Tools with ISO elements

Transcription

Perfect machining technology
Boring | Milling
MAPAL the major specialist
MAPAL Präzisionswerkzeuge Dr. Kress KG
P. O. Box 1520 · D-73405 Aalen · Phone +49 (0) 7361 585-0 · Fax +49 (0) 7361 585-1029
[email protected] · www.mapal.com
V2.0.0
MAPAL competence
MAPAL competence Tools with ISO elements
Order No. 10137812 | V2.1.0
ISO-E-01-020-0115-WD Printed in Germany. Right of technical modifications reserved.
Reaming and fine boring
Boring
Drilling
Milling
Turning
Actuating
Clamping
Setting and measuring
Services
MAPAL stands for innovative machining solutions with the
highest quality, precision and cost-effectiveness.
Starting from fine bore machining, we offer our customers a
comprehensive range of precision tools for machining cubic
parts. In conjunction with tailored services we can design
complete machining processes so that reliable, cost-effective
manufacturing is guaranteed.
ISO tools from MAPAL have achieved a leading role in the areas
of boring, precision boring and milling. Building on
its knowledge of fine machining, in recent
years MAPAL has produced a wide range of
cost-effective standard tools and a broad
technological basis for customer-specific
solutions.
Our specialists tap major productivity
potential for every machining task by
means of a wide variety of design options
and their deep process understanding.
Dr. Jochen Kress
Boring | Milling
V2.0.0
MAPAL competence
Order No. 10137812 | V2.1.0
Boring
Drilling
Milling
Turning
Actuating
Clamping
Services
solutions.
Dr. Jochen Kress
Reliable service – worldwide
Complete support from planning to
the process
Planning and organising the
complete machining process
Technical support during
commissioning
Reliable and cost-effective tool
supply by means of tool
management
Worldwide availability
The sound experience of MAPAL
specialists is available to customers
worldwide during the entire
collaboration process up to and
including process support. Depending
on the customer's needs, individual
custom tools are designed or the
complete planning and process
support taken over. However, support
from MAPAL does not end with the
start of production. Even during
the production phase specialists
from MAPAL assist the customer,
optimise parameters or tool details,
provide advice related to the process
Competent in the standard
with their know-how and produce
significant added value for the
customer. With its complete range of
services including tool management,
MAPAL helps to keep production
top notch: highly productive, costeffective and reliable.
ISO tools and services from MAPAL
are available worldwide. With
production facilities, sales and
service offices in all relevant markets
of the world, short channels for
delivery and support are guaranteed.
The systematic know-how transfer
between the subsidiaries ensures
consistent quality collaboration at
the highest technical level.

Subsidiaries

Representatives
Broad standard programme of tools
and indexable inserts
Boring large diameters with short
machining times
High-performance milling cutters
for a large number of machining
tasks
Precise, cost-effective indexable
inserts
The usage of high performance,
cost-effective standard tools plays a
significant role in process design. In
this area MAPAL has produced and
brought to market maturity a broad
range of tools and indexable inserts
in recent years.
For boring large diameters with
short machining times the tangential
tools TSW and TFB have been further
developed as a uniform and highly
productive program for roughing and
fine machining. In the milling area
a high performance range of tools
is available as standard for a large
number of machining tasks. And
finally there is a completely new, costeffective range of indexable inserts for
ISO tools available from stock.
Reliable service – worldwide
Complete support from planning to
the process
Planning and organising the
complete machining process
Technical support during
commissioning
Reliable and cost-effective tool
supply by means of tool
management
Worldwide availability
The sound experience of MAPAL
specialists is available to customers
worldwide during the entire
collaboration process up to and
including process support. Depending
on the customer's needs, individual
custom tools are designed or the
complete planning and process
support taken over. However, support
from MAPAL does not end with the
start of production. Even during
the production phase specialists
from MAPAL assist the customer,
optimise parameters or tool details,
provide advice related to the process
Competent in the standard
with their know-how and produce
significant added value for the
customer. With its complete range of
services including tool management,
MAPAL helps to keep production
top notch: highly productive, costeffective and reliable.
ISO tools and services from MAPAL
are available worldwide. With
production facilities, sales and
service offices in all relevant markets
of the world, short channels for
delivery and support are guaranteed.
The systematic know-how transfer
between the subsidiaries ensures
consistent quality collaboration at
the highest technical level.

Subsidiaries

Representatives
Broad standard programme of tools
and indexable inserts
Boring large diameters with short
machining times
High-performance milling cutters
for a large number of machining
tasks
Precise, cost-effective indexable
inserts
The usage of high performance,
cost-effective standard tools plays a
significant role in process design. In
this area MAPAL has produced and
brought to market maturity a broad
range of tools and indexable inserts
in recent years.
For boring large diameters with
short machining times the tangential
tools TSW and TFB have been further
developed as a uniform and highly
productive program for roughing and
fine machining. In the milling area
a high performance range of tools
is available as standard for a large
number of machining tasks. And
finally there is a completely new, costeffective range of indexable inserts for
ISO tools available from stock.
Leading process solutions
Optimised processes with matched
complete machining tools
Reduced machining costs through
ISO complete machining tools and
hybrid tools
Intelligent engineering guarantees
process reliability and
straightforward handling
The latest manufacturing facilities
for precision tools at the highest
level
During the planning of new
machining processes as well as the
optimisation of existing processes,
the focus is on the assessment of
the machining time and the Cost Per
Part (CPP). By means of intelligent,
multi-stage, multi-cutting edge
ISO combination tools or complete
machining tools, both the productive
times and the non-productive times
can be significantly reduced. Here the
design of intelligent tool solutions is
not limited to just the ISO area. To
prepare a solution that is optimal for
the customer, different machining
systems are combined into so-
called hybrid tools. ISO tools from
MAPAL meet both the requirement
for process reliability and the
requirement for straightforward
handling – with intelligent and
precise adapter solutions along
with reliable, quick indexable insert
mounting. The reliable principle
of operation of MAPAL ISO tools
is ensured by the latest design
methods that make it possible to
assess collisions or to determine tool
restrictions even during the planning
phase. Production in the latest
manufacturing facilities guarantees
maximum tool precision.
Demanding machining tasks require
maximum productivity
Components such as engine blocks, brakes, turbochargers or swivel bearings, and also
many other cubic parts from the automotive and commercial vehicle industry, mechanical
engineering and systems engineering or the energy and aerospace industry require
accuracies in the machining process in the range from IT 9 to IT 7. It must be possible to
optimally machine mostly cored parts with high stock removal, large bore diameters and
varying structures while taking into account the tolerance parameters, the stability of the
part and the performance of the machine.
ISO tool solutions are predestined for these requirements and cover the complete range
of workpiece materials, in particular cast parts. Due to the large selection of cutting
geometries, insert shapes and cutting materials, they are versatile in use and offer
significant rationalisation potential during boring or milling in pre-machining or fine
machining. The replaceable indexable inserts make the reconditioning of tools particularly
straightforward and reduce the tool costs and as a consequence the Cost Per Part (CPP).
Requirements on
innovative tool solutions
For all
materials
For numerous
applications
Increase productivity and quality
Reduce productive and
non-productive times
P
M
K
N
S
Reduce costs
Easy handling
Universal use
Conservation of resources
6
The numerous possibilities continue
with the list of workpiece materials.
The applications range from machining
castings and steel, through the
machining of demanding, high-alloy
materials such as titanium or inconel, to
aluminium.
Engine blocks
Tools with ISO elements | Introduction
Suspension
Brakes
Turbochargers
Compressors
Large engines
Gearbox housing:
mechanical engineering /
system engineering
Connecting rods
Wind power
7
ISO tools from MAPAL –
the leading technology
The high customer requirements are met by MAPAL from the design to the manufacture
of the tools by means of extensive know-how and the latest technology. For this reason
ISO tools from MAPAL are leading in the custom sector and standard sector.
The combination of continuous product innovations and a wealth of experience from
more than 15 years gives the tools their high performance – with the objective of
achieving higher part qualities, better tool lives and increased productivity.
Precision, performance and innovative technology
Process solutions –
Perfectly yours
MAPAL precision in design
and production
To reduce productive and non-productive
times simultaneously, MAPAL offers
particularly high performance complete
machining tools. Reduced cycle times, lower
energy consumption and the related higher
cost-effectiveness are the result. These
effects are achieved by innovative processes
such as helix milling or interpolation turning.
Among the success stories of processes
optimised by MAPAL specialists there are
some applications where it was possible to
save up to 60 % of the machining time.
The latest 3D design and computer-aided
studies make it possible to develop and
design complex tangential tools. The data
on the insert seats and chip spaces exactly
defined in this manner and other machining
tasks are sent via a CAM interface to
the controller for high-accuracy, highperformance 5-axis machining centres. In
this way MAPAL ISO tools are produced with
monitoring and control by experienced staff.
Highly accurate manufacturing tolerances
are required and met. This aspect guarantees
a real multi-cutting edge capability and the
high performance of the tools.
Advantages of
MAPAL ISO tools
Reduction of the
manufacturing costs per unit
due to short machining times
Combination tools for the
reduction of the number of
tools required
High process reliability
Maximum cost-effectiveness
due to tangential technology
Technology available
worldwide
8
Maximum cost-effectiveness
due to tangential technology
Always the right cutting edge
Finishing machining possible
Crucial for the high performance of the
MAPAL ISO tools is tangential technology.
Compared to the usage of radially mounted
indexable inserts, this technology permits
the usage of several cutting edges with the
same power consumption. So that, higher
machining values and a higher machining
volume are possible. Tangential tools also
feature very smooth running. As a result
excellent tool lives and very good part
qualities are achieved.
In the area of ISO boring and milling
tools MAPAL offers a wide selection of
geometries and cutting materials. Due to the
comprehensive programme it is ensured that
the right cutting edge can be used for every
application. Along with the different shapes
and sizes, this programme also includes
cutting materials such as carbide, ceramic
and PCD or PcBN-tipped inserts. This variety
has a positive effect on cost-effectiveness
and the efficiency of the usage of resources.
Depending upon the application, up to eightcutting edges on the indexable inserts ensure
the cutting material is utilised optimally.
The indexable inserts are straightforward
and reliable to change. The combination of
highly accurate inserts and a precise insert
seat in the tool body guarantees a consistent
machining result after every insert change.
To be able to achieve very high accuracies,
particularly during bore machining, MAPAL
uses a special, simple adjusting system that is
accurate to the μ.
9
Significant advantages due to innovative tool solutions
The perfect interaction – TSW/TFB tools
The MAPAL tangential roughing tools TSW and tangential fine boring tools TFB are designed
as a complete programme from pre-machining to fine machining, especially for large bore
diameters. The TSW roughing tools feature an indexable insert with six usable cutting edges.
The special effect of the arc shaped land is even more apparent on indexable inserts for the TFB
fine boring tools. Using these tools, machining results of reaming quality are achieved – with
significantly shorter machining times than one or two-cutting edge boring tools.
For example:
During the pre-machining of cylinder
bores in engine blocks made of GG25
using a tangential roughing tool, it was
possible to reduce the machining time
from 16 seconds to eight seconds. Prior
to the conversion it was necessary to
divide the high stock removal over two
boring tools.
50 % less machining time
more from page 18
Win in every process – complex combination tools
The optimisation of each individual machining step in a machining process results in the most
cost-effective result in the end. During the machining of large numbers of parts, around two
thirds of the non-productive time and a third of the productive time is avoided. Accordingly,
there is significant potential for reducing the process time by means of reduced tool changing
and movement times. MAPAL has the know-how and the facilities to exploit this potential by
means of complex combination tools and modern machining technologies. The combination of
different machining systems into so-called hybrid tools also opens up numerous possibilities.
For example:
It was possible to reduce the total
machining time for a gearbox housing
made of grey cast iron from 46 minutes
to 18 minutes. This saving was possible
due to the usage of various MAPAL ISO
tools for the combination machining and
for the interpolation turning.
60 % less machining time
more examples from page 127
10
Eight cutting edges on the disc milling cutter –
LTHU indexable inserts
High stability, a soft cut and a large number of cutting edges characterise the MAPAL
tangential milling programme. The disc and shoulder milling cutters fitted with the
4+4-cutting edge indexable inserts of type LTHU are a highlight. These peripheral ground
indexable inserts combined with the highly accurate MAPAL fixed insert seats in the tool
achieve real multi-cutting edge capability during roughing and semi-finishing. On the milling
cutters shown below all eight cutting edges can be used in the same machining direction and
offer excellent cost-effectiveness.
For example:
During the milling of the disc slot and
the pad seat on a car brake caliper, it
was possible to significantly reduce
the Cost Per Part (CPP) for the milling
process using a disc milling cutter with
eight-cutting edge LTHU indexable
inserts.
Costs per part reduced
by 66 %
more on the milling cutter range from page 64, more on indexable inserts from page 121
Machine extensively and quickly – the MAPAL helix milling cutter
For roughing different, in particular large diameters on a workpiece, circular milling is often
used. However, a circular milling cutter often requires a large number of cycles until all the
machining is complete. This means a low material removal rate and a long machining time. The
alternative is the MAPAL helix milling cutter: it superimposes an axial feed movement on the
circular movement. With the specially arranged tangential indexable inserts, the tool plunges
into the workpiece at full cutting depth. Up to 50 % higher material removal rates secure
significant efficiency advantages compared to conventional circular milling.
For example:
Compared to a porcupine milling cutter,
by changing to the MAPAL helix milling
cutter it was possible to increase
the material removal rate during the
machining of a bore with a diameter of
1,300 mm in a GG25 housing from 1,450
to 2,150 cm³/min.
Material removal rate
increased by 48 %
more on helix milling from page 194
11
12
Tools with ISO elements | Introduction | Index
Boring
15
Milling
35
Indexable inserts
67
Innovative
complete solutions
127
Cartridges
137
Accessories and spare parts 155
Technical appendix
173
13
14
Boring
Introduction
Tools with ISO elements | Boring
Boring tools for
pre-machining and
fine machining
Pre-machining places major challenges on
machining manufacture. For this reason a costeffective pre-machining tool is important in
the machining process. With a background of
fine machining and many years of experience
related to bore machining, MAPAL has obtained
sound know-how that is manifested in the
innovative and very productive boring tools with
ISO elements. ISO combination tools tap new
productivity potential on a daily basis – also
in conjunction with other product groups. The
tangential roughing and fine boring tools were
specially developed for pre-machining and fine
machining large diameters; today these tools are
available as standard.
Programme overview boring
16
Tangential roughing tools TSW
18
Application notes TSW
19
Designation key and series TSW
20
Tangential fine boring tools TFB
26
Application notes TFB
27
Designation key and series TFB
28
Through bore
Suitable for open bores. Not suitable for machining shoulders
if a 90° angle is required.
Blind bore
Suitable for closed bores and machining shoulders taking into
account the cutting edge length.
Internal cooling
Tools designed with internal coolant supply.
15
Tools with ISO elements | Boring | Programme overview
Boring tools with ISO elements
Programme overview
1 – 2 Standard tools
1 TFB – tangential fine boring tool
2 TSW – tangential roughing tool
The MAPAL tangential roughing tools TSW
and tangential fine boring tools TFB are
designed as a complete range from the
pre-machining to fine machining especially
of large bore diameters.
3 Hybrid tools
MAPAL hybrid tools combine different
machining systems for maximum
productivity.
Example: combination tool with solid
carbide drill and ISO countersink step.
7 Fixed insert seat and cartridge
High accuracy manufacturing tolerances on
insert seats and indexable inserts guarantee
the real multi-cutting edge capability of the
ISO tools with fixed insert seats. Cartridges
with standard dimensions or in a compact
design further increase the flexibility of
MAPAL ISO tools.
8 Boring tools with radial technology
Depending on the requirements of the part
and machining situation, ISO boring tools are
also designed with radial indexable inserts.
3
4 Multi-step capability and
tangential technology
The multi-stage design reduces the tools
needed and shortens the machining
time. The tangential technology ensures
particularly quiet running. In combination
with guide pads, the tools achieve very
high positioning accuracy.
5 Modular construction of
ISO combination tools
The modular design of ISO combination
tools offers many advantages. For example,
entire part families can be machined with
fewer tools as only part of the tool needs
to be changed. By using connections,
for instance a highly accurate HSK-C
connection, particularly complex tools
can be constructed. Even more machining
steps are combined into one tool and the
productivity increased even further.
2
1
6 External machining tools
ISO tools for external machining are
individually adapted to the machining task.
Whether turning diameters, chamfering
or producing special external contours,
MAPAL ISO tools are the right solution.
The usage of tangential indexable inserts
also increases the performance of the tools
here.
8
16
7
Boring
Introduction
Tools with ISO elements | Boring | Programme overview
Exact adjustment
For the cases in which high accuracy indexable inserts and precision milled insert seats are
insufficient for the required accuracy, MAPAL uses an adjustment system specially developed
for ISO inserts. Here the insert sits on an adjusting wedge with a large contact area. This
feature is completely embedded in the tool body and as a result offers the indexable insert
a stable seat. The adjusting wedge has an angled surface and can be moved using a lefthand - right-hand threaded adjusting screw. This design produces an indirect, very accurate
and easy to use setting feature. As a consequence MAPAL ISO tools achieve accuracies not
normally achieved using ISO tools.
Best machining results due to
arc shaped land
5
Due to the normal clearance angle
on ISO indexable inserts there is only
limited support for the tool during
bore machining. Tools then tend to
vibration; this vibration effects the
surface finish and tool life expectancy.
To counteract this problem, MAPAL
developed the arc shaped land. This
special geometry is a support surface
on the cutting edge that supports the
tool in the bore and is comparable to
an arc land chamfer on fixed reamers.
4
6
17
Tools with ISO elements | Boring | Tangential roughing tools TSW
The MAPAL tangential roughing tools set new standards
in relation to stability and performance, particularly in the
case of higher stock removal. An innovative, six-cutting
edge indexable insert with special support chamfer prevents
chatter and vibration. Perfect multi-cutting edge capability
with increased stability is ensured by the tangential
installation of the indexable inserts in precision insert seats
on the front face.
Tangential roughing tools
Series
TSW 101/111 and TSW 201/211
The ground clamping geometry combined
with the tangential installation position on
the face of the tool body results in a highly
positive rake angle and therefore a soft cut
and very quiet tool cutting behaviour. This
property is further supported by a special
support surface on the cutting edges, an arc
shaped land, which supports the tool in the
bore like an arc land chamfer on reamers.
Along with the excellent cutting behaviour of
the tangential roughing tools, the necessary
drive power required is also reduced, as the
machining forces are comparatively low. As a
result the tools can also be used on machines
with lower torques. It is, however, much more
important that, with the same drive power,
it is possible to fit more cutting edges to the
tools, so that the feeds are increased and
machining times drastically reduced.
The diameter range of the tools from the
standard series is 37 - 280 mm, larger
diameters are also possible as a custom
solution. Two insert sizes available in
different substrates cover the entire diameter
range.
The TSW are available in a monoblock design
and as a modular system for larger diameters.
The TSW tools are also designed with two
different contact angles on the insert seats.
The contact angle is 0° on the TSW 101/201
tools for blind bores and 10° on the TSW
111/211 tools for through bores.
Features
Six-cutting edge tangential
indexable insert
Soft cutting behaviour
Reduced drive power
Tool life increased by up to 30 %
High cutting depths
Six to eight times faster than
boring tools
The indexable insert has six cutting edges (marked
in red) that are used by rotating and turning.
18
Tools with ISO elements | Boring | Tangential roughing tools TSW
TSW monoblock ø 37 - 120 mm
Boring
TSW / TFB
Application notes
TSW modular design ø 60 - 280 mm
Tool holders
Tangential roughing head
General figures for determining the maximum tool length
350
SK 50 / HSK 80
250
Length
In case of unfavourable diameter-length
ratios a pilot bore is recommended.
HSK 100
300
SK 40 / HSK 63
200
lmax
150
100
50
0
40
60
80
100
120
140
160
180
Diameter
200
220
240
260
280
Ordering example TSW 111
Pre-machining of a
through bore in GGG40
The following are required:
Nominal diameter
88.5 mm
Depth of the bore
138.0 mm
Material
Machine spindle
GGG40
HSK-A100
Number of cutting edges (pay attention to machine performance, see page 176)Z = 4


(L2=55)
LB=138
5
L1=200
Z=4
d=88,5
Tool model for the stated machining application:
TSW111-ø 088.50-Z4-200.0-A100
2
Selected indexable inserts see page 99
 WTHQ090608H03L10B041-HP455
19
Tools with ISO elements | Boring | Designation key
Designation key for tangential roughing tools TSW
Tools:
TSW monoblock / TSW roughing heads
d1
d1
lh
TSW 101 and 111
T S W
1 0 1
TSW 201 and 211
-
Ø 1 0 0 . 0 0 - Z 4
Tool type
Tool diameter d1 and number of teeth
TSW 101 + 111
TSW 201 + 211
TSW 101 + 111
Monoblock design
Modular design
Diameter d1
No. of teeth
Diameter d1
No. of teeth
TSW 101 = 0° contact angle
37,00-40,40
Z=2
59,50-74,40
Z=3
for blind bores and bores with shoulders
for blind bores and bores with shoulders
40,50-59,40
Z=3
74,50-89,40
Z=4
59,50-74,40
Z=3
89,50-104,40
Z=4
for through bores
for through bores
74,50-104,40
Z=4
104,50-119,40
Z=5
104,50-120,00
Z=5
119,50-174,40
Z=5
174,50-280,00
Z=5
Tool holders:
TSW 201 and 211
M C A
-
lh
H S K - A 1 0 0
Type
MCA Arbor
Dimensions in mm.
20
TSW 201 + 211
Shank connection
HSK-A
Hollow shank taper
Form A
HSK-C
Hollow shank taper
Form C
SK
Taper shank
in acc. with ISO AD/B
-
6 0
Clamping
diameter
Diameter
of arbor
-
1 8 0
Projection
length lh
Nominal length
of the arbor
-
9
-
Internal
cooling
Custom
9 (not
specified)
0
-
W
Alignment
0
Without
alignment
Length
adjustment
Without
W length
adjustment
Boring
TSW / TFB
1 0 0 . 5
-
A D B 5 0
Tool length
Tool connection
TSW monoblock
TSW roughing heads
TSW 101 + 111
lk
lk
lh
lh
d1
Shank form
d1
lk = 40,0
d1
l1 = Can be configured
as per lengthdiameter diagram
d1
TSW 201 + 211
d1
TSW 101 + 111
d1
-
TSW 201 + 211
Connection
Size
Code
HSK-C
63
C63
HSK-C
80
C80
HSK-C
100
C100
HSK-A
63
A63
HSK-A
80
A80
HSK-A
100
A100
SK-AD/B
40
ADB40
SK-AD/B
50
ADB50
Connection
ø-Range
Clamping
diameter
Code
59,50-74,40
ø 18
D18
74,50-89,40
ø 22
D22
ø 27
D27
ø 40
D40
174,50-280,00 ø 60
D60
Mounting
89,50-119,40
bore
119,50-174,40
21
Tools with ISO elements | Boring | Tangential roughing tools
TSW 101 – tangential roughing tools
Monoblock design
Contact angle 0°
For blind bores and bores with shoulders
l1
d1
l2
Machine connection HSK
Nominal
size
HSK
2
40,50 - 59,40
3
59,50 - 74,40
3
74,50 - 104,40
4
104,50 - 120,00
5
Tool lengths
l2
Indexable insert
l1 min
l1 max
HSK-A
TORX® screw
Order No.
HSK-A
HSK-C
HSK-A
HSK-C
HSK-C
63
80
100
63
80
100
47
47
55
47
47
55
20
25
30
20
25
30
55
55
70
60
55
65
50
55
70
50
55
65
See diagram
Page 19
63
80
100
63
80
100
80
100
47
47
55
47
47
55
47
55
20
25
30
20
25
30
25
30
65
60
60
75
70
70
75
75
50
55
65
55
55
65
60
65
See diagram
Page 19
WTHQ 0705
L00BO26
WTHQ 0906
L00BO41
Page 98
37,00 - 40,40
Number
of cutting
edges
TX15-M4x11
10018468
Page 98
d1
TX20-M5x13
10105084
l1
d1
l2
Machine connection ISO
37,00 - 40,40
2
40,50 - 59,40
3
59,50 - 74,40
3
74,50 - 104,40
4
104,50 - 120,00
5
Nominal
size
ISO
Indexable insert
TORX® screw
l1 min
l1 max
ISO-AD / ISO-B
ISO-AD / ISO-B
ISO-AD / ISO-B
40
50
40
50
40
45
40
45
50
60
55
60
See diagram
Page 19
WTHQ 0705
L00BO26
TX15-M4x11
10018468
40
50
40
50
40
50
40
45
40
45
40
45
60
50
70
60
75
65
See diagram
Page 19
WTHQ 0906
L00BO41
TX20-M5x13
10105084
Further dimensions and lengths on request.
Dimensions in mm.
22
Tool lengths
l2
Page 98
Number
of cutting
edges
Page 98
d1
Order No.
Please note: If the collar diameter at l2 is smaller than d1, it is also to be taken into
account in the machining length.
Tools with ISO elements | Boring | Tangential roughing tools
Monoblock design
Contact angle 10°
For through bores
Boring
TSW / TFB
TSW 111 – tangential roughing tools
l1
d1
l2
10°
Machine connection HSK
Nominal
size
HSK
2
40,50 - 59,40
3
59,50 - 74,40
3
74,50 - 104,40
4
104,50 - 120,00
5
Tool lengths
l2
Indexable insert
l1 min
l1 max
HSK-A
TORX® screw
Order No.
HSK-A
HSK-C
HSK-A
HSK-C
63
80
100
63
80
100
47
47
55
47
47
55
20
25
30
20
25
30
55
55
70
60
55
65
50
55
70
50
55
65
See diagram
Page 19
WTHQ 0705
L10BO26
Page 99
37,00 - 40,40
Number
of cutting
edges
TX15-M4x11
10018468
63
80
100
63
80
100
80
100
47
47
55
47
47
55
47
55
20
25
30
20
25
30
25
30
65
60
60
75
70
70
75
75
50
55
65
55
55
65
60
65
See diagram
Page 19
WTHQ 0906
L10BO41
Page 99
d1
HSK-C
TX20-M5x13
10105084
l1
d1
l2
10˚
Machine connection ISO
37,00 - 40,40
2
40,50 - 59,40
3
59,50 - 74,40
3
74,50 - 104,40
4
104,50 - 120,00
5
Nominal
size
ISO
Tool lengths
Indexable insert
TORX® screw
l2
l1 min
l1 max
ISO-AD / ISO-B
ISO-AD / ISO-B
ISO-AD / ISO-B
40
50
40
50
40
45
40
45
50
60
55
60
See diagram
Page 19
WTHQ 0705
L10BO26
Page 99
Number
of cutting
edges
TX15-M4x11
10018468
40
50
40
50
40
50
40
45
40
45
40
45
60
50
70
60
75
65
See diagram
Page 19
WTHQ 0906
L10BO41
Page 99
d1
TX20-M5x13
10105084
Dimensions in mm.
Order No.
Please note: If the collar diameter at l2 is smaller than d1, it is also to be taken into
account in the machining length.
23
Tools with ISO elements | Boring | Tangential roughing heads
TSW 201 – tangential roughing heads
Modular design
Contact angle 0°
For blind bores and bores with shoulders
Number of cutting
edges
d3
lk
d2
59,50 - 74,40
74,50 - 89,40
89,50 - 104,40
104,50 - 119,40
119,50 - 174,40
3
4
4
5
5
18
22
27
27
40
40
39
50
60
60
89
174,50 - 280,00
5
60
40
140
Indexable insert
TORX® screw
WTHQ 0906
L00B041
WTHQ 0906
L00B081
Page 99
Order No.
10105084
Page 99
d1
d1
d2
d3
lk
10105084
TSW 211 – tangential roughing heads
Modular design
Contact angle 10°
For through bores
lk
d3
59,50 - 74,40
74,50 - 89,40
89,50 - 104,40
104,50 - 119,40
119,50 - 174,40
3
4
4
5
5
18
22
27
27
40
40
39
50
60
60
89
174,50 - 280,00
5
60
40
140
Dimensions in mm.
24
lk
d1
Number of cutting
edges
d2
Indexable insert
TORX® screw
WTHQ 0906
L10B041
WTHQ 0906
L10B081
Page 99
Order No.
10105084
Page 99
d1
d3
d2
10˚
10105084
Tools with ISO elements | Boring | Tool holders for tangential roughing heads
Boring
TSW / TFB
TH-TSW 201 and 211 – tool holders for
tangential roughing heads
lh
d2
d3
l2
Machine connection HSK (DIN 69893-1)
For tool ø
d3
d2
59,50 - 74,40
18
39
74,50 - 89,40
22
50
89,50 - 119,40
27
60
119,50 - 174,40
40
89
174,50 - 280,00
60
140
Nominal size
HSK
63
80
100
63
80
100
80
100
80
100
100
Tool holder lengths
l2
lh min
lh max
HSK-A
HSK-C
HSK-A
HSK-C
HSK-A
HSK-C
47
47
55
47
47
55
47
55
47
55
55
20
25
30
20
25
30
25
30
25
30
30
70
70
70
65
70
70
70
70
85
85
95
60
60
60
50
55
55
55
55
70
70
80
200
250
300
200
250
300
250
300
250
250
250
160
210
260
160
210
260
210
260
210
210
210
lh
d3
d2
l2
Machine connection ISO (DIN 69871 Form AD / B)
For tool ø
d3
d2
59,50 - 74,40
18
39
74,50 - 89,40
22
50
89,50 - 119,40
27
60
119,50 - 174,40
40
89
174,50 - 280,00
60
140
Nominal size
ISO
40
50
40
50
40
50
40
50
40
50
Tool holder lengths
l2
ISO-AD / ISO-B
lh min
ISO-AD / ISO-B
lh max
ISO-AD / ISO-B
40
45
40
45
40
45
40
45
40
45
50
50
50
50
–
55
–
65
–
85
160
210
160
210
–
210
–
210
–
210
Dimensions in mm.
25
Tools with ISO elements | Boring | Tangential fine boring tools TFB
Tangential technology now also for fine machining. Newly
developed reaming cutting edges are mounted in precision
insert seats and set sensitively and highly accurately to a
defined amount above the reference setting pads using the
MAPAL wedge adjustment.
Up to
7
IT
The tool is guided in the bore by the special arc shaped
land. The MAPAL TFB series impresses due to easy, precise
handling, quiet running at high feeds and the best
machining results.
Tangential fine boring tools
Series
TFB 101/111
The tangential fine boring tools are far
superior to the previous conventional tool
systems for the fine machining of large
diameters. Compared to one or two-cutting
edge boring tools the TFB tools are six to
eight times faster with machining results in
reaming quality.
During fine machining the effect of the arc
shaped land is even more significant than
on the roughing tools – it guides the tool in
the bore and at the same time smoothes the
surface. The TFB tools are equipped with six
to eight indexable inserts that are embedded
in the tool body unevenly in relation to each
other.
The reaming cutting edges are mounted
in precision insert seats; a MAPAL wedge
adjustment feature for exact and very
sensitive adjustment is fitted for each cutting
edge. Precision ground reference pads are
used as a setting aid. The setting of the tools
is enormously simplified, as the cutting edge
only needs to be set to a specific amount
26
beyond the pad diameter, a task that is very
easy using commonly available measuring
equipment and the sensitive adjustment
accurate to the μm (see setting instructions
on page 180).
The TFB tangential fine boring tools comprise
of three assemblies. The machine adapter and
the intermediate adapter are connected via
a MAPAL Module connection with radial and
axial alignment, as a result the radial run-out
error on the spindle can be compensated.
The tangential fine boring head is connected
to the intermediate adapter via an HSK
connection. The standard diameter range is
from ø 60 to 280 mm.
The TFB tools are available in two different
series. TFB 101 for blind bores and TFB 111 for
through bores.
Features
MAPAL arc shaped land guides the
tool and smoothes the bore
Highly positive rake angle for
soft cut
High precision insert seats
Bores in reaming quality
Six to eight times faster than
boring tools
Straightforward, sensitive
adjustment
Tools with ISO elements | Boring | Tangential fine boring tools TFB
TFB modular design ø 60 - 280 mm
Machine adapter
Boring
TSW / TFB
Application notes
Standard lead geometries
Intermediate adapter
1
Tangential fine boring head
MG
30°
For improved
surface finish
45°
Without any specific
requirement (standard)
75°
For a specific
requirement on the
positioning accuracy
0,55
MC
0,4
MA
General figures for determining the maximum tool length
350
SK 50 / HSK 80
250
Length
In case of unfavourable diameter-length
ratios a pilot bore is recommended.
HSK 100
300
SK 40 / HSK 63
200
lmax1
lmax2
150
100
50
0
60
80
100
120
140
160
180
Diameter
200
220
240
260
280
Ordering example TFB 111
Fine machining of a
through bore in GGG40
The following are required:
Nominal diameter
Tolerance ( < IT7)
89,0 mm
H7 (+0.035/0)
Depth of the bore
138.0 mm
Material
Machine spindle


LB=138
4
Number of cutting edges (pay attention to machine performance)
 
GGG40
HSK-A100
Z=6
2
d1=89 H7
Tool for the stated machining application:
OS-AD-HSK-A100-MOD100-065-11
 KS-VL-MOD100-HSK-C63-100-21
TFB111-ø089.00-Z6-065.0-C63
LMa=65
LZa=100
L1=230
Lk=65
Selected for indexable inserts see page 96
FTHW0905MCD01L00B030-CP131
27
Designation key for tangential fine boring tools TFB
Tool:
TFB fine boring heads
d1
d1
lk
TFB 101 and 111
T F B
1 0 1
-
Tool type
Ø 1 0 0 . 0 0 - Z 8
Tool diameter d1 and number of teeth
TFB 101 + 111
TFB 101 + 111
Modular design
Diameter d1
No. of teeth
60,00-74,99
Z=6
75,00-89,99
Z=6
90,00-109,99
Z=8
110,00-119,99
Z=8
120,00-159,99
Z=8
160,00-179,99
Z=8
180,00-280,00
Z=8
TFB 101 = Blind bores and bores with shoulders
TFB 111 = Through bores
Machine adapter:
TFB 101 and 111
O S
-
A D
Type
OS
Without
clamping unit
Dimensions in mm.
28
lMA
-
Adaptation
AD
Adapters
H S K - A 1 0 0
Shank |
Form and size
Hollow shank
HSK-A taper
Form A
Hollow shank
HSK-C taper
Form C
Taper shank
SK
in acc. with ISO
AD/B
lZA
-
M O D 1 0 0
-
0 6 5
Adaptation |
Form and size
Projection
length LMA
Alignment
Internal
cooling
Module
connection
Nominal length
of the machine
adapter
0
Without
alignment
1 Internal
1
Radial
alignment
MOD
Radial and
2 angular
alignment
-
1 1
Boring
TSW / TFB
-
0 6 5 . 0
-
C 1 0 0
Tool length
Shank form
Tool diameter
Tool length
Connection
Size
Code
60,00-74,99
65,0
HSK-C
50
C50
75,00-89,99
65,0
HSK-C
63
C63
90,00-109,99
65,0
HSK-C
80
C80
110,00-119,99
75,0
HSK-C
100
C100
120,00-159,99
75,0
160,00-179,99
95,0
180,00-280,00
95,0
lMA
Intermediate adapter:
lZA
TFB 101 and 111
K S
-
V L
Clamping
unit
KS
KS
clamping cartridge
-
Adaptation
VL
Flange
adapter
M O D 1 0 0
Shank |
Form and size
MOD
Module
connection
-
H S K - C 6 3
Adaptation |
Form and size
Hollow
HSK-C shank taper
Form C
-
1 0 0
Projection
length lZA
Nominal length
of the adapter
-
2 1
Alignment
Internal
cooling
0
Without
alignment
1 Internal
1
Radial
alignment
Radial and
2 angular
alignment
29
Tools with ISO elements | Boring | Tangential fine boring heads
TFB 101 – tangential fine boring heads
Modular design
d1
lk
Nominal size
HSK
lk
60,00 - 74,99
6
2
HSK-C50
65
75,00 - 89,99
6
2
HSK-C63
65
90,00 - 109,99
8
4
HSK-C63
65
110,00 - 119,99
8
4
HSK-C80
75
120,00 - 159,99
8
4
HSK-C80
75
160,00 - 179,99
8
4
HSK-C100
95
180,00 - 280,00
8
4
HSK-C100
95
Dimensions in mm.
30
Indexable insert
TORX PLUS® screw
FTHW 0905
BO30
Page 96
Number of setting
pads
TX-M3,5x11
10105079
FTHW 0905
BO60
Page 96
Number of cutting
edges
TX-M3,5x11
10105079
FTHW 0905
BO90
Page 96
d1
TX-M3,5x11
10105079
Tools with ISO elements | Boring | Tangential fine boring heads
TFB 111 – tangential fine boring heads
Boring
TSW / TFB
Modular design
d1
lk
Nominal size
HSK
lk
60,00 - 74,99
6
2
HSK-C50
65
75,00 - 89,99
6
2
HSK-C63
65
90,00 - 109,99
8
4
HSK-C63
65
110,00 - 119,99
8
4
HSK-C80
75
120,00 - 159,99
8
4
HSK-C80
75
160,00 - 179,99
8
4
HSK-C100
95
180,00 - 280,00
8
4
HSK-C100
95
Indexable insert
TORX PLUS® screw
FTHW 0905
BO30
Page 96
Number of setting
pads
TX-M3,5x11
10105079
FTHW 0905
BO60
Page 96
Number of cutting
edges
TX-M3,5x11
10105079
FTHW 0905
BO90
Page 96
d1
TX-M3,5x11
10105079
Dimensions in mm.
31
Tools with ISO elements | Boring | Intermediate adapters
Intermediate adapter
D
d1
l2
lZA
With radial and angular alignment
For tool ø
60,00 - 74,99
75,00 - 109,99
Module
diameter
Nominal size
HSK
D
HSK
d1
lZA
l2
kg
50
55
55
55
55
35
100
150
200
18
83
133
183
63
70
70
70
70
43
100
150
200
80
100
Dimensions
110,00 - 159,99
117
80
87
87
87
87
160,00 - 280,00
140
100
110
110
110
Supply includes:
Standard KS clamping cartridge, thrust pad and threaded pin, stop ring and
cylinder head screws (for fastening the KS flange adapter).
Dimensions in mm.
32
Weight
Specification
Order No.
0,9
1,9
2,65
3,4
KS-VL-MOD080-HSK-C050-035-21
KS-VL-MOD080-HSK-C050-100-21
KS-VL-MOD080-HSK-C050-150-21
KS-VL-MOD080-HSK-C050-200-21
30320018
30327001
30327002
30327004
22
79
129
179
1,8
3,2
4,8
5,6
KS-VL-MOD100-HSK-C063-043-21
KS-VL-MOD100-HSK-C063-100-21
KS-VL-MOD100-HSK-C063-150-21
KS-VL-MOD100-HSK-C063-200-21
30320019
30327005
30327007
30327008
50
100
150
200
29
79
129
179
2,7
4,7
6,65
8,6
KS-VL-MOD117-HSK-C080-050-21
KS-VL-MOD117-HSK-C080-100-21
KS-VL-MOD117-HSK-C080-150-21
KS-VL-MOD117-HSK-C080-200-21
30320020
30327009
30327010
30327012
70
100
150
42
72
122
4,9
7,6
10,6
KS-VL-MOD140-HSK-C100-070-21
KS-VL-MOD140-HSK-C100-100-21
KS-VL-MOD140-HSK-C100-150-21
30320021
30327013
30327014
For spare parts for intermediate adapters see page 157.
Tools with ISO elements | Boring | Machine adapters
Boring
TSW / TFB
Machine adapter
G1
G
D
lMA
For tool ø
Locating shank
HSK-A
60,00 - 74,99
SK
BT
CAT
HSK-A
75,00 - 109,99
SK
BT
CAT
HSK-A
110,00 - 159,99
SK
BT
CAT
HSK-A
160,00 - 280,00
SK
BT
CAT
63
80
100
AD/B 40
AD/B 50
40
50
40
50
63
80
100
AD/B 40
AD/B 50
40
50
40
50
63
80
100
AD/B 40
AD/B 50
40
50
40
50
63
80
100
AD/B 40
AD/B 50
40
50
40
50
Module
diameter
Dimensions
Weight
Specification
Order No.
D
lMA
G
G1
kg
80
60
60
55
55
50
65
70
55
50
M6
M6
M6
M6
M6
M6
M6
M6
M6
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
M8x1
1,4
2,1
3
1,7
3,6
2
5,1
1,7
3,6
OS-AD-HSK-A063-MOD080-060-11
OS-AD-HSK-A080-MOD080-060-11
OS-AD-HSK-A100-MOD080-055-11
OS-AD-SK040-MOD080-055-13
OS-AD-SK050-MOD080-050-13
OS-AD-BT040-MOD080-065-11
OS-AD-BT050-MOD080-070-11
OS-AD-CAT040-MOD080-055-11
OS-AD-CAT050-MOD080-050-11
30319389
30319394
30319400
10058661
10058671
30320088
30320097
30320128
30320137
100
65
65
65
60
60
70
70
60
60
M8
M8
M8
M8
M8
M8
M8
M8
M8
M10x1
M10x1
M10x1
M10x1
M10x1
M10x1
M10x1
M10x1
M10x1
2,1
2,6
3,7
2,2
4,4
2,6
5,3
2,2
4,4
OS-AD-HSK-A063-MOD100-065-11
OS-AD-HSK-A080-MOD100-065-11
OS-AD-HSK-A100-MOD100-065-11
OS-AD-SK040-MOD100-060-13
OS-AD-SK050-MOD100-060-13
OS-AD-BT040-MOD100-070-11
OS-AD-BT050-MOD100-070-11
OS-AD-CAT040-MOD100-060-11
OS-AD-CAT050-MOD100-060-11
30319390
30319395
30319401
10058662
10058672
30320089
30320098
30320129
30320138
117
65
65
65
60
80
60
M8
M8
M8
M8
M8
M8
M10x1
M10x1
M10x1
M10x1
M10x1
M10x1
2,5
3,1
4
4,5
6,3
4,5
OS-AD-HSK-A063-MOD117-065-11
OS-AD-HSK-A080-MOD117-065-11
OS-AD-HSK-A100-MOD117-065-11
OS-AD-SK050-MOD117-060-13
OS-AD-BT050-MOD117-080-11
OS-AD-CAT050-MOD117-060-11
30319391
30319396
30319402
10058673
30320099
30320139
140
75
75
60
80
60
M10
M10
M10
M8
M8
M10x1
M10x1
M10x1
M10x1
M10x1
4,2
5,2
4,7
6,6
4,7
OS-AD-HSK-A080-MOD140-075-11
OS-AD-HSK-A100-MOD140-075-11
OS-AD-SK050-MOD140-060-13
OS-AD-BT050-MOD140-080-11
OS-AD-CAT050-MOD140-060-11
30319397
30319403
10058675
30320100
30320140
Supply includes:
Complete with threaded pins for aligning the radial run-out, does not include coolant
tube.
For spare parts for machine adapters see page 157.
Dimensions in mm.
33
34
Milling
Introduction
Tools with ISO elements | Milling
MAPAL PerformanceMill
ISO milling cutters
MAPALs experience in the area of high
performance custom ISO tools has been
implemented in a standard programme of radial
and tangential tools for a very wide range of
applications.
The PerformanceMill milling cutters are designed
with high accuracy insert seats and include,
along with face and shoulder cutter heads, also
shell end face and disc milling cutters as well as
the particularly innovative helix milling cutters
for end face and bore machining. Perfectly
matched cutting edge geometries and high
performance coatings are basic features of the
milling cutter indexable inserts.
Programme overview milling
36
Designation key
38
Face milling cutters
40
Shoulder milling cutters
43
Shell end face milling cutters
51
Helix milling cutters
56
Disc milling cutters
59
Custom milling cutters
65
Trimming /
edge milling
Shoulder milling
Disc milling
cutters
Shoulder milling
deep
Face milling
Shoulder milling
Gang milling
cutters
Shoulder milling
(face circumferential milling)
Groove milling
Plunge milling
linear
Helix milling
Internal cooling
Tools are designed
with internal
coolant supply.
Shank form
Shank form
35
Tools with ISO elements | Milling | Programme overview
Programme overview milling
IFM75-C2/C4
Milling cutter type
Wide pitch
Number of cutting edges
ICM90-C2/C4
Close pitch
2 or 4
2 or 4
7
63 - 160
CT_D... / CT_Q…
7
63 - 160
CT_D... / CT_Q…
41 - 42
44 / 46
Application
Cutting depth ap max. (mm)
Tool ø (mm)
Indexable insert
P
M
K
N
S
Roughing
Medium machining
Finishing
Page
Milling cutter type
ISM90-B2-Shank
Shell end face milling cutters
ISM90-B2
ISM90-C2/C4-HSK/ISO
2
2
2 or 4
37 / 55
25 - 40
BD_T..
37 / 59
40 - 100
BD_T..
75
63 - 100
CT_D... / CT_Q…
Application
Cutting depth ap max. (mm)
Tool ø (mm)
Indexable insert
P
M
K
N
S
Roughing
Medium machining
Finishing
Page
52
highly suitable
36
53
suitable in some situations
54 - 55
not suitable
ICM90-B2-Shank
ICM90-C2/C4-Finishing
ICM90-S4
2 or 4
4
2
2
3
63 - 160
CT_H... / CT_A…
7 / 13
40 - 100
SE_T…
8 / 14
16 - 40
BD_T..
14
50 - 200
BD_T..
45 / 47
48
49
50
IHM90-C2/C4-HSK
IHM90-C2/C4
Milling
Introduction
Tools with ISO elements | Milling | Programme overview
ICM90-B2
IDM90-C2/C4
IDM88-L8
2 or 4
2 or 4
2 or 4
4+4
35
80 - 160
CT_D... / CT_Q…
35
125 - 160
CT_D... / CT_Q…
7 / 17
100 - 200
CT_D... / CT_Q…
11
100 - 200
LT_U…
57
58
60 - 63
64
37
Tools with ISO elements | Milling | Designation key
Designation key milling cutter programme
I F M
7 5
Milling cutter type
IFM
Internal cooling
ICM
ISM
Shell end face milling
cutters
IHM
IDM
0
0
Without IC
1
With IC
Contact angle /
insert installation position
38
45
45°
75
75°
90
90°
-
1 2 5
Tool diameter
125
Milling cutter ø = 125 mm
-
C A 3 2
Connection
(Examples)
HA32
Cylindrical shank HA ø = 32 mm
HB32
Cylindrical shank HB ø = 32 mm
HE32
Cylindrical shank HE ø = 32 mm
CA16
Milling cutter arbor ø = 16 mm
CA22
CA27
CA32
CA40
CA60
A063
HSK-A63
A080
HSK-A80
A100
HSK-A100
C063
HSK-C63
C100
HSK-C100
T063
HSK-T63
S050
ISO50
S040
ISO40
-
Tools with ISO elements | Milling | Designation key
R
-
C T _ D 0 9
Effective number of cutting edges
(eff.) (Examples)
Direction of rotation
Z5
Eff. number of teeth = 5
R
Right
Z10
L
Left
Z9+3
Eff. number of teeth = 12 of
which 3 adjustable cutting
edges
Right / milling cutter
R1
(left-side cutting)
Eff. number of teeth = 16 of
Z12+4 which 4 adjustable cutting
edges
R2
(right-side cutting)
(both sides, 3-sided cutting)
R3
(both sides, 3-sided cutting)
Z6+6
-
M
Milling
Introduction
Z 1 0
Indexable insert
2. digit "T"
CT... Tangential
LT... Tangential
2. digit "E, D"
BD... Radial
SE... Radial
Optional
Modified body
material / Type M
39
Tools with ISO elements | Milling | Face milling cutters
Face milling cutter IFM
Face milling cutter 75°
Tangential
IFM75-C2
IFM75-C4
Properties
-
Internal coolant supply
Enlarged face connection
Fixed insert seats
Wide, middle and narrow pitch
75° contact – therefore lower radial forces
Application notes
- For roughing and semi-machining
- Large chip spaces for high chip volume
Two-cutting edge indexable insert
CT_D09T3
Preferred for aluminium also PCD-tipped.
40
Four-cutting edge indexable insert
CT_Q0905
Preferred for castings and steel.
For castings also PcBN-tipped.
Face cutter head with tangential technology
IFM75-C2
κ 75°
d4
Face milling
cutters
d1
ap
κ
d2
d3
l1
CT_D09T3 / wide pitch
Dimensions
ap
max.
Weight
kg
Max. spindle
speed (min-1)
Specification
Order No.
ø d1
Zeff
ø d2
l1
ø d3
ø d4
63
80
100
125
160
200
4
5
6
7
8
12
22
27
32
40
40
60
50
50
50
63
63
63
48
60
78
89
89
140
28
38
44
56
56
–
7
7
7
7
7
7
0,6
0,9
1,9
2,6
4,4
7,8
30.200
26.800
24.000
21.400
18.900
16.900
IFM751-063-CA22-Z4R-CT_D09
IFM751-080-CA27-Z5R-CT_D09
IFM751-100-CA32-Z6R-CT_D09
IFM751-125-CA40-Z7R-CT_D09
IFM751-160-CA40-Z8R-CT_D09
IFM751-200-CA60-Z12R-CT_D09
30395560
30395567
30383562
30395590
30395616
30529463
50
50
50
63
63
63
48
60
78
89
89
140
28
38
44
56
56
–
7
7
7
7
7
7
0,6
0,9
1,7
2,8
4,5
8,1
30.200
26.800
24.000
21.400
18.900
16.900
IFM751-063-CA22-Z6R-CT_D09
IFM751-080-CA27-Z7R-CT_D09
IFM751-100-CA32-Z9R-CT_D09
IFM751-125-CA40-Z10R-CT_D09
IFM751-160-CA40-Z12R-CT_D09
IFM751-200-CA60-Z16R-CT_D09
30395561
30395587
30383563
30395591
30395617
30529464
50
50
50
63
63
63
48
60
78
89
89
140
28
38
44
56
56
–
7
7
7
7
7
7
0,6
0,9
1,7
2,8
4,5
8,3
30.200
26.800
24.000
21.400
18.900
16.900
IFM751-063-CA22-Z8R-CT_D09
IFM751-080-CA27-Z12R-CT_D09
IFM751-100-CA32-Z14R-CT_D09
IFM751-125-CA40-Z18R-CT_D09
IFM751-160-CA40-Z20R-CT_D09
IFM751-200-CA60-Z25R-CT_D09
30527719
30527720
30527721
30527723
30527724
30527725
CT_D09T3 / middle pitch
63
80
100
125
160
200
6
7
9
10
12
16
22
27
32
40
40
60
CT_D09T3 / narrow pitch
63
80
100
125
160
200
8
12
14
18
20
25
22
27
32
40
40
60
Accessories
Spare parts*
CT_D09T3…
Indexable insert
Page 116-117
CT_D09T3…
Clamping screw for
indexable insert
TORX PLUS® M3.5x9.4-TX10-IP
Clamping systems / adapters
See section Accessories
Page 162
CT_D09T3…
TORX PLUS® screwdriver
with handle 10IPx80x191
Milling cutter clamping screws
Page 158
Order No.
10007315
Order No.
30414763
* Supply includes.
Dimensions in mm.
41
IFM75-C4
κ 75°
d1
ap
κ
d4
d2
d3
l1
CT_Q0905 / wide pitch
Dimensions
ap
max.
Weight
kg
Max. spindle
speed (min-1)
Specification
Order No.
ø d1
Zeff
ø d2
l1
ø d3
ø d4
63
80
100
125
160
200
4
5
6
7
8
12
22
27
32
40
40
60
50
50
50
63
63
63
48
60
78
89
89
140
28
38
44
56
56
–
7
7
7
7
7
7
0,6
0,9
1,6
2,7
4,4
8
27.000
24.000
21.400
19.200
16.900
15.100
IFM751-063-CA22-Z4R-CT_Q09
IFM751-080-CA27-Z5R-CT_Q09
IFM751-100-CA32-Z6R-CT_Q09
IFM751-125-CA40-Z7R-CT_Q09
IFM751-160-CA40-Z8R-CT_Q09
IFM751-200-CA60-Z12R-CT_Q09
30395562
30395588
30382219
30395592
30395618
30529465
50
50
50
63
63
63
48
60
78
89
89
140
28
38
44
56
56
–
7
7
7
7
7
7
0,6
0,9
1,7
2,9
4,6
8
27.000
24.000
21.400
19.200
16.900
15.100
IFM751-063-CA22-Z6R-CT_Q09
IFM751-080-CA27-Z7R-CT_Q09
IFM751-100-CA32-Z9R-CT_Q09
IFM751-125-CA40-Z10R-CT_Q09
IFM751-160-CA40-Z12R-CT_Q09
IFM751-200-CA60-Z16R-CT_Q09
30395564
30395589
30382221
30395615
30395619
30529466
48
60
78
89
89
140
28
38
44
56
56
–
7
7
7
7
7
7
0,6
0,9
1,7
2,9
4,6
8,3
27.000
24.000
21.400
19.200
16.900
15.100
IFM751-063-CA22-Z8R-CT_Q09
IFM751-80-CA27-Z12R-CT_Q09
IFM751-100-CA32-Z14R-CT_Q09
IFM751-125-CA40-Z18R-CT_Q09
IFM751-160-CA40-Z20R-CT_Q09
IFM751-200-CA60-Z25R-CT_Q09
30527726
30527727
30527729
30527730
30527731
30527732
CT_Q0905 / middle pitch
63
80
100
125
160
200
6
7
9
10
12
16
22
27
32
40
40
60
CT_Q0905 / narrow pitch
63
80
100
125
160
200
8
12
14
18
20
25
22
27
32
40
40
60
50
50
50
63
63
63
Spare parts*
Accessories
CT_Q0905…
* Supply includes.
Dimensions in mm.
42
Indexable insert
Page 119
CT_Q0905…
Clamping screw for
indexable insert
TORX PLUS® M3.5x11-TX10-IP
Page 162
CT_Q0905…
Page 158
Order No.
10105079
Order No.
30414763
Tools with ISO elements | Milling | Shoulder milling cutters
Shoulder milling cutter ICM
Shoulder milling cutter 90°
Radial
ICM90-C2/C4
ICM90-C2/C4 Finishing
ICM90-S4
Shoulder milling
cutters
Tangential
ICM90-B2Shank
ICM90-B2
Properties
-
Internal coolant supply
Enlarged face connection
Fixed insert seats
Wide, middle and narrow pitch
- Internal coolant supply
- Enlarged face connection
- Adjustable finishing
indexable insert
- Close pitch
- Fixed insert seats
- Positive installation position
of the indexable insert for
short projection length
- For roughing and
semi-finish machining
- 90° shoulder surfaces possible
- For roughing and
Adjustable finishing indexable
insert
- For roughing and
- Ramping milling is possible to
a limited extent (up ø 63)
- Plunging possible
Application notes
- For roughing and
Initial value for adjustable finishing
indexable inserts 0.02 mm –
0.04 mm.
Two-cutting edge indexable
insert
CT_D09T3
Preferred for aluminium also
PCD-tipped.
Four-cutting edge indexable
insert
CT_Q0905
43
Shoulder cutter head with
l1
ICM90-C2
κ 90°
ap
d4
d2
d1
d3
κ
CT_D09T3 / wide pitch
Dimensions
ap
max.
Weight
kg
Max. spindle
speed (min-1)
Specification
Order No.
ø d1
Zeff
ø d2
l1
ø d3
ø d4
63
80
100
125
160
200
4
5
6
7
8
12
22
27
32
40
40
60
50
50
50
63
63
63
48
60
78
89
89
140
28
38
44
56
56
–
7
7
7
7
7
7
0,5
1
1,4
2,6
4
7,5
34.000
30.200
27.000
24.100
21.300
19.100
ICM901-063-CA22-Z4R-CT_D09
ICM901-080-CA27-Z5R-CT_D09
ICM901-100-CA32-Z6R-CT_D09
ICM901-125-CA40-Z7R-CT_D09
ICM901-160-CA40-Z8R-CT_D09
ICM901-200-CA60-Z12R-CT_D09
30395508
30395510
30383567
30395512
30395515
30529468
50
50
50
63
63
63
28
38
44
56
56
140
48
60
78
89
89
–
7
7
7
7
7
7
0,5
1,0
1,4
2,6
4,0
7,9
34.000
30.200
27.000
24.100
21.300
19.100
ICM901-063-CA22-Z6R-CT_D09
ICM901-080-CA27-Z7R-CT_D09
ICM901-100-CA32-Z9R-CT_D09
ICM901-125-CA40-Z10R-CT_D09
ICM901-160-CA40-Z12R-CT_D09
ICM901-200-CA60-Z16R-CT_D09
30529473
30529474
30529476
30529477
30529478
30529470
48
60
78
89
89
140
28
38
44
56
56
–
7
7
7
7
7
7
0,5
1,0
1,4
2,6
4,0
8,1
34.000
30.200
27.000
24.100
21.300
19.100
ICM901-063-CA22-Z8R-CT_D09
ICM901-080-CA27-Z12R-CT_D09
ICM901-100-CA32-Z14R-CT_D09
ICM901-125-CA40-Z18R-CT_D09
ICM901-160-CA40-Z20R-CT_D09
ICM901-200-CA60-Z25R-CT_D09
30527703
30527705
30527706
30527707
30527708
30527711
CT_Q09T3 / middle pitch
63
80
100
125
160
200
6
7
9
10
12
16
22
27
32
40
40
60
CT_Q09T3 / narrow pitch
63
80
100
125
160
200
8
12
14
18
20
25
22
27
32
40
40
60
50
50
50
63
63
63
Accessories
Spare parts*
CT_D09T3...
* Supply includes.
Dimensions in mm.
44
Indexable insert
Page 116-117
CT_D09T3...
Clamping screw for
indexable insert
Page 162
CT_D09T3...
Page 158
Order No.
10007315
Order No.
30414763
l1
ap
ICM90-C2-Finishing
κ 90°
Shoulder milling
cutters
d4
d2
d3
d1
κ
CT_D09T3
Dimensions
ø d1
Zeff
ø d2
l1
ø d3
ø d4
63
80
100
125
160
200
6 (4+2)
8 (6+2)
10 (8+2)
12 (9+3)
16 (12+4)
20 (15+5)
22
27
32
40
40
60
50
50
50
63
63
63
48
60
78
89
89
140
28
38
44
56
56
–
ap
max.
Weight
kg
Max. spindle
speed (min-1)
Specification
Order No.
3.0
3.0
3.0
3.0
3.0
3.0
0,5
0,9
1,6
2,7
4,0
8,3
34.000
30.200
27.000
24.100
21.300
19.100
ICM901-063-CA22-Z4+2R-CT_D09
ICM901-080-CA27-Z6+2R-CT_D09
ICM901-100-CA32-Z8+2R-CT_D09
ICM901-125-CA40-Z9+3R-CT_D09
ICM901-160-CA40-Z12+4R-CT_D09
ICM901-200-CA60-Z15+5R-CT_D09
30395518
30395520
30383564
30395523
30395525
30601109
Accessories
Selection notes
CT_D09T3...
Indexable insert
Page 116-117
CT_A09T3…
Indexable insert
Page 118
Page 162
Page 158
Assembly with
CT_D09T3… and CT_A09T3…
Assembly entirely with
CT_D09T3
Spare parts*
CT_D09T3...
CT_A09T3...
Clamping screw for
indexable insert
CT_D09T3...
CT_A09T3...
Adjusting wedge
M4x0.5
Threaded spindle
M4x0.5 LH/RHx9 with screw
locking
Hex wrench
Wrench size (sw) 2
Order No.
10007315
Order No.
30414763
Order No.
K14884-348
Order No.
K1751-74
Assembly note:
Assembly example ø 100, Zeff 10(8+2)
On assembly with wide face indexable inserts (CT_A09T3),
8 pieces CT_D09T3 and 2 pieces CT_A09T3 are fitted.
Here the wide face indexable inserts (CT_A09T3) are fitted in the
insert seats with axial adjustment.
On assembly without wide face indexable inserts,
10 pieces CT_D09T3 are fitted.
For setting instructions see page 195.
Order No.
10004356
* Supply includes.
Dimensions in mm.
45
l1
d1
ap
κ
d4
d2
d3
ICM90-C4
κ 90°
CT_Q0905 / wide pitch
Dimensions
ap
max.
Weight
kg
Max. spindle
speed (min-1)
Specification
Order No.
ø d1
Zeff
ø d2
l1
ø d3
ø d4
63
80
100
125
160
200
4
5
6
7
8
12
22
27
32
40
40
60
50
50
50
63
63
63
48
60
78
89
89
140
28
38
44
56
56
–
7
7
7
7
7
7
0,6
0,8
1,5
2,7
4,1
7,6
30.400
27.000
24.000
21.600
19.000
17.000
ICM901-063-CA22-Z4R-CT_Q09
ICM901-080-CA27-Z5R-CT_Q09
ICM901-100-CA32-Z6R-CT_Q09
ICM901-125-CA40-Z7R-CT_Q09
ICM901-160-CA40-Z8R-CT_Q09
ICM901-200-CA60-Z12R-CT_Q09
30395509
30395511
30382224
30395513
30395516
30529471
50
50
50
63
63
63
28
38
44
56
56
140
48
60
78
89
89
–
7
7
7
7
7
7
0,6
0,8
1,5
2,7
4,1
7,9
30.400
27.000
24.000
21.600
19.000
17.000
ICM901-063-CA22-Z6R-CT_Q09
ICM901-080-CA27-Z7R-CT_Q09
ICM901-100-CA32-Z9R-CT_Q09
ICM901-125-CA40-Z10R-CT_Q09
ICM901-160-CA40-Z12R-CT_Q09
ICM901-200-CA60-Z16R-CT_Q09
30529479
30529480
30529481
30529482
30529483
30529472
48
60
78
89
89
140
28
38
44
56
56
–
7
7
7
7
7
7
0,6
0,8
1,5
2,7
4,1
8,1
30.400
27.000
24.000
21.600
19.000
17.000
ICM901-063-CA22-Z8R-CT_Q09
ICM901-080-CA27-Z12R-CT_Q09
ICM901-100-CA32-Z14R-CT_Q09
ICM901-125-CA40-Z18R-CT_Q09
ICM901-160-CA40-Z20R-CT_Q09
ICM901-200-CA60-Z25R-CT_Q09
30527712
30527713
30527714
30527715
30527716
30527717
CT_Q0905 / middle pitch
63
80
100
125
160
200
6
7
9
10
12
16
22
27
32
40
40
60
CT_Q0905 / narrow pitch
63
80
100
125
160
200
8
12
14
18
20
25
22
27
32
40
40
60
50
50
50
63
63
63
Accessories
Spare parts*
CT_Q0905…
* Supply includes.
Dimensions in mm.
46
Indexable insert
Page 119
CT_Q0905…
Clamping screw for
indexable insert
Page 162
CT_Q0905…
Page 158
Order No.
10105079
Order No.
30414763
l1
d1
ap
κ
Shoulder milling
cutters
d4
d2
d3
ICM90-C4-Finishing
κ 90°
CT_Q0905
Dimensions
ø d1
Zeff
ø d2
l1
ø d3
ø d4
63
80
100
125
160
200
6 (4+2)
8 (6+2)
10 (8+2)
12 (9+3)
16 (12+4)
20 (15+5)
22
27
32
40
40
60
50
50
50
63
63
63
48
60
78
89
89
140
28
38
44
56
56
–
ap
max.
Weight
kg
Max. spindle
speed (min-1)
Specification
Order No.
3.0
3.0
3.0
3.0
3.0
3.0
0,5
0,9
1,6
2,7
4,0
8,3
30.400
27.000
24.000
21.600
19.000
17.000
ICM901-063-CA22-Z4+2R-CT_Q09
ICM901-080-CA27-Z6+2R-CT_Q09
ICM901-100-CA32-Z8+2R-CT_Q09
ICM901-125-CA40-Z9+3R-CT_Q09
ICM901-160-CA40-Z12+4R-CT_Q09
ICM901-200-CA60-Z15+5R-CT_Q09
30395519
30395522
30382222
30395524
30395526
30600993
Accessories
Selection notes
CT_Q0905...
Indexable insert
Page 119
CT_H0905…
Indexable insert
Page 120
Page 162
See section Accessories…
Page 158
Assembly with
CT_Q0905 and CT_H0905
Assembly entirely with
CT_Q0905
Spare parts*
CT_Q0905
CT_H0905
Clamping screw for
indexable insert
CT_Q0905
CT_H0905
TORX PLUS® screwdriver with
handle 10IPx80x191
Adjusting wedge
M4x0.5
Threaded spindle
M4x0.5 LH/RHx9 with screw
locking
Hex wrench
Wrench size (sw) 2
Order No.
10105079
Order No.
30414763
Order No.
K14884-351
Order No.
K1751-74
Assembly note:
Assembly example ø 160, Zeff 16 (12+4)
On assembly with wide face indexable inserts (CT_H0905)
12 pieces CT_Q0905 and 4 pieces CT_H0905 are fitted.
Here the wide face indexable inserts (CT_H0905) are fitted in the
insert seats with axial adjustment.
On assembly without wide face indexable inserts,
16 pieces CT_Q0905 are fitted.
For setting instructions see page 195.
Order No.
10004356
* Supply includes.
Dimensions in mm.
47
Shoulder cutter head with radial technology
ICM90-S4
κ 90°
l1
d4
d2
d3
d1
ap
κ
SE_T09T3
Dimensions
ø d1
Zeff
ø d2
l1
ø d3
ø d4
40
50
63
80
100
4
5
6
7
9
16
22
22
27
32
40
50
50
50
50
32
48
48
60
78
15,5
18,5
18,5
38
44
ap
max.
Weight
kg
Max. spindle
speed (min-1)
Specification
Order No.
7
7
7
7
7
0,2
0,5
0,7
1,2
1,9
31.100
27.800
24.700
22.000
19.600
ICM901-040-CA16-Z4R-SE_T09
ICM901-050-CA22-Z5R-SE_T09
ICM901-063-CA22-Z6R-SE_T09
ICM901-080-CA27-Z7R-SE_T09
ICM901-100-CA32-Z9R-SE_T09
30412830
30415685
30415686
30415687
30416906
ap
max.
Weight
kg
Max. spindle
speed (min-1)
Specification
Order No.
13
13
13
13
13
13
0,6
1,1
1,8
3,7
6,1
9,4
15.200
12.700
10.600
8.800
7.000
5.500
ICM901-063-CA22-Z5R-SE_T15
ICM901-080-CA27-Z6R-SE_T15
ICM901-100-CA32-Z6R-SE_T15
ICM901-125-CA40-Z7R-SE_T15
ICM901-160-CA40-Z9R-SE_T15
ICM901-200-CA60-Z11R-SE_T15
30412822
30412824
30412826
30412827
30412828
30412829
SE_T1504
Dimensions
ø d1
Zeff
ø d2
l1
ø d3
ø d4
63
80
100
125
160
200
5
6
6
7
9
11
22
27
32
40
40
60
50
50
50
63
63
63
48
60
78
89
89
140
18,5
38
44
56
56
-
Accessories
Spare parts*
SE_T09…
SE_T15…
* Supply includes.
Dimensions in mm.
48
Indexable insert
Page 124
SE_T09T3
Clamping screw for
indexable insert
TORX PLUS® M3x8.5-TX8-IP
Page 162
SE_T09T3
Milling cutter clamping
screws*
Page 158
SE_T1504
Clamping screw for
indexable insert
TORX PLUS® M5x11-TX20-IP
SE_T1504
Order No.
10105076
Order No.
30414763
Order No.
10105083
Order No.
30414766
End milling cutter with radial technology
ICM90-B2-Shank
κ 90° B2
l1
ap
κ
Shoulder milling
cutters
d1
d2
l2
BD_T11T3
Dimensions
ap
max.
Weight
kg
Max. CylindriSpindle cal shank
speed
form
(min-1)
Specification
Order No.
Type M**
Order No.
(standard)
(modified)
ø d1
Zeff
ø d2
l1
l2
16
16
20
20
25
25
32
32
40
40
2
2
3
3
3
3
4
4
5
5
16
16
20
20
25
25
32
32
32
32
100
68
110
81
120
88
130
100
150
110
30
25
30
30
32
32
40
40
50
50
8
8
8
8
8
8
8
8
8
8
0,2
0,1
0,3
0,2
0,5
0,3
0,8
0,6
1
0,8
43.750
43.750
41.000
41.000
37.500
37.500
33.900
33.900
30.000
30.000
HA
HB
HA
HB
HA
HB
HA
HB
HA
HB
ICM901-016-HA16-Z2R-BD_T11
ICM901-016-HB16-Z2R-BD_T11
ICM901-020-HA20-Z3R-BD_T11
ICM901-020-HB20-Z3R-BD_T11
ICM901-025-HA25-Z3R-BD_T11
ICM901-025-HB25-Z3R-BD_T11
ICM901-032-HA32-Z4R-BD_T11
ICM901-032-HB32-Z4R-BD_T11
ICM901-040-HA32-Z5R-BD_T11
ICM901-040-HB32-Z5R-BD_T11
30501382
30501383
30501384
30501385
30501386
30501387
30501388
30501389
30501390
30501391
30420059
30420060
30420061
30420062
30420063
30383780
30420064
30420065
30420066
30420067
25
25
32
32
32
32
120
92
130
100
150
110
36
36
40
40
50
50
14
14
14
14
14
14
0,4
0,3
0,7
0,5
1
0,7
35.000
35.000
30.000
30.000
25.000
25.000
HA
HB
HA
HB
HA
HB
ICM901-025-HA25-Z2R-BD_T17
ICM901-025-HB25-Z2R-BD_T17
ICM901-032-HA32-Z3R-BD_T17
ICM901-032-HB32-Z3R-BD_T17
ICM901-040-HA32-Z4R-BD_T17
ICM901-040-HB32-Z4R-BD_T17
30501392
30501393
30501394
30501395
30501396
30501397
30420068
30420069
30420070
30420071
30420072
30420073
BD_T1704
25
25
32
32
40
40
2
2
3
3
4
4
Accessories
Spare parts*
BD_T11T3…
BD_T1704…
Indexable insert**
Page 122-124
See catalogue "MAPAL competence clamping technology"
BD_T11T3
Clamping screw for
indexable insert
TORX® M2.5x5.4-TX8
BD_T11T3
TORX® screwdriver with handle
TX8x60x164
BD_T1704
Clamping screw for
indexable insert
TORX® M4x6.9-TX15
BD_T1704
TORX® screwdriver with handle
TX15x80x191
Order No.
30419328
Order No.
10019467
Order No.
30419329
Order No.
10019469
* Supply includes.
** On assembly with indexable inserts with a radius >1.2 mm, the modified milling cutter
type M must be selected. Alternatively the standard milling cutter can be ordered and
re-worked by the customer.
Information on this aspect is given in the Technical appendix on page 193.
Dimensions in mm.
49
ICM90-B2
κ 90°
d1
ap
κ
d4
d2
d3
l1
BD_T1704
Dimensions
ap
max.
ø d1
Zeff
ø d2
l1
ø d3
ø d4
40
50
63
80
100
4
4
5
6
7
16
22
22
27
32
40
40
40
50
55
34
40
40
52,5
65
14
18
18
20
26
Weight
kg
Max. spindle
speed (min-1)
Order No.
(standard)
14
14
14
14
14
0,2
0,3
0,5
1
1,8
25.000
17.000
14.500
12.000
10.500
ICM901-040-CA16-Z4R-BD_T17
ICM901-050-CA22-Z4R-BD_T17
ICM901-063-CA22-Z5R-BD_T17
ICM901-080-CA27-Z6R-BD_T17
ICM901-100-CA32-Z7R-BD_T17
30501398
30501399
30501400
30501401
30501402
30383785
30420074
30420075
30420076
30420077
Spare parts*
BD_T1704…
Indexable insert**
Page 122-123
BD_T1704…
Clamping screw for
indexable insert
TORX® M4x6.9-TX15
Page 162
BD_T1704…
TORX® screwdriver
with handle TX15x80x191
Page 158
* Supply includes.
50
Order No.
Type M**
(modified)
Accessories
Dimensions in mm.
Specification
Order No.
30419329
Order No.
10019469
Tools with ISO elements | Milling | Shell end face milling cutters
Shell end face milling cutters ISM
Shell end face milling cutters 90°
Radial
Tangential
ISM90-B2
ISM90-C2/C4-HSK
ISM90-C2/C4-SK
Shell end face
milling cutters
ISM90-B2-Shank
Properties
- Without internal coolant supply
Application notes
- For roughing
- Ideal for heavy machining , flute milling, trimming, shoulder milling
- For high chip volume
- For roughing
- For deep shoulder milling and trimming
- For large cutting depths (ap)
Preferred for steel and aluminium, to a limited extent for castings.
insert
Assembly note
The carrier tool is fitted with the same number of
indexable inserts of design R72/R73 or R73/R74.
Please pay attention to the markings on the carrier
tool.
BDMT 11T3
BDMT 1704
R72
R73
R73
CT_D09T3
Preferred for aluminium and
titanium.
insert
CT_Q0905
Preferred for castings,
to a limited extent for steel.
R74
51
Shell end face milling cutter with
radial technology
l1
ISM90-B2-Shank
κ 90°
l2
ap
d1
d2
κ
BD_T11T3
Dimensions
ø d1
Zeff
25
25
32
32
32
32
40
40
2
2
2
2
4
4
4
4
No. of
ø d2
inserts
8
8
10
10
20
20
24
24
25
25
32
32
32
32
32
32
l1
l2
120
104
140
117
140
117
150
126
46
46
55
55
55
55
64
64
ap
max.
Weight
kg
37
37
46
46
46
46
55
55
0,4
0,3
0,8
0,6
0,7
0,6
1
0,8
Max. Cylindrispindle cal shank
speed
form
(min-1)
26.250
26.250
23.700
23.700
23.700
23.700
21.000
21.000
Accessories
HA
HB
HA
HB
HA
HB
HA
HB
Specification
Order No.
Type M**
(modified)
Order No.
(standard)
ISM901-025-HA25-Z2R-BD_T11
ISM901-025-HB25-Z2R-BD_T11
ISM901-032-HA32-Z2R-BD_T11
ISM901-032-HB32-Z2R-BD_T11
ISM901-032-HA32-Z4R-BD_T11
ISM901-032-HB32-Z4R-BD_T11
ISM901-040-HA32-Z4R-BD_T11
ISM901-040-HB32-Z4R-BD_T11
30501403
30501404
30501405
30501406
30501407
30501408
30501409
30501410
30420047
30420048
30420049
30420050
30420051
30420052
30420053
30383783
BD_T11T3…
Clamping screw for
indexable insert
TORX® M2.5x5.4-TX8
Order No.
BD_T11T3…
TORX® screwdriver
Spare parts*
BD_T11T3…
Indexable insert**
Page 123
See catalogue "MAPAL competence clamping technology"
Assembly note
* Supply includes.
Dimensions in mm.
52
The carrier tool is fitted with the same
number of indexable inserts of design
R72/R73 or R73/R74. Please pay attention to the markings on the carrier tool.
BDMT 11T3
R72
R73
30419328
Order No.
10019467
radial technology
l1
ap
κ
d4
d2
d1
ISM90-B2
κ 90°
Dimensions
ap
max.
ø d1
Zeff
No. of
inserts
ø d2
l1
ø d4
40
50
4
6
16
30
16
22
50
63
15
18
Weight Max. spinkg
dle speed
(min-1)
37
46
0,3
0,6
17.500
11.900
Specification
Order No.
Type M**
(modified)
Order No.
(standard)
ISM900-040-CA16-Z4R-BD_T11
ISM900-050-CA22-Z6R-BD_T11
30501411
30501412
30420054
30420055
Specification
Order No.
Type M**
(modified)
Order No.
(standard)
ISM900-050-CA22-Z4R-BD_T17
ISM900-063-CA27-Z4R-BD_T17
ISM900-080-CA32-Z6R-BD_T17
ISM900-100-CA40-Z6R-BD_T17
30501413
30501414
30501415
30501416
30420056
30383784
30420057
30420058
Shell end face
milling cutters
BD_T11T3
BD_T1704
Dimensions
ap
max.
ø d1
Zeff
No. of
inserts
ø d2
l1
ø d4
50
63
80
100
4
4
6
6
16
12
24
24
22
27
32
40
78
70
85
85
18
20
26
56
Weight Max. spinkg
dle speed
(min-1)
59
45
59
59
0,6
1
2
3
11.900
10.000
8.400
7.300
Spare parts*
Accessories
BD_T11T3…
BD_T1704…
Indexable insert**
Page 123
BD_T11T3
Clamping screw for
indexable insert
TORX® M2.5x5.4-TX8
Page 162
BD_T11T3
TORX® screwdriver
Page 158
BD_T1704
Clamping screw for
indexable insert
TORX® M4x6.9-TX15
BD_T1704
TORX® screwdriver
Order No.
30419328
Order No.
10019467
Order No.
30419329
Order No.
10019469
Assembly note
* Supply includes.
Dimensions in mm.
The carrier tool is fitted with the same
number of indexable inserts of design
R72/R73 or R73/R74. Please pay attention to the markings on the carrier tool.
BDMT 11T3
BDMT 1704
R72
R73
R73
R74
53
l1
ISM90-C2-HSK,
ISM90-C4-HSK
κ 90°
l2
ap
d1
κ
CT_D09T3
Dimensions
ø d1
Zeff
No. of
inserts
Nominal size
HSK-A
l1
l2
63
80
100
3
4
4
30
40
40
100
100
100
130
130
130
100
100
100
ap
max.
Weight
kg
Max. spindle
speed (min-1)
Specification
Order No.
75
75
75
3,8
5,1
6,5
20.000
20.000
20.000
ISM901-063-A100-Z3R-CT_D09
ISM901-080-A100-Z4R-CT_D09
ISM901-100-A100-Z4R-CT_D09
30425932
30395633
30395638
ap
max.
Weight
kg
Max. spindle
speed (min-1)
Specification
Order No.
75
75
75
4
5,2
5,2
20.000
20.000
20.000
ISM901-063-A100-Z4R-CT_Q09
ISM901-080-A100-Z4R-CT_Q09
ISM901-100-A100-Z5R-CT_Q09
30395627
30395634
30395640
CT_Q0905
Dimensions
ø d1
Zeff
No. of
inserts
Nominal size
HSK-A
l1
l2
63
80
100
4
4
5
40
40
50
100
100
100
130
130
130
100
100
100
Accessories
* Supply includes.
Dimensions in mm.
54
Spare parts*
CT_D09T3
Indexable insert
Page 116-117
CT_D09T3
Clamping screw for
indexable insert
CT_Q0905
Indexable insert
Page 119
CT_Q0905
Clamping screw for
indexable insert
CT_D09T3
CT_Q0905
CT_D09T3
CT_Q0905
Threaded pin
M3x8 wrench size (sw)
1.5 ICø1.2
CT_D09T3
CT_Q0905
Hex wrench
Wrench size (sw) 1.5
CT_D09T3
CT_Q0905
Coolant tube
HSK100
Order No.
10007315
Order No.
10105079
Order No.
30414763
Order No.
30433620
Order No.
10004870
Order No.
30326008
ISM90-C2-ISO,
ISM90-C4-ISO
κ 90°
l1
ap
κ
d1
l2
Dimensions
ø d1
Zeff
No. of
inserts
Nominal size
ISO
l1
l2
63
80
100
3
4
4
30
40
40
50
50
50
130
130
130
110
110
110
ap
max.
Weight
kg
Max. spindle
speed (min-1)
Specification
Order No.
75
75
75
5
6
8
16.000
16.000
16.000
ISM901-063-S050-Z3R-CT_D09
ISM901-080-S050-Z4R-CT_D09
ISM901-100-S050-Z4R-CT_D09
30425933
30395635
30395641
ap
max.
Weight
kg
Max. spindle
speed (min-1)
Specification
Order No.
75
75
75
5
6
8
16.000
16.000
16.000
ISM901-063-S050-Z4R-CT_Q09
ISM901-080-S050-Z4R-CT_Q09
ISM901-100-S050-Z5R-CT_Q09
30395631
30395637
30395642
Shell end face
milling cutters
CT_D09T3
CT_Q0905
Dimensions
ø d1
Zeff
No. of
inserts
Nominal size
ISO
l1
l2
63
80
100
4
4
5
40
40
50
50
50
50
130
130
130
110
110
110
Accessories
Spare parts*
CT_D09T3
Indexable insert
Page 116-117
CT_D09T3
Clamping screw for
indexable insert
CT_Q0905
Indexable insert
Page 119
CT_Q0905
Clamping screw for
indexable insert
CT_D09T3
CT_Q0905
TORX PLUS® screwdriver with
handle 10IPx80x191
CT_D09T3
CT_Q0905
Threaded pin
1.5 ICø1.2
CT_D09T3
CT_Q0905
Hex wrench
Order No.
10007315
Order No.
10105079
Order No.
30414763
Order No.
30433620
Order No.
10004870
* Supply includes.
Dimensions in mm.
55
Tools with ISO elements | Milling | Helix milling cutters
Helix milling cutters IHM
Helix milling cutters 90°
Tangential
IHM90-C2-HSK
IHM90-C4-HSK
IHM90-C2
IHM90-C4
Properties
- Vibration damper
Application notes
-
For roughing large bores
Preferred for long projection lengths
Ideal for machining centres
Can be adapted using HSK connection
For high material removal rate
insert
CT_D09T3
Preferred for aluminium.
56
-
insert
CT_Q0905
For roughing large bores
Preferred for short projection lengths
Ideal for machine tools with extending sleeve
For high material removal rate
insert
CT_D09T3
Preferred for aluminium.
insert
CT_Q0905
Helix milling cutter with tangential
technology
l1
l2
ap
κ
d1
IHM90-C2-HSK,
IHM90-C4-HSK
κ 90°
Dimensions
ø d1
Zeff
No. of
inserts
Nominal size
HSK-A
l1
l2
80
100
125
140
160
4
4
5
5
6
20+4
20+4
25+5
25+5
30+6
63
80
100
100
100
90
110
110
110
110
64
84
81
81
81
ap
max.
Weight
kg
Max. spindle
speed (min-1)
Specification
Order No.
35
35
35
35
35
2,6
4,9
7,8
9,0
11,1
30.000
24.000
20.000
20.000
20.000
IHM901-080-A063-Z4R-CT_D09
IHM901-100-A080-Z4R-CT_D09
IHM901-125-A100-Z5R-CT_D09
IHM901-140-A100-Z5R-CT_D09
IHM901-160-A100-Z6R-CT_D09
30395675
30395676
30395677
30395678
30395679
ap
max.
Weight
kg
Max. spindle
speed (min-1)
Specification
Order No.
35
35
35
35
35
2,6
5,0
7,8
8,8
11,1
27.000
24.000
20.000
20.000
19.000
IHM901-080-A063-Z4R-CT_Q09
IHM901-100-A080-Z4R-CT_Q09
IHM901-125-A100-Z5R-CT_Q09
IHM901-140-A100-Z5R-CT_Q09
IHM901-160-A100-Z6R-CT_Q09
30346711
30346712
30340468
30346713
30346714
Helix milling
cutters
CT_D09T3
CT_Q0905
Dimensions
ø d1
Zeff
No. of
inserts
Nominal size
HSK-A
l1
l2
80
100
125
140
160
4
4
5
5
6
20+4
20+4
25+5
25+5
30+6
63
80
100
100
100
90
110
110
110
110
64
84
81
81
81
Accessories
Spare parts*
CT_D09T3
Indexable insert
Page 116-117
CT_D09T3
Clamping screw for
indexable insert
CT_Q0905
Indexable insert
Page 119
CT_Q0905
Clamping screw for
indexable insert
CT_D09T3
CT_Q0905
CT_D09T3
CT_Q0905
Threaded pin
1.5 ICø1.2
CT_D09T3
CT_Q0905
Hex wrench
Assembly note
CT_D09T3 and CT_Q0905
ø d1
Number of
indexable inserts
Right design
Left design
80
100
125
140
160
20+4
20+4
25+5
25+5
30+6
20
20
25
25
30
4
4
5
5
6
* Supply includes.
Dimensions in mm.
CT_D09T3
CT_Q0905
Order No.
10007315
Order No.
10105079
Order No.
30414763
Order No.
30433620
Order No.
10004870
Coolant tube
Order No.
HSK63
30326006
HSK80
30326007
HSK100
30326008
57
Helix milling cutter with tangential technology
IHM90-C2,
IHM90-C4
κ 90°
ap
d1
κ
d4
d2
d3
l1
CT_D09T3
Dimensions
ø d1
Zeff
No. of
inserts
ø d2
l1
ø d3
ø d4
125
140
160
5
5
6
25+5
25+5
30+6
40
40
40
75
75
75
89
89
89
56
56
56
ap
max.
Weight
kg
Max. spindle
speed (min-1)
Specification
Order No.
35
35
35
4,6
5,6
7,3
24.100
22.800
21.300
IHM901-125-CA40-Z5R-CT_D09
IHM901-140-CA40-Z5R-CT_D09
IHM901-160-CA40-Z6R-CT_D09
30395669
30395670
30395672
ap
max.
Weight
kg
Max. spindle
speed (min-1)
Specification
Order No.
35
35
35
4,5
5,6
7,4
21.600
20.400
19.000
IHM901-125-CA40-Z5R-CT_Q09
IHM901-140-CA40-Z5R-CT_Q09
IHM901-160-CA40-Z6R-CT_Q09
30405299
30346719
30346720
CT_Q0905
Dimensions
ø d1
Zeff
No. of
inserts
ø d2
l1
ø d3
ø d4
125
140
160
5
5
6
25+5
25+5
30+6
40
40
40
75
75
75
89
89
89
56
56
56
Spare parts*
Accessories
CT_D09T3
Indexable insert
Page 116-117
CT_D09T3
Clamping screw for
indexable insert
CT_Q0905
Indexable insert
Page 119
CT_Q0905
Clamping screw for
indexable insert
Page 162
CT_D09T3
CT_Q0905
Page 158
CT_D09T3
CT_Q0905
Threaded pin
M3x8 wrench size 1.5 (sw)
ICø1.2
CT_D09T3
CT_Q0905
Hex wrench
Assembly note
CT_D09T3 and CT_Q0905
ø d1
Number of
indexable inserts
Right design
Left design
125
140
160
25+5
25+5
30+6
25
25
30
5
5
6
* Supply includes.
Dimensions in mm.
58
Order No.
10007315
Order No.
10105079
Order No.
30414763
Order No.
30433620
Order No.
10004870
Tools with ISO elements | Milling | Disc milling cutters
Disc milling cutters IDM
Disc milling cutters 88° and 90°
Tangential
IDM90-C2-L/R
IDM90-C4-L/R
IDM90-C2-LR
IDM90-C4-LR
IDM88-L8-L/R
Properties
- Can be adjusted axially for finishing
- Suitable for roughing and finishing
- Can also be used as gang milling cutter/
milling shaft
- Flute milling not possible
milling shaft
- Flute milling possible
milling shaft
- Flute milling not possible
Two-cutting edge indexable insert
Four-cutting edge indexable insert
On the usage of insert size LT_U1507 the
backing plate must be removed!
Illustration
Disc milling
cutters
- Axial adjustment for finish machining
Application notes
CT_D09T3
Preferred for aluminium also PCD-tipped.
CT_Q0905
Fitting LT_U1505
Fitting LT_U1507
59
Disc milling cutter with tangential technology
IDM90-C2-L/R
Left or right-side cutting
κ 90°
l1
d1
d2
d3
ae
ap
κ
CT_D09T3, right-side cutting
Dimensions
ø d1
Zeff
Zaxial**
l1
ø d2
ø d3
100
125
160
200
10
12
14
16
5
6
7
8
17
17
17
17
32
32
40
40
58
58
70
70
ap
max.
ae
max.
7
7
7
7
18
30
40
60
ap
max.
ae
max.
7
7
7
7
18
30
40
60
Weight Max.
kg
spindle
speed
(min-1)
0,7
1,2
2,0
3,3
27.000
24.100
21.300
19.100
Specification
Order No.
IDM900-100-CA32-Z10R2-CT_D09
IDM900-125-CA32-Z12R2-CT_D09
IDM900-160-CA40-Z14R2-CT_D09
IDM900-200-CA40-Z16R2-CT_D09
30395683
30383559
30395699
30395710
Specification
Order No.
IDM900-100-CA32-Z10R1-CT_D09
IDM900-125-CA32-Z12R1-CT_D09
IDM900-160-CA40-Z14R1-CT_D09
IDM900-200-CA40-Z16R1-CT_D09
30395684
30383558
30395700
30395711
CT_D09T3, left-side cutting
Dimensions
ø d1
Zeff
Zaxial**
l1
ø d2
ø d3
100
125
160
200
10
12
14
16
5
6
7
8
17
17
17
17
32
32
40
40
58
58
70
70
Accessories
27.000
24.100
21.300
19.100
Indexable insert
Page 116-117
CT_D09T3
TORX PLUS®
M3.5x9.4-TX10-IP
Page 162
CT_D09T3
Spacer
Page 161
CT_D09T3
Threaded pin
ISO 4026-M3X5-45H
CT_D09T3
Hex wrench
* Supply includes.
** Quantity of axial adjustable indexable inserts.
60
0,7
1,2
2,0
3,3
Spare parts*
CT_D09T3
Dimensions in mm.
Weight Max.
kg
spindle
speed
(min-1)
Order No.
10007315
Order No.
30414763
Order No.
10003421
Order No.
10004870
IDM90-C2-LR
Both sides – three-sided cutting
κ 90°
κ
d1
d2
d3
ae
l1
CT_D09T3
ap
Dimensions
No. of
inserts
Zeff
Zaxial**
l1
ø d2
ø d3
100
125
160
200
10
12
14
16
5+5
6+6
7+7
8+8
2+2
3+3
3+3
4+4
17
17
17
17
32
32
40
40
58
58
70
70
ae
max.
17
17
17
17
18
30
40
60
Weight Max.
kg
spindle
speed
(min-1)
0,7
1,2
2,0
3,3
27.000
24.100
21.300
19.100
Specification
Order No.
IDM900-100-CA32-Z5+5R3-CT_D09
IDM900-125-CA32-Z6+6R3-CT_D09
IDM900-160-CA40-Z7+7R3-CT_D09
IDM900-200-CA40-Z8+8R3-CT_D09
30395685
30383557
30395701
30395712
Disc milling
cutters
ø d1
ap
max.
Accessories
Spare parts*
CT_D09T3
Indexable insert
Page 116-117
CT_D09T3
TORX PLUS®
M3.5x9.4-TX10-IP
Page 162
CT_D09T3
Spacer
Page 161
CT_D09T3
Threaded pin
ISO 4026-M3X5-45H
CT_D09T3
Hex wrench
Order No.
10007315
Order No.
30414763
Order No.
10003421
Order No.
10004870
* Supply includes.
Dimensions in mm.
61
IDM90-C4-L/R
κ 90°
κ
d1
d2
d3
ae
l1
ap
CT_Q0905, right-side cutting
Dimensions
ø d1
Zeff
Zaxial**
l1
ø d2
ø d3
100
125
160
200
10
12
14
16
5
6
7
8
17
17
17
17
32
32
40
40
58
58
70
70
ap
max.
ae
max.
7
7
7
7
18
30
40
60
ap
max.
ae
max.
7
7
7
7
18
30
40
60
Weight Max.
kg
spindle
speed
(min-1)
0,7
1,2
2,0
3,2
24.000
21.600
19.000
17.000
Specification
Order No.
IDM900-100-CA32-Z10R2-CT_Q09
IDM900-125-CA32-Z12R2-CT_Q09
IDM900-160-CA40-Z14R2-CT_Q09
IDM900-200-CA40-Z16R2-CT_Q09
30395687
30382218
30395702
30395715
Specification
Order No.
IDM900-100-CA32-Z10R1-CT_Q09
IDM900-125-CA32-Z12R1-CT_Q09
IDM900-160-CA40-Z14R1-CT_Q09
IDM900-200-CA40-Z16R1-CT_Q09
30395688
30382217
30395703
30395716
CT_Q0905, left-side cutting
Dimensions
ø d1
Zeff
Zaxial**
l1
ø d2
ø d3
100
125
160
200
10
12
14
16
5
6
7
8
17
17
17
17
32
32
40
40
58
58
70
70
Accessories
24.000
21.600
19.000
17.000
Indexable insert
Page 119
CT_Q0905…
TORX PLUS®
M3.5x11-TX10-IP
Page 162
CT_Q0905…
Spacer
Page 161
CT_Q0905…
Threaded pin
ISO 4026-M3X5-45H
CT_Q0905…
Hex wrench
* Supply includes.
62
0,7
1,2
2,0
3,2
Spare parts*
CT_Q0905…
Dimensions in mm.
Weight Max.
kg
spindle
speed
(min-1)
Order No.
10105079
Order No.
30414763
Order No.
10003421
Order No.
10004870
IDM90-C4-LR
Both sides – three-sided cutting
κ 90°
κ
d1
d2
d3
ae
l1
ap
CT_Q0905
Dimensions
No. of
inserts
Zeff
Zaxial**
l1
ø d2
ø d3
100
125
160
200
10
12
14
16
5+5
6+6
7+7
8+8
2+2
3+3
3+3
4+4
17
17
17
17
32
32
40
40
58
58
70
70
ae
max.
17
17
17
17
18
30
40
60
Weight Max.
kg
spindle
speed
(min-1)
0,7
1,2
2,0
3,2
24.000
21.600
19.000
17.000
Specification
Order No.
IDM900-100-CA32-Z5+5R3-CT_Q09
IDM900-125-CA32-Z6+6R3-CT_Q09
IDM900-160-CA40-Z7+7R3-CT_Q09
IDM900-200-CA40-Z8+8R3-CT_Q09
30395690
30382216
30395704
30395717
Disc milling
cutters
ø d1
ap
max.
Accessories
Spare parts*
CT_Q0905
Indexable insert
Page 119
CT_Q0905
TORX PLUS®
M3.5x11-TX10-IP
Page 162
CT_Q0905
Spacer
Page 161
CT_Q0905
Threaded pin
ISO 4026-M3X5-45H
CT_Q0905
Hex wrench
Order No.
10105079
Order No.
30414763
Order No.
10003421
Order No.
10004870
* Supply includes.
Dimensions in mm.
63
IDM88-L8-L/R
κ 88°
l1
d1
d2
d3
ae
κ
ap
LT_U15, right-side cutting
Dimensions
ap
max.
ae
max.
Weight Max.
kg
spindle
speed
(min-1)
Specification
Order No.
ø d1
Zeff
Zaxial**
l1
ø d2
ø d3
100
125
160
200
8
10
12
14
4
5
6
7
27,5
27,5
27,5
27,5
32
32
40
40
58
58
70
70
11
11
11
11
18
30
40
60
1,3
2,1
3,5
5,5
14.300
12.500
10.700
9.200
IDM880-100-CA32-Z8R2-LT_U15
IDM880-125-CA32-Z10R2-LT_U15
IDM880-160-CA40-Z12R2-LT_U15
IDM880-200-CA40-Z14R2-LT_U15
30395692
30383561
30395705
30395718
32
32
40
40
58
58
70
70
11
11
11
11
18
30
40
60
1,3
2,1
3,5
5,5
14.300
12.500
10.700
9.200
IDM880-100-CA32-Z8R1-LT_U15
IDM880-125-CA32-Z10R1-LT_U15
IDM880-160-CA40-Z12R1-LT_U15
IDM880-200-CA40-Z14R1-LT_U15
30395693
30383560
30395707
30395719
LT_U15, left-side cutting
100
125
160
200
8
10
12
14
4
5
6
7
27,5
27,5
27,5
27,5
Accessories
Selection note
LT_U1505
Indexable insert
Page 121
LT_U1507
Indexable insert
Page 121
Page 162
Spacer
Page 161
Spare parts*
On the usage of insert size LT_U1507 the backing plate must be removed.
Fitting LT_U1505
Fitting LT_U1507
Spare parts*
LT_U1505
LT_U1507
TORX PLUS®
M4x17-TX15-IP
LT_U1505
LT_U1507
LT_U1505
LT_U1507
Threaded pin
ISO 4026-M3X5-45H
LT_U1505
LT_U1507
Hex wrench
Order No.
30414702
Order No.
30414764
Order No.
10003421
LT_U1505
Backing plate
15.7x2.38x9.26
LT_U1505
LT_U1507
Threaded bush
M6x0.5x12-sw4
LT_U1505
LT_U1507
Hex wrench
Wrench size (sw) 4
Order No.
10004870
* Supply includes.
Dimensions in mm.
64
Order No.
30413233
Order No.
30413235
Order No.
10005339
Milling cutters with special designs
For example complex shapes or contours are machined
using innovative circular milling cutters that have
particularly high performance due to the use of
tangential technology. By means of multi-stage milling
tools or the combination of milling cutters with solid
carbide drills, tool changes and as a result machining
times can be significantly reduced. In unstable machining
situations or in case of large projection lengths, custom
milling cutters are designed with vibration dampers to
increase the machining quality and tool life.
Advantages:
Multi-stage milling cutters reduce
tool changes
Advantages of tangential technology
also on custom milling cutters
Customer-specific shapes and
contours can be realised
Disc milling
cutters
As an addition to the PerformanceMill standard ranges,
milling tools with special designs are also manufactured
at MAPAL; these tools are designed individually for
special applications.
65
66
Radial and tangential
indexable inserts
MAPAL has a wide range of radial and tangential
indexable inserts that covers all requirements
for different cutting materials and coatings as
well as the related cutting edge geometries and
accuracies. Ground, highly accurate indexable
inserts in tolerance class (H) make possible, in
conjunction with precisely machined insert seats,
the smallest variations between the cutting
edges on multi-cutting edge tools, even in case
of fixed installation, which provides a "real"
multi-cutting edge capability and as a result
permits significant performance increases.
Programme overview indexable inserts
68
Model key
72
Cutting material overview
76
Overview of chip guiding stages - boring
82
Indexable inserts boring
88
Indexable inserts milling
116
Special inserts
125
Indexable insert
Introduction
Tools with ISO elements | Indexable inserts
Through bore
Suitable for open bores. Not suitable for machining shoulders if 90°
angle is required.
Sintered radial and tangential indexable inserts
in tolerance class (M) expand the programme
with particularly cost-effective alternatives, in
particular for machining with larger permissible
tolerances.
Blind bore
Suitable for closed bores and machining shoulders taking into account the cutting edge length.
Chamfering / countersinking
Insert can be used for all chamfer angles.
Not suitable for cutting stages, for example entry diameter on fits
and threads.
BS
L00
BS
L10
Arc shaped land - blind bore
Special support surface on the cutting edges at 0° contact angle
for quiet running and better surfaces.
Arc shaped land - through bore
Special support surface on the cutting edges at 10° contact angle
for quiet running and better surfaces.
67
Tools with ISO elements | Indexable inserts | Overview
Indexable inserts – boring
Tangential technology
Insert type
CTHD…
2
1
Diameter range
Cutting direction
Boring-neutral
FTHQ…
4
06 / 09 / 12
from 28 mm
L/R
Insert size
Features
CTHQ…
1
L/R
L
4
06 / 09 / 12
from 22 mm
L/R
n
n
n
n
n
n
06 / 09 / 12
from 28 mm
n
n
Boring-arc shaped land
Cutting material
Application
Countersinking / chamfering
Roughing
n
n
n
n
n
Medium machining
n
n
n
n
n
Finishing
Carbide
n
n
n
PCD
n
n
PcBN
n
n
Ceramic
Cermet
Page
88-89
88
90-92
93-95
Radial technology
Insert type
Features
Insert size
Diameter range
Cutting direction
CCMT - CCGT…
2
1
06 / 09 / 12
06 / 09
from 17 mm
N
L/R
Boring-neutral
DCMT - DCGT DCGW…
CCGW…
CCHT…
1
06 / 09
from 17 mm
N
L/R
2
06 / 09 / 12
from 17 mm
L/R
1
07 / 11
from 18.6 mm*
N
n
2
2
n
n
n
Medium machining
n
n
n
n
Finishing
n
n
n
n
n
n
SPMT - SCMT SCGT…
4
1
06 / 09 / 12
06 / 09
from 17 mm
N
n
Boring-arc shaped land
Cutting material
Application
Countersinking / chamfering
Roughing
Carbide
n
n
PCD
n
PcBN
n
n
n
n
n
n
n
n
Ceramic
Cermet
Page
n
n
101
*In case of favourable installation situation
68
n
n
102
103-104
n
105
106
FTHQ…
FTHW…
1
06 / 09 / 12
from 22 mm
L
STHD / STHE…
2
1
4
09
from 60 mm
L
WTHQ…
1
6
06 / 09
–
N
n
n
n
n
n
1
07 / 09
from 37 mm
L/R
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
96
SPGW - SCGW…
97
98-100
SPHT - SCHT…
4
06 / 09 / 12
from 17 mm
L/R
2
06 / 09 / 12
from 17 mm
N
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
4
1
06 / 09 / 12
09 / 12
from 17 mm
N
n
TCMT - TCGW…
3
1
09 / 11 / 16
11
from 17 mm
N
n
TCHT…
VBMT - VCMT - VBGW VCGT - VCGW
SPHT - SCHT…
3
1
09 / 11 / 16
from 17 mm
L/R
N
1
16
VB from 29.1 mm* / VC from 22.2 mm*
N
n
n
n
n
n
n
n
n
n
107
2
11 / 16
108-109
110
n
111
112-114
115
69
Indexable insert
Introduction
93-95
Indexable inserts – milling
Tangential technology
Features
CTHA…
Insert size
Cutting direction
2
09
L/R
2
Milling cutters
CTHD…
Porcupine milling cutters
n
n
n
n
n
n
n
n
n
n
n
n
n
Application
CTND…
Roughing
Medium machining
Finishing
n
Cutting
material
Insert type
Carbide
PCD
PcBN
n
Page
1
2
09
L/R
1
09
R
n
n
n
n
n
n
n
n
n
n
116
n
n
n
n
n
117
118
Radial technology
Features
Application
Porcupine milling cutters
Roughing
Medium machining
Finishing
Cutting
material
Insert size
Cutting direction
Milling cutters
Insert type
Carbide
PCD
PcBN
Page
70
BDGT…
2
BDMT…
1
2
2
4
09 / 15
R
n
n
n
n
n
n
n
11 / 17
R
n
11 / 17
R
n
n
n
n
SEMT…
n
n
n
n
n
n
n
n
n
n
122
123
124
CTHQ…
CTHH…
1
4
09
R
4
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
n
09
L/R
n
n
119
1
09
R
n
4+4
15
N
n
n
n
n
n
2
LTHU…
n
n
n
n
n
119
n
n
n
n
n
120
121
Indexable insert
Introduction
CTMQ…
71
Tools with ISO elements | Indexable inserts | Designation key tangential
Designation key tangential indexable inserts
Insert type
s
d
d
s
15°
A
F (70°)
D
H
±0,013
±0,025
N
±0,05
–
±0,15
±0,025
H
40°- 60°
±0,13
M
±0,05
–
±0,15
±0,13
Q
40°- 60°
S (90°)
±0,025
E
40°- 60°
20°
L (90°)
G
T
Tangential
72
0 8
Insert
thickness
d
l
d
d
d
d
l
l
l
l
d (mm)
W
C
F
L
S
6,35
–
06/09
06
–
06
10,16
07
–
–
–
9,525
–
09/13
09
15
12,7
–
12/18
12
–
13,65
09
–
–
–
40°- 60°
W
Code
Indexable insert
0 6
Corner radius
U
40°- 60°
W (80°)
0 9
Insert size
40°- 60°
C (80°)
Q
40°- 60°
Tolerance
H
15°
Insert
form
T
inscribed
circle
W
Code
s
(mm)
–
03
3,18
09
T3
3,97
–
04
4,76
–
05
5,56
06
6,35
07
7,94
Chamfer lead
TFB
r (mm)
Code
Chamfer
00
0
MA
0,4x75°
04
0,4
MC
0,55x45°
08
0,8
MG
1x30°
12
1,2
20
2,0
30
3,0
Tools with ISO elements | Indexable inserts | Designation key tangential
A 3 2
Cutting direction
L
0 0
B 0 4 1
-
H U 6 1 5
Cutting
material
Contact angle
Boring
L
Milling
HU615
Arc shaped land
Left
R
Right
Code
Angle
Code
Angle
00
0°
90
90°
10
10°
75
75°
(Example)
Indexable insert
Introduction
N
Chip
groove
Finishing cutting
edge milling
Arc shaped land
Code letter
H 01…99
Radius
Code
Length
B012
12
M018
1,8
B016
16
B021
21
Code
Radius
B026
25
M050
R 050
B041
40
M100
R 100
B081
80
B030
30
B060
60
B090
90
CTHQ/FTHQ/WTHQ
G 01…99
Code
FTHW
D 01…99
Installation
position
C 01…99
Installation position
A 01…99
73
Tools with ISO elements | Indexable inserts | Designation key radial
Designation key radial indexable inserts
Insert
form
C
H
Tolerance
S (90°)
T
Insert type
d
m
s
40°- 60°
0 9
W
C (80°)
H
d
m
s
±0,013
±0,013
±0,025
T (60°)
G
D (55°)
N
V (35°)
M
B (82°)
±0,025
±0,025
von ±0,05
bis ±0,13 *
von ±0,05
von ±0,08
bis ±0,15 *
bis ±0,20 *
von ±0,05
von ±0,08
von ±0,05
bis ±0,15 *
bis ±0,20 *
bis ±0,13 *
* Tolerance dependent of the insert size
±0,025
40°- 60°
T
P
11°
D
15°
E
74
7°
20°
0 4
Insert
thickness
d
d
d
d
l
l
l
l
d
l
d (mm)
B
S
C
T
D
V
5,56
–
–
05
09
–
–
6,35
–
06
06
11
07
6,70
11
–
–
–
–
7,938
07
08
–
9,525
09
09
16
Code
s
(mm)
11
T1
1,98
–
02
2,38
–
–
03
3,18
11
16
T3
3,97
04
4,76
9,60
17
–
–
–
–
–
12,70
–
12
12
22
15
–
15,875
–
15
–
–
–
–
Corner radius
Clearance angle
C
T 3
Insert size
Incircle
S
Code
r (mm)
02
0,2
04
0,4
08
0,8
12
1,2
16
1,6
20
2,0
24
2,4
31
3,1
40
4,0
Tools with ISO elements | Indexable inserts | Designation key radial
Not required with
sintered inserts
F 0 1
L
-
U 3 0
-
H U 6 1 5
Ground indexable insert
Cutting edge design
Cutting
material
Cutting direction
L
Code letter
Design
HU615
Sharp edged
Left
R
Rounded
Right
N
Bevelled
Neutral
X
(Example)
F 01
Ground chip groove
T 51
1 R
Right / left
A
Sintered chip groove
U 3 0
Indexable insert
Introduction
01
E 02
04
Only with cutting edges fitted
Chip
groove
Code letter
Cutting edge
design
Assembly
Code letter
Design
Code letter
Design
Fitted on
one side
U 01…99
Chip groove
finishing
One corner
or one
cutting edge
M 01…99
Chip groove
semi
R 01…99
Chip groove
roughing
0A
1R
2R
1L
2L
5L
6L
A
75
Tools with ISO elements | Indexable inserts | Cutting material overview
Cermet
CVD coated
CC111
CP130
CP871
Boring
Finest grain Cermet grade with Al2O3 coating with the emphasis on finishing and
semi-machining of steel and cast iron materials with elevated cutting speeds.
Black
TiAlN
Blackanthracite
AlTiN
Blackanthracite
Ultra-fine grain Cermet grade with AlTiN coating for finishing machining steel and
stainless steel with medium to high tensile strengths, as well as grey cast iron and
spheroidal graphite cast iron up to 500 N/mm2.
Black-red
Ultra-fine grain Cermet with extremely heat-resistant PVD coating with excellent
wear resistance and improved ductility for finishing steel and stainless steel. In case
of stable conditions and high requirements on surface quality.
Black-red
Ultra-fine grain Cermet with extremely heat-resistant PVD coating with a very balanced
relationship between wear resistance and ductility for finishing and medium machining of
steel and stainless steel. In case of slightly unstable conditions and slightly interrupted cuts.
AlTiN
AlTiN
FU430
–
HC840
TiCN+
Al2O3
HC841
TiCN+
Al2O3
HC851
TiCN+
Al2O3+
TiN
HC852
TiCN+
Al2O3+
TiN
HC861
TiCN+
Al2O3+
TiN
HC862
TiCN+
Al2O3+
TiN
Carbide
CVD coated
PcBN
CP872
Ultra-fine grain Cermet grade with TiAlN coating for finish machining steel and
stainless steel with low to medium tensile strengths.
PcBN grade with high CBN-content for finishing and semi-finishing grey cast iron and
sintered metal.
–
Black-grey
Finest grain carbide with high wear resistance and a multi-layer CVD coating comprising TiCN
with Al2O3 function coating for finishing grey cast iron and spheroidal graphite cast iron at high
cutting speeds. For smoother to slightly interrupted cut.
Black-grey
Fine grain carbide with a multi-layer CVD coating made of TiCN and an Al2O3 function coating.
First choice for machining grey cast iron and spheroidal graphite cast iron with slightly to
heavily interrupted cut.
Gold
Wear-free P substrate with a wear-resistant, multi-layer CVD coating made of TiCN, an Al2O3
function coating and a very smooth TiN top coating. Finishing steel at high cutting speeds and
smooth to slightly interrupted cut.
Gold
P substrate with a good mixture of wear resistance and ductility, as well as a multi-layer CVD
coating made of TiCN, an Al2O3 function coating and a very smooth TiN top coating. General
machining of steel with slightly to heavily interrupted cut and also high stock removal.
Gold
Wear-resistant substrate with a multi-layer CVD coating made of TiCN, an Al2O3 function
coating and a very smooth TiN top coating. Specially for machining stainless steel with smooth
to slightly interrupted cut.
Carbide substrate with a good mixture of wear resistance and ductility, as well as a multilayer CVD coating made of TiCN, an Al2O3 function coating and a very smooth TiN top coating.
Specially for machining stainless steel with slightly to heavily interrupted cut and high stock
removal.
Gold
Applications:
76
Recommended application
Al2O3
Cermet
PVD coated
CP131
Coating
colour
Reaming
Cutting
Coating
material code composition
Milling
Cutting
material
Turning
Unstable machining / 1st choice
General machining / 1st choice
Stable machining / 1st choice
Unstable machining / 2nd choice
General machining / 2nd choice
Stable machining / 2nd choice
05
01
M
Steel
More ductile
15
10
25
20
35
30
45
40
05
50
01
K
Stainless steel
Harder
More ductile
15
10
25
20
35
30
45
40
05
50
01
N
Cast iron
Harder
More ductile
15
10
25
20
35
30
45
40
05
50
01
S
Non-ferrous metals
Harder
More ductile
15
10
25
20
35
30
Harder
45
40
05
50
01
High temperature alloys and
titanium alloys
15
10
25
20
More
ductile
35
30
45
40
50
Indexable insert
Introduction
P
Harder
77
HP118
HP122
HP141
HP182
HP350
TiAlN
HP454
HP455
HP615
TiAlN
Blackanthracite
AlTiCrN
Blackanthracite
TiAlN
Blackanthracite
AlTiN
Blackanthracite
AlTiCrN
Blackanthracite
HP718
TiB2
TiB2
Boring
Wear-resistant finest grain carbide with PVD coating. Specially for fine machining steel and
stainless steel with low and medium tensile strengths.
Blackanthracite
Blackanthracite
Ductile finest grain carbide with PVD coating. Universal grade for turning and boring in the
area of light to medium machining with interrupted cuts or in case of unstable conditions.
Suitable for wet or dry machining.
Blackanthracite
AlTiN
Carbide
PVD coated
HP382
AlTiN
Coating
colour
Reaming
Cutting
Coating
Milling
Cutting
material
Turning
Wear-resistant finest grain carbide with PVD coating. Specially for fine machining steel and
stainless steel with higher tensile strengths as well as grey cast iron and spheroidal graphite
cast iron.
Suitable for wet or dry machining.
Ductile finest grain carbide with PVD top coating. For boring in the area of roughing to semifinish machining with interrupted cuts or in case of unstable conditions. For steel and stainless
steel with low to medium tensile strengths. Suitable for wet or dry machining.
Ductile finest grain carbide with PVD top coating. Universal grade for milling and boring in the
area of roughing to semi-finish machining with interrupted cuts or in case of unstable conditions. First choice for boring high strength steel and stainless steel with tangential inserts, as
well as 1st choice for milling grey cast iron and spheroidal graphite cast iron using tangential
inserts. Suitable for wet or dry machining.
Ductile finest grain carbide with PVD coating. For milling and boring in the area of roughing
to semi-finish machining with interrupted cuts or in case of unstable conditions.
For steel and stainless steel with low to medium tensile strengths. Suitable for wet or dry
machining.
Fine grain carbide with PVD coating. Universal grade for boring and reaming in the area of
fine machining with low cutting depths – also suitable for slightly interrupted cuts.
Fine grain carbide with PVD top coating. Universal grade for boring in the area of semi-finish
machining and roughing. Suitable for wet or dry machining.
First choice for grey cast iron and spheroidal graphite cast iron machining using tangential
inserts.
Fine grain carbide with a special PVD coating for machining adhesive materials.
First choice for increasing tool life compared to uncoated cutting edges in aluminium
alloys with 7-12 % Si as well as titanium.
Silver-grey
Ductile finest grain carbide with a special PVD coating for machining adhesive materials in
case of unstable conditions and significantly interrupted cuts.
First choice for increasing tool life compared to uncoated cutting edges in aluminium alloys
with 7-12 % Si as well as titanium.
Silver-grey
Ductile fine grain carbide with a very heat-resistant PVD coating for milling steel of any type.
HP883
TiAlN+TiN
Gold
Ductile fine grain carbide with PVD coating for milling grey cast iron, spheroidal graphite cast
iron and titanium alloys.
HP890
TiAlN
Blue-violet
Applications:
78
05
01
M
Steel
More ductile
15
10
25
20
35
30
45
40
05
50
01
K
Stainless steel
Harder
More ductile
15
10
25
20
35
30
45
40
05
50
01
N
Cast iron
Harder
More ductile
15
10
25
20
35
30
45
40
05
50
01
S
Non-ferrous metals
Harder
More ductile
15
10
25
20
35
30
Harder
45
40
05
50
01
titanium alloys
15
10
25
20
More
ductile
35
30
45
40
50
Indexable insert
Introduction
P
Harder
79
Carbide
Uncoated
HU615
HU810
Ceramic
HU825
KU450
–
–
–
–
Boring
–
–
Fine grain carbide with very smooth surface for machining aluminium wrought
alloy and aluminium cast alloys with Si content < 7 %, as well as titanium alloys
with lower cutting speeds in case of stable cutting conditions.
–
Fine grain carbide with very smooth surface for milling aluminium wrought alloy
and aluminium cast alloys with Si content < 7 %, as well as titanium alloys with
lower cutting speeds in case of interrupted cuts.
–
The universal silicon nitride ceramic grade for machining grey cast iron workpiece
materials in a particularly wide range of applications from roughing to
semi-finish machining as well as with smooth or slightly interrupted cuts.
PCD grade with medium particle size for roughing to semi-finish machining in
non-ferrous metals and for machining very abrasive materials.
–
Fine grain PCD grade for finishing non-ferrous metals.
PU620
–
–
Applications:
80
Fine grain carbide with very smooth surface for general machining of aluminium
wrought alloy and aluminium cast alloys with Si content < 7 %, as well as
titanium alloys with lower cutting speeds.
PCD
PU617
–
Coating
colour
Reaming
Cutting
Coating
Milling
Cutting
material
Turning
05
01
M
Steel
More ductile
15
10
25
20
35
30
45
40
05
50
01
K
Stainless steel
Harder
More ductile
15
10
25
20
35
30
45
40
05
50
01
N
Cast iron
Harder
More ductile
15
10
25
20
35
30
45
40
05
50
01
S
Non-ferrous metals
Harder
More ductile
15
10
25
20
35
30
Harder
45
40
05
50
01
titanium alloys
15
10
25
20
More
ductile
35
30
45
40
50
Indexable insert
Introduction
P
Harder
81
Tools with ISO elements | Indexable inserts | Chip breaker forms overview
Overview of chip breaker forms – boring
Type
ISO 513
Tangential indexable inserts
A54
P
K
4
3
+++
0
S
Roughing
8°
+++
Medium machining – roughing
0
0,1
0,2
0,3
0,4 f (mm/z)
0
0,1
0,2
0,3
0,4 f (mm/z)
0
0,1
0,2
0,3
0,4 f (mm/z)
3
++
2
1
0
ap 5
4
M
82
0,4 f (mm/z)
4
P
S
0,3
ap 5
S
N
0,2
2
0
P
K
0,1
2
1
N
14°
0
3
3
+
M
A80
0,4 f (mm/z)
4
S
K
0,3
ap 5
N
18°
0,2
1
M
A32
0,1
4
P
K
0
ap 5
0
18°
0,4 f (mm/z)
2
0
N
A31
0,3
1
P
K
0,2
3
+
S
M
0,1
4
N
18°
0
ap 5
M
H03
0,4 f (mm/z)
2
0
P
K
0,3
1
S
15°- 20°
0,2
3
+
N
D80
0,1
4
M
K
0
ap 5
P
14°
2
1
N
A81
Diagram
ap 5
M
5°
15°
Edge
rounding
3
0
2
1
0
A30
P
Edge
rounding
K
3
0
0
Medium machining
0,1
0,2
0,3
0,4 f (mm/z)
0
0,1
0,2
0,3
0,4 f (mm/z)
0
0,1
0,2
0,3
0,4 f (mm/z)
4
3
0
2
1
0
ap 5
P
4
M
S
0
ap 5
S
N
0,4 f (mm/z)
2
0
P
K
0,3
1
N
8°
0,2
3
+++
M
A88
0,1
4
S
K
0
ap 5
P
N
8°
0,4 f (mm/z)
2
0
M
A79
0,3
1
S
K
0,2
3
+++
N
20°
0,1
4
M
A56
0
ap 5
P
K
2
1
S
13°
Diagram
4
N
A50
= Sharp edged
= Slightly rounded
= Medium rounded
= Heavily rounded
ap 5
M
18°
0
+
++
+++
Indexable insert
Boring
Type
ISO 513
3
+
2
1
0
83
Tools with ISO elements | Indexable inserts | Chip guiding stage overview
Type
ISO 513
Tangential indexable inserts
C00
P
Edge
rounding
ap 5
4
M
6°
K
3
0
0
S
Finishing
0
0,1
0,2
0,3
0,4 f (mm/z)
0
0,1
0,2
0,3
0,4 f (mm/z)
ap 5
4
M
3
0
2
1
N
0
S
D00
0,4 f (mm/z)
2
0
P
K
0,3
1
S
0°
0,2
3
0
N
C61
0,1
4
M
K
0
ap 5
P
0°
2
1
N
C60
Diagram
P
M
0°-15°- 20°
K
0
ap is dependent on
indexable insert type
fz = 0,05 - 0.3
+
ap is dependent on
fz = 0,05 - 0.3
++
ap is dependent on
fz = 0,08 - 0.3
+++
ap is dependent on
fz = 0.01 - 0.3
N
S
D01
P
M
Of universal application
0°-15°- 20°
K
N
S
D02
P
M
15°- 20°
K
N
S
D03
P
M
15°- 20°
K
N
84
R30
P
0.2
4
3
+++
0
S
M
K
N
+
++
M
K
N
0
+
++
+++
Medium machining – finishing
10°
K
N
+
++
15°
K
N
10°
K
N
0
+
N
S
0,1
0,2
0,3
0,4 f (mm/z)
0
0,1
0,2
0,3
0,4 f (mm/z)
0
0,1
0,2
0,3
0,4 f (mm/z)
0
0,1
0,2
0,3
0,4 f (mm/z)
0
0,1
0,2
0,3
0,4 f (mm/z)
2
1
0
3
2
1
3
2
1
4
+
++
3
2
1
0
ap 5
P
K
0
3
ap 5
4
M
10°
0,4 f (mm/z)
4
0
S
6LA
0,3
4
P
M
0,2
ap 5
S
2L*
0,1
1
0
P
M
0
2
4
S
1R*
0,4 f (mm/z)
ap 5
P
M
0,3
ap 5
S
1L*
0,2
3
0
P
0°
0,1
4
S
0AA*
0
ap 5
P
0°
2
1
N
0A*
Diagram
ap 5
M
K
6°
Edge
rounding
= Sharp edged
= Slightly rounded
= Medium rounded
= Heavily rounded
Indexable insert
Boring
Type
ISO 513
Medium machining
– roughing
Radial indexable inserts
0
+
++
+++
3
0
2
1
0
* This chip breaker form is available with different edge rounding.
85
Type
ISO 513
Radial indexable inserts
2R*
P
M
15°
K
N
Edge
rounding
ap 5
4
0
+
P
0.2
M
15°
5°
K
7°
* This chip breaker form is available with different edge rounding.
86
0.2
Section
through
main cutting edge
S
0,4 f (mm/z)
0
0,1
0,2
0,3
0,4 f (mm/z)
0
0,1
0,2
0,3
0,4 f (mm/z)
0
0,1
0,2
0,3
0,4 f (mm/z)
4
3
0
2
1
0
ap 5
4
M
N
0,3
ap 5
P
K
0,2
2
0
S
Section
through
radius
0,1
1
N
0°
0
3
++
M
U31
0,4 f (mm/z)
4
P
K
0,3
ap 5
S
25°
0,2
2
0
N
M32
0,1
1
M
K
0
3
++
P
17°
1
4
S
0.1
2
ap 5
N
M31
3
0
S
M30
Diagram
3
++
2
1
0
5LA
P
Edge
rounding
K
3
0
0
Finishing
7˚
M
Section through
main cutting edge
N
K
5˚
7˚
M
Section through
main cutting edge
N
K
N
S
0
0,1
0,2
0,3
0,4 f (mm/z)
0
0,1
0,2
0,3
0,4 f (mm/z)
0
0,1
0,2
0,3
0,4 f (mm/z)
ap 5
4
3
++
2
1
0
ap 5
P
K
0,4 f (mm/z)
2
0
4
M
20°
0,3
1
S
U30
0,2
3
+
P
Section through
radius
0,1
4
S
U24
0
ap 5
P
Section through
radius
2
1
S
5˚
Diagram
4
N
U19
= Sharp edged
= Slightly rounded
= Medium rounded
= Heavily rounded
ap 5
M
10°
0
+
++
+++
3
++
2
1
0
Indexable insert
Boring
Type
ISO 513
87
Tools with ISO elements | Indexable inserts | Boring
Tangential indexable inserts, two-cutting edges
CTHD
Tipped variant one-cutting edge
Boring – without arc shaped land
Roughing
from ø 28 mm
CTHD 060304 ...L-…
CTHD 060304 ...R-…
CTHD 060308 ...L-…
CTHD 060308 ...R-…
from ø 41 mm
CTHD 09T304 ...L-…
CTHD 09T304 ...R-…
CTHD 09T308 ...L-…
CTHD 09T308 ...R-…
CTHD 09T312 ...L-…
CTHD 09T312 ...R-…
from ø 54 mm
CTHD 120404 ...L-…
CTHD 120404 ...R-…
CTHD 120408 ...L-…
CTHD 120408 ...R-…
CTHD 120412 ...L-…
CTHD 120412 ...R-…
PU617
D80
○
○
○
○
●
●
●
●
○
○
○
○
○
○
○
○
1,5 - 4
1,5 - 4
1,5 - 4
1,5 - 4
1,5 - 4
1,5 - 4
●
●
●
●
●
●
○
○
○
○
○
○
●
●
●
●
●
●
○
○
○
○
○
○
○
○
○
○
○
○
1,5 - 5
1,5 - 5
1,5 - 5
1,5 - 5
1,5 - 5
1,5 - 5
●
●
●
●
●
●
○
○
○
○
○
○
●
●
●
●
●
●
○
○
○
○
○
○
○
○
○
○
○
○
Ordering example:
On ordering please add the selected cutting edge design and the cutting material to the designation key.
CTHD090304D03L-HP455
88
D01 D02
●
●
●
●
Note:
For general figures for the minimum boring diameter in connection with the number of teeth
see section Technical appendix page 179.
For clamping screws and screwdriver for indexable inserts see section Accessories page 167.
Cutting rate see page 184.
PCD
N
S
HP615
D03 D03
N
HU615
Cutting material
Cutting edge design
ap (mm)
1,5 - 3
1,5 - 3
1,5 - 3
1,5 - 3
Carbide
K
HP350
M
HP455
P
● Available from stock in Germany.
○ Standard insert not carried in stock.
(Delivery time upon request).
CTHD
Boring – without arc shaped land
from ø 28 mm
CTHD 060304 ...L-…
CTHD 060304 ...R-…
CTHD 060308 ...L-…
CTHD 060308 ...R-…
from ø 41 mm
CTHD 09T304 ...L-…
CTHD 09T304 ...R-…
CTHD 09T308 ...L-…
CTHD 09T308 ...R-…
CTHD 09T312 ...L-…
CTHD 09T312 ...R-…
from ø 54 mm
CTHD 120404 ...L-…
CTHD 120404 ...R-…
CTHD 120408 ...L-…
CTHD 120408 ...R-…
CTHD 120412 ...L-…
CTHD 120412 ...R-…
D02 D02
S
HP615
N
HU615
HP350
Cutting material
Cutting edge design
ap (mm)
1,5 - 3
1,5 - 3
1,5 - 3
1,5 - 3
Carbide
K
HP455
M
D00 D01
●
●
●
●
○
○
○
○
●
●
●
●
○
○
○
○
1,5 - 4
1,5 - 4
1,5 - 4
1,5 - 4
1,5 - 4
1,5 - 4
●
●
●
●
●
●
○
○
○
○
○
○
●
●
●
●
●
●
○
○
○
○
○
○
1,5 - 5
1,5 - 5
1,5 - 5
1,5 - 5
1,5 - 5
1,5 - 5
●
●
●
●
●
●
○
○
○
○
○
○
●
●
●
●
●
●
○
○
○
○
○
○
Note:
Indexable insert
Boring
Medium machining
P
Ordering example:
On ordering please add the selected cutting edge design and the cutting material to the model.
CTHD060304D02L-HP455
89
Tangential indexable inserts, four-cutting edges
BS
L00
CTHQ
Boring – blind bore –
with arc shaped land
from ø 40 mm
CTHQ 060408 ...L00B021-...
from ø 65 mm
Roughing
CTHQ 090508 ...L00B041-...
CTHQ 090512 ...L00B041-...
CTHQ 120612 ...L00B081-...
Medium machining
from ø 40 mm
CTHQ 060404 ...L00B021-...
CTHQ 060408 ...L00B021-...
from ø 65 mm
CTHQ 090504 ...L00B041-...
CTHQ 090508 ...L00B041-...
CTHQ 090512 ...L00B041-...
from ø 78 mm
CTHQ 120604 ...L.00B081-...
CTHQ 120608 ...L.00B081-...
CTHQ 120612 ...L00B081-...
1,5 - 3
1,5 - 4
1,5 - 3
1,5 - 4
●
○
●
○
○
○
○
○
1,5 - 3
1,5 - 5
1,5 - 3
1,5 - 5
●
○
●
○
○
○
○
○
●
○
○
○
○
○
○
●
●
●
○
○
○
○
○
●
●
○
○
●
○
○
○
○
○
●
○
○
○
○
○
●
●
○
●
○
○
●
●
○
○
○
○
0,5 - 2
0,5 - 2
0,5 - 2
●
●
○
○
○
○
●
●
○
○
○
○
●
●
○
●
○
○
●
●
○
○
○
○
PU617
FU430
PU617
PCD
N
A81 A80
○
○
A30 A31 A31
0,5 - 2
0,5 - 2
0,5 - 2
Ordering example:
CTHQ060408A54L00B016-HP182
HP718
HP615
HU615
A31 A32
●
Cutting edge design A50 A50 A56 A56 A32 A32
ap (mm)
0,5 - 2
● ○ ● ○ ● ●
0,5 - 2
○ ○ ○ ○ ● ○
PcBN
K
S
●
Note:
90
N
●
Right handed design on request.
HP350
HP455
HP118
HP382
Cutting material
Cutting edge design A54 A54 A32 A32 H03 H03
ap (mm)
1,0 - 2,5
● ○ ● ○
from ø 78 mm
CTHQ 120608 ...L00B081-...
Carbide
K
M
HP382
HP182
P
A88
○
○
○
○
A79 A80
○
○
BS
L10
CTHQ
Boring – through bore –
CTHQ 090508 ...L10B041-...
from ø 40 mm
CTHQ 060404 ...L10B021-...
CTHQ 060408 ...L10B021-...
from ø 65 mm
CTHQ 090504 ...L10B041-...
CTHQ 090508 ...L10B041-...
from ø 78 mm
CTHQ 120604 ...L10B081-…
CTHQ 120608 ...L10B081-…
●
○
●
○
1,5 - 3
1,5 - 5
●
○
●
○
●
○
●
●
○
●
●
●
○
A88
○
○
○
○
●
○
○
○
●
●
○
○
●
●
○
○
0,5 - 2
0,5 - 2
○
○
○
○
○
○
○
○
○
●
○
○
○
●
○
○
PU617
PU617
FU430
○
○
○
○
○
Note:
○
●
●
●
○
PCD
N
A81 A80
A30 A31 A31
0,5 - 2
0,5 - 2
Right design on request.
HP718
A31 A32
●
ap (mm)
0,5 - 2
● ○ ● ○ ● ○
0,5 - 2
○ ○ ○ ○ ● ○
PcBN
K
S
HP615
HU615
HP350
HP455
HP118
HP382
1,5 - 3
1,5 - 4
from ø 78 mm
CTHQ 120608 ...L10B081-…
Medium machining
Cutting material
ap (mm)
1,0 - 2,5
● ○ ● ○
N
A79 A80
○
○
Indexable insert
Boring
Roughing
from ø 40 mm
CTHQ 060408 ...L10B021-...
from ø 65 mm
Carbide
K
M
HP382
HP182
P
Ordering example:
CTHQ060408A54L10B016-HP182
91
CTHQ
Boring – neutral –
without arc shaped land
from ø 28 mm
CTHQ 060408 ...L-...
CTHQ 060408 ...R-...
from ø 41 mm
Roughing
CTHQ 090508 ...L-...
CTHQ 090508 ...R-...
CTHQ 120608 ...R-...
Medium machining
from ø 28 mm
CTHQ 060404 ...L-...
CTHQ 060404 ...R-...
from ø 41 mm
CTHQ 090504 ...L-...
CTHQ 090504 ...R-...
CTHQ 090508 ...L-...
CTHQ 090508 ...R-…
from ø 54 mm
CTHQ 120604 ...L-...
CTHQ 120604 ...R-…
1,5 - 3
1,5 - 4
1,5 - 3
1,5 - 4
○
○
○
○
○
○
○
○
1,5 - 3
1,5 - 5
1,5 - 3
1,5 - 5
○
○
○
○
○
○
○
○
A31 A32
○
○
○
○
PU617
PU617
PCD
N
FU430
FU430
FU430
HP718
HP615
HU615
PcBN
K
S
A81 A80
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
ap (mm)
0,5 - 2
● ○ ● ○ ● ●
0,5 - 2
○ ○ ○ ○ ○ ○
A30 A31 A31
A88 A61 A67 A79 A80
●
○
○
○
○
○
○
○
○
○
0,5 - 2
0,5 - 2
0,5 - 2
0,5 - 2
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
●
○
●
●
○
○
●
●
○
○
○
○
○
○
0,5 - 2
0,5 - 2
●
●
○
○
●
●
○
○
●
●
●
●
●
●
○
○
○
○
Ordering example:
CTHQ060408A54L-HP182
92
N
○
Note:
HP350
HP455
HP118
HP382
Cutting material
ap (mm)
1,0 - 2,5
○ ○ ○ ○
1,0 - 2,5
○ ○ ○ ○
from ø 54 mm
CTHQ 120608 ...L-…
Carbide
K
M
HP382
HP182
P
○
○
○
○
○
○
○
○
○
○
○
○
BS
L00
FTHQ
Roughing
FTHQ 090508 ...L00B016-...
FTHQ 090512 ...L00B016-...
from ø 40 mm
FTHQ 120608 ...L00B021-...
Medium machining
FTHQ 120612 ...L00B021-...
from ø 22 mm
FTHQ 060404 ...L00B012-...
FTHQ 060408 ...L00B012-...
from ø 30 mm
FTHQ 090504 ...L00B016-...
FTHQ 090508 ...L00B016-...
from ø 40 mm
FTHQ 120604 ...L00B021-...
FTHQ 120608 ...L00B021-...
FTHQ 120612 ...L00B021-...
1,5 - 3
1,5 - 5
1,5 - 3
1,5 - 5
●
○
●
○
○
○
○
○
●
○
○
○
●
●
○
○
○
○
○
A88
○
○
○
○
○
○
●
●
○
○
●
●
●
○
●
●
○
○
0,5 - 2
0,5 - 2
0,5 - 2
●
●
○
○
○
○
●
●
○
○
○
○
●
●
○
●
○
○
●
●
○
○
○
○
PU617
PU617
FU430
○
○
○
○
○
Note:
○
●
●
●
●
PCD
N
A81 A80
A30 A31 A31
0,5 - 2
0,5 - 2
HP718
A31 A32
●
ap (mm)
0,5 - 1,5
● ○ ● ○ ● ●
0,5 - 1,5
○ ○ ○ ○ ● ○
PcBN
K
S
HP615
HU615
HP350
HP455
HP118
HP382
Cutting material
ap (mm)
1,5 - 3
● ○ ● ○
1,5 - 4
● ●
1,5 - 3
○ ○ ○ ○
1,5 - 4
○ ○
N
A79 A80
○
Indexable insert
Boring
from ø 30 mm
Carbide
K
M
HP382
HP182
P
○
Ordering example:
FTHQ060408A54L00B012-HP182
93
BS
L10
FTHQ
Medium machining
Roughing
from ø 30 mm
FTHQ 090508 ...L10B016-...
from ø 40 mm
FTHQ 120608 ...L10B021-...
from ø 22 mm
FTHQ 060404 ...L10B012-...
FTHQ 060408 ...L10B012-...
from ø 30 mm
FTHQ 090504 ...L10B016-...
FTHQ 090508 ...L10B016-...
from ø 40 mm
FTHQ 120604 ...L10B021-...
FTHQ 120608 ...L10B021-...
1,5 - 3
1,5 - 5
○
○
○
○
○
ap (mm)
0,5 - 1,5
● ○ ● ○ ● ●
0,5 - 1,5
● ○ ● ○ ● ○
○
○
○
A81 A80
○
○
A30 A31 A31
A88
●
●
○
○
○
○
●
●
○
○
●
●
○
○
●
●
●
○
●
●
○
○
○
○
0,5 - 2
0,5 - 2
●
●
○
○
●
●
○
○
●
●
●
○
●
●
○
○
○
○
Ordering example:
FTHQ060408A54L10B012-HP182
PU617
FU430
HP718
HP615
A31 A32
●
PCD
N
PU617
PcBN
K
S
0,5 - 2
0,5 - 2
Note:
94
○
N
HU615
Cutting material
ap (mm)
1,5 - 3
● ○ ● ○
1,5 - 4
● ●
HP350
HP118
HP382
HP455
Carbide
K
M
HP382
HP182
P
A79 A80
○
○
FTHQ
Roughing
FTHQ 090508 ...L-...
FTHQ 090508 ...R-...
from ø 40 mm
FTHQ 120608 ...L-...
Medium machining
FTHQ 120608 ...R-...
from ø 22 mm
FTHQ 060404 ...L-...
FTHQ 060404 ...R-...
FTHQ 060408 ...L-...
FTHQ 060408 ...R-...
from ø 30 mm
FTHQ 090504 ...L-...
FTHQ 090504 ...R-...
FTHQ 090508 ...L-...
FTHQ 090508 ...R-...
from ø 40 mm
FTHQ 120604 ...L-...
FTHQ 120604 ...R-...
FTHQ 120608 ...L-...
1,5 - 3
1,5 - 5
1,5 - 3
1,5 - 5
●
○
●
○
○
○
○
○
A31 A32
A81 A80
●
○
○
●
○
○
●
●
●
○
○
○
○
○
○
○
ap (mm)
0,5 - 1,5
○ ○ ○ ○ ○ ○
0,5 - 1,5
○ ○ ○ ○ ○ ○
0,5 - 1,5
● ○ ● ○ ● ●
0,5 - 1,5
○ ○ ○ ○ ○ ○
A30 A31 A31
○
○
●
○
○
○
○
○
0,5 - 2
0,5 - 2
0,5 - 2
0,5 - 2
○
○
●
○
○
○
○
○
○
○
●
○
○
○
○
○
○
○
●
○
○
○
●
○
○
○
●
○
○
○
○
○
0,5 - 2
0,5 - 2
0,5 - 2
○
○
●
○
○
○
○
○
●
○
○
○
○
○
●
○
○
○
○
○
●
○
○
○
Note:
PU617
FU430
HP718
PCD
N
PU617
PcBN
K
S
HP615
HU615
HP350
HP455
HP118
HP382
Cutting material
ap (mm)
1,5 - 3
● ○ ● ○
1,5 - 4
● ●
1,5 - 3
● ○ ● ○
1,5 - 4
● ○
N
A88
A79 A80
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
○
Indexable insert
Boring
from ø 30 mm
Carbide
K
M
HP382
HP182
P
Ordering example:
FTHQ060408A54L-HP182
95
Tipped variant
one-cutting edge
FTHW
Fine boring – with arc shaped land
not face cutting
Finishing
0,1-0,5
0,1-0,5
0,1-0,5
0,1-0,5
0,1-0,5
0,1-0,5
0,1-0,5
0,1-0,5
○
●
0,1-0,5
0,1-0,5
0,1-0,5
0,1-0,5
0,1-0,5
0,1-0,5
0,1-0,5
0,1-0,5
○
●
○
●
○
●
●
●
○
○
○
●
○
○
●
○
○
●
●
●
○
○
○
●
○
●
○
●
Ordering example:
On ordering please add the selected cutting material to the designation key.
FTHW0905MGC00L00B030-HP122
○
●
○
○
●
○
○
●
●
●
○
○
○
●
PU620
FU430
CP131
PCD
N
○
○
●
●
○
○
●
●
Note:
The minimum boring diameter is dependent on the arc shaped land design.
96
○
○
●
○
●
PcBN
K
●
○
○
●
Cermet
P
K
CP130
○
●
S
HP615
○
●
N
HU615
○
●
HP454
○
●
HP141
HP122
ap (mm)
0,1-0,5
0,1-0,5
0,1-0,5
0,1-0,5
0,1-0,5
0,1-0,5
0,1-0,5
0,1-0,5
HP141
from ø 60 mm
FTHW 0905MGC00L00B030-…
FTHW 0905MCC00L00B030-…
FTHW 0905MAD00L00B030-…
FTHW 0905MGD01L00B030-…
FTHW 0905MCD01L00B030-…
FTHW 0905MCD00L00B030-…
FTHW 0905MAC60L00B030-…
FTHW 0905MCC61L00B030-…
from ø 120 mm
FTHW 0905MGC00L00B060-…
FTHW 0905MCC00L00B060-…
FTHW 0905MAD00L00B060-…
FTHW 0905MGD01L00B060-…
FTHW 0905MCD01L00B060-…
FTHW 0905MCD00L00B060-…
FTHW 0905MAC60L00B060-…
FTHW 0905MCC61L00B060-…
from ø 180 mm
FTHW 0905MGC00L00B090-…
FTHW 0905MCC00L00B090-…
FTHW 0905MAD00L00B090-…
FTHW 0905MGD01L00B090-…
FTHW 0905MCD01L00B090-…
FTHW 0905MCD00L00B090-…
FTHW 0905MAC60L00B090-…
FTHW 0905MCC61L00B090-…
HP141
Cutting material
Carbide
K
M
HP122
P
●
○
○
●
●
●
STHD - STHE
Chamfering
D02
D02
D00
D80
●
●
●
●
●
●
○
○
●
●
●
●
●
●
○
○
Indexable insert
Boring
●
●
PCD
N
S
PU617
0,1-6,3
0,1-6,3
N
HU615
STHD 09T300 ...N-…
STHE 09T300 ...N-…
Carbide
K
HP455
STHD 060300 ...N-…
STHE 060300 ...N-…
Cutting material
Cutting edge design D02
ap (mm)
0,1-4,2
●
0,1-4,2
●
M
HP455
Chamfering
HP455
P
Note:
General figures for the minimum boring diameter in connection with the installation situation.
Ordering example:
STHD060300D02N-HP455
97
Tangential indexable inserts, six-cutting edges
BS
L00
Tipped variant
one-cutting edge
WTHQ
from ø 37 mm
WTHQ 070504...L00B026-...
WTHQ 070508...L00B026-...
from ø 59,5 mm
Roughing
WTHQ 090604...L00B041-...
WTHQ 090608...L00B041-...
WTHQ 090608...L00B081-…
Medium machining
from ø 37 mm
WTHQ 070504...L00B026-...
WTHQ 070508...L00B026...
from ø 59,5 mm
WTHQ 090604...L00B041-...
WTHQ 090608...L00B041-...
from ø 159.5 mm
WTHQ 090604...L00B081-…
WTHQ 090608...L00B081-…
1,5 - 3
1,5 - 5
1,5 - 3
1,5 - 5
●
○
●
○
●
○
●
○
1,5 - 3
1,5 - 5
1,5 - 3
1,5 - 5
○
○
○
○
●
○
●
○
A31 A32
●
●
○
○
○
○
●
●
●
○
●
○
○
○
○
○
●
●
●
○
●
A30 A31 A31
PU617
FU430
PCD
N
H03
○
ap (mm)
0,5 - 2
○ ○ ○ ○ ● ○
0,5 - 2
● ○ ● ○ ● ●
PcBN
K
PU617
Ceramic
K
KU450
HP718
HP615
HU615
S
○
A80
○
○
A88
●
●
○
○
○
○
A79 A80
○
0,5 - 2
0,5 - 2
●
●
○
○
●
●
○
○
●
●
○
●
●
●
○
○
○
○
○
0,5 - 2
0,5 - 2
○
●
○
○
○
●
○
○
○
●
○
●
○
●
○
○
○
○
○
Note:
Ordering example:
WTHQ070504A54L00B026-HP182
98
N
○
HP350
HP455
HP118
HP382
Cutting material
ap (mm)
1,5 - 3
○ ○ ○ ○ ● ○
1,5 - 3
● ○ ● ○ ● ●
from ø 159.5 mm
WTHQ 090604...L00B081-…
Carbide
K
M
HP382
HP182
P
BS
L10
Tipped variant
one-cutting edge
WTHQ
Roughing
WTHQ 090604...L10B041-...
WTHQ 090608...L10B041-...
WTHQ 090608...L10B081-…
from ø 37 mm
WTHQ 070504...L10B026-...
WTHQ 070508...L10B026-...
from ø 59,5 mm
WTHQ 090604...L10B041-...
WTHQ 090608...L10B041-...
from ø 159.5 mm
WTHQ 090604...L10B081-…
WTHQ 090608...L10B081-…
○
○
○
○
●
○
●
○
1,5 - 3
1,5 - 5
1,5 - 3
1,5 - 5
○
○
○
○
●
○
●
○
A31 A32
○
●
○
○
○
○
○
○
●
●
●
○
●
○
○
○
○
○
●
●
●
○
●
A30 A31 A31
PU617
FU430
PCD
N
H03
○
ap (mm)
0,5 - 2
○ ○ ○ ○ ○ ○
0,5 - 2
● ○ ● ○ ● ●
PcBN
K
PU617
Ceramic
K
KU450
HP718
S
HP615
HU615
HP350
HP455
HP118
HP382
1,5 - 3
1,5 - 5
1,5 - 3
1,5 - 5
from ø 159.5 mm
WTHQ 090604...L10B081-…
Medium machining
Cutting material
ap (mm)
1,5 - 3
○ ○ ○ ○ ○ ○
1,5 - 3
● ○ ● ○ ● ●
N
A80
○
○
A88
○
●
○
○
○
○
A79 A80
○
0,5 - 2
0,5 - 2
○
●
○
○
○
●
○
○
○
●
○
●
○
●
○
○
○
○
○
0,5 - 2
0,5 - 2
○
●
○
○
○
●
○
○
○
●
○
●
○
●
○
○
○
○
○
Note:
Ordering example:
WTHQ070504A54L10B026-HP182
99
Indexable insert
Boring
from ø 37 mm
WTHQ 070504...L10B026-...
WTHQ 070508...L10B026-...
from ø 59,5 mm
Carbide
K
M
HP382
HP182
P
Tipped variant
one-cutting edge
WTHQ
Roughing
from ø 37
WTHQ 070504...L-...
WTHQ 070504...R-...
WTHQ 070508…L-...
WTHQ 070508...R-...
from ø 59.5
WTHQ 090604...L-...
WTHQ 090604...R-...
WTHQ 090608...L-…
Medium machining
WTHQ 090608...R-...
from ø 37
WTHQ 070504...L-...
WTHQ 070504...R-...
WTHQ 070508...L-...
WTHQ 070508...R-...
WTHQ 090604...L-...
WTHQ 090604...R-...
WTHQ 090608...L-...
WTHQ 090608...R-...
1,5 - 3
1,5 - 5
1,5 - 3
1,5 - 5
1,5 - 3
1,5 - 5
1,5 - 3
1,5 - 5
●
○
●
○
○
○
○
○
●
○
●
○
○
○
○
○
●
○
●
○
○
○
○
○
●
○
●
○
○
○
○
○
●
○
●
●
○
○
○
○
H03
PU617
FU430
PCD
N
PU617
PcBN
K
KU450
HP718
HP615
A31 A32
Ceramic
K
A80
●
●
○
○
●
○
●
○
○
●
●
●
○
●
○
●
○
●
○
○
○
●
●
●
●
Ordering example:
WTHQ070504A54L-HP182
100
S
●
ap (mm)
0,5 - 2
○ ○ ○ ○ ● ○
0,5 - 2
○ ○ ○ ○ ○ ○
0,5 - 2
● ○ ● ○ ● ●
0,5 - 2
● ○ ● ○ ● ○
0,5 - 2
0,5 - 2
0,5 - 2
0,5 - 2
N
HU615
Cutting material
ap (mm)
1,5 - 3
○ ○ ○ ○ ● ○
1,5 - 3
○ ○ ○ ○ ○ ○
1,5 - 3
● ○ ● ○ ● ●
1,5 - 3
● ○ ● ○ ● ○
Note:
HP350
HP118
HP382
HP455
Carbide
K
M
HP382
HP182
P
●
○
●
○
A30 A31 A31
A88
●
○
●
●
○
○
○
○
○
○
○
○
○
○
○
○
●
●
●
●
○
○
○
○
○
○
○
○
○
○
○
○
A79 A80
○
○
○
○
○
○
○
○
Radial indexable inserts, two-cutting edges
Tipped variant
one-cutting edge
CCMT - CCGT
Boring
6LA
5LA
Carbide
K
Cermet
P
○
●
●
1,0-2,5
1,0-3,0
1,0-3,0
1,0-3,0
○
○
○
○
○
○
○
○
○
●
○
○
CCMT 060202N-M30-...
CCMT 060204N-M30-...
CCMT 09T304N-M30-...
CCMT 09T308N-M30-...
0,25-2,5
0,5-2,5
0,5-2,5
0,75-2,5
○
○
○
○
●
●
●
●
●
●
●
●
○
○
○
○
CCMT 09T304N-U31-...
CCMT 09T308N-U31-...
0,25-2,0
0,5-2,0
●
●
○
○
CCGT 09T304N-M32-...
CCGT 09T308N-M32-...
0,5-3,0
0,5-3,0
CCGT 060204N-U19-...
CCGT 060204N-U24-...
0,1-0,5
0,2-0,5
CCGT 060204F01L-6LA-...
CCGT 060204F01R-6LA-...
CCGT 060208F01L-6LA-...
CCGT 060208F01R-6LA-...
CCGT 09T304F01L-6LA-...
CCGT 09T304F01R-6LA-...
CCGT 09T308F01L-6LA-...
CCGT 09T308F01R-6LA-...
0,1-3,0
0,1-3,0
0,1-3,0
0,1-3,0
0,1-4,5
0,1-4,5
0,1-4,5
0,1-4,5
●
●
●
●
●
●
●
●
CCGT 060204F01N-5LA-...
CCGT 060208F01N-5LA-...
CCGT 09T304F01N-5LA-...
CCGT 09T308F01N-5LA-...
0,1-1,0
0,1-1,5
0,1-2,0
0,1-2,0
●
●
●
●
Note:
Ordering example: On ordering please add the selected cutting material to the designation key.
CCMT09T308N-R30-HC851
●
●
○
●
●
○
○
○
○
●
○
●
○
○
○
○
●
●
●
●
Indexable insert
Boring
Medium
mach'g
Medium machining - finishing
CCMT 060204N-M31-...
CCMT 09T304N-M31-...
CCMT 09T308N-M31-...
CCMT 120408N-M31-...
PU620
HC841
○
CC111
HC840
○
ap (mm)
1,0-4,0
1,0-6,0
CP872
HC862
●
●
CCMT 09T308N-R30-...
CCMT 120408N-R30-...
CP871
HC861
○
Cutting material
HU810
HC852
PCD
N
HC851
S
Finishing
N
Medium machining
- finishing
M
Finishing
P
●
●
●
●
101
CCGW
Boring
Finishing
Medium machining
CCGW 060204E04N-0A-...
CCGW 060208E04N-0A-...
CCGW 09T304E04N-0A-...
CCGW 09T308E04N-0A-...
CCGW 09T312E04N-0A-...
ap (mm)
0,5-3,2
0,5-3,2
0,5-4,0
0,5-4,0
0,5-4,0
CCGW 060204T51N-0AA-...
CCGW 09T304T51N-0AA-...
CCGW 09T308T51N-0AA-...
0,5-2,0
0,5-2,5
0,5-2,5
CCGW 060204E01N-0AA-...
CCGW 09T304E01N-0AA-...
CCGW 09T308E01N-0AA-...
0,5-1,5
0,5-2,0
0,5-2,0
CCGW 060204E02N-0A-...
CCGW 060208E02N-0A-...
CCGW 09T304E02N-0A-...
CCGW 09T308E02N-0A-...
0,2-1,0
0,2-1,0
0,2-2,0
0,2-2,0
CCGW 060204E01N-0AA-...
CCGW 09T304E01N-0AA-...
CCGW 09T308E01N-0AA-...
0,1-1,0
0,1-1,0
0,1-1,0
CCGW 060202F01N-0AA-...
CCGW 060204F01N-0AA-...
CCGW 09T304F01N-0AA-...
CCGW 09T308F01N-0AA-...
0,1-1,0
0,1-1,0
0,1-1,0
0,1-1,0
Note:
Ordering example:
CCGW060204E04N-0A-HP455
102
●
○
○
●
○
PU620
FU430
PCD
N
PU617
PcBN
K
S
HP615
N
HU615
Cutting material
Carbide
K
HP454
M
HP455
P
○
○
○
○
○
●
●
●
●
●
●
●
●
●
●
○
○
○
○
○
○
○
○
●
●
●
●
●
●
●
CCHT
Boring, left design
HU615
HP615
1L
1L
1R
1R
●
●
●
○
0,5-4,0
0,5-4,0
0,5-4,0
●
●
○
●
●
○
CCHT 120404E04L-...-…
CCHT 120408E04L-...-…
CCHT 120412E04L-...-…
0,5-5,0
0,5-5,0
0,5-5,0
○
●
○
○
●
○
Cutting edge design
ap (mm)
0,1-1
0,1-1
0,1-1
0,1-1
0,1-1
S
HP454
N
CCHT 09T304E04L-...-…
CCHT 09T308E04L-...-…
CCHT 09T312E04L-...-…
CCHT 060204E02L-...-…
CCHT 060208E02L-...-…
CCHT 060202F01L-...-…
CCHT 060204F01L-...-…
CCHT 060208F01L-...-…
Finishing
Cutting material
Cutting edge design
ap (mm)
0,5-3,2
0,5-3,2
Carbide
K
1L
1L
1R
○
●
○
○
●
●
●
●
○
●
0,1-2
0,1-2
0,1-2
0,1-2
○
●
●
○
○
●
○
0,1-3
0,1-3
0,1-3
0,1-3
○
●
●
○
CCHT 09T304E02L-...-…
CCHT 09T308E02L-...-…
0,1-2
0,1-2
CCHT 09T302F01L-...-…
CCHT 09T304F01L-...-…
CCHT 09T308F01L-...-…
CCHT 09T312F01L-...-…
CCHT 120402F01L-...-…
CCHT 120404F01L-...-…
CCHT 120408F01L-...-…
CCHT 120412F01L-...-…
Note:
●
●
1R
Indexable insert
Boring
Medium machining
CCHT 060204E04L-...-…
CCHT 060208E04L-...-…
M
HP455
P
Ordering example:
CCHT060204E04L-1L-HP455
103
CCHT
Boring, right design
Medium machining
CCHT 060204E04R-...-…
CCHT 060208E04R-...-…
HU615
HP615
1L
1R
1R
●
○
●
○
0,5-4,0
0,5-4,0
0,5-4,0
○
●
○
○
●
○
CCHT 120404E04R-...-…
CCHT 120408E04R-...-…
CCHT 120412E04R-...-…
0,5-5,0
0,5-5,0
0,5-5,0
○
●
○
○
●
○
Cutting edge design
ap (mm)
0,1-1
0,1-1
0,1-1
0,1-1
0,1-1
1L
1L
1R
○
●
○
●
●
●
●
0,1-2
0,1-2
CCHT 09T302F01R-...-…
CCHT 09T304F01R-...-…
CCHT 09T308F01R-...-…
CCHT 09T312F01R-...-…
0,1-2
0,1-2
0,1-2
0,1-2
○
●
●
○
CCHT 120402F01R-...-…
CCHT 120404F01R-...-…
CCHT 120408F01R-...-…
CCHT 120412F01R-...-…
0,1-3
0,1-3
0,1-3
0,1-3
○
●
●
○
Ordering example:
CCHT060204E04R-1L-HP455
1R
○
●
●
CCHT 09T304E02R-...-…
CCHT 09T308E02R-...-…
S
1L
Note:
104
N
HP454
Cutting material
Cutting edge design
ap (mm)
0,5-3,2
0,5-3,2
Carbide
K
CCHT 09T304E04R-...-…
CCHT 09T308E04R-...-…
CCHT 09T312E04R-...-…
CCHT 060204E02R-...-…
CCHT 060208E02R-...-…
CCHT 060202F01R-...-…
CCHT 060204F01R-...-…
CCHT 060208F01R-...-…
Finishing
M
HP455
P
●
○
Tipped variant
one-cutting edge
DCMT - DCGT - DCGW
Boring
Finishing
DCMT 070202N-U31-...
DCMT 070204N-U31-...
DCMT 11T302N-U31-...
DCMT 11T304N-U31-...
DCMT 11T308N-U31-...
0,25-1,5
0,25-1,5
0,25-2,0
0,25-2,0
0,5-2,0
DCGT 11T304N-M32-...
DCGT 11T308N-M32-...
0,5-3,0
0,5-3,0
DCMT 070204N-U30-...
DCMT 11T302N-U30-...
DCMT 11T304N-U30-...
DCMT 11T308N-U30-...
0,25-1,0
0,25-1,0
0,25-1,0
0,5-1,0
DCGW11T304E01N-0AA-...
DCGW11T308E01N-0AA-...
0,1-1,0
0,1-1,0
DCGW 11T304F01N-0AA-...
DCGW 11T308F01N-0AA-...
0,1-1,0
0,1-1,0
○
○
○
○
○
PCD
N
PU620
○
○
○
○
PcBN
K
FU430
●
●
●
●
Cermet
P
CP872
○
○
○
○
○
S
CP871
●
●
●
●
●
●
●
HU810
HC862
●
●
●
●
●
○
N
○
○
○
●
●
○
○
○
○
○
●
●
●
●
●
○
○
○
○
●
●
●
●
Indexable insert
Boring
0,5-1,5
0,75-1,5
0,5-2,0
0,5-2,0
0,75-2,0
○
○
○
○
○
HC841
DCMT 070204N-M30-...
DCMT 070208N-M30-...
DCMT 11T302N-M30-...
DCMT 11T304N-M30-...
DCMT 11T308N-M30-...
○
○
○
○
○
HC840
ap (mm)
0,5-2,0
0,75-2,0
0,5-3,0
0,5-3,0
0,75-3,0
HC861
DCMT 070204N-M31-...
DCMT 070208N-M31-...
DCMT 11T302N-M31-...
DCMT 11T304N-M31-...
DCMT 11T308N-M31-...
Carbide
K
M
HC852
Cutting material
HC851
P
●
●
○
○
○
○
●
●
●
●
Note:
Ordering example:
DCMT070204N-M31-HC852
●
●
●
●
105
Radial indexable inserts, four-cutting edges
Tipped variant
one-cutting edge
SCMT - SPMT - SCGT - SPGT
Boring
6LA
5LA
Finishing
●
●
●
●
●
●
PU620
○
○
PCD
N
CC111
Cermet
P
S
CP872
N
SCMT 09T308N-R30-...
SCMT 120408N-R30-...
ap (mm)
1,0-4,0
1,0-6,0
SPMT 060304N-M30-...
SCMT 09T304N-M30-...
SCMT 09T308N-M30-...
SCMT 120408N-M30-...
0,5-2,5
0,5-2,5
0,75-2,5
0,75-3,0
○
○
○
○
●
●
●
●
SPMT 060304N-U30_...
SCMT 09T304N-U30-...
0,25-1,0
0,25-1,0
●
●
●
●
SCGT 09T304N-U19-...
SCGT 09T308N-U19-...
SCGT 09T304N-U24-...
SCGT 09T308N-U24-...
0,1-0,5
0,1-0,5
0,2-0,5
0,2-0,5
SPGT 060304F01L-6LA-...
SPGT 060304F01R-6LA-...
SPGT 060308F01L-6LA-...
SPGT 060308F01R-6LA-...
SCGT 09T304F01L-6LA-...
SCGT 09T304F01R-6LA-....
SCGT 09T308F01L-6LA-...
SCGT 09T308F01R-6LA-....
0,1-3,0
0,1-3,0
0,1-3,0
0,1-3,0
0,1-4,5
0,1-4,5
0,1-4,5
0,1-4,5
○
○
○
○
○
○
○
○
SPGT 060304F01N-5LA-...
SPGT 060308F01N-5LA-...
SCGT 09T304F01N-5LA-...
SCGT 09T308F01N-5LA-...
0,1-0,5
0,1-0,5
0,1-0,5
0,1-0,5
●
●
●
●
Note:
Ordering example:
SCMT09T308N-R30-HC851
106
HC841
HC861
●
●
HC862
HC852
●
●
HC840
Carbide
K
M
CP871
Medium machining
– finishing
Medium
mach
Cutting material
HC851
P
●
●
●
●
●
●
●
●
●
●
●
●
●
●
●
SPGW - SCGW
Boring
Finishing
SPGW 060304E04N-0A-...
SPGW 060308E04N-0A-...
ap (mm)
0,5-3,2
0,5-3,2
●
●
SCGW 09T304E04N-0A-...
SCGW 09T308E04N-0A-...
SCGW 120404E04N-0A-...
SCGW 120408E04N-0A-...
0,5-4,0
0,5-4,0
0,5-5,0
0,5-5,0
●
●
○
●
SCGW 09T304T51N-0AA-...
SCGW 09T308T51N-0AA-...
0,5-2,5
0,5-2,5
SCGW 09T304E01N-0AA-...
SCGW 09T308E01N-0AA-...
0,5-2,0
0,5-2,0
SPGW 060304E02N-0A-...
SPGW 060308E02N-0A-...
SPGW 060304F01N-0AA-...
SPGW 060308F01N-0AA-...
0,2-1,0
0,2-1,0
0,1-1,0
0,1-1,0
●
○
SCGW 09T304E02N-0A-...
SCGW 09T308E02N-0A-...
0,2-2,0
0,2-2,0
●
○
SCGW 09T304E01N-0AA-...
SCGW 09T308E01N-0AA-...
0,1-1,0
0,1-1,0
SCGW 09T304F01N-0AA-...
SCGW 09T308F01N-0AA-...
SCGW 120404F01N-0AA-...
SCGW 120408F01N-0AA-...
0,1-1,0
0,1-1,0
0,1-1,0
0,1-1,0
Note:
PU620
PCD
N
PU617
PcBN
K
S
FU430
N
●
●
●
●
Indexable insert
Boring
Medium machining
Cutting material
Carbide
K
HP454
M
HP455
P
●
●
●
●
●
●
●
●
Ordering example:
SPGW060304E04N-0A-HP455
107
SPHT - SCHT
Boring, left handed design
SCHT 120404E04L-...-…
SCHT 120408E04L-...-…
SCHT 120412E04L-...-…
0,5-5
0,5-5
0,5-5
○
●
○
Cutting edge design
ap (mm)
0,1-1
0,1-1
0,1-1
0,1-1
0,1-1
0,1-2
0,1-2
0,1-2
0,1-2
Note:
Ordering example:
SPHT060304E04L-2L-HP455
108
HP615
●
●
○
○
○
○
○
○
2L
2R
2R
○
●
○
○
○
●
●
○
○
○
○
○
○
●
●
●
●
●
○
○
○
○
●
●
0,5-4
0,5-4
0,5-4
SCHT 09T304E02L-...-…
SCHT 09T308E02L-...-…
SCHT 09T304F01L-...-…
SCHT 09T308F01L-...-…
S
2R
2L
SCHT 09T304E04L-...-…
SCHT 09T308E04L-...-…
SCHT 09T312E04L-...-…
SPHT 060304E02L-...-…
SPHT 060308E02L-...-…
SPHT 060302F01L-...-…
SPHT 060304F01L-...-…
SPHT 060308F01L-...-…
N
2R
HP454
Cutting material
Cutting edge design
ap (mm)
0,5-3,2
0,5-3,2
Carbide
K
HU615
Finishing
Medium machining
SPHT 060304E04L-...-…
SPHT 060308E04L-...-…
M
HP455
P
SPHT - SCHT
Boring, right handed design
HP615
○
○
○
○
○
2L
2R
2R
○
●
○
○
○
●
●
○
○
○
○
○
○
●
●
●
●
●
○
○
○
○
●
●
○
SCHT 120404E04R-...-…
SCHT 120408E04R-...-…
SCHT 120412E04R-...-…
0,5-5
0,5-5
0,5-5
○
●
○
Cutting edge design
ap (mm)
0,1-1
0,1-1
0,1-1
0,1-1
0,1-1
0,1-2
0,1-2
0,1-2
0,1-2
Note:
Indexable insert
Boring
●
●
0,5-4
0,5-4
0,5-4
SCHT 09T304E02R-...-…
SCHT 09T308E02R-...-…
SCHT 09T304F01R-...-…
SCHT 09T308F01R-...-…
S
2R
2L
SCHT 09T304E04R-...-…
SCHT 09T308E04R-...-…
SCHT 09T312E04R-...-…
SPHT 060304E02R-...-…
SPHT 060308E02R-...-…
SPHT 060302F01R-...-…
SPHT 060304F01R-...-…
SPHT 060308F01R-...-…
N
2R
HP454
Cutting material
Cutting edge design
ap (mm)
0,5-3,2
0,5-3,2
Carbide
K
HU615
Finishing
Medium machining
SPHT 060304E04R-...-…
SPHT 060308E04R-...-…
M
HP455
P
Ordering example:
SCHT060304E04R-2L-HP455
109
SPHT - SCHT
Boring
SPHT 060304E04X-...-…
SPHT 060308E04X-...-…
HU615
HP615
1L
1R
1R
●
●
●
●
○
SCHT 120404E04X-...-…
SCHT 120408E04X-...-…
SCHT 120412E04X-...-…
0,5-5
0,5-5
0,5-5
○
●
○
○
○
1L
1L
1R
1R
○
●
○
○
○
○
○
●
●
○
○
○
○
○
●
●
○
○
○
●
0,1-2
0,1-2
SCHT 09T302F01X-...-…
SCHT 09T304F01X-...-…
SCHT 09T308F01X-...-…
SCHT 09T312F01X-...-…
0,1-2
0,1-2
0,1-2
0,1-2
○
●
●
○
SCHT 120404F01X-...-…
SCHT 120408F01X-...-…
0,1-3
0,1-3
○
○
Note:
Ordering example:
SPHT060304E04X-1L-HP455
110
○
○
○
SCHT 09T304E02X-...-…
SCHT 09T308E02X-...-…
S
1L
0,5-4
0,5-4
0,5-4
Cutting edge design
ap (mm)
0,1-1
0,1-1
0,1-1
0,1-1
0,1-1
N
HP454
Cutting material
Cutting edge design
ap (mm)
0,5-3,2
0,5-3,2
Carbide
K
SCHT 09T304E04X-...-…
SCHT 09T308E04X-...-…
SCHT 09T312E04X-...-…
SPHT 060304E02X-...-…
SPHT 060308E02X-...-…
SPHT 060302F01X-...-…
SPHT 060304F01X-...-…
SPHT 060308F01X-...-…
Finishing
M
HP455
P
○
○
Radial indexable inserts, three-cutting edges
Tipped variant
one-cutting edge
TCMT - TCGW
Boring
TCGW 110204T51N-0AA-…
TCGW 110208T51N-0AA-…
ap (mm)
0,5-2,5
0,5-2,5
TCGW 110204E01N-0AA-...
TCGW 110208E01N-0AA-...
0,5-2,0
0,5-2,0
TCMT 090202N-M30-...
TCMT 090204N-M30-...
0,25-2,0
0,5-2,0
TCMT 110202N-M30-...
TCMT 110204N-M30-...
TCMT 110208N-M30-...
0,25-2,5
0,5-2,5
0,75-2,5
○
○
○
●
●
●
●
TCMT 16T304N-M30-...
TCMT 16T308N-M30-...
TCMT 16T312N-M30-...
0,5-2,5
0,75-2,5
1,0-2,5
○
○
○
●
●
○
●
○
TCGW 110204E01N-0AA-...
TCGW 110208E01N-0AA-...
TCGW 110204F01N-0AA-...
TCGW 110208F01N-0AA-...
0,1-1,0
0,1-1,0
0,1-1,0
0,1-1,0
PCD
N
PU620
PcBN
K
PU617
Cermet
P
FU430
S
CP872
N
CP871
HC841
HC862
HC861
HC852
HC840
Carbide
K
M
●
●
●
●
○
●
Note:
○
○
○
●
○
○
○
○
●
●
●
●
●
●
●
●
Ordering example:
On ordering please add the selected cutting material to the model.
TCGW110204T51N-0AA-FU430
111
Indexable insert
Boring
Finishing
Medium machining
Cutting material
HC851
P
TCHT
Boring, left handed design
2L
2R
○
●
○
○
0,5-3,0
0,5-3,0
○
●
○
○
TCHT 16T304E04L-...-…
TCHT 16T308E04L-...-…
0,5-4,0
0,5-4,0
○
●
○
○
2L
2R
○
○
○
Cutting edge design
ap (mm)
0,1-1
0,1-1
TCHT 090204E02L-...-…
TCHT 090208E02L-...-…
TCHT 090204F01L-...-…
0,1-1
0,1-1
0,1-1
●
○
○
○
○
TCHT 110204E02L-...-…
TCHT 110208E02L-...-…
TCHT 110202F01L-...-…
TCHT 110204F01L-...-…
TCHT 110208F01L-...-…
0,1-1,5
0,1-1,5
0,1-1,5
0,1-1,5
0,1-1,5
●
○
○
○
○
●
●
TCHT 16T304F01L-...-…
TCHT 16T308F01L-...-…
0,1-2,5
0,1-2,5
Note:
Ordering example:
TCHT090204E04L-2L-HP455
112
N
TCHT 110204E04L-...-…
TCHT 110208E04L-...-…
TCHT 06T104E02L-...-…
TCHT 06T104F01L-...-…
Finishing
Cutting material
Cutting edge design
ap (mm)
0,5-2,5
0,5-2,5
Carbide
K
HU615
TCHT 090204E04L-...-…
TCHT 090208E04L-...-…
M
HP455
Medium machining
P
S
●
●
TCHT
Boring, right handed design
2L
2R
○
●
○
○
0,5-3,0
0,5-3,0
○
●
○
○
TCHT 16T304E04R-...-…
TCHT 16T308E04R-...-…
0,5-4,0
0,5-4,0
○
●
○
○
2L
2R
○
○
○
Cutting edge design
ap (mm)
0,1-1
0,1-1
TCHT 090204E02R-...-…
TCHT 090208E02R-...-…
TCHT 090204F01R-...-…
0,1-1
0,1-1
0,1-1
●
○
○
○
○
TCHT 110204E02R-...-…
TCHT 110208E02R-...-…
TCHT 110202F01R-...-…
TCHT 110204F01R-...-…
TCHT 110208F01R-...-…
0,1-1,5
0,1-1,5
0,1-1,5
0,1-1,5
0,1-1,5
●
○
○
○
○
●
●
TCHT 16T304F01R-...-…
TCHT 16T308F01R-...-…
0,1-2,5
0,1-2,5
Note:
S
Indexable insert
Boring
N
TCHT 110204E04R-...-…
TCHT 110208E04R-...-…
TCHT 06T104E02R-...-…
TCHT 06T104F01R-...-…
Finishing
Cutting material
Cutting edge design
ap (mm)
0,5-2,5
0,5-2,5
Carbide
K
HU615
TCHT 090204E04R-...-…
TCHT 090208E04R-...-…
M
HP455
Medium machining
P
●
●
Ordering example:
TCHT090204E04R-2L-HP455
113
Radial indexable inserts, single cutting edges
TCHT
Boring
1L
1R
○
●
○
○
0,5-3,0
0,5-3,0
○
●
○
○
TCHT 16T304E04X-...-...
TCHT 16T308E04X-...-...
0,5-4,0
0,5-4,0
○
●
○
○
1L
1R
○
○
○
Cutting edge design
ap (mm)
0,1-1
0,1-1
TCHT 090204E02X-...-...
TCHT 090208E02X-...-...
TCHT 090204F01X-...-...
0,1-1
0,1-1
0,1-1
●
○
○
○
○
TCHT 110204E02X-...-...
TCHT 110208E02X-...-...
TCHT 110202F01X-...-...
TCHT 110204F01X-...-...
TCHT 110208F01X-...-...
0,1-1,5
0,1-1,5
0,1-1,5
0,1-1,5
0,1-1,5
●
○
○
○
○
●
●
TCHT 16T304F01X-...-...
TCHT 16T308F01X-...-...
0,1-2,5
0,1-2,5
Note:
Ordering example:
TCHT090204E04X-1L-HP455
114
N
TCHT 110204E04X-...-...
TCHT 110208E04X-...-...
TCHT 06T104E02X-...-...
TCHT 06T104F01X-...-...
Finishing
Cutting material
Cutting edge design
ap (mm)
0,5-2,5
0,5-2,5
Carbide
K
HU615
TCHT 090204E04X-...-...
TCHT 090208E04X-...-...
M
HP455
Medium machining
P
S
●
●
Tipped variant
one-cutting edge
VBMT - VCMT - VBGW VCGT - VCGW
Boring
○
○
○
●
●
●
●
VBMT 110304N-M30-...
VBMT 110308N-M30-...
VBMT 160404N-M30-...
VBMT 160408N-M30-...
ap (mm)
0,25-1,5
0,5-1,5
0,5-2,0
0,75-2,0
VCMT 110304N-M30-...
VCMT 160404N-M30-...
VCMT 160408N-M30-...
0,25-1,5
0,5-2,0
0,75-2,0
VCGT 160404N-M32-...
0,5-3,0
VBGW 160404E01N-0AA-…
VBGW 160408E01N-0AA-…
VBGW 160404F01N-0AA-…
VBGW 160408F01N-0AA-…
0,1-1.0
0,1-1.0
0,1-1.0
0,1-1.0
●
●
VCGW 160404E01N-0AA-…
VCGW 160408E01N-0AA-…
VCGW 160404F01N-0AA-…
VCGW 160408F01N-0AA-…
0,1-1.0
0,1-1.0
0,1-1.0
0,1-1.0
●
●
Note:
Ordering example:
VBMT110304N-M30-HC851
PCD
N
PU620
○
○
○
○
○
○
PcBN
K
FU430
○
○
○
○
Cermet
P
CP872
HC862
●
●
●
●
S
CP871
HC861
●
●
●
●
HU810
HC852
○
○
○
○
N
●
○
○
○
○
115
Indexable insert
Boring
Finishing
Cutting material
Carbide
K
M
HC851
P
Tools with ISO elements | Indexable inserts | Milling
CTND
Milling
CTND 09T308 ... R-…
CTND 09T308 ... L-…
●
●
●
●
●
●
Cutting edge design D03 D03
ap max. (mm)*
CTND 09T308 ... R-…
CTND 09T308 ... L-…
●
●
●
●
D02
●
●
●
●
D03
●
●
Ordering example:
CTND09T308D02R-HP382
116
S
D02
* ap max. is dependent on the milling cutter type and specific application.
N
HP718
Cutting material
Cutting edge design D02 D02 D02
ap max. (mm)*
Carbide
K
HP350
HP382
M
HP382
HP350
P
CTHD
Milling
PcBN
K
PCD
N
S
D02
D00 D01 D01
PU617
Cutting edge design
ap max. (mm)
CTHD 09T304 ...R-…
2,5
CTHD 09T304 ...L-…
2,5
CTHD 09T308 ...R-…
2,5
CTHD 09T308 ...L-…
2,5
CTHD 09T304 ...R90M018-…
2,5
CTHD 09T304 ...L90M018-…
2,5
D67
D61
○
○
●
●
○
○
●
●
●
●
○
○
Cutting edge design
ap max. (mm)*
D87
D81
○
○
●
●
○
○
●
●
●
●
○
○
Cutting material
Cutting edge design D02 D02 D02
ap max. (mm)*
●
●
●
●
○
○
●
○
CTHD 09T304 ...R-…
CTHD 09T304 ...L-…
CTHD 09T308 ...R-…
CTHD 09T308 ...L-…
CTHD 09T312 ...R-…
CTHD 09T312 ...L-…
CTHD 09T304 ...R90M018-…
CTHD 09T304 ...L90M018-…
●
●
●
●
○
○
●
○
●
●
●
●
○
○
●
●
●
●
○
○
●
○
CTHD 09T304 ...R-…
CTHD 09T304 ...L-…
CTHD 09T308 ...R-…
CTHD 09T308 ...L-…
CTHD 09T304 ...R90M018-…
CTHD 09T304 ...L90M018-…
Ordering example:
CTHD09T304D02R-HP350
HP718
FU430
HP615
HU615
N
D87/D81
●
●
●
●
●
●
●
●
●
●
○
○
○
●
●
Indexable insert
Milling
Carbide
K
HP350
HP382
M
HP382
HP350
P
D67/D61
117
Tangential wide face indexable inserts, two-cutting edges
CTHA
For milling cutter ICM 90-C2-Finishing
Ordering example:
CTHA09T304H26R90M100-HP350
118
●
○
●
○
D81 D87
D81
PU620
PCD
N
FU430
HP718
HP615
H25 H26 H26
●
○
PcBN
K
S
H26
Cutting edge design
ap max. (mm)
CTHA 09T304 ...R90M100-…
0,4
CTHA 09T304 ...R90M050-…
0,4
N
HU615
Cutting material
Cutting edge design H26 H26 H26
ap max. (mm)
CTHA 09T304 ...R90M100-…
0,4
● ● ●
CTHA 09T304 ...R90M050-…
0,4
○ ○ ○
Carbide
K
HP350
HP382
M
HP382
HP350
P
●
○
○
●
○
●
○
CTHQ - CTMQ
Milling
A67/A61
○
Cutting edge design
ap max. (mm)
CTHQ 090504 ...R-…
2,5
CTHQ 090504 ...L-…
2,5
CTHQ 090508 ...R-…
2,5
CTHQ 090508 ...L-…
2,5
CTHQ 090504 ...R90M018-…
2,5
CTHQ 090504 ...L90M018-…
2,5
Cutting edge design
ap max. (mm)*
CTHQ 090504 ...R-…
CTHQ 090504 ...L-…
CTHQ 090508 ...R-…
CTHQ 090508 ...L-…
CTHQ 090504 ...R90M018-…
CTHQ 090504 ...L90M018-…
Ordering example:
CTHQ090504H03R-HP350
○
○
○
○
●
●
●
●
○
○
○
●
○
A67 A61
A61
●
○
○
○
●
●
●
●
○
○
○
○
●
●
●
●
○
○
A87
A81
○
○
●
●
○
○
●
●
●
●
○
○
Indexable insert
Milling
○
●
●
●
●
○
○
●
○
PU617
○
CTMQ 090508 ...R–...
○
○
○
○
○
○
○
○
N
FU430
●
●
●
●
○
○
FU430
HP718
●
●
●
●
Cutting material
Cutting edge design H03 H03 H13 H12 H03 H12 H13 H12 H21 H22 H22
ap max. (mm)*
CTHQ 090504 ...R-…
CTHQ 090504 ...L-…
CTHQ 090508 ...R-…
CTHQ 090508 ...L-…
CTHQ 090512 ...R-…
CTHQ 090512 ...L-…
CTHQ 090504 ...R90M018-…
CTHQ 090504 ...L90M018-…
PcBN
K
S
HP615
HU615
N
HP350
●
○
●
○
○
○
●
○
Carbide
K
HP382
HP382
○
○
○
○
○
○
○
○
M
HP382
HP350
P
A87/A81
119
Tangential wide face indexable inserts, two-cutting edges
CTHH
For milling cutter ICM 90-C4-Finishing
Ordering example:
CTHH090504H26R90M100-HP350
120
A81 A87
A81
FU430
HP718
PU620
●
○
PCD
N
FU430
●
○
HP615
H25 H26 H26
●
○
PcBN
K
S
H26
Cutting edge design
ap max. (mm)
CTHH 090504 ...R90M100-…
0,4
CTHH 090504 ...R90M050-…
0,4
N
HU615
Cutting material
Cutting edge design H26 H26 H26
ap max. (mm)
CTHH 090504 ...R90M100-…
0,4
○ ● ●
CTHH 090504 ...R90M050-…
0,4
○ ○ ○
Carbide
K
HP350
HP382
M
HP382
HP350
P
●
○
○
●
○
●
○
Tangential indexable inserts, four + four-cutting edges
LTHU
Milling
LTHU 150508 ...N-...
LTHU 150512 ...N-…
●
S
H82 H83 H93
●
●
●
●
●
●
●
●
H83: Unstable conditions,
medium machining
H93: Stable conditions,
roughing
Indexable insert
Milling
LTHU 150720 ...N-…
LTHU 150730 ...N-…
●
●
K
HP350
Cutting material
Cutting edge design H83 H93
ap max. (mm)*
Carbide
M
HP350
HP350
P
Ordering example:
LTHU150508H82N-HP350
121
BDGT
Milling
BDGT 11T302FR-...-…
BDGT 11T304FR-...-…
BDGT 11T308FR-...-…
BDGT 170404FR-...-…
BDGT 170408FR-...-…
BDGT 170420FR-...-…
BDGT 170431FR-...-…
BDGT 11T302FR-...-…
BDGT 11T304FR-...-…
BDGT 170402FR-...-…
BDGT 170404FR-...-…
Ordering example:
BDGT11T302FR-U70-HU825
122
U70
U70
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PcBN
K
Cutting edge design
ap max. (mm)
3,0
3,0
4,0
4,0
S
PCD
N
PU620
Cutting material
Cutting edge design
ap max. (mm)*
N
PU617
Carbide
K
HU825
M
HU825
P
U71 U71
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BDMT
Milling
BDMT 11T304ER-...-...
BDMT 11T308ER-...-…
BDMT 11T312ER-...-…
BDMT 11T320ER-...-…
BDMT 11T331ER-...-…
BDMT 170404ER-...-…
BDMT 170408ER-...-…
BDMT 170412ER-...-…
BDMT 170420ER-...-…
BDMT 170431ER-...-…
BDMT 170440ER-...-…
BDMT 11T308ER-...-…
BDMT 11T308ER-...-…
BDMT 170408ER-...-…
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R70
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R72
R72
Cutting edge design R72
ap max. (mm)*
R72
●
●
●
ap max. (mm)*
R73
R73
R73
●
●
●
●
●
●
R74
R74
R74
●
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●
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●
ap max. (mm)*
BDMT 170408ER-...-…
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S
●
M70: Unstable conditions,
medium machining
R70: Stable conditions,
roughing
BDMT 11..
Chip breaker
R72
R73
2 notches
3 notches
Chip breaker
BDMT 17.. R73
R74
3 notches
Indexable insert
Milling
Cutting material
Cutting edge design M70 R70 M70 R70 R70
ap max. (mm)*
N
HP890
HP883
HP883
HP890
Carbide
K
M
HP883
HP883
P
4 notches
Assembly note
The carrier tool is fitted with the
same number of indexable inserts of
design R72/R73 or R73/R74. Please
pay attention to the markings on the
carrier tool.
BDMT 11T3
BDMT 1704
R72
R73
Ordering example:
BDMT11T304ER-M70-HP883
R73
R74
123
SEMT
Milling
M65
M65
S
HP890
HU810
M65
M65 M65
SEMT 09T308R-…-...
●
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●
●
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●
SEMT 150408R-…-...
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●
●
●
●
●
Ordering example:
SEMT09T308R-M65-HP883
124
N
HU810
Carbide
K
HP890
Cutting material
Cutting edge design M65
ap max. (mm)*
M
HP883
HP883
P
Inserts in special design
MAPAL offers all possible options in relation to shape,
cutting material and coating also for these inserts.
Modern production facilities guarantee the highest
precision and flexibility of special MAPAL inserts.
PCD and PcBN-tipped insets are also available in this
variety. Fitted in the highly accurate insert seats, the
best results both in terms of cost-effectiveness and in
terms of quality are achieved.
Advantages:
High process reliability in case
of contour-dependent shapes and
geometries
Saving in complex machining
sequences
Multi-cutting edge capability on
manufacture of complex contours
Indexable insert
Milling
To efficiently machine complex contours with high shape
accuracy, form cutting edges are often used.
125
126
Innovative complete
solutions
MAPAL ISO tools unfold their possibilities
particularly in the context of complete projects
in which they are able to deliver significant
advantages due to the combinations and high
productivity. Together with tailored services
and the complete tool package, MAPAL is able
to optimally design parts in accordance with
customer requirements and provide support. In the
following the range of service offered by MAPAL
and especially the significance of ISO tools are
presented based on a few important parts.
With the perfect tool to the optimal process
128
Brake calipers made of spheroidal graphite cast iron
130
Complete machining of turbochargers
131
Stub axle assembly made of grey cast iron or steel
132
Connecting rods made of forged steel
133
Compressor housing made of GG25
134
Gearbox housing made of GG25
135
Innovative
solutions
Tools with ISO elements | Innovative complete solutions
127
With the perfect tool to the optimal process
Due to the combination of innovative technology and absolute manufacturing precision, MAPAL ISO tools are
high performance tools. However successful individual tools on their own are not sufficient for the competitive
production requirements these days. Only an understanding of the complete machining process and the production
process as a whole permits real progress.
Advantage due to complete
concepts
The perfect interaction of all components
in a machining process makes possible
the highest possible cost-effectiveness
and addresses the increasingly important
aspect of resource-saving production.
Here it is particularly important that
comprehensive knowledge of all machining
processes and machining technologies is
available even during the process planning.
MAPAL provides the ideal basis for the
process planner with its broad range of
innovative, high-performance tools and its
extensive pool of experience.
Advantages:
Solutions for complete workpieces
including all components
Usage of efficient, cost-optimised tools
Complete, cost-effective manufacturing
process
Process planning and implementation
from a single source
128
Hybrid tools as process
optimisers
For this purpose, use is made of all tool
technologies as necessary, from the highperformance solid carbide drill to the
sophisticated mechatronic TOOLTRONIC® tool.
MAPAL ISO tools have particular significance
during pre-machining and during milling.
The results are machining solutions without
compromises.
An important possible way of optimising
processes, increasing productivity and
productivity is to combine various machining
technologies. So-called hybrid tools combine
various machining systems in a manner
that combines excellent performance with
straightforward handling and cost-effective
reconditioning. The specialists from MAPAL
combine, in numerous ways, ISO tools with
guide pad technology, with fixed brazed PCD
machining stages, with solid carbide tools
or with fixed tool technology. In this way
maximum productivity and cost-effectiveness
is achieved both in the process design and the
tool design.
MAPAL Services offer
numerous options
Shorter product life cycles and increasing
pressure on productivity are requiring
ever better performance from the global
manufacturing industry. Even the planning
phase is very time-consuming and devours
expensive resources. At the same time
project and planning departments must
react flexibly to the current order situation.
Engineering
Logistics
Maintenance
MAPAL TET
Planning of complete workpieces
including all tools
MAPAL TMS
Tool management
MAPAL re.conditioning
Regrinding and reconditioning
of tools, milling cartridges and
indexable inserts
MAPAL re.tooling
Planning of complete workpieces
including all components and
commissioning
MAPAL TLS
Logistics and stock management
MAPAL Toolbase
Tool dispensing systems
MAPAL training
Product and technology seminars
MAPAL TOS
Tool and process optimisation
Innovative
solutions
To support customers with these challenges,
MAPAL offers a comprehensive package
of services. These services range from the
definition of the correct machining strategy
with efficient tools through the design of
clamping fixtures to the preparation of NC
programs and commissioning machining
processes. Ongoing manufacturing
is supported in the area of logistics,
reconditioning and training. In this way
MAPAL helps to keep manufacturing highly
productive, cost-effective and reliable. The
customer receives the complete process
from a single source and gains capacity to
strengthen the core business.
129
Brake calipers made of spheroidal graphite cast iron
Potential for savings due to the latest
manufacturing technology
The quality of the manufacture of this safety-related part defines the braking
forces via braking performance, stability under load and exact control. The
MAPAL tool package for machining the brake caliper guarantees reliable
manufacture with low manufacturing costs per unit. These advantages are
provided, for example, by combination tools with which it is possible to drill,
mill and deburr at various positions. In total up to 40 % of machining time
can be saved using the MAPAL process.
Tool highlights on the brake caliper
1. Control cut for the fist hole, premachining of the front area for the
piston, pilot bore for the piston bore
The combination of several machining
steps reduces the cycle time and
increases the machining quality.
2. Interpolation recessing of sealing ring
groove and base profile
The MAPAL tool reduces the machining
time by 50 % compared to circular milling
and improves the surface quality.
Advantages:
3. Fine machining of the piston bore
The higher feed rate reduces the
machining time by approx. 30 %. There is
no setting effort, as re-grinding is
possible the tool costs are reduced.
4. Fine machining of the rear of the
brake housing
A MAPAL actuating tool for machining
centres combines diameter turning,
chamfering and external grooving. In
comparison to the previous process, the
machining time is reduced by 12.5
seconds per workpiece.
2
3
4
1
130
Increased process reliability
Reduction in the manufacturing costs
per unit due to reduced machining
times
Cost guarantee due to cost per part
Competent planning and reliable
supply of tools with MAPAL complete
process management
Complete machining of turbochargers
MAPAL with leading tool technology
Downsizing and turbochargers are technologies that are now indispensable in
modern engine development. In the past machining centres and lathes were
often necessary for the production of the turbine and compressor housing for
turbochargers. MAPAL has developed a manufacturing method that makes
complete machining possible on one machine.
Contours and recesses are machined using the mechatronic tool system
TOOLTRONIC® and interpolation turning on machining centres. Complete
machining tools also combine machining steps.
Tool highlights for turbocharger housing
Advantages:
1. TOOLTRONIC® for machining the
contour
MAPAL TOOLTRONIC®, the
interchangeable U axis, machines the
inner contour, the diameter and various
face surfaces.
Machining of the main bore in the
turbine housing in only four steps
TOOLTRONIC® replaces of the lathe
Combination of a large number
of machining steps due to tangential
technology
Innovative machining method
for all machining tasks on parts for
turbochargers
Innovative
solutions
2. Interpolation turning of recesses
The cycle time is reduced by 35 %
compared to milling. It is possible to
improve the tool life due to a continuous
cut and the shorter cutting time.
3. ISO tangential tool for complete
machining
One tool reliably, cost-effectively and
precisely machines six machined features.
1
2
3
131
Stub axle assembly made of grey cast iron or steel
Tangential technology for fast machining
and low unit costs
Stub axle assemblies must withstand high loads. High tolerances on
shape and position must be achieved during the manufacture of the part,
predominantly manufactured from grey cast iron and less frequently from
steel. Despite the demanding machining, low costs are still required, as this is
a mass produced part.
By using multifunctional combination tools from MAPAL, tools and magazine
stations are saved and therefore machining time and costs significantly
reduced. Particularly advantageous for complete machining is the use of
tangential indexable inserts. These inserts have a soft cut due to their positive
rake angle and, due to the compact mounting, are very suitable for use on
multi-insert tools with high feed rates.
Advantages:
Process suitable for standard
machines and custom machines
Tool highlights for stub axle assembly machining
1. Milling and drilling shock absorber
mounting
A combination of a disc milling cutter and
insertion drill reduces the number of tool
changes.
3. Main bore, external machining
The multi-stage combination tool with
fixed insert pockets without preadjustment manufactures tolerances of
less than ±0.1 mm.
2. Main bore, internal machining
Using the multi-stage tangential
combination tool, semi-machining is
saved.
4. External machining of kingpim
Pre-machining, semi-machining and fine
machining from one source permits the
highest accuracies with the lowest scrap
rate.
Complete machining with minimum
number of tools
Rapid payback of the tool costs
MAPAL service competence, also
during the re-tooling of existing
machines
3
2
1
4
132
Connecting rods made forged steel
Stable, reliable process for machining
lightweight connecting rods
Connecting rods are engine parts subjected to high dynamic loads. Current
trends in engine manufacture, for instance downsizing or the reduction
of the CO2 emissions with the same or even higher engine power output,
also require new approaches during the development and manufacture of
connecting rods. By using higher strength, innovative materials as well as
new manufacturing processes, today it is possible to manufacture ever lighter
connecting rods.
In particular for the latest lightweight connecting rods MAPAL offers tool
solutions for complete bore machining that reliably and cost-effectively meet
all the requirements placed.
To machine special part geometries, for instance the blind hole in the
trapezoid form on the gudgeon pin bore, MAPAL has developed a hybrid tool
that combines the advantages of ISO indexable inserts and MAPAL guide pad
technology.
In this way the blind hole is reliably produced in IT7 quality.
Advantages:
Stable and reliable process
Combination tools reduce tool
changes
Tool highlights for connecting rod machining
1. Drilling from the solid and chamfering
the small pin bore
Solid drilling tool of reinforced design for
heavily interrupted cuts. Additional
chamfer machining in bore entrance and
exit.
3. Combination tool for small and large
pin bore
Combination tool with solid drilling,
boring and chamfering stage for
machining the small and large pin bore
with minimal tool changes.
2. Hybrid tool for fine machining the
blind hole at the small pin bore
Combination of ISO indexable inserts and
guide pad technology machines the
trapezoid shape in IT7 quality.
4. Solid carbide step drill for screw holes
The tool combines the two bore diameters
in the connecting rod and cap as well as
the chamfer machining.
1
3
Innovative
solutions
2
4
133
Compressor housing made of GG25
Machining a compressor housing precisely and
quickly using ISO tangential tools
For pre-machining and fine machining the housing and bearing cover for
screw-type compressors, MAPAL offers tool solutions that are perfectly
designed for the characteristic machining requirements of the compressor
housing and for high efficiency.
In particular the overlapping bores for the rotors for the main and secondary
rotors with the related bearing bores in the compressor housing and bearing
cover on the front face place high requirements on the machining tools.
The reason the requirements are high is the very close geometric tolerances
that are necessary for exact positioning of the spiral-shaped toothed rotors.
The overlapping diameters result in a heavily interrupted cut that normally
has a negative effect on the machining quality and tool life. However, this
problem does not arise with the ISO combination tools used that, with their
tangentially arranged indexable inserts, ensure particularly quiet tool running
during the entire machining process, despite the large interruptions in the
cuts.
Tool highlights for machining compressor housings
1. Combination tools with tangential
technology
Pre-machining of the rotor bores for main
and secondary rotors as well as the
related bores for the bearing seats.
Despite the interrupted cuts the tools
achieve very high positioning accuracy.
2. Fine machining of bearing seat for
secondary rotor and through-bore
Two-stage guide pad tool combines the
fine machining of both bearing bores.
1
2
134
Advantages:
Short machining times
Reduced tool demand due to
combination tools
High positioning accuracy due to
Gearbox housing made of GG25
Complete solution reduces machine demand
Gearbox housings mostly have very specific, complex shapes and as a
rule comprise of cast materials. Depending on the nature and task of the
gearbox, it may be of single or multiple shell design. During manufacture it
is challenging to achieve the related fits as well as the shape and position
tolerances.
Due to the innovative, multifunctional tangential tools the shortest cycle
times are achieved and several machining tasks are combined into one
machining step. This process creates an optimal basis for the best possible
availability of the machining centres.
In addition the combination solutions are designed taking into account the
part families – a further advantage for the usage of magazine stations. The
number of tools is drastically reduced.
Advantages:
Reliable process
Everything from a single source
Tool highlights for machining gearbox housings
Productivity increase due to
technologically leading tool solutions
1. Combined boring tool
This tool combination comprising of solid
carbide drill, ISO tangential technology
and ISO cartridges saves non-productive
times, increases the cost-effectiveness
and ensures optimal productivity.
Low investment costs due to reduced
machine demand
3. Fine boring tool with guide pads
The precise fine adjustment of the guide
pad tool guarantees reliable component
manufacture and offers the highest
degree of accuracy and with it the basis
for a long part service life.
1
2
3
Innovative
solutions
2. Multi-stage interpolation turning tool
The advantage of interpolation turning
compared to circular milling is, along with
the shorter cycle time and the longer tool
life, in the qualitative features such as
circularity and surface finish.
4. Shoulder milling cutter with tangential
technology
The standard shoulder milling cutter
ICM90-C4-Finishing offers, with its
adjusting elements, the possibility of
mounting optional wide face indexable
inserts and in this way achieves the
quality of a pure finishing milling cutter.
4
135
136
Tools with ISO elements | Cartridges
Cartridges
Along with the adjusting feature with a long
adjustment travel, cartridges offer interesting
possibilities for many applications as they can
be interchanged quickly and straightforwardly.
Cartridges are used for both internal and
external machining tasks. In case of changes, for
example, to chamfer angles, or in case of repair,
cartridges can be interchanged without major
effort.
The range of MAPAL cartridges covers a
large part of the installation design variants.
Along with the standardised ISO cartridges,
a series of compact cartridges for radial and
tangential indexable inserts are available. Due
to short lengths these offer even more design
opportunities during the design of custom tools.
Designation key
138
ISO cartridges
140
Compact cartridges
144
Compact cartridges for tangential indexable inserts
150
Size comparison MAPAL compact cartridges
against ISO cartridges
Example: Indexable insert size 09
Compact cartridges
10
Cartridges
On request MAPAL also supplies cartridges and
compact cartridges in custom designs.
ISO cartridges
137
Tools with ISO elements | Cartridges | Model key
Model key cartridges and compact cartridges
S
Indexable insert
fastening
S
Blade
form
C (80°)
S (90°)
F (90°)
A
A
K T K
K
A
A
A
A
K
A
K T K T K
A
S (45°)
K T K T K
A
A
K T K T K
A
Y (85°)
T
A
K T K T K
T (60°)
K
T
T
L (95°)
A
K
See features
C
S
T
W
F
A = Cartridges
K = Compact cartridges
T = Compact cartridges for tangential indexable inserts
Compact cartridges with custom angle
Data on the tool holder shape directly via the setting angle
138
Cutting direction
R
T
A
J (93°)
W (60°)
F (70°)
R
K
R (75°)
W (80°)
C
Clearance
angle
K (75°)
T (60°)
F
Tool holder shape
G (90°)
Screwed in place using
countersunk bore
T
70˚
z. B. ST70CR 08CK-09
80˚
z.B. SW80NR 18CT-09
N
0°
C
7°
P
11°
D
15°
E
20°
Right
L
Left
Tools with ISO elements | Cartridges | Model key
Features
1. digit
C
Height data
Code
2. digit
(mm)
06
6,0
08
8,0
10
10,0
12
12,0
14
14,0
18
18,0
-
0 9
Insert size
Significance
Cartridges
Significance
A
Cartridge in accordance
with DIN 4985
K
Compact cartridge similar
to DIN 4985
T
Compact cartridge similar
to DIN 4985 for tangential
indexable inserts
d
d
d
l
l
l
d
d
l
l
d (mm)
C
S
T
W
F
5,56
05
–
09
–
–
6,35
06
06
11
–
06
9,525
09
09
16
–
09
10,16
–
–
–
07
–
12,7
12
12
–
–
12
13,65
–
–
–
09
–
Cartridges
Tool holder height
C A
Incircle
0 8
139
SCG
ISO cartridges
l1
l3
90°
f
Form F, G
d1 min.
e
h1
SCF
STF
l1
l3
STG
l1
l3
l1
l3
90°
h2
f
f
e
f
90°
90°
t
e
e
Shown as right hand version SCFCR.
R-Nom
l1
e
l3
h2
t
d1 min.
SCF…
Accessory group
f
SCFCR 08 CA-06
SCFCL 08 CA-06
SCFPR 08 CA-06
SCFPL 08 CA-06
SCFCR 10 CA-09
SCFCL 10 CA-09
SCFCR 12 CA-12
SCFCL12 CA-12
CC__0602__
CC__0602__
CP__0602__
CP__0602__
CC__09T3__
CC__09T3__
CC__1204__
CC__1204__
8
8
8
8
10
10
12
12
10
10
10
10
14
14
20
20
0,4
0,4
0,4
0,4
0,8
0,8
0,8
0,8
32
32
32
32
50
50
55
55
17
17
17
17
20
20
20
20
6
6
6
6
8
8
8
8
9,5
9,5
9,5
9,5
13
13
17
17
4,5
4,5
4,5
4,5
5
5
6
6
25
25
25
25
40
40
50
50
3
3
3
3
5
5
1
1
30011050
30011051
30011052
30011053
30011054
30011055
30011056
30011057
STF…
Order No.
h1
STFCR 08 CA-09
STFCL 08 CA-09
STFCR 10 CA-11
STFCL 10 CA-11
STFCR 12 CA-16
STFCL 12 CA-16
TC__0902__
TC__0902__
TC__1102__
TC__1102__
TC__16T3__
TC__16T3__
8
8
10
10
12
12
10
10
14
14
20
20
0,4
0,4
0,4
0,4
0,8
0,8
32
32
50
50
55
55
17
17
20
20
20
20
6
6
8
8
8
8
9,5
9,5
13
13
17
17
4,5
4,5
5
5
6
6
25
25
40
40
50
50
2
2
4
4
6
6
30011058
30011059
30011060
30011061
30011062
30011063
SCG…
Related insert
SCGCR 08 CA-06
SCGCL 08 CA-06
SCGPR 08 CA-06
SCGPL 08 CA-06
SCGCR 10 CA-09
SCGCL 10 CA-09
SCGCR 12 CA-12
SCGCL 12 CA-12
CC__0602__
CC__0602__
CP__0602__
CP__0602__
CC__09T3__
CC__09T3__
CC__1204__
CC__1204__
8
8
8
8
10
10
12
12
10
10
10
10
14
14
20
20
0,4
0,4
0,4
0,4
0,8
0,8
0,8
0,8
32
32
32
32
50
50
55
55
17
17
17
17
20
20
20
20
6
6
6
6
8
8
8
8
9,5
9,5
9,5
9,5
13
13
17
17
4,5
4,5
4,5
4,5
5
5
6
6
25
25
25
25
40
40
50
50
3
3
3
3
5
5
1
1
30011064
30011065
30011066
30011067
30011068
30011069
30011070
30011071
STG…
Specification
(referred to R-Nom)
Dimensions
STGCR 08 CA-09
STGCL 08 CA-09
STGCR 10 CA-11
STGCL 10 CA-11
STGCR 12 CA-16
STGCL 12 CA-16
TC__0902__
TC__0902__
TC__1102__
TC__1102__
TC__16T3__
TC__16T3__
8
8
10
10
12
12
10
10
14
14
20
20
0,4
0,4
0,4
0,4
0,8
0,8
32
32
50
50
55
55
17
17
20
20
20
20
6
6
8
8
8
8
9,5
9,5
13
13
17
17
4,5
4,5
5
5
6
6
25
25
40
40
50
50
2
2
4
4
6
6
30011072
30011073
30011074
30011075
30011076
30011077
Supply includes: Cartridge with mounted components. Indexable insert and accessories please order separate.
Dimensions in mm.
140
ISO cartridges
Form J, K, L
d1 min.
SSK
h1
STJ
l1
SCL
l2
l1
l3
l1
l3
l3
95°
93°
h2
95°
f
f
f
75°
t
e
e
e
Shown as right hand version STJCR.
Accessory group
R-Nom
l1
l2
e
l3
h2
t
d1 min.
STJCR 08 CA-09
STJCL 08 CA-09
STJCR 10 CA-11
STJCL 10 CA-11
STJCR 12 CA-16
STJCL 12 CA-16
TC__0902__
TC__0902__
TC__1102__
TC__1102__
TC__16T3__
TC__16T3__
8
8
10
10
12
12
10
10
14
14
20
20
0,4
0,4
0,4
0,4
0,8
0,8
32
32
50
50
55
55
-
17
17
20
20
20
20
6
6
8
8
8
8
9,5
9,5
13
13
17
17
4,5
4,5
5
5
6
6
25
25
40
40
50
50
2
2
4
4
6
6
30011078
30011079
30011080
30011081
30011082
30011083
SSKCR 08 CA-06
SSKCL 08 CA-06
SSKCR 10 CA-09
SSKCL 10 CA-09
SSKCR 12 CA-12
SSKCL 12 CA-12
SC__0602__
SC__0602__
SC__09T3__
SC__09T3__
SC__1204__
SC__1204__
8
8
10
10
12
12
10
10
14
14
20
20
0,4
0,4
0,8
0,8
0,8
0,8
33,5
33,5
52,2
52,2
58,1
58,1
32
32
50
50
55
55
17
17
20
20
20
20
6
6
8
8
8
8
9,5
9,5
13
13
17
17
4,5
4,5
5
5
6
6
25
25
40
40
50
50
3
3
5
5
1
1
30011084
30011085
30011086
30011087
30011088
30011089
SCLCR 08 CA-06
SCLCL 08 CA-06
SCLPR 08 CA-06
SCLPL 08 CA-06
SCLCR 10 CA-09
SCLCL 10 CA-09
SCLCR 12 CA-12
SCLCL 12 CA-12
CC__0602__
CC__0602__
CP__0602__
CP__0602__
CC__09T3__
CC__09T3__
CC__1204__
CC__1204__
8
8
8
8
10
10
12
12
10
10
10
10
14
14
20
20
0,4
0,4
0,4
0,4
0,8
0,8
0,8
0,8
32
32
32
32
50
50
55
55
-
17
17
17
17
20
20
20
20
6
6
6
6
8
8
8
8
9,5
9,5
9,5
9,5
13
13
17
17
4,5
4,5
4,5
4,5
5
5
6
6
25
25
25
25
40
40
50
50
3
3
3
3
5
5
1
1
30011090
30011091
30011092
30011093
30011094
30011095
30011096
30011097
Cartridges
f
STJ…
Order No.
h1
SSK…
Related insert
SCL…
Specification
(referred to R-Nom)
Dimensions
Dimensions in mm.
141
ISO cartridges
Form R, S
SSR
SSS
l1
h1
l2
l2
l3
l3
45°
45°
f
f
t
h2
l1
l2
75°
l3
STS
l1
f
d1 min.
e
e
e
Shown as right hand version SSRCR.
Accessory group
f
R-Nom
l1
l2
e
l3
h2
t
d1 min.
SSR…
Order No.
h1
SSRCR 08 CA-06
SSRCL 08 CA-06
SSRCR 10 CA-09
SSRCL 10 CA-09
SSRCR 12 CA-12
SSRCL 12 CA-12
SC__0602__
SC__0602__
SC__09T3__
SC__09T3__
SC__1204__
SC__1204__
8
8
10
10
12
12
10
10
14
14
20
20
0,4
0,4
0,8
0,8
0,8
0,8
32
32
50
50
55
55
26,4
26,4
41,3
41,3
43,5
43,5
17
17
20
20
20
20
6
6
8
8
8
8
9,5
9,5
13
13
17
17
4,5
4,5
5
5
6
6
25
25
40
40
50
50
3
3
5
5
1
1
30011098
30011099
30011100
30011101
30011102
30011103
SSS…
Related insert
SSSCR 08 CA-06
SSSCL 08 CA-06
SSSCR 10 CA-09
SSSCL 10 CA-09
SSSCR 12 CA-12
SSSCL 12 CA-12
SC__0602__
SC__0602__
SC__09T3__
SC__09T3__
SC__1204__
SC__1204__
8
8
10
10
12
12
10
10
14
14
20
20
0,4
0,4
0,8
0,8
0,8
0,8
32,4
32,4
50,1
50,1
55,3
55,3
28
28
44
44
47
47
17
17
20
20
20
20
6
6
8
8
8
8
9,5
9,5
13
13
17
17
4,5
4,5
5
5
6
6
25
25
40
40
50
50
3
3
5
5
1
1
30011104
30011105
30011106
30011107
30011108
30011109
STS…
Specification
(referred to R-Nom)
Dimensions
STSCR 08 CA-09
STSCL 08 CA-09
STSCR 10 CA-11
STSCL 10 CA-11
STSCR 12 CA-16
STSCL 12 CA-16
TC__0902__
TC__0902__
TC__1102__
TC__1102__
TC__16T3__
TC__16T3__
8
8
10
10
12
12
10
10
14
14
20
20
0,4
0,4
0,4
0,4
0,8
0,8
34,1
34,1
51
51
57,2
57,2
28
28
44
44
47
47
17
17
20
20
20
20
6
6
8
8
8
8
9,5
9,5
13
13
17
17
4,5
4,5
5
5
6
6
25
25
40
40
50
50
2
2
4
4
6
6
30011110
30011111
30011112
30011113
30011114
30011115
Dimensions in mm.
142
ISO cartridges
Form T, Y
SST
STT
l1
h1
60°
l2
60°
l3
l3
85°
f
f
t
h2
l1
l2
l2
l3
SSY
l1
f
d1 min.
e
e
e
Shown as right hand version SSTCR.
Accessory group
R-Nom
l1
l2
e
l3
h2
t
d1 min.
SSTCR 08 CA-06
SSTCL 08 CA-06
SSTCR 10 CA-09
SSTCL 10 CA-09
SSTCR 12 CA-12
SSTCL 12 CA-12
SC__0602__
SC__0602__
SC__09T3__
SC__09T3__
SC__1204__
SC__1204__
8
8
10
10
12
12
9
9
13,3
13,3
18,9
18,9
0,4
0,4
0,8
0,8
0,8
0,8
32
32
50
50
55
55
26,9
26,9
40,6
40,6
44,8
44,8
17
17
20
20
20
20
6
6
8
8
8
8
9,5
9,5
13
13
17
17
4,5
4,5
5
5
6
6
25
25
40
40
50
50
3
3
5
5
1
1
30011116
30011117
30011118
30011119
30011120
30011121
STTCR 08 CA-09
STTCL 08 CA-09
STTCR 10 CA-11
STTCL 10 CA-11
STTCR 12 CA-16
STTCL 12 CA-16
TC__0902__
TC__0902__
TC__1102__
TC__1102__
TC__16T3__
TC__16T3__
8
8
10
10
12
12
10,3
10,3
14
14
20,2
20,2
0,4
0,4
0,4
0,4
0,8
0,8
32
32
50
50
55
55
24,6
24,6
41,4
41,4
42,5
42,5
17
17
20
20
20
20
6
6
8
8
8
8
9,5
9,5
13
13
17
17
4,5
4,5
5
5
6
6
25
25
40
40
50
50
2
2
4
4
6
6
30011122
30011123
30011124
30011125
30011126
30011127
SSYCR 08 CA-06
SSYCL 08 CA-06
SSYCR 10 CA-09
SSYCL 10 CA-09
SSYCR 12 CA-12
SSYCL 12 CA-12
SC__0602__
SC__0602__
SC__09T3__
SC__09T3__
SC__1204__
SC__1204__
8
8
10
10
12
12
10
10
14
14
20
20
0,4
0,4
0,8
0,8
0,8
0,8
32,5
32,5
50,8
50,8
56
56
32
32
50
50
55
55
17
17
20
20
20
20
6
6
8
8
8
8
9,5
9,5
13
13
17
17
4,5
4,5
5
5
6
6
25
25
40
40
50
50
3
3
5
5
1
1
30011128
30011129
30011130
30011131
30011132
30011133
Cartridges
f
SST…
Order No.
h1
STT…
Related insert
SSY…
Specification
(referred to R-Nom)
Dimensions
Dimensions in mm.
143
Tools with ISO elements | Cartridges | Compact cartridges
Compact cartridges
Form F
d1 min.
h1
SCF
SSF
l1
l3
STF
l1
l3
l3
90°
h2
e
f
90°
f
90°
f
t
l1
e
e
Shown as right hand version SCFCR.
Accessory group
f
R-Nom
l1
e
l3
h2
t
d1 min.
SCF…
Order No.
h1
SCFCR 06 CK-06V1
SCFCL 06 CK-06V1
SCFCR 06 CK-06V2
SCFCL 06 CK-06V2
SCFCR 10 CK-09
SCFCL 10 CK-09
SCFCR 12 CK-12
SCFCL 12 CK-12
CC__0602__
CC__0602__
CC__0602__
CC__0602__
CC__09T3__
CC__09T3__
CC__1204__
CC__1204__
6
6
6
6
10
10
12
12
8,5
8,5
9,7
9,7
14
14
18
18
0,4
0,4
0,4
0,4
0,8
0,8
0,8
0,8
25
25
25
25
40
40
50
50
11
11
11
11
17
17
20
20
5
5
5
5
8
8
8
8
6,0
6,0
6,0
6,0
15
15
16
16
2,5
2,5
2,5
2,5
5
5
5
5
18
18
18
18
33
33
37
37
9
9
9
9
14
14
7
7
30011134
30011135
30011136
30011137
30011138
30011139
30011140
30011141
SSF…
Related insert
SSFPR 08 CK-06
SSFPL 08 CK-06
SSFCR 10 CK-09
SSFCL 10 CK-09
SSFCR 12 CK-12
SSFCL 12 CK-12
SP__0603__
SP__0603__
SC__09T3__
SC__09T3__
SC__1204__
SC__1204__
8
8
10
10
12
12
10
10
14
14
18
18
0,4
0,4
0,8
0,8
0,8
0,8
32
32
44
44
50
50
17
17
17
17
20
20
5
5
8
8
8
8
10
10
15
15
16
16
4,5
4,5
5
5
5
5
24
24
33
33
37
37
13
13
16
16
7
7
30011142
30011143
30011144
30011145
30011146
30011147
STF…
Specification
(referred to R-Nom)
Dimensions
STFCR 06 CK-09
STFCL 06 CK-09
STFCR 10 CK-11
STFCL 10 CK-11
STFCR 12 CK-16
STFCL 12 CK-16
TC__0902__
TC__0902__
TC__1102__
TC__1102__
TC__16T3__
TC__16T3__
6
6
10
10
12
12
10
10
14
14
18
18
0,4
0,4
0,4
0,4
0,8
0,8
25
25
40
40
50
50
11
11
17
17
20
20
5
5
8
8
8
8
6
6
15
15
16
16
2,5
2,5
5
5
5
5
18
18
33
33
37
37
17
17
11
11
12
12
30011148
30011149
30011150
30011151
30011152
30011153
Dimensions in mm.
144
Compact cartridges
Form G, L
d1 min.
h1
SCG
SCL
l1
l3
l3
90°
95°
f
f
95°
t
h2
l1
e
e
Shown as right hand version SCGCR.
SCG…
SCGCR 06 CK-06V1
SCGCL 06 CK-06V1
SCGCR 06 CK-06V2
SCGCL 06 CK-06V2
SCGCR 10 CK-09
SCGCL 10 CK-09
SCGCR 12 CK-12
SCGCL 12 CK-12
SCLCR 06 CK-06V1
SCLCL 06 CK-06V1
SCLCR 06 CK-06V2
SCLCL 06 CK-06V2
SCLCR 10 CK-09
SCLCL 10 CK-09
SCLCR 12 CK-12
SCLCL 12 CK-12
Accessory group
Related insert
(referred to R-Nom)
Specification
SCL…
Dimensions
Order No.
f
R-Nom
l1
e
l3
h2
t
d1 min.
CC__0602__
CC__0602__
CC__0602__
CC__0602__
CC__09T3__
CC__09T3__
CC__1204__
CC__1204__
6
6
6
6
10
10
12
12
8,5
8,5
9,7
9,7
14
14
18
18
0,4
0,4
0,4
0,4
0,8
0,8
0,8
0,8
25
25
25
25
40
40
50
50
11
11
11
11
17
17
20
20
5
5
5
5
8
8
8
8
6
6
6
6
15
15
16
16
2,5
2,5
2,5
2,5
5
5
5
5
18
18
18
18
33
33
37
37
10
10
10
10
15
15
8
8
30011154
30011155
30011156
30011157
30011158
30011159
30011160
30011161
CC__0602__
CC__0602__
CC__0602__
CC__0602__
CC__09T3__
CC__09T3__
CC__1204__
CC__1204__
6
6
6
6
10
10
12
12
8,5
8,5
9,7
9,7
14
14
18
18
0,4
0,4
0,4
0,4
0,8
0,8
0,8
0,8
25
25
25
25
40
40
50
50
11
11
11
11
17
17
20
20
5
5
5
5
8
8
8
8
6,0
6,0
6,0
6,0
15,0
15,0
16,0
16,0
2,5
2,5
2,5
2,5
5
5
5
5
18
18
18
18
33
33
37
37
10
10
10
10
15
15
7
7
30011162
30011163
30011164
30011165
30011166
30011167
30011168
30011169
Cartridges
h1
Dimensions in mm.
145
l1
STR
l2
l3
Compact cartridges
75°
f
Form R
e
d1 min.
SCR V1
SCR V2
l1
SSR
l1
l2
l3
l2
l3
l3
75°
75°
75°
f
f
t
h2
l1
l2
e
f
h1
e
e
Shown as right hand version SCRCR.
l1
l2
e
l3
h2
t
d1 min.
Order No.
SCR…V1
R-Nom
SCRCR 06 CK-06 V1
SCRCL 06 CK-06 V1
SCRCR 10 CK-09 V1
SCRCL 10 CK-09 V1
CC__0602__
CC__0602__
CC__09T3__
CC__09T3__
6
6
10
10
9,7
9,7
14
14
0,4
0,4
0,8
0,8
25
25
44
44
19,2
19,2
35,5
35,5
11
11
17
17
5
5
8
8
6
6
15
15
2,5
2,5
5
5
18
18
33
33
9
9
14
14
30011170
30011171
30011172
30011173
SCR…V2
f
SCRCR 06 CK-06 V2
SCRCL 06 CK-06 V2
SCRCR 10 CK-09 V2
SCRCL 10 CK-09 V2
CC__0602__
CC__0602__
CC__09T3__
CC__09T3__
6
6
10
10
10
10
14
14
0,4
0,4
0,8
0,8
25
25
44
44
19,2
19,2
35,5
35,5
11
11
17
17
5
5
8
8
6
6
15
15
2,5
2,5
5
5
18
18
33
33
9
9
16
16
30011174
30011175
30011176
30011177
SSR…
h1
Accessory group
Related insert
SSRPR 08 CK-06
SSRPL 08 CK-06
SSRCR 10 CK-09
SSRCL 10 CK-09
SSRCR 12 CK-12
SSRCL 12 CK-12
SP__0603__
SP__0603__
SC__09T3__
SC__09T3__
SC__1204__
SC__1204__
8
8
10
10
12
12
10
10
14
14
18
18
0,4
0,4
0,8
0,8
0,8
0,8
32
32
44
44
50
50
26,3
26,3
35,7
35,7
38,6
38,6
17
17
17
17
20
20
5
5
8
8
8
8
10
10
15
15
16
16
4,5
4,5
5
5
5
5
24
24
33
33
37
37
13
13
16
16
7
7
30011178
30011179
30011180
30011181
30011182
30011183
STR…
Specification
(referred to R-Nom)
Dimensions
STRCR 06 CK-09
STRCL 06 CK-09
STRCR 10 CK-11
STRCL 10 CK-11
STRCR 12 CK-16
STRCL 12 CK-16
TC__0902__
TC__0902__
TC__1102__
TC__1102__
TC__16T3__
TC__16T3__
6
6
10
10
12
12
10
10
14
14
18
18
0,4
0,4
0,4
0,4
0,8
0,8
25
25
40
40
50
50
16,7
16,7
30,4
30,4
36,1
36,1
11
11
17
17
20
20
5
5
8
8
8
8
6
6
15
15
16
16
2,5
2,5
5
5
5
5
18
18
33
33
37
37
17
17
11
11
12
12
30011184
30011185
30011186
30011187
30011188
30011189
Dimensions in mm.
146
l1
STS
Compact cartridges
l2
45°
l3
f
Form S
e
d1 min.
h1
SCS V2
l1
l1
l1
l2
l2
l2
l3
l3
l3
f
45°
45°
f
45°
t
h2
SSS
e
f
SCS V1
e
e
Shown as right hand version SCSCR.
l1
l2
e
l3
h2
t
d1 min.
SCSCR 06 CK-06 V1
SCSCL 06 CK-06 V1
SCSCR 10 CK-09 V1
SCSCL 10 CK-09 V1
CC__0602__
CC__0602__
CC__09T3__
CC__09T3__
6
6
10
10
9,7
9,7
14
14
0,4
0,4
0,8
0,8
25
25
44
44
20,8
20,8
37,8
37,8
11
11
17
17
5
5
8
8
6
6
15
15
2,5
2,5
5
5
18
18
33
33
9
9
14
14
30011190
30011191
30011192
30011193
SCSCR 06 CK-06 V2
SCSCL 06 CK-06 V2
SCSCR 10 CK-09 V2
SCSCL 10 CK-09 V2
CC__0602__
CC__0602__
CC__09T3__
CC__09T3__
6
6
10
10
10
10
14,3
14,3
0,4
0,4
0,8
0,8
25
25
44
44
20,8
20,8
37,8
37,8
11
11
17
17
5
5
8
8
6
6
15
15
2,5
2,5
5
5
18
18
33
33
9
9
14
14
30011194
30011195
30011196
30011197
SSSPR 08 CK-06
SSSPL 08 CK-06
SSSCR 10 CK-09
SSSCL 10 CK-09
SSSCR 12 CK-12
SSSCL 12 CK-12
SP__0603__
SP__0603__
SC__09T3__
SC__09T3__
SC__1204__
SC__1204__
8
8
10
10
12
12
10
10
14
14
18
18
0,4
0,4
0,8
0,8
0,8
0,8
32
32
44
44
50
50
27,8
27,8
37,9
37,9
41,7
41,7
17
17
17
17
20
20
5
5
8
8
8
8
10
10
15
15
16
16
4,5
4,5
5
5
5
5
24
24
33
33
37
37
13
13
14
14
7
7
30011198
30011199
30011200
30011201
30011202
30011203
STSCR 06 CK-09
STSCL 06 CK-09
STSCR 10 CK-11
STSCL 10 CK-11
STSCR 12 CK-16
STSCL 12 CK-16
TC__0902__
TC__0902__
TC__1102__
TC__1102__
TC__16T3__
TC__16T3__
6
6
10
10
12
12
10
10
14
14
18
18
0,4
0,4
0,4
0,4
0,8
0,8
25
25
40
40
50
50
18,9
18,9
33
33
39,8
39,8
11
11
17
17
20
20
5
5
8
8
8
8
6
6
15
15
16
16
2,5
2,5
5
5
5
5
18
18
33
33
37
37
17
17
11
11
12
12
30011204
30011205
30011206
30011207
30011208
30011209
Cartridges
R-Nom
SCS…V1
Accessory group
f
SCS…V2
Order No.
h1
SSS…
Related insert
STS…
Specification
(referred to R-Nom)
Dimensions
Dimensions in mm.
147
l1
STT
l2
l3
Compact cartridges
60°
f
Form T
e
SCT V1
h1
SCT V2
l1
h2
l3
l1
l2
l3
f
60°
60°
f
60°
t
l1
l2
l2
l3
SST
e
f
d1 min.
e
e
Shown as right hand version SCTCR.
R-Nom
l1
l2
e
l3
h2
t
d1 min.
SCT…V1
Accessory group
f
SCTCR 06 CK-06 V1
SCTCL 06 CK-06 V1
SCTCR 10 CK-09 V1
SCTCL 10 CK-09 V1
CC__0602__
CC__0602__
CC__09T3__
CC__09T3__
6
6
10
10
9,7
9,7
14
14
0,4
0,4
0,8
0,8
25
25
44
44
19,8
19,8
36,5
36,5
11
11
17
17
5
5
8
8
6
6
15
15
2,5
2,5
5
5
18
18
33
33
9
9
14
14
30011210
30011211
30011212
30011213
SCT…V2
Order No.
h1
SCTCR 06 CK-06 V2
SCTCL 06 CK-06 V2
SCTCR 10 CK-09 V2
SCTCL 10 CK-09 V2
CC__0602__
CC__0602__
CC__09T3__
CC__09T3__
6
6
10
10
10
10
14
14
0,4
0,4
0,8
0,8
25
25
44
44
19,8
19,8
36,5
36,5
11
11
17
17
5
5
8
8
6
6
15
15
2,5
2,5
5
5
18
18
33
33
9
9
16
16
30011214
30011215
30011216
30011217
SST…
Related insert
SSTPR 08 CK-06
SSTPL 08 CK-06
SSTCR 10 CK-09
SSTCL 10 CK-09
SSTCR 12 CK-12
SSTCL 12 CK-12
SP__0603__
SP__0603__
SC__09T3__
SC__09T3__
SC__1204__
SC__1204__
8
8
10
10
12
12
10
10
14
14
18
18
0,4
0,4
0,8
0,8
0,8
0,8
32
32
44
44
50
50
26,9
26,9
36,6
36,6
39,8
39,8
17
17
17
17
20
20
5
5
8
8
8
8
10
10
15
15
16
16
4,5
4,5
5
5
5
5
24
24
33
33
37
37
13
13
14
14
7
7
30011218
30011219
30011220
30011221
30011222
30011223
STT…
Specification
(referred to R-Nom)
Dimensions
STTCR 06 CK-09
STTCL 06 CK-09
STTCR 10 CK-11
STTCL 10 CK-11
STTCR 12 CK-16
STTCL 12 CK-16
TC__0902__
TC__0902__
TC__1102__
TC__1102__
TC__16T3__
TC__16T3__
6
6
10
10
12
12
10
10
14
14
18
18
0,4
0,4
0,4
0,4
0,8
0,8
25
25
40
40
50
50
17,6
17,6
31,4
31,4
37,5
37,5
11
11
17
17
20
20
5
5
8
8
8
8
6
6
15
15
16
16
2,5
2,5
5
5
5
5
18
18
33
33
37
37
17
17
11
11
12
12
30011224
30011225
30011226
30011227
30011228
30011229
Dimensions in mm.
148
l1
SSY
l1
l2
STW
l2
l3
Compact cartridges
l3
f
Form W, Y
60°
e
SCW V1
h1
l1
e
l1
SCW V2
l2
l3
l2
l2
l3
l3
f
t
60°
60°
f
60°
h2
l1
SSW
e
f
d1 min.
f
85°
e
e
Shown as right hand version SCWCR.
l1
l2
e
l3
h2
t
d1 min.
SCW…V1
SCWCR 06 CK-06 V1
SCWCL 06 CK-06 V1
SCWCR 10 CK-09 V1
SCWCL 10 CK-09 V1
CC__0602__
CC__0602__
CC__09T3__
CC__09T3__
6
6
10
10
9,7
9,7
14
14
0,4
0,4
0,8
0,8
25
25
44
44
22
22
39,6
39,6
11
11
17
17
5
5
8
8
6
6
15
15
2,5
2,5
5
5
18
18
33
33
9
9
16
16
30011230
30011231
30011232
30011233
SCWCR 06 CK-06 V2
SCWCL 06 CK-06 V2
SCWCR 10 CK-09 V2
SCWCL 10 CK-09 V2
CC__0602__
CC__0602__
CC__09T3__
CC__09T3__
6
6
10
10
10
10
14,3
14,3
0,4
0,4
0,8
0,8
25
25
44
44
22
22
39,6
39,6
11
11
17
17
5
5
8
8
6
6
15
15
2,5
2,5
5
5
18
18
33
33
9
9
14
14
30011234
30011235
30011236
30011237
SSWPR 08 CK-06
SSWPL 08 CK-06
SSWCR 10 CK-09
SSWCL 10 CK-09
SSWCR 12 CK-12
SSWCL 12 CK-12
SP__0603__
SP__0603__
SC__09T3__
SC__09T3__
SC__1204__
SC__1204__
8
8
10
10
12
12
10
10
14
14
18
18
0,4
0,4
0,8
0,8
0,8
0,8
32
32
44
44
50
50
29,1
29,1
39,7
39,7
44,1
44,1
17
17
17
17
20
20
5
5
8
8
8
8
10
10
15
15
16
16
4,5
4,5
5
5
5
5
24
24
33
33
37
37
13
13
16
16
7
7
30011238
30011239
30011240
30011241
30011242
30011243
STWCR 06 CK-09
STWCL 06 CK-09
STWCR 10 CK-11
STWCL 10 CK-11
STWCR 12 CK-16
STWCL 12 CK-16
TC__0902__
TC__0902__
TC__1102__
TC__1102__
TC__16T3__
TC__16T3__
6
6
10
10
12
12
10
10
14
14
18
18
0,4
0,4
0,4
0,4
0,8
0,8
25
25
40
40
50
50
20,7
20,7
35
35
42,8
42,8
11
11
17
17
20
20
5
5
8
8
8
8
6
6
15
15
16
16
2,5
2,5
5
5
5
5
18
18
33
33
37
37
17
17
11
11
12
12
30011244
30011245
30011246
30011247
30011248
30011249
SSYPR 08 CK-06
SSYPL 08 CK-06
SSYCR 10 CK-09
SSYCL 10 CK-09
SSYCR 12 CK-12
SSYCL 12 CK-12
SP__0603__
SP__0603__
SC__09T3__
SC__09T3__
SC__1204__
SC__1204__
8
8
10
10
12
12
10
10
14
14
18
18
0,4
0,4
0,8
0,8
0,8
0,8
32
32
44
44
50
50
31,5
31,5
43,2
43,2
49
49
17
17
17
17
20
20
5
5
8
8
8
8
10
10
15
15
16
16
4,5
4,5
5
5
5
5
24
24
33
33
37
37
13
13
16
16
7
7
30011250
30011251
30011252
30011253
30011254
30011255
Cartridges
R-Nom
SCW…V2
Accessory group
f
SSW…
Order No.
h1
STW…
Related insert
SSY…
Specification
(referred to R-Nom)
Dimensions
Dimensions in mm.
149
Tools with ISO elements | Cartridges | Compact cartridges for tangential indexable inserts
SWF
d1 min.
h1
Form F, K
l1
SCK
l2
l3
l3
90˚
75°
f
f
Compact
cartridges for
tangential
indexable inserts SCF
l1
SWF
e
t
e
h2
l1
d1 min.
SCF
h1
l1
SFF
l3
l3
90˚
f
f
90˚
t
h2
e
e
Shown as right hand version SCFNR.
Accessory group
SCFNR 10 CT-06
SCFNR 14 CT-09
SCFNR 18 CT-12
Order No.
f
R-Nom
l1
I2
e
l3
h2
t
d1 min.
CTHQ0604__
CTHQ0905__
CTHQ1206__
10
14
18
11
16
22
0,8
0,8
0,8
29
41
43
–
–
–
12
18
18
5
8
8
10,5
16
20
5
7
7
40
65
75
22
24
26
30305015
30305018
30305020
SCFDR 10 CT-06
SCFDR 14 CT-09
SCFDR 18 CT-12
CTHD0603__
CTHD09T3__
CTHD1204__
10
14
18
11
16
22
0,8
0,8
0,8
29
41
43
–
–
–
12
18
18
5
8
8
10,5
16
20
5
7
7
40
22
65 l1 20
75
18
30552260
30552263
30552264
SWFNR 14 CT-07
SWFNR 18 CT-09
WTHQ0705__
WTHQ0906__
14
18
16
22
0,8
0,8
41
43
–
–
18
18
8
8
16
20
7
7
SFFNR 10 CT-06
SFFNR 14 CT-09
SFFNR 18 CT-12
FTHQ0604__
FTHQ0905__
FTHQ1206__
10
14
18
11
16
22
0,8
0,8
0,8
29
41
43
–
–
–
12
18
18
5
8
8
10,5
16
20
5
7
7
SCKNR 10 CT-06
SCKNR 14 CT-09
CTHQ0604__
CTHQ0905__
10
14
11
16
0,8
0,8
30
42,5
28,5
40,2
12
18
5
8
10,5
16
SCK
44
59,5
20
18
30305010
30305013
80˚
35
44
59,5
22
24
26
30305022
30305024
30305026
5
7
40
65
23
21
30552278
30552279
e
SCKDR 10 CT-06
CTHD0604__
10
11
0,8
30
28,5
12
5
10,5
5
40
23
30552270
SCKDR 14 CT-09
CTHD0905__
14
16
0,8
42,5
40,2
18
8
16
7
65
21
30552271
Dimensions in mm.
150
l3
f
SCF
h1
SWF
Related insert
SFF
Specification
(referred to R-Nom)
Dimensions
SCW
l1
l2
l3
60°
f
Form 80, W
e
d1 min.
h1
SC80
SC80
SW80
l1
l3
SF80
l1
l1
l3
l3
80˚
80˚
f
f
f
80˚
t
h2
e
e
e
Shown as right hand version SC80NR.
Accessory group
SC80NR 10 CT-06
SC80NR 14 CT-09
SC80NR 18 CT-12
Order No.
f
R-Nom
l1
l2
e
l3
h2
t
d1 min.
CTHQ0604__
CTHQ0905__
CTHQ1206__
10
14
18
11
16
22
0,8
0,8
0,8
29
41
43
–
–
–
12
18
18
5
8
8
10,5
16
20
5
7
7
40
65
75
23
25
27
30305016
30305019
30305021
SC80DR 10 CT-06
SC80DR 14 CT-09
SC80DR 18 CT-12
CTHD0604__
CTHD0905__
CTHD1206__
10
14
18
11
16
22
0,8
0,8
0,8
29
41
43
–
–
–
12
18
18
5
8
8
10,5
16
20
5
7
7
40
65
75
23
21
19
30552265
30552266
30552267
SW80NR 14 CT-07
SW80NR 18 CT-09
WTHQ0705__
WTHQ0906__
14
18
16
22
0,8
0,8
41
43
–
–
18
18
8
8
16
20
7
7
44
59,5
21
19
30305012
30305014
SF80NR 10 CT-06
SF80NR 14 CT-09
SF80NR 18 CT-12
FTHQ0604__
FTHQ0905__
FTHQ1206__
10
14
18
11
16
22
0,8
0,8
0,8
29
41
43
–
–
–
12
18
18
5
8
8
10,5
16
20
5
7
7
35
44
59,5
23
25
27
30305023
30305025
30305027
SCWNR 10 CT-06
SCWNR 14 CT-09
CTHQ0604__
CTHQ0905__
10
14
11
16
0,8
0,8
30
42,5
27,1
38
12
18
5
8
10,5
16
5
7
40
65
23
21
30552280
30552281
SCWDR 10 CT-06
SCWDR 14 CT-06
CTHD0604__
CTHD0905__
10
14
11
16
0,8
0,8
30
42,5
27,1
38
12
18
5
8
10,5
16
5
7
40
65
23
21
30552272
30552273
Cartridges
SCW
SC80
h1
SW80
Related insert
SF80
Specification
(referred to R-Nom)
Dimensions
Dimensions in mm.
151
Form S, T, R
SCS
SCS
SCT
d1 min.
SCR
l1
l1
h1
l1
l2
l2
l3
l3
l2
l3
60°
75°
f
f
f
45°
t
h2
e
e
e
Shown as right hand version SCSNR.
SCR
SCT
SCS
Related insert
SCSNR 10 CT-06
SCSNR 14 CT-09
Order No.
h1
f
R-Nom
l1
I2
e
l3
h2
t
d1 min.
CTHQ0604__
CTHQ0905__
10
14
11
16
0,8
0,8
30,0
42,5
25,8
36
12
18
5
8
10,5
16
5
7
40
65
31
30
30552282
30552283
SCSDR 10 CT-06
SCSDR 14 CT-09
CTHD0604__
CTHD0905__
10
14
11
16
0,8
0,8
30
42,5
25,8
36
12
18
5
8
10,5
16
5
7
40
65
31
30
30552268
30552269
SCTNR 10 CT-06
SCTNR 14 CT-09
CTHQ0604__
CTHQ0905__
10
14
11
16
0,8
0,8
30
42,5
24,7
34,4
12
18
5
8
10,5
16
5
7
40
65
22
20
30552284
30552285
SCTDR 10 CT-06
SCTDR 14 CT-09
CTHD0604__
CTHD0905__
10
14
11
16
0,8
0,8
30
42,5
24,7
34,4
12
18
5
8
10,5
16
5
7
40
65
22
20
30552274
30552275
SCRNR 10 CT-06
SCRNR 14 CT-09
CTHQ0604__
CTHQ0905__
10
14
11
16
0,8
0,8
30
42,5
24
33,3
12
18
5
8
10,5
16
5
7
40
65
22
20
30552286
30552287
SCRDR 10 CT-06
SCRDR 14 CT-09
CTHD0604__
CTHD0905__
10
14
11
16
0,8
0,8
30
42,5
24
33,3
12
18
5
8
10,5
16
5
7
40
65
22
20
30552276
30552277
Dimensions in mm.
152
Accessory group
Specification
(referred to R-Nom)
Dimensions
SSS
SST
l1
l1
l2
l2
Compact cartridges for
tangential indexable inserts
f
f
45°
Form W, S, T, 20, R
e
SSW
SSW
e
SSR
d1 min.
SS20
l1
l1
l1
l2
l2
h1
60°
l3
l3
l3
l2
l3
l3
75°
60°
t
f
f
f
20°
e
h2
e
e
Shown as right hand version SSWDR.
I2
e
l3
h2
t
d1 min.
SSW
SSWDR 08 CT-06
SSWDR 14 CT-09
STHD0603__
STHD09T3__
8,5
14
9
13,5
23,5
35,7
20,3
31
11,5
18
5
8
8,2
13,5
3,2
5
33
50
28
32
30552290
30552291
SSSDR 08 CT-06
SSSDR 14 CT-09
STHD0603__
STHD09T3__
8,5
14
9
13,5
23,5
35,7
19
29
11,5
18
5
8
8,2
13,5
3,2
5
33
50
28
32
30474905
30474906
SSTDR 08 CT-06
SSTDR 14 CT-09
STHD0603__
STHD09T3__
8,5
14
9
13,5
25
38
19,5
29,8
11,5
18
5
8
8,2
13,5
3,2
5
33
50
28
32
30552292
30552293
SS20DR 08 CT-06
SS20DR 14 CT-09
STHD0603__
STHD09T3__
8,5
14
9
13,5
25
38
19
29
11,5
18
5
8
8,2
13,5
3,2
5
33
50
28
32
30552294
30552295
SSRDR 08 CT-06
SSRDR 14 CT-09
STHD0603__
STHD09T3__
8,2
14
9
13,5
25
38
18,9
28,8
11,5
18
5
8
8,2
13,5
3,2
5
33
50
28
32
30552288
30552289
Cartridges
l1
SSS
Accessory group
f
SST
Order No.
h1
SS20
Related insert
SSR
Specification
(referred to R-Nom)
Dimensions
Dimensions in mm.
153
154
Accessories and
spare parts
The broad range of MAPAL tools with ISO
elements is supplemented with all essential
additional parts and spare parts. Here the focus
is on the parts that are necessary for the correct
usage of the tools with ISO elements. However,
the section also contains tools such as torque
wrench sets and screwdrivers.
156
157
Assignment milling cutter adapter –
milling cutter clamping screw
158
Milling cutters general
160
Milling cutter arbors
162
Indexable inserts
166
Cartridges and compact cartridges
168
Screwdriver
170
Accessories
Spare parts
Tools with ISO elements | Accessories and spare parts
155
Tools with ISO elements | Accessories and spare parts | Tangential roughing tools TSW
Accessories and spare parts tangential roughing tools TSW
Fastening screw for key block
Key block
Clamping screw for indexable insert
Clamping screw
Clamping screw TSV ISO 4762
18 M12 18 40 12 10
–
10003678
Clamping screw TSV ISO 4762
27 M12 35 22 31 8
40 M20 52 30 41 12
t
d1
d2
l1
Key block
25,0
10,0
9,5
7,5
4,5
20
l
10006125**
10006126**
M
dk
–
-
b
l2
l1
Key block
13,0
14,9
23,0
26,5
10,0
12,0
16,0
25,4
11,2
12,6
16,0
25,0
8,0
8,0
10,0
19,0
4,5
4,5
5,5
13,0
-
10017544
M
dk
Indexable
insert size
Dimensions
M
l1
TX
5,7
6,8
M4
M5
11
13
15IP
20IP
60
60
10018468
10105084
Dimensions
Order No.
M
dk
l1
l2
wrench size
(sw)
M4
M4
M5
M12
7,0
7,0
8,5
18,0
10,0
16,0
16,0
25,0
4,0
4,0
5,0
12,0
3
3
4
10
** See page 196 for handling notes.
156
l2
Fastening screw for key block ISO 4762
Order No.
dk
Dimensions in mm.
l1
sw
l1
Clamping screw for indexable insert (TORX PLUS®)
0705…
0906…
10005640
10005165
10004064
10010103
l2
–
TORX PLUS®
30273452
l1
M
Clamping screw DIN 6367
60 M30 75 45 59
l
dk
M
l1
sw
Order No.
d1
wrench
size
(sw)
Dimensions
dk
l2
Order No.
d2
Comments
b
l1
l
Key block
Dimensions
dk
b
d2
l2
Clamping screw
M
t
M
l1
sw
d*
l1
dk
d1
d* = Diameter of arbor
10003583
10003586
10003601
10003675
Tools with ISO elements | Accessories and spare parts | Tangential fine boring tools TFB
Accessories and spare parts tangential fine boring tools TFB
Clamping screw for
indexable insert
Threaded spindle
Adjusting wedge
TORX PLUS®
l1
Clamping screw for indexable insert (TORX PLUS®)
Indexable
insert size
Dimensions
0905…
d
M
M
dk
l
Adjusting wedge
Order No.
dk
M
l1
TX
4,8
M3,5
11
10IP
60
Dimensions
10105079
M
d
l
M5x0,5
6,8
7
Comments
Order No.
M5x0,5 LH
K14884-153
M2
M1
l
l1
sw
l2
Threaded spindle
Dimensions
Order No.
M1
l
l1
M2
l2
wrench
size (sw)
M5x0,5LH
13
5,5
M5x0,5
5,5
2,5
10072872
Spare parts for intermediate adapters
Module
diameter
D
Quantity
required
80
100
117
140
4
4
4
4
Cylinder head screw
in accordance with ISO 4762
 Thrust pad
Threaded pin
Size
Order No.
Specification
Order No.
Specification
Order No.
M6x20 - 12.9
M8x25 - 12.9
M8x25 - 12.9
M10x30 - 12.9
10003619
10003637
10003637
10003660
K10086-14
K10086-04
K10086-04
K10086-04
10040108
10075116
10075116
10075116
K2865-164
K2865-514
K2865-514
K2865-34
10075074
10075100
10075100
10075099
Spare parts for machine adapters
60-80
100-140
Quantity required
4
4
Threaded pin
Size
Specification
Order No.
M8x1x16
M10x1x20
K2865-24
K2865-34
10075355
10075099
Accessories
Spare parts
For module diameter
D
157
Tools with ISO elements | Accessories and spare parts | Assignment milling cutter adapter – milling cutter clamping screw
Assignment milling cutter adapter – milling cutter clamping screw
IFM75
ICM90-S4
MCA-HSK-…
Adapters
Page 162
MCA-SK-…
MCA-HSK-…
Page 164
Page 162
–
10005164
10004065
10004066
With IC
–
10006125**
10009686**
10006126**
10053822*
10049206
10073932
10064487
Without IC
ø16
ø22
ø27
ø32
ø40
ø60
ICM90
10005164
10004065
10004066
-
10006125**
10009686**
10006126**
-
With IC
Without IC
With IC
10049206
10073932
10064487
-
10003637
10003660
10003692
30439256
30439259
10003692
ICM90-B2
MCA-HSK-…
Adapters
Page 162
MCA-SK-…
MCA-HSK-…
Page 164
Adapters
Page 162
MCA-SK-…
Page 164
Milling
cutter arbor
Milling cutter clamping screw
Milling
cutter arbor
Without IC
–
10005164
10004065
10004066
* Supply includes.
158
Page 164
Milling
cutter arbor
Without IC
ø22
ø27
ø32
ø40
MCA-SK-…
Milling
cutter arbor
ø22
ø27
ø32
ø40
Adapters
With IC
–
10006125**
10009686**
10006126**
10053822*
10049206
10073932
10064487
ø16
ø22
ø27
ø32
-
-
-
Without IC
With IC
10003637
10003660
10003677
10003691
30439256*
30439259*
30439263*
30439265*
Tools with ISO elements | Accessories and spare parts | Assignment milling cutter adapter – milling cutter clamping screw
ICM90-2BM
MCA-HSK-…
IDM88/90
Adapters
Page 162
MCA-SK-…
MCA-HSK-…
Page 164
Page 162
MCA-SK-…
Page 164
Milling
cutter arbor
Milling
cutter arbor
Without IC
ø16
ø22
ø27
ø32
ø40
Adapters
–
–
–
–
10004066
Without IC
–
–
–
–
10006126**
–
–
–
–
–
10003637*
10003662*
10003678*
10003692*
–
IHM90
ø32
ø40
10004065
10004066
10009686**
10006126**
Example: Clamping using a
standard arbor MCA-HSK- …
MCA-HSK-…
Adapters
Page 162
MCA-SK-…
Page 164
MCA-HSK-…
Without IC
ø40
10004066
With IC
10006126**
10064487
Spacer ring
IDM88/90
Milling cutter
clamping
screw
Accessories
Spare parts
Milling
cutter arbor
* Supply includes.
159
Tools with ISO elements | Accessories and spare parts | Milling
Accessories milling
ICM90-C2-Finishing,
IDM88-L8-L/R
Clamping screw
IDM88-L8-L/R
Threaded bush
Adjusting
wedge
Backing plate
Threaded
spindle
M
M
l
TORX PLUS®
l1
sw
Threaded pin
Clamping screw for indexable insert (IDM88-L8-L/R)
Dimensions
Comments
M
l
wrench
size (sw)
M3
M5
8
5
1,5
2,5
Order No.
With IC
Without IC
30433620
10021808
Indexable
insert size
Dimensions
LT_U15
Order No.
dk
M
l1
TX
5,7
M4
17
15IP
60
30414702
l1
sw
dk
M
l2
M1
M2
M1
l
l1
sw
l2
Threaded bush (IDM88-L8-L/R)
Threaded spindle
Dimensions
Model
M
l
wrench
size (sw)
M4x0,5
9
2
M4x0,5 LH
Order No.
K1751-74
Dimensions
M
dk
l1
l2 M1
M6x0,5
8
11
1
4
Model
Order No.
M6x0,5x12/M4
30413235
wrench
size
(sw)
4
t
b
d2
d
M
d1
l
t1
Backing plate (IDM88-L8-L/R)
Adjusting wedge
Dimensions
Model
M
d
l
M4x0,5
M4x0,5
5
5
6
7
Dimensions in mm.
160
l
M4x0,5 LH
M4x0,5 LH
Order No.
K14884-348
K14884-351
Dimensions
d1
d2
l
b
t
8,3
6,3 15,7 9,26 2,38 1,2
Comments
Order No.
Compensation plate
for LTHU 1505
30413233
t1
Tools with ISO elements | Accessories and spare parts | Milling
dk
Spacer ring
d
d
1
M
Coolant tube
l1
l
32
32
32
32
40
40
40
40
45
45
45
45
54
54
54
54
20
3
10
2
20
6
10
5
for IDM90... with WSP CT__
for IDM88… with WSP LT_U
Coolant tube
Dimensions
d2
M18x1
M24x1,5
12
16
8
12
Order No.
For HSK 63
For HSK 100
l1
sw
M
dk
l1
l2
wrench
size
(sw)
16
22
22
27
32
40
M8
M10
M10
M12
M16
M16
13
16
16
18
24
24
25
30
40
40
45
45
8
10
10
12
16
16
6
8
8
10
14
14
wrench
size
(sw)
16
22
27
32
40
M8
M10
M12
M16
M20
20
28
35
42
52
16
18
22
26
30
6
7
8
9
10
-
Without IC
10007286
10006016
10005164
10004065
10004066
l1
16
22
27
32
40
M8
M10
M12
M16
M20
20
28
35
41
52
16
18
22
26
30
7
8
9
10
11
5
6
8
10
12
Comments
Order No.
Without IC
10003637
10003660
10003662
10003678
10003692
10003692
22
27
32
40
M10
M12
M16
M20
28
38
44
56
18
22
26
30
42.5
47,5
48,5
62,5
l1
10
12
14
17
l2
16
22
27
32
M8
M10
M12
M16
13
16
18
24
25
30
35
36
33
40
47
52
5
6
8
12
10053822
10049206
10073932
10064487
With IC
l1
sw
10041356**
10009642**
10006125**
10009686**
10006126**
Without IC
sw
l2
l2
M
d*
l2
30326006
30326008
Milling cutter clamping screws ISO 4762
Dimensions
l1
dk
M
d1
dk
sw
Comments
d*
10020571
10020564
10020569
10020563
10004780
10004418
10006639
10008638
M
l2
With IC
30439256
30439259
30439263
30439265
d* = Diameter of arbor
Dimensions in mm.
161
Accessories
Spare parts
32
32
32
32
40
40
40
40
d*
Order No.
dk
l
Comments
dk
d
Dimensions
d2
d1
d1
M
d*
Order No.
M
Comments
M
Dimensions
dk
Spacer ring DIN 2084-B
l2
Tools with ISO elements | Accessories and spare parts | Milling cutter arbors
Milling cutter arbors for milling cutters with
longitudinal or cross slot in accordance with DIN 69882-2
Shank HSK-A in accordance with DIN 69893-1
l4

d2

d1

l3
l2
l1
Nominal size
HSK-A
63
63
63
63
100
100
100
100
Dimensions
d1
d2
l1
l2
l3
l4
16
22
32
40
16
22
32
40
32
40
58
70
32
40
58
70
50
48
46
56
50
48
46
56
27
31
38
41
27
31
38
41
17
19
24
27
17
19
24
27
60
60
60
70
60
60
60
70
Weight
kg
Specification
Order No.
0,9
1,0
1,4
1,8
2,4
2,6
3,0
3,4
MCA-HSK-A063-16-050-1-0-W
MCA-HSK-A063-22-048-1-0-W
MCA-HSK-A063-32-046-1-0-W
MCA-HSK-A063-40-056-1-0-W
MCA-HSK-A100-16-050-1-0-W
MCA-HSK-A100-22-048-1-0-W
MCA-HSK-A100-32-046-1-0-W
MCA-HSK-A100-40-056-1-0-W
30319348
30319349
30319352
30319353
30319359
30319360
30319362
30319363
Spare parts
For arbor diameter
d1
16
22
32
40
in accordance with DIN 6367
Order No.
Size
Order No.
Size
Order No.
M8
M10
M16
M20
10007286
10006016
10004065
10004066
4x4x20
6x6x25
8x7x28
10x8x32
30433907
10059420
30433910
30433914
Gr.16
Gr.22
Gr.32
Gr.40
10008712
10032860
10076829
10004785
Design:
Permissible run-out variation on the hollow taper shank in relation to
the arbor d1 = 0.008 mm.
162
Driving ring in accordance
with DIN 6366-1
Size
Supply includes:
Milling cutter clamping screw, feather key with jacking thread and driving ring,
does not include coolant tube.
Dimensions in mm.
 Feather key in accordance
with DIN 6885-1
(with jacking thread)
Note:
Milling adapter rings in accordance with DIN 2084 on request.
For coolant tubes see page 161.
Balancing quality:
G 2.5 at 16,000 min-1
Milling cutter arbors with enlarged face connection
diameter in accordance with DIN 69882-3
Shank HSK-A in accordance with DIN 69893-1
d1
l1
Nominal size
HSK-A
63
63
63
63*
100
100
100
100*
100*
Dimensions
d1
d2
l1
l2
22
27
32
40
22
27
32
40
60
48
60
78
89
48
60
78
89
140
50
60
60
60
50
50
50
60
70
19
21
24
27
19
21
24
27
40
d2
l2
Weight
kg
Specification
Order No.
With milling
cutter clamping
screw1
1,1
1,3
1,4
1,9
2,5
2,7
2,8
3,8
5,5
MCA-HSK-A063-22-050-1-0-W
MCA-HSK-A063-27-060-1-0-W
MCA-HSK-A063-32-060-1-0-W
MCA-HSK-A063-40-060-1-0-W
MCA-HSK-A100-22-050-1-0-W
MCA-HSK-A100-27-050-1-0-W
MCA-HSK-A100-32-050-1-0-W
MCA-HSK-A100-40-060-1-0-W
MCA-HSK-A100-60-070-1-0-W
30329254
30329256
30329257
30329259
30329270
30329271
30329272
30329274
30329276
Spare parts
d1
22
27
32
40
60
 Milling cutter clamping screw
with internal coolant supply
(e.g. for MAPAL PCD milling heads)
Key block
(2x)
Fastening screw in accordance
with ISO 4762
(2x)
Size
Order No.
Order No.
Specification
Order No.
Size
Order No.
M10
M12
M16
M20
M30
10006016
10005164
10004065
10004066
10017544
30326178
30326179
30326180
30326181
–
MT1013-01
MT1215-01
MT1422-01
MT1623-01
MT2625-01
10005640
10005165
10004063
10004064
10010103
M4x10 - 12.9
M4x16 - 12.9
M5x16 - 12.9
M5x16 - 12.9
M12x25 - 12.9
10003583
10003586
10003601
10003601
10003675
Supply includes:
1 Key blocks attached and milling cutter clamping screw in accordance with DIN 6367.
Design:
Permissible run-out variation on the hollow taper shank in relation to
the arbor d1 = 0.008 mm.
Six balancing bores on the periphery.
Note:
The sizes marked with * have four additional threaded bores for mounting
cutter heads with tool fastening in accordance with DIN 2079.
For coolant tubes see page 161.
Accessories
Spare parts
For arbor
diameter
Balancing quality:
G 2.5 at 16,000 min-1
Dimensions in mm.
163
Milling cutter arbors with
enlarged face connection diameter
Shank SK in accordance with DIN 69871 Form AD/B
l1
Nominal size
SK
40**
40
40
40
40*
50**
50
50
50
50*
50*
l2
Dimensions
d1
d2
l1
l2
16
22
27
32
40
16
22
27
32
40
60
38
48
50
78
89
38
48
60
78
89
129
35
35
35
50
50
50
35
35
35
50
70
17
19
21
24
27
17
19
21
24
27
40
d2
d1
Weight
kg
Specification
Order No.
With milling cutter
clamping screw1
0,8
1,1
1,1
1,7
1,9
2,4
3,1
3,3
3,7
4,3
5,0
MCA-SK040-16-035-3-0-W
MCA-SK040-22-035-3-0-W
MCA-SK040-27-035-3-0-W
MCA-SK040-32-050-3-0-W
MCA-SK040-40-050-3-0-W
MCA-SK050-16-035-3-0-W
MCA-SK050-22-035-3-0-W
MCA-SK050-27-035-3-0-W
MCA-SK050-32-035-3-0-W
MCA-SK050-40-050-3-0-W
MCA-SK050-60-070-3-0-W
30504163
10066833
10066834
10066835
10066836
30504162
10073552
10073743
10073744
10073745
10073746
Spare parts
For arbor
diameter
+ Milling cutter
clamping screw
Fastening screw in accordance
with ISO 4762
d1
Size
Order No.
Specification
Order No.
Size
Order No.
22
27
32
40
60
M10
M12
M16
M20
M30
10006016
10005164
10004065
10004066
10017544
MT1013-01
MT1215-01
MT1422-01
MT1623-01
MT2625-01
10005640
10005165
10004063
10004064
10010103
M4x10 - 12.9
M4x16 - 12.9
M5x16 - 12.9
M5x16 - 12.9
M12x25 - 12.9
10003583
10003586
10003601
10003601
10003675
Supply includes:
1Attached key blocks and milling cutter clamping screw in accordance
with DIN 6367, does not include pull stud.
Bores for coolant supply in accordance with Form B sealed on delivery
with threaded pins.
Design:
Permissible run-out variation on the taper shank in relation to
the arbor diameter d1 = 0.008 mm.
Dimensions in mm.
164
Key block
Note:
The sizes marked with * have four additional threaded bores for mounting cutter heads
with tool fastening in accordance with DIN 2079.
The sizes marked with ** are available on request.
Balancing quality:
G 2.5 at 16,000 min-1
Tools with ISO elements | Accessories and spare parts | Clamping tools
Accessories
Spare parts
Note:
There is a large selection of further
clamping tools in the catalogue "MAPAL
competence clamping technology"
165
Tools with ISO elements | Accessories and spare parts | Radial indexable inserts
M
Accessories for radial indexable inserts
Torx size
l1
Clamping screw
Indexable insert
BD…
CC…
DC…
Indexable
insert size
Dimension
11T3
Screwdriver
Model
Tightening
torque
[Nm]
Torx size
Order No.
Order No.
M2.5 x 5.4
M2.5x5.4-TX8
1
TX8
30419328
10019467
1704
M4 x 6.9
M4x6.9-TX15
3,5
TX15
30419329
10019469
0602
M2.5 x 6
MN659 M2.5x6-TX8-IP
1
TX8-IP
10105073
30414760
09T3
M3.5 x 9
MN659 M3.5x9-TX15-IP
2,8
TX15-IP
10105078
30414764
1204
M5 x 11
MN659 M5x11-TX20-IP
7,5
TX20-IP
10105082
30414766
0702
M2.5 x 6
MN659 M2.5x6-TX8-IP
1
TX8-IP
10105073
30414760
11T3
M3.5 x 9
2,8
TX15-IP
10105078
30414764
0603
M2.5 x 6
MN659 M2.5x6-TX8-IP
1
TX8-IP
10105073
30414760
06T1
M2 x 4.95
MN659 M2x4.95-TX6-IP
0,5
TX6-IP
10002712
30414758
0902
M2.2 x 5.5
MN659 M2.2x5.5-TX7-IP
0,8
TX7-IP
10105070
30414759
1102
M2.5 x 6
MN659 MN2.5x6-TX8-IP
1
TX8-IP
10105073
30414760
16T3
M3.5 x 9
2,8
TX15-IP
10105078
30414764
09T3
M3.5 x 9
2,8
TX15-IP
10105078
30414764
1204
M5 x 11
MN659 M5x11-TX20-IP
7,5
TX20-IP
10105082
30414766
09T3
M3 x 8.5
MN659 M3x8.5-TX8-IP
1,8
TX8-IP
10105076
30414760
1504
M5 x 11
MN659 M5x11-TX20-IP
7,5
TX20-IP
10105083
30414766
1103
M2.5 x 6
MN659 MN2.5x6-TX8-IP
1
TX8-IP
10105073
30414760
1604
M3.5 x 9
2,8
TX15-IP
10105078
30414764
[Mxl]
SP…
TC…
SC…
SE…
VB–/VC…
166
Tools with ISO elements | Accessories and spare parts | Tangential indexable inserts
Accessories for tangential indexable inserts
Clamping screw
Indexable insert
CT…
FT…
Indexable
insert size
Dimension
0603
Screwdriver
Model
Tightening
torque
[Nm]
Torx size
Order No.
Order No.
M2.5 x 6
MN659 M2.5x6-TX8-IP
1
TX8-IP
10105073
30414760
0604
M2.5 x 8.7
MN659 M2.5x8.7-TX8-IP
1
TX8-IP
30533284
30414760
09T3
M3.5 x 9.4
MN659 M3.5x9.4-TX10-IP
2,8
TX10-IP
10007315
30414763
0905
M3.5 x 11
MN659 M3.5x11-TX10-IP
2,8
TX10-IP
10105079
30414763
1206
M5 x 14
MN659 M5x14-TX20-IP
7,5
TX20-IP
10006485
30414766
0604
M2.5 x 8.7
MN659 M2.5x8.7-TX8-IP
1
TX8-IP
30533284
30414760
0905
M3.5 x 11
MN659 M3.5x11-TX10-IP
2,8
TX10-IP
10105079
30414763
1206
M5x14
MN659 M5x14-TX20-IP
7,5
TX20-IP
10006485
30414766
M4 x 17
MN659 M4x17-TX15-IP
30414702
Sleeve
M6x0.5x12-sw4
30413235
U-plate
15.875x2.38x9.625
LT…
1505
[Mxl]
30413233
4
TX15-IP
30414764
(without sleeve)
M4 x 11
MN659 M4x11-TX15-IP
10018468
1507
M4 x 17
MN659 M4x17-TX15IP
0603
M2.5 x 6
MN659 M2.5x6-TX8-IP
1
TX8-IP
10105073
30414760
0705
M4 x 11
MN659 M4x11-TX15-IP
4
TX15-IP
10018468
30414764
0906
M5 x 13
MN659 M5x13-TX20-IP
7,5
TX20-IP
10105084
30414766
30414702
WT…
Accessories
Spare parts
ST…
High-temperature screw paste
Ceramic paste / re-sealable PE tube 100 g
30515526
167
Tools with ISO elements | Accessories and spare parts | Cartridges and compact cartridges
Accessories for ISO cartridges and
compact cartridges of radial
and tangential design
Ordering description
Head Cap Screw
Tightening
torque [Nm]
Order No.
Capstan Screw
Order No.
Adjusting Screw
Order No.
ISO cartridges
Radial setting screw
1
2
3
4
5
6
DIN7984 M6x20-10.9
DIN7984 M4x12-10.9
DIN7984 M4x12-10.9
DIN7984 M6x16-10.9
DIN7984 M6x16-10.9
DIN7984 M6x20-10.9
12
3
3
12
12
12
10019671
10019695
10019695
10019703
10019703
10019671
M5 x 10
M3 x 8
M3 x 8
M5 x 10
M5 x 10
M5 x 10
10029150
10002641
10002641
10029150
10029150
10029150
DIN913 M4x10-45H
DIN913 M3x6-45H
DIN913 M3x6-45H
DIN913 M4x8-45H
DIN913 M4x8-45H
DIN913 M4x10-45H
10003433
10003422
10003422
10003432
10003432
10003433
Compact cartridges
Axial setting screw
7
8
9
10
11
12
13
14
15
16
17
MN685 M6x25-TX25-IP
MN685 M6x25-TX25-IP
MN685 M3x10-TX9-IP
MN685 M3x10-TX9-IP
MN685 M6x20-TX25-IP
MN685 M6x25-TX25-IP
MN685 M4x14-TX15-IP
MN685 M6x20-TX25-IP
MN685 M6x20-TX25-IP
MN685 M6x20-TX25-IP
MN685 M3x10-TX9-IP
12
12
1,8
1,8
12
12
3
12
12
12
1,8
30606074
30606074
30606065
30606065
30606068
30606074
30606067
30606068
30606068
30606068
30606065
M5 x 7
M5 x 7
M3 x 5
M3 x 5
M5 x 7
M5 x 7
M3 x 5
M5 x 7
M5 x 7
M5 x 7
M3 x 5
10018493
10018493
10025039
10025039
10018493
10018493
10025039
10018493
10018493
10018493
10025039
DIN915 M4x10-45H
DIN915 M4x10-45H
DIN915 M3x6-45H
DIN915 M3x6-45H
DIN915 M4x10-45H
DIN915 M4x10-45H
DIN915 M3x6-45H
DIN915 M4x10-45H
DIN915 M4x10-45H
DIN915 M4x10-45H
DIN915 M3x6-45H
10003900
10003900
10003894
10003894
10003900
10003900
10003894
10003900
10003900
10003900
10003894
Compact cartridges for
tangential indexable insert
Accessory
group
Fastening screw for cartridge
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
ISO 4762-M6X25-12.9
ISO 4762-M6X25-12.9
DIN 7984-M6X20-10.9
DIN 7984-M6X20-10.9
DIN 7984-M4X16-10.9
DIN 7984-M4X16-10.9
DIN 7984-M6X20-10.9
DIN 7984-M6X20-10.9
ISO 4762-M6X25-12.9
ISO 4762-M6X25-12.9
MN685 M4x14-TX15-IP
ISO 4762-M6X25-12.9
DIN 7984-M6X20-10.9
DIN 7984-M4X16-10.9
MN685 M6x20-TX25-IP
20
20
12
12
3
3
12
12
20
20
3
20
12
3
12
10003620
10003620
10019671
10019671
10019685
10019685
10019671
10019671
10003620
10003620
30606067
10003620
10019671
10019685
30606068
M5 x 7
M5 x 7
M5 x 7
M5 x 7
M3 x 5
M3 x 5
M5 x 7
M5 x 7
M5 x 7
M5 x 7
M3 x 5
M5 x 7
M5 x 7
M3 x 5
M5 x 7
10018493
10018493
10018493
10018493
10025039
10025039
10018493
10018493
10018493
10018493
10025039
10018493
10018493
10025039
10018493
ISO 4028-M4x10-45H-KL
ISO 4028-M4x10-45H-KL
ISO 4028-M4x10-45H-KL
ISO 4028-M4x10-45H-KL
ISO 4028-M3x6-45H-KL
ISO 4028-M4x10-45H-KL
ISO 4028-M4x10-45H-KL
ISO 4028-M4x10-45H-KL
ISO 4028-M4x10-45H-KL
ISO 4028-M4x10-45H-KL
-
30351530
30351530
30351530
30351530
30351529
30351529
30351530
30351530
30351530
30351530
30351530
30351529
-
168
Tools with ISO elements | Accessories and spare parts | Cartridges and compact cartridges
Fastening screw for cartridge
Axial setting screw
Radial setting screw
Clamping screw for indexable insert
30414763
Fastening screw for backing plate
Backing plate right
Backing plate left
Fastening screw for backing plate
Backing Plate
Order No.
Backing Plate
Order No.
Countersunk Screw
Tightening
torque [Nm]
Order No.
UR 12-1A
UR 08-1A
UR 08-1A
UR 10-1A
UR 10-1A
UR 12-1A
10022309
10022305
10022305
10015042
10015042
10022309
UL 12-1A
UL 08-1A
UL 08-1A
UL 10-1A
UL 10-1A
UL 12-1A
10022310
10022306
10022306
10022304
10022304
10022310
ISO 10642-M3X8-10.9
ISO 10642-M3X6-10.9
ISO 10642-M3X6-10.9
ISO 10642-M3X8-10.9
ISO 10642-M3X8-10.9
ISO 10642-M3X8-10.9
1,8
1,8
1,8
1,8
1,8
1,8
10003769
10003768
10003768
10003769
10003769
10003769
UR 12-1K
UR 12-2K
UR 06-1K
UR 06-2K
UR 10-1K
UR 12-1K
UR 08-1K
UR 10-1K
UR 10-2K
UR 10-3K
UR 06-1K
30035042
30035043
30035024
30035025
30035029
30035042
30035028
30035029
30035040
30035041
30035024
UL 12-1K
UL 12-2K
UL 06-1K
UL 06-2K
UL101K
UL 12-1K
UL 08-1K
UL 10-1K
UL 10-2K
UL 10-3K
UL 06-1K
30035050
30035051
30035044
30035045
30035047
30035050
30035046
30035047
30035048
30035049
30035044
ISO 10642-M3X8-10.9
ISO 10642-M3X8-10.9
ISO 2009-M2X4-4.8
ISO 2009-M2X4-4.8
ISO 10642-M3X8-10.9
ISO 10642-M3X8-10.9
ISO 10642-M3X6-10.9
ISO 10642-M3X8-10.9
ISO 10642-M3X8-10.9
ISO 10642-M3X8-10.9
ISO 2009-M2X4-4.8
1,8
1,8
0,5
0,5
1,8
1,8
1,8
1,8
1,8
1,8
0,5
10003769
10003769
10029153
10029153
10003769
10003769
10003768
10003769
10003769
10003769
10029153
UR 18-1T
UR 18-4T
UR 14-1T
UR 14-4T
UR 10-1T
UR 10-2T
UR 14-2T
UR 14-3T
UR 18-2T
UR 18-3T
UR 14-5T
UR 10-3T
-
30310606
30310845
30310601
30310844
30310598
30310599
30310602
30310604
30310607
30310608
30562278
30562279
-
-
-
ISO 10642-M3X8-10.9
ISO 10642-M3X8-10.9
ISO 10642-M3X8-10.9
ISO 10642-M3X8-10.9
ISO 10642-M3X8-10.9
ISO 10642-M3X8-10.9
ISO 10642-M3X8-10.9
ISO 10642-M3X8-10.9
ISO 10642-M3X8-10.9
ISO 10642-M3X8-10.9
ISO 10642-M3X8-10.9
ISO 10642-M3X8-10.9
-
1,8
1,8
1,8
1,8
1,8
1,8
1,8
1,8
1,8
1,8
1,8
1,8
-
10003769
10003769
10003769
10003769
10003769
10003769
10003769
10003769
10003769
10003769
10003769
10003769
Accessories
Spare parts
Backing plate
169
Tools with ISO elements | Accessories and spare parts | General accessories
Torx size
d
l2
sw
Screwdriver
30414763
l
l1
Screwdriver
Hex wrench
Dimensions
Model
d
Torx size
60
60
60
60
80
80
100
100
60
80
3,5
3,5
3,5
4
4
4
4
4,5
3,5
4
6IP
7IP
8IP
9IP
10IP
15IP
20IP
25IP
8
15
TORX PLUS®
TORX®
30414758
30414759
30414760
30414761
30414763
30414764
30414766
30414767
10019467
10019469
Dimensions
l1
l2
Wrench
size (sw)
46,5
52
15,5
18
1,5
2
Model
Order No.
ISO2936-X
10004870
10004356
sw
l
Order No.
l1
Hexagonal T-keys
Wrench size (sw)
Short design
l1
Order No.
l1
Order No.
2,5
100
–
10006233
200
10032722
3
100
MN5221-31
10006234
200
10025313
4
100
MN5221-32
10006235
200
10018010
5
100
MN5221-33
10006236
200
10013350
6
100
MN5221-34
10006237
–
–
8
100
MN5221-35
10006238
–
–
10
100
–
30353270
–
–
12
–
–
–
200
30353272
Dimensions in mm.
170
Specification
Long design
Tools with ISO elements | Accessories and spare parts | General accessories
TorqueVario®-STplus T-key torque wrench set 11-pieces
Model: 5-14 Nm
Supply includes
•
•
•
•
•
•
1T-keytorquewrench
1Torque-TplusSetter
1universalbitholder1/4"
3TORX®standardbitsT25x25/T30x25/T40x25
3standardhexbits4.0x25/5.0x25/6.0x25
2adapterbitsforthesockets
1 Torque-Tplus adapter bit 1/4"
1 Torque-Tplus adapter bit 3/8"
• Deliveryinstablemetalbox
Features
•
•
•
•
•
Tolerance±6%,canbetracedtonationalstandards
Numerictorquevalueindicationonwindowscale
Torquecontinuouslyadjustable
ComfortableT-keywithsoftzones
Clicksignalonreachingthetorqueset
Order No.
30415173
TorqueVario®-S torque screwdriver set 13-pieces
Model: 1.0-5.0 Nm
•
•
•
•
1TorqueVario-Storquescrewdriver
1TorqueSetter
1universalbitholder1/4"
5 TORX® standard-bits T7x25 / T8x25 / T9x25 / T10x25 /
T15x25
• 5 TORX PLUS® standard-bits 7IPx25 / 8IPx25 / 9IPx25 /
10IPx25 / 15IPx25
• Deliveryinstablemetalbox
Features
•
•
•
•
•
Tolerance±6%,canbetracedtonationalstandards
Numerictorquevalueindicationonwindowscale
Torquecontinuouslyadjustable
Ergonomicmultiplecomponenthandle
Clicksignalonreachingthetorqueset
Order No.
30415174
Accessories
Spare parts
Supply includes
171
172
Tools with ISO elements | Technical appendix
Important technical notes and background
information on the MAPAL tools with ISO elements
and in general on the boring and milling machining
areas are given in the following. Sections for the
individual tool groups here you will find general
figures for the correct usage of the tools, handling
notes, cutting data recommendations and also very
specific information such as chip guiding stages on
the individual milling tools. The section "Technical
notes" also contains machining formulae,
assistance with the calculation of cutting forces
and an overview of the forms of wear on indexable
inserts with suitable rectification measures.
Boring
General machining formulae
174
Cutting parameters
175
Calculation of cutting forces
176
General figures for the minimum boring diameter
178
Handling notes for TFB fine boring tool system
180
Cutting data recommendation
for boring and turning
184
Cutting data recommendation for TFB and TSW
186
Milling
Terminology and formulae
188
Technical information
190
Circular and helix milling
192
Handling notes ICM 90-Finishing
195
Handling notes milling cutter retaining screw
196
Cutting data recommendation
198
General
Forms of wear on indexable inserts
202
173
Technical
appendix
Technical appendix
Tools with ISO elements | Technical appendix | General machining formulae, boring
General machining formulae, boring
Velocity and feed
Spindle speed
n
1
= [ –––– ]
min
n
vc · 1000
= –––––––––
� · Dc
Cutting speed
vc
m
= [ –––– ]
min
vc
� · Dc · n
= –––––––––
1000
Feed rate
vf
mm
= [ –––– ]
min
vf
= fz · z · n
Feed/tooth
fz
= [ mm ]
fz
vf
= –––––––––
z·n
Feed/revolution
fu
mm
= [ –––– ]
u
fu
= fz · z
z
Cutting force
Cutting force Fc
Fc = A · kc = b · h · kc
Specific
cutting force
kc 1.1
kc = [ –––––– ]
h mc
174
Fc in N
kc in N/mm2
Tools with ISO elements | Technical appendix | Cutting parameters during boring
Cutting parameters during, boring
Along with the specific cutting force for the material, the cutting cross section A essentially defines the machining force.
Feed element per cutting edge fz and cutting depth ap are key parameters here.
The following relationships apply:
The figure shows the cutting cross section A during boring.
Setting angle
κ = [°]
fu = [mm/U]
σ
κ = ––––
fu = fz ·2z
Cutting width
b = [mm]
κ = [°]
ap
b = ––––
σ
κ = ––––
sin κ
2
Chipping thickness
h = [mm]
b = [mm]
Cutting depth
ap = [mm]
h = [mm]
ap = [mm]
A = [mm2]
Cutting cross section
for boring
A = [mm2]
h = fza·psin κ
b = ––––
sin κ
(D – d)
ap = ––––––
h = fz · 2sin κ
A
b
ap
d
D
(D – d)
ap = ––––––
2
(D – d) · fz
A = –––––––––
2
(D – d) · fz
A = –––––––––
2
A = ap · fz
or
A = ap · fz
175
Technical
appendix
fu = fz · z
f
fu = [mm/U]
h
Feed/revolution
Tools with ISO elements | Technical appendix | Calculation of cutting forces, boring
Calculation of cutting forces, boring
Example calculation:
ø 72 pre-drilled
ø 80
(simplified)
Boring tool ø 80 mm;
Z = 5; pre-drilled ø 72 mm κ = 90°
Basic formula
Material: EN-GJL-250
kc1.1* = 1160 mc = 0.26
vc 200 m/min fz= 0.2 mm
Blunting 30 %
Calculation
Result
1. Spindle speed
Vc · 1000
n = ––––––––
�·D
200 · 1000
n = ––––––––
� · 80
n = 800 1/min
2. Cutting depth
(D – d)
ap = ––––––––
2
(80 – 72)
ap = ––––––––
2
ap = 4 mm
3. Cutting cross section
A = ap · f · z
A = 4 mm · 0,2 mm · 5
A = 4 mm2
4. Chipping thickness
h = fz · sin
h = 0,2 mm · sin90º
h = 0,2 mm
kc1.1
kc = ––––––––
h mc
1160
kc = ––––––––
0,2 0,26
kc = 1763 N/mm2
5. Specific cutting
force
without blunting
factor
with 30 % blunting:
1763 N/mm2 × 1,3 =
2292 N/mm2
6. Cutting force
Fc = A · kc = b · h · kc
Fc = 4 mm2 · 2292 N/mm2
Fc = 9,17 kN
7. Cutting torque
dm = average
diameter in metres
dm
Mc = Fc –––––
2
0,076 m
Mc = 9167,3 N –––––––
2
Mc = 348,3 Nm
8. Cutting power
2 · � · n · Mc
Pc = –––––––––––
60s
2 · � · 800 min-1 · 348,3 Nm
Pc = –––––––––––––––––––––––
60s
Pc = 29,2 kW
* Value for cutting force calculation, WTO GmbH
Note: The efficiency of the main spindle drive is not taken into account.
Appropriate power calculations can be made by MAPAL.
176
Tools with ISO elements | Technical appendix | Calculation of cutting forces, boring
Machine tool selection:
Comparison with torque and output power of the
machine tool
There follow two spindle speed/power diagrams.
The number of teeth and cutting parameters are to be defined as a
function of the machine.
In the example calculation the machine with the motor spindle is
unsuitable, as here at a spindle speed of 800 1/min a torque of
187 Nm and a power of approx. 20 kW is achieved (Figure 1).
Motor spindle (Figure 1)
Torque (Nm)
Power (kW)
35 kW 100 %
40
630
400
200
30
20
10
8
187 Nm 100 %
160
100
5
3,15
2
40
10
5
Torque curve in Nm
Power curve in kW
Line to assist on reading the diagram
Solution:
Either reduce number of teeth, reduce cutting speed and feed,
divide cut between two tools or select more powerful machine
(e.g. with geared spindle, (Figure 2).
10.000
4000
1600
1000
0,6
Spindle speed (1/min)
Geared spindle (Figure 2)
Torque (Nm)
Power (kW)
42 kW 100 %
630
40
400 Nm 100 %
30
20
10
8
400
200
160
100
5
3,15
2
40
10
5
10.000
4000
Spindle speed (1/min)
177
Technical
appendix
The example diagrams are shown in a simplified form.
1600
1000
0,6
Tools with ISO elements | Technical appendix | Minimum boring diameter
General figures for the minimum boring diameter – radial
as a function of the number of teeth and indexable insert
ø min
Z=5
ø min
Z=2
ø min
ap
κ
Radial boring cutting edges without arc shaped land
Indexable insert form
Indexable insert size
0603
S (90°)
ø 17
ø 17
ø 23
ø 31
ø 51
0602
C (80°)
ø 17
ø 18
ø 23
ø 31
ø 49
06T1
T (60°)
ø 15
ø 18
ø 21
ø 27
ø 37
178
09T3
1
2
3
4
5
Suitable for through bore
1
2
3
4
5
Suitable for 90° shoulder machining
1
2
3
4
5
Suitable in some situations for through bore
and 90° shoulder machining
1204
Minimum boring diameter at κ 90°
ø 24
ø 28
ø 26
ø 33
ø 34
ø 41
ø 45
ø 54
ø 63
ø 77
0902
Comment
1204
ø 25
ø 28
ø 25
ø 31
ø 32
ø 39
ø 43
ø 53
ø 63
ø 73
09T3
No. of teeth
1102
ø 17
ø 17
ø 21
ø 24
ø 25
ø 28
ø 34
ø 37
ø 51
ø 67
16T3
ø 24
ø 37
ø 43
ø 57
ø 76
Tools with ISO elements | Technical appendix | Minimum boring diameter
General figures for the minimum boring diameter – tangential
as a function of the number of teeth and indexable insert
ø min
Z=5
ø min
Z=2
ø min
ap
κ
Tangential boring cutting edges without arc shaped land
0603/0604
C (80°)
09T3/0905
No. of teeth
Comment
1
2
3
4
5
Suitable for through bore and 90° shoulder machining
No. of teeth
Comment
1
2
3
4
5
1204/1206
Minimum boring diameter at κ 80° and 90°
ø 28
ø 41
ø 54
ø 28
ø 41
ø 54
ø 30
ø 41
ø 54
ø 40
ø 56
ø 64
ø 59
ø 84
ø 94
Tangential boring cutting edges with arc shaped land
0604
C (80°)
0905
1206
ø 40
ø 65
ø 78
ø 40
ø 65
ø 78
ø 40
ø 65
ø 78
ø 41
ø 65
ø 78
ø 64
ø 86
ø 102
Tangential boring cutting edges with and without arc shaped land
0604
F (70°)
Comment
1206
ø 22
ø 30
ø 40
ø 22
ø 30
ø 40
ø 31
ø 43
ø 53
ø 42
ø 56
ø 67
ø 64
ø 83
ø 99
0705
W (80°)
0905
No. of teeth
1
2
3
4
5
0906
ø 37
ø 59,5
ø 40,5
ø 59,5
ø 54,5
ø 74,5
ø 79,5
ø 89,5
2
3
4
5
179
Technical
appendix
Tools with ISO elements | Technical appendix | Handling notes for TFB fine boring tool system
Handling notes for TFB fine boring tool system
Radial run-out alignment
The handling notes describe the necessary
steps for adjusting the MAPAL fine boring
tool system comprising machine adapter, KS
flange adapter and TFB fine boring head (see
right). This task includes the alignment of the
Module connection and the correct setting
of the tangential indexable inserts using the
MapJus fine adjustment feature.
For straightforward, convenient, quick and
precise setting, it is recommended to use
a MAPAL setting fixture (UNISET-V vision,
standard).
Alignment
1. Clean connection on the setting fixture using a cloth
and taper wiper, and check the face surfaces of the
connections for indents or protrusions. If necessary
dress using an oil stone.
2. Tighten axial fastening screws for the KS flange adapter
in the clockwise direction (approx. 2 Nm).
3. Fit TFB fine boring head in the HSK connection on the
KS flange adapter.
Result:
The face connections on the KS flange adapter and the
HSK connection on the fine boring head are in contact
and the key block slots on the tool are engaged.
Insert machine adapter for the fine boring tool in the
connection on the setting fixture.
Insert KS flange adapter with KS clamping cartridge in
the module on the machine adapter.
4. Note:
The TFB fine boring head is labelled with the
recommended tightening torque.
Tighten clamping screw on the HSK connection in the
clockwise direction (for tightening torque see Table 1).
Relieve the four radial adjusting screws on the module
connection.
5. Rough alignment
Determine radial run-out error on the KS flange
adapter:
Place measuring sensor against the surface for
checking the radial run-out on the flange adapter and
then rotate the tool.
Turn the radial adjusting screws in the clockwise
direction until the radial run-out error is ≤ 5 μm.
After making the setting, relieve the adjusting screws.
Table 1: Tightening torque and clamping force for the HSK nominal sizes
Nominal size
Tightening torque [Nm]
Clamping force [kN]
180
HSK 50
15
21
HSK 63
20
30
HSK 80
30
40
HSK 100
50
50
6. Tighten axial fastening screws in the clockwise
direction to 50 % of the stipulated tightening torque
(see Table 2).
Tools with ISO elements | Technical appendix | Handling notes for TFB fine boring tool system
4
5 6
1
7
8
1
2
3
4
5
6
7
8
2
7. Fine alignment
3
8. Correct angular error
Note:
After fine alignment the radial run-out error must
be < 3 μm.
Determine radial run-out error on the KS flange adapter
by placing the measuring sensor against the surface for
checking the radial run-out and rotating the tool.
At the surface for checking the radial run-out, turn the
four radial adjusting screws clockwise until the radial
run-out error is < 3 μm.
Machine adapter
KS flange adapter
TFB fine boring head
Radial adjusting screw
Fastening screw
Axial angular alignment screw
Clamping screw for the HSK connection
KS clamping cartridge
9. Correct angular error
Determine radial run-out error on the TFB fine boring
head by placing the measuring sensor against the
surface for checking the radial run-out on the fine
boring head and rotating the tool.
If the dial gauge at the position for checking the radial
run-out on the fine boring head indicates a fluctuating
radial run-out > 3 μm, there is an angular error
(see step 9).
If there is no angular error, see step 10.
Relieve the four radial adjusting screws.
Set indication (dial gauge) to "zero" at the position of
largest deflection on the surface for checking the radial
run-out on the fine boring head.
Note:
Lock setting fixture's spindle.
Turn the axial angular alignment screws on KS flange
adapter diagonally in the clockwise direction until the
radial run-out error on the TFB fine boring head
is < 3 μm.
Note:
The axial alignment screws must not be relieved after
actuation!
Result:
The angular error has been corrected.
You will receive the complete instructions on
the alignment of the TFB fine boring tool on
the purchase of the tool.
10. Tighten axial fastening screws to the stipulated
tightening torque in the clockwise direction
(see Table 2).
Check again at the surfaces for checking the radial
run-out on the TFB fine boring head and the KS flange
adapter whether the radial run-out error is < 3 μm.
A PDF version of the complete instructions
is also available in the download area at
www.mapal.com!
Note:
Once the full tightening torque has been reached,
no further radial run-out correction is allowed to be
made. Slightly tighten radial adjusting screws.
Table 2: Tightening torque for Module sizes and fastening screws
M060
4xM6
20 Nm
M080
4xM6
20 Nm
M100
4xM8
36 Nm
M140
4xM10
72 Nm
181
Technical
appendix
Module size
Fastening screw
Tightening torque
Tools with ISO elements | Technical appendix | Handling notes for TFB fine boring head
Handling notes TFB fine boring head
Changing and setting indexable inserts
To be able to achieve very high accuracies
on machining bores, MAPAL uses a special
adjusting system on the TFB fine boring
tool system. Adjustment to the μm is a
special feature of this system and makes
the replacement of the indexable inserts
straightforward and reliable.
Changing and setting tangential indexable insert
1. Turn threaded spindle on the MapJus fine adjustment
feature one turn counter clockwise using a hex-wrench.
2. Undo TORX PLUS® clamping screw for the tangential
indexable insert and remove tangential indexable insert
from the insert seat.
3. Clean tangential indexable insert and insert seat using
compressed air.
Turn tangential indexable insert or fit a new indexable
insert in the insert seat.
Fit TORX PLUS® clamping screw in the tangential
indexable insert and tighten to 1.5 Nm using a torque
wrench.
4. Turn threaded spindle on the MapJus fine adjustment
feature 1/2 turn clockwise using a hex-wrench. In this
way the necessary preload is generated in the adjusting
system.
Result:
The tangential indexable insert has been changed.
5. Move measuring sensor to the setting pad.
Determine highest radial measuring point on the
setting pad: turn tool and at the same time monitor the
measured data on the display.
Move measuring sensor to the highest axial point on
the setting pad.
Leave tool at the highest measuring point on the
setting pad.
Set indication (dial gauge) to "zero" at the highest
measuring point.
182
6. Turn tool until tangential indexable insert is in contact
with the measuring sensor.
Turn tool until the highest radial cutting point on the
tangential indexable insert is reached.
Move measuring sensor axially until the highest axial
cutting point on the tangential indexable insert is
reached.
Tools with ISO elements | Technical appendix | Handling notes for TFB fine boring head
1
2
6
7. Tighten TORX PLUS® clamping screw clockwise
to 3 – 3.5 Nm using a torque wrench.
5
3
4
1 Setting pad
2 MapJus fine adjustment feature
3 Tangential indexable insert
4 TORX PLUS® clamping screw
5 Adjusting wedge
6 Threaded spindle
8. Note
The TFB tools are labelled with the reference pad
diameter. Maintain a minimum overhang of 30 μm
from the cutting edge to the reference pad.
Set required machining diameter:
turn clockwise using a hex-wrench on the threaded
spindle on the MapJus fine adjustment feature until the
indication (dial gauge) indicates the required cutting
edge setting dimension.
Repeat steps 5 to 8 for the remaining tangential
indexable inserts.
Result:
The tangential indexable inserts have been set to the
stipulated machining diameter.
Attention:
After alignment in the setting fixture, the radial run-out of the tool in the machine tool
must also be checked to ensure there is no error in the shape of the bore. In general the
following applies: the more exact the setting, the more exact the bore!
183
Technical
appendix
If there is a radial run-out error on the machine spindle, it may be necessary to re-adjust
the radial run-out and angular adjustment on the machine.
Tools with ISO elements | Technical appendix | Cutting data recommendation for boring and turning
Cutting data recommendation for boring and turning
Cutting speed
Note:
Values for feed f [mm/z].
See overview of chip guiding stages
page 82-87.
Cutting speed
Strength [N/mm2]
Hardness [HB]
vc [m/min]
Uncoated carbide
Material
Carbide CVD-coated
HU615
HU810
HC840
HC841
Up to 600 N/mm2
–
–
–
–
Over 600 N/mm2
–
–
–
Up to 1000 N/mm2
–
–
Over 1000 N/mm2
–
Stainless steels –
austenitic
Up to 850 N/mm2
Stainless steels martensitic
Special alloys
(Hasteloy, Inconel, ...)
HC851
HC852
HC861
HC862
HP118
HP182
120-200 100-150
–
–
–
80-180
–
100-160 100-150
–
–
–
60-160
–
–
100-150
80-130
–
–
–
60-150
–
–
–
80-120
70-120
–
–
–
60-120
–
–
–
–
–
–
100-180 100-180
60-120
–
Up to 1100 N/mm2
–
–
–
–
–
–
60-120
60-120
40-100
–
Up to 1200 N/mm2
–
10-50
–
–
–
–
20-80
20-80
20-60
–
Up to 250 HB
–
–
120-180 100-180
–
–
–
–
–
–
Over 250 HB
–
–
100-200 100-180
–
–
–
–
–
–
Up to 500 N/mm2
–
–
120-180 100-150
–
–
–
–
–
–
Over 500 N/mm2
–
–
120-180 100-150
–
–
–
–
–
–
Non-alloy steels,
cast steel
P
Alloyed steels
M
K1
K2
Grey cast iron,
alloyed grey cast iron
Spheroidal cast iron,
vermicular graphite cast iron,
malleable cast iron
Aluminium
(Si-content < 3 %)
150-500 150-400
–
–
–
–
–
–
–
–
Aluminium
(Si-content < 12 %)
100-450 100-400
–
–
–
–
–
–
–
–
Aluminium
(Si-content > 12 %)
80-300
100-300
–
–
–
–
–
–
–
–
Copper, brass, bronze
100-250 100-300
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
N
S
184
Titanium alloys
–
30-70
Tools with ISO elements | Technical appendix | Cutting data recommendation for boring and turning
Cutting speed
vc [m/min]
Ceramic
Cermet
CVDcoated
CC111
Cermet PVD-coated
HP350
HP382
HP454
HP455
HP615
HP718
KU450
CP130
CP131
–
80-180
–
–
–
–
–
100-650 160-230
–
–
60-160
–
–
–
–
–
100-600 160-230
–
60-150
–
–
–
–
–
–
60-120
–
–
–
–
–
60-120
–
–
–
–
40-100
–
–
–
20-60
–
–
120-230
–
100-200
CP871
PCD
PcBN
CP872
FU430
PU617
PU620
200-300 100-200
–
–
–
–
120-220 100-200
–
–
–
100-500 160-230
–
120-180
_
–
–
–
–
100-400 160-230
–
120-180
_
–
–
–
–
–
100-500
–
–
–
–
–
–
–
–
–
–
100-450
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
120-250 120-250
–
–
500-800
–
–
150-250
–
–
400-1000
–
–
–
100-220 100-220
–
–
400-700
–
–
150-250
–
–
350-800
–
–
100-200
–
100-200 100-200
–
–
–
–
–
120-220
–
–
–
–
–
80-180
–
80-180
80-180
–
–
–
–
–
120-200
–
–
–
–
–
–
–
–
–
150-600
–
–
–
–
–
–
–
–
300-1500 300-1500
–
–
–
–
100-500
–
–
–
–
–
–
–
–
200-1200 200-1200
–
–
–
–
100-400
–
–
–
–
–
–
–
–
150-1000 150-1000
–
–
–
–
100-350
–
–
–
–
–
–
–
–
100-600 100-600
–
–
–
–
–
30-70
–
–
–
–
–
–
–
–
–
185
Technical
appendix
Carbide PVD-coated
Tools with ISO elements | Technical appendix | Cutting data recommendation for tangential fine boring tools TFB
Cutting data recommendation for tangential roughing tools TSW
Roughing
Strength [N/mm2]
Hardness [HB]
Medium machining
Recommended
feed
Cutting speed
Recommended
feed
Cutting speed
Per
cutting edge
vc [m/min]
vc [m/min]
Per cutting edge
Ceramic
+
PcBN
fz [mm]
Carbide
Ceramic
+
PcBN
fz [mm]
80-150
–
0,2-0,35
100-165
–
0,2-0,35
Over 600 N/mm2
80-150
–
0,25-0,35
100-165
–
0,2-0,35
Up to 1000 N/mm2
80-130
–
0,2-0,35
90-140
–
0,15-0,3
Over 1000 N/mm2
50-120
0,2-0,35
80-130
austenitic
Up to 850 N/mm2
40-100
–
0,15-0,3
50-120
–
0,15-0,3
Up to 1100 N/mm2
40-80
–
0,2-0,35
50-90
–
0,15-0,3
Special alloys
Up to 1200 N/mm2
20-80
–
0,1-0,2
20-80
–
0,1-0,25
Up to 250 HB
120-220
500-800
0,15-0,4
140-220
500-800
0,1-0,3
Over 250 HB
120-200
500-800
0,15-0,4
140-200
400-700
0,1-0,3
Up to 500 N/mm2
120-185
–
0,15-0,35
140-185
–
0,1-0,3
Over 500 N/mm2
120-185
–
0,15-0,35
140-185
–
0,1-0,3
Aluminium
(Si-content < 3 %)
200-400
–
0,15-0,35
200-400
–
0,1-0,3
Aluminium
(Si-content < 12 %)
250-400
–
0,15-0,35
250-400
–
0,1-0,3
Aluminium
(Si-content > 12 %)
–
–
–
–
–
–
75-250
–
0,15-0,35
75-250
–
0,1-0,3
Titanium alloys
35-75
–
0,08-0,25
35-75
–
0,05-0,25
vc [m/min]
vc [m/min]
Carbide
Up to 600 N/mm2
Material
Non-alloy steels,
cast steel
P
Alloyed steels
M
K1
K2
0,15-0,3
Grey cast iron,
malleable cast iron
N
S
186
Tools with ISO elements | Technical appendix | Cutting data recommendation for tangential roughing tools TSW
Cutting data recommendation for tangential fine boring tools TFB
Finishing
Strength [N/mm2]
Hardness [HB]
Cutting speed
Recommended feed
vc [m/min]
vc [m/min]
vc [m/min]
vc [m/min]
Per cutting edge
Carbide
Cermet
PCD
PcBN
fz [mm]
Up to 600 N/mm2
100-220
160-230
–
–
0,15-0,35
Over 600 N/mm2
100-220
160-230
–
–
0,15-0,35
Up to 1000 N/
mm2
100-200
160-230
–
–
0,15-0,35
Over 1000 N/mm2
100-200
160-230
–
–
0,15-0,35
austenitic
Up to 850 N/mm2
50-120
–
–
–
0,15-0,3
Up to 1100 N/mm2
50-90
–
–
–
0,15-0,3
Special alloys
Up to 1200 N/
mm2
20-80
–
–
–
0,15-0,3
Up to 250 HB
140-200
180-250
–
500-800
0,15-0,35
Over 250 HB
140-200
180-250
–
400-700
0,15-0,35
Up to 500 N/mm2
140-200
160-240
–
–
0,15-0,3
Over 500 N/mm2
140-200
160-240
–
–
0,15-0,3
Aluminium
(Si-content < 3 %)
250-400
–
300-1500
–
0,15-0,35
Aluminium
(Si-content < 12 %)
250-400
–
200-1200
–
0,15-0,35
Aluminium
(Si-content > 12 %)
180-350
–
200-1000
–
0,15-0,35
75-160
–
100-600
–
0,15-0,35
Titanium alloys
35-75
–
–
–
–
Material
Non-alloy steels,
cast steel
P
Alloyed steels
M
K1
K2
Grey cast iron,
malleable cast iron
S
187
Technical
appendix
N
Tools with ISO elements | Technical appendix | Terminology and formulae milling
Terminology and formulae, milling
Milling cutter diameter
Dc [mm]
Setting angle
κ
A
90°
75°
A
B
Dc
Ra [µm]
Cutting depth
ap [mm]
Average roughness depth
Rz [µm]
Contact width
ae [mm]
z
Spindle speed
n [U/min]
ap
ap
Average roughness
ae
ae
Formulae
Feed per turn
fu
mm
= [ –––– ]
U
fu
= z · fz
Feed per tooth
fz
mm
= [ –––– ]
fz
vf
= –––––––––
n·z
fz during face milling:
5 4 32 1
5
1
2
fz
fu
188
4
3
tooth
Tools with ISO elements | Technical appendix | Terminology and formulae milling
1
= [ –––– ]
min
vc · 1000
= –––––––––
�·D
Spindle speed
n
Average chip thickness
hm = [ mm ]
Cutting speed
vc
m
= [ –––– ]
min
vc
� · Dc · n
= –––––––––
1000
Feed rate
vf
mm
= [ –––– ]
min
vf
= fz · z · n
Q
cm3
= [ –––– ]
min
Q
= ae · ap · vf
Material removal rate
n
hm = sin · fz ·
ae
––––
D
Disc, groove, shoulder milling
fz 0,1
Feed value compensation
If a shoulder with a cutting depth of only 0.5 mm is
machined using a milling cutter ø 40, the feed must be
multiplied with a factor of 5 to arrive at the actual feed
or fz 0.1 (see example below).
1.5
5
10
20
0,0
9
7
0,0
0,04
0,02
The calculated and actual feed can vary depending on
the cutting depth and the milling cutter diameter.
0.5
Machining steps with low radial cutting depth such as
disc milling, groove milling or milling a shoulder require
correction of the feed at the cutting edge as it enters
the workpiece.
Example:
Tool:
z:
fz:
f:
A major advantage of the application of this formula is
the increase in the productivity on the effective usage
of the milling cutter.
Milling cutter ø 40 mm
5
0,1 mm/rev
0.5 mm/rev
Radial cutting depth
[ap]
Feed per tooth
[fz]
Maximum chip thickness
[hmax]
Required vf to obtain fz 0.1
Increase factor
20
10
5
1,5
0,5
0,1
0,1
0,1
0,1
0,1
0,1
0,09
0,07
0,04
0,02
1.000
1.111
1.429
2.500
5.000
1,00
1,11
1,43
2,50
5,00
Based on the above example, the feed per tooth can be increased with a low ap/D ratio or a setting angle < 90°.
189
Technical
appendix
Note:
Tools with ISO elements | Technical appendix | Technical information milling
Technical information milling
Selection of the setting angle
κ = 90˚
κ = <90˚
Advantages:
• orthin-walledworkpieces
• orpoorlyclampedworkpieces
• or 0 shouldermachining
Advantages:
• orgeneralmillingapplications
• oodratioofcuttingedgesizetomaximumcuttingdepth
• Reducedsuddenloadonthecuttingedgeonenteringthematerial
Disadvantages:
• ighestradialforces
• Suddenhighloadonenteringthematerial
• ncreasedprobabilityoftheformationofburrsas
the cutting edge exits
Disadvantages:
• igherradialforcescancauseproblemsincaseoflowpower
machines or poorly clamped workpieces
The milling cutter diameter and the milling cutter position
The milling cutter diameter is to be selected as a function of the size
of the workpiece size or the width of the workpiece as well as the
power of the machine. During face milling, e.g. the milling cutter
diameter should be 20 % - 50 % larger than the cutting width on the
workpiece.
Optimal milling cutter diameter
Ae
1,2-1,5 x Ae
190
Ae
Dc = Ae
The position of the milling cutter and the cutting edge contact on
entering and exiting the workpiece affect the machining result.
Optimal position
Tools with ISO elements | Technical appendix | Technical information milling
Differentiation based on running direction
Counter feed milling
Synchronous milling (preferred)
On the entry of the cutting edge into the chip-removing cut, the
cutting edge has the unfavourable chipping thickness zero and leaves
the material with the maximum chipping thickness hmax. Friction
is produced during counter feed milling. This friction results in chip
bonding and the transfer of heat to the insert and to the workpiece.
Synchronous milling is generally recommended. On entry into the
material the cutting edge has a specific feed per tooth and with a
maximum chipping thickness hmax generates a chip that becomes
thinner on exiting the chip-removing cut. This aspect reduces the heat
due to the transmission in the chip. The material strain hardening is
minimised.
In the case of counter feed milling the resulting forces are against the
direction of feed. It is likely that material strain hardening will occur.
Production of surfaces
Axially produced surfaces:
During face milling the surface quality is primarily generated by the
cutting edge geometry and the feed.
Improvement in the surface quality:
Compared to a conventional cutting edge geometry, with a wide face
indexable insert a Ra and Rz value several times better is achieved
with the same feed.
Standard geometry
Wide finishing geometry
R
Rt
Rt
R
fz
191
Technical
appendix
fz
Tools with ISO elements | Technical appendix | Circular milling
Circular milling
Circular milling with two-axis feed rate
Feed rate at the
centre of the tool
(at tool centre)
vf [mm/min]
Circular milling internal machining
Vf
Vfm
D+d
vfm = vf ––––––
D
d
d
D
Circular milling external machining
vfm [mm/min]
D
Feed rate at the
cutting edge
(at the contour)
Vf
Vfm
D–d
vfm = vf ––––––
D
Moving in and out
On moving in or out the contour should always be approached or
left over a quarter or semi-circle. This action will ensure tangential
plunging or removal of the tool from the workpiece.
192
In this way dwell marks on the workpiece are avoided and better
circularity of the part machined achieved.
Tools with ISO elements | Technical appendix | Circular milling
Two axis angled entry – linear (flute)
Inner cutting edge
(trailing)
α
Peripheral cutting edge Face cutting edge
a
Ramp angle :
The maximum plunge angle
b
is dependent on the tool.
In case of two-axis angled entry various machining
processes take place at the same time:
a) Machining at the entire periphery of the tool
(peripheral machining) with leading indexable insert
b) Machining at the face of the milling cutter with leading insert
c) Machining at the face of the milling cutter with trailing insert
Application notes
For end milling cutter ICM90-B2-Shank
Plunge milling
α
Vertical milling
Modified milling cutter type M
ICM90-B2-Shank, ICM90-B2, ISM90-B2-Shank, ISM90-B2.
If indexable inserts with a radius >1.2 mm are used, the tool body
must be reworded at the peripheral edge as per the table shown.
In this case the modified milling cutter type M can be selected
(see section Milling pages 49-53)
Alternatively the standard milling cutter can also be ordered and
Standard
Re-worked
ae
Milling cutter
diameter
ø 16, ø 18
ø 20
ø 22, ø 25
ø 28, ø 32
ø 40
ø 25
ø 32
ø 40
ø 50 or more
Indexable insert that
can be used
Milling cutter
diameter
can be used
Max. cutting
width ae
ø 16
Type BDMT11T3
Type BDGT11T3
1,5 mm
ø 20 - ø 40
Type BDMT11T3
Type BDGT11T3
5 mm
ø 25 - ø 40
Type BDMT1704
Type BDGT1704
8 mm
can be used
Maximum ramp
angle
Type BDMT11T3
Type BDGT11T3
Type BDMT1704
Type BDGT1704
For shoulder cutter head ICM90-B2
Plunge milling
Milling cutter
diameter
ø 40
α
2,5°
Type BDMT1704
Type BDGT1704
ø 50 or more
Vertical milling
Indexable insert radius
2,0
3,1
4,0
Radius required on the tool body
1,0
1,6
2,5
Maximum ramp
angle
3°
5°
2,5°
1,5°
0,7°
8°
5°
2,5°
Not recommended
Not recommended
Milling cutter
diameter
can be used
Maximum cutting
width ae
ø 25 - ø 40
Type BDMT1704
Type BDGT1704
8 mm
ae
193
Technical
appendix
c
Tools with ISO elements | Technical appendix | Helix milling
Helix milling
Helical angled entry
Helical angled entry is an alternative to drilling.
During this process a circular movement is made with
simultaneous axial feed.
Pitch (P):
The pitch (P) corresponds to the axial material removal
rate per revolution.
This aspect is dependent on the workpiece, tool length,
material and machine.
Advantages compare to circular milling
P
Application note
• ettercircularityandconcentricity
• ettercuttingbehaviouronapplicationssusceptibletovibration
• Constantangledentryintotheworkpiece
• Themillingcutteriscontinuouslyengaged,noenteringor
exiting per revolution compared to circular milling
α°
Tool ø
Max. possible
plunge
angle °
80
100
125
140
160
4,3
3,4
2,8
2,4
2,1
Selection of the milling cutter diameter as a function of the size of the bore
In the case of centre-cutting milling cutters
it is important to select the correct ratio of
milling cutter diameter and bore diameter.
The insert must cut along the centre axis.
If the milling cutter diameter is too small,
there is a core in the centre.
If the milling cutter diameter is too large,
the centre is not machined. As a result a
protrusion is left. This protrusion presses
the milling cutter axially. There is a collision
between the workpiece and tool.
1
2
1 Drilling into the solid (flat bottom of the bore)
Milling cutter diameter (mm)
Bore diameter (mm)
80
142-160
100
182-200
125
232-250
140
262-280
160
302-320
Note:
In the case of a bore diameter between the ranges stated, for example 170 mm, the smaller milling cutter with a
diameter of 80 mm is selected. Two machining steps are then necessary to machine the bore.
2 Enlarging a bore (no face machining)
Milling cutter diameter = < 0.5 x bore diameter
194
Tools with ISO elements | Technical appendix | Handling notes ICM 90-Finishing
Handling notes ICM90-Finishing
Condition as delivered (without indexable insert).
1. Unscrew TORX® clamping screws and clean indexable
insert seat if necessary.
2. Using a hex-wrench unscrew counter clockwise the
adjusting wedge to approx. 1 mm above the tool body.
3. Fit indexable insert and TORX® clamping screw and
tighten clockwise to 2.8 Nm using a TORX® torque
wrench.
4. Screw in adjusting wedge clockwise using a hexwrench until it is in contact with the indexable insert.
5. Identify highest indexable insert in the fixed insert seat
and zero dial gauge.
6. Turn tool until the finishing insert is in the measuring
position. Move to highest radial cutting point .
7. By turning the threaded spindle for the adjusting
element clockwise, adjust the wide finishing insert to
0.02 mm - maximum 0.04 mm overhang in relation to
the highest indexable insert in the fixed insert seat.
The wide finishing inserts should be set to < 5 µm
axially in relation to each other.
Information:
The required preload on the indexable insert is generated
by the adjusting element.
195
Technical
appendix
Mounting and setting indexable inserts
Tools with ISO elements | Technical appendix | Handling notes milling cutter retaining screw
Milling cutter retaining screw for the highest
clamping force and reliability
Threaded ring
Threaded bolt
Areas of application:
Advantages:
Disk milling cutter with arbor
Higher cutting force when machining
High torques
Very high clamping force
Greater reliability through the different thread pitches
in contact with threaded bolt
Self-locking
No risk of injury through slipping wrenches
High cost effectiveness thanks to greater circular and
face run-out of the milling cutter
196
Tools with ISO elements | Technical appendix | Handling notes milling cutter retaining screw
Handling notes
Tool clamping
1. Remove drive ring from milling cutter arbor.
2. Install key block in milling cutter arbor.
Note:
Spacers are not included in scope of delivery. See capital
accessories and spare parts page 161.
3. Place first spacer on milling cutter arbor.
Note:
Spacers are not included in scope of delivery. See capital
accessories and spare parts page 161.
5. Place tool on face surface of milling cutter arbor.
4. Place second spacer on first spacer and milling cutter
arbor.
Mount and set milling cutter retaining screw
6. Rotate thread bolt so long that a 2 mm overhang to the
threaded ring is reached.
7. Lightly turn the milling cutter retaining screw into the
milling cutter arbor in a clockwise direction.
Tightening torque for milling cutter retaining screws
Retaining Screw
Order No.
For milling cutter
arbor-ø [mm]
Dimensions
M
Wrench size
Tightening Torque
[Nm]
10041356
16
M8
5
28
10009642
22
M10
6
50
10006125
27
M12
8
70
10009686
32
M16
10
95
10006126
40
M20
12
125
8. Turn the milling cutter retaining screw further in a
clockwise direction into the milling cutter using an
allen key and tighten to the tighten torque given in the
tighten torque table.
Result:
Milling cutter retaining screw is tightened to the correct
tightening torque and rest on the face of the tool.
Note:
To be used only by trained personnel.
197
Tools with ISO elements | Technical appendix | Cutting data recommendation for milling
Cutting data recommendation for milling
Cutting speed
Cutting speed
Strength [N/mm2]
Hardness [HB]
vc [m/min]
Uncoated carbide
Material
Carbide PVD-coated
HU615
HU810
HU825
Up to 600 N/mm2
–
–
–
Over 600 N/mm2
–
–
Up to 1000 N/mm2
–
Over 1000 N/mm2
austenitic
HP350
HP382
HP615
HP718
HP883
HP890
100-200 100-200
–
–
100-200
–
–
100-200 100-200
–
–
100-200
–
–
–
100-180 100-180
–
–
100-180
–
–
–
–
80-150
80-150
–
–
80-150
–
Up to 850 N/mm2
–
–
–
–
60-160
–
–
120-200
–
Up to 1100 N/mm2
–
–
–
–
60-120
–
–
80-150
–
Special alloys
Up to 1200 N/mm2
–
–
–
–
20-40
–
–
–
–
Up to 250 HB
–
–
–
100-250
–
–
–
–
100-200
Over 250 HB
–
–
–
100-250
–
–
–
–
100-180
Up to 500 N/mm2
–
–
–
80-200
–
–
–
–
80-160
Over 500 N/mm2
–
–
–
80-160
–
–
–
–
80-160
Non-alloy steels,
cast steel
P
Alloyed steels
M
K1
K2
Grey cast iron,
malleable cast iron
Aluminium
(Si-content < 3 %)
–
100-500 100-300 100-300
–
–
100-700
–
–
–
Aluminium
(Si-content < 12 %)
–
100-500 100-300 100-300
–
–
100-700
–
–
–
Aluminium
(Si-content > 12 %)
–
100-300 100-280 100-280
–
–
100-500
–
–
–
–
100-300 100-280 100-280
–
–
100-300
–
–
–
Titanium alloys
–
–
–
–
20-70
–
20-50
N
S
198
10-40
10-40
–
PCD
FU430
PU617
PU620
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
–
300-800
–
–
300-800
–
–
300-600
–
–
300-600
–
–
–
500-1500 500-1500
–
500-1500 500-1500
–
500-1000 500-1000
–
100-500 100-500
–
–
–
199
Technical
appendix
PcBN
Feed per tooth
IFM75-C2
Indexable insert
Chip guiding stage
Edge rounding
Feed/tooth
(mm)
D00
D01
D02
D03
D61
D67
D81
D87
CTHD…
CTHD…
CTHD/CTND…
CTND…
CTHD…
CTHD…
CTHD…
CTHD…
0
+
+
+
+
+
++
+++
P
0,1-0,25
0,1-0,25
M
0,08-0,2
K
N
0,08-0,4
0,05-0,5
S
0,1-0,4
0,05-0,5
0,05-0,2
0,05-0,4
0,05-0,5
0,05-0,4
0,05-0,5
0,08-0,2
IFM75-C2
Indexable insert
Chip guiding stage
Edge rounding
P
Feed/tooth
(mm)
H03
H12
H21
H22
A61
A67
A81
A87
CTHQ…
CTHQ…
CTHQ…
CTHQ…
CTHQ…
CTHQ…
CTHQ…
CTHQ…
+++
++
+
++
+
+
+
+
0,05-0,4
0,08-0,4
0,05-0,4
0,1-0,25
M
0,08-0,2
K
0,08-0,3
N
0,08-0,4
0,05-0,3
S
0,05-0,3
0,05-0,4
0,08-0,2
Shoulder cutter head with tangential technology
ICM90-C2
Indexable insert
Chip guiding stage
ICM90-C2-Finishing
Edge rounding
Feed/tooth
(mm)
D00
D01
D02
D03
D61
D67
D81
D87
CTHD…
CTHD…
CTHD/CTND…
CTND…
CTHD…
CTHD…
CTHD…
CTHD…
0
+
+
+
+
+
++
+++
P
0,1-0,25
0,1-0,25
M
0,08-0,2
K
N
0,08-0,4
0,05-0,5
S
0,05-0,5
0,05-0,2
0,1-0,4
0,05-0,4
0,05-0,5
0,05-0,4
0,05-0,5
0,08-0,2
ICM90-C2-Finishing
Optional wide face
indexable insert
Chip guiding stage*
D81
D87
CTHA…
CTHA…
+
+
+
0,05-0,4
0,05-0,4
0,05-0,4
0,05-0,5
0,05-0,5
P
0,1-0,25
M
0,08-0,2
K
N
S
200
H26
CTHA…
0
Edge rounding
Feed/tooth
(mm)
H25
CTHA…
0,05-0,5
0,05-0,2
0
+
++
+++
= Sharp edged
= Slightly rounded
= Medium rounded
= Heavily rounded
Shoulder cutter head with tangential technology
ICM90-C4
Indexable insert
Chip guiding stage
ICM90-C4-Finishing
Edge rounding
P
Feed/tooth
(mm)
H03
H12
H21
H22
A61
A67
A81
A87
CTHQ…
CTHQ…
CTHQ…
CTHQ…
CTHQ…
CTHQ…
CTHQ…
CTHQ…
+++
++
+
++
+
+
+
+
0,05-0,4
0,08-0,4
0,05-0,4
0,1-0,25
M
0,08-0,2
K
0,08-0,3
N
0,08-0,4
S
0,05-0,3
0,05-0,3
0,05-0,4
0,08-0,2
ICM90-C4-Finishing
Optional wide finishing indexable insert
Chip guiding stage*
Edge rounding
Feed/tooth
(mm)
H25
H26
A81
A87
CTHH…
CTHH…
CTHH…
CTHH…
+
+
+
0,05-0,3
0,05-0,3
0,05-0,3
0,05-0,4
0,05-0,4
0
P
0,1-0,25
M
0,08-0,2
K
N
0,05-0,4
S
0,08-0,2
ICM90-S4
Indexable insert
M65
Chip guiding stage
SEMT…
+++
Edge rounding
P
Feed/tooth
(mm)
0,15-0,25
M
0,15-0,2
K
0,15-0,25
N
0,15-0,25
S
0,15-0,2
201
Technical
appendix
* The feed/revolution (fu) is calculated using the total number of teeth.
Feed per tooth
End milling cutter with radial technology
ICM90-B2-Shank
Indexable insert
M70
R70
R72
R73
R74
U70
U71
BDMT…
BDMT…
BDMT…
BDMT…
BDMT…
BDGT…
BDGT…
++
0,08-0,18
+++
0,06-0,25
+++
0,08-0,15
+++
0,08-0,15
+++
0,08-0,15
+
0
P
M
0,06-0,12
0,05-0,3
0,05-0,2
Chip guiding stage
Edge rounding
Feed/tooth
(mm)
K
0,06-0,15
0,08-0,12
0,08-0,12
0,08-0,12
0,06-0,25
0,08-0,15
0,08-0,15
0,08-0,15
0,06-0,2
0,08-0,12
0,08-0,12
0,08-0,12
N
S
0,05-0,2
ICM90-B2
Indexable insert
Chip guiding stage
Edge rounding
Feed/tooth
(mm)
M70
R70
R73
R74
U70
U71
BDMT…
BDMT…
BDMT…
BDMT…
BDGT…
BDGT…
+
0
0,05-0,3
0,05-0,2
++
+++
+++
+++
P
0,08-0,18
0,06-0,25
0,08-0,15
0,08-0,15
M
0,06-0,12
0,06-0,15
0,08-0,12
0,08-0,12
0,06-0,25
0,08-0,15
0,08-0,15
K
N
S
0,06-0,2
0,08-0,12
0,08-0,12
0,05-0,2
Shell end face milling cutter with radial technology
ISM90-B2-Shank
Indexable insert
M70
R70
R72
R73
U70
U71
BDMT…
BDMT…
BDMT…
BDMT…
BDMT…
BDGT…
++
+++
+++
+++
+
0
P
0,08-0,18
0,06-0,25
0,08-0,15
0,08-0,15
M
0,06-0,12
0,06-0,15
0,08-0,12
0,08-0,12
0,06-0,25
0,08-0,15
0,08-0,15
0,05-0,3
0,05-0,2
0,06-0,2
0,08-0,12
0,08-0,12
Chip guiding stage
Edge rounding
Feed/tooth
(mm)
K
N
S
0,05-0,2
ISM90-B2
Indexable insert
Chip guiding stage
R72
R73
U74
U70
U71
BDMT…
BDMT…
BDMT…
BDGT…
BDGT…
+
0
0,05-0,3
0,05-0,2
++
+++
+++
+++
+++
0,08-0,18
0,06-0,25
0,08-0,15
0,08-0,15
0,08-0,15
M
0,06-0,12
K
0,06-0,15
0,08-0,12
0,08-0,12
0,08-0,12
0,06-0,25
0,08-0,15
0,08-0,15
0,08-0,15
0,06-0,2
0,08-0,12
0,08-0,12
0,08-0,12
N
S
202
R70
BDMT…
P
Edge rounding
Feed/tooth
(mm)
M70
BDMT…
0,05-0,2
0
+
++
+++
= Sharp edged
= Slightly rounded
= Medium rounded
= Heavily rounded
Shell end face milling cutter with tangential technology
ISM90-C2-SK
ISM90-C2-HSK
Indexable insert
D00
D01
D02
D03
D81
D87
CTHD…
CTHD…
CTHD/CTND…
CTND…
CTHD…
CTHD…
0
+
++
0,1-0,25
+++
0,1-0,25
+
+
P
M
0,08-0,2
Chip guiding stage
Edge rounding
Feed/tooth
(mm)
K
N
0,08-0,4
0,05-0,5
S
ISM90-C4-SK
ISM90-C4-HSK
0,1-0,4
0,05-0,5
0,05-0,2
0,05-0,3
0,05-0,4
0,08-0,2
Indexable insert
Chip guiding stage
Edge rounding
P
Feed/tooth
(mm)
H03
H12
H21
H22
A81
A87
CTHQ…
CTHQ…
CTHQ…
CTHQ…
CTHQ…
CTHQ…
+++
++
+
++
+
+
0,05-0,4
0,08-0,4
0,05-0,4
0,1-0,25
M
0,08-0,2
K
0,08-0,3
N
0,08-0,4
0,05-0,3
S
0,08-0,2
Helix milling cutter with tangential technology
Indexable insert
Chip guiding stage
D01
D02
D03
D81
D87
CTHD…
CTHD/CTND…
CTND…
CTHD…
CTHD…
0
+
+
+
++
+++
P
0,1-0,25
0,1-0,25
M
0,08-0,2
Edge rounding
Feed/tooth
(mm)
D00
CTHD…
K
N
0,08-0,4
0,05-0,5
S
IHM90-C4
IHM90-C4-HSK
0,1-0,4
0,05-0,5
0,05-0,2
0,05-0,3
0,05-0,4
0,08-0,2
Indexable insert
Chip guiding stage
Edge rounding
P
Feed/tooth
(mm)
M
H03
H12
H21
H22
A81
A87
CTHQ…
CTHQ…
CTHQ…
CTHQ…
CTHQ…
CTHQ…
+++
++
+
++
+
+
0,05-0,4
0,08-0,4
0,05-0,4
0,1-0,25
0,08-0,2
K
0,08-0,3
N
0,08-0,4
S
0,05-0,3
0,08-0,2
203
Technical
appendix
IHM90-C2
IHM90-C2-HSK
Feed per tooth
IDM90-C2-L/R
Indexable insert
Chip guiding stage
D01
D02
D03
D61
D67
D81
D87
CTHD…
CTHD/CTND…
CTND…
CTHD…
CTHD…
CTHD…
CTHD…
0
+
+
+
+
+
++
+++
P
0,1-0,25
0,1-0,25
M
0,08-0,2
Edge rounding
Feed/tooth
(mm)
D00
CTHD…
K
N
0,08-0,4
0,05-0,5
S
0,1-0,4
0,05-0,5
0,05-0,2
0,05-0,4
0,05-0,5
0,05-0,4
0,05-0,5
0,08-0,2
IDM90-C2-LR
Indexable insert
Chip guiding stage
D01
D02
D03
D81
D87
CTHD…
CTHD/CTND…
CTND…
CTHD…
CTHD…
0
+
+
+
++
+++
P
0,1-0,25
0,1-0,25
M
0,08-0,2
Edge rounding
Feed/tooth
(mm)
D00
CTHD…
K
N
S
0,08-0,4
0,05-0,5
0,05-0,5
0,05-0,2
0,1-0,4
0,05-0,4
0,05-0,5
0,08-0,2
IDM90-C4-L/R
Indexable insert
Chip guiding stage
Edge rounding
Feed/tooth
(mm)
204
P
M
K
N
S
H03
H12
H21
H22
A61
A67
A81
A87
CTHQ…
CTHQ…
CTHQ…
CTHQ…
CTHQ…
CTHQ…
CTHQ…
CTHQ…
+++
0,1-0,25
++
+
++
+
+
+
+
0,08-0,2
0,08-0,3
0,08-0,4
0,05-0,4
0,08-0,4
0,08-0,2
0,05-0,4
0,05-0,3
0,05-0,3
0,05-0,4
0
+
++
+++
= Sharp edged
= Slightly rounded
= Medium rounded
= Heavily rounded
IDM90-C4-L/R
Indexable insert
Chip guiding stage
Edge rounding
P
Feed/tooth
(mm)
H03
H12
H21
H22
A81
A87
CTHQ…
CTHQ…
CTHQ…
CTHQ…
CTHQ…
CTHQ…
+++
++
+
++
+
+
0,05-0,4
0,08-0,4
0,05-0,4
0,1-0,25
M
0,08-0,2
K
0,08-0,3
N
0,08-0,4
S
0,05-0,3
0,08-0,2
IDM88-L8-L/R
Indexable insert
Chip guiding stage
Edge rounding
P
H93
LTHU…
+++
+++
0,1-0,3
0,15-0,3
0,1-0,35
0,15-0,35
M
K
N
S
205
Technical
appendix
Feed/tooth
(mm)
H83
LTHU…
Tools with ISO elements | Technical appendix | Forms of wear
Forms of wear on indexable inserts
Form of wear
Rectification measures
Clearance surface wear
tangential
radial
Crater wear
tangential
radial
Scoring
tangential
radial
Built-up edge
tangential
radial
Chipping
tangential
radial
Cutting edge fracture
tangential
206
radial
- Reduce cutting speed
- Select more wear-resistant cutting material
- Reduce feed
- Select more wear-resistant cutting material
- Use coolant
- Select smaller setting angle
- Reduce feed
- Increase cutting speed
- Increase feed
- Select geometry with lighter cut (sharp cutting edges)
- Increase cutting speed
- Reduce feed
- Select more ductile type of carbide
- Select stronger geometry
- Improve stability (for example short tool)
- Cooling, continuous or dry (avoid thermal shock)
- Reduce feed
- Reduce cutting depth
- Select stronger indexable insert geometry
- Select more ductile type of carbide
- Select thicker insert
207
Technical
appendix
Tools with ISO elements | Technical appendix
Tools with ISO elements | MAPAL competence worldwide
MAPAL competence
MAPAL is the major specialist for complete machining tasks. As a result MAPAL offers complete
tool know-how for machining parts. The programme ranges from high-performance standard
tools to complex custom tools. Absolute precision is the basis for the quality of MAPAL tools.
The result is dependable tool concepts that ensure reliable manufacture. Excellent quality
in relation to surface roughness, circularity, cylindricity and maximum tool lives are the
consequence.
208
Tools with ISO elements | MAPAL competence worldwide
MAPAL – always close to the customer, everywhere.
Quality, close customer contact, early information on developments and market requirements are
the core objectives of MAPAL. Every day more than 4,300 employees in the MAPAL Group prepare
new, appropriate solutions for the machining tasks of our customers.
With continuous training and further training of employees and the constant interchange of
experience, MAPAL safeguards its high technological standards and guarantees that proverbial
MAPAL quality.

Subsidiaries

Representatives
The sites of the MAPAL Group
Germany
MAPAL Dr. Kress KG in Aalen
MAPAL WWS GmbH in Pforzheim
Australia
MAPAL Australia Sales Pty. Ltd.
in Ballarat, Victoria
Mexico
MAPAL FRHENOSA S.A. de C.V.
in Monterrey
Brazil
MAPAL do Brasil –
Ferramentas de preçisão Ltda.
in Belo Horizonte
Austria
MAPAL representative in Steyr-Glenk
Poland
MAPAL Narzedzia Precyzyjne
Spólka z o.o. in Posen
Switzerland
MAPAL representative in Brittern
Singapore
MAPAL Sales Office South East Asia
MAPAL ISOTOOL GmbH in Sinsheim
MILLER GmbH in Altenstadt
Rudolf Strom GmbH in Vaihingen/Enz
August Beck GmbH & Co. KG in Winterlingen
China
France
WTE Präzisionstechnik GmbH in Kempten
Weisskopf GmbH in Meiningen
MAPAL China Production and
Trading Ltd. in Shanghai
MAPAL France S.A.S.
in Le Chambon Feugerolles
Slovak Rep.
MAPAL C&S s.r.o. in Dlouhà Lhota
MAPAL France –
Bureau Villepinte in Paris
South Africa
MAPAL SPECTRA Carbide Tooling
Technology in Port Elizabeth
MAPAL France in Toulouse
Taiwan
MAPAL Precision Tool System Co. Ltd.
in Tainan
Thailand
MAPAL THAILAND Co. Ltd.
in Bangkok
Great Britain
MAPAL Ltd. in Rugby
India
MAPAL INDIA Private Ltd.
in Bangalore
Italy
MAPAL Italia S.R.L. in Gessate/MI
Japan
MAPAL KK in Tokyo
Korea
MAPAL HTT Co. Ltd. in Kyunggi-Do
Malaysia
MAPAL Malaysia Sdn. Bhd.
in Selangor Darul Ehsan
Czech Rep.
MAPAL C&S s.r.o. in Dlouhá Lhota
Hungary
MAPAL representative in Budapest
USA
MAPAL Inc. in Port Huron MI
209
Boring | Milling
V2.1.0
MAPAL competence
Order No. 10137812 | V2.1.0
Boring
Drilling
Milling
Turning
Actuating
Clamping
Services
solutions.
Dr. Jochen Kress

Tools with ISO elements

Transcription

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