technology

Transcription

technology

www.ringler-gmbh.de
strong advanced
technology
made in germany
suction systems for
the metal industry
» industrial suction extraction units
» industrial suction extraction cleaners
» stationary suction systems
» dust filtering devices
» customised solutions
Quality management system
certified to DIN EN ISO 9001
ringler inside
strong advanced technology.
made in germany.
High-quality components and professionally trained personnel
ensure the outstanding quality of our products – that‘s a promise.
quality check
flexible | manufacturing
Each machine passes through an electric
» »Made in Germany«
safety test according to UVV-BGV A3 in
» Manufacture and use of high-quality
our works as well as functional tests and
components and elements
a careful quality control.
» Ideally structured workflows
That‘s something you can rely on.
» Modern manufacturing and testing
methods
2 | www.ringler-gmbh.de
» 100 % test of all machines ready for
dispatch
» Outstanding quality and environmental management
» Certified to DIN EN ISO 9001
ringler inside
customer-oriented | service
quick | installation
» We offer professional customer
» Our well trained fitters have years of
practical experience and install the
service with our own staff
» Advice over the phone
suction systems quickly and reliably
» Flexible appointments
» Flexible appointments
» Complete functional check
» Complete advance information on
» Complete functional check and optimum instruction on the installation
» Hand-over certificate
necessary customer services
competent | advice
innovative | development
» We advise you on the spot with our
» Individual and sectoral developments,
field sales engineers
new manufacturing materials and
» Constant improvements and further developments to our existing
» Our project engineers can also be
methods call for new suction technol-
products – e. g. the chips and cool-
called in on complex, customer-
ogies (e. g. suction devices for harm-
ant suction device RI 300, which
specific projects
ful substances or for automated
has been a »fast-seller« for over 30
complex parts cleaning).
years!
» Our technicians are also the ideal
people to talk to when it comes to the
» One-stop complete solutions – from
technology and use of your Ringler
the collection nozzle, various pipes,
products during installation or a serv-
the proper machine, right through to
ice visit.
» We have numerous design and
utility patents.
starkes team
the correct disposal! We offer a constantly growing number of standard
suction solutions for machine tools
that already exist on the market.
Suction systems for the metal industry | 3
table of contents
page
6
page
57
overview 6
wet-and-dry vacuum cleaner 8
industrial, dirt and water suction unit
9
mobile chip and coolant suction units
11
coolant suction units
16
page
18
overview 57
stand-alone units with collection tank
58
add-on units for machines 59
page
62
34
page
» mobile dust filtering device (ent) 72
page
dust filter categories page
42
page
» expert knowledge
76
overview 42
dust collection units with bag filter
44
accessories50
page
51
» fitted suction units
overview 51
fitted suction units for dusts and chips
52
fitted suction units for fibres 58
» pre-separator
pre-separator76
41
» dust collection units
» central chips conveying systems
wet / dry
overview 72
central chips conveying systems wet/dry 74
overview 34
mobile dust filtering device with
high-pressure compressor 36
mobile dust filtering device with
medium-pressure fan
37
41
overview 62
stationary suction systems for dusts 66
stat. suction systems for wet/dry chips
68
overview 18
a.c. suction cleaner
20
d.c. suction cleaner 25
gray cast iron and sand suction unit / blast gravel 28
high-performance industrial suction cleaner 30
industrial suction cleaner with compressed
air drive
31
page
» stationary industrial suction
units
page
78
» special accessories
patented suction and blast nozzle
patented hose plug 78
79
table of contents
» alphabetical product list
RI series
RA series
RI 020............................................................... 8
RA 20...............................................................52
RI 030............................................................... 9
RA 40...............................................................53
RI 031............................................................. 20
RA 50...............................................................54
RI 80............................................................... 10
RA 50 Textil......................................................56
RI 100.............................................................. 11
RA 51...............................................................55
RI 131 D.......................................................... 25
RA 200.............................................................66
RI 131 W.......................................................... 21
RA 220.............................................................30
RI 300..............................................................12
RA 230.............................................................29
RI 311 D.......................................................... 28
RA 240............................................................ 68
RI 311 V............................................................ 31
RA 250............................................................. 74
RI 311 W..........................................................22
RA 300............................................................ 69
RI 321..............................................................13
RA 320.............................................................16
RI 331 D.......................................................... 26
RA 602............................................................. 67
RI 331 V...........................................................32
RA 701.............................................................70
RI 331 W......................................................... 23
RA 702.............................................................75
RI 332
– industrial suction extraction units...................14
RA 711............................................................. 71
RI 332
– mobile dust filtering device..........................37
RI 332 D.......................................................... 27
RE series
RI 332 V...........................................................32
RE 115 .............................................................39
RI 332 W......................................................... 24
RE 120............................................................ 40
RI 333............................................................. 58
RE 201.............................................................44
RI 334
– with high-pressure compressor....................
36
RE 301.............................................................46
RI 334
– with medium-pressure fan..........................
38
RE 402............................................................ 48
RI 334 V...........................................................32
RI 400..............................................................15
RI 502............................................................. 16
RI 750............................................................. 59
RI 751............................................................. 60
industrial suction unit
suction extraction of chip
cuttings and coolants
» suitable for cleaning machinery and workshops
» compact, sturdy design
» extensive range of accessories
Selected, optional extras for this product group
Stainless steel basket, 40 litres
Electr. overfill protector
The complete program can be found in
our price list for accessories or simply
visit
www.ringler-gmbh.de
Barrel pump
Mechan. overfill protector
Stainless steel tank
Product example RI 300
Ringler provides an
extensive and very
diverse range of
accessories for this
product group. On
the right you can see
the most common
optional
extras.
overview of industrial suction units
Applications
Extraction of chips
and emulsions at
milling machines and
modern machining
centres. Anywhere in
your plant.
Elastic nozzle
Flexible groove nozzle
Flexible nozzle
Flexible angle nozzle
Emptying by tipping
Crane transport
Long shaft groove nozzle
Broad nozzle
Draining coolant
Floor nozzle 200 mm
Suction and blast nozzle to
clean blind holes
Product information RI 020
wet-and-dry vacuum cleaner
» integrated running gear on collection tank
» compact, sturdy construction
» simultaneous wet and dry suction with no change of filter
» liquids can be easily drained
» soundproofed drive head in a.c. design
Features
Caption
Level indicator hose to drain
the coolant
Emptying the filter basket with
chips and liquid separation
360° rotating steering castors
allow easy manoeuvring in
confined spaces
RI 020
The handy wet-and-dry vacuum cleaner
to clean plants and machinery
Suitable to clean plants and machinery, simultaneous „wet and dry“ suction and is ideal for the suction extraction of all kinds of solids (e.g. chips), oil
and emulsions, liquids (coolants, water), mud, granulate and small amounts of dust and dirt. Includes
20l filter basket standard accessories DN 40.
Technical data for the series RI 020
Suction unit type
RI 020 W1E-N
Output [kW]
1,3
Voltage [V]
230
Max. vacuum [kPa]
23
Max. air flow rate [Nm3/h]
215
Sound level dB [A]
71
Dimensions [mm]
711 x 523 x 960
Volume collection tank [l] (max.)
40
Weight [kg]
36
Article number
990 1117
industrial, dirt and
water suction unit
» suitable for the general cleaning of plants and machinery
» small, sturdy suction device with tipping tank
» level indicator and emptying hose
Features
360°
Tilting tank
Manual drainage of coolant
Emptying the filter basket with
chips and liquid separation
Steel suction hose with PU
sheath and 360°-revolving
adapter
RI 030
The convenient wet-dry suction unit for
cleaning machinery and plants.
Ideal for workshops with a small range of machinery or with confined spaces. Extracts coolants,
chip cuttings, dirt, water and small quantities of
dust. Standard equipment for W1E -> DN 40 and
for W2G -> DN 50, including suction hose, filter
basket and suction nozzles.
Suction unit type
RI 030 W1E-N
RI 030 W2G-N
Output [kW]
1,3
2,0
Voltage [V]
230
230
Max. vacuum [kPa]
23
22
215
360
Sound level dB [A]
71
75
Dimensions [mm]
742 x 500 x 1.100
742 x 500 x 1.100
65
65
Weight [kg]
43
46
Article number
990 1109
990 1114
industrial, dirt and water suction unit
» compact, sturdy design with wheels and steering rollers
» suitable for the general cleaning of plants and machinery
» can also be used as a water suction unit in stainless steel
» incl. suction hose and filter basket
Features
Clean grooves
Clean floors
Emulsion recovery
40 litre filter basket (standard)
to separate chips and coolants
RI 80
Patented hose connection
Chips
360° swivel
Air
Liquids
Filter
Suction unit type
RI 80 W2 G
RI 80 W2 E
Output [kW]
2,0
2,6
Voltage [V]
230
230
Max. vacuum [kPa]
22
23
360
430
Sound level dB [A]
75
76
Dimensions [mm]
640 x 620 x 1060
640 x 620 x 1060
100
100
Weight [kg]
50
51
Article number
990 0961
990 0982
Filter basket
mobile chips and
coolant suction devices
» compact, sturdy design with tilting tank
» suitable for cleaning machinery and workshops
Features
Sturdy, welded running gear
with release for emptying by
tipping.
Easy emptying by tipping
Level indicator hose to drain the
coolant
Inclusive: filter basket to separate chips and coolants
RI 100
Chips and coolant suction unit
Extraction of chip cuttings of all types, such as
glowing hot metal cuttings, oil and emulsions,
liquids (coolant, w
ater), sludge, granulate, small
quantities of dust and dirt. Standard equipment
DN 50. Includes suction hose, filter basket and
suction nozzles.
Suction unit type
RI 100 W2 G
RI 100 W2 E
Output [kW]
2,0
2,6
Voltage [V]
230
230
Max. vacuum [kPa]
22
23
360
430
Sound level dB [A]
75
76
Dimensions [mm]
740 × 620 × 1.180
740 × 620 × 1.180
100
100
Weight [kg]
57
58
Article number
990 0102
990 0915
mobile chips and
» for the suction extraction of metal cuttings, granulate, coolants,
sludge and leakage oil from machine tools
» for cleaning clamping units and workpieces in the metal processing industry
Features
Easy emptying by
tipping
Barrel pump
Emptying by crane
Draining the coolant
Suction extraction
via pre-separator
Level indicator hose to drain the
coolant
RI 300
Patented hose connection
Chips
360° swivel
Air
Liquids
Filter
Filter basket
Suction unit type
RI 300 W2 G
RI 300 W2 E
Output [kW]
2,0
2,6
Voltage [V]
230
230
Max. vacuum [kPa]
Sound level dB [A]
Dimensions [mm]
Weight [kg]
22
360
75
745 × 710 × 1.420
120
71
23
430
76
745 × 710 × 1.420
120
72
Article number
990 0112
990 0917
Steel tank
Tilting running gear
mobile chips
and coolant suction devices
» drive unit remains on the running gear when the tank is extended
» d.c. and a.c. drives
» can be used as an industrial suction unit or stationary unit on
cutting machines
RI 321 D3: used here for the automatic extraction of oil on pallet deck spacers in the
automotive industry
Features
100l run-out collection tank
Optional: Emptying by tipping
with frame as emptying aid
Optional: Crane transport by
means of crane bow
RI 321
Fig.: d.c. model
400V
Suction unit type
RI 321 W2 G RI 321 W2 E RI 321 D1,5
RI 321 D3
RI 321 D4
Output [kW]
2,0
2,6
1,5
3,0
4,0
Voltage [V]
230
230
400
400
400
Max. vacuum [kPa]
22
23
21
26
15
Sound level dB [A]
Dimensions [mm]
Weight [kg]
360
75
430
76
210
56
320
60
520
62
850 x 760 x 1.450
850 x 760 x 1.450
850 x 760 x 1.800
850 x 760 x 1.800
850 x 760 x 1.920
100
88
100
89
100
124
100
136
100
155
Article number
990 0139
990 0919
990 0141
990 0215
990 0304
mobile chips and
» available as a d.c. or a.c. model
» as a chip suction cleaner with bag filter in filter class “L” incl. level
indicator and emptying hose
» as a particulate matter suction unit from filter class “M” with
pressure compensation hose and PE bag
Features
100l run-out colleion tank
Optional: emptying by tipping
with frame
Sturdy running gear as welded
construction
RI 332
Optional: Crane transport by
means of crane bow
Industrial suction unit for the extraction of
chips and dust
Compact unit, sturdy design for industrial use. Ideal
for cleaning machinery for the suction extraction of
particulate matter, chips – including very hot chips,
granulate and grey cast iron.
Output [kW]
RI 332
W2 G-L
2,0
RI 332
W2 E-L
2,6
RI 332
D3-IS-L
3,0
RI 332
D4-IS-L
4,0
Voltage [V]
230
230
400
400
Max. vacuum [kPa]
22
23
26
15
360
430
320
520
Sound level dB [A]
75
76
60
62
Dimensions [mm]
910 x 760 x 1.650
910 x 760 x 1.650
910 x 760 x 2.000
910 x 760 x 2.270
Volume collection tank [l] (max.) 100
100
100
100
Weight [kg]
100
101
148
167
Article number
990 0367
990 0921
990 0158
990 0306
Suction unit type
mobile chip and coolant suction units
» suitable for the suction extraction of chips with coolants, very hot chips, sludge, granulate and small
amounts of dust
» easy emptying by tipping by means of cradle mechanism and tip damper
» large, lockable emptying flap and separate coolant emptying hose
» 5 m steel suction hose with PU-sheath and suction nozzles
Features
Raise the drive head by hand or
crane
Emptying by tipping with integrated tip damper
RI 400
Suction extraction of large amounts of chips and coolants
Large-volume industrial
suction unit 400l
Ideal for the suction extraction of large
amounts of chip during large-scale machining
operations, coolants, very hot chips, sludge,
granulate and small quantities dust. Tilting tank,
emptying with fork-lift truck or transport by
crane.
Suction unit type
RI 400 W2 E
RI 400 W3 G
Output [kW]
2,6
3
Voltage [V]
230
230
Max. vacuum [kPa]
23
22
430
540
Sound level dB [A]
76
76
Dimensions [mm]
1500 x 800 x 1400
1500 x 800 x 1430
400
400
Weight[kg]
225
230
Article number
990 0362
990 1104
coolant suction units
» with preceding filter basket insert: separates chips from coolant
and oil, optionally available with fine fleece
» standard model comes prepared for barrel pump to return the
coolant to the machine
» max. filling amount approx. 200 litres, incl. mechan. overfill protector
Features
Sturdy running gear
with fork-lift truck
adapter
Level indicator and
emptying hose
Integrated filter
basket to separate
chips/coolant
Mechanical overfill
protector protects
against overfilling
Optional:
electr. overfill protector
Optional:
Liquid pump for
easy emptying of the
tank
RI 502
Liquid suction unit, ideal for extracting coolants, chips and mud.
Ideal for the suction extraction of liquid in connection
with chips and sludge from machining centres, including
filter basket insert.
Suction unit type
RI 502 W2 G RI 502 W2 E RI 502 D3
RI 502 D4
Output [kW]
2,0
2,6
3,0
4,0
Voltage [V]
230
230
400
400
Max. vacuum [kPa]
22
23
26
15
360
430
320
520
Sound level dB [A]
75
76
60
62
Dimensions [mm]
1460 x 760 x 1.435 1460 x 760 x 1.435 1460 x 760 x 1.790 1460 x 760 x 1.790
200
200
200
Weight [kg]
156
157
204
223
Article number
990 0364
990 0922
990 0386
990 0381
on to
industrial suction cleaner »
industrial suction cleaner
for the suction extraction of
all types of dust
» high-quality filter technology for long service lives
» filter categories L, M, H, filtration efficiency up to 99.997 %
» run-out collection tank
Selected, optional extras for this product group
Ringler provides an
extensive and very diverse range of accessories for this product
group. On the right
you can see the most
common optional
extras.
Collection tank with PE bag
Add-on floor nozzle, unfolded
Add-on floor nozzle with 800
mm suction width for large
areas
Floor nozzle 370 or 500 mm
Product example RI 131 W2 G
The complete program can be found in
our price list for accessories or simply
visit
www.ringler-gmbh.de
Suction broom
industrial suction cleaner overview
Applications
For general cleaning
of the workshop and
plant, suitable for the
suction extraction of
carcinogenic dusts.
Run-out collection
tank.
Elastic nozzle
Cleaning the workshop
Flat brush nozzle
Emptying the tank
Suction brush
Flexible nozzle
Long shaft round nozzle
Floor nozzle 370 mm
Cleaning large floor areas
Bodendüse 200 mm
Pipe suction brush
Cleaning the workbench
a.c. suction unit
» suction cleaner suitable for the suction extraction of
particulate matter
» can be used in production facilities and warehouses
» simple, effective filter cleaning
» long filter service lives, filter can be washed
» bag filter for efficient and uninterrupted suction
Features
RI 031
Large handle
Standard: 2. filter stage
Bag filter
Manual filter shaking
Easy emptying
thanks to run-out
collection tank
High-quality bag
filter allows the
particulate matter
Shaker lever for
effective filter cleaning
Locking lever
40 litre collection tank
Air/dusts
Dirt
Nozzle holder
Centrifugal separation through
cyclone-like pre-separator
Large plastic
wheels
RI 031
Industrial / trade suction cleaner with
fficient filter technology
e
For general cleaning of the workshop and plant.
The industrial suction unit stands out through its
small size and high-quality filter technology. The
handling is very easy; the collection tank can be
uncoupled and run out.
Suction unit type
RI 031 EC1.1 RI 031 W2 G RI 031 W1 E
Output [kW]
1,1
2,0
1,3
Voltage [V]
230
230
230
Max. vacuum [kPa]
22
22
23
178
360
215
Sound level dB [A]
72
75
Dimensions [mm]
740 x 580 x 1.105 740 x 580 x 1.105
740 x 580 x 1.105
36
36
36
Weight [kg]
50
58
50
Article number
990 1018
990 1094
990 1019
72
a.c. suction unit
» suction cleaner suitable for the suction extraction of particulate matter
» can be used in production facilities and warehouses
» simple, effective filter cleaning
» long filter service lives, filter can be washed
» bag filter for efficient and uninterrupted suction
Features
Shaker lever for effective filter
cleaning
Collection tank release
RI 131
Run-out collection tank, the filter does not have to be removed
efficient filter technology
Bag filter with manual filter cleaning, suitable for
the suction extraction of hazardous dusts. Runout collection tank.
Suction unit type
RI 131 EC 2.2 RI 131 W2 G
RI 131 W2 E
RI 131 W3 G
Output [kW]
2,2
2,0
2,6
3,0
Voltage [V]
230
230
230
230
Max. vacuum [kPa]
22
22
23
22
360
360
430
540
Sound level dB [A]
72
75
76
76
Dimensions [mm]
860 x 670 x 1210 860 x 670 x 1210 860 x 670 x 1210 860 x 670 x 1260
40
40
40
Weight [kg]
78
78
79
82
Article number
990 1098
990 0337
990 0916
990 1045
a.c. suction unit
» suitable for pourable and heavy process media,
incl. bag filter for particulate matter
» transport with a fork-lift truck or crane
» emptying of heavy media into underfloor conveyors or containers
by opening the emptying flap without removing the drive
Features
Collection tank with 100l capacity and emptying flap with hand
level seal
Emptying flap open
Emptying into an
underfloor conveyor
Emptying with a
fork-lift truck
Emptying with a
crane
RI 311
Gray cast iron, sand and blast gravel
suction extraction
Very rugged industrial suction device, developed
for the suction extraction of heavy media, such as
sand, gray cast and sandblast gravel, e.g. application in foundries.
Suction unit type
RI 311 W2 G
RI 311 W2 E
RI 311 W3 G
Output [kW]
2,0
2,6
3,0
Voltage [V]
230
230
230
Max. vacuum [kPa]
22
23
22
360
430
540
Sound level dB [A]
75
76
76
Dimensions [mm]
880 x 714 x 1720
880 x 714 x 1720
880 x 714 x 1720
100
100
100
Weight [kg]
116
117
130
Article number
990 0124
990 0918
990 1062
a.c. suction unit
» up to 3 filter stages
(tangential discharge, bag filter and absolute filter)
» soundproofed drive head in a.c. design
» efficient filter and separation technology, also for particulate matter and problem dusts
Features
High-quality bag filter for the
best separation results, very
long-lived
Optional H14 absolute filter for
carcinogenic dusts with a filtration efficiency of 99.998%
Lowerable steel collection tank
50l, mobile
Low-dust emptying, run-out collection tank with PE bag
RI 331
Industrial suction cleaner (IS)
For the suction extraction of general and carcinogenic dusts, particularly dangerous carcinogenic
materials as well as microfine and problem dust.
Suction unit type
RI 331 W2 G RI 331 W2 E RI 331 W3 G
Output [kW]
2,0
2,6
3,0
Voltage [V]
230
230
230
Max. vacuum [kPa]
22
23
22
360
430
540
Sound level dB [A]
75
76
76
Dimensions [mm]
850 x 760 x 1700
850 x 760 x 1700
850 x 760 x 1700
50
50
50
Weight [kg]
94
95
100
Article number
990 0146
990 0920
990 1044
a.c. suction unit
» can be used for manual suction extraction or as a stationary
suction unit
» available in filter classes “L” or “M”
» 100 litre, run-out collection tank with quick release and dust
collecting bag as well as pressure compensating hose
Features
100l, mobile
with frame
High-quality bag filter
RI 332
Industrial suction unit for large quantities
of dusts
For the suction extraction of general and hazardous dusts, as well as particulate matter.
Suction unit type
RI 332 W2 G-M
RI 332 W2 E-M
Output [kW]
2,0
2,6
Voltage [V]
230
230
Max. vacuum [kPa]
22
23
360
430
Sound level dB [A]
75
76
Dimensions [mm]
910 x 760 x 1.650
910 x 760 x 1.650
100
100
Weight [kg]
100
101
Article number
990 0367 - M
990 0921 - M
d.c. suction unit
» suitable for the suction extraction of particulate
matter, can also be used as a stationary unit
» can be used in production facilities
» direct-drive side-channel compressor, suitable
for suction extraction in multiple shift operation
Features
High-quality bag
filter allows the
particulate matter
Lowerable collection
tank
Low-dust emptying,
run-out collection
tank with PE bag
RI 131
fficient filter technology
e
Bag filter with manual filter cleaning, suitable for
the suction extraction of hazardous dusts.
Run-out collection tank. Suitable for multiple shift
operation. Suitable for use in dust-EX-areas Zone
22 (B1).
Suction unit type
RI 131 D1,5
RI 131 D3
Output [kW]
1,5
3,0
Voltage [V]
400
400
Max. vacuum [kPa]
21
26
210
320
Sound level dB [A]
56
60
Dimensions [mm]
890 x 670 x 1.560
890 x 670 x 1.560
40
40
Weight [kg]
107
126
Article number
990 0357
990 1043
d.c. suction unit
» soundproofed d.c. drive unit with direct drive side-channel
compressor
» non-wearing, suitable for multiple shift operation
» high-quality filter technology in class “M”, optionally available
up to “H14”, for respirable airborne particulates
Features
RI 331
Low-dust emptying,
collection tank with
PE bag
Optional: Dust-free
emptying
High-quality bag
filter allows the
particulate matter
Lower-priced model RI 331
D3-F-IS-M with simplified
soundproofing
Industrial suction cleaner (IS) B1, Ex
For the suction extraction of general and carcinogenic dusts as well as particularly dangerous carcinogenic materials. Suitable for use in dust-EX-areas Zone 22 (B1), for toxic substances and dust.
Suction unit type
Output [kW]
RI 331
D1,5-IS-M
1,5
RI 331
D1,5-IS-H
1,5
RI 331
D3-IS-M
3,0
RI 331
D3-IS-H
3,0
RI 331
D4-IS-M
4,0
RI 331
D4-IS-H
4,0
Voltage [V]
400
400
400
400
400
400
Max. vacuum [kPa]
21
21
26
26
15
15
Max. air flow rate [Nm 3/h]
210
210
320
320
520
520
Sound level dB [A]
56
56
60
60
62
62
Dimensions [mm]
855 x 760 x 1.700 855 x 760 x 1.985 850 x 760 x 1.700 850 x 760 x 1.985 850 x 760 x 1.970 850 x 760 x 2.255
50
50
50
50
50
Weight [kg]
130
149
142
161
161
180
Article number
990 0148
990 0148 - H
990 0150
990 0150 - H
990 0305
990 0305 - H
d.c. suction unit
» soundproofed d.c. drive unit with direct drive side-channel
compressor
» non-wearing, suitable for multiple shift operation
» high-quality filter technology in class “L”, optionally available
up to “M”
Features
with frame
High-quality bag filter
100l, mobile, handle, pressure
compensating hose, PE round
bottom bag with holding-down
device for dust-free emptying
RI 332
Industrial suction unit for large quantities
of dusts
For the suction extraction of general and hazardous dusts. Suitable for employment in dust EXprotection zones 22 (B1).
Output [kW]
RI 332
D1,5-IS-M
1,5
RI 332
D3-IS-M
3,0
RI 332
D4-IS-M
4,0
Voltage [V]
400
400
400
Max. vacuum [kPa]
21
26
15
210
320
520
Sound level dB [A]
56
60
62
Dimensions [mm]
910 x 760 x
2.000
910 x 760 x
2.000
910 x 760 x
2.270
100
100
Weight [kg]
136
148
167
Article number
990 0156 - M
990 0158 - M
990 0306 - M
Suction unit type
gray cast iron and sand
suction unit / blast gravel
» a.c., d.c. or compressed air drives
» manually operated emptying flap for easy emptying of heavy
media into underfloor conveyors or troughs
» running gear with fork-lift truck adapter or crane transport
» the drive does not have to be removed for emptying
Features
Manually operated
chip discharge flap
Emptying into an
underfloor conveyor
Emptying with a
fork-lift truck
Emptying with a
crane
RI 311
Gray cast iron, sand and blast gravel
suction extraction
sand, gray cast and sandblast gravel, e. g. application in foundries.
Suction unit type
RI 311 D3
RI 311 D4
Output [kW]
3,0
4,0
Voltage [V]
400
400
Max. vacuum [kPa]
26
15
320
520
Sound level dB [A]
60
62
Dimensions [mm]
880 x 714 x 2.010
880 x 714 x 2.130
100
100
Weight [kg]
164
183
Article number
990 0340
990 0303
Product information RA 230
gray cast iron and sand suction unit /
blast gravel
» mainly used in foundries and heavy industries
» high-power suction unit for heavy media such as sand, chips, blast gravel
» manually operated emptying flap for easy emptying of heavy media into underfloor
conveyors or troughs
» running gear with fork-lift truck adapter
Features
Emptying flap open
Emptying into an
underfloor conveyor
Emptying with a
fork-lift truck
Emptying with a
crane
RA 230
Technical data for the series RA 230
Suction unit type
RA 230 D5,5
RA 230 D2x3
Output [kW]
5,5
6,0
Voltage [V]
400
400
Max. vacuum [kPa]
24
26
550
640
Sound level dB [A]
69
70
Dimensions [mm]
1.735 x 760 x 1.800
1.735 x 760 x 1.800
100
100
Weight [kg]
264
256
Article number
990 0333
990 0941
high-power industrial
suction unit
» continuous suction power with 24h operation possible, quiet,
low-maintenance, can also be used as a stationary unit
» filter tank with bag filter 1.75m², CAT “L”, “M”
» running gear in sturdy welded rectangular tube design
» various filter qualities available
Features
run-out collection tank with easy
release
Inspection glass
integrated in collection tank
Powerful drives, direct drive side-channel compressor
Sturdy steering
castors with stopper
and ram protection
RA 220 in EX design for the pharmaceuticals industry
RA 220
High-power industrial suction unit
For versatile uses, e.g. in the metal-processing
industry. Direct drive side-channel compressor; filter classes L, M depending on application. Effective and continuous filter technology. Suitable for
the suction extraction of hazardous dusts, chips,
granulate.
Suction unit type
RA 220 D5,5
RA 220 D2x3
Output [kW]
5,5
6,0
Voltage [V]
400
400
Max. vacuum [kPa]
24
26
550
640
Sound level dB [A]
69
70
Dimensions [mm]
1.690 x 760 x 1.507
1.690 x 760 x 1.507
100
100
Weight [kg]
243
235
Article number
990 0234
990 0937
Product information RI 311 V
industrial suction cleaner with
compressed air drive
(multi-stage)
» suitable for the suction extraction of heavy media and for long suction sections, incl. bag filter for the separation of particulate matter
» available with a.c., d.c. or compressed air drives
» manually operated emptying flap for easy emptying
» running gear with fork-lift truck adapter or crane transport
Features
Collection tank with 60l capacity and emptying flap with hand
level seal
Emptying flap open
Emptying into an
underfloor conveyor
Emptying with a
fork-lift truck
Emptying with a
crane
RI 311 V
Compressed air suction unit
sand, gray cast and sandblast gravel, e.g. application in foundries.
Suction unit type
RI 311 V27
RI 311 V36
Output [kW]
5,5
7,5
Compressed-air supply [bar]
4,5 - 6,0
4,5 - 6,0
Max. vacuum [kPa]
50
50
732
975
Sound level dB [A]
55-80
55-80
Dimensions [mm]
880 x 714 x 1.710
880 x 714 x 1.710
100
100
Weight [kg]
123
128
Article number
990 1008
990 1009
Product information RI 331 V RI, 332 V and RI 334 V
with compressed air drive (multi-stage)
» convey dusts or other pasty substances over longer distances
» efficient filter and separation technology, also for particulate matter and problem dusts
» 50 l (RI 331 / RI 334) or 100 l (RI 332) collection tank with PE bag and pressure compensating hose, runout for dust-free emptying
» Bag filter with a filter surface area of 1.75 m² or 3.2 m²
Features
Bag filter with electric shaker
Little dust during emptying:
run-out collection tank with
PE bag
RI 331 V
RI 332 V
RI 334 V
Technical data for the series RI 331, RI 332 and RI 334
Suction unit type
RI 332 V12
RI 332 V27
Output [kW]
3,0 (equivalent)
5,5 (equivalent)
RI 334 V45
11,0 (equivalent)
Compressed-air supply [bar]
4,5 - 6,0
4,5 - 6,0
4,5 - 6,0
Max. vacuum [kPa]
50
50
50
341
732
1.219
Sound level dB [A]
55-80
55-80
55-80
Dimensions [mm]
910 x 760 x 1.617
910 x 760 x 1.580
910 x 760 x 1.413
100
100
50
Weight [kg]
101
107
115
Article number
990 0997
990 1003
990 1030
on to
mobile dust filtering device »
mobile dust filtering device
continuous extraction of
chips and dust
» Dust filtering devices (ENT) are used at processing stations
to continuously and safely extract the dusts and chips these
produce.
Some selected, optional collection nozzles. More on request.
1000-fold proven Ringler
suction extraction technology:
» Almost 100% dust collection through encapsulation of the working area
» Automatic filter cleaning
through shaker motor,
careful handling of the
filter with a very low
Nozzle type A
Graphite dust removal
Dust collection during
milling of a graphite
electrode
residual dust content in
the exhaust air
» Optimum safety at work
through compliance with
the occupational expo» Manual hose with air deflection flap for additional machine cleaning by
Nozzle type B
hand
Nozzle unit type A
sure limit (OEL)
mobile dust filtering device overview
Applications
Picture on left:
Dust filtering device on
a balancing machine.
Picture centre:
Dust filtering device
on saws.
Picture on right:
Dust filtering device
integrated in a production line.
Here we see some selected components from our sturdy and
versatile Ringler tube system type “RA”. More on request.
05
04
90°-bend
03
01
Pipe branch
Pipe coupling, galvanised
Pipe coupling,
galvanised
02
06
Piping segment
08
07
Pipe clip
electropneumatic gate
09
Hose suspension
with limit switch
Hose connection with
outer cone
Piping system fully pre-assembled for easy installation of complex DN 40 to DN 120 piping, connected with pipe couplings
» Large radius bend
» Pipes with at least 2mm wall thickness
» Painted design
» Segments can be exchanged at any time
» Extensive accessories
with high-pressure compressor
» suitable for separating problematic,
e.g. all types of adherent dusts and chips
» dust filtering device with control cabinet and autom. filter shaker
» available up to filter class “H” to separate carcinogenic dusts,
filtration efficiency 99.997%
Features
Control cabinet for
motor, shaker and
level sensor, as well
as remote triggering
via machine contact
Bag filter with electric filter cleaning
Optical filter monitoring
Optional:
differential pressure switch for filter
monitoring
Little dust during
emptying: run-out
collection tank with
PE bag
Optional:
ultrasonic distance
sensor for level
monitoring
RI 334
Dust filtering device for safe extraction at machining centres
Employment directly on machining centres, suitable
for the extraction of flammable dusts in Zone 22,
dusts with LTVs and carcinogenic hazardous substances, incl. control system, bag filter, 50l run-out
collection tank.
Output [kW]
RI 334 D3ENT-M
3,0
RI 334 D3ENT-H
3,0
RI 334 D4ENT-M
4,0
RI 334 D4ENT-H
4,0
Voltage [V]
400
400
400
400
Max. vacuum [kPa]
26
26
15
15
320
320
520
520
Sound level dB [A]
60
60
62
62
Dimensions [mm]
910 x 760 x 1.850 910 x 760 x 2.135 910 x 760 x 1.970 910 x 760 x 2.255
Suction unit type
50
50
50
Weight [kg]
174
193
193
212
Article number
990 0956
990 0956-H
990 0957
990 0957-H
mobile dust filtering
device with
medium-pressure fan
» device equipped with medium-pressure radial fan
» larger air volumes with lower vacuum
» suitable for dust and chips, dry
» used with large air requirements
» wet suction extraction also possible if necessary
Example: suction extraction
on an automatic belt saw with
Ringler pipe system and collection nozzle
Features
Optional:
emptying with a
crane bow
Optional:
emptying by tipping
with frame
Collection tank
release
High-quality bag
filter allows the
particulate matter
Shaker lever for
effective filter
c leaning
RI 332
Dust filtering device for continuous suction extraction of large quantities dusts
from machining centres.
Employment directly on machining centres, suitable for the extraction of flammable dusts in zone
22, dusts with LTVs, incl. control system, bag filter, 100l run-out collection tank.
Suction unit type
RI 332 D2,2 R
Output [kW]
2,2
Voltage [V]
400
Max. vacuum [kPa]
5,1
900
Sound level dB [A]
72
Dimensions [mm]
910 x 760 x 2.215
100
Weight [kg]
202
Article number
990 1065
with medium-pressure fan
» efficient filter and separation technology, even for particulate
matter and problem dusts, dust-free emptying
» soundproofed drive unit
Features
RI 334 with stainless steel pre-separator
for the safe separation of dusts with flying
sparks on 2 belt grinders.
RI 334
Control cabinet for
motor, shaker and
level sensor
Optional:
differential pressure switch for filter
monitoring
Optional:
ultrasonic distance
sensor for level
monitoring
Application example: collection nozzle developed by Ringler in
3D for brush dust: steel strips are brushed from below during
their passage. The dust produced is extracted by a RI 334 D2.2R.
Suction unit type
RI 334 D2,2 R
Output [kW]
2,2
Voltage [V]
400
Max. vacuum [kPa]
5,1
900
Sound level dB [A]
72
Dimensions [mm]
610 x 760 x 1.940
50
Weight [kg]
190
Article number
990 1050
Product information RE 115
with medium pressure fan
» For use on all kinds of machine tools
» Large volume flow
» Removable 30 litre tank
Features
Lever to clean the filter
DN 120 suction pipe as well as
inspection glass in collection
tank
collection tank
RE 115
Compact dust filtering device
with large air volume flow
Suction extraction of metal, wood,
plastic, paper, leather, acrylic glass in
the form of dust, chips, granulate and
fibres, suitable for the suction extraction of wood dust.
Technical data for the series RE 115
Suction unit type
RE 115 D1,1
Output [kW]
1,1
Voltage [V]
400
Max. vacuum [kPa]
1,8
793
Sound level dB [A]
74
Dimensions [mm]
600 x 770 x 1.350
30
Weight [kg]
103
Article number
990 1142
mobile dust filtering
device with
medium-pressure fan
» can be used on all types of machining centres
» large volume flow
» separate 170 litre tank, mobile
» with 170 litre dust collecting bag
Features
Lever for filter cleaning
Easy removal of the
collecting bag
Intake pipe DN 140 and inspection glass in collection tank
Run-out collection tank
RE 120
Dust filtering device with high
air flow rate
Suction extraction of metal, wood,
plastic, paper, leather, acrylic glass,
etc., as dust, chips , granulate and
fibers, suitable suction extraction of
wood dust.
Suction unit type
RE 120 D2,2
Output [kW]
2,2
Voltage [V]
400
Max. vacuum [kPa]
3,3
1.329
Sound level dB [A]
75
Dimensions [mm]
1.160 x 780 x 1.590
170
Weight [kg]
139
Article number
990 1023
expert knowledge
Dust filter categories
The assignment of utilisation categories “G” and “C” to the dust classes “M” and “H”
depends on the LTV of the dusts.
New categories for the dust technology assessment of industrial suction units, dust filtering devices and sweeping suction cleaners
Former: ZH 1/487, BG-Holz, TRGS 519
suitable for:
Since 1/97: EN 60335-2-69, IEC 335-2-69
Utilisation category
Max. transmissibility
U
5%
- Dusts with LTV > 1 mg/m3
S
1%
- Dusts with LTV > 0,1 mg/m3
G
0,5%
C
0,1%
G
0,5%
C
0,1%
K1
0,05%
K2
0,05%
- Dusts with LTV > 0,1 mg/m3
- Dusts with LTV > 0,1 mg/m3 and carcinogenic substances
acc. to § 35 GefStoffV
- Dusts with LTV <_ 0,1 mg/m3
- Dusts with LTV <_ 0,1 mg/m3 and carcinogenic substances
acc. to § 35 GefStoffV
- carcinogenic dusts [§ 35 GefStoffV] incl. very hazardous carcinogenic
substances acc. to. § 15a GefStoffV
- Dusts contaminated with pathogens
additional requirement
0,05%
- Asbestos
B1 Germany
see corresponding
category [S,G,C or K]
- explosive dusts, explosion classes St1, St2 and St3 in Zone 11 St1, St2
and St3 in Zone 11
H2 Germany
0,2 mg [wood] per m3 [air]
- Wood dust
Dust class
Max. transmissibility
L
1%
m
0,1%
H
0,005%
additional requirements
for FRG
see H
B1 [BRD]
see corresponding dust
class [M or H]
m
0,1%
Identification of the IP protection system [acc. to EN 60529]
Foreign body protection
Number 1
Number 2
Water protection
no protection
0
0
no protection
Foreign bodies > 50 mm
1
1
vertically falling water drops
2
2
Water drops falling at an angle
3
3
Water spray
Dust protection
4
4
Water splashes
Dustproof
5
5
Water jet
6
6
Flooding
7
Immersion
8
Submersion
Legal bases/explanations
DIN EN - 1127-1
European standard, explosion protection directive,
Deutsches Institut für Normung, European
Committee for Standardisation[CEN]
Directive 94/9/EC/
ATEX 95 [ATEX 100a]
Guideline the approximation of the laws of the
Member States concerning equipment and
protective systems intended for use in potentially
Explosive Atmospheres, ATEX 100a [Atmosphère
explosible],
Article 100a EEC Contract
ATEX 118a
Minimum requirements for improving the safety
and health protection of workers potentially at risk
from explosive atmospheres ATEX [Atmosphère
explosible], Article 118a EEC Contract
European standard /
German version “1Non-Electrical Equipment prEN 13463-1 for
Potentially Explosive Atmospheres”,
Part 1
R 044-001/1999
Avoidance or Hazards due to Static Electricity
BG ZH 1/200 1/487
ZH 1 Sets of rules from the central accident preven
tion office main association
BIA
Berufsgenossenschaftliches Institut für Arbeitssicherheit
BASF
Ammonia Laboratory
Technical Engineering
Safety technology testing office of BASF AG,
Ludwigshafen
DMT
Deutsche Montan Technologie GmbH, Dortmund,
Specialist office for fire and explosion protection
LTV Lowest threshold values at workplaces
dust collection units
complete solutions for the suction
extraction of dusts and chips
» suitable for the suction extraction of graphite, metal, mineral and hard fibre
dusts, flammable dusts, hazardous/toxic substances.
» tailored to all types of machining centres
Picture on right: 3 Ringler RE 300 dust collection
units with double chamber
extraction system on 3 portal
milling centres. Simultaneous extraction of gray cast
iron dust and chips from
cutter head milling machines
with a diameter of approx.
500 mm.
The lowerable Ringler suction nozzles enclose the
cutter heads and suck off
chips and dusts without
interruption. The chips are
discharged continuously
into containers provided by the customer.
Product example RE 301
Here: suction movement with the portal via Ringler zip
channel and sliding tube. In the foreground a Ringler chip
suction cleaner RI 100 and Ringler grey cast iron suction
cleaner RI 311.
RE 201 on a DMG
machining centre
to extract graphite
dust.
dust collection units overview
Ringler suction system RSS2
for turntables during graphite
processing
Table suction extraction RSS1
with sliding tube (patented!)
Patented table suction extraction system RSS1
Spindle extraction
with bag filter
» suitable for the suction extraction of dusts
» various filter qualities L, M available
» efficient filter technology, long-lived, can be washed
» also suitable for the extraction of chips
over long distances
RE 201 on a Bridgeport-BAZ GX 600 and Ringler table nozzle RSS1
Features
RE 201
Control cabinet
50 l run-out collection tank
Medium-pressure dust collection unit
Ideal for the suction extraction of graphite dust,
metal dust, mineral dust, hard fiber dust, inflammable dusts, hazardous / toxic substances and for
the effective collection of process dusts.
Suction unit type
RE 201 D3
RE 201 D5,5
Output [kW]
3,0
5,5
Voltage [V]
400
400
Max. vacuum [kPa]
5
5
1.200
2.800
Sound level dB [A]
68
75
Dimensions [mm]
920 x 920 x 2.501 920 x 920 x 2.501
50
50
Weight [kg]
417
427
Article number
990 0378
990 0380
Suction extraction solution for collecting plastic chips: Ringler dust filtering device RE 201 with Chiron machining centre FZ
12, with automatic wet/dry switchover, hand suction hose and level monitoring.
Exemplary mode of operation of a
Ringler system on a random machining centre
Respirable process dust
Coarse-grained process dust
Soundproofing
Medium-pressure fan
Air
Silencer
on rear
Clean gas
Filter
Hand suction hose for
subsequent
machine
cleaning
Motor and filter
chamber mediumpressure design
Shaker motor
Pre-separator
Quick
release
For use in (dust) EXRSS1/2/3 nozzle protection zone 22
Collection tank
mobile
with bag filter
» suitable for the suction extraction of dusts,
chips and liquids, chips also over longer distances, various filter qualities available
» optional: various discharge systems such as
cellular wheel sluice, double chamber discharge,
big bag, etc. -> further info on page 47
Features
RE 301
Electric shaker motor for efficient filter cleaning
Medium-pressure dust collection unit
Ideal for the suction extraction of graphite dust,
metal dust, mineral dust, hard fiber dust, inflammable dusts, hazardous / toxic substances and for
the effective collection of process dusts.
Suction unit type
RE 301 D11
Output [kW]
11,0
Voltage [V]
400
Max. vacuum [kPa]
7
3.500
Max. air flow rate [A]
75
Dimensions [mm]
1.278 x 1.090 x 3.055
100
Weight [kg]
630
Article number
990 0385
RE 201 with double chamber discharge system
RE 201 on a Gleason & Pfauter balancing machine
160 litre collection tank,
tilting
Cellular wheel
sluice
Twin gate
discharge
system
1340
variable
882
677
1744
400 litre collection
tank, tilting
variable
1587
with flap
445
1367
Optional discharge systems:
Sack filling
with sealing
flap, Big Bag
Automatic dust collection
at a portal milling machine via a ring channel
nozzle on the miller head.
The dust is separated by a
cyclone pre-separator and
bag filter category “M”.
Continuous discharge via
a cellular wheel sluice.
The movements of the
X/Y axes are enabled by
a “zip channel” on the
portal.
dust collection units with
bag filter
» suitable for the suction extraction of dusts, chips and liquids,
chips also over longer distances, various filter qualities available
» optional: various discharge systems such as cellular wheel sluice,
double chamber discharge, big bag, etc.
-> further info on page 47
RE 301 with spindle extraction nozzle on a
Boehringer portal milling centre
RE 402
Features
Disposal with twin gate discharge
Suction unit type
RE 402 D2x11
Output [kW]
22,0
Voltage [V]
400
Max. vacuum [kPa]
7
Max. vacuum [Nm3/h]
7.000
Sound level dB [A]
75
Dimensions [mm] - approx.
1.900 x 1.000 x 5.000
Weight [kg] - approx.
1.500
Article number
990 0975
Ringler suction system RE 402 with piping system RE simultaneously extracts aluminium saw and plane chips as well as dust from
several machines.
Aluminium chip extraction with up to 20
m3per day. This system is also fitted with an
automatic discharge system and a chips press.
Dust collection on a coating plant
available accessories
for dust collection units
04
Prefabricated piping DN 80 to DN
06
05
03
250 according to the modular principle, with attachable and removable
clamping ring system
07
» Pipe bend with 2D radii, without seg-
02
menting
09
» Pipe wall thicknesses 1 to 3mm
08
10
» Painted design
» Electrostatic discharge designs
01
Piping is normally used to convey gases,
11
liquids and solids and is generally used in
the pressure, gravity or vacuum sector.
The piping has to be planned and calculated depending on the use and needs
as well as the product to be conveyed,
whereby the material thickness, type of
material, amounts conveyed, friction resistances and associated dimensioning
as well as the electric conductivity, etc.,
have to be taken into account.
02
piping segment with flange of
1, 1.5 or 2 mm
-painted sheet steel
electro-pneumatic change-over flap
03
pipe bend
04
clamping ring with flange gasket
05
pipe branch
01
06
change-over flap
07
pipe segments
08
hand gate
09
pipe clip with rubber insert
10
hose connecting piece
11
suction hose
Our technicians and engineers calculate
and plan piping systems for pneumatic
Visible quality in piping construction
material handling technology and are al-
Ringler also places great store in aesthetics and quality when it comes to piping
ways on call as competent expert advisors (for questions of air technology too).
fitted suction units overview
fitted suction units
fitted suction units in
machines or as auxiliary
devices
» suitable for the selective collection of small quantities of chips,
punching chips, granulate, plastic chips and dusts
» compact small suction units
Ringler provides an extensive and very diverse range of accessories
for this product group.
The complete program can be found in our price list for accessories
or simply visit
www.ringler-gmbh.de
RA 40 in a special design with bag filter and
electric shaker, integrated in mills
Product example RA 50
RA 40 integrated in a robot cell
fitted suction units for
dusts and chips
» collection tank volume: approx. 20 litres, filling volume approx. 10l
» Stainless steel cover with handles, with chips baffle plate to
protect the filter
» high-power side channel compressor, direct drive, almost
wear-free
Features
Stainless steel collection tank
Suction connection
and blow-out diffusor on motor
Base plate with
wheel, steerable
Base plate also available with 4 rubber
buffers
High-power side
channel compressor,
almost-wear-free
Stainless steel cover
with handles, with
chips baffle plate to
protect the filter
RA 20
Small suction extraction device
Auxiliary or fitted suction device with side channel
compressor. Continuously and reliably suctions off
small amounts of chips, stamping waste, granulate and coarse-grain dust Collection tank volume
approx. 20l, mobile or stationary.
Suction unit type
RA 20 D0,25
Output [kW]
0,25
Voltage [V]
400
Max. vacuum [kPa]
4
145
Sound level dB [A]
57
Dimensions [mm]
570 x 400 x 480
20
Weight [kg]
25
Article number
990 1100
fitted suction units for dusts
and chips
» collection tank volume: approx. 30 litres
» stainless steel cover with tighteners and handles, with chip
deflection plate to protect the filter
» high-power side channel compressor, direct drive, almost
wear-free
Optional: RA 40 in soundproof hood
Features
Steel collection tank, volume
30 litres
On/off switch
High-power side channel compressor, almost-wear-free
Suction connection and blowout diffusor on motor
RA 40
compressor. Continuously and reliably suctions
off small amounts of chips, stamping waste, granulate and coarse-grain dust. Collection tank volume approx. 30l, mobile or stationary.
Suction unit type
RA 40 D0,76 RA 40 D1,5
RA 40 D3
Output [kW]
0,76
1,5
3,0
Voltage [V]
400
400
400
Max. vacuum [kPa]
14
21
26
140
210
320
Sound level dB [A]
65
70
70
Dimensions [mm]
700 x 400 x 677 700 x 400 x 677 700 x 400 x 677
30
30
30
Weight [kg]
39
52
60
Article number
990 0974
990 0973
990 1076
and chips
» continuously and reliably suctions off small
amounts of chips, stamping waste, granulate and
coarse-grain dust
» collection tank volume approx. 50 litres, sheet steel,
mobile or stationary with side channel compressor
Ringler suction nozzle for the selective extraction of milling chippings
Features
50 litres
On/off switch
Base plate with wheel, steerable
High-power side channel compressor, almost-wear-free
RA 50
off small amounts of chips, stamping waste, granulate and coarse-grain dust. Collection tank volume approx. 50l, mobile or stationary.
Suction unit type
RA 50 D0,76 RA 50 D1,5
RA 50 D3
RA 50 D4
Output [kW]
0,76
1,5
3,0
4,0
Voltage [V]
400
400
400
400
Max. vacuum [kPa]
14
21
26
15
140
210
320
520
Sound level dB [A]
65
70
70
70
Dimensions [mm]
850 x 550 x 610
850 x 550 x 610
850 x 550 x 610
850 x 550 x 610
50
50
50
50
Weight [kg]
58
71
79
98
Article number
990 0388
990 0389
990 0944
990 0970
and chips
» continuously and reliably suctions off small amounts of chips, stamping waste, granulate and
coarse-grain dust
» collection tank volume approx. 50 litres, mobile or stationary.
» auxiliary or fitted suction device with side channel compressor.
» soundproofed side channel compressor for applications sensitive to noise.
Features
50 litres
Soundproofed side channel
compressor 60 dB (A) at Variant
3,0 kW
Base plate with wheel, steerable
Filter insert and baffle plate
RA 51
Small suction extraction device in soundproofed construction
compressor Continuously and reliably suctions off
small amounts of chips, stamping waste, granulate and coarse-grain dust Collection tank volume
approx. 50l, mobile or stationary.
Suction unit type
RA 51 D3
RA 51 D4
Output [kW]
3,0
4,0
Voltage [V]
400
400
Max. vacuum [kPa]
26
15
320
520
Sound level dB [A]
60
62
Dimensions [mm]
1.150 x 590 x 870
1.150 x 590 x 950
50
50
Weight [kg]
100
119
Article number
990 1087
990 1088
Product information RA 50 Textil
fitted suction units for fibres
» continuously suctions off small quantities of fibres, plastics and similar media
» collection tank volume approx. 50 litres, mobile or stationary, with filter basket insert
» with filter bag to collect fibres, easy removal and emptying
» auxiliary or fitted suction device with side channel compressor
» exchangeable filter bag
Features
Blow-out silencer
Filter basket with filter bag
RA 50 Textil
Fitted suction or auxiliary device
for fibres
off fibres or plastic chips. Collection tank volume
approx. 50l; mobile or stationary.
Suction unit type
RA 50 D1,5 Textil
RA 50 D3 Textil
Output [kW]
1,5
3,0
Voltage [V]
400
400
Max. vacuum [kPa]
21
26
210
320
Sound level dB [A]
70
70
Dimensions [mm]
850 x 550 x 610
850 x 550 x 610
50
50
Weight [kg]
74
82
Article number
990 0389TEXTIL
990 0944TEXTIL
stationary industrial
suction units overview
stationary industrial suction units
for the manual cleaning of
machinery and workplaces
» suitable for the manual extraction of dusts, chips and coolants
as a single or multistation system
» stand-alone or as an add-on unit to a machine
Decoupling mechanism
to remove the collection
tank
Stationary industrial suction unit with several
suction points
Pictures on right page:
Top left: RI 750 with piping and 2 suction points
on a DMG machining centre
Top right: Manual suction extraction with electropneumatic gate and piping system “RA”
Bottom: RI 750 on a Heller machining centre, incl.
manually operated twin gate with 2 swivel arms
to clean the machine table and suction and blast
nozzle to clean blind holes
stand-alone units with
run-out collection tank
» suitable as a single or multistation system for the extraction of
metal chips (including very hot chips), chips with emulsion or oil
and granulate
» tilting tank, run-out with simple Ringler uncoupling mechanism,
fork-lift and crane transport possible
Features
Run-out 120 litre collection tank
with simple Ringler uncoupling
mechanism
emptying by tipping with frame
Optional: 100 litre collection tank with discharge flap
RI 333
Stationary single or multistation suction
system for the extraction of chips/liquids
Can be used for the suction extraction at one or several points or as a stationary, continuous suction device.
Wide range of accessories such as control systems,
limit switch, piping, swivel arm, automatic gate, etc.
Suction unit type
RI 333 W2 G RI 333 W2 E RI 333 D3
RI 333 D4
Output [kW]
2,0
2,6
3,0
4,0
Voltage [V]
230
230
400
400
Max. vacuum [kPa]
22
23
26
15
360
430
320
520
62
Sound level dB [A]
75
76
60
Dimensions [mm]
900 x 900 x 2.100
900 x 900 x 2.100
900 x 900 x 2.400 900 x 900 x 2.520
120
120
120
120
Weight [kg]
107
108
172
191
Article number
990 0931
990 0930
990 0346
990 0347
add-on units for machines
(a.c. design)
» suction device with pneumatic emptying flap or pendulum flap
» suction hose with limit switch and piping system
» device switches off when the suction hose is disconnected
» the chips and coolants collected in the tank are d
ischarged via the
flap on completion of work
RI 750 with one suction point
Features
with electr.-pneumat.
emptying flap
Installation in
chip conveyor
including small
controller
RI 750 with piping and suction point
RI 750
Stationary one or two-station system for
machining centres
For the suction extraction of chips and coolant from
machining centres. Device normally mounted over the
chips conveyor/trough. Manual operation: remove suction hose, device switches on, on completion of work;
chips are automatically discharged into chip conveyor
or trough.
RI 750 W2 E RI 750 W2 E RI 750 W3 E RI 750 W3 E
Electro-pneu- Pendulum
matic emptying emptying flap
flap
Electro-pneu- Manually opematic emptying rated emptying
flap
flap
Output [kW]
2,6
2,6
3,9
3,9
Voltage [V]
230
230
230
230
Max. vacuum [kPa]
23
23
23
23
430
430
645
645
Sound level dB [A]
76
76
73
73
Suction unit type
Dimensions [mm]
depending on base frame
Weight [kg]
Article number
60
60
60
990 1016
990 1015
990 1037
990 1064
add-on units for machines
(d.c. design)
» suitable for the suction extraction of chips and
coolants from machining centres. Device normally
mounted over the chips conveyor / trough
» stationary one or two-station suction system
» extensive accessories
Picture on left: RI 751 with Ringler piping system and 2 suction points
Picture on right: Suction point 2. The device switches off automatically when the suction hose is disconnected. The chips + coolant are
automatically discharged into the chip conveyor on completion of
the cleaning work.
Equipment
Type 1: On/off switch (protective motor switch), manual operation of
the sealing flap, alternatively pendulum flap, designed for 1 suction
point
Type 2: On/off switch (protective motor switch), pneumatic control
of the sealing flap, emptied after the suction hose is suspended,
designed for 1 suction point
RI 751
Type 3: Control cabinet, turbine start by remote trigger, pneumatic
control of the sealing flap, emptied after the suction hose is suspended, run-on time for motor, designed for 1 suction point
Type 4: Control cabinet, turbine start by remote trigger, pneumatic
control of the sealing flap, emptied after the suction hose is suspended, suction point closed by pneumatic gate, run-on time for motor,
designed for 2 suction points
Output [kW]
RI 751 D3
Equip. type 1
3,0
RI 751 D3
Equip. type 2
3,0
RI 751 D3
Equip. type 3
3,0
RI 751 D3
Equip. type 4
3,0
RI 751 D4
Equip. type 1
4,0
RI 751 D4
Equip. type 2
4,0
RI 751 D4
Equip. type 3
4,0
RI 751 D4
Equip. type 4
4,0
Voltage [V]
400
400
400
400
400
400
400
400
Max. vacuum [kPa]
26
26
26
26
15
15
15
15
320
320
320
320
520
520
520
520
Sound level dB [A]
60
60
60
60
62
62
62
62
60
60
60
990 0898
990 0901
990 0904
Suction unit type
Dimensions [mm]
60
60
Weight [kg]
Article number
60
60
990 0894
990 0897
990 0900
990 0903
990 0895
RI 751 type 2/3 with 1 suction point and
special painting
RI 751 type 4 with 2 suction points
stationary suction systems
suction extraction of chips
and coolants
» multistation systems are used to simultaneously clean clamping
stations and workpieces at several places or machine tools
The simultaneous cleaning of several machining centres is possible
Discharge systems:
whether double
chamber discharge,
cellular wheel sluices, Big-Bag emptying
or simple tanks and
troughs – we can
offer the matching
disposal solution
in combination with
Ringler suction
extraction systems.
The Ringler RA piping system is of a very
sturdy design and at the same time offers
very flexible possibilities.
Piping system fully pre-assembled for easy
installation of complex DN 40 to DN 120
piping, connected with pipe couplings:
» Large radius bend
» Pipes with at least 2mm wall thickness
» Painted design
» Segments can be exchanged at any time
» Extensive accessories
Product example RA 702 D2x5.5
stationary suction systems overview
stationary suction systems overview
Suction system RA 702 with piping system and several suction points. Simultaneous
manual cleaning of various machining centres in toolmaking.
Suction system RA 702 with vertical ladder,
platform and suction pipe connections
Piping guidance
Suction point with swivel arm and piping
Suction points with
limit switch
3D planning of a Ringler suction system
with 36 suction points
Piping system with electropneumatic gate valve and electric control units
for dusts
» fitted with maintenance-free side channel compressor, thus
suitable for continuous use
» efficient filter and separation technology
» compact, very maintenance-friendly design
» variable installation possible
Features
Manual emptying by
tipping, optional
Differential pressure
meter, optional
Level monitoring,
optional
Differential pressure
manometer
Manual extraction of
chips from machine
tools
Absolute filter element for microfine
dusts (filter class “H”)
RA 200
Stationary suction device for dusts
For connection to machining centres, to extract dusts
in multiple shift operation.
Direct drive side-channel compressor; filter classes L,
M, H depending on application. Effective and continuous filter technology. Suitable for the suction extraction of carcinogenic dusts, chips, granulate.
Suction unit type
RA 200 D3
RA 200 D5,5
RA 200 D2x3
Output [kW]
3,0
5,5
6,0
Voltage [V]
400
400
400
Max. vacuum [kPa]
26
24
26
320
550
640
Sound level dB [A]
60
69
69
Dimensions [mm]
1.470 x 690 x 1.475
1.470 x 690 x 1.475
1.470 x 690 x 1.475
100
100
100
Weight [kg]
176
219
211
Article number
990 1095
990 0226
990 0938
stationary suction systems for dusts
»
»
»
»
suction system suitable for continuous operation thanks to efficient filter cleaning
filter units can be decoupled so that the full power is temporarily available on one filter tower
2 x 100 litre collection tanks, run-out
maintenance-free side channel compressor suitable for multiple shift operation
Features
Bag filter with electric shaker
Absolute filter element for microfine
dusts (filter class
“H”), optional
ultrasonic distance
sensor for level
monitoring, optional
RA 602
Central suction system with two-way
filter cleaning for suction extraction in
multiple shift operation
For the suction extraction of all kinds of process
dusts, connected by Ringler piping systems and to
machining centres.
Suction unit type
RA 602 D 5,5
RA 602 D2x5,5
Output [kW]
5,5
11,0
Voltage [V]
400
400
Max. vacuum [kPa]
24
24
550
1.100
Sound level dB [A]
70
74
Dimensions [mm]
1.692 x 1.448 x 2.012
1.692 x 1.448 x 2.012
200
200
Weight [kg]
385
498
Article number
990 0383
990 0384
for wet/dry chips
» suitable for the manual or automatic suction extraction of
small to medium amounts of chips, coolant or dust
» collection tank volume of 60 litres, emptying into chip conveyors or troughs
» optional bypass solution for alternate emptying and suction
operation without switching the motor off
RA 240 D5.5 as chip extraction system
with 1 to 2 suction points
RA 240
Stationary suction system
with pneumatically activated
emptying flap
Emptying after suction cleaning
by switching off the motors. Variable arrangement of the drive units.
Manual operation or automatic
emptying are possible On request:
variant with ladder, platform and
specially made frame.
Suction unit type
RA 240 D 3,0
RA 240 D 5,5
RA 240 D 2x3,0
Output [kW]
3,0
5,5
6,0
Voltage [V]
400
400
400
Max. vacuum [kPa]
26
24
26
320
550
640
Sound level dB [A]
60
69
69
Dimensions [mm]*
60
60
60
Weight [kg]
approx. 210
approx. 250
approx. 240
Article number
990 0962
990 0907
990 0935
* Dimensions may vary
depends on base frame
for wet/dry chips
» continuous suction power in 24-h operation, low-maintenance
» piping system and collection nozzles adapted to the specific
application
» high-quality and long-life components in a modular system
» low operating and consequential costs
Features
Drilling chips extraction in the
automotive industry
Ringler development
Filter tank with bag
filter, pre-separator
and tangential intakeCaption
mechanism
Overfill
sensor
(optional)
3 suction points integrated in
the production line for a bodyshell
RA 300
2,040 mm
Filter tank decoupled from the collection tank by a hand
crank
Soundproofed
drive
unit
Run-out collection
tank
1,570 x 760 mm
Stationary suction extraction system
Stationary suction system with mobile 120 liter collection tank. Tilting container, run-out with simple Ringler
decoupling mechanism. Tank can be transported with
a fork-lift truck or crane. Variable arrangement of the
drive units.
Suction unit type
RA 300 D3
RA 300 D5,5
RA 300 D2x3
Output [kW]
3,0
5,5
6,0
Voltage [V]
400
400
400
Voltage [kPa]
26
24
26
320
550
640
Sound level dB [A]
60
69
69
Dimensions [mm]
1.570 x 760 x 2.040
1.570 x 760 x 2.040
1.570 x 760 x 2.040
120
120
120
Weight [kg]
253
296
288
Article number
990 0969
990 0238
990 0934
for wet/dry chips
» suitable for the manual or automatic suction extraction of
small to medium amounts of chips, coolant or dust
» collection tank volume of 60 litres, automatic emptying into chip
conveyors or troughs
» optional bypass solution for alternate emptying and suction
operation without switching the motor off
Features
Suction system for simultaneous
extraction from several suction
points
RA 701
D4 x 5.5
(22kW)
For connection to several machining centres.
Suitable for the suction extraction of medium
amounts of chips with coolant; discontinuous
discharge via flap mechanism. Variable installations for drive unit
Output [kW]
RA 701
D2x5,5
11,0
RA 701
D13
13
RA 701
D3x5,5
16,5
Voltage [V]
400
400
400
Voltage [kPa]
24
26
24
1.100
1.100
1.650
Sound level dB [A]
74
76
74
Suction unit type
Dimensions [mm]*
depends on base frame
60
60
60
Weight [kg]
450
450
586
Article number
990 0905
990 0983
990 0981
for wet/dry chips
» continuous suction power in 24-h operation, low-maintenance
» piping system and collection nozzles adapted to the specific
application
» high-quality and long-life components in a modular system
» low operating and consequential costs
Features
mechanism
Emptying by tipping in trough
RA 711
Suction unit type
RA 711 D2x5,5
Output [kW]
11,0
Voltage [V]
400
Max. vacuum [kPa]
24
1.100
Sound level dB [A]
74
Dimensions [mm]
1.710 x 1.080 x 3.445
120
Weight [kg]
450
Article number
990 0289
central wet/dry chips conveying systems
suction system on several
machining centres
» continuous suction extraction during processing
» transport in a chips tank or conveyor provided by the customer
» activation of the individual suction points on the machines on demand or cyclically
Pipe system
» Pipe bends in wear-reduced
execution
» Fastening to pipe supports or
suspended from the ceiling
Spiral conveyor
» Collecting hopper with suction
system (few chips)
» Collecting hopper with integrated feed worm (larger
amounts)
central chips conveying
systems overview
Crusher
01
RA 850 D22 kW
02
» Collecting hopper
» Integrated crusher with 2
counter-rotating shafts
(cf. Position 01)
» Feed worm
(cf. Position 02)
»
»
»
»
Special design
3 filter towers
With reciprocal cleaning
Continuous chip extraction
via twin gate system
Stop valve
» Electro-pneumatic operation
» C yclic opening and closing or
depending on chips collected
at the corresponding suction
point
central chips conveying systems
central wet/dry chips
conveying systems
» can be used as a single or multistation suction system
» extensive filter technology for chips and coolant extraction
» continuous suction power in 24-h operation, quiet and
low-maintenance
RA 250 on Gleason Pfauter machining centre, continuous single station extraction
RA 250 in special design with coolant
processing
RA 250
Stationary suction system for
machining centres with continuous discharge of chips, 24 hour
operation
For connection to machining centres.
Suitable for large amounts of chips with
coolant; continuous suction extraction via
twin chamber sluice, control unit. Automatic filter cleaning, variable installation
of drive unit.
Suction unit type
RA 250 D3
RA 250 D5,5
RA 250 D2x3
Output [kW]
3,0
4,5
6,0
Voltage [V]
400
400
400
Max. vacuum [kPa]
26
24
26
320
550
640
Sound level dB [A]
60
69
69
Dimensions [mm]
2.099 x 660 x 2.270
2.099 x 660 x 2.270
2.099 x 660 x 2.270
Weight [kg]
330
369
361
Article number
990 0977
990 0910
990 0942
central chips conveying systems
central wet/dry chips conveying systems
» can be used as a single or multistation suction system
» extensive filter technology for chips and coolant extraction
» continuous suction power in 24-h operation, quiet and low-maintenance
RA 702
Suction unit type
RA 702 D2x5,5
RA 702 D3x5,5
RA 702 D4x5,5
RA 702 D13
Output [kW]
11,0
16,5
22,0
13,0
Voltage [V]
400
400
400
400
Max. vacuum [kPa]
24
24
24
26
1.100
1.650
2.200
1.100
Sound level dB [A]
74
74
74
76
Dimensions [mm]*
2.255 x 1.080 x 3.725
2.255 x 1.080 x 3.725
2.255 x 1.080 x 3.725
2.255 x 1.080 x 3.725
Weight [kg]
520
656
782
536
Article number
990 0908
990 0968
990 0943
990 1073
* Dimensions may vary
pre-separator
separating liquid and
dry media
» suitable for the separation of flying sparks as well as adherent,
very light and problematic process media
» protects the filter by minimising the dust load in advance
Pre-separator, 120 litres
Pre-separator, 110 litres
with cover, with or without float as overfill protector,
level indicator, emptying hose, mobile and can be
tilted, transport for fork-lift truck, for liquids and chips.
with cover, crane lugs, mobile, transport by forklift truck, emptying via flap, for bulk materials,
sand, grey cast iron, etc.
pre-separator
Dust collection tank in various sizes with
and without filter
Tank box of plastic with cover and lever
mechanism
Cyclone separator with 1,000 l collection
tank
Mobile pre-separator with chips bag for dry,
fibrous media
Pre-separator cover 200 l
drum for dry
media
Pre-separator cover 200 l
drum for liquid media
Pre-separator 120 l with tilting structure
Pre-separator with filter unit and run-out
100l collection tank
special accessories
special accessories
patented suction and
blast nozzle
» suitable for blowing out blind holes and workpieces with
a simultaneous extraction of the chips and oil incl. any
pollutants
Mode of operation
The blast nozzle integrated in the
suction handle is operated by a
push button.
The airborne particles are sucked
into the suction device with the
suction flow.
The suction device is switched on
by hand, automatically via the balancer or limit switch.
The suction device is switched on/off by the balancer
Chips +
emulsion
Blast air
Suction air
The suction device is switched on/off by the hose suspension
Protects the worker against airborne chips and pollutants. The LTVs are hereby observed.
special accessories
special accessories
patented hose
connections
» Detachable sleeve joint instead of heat shrink tube joint
(consisting of handle, bend and fitting kit)
» Quick and easy to replace
Mode of operation
1.
Suction hoses are normally exposed to high wear. Faulty hoses
thus have to be able to be replaced
quickly and easily. This is why we
have replaced the former heat
shrink tube joint by a detachable
sleeve joint.
If you would like the new hose joint
for the replacement hose you will
need the following positions:
» Handle
» Bend
» Fitting kit
Strap retainer
2.
Heat shrink tube
Socket bend
Hose joint
with heat shrink tube
Suction hose
Former joint
Installation instructions
1. Pull hose over the connection
piece, place patent stopper over
hose.
2. Fasten hose with strap retainer
and secure with patent stopper.
3. Fit sleeve. Caution: the strap retainer lock must fit in the sleeve
recess!
» The new hose joint now only
fits in connection with the new
socket bend and handle!
1.
Connection piece
Hose
2.
Patent stopper
Strap retainer
3.
Sleeve
Socket bend
Hose joint with sleeve and
patent stopper
Suction hose
New, detachable hose joint
www.ringler-gmbh.de
» safety suction unit (explosion-proof)
» mobile dust filtering device (ent)
» fitted suction units
» stationary industrial suction units
» central wet/dry chips conveying systems
» piping
» individual solutions
» accessories
B. Ringler Apparatebau GmbH
Robert-Bosch-Straße 6–8
73550 Waldstetten [Germany]
Fon+49 [0]71 71 94 888-0
Fax+49 [0]71 71 94 888-28
[email protected] Member of the General Air
Technology and Cleaning
www.ringler-gmbh.de
Systems Divisions
11.2012 · www.hela.com · RIN_2012_015 | Subject to technical changes | © Copyright Ringler
» dust collection units

technology

Transcription

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