrial “la Herrera I” 24812 SAHELICES DE SABERO (León)
Tfno +34 987 702 047 - Fax +34 987 703 131
www.tecoi.com - [email protected]
ENERGY TYPE
TNH ENERGY, OIL&GAS, WIND ENERGY, SOLAR ENERGY
APPLICATIONS
BLADES & TOWER, GENERATOR, OTHER APPLICATIONS
TRF
The TRF system manufactured by Tecoi is specially
designed for plate edge preparation jobs for welding and
drilling application where high machining capacity is need
for plate fabrication.
The main advantages of Tecoi’s TRF system are:
• High beveling speeds, superior to conventional systems
• High precision in the geometry of the bevels
• Nearly non-existent heat input
• Complete cleanness of the beveled zones
• High performance tools utilization
• Bridge
• Useful machining zone: From 16.500 x 3.200 to 40.000 x 4.200
• Heads vertical displacement (mm): 700
• X-axis: • 2 Fanuc servo motors (tandem system option)
• High capacity precision reduction gearboxes
• Y-axis: • Fanuc servo motor (tandem system option)
• Head 30-60-90 Kw Fanuc servo motor
• Maximum speed 2.000-4.000-6.000
• Numeric control: Fanuc series 31i A5
• Tool support: HSK 100-125A (big plus optional)
• Combined positioning speed (m/min): 20
• Acceleration (m/sec2): 1.000
• Forces: • “X”-axis: maximum 42.000N
• “Y”-axis: maximum 22.000N
• “Z”-axis: maximum 10.000N
• Maximum torque on tools (N/m): 1.850
• Surface following system: Full position control
• Positioning precision (mm): ± 0.1
REFERENCES
• ALSTOM
• DEC +
afm
47
• SIAG
energy
ZAYER, S.A.
Portal de Bergara, 7 - 01013 VITORIA-GASTEIZ (Álava)
Tfno +34 945 262 800 - Fax +34 945 286 647
www.zayer.com - [email protected]
ENERGY TYPE
THERMAL/NUCLEAR/HYDROELECTRIC ENERGY, OIL&GAS, WIND ENERGY
APPLICATIONS
GENERATOR, ROTOR & STATOR, TURBINE BLADES, VALVES, PIPING, GEAR BOX, HUBS&FRAMES, OTHER APPLICATIONS
MOVING COLUMN MILLING CENTRES: KAIROS/ 30KCU-AR
Rotary table and fixed tables can be integrated in this type
of machines.
The easy adaptation of the machining of big size parts
together with the possibility to fit different types of heads,
as well as the automatic change of heads, makes these
machines very suitable for the machining of specific parts
for the wind power industry.
KAIROS
30KCU-AR
Longitudinal travel (X) (mm)
3.000 – 15.000
3.000 – 15.000
Cross travel (Y) (mm)
1.200 (1.500)*
1.250 (1.600-2.000)*
1.600 (2.000-2.500-3.000)*
2.000 (2.500-3.000-3.500-4.000.5.000-6.000)*
45º automatic head (others on request)
30 (40-60)*
30 (40-60-80-100-120)*
Rapid feed (mm/min)
30.000
20.000
Main motor power (kW)
32 (40)*
40
Vertical travel (Z) (mm)
Standard head
ATC
*optional
REFERENCES
• FELGUERA
• MECAWIND
• MERCIER
afm
48
• TALLERES MITXELENA
• WEC
energy
ZAYER, S.A.
Portal de Bergara, 7 - 01013 VITORIA-GASTEIZ (Álava)
Tfno +34 945 262 800 - Fax +34 945 286 647
www.zayer.com - [email protected]
ENERGY TYPE
THERMAL/NUCLEAR/HYDROELECTRIC ENERGY, OIL&GAS, WIND ENERGY
APPLICATIONS
GENERATOR, ROTOR & STATOR, TURBINE BLADES, VALVES, PIPING, GEAR BOX, HUBS&FRAMES, OTHER APPLICATIONS
GANTRY TYPE MILLING CENTRE: THERA MODEL
Zayer has introduced the latest technologies in the
development of the new model THERA improving its dynamic
behaviour without losing rigidity and reliability features that
define the brand Zayer, being leaders in volumetric accuracy
and machining.
The structure of the machines provides a great rigidity,
damping and stability.
MODEL
• Table surface (mm)
• Width between columns (mm)
• Longitudinal travel (X) (mm)
• Cross travel (Y) (mm)
• Vertical travel (Z) (mm)
• Rapid feed (mm/min)
• Standard head
• Magazine (tools)
• Main motor power (kW)
THERA
3.500 – 20.500 x 2.000 (3.000-4.000)*
3.000 (4.000-5.000)*
3.000 – 20.000
3.750 (4.750—5.750)*
1.250 (1.500)*
X=20.000; Y-Z= 50.000
30 (40-60-80-100-120)*
43
Twist head
45º automatic head
Enlongated “L” shaped
head with automatic
change of tool
*optional
REFERENCES
• FELGUERA
• MECAWIND
• MERCIER
afm
49
• TALLERES MITXELENA
• WEC
energy
www.afm.es
energy
Parque Tecnológico de San Sebastián
Pº Mikeletegi, 59
20009 San Sebastián - SPAIN
Tel.: +34 943 309 009
Fax: +34 943 309 191
e-mail: [email protected]

energy catalogue pdf

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