srf m37

Transcription

srf m37

SUMIDIA/SUMIDIA Binderless
SUMICRYSTAL
M1 to M46
SUMIDIA Series ............................................................................................................................. M2
SUMIDIA DA1000 ........................................................................................................................... M3
Grades
SUMIDIA BreakMaster LD Type / GD Type..................................................................................... M4
SUMIDIA BreakMaster DM Type .................................................................................................... M5
SUMIDIA NF Type Inserts .............................................................................................................. M6
SUMIDIA Insert Indentification ....................................................................................................... M7
Insert
SUMIDIA Indexable Inserts Stock List ............................................................................................ M8
SUMIDIA Mini Boring Tools CKB Type.......................................................................................... M24
SUMIDIA Small Hole Boring Bar DABB Type ............................................................................... M25
Tools
High-Efficiency Aluminum Cutter HF Type .................................................................................... M26
Aluminium Body Cutter RF Type ................................................................................................... M30
Cutters, Endmills
SUMIDIA Cutter For Aluminium SRF Type ................................................................................... M32
SUMIDIA Cutter FAM Type / SAM Type ........................................................................................ M34
SUMIDIA Endmill SAM-E Type ..................................................................................................... M35
SUMIDIA Mini-Cutter DFE Type.................................................................................................... M36
SUMIDIA Endmill DFE Type ......................................................................................................... M37
SUMIDIA Endmill DAE Type ......................................................................................................... M37
Drills
SUMIDIA
S
Binderless
SUMICRYSTAL
S
M
SUMIDIA
SUMIDIA Drill DAL Type ............................................................................................................... M38
SUMIDIA Drill DDL Type ............................................................................................................... M38
SUMIDIA
SUMIDIA
Binderless
Nano-Polycrystalline Diamond Tool SUMIDIA Binderless .............................................. M40
MOLD FINISH MASTER SUMIDIA Binderless Ball-nose Endmills NPDB Type ................. M41
Stock Indications and Symbols
●● mark: Standard stocked item
● mark: To be replaced by a new item featured on the same page
▲ mark: To be replaced by new item
(Please confirm stock availability)
SUMICRYSTAL ......................................................... M43
SUMICRYSTAL UP ................................................... M45
SUMICRYSTAL PD / PDX......................................... M46
＊ mark: Semi-standard stock (Please confirm stock availability)
○○ mark: Stock or planned stock (Please confirm stock availability)
No mark: Made-to-order item
− mark: We cannot produce
SUMI
CRYSTAL
M1
Polycrystalline Diamond
SUMIDIASeries
■ General Features
SUMIDIA is a unique series of sintered polycrystalline diamond
grades, namely, DA90, DA150, DA2200 and DA1000.
The lineup covers a wide range of applications. DA90, DA150
and DA2200 use optimal combinations of diamond grain size and
binder to produce their own individual characteristics, while DA1000
provides excellent strength, wear resistance and sharpness.
■ Series / Characteristics / Application
Grades
Characteristics
DA1000
H i g h d e n s i t y s i n te re d m a te r i a l m a d e o f
ultrafine diamond particles that demonstrates
optimum wear and fracture resistance, and
excellent edge sharpness.
DA2200
Sintered material made of ultra-fine diamond
· Rough, Interrupted and Finishing of Al-alloy
particles that demonstrates optimum wear and
· Wood or Wooden Board Cutting
fracture resistance, and excellent edge sharpness.
Average Size of
Diamond Grains
(μm)
Application
· High-Silicon Aluminium Alloy Cutting
· Rough, Interrupted and Finishing of Al-alloy
· Wood or Wooden Board Cutting
· Non-Ferrous Metal finishing
(Aluminium, Copper Alloy)
Hardness
TRS (GPa)
HV (GPa)
Up to 0.5
110
to
120
∼
∼ 2.6
0.5
90
to
100
∼
∼ 2.45
DA150
Micro-grained sintered diamond grade with
strong diamond-to-diamond bonding. It is
suitable for the machining of non-ferrous metals
and other very hard materials.
· Non-Ferrous Metal finishing
(Aluminium, Copper Alloy)
· Carbide or Semi-Sintered Carbide & Ceramic Roughing
· FRP, Hard Rubber & Carbon Cutting
· Wooden or Inorganic Material Board Cutting
5
100
to
120
∼
∼ 1.95
DA90
Contains coarser diamond grains than other
grades. Therefore, it has good wear resistance
suitable for the machining of carbides and high
silicon aluminium.
· High-Silicon Aluminium Alloy Cutting
· Sintered Carbide Cutting
· Carbide Cutting
· Green or Semi-Sintered Carbide & Ceramic Roughing
· Sintered Ceramic Cutting
· Stone or Rock Cutting
Up to 50
100
to
120
∼
∼ 1.10
■ Performance
0.15
vc=500m/min
f=0.1mm/rev
ap=0.2mm
Dry
Insert : SPGN120304
Holder : FP11R
Competitor 2
DA150
0.05
Competitor1
DA90
DA1000
0
10
20
30
0.10
DA150
DA90
0.05
0
40
1
Cutting Distance (km)
■ Recommended Cutting Conditions
Work Material
Cutting Speed Feed Rate Depth of Cut
vc (m/min) f (mm/rev) ap (mm)
Aluminium Alloy
Up to
3,000
Up to
Up to 3
0.2
Copper Alloy
Up to
1,000
Up to
Up to 3
0.2
Reinforced Plastics
Up to
1,000
Up to
Up to 2
0.4
Wood or Organic
Materials
Up to
4,000
Up to
0.4
Q
Carbide
10 to 30
Up to
0.2
Up to
0.5
Carbon
100 to
600
SUMIDIA
M
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
M2
1
Up to 2
vc=350m/min
f =0.2mm/rev
ap=0.18mm
Wet
Insert : CNMX120408
Holder : PCLN2525
Competitor
2
3
4
0.2
Flank Wear Width (mm)
0.10
Carbide Cutting Test Result
MMC (Al-20% SiC) Interrupted
Cutting Test Result
Al-25% Si Alloy Continuous
Cutting Test Result
84w/o WC-Co-Ni
(HRA=83.2)Cutting
vc=15m/min f=3.7mm/rev
ap=0.5mm Dry
1 Pass (After 13 Minutes Cutting)
0.1
0
DA90
Competitor's PCD
Grade
■ SUMIDIA Grinding Method
Functions
Grinding Machine
Q
Remarks
A rigid, special-purpose grinding machine that is capable of wet grinding operations.
Abrasive Grain Diamond
Grain Size
Grinding
Wheel
Bond
Rough Grinding: 400 mesh Finish Grinding: 800 to 1,500 mesh
Special Purpose Metal Bond for Diamond Sintered Tool or Vetriffied
Concentration 100 to 125
Dressing
Use a WA stick of about 400mesh
Peripheral Speed 800 to 1,000 m/min
Grinding
Table Rocking 30 to 60 cycle/min
Conditions
Grinding Liquid Coolant Water Soluble Grinding Coolant (Solution Type)
(1) The rake surface is generally lapped.
Others
Q
(2) Inspect for edge chipping using a microscope with a magnification of 30 to 50 times.
(3) Machining of non-ferrous metals require a sharp cutting edge.
(4) Surfaces that were cut by EDM should have more than 0.05mm ground off.
SUMIDIA
DA1000
■ Characteristics
High-density sintered ultra-fine diamond particles
●Significantly improved surface roughness on machined surfaces
●World's best wear resistance and strength
●High performance, high precision, high efficiency machining of all
aluminum and non-ferrous alloys
■ Position of DA1000
■ Application Range
● Aluminum Alloy
Work Material
Good
Sintered
Aluminum
Turning
Roughing
Milling
Finishing
Example Parts
DA1000
DA2200
Die Cast Aluminum
(ADC12)
Transmission Case,
Oil Pan Cylinder Block,
Aluminum Wheel,
HDD
Good
DA1000
DA2200
Low Silicon
（AC2B-T6、AC4C-T6）
Cylinder Head
DA150
High Silicon
（T6）
Dif icult
・Improved Wear Resistance
・Improved Toughness
Piston Liner
Toughness (GPa)
Machinability
Cylinder Block
● Non-aluminium Alloy
Machinability
Work Material
Good
Non-ferrous
Sintered Alloy
Turning
Roughing
Milling
Finishing
Example Parts
DA1000
DA150
DA90
Bush
10μm
DA2200
Connecting Rod
Gunmetal Carbon
Carbide
DA150
DA90
Good
Roll
Cylinder Block,
Bearing Cap
Fe Combined
Dif icult
Wear Resistance
■ Cutting Performance
DA1000
Wear Resistance in Milling Applications
Wear Resistance in Turning Applications
Conventional Grade
0.20
Conventional Grade
0.16
0.12
0.08
0.04
Competitor's PCD
0.05
Conventional
Grade
0.04
0.03
2
4
Work Material: 17% Si-Al Alloy
Insert: TPGN 160304
Conditions: c =800m/min =0.12mm/rev
p =0.5mm Wet
Bush Boring
Cutting Distance
73m/Workpiece
Oil Pump Cover Milling
Cutting Distance
62m/Workpiece
Fine Edge
Rough Edge
0.01
0
10
20
No. of Passes
30
Work Material: ADC12 (12% Si-Al Alloy)
Cutter: RF 4100R
Insert: NF-SNEW 1204ADFR
Conditions: vc =2,000m/min f =0.15mm/rev ap =3.0mm Wet
Work Material: 17% Si-Al Alloy
Insert: TPGW 160308
Conditions: c=1,000m/min =0.15mm/rev
p=0.2mm Wet
Cutting Conditions
Work Material: Copper Alloy
v c=300m/min, f =0.07mm/rev
a p=0.08mm, Wet
NF-TPGN160308
Surface Roughness: 3.2S
Work Material: ADC12
v c=1,400m/min, f =0.3mm/rev
a p=0.2mm, Wet
NF-CNGX120408
Tool Life Criteria: Burring
M
Results
No.of workpieces
DA1000
Conventional
0
1,000
2,000
v c=2,800m/min, f =0.14mm/rev
a p=2mm, Wet
NF-SNEW1204ADFR
Tool Life Criteria: Burring
3,000
SUMIDIA
No.of workpieces
DA1000
Conventional
0
1,000
2,000
Work Material: ADC12
Cylinder Block Milling
SUMIDIA
Process
6
Bad Surface
0.02
DA1000
0
Excellent Surface
DA1000
3,000
4,000
SUMIDIA
Binderless
SUMI
CRYSTAL
No.of workpieces
DA1000
Conventional
0
1,000
2,000
3,000
4,000
5,000
M3
SUMIDIA PCD Inserts
BREAK MASTER LD/GD Type
■ Characteristic
●Provides excellent chip control in medium finishing and
finishing of aluminum alloy.
●Solves chip control problems and dramatically improves
work efficiency.
●Achieves stable long tool life by employing high
toughness grade DA1000.
Aluminum Alloys（A6061）
● Aluminum Alloy Castings（ADC12）
1.5
︵
Depth of Cut ap
︵
Depth of Cut ap
︶
mm
2.0
︶
mm
2.0
GD
1.0
0.5
1.5
GD
1.0
0.5
LD
0
0.1
0.2
LD
0.3
Feed Rate （mm/rev）
0.1
0.2
0.3
Feed Rate （mm/rev）
LD Type Chipbreaker for Finishing
GD Type Chipbreaker for Medium Finishing
Provides excellent chip control in finishing
Provides excellent chip control in medium finishing
■ Comparison Test
■ Comparison Test
Rolled Aluminum Alloy Machining
●Process : Boring of Machine Component
Provides good chip
control in small-depth
cutting of rolled material
Aluminum Alloy Casting Machining
●Process : Boring of Transmission Component
Finely broken chips in
machining of casting
material
SUMIDIA
M
0
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
Break Master LD Type
Without Chipbreaker Inserts
Work Material：A6061 Insert：NF-VCMT110302N-LD (DA1000)
Cutting Conditions：v c =200m/min f =0.20mm/rev a p =0.10mm Wet
Note: Regrinding this product will inversely affect chip control performance.
M4
Break Master GD Type
Without Chipbreaker Inserts
Work Material：ADC12 Insert：NF-TPMT110304N-GD (DA1000)
Cutting Conditions：v c =400m/min f =0.23mm/rev a p =1.20mm Wet
SUMIDIA One-Use Inserts
Break Master DM Type
■ Characteristics
● Economy One-Use Insert
・Similar to SUMIBORON One-Use type inserts
● With Built-in Chipbreaker for Effective Chip Removal
・Solving chip control problems and improving efficiency with
DM-type chipbreaker.
● For Boring
Feed Rate (mm/rev)
0.15
Effective Chip Control Range
0.10
0.05
0
0.3
0.1
0.5
0.7
Depth of Cut (mm)
(Internal Turning, Wet Cut, Work Material: ADC12)
■ Chip Control
● DC&CC Type (External Turning & Facing)
● Break Master
● No Chipbreaker
Feed Rate (mm/rev)
0.15
Effective Chip Control Range
0.10
0.05
■ Application Examples
Process
0
0.3
0.1
Cutting Conditions
0.5
Depth of Cut (mm)
(External Turning, Wet Cut, Work Material: ADC12)
Operation:
Internal Boring
Work Material:AC2A–T6
vc =300 m/min
f =0.06 mm/rev
ap =0.35 mm
Wet
● Boring (Triangular Insert)
Feed Rate
Coolant
Up to 0.7 mm
Wet
Surface finish of the bore hole
was less than Ra=1μm. Chips
formed were of a uniform curl
of about 2mm in length. There
were almost no chips left
inside the bore hole.
■ Series
Process
Boring
External Turning & Facing
NU-TPMR1103 Type
—
NU-TPMR1603 Type
—
SUMIDIA
NU-TPMT0802 Type
NU-CCMT0602 Type
SUMIDIA
Binderless
NU-TPMT0902 Type
NU-CCMT09T3 Type
SUMI
CRYSTAL
NU-TPMT1102 Type
NU-DCMT0702 Type
NU-TPMT1103 Type
NU-DCMT11T3 Type
NU-TPMT1604 Type
—
Cartridge Unit
● External Copying (55˚/80˚ Diamond Shaped Inserts)
Feed Rate
Depth of Cut ap
Coolant
Up to 0.5 mm
Wet
Tool Holder
Up to 0.15 mm/rev
●For facing process, D.O.C. should be less than 0.4mm.
M
SUMIDIA
Up to 0.15 mm/rev
Depth of Cut ap
Conditions
M5
SUMIDIA
NF Type
■ Characteristics
● Total Cost Effectiveness with High
Performance and Lower Price
・Long, stable tool life and good fracture resistance
with high toughness grade DA1000.
・Optimum design utilizing improved mass production
techniques provides a relatively lower cost.
・Regrindable type results in huge total cost reduction.
● Wide Application Range
・Wide range of stocked items for small hole boring,
OD turning to milling processes.
・Nega-posi t ype inser ts that are applicable on
standard lever-lock and pin-lock type holders.
■ Performance
SUMIDIA NF type inserts use improved mass production
techniques which maintain good performance yet offer higher
cost efficiency. Coupled with SUMIDIA DA1000 grade, the strong
cutting edges of NF type inserts give excellent surfaces finishes.
●SEM Image of NF-Type Edge
(NF-type is precision ground just like conventional inserts.)
■ Application
Examples
● Milling of Aluminum Cylinder Block
● OD Turning of Aluminum Alloy Electronics Part
Results:
Burrs are not formed due to
the edge sharpness of
DA1000. 1.5 times longer tool
life than competitor's products.
Results:
6 times tool life with
comparatively little chipping.
NF Type
NF Type
Comp. PCD
Comp. PCD
0
1
0 1
2
SUMIDIA
M
Work Material: ADC12 Insert: 15° Positive Milling Insert
Cutting Conditions: c=1,000m/min, z=0.025mm/t,
p=1.2mm, Wet
Work Material: ADC12 Insert: NF-VCMT110301
Cutting Conditions: c=800m/min, =0.1mm/rev,
p=0.02mm, Wet
● Milling of Aluminum Oil Pump Cover
● Boring of Aluminum Valve Bore
Results:
1.5 times longer tool life than
competitor's with higher cost
effectiveness.
NF Type
Results:
No initial chipping, tool life is
more than 50 times that of
carbides.
NF Type
Comp. PCD
Comp. PCD
0
1
2
Tool Life Ratio
01
SUMI
CRYSTAL
M6
Work Material: ADC12 Insert: NF-TEEN32R
Cutting Conditions: c=3,000m/min, z=0.06mm/t,
p=0.2mm, Wet
50
Tool Life Ratio
SUMIDIA
SUMIDIA
Binderless
6
Tool Life Ratio
Tool Life Ratio
Work Material: ADC12 Insert: NF-TPGN110304P
Cutting Conditions: c=530m/min, =0.05mm/rev,
p=0.2mm, Wet
SUMIDIA
Insert Identification
Regrindable Type
CNMA(1)120408 B
(2)
(1) Insert ISO Code
（ISO Standard Classification）
(2) Supplementary Symbols
Chart 1
B2/B3
Chart 1 (2) Supplementary Symbols
Symbol
Description
Right Hand
R
Left Hand
L
All-PCD Rake Surface Type
B
–WF
One-corner Type
Edge With Special Land For
Aluminum Wheel Glossy Finishing
NF
CNMA
120408
P
(1)
(2)
③
(1) Type Code
Chart 2
(2) Insert ISO Code
（ISO Standard Classification）
(3) Supplementary Symbols
Chart 3
B2/B3
Chart 2 (1) Type Code
Symbol
Description
NF Type
NF
One-use Insert
NU
Insert Shape Photos
All-PCD Rake
Surface Type
Edge With Special
Land For Aluminum
Wheel Glossy Finishing
M6
NF Type
Chart 3 (4) Supplementary Symbols
Symbol
Description
Left Hand
L
Full-length Cutting Edge Type
P
N-LD
Chipbreaker Type
N-GD
R-DM Chipbreaker Type (Right Hand)
L-DM Chipbreaker Type (Left Hand)
One-use Insert
Full-length
Cutting Edge
Type
M4
M5
M5
Chipbreaker Type
M
SUMIDIA
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
F mark: To be replaced by new item (Please confirm stock availability)
M7
SUMIDIA Indexable Inserts
Recommended
Application
（Legend） General Cutting
SUMIDIA
L
s
10°
5°
ød
CCMT 0602DD
L
s
10°
O
7°
80°
7° Positive
ød
NF Type
80°
Inscribed Circle ø : 6.35 Thickness s: 2.38 Hole Size: 2.8
80°
7°
7°
ε
O
80°
7°
L
7°
(Left Hand)
s
10°
O
7°
L
80°
ød
L
80°
s
7°
ε
D
D
D
D
F
F
F
F
0.2
0.4
0.8
1.2
2.8
2.8
2.7
2.6
Q
Q
Q
Q
Q
Q
Q
Q
0.2
0.4
0.8
1.2
5.7
5.7
5.6
5.6
D
D D F
D D F
D
NF-CCMT 060201
060202
060204
0.1
0.2
0.4
2.8
2.8
2.8
Q Q D F
Q Q D F
Q Q D F
NF-CCMT 060202N-LD
060204N-LD
0.2
0.4
2.9
2.9
Q Q D Q
Q Q D Q
F
F
F
F
Break Master
80°
7°
ε
ød
80°
7°
L
SUMIDIA
7°
(Left Hand)
L
ød
Boring Bars
E45
E46
E47
External
Holderss
C29
D13
D17
D24
2.9
2.9
Q Q D Q
Q Q D Q
NU-CCMT 060202R-DM
060202L-DM
060204R-DM
060204L-DM
CCMT 060201
060202
060204
0.2
0.2
0.4
0.4
2.5
2.5
2.5
2.5
Q
Q
Q
Q
0.1
0.2
0.4
3.3
3.2
3.1
NF-CCMT 09T301
09T302
09T304
09T308
NF-CCMT 09T302N-LD
09T304N-LD
09T308N-LD
0.1
0.2
0.4
0.8
2.8
2.8
2.8
2.7
Q
Q
Q
Q
0.2
0.4
0.8
2.9
2.9
2.8
Q Q D Q
Q Q D Q
Q Q D Q
External
Holderss
C29
D13
D17
D24
D
D
D
D
Q
Q
Q
Q
D
D
D
Q
Q
Q
Q
Boring Bars
E36
E37
F
F
F
Q
Q
Q
Q
D
D
D
D
F
F
F
F
NF-CCMT 09T302N-GD
09T304N-GD
09T308N-GD
0.2
0.4
0.8
2.9
2.9
2.8
Q Q D Q
Q Q D Q
Q Q D Q
NU-CCMT 09T302R-DM
09T302L-DM
09T304R-DM
09T304L-DM
CCMT 09T301
09T302
09T304
0.2
0.2
0.4
0.4
2.5
2.5
2.5
2.5
Q
Q
Q
Q
0.1
0.2
0.4
3.3
3.2
3.1
Boring Bars
O
80°
C7
C8
0.2
0.4
ø
Break Master
External
Holderss
NF-CCMT 060202N-GD
060204N-GD
ø
O
s
10°
7°
SUMIDIA
10°
O
ød
NF Type
M8
Q
Q
Q
Q
s
7°
80°
SUMI
CRYSTAL
Q
Q
Q
Q
Page for
Applicable
Holder
s
ε
ød
Break Master
5.7
5.7
5.6
5.4
ø
Break Master
CCMT 09T3DD
0.2
0.4
0.8
1.2
ø
Break Master
Break Master
DA2200
10°
5°
80°O
DA1000
L
s
ød
One-use
DA150
10°
5°
80°O
NF-CNMX 120402
120404
120408
120412
NU-CNMX 120402
120404
120408
120412
CNMX 120402
120404
120408
120412
Cat. No.
ød
NF Type
DA90
80°O
Cutting Edge L
L
Shape
Nose Radius(O
Appearance
CNMX 1204DD
SUMIDIA
Binderless
︵︶
Dimensions (mm)
Negative
M
：Recommended
N NonFerrous Metal
︵
C
80° Diamond
s
D
D
D
D
D
D
D
Q
Q
Q
Q
Q
Q
Q
Q
F
F
F
E36
E37
Recommended
Application
SUMIDIA
ød
s
L
O
ød
NF Type
11°
10°
80°
CPMT 0903DD
11°
O
L
s
10°
80°
L
O
ød
NF-CPMT 090302
090304
090308
0.2
0.4
0.8
2.8
2.8
2.7
Q Q D F
Q Q D F
Q Q D F
CPMT 090302
090304
090308
0.2
0.4
0.8
4.2
4.2
4.1
F
F
F
s
DA2200
D F
D F
D F
DA1000
4.2
4.2
4.1
DA150
0.2
0.4
0.8
DA90
CPMT 080202
080204
080208
Cat. No.
10°
80°
Cutting Edge L
Shape
11°
Appearance
Nose Radius(O
Dimensions (mm)
CPMT 0802DD
：Recommended
N NonFerrous Metal
︵︶
11° Positive
︵
C
80° Diamond
Page for
Applicable
Holder
Boring Bars
E42
E43
Boring Bars
E42
E43
M
SUMIDIA
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
M9
Recommended
Application
D
55° Diamond
：Recommended
N NonFerrous Metal
SUMIDIA
︵︶
︵
ød
s
L
10°
5°
ød
s
L
55°
O
10°
5°
ød
7° Positive
10°
7°
O
L
DCMT 0702DD
s
55°
ød
NF Type
7°
ε
55°
7°
ε
ød
O
55°
7°
7°
s
(Left Hand)
Break Master
10°
55°
7°
L
O
ød
D
D
D
D
F
F
F
F
NU-DNMX 150402
150404
150408
150412
0.2
0.4
0.8
1.2
3.0
2.8
2.5
2.1
Q
Q
Q
Q
Q
Q
Q
Q
DNMX 150402
150404
150408
150412
0.2
0.4
0.8
1.2
6.4
6.2
5.8
5.4
D
D D F
D D F
D D F
NF-DCMT 070201
070202
070204
0.1
0.2
0.4
3.0
3.0
2.8
Q Q D F
Q Q D F
Q Q D F
NF-DCMT 070202N-LD
070204N-LD
0.2
0.4
3.1
2.9
Q Q D Q
Q Q D Q
NF-DCMT 070202N-GD
070204N-GD
0.2
0.4
3.1
2.9
Q Q D Q
Q Q D Q
F
F
F
F
10°
7°
L
O
ød
s
55°
ε
NU-DCMT 070202R-DM
070202L-DM
070204R-DM
070204L-DM
0.2
0.2
0.4
0.4
3.0
3.0
3.0
3.0
DCMT 070201
070202
070204
0.1
0.2
0.4
4.3
4.2
4.0
NF-DCMT 11T301
11T302
11T304
11T308
0.1
0.2
0.4
0.8
3.0
3.0
2.8
2.4
Q
Q
Q
Q
NF-DCMT 11T302N-LD
11T304N-LD
11T308N-LD
0.2
0.4
0.8
3.1
2.9
2.5
Q Q D Q
Q Q D Q
Q Q D Q
NF-DCMT 11T302N-GD
11T304N-GD
11T308N-GD
0.2
0.4
0.8
3.1
2.9
2.5
Q Q D Q
Q Q D Q
Q Q D Q
Q
Q
Q
Q
D
D
D
D
Q
Q
Q
Q
D
D
D
Q
Q
Q
Q
7°
Q
Q
Q
Q
D
D
D
D
F
F
F
F
ø
55°
ε
SUMIDIA
Binderless
Break Master
M10
C9
C10
Boring Bars
E65
E66
E67
External
Holders
C29
D14
D16
D19
E49
E50
E51
F
F
F
SUMIDIA
SUMI
CRYSTAL
External
Holders
s
55°
SUMIDIA
Q
Q
Q
Q
Boring Bars
L
Break Master
Q
Q
Q
Q
ø
Break Master
NF Type
6.4
6.2
5.8
5.4
ø
Break Master
M
0.2
0.4
0.8
1.2
Page for
Applicable
Holder
s
55°
DCMT 11T3DD
DA2200
One-use
DA1000
10°
55°
O
NF-DNMX 150402
150404
150408
150412
Cat. No.
5°
NF Type
DA150
55°
O
L
DNMX 1504DD
Shape
DA90
Appearance
Cutting Edge L
Negative
Nose Radius(O
Dimensions (mm)
ø
7°
External
Holders
C29
D14
D16
D19
Boring Bars
E49
E50
E51
Recommended
Application
D
55° Diamond
：Recommended
N NonFerrous Metal
SUMIDIA
︵︶
︵
7°
7°
s
10°
7°
O
ød
DA2200
55°
(Left Hand)
55°
NU-DCMT 11T302R-DM
11T302L-DM
11T304R-DM
11T304L-DM
0.2
0.2
0.4
0.4
3.0
3.0
3.3
3.3
Q
Q
Q
Q
D
D
D
D
Q
Q
Q
Q
Q
Q
Q
Q
DCMT 11T301
11T302
11T304
0.1
0.2
0.4
4.3
4.2
4.0
Cat. No.
L
Break Master
DA1000
O
DA150
ød
DA90
Shape
Cutting Edge L
Appearance
L
DCMT 11T3DD
Nose Radius(O
Dimensions (mm)
s
D
D
D
F
F
F
Page for
Applicable
Holder
(Ex.)
External Holders
C29
D14
D16
D19
Boring Bars
E49
E50
E51
M
SUMIDIA
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
M11
Recommended
Application
S
Square Type
：Recommended
N NonFerrous Metal
SUMIDIA
︵︶
︵
Dimensions (mm)
External
Holders
L
L
90°
SCMT 070201
070202
070204
0.1
0.2
0.4
3.0
3.0
3.0
D
D
D
External
Holders
s
SCMT 09T301
09T302
09T304
0.1
0.2
0.4
3.0
3.0
3.0
F
F
F
s
SPGW 090302
090304
090308
0.2
0.4
0.8
4.8
4.8
4.8
F
F
NF-SPGN 090304
090308
0.4
0.8
4.8
4.8
s
10°
O
ød
L
90°
s
10°
O
ød
DA2200
Q Q D
Q Q D
Q Q D
DA1000
DA90
3.0
3.0
3.0
DA150
Cutting Edge L
0.1
0.2
0.4
O
ød
NF Type
SCMT 09T3DD
Nose Radius(O
90°
Cat. No.
10°
7°
SCMT 0702DD
NF-SCMT 070201
070202
070204
Shape
7°
Appearance
7°
7° Positive
Page for
Applicable
Holder
(Ex.)
D28
D28
External Holders
D28
Boring Bars
E72
ød
ød
L
NF Type
90° O
ød
ød
SUMIDIA
M
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
M12
Q Q D F
Q Q D F
SPGN 090302
090304
090308
0.2
0.4
0.8
4.8
4.8
4.8
NF-SPGN 120304
120308
0.4
0.8
4.8
4.8
SPGN 120304
120308
120312
0.4
0.8
1.2
E73
D
F
Q Q D F
Q Q D F
s
90° O
s
E71
Boring Bars
s
90° O
ød
NF Type
L
Inscribed Circle ø : 12.70 Thickness s: 3.18 Hole Size: -
L
SPGN 1203DD
Boring Bars
s
11°
L
SPGN 0903DD
90° O
11°
O
11°
L
90°
11°
SPGW 0903DD
11°
11° Positive
4.8
4.8
4.8
D
F
External
Holders
C31
Recommended
Application
S
Square Type
：Recommended
N NonFerrous Metal
SUMIDIA
︵︶
︵
ød
NF Type
L
L
SEGN 0903DD
L
Q Q D
SEGN 090302
090304
090308
0.2
0.4
0.8
4.8
4.8
4.8
D
NF-SEGN 120302
0.2
4.8
Q Q D
20°
s
DA2200
4.8
DA1000
0.2
DA150
NF-SEGN 090302
DA90
F
Cartridge
（CE Type ）
（CE Type ）
Cartridge
s
90° O
ød
4.8
4.8
4.8
Page for
Applicable
Holder
(Ex.)
Cartridge
s
90° O
ød
NF Type
L
0.2
0.4
0.8
s
90° O
ød
SEGN 1203DD
s
90° O
Cutting Edge L
ød
20°
90° O
SEGN 070202
070204
070208
Cat. No.
20°
L
SEGN 0702DD
Shape
20°
Appearance
20°
20° Positive
Nose Radius(O
Dimensions (mm)
SEGN 120302
120304
120308
0.2
0.4
0.8
4.8
4.8
4.8
D
（CE Type ）
M
SUMIDIA
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
M13
Recommended
Application
：Recommended
N NonFerrous Metal
SUMIDIA
︵︶
︵
10°
5°
s
60°
O
10°
5°
ød
One-use
s
L
60°
O
3.7
3.6
3.3
Q Q D F
Q Q D F
Q Q D F
NU-TNMX 160402
160404
160408
0.2
0.4
0.8
3.0
2.9
2.6
Q Q
Q Q
Q Q
TNMX 160402
160404
160408
160412
0.2
0.4
0.8
1.2
3.7
3.6
3.3
3.0
D
D D F
D D F
10°
5°
ød
s
NF-TBGW 060102
060104
0.2
0.4
2.3
2.2
Q Q D F
Q Q D F
TBGW 060102
060104
0.2
0.4
2.3
2.2
NF-TBGN 060102
060104
0.2
0.4
2.1
2.0
DA2200
0.2
0.4
0.8
DA1000
NF-TNMX 160402
160404
160408
Cat. No.
ød
NF Type
L
60°
O
L
TNMX 1604DD
Shape
DA150
Appearance
DA90
Negative
Cutting Edge L
Dimensions (mm)
Nose Radius(O
T
Triangular Type
F
F
F
Page for
Applicable
Holder
External
Holders
C19 to C25
D15
D18
Boring Bars
E33
E34
E35
60°
O
ød
s
L
60°
O
ød
L
O
ød
NF Type
Boring Bars
E24
E25
D
D
s
60°
TBGN 0601DD
5°
NF Type
5°
L
TBGW 0601DD
5°
5° Positive
Q Q D F
Q Q D F
Boring Bars
s
0.2
0.4
0.8
6.5
6.2
5.7
D D
D D
NF-TCMT 090202
090204
0.2
0.4
2.9
2.8
Q Q D F
Q Q D F
TCMT 090201
090202
090204
0.1
0.2
0.4
2.8
2.7
2.6
NF-TCMT 110201
110202
110204
0.1
0.2
0.4
3.0
2.9
2.8
TCMT 110201
110202
110204
0.1
0.2
0.4
2.8
2.7
2.6
5°
L
ød
E20
TBGN 060102B
060104B
060108B
7°
O
7°
60°
s
O
ød
NF Type
s
10°
60°
L
O
ød
L
O
ød
NF Type
s
10°
60°
O
L
SUMIDIA
SUMIDIA
10°
60°
M TCMT 1102DD
s
ød
SUMIDIA
Binderless
SUMI
CRYSTAL
M14
s
7°
L
TCMT 0902DD
10°
60°
7°
7° Positive
D
D
D
F
F
F
Q Q D F
Q Q D F
Q Q D F
D
D
D
F
F
F
External
Holders
D29
External
Holders
D29
Recommended
Application
：Recommended
N NonFerrous Metal
SUMIDIA
︵︶
︵
ød
NF Type
s
O
L
60°
ød
11°
O
L
TPMT 0802DD
ød
Break Master
s
O
L
60°
11°
s
60°
ød
Break Master
O
s
60°
11°
L
ød
11°
60°
O
ød
60°
L
O
ød
s
O
L
60°
11°
Break Master
ød
Break Master
O
s
60°
11°
L
ød
11°
Break Master
TPGW 080202
080204
080208
0.2
0.4
0.8
2.9
2.7
2.4
NF-TPMT 080202N-LD
080204N-LD
0.2
0.4
2.9
2.8
Q Q D Q
Q Q D Q
NF-TPMT 080202N-GD
080204N-GD
0.2
0.4
2.9
2.8
Q Q D Q
Q Q D Q
NU-TPMT 080202R-DM
080202L-DM
080204R-DM
080204L-DM
0.2
0.2
0.4
0.4
2.5
2.5
2.3
2.3
Q
Q Q
Q D Q Q
Q
Q Q
Q D Q Q
NF-TPGW 090202
090204
0.2
0.4
3.1
2.9
Q Q D F
Q Q D F
NF-TPMT 090202N-LD
090204N-LD
0.2
0.4
3.1
2.9
Q Q D Q
Q Q D Q
NF-TPMT 090202N-GD
090204N-GD
0.2
0.4
3.1
2.9
Q Q D Q
Q Q D Q
NF-TPMT 090202R-DM
090202L-DM
090204R-DM
090204L-DM
0.2
0.2
0.4
0.4
2.5
2.5
2.3
2.3
Q
Q Q
Q D Q Q
Q
Q Q
Q D Q Q
DA2200
Q Q D F
Q Q D F
Q Q D F
DA1000
3.1
3.0
2.9
DA150
0.1
0.2
0.4
D
D
Page for
Applicable
Holder
(Ex.)
Boring Bars
E24
E25
E26
Boring Bars
E24
E25
E26
Boring Bars
E24
s
11°
NF Type
TPMT 0902DD
s
L
TPGW 0902DD
(Left Hand)
11°
Break Master
NF-TPGW 080201
080202
080204
Cat. No.
L
O
DA90
60°
TPGW 0802DD
Shape
Cutting Edge L
Appearance
11°
11° Positive
Nose Radius(O
Dimensions (mm)
11°
T
Triangular Type
(Left Hand)
s
Boring Bars
E24
M
SUMIDIA
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
M15
Recommended
Application
SUMIDIA
L
O
ød
11°
O
L
TPMT 1102DD
ød
Break Master
s
O
L
60°
11°
s
60°
ød
Break Master
O
s
60°
11°
L
ød
11°
(Left Hand)
60°
O
L
TPGW 1103DD
s
11°
Break Master
ød
O
L
60°
s
11°
NF Type
ød
s
60°
11°
10°
O
L
TPMT 1103DD
ød
O
L
60°
s
11°
NF Type
ød
60°
SUMIDIA
O
L
M
ød
Break Master
O
11°
ød
11°
SUMIDIA
(Left Hand)
60°
s
10°
11°
Break Master
O
L
0.2
0.4
0.8
3.7
3.6
3.3
NF-TPMT 110202N-LD
110204N-LD
0.2
0.4
3.1
2.9
Q Q D Q
Q Q D Q
NF-TPMT 110202N-GD
110204N-GD
0.2
0.4
3.1
2.9
Q Q D Q
Q Q D Q (Special Holder)
NU-TPMT 110202R-DM
110202L-DM
110204R-DM
110204L-DM
0.2
0.2
0.4
0.4
2.5
2.5
2.3
2.3
Q
Q Q
Q D Q Q
Q
Q Q
Q D Q Q
NF-TPGW 110301
110302
110304
110308
0.1
0.2
0.4
0.8
3.1
3.0
2.9
2.7
Q
Q
Q
Q
TPGW 110300
110302
110304
110308
0.05
0.2
0.4
0.8
3.8
3.7
3.6
3.3
NF-TPMT 110301
110302
110304
110308
0.1
0.2
0.4
0.8
3.1
2.9
2.8
2.5
Q
Q
Q
Q
NF-TPMT 110302N-LD
110304N-LD
110308N-LD
0.2
0.4
0.8
3.1
2.9
2.7
Q Q D Q
Q Q D Q
Q Q D Q
NF-TPMT 110302N-GD
110304N-GD
110308N-GD
0.2
0.4
0.8
3.1
2.9
2.7
Q Q D Q
Q Q D Q
Q Q D Q
NU-TPMT 110302R-DM
110302L-DM
110304R-DM
110304L-DM
0.2
0.2
0.4
0.4
2.5
2.5
2.3
2.3
Q
Q Q
Q D Q Q
Q
Q Q
Q D Q Q
TPMT 110300
110302
110304
110308
0.05
0.2
0.4
0.8
3.7
3.6
3.5
3.2
F
F
F
F
DA2200
TPGW 110202
110204
110208
DA1000
Q Q D F
Q Q D F
Q Q D F
DA150
3.1
3.0
2.9
(Special Holder)
D
D
Q
Q
Q
Q
D
D
D
D
F
F
F
F
D
D
D
D
F
F
F
F
D
D
D
Q
Q
Q
Q
Boring Bars
E24
E25
E26
Boring Bars
s
60°
L
SUMIDIA
Binderless
0.1
0.2
0.4
s
11°
Break Master
DA90
s
60°
Cutting Edge L
L
ød
NF Type
11°
NF-TPGW 110201
110202
110204
Cat. No.
O
Page for
Applicable
Holder
(Ex.)
Nose Radius(O
Shape
60°
11°
Appearance
TPGW 1102DD
ød
M16
︵︶
Dimensions (mm)
11° Positive
SUMI
CRYSTAL
：Recommended
N NonFerrous Metal
︵
T
Triangular Type
s
E24
E25
E26
Recommended
Application
：Recommended
N NonFerrous Metal
SUMIDIA
︵︶
︵
Dimensions (mm)
ød
NF Type
60°
s
O
L
TPGW 1604DD
ød
NF Type
s
O
L
60°
ød
s
O
L
ød
Break Master
s
O
L
60°
11°
ød
Break Master
O
s
60°
11°
L
ød
11°
Break Master
(Left Hand)
NF-TPGW 160401
160402
160404
160408
0.1
0.2
0.4
0.8
3.1
3.0
2.9
2.7
Q
Q
Q
Q
TPGW 160402
160404
160408
160412
0.2
0.4
0.8
1.2
3.7
3.6
3.3
3.0
NF-TPMT 160402N-LD
160404N-LD
160408N-LD
0.2
0.4
0.8
3.1
2.9
2.7
Q Q D Q
Q Q D Q
Q Q D Q
NF-TPMT 160402N-GD
160404N-GD
160408N-GD
0.2
0.4
0.8
3.1
2.9
2.7
Q Q D Q
Q Q D Q
Q Q D Q
NU-TPMT 160402R-DM
160402L-DM
160404R-DM
160404L-DM
0.2
0.2
0.4
0.4
2.5
2.5
2.3
2.3
Q
Q Q
Q F Q Q
Q
Q Q
Q F Q Q
Q
Q
Q
Q
D
D
D
D
DA2200
Q Q D F
Q Q D F (Special Holder)
Q Q D F
DA1000
3.1
2.9
2.7
DA150
0.2
0.4
0.8
F
F
F
F
D
D
D
Boring Bars
E25
11°
60°
TPMT 1604DD
DA90
O
NF-TPGW 160302
160304
160308
Cat. No.
L
TPGW 1603DD
Cutting Edge L
60°
Page for
Applicable
Holder
(Ex.)
Nose Radius(O
Shape
11°
Appearance
11°
11° Positive
11°
T
Triangular Type
s
Boring Bars
E25
M
SUMIDIA
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
M17
Recommended
Application
：Recommended
N NonFerrous Metal
SUMIDIA
︵︶
︵
TPGN 0902DD
60°
L
O
ød
NF Type
s
60°
11°
L
O
ød
60°
11°
O
L
TPGN 1103DD
s
ød
NF Type
s
ød
11°
60°
O
NF Type
L
11°
O
ød
s
DA2200
Page for
Applicable
Holder
(Ex.)
NF-TPGN 090202
090204
090208
0.2
0.4
0.8
TPGN 090202
090204
090208
0.2
0.4
0.8
3.1 Q Q D F
3.0 Q Q D F
2.9 Q Q D
Cartridge
CP Type
3.7
D
3.6
D
3.3
NF-TPGN 110302
110304
110308
0.2
0.4
0.8
3.0 Q Q D F
2.9 Q Q D F
2.7 Q Q D F
NF-TPGN 110304P
110308P
0.4
0.8
10.4 Q Q D F
9.8 Q Q D F
TPGN 110300
110302
110304
110308
0.05
0.2
0.4
0.8
（
）
Boring Bars
E31
s
60°
L
DA1000
Cat. No.
DA150
Shape
DA90
Appearance
Cutting Edge L
11° Positive
Nose Radius(O
Dimensions (mm)
11°
T
Triangular Type
3.8
3.7
3.6
3.3
D
D
D
P: Full-length Cutting Edge Type
TPMR 1103DD
O
60°
L
ød
11°
Inscribed Circle ø : 6.35 Thickness s: 3.18 Hole Size: Break Master
TPGN 1603DD
(Left Hand)
11°
s
60°
11°
L
O
Inscribed Circle ø : 9.525 Thickness s: 3.18 Hole Size: ød
NF Type
NU-TPMR 110302R-DM
110302L-DM
110304R-DM
110304L-DM
0.2
0.2
0.4
0.4
2.5
2.5
2.3
2.3
NF-TPGN 160302
160304
160308
0.2
0.4
0.8
3.0 Q Q D F
2.9 Q Q D F
2.7 Q Q D F
NF-TPGN 160304P
0.4
15.9 Q Q D F
Q
Q Q
Q D Q Q
Q
Q Q
Q D Q Q
11°
ød
C32
E31
s
L
60°
11°
O
L
SUMIDIA
External
Holders
Boring Bars
O
ød
M
E31
s
60°
NF Type
Boring Bars
s
TPGN 160302
160304
160308
160312
0.2
0.4
0.8
1.2
3.7
3.6
3.3
3.0
D
D
D
TPMR 1603DD
O
ød
60°
L
11°
SUMIDIA
Break Master
(Left Hand)
11°
s
SUMIDIA
Binderless
SUMI
CRYSTAL
M18
NU-TPMR 160302R-DM
160302L-DM
160304R-DM
160304L-DM
0.2
0.2
0.4
0.4
2.5
2.5
2.3
2.3
Q
Q Q
Q D Q Q
Q
Q Q
Q D Q Q
External Holders
C32
Boring Bars
E31
Recommended
Application
：Recommended
N NonFerrous Metal
SUMIDIA
︵︶
︵
60°
O
ød
NF Type
ød
s
O
L
TEGN 1103DD
ød
NF Type
s
20°
ød
60°
O
NF Type
DA1000
DA150
DA2200
（CE Type ）
TEGN 110202
110204
110208
0.2
0.4
0.8
3.7
3.6
3.3
NF-TEGN 110302
110304
110308
0.2
0.4
0.8
3.1 Q Q D F
2.9 Q Q D F
2.7 Q Q D F
NF-TEGN 110304P
110308P
0.4
0.8
TEGN 110302
110304
110308
0.2
0.4
0.8
D
D
10.4 Q Q D F
Cartridge
9.8 Q Q D F
CE Type
（
）
s
20°
L
O
L
60°
3.1 Q Q D F
2.9 Q Q D F
Page for
Applicable
Holder
(Ex.)
Cartridge
20°
60°
0.2
0.4
s
O
L
60°
NF-TEGN 110202
110204
DA90
Cat. No.
L
TEGN 1102DD
Shape
Cutting Edge L
Appearance
20°
20° Positive
Nose Radius(O
Dimensions (mm)
20°
T
Triangular Type
ød
s
3.7
3.6
3.3
D
D
60°
O
L
TEGN 1603DD
20°
ød
NF Type
NF-TEGN 160304P
0.4
TEGN 160302
160304
160308
0.2
0.4
0.8
3.0 Q Q D
2.9 Q Q D
L
15.9 Q Q D F
Cartridge
（CE Type ）
20°
ød
O
20°
s
O
L
60°
0.2
0.4
s
60°
NF Type
NF-TEGN 160302
160304
ød
s
3.7
3.6
3.3
D
D D F
O
L
TEGN 2204DD
60°
20°
ød
TEGN 220404
220408
0.4
0.8
3.6
3.3
D
Cartridge
（CE Type ）
s
M
SUMIDIA
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
M19
Recommended
Application
：Recommended
N NonFerrous Metal
SUMIDIA
︵︶
︵
DA1000
DA2200
VNMX 1604DD
DA150
Appearance
DA90
Negative
Cutting Edge L
Dimensions (mm)
Nose Radius(O
V
35° Diamond
NF-VNMX 160402
160404
160408
160412
0.2
0.4
0.8
1.2
6.9
6.4
5.6
4.7
Q
Q
Q
Q
Q
Q
Q
Q
D
D
D
D
F
F
F
F
NU-VNMX 160402
160404
160408
160412
0.2
0.4
0.8
1.2
3.6
3.1
2.3
2.3
Q
Q
Q
Q
Q
Q
Q
Q
F
F
F
F
VNMX 160402
160404
160408
160412
0.2
0.4
0.8
1.2
6.9
6.4
5.6
4.7
D
D
D
D
D
D F
D F
D F
NF-VCMT 110301
110302
110304
0.1
0.2
0.4
3.5
3.4
3.0
Q Q D F
Q Q D F
Q Q D F
7°
NF-VCMT 110302N-LD
110304N-LD
0.2
0.4
3.8
3.4
Q Q D Q
Q Q D Q
7°
NF-VCMT 110302N-GD
110304N-GD
0.2
0.4
3.8
3.4
Q Q D Q
Q Q D Q
VCMT 110301
110302
110304
0.1
0.2
0.4
3.7
3.5
3.0
F
F
F
NF-VCMT 160404
160408
160412
0.4
0.8
1.2
6.5
5.6
4.6
Q Q D F
Q Q D F
Q Q D F
NF-VCMT 160404N-LD
160408N-LD
160412N-LD
0.4
0.8
1.2
6.5
5.6
4.8
Q Q D Q
Q Q D Q
Q Q D Q
NF-VCMT 160404N-GD
160408N-GD
160412N-GD
0.4
0.8
1.2
6.5
5.6
4.8
Q Q D Q
Q Q D Q
Q Q D Q
VCMT 160408
160412
160412-WF
0.8
1.2
1.2
5.8
4.9
4.9
D F
D F
D F
Shape
10°
5°
L
35° O
Cat. No.
ød
NF Type
s
10°
5°
L
35° O
ød
One-use
s
10°
5°
L
35° O
ød
s
Page for
Applicable
Holder
External
Holders
C26
7° Positive
L
VCMT 1103DD
10°
7°
35°
O
ød
NF Type
s
35°
ε
ø
Break Master
35°
ε
ø
10°
L
35°
O
7°
Break Master
ød
L
VCMT 1604DD
10°
7°
35°
O
s
ød
NF Type
s
35°
7°
ε
ø
Break Master
35°
7°
ε
ø
SUMIDIA
Break Master
10°
L
35°
O
7°
M
ød
s
M20
5°
ød
7°
VCMT 2205DD
35°
O
L
SUMI
CRYSTAL
C30
D15
D18
D30
Boring Bars
E57
E58
E59
E60
Boring Bars
E55
E56
WF: Edge With Special Land For Aluminium Wheel Glossy Finishing
SUMIDIA
SUMIDIA
Binderless
External
Holders
s
VCMT 220520
220530
2.0
3.0
5.0
5.0
D F
D F
External
Holders
C34
Recommended
Application
SUMIDIA
O 82°
10°
ød
O 82°
s
L
10°
5°
NF Type
ød
Q Q D
Q Q D
Q Q D
WBMT 060101L
060102L
060104L
0.1
0.2
0.4
1.8
1.8
1.7
Q Q
Q Q
Q Q
s
DA2200
1.8
1.8
1.7
DA1000
0.1
0.2
0.4
DA150
NF-WBMT 060101L
060102L
060104L
Cat. No.
5°
L
DA90
Shape
Cutting Edge L
Appearance
Nose Radius(O
Dimensions (mm)
WBMT 0601DD
：Recommended
N NonFerrous Metal
︵︶
5° Positive
︵
W
Hexagon Type
Page for
Applicable
Holder
Boring Bars
F
F
F
E21
E68
M
SUMIDIA
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
M21
OilHole
Thickness
( )
Inscribed
Circle(ø )
8.0 3.18
Nose
Radius( )
D F
ε
Cutting Edge
Length(L)
Fig2
ød
Fig1
Cat. No.
RPGW 0803M0
RPGT 0803M0-WF
Dimensions (mm)
DA2200
Shape
DA1000
Appearance
DA90
● Round Insert
DA150
Stock
Turning Application
Q
Q
3.3
Fig
1
2
s
Applicable Holder
Aluminium Wheel
Turning Holders
SEC-Copying Tool
Holders RP Type
(RP02 Type)
WF: Edge With Special Land For Aluminium Wheel Glossy Finishing
Thickness
( )
Nose
Radius( )
3.0
4.0
D
D
26
30
8.5
L
MDE 3R-AW
MDE 4R-AW
3.0
4.0
O
DA1000
26
30
Cat. No.
DA150
D
D
8.5
L
Shape
Fig1
DA90
Total
Length(L)
ε
MDE 3R
MDE 4R
● Dogbone Type
Appearance
Dimensions (mm)
DA2200
Stock
Fig
s
Fig1
O
1
3.0
4.0
5.0
4.1
4.3
4.5
Fig1
O
ar
ød1
O
w ±0.025
ød
4.76
TGA R/L4125
TGA R/L4150
TGA R/L4200
TGA R/L4250
TGA R/L4300
TGA R/L4350
TGA R/L4400
2.0
3.5
3.5
4.0
4.0
5.0
5.0
OilHole(ø 1)
5.5
Very Small Dia. Boring
CKB Type
Applicable Holder
SEC-Grooving
Tools (GWC
Type/GWCS Type/
GWCI Type)
→ F4 to F5
Relief
Angle( °)
Q D F Q 12.70 3.18
D D F Q 12.70 3.18
Q 15.88 4.76
3.0
3.0
3.0
15
1
3.0
3.0
3.0
15
1
SC10
Cutting Edge
Length(L)
Dimensions (mm)
15
DA2200
Applicable Holder
→ M24
1
2.0
2.0
DA1000
1
Fig
D F Q 12.70 3.18
Q 15.875 4.76
DA150
Cat. No.
Max.Depth
( r)
1.25
1.50
2.00
12.7 2.50 0.1
3.00
3.50
4.00
Stock
Shape
Nose
Radius( )
R L
For Milling
Appearance
ε
D
D
D
D
D
D
D
Cat. No.
Inscribed
Circle(ø )
Shape
0.1
0.1 28.5 11.0
0.1
Inscribed
Circle(ø )
● Grooving Insert
Fig
Dimensions (mm)
DA2200
Stock
Nose
Radius( )
D
D
D
Grooving
Width( )
L
O
F
Thickness
( )
3.8
F
N
N
ε
Min. Bore
Cat. No.
KBMX R0311-10
KBMX R0411-10
KBMX R0511-10
L
Dimensions (mm)
DA2200
Shape
Fig1
● Small Dia. Boring Bar Insert
Stock
Appearance
Aluminium Wheel
Turning Holders
SEC-Copying Tool
Holders GD Type
(GDE Type)
→ C35
s
Appearance
Applicable Holder
θ
Fig
Applicable Cutter
(Endmills)
● For SEC-ACE MILL APG Type
M
APW 4R
APW 5R
SUMIDIA
L
Fig1
:
ød
SUMIDIA
SUMI
CRYSTAL
:
ød±0.013
NF-SDC 42R
SDC 42R
SDC 53R
→ H47
s±0.025
● For SEC-ACE MILL FPG Type / SEC-Multi Use Endmill FPE Type
Fig1
L
SUMIDIA
Binderless
APG Type
s
L
Fig1
1
:
ød±0.013
M22
NF-SDKN 42M
SDKN 42M
SDKN 53M
s±0.025
Q D F Q 12.70 3.18
D
Q 12.70 3.18
Q 15.88 4.76
FPG Type
→ H39
FPE Type
→ H40
Relief
Angle(:)
Cutting Edge
Length(L)
Thickness
(s)
Inscribed
Circle(ød)
Dimensions (mm)
SC10
Cat. No.
DA2200
Shape
DA150
Appearance
DA1000
Stock
For Milling
Fig
Applicable Cutter
(Endmills)
● For SUMIDIA Cutter FAM Series /SAM Series
Fig 1
FABR
FABL
SABR
SABL
Fig 2
26
(5.7)
(5.8)
C1 7.9
7.9
15
C1
D
D Q
Q
D Q
Q
D
Q
7.9 （5.7） 15
1
Q
7.9 （5.7） 15
2
FAM Series
→ M34
SAM Type
→ From M34
● For SEC-ACE MILL CHG Series / SEC-Multi Use Endmill CHE Series
NF-TEEN 22R
NF-TEEN 32R
NF-TEEN 43R
TEEN 22R
TEEN 32R
TEEN 43R
L
Fig1
:
ød±0.025
s±0.025
Q D F Q 6.35
3.18
Q D F Q 9.525
Q D F Q 12.70 4.76
D
Q 6.35
3.18
D
Q 9.525
D
F Q 12.70 4.76
4.9
4.9
4.8
4.9
4.9
4.8
20
CHG Series
1
→ H98
CHE Series
→ From H99
20
● For High-Efficiency Aluminum Cutter HF Series
Fig 2
12.7
9.0
3.962
9.525
9.525
12.7
6.0
15°
Fig 1
3.962
8.525
15°
Fig 3
12.381
NF-LDEN 12T3ZDFR-L
NF-LDEN 12T3ZDFR-G
NF-LDEN 12T3ZDTR-H
NF-LDEN 12T3ZDFR-GX
NF-LDEN 12T3ZDFR-W
Q D Q Q
Q D Q Q
Q D Q Q
Q
Q Q
Q
Q Q
Q
Q
Q
Q
6.0
Q
Q
Q
4.7
9.5
2.3
1.0
15
6.5
4.5
Q
1
1
1
2
3
HF Series
→ From M26
● For Aluminium Body Cutter RF Series (Insert Type)
Fig1 L
Fig2 L
:
ød±0.025
ød±0.025
s±0.025
NF-SNEW 1204ADFR
NF-SNEW 120404ADFR-H
NF-SNEW 1204ADFR-W
SNEW 1204ADFR-WS
Q
Q
Q
Q
D
D
D
Q
F
Q
F
Q
Q
Q
12.70 4.76
Q
D
1
2
RF Series
→ M30
● For Aluminium Body Cutter RF Series (Insert Type)
15.5
RFB
RFBW
Q
Q
D Q
D Q
Q
Q
1
2
RF Series
→ M30
L
33
L
17
12.5
4.5
15
33
Fig2
15
4.5
Fig1
● For Small Diameter Cutter for Aluminium Machining SRF Series
Fig1 Fig2
C0.5
C0.5
L
A±0.025
R100
A±0.025
A±0.025
L
NF-SNEW 09T3ADTR
NF-SNEW 09T3ADTR-U
NF-SNEW 09T3ADTR-R
Q D F Q
Q D F Q 9.525 3.96
Q D F Q
6.0
15
1
2
3
NF-SECW13T3AGTN-N
Q D F Q 13.40 3.97
2.1
20
1
SRF Series
→ M32
9.555±0.025
A±0.025
Fig3 L R0.5
:
A±0.025
s±0.025
Fig1
L
● For SEC-WGC Series
WGC Series
→ From H26
:
NF-XEEW13T3AGFR-W
Q D F Q 13.40 3.97
2.5
20
1
WGC Series
:
→ From H26
s±0.025
M
SUMIDIA
ød±0.025
Fig1
s±0.025
L
ød±0.025
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
M23
SUMIDIA
Mini Boring Tools
CKB Type
■ Characteristics
● High index accuracy with simple structure design
and one-touch clamping.
● Utilises DA2200 grade with excellent edge sharpness.
øDmMin.Bore
15°
N
KBMX R0311-10
R0411-10
R0511-10
6.2
7.0
L
.7
12
Dimensions (mm)
F
e
O
L
N
4.1
4.3
4.5
0.3
0.5
0.7
0.1
0.1
0.1
28.5
28.5
28.5
11
11
11
e
f
b
55°
3.0
4.0
5.0
D
D
D
L
■ Spare Parts
20
h
hŌ
N
See Inserts for , Ndimensions
■ Holders
Stock
D
D
D
D
b
L
f
h1
10
12
16
20
25
10
12
16
20
25
100
125
125
125
150
10
12
16
20
25
10
12
16
20
25
CKBW16
WB4-8
LH020
L
N
Fig 2（Offset Small Type）
e
22
e
Spanner
Ls
20
h
Center Height
h
øDs g6
øDs g6
f
Center Height
Double
Screw
* Inserts are not included.
4
Fig 1
Clamp
f
CKB R1010-16
R1212-16
R1616-16
R2020-16
R2525-16
Dimensions (mm)
h
h
Cat. No.
■ Round Shank
DA2200 øDm
3.8
e
15°
O
■ Square Shank
Stock Min. Bore
Cat. No.
F
■ Inserts
h
L
N
See Inserts for , Ndimensions
■ Spare Parts
■ Holders
SUMIDIA
M
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
Cat. No.
Stock
S10F-CKB R-16
S12F-CKB R-16
S16H-CKB R-16
S20K-CKB R-16
S19K-CKB R-16
S1905H-CKB RS-16
S20H-CKB RS-16
S22K-CKB RS-16
S25K-CKB RS-16
S254K-CKB RS-16
D
D
D
D
D
D
D
D
D
D
Dimensions (mm)
øDs
h
L
Ls
f
10.0
12.0
16.0
20.0
19.05
19.05
20.0
22.0
25.0
25.4
9
11
15
18
17
17
18
19
23
23
80
80
100
125
125
100
100
125
125
125
58
58
78
103
103
Q
Q
Q
Q
Q
5
6
8
10
8
2
2
2
2
2
Fig
Clamp
Double
Screw
Spanner
1
1
1
1
1
2
2
2
2
2
CKBW16
WB4-8
LH020
* Inserts are not included.
Work Material
N Aluminium Alloy
M24
Spindle Speed
–1
Above 2,000 min
Depth of Cut ap
Feed Rate f
Coolant
Below 0.1mm
Below 0.1mm/rev
Wet Cut
SUMIDIA Small Hole Boring Bars
DABB Type
● Small Hole Boring of Aluminium Alloy
3 series ranges to cover general boring, necking and back-turning
processes. 3 mm minimum bore diameter!
● Utilising High Toughness PCD Grade, SUMIDIA DA2200
For small hole general boring of ø10 to ø22mm range, use small
hole boring bar BNB Type + SUMIDIA Insert (Refer to page L105
for holder and insert selection)
■ Tools
Min. Bore øDm
DABB-C
Stop, Through & Back Chamfer
5°
50°
O
h
L1
Min. Bore øDm
DABB-N
Stop, Through & Necking
25°
O
h
L1
Min. Bore øDm
DABB-B
Back Turning
øDs
10°
h
L1
O
Applicable
Sleeve
D
3.0
2.5
2.2
60
0.1
HBB 2516
D
4.0
3.5
3.2
60
0.1
HBB 3516
D
5.0
4.5
4.1
80
0.1
HBB 4516
D
7.0
6.0
5.2
80
0.1
HBB 616
Stock Min. Bore
Dimensions (mm)
DA2200 øDm øDs
DABB 025NR
035NR
045NR
060NR
L1
O
Applicable
Sleeve
3.0
2.5
2.2
60
0.1
HBB 2516
D
4.0
3.5
3.2
60
0.1
HBB 3516
D
5.0
4.5
4.1
80
0.1
HBB 4516
D
7.0
6.0
5.2
80
0.1
HBB 616
Dimensions (mm)
DA2200 øDm øDs
DABB 045BR
060BR
h
D
Stock Min. Bore
Cat. No.
h
O
Dimensions (mm)
DA2200 øDm øDs
DABB 025CR
035CR
045CR
060CR
Cat. No.
øDs
25°
Stock Min. Bore
Cat. No.
øDs
h
L1
O
Applicable
Sleeve
F
7.0
4.5
4.0
80
0.1
HBB 4516
F
9.0
6.0
5.5
80
0.1
HBB 616
L1
■ Spare Parts
■ Sleeves
Cat. No.
ø16
Stock
øD s
100
D
2.5
D
3.5
D
4.5
D
6.0
Set Screw
Spanner
M
BT 0404
TH 020
SUMIDIA
15
HBB 2516
3516
4516
616
øDs
（mm）
SUMIDIA
SUMIDIA
Binderless
Work Material
Spindle Speed
Depth of Cut ap
Feed Rate f
Coolant
N Aluminium Alloy
Above 2,000 min–1
Below 0.1mm
Below 0.1mm/rev
Wet Cut
SUMI
CRYSTAL
M25
High-Efficiency Aluminum Cutter
HF Type
The HF Type high-efficiency aluminum cutter employs unique insert
design to eliminate burrs and to achieve machining without burrs.
Work Material
・Aluminum and aluminum alloys
（
・Other non-ferrous metal
■ Characteristics
Not suited for
cast iron or steel.
）
● Achieves high-efficiency milling with vf of over 20,000mm/min thanks to its multi-edge design (3 edges per inch).
High Feed, High-efficiency Milling by Multi-edge Design
Conventional Tool
2,880mm/min
fz=0.08mm/t
3.4 Times Machining Efficiency
HFF12080R
fz=0.16mm/t
9,800mm/min
0
Cutter
(mm)
Work：Aluminum Case (Frame Milling)
ø80
ø100
ø125
Tool：HFF12080R-25.4 (ø80 10 Flutes),
Conventional (ø80 6 Flutes)
2,500
s max
5,000
7,500
vf (mm/min)
vc
10,000
(m/min)
fz
Max. Number of Edges
(min-1)
(mm/t)
(Edges)
(mm/min)
vf
11,000
9,500
7,500
2,763
2,983
2,944
to 0.2
to 0.2
to 0.2
10
12
15
to 22,000
to 22,800
to 22,500
● The wedge clamp with anti-scattering mechanism ensures safety and operability.
Shape and structure to prevent scattering outside.
Scattering by centrifugal force is prevented even
when loosened by vibration.
When Unclamping
When Clamping
Anti-scattering
Stopper
Ensure that the maximum allowable spindle speed
(n max) specified for each cutter diameter is not
exceeded. Failing to do so is very dangerous.
(*See the table on the upper right.)
Nm
Anti-scattering
Stopper
6.0
● Reduces burrs by using a double-chamfered cutting edge.
D r a s t i c a l l y r e d u c e s b ur r s by
preventing the plastic deformation
that causes burrs.
Conv. Edge
Double-Chamfered Edge
Main Chamfer
25°
25°
Burrs are formed.
0.416mm
Work Material：A6061 Blanks Cutting Conditions：vc =3,142m/min, fz=0.10mm/t,
Sub Chamfer
No Burrs
a p =0.5mm, Dry
● Reduces running costs by drastically increasing the insert regrinding amount (to 1.8mm).
SUMIDIA
M
（* Given the condition of normal wear with ap of 1.4mm or less）
The regrinding amount has been drastically increased compared to conventional screw-lock types.
Regrinding Portion
● Achieves a run-out precision of 5μm or less by employing an easy fine-tuning mechanism.
5
4
3
2
1
0
-1
-2
(μm) -3
-4
-5
Axial run-out
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
Enables Easy Run-Out Correction
HFJ
M26
1.8mm
Max. Regrinding Amount
Assuming the amount of regrinding
to be 0.2mm, an edge can be used
up to 10 times.
HF Type（10Flutes）
1
2
3
4
5
Flutes
6
7
8
9
10
HF Type
■ Edge Selection Guide
Work Material
L
Type
Standard
Edge treatment
25°
Long Edge
W
25°
25°
R200
25°
H
R200
Low cutting force
Characteristics
GX
R200
25°
R200
FA15’
Cutting Edge
Insert Figure
G
High Strength
* Blank Length
9.0mm only for GX Type
Application Reduction of Back Force
general purpose
Roughing
Emphasis on Fracture Resistance
6.0mm
9.0mm
6.0mm
6.0mm
Blank Length (*)
■ Amount of Wiper Insert Gap
L G GX H
L
W
Reduction of Back Force
general purpose（Standard）
Toughness
G GX
H
Roughing
Emphasis on
Fracture Resistance
Strong Cutting edge
0.03-0.05 mm
Preset Wiper Gap
Low
■ Guideline for Edge Selection
Wiper
0.55 mm
øDc
1.0 mm
øD1
Large
■ Insert Attaching Direction
■ Structure of HF Type
Clamp Plate
Loosen the screw by one turn
before removing the insert.
HFW
Clamp Bolt
WB6-13T
Be aware that if the insert is
forcibly removed in a wrong direction,
the equipment may be broken.
Adjustment screw
HFJ
Insert
NF-LDEN
● Work：Crankcase Cover
Work Material： Aluminium Alloy
Competitor's Product
HFF12080R
ø80
● Work：Engine Component
Work Material： Aluminium Alloy
SEH Product
Competitor's Product
Tool
HFF12100R
ø100
PCD
Grade
DA1000
PCD
Grade
DA1000
No. of Teeth
10
8
No. of Teeth
12
8
vc (m/min)
2,510
2,510
vc (m/min)
2,000
2,000
n (min-1)
10,000
10,000
n (min-1)
6,370
6,370
vf (mm/min)
8,000
6,400
vf (mm/min)
4,585
3,060
fz (mm/t)
0.08
0.08
fz (mm/t)
0.06
0.06
a p (mm)
1.2
1.2
a p (mm)
0.8
0.8
Coolant
Wet
Wet
Coolant
Wet
Wet
Results
Improves machining efficiency
1.25 times.
Excellent surface roughness
of Ra=1.0μm or less.
Results
M
SUMIDIA
SEH Product
Tool
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
Improves machining efficiency 1.5 times.
1.5 times longer tool life
(Increases the number of units machined
from 3000 to 4000.)
M27
HF Type
Radial
Axial
Rake Angle
Fig 2
Fig 3
øDb
ød
a
Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium Exotic Alloy Hardened Steel
H
H
S
G
H
H
øDb
ød
a
ød2
ød1
øDc
øD1
Lf
Lf
Lf
b
b
øDb
ød
a
P M K N N S H
90° H
b
Fig 1
3mm
＋4 °
＋10 °
ød1
øDc
øD1
ød1
øDc
øD1
■ Body（Course Pitch：2 Flutes/Inch）
Inch
Metric
Cat. No.
Stock
HFM 12080RS-22
12080RS-27
12100RS-32
12125RS-32
12125RS-40
HFM 12080R-25.4
12100R-25.4
12100R-31.75
12125R-25.4
12125R-31.75
12125R-38.1
Dimensions (mm)
ø Dc
ø D1
ø Db
Lf
ød
a
b
L
ø d1
ø d2
80
80
100
125
125
80
100
100
125
125
125
82
82
102
127
127
82
102
102
127
127
127
50
55
70
70
90
50
50
70
50
70
80
40
50
50
50
63
50
50
50
50
50
63
22
27
32
32
40
25.4
25.4
31.75
25.4
31.75
38.1
10.4
12.4
14.4
14.4
16.4
9.5
9.5
12.7
9.5
12.7
15.9
6.3
7
8
8
9
6
6
8
6
8
10
20
22
32
32
35
30
30
32
30
32
36
18
20
54
84
84
35
54
54
84
84
84
11
14
−
−
−
−
−
−
−
−
−
D
D
D
D
D
D
D
D
D
D
D
No. of Weight
Teeth (kg)
6
6
8
10
10
6
8
8
10
10
10
1.0
1.2
1.7
2.2
2.8
1.0
1.5
1.7
2.0
2.2
2.5
Fig
1
1
2
3
3
2
2
2
3
3
3
Inserts are not included.
■ Insert
P Steel M Stainless Steel K Cast Iron N Non-Ferrous Metal S Exotic Alloy H Hardened Steel
6
6
6
9
Q
Straight
general purpose
Arc
general purpose
Arc
Strong edge
Arc
Long Edge
Arc
Wiper
SUMIDIA
M
Nm
Clamp Bolt
Adjustment screw Adjusting Wrench
SUMIDIA
Binderless
SUMI
CRYSTAL
N
WB6-13T
6.0
Note
M28
15°
9.525
12.381
3.962
Wiper Insert
RFT
HFVT
（Sold Separately）
HFJ
TTX20
Recommended Tightening Torque (N·m)
■ Identification Details
Work
Material
Aluminium
Alloy
Hardness
HF M 12 080 R S -22
Q
Cutting Speed vc (m/min) Feed Rate fz (mm/t)
Min.- Optimum -Max. Min.- Optimum -Max.
Grade
2000- 2500 -3000 0.05- 0.13 -0.20
DA1000
Si content of over 12.6%
N
Fig 6
4
4
4
5
6
Assembling Wrench
Si content of 12.6% or less.
SUMIDIA
Fig
Spanners
ISO
3.962
（Optional）
Nm
HFW
12.7
9.0
15°
Units（mm）
Cutting Edge Unique
Application
Length wiper edge
■ Parts
Clamp Plate
3.962
6.0
15°
D
NF-LDEN 12T3ZDFR-L
12T3ZDFR-G D
12T3ZDTR-H D
12T3ZDFR-GX
12T3ZDFR-W
Fig 5
12.7
8.525
Cat. No.
Fig 4
9.525
DA1000
Grade
SUMIDIA
High Speed/Light N
Application
General Purpose N
Roughing N
Aluminium
Alloy
Q
400- 600 -800
0.05- 0.13 -0.20
DA1000
The cutting conditions above are a guide. Actual conditions will need to be adjusted
according to machine rigidity, work clamp rigidity, cutting depth, and other factors.
(1)
(2)
(3)
(4)
(5)
(6)
(7)
Cutter Series
M: Course Pitch
F : Fine Pitch
Insert Size
Cutter
Direction
Metric Bore
Oil Hole
3mm
Fig 1
HF Type
P M K N N S H
90° H
H
H
S
G
H
Fig 2
Fig 3
øDb
ød
a
Lf
b
b
øDb
ød
a
H
øDb
ød
a
ød2
ød1
øDc
øD1
Lf
＋4 °
＋10 °
b
Radial
Axial
Lf
Rake Angle
ød1
øDc
øD1
ød1
øDc
øD1
■ Body（Fine：3 Flutes/Inch）
Inch
Metric
Cat. No.
Stock
HFF 12080RS-22
12080RS-27
12100RS-32
12125RS-32
12125RS-40
HFF 12080R-25.4
12100R-25.4
12100R-31.75
12125R-25.4
12125R-31.75
12125R-38.1
Dimensions (mm)
ø Dc
ø D1
ø Db
Lf
ød
a
b
L
ø d1
ø d2
80
80
100
125
125
80
100
100
125
125
125
82
82
102
127
127
82
102
102
127
127
127
50
55
70
70
90
50
50
70
50
70
80
40
50
50
50
63
50
50
50
50
50
63
22
27
32
32
40
25.4
25.4
31.75
25.4
31.75
38.1
10.4
12.4
14.4
14.4
16.4
9.5
9.5
12.7
9.5
12.7
15.9
6.3
7
8
8
9
6
6
8
6
8
10
20
22
32
32
35
30
30
32
30
32
36
18
20
54
84
84
35
54
54
84
84
84
11
14
−
−
−
−
−
−
−
−
−
D
D
D
D
D
D
D
D
D
D
D
No. of Weight
Teeth (kg)
10
10
12
15
15
10
12
12
15
15
15
Fig
1.0
1.2
1.7
2.2
2.8
1.0
1.5
1.7
2.0
2.2
2.5
1
1
2
3
3
2
2
2
3
3
3
■ Insert
6
6
6
9
Q
Straight
general purpose
Arc
general purpose
Arc
Strong edge
Arc
Long Edge
Arc
Wiper
Nm
Clamp Bolt
Adjustment screw Adjusting Wrench
WB6-13T
6.0
15°
9.525
3.962
TTX20
RFT
HFVT
Recommended Tightening Torque (N·m)
M
■ Identification Details
Work
Material
Aluminium
Alloy
Hardness
HF F 12 080 R S -22
Q
Grade
2000- 2500 -3000 0.05- 0.13 -0.20
DA1000
Aluminium
Alloy
Q
(1)
(2)
Cutter Series M: Course Pitch
F : Fine Pitch
(3)
(4)
(5)
(6)
(7)
Insert Size
Cutter
Direction
Metric Bore
Oil Hole
SUMIDIA
Note
12.381
Wiper Insert
（Sold Separately）
HFJ
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
N
Fig 6
4
4
4
5
6
Assembling Wrench
N
Fig
Spanners
ISO
3.962
（Optional）
Nm
HFW
12.7
9.0
15°
Unit(mm)
Cutting Edge Unique
Application
Length wiper edge
■ Parts
Clamp Plate
3.962
6.0
15°
D
NF-LDEN 12T3ZDFR-L
12T3ZDFR-G D
12T3ZDTR-H D
12T3ZDFR-GX
12T3ZDFR-W
Fig 5
12.7
8.525
Cat. No.
Fig 4
9.525
DA1000
Grade
SUMIDIA
High Speed/Light N
Application
General Purpose N
Roughing N
400- 600 -800
0.05- 0.13 -0.20
DA1000
M29
Aluminum Machining Cutter
RF Type
The RF type cutter has a special light weight Aluminium body, designed for high speed,
high efficiency roughing to finish milling of Aluminium and other non-ferrous metals.
■ Work Material
●
●
Aluminium and aluminium alloy
Other non-ferrous metal
Not suited for cast
iron or steel
（）
■ Characteristics
● From Roughing to Finishing Processes：Roughing : Economical carbide insert / High-precision finishing with SUMIDIA
● Strong and Light Cutter Body：Special Aluminium body /40% lighter than steel cutters / Hard-anodized plated body /
Improved efficiency in higher rotational speeds, lower spindle loads and shorter tool change time
● Safe Design：Anti-centrifugal force design to prevent inserts from dislodging from cutter (Speeds must be within max. recommended conditions)
/Non-wedge design to prevent deformation
● Easy Run-out Adjustment：External setting gauge is used for easy tool presetting / High precision cutter construction, units fitted are within 10 μm even before setting
● Maximum Allowable Spindle Speed
Work
(Work Material)
Cutting Conditions
Cutter Insert
(Grade)
vc = Cutting Speed (m/min)
vf = Feed Rate (mm/min)
ap = Depth of Cut (mm)
RF4160R
SUMIDIA Blade
(DA2200)
Case
(ADC12)
vc = 3,000
vf = 5,730
ap = 0.10
Results
Surface Finish: Ra=0.2μm
Output: 30,000 units
30x tool life of carbide tool
Contact Surface of RF4125R
Transmission Case SUMIDIA Insert
(ADC12)
(DA1000)
vc = 3,000
vf = 7,640
ap = 1.5
Surface Finish: Ra=0.3μm
Contact Surface
of Cylinder Head
(AC4C)
vc = 2,000
vf = 7,535
ap = 3.5
Rough Cutting
RF4250R
Carbide Insert
(H1)
Cat. No.
n max
(min -1)
RF4080R
17,000
RF4100R
15,900
RF4125R
13,500
RF4160R
11,000
RF4200R
9,000
RF4250R
7,600
RF4315R
6,000
■ Surface Finish
· Process: Finish Milling
· M/C: Machining Centre
· Arbor: HSK63A
· Work: Si 10 to 12% Al Alloy
· Cutter: RF4100R 6 Teeth (1 Wiper)
· Grade: SUMIDIA (DA1000)
･vc ＝ 4,990m/min
･ n ＝ 15,900min-1
･ vf ＝ 11,400mm/min
･ fz ＝ 0.12mm/t
･ap ＝ 0.5mm、Wiper ap ＝ 0.03mm
･Dry
Si content of 12.6% or less
ISO
N
Work
Material
Hardness
Aluminium
Alloy
Q
2000-3500-5000
0.05- 0.13 -0.20
Q
1000- 1750 -2500
0.05- 0.13 -0.20
Grade
DA1000
DA2200
H1
Rz(Highest Peak)：0.69μm Ra：0.092μm
N
Note
■ RF Cutter Structure
SUMIDIA
Adjustment Screw
RFJ
Screw
(Insert Attachment Screw)
BFTX0509N
● Insert Setup
Cap Screw
(Main Clamp)
BX0620
For setting of Carbide inserts with SUMIDIA inserts/ blade
●
Roughing and finishing in the same process
When using wiper edge
SUMIDIA Insert
Wiper Insert
SUMIDIA Insert
øDc
1.1
1.0
CAUTIONS (For more details, refer to the instruction manual included with the product)
SUMIDIA
Binderless
Cover
RFC
Screw
FBUP2-A0-8
M30
●
Carbide Insert
Cartridge
RFR, RFF, RFFH
Set Screw
(Sub-clamp)
BTD0510
SUMI
CRYSTAL
0.05- 0.13 -0.20
0.03∼0.05
SUMIDIA
M
400- 600 -800
Q
0.5
Stopper
RFS
DA1000
DA2200
Alloy
200- 300 -400
0.05- 0.13 -0.20
H1
Q
Aluminium
As it is possible to mix different types of inserts / blades, it is important
to take note of the following.
Do not mix reground and new inserts or even inserts with different
regrinding amount on the same cutter.
● Carbide and SUMIDIA inserts must be arrange in an alternate manner.
● Ensure proper balancing by fixing SUMIDIA inserts of blades on
opposite positions of the cutter.
●
10mm
87° H
RF 4000 Type
H
H
S
G
H
H
SUMIDIA Inserts Carbide Inserts
High Speed Milling Cutter RF4000 Series for Aluminum
RF4080R only
60
High-speed Finishing for Non-Ferrous Metal
øDb
ød
a
øDb
ø101.6
ød
a
Fig 2
ø18
Lf
L
L
b
Fig 1
Lf
90°
32
3mm
P M K N N S H
b
Radial ＋4°
Rake Angle
Axial ＋10°
ø32
■ Body
øDc
øD1
Inch
Cat. No.
Dimensions (mm)
Stock
RF 4080R
4100R
4125R
4160R
RF 4200R
4250R
4315R
øDc
øD1
ø Dc
ø D1
ø Db
Lf
ød
a
b
L
No. of
Teeth
80
100
125
160
200
250
315
82
102
127
162
202
252
317
60
75
75
100
130
130
240
50
50
63
63
63
63
80
25.40
31.75
38.10
50.80
47.625
47.625
47.625
9.5
12.7
15.9
19.1
25.4
25.4
25.4
6
8
10
11
14
14
14
30
38
38
38
42
42
42
6
6
8
10
12
16
18
D
D
D
D
D
Weight
（kg）
0.7
1.0
1.6
2.6
3.6
6.0
11.0
Fig
1
1
1
1
2
2
2
Cartridges, blades and inserts are sold separately
* Please use a collar bolt for securing the cutter to the arbor.
■ Inserts / Cartridges
D
Q
Q
D
Q
F
Q
Q
3
4
Q
Q
D
Q
Q
5
Q
Q
Q
Q
D
Q
F
Q
Q
D
6
7
9
(RFF is possible for normal cutting.)
9
9
* Wiper inserts are indicated by a -W or -WS suffix. -H indicates deep cutting (ap) insert
4.78
4.8
12.7
4.78
Fig
Fig 6
6
12.7
9.5
4.78
15°15°
12.7
4.8
9.5
12.7
■ Spare Parts
4.78
Nm
(RFF)
* When using large depth of cut (ap = 3mm or longer)
with RF4080R, use RFFH unit.
11.7 11.70
4.76
(RFR)
8
9
Fig
Fig 5
5
12.7 12.7
15°15°
12.7
12.7 12.7
4.76
Fig
12.75
4.78
4.78
2.3
12.75
Recommended Tightening Torque（N・m）
4.76
12.75
4.76
■ Blades / Dummy Blades
RFB
TH050
Surfing Insert
Fig
Fig 7
7 ワイパーチップ
Surfing Insert
ワイパーチップ
12.75
2.3
20°
20°
D
Q
Cartridge
Cat. No. Stock
RFR
D
RFF
D
RFF(Others)
D
*
RFFH(RF4080R)
RFF
D
RFF
D
Fig 9
11.7 11.70
Fig
Fig 8
15°15°
N
Fig
Fig 4
4
12.7
12.7 12.7
N
15°15°
Fig
Fig 3
3
N
Cartridge
Refer to page M44 for
details of SUMICRYSTAL.
SC10
1204ADFR-W
SNEW 1204ADFR-WS
N
N
DA2200
120404ADFR-H
N
DA1000
SDET 1204ZDFR
NF-SNEW 1204ADFR
N
DL1000
Cat. No.
SUMIDIA
H1
Grade
Carbide DLC-Coat
High Speed/Light N N
Application General Purpose N N
Roughing N N
SUMI
CRYSTAL
RFBW
RFD
RF
T
TH025
Main Clamp
Cover
RFC
Stopper
RFS
Cap
Screw
BX
0620
Nm
Sub-clamp
Set
Screw
BTD
10.0
0510
Cover Attachment
Nm
Screw
3.0
FBUP2
-A0-8
Insert Attachment
Adjustment
Screw
RFJ
Screw
Nm
RFT
Description
Spanners
Spanners
TH050
TH025
RFT
TTX20
BFTX
6.0
0509N
■ Internal Coolant Attachments
Body Cat. No. Internal Coolant Holder
RF 4080R
RF 4100R
RF 4125R
RF 4160R
RF 4200R
RF 4250R
RF 4315R
Q
Q
Q
Q
RF-CLT
RF-CLT
RF-CLT
Standard Clamp Bolt with Coolant Hole (Ex.)
MST Corporation Big Daishowa Seiki Co. Ltd.
MBC-M12
TMBA-M12
MBC-M16
TMBA-M16
MBC-M20
TMBA-M20
MBC-M24
TMBA-M24
Q
Q
Q
Q
Q
Q
SUMIDIA Blade RFB
SUMIDIA Wiper Blade RFBW
Dummy Blade RFD
SUMIDIA
DA2200
D
D
D（Steel）
* Protect the body as well as maintain
balance by using dummy blades for
unused teeth.
M
■ External Setting Parts
Cartridge design allows inserts to be mounted away
from the machine with high precision.
SUMIDIA
Use an internal coolant holder or a standard clamp bolt with coolant hole when using internal coolant.
Typical examples are given in the table below. For standards, contact each manufacturer directly.
Cat. No.
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
Direction of Coolant Supply
Standard Clamp Bolt with Coolant Hole
Internal Coolant Holder
RF-CLT (Standard stocked item) ［Representative example］MBC-M12 to M24（Sold Separately）
Setting Gauge
Clamp Jig
RF-SET（Sold separately, Standard stocked item） RF-JIG（Sold separately, Standard stocked item）
Fmark : To be replaced by new item (Please confirm stock availability)
M31
SRF Type
Small diameter milling cutter SRF type is most suited for
high-speed aluminium machining on small machines.
■ Characteristics D Best Suited For Small Machines
Especially reliable on BT30 class small machines.
D From Roughing To Finishing Processes Utilising SUMIDIA DA1000
Insert with a side edge of 5mm.
D Economical NF-type Inserts
NF-type SUMIDIA DA1000 inserts lower tooling costs.
D High Speed Cutting With SUMIDIA
Maximum spindle speeds of up to n = 20,000min-1
(Actual spindle speeds must be set within the rotational limits of your machine and arbor. )
D Simple design for insert run-out
Simple insert mounting design for easy yet precise tool adjustments.
Work
(Work Material)
Cutter Insert
(Grade)
Cutting Conditions
n = Spindle Speed (min-1)
vf = Feed Rate (mm/min)
ap = Depth of Cut (mm)
Cam Case
(ADC12)
SRF50R
NF-SNEW09T3ADTR
(DA1000)
n =6,000
vf =2,400
ap=0.5
12,000 pcs produced with no
problems.
Computer Case
(ADC12)
SRF50R NF-SNEW09T3ADTR
(DA1000)
n =15,000
vf =7,500
ap=0.2
Improved efficiency of
endmill operation by 2.5
times.
Differential Case
(ADC12)
SRF63R NF-SNEW09T3ADTR
(DA1000)
n =8,000
vf =4,000
ap=0.5
No obstructions on tool
magazine when mounting
ø63mm cutter on small
machines.
SUMIDIA
M
ISO
N
Work
Material
Aluminium
Alloy
Hardness
Cutting Speed vc (m/min)
Min.- Optimum -Max.
Feed Rate fz (mm/t)
Min.- Optimum -Max.
Grade
Q
2,000- 3,000 -4,000
0.05- 0.13 -0.20
DA1000
SUMIDIA
N
SUMIDIA
Binderless
Note
SUMI
CRYSTAL
M32
Aluminium
Results
400- 600 -800
0.05- 0.13 -0.20
DA1000
Q
Alloy
Radial
Axial
Rake Angle
5mm
−2° to ＋4°
＋6°
SRF Type
P M K N N S H
90°
H
H
H
S
G
H
H
High-speed Finishing for Non-Ferrous Metal
60
38
100
BT30
20
26
60
（刃先とボルト
頭部間距離）
øDb
9.5
6
6
13
(12)
23
50
45
■ Body
ø25.4
ø13
øDc
ø19
øDb
9.5
ø25.4
Fig 4
(ø15.5)
øDc
ø20
40
Fig 3
øDc
Fig 2
øDc
Fig 1
Adjustment Screw
SRFJ
Inch
Cat. No.
Stock øDc(mm) øDc(mm)
SRF 30R-ST
40R-ST
SRF 30R-BT30
40R-BT30
SRF 30R
40R
50R
63R
No. of
Teeth
Fig.
Weight
(kg)
D
30
Q
3
1
0.34
D
40
Q
4
1
0.50
D
30
Q
3
2
0.57
D
40
Q
4
2
0.72
D
30
50.0
3
3
0.27
D
40
50.0
4
3
0.35
D
50
46.5
5
4
0.59
D
63
45.0
6
4
0.67
Insert Screw
BFTX0409N
Please use hexagonal bolt (JISB1176) M12 x 30-35 mm for securing φ50 and φ63 cutter to the arbor.
■ Inserts
■ Spare Parts
Wiper Insert
Fig 5
Fig 6
Fig 7
Side View
(Same For All)
9.525
9.555
9.525
3.962
C0.5
C0.5
6
R0.5
Spanners
TH015
6
9.525
9.525
9.525
R100
Nm
BFTX0409N 4.0
Nm
Grade
SRFJ
TTX15W
Recommended Tightening Torque（N・m）
SUMIDIA
N
N
General Purpose
N
N
Roughing
N
N
Cat. No.
NF-SNEW 09T3ADTR
09T3ADTR-U
09T3ADTR-R
■ Maximum Depth Of Cut Guide (SRF50R, 5 Teeth)
The table below contains guidelines on the maximum depth of cut determined from
internal tests. ' S ' marks indicate the possible application range. Actual cutting
conditions should be set based on actual machine and work characteristics.
DA2200
High Speed/Light
DA1000
Application
Adjustment Screw
15°
6
Insert Screw
Fig
D
F
5
Standard
D
F
6
Wiper
D
F
7
Nose Radius
Cutting
Edge
Depth of Cut
ap(mm)
● Standard inserts and wiper inserts can be used on the same cutter body.
● Inserts with nose radius can reduce the clattering.
These cannot be used with wiper inserts.
(22)
12
● Do not mix new and reground inserts, or
even inserts with different regrind amount
on the same cutter.
● When using reground inserts, it is advisable to
re-confirm insert height and cutting
diameter with a tool pre-setter.
ø15
(ø25.4)
1
45°
(4 Equi-spaced Holes)
4 M5 x 0.8 Depth 8
● Arbor for SRF30R, SRF40RS
P.C.D 40 ±0.2
When using SRF30R and SRF40R cutters, there is a requirement to modify the arbor as
shown above.
(1. Reduce part of the arbor's adaptor shaft from ø25.4mm to ø15mm.
2. Add 4 tap holes for (M5) cap screws.) Please use a hexagonal bolt M5 × 20 mm for securing the body.
Feed Rate vf (mm/min)
2,500
4,000
5,000
Feed Rate Per Tooth fz (mm/t)
0.05
0.08
0.10
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
S
Q
S
Q
Q
S
Q
Q
S
Q
Q
Cutting Conditions
Cutter: SRF50R
Insert: NF-SNEW 09T3ADTR (DA1000)
= 10,000min-1
Arbor: BT30 FMA25.4-45
Work: A-5052
Width: 35mm at depth of cut indicated above
Fmark :To be replaced by new item (Please confirm stock availability)
M
SUMIDIA
● Inserts can be reground 3 times (up to minimum
IC diameter 9.225mm).
0.5
1.0
1.5
2.0
2.5
3.0
3.5
4.0
4.5
5.0
Feed
Rate
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
M33
SUMIDIA Cutter
FAM / SAM Type
Rake
Angle
5.8mm
+6˚
+10˚
+4˚
+13˚
Radial
Axial
(FAM Type) (SAM Type)
65°
5.7mm
(FAM Type)
90°
(SAM Type)
P M K N N S H
Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium
H
H
H
S
Exotic Alloy Hardened Steel
S
H
D Special cutting edge design makes it suitable for mirror finishing
of Aluminium alloys and non-ferrous metals.
D Uniquely designed clamping system enables fine adjustment for
precise run-out.
D Rigid body and excellent clamping force design permits high
speed milling even for roughing process.
■ Body (FAM Type)
Approach Angle: 25°
Axial Rake: +13°
Radial Rake: +4°
Fig 1
Fig 2
b
b
ød
a
Fig 3
ød
ød
18
a
a
Lf
L
Lf
Lf
L
L
b
25°
26
øDc
Cat. No.
FAM080 R/L
FAM100 R/L
125 R/L
160 R/L
FAM200 R/L
250 R/L
315 R/L
øDc
øD1
øDc
øDc
øD1
øD1
Stock
Dimensions (mm)
R L
øDc
øD1
Lf
ød
L
a
b
No. of
Teeth
Weight
(kg)
Fig
D
D
D
D
D
80
100
125
160
200
250
315
92
112
137
171
210
260
325
50
50
63
63
63
63
63
25.4
31.75
38.1
50.8
47.625
47.625
47.625
25
32
38
38
38
40
40
9.5
12.7
15.9
19.0
25.4
25.4
25.4
6
8
10
11
14
14
14
4
4
5
6
8
10
12
2.1
2.9
3.8
6.6
9.9
16.0
25.1
1
2
2
2
3
3
3
ød
Fig 5
ød
a
a
Fig 6
ød
18
a
b
b
Fig 4
L
Lf
Lf
L
L
0°
Lf
Approach Angle: 0°
Axial Rake: +10°
Radial Rake: +6°
b
■ Body (SAM Type)
26
101.6
øDc
øDc
Cat. No.
SUMIDIA
M
SAM080 R/L
SAM100 R/L
125 R/L
160 R/L
SAM200 R/L
250 R/L
315 R/L
Stock
Dimensions (mm)
R L
øDc
Lf
ød
L
a
b
No. of
Teeth
Weight
(kg)
Fig
D
D
80
100
125
160
200
250
315
50
50
63
63
63
63
63
25.4
31.75
38.1
50.8
47.625
47.625
47.625
25
32
38
38
38
40
40
9.5
12.7
15.9
19.0
25.4
25.4
25.4
6
8
10
11
14
14
14
4
4
5
6
8
10
12
1.6
2.3
3.7
5.9
8.5
14.3
30.3
4
5
5
5
6
6
6
D Refer to next page for blade, parts and cutting conditions.
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
M34
øDc
øDc
It is possible to design the FAM/SAM cutters in 2 teeth/inch or multi-teeth configurations
SUMIDIA Cutter
Radial
Axial
Rake
Angle
5.7mm
0° to 2°
＋10°
SAM-E Type
P M K N N S H
90° H
Steel Stainless Steel Cast Iron Non-Ferrous Metal Aluminium
H
H
S
Exotic Alloy Hardened Steel
S
H
SUMIDIA Cutter Range Expansion
D Special Design Edge
· Strong cutting edge improves performance.
D High Precision
· Thin pitch screw allows fine adjustment.
D High Speed Machining
· Strong clamp improves rigidity and enhances precision.
■ Body (SAM-E Type)
Stock
øDc
øDs h7
Cat. No.
SAM050E R/L
063E R/L
080E R/L
Dimensions (mm)
No. of Teeth Axial Rake Radial Rake
øDc
øDs
D
50
32
3
10°
0°
D
63
32
3
10°
1°
D
80
32
4
10°
2°
R
L
75
90°
120
■ Blades
■ Spare Parts
Fig 2
26
26
(5.7)
(5.8)
Fig 1
7.9
C1
Cat. No.
FAB R/L
SAB R/L
7.9
15
Applicable
Cutter
Cat. No.
15
C1
DA150 DA2200
Applicable
Fig
Cutter
R L R L
D
D
1
2
D
D
Blade Clamp
Blade Side
Clamp
Adjuster
Wedge
Double
Screw
Double
Screw
Spanner
FADR
FAWR
FAAR*
WB7-15T
WB7F-15T
TT25
FAM
SAM
FAM Type
SAM Type
* Adjuster Wedge for SAM050ER/L and SAM063ER/L is SAAR.
ISO
Work
Material
400-1700-3000
0.05-0.13-0.20
DA150
DA2200
Aluminium
Finishing
Alloy (ADC)
400-1700-3000
0.04-0.10-0.15
DA150
DA2200
Aluminium
Finishing
Alloy (A390)
300-450-600
0.04-0.10-0.15
DA150
DA2200
Aluminium
Alloy (AC)
N
Grade
Min. - Optimum - Max. Min. - Optimum - Max.
Process
Rough
■ Comparison Test
D Finishing Surface Roughness
D Finishing Surface Roughness
Work Material: AC2C vc=1,500m/min ap=0.5mm
fz =0.04 to 0.15mm/t Dry
Work Material: AC2C vc=1,000m/min ap=5.0mm
ae=0.1mm fz =0.06mm/t Dry
0
2
D
Surface Milling
D
1
D
D
D
Surface Milling
Rz = 1.4 µm
(R Max.)
Ra = 0.2µm
①5µm
SUMIDIA
5mm
D
②6µm
SUMIDIA
Binderless
③6µm
0
0.04 0.05 0.06
0.08
M
SUMIDIA
Rz
(R Max.)(µm)
0.1
mm/t
④8µm
SUMI
CRYSTAL
5000
M35
SUMIDIA Endmills
DFE Type
■ Characteristics
D Multiple brazed teeth for high feed milling.
D Uses DA2200, with excellent fracture resistance and
sharpness, for milling of aluminium and non-ferrous
metals.
D Excellent for small machines with small diameter endmills.
D Coolant through holes for high speed machining.
øDs h7
Fig 1
0
øDc -0.2
■ Endmill Shape
4
Lf
4
.
R0
L
0
øDc -0.2
øDs h7
Fig 2
4
Lf
.4
R0
øDs h7
L
0
øDc -0.2
Fig 3
4
Lf
4
.
R0
Cat. No.
DFE 4200GS
DFE 6250GS
6300GS
DFE 8400GS
8500GS
■ Recommended
Cutting
Conditions
SUMIDIA
M
L
Stock
Dimensions (mm)
DA2200
øDc
L
Lf
øDs
No. of
Teeth
Fig
D
D
D
D
D
20
25
30
40
50
80
80
80
80
80
25
25
25
25
25
16
16
16
16
20
4
6
6
8
8
1
2
2
3
3
Tooling
ISO
N
Work
Material
Aluminium Alloy
Grade
Min. - Optimum - Max. Min. - Optimum - Max.
200-800-2000
0.02-0.05-0.10
DA2200
ap
■ Application
Examples
SUMIDIA
SUMIDIA
Binderless
SUMI
CRYSTAL
M36
Work Material
ADC12
Aluminium
Alloy
Motor
Casing Part
Cutting Conditions
Results
Tool:
DFE8400GS
· Good machined surface because
burrs do not occur.
Conditions:
c = 1,500m/min
= 11,940min -1
z = 0.03mm/t
f = 2,865mm/min
p = 0.5mm
Wet
· More cutting teeth than indexable
type cutters, and much shorter
cycle time.
H
H
1
Flute
H
H
H
H
G
G
S
CFRP
H
L
L
0
2
øDs h6
4
H
5
Lf
Lf
Flutes
Flutes
5
f
0
øDsh8
øDc –0.1
Fig 1
45 to 55 55 to 60 60 to 65
HRC HRC HRC
H
Graphite
H
øDs h6
Grade
øDs h8
0
2
Flutes
H
Copper
Alloy
S
Al Alloy
G
Cast Iron
G
Ti Alloy
Heat Resistant Alloy
H
Coated
Carbide
Carbon
Steel
Alloy
Steel
Pre-hardened
Steel
Tempered Steel
Die Steel
H
CFRP
H
Stainless
Steel
H
0
H
Hardened Steel
øDc –0.1
C0.1
A.R. : ø4,ø5=+3°
ø8,ø9,ø10=+5°
R.R. : 0°
4
H
PCD
øDc –0.1
H
Graphite
H
Copper
Alloy
H
Grade
H
45 to 55 55 to 60 60 to 65
HRC HRC HRC
øDc –0.1
H
Hardened Steel
Al Alloy
PCD
Cast Iron
DAE Type
Ti Alloy
Heat Resistant Alloy
DFE Type
Stainless
Steel
SUMIDIA Endmills
Coated
Carbide
Carbon
Steel
Alloy
Steel
Pre-hardened
Steel
Tempered Steel
Die Steel
SUMIDIA Endmills
■ 1 Flute
4
C0.1
Lf
(mm)
Cat. No.
L
DAE 1040
1050
Stock
øDc
Lf
L
øDs
D
D
4.0
5.0
10
12
45
50
6
6
Fig 2
0
øDsh8
øDc –0.1
Grade: DA200
A.R. : +5°
R.R. : 0
C0.1 4
■ 2 Flutes
Cat. No.
Lf
L
■ 2 Flutes
DAE 2060
DAE 2070
2080
DAE 2090
2100
DAE 2110
2120
(mm)
Cat. No.
DFE 2040S
2050S
DFE 2080S
2090S
2100S
(mm)
Stock
øDc
Lf
L
øDs
D
D
D
D
D
4.0
5.0
8.0
9.0
10.0
15
15
15
15
15
50
50
60
70
70
6
6
10
10
10
Grade: DA2200
■ 4 Flutes
(mm)
Cat. No.
Stock
øDc
Lf
L
DFE 4090S
4100S
DFE 4130GS
D
D
D
9.0
10.0
13.0
15
15
15
70
70
70
øDs
Fig
10
1
10
1
10
2
Grade: DA2200
Stock
øDc
Lf
L
øDs
D
D
D
D
D
D
D
6.0
7.0
8.0
9.0
10.0
11.0
12.0
20
20
20
25
25
25
25
50
60
60
71
71
75
75
6
8
8
10
10
12
12
Grade: DA200
● Long tool life with excellent surface finish
● Finishing of aluminium and copper alloys
Machining of reinforced plastics such as GFRP and CFRP
(ø
Units (mm)
c）
40
DAE
30
20
10
0
20
40
60
80
100 ( )
● High rake cutting edge with DA2200 grade reduces burrs
and enables high-speed, high-efficiency machining.
● For face milling of Al-alloy, such as computer parts.
(ø
Units (mm)
c）
40
DFE
30
20
M
10
20
40
60
80
ap
100 ( )
2 Flutes
Work Material
Cutting Conditions
D（mm）
c
4.0
5.0
8.0
9.0
10.0
1 Flute
4 Flutes
Aluminium Alloy
Copper Alloy
Spindle Speed Feed Rate
(min-1) (mm/min)
40,000 4,000
32,000 3,200
20,000 2,000
17,800 1,780
16,000 1,600
Standard Depth-of-cut ap
0.4Dc
SUMIDIA
0
Work Material
Cutting Conditions
D（mm）
c
9.0
10.0
13.0
Aluminium Alloy
Copper Alloy
(min-1) (mm/min)
17,800 3,560
16,000 3,200
12,300 2,460
0.4Dc
Work Material
Cutting Conditions
D（mm）
c
4.0
5.0
2 Flutes
Aluminium Alloy
Copper Alloy
(min-1) (mm/min)
6,000
210
5,000
175
0.4Dc
Work Material
Cutting Conditions
D（mm）
c
6.0
7.0
8.0
9.0
10.0
11.0
12.0
Aluminium Alloy
Copper Alloy
SUMIDIA
(min-1) (mm/min)
SUMIDIA
Binderless
6,400
580
5,500
500
5,400
500
5,300
480
4,800
440
4,400
400
4,000
360
0.4Dc
SUMI
CRYSTAL
M37
SUMIDIA Drills DAL / DDL Type
DAL Type
DDL Type
Carbon Steel・Alloy Steel Tempered Hardened Steel Stainless Ti
Heat-resistant Cast Iron Ductile Al
Copper Composite
Cast Iron Alloy Alloy CFRP
Up to 0.28％From 0.29％ Steel Up to 45HRC From 46HRC Steel Alloy Steel
G
S
PCD
3D
From general to High Precision Drilling of Aluminium Alloys!
øDs h8
øDs h8
120°
øDc m5
■ DAL Type
140°
øDc h8
● High precision DAL type is able to produce holes of IT Class of 7
to 8.
● General DDL type is able to produce holes of IT class of 11 to 12,
mainly for drilling of pre-tap holes.
■ DDL Type
L
L
L
L
N
Cat. No.
Grade
High Speed/Light
Application General Purpose
Roughing
P Steel M Stainless Steel
K Cast Iron N Non-Ferrous Metal
S Exotic Alloy H Hardened Steel
DAL 0500H to 0600H
0601H to 0700H
0701H to 0800H
0801H to 0900H
0901H to 1000H
1001H to 1100H
1101H to 1200H
øDc(øDs)
L
L
ø5 ≤ Dc ≤ ø6
80
90
90
100
100
110
110
30
35
35
40
40
50
50
ø6 ＜ Dc ≤ ø7
ø7 ＜ Dc ≤ ø8
ø8 ＜ Dc ≤ ø9
ø9 ＜ Dc ≤ ø10
ø10 ＜ Dc ≤ ø11
ø11 ＜ Dc ≤ ø12
Cat. No.
Diameter øDc
(mm)
Conditions
vc:Cutting Speed(m/min) f :Feed Rate(mm/rev)
vc
f
vc
Up to ø12.0
f
Up to ø8.0
DALType
DDLType
Depth
Oil
80 – 100 – 150
0.05 – 0.1 – 0.15
80 – 100 – 150
0.08 – 0.13 – 0.2
150 – 200 – 250
0.1 – 0.15 – 0.25
150 – 200 – 250
0.15 – 0.2 – 0.3
L/D=
Below 3
Emulsion
Type
N
P Steel M Stainless Steel
K Cast Iron N Non-Ferrous Metal
S Exotic Alloy H Hardened Steel
DDL 050V to 060V
061V to 070V
071V to 080V
081V to 090V
091V to 100V
101V to 110V
111V to 120V
øDc(øDs)
L
L
ø5 ≤ Dc ≤ ø6
80
90
90
100
100
110
110
30
35
35
40
40
50
50
ø6 ＜ Dc ≤ ø7
ø7 ＜ Dc ≤ ø8
ø8 ＜ Dc ≤ ø9
ø9 ＜ Dc ≤ ø10
ø10 ＜ Dc ≤ ø11
ø11 ＜ Dc ≤ ø12
Note: Ordering number for (ex.) ø10.5mm drill is DDL105V.
Note: Ordering number for (ex.) ø6.05mm drill is DAL0605H.
SUMIDIA
DA2200
SUMIDIA
DA2200
Grade
High Speed/Light
Application General Purpose
Roughing
■ Important Notes
●When using DAL type for high precision machining, select a high
rigidity machine and high precision holder.
●Apply enough coolant to drilled hole.
Min. ー Optimum ー Max.
Work Shape
Work Material
Cutting
Conditions
ø5.0+0.012
17%Si-Aℓ
6.6
SUMIDIA
· Holes by carbide drill
was out of specifications
after 2,000 holes/reg.
· The SUMIDIA drill could
drill up to 30,000 holes/reg.
· 15 times tool life
of carbide drills.
Work Shape
Work Material
Cutting
Conditions
Results
ADC12
20
Aluminium
Alloy Die Cast
vc=214m/min
· Regrind after
f =0.14mm/rev 100,000 holes/reg
M8 Pre-tap
Holes
40
High Silicon
Aluminium Alloy
SUMI
CRYSTAL
ADC10
ø8 +0.102
+0.052
SUMIDIA
Binderless
12
Aluminium
Alloy Die Cast
One Pass
Finished Hole
· Average 40,000
holes/reg (1600m)
vc=120m/min
f =0.12mm/rev · Surface
roughness
Ry = 1μm
vc=90m/min
f =0.08mm/rev
· More than 50,000
holes (600m) and
still running
27
ø8.5 +0.280
-0.120
17%Si-Aℓ
Pre-cast Hole of
ø10
M38
Results
ø9.3±0.1
SUMIDIA
vc=100m/min
f =0.1mm/rev
One Pass
Finished Hole
ø12.0 +0.043
M
High Silicon
Aluminium Alloy
■ Application Examples (DDL Type)
ø6.8 +0.110
-0.150
■ Application Examples (DAL Type)
24
ADC12
Aluminium
Alloy Die Cast
vc=200m/min
f =0.17mm/rev
· Regrind after
74,000 holes/reg
(2,000m) (Preset
tool change)
vc=234m/min
f =0.28mm/rev
· Regrind after
80,000 holes/
reg (Preset tool
change)
AC2A
Aluminium
Casting

srf m37

Transcription

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