Milling Cutters

SUMITOMO HOME
Milling Cutters
G
G1 ~ G22
Selection Guide
ISO
Face Mill Series ....................................................... G2 - 3
Milling Insert Identification Table .......................... G4 - 5
General Purpose Face Mills
WGC(M/F) 3000/4000............................................... G6 -7
UFO(F) 4000/5000 .................................................... G8
Multi Purpose ”Wave Radius Mills” with Polygon Inserts
High Feed Milling
DNX(F)12000 ................................................... G10-11
WRCX(F)1200/1600/2000......................................... G12-13
”Metal Slash Mill” MSX Type................................. G14
Shoulder Milling
”Sumi Power Mills” for Grey Cast Iron Milling
CNP(F)13000 ............................................................ G15
PWC(F) 4000 ............................................................ G16-17
Aluminium Milling
SUMIDIA Face Mill RF Type................................... G18
SUMIDIA Face Mill SRF Type ................................ G19
SUMIBORON ”BN Finish Mill” FMU Type ............ G20-21
Grey Cast Iron Milling
Milling Cutters
New
G1
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Face Mill and Shoulder Mill
External
Max. Depth Diameter
of Cut (mm) (mm)
Approach Angle
WGC
WGC 3000 RS
SEE(M)T 0903 (IC/ l = 9,525)
SEE(M)T 13T3 (IC/ l = 13,4)
UFO
UFO(-F)
4000 RS
SFK-N/R 12T3 (IC/ l = 12,7)
SFK-N 1504 (IC/ l = 15,875)
UFO 5000 RS
DNX
Ne w
ø32
~
ø100
6 mm 45°
ø40
~
ø200
5 mm 45°
ø50
~
ø315
7 mm 45°
ø80
~
ø315
8 mm 65°
ø80
~
ø250
○
6 ~ 10 mm
ø40
~
ø160
◎
ø12
~
ø32
◎
SNMT1205 ZNEN
DNX 12000 RS
DNXF 12000 RS
12,7
Face Milling
WGC(-M/F)
4000 RS
4 mm 45°
Ref. Page
Insert
Type
Shoulder Milling
Slot Milling
Ramping
Copying
Chamfering
Boring
Finishing
Carbon Steel / Alloy Steel
Tempored Steel / Die Steel
Stainless Steel
Cast Iron / Ductile Cast Iron
Non-Ferrous Metal
Aluminium Alloy
Ti Alloy / Heat Resistant Alloy
Hardened Steel HRC 45 ~ 55
Series
Face
Milling
Endmill
Type
Work Material
P M K N S H
Application
Approach
Angle
General Purpose
Finishing
High Feed
Application
Selection Guide
◎
○
○
◎ ◎ ◎ ◎ ◎ ◎ ◎
G6
○
○
○
○ ○ ○ ○ ○ ○ ○
G8
G9
○
◎
G10
○ ◎ ◎
◎ ◎ ◎ ◎
◎ ○ ○ G13
○ ◎ ◎
◎ ◎ ◎ ◎
◎ ○ ○
12,7
WRCX12000RS
WRCX16000RS
WRCX20000RS
Multi-Purpose
Milling Cutters
WRCX-RS
WRCX-E
QPMT 080330PPEN/-H
10T335PPEN/-H
120440PPEN/-H
160660PPEN/-H
200670PPEN/-H
QPET 10T350PPFR-S
120460PPFR-S
160680PPFR-S
WRCX08000E/-M
WRCX10000E/-M
WRCX12000M
WRCX-M
Ne w
WMM (-H)
WEX-F
4~5
Shoulder Milling
17 ~ 26 mm
WMM (-H) 2000
APMT103504PDER/-H
APET 103504PDER-F
103504PDFR-S
WMM (-H) 3000
APMT160508PDER/-H
APET 160508PDER-F
160508PDFR-S
39 mm 90°
ø32
~
ø40
WEX2000F
AXMT123504PEER-G
(WEX 2000 E/F/M)
10 mm 90°
ø40
~
ø100
WEX3000F
WEX-E
mm
WEX2000E
WEX2000M
AXMT170508PEER-G
(WEX 3000 E/F/M)
ø20
~
ø25
90°
WEX3000E
WEX3000M
WRX
AXMT123504PEER-G
(WRX 2000 E/F)
Ne w
WRX2000
Ne w
WRX3000
◎
◎ ◎ ◎ ◎
○
◎ ◎ ◎
◎ ◎ ◎ ◎ ◎ ◎ ◎
H17
◎ ◎ ◎ ◎ ◎ ◎ ◎
H8
H9
10 mm 90°
ø14
~
ø63
14 mm 90°
ø25
~
ø63
18 ~ 36 mm
ø20
~
ø50
○
◎ ◎ ◎
◎ ◎ ◎ ◎ ◎ ◎ ◎
H19
ø32
~
ø100
○
◎ ◎ ◎
◎ ◎ ◎ ◎ ◎ ◎ ◎
H20
27 ~ 53 mm
90°
○
◎ ◎ ◎
G2
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◎ ◎ ◎ ◎ ◎ ◎ ◎
H8
H10
H9
H10
◎ : Best
○ : Good
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◎
ø40
~
ø100
90°
AXMT170508PEER-G
(WRX 3000 E/F)
H29
14 mm 90°
WEX-M
Ne w
H28
2. <<
<
: Not recommended
>
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Face Mill and Shoulder Mill
Selection Guide
Approach Angle
Shoulder Milling
CNP
CNP(-F)
13000 RS
CNMU 130608 N-G/H
CNMQ 130608 N
ø80
~
ø200
◎
◎ ◎ ◎ ◎
G15
MSX 08000 RS
MSX 12000 RS
MSX 14000 RS
MSX-E
MSX-M
MSX
MSX
MSX
MSX
WDMT0603ZDTR
(d=6,35)
WDMT0804ZDTR (d=8,5)
WDMT1205ZDTR (d=12)
WDMT1406ZDTR (d=14)
1,5 ~ 2,5 mm
20°
◎
G16
○ ○
◎ ◎ ◎ ◎
○
ø16
~
ø63
◎
○ ○
◎ ◎ ◎ ◎
○
16 ~ 18 mm
WAX3000
AECT160404PEFRA
◎
◎
20°
WAX
◎ ○ ○
ø40
~
ø100
1,0 ~ 2,5 mm
06000 E/M
08000 E/M
12000 E/M
14000 E
○
G14
H13
H12
H14
ø20
~
ø40
○
◎ ◎ ◎ ◎
○ ◎
H23
90°
ø50
~
ø125
○
◎ ◎ ◎ ◎
○ ◎
H23
3 mm 90°
ø80
~
ø315
◎ ◎
○ ◎
G18
5 mm 90°
ø30
~
ø63
◎ ◎
○ ◎
G19
ø80
~
ø315
◎
90°
Milling Cutters
High Feed Milling
12 mm 88°
LNMX 160608 PNS-N/H
PWC(-F)
4000 RS
Ne w
Alumimium Alloy and Non-Ferrous Metals
ø40
~
ø200
PWC
MSX-RS
High Speed Finishing of Cast Iron
12 mm 90°
Ref. Page
External
Max. Depth Diameter
of Cut (mm) (mm)
Shoulder Milling
Slot Milling
Ramping
Copying
Chamfering
Boring
Finishing
Carbon Steel / Alloy Steel
Tempored Steel / Die Steel
Stainless Steel
Cast Iron / Ductile Cast Iron
Non-Ferrous Metal
Aluminium Alloy
Ti Alloy / Heat Resistant Alloy
Hardened Steel HRC 45 ~ 55
Insert
Type
Face
Milling
Series
General Purpose
Finishing
High Feed
Application
Endmill
Type
Work Material
P M K N S H
Application
Approach
Angle
WAX-RS
16 ~ 18 mm
WAX 3000 RS
RF
SNEW 1204 ADFR-NF
SDET 1204 ZDFR
RF
4000 RS
SRF
SNEW 09T3 ADTR-NF
SRF 50/63 RS
FMU
SNEW 1204 ADT-R/L
FMU 4000 RS
0,5 mm
45°
◎
◎ : Best
○ : Good
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G21
G3
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Milling Insert
ISO Identification Table
Insert shape
Clearance angle
C
80° A
85°
A
3°
D
55° B
82°
B
5°
E
75° K
55°
C
7°
F
50° H
120°
D
15°
V
35° O
135°
E
20°
P
108°
F
25°
S
90° L
90°
G
30°
T
60° M
86°
N
0°
W
80°
P
11°
R
-
Milling Cutters
S
Insert type
A
W
G
T
M
N
O
F
Other clearance
angle with specific
description
K
R
X
Non
standard
R
Tolerances
IC: theoretical diameter of inscribed circle
m: nose height
s: thickness
Tolerances (mm)
Class
m
Tolerances (mm)
IC
Class
s
m
IC
s
)
±0,025
A
±0,005
±0,025
±0,025
J
±0,005
±0,05~ ±0,13*
F
±0,005
±0,013
±0,025
K
±0,013
±0,05~ ±0,13*)
±0,025
±0,025
)
±0,025
C
±0,013
±0,025
±0,025
L
H
±0,013
±0,013
±0,025
M
±0,05~ ±0,13*
±0,08~ ±0,18*) ±0,05~ ±0,13*)
)
±0,13
)
E
±0,025
±0,025
±0,025
N
±0,08~ ±0,18* ±0,05~ ±0,13*
G
±0,025
±0,025
±0,13
U
±0,13~ ±0,38*) ±0,08~ ±0,25*)
±0,025
±0,13
*) The tolerance is dependent upon the insert size of IC. See tables below.
Tolerance class for dimension m
Tolerance class for dimension IC
m
6,35
9,525
12,7
15,875
19,05
25,4
IC
±0,08
±0,08
±0,13
±0,15
±0,15
±0,18
±0,13
±0,11
±0,11
±0,15
±0,18
±0,18
6,35
9,525
12,7
15,875
19,05
25,4
±0,05
±0,05
±0,08
±0,10
±0,10
±0,13
±0,05
±0,08
±0,10
±0,10
±0,10
G4
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Milling Insert
ISO Identification Table
Thickness
Corner geometry with wiper flat
Radius
Clearance angle
on wiper flat
Entering angle
Feed direction
1
4
3 2
02
03
T3
04
05
06
07
09
2
A
D
E
F
P
Z -
45°
60°
75°
85°
90°
Others
A
B
C
D
E
F
G
N
P
Z -
1. Major cutting edge
2. Chamfered corner
3. Wiper flat
4. Side cutting edge
3
T
Insert size
Symbol and cutting edge length
3°
5°
7°
15°
20°
25°
30°
0°
11°
Others
Z
A
02
04
08
12
16
20
24
T
N
Feed direction
Insert
type
Right hand
IC
d (mm)
3,97
06 (6,9)
4,76
08 (8,2)
5,0
F
Sharp
05 (5,0)
5,56
09 (9,6)
6,0
09 (9,7)
03 (3,8)
E
06 (6,0)
6,35
06 (6,4)
7,94
08 (8,0)
8,0
9,525
07 (7,7)
06 (6,35) 11 (11,0) 11 (11,1) 04 (4,3)
07 (7,94)
Rounded
05 (5,4)
Neutral
08 (8,0)
09 (9,7) 11 (11,6) 09 (9,525) 09 (9,525) 16 (16,5) 16 (16,6) 06 (6,5)
10
10 (10,0)
12
12 (12,0)
12 (12,9) 15 (15,5) 12 (12,7) 12 (12,7) 22 (22,0)
08 (8,7)
15,875
16 (16,1) 19 (19,4) 15 (15,875) 15 (15,875) 27 (27,5)
10 (10,9)
16
16 (16,0)
19 (19,3)
20 (20,0)
25
25 (25,0)
25,4
25 (25,4) 25 (25,4)
31,75
31(31,75) 31(31,75)
32
32 (32,0)
S
Rounded and
chamfered
19 (19,05) 19 (19,05) 33 (33,0)
20
T
Chamfered
12,7
19,05
0,2 mm
0,4
0,8
1,2
1,6
2,0
2,4
M0 - Round insert
(metric)
00 - Round insert
(inch)
Cutting edge condition
(mm)
r=
r=
r=
r=
r=
r=
r=
Milling Cutters
1
s = 2,38 mm
s = 3,18
s = 3,97
s = 4,76
s = 5,56
s = 6,35
s = 7,94
s = 9,52
Left hand
G5
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Face Mill
WGC / WGCM / WGCF Type
General Milling for Steel, Cast Iron & Exotic Material
Fig. 1
Fig. 2
Fig. 3
Body
Standard WGC - Type
Type
WGC
3000
Milling Cutters
WGC
4000
Cat. No.
Stock
WGC 3032 RS
WGC 3040 RS
WGC 3050 RS
WGC 3063 RS
WGC 3080 RS
WGC 3100 RS
WGC 4040 RS
WGC 4050 RS
WGC 4063 RS
WGC 4080 RS
WGC 4100 RS
WGC 4125 RS
WGC 4160 RS
WGC 4200 RS
H
G
G
G
H
G
G
G
G
G
G
H
Dimensions (mm)
øD
ø d1
ø d2
H
a
32
40
50
63
80
100
40
50
63
80
100
125
160
200
41
49
59
72
89
109
52
63
76
93
113
138
173
213
32
32
40
50
60
70
32
40
50
60
70
80
100
130
40
40
40
40
50
50
40
40
40
50
50
63
63
63
8,4
8,4
10,4
10,4
12,4
14,4
8,4
10,4
10,4
12,4
14,4
16,4
16,4
25,7
Mounting
Mounting
ød 3
ød 4 ød 5
b
5,6
5,6
6,3
6,3
7,0
8,5
5,6
6,3
6,3
7,0
8,5
9,5
9,5
14,0
16
16
22
22
27
32
16
22
22
27
32
40
40
60
9
9
11
11
13,5
9
11
11
13,5
-
14
14
18
18
20
14
18
18
20
-
l1
l2
No. of
teeth
18
18
20
20
25
32
18
20
20
25
32
38
38
35
28
28
26
26
31
28
26
26
31
-
4
4
5
6
6
7
3
3
4
4
5
6
7
8
l1
l2
No. of
teeth
20
20
25
32
38
38
35
26
26
31
-
4
5
6
7
8
10
12
l1
l2
No. of
teeth
20
20
25
32
38
38
35
26
26
31
-
Weight
(Kg)
0,2
0,3
0,4
0,6
1,1
1,5
0,4
0,5
0,6
1,0
1,5
2,6
4,0
6,6
Fig.
1.
2.
1.
2.
3.
Medium Pitch WGCM - Type
Type
WGCM
4000
Cat. No.
Stock
WGCM 4050 RS
WGCM 4063 RS
WGCM 4080 RS
WGCM 4100 RS
WGCM 4125 RS
WGCM 4160 RS
WGCM 4200 RS
G
G
G
G
G
G
H
Dimensions (mm)
øD
ø d1
ø d2
H
a
50
63
80
100
125
160
200
63
76
93
113
138
173
213
40
50
60
70
80
100
130
40
40
50
50
63
63
63
10,4
10,4
12,4
14,4
16,4
16,4
25,7
Mounting
Mounting
ød 3
ød 4 ød 5
b
6,3
6,3
7,0
8,5
9,5
9,5
14,0
22
22
27
32
40
40
60
11
11
13,5
-
18
18
20
-
Weight
(Kg)
0,5
0,6
1,0
1,5
2,6
4,0
6,6
Fig.
1.
2.
3.
Close Pitch WGCF - Type
Type
Cat. No.
Stock
WGCF
4000
WGCF 4050 RS
WGCF 4063 RS
WGCF 4080 RS
WGCF 4100 RS
WGCF 4125 RS
WGCF 4160 RS
WGCF 4200 RS
G
G
G
G
G
G
H
Dimensions (mm)
øD
ø d1
ø d2
H
a
50
63
80
100
125
160
200
63
76
93
113
138
173
213
40
50
60
70
80
100
130
40
40
50
50
63
63
63
10,4
10,4
12,4
14,4
16,4
16,4
25,7
Mounting
Mounting
ød 3
ød 4 ød 5
b
6,3
6,3
7,0
8,5
9,5
9,5
14,0
22
22
27
32
40
40
60
Spare Parts
Cutter
WGC 3000 RS
WGC/-F 4000 RS
11
11
13,5
-
18
18
20
-
Weight
(Kg)
Fig.
5
0,5
6
0,6
1.
8
1,0
10
1,5
12
2,6
2.
16
4,0
20
6,6
3.
G = Euro stock
H = Delivery on request
Structure
Shim
Shim screw
Insert screw
Wrench
Wrench
WGCS 13 R
BW 0507 F
BFTX 0307 IP
BFTX 03512 IP
TRDR 10 IP
TRDR 15 IP
LH035
Shim
clamp screw
Insert clamp screw
WGC 3000
WGC 4000
G6
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Shim
SUMITOMO HOME
Face Mill
45° Approach Face Mill
WGC / WGCM / WGCF Type
Features
G Suitable for high speed machining vc < 400m/min.
G Tough lightweight cutter body with wide chip pockets for fast metal
removal.
G Low cost precision moulded inserts give G class performance at
greatly reduced cost.
G Wide range of grades for most workpiece materials - including steels,
irons, high temperature alloys, aluminium’s etc.
G Improves metal removal rates, flatness, dimensional accuracy, and
surface finish.
Insert
Fig. 2
Fig. 1
SEET, SEMT
SECW
For WGC
3000 series
XEEW
13,4
ACP100 ACP200 ACP300 ACK200 ACK300 DL1000 T250A
H
G
G
H
H
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
EH520
H1
Dimensions (mm)
DA2200
l
IC
Fig.
s ±t
9,525 ± 0,025
3,18 ± 0,025
± 0,05
± 0,13
1.
9,525
G
3,18
G
13,4 ± 0,025
3,97 ± 0,025
± 0,08
± 0,13
1.
13,4
13,4 ± 0,025
18
H
3,97
3,97 ± 0,025
2.
± 0,025
3.
13,4 3,97
Milling Cutters
SEET 0903 AGFN-L
SEET 0903 AGSN-G
SEET 0903 AGSN-N
SEMT 0903 AGSN-L
SEMT 0903 AGSN-G
SEET 13T3 AGFN-L
SEET 13T3 AGSN-G
SEET 13T3 AGSN-N
SEMT 13T3 AGSN-L
SEMT 13T3 AGSN-G
SEMT 13T3 AGSN-H
SECW 13T3 AGTN-N-NF
XEEW 13T3 AGFR-W-NF
XEEW 13T3 AGER-W
For WGC,
WGC M /- F
4000 series
DLC Cermet Uncoated carbide PCD
Coated carbide
Cat. No.
9,525
Fig. 3
G = Euro stock
H = Delivery on request
Specifications
Chip Breaker System
G
Approach angle:
45°
Axial rake angle: + 20° ~ +22°
N type: no chipbreaker
( - 10° ~ - 19°)
Cutting force
0,03mm
H
G
L
G type
H type
N
( + 20°)
Radial rake angle: - 20° ~ - 24°
Cutting edge geometry
L type
H type for heavy cutting
N type
G type for general use
L type for light cutting
Max. depth of cut: 6 mm
( 4 mm)
Toughness of cutting edge
0,02mm
Run-out with M class
insert SEMT13T3
( ) shows WGC 3000 type
Recommended Cutting Conditions
[vc =m/ min, f t =mm/ tooth] [min.– optimum – max.]
Insert type
Grade
Work
material
Type
W G C (-M / -F)
4040 ~ 4200
vc
ft
doc
SEMT 13T3 AGSN-G
ACP100
Low
Low
carbon
carbon Alloy steel Die steel
steel
steel
100 – 250 – 400 80 – 220 – 280 80 – 150 – 250 80 – 200 – 370
0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4 0,1 – 0,2 – 0,3 0,1 – 0,25 – 0,4
1,0 – 3,0 – 5,0
ACP200
Alloy steel
ACP300
Die steel
ACK200
Stainless steel
austenitic martensitic
Cast iron
Ductile
cast iron
ACK300
Cast iron
Ductile
cast iron
70 – 150 – 250 60 – 130 – 220 120 – 180 – 240 100 – 140 – 200 220 – 270 – 450 150 – 180 – 250 180 – 220 – 270 130 – 160 – 220
0,1 – 0,25 – 0,4 0,1 – 0,2 – 0,3
1,0 – 3,0 – 5,0
0,1 – 0,2 – 0,3
0,1 – 0,2 – 0,3 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4
1,0 – 2,0 – 3,0
1,0 – 3,0 – 5,0
1,0 – 3,0 – 5,0
G7
SUMITOMO HOME
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SUMITOMO HOME
Face Mill
UFO / UFOF Type
General Milling for Steel, Cast Iron & Exotic Material
Specifications
Approach angle:
45°
Axial rake angle:
+ 27°
Radial rake angle:
- 7°
(-10° for ø 50 and ø 63)
max depth of cut:
5,0 mm (UFO 4000 type)
7,0 mm (UFO 5000 type)
Body
Type
UFO 5000
Dimensions (mm)
Mounting
a
b
max.
depth of
cut
l1
No. of
teeth
6,3
20
4
1,3
6,3
20
5
1,6
12,4
7,0
25
5
2,1
32
14,4
8,5
29
6
40
16,4
9,5
29
7
63
40
16,4
9,5
29
9
130
63
60
25,7
14,0
32
11
9,5
300
63
60
25,7
14,0
40
13
14,8
335
240
80
60
25,7
14,0
40
15
26,6
5.
102
60
50
27
12,4
7,0
25
5
2,1
1.
100
119
75
50
32
14,4
8,5
29
6
2,9
G
125
143
75
63
40
16,4
9,5
29
7
4,2
G
160
177
100
63
40
16,4
9,5
29
9
G
200
217
130
63
60
25,7
14,0
32
11
9,5
H
250
267
200
63
60
25,7
14,0
40
13
14,8
H
315
332
240
80
60
25,7
14,0
40
15
R
UFO 4050 R/L-S
UFO 4063 R/L-S
UFO 4080 R/L-S
UFO 4100 R/L-S
UFO 4125 R/L-S
UFO 4160 R/L-S
UFO 4200 R/L-S
UFO 4250 R/L-S
UFO 4315 R/L-S
UFO 5080 R/L-S
UFO 5100 R/L-S
UFO 5125 R/L-S
UFO 5160 R/L-S
UFO 5200 R/L-S
UFO 5250 R/L-S
UFO 5315 R/L-S
UFO 4000
Milling Cutters
Stock
Cat. No.
L
øD
ø d1
ø d2
H
ø d3
G
50
74
45
50
22
10,4
G
63
86
50
50
22
10,4
G
80
103
60
50
27
G
100
122
75
50
G
125
146
75
63
G
160
180
100
G
200
220
H
250
270
H
315
G
80
G
Weight
(Kg)
2,9
5,0
4,2
6,6
7,0
6,6
26,6
G = Euro stock
Fig. 1
Fig. 2
Fig. 3
Fig. 4
Spare Parts
Cutter
Fig. 5
Structure
Locator
Insert block
Insert clamp
Insert block
Insert
4050 - 4063
4080 - 4315
5080 - 5315
Cutter
UF 4 K R/L S-UF 4 S R/L
UF 4 K R/L
UF 4 S R/L
UFTW R/L
UF 5 K R/L
UF 5 S R/L
Locator clamp
Double screw
Wrench
Double
screw
Insert clamp
Locator
Double
screw
4050 - 4063
4080 - 4315
5080 - 5315
Locator
clamp
UFKW R/L
WB 7-15 T
TT 25
G8
SUMITOMO HOME
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Fig.
1.
2.
3.
4.
2.
3.
4.
5.
SUMITOMO HOME
Face Mill
27° Super High Rake Multi Purpose Mill
UFO / UFOF Type
Features
G
G
G
G
G
45° approach face mills
27° super high rake multi purpose cutter for outstanding productivity milling
steels, irons and alloys
Substantially improves metal removal rates on low powered machines
Differential pitched inserts guarantee smooth cutting action
Rigid body incorporates carbide locators and HSS shims resulting in
extremely low run out
Body (Close Pitch Type)
Stock
Type
Cat. No.
UFOF 4000
UFOF 4080 R/L-S
UFOF 4100 R/L-S
UFOF 4125 R/L-S
UFOF 4160 R/L-S
UFOF 4200 R/L-S
UFOF 4250 R/L-S
UFOF 4315 R/L-S
R
L
Dimensions (mm)
Mounting
a
b
max.
depth of
cut
l1
No. of
teeth
7,0
25
6
2,1
14,4
8,5
29
8
2,9
16,4
9,5
29
10
4,2
16,4
9,5
29
12
25,7
14,0
32
16
9,5
60
25,7
14,0
40
20
14,8
60
25,7
14,0
40
24
26,6
øD
ø d1
ø d2
H
ø d3
G
80
103
60
50
27
12,4
G
100
122
75
50
32
G
125
146
75
63
40
G
160
180
100
63
40
H
200
220
130
63
60
H
250
270
300
63
H
315
335
240
80
5,0
Weight
(Kg)
Fig.
1.
2.
3.
6,6
4.
5.
Insert
Fig. 1
SFKR
UFO 4000
UFOF 4000
UFO 5000
UW
Cat. No.
12 T3
15 04
Fig. 3
Milling Cutters
SFKN
Fig. 2
SFKN 12T3 AZFN
SFKN 12T3 AZTN
SFKR 12T3 AZTN
UW 12500 R
SFKN 1504 AZFN
SFKN 1504 AZTN
UW 15500 R
Coated carbide
Cermet
ACP100 ACP200 ACP300 ACK200 ACK300 T250A
G
G
G
H
H
Uncoated carbide
A30N
G10E
H1
H
H
G
G
H
Dimensions (mm)
H10E
l
12,7
G
G
H
Fig.
s ±t
12,7 ± 0,075
H
H
G
IC
16
H
± 0,05
12,2
15,875 ± 0,075
G
H
16
1.
3,97 ± 0,025
2.
3.
4,76 ± 0,025
12,2
1.
3.
G = Euro stock
H = Delivery on request
Recommended Cutting Conditions
Grade
Work material
Insert type
UFO (-F)
4000
UFO (-F)
5000
vc
ft
doc
vc
ft
doc
[vc =m/ min, f t =mm/ tooth] [min.– optimum – max.]
ACP100
ACP200
Low
carbon Alloy steel Die steel
steel
100 – 250 – 400 80 – 220 – 280 80 – 150 – 250
0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4 0,1 – 0,2 – 0,3
1,0 – 3,0 – 5,0
100 – 250 – 400 80 – 220 – 280 80 – 150 – 250
0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4 0,1 – 0,2 – 0,3
1,0 – 4,0 – 7,0
Low
carbon Alloy steel Die steel
steel
80 – 200 – 370 70 – 150 – 250 60 – 130 – 220
0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4 0,1 – 0,2 – 0,3
1,0 – 3,0 – 5,0
80 – 200 – 370 70 – 150 – 250 60 – 130 – 220
0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4 0,1 – 0,2 – 0,3
1,0 – 4,0 – 7,0
ACP300
ACK200
Stainless steel
austenitic martensitic
Cast iron
Ductile
cast iron
ACK300
Cast iron
Ductile
cast iron
120 – 180 – 240 100 – 140 – 200 220 – 270 – 450 150 – 180 – 250 180 – 220 – 270 130 – 160 – 220
0,1 – 0,2 – 0,3
0,1 – 0,2 – 0,3 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4
1,0 – 2,0 – 3,0
1,0 – 3,0 – 5,0
1,0 – 3,0 – 5,0
120 – 180 – 240 100 – 140 – 200 220 – 270 – 450 150 – 180 – 250 180 – 220 – 270 130 – 160 – 220
0,1 – 0,2 – 0,3
0,1 – 0,2 – 0,3 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4
1,0 – 3,0 – 5,0
1,0 – 4,0 – 7,0
1,0 – 4,0 – 7,0
G9
SUMITOMO HOME
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SUMITOMO HOME
Face Mill
DNX / DNXF Type
Approach angle
Axial rake angle
Radial rake angle
General Milling for Cast Iron and Steel
Fig. 3
ød1
ød2
ød3
a
Fig. 4
ød1
ød2
ød3
a
ød1
ød2
ød3
a
ø18
b
P.C.D 101,6
P.C.D 66,7
ød4
øDc
ø18
H
H
H
31
ø13
ø20
øDc
65°
+ 5°
- 6°
H
Fig. 2
ød1
ød2
ød3
a
b
b
Fig. 1
b
8 mm 65°
New
:
:
:
ød4
øDc
ød4
øDc
Body
Standard DNX - Type
Type
DNX 12000
Stock
Cat. No.
DNX 12080 RS
DNX 12100 RS
DNX 12125 RS
DNX 12160 RS
DNX 12200 RS
DNX 12250 RS
H
ød 2
ød 3
88
50
60
27
–
12,4
7,0
25
Number
of
teeth
6
100
108
50
80
32
46
14,4
8,5
29
7
125
133
63
80
40
56
16,4
9,5
29
8
Dimensions (mm)
øD
ød 1
G
80
G
G
Mounting
ød 4
a
b
l
Max.
depth
of cut
Weight
(Kg)
1,2
1,6
8,0
2,8
G
160
168
63
100
40
88
16,4
9,5
29
10
H
200
210
63
150
60
130
25,7 14,0
35
16
8,0
H
250
260
63
180
60
160
25,7 14,0
35
20
12,2
H
ød 2
ød 3
l
4,4
Fig.
1.
2.
3.
4.
Close Pitch DNGF - Type
Milling Cutters
Type
DNXF 12000
øD
ød 1
G
80
88
50
60
27
–
12,4
7,0
25
Number
of
teeth
8
G
100
108
50
80
32
46
14,4
8,5
29
10
G
125
133
63
80
40
56
16,4
9,5
29
11
G
160
168
63
100
40
88
16,4
9,5
29
12
Stock
Cat. No.
DNXF 12080 RS
DNXF 12100 RS
DNXF 12125 RS
DNXF 12160 RS
Dimensions (mm)
Mounting
ød 4
a
b
Max.
depth
of cut
Weight
(Kg)
1,2
8,0
1,6
2,7
4,4
Fig.
1.
2.
3.
G = Euro stock
H = Delivery on request
First Recommendation: DNX
DNX / DNXF
Depth of cut : d oc (mm)
14,0 –
12,0 –
10,0 –
65°
PWC(F)
8mm
Wiper width = 1,2mm
8,0 –
Max. depth of cut : 8mm,
6,0 –
Cutter type
Diameter range
DNX 12000 RS
Ø80~Ø250mm
- General purpose
- Medium pitch type
DNXF 12000 RS
Ø80~Ø160mm
- General purpose
- Fine pitch type
4,0 –
2,0 –
0
DNX(F)
l
l
l
l
0,1
0,2
0,3
0,4
Approach angle : 65°
Feed rate : f t (mm/tooth)
Spare Parts
Cutter
Insert screw
Characteristics
Identification of Cutter Body
Wrench
Ø 80 ~ Ø160
BFTX0412 IP TRDR15 IP
Ø200 , Ø250
Locator
Clamp screw
Wrench
–
DNXK 12 R
–
BX 0515
–
LH 040
DNX F 12 080 R S
Cutter
type
Fine
pitch
Insert
size
Diam.
G10
SUMITOMO HOME
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Cutting
direction
Shell
type
SUMITOMO HOME
Face Mill
DNX / DNXF Type
New
Features
G
G
G
G
G
Small inserts with 8 cutting edges
Economic by double-side usage
Excellent grade for cast iron machining
Optimised geometry for best results in cast iron
Special inserts for steel machining
Insert
Fig. 1
Fig.
12,7
ACP200 ACP300 ACK100 ACK200 ACK300
SNMT 1205 ZNEN-G
G
G
G
G
1
SNMT 1205 ZNEN-H
G
G
G
G
2
SNMT 1205 ZNEN-SH
G
G
G
G
3
H
Fig. 3
H Type
SH Type
12,7
Cat. No.
Fig. 2
G Type
12,7
Coated Carbide
12,7
5,6
12,7
5,6
Flat land
Cutting edge
12,7
5,6
Flat land
G = Euro stock
H = Delivery on request
G Type : For general purpose
H Type : For heavy machining
SH Type : For steel machining
Milling Cutters
ts
e inser ing edges
v
i
t
a
g
e
GN
g
8 cutt
h
t
i
w
s
achinin
t
r
G Inse ble for steel m
ica
G Appl
Advantage of SH-Type when Steel machining
G Type
SH Type
Chip packing causes
higher cutting forces !
Smooth chip evacuation
reduces cutting forces !
Recommended Cutting Conditions
ISO
P
K
[vc = m/ min, f t = mm/ tooth] [min.– optimum – max.]
Work material
Hardness (HB)
Cutting speed
v c (m/min)
Feed rate
f t (mm/tooth)
Insert grade
Carbon steel
180 - 280
150 - 175 - 200
0,10 - 0,15 - 0,20
ACP200
Alloy steel
180 - 280
150 - 175 - 200
0,10 - 0,15 - 0,20
ACP200
Grey cast iron (GG)
250
150 - 225 - 300
0,10 - 0,20 - 0,30
ACK200 / ACK300
Ductile cast iron (GGG)
250
150 - 225 - 250
0,10 - 0,18 - 0,25
ACK200 / ACK300
G11
SUMITOMO HOME
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SUMITOMO HOME
Wave Radius Mill
High Durable Mill with Polygon Inserts
WRCX Type
Grades for Steels, Cast Iron and Aluminium
Features
The ”Wave Mill” WRCX type is a new multi purpose milling cutter for face milling, slotting,
helical boring, plunging and profiling. Its unique design features 16 corner polygon inserts and a
durable cutter body manufactured from high tensile alloyed steel protected by a hard
surface treatment. Insert rigidity is maximised via close tolerance seat pockets and centre
clamped using a torxscrew . Choose from a variety of insert grades such as our award
winning Diamond like Carbon DL 1000 capable of high feed machining aluminium, our
uncoated H1 grade suitable for non-ferrous metals or our new ACP/ACK grades for steels
and irons.
Advantages
G Durable cutter body –
G High feed cutting –
G Excellent chip removal –
G Maximum rigidity –
G Wide application range –
Special alloyed steel with hard surface.
Optimised pitch and high number of cutting edges
Wide pocket and integral coolant hole
Rigid clamping of inserts with TORXPLUS screw
Carbon steels, alloy steels, stainless steels, high temperature alloys,
diemould steels, aluminiums, non-ferrous metals etc
Insert
QPMT... : Standard 16 cornered polygon type
QPMT...-H : Stronger cutting edge type
QPET...-S : Polished round insert for non-ferrous material
Fig. 1
Fig. 2
Rake angle: 25°
4 corners use
R : wiper radius
QPMT 080330 PPEN
QPMT 080330 PPEN-H
QPMT 10T335 PPEN
QPMT 10T335 PPEN-H
QPET 10T350 PPFR-S
QPMT 120440 PPEN
QPMT 120440 PPEN-H
QPET 120460 PPFR-S
QPMT 160660 PPEN
QPMT 160660 PPEN-H
QPET 160680 PPFR-S
QPMT 200670 PPEN
QPMT 200670 PPEN-H
Milling Cutters
Diamond Uncoated
coated carbide
Coated carbide
Cat. No.
ACP100 ACP200 ACP300 ACK200 ACK300 DL1000
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
Anti-Vibration Type
H1
Max. doc
r
s
IC
(mm) (mm) (mm) 4 corners 8 corners
application application
8
10
G
1,0
1,2
–
1,5
6,0
–
6,0
2,1
–
2,5
3,0
3,5
G
16
G
4,0
20
7,0
Type
CP
Diamond Uncoated
coated carbide
Coated carbide
ACP100 ACP200 ACP300 ACK200 ACK300 DL1000
G
G
G
G
3,97
4,7
4,76
6,5
5,6
7,6
6,5
9,4
G = Euro stock
H = Delivery on request
(Paired Sets for Vibration Free Machining)
08
QPMT 160608 PPEN
QPMT 200608 PPEN
QPMT 160608 PPEN-CP
QPMT 200608 PPEN-CP
3,8
8,0
Type
Cat. No.
3,18
5,0
12
Fig.
G
G
G
G
G
G
G
G
G
G
G
G
H1
Max. doc
IC
r
s
(mm) (mm) (mm) 4 corners 8 corners
application application
G
G
G
G
16
20
16
20
0,8
6,5
0,8
6,5
7,6
1,2
9,4
1,6
7,6
2,3
9,4
2,9
The combination of different
inserts in a staggered
formation varies the cut
depth and eliminates
vibration when feed rate is
Insert type
08
CP
Chip Formation
Anti-vibration Type Standard Type
CP and 08
type inserts
are
used in pairs
f t < 0,15 (IC=16 mm )
or
f t < 0,2 (IC=20 mm ).
Work material:
Cutting data:
Insert size:
G12
SUMITOMO HOME
1.<<<
2. <<
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50C
f t = 0,1mm/tooth, doc = 7 mm
IC = 20 mm
SUMITOMO HOME
Wave Radius Mill
WRCX Type
Fig. 1
Fig. 2
Axial rake angle:
Radial rake angle:
Fig. 3
d1
d2
d3
a
d1
d2
d1
d2
d3
a
66,7
d3
a
l1
H
15
H
19
H
14
M6 x1,0
l1
l1
b
b
b
- 3°
0°
CCAP-160
d4
d5
C
D
Body
Standard WRCX Type
Insert
IC (mm)
12
16
Cat. No.
Stock
WRCX 12040 RS
WRCX 12050 RS
WRCX 12052 RS
WRCX 12063 RS
WRCX 12080 RS
WRCX 16063 R S
WRCX 16080 R S
WRCX 16100 R S
WRCX 16125 R S
G
G
G
G
G
G
G
G
H
d5
d5
C
C
D
D
* Note Fig.3 for øD=160 : Coolant cap (CCAP-160) with 4 screws (BX0620) and wrench
(TH050) is available seperately.
Dimensions (mm)
ø D*
øC
ø d1
ø d2
H*
a
b
40
50
52
63
80
63
80
100
125
28
38
40
51
68
47
64
84
109
36
46
48
59
76
50
70
90
115
36
40
40
40
55
50
55
70
80
40
40
40
40
50
40
50
50
63
8,4
10,4
10,4
10,4
12,4
10,4
12,4
14,4
16,4
5,6
6,3
6,3
6,3
7,0
6,3
7,0
8,5
9,5
Mounting
Montá?
ød 3 ød 4 ød 5
16
22
22
22
27
22
27
32
40
9
11
11
11
13,5
11
13,5
-
14
18
18
18
20
18
20
46
56
l1
18
20
20
20
25
20
25
32
38
Helical Plunging
No. of
Weight Fig.
boring
teeth øB Standard αmax. (Kg)
4
4
5
5
6
3
4
5
5
68 ± 11
88 ± 11
92 ± 11
114 ± 11
148 ± 11
110 ± 15
144 ± 15
184 ± 15
234 ± 15
10°
7°
6°30´
5°
3°30´
8°
5°30´
4°
3°
0,2
0,3
0,3
0,4
0,9
0,4
0,8
1,3
2,4
1
1
2
Close Pitch WRCXF Type
Insert
IC (mm)
12
20
Stock
WRCXF 12050 R S
WRCXF 12063 R S
WRCXF 16052 R S
WRCXF 16063 R S
WRCXF 16080 R S
WRCXF 16100 R S
WRCXF 16125 R S
WRCXF 16160 R S
WRCXF 20080 R S
WRCXF 20100 R S
WRCXF 20125 R S
WRCXF 20160 R S
H
H
G
G
G
G
G
G
G
G
G
G
Dimensions (mm)
Mounting
ød 3 ød 4 ød 5
l1
Helical Plunging
No. of
Weight Fig.
boring
teeth øB Standard αmax. (Kg)
ø D*
øC
ø d1
ø d2
H*
a
b
50
63
52
63
80
100
125
38
51
36
47
64
84
109
46
59
45
50
70
90
115
40
40
45
50
55
70
80
40
40
40
40
50
50
63
10,4
10,4
10,4
10,4
12,4
14,4
16,4
6,3
6,3
6,3
6,3
7,0
8,5
9,5
22
22
22
22
27
32
40
11
11
11
11
13,5
29
18
18
17,7
18
20
46
52
20
20
20
20
25
32
29
5
6
4
4
5
6
6
88 ± 11
114 ± 11
88 ± 15
110 ± 15
144 ± 15
184 ± 15
234 ± 15
7°
5°
10°
8°
5°30´
4°
3°
0,3
0,4
0,3
0,4
0,8
1,3
2,4
2
1
160
80
100
125
144
60
80
105
150
68
88
113
100
55
70
80
63
50
50
63
16,4
12,4
14,4
16,4
9,5
7,0
8,5
9,5
40
27
32
40
13,5
29
93
20
46
52
29
25
32
29
8
5
6
6
304 ± 18
140 ± 18
180 ± 18
230 ± 18
2°
7°
5°
3°30´
4,0
0,7
1,1
2,3
3*
1
2
1
160
140
148
100
63
16,4
9,5
40
-
93
29
8
300 ± 18
2°30´
3,9
3*
1
Milling Cutters
16
Cat. No.
Extra Close Pitch WRCXX Type
Insert
IC (mm)
Cat. No.
Stock
WRCXX 16080 R S
WRCXX 16100 R S
G
G
Dimensions (mm)
ø D*
øC
ø d1
ø d2
H*
a
b
Mounting
ød 3 ød 4 ød 5
80
64
70
55
50
12,4
7,0
27
13,5
16
100
84
90
70
50
14,4
8,5
32
* Note : When using CP type anti-vibration inserts / IC = 16, please change above dimensions:
øD* +0,3
In case of anti-vibration inserts / IC = 20, please change above dimensions:
øD* +0,4
Maximum Rotation (min-1) for Non-ferrous cutting
when using QPET Insert
Cutter
n
øD
25
32
40
50
63
80
100
125
160
10
12
20
25
6
46
32
7
& H* +0,15 mm
& H* +0,2 mm
28.000
25.000
5°30´
4°
0,8
1,3
1
2
Plunging
α max :
Helical Boring
22.000
20.000
18.000
16.000
144 ± 15
184 ± 15
16
(see tables)
øB Standard :
(see tables)
14.000
13.000
12.000
10.000
9.000
8.000
Spare Parts
Recommended Cutting Conditions
Cutter
Screw
Screw
12G
GGG
16052 ~ 16100
WRCX/-F/-X
16125 ~ 16160
WRCX/-F
20G
GGG
BFTX 0409 IP
BFTX 0511 IP
BFTX 0513 IP
BFTX 0615 IP
TRDR 15 IP
WRCX
l1
Helical Plunging
Weight Fig.
No. of
boring
teeth øB Standard αmax. (Kg)
TRDR 20 IP
TRDR 25 IP
Alloy steel
Stainless steel
Cast iron
Material Carbon steel
(ex. C40 ~ C50) (Below HRC40) (ex. X10CrNiS18-9)
(ex. GG20)
Gra
de
øD
ACP100, ACP200 ACP100, ACP200 ACP200, ACP300 ACK200, ACK300
(mm)
40 ~
80
100 ~
160
vc
ft
vc
ft
100-160-200
0,2-0,4-0,6
150-200-250
0,3-0,4-0,6
Non-ferrous
material
DL1000, H1
100-140-180
80-120-160
80-120-160
200-500-1000
0,2-0,3-0,4
0,1-0,2-0,3
0,1-0,2-0,4
0,1-0,3-0,4
100-160-200
160-180-200
100-150-200
200-500-1000
0,1-0,3-0,5
0,15-0,2-0,3
0,1-0,15-0,2
0,2-0,3-0,6
[vc = m/ min, f t = mm/ tooth] [min.– optimum – max.]
G13
SUMITOMO HOME
1.<<<
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SUMITOMO HOME
”Metal Slash Mill”
MSX Type
High Feed Milling of Steel, Stainless Steel, Die Steel and Cast Iron
1,5 mm
(MSX 08000 II)
Fig. 1
2,0 mm
20°
2,5 mm
20°
(MSX 12000 II)
20°
(MSX 14000 II)
Fig. 2
Body
Cat. No.
Stock
Dimensions (mm)
øD
ø d1
H
a
b
Mounting
ød 2 ød 3 ød 4
l1
Helical Plunging
No. of
Weight Fig.
boring
teeth øB (max-min) αmax.
(Kg)
MSX 08040 RS
G
40
37
45
8,4
5,6
16
9
13,5
18
4
65 ~ 78
1°30´
0,2
MSX 12050 RS
MSX 12052 RS
MSX 12063 RS
MSX 12066 RS
G
G
G
G
50
52
63
66
47
47
60
60
50
50
50
63
10,4
10,4
10,4
12,4
6,3
6,3
6,3
7,0
22
22
22
27
11
11
11
13,5
18
18
18
20
20
20
20
25
4
4
5
5
78 ~ 99
82 ~ 103
104 ~ 125
110 ~ 131
2°30´
2°00´
1°30´
1°00´
0,3
0,3
0,4
0,4
MSX 14050 R S
MSX 14063 R S
MSX 14066 R S
MSX 14080 R S
MSX 14100 R S
G
G
G
G
G
50
63
66
80
100
47
60
60
76
96
50
50
63
63
63
10,4
10,4
12,4
12,4
14,4
6,3
6,3
7,0
7,0
8,5
22
22
27
27
32
11
11
13,5
13,5
-
17
18
20
20
44
20
20
25
25
32
3
4
4
5
6
73 ~ 98
99 ~ 124
107 ~ 132
133 ~ 158
173 ~ 198
3°30´
2°00´
2°00´
1°30´
1°00´
0,3
0,6
0,7
1,2
1,8
1
1
1
Applicable
Insert
WDMT
0804
ZDTR/-H
WDMT
1205
ZDTR/-H
WDMT
1406
ZDTR/-H
2
G = Euro stock
Milling Cutters
Plunging
αmax :
Helical Boring
øB Standard :
(see tables)
(see tables)
Recommended Cutting Conditions
Depth of cut
Feed rate
Inserts
Work
Material
Insert
Type
Cutting
Speed
vc (m/min)
Insert
Cat. No.
ø50 ~ 66 ø80 ~ 100
ø40
d oc
: d oc (mm)
: f t (mm/tooth)
ft
d oc
ft
d oc
ft
–
–
–
WDMT 0804 1,0 1,2 –
General Steel
– 1,2 1,4 –
–
ACP200 100-150-200 WDMT 1205 –
(Below HB200)
– 1,5 1,5 1,5 1,5
WDMT 1406 –
–
–
–
WDMT 0804 0,8 1,2 –
Dimensions (mm) Max.
Coated Carbide
Alloy
Steel
Cat. No.
– 1,0 1,4 –
–
ACP200 80-130-180 WDMT 1205 –
doc
ACP200 ACP300 ACK300 ød
s
r
(Below HRC45)
– 1,3 1,5 1,3 1,5
WDMT 1406 –
G
G
G
WDMT 0804 ZDTR
8,5 4,0
2,0
1,5
–
–
–
WDMT 0804 1,0 0,8 –
G
G
G
WDMT 0804 ZDTR-H
Stainless Steel
– 1,2 1,2 –
–
ACP300 80-120-150 WDMT 1205 –
G
G
G
WDMT 1205 ZDTR
(X5CRNI1810)
12
5,0
2,0
2,0
– 1,5 1,3 1,5 1,3
WDMT 1406 –
G
G
G
WDMT 1205 ZDTR-H
–
–
–
WDMT 0804 1,0 1,4 –
G
G
G
WDMT 1406 ZDTR
Cast Iron
14
6,0
2,0
2,5
– 1,2 1,5 –
–
ACK300 100-150-200 WDMT 1205 –
GG, GGG
G
G
G
WDMT 1406 ZDTR-H
– 1,5 1,8 1,5 1,8
WDMT 1406 –
G = Euro stock
–
–
–
WDMT 0804 0,5 0,8 –
ZDTR-H : Stronger cutting edge
Hardened Steel
– 0,6 1,0 –
–
ACK300 40-80-100 WDMT 1205 –
(Below HRC50)
– 1,0 1,2 1,0 1,2
WDMT 1406 –
- The above recommended cutting conditions may require adjustment according to
machine rigidity and work rigidity.
- The above figures are guidelines for use with the BT50 machine tool.
Spare Parts
Screw
BFTX 0306 IP
BFTX 0409 IP
BFTX 0511 IP
Wrench
Clamp
C Ring
Cramp screw
Applicable endmill
TRDR 08 IP
TRDR 15 IP
TRDR 20 IP
CCH 3,5
CCH 3,5
CCH 4,5
CR 03
CR 03
CR 03
BFTX 03510 IP 08
BFTX 03510 IP 08
BFTX 03510 IP 08
MSX 08000RS
MSX 12000RS
MSX 14000RS
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G14
SUMITOMO HOME
<
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SUMITOMO HOME
Shoulder Mill
CNP / CNPF Type
Approach angle
Axial rake angle
Radial rake angle
Shoulder Milling for Steel, Stainless Steel & Cast Iron
Fig. 1
Fig. 2
: 90°
: + 10° ~ 17°
: + 10° ~ 16°
Fig. 3
Body (Standard, CNP Type)
Type
Cat. No.
CNP 13040 RS
CNP 13050 RS
CNP 13063 RS
CNP 13080 RS
CNP 13100 RS
CNP 13125 RS
CNP 13160 RS
CNP 13200 RS
CNP13000
max.
depth
of cut
H
ød 2
ød 3
36
40
22
14
9
8,4
5,6
18
Number
of
teeth
4
40
40
27
18
11
10,4
6,3
20
4
0,4
63
40
40
22
18
11
10,4
6,3
20
5
0,4
G
80
60
50
27
20
13
12,4
7,0
25
5
G
100
70
50
32
–
–
14,4
8,5
32
6
G
125
80
63
40
–
–
16,4
9,5
38
7
2,5
G
160
100
63
40
–
–
16,4
9,5
38
8
4,2
200
150
63
60
–
–
25,7 14,0
34
10
7,2
Stock
Dimensions (mm)
øD
ød 1
G
40
G
50
G
Mounting
ød 4
a
b
l1
Weight
(Kg)
Fig.
0,3
1.
0,9
12,0
1,3
2.
3.
Body (Close Pitch, CNPF Type)
CNPF13000
G
63
40
40
22
18
11
10,4
6,3
20
7
0,4
G
80
60
50
27
20
13
12,4
7,0
25
7
0,9
G
100
70
50
32
–
–
14,4
8,5
32
8
G
125
80
63
40
–
–
16,4
9,5
38
9
G
160
100
63
40
–
–
16,4
9,5
38
11
200
150
63
60
–
–
25,7 14,0
34
13
1.
Milling Cutters
CNPF 13063 RS
CNPF 13080 RS
CNPF 13100 RS
CNPF 13125 RS
CNPF 13160 RS
CNPF 13200 RS
1,4
12,0
2,4
2.
4,3
7,4
3.
G = Euro stock
Fig. 1
Fig. 2
Inserts
Remarks:
-G: General purpose
-H: Strong cutting edge
Cat. No.
CNMU 130608 N-G
CNMU 130608 N-H
CNMQ 130608 N
CNMQ 130616 N
CNEQ 130608 N
Spare Parts
Coated carbide
Tolerance Nose
Class Radius ACP100 ACP200 ACP300 ACK200 ACK300
0,8
M
G
G
G
G
G
0,8
M
G
G
G
G
G
0,8
M
1,6
M
G
G
G
G
G
0,8
E
Type
CNP 13000
vc
ft
doc
Wrench
CNP-(F) 13000
BFTX 0412 N
TTX 15 W
2.
G = Stock item
[vc =m/ min, f t =mm/ tooth] [min.– optimum – max.]
CNMU / CNMQ 1306 G G N / -G/ -H
Insert type
Work
material
Screw
1.
Recommended Cutting Conditions
Grade
Cutter
Fig.
ACP100
ACP200
ACP300
ACK200
ACK300
Low
Low
Stainless steel
Ductile
Ductile
carbon Alloy steel Die steel
Cast iron cast
carbon Alloy steel Die steel
iron Cast iron cast iron
austenitic martensitic
steel
steel
100 – 250 – 400 80 – 220 – 280 80 – 150 – 250 80 – 200 – 370 70 – 150 – 250 60 – 130 – 220 120 – 180 – 240 100 – 140 – 200 220 – 270 – 450 150 – 180 – 250 180 – 220 – 270 130 – 160 – 220
0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,35 0,1 – 0,2 – 0,3 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,35 0,1 – 0,2 – 0,3 0,1 – 0,2 – 0,25 0,1 – 0,2 – 0,25 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4 0,1 – 0,25 – 0,4
~ 10
~ 10
~ 10
~ 10
~ 10
Remark: If depth-of-cut exceeds 5mm, reduce recommended feedrates by 50%.
The conditions above are meant as a guide, please adjust the cutting conditions according to actual work material and machine ridgidity.
SUMITOMO HOME
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G15
SUMITOMO HOME
”Sumi Power Mill”
PWC Type
Approach angle
Axial rake angle
Radial rake angle
Powerful Tangential Milling System for Cast Iron
Fig. 1
Fig. 2
:
:
:
88°
+ 5°
- 5°
Fig. 3
Body (Standard, PWC Type)
Type
PWC 4000
Stock
Cat. No.
R
PWC 4080 R/L-S
PWC 4100 R/L-S
PWC 4125 R/L-S
PWC 4160 R/L-S
PWC 4200 R/L-S
Dimensions (mm)
L
øD
ød 1
G G
80
G G
G G
b
l1
Number
of
teeth
12,4
7,0
25
7
–
14,4
8,5
29
8
–
16,4
9,5
29
10
–
16,4
9,5
29
12
4,2
–
25,7 14,0
35
16
7,2
b
l1
Number
of
teeth
Mounting
ød 4
a
H
ød 2
ød 3
60
50
27
29,5
13
100
70
50
32
46
125
80
63
40
56
G G
160
100
63
40
88
G G
200
150
63
60
130
Max.
depth
of cut
Weight
(Kg)
Fig.
1.
0,9
1,3
12,0
2.
2,5
3.
Milling Cutters
Body (Close Pitch, PWCF Type)
Stock
Type
Cat. No.
PWCF 4000
PWCF 4080 R/L-S
PWCF 4100 R/L-S
PWCF 4125 R/L-S
PWCF 4160 R/L-S
PWCF 4200 R/L-S
R
L
Dimensions (mm)
øD
ød 1
G G
80
G G
100
G G
Mounting
ød 4
a
Max.
depth
of cut
Weight
(Kg)
H
ød 2
ød 3
60
50
27
29,5
13
12,4
7,0
25
9
0,9
70
50
32
46
–
14,4
8,5
29
12
1,4
125
80
63
40
56
–
16,4
9,5
29
15
G G
160
100
63
40
88
–
16,4
9,5
29
18
4,3
G G
200
150
63
60
130
–
25,7 14,0
35
24
7,4
12,0
Fig.
1.
2.
2,6
3.
G = Euro stock
Performance
G
G
Comparison of cutting force
Cutting force (N)
!
reduction
1600 - 20 ~ 40%
1400 1200 1000 800 600 400 200 .
”Sumi Power Conventional Competitor Competitor
Mill” PWC
cutter
A
B
Work material : GG25
Tool : PWC 4080 RS, ø80
Insert : LNMX160608PNSN-G
Grade : ACK200
Main component force
Feed component force
Back component force
Comparison of cutting edge strength
.
feed rate
er higher
d
n
u
y
it
il
liab
Higher re
Cutting length (mm)
0
”Sumi Power
Mill” PWC
ft
ft
ft
ft
Cutting speed (m/min)
Feed rate (mm/tooth)
Grade
200
250
300
l————————––——l
0,1
0,2
0,3
0,4
200
250
300
l
l
l
l
= 0,5 (N=2)
= 0,5
= 0,4
= 0,3
Work material : GG25
Tool : PWC 4080 RS, ø80
Insert : LNMX160608PNSN-G
Grade : ACK200
Cutting conditions
v c = 160 m/min
f t = 0,3 ~ 0,5 mm/tooth
Depth of cut :
5,0 mm
Width of cut :
80 mm
Dry
Cutter
Screw
Wrench
PWC (F) 4000
BFTX 0412 N
TTX 15 W
Ductile cast iron (GGG)
l————————––——l
150
150
l
Spare Parts
Grey cast iron (GG)
100
100
l
ft
ft
ft
ft
Recommended cutting Conditions
Material
50
= 0,5 (N=2)
= 0,5
= 0,4
= 0,3
Competitor C
(Screw on)
Cutting conditions
v c = 200 m/min
f t = 0,1 mm/tooth
Depth of cut :
4,0 mm
Width of cut :
50 mm
Dry
Stable
Breakage
0,5
l—————————l
100
150
200
250
l—————————l
0,05 0,1
0,2 0,25 0,3
ACK200, ACK300
G16
SUMITOMO HOME
1.<<<
2. <<
<
>
SUMITOMO HOME
”Sumi Power Mill”
PWC Type
High Metal Removal
High Volume Insert Capacity
High Performance Inserts
Advantages
Geometry
G High volume insert capacity
The tangential orientation of the strong carbide inserts increases the
number of cutting edges (eg 3 edges /inch) maximising edge
contact with the workpiece.
G Cost effective tooling
Using M Class precision sintered inserts with 8 cutting edges both
acquisition and operating costs are substantially reduced.
G Increased tool life
New Cast Iron grades ACK200 for general cutting and ACK300 for
heavy cutting provide increased tool life and high productivity
Rake angle
G type : 20°
H type : 15°
Milling Cutters
G Durable cutter body
The robust cutter body is manufactured from a special alloyed steel
then coated with a hard surface to resist swarf damage, scratching,
and corrosion.
Wiper width = 2,4 mm
Inserts
G type insert
H type insert
for light cutting
with strong cutting edge
(Fig. 1)
Nose
Radius
Cat. No.
LNMX 160608 PNSN-G
0,8
LNMX 160608 PNSN-H
0,8
CVD Coated
ACK100
(Fig. 2)
PVD Coated
Fig.
Application
Remark
ACK200
ACK300
G
G
1
General application
First remommendation
G
G
2
Instable machining
Heavy interruption
Suitable for instable
condition
H
Wear resistance
(good)
New Coated Grade for Cast Iron
Gold colour
ACK100
Cast Iron ( K ) (GG, GGG)
Copper colour
ACK200
AC211
K 01
K 10
K 20
K 30
K 40
ACK100
Characteristic · Application
ACK100
High wear resistance with special hard substrate and
fine Ti-based Al2O3 CVD coating for high speed
machining
ACK200
Excellent wear resistance with fine Ti-based and tough
Al2O3 CVD coating
ACK300
Excellent toughness with fine grain carbide substrate.
Cr added new PVD coating could improve hardness
and oxidation resistance.
High speed cutting
ACK300
ACK200
General cutting
ACK300
ACZ310
Chipping resistance
Grade
General to heavy cutting
(good)
G17
SUMITOMO HOME
1.<<<
2. <<
<
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SUMITOMO HOME
SUMIDIA Face Mill
RF Type
High Speed Finishing of Aluminium Alloy
Fig. 1
Fig. 2
Fig. 3
Body
Type
Cat. No.
RF 4080 R-S
RF 4100 R-S
RF 4125 R-S
RF 4160 R-S
RF 4200 R-S
RF 4250 R-S
RF 4315 R-S
RF 4000
Remark:
G
80
82
60
50
27
12,4
7,0
29
Number
of
teeth
6
G
100
102
75
50
32
14,4
8,5
29
6
1,0
G
125
127
75
63
40
16,4
9,5
29
8
1,6
H
160
162
100
63
40
16,4
9,5
29
10
H
200
202
130
63
60
25,7
14,0
38
12
3,6
H
250
252
130
63
60
25,7
14,0
38
16
6,0
H
315
317
240
80
60
25,7
14,0
40
18
11,0
Dimensions (mm)
Stock
øD
ø d1
ø d2
H
ø d3
Mounting
a
b
l1
max.
depth
of cut
Weight
(Kg)
Fig.
0,7
3,0
2,6
1.
2.
3.
PCD blades, cartridges and inserts are not included.
Insert for Roughing and Finishing
Shape
Cat. No.
Screw
Structure
Ni alloy plated
steel cover
Stock
Grade
Milling Cutters
Cartridge
Carbide insert
H1
G
DA1000
DA2200
I
L
DA1000
DA2200
I
L
SDET 1204 ZDFR
PCD insert
SNEW 1204 ADFR-NF
PCD insert wiper type
SNEW 1204 ADFR-W-NF
”Sumidia” Blade
PCD grade
DA2200
Cat. No.
Main clamp
screw
Adjustment
screw
Position setting
stopper
Insert
screw
Sub clamp
screw
Cartridge
Stock
Shape
Cat. No. Stock
For carbide insert
Standard type
RFB
H
RFBW
H
L
RFR
Cutting Insert Selection
For easy assembling:
PCD blade
RFB
PCD blade
RFB (wiper type)
Wiper type
For Sumidia insert
L
RFF
For finishing:
Cartridge
PCD insert
RFF
SNEW 1204 ADFR-NF (standard type)
SNEW 1204 ADFR-W-NF (wiper type)
PCD grade: DA2200
Dummy Blade
RFD
H
G, I = Euro stock
H, L = Delivery on request
For roughing:
Cartridge
RFR
Uncoated carbide insert
SDET 1204 ZDFR, grade: H1
Spare Parts
Setting Gauge
TH050
TH015,TH025
Cover
RFC
Position
Main clamp
setting stoper
screw
RFS
BX0620
Sub clamp
screw
Cover clamp
screw
Adjustment
screw
BTD0510
FBUP2-A0-8
RFJ
Insert clamp Hex wrench Torque wrench
screw
TH015, TH025
TTX20
BFTX0509N
TH050
RF-SET
Dial-gauge is not included.
G18
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SUMIDIA Face Mill
SRF Type
High Speed Finishing of Aluminium Alloy
Fig. 1
Fig. 2
Spare Parts
Body
Adjustment screw
Torque wrench
No. of
Stock øD(mm) teeth
Cat. No.
SRF 30 R-ST
SRF 40 R-ST
SRF 50 RS
SRF 63 RS
Fig.
Weight
(Kg)
TRD15
Insert screw
H
30
3
1
0,34
H
40
4
1
0,50
H
50
5
2
0,59
H
63
6
2
0,67
Hex wrench
TH020
Inserts are sold seperately.
H = Delivery on request
Wrench
1,8 x 45
Insert
Maximum D.O.C. Guide (SRF50RS, 5 teeth)
Fig. 1
Fig. 2
Cat. No.
SNEW 09T3 ADTR-NF
SNEW 09T3 ADTR-U-NF
SNEW 09T3 ADTR-R-NF
Fig. 3
Cutting
Edge
SUMIDIA
DA2200
Standard
H
1
Wiper
H
2
Nose Radius
H
3
Feed Speed, vf (mm/min)
Feed
Fig.
2.500
D.O.C.
(mm)
0,5
1,0
1,5
2,0
2,5
3,0
3,5
4,0
4,5
5,0
H = Delivery on request
G Standard inserts and Wiper inserts can be used on the same cutter body.
G Standard inserts with nose radius should be used where vibration is
present. As such, Wiper-inserts will not be appliccable.
G Inserts can be regrind 3 times (up to minimum IC diameter 9,225mm).
G When using reground inserts, it is advisable to reconfirm insert height and
cutting diameter with a tool pre-setter.
Milling Cutters
The contains guidelines on the maximum D.O.C., determined from internal tests.
”O” mark indicates the possible application range. Actual cutting conditions
should be set, based on actual machine and work characteristics.
4.000
5.000
Feed Rate, f t (mm/tooth)
0,05
0,08
0,10
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
G
–
G
–
–
G
–
–
G
–
–
G Cutting Conditions
Cutter:
SRF 50 RS
Insert:
SNEW 09T3 ADFR-NF (DA2200)
n:
10.000 rpm
Width:
35mm at D.O.C. indicated above
G Do not mix new and reground inserts, or even inserts with different regrind
amount on the same cutter.
Recommended Cutting Conditions for RF and SRF Type Cutters
Work Material
Process
Si < 13%
Aluminium Alloy
Si ≥ 13%
Finishing
Cutting Speed (m/min)
Grade
RF Type
SRF Type
DA2200 (PCD) 2.000 ~ 5.000
Depth of Cut (mm)
Feed Rate
(mm / tooth)
RF Type
0,05 ~ 0,2
~ 3,0
SRF Type
~ 4.000
Roughing
H1 (Carbide)
1.000 ~ 2.500
–
Finishing
DA2200 (PCD)
400 ~ 800
~ 800
Roughing
H1 (Carbide)
200 ~ 400
–
~ 5,0
G19
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SUMIBORON ”BN Finish Mill”
FMU Type
High Speed Finishing of Grey Cast Iron
Features
G
G
G
G
G
G
High speed machining vc =1.500m/min
Excellent surface roughness Rz=3,2 (Ra=1,0)
Safety structure for the centrifugal force under high speed cutting
conditions
Run-out is less than 10µm
Easy assembling method using the setting gauge
Running cost is reduced because of economical insert
SUMIBORON ”BN Finish Mill”
Application
GG25~GG30 (HB200~250) grey cast iron with pearlite matrix,
and ferrite matrix (HB130~160)
Application examples: engine block, cylinder block, etc
Specifications
Milling Cutters
FMU Type:
ø80 ~ ø315 mm
Insert:
SNEW1203ADTR/L
Low cutting force type:SNEW1203ADTR/L-S
Recommended Cutting Conditions
Speed:
vc = 800 ~ 2000 m/min
Feed:
f t = 0,1 ~ 0,3 mm/tooth
Depth:
doc = 0,5 mm or less
Dry cutting
Performance
G Estimated Tool Life
Flank wear VB (µm)
Metal removal rate (cm3)
G Tool Life Diagram
Cutting speed (m/min)
Work material
Cutting speed
Feed rate
Depth of cut
Metal removal rate (cm3)
Work material
Cutting speed
Feed rate
Depth of cut
: GG25 HB240 (Pearlite)
: vc = 600 ~ 4000 m/min
: f t = 0,15 mm/tooth
: doc = 0,5 mm, Dry
: GG25 HB240 (Pearlite)
: vc = 400 ~ 4000 m/min
: f t = 0,15 mm/tooth
: doc = 0,5 mm, Dry
G Milling of ductile cast iron and alloy steel casting do not produce the best
results.
G Dry cutting is recommended. Wet cutting will result in chipping of cutting
edges in the early stages due to thermal cracking.
G20
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SUMIBORON ”BN Finish Mill”
FMU Type
Specifications
Structure
Screw
90°
+ 8°
+ 2°
insert
Max. depth of cut: 0,5 mm
Approach angle:
Axial rake angle:
Radial rake angle:
Cartridge
Screw
Setting clamp
Double
screw
Body
Fig. 1
Type
Fig. 3
max.
depth
of cut
G
80
82,8
60
63
27
12,4
7,0
25
G
100
102,8
76
63
32
14,4
8,5
29
8
2,4
H
125
127,8
75
63
40
16,4
9,5
29
10
3,4
H
160
162,8
100
63
40
16,4
9,5
29
12
H
200
202,8
130
63
60
25,7
14,0
38
16
9,2
H
250
252,8
130
63
60
25,7
14,0
38
20
14,3
315
317,8
240
80
60
25,7
14,0
40
24
R
FMU 4080 R-S
FMU 4100 R-S
FMU 4125 R-S
FMU 4160 R-S
FMU 4200 R-S
FMU 4250 R-S
FMU 4315 R-S
Fig. 5
Number
of
teeth
6
Stock
Cat. No.
Fig. 4
L
Dimensions (mm)
øD
ø d1
ø d2
H
ø d3
Mounting
a
b
l1
Weight
(Kg)
1,6
0,5
5,6
27,8
Fig.
1.
2.
3.
Milling Cutters
FMU 4000
Fig. 2
4.
5.
G = Euro stock
H = Delivery on request
Insert
Cartridge
Fig. 1
Fig. 2
Adjustment screw
Cartridge
Screw
FMUU
BFTX0509N
FMUJ
Stock
Cat. No.
SNEW 1203 ADT L/R
SNEW 1203 ADT L/R-S
R
G
CBN
grade
Figure
BN700
BN700
1
2
L
O-ring
P3
Wrench
TRX20
Wrench
1,8 x 45
G = Euro stock
Spare Parts
Screw
BH0620
Gauge
Screw
Setting clamp Double screw
BTD0609
FMUE
WB5-10
Wrench
TH040
Wrench
LH030
Wrench
LH025
Dial-gauge is not included.
RF-SET
G21
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