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TOOLING NEWS
E-90
Exchangeable Head Endmills
Modular Tools with Steel and Carbide Arbors
WEX
Wave Mill
Type
WRCX
!
w
e
N
Wave Radius Mill
MSX
Type
Metal Slash Mill
Type
Endmills
WEX square endmill type (15 items)
WRCX radius endmill type (7 items)
MSX high feed endmill type (13 items)
Arbors
Carbide (16 items)
Steel (4 items)
Easy to change screw-on endmill
type WEX and carbide arbor
Wavemill Series
Modular Tools
Characteristics
Up to 6 x D from Modular End Mill with Carbide Arbor
Modular head + carbide arbor
Standard shank type endmill
6D
C50
WEX2025M12Z4 (øD=25, 4 teeth)
v c = 100m/min, f t = 0,1mm/tooth
d oc = 8mm x 3 passes, woc = 2,0mm, Equipment: M/C BT50
Note
Cutting conditions can vary according to cutter
reach, rigidity of machine tool / workpiece etc.
3rd Step
(8mm)
Carbide arbor
Steel arbor
Carbide arbor
Overhang (mm)
C50
WEX2025M12Z4 (øD=25, 4 teeth)
v c = 100m/min, f t = 0,1mm/tooth
d oc = 8mm x 3 passes, woc = 2,0mm, Equipment: M/C BT50
Equipment : Vertical Machine M/C BT50
2,0
2,0
2,0
2,0
1,0
1,0
1,0
1,0
WRCX10025M12Z2
0,5D
0,5D
0,5D
0,5D
0,75D
0,75D
0,75D
0,75D
Radial width of cut
2,0
2,0
2,0
2,0
1,0
1,0
1,0
1,0
00
00
Radial width of cut
0,25D
0,25D
0,25D
0,25D
0,5D
0,5D
0,5D
0,5D
0,75D
0,75D
0,75D
0,75D
3,0
3,0
3,0
3,0
2,0
2,0
2,0
2,0
100
100
100
100
130
130
130
130
150
150
150
150
180
180
180
180
1xD
1xD
1xD
1xD
1,0
1,0
1,0
1,0
00
00
MSX12032M16Z2
(vc =160m/min, doc =1,2mm)
Overhang
3,0
3,0
3,0
3,0
(mm)
(mm)
(mm)
(mm)
4,0
4,0
4,0
4,0
(vc =180m/min, f t =0,1mm)
(mm)
(mm)
(mm)
(mm)
4,0
4,0
4,0
4,0
Axial depth of cut
(vc =160m/min, f t =0,2mm)
0,25D
0,25D
0,25D
0,25D
(Dry)
Axial depth of cut
Axial depth of cut
3,0
3,0
3,0
3,0
00
00
WEX3035M16Z3
(mm)
(mm)
(mm)
(mm)
4,0
4,0
4,0
4,0
Overhang
WEX2025M12Z4
Steel arbor
0,25D
0,25D
0,25D
0,25D
0,5D
0,5D
0,5D
0,5D
0,75D
0,75D
0,75D
0,75D
Radial width of cut
1,5
1,5
1,5
1,5
1,0
1,0
1,0
1,0
100
100
100
100
130
130
130
130
150
150
150
150
180
180
180
180
1xD
1xD
1xD
1xD
0,5
0,5
0,5
0,5
00
00
100
100
100
100
130
130
130
130
150
150
150
150
180
180
180
180
1xD
1xD
1xD
1xD
(mm)
(mm)
(mm)
(mm)
2,0
2,0
2,0
2,0
Feed rate per tooth
Application Range
Work Material: C50,
(vc =180m/min, f t =0,1mm)
Vibration
amplitude
Deviation
Work Material
:
Tool
:
Cutting conditions :
Low
vibration !
Overhang
2nd Step
(8mm)
Carbide arbor comparison ...
Vibration
amplitude
1st Step
(8mm)
G Shoulder milling squareness
Deviation (µm)
Shoulder reference line
Performance
A Carbide Arbor improves feed rates, surface finish, sizing, and tool life.
Overhang
Work Material
:
Tool
:
Cutting conditions :
3D
Radial width of cut
0,25D
0,25D
0,25D
0,25D
0,5D
0,5D
0,5D
0,5D
0,75D
0,75D
0,75D
0,75D
100
100
100
100
130
130
130
130
150
150
150
150
180
180
180
180
1xD
1xD
1xD
1xD
Note: These tables indicate reference machining conditions. Actual machining parameters should be adjusted based on machine rigidity and work clamp rigidity.
2
Wavemill Series
Wavemill Series
WEX 2000 M Type
WEX 3000 M Type
10 mm 90°
14 mm 90°
High speed and high efficiency machining endmills
High speed and high efficiency machining endmills
Axial rake angle:
Radial rake angle:
Heads
Cat. No.
WEX2016M08Z2
WEX2018M08Z2
WEX2020M10Z3
WEX2022M10Z3
WEX2025M12Z4
WEX2028M12Z4
WEX2030M16Z4
WEX2032M16Z5
WEX2040M16Z6
Stock
G
H
G
H
G
H
H
G
H
øD
16
18
20
22
25
28
30
32
40
ød
8,5
8,5
10,5
10,5
12,5
12,5
17,0
17,0
17,0
Dimensions (mm)
M L l1 l 2 l 3
M8 42 25 5 17
M8 42 25 5 17
M10 49 30 5 19
M10 49 30 5 19
M12 56 35 5 21
M12 56 35 5 21
M16 63 40 5 23
M16 63 40 5 23
M16 63 40 5 23
8
8
8
8
10
10
10
10
10
G
G
G
G
G
G
G
G
G
G
G
G
13
13
15
15
19
19
24
24
24
Cat. No.
WEX3025M12Z2
WEX3028M12Z2
WEX3030M16Z3
WEX3032M16Z3
WEX3035M16Z3
WEX3040M16Z4
G
G
G
G
G
G
G
G
G
G
G
G
r
a
AXMT 170508 PEER-L
AXMT 170504 PEER-G
AXMT 170508 PEER-G
AXMT 170512 PEER-G
AXMT 170516 PEER-G
AXMT 170520 PEER-G*
AXMT 170530 PEER-G*
AXMT 170508 PEER-H
AXMT 170512 PEER-H
AXET 170502 PEFR-S
AXET 170504 PEFR-S
AXET 170508 PEFR-S
0,4 0,08
0,8 0,08
0,4 0,08
0,8 0,08
1,2 0,08
G 0,2 0,025
G 0,4 0,025
G 0,8 0,025
G = Euro stock
H = Delivery on request
G – General Purpose
H – Strong Cutting Edge
S – Sharp Cutting Edge for Aluminium
L
G
H
S
Identification of Catalogue No.
WEX 2 016 M08 Z2
Cutter
type
Spare Parts
Diameter
insert
size
Wrench
Screw
TRDR 08 I P
BFTX 0305 IP
BFTX 0306 IP
Mounting
screw
H
H
H
H
H
H
øD
25
28
30
32
35
40
ød
12,5
12,5
17,0
17,0
17,0
17,0
Dimensions (mm)
M L l1 l 2 l 3
M12 56 35 5 21
M12 56 35 5 21
M16 63 40 5 23
M16 63 40 5 23
M16 63 40 5 23
M16 63 40 5 23
W
10
10
10
10
10
10
No. of
teeth
–
–
–
–
19
19
24
24
24
24
(mm)
DLC
Un
Dimensions
Coated Coated
(mm)
ACP ACP ACP ACK ACK
100 200 300 200 300 DL1000 H1 r a
G
G
G
G
G
G
G
G
H
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
H
G
G
G
G
G
G
G
G
H
0,8 0,08
0,4 0,08
0,8 0,08
1,2 0,08
1,6 0,08
2,0 0,08
3,0 0,08
0,8 0,08
G
G
G
1,2 0,08
G 0,2 0,025
G 0,4 0,025
G 0,8 0,025
G = Euro stock
H = Delivery on request
Low Cutting Force
General Purpose
Strong Cutting Edge
Sharp Cutting Edge for Aluminium
* ATTENTION:
No.of
teeth
2
2
3
3
3
4
S
Inserts are not included.
Coated Carbide
Cat. No.
1,2 0,08
G
G
G
Stock
16°~ 24°
8°~ 15°
Inserts for WEX 3000 Type
DLC
Un Dimensions
Coated Coated
(mm)
ACP ACP ACP ACK ACK
100 200 300 200 300 DL1000 H1
G
G
G
G
G
G
S
(mm)
Coated Carbide
AXMT 123504 PEER-G
AXMT 123508 PEER-G
AXMT 123512 PEER-G
AXMT 123504 PEER-H
AXMT 123508 PEER-H
AXMT 123512 PEER-H
AXET 123502 PEFR-S
AXET 123504 PEFR-S
AXET 123508 PEFR-S
W
Axial rake angle:
Radial rake angle:
Heads
No.of
teeth
2
2
3
3
4
4
4
5
6
Inserts are not included.
Inserts for WEX 2000 Type
Cat. No.
14°~ 25°
10°~ 18°
If nose radius of inserts is 2,0 mm or more please modify
cutter body as indicated.
Spare Parts
Required
torque (N.m)
Applicable
endmill
2,0
2,0
WEX 2016M ~ WEX 2018M
WEX 2020M ~ WEX 2040M
3
Wrench
Screw
TRDR 15 I P
BFTX 0407 IP
BFTX 0409 IP
Required
torque (N.m)
Applicable
endmill
3,0
3,0
WEX 3025M ~ WEX 3030M
WEX 3032M ~ WEX 3040M
Wave Radius Mill
Wave Radius Mill
WRCX 08000 M Type
WRCX 10000/12000 M Type
4,0 mm
5,0 mm
(WRCX 10000M)
High efficiency multi purpose endmills
0°
-3°
WRCX08020M10Z2
WRCX08025M12Z3
Axial rake angle:
Radial rake angle:
Heads
For insert type : QPMT 0803
Cat. No.
(WRCX 12000M)
High efficiency multi purpose endmills
Axial rake angle:
Radial rake angle:
Heads
6,0 mm
Dimensions (mm)
No.of
Stock
øD ød M L l 1 l 2 l 3 W S teeth
G 20 10,5 M10 49 30 5 19 8 15 2
G 25 12,5 M12 56 35 5 21 10 19 3
Cat. No.
WRCX10025M12Z2
WRCX10028M12Z2
WRCX10030M16Z3
WRCX10032M16Z3
Inserts are not included.
Heads
WRCX12040M16Z4
QPMT –
QPMT ... H
16 corner insert for General Purpose Application
16 corner insert with Strong cutting edge
QPET... S
Fig. 1
Cat. No.
ACP
100
QPMT 080330 PPEN
QPMT 080330 PPEN-H
QPMT 10T335 PPEN
QPMT 10T335 PPEN-H
QPET 10T350 PPFR-S
QPMT 120440 PPEN
QPMT 120440 PPEN-H
QPET 120460 PPFR-S
G
G
G
G
Coated Carbide
ACP
200
G
G
G
G
G
G
G
G
ACP
300
G
G
G
G
G
G
ACK
200
G
G
G
G
G
G
For insert type : QPG
GT 10T3
Stock
øD
G 25
H 28
H 30
G 32
ød
12,5
12,5
17,0
17,0
Inserts are not included.
Rake angle: 25°
4 corners use
Max. doc
G
G
G
G
G
G
10
12
19
19
24
24
No.of
teeth
2
2
3
3
Round insert with Sharp cutting edge for Aluminium
Uncoated
8
10
10
10
10
S
Inserts are not included.
Fig. 2
DLC
W
Dimensions (mm)
No.of
Stock
øD ød M L l 1 l 2 l 3 W S teeth
H 40 17,0 M16 63 40 5 23 10 24 4
IC
r
s
ACK Coated Carbide (mm) (mm) (mm) 4 corners 8 corners
application application
300 DL1000 H1
G
G
G
G
Dimensions (mm)
M L l1 l2 l3
M12 56 35 5 21
M12 56 35 5 21
M16 63 40 5 23
M16 63 40 5 23
For insert type : QPG
GT 1204
Cat. No.
Inserts
0°
-3°
3,0
3,5
5,0
4,0
6,0
3,18
3,8
3,97
4,7
4,76
5,6
Fig.
Applicable
endmill
1,0
1,2
WRCX 08000M
WRCX 10000M
1,5
WRCX 12000M
G = Euro stock
H = Delivery on request
–
–
Identification of Catalogue No.
WRCX 08 020 M10 Z2
Cutter
type
Spare Parts
Diameter
insert
size
Wrench
Screw
TRDR 08 I P
BFTX 02506 IP
Mounting
screw
No. of
teeth
Spare Parts
Required
torque (N.m)
Applicable
endmill
1,5
WRCX 08020M ~ WRCX 08025M
4
Wrench
Screw
TRDR 15 I P
BFTX 03584 IP
BFTX 0409 IP
Required
torque (N.m)
Applicable
endmill
3,0
3,0
WRCX 10025M ~ WRCX 10032M
WRCX 12040M
”METAL SLASH MILL”
”METAL SLASH MILL”
MSX 06000 M Type
1,0 mm
MSX 08000/12000 M Type
(MSX 08000M)
High feed and high efficiency machining endmills
Cat. No.
MSX06016M08Z2
MSX06018M08Z2
MSX06020M10Z3
MSX06022M10Z3
MSX06025M12Z3
8°
-3° ~ -8°
Heads
For insert type : WDMT 0603
Stock
øD
G 16
H 18
G 20
H 22
G 25
ød
8,5
8,5
10,5
10,5
12,5
Dimensions (mm)
No.of
M L l 1 l 2 l 3 W S teeth
M8 42 25 5 17 8 13 2
M8 42 25 5 17 8 13 2
M10 49 30 5 19 8 15 3
M10 49 30 5 19 8 15 3
M12 56 35 5 21 10 19 3
Cat. No.
MSX08025M12Z2
MSX08028M12Z2
MSX08030M16Z3
MSX08032M16Z3
MSX08035M16Z3
Inserts are not included.
Heads
Cat. No.
MSX12032M16Z2
MSX12035M16Z2
MSX12040M16Z3
Inserts for MSX 06000M Type
Coated Carbide
Cat. No.
ACP ACP ACP
100 200 300
WDMT 0603 ZDTR
WDMT 0603 ZDTR-H
G
G
G
G
20°
(MSX 12000M)
High feed and high efficiency machining endmills
Axial rake angle:
Radial rake angle:
Heads
mm
20° 2,0
1,5 mm
20°
G
G
H – Strong Cutting Edge
Axial rake angle:
Radial rake angle:
For insert type : WDMT 0804
Stock
øD
G 25
H 28
H 30
G 32
H 35
Stock
ød
12,5
12,5
17,0
17,0
17,0
Dimensions (mm)
M L l1 l2 l3
M12 56 35 5 21
M12 56 35 5 21
M16 63 40 5 23
M16 63 40 5 23
M16 63 40 5 23
ød
17,0
17,0
17,0
Dimensions (mm)
M L l1 l2 l3
M16 63 40 5 23
M16 63 40 5 23
M16 63 40 5 23
Spare Parts
No.of
teeth
10 24 2
10 24 2
10 24 3
W
S
Inserts for MSX 08000M/12000M Type
Dimensions (mm) Max.
doc
ød
s
r
6,35
3,0
1,5
Cat. No.
WDMT 0804 ZDTR
WDMT 0804 ZDTR-H
WDMT 1205 ZDTR
WDMT 1205 ZDTR-H
1,0
G = Euro stock
H = Delivery on request
Mounting
screw
19
19
24
24
24
No.of
teeth
2
2
3
3
3
Inserts are not included.
Coated Carbide
ACP ACP ACP
100 200 300
G
G
G
G
G
G
G
G
G
G
G
G
Dimensions (mm) Max.
doc
ød
s
r
8,5
4,0
2,0
1,5
12
5,0
2,0
2,0
G = Euro stock
H = Delivery on request
MSX 06 016 M08 Z2
insert
size
10
10
10
10
10
S
Inserts are not included.
Identification of Catalogue No.
Diameter
W
For insert type : WDMT 1205
øD
G 32
H 35
G 40
H – Strong Cutting Edge
Cutter
type
8°
-3° ~ -8°
No. of
teeth
Clamp
C Ring
Clamp screw
Wrench
Insert screw
–
CCH 3,5
CCH 3,5
–
CR 03
CR 03
–
BFTX 03510 IP 08
BFTX 03510 IP 15
TRDR 08 IP
TRDR 08 IP
TRDR 15 IP
BFTX 02505 IP
BFTX 0306 IP
BFTX 0409 IP
5
Required
torque (N.m)
Applicable
endmill
1,5
2,0
3,0
MSX 06016M ~ MSX 06025M
MSX 08025M ~ MSX 08035M
MSX 12032M ~ MSX 12040M
Carbide and Steel Arbor for
Modular Tools
Carbide Arbor
Steel Arbor
Carbide Arbor
Cat. No.
MA15M08L120C
MA15M08L160C
MA16M08L120C
MA16M08L160C
MA18M10L150C
MA18M10L200C
MA20M10L150C
MA20M10L200C
MA23M12L200C
MA23M12L250C
MA25M12L200C
MA25M12L250C
MA28M16L200C
MA28M16L300C
MA32M16L200C
MA32M16L300C
Modular Tool System
Stock
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
M
M8
M8
M8
M8
M10
M10
M10
M10
M12
M12
M12
M12
M16
M16
M16
M16
ød
8,5
8,5
8,5
8,5
10,5
10,5
10,5
10,5
12,5
12,5
12,5
12,5
17,0
17,0
17,0
17,0
Dimensions (mm)
l1
øD
L
15 120 10
15 160 10
16 120 10
16 160 10
18 150 10
18 200 10
20 150 10
20 200 10
23 200 10
23 250 10
25 200 10
25 250 10
28 200 10
28 300 10
32 200 10
32 300 10
G = Euro stock
( Modular tool head + arbor )
( Germany )
SUMITOMO ELECTRIC Hartmetall GmbH
Siemensring 84, D - 47877 Willich
Tel. ( 02154 ) 49 92-0, FAX ( 02154 ) 4 10 7 2
e-Mail: [email protected]
Internet: www.SumitomoTool.com
Distributed by :
l2
18
18
18
18
20
20
20
20
22
22
22
22
24
24
24
24
LM
145
185
145
185
180
230
180
230
235
285
235
285
240
340
240
340
Steel Arbor
Cat. No.
MA16M08L120S
MA20M10L150S
MA25M12L200S
MA32M16L200S
Dimensions (mm)
l1
M
ød øD
L
M8
8,5 16 120 10
M10 10,5 20 150 10
M12 12,5 25 200 10
M16 17,0 32 200 10
Stock
G
G
G
G
Identification of catalogue No.
G = Euro stock
l2
18
20
22
24
LM
145
180
235
240
MA 15 M08 L120 C
Modular Arbor
Shank
diameter
Mounting
screw
Arbor
length
Recommended Tightening Torque
Screw
M8
M10
M12
M16
Wrench
S
8
13
8
15
10
19
10
24
W
Notes about tightening the head:
G
G
G
Material
C: Carbide
S: Steel
Torque
( N.m )
23
46
80
90
Refer to the Head Cat. No. chart on pages 3 to 5 to select the arbor size in the table above.
Check the mounting screw size of the head and arbor beforehand.
When attaching head to an arbor, follow the standard tighting torque in the table above.
( UK and Irland)
SUMITOMO ELECTRIC Hardmetal Ltd.
Summerleys Road, Princes Risborough
Buckinghamshire HP27 9 PW, UK
Tel. ( 018 44) 34 20 81, FAX: ( 018 44) 34 2415
e-Mail: [email protected]
Internet: www.sumitomo-hardmetal.co.uk
E-90 (II) -12/10-MD