Selection Guide Ultrasonic Flowmeters and Heat Meters

R
Ultrasonic Flowmeters and Heat Meters
Selection Guide
- Advanced Ultrasonic Technology for Accurate Flow & Energy Measurement
Table of Contents
Product Overview
Handheld Ultrasonic Flowmeter: STUF-200H Series
Wall-mount Ultrasonic Flowmeter: STUF-300F Series
Wall-mount Thermal Energy Meter: STUF-300R Series
Economical Wall-Mount Ultrasonic Flowmeter: ST301 Series
Wall-mount Solar Powered Ultrasonic Flowmeter: ST302 Series
Battery Powered Ultrasonic Heat Meter: STUF-280T Series
Battery Powered Ultrasonic Water Meter: STUF-280W Series
Automatic Meter Reading System
Other Flow Measurement Solutions
Product Selection Guide
Introduction
Shenitech offers state-of-the-art ultrasonic products for accurate and reliable flow measurements. Powered by advanced
signal processing and electronics technologies, as well as proprietary technologies on ultrasonic transmission/receiving and
automatic signal quality tracking, the Shenitech STUF-xxx and STxxx series flowmeters can achieve high accuracy (better
than 1%), high linearity (0.5%) and high repeatability (0.2%). They can adapt to diverse pipe materials and fluid
conditions automatically. While they are most suited for clean liquids, they can also work reliably with liquids that have
solids content as much as 5%.
Shenitech has designed a wide variety of products to meet the demanding requirements of today’s versatile applications.
For portable applications, we have a handheld flowmeter that is light-weight, compact and very easy to install/uninstall.
For non-intrusive applications (high-pressure pipes, hygienic processes, chemicals, food, etc), we offer non-intrusive
flowmeters with transducers that can be clamped onto the outside of the pipe and have absolutely no contact with the
liquids inside. For applications that require best accuracy, long-term stability and low maintenance, our insertion type and
flow-cell type flowemters are the best choice. For cost-sensitive, large-volume applications, such as steel plants that need
to have many flowmeters installed and networked, our low-cost ST301 series would be the best product.
In today’s energy-sensitive economy, energy consumption metering has become very important. Shenitech has developed
ultrasonic heat meters (BTU), non-intrusive thermal energy measurement systems as well as Automatic Meter Reading
(AMR) systems to meet these urgent needs. Compared with traditional BTU meters, our products do not have moving
parts, and thus need no maintenance and last much longer.
The list of applications of the Shenitech products is constantly expanding. In brief, wherever you have an application, we
can provide you with a solution.
Application Support
Do you need help selecting the flowmeter or heat meter for your application? Are you concerned about how to find the
proper product which could save you significant money and time? How well will the ultrasonic flowmeter work in your
case? How are the transducers installed? How to connect the flowmeter to your system? What are some other options? For
answers to these technical questions, please contact your nearest Shenitech distributor or sales representative. You may
also contact us directly by email to [email protected] or by phone at +1 781-932-0900.
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Product Overview
Notes:
* The digital electromagnetic flowmeter Mag888 is not included in this document. Please visit www.shenitech.com for the datasheet.
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STUF-200H Handheld Ultrasonic Flowmeter
• Hi gh a c cu r a c y. ± 1 %
• Li gh t we i gh t a n d comp a ct . Ha n d s e t we i gh s a b ou t 53 8g
( 1 . 2 l b s) on l y
• Non -i n t r u s i ve cl a mp -on i n s t a ll a ti on . No p i p e cu tt i n g
or p i p e fi tt i n g n e e de d . In s t a l l s i n a fe w mi n u te s
• Wi d e fl ow r a n ge , -52ft / s ~ 52ft / s (-16m / s ~ 16m / s) ,
b i -d i r e ct i on a l
• P i p e si ze 1 ” ~2 4 0 ” ( DN2 5 ~ DN6 , 0 0 0 mm)
• S u i t a bl e for a l mos t al l l i q ui d s
• S u i t a bl e for a ll comm on l y u s e d p i p e ma te r i al s
• Re ch a r ge a b l e b a tt e r y f or 1 0 h ou r s of op e r a t i on
• Bu i l t -i n d a t a l ogge r
• RS 2 3 2 l i nk . Tot al i ze r ou t p u t t hr ou gh OCT
• Ea s y a n d s tr a i gh t -for wa r d p r ogr a m mi n g
• Op t i on a l Wi n d ows P C s oft wa r e for d a t a d own l oa d i n g
a n d r ea l -t i me d a t a a cq u i s it i on
• Id e a l for b ot h cl e a n a n d op a q u e l iq u i d fl ows . Ap p l i ca t i on s i n cl u d e fl ow s u r ve y, HV AC, wa t e r / wa st e wa t er
ma n a ge me n t , e n er g y me a s u r e me n t , food / b e ve r a ge p r o ce s s mon i t or i n g, ch e mi ca l s a n d ot h e r cor r os i ve l i q u id s
fl ow me a s u r e me n t .
Standard Set
0B
Handset
1B
Transducer
2B
Transducer Cable
Carrying Case
(M1-type for N50~DN700)
Optional Transducers
Type HS
Type HM
Small-size pipe
transducer with mounting
rack & magnet.
For pipes DN25 ~
DN100mm (1~4”)
Type M1
Medium-size pipe
transducer with
mounting rack &
magnet.
For pipes DN50 ~
DN700mm (2~28”)
Standard mediumsize pipe transducer
with magnet.
For pipes DN50 ~
DN700mm (2~28”)
Type S1HT
Type L1
Standard large-size
pipe transducer.
For pipes DN300 ~
DN6,000mm
(11~240”)
High-temp transducer
for small-size pipes.
Pipe sizes DN25 ~
DN100mm.
Temp 32˚ F ~ 312˚ F
(0˚C ~ 155˚C)
Type M1HT
High-temp transducer
for medium-size pipe s.
Pipe sizes DN50 ~
DN700mm.
Temp 32˚ F ~ 312˚ F
(0˚C ~ 155˚C)
Model Selection
S
T
U
F
-
2
0
0
H
Transducer Type:
HS, S1HT, HM, M1HT, M1, L1
*Note:For pipes smaller than 2” (DN50), and the
pipe is metal or copper, please inform us when place
the order.
-
-
PC software:
0: No
1: Yes
232-USB Adapter:
0: No
1: Yes
Example: STUF-200H-HM1-1-1: handheld ultrasonic flowmeter with mounting-rail type transducer for pipes from 2” to 28”,
PC software and 232-USB adapter.
Note that the clamp fixtures, battery charger, RS232 cable, transducer cable, and sonic couplant sample are free with the purchase of the
flowmeter.
4
STUF-300F Wall-mount Ultrasonic Flowmeter
The STUF-300F series products are high-performance, NIST-standard compliant, wall-mount ultrasonic
flowmeters. They are normally installed in fixed locations for long-term flow measurement. There are three
categories in this product family:
STUF-300FxB: non-intrusive clamp-on flowmeter
STUF-300FxC: zero-maintenance insertion flowmeter
STUF-300FxG: plug & play high-accuracy flow-cell flowmeter
The main differences among the three types of flowmeters are their transducers. Their base units (electronics
consoles) are the same. The model number of the base unit is STUF-300F.
To accommodate different applications, the base unit STUF-300Fx also comes with four variations:
Standard base unit STUF-300F1, enclosure-enhanced base unit STUF-300F2, IP67-enclosure base unit
STUF-300F3 and GSM/GPRS wireless-enabled base unit STUF-300Fn.
Standard
(STUF-300F1)
Wireless-enabled
(STUF-300Fn)
All of the four base unit versions are based on the transit-time technology for high accuracy flow measurement.
They usually work best with clean liquids. However, with our proprietary digital signal processing algorithms and
automatic signal quality tracking functions, they can also work with liquids that have particle contents up to 5% in
volume, and even up to 10% if the particle size is less than 50um. The base units also provide networking
capabilities, analog input, analog output, digital output, etc. They can also be expanded to conduct thermal energy
measurement.
The wall-mount ultrasonic flowmeters are generally used for liquid process control, continuous flow monitoring and
any application where long-term flow measurements are needed. Examples of applicable liquids include: water (hot
water, chilled water, city water, sea water, etc.); sewage, waste water; oil (crude oil, lubricating oil, diesel oil, fuel
oil, etc.); chemicals (alcohol, acids, etc.); solvents; beverages and liquid food, etc.
In the following, we will use the standard version, STUF300F1, as an example wiring diagram. For other base unit
versions, please contact Shenitech for availability.
Wiring Diagram
11
E
23 24
L
22
N
21
DC-
46
SHIELDING
DC+
45
TGND
RED
44
UP-
43
UP+
42
UPSTREAM
TRANSDUCER
TGND
41
DN-
DN+
65
OCT-
OCT+
64
ANA INPUT A15
485 D-
485 D+
AO-
AO+
63
NC
C
ANA INPUT A14
ANA INPUT A13
RELAY OUTPUT
RELAY OUTPUT
62
NO
AI4+
AGND
AI3+
61
DOWNSTREAM
TRANSDUCER
12
13
BLACK
RED
BLACK
SHIELDING
TRANSDUCER
CABLE
5
STUF-300FxB Clamp-on Wall-mount Flowmeter
•
•
•
•
•
•
•
•
•
•
•
•
•
•
Non-intrusive. No contact with liquids, hence no contamination
Easy clamp-on installation. Setup can be done within 10 minutes
No moving parts for wear and tear, hence long life-span
No maintenance required, hence low operation cost
No pressure drop. No flow disturbance. Big savings on high pressure pipes
NIST standard performance. High accuracy, 1% or better
Wide flow velocity range, ±16m/s (±52ft/s), bi-directional
Suitable for almost all liquids, including corrosive or hygienic liquids
Suitable for all commonl y used pipe materials and pipe sizes 0.5”~240”
(DN15~DN6,000 mm)
Is olated RS-485 interface with MODBUS support. Optional GPRS/GSM modem
Built-in totalizers, batch controller, and task scheduler
Abundant input/output interfaces, such as isolated 4-20mA output, relay, etc.
Weather-resistant enclosure (IP65 / NEMA 4X)
Applications: water/wastewater/seawater, oil/fuel/lubricant oil, liquid chemicals,
food/drug and other hygienic liquids, heating/cooling system, etc.
Optional Transducers
T y p e H F x : S p e c i a l t r a n s d u c e r f o r s m a l l si z e p i p e s D N 1 5 ~ D N 2 5 m m
(0.5” ~ 1”)
T e m p e r a t u r e r a n g e -20˚C ~ 60˚C (0˚F ~ 140˚F)
x represents pipe material: 0-Copper; 1–Tubing; 2–ANSI Plastic; 3-ANSI Metal
T yp e S1 x : Sta n da r d -S1 tra n sdu c e r ( ma g n et i c) for p i p e s D N2 5 ~
DN100mm (1” ~ 4”),
T e m p e r a t u r e -40˚C ~ 80˚C (-40˚F ~ 175˚F)
x represents pipe material. Same as above
T ype S1HT x:
H i g h -t e m p S 1 t r a n s d u c e r f o r p i p e s D N 2 5 ~ D N 1 0 0 m m ( 1 ” ~ 4 ” )
T e m p e r a t u r e r a n g e -40˚C ~ 155˚C (-40˚F ~ 312˚F)
x represents pipe material. Same as above
T y p e M 1 : S t a n d a r d - M 1 t r a n s d u c e r ( m a g n e t i c ) f o r m e d i u m si z e p i p e s
DN50 ~ DN700 mm (2” ~ 28”)
T yp e M1 HT : H ig h -t emp M1 tra n sdu cer fo r med iu m si ze pi p es
DN50 ~ DN700mm (2” ~ 28”)
T e m p e r a t u r e r a n g e -40˚C ~ 155˚C (-40˚F ~ 312˚F)
T yp e L1 : S tan dar d L1 tra n sdu cer for lar g e si ze p ip es
DN300 ~ D N6,000 mm (11” ~ 240”)
Hazardous Area
Non-hazardous Area
IS
Barrier
Type M1Ex:
Intrinsically-safe transducer and IS barrier for medium size pipes
DN50 ~ DN700mm (2" ~ 28")
T e m p e r a t u r e r a n g e -40˚C ~ 85˚C (-40˚F ~ 185˚F)
Class I Div 1, Groups C & D
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Model Selection
S T U F - 3 0 0 F x B -
-
-
-
-
Model:
1 – Standard model 2 –Enhanced enclosure
3 – IP67 enclosure n – GSM/GPRS-enabled model
Transducer:
HFx – Special transducer for DN15~DN25 *
S1x – Standard S1-type for pipes D N 2 5 ~ 1 0 0 *
S1HTx – High-temperature version of S1-type *
M1 – Standard M1-type for pipes DN50~700
M1HT – High-temperature version of M1-type
L1 – Standard L1-type for pipes DN300~6,000
M1Ex – IS transducer & IS barrier for pipes
DN50~700
* x is pipe material: 0-Copper, 1-Tubing, 2-ANSI
Pipe Size:
DNxxx (metric) or INxxx (English)
Transducer Cable Length:
Mxxx - Cable length in meters
Fxxx – Cable length in feet
Example:
Model# STUF-300F1B-M1DN100-M5-AO-DL
stands for standard main unit, M1type clamp-on transducer for pipe
size DN100mm, 5 meter transducer
cable, 4-20mA output and USB
data logger output.
If you prefer to work with the
English system for the model
number, please put “IN” (for inch)
or “F” (for foot) right before the
dimension values. For example, the
above model# in the English system
will be:
STUF-300F1B-M1-IN4-F15-AODL
4-20mA Output:
AO – With 4-20mA output
NAO or absent – No 4-20mA output
Other Options:
RL – With relay
DL – With data logger module (USB type)
SW – StufManager TM PC software
485USB – RS485-USB converter
Note: A sample tube of acoustic couplant and a sample set of clamp fixture will normally be offered for free with the purchase of the flowmeter.
7
STUF-300FxC Insertion Wall-mount Flowmeter
• Insertion transducers for best long-term stability, strong signal and high signal quality,
and robust performance
• No moving parts, no pressure drop, no disturbance on the flow
• Maintenance-free. Accuracy does not degrade over time
• 1% accuracy. Could reach 0.5% with on-site calibration
• Hot-tapping installation without shutting down the flow
• Bi-directional. Wide measurement range, ±16m/s (±52ft/s)
• Pipe size DN80 mm ~ DN6,000 mm (3”~240”)
• Suitable for all commonly used pipe materials and liquids
• Built-in totalizers, batch controller and task scheduler
• Is olated RS-485 interface. Supports the MODBUS protocol
• Optional GPRS/GSM module for remote flow monitoring or leakage detection
• Is olated 4-20mA output, relay, pulse output, alarm output, etc.
• Weather-resistant enclosure (IP65 / NEMA 4X).
• Ideal for both pure liquids and liquids with minor particles. Primary applications are
in HVAC systems, water pipelines, water treatment plants, power plants, steel plants,
oil/fuel oil pipes, etc.
Optional Transducers
Hot Tapping Tool Kit
This tool kit is for installing the insertion transducers without shutting down the flow.
Applicable products: STUF-300FxC, STUF-300R1C and ST301C.
Model Number:
This tool kit can be ordered together with the flowmeter system or separately as an accessory with the model
number 300FA-HOT.
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Model Selection
S T U F -
3
0
0
F
C -
Model:
1 – Standard model. 2 –Enhanced
enclosure. 3 – IP67 enclosure
n – GSM/GPRS-enabled
Transducer:
V – Vertical transducer type (installation spacing: ≥550mm)
I – Inclined transducer type (installation spacing: ≥360mm)
Installation Tool:
HOT – With hot-tapping tool. SD –With Saddle
Pipe Size
DNxx (metric) or INxx (English)
-
-
-
-
Other Options:
RL – With relay,
DL – With data logger module (USB type)
SW – StufManager TM PC software
485USB – RS485-USB converter
4-20mA Output:
AO – With 4-20mA output.
NAO or absent – No 4-20mA output
Transducer Cable Length:
Mxx – Cable length in meters
Fxxx – Cable length in feet
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STUF-300FxG Flow-cell Wall-mount Flowmeter
• Flow-cell transducers for the best accuracy and best long-term stability
• Plug and play. All parameters have been pre-programmed in factory
• No moving parts, no pressure drop, no flow disturbance
• Maintenance-free
• Accuracy better than 1%. Could be as high as 0.5%
• Accuracy does not degrade over time. No need for re-calibration
• Pipe size DN10mm ~ DN1,000 mm (3/8”~40”)
• Bi-directional. Wide measurement range, ±16m/s (±52ft/s)
• Suitable for all commonly used pipe materials and liquids
• Built-in totalizers, batch controller and task scheduler
• Is olated RS-485 interface. Supports the MODBUS protocol
• Optional thermal energy measurement functionality
• Optional GPRS/GSM module for remote flow monitoring or leakage detection
• Is olated 4-20mA output, relay, pulse output, alarm output, etc.
Flow-cell
• Weather-resistant enclosure (IP65 / NEMA 4X)
• Low-power consumption, less than 1Watt
• Ideal for both pure liquids and liquids with minor particles
• Applications: oil/fuel transfer or consumption measurement, process control, power plants, heating /cooling
system, maintenance-free flow monitoring network, etc.
Optional Transducers
Note:
1
Higher pressure rating is available
upon request.
2
Both threading and flange joints are
available upon request. If threading
joint, please specify NPT or BSP.
3
The flow-cell body is made from cast
iron with coating. Stainless-steel or
plastic making is available upon
request
4
Larger flow-cell transducers can be
made upon request.
Model Selection
S T U F -
3
0
0
F
G
-
Base Unit:
1 – Standard model 2 – Enhanced Enclosure
3 – IP67 enclosure n – GSM/GPRS-enabled
Transducer:
1B – Pi-type flow-cell transducer with BST thread joint
-
-
-
Other Options:
RL – With relay
DL – USB data logger (external)
SW – StufManager TM PC software
485USB – RS485-USB converter
1N – Pi-type flow-cell transducer with NPT thread joint
1F – Pi-type flow-cell transducer with flange joint (DN15~DN40)
2F – Standard-type flow-cell transducer with flange joint
4-20mA Output:
AO – With 4-20mA output.
NAO or absent – No 4-20mA output
(DN50~DN450)
Pipe Size:
DNxx (metric) or INxxx (English)
Transducer Cable Length:
Mxx - Cable length in meters
Fxx – Cable length in feet
10
STUF-300Fn Wireless Ultrasonic Flowmeter
The base unit of the wall-mount ultrasonic flowmeter, STUF-300F, can be equipped with a GSM modem or a
GPRS modem. The GSM/GPRS-enabled base unit, namely STUF -300Fn, can be used to measure liquid flow
wirelessly. It can also be easily networked to form a wireless flow monitoring s ystem.
Depending on the transducer used, the STUF-300Fn base unit can be used to comp ose a wireless clamp-on
flowmeter (STUF-300FnB), a wireless insertion flowmeter (STUF-300FnC) or a wireless flow-cell flowmeter
(STUF-300FnG).
• When the flowmeter is equipped with a GSM modem, you may use your cell phone to check the flowmeter
reading and flowmeter working status anywhere and anytime
• When the flowmeter is equipped with a GPRS modem, you ma y use your computer to program the
flowmeter, monitor the flowmeter status and read flow data continuously from a remote location. The data
can then be recorded into your database
• Shenitech provides the PC software for flow monitoring system management. Please contact
[email protected] for details.
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Applications include:
Remote leakage detection system
Solar-powered flow monitoring network
Water distribution network
Irrigation water resources management
Wireless flow measurement in industrial plants
Example 1: GSM-based Leakage Detection System
To local
alarm
Example 2: GPRS-based Wireless Flow Monitoring System
11
STUF-300R1 Thermal Energy Meter
The STUF-300R1 thermal energy meter is used to measure the energy
transfer/consumption of a liquid-based energy production or delivery system.
It is consisted of a wall-mount ultrasonic flowmeter and a pair of PT100
temperature sensors (one for supply and the other for return).
The thermal energy consumption Qt is calculated as follows:
Qt = Q x (T2 – T1) x Ct
or
Qt = Q x (TC2 – TC1),
where Q is the flow rate measured by the flowmeter, and T1 and T2 are the
temperature measured by the two PT100 sensors at the supply and return
points, respectively. Ct is the specific heat (or the thermal capacity
coefficient) of the fluid. TC1 and TC2 are the thermal capacities
corresponding to the T1 and T2 temperature.
The flowmeter part of the thermal energy meter is similar to the STUF-300F1x
high-performance ultrasonic flowmeter described in the previous pages. As
there are three kinds of ultrasonic transducers, there are three types
of thermal energy meters as well: STUF-300R1B for the clamp-on
type, STUF-300R1C for the insertion type and STUF-300R1G for
the flow-cell type.
The PT100 sensor is a standard 3-wire RTD temperature sensor. It
comes with two varieties: the surface-mounting type and the
insertion-mounting type (see flowing figures). The left is easy to
install while the right has better accuracy. With temperature
calibration, the STUF-300R1 is able to provide 0.1°C accuracy over
a wide temperature range (-40°C~155°C.)
Note: you ma y use your own temperature sensors. Please specify
that clearly when placing the order.
Surface-mount
Insertion-mount
Optional Transducer
T y p e H F x : S p e c i a l t r a n s d u c e r f o r s m a l l si z e p i p e s D N 1 5 ~ D N 2 5 m m ( 0 . 5 ” ~ 1 ” )
T e m p e r a t u r e r a n g e -20˚C ~ 60˚C (0˚F ~ 140˚F)
x stands for pipe material: 0 - copper; 1 – ANSI; 2 - Tubing
T yp e S1 x : Sta n da r d -S1 tra n sdu c e r ( ma g n et i c) for p i p e s D N2 5 ~ D N1 0 0 m m (1 ” ~ 4 ” )
T e m p e r a t u r e r a n g e -40˚C ~ 80˚C (-40˚F ~ 175˚F)
x represents pipe material. Same as above
T y p e S 1 H T x : H i g h - t e m p S 1 t r a n s d u c e r f o r s m a l l si z e p i p e s
DN25 ~ DN100 mm (1” ~ 4”)
T e m p e r a t u r e r a n g e -40˚C ~ 155˚C (-40˚F ~ 312˚F)
x represents pipe material. Same as above
T y p e M 1 : S t a n d a r d - M 1 t r a n s d u c e r ( m a g n e t i c ) f o r m e d i u m si z e p i p e s
DN50 ~ DN700 mm (2” ~ 28”)
T e m p e r a t u r e r a n g e -40˚C ~ 80˚C (-40˚F ~ 175˚F)
T yp e M1 HT : H ig h -t emp M1 tra n sdu cer fo r med iu m si ze pi p es
DN50 ~ DN700 mm (2” ~ 28”)
T e m p e r a t u r e r a n g e -40˚C ~ 155˚C (-40˚F ~ 312˚F)
T yp e L1 : S tan dar d -L1 tra n sdu cer fo r lar g e si ze pi p es
DN300 ~ D N6,000 mm (11” ~ 240”)
T e m p e r a t u r e r a n g e -40˚C ~ 80˚C (-40˚F ~ 175˚F)
12
PT100SM: surface-mount temperature sensor, 3-wire PT100
Thermal isolation around the sensor is recommended in order to get a
temperature reading close to the liquid temperature
PT100IN: Insertion type t PT100IN: Insertion type temperature sensor, 3-wire
PT100
Users may use their own RTD temperature sensor temperature sensor, 3-wire PT100
Users may use their own RTD temperature sensor
Model Selection
(1) STUF-300R1B - non-intrusive energy meter
This energy measurement system is completely nonintrusive. The flow transducers are clamped onto the
outside of the pipe, and the temperature sensors are
the surface-mounting type, which are attached to the
outer surface of the pipe. In order to obtain good
temperature measurement, it is recommended that you
wrap the temperature sensors with thermal-isolated
materials (see figure on the left.)
Applicable pipe size: DN25mm~DN6,000mm
(1”~240”).
Model Number:
STUF-300R1B-SM
Supply
-
-
-
-
Ultrasonic Transducer
-
The option in SM
is the wire length of the PT100
sensor. Available selections are 1 meter (SM1), 2
meters (SM2) and 3 meters (SM3).
Return
The other s in the above model number are related to
the ultrasonic flowmeter. Please refer to the STUF300FxB products (page 7) for details.
STUF-300R1C
Temperature Sensor
STUF-300R1G
(2) STUF-300R1C – maintenance-free insertion
energy meter
This measurement system is aimed for zero-maintenance and high-accuracy thermal energy measurement.
The flow transducers are insertion ultrasonic transducers that can be hot-tapped into an existing pipeline. The
temperature sensors are the PT100 insertion type.
Applicable pipe sizes: DN80mm (3”) or bigger.
Model Number: STUF-300R1C-IN
-
-
-
-
-
The option in IN is the wire length of the insertion-type PT100 sensor. Available selections are 1 meter (IN1), 2
meters (IN2), 3 meters (IN3) and 5 meters (IN5).
The other s in the above model number are related to the ultrasonic flowmeter. Please refer to the STUF-300FxC
products (page 9) for details.
(3) STUF-300R1G – high-accuracy energy meter
This measurement system is aimed for high accuracy as well as maintenance-free thermal energy measurement
applications. The flow transducers are high-accuracy flow-cell ultrasonic transducers. The temperature sensors are
PT100 insertion type sensors.
Applicable pipe sizes: DN15mm~DN1000mm (1/2”~40”).
Model Number: STUF-300R1G-IN
-
-
-
-
-
The option in IN is the wire length of the insertion-type PT100 sensor. Available selections are 1 meter (IN1), 2
meters (IN2), 3 meters (IN3) and 5 meters (IN5).
The other s in the above model number are related to the ultrasonic flowmeter. Please refer to the STUF-300FxG
products (page 10) for details.
13
ST301 Economical Ultrasonic Flowmeter
Low-cost ultrasonic flowmeter. Particularly beneficial for OEM or
applications where multiple units are needed
High accuracy. Normally ±1% velocity
Wide flow range. Large turn-down ratio
No moving parts for wear and tear. No maintenance required
Suitable for all commonly used pipe materials
Suitable for most pure liquids and liquids with minor
particles
• Built-in flow totalizers, batch controller, task scheduler, etc.
Optional StufManager TM PC software for real-time data acquisition
Is olated RS-485 interface with power surge protection. Support MODBUS. Well suited for reliable flowmeter
networking
Versatile input/output, such as isolated 4-20mA output, pulse output, etc.
IP65 weather-proof plastic enclosure. Compact and light weight.
Power consumption < 1.2Watt. Power supply: 9~24VDC
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Optional Transducer
ST301C
Insertion Flowmeter
ST301B
Clamp-on Flowmeter
ST301G
Flow-cell Flowmeter
-HFx: for pipe size DN15-DN25 (1/2”~1”, 2MHz) *
-S1x: for pipe size DN25-DN100 (1”~4”) *
-S1HTx: for pipe size DN25-DN100 (1”~4”) with
temperature up to 150°C*
-FC-DNxx: flow-cell transducer for pipe size
-IN: for pipe size of DN80 (3”) and above
-M1: for pipe size DN50-DN700 (2”~28”)
-HOTTAP: hot-tapping tool for insertion transducer
-M1HT: for pipe size DN50-DN700 (2”~28”) with
DNxx (in mm)
-FC-INxx: flow-cell transducer for pipe size
installation
temperature up to 150°C
INxx (in inch)
-L1: for pipe size DN300-DN6,000 (11”~240”)
* x represents pipe material: 0-Copper, 1-Tubing, 2ANSI Plastic, 3-ANSI Metal
Model Number:
ST301 x -
-
-
-
-
-
wher e x ca n b e B for t h e cla mp -on t y pe, C for th e in serti o n t y pe or G for th e flo w-c ell t yp e. T h e ot her s in t h e a bo ve m od e l
nu m ber a re si mila r to t ho se o f th e re le va nt wa ll -mou nt flo wm e ter s ( Re fer to pa g e 7 for d eta il s), ex c ept t ha t t h e R ela y opt io n i s
not a va ila bl e.
Exa mp le : Model# ST301B-M1-DN100-M5-AO stands for economical flowmeter with M1 clamp-on transducer for pipe size DN100mm. 5 meter
transducer cable. 4-20mA output. Note: if you prefer to work with English system for the model number, please put “IN” (for inch) or “F” (for feet) right
before the dimension values. For example, the above model# in English system will be: ST301B-M1-IN4-F15-AO.
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ST302 Solar Powered Ultrasonic Flowmeter
• Low -p owe r
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c on s u mp t i on f or b ot h GS M mod e m a n d
u l t r as on i c fl ow me t e r .
S ol a r p owe r e d . No ot h e r p owe r s u p pl y i s n e e d e d. S ol a r
p a n e l r a te d at 2 0 Wa tt s.
Bu i l t -i n r e ch a r ge a b l e b at t er y ( 1 7 AH) a n d ch a r gi n g c i r cu i t
a b l e t o ma i n t ai n 7 d a ys o f op e r a t i on wi t h ou t s u ns h i ne .
Rob u s t , NEM A/ UL-5 0 T yp e 4 X/ IP 6 6 we a t h e r -p r oo f
e n cl os u r e .
Hi gh a c cu r a c y. N or ma l l y ±1 % . Cou l d b e 0. 5 % wh en i n s i t u ca l i b r at i on is a va i la b l e.
S u i t a bl e for a l l comm on l y u s e d p i p e ma te r ia l s a nd for
p u r e l i q ui d s a n d l i q ui d s wi t h mi n or p a rt i cl e s.
Rob u s t p e r for ma n ce d u e t o p r op r i e t ar y s i gn a l q u a l it y t r a ck i n g a n d s e l f-a d a p t at i on t e ch n ol o g y
In t e r n a l d a t a l ogge r : l a s t 5 1 2 d a il y n e t fl ow va l u e s an d l a st 12 8 mon t h l y n e t fl ow va l u e s
Ex t e r n al d at a l og ge r ( op t i on a l ) : 3 2 , 0 0 0 d at a ca p a ci t y. US B i nt e r fa ce
Op t i on a l S t u fM an a ge r T M P C s o ft wa r e for d a t a col l e ct i on
RS -4 8 5 i n t e r fa ce wi t h p owe r s u r ge pr ot e ct i on . S u p p or t M ODBUS . We l l s u it e d for r e l i a bl e n e t wor k i n g
En vi r on me n t : F or ma i n u n it : -1 0 ˚ C ~ 7 0 ˚ C, F or tr a n sd u ce r s : -2 0 ˚ C ~ 8 0 ˚ C or – 2 0˚ C ~ 1 5 0 ˚ C d e p e n di n g on
t r a n s d u ce r s el e ct e d
Model Selection
Transducer Options:
1.
Clamp-on type:
-HFx: for pipe size DN15-DN25 (1/2”~1”,
2MHz) *
-S1x: for pipe size DN25-DN100 (1”~4”) *
-S1HTx: for pipe size DN25-DN100 (1”~4”)
with temperature up to 150°C*
-M1: for pipe size DN50-DN700 (2”~28”)
-M1HT: for pipe size DN50-DN700 (2”~28”)
with temperature up to 150°C
-L1: for pipe size DN300-DN6,000
(11”~240”)
* x represents pipe material: 0-Copper, 1Tubing, 2-ANSI Plastic, 3-ANSI Metal
2. Insertion type:
-IN: for pipe size of DN80 (3”) and above
-HOTTAP: hot-tapping tool for insertion
transducer installation
3.
Flow-cell type:
-FC-DNxx: flow-cell transducer for pipe size
DNxx (in mm)
-FC-INxx: flow-cell transducer for pipe size
Model Number:
ST302 x -
-
-
-
-
-
where x can be B for the clamp-on type, C for the insertion type or G for the flow-cell type. The other s in
the above model number are similar to those of the relevant wall-mount flowmeters (Refer to page 7 for
details), except that the Relay option is not available.
Example: Model# ST302G-FC-DN50-5M-1 stands for standard solar-powered flowmeter, flow-cell type transducer for pipe size
DN50mm, 5 meter transducer cable, GSM wireless.
Note: if you prefer to work with English system for the model number, please put “IN” (for inch) or “F” (for feet) right before the
dimension values. For example, the above model# in English system will be: ST302G-FC-IN2-15F-1.
1.
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STUF-280T Ultrasonic Heat Meter
• Wear-and-tear free ultrasonic heat energy measurement. Highly reliable,
long life-span. Low cost of ownership
Not affected by water impurity or magnetic interference
Maintenance-free. Saves on the operational cost
Low pressure drop
Compact and robust design
For both hot and cold water
Free positioning for mounting
Battery lasts for 6 or more years
Nominal pressure up to 1.6MPa
Suitable for both commercial and residential applications
DN15~DN40
Pulse / M-Bus / RS485 for remote readout
Ultrasonic BTU
Optional BACnet module for building automation
Optional AMR data management and billing software
IP65 enclosure
The STUF-280T heat meter offers the most advanced BTU measurement by employing state-of-the-art ultrasonic flow
measurement technologies. It does not have moving parts for wear and tear and thus requires literally no maintenance. It is
also very cost-effective. This means both commercial and residential installations can profit from the advantages of the wearand-tear free heat measurement, namely, precision, operation security and long service life.
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Specifications
Size*
mm
Flowrate m3/h
Dimension
qn
qmin
qmax
L (mm)
15
1.5
0.03
3.0
130
W
(mm)
120
20
2.5
0.05
5.0
130
25
3.5
0.07
7.0
130
Weight**
Pipe Join***
H (mm)
(kg)
86
1.32
G3/4″
120
86
1.32
G1′
121
89
1.68
G1′1/4
G1′1/2
32
6.0
0.12
12.0
160
125
98
2.2
40
10
0.2
20
180
130
109
2.9
G2′
50
15
0.6
30
200
150
170
7.0
Flange – Nut 4-M16
65
25
1.0
50
200
160
160
7.0
Flange – Nut 4-M16
Flange – Nut 8-M16
80
40
1.6
80
225
200
200
11
100
60
2.4
120
250
215
215
13
Flange – Nut 8-M16
125
100
4.0
200
250
215
215
16
Flange – Nut 8-M16
Flange – Nut 8-M20
150
150
6.0
300
300
280
280
28
200
250
10.0
500
350
330
330
39
Flange – Nut 12-M20
250
400
16.0
800
400
400
400
77
Flange – Nut 12-M22
450
93
Flange – Nut 12-M22
300
600
24.0
1200
450
450
Note: * Larger size BTU meters are available upon request. ** Weight may differ depending on accessories. *** Pipe joint could be NPT /
ANSI flange upon request
Model Selection
STUF-280T-DNx-y-z-w or STUF-280T-INx-y-z-w
where x is the pipe size in mm, y is the output option (0: pulse, 1: M-Bus, 2: RS485), z is the pipe joint option (0: BSP, 1:
NPT, 2: Metric Flange, 3: ANSI Flange), w is the thermal-well option (0: without, 1: with).
Example 1: STUF-280T-DN25-1-0-1 stands for the STUF-280T heat meter for pipe DN25mm with M-Bus, BSP joint and thermal well.
Example 2: STUF-280T-IN1-2-1-1 stands for the STUF-280T heat meter for pipe 1” with RS485, NPT joint and thermal well. Example
3: STUF-280T-DN100-1-2-0 stands for the STUF-280T heat meter for pipe DN100 with M-Bus and metric flange joint. No thermal well.
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STUF-280W Ultrasonic Water Meter
The STUF-280W water meter is similar to the STUF-280T heat meter. The only difference is that STUF-280T has RTD temperature
sensors and STUF-280W does not. Therefore, please refer to the previous pages for the
specifications.
Model Number:
STUF-280W-DNx-y-z or STUF-280W-INx-y-z
where x is the pipe size in mm, y is the output option (0: pulse, 1: M-Bus, 2: RS485), z is the
pipe joint option (0: BSP, 1: NPT, 2: Metric Flange, 3: ANSI Flange).
Example 1: STUF-280W-DN25-0-0 stands for the STUF-280W water meter for pipe
DN25mm with pulse, BSP joint. Example 2: STUF-280W-IN1-1-1 stands for the STUF280W water meter for pipe 1” with M-Bus, NPT joint. Example 3: STUF-280W-DN100-1-2
stands for the STUF-280W water meter for pipe DN100 with M-Bus and metric flange joint.
Automatic Meter Reading (AMR) System
A t ypical automatic meter reading system (AMR) is
consisted of a number of STUF-280T/W heat/water
meters and one or several M-BUS concentrators (BACnet
bus not explained here.) Each concentrator can be
connected to a data center computer directly or through a
GPRS transceiver wirelessly.
STUF-280T/W uses M-BUS to communicate with the
concentrator. M-BUS simply uses two non-polarized
wires to achieve a variety of options for reliable meter
reading, remote diagnosis, remote control, incremental
pricing, time-based pricing, batch service, prepaid
billing, etc. This BUS system is also simple and
economical to wire and construct.
Based on many years’ meter reading experience, we
have established a hierarchical heat management
system architecture that is flexible, scalable, reliable
and robust. This architecture has been fully
implemented in our Data Center Manager software.
There are four layers in this software topology. The
top layer is for the DTU management, upper middle
layer for the area management, lower middle layer for
the building management, and bottom layer for the
client management. A DTU region could have several
Areas, an Area could have many buildings, and a
building could have many clients.
Hardware System Minimum Requirements
CPU: Pentium 166 200MHz
Memory: 64MB
Hard Drive: 500MB
Display: Resolution 1024x768, Color 256
Software System Minimum Requirements
OS: Windows 2000 or above
Database: Microsoft SQL Server 2000 or above
Application software: Shenitech Data Center
Manager
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Other Flow Measurement Solutions
Toda y's cut-throat competition demands ever lower development cost and faster product development cycles.
Outsourcing your produ ct development to our design house, and you can shorten your development time and beat
your competitors to the market.
High-performance flow transmitter – STUF-1000Ex:
Based-on high-speed digital signal processor (DSP) and sophisticated cross-correlation algorithms, STUF-1000Ex
flowmeters can conduct flow measurement reliably and accurately in difficult applications, such as slurry, ver y
small pipe, etc., or applications which need high robustness.
Multi-path liquid flowmeter – PipeMaster PM1000:
This system can support up to 8 paths for accuracy flow measurement. The transducer could be insertion, flow-cell
or clamp-on.
PM1000 can be used for large pipe liquid flow measurement. It does not require 15D straight pipe run.
OEM module:
Shenitech provides a variety of OEM modules for industrial applications, such as process control, semiconductor
manufacturing, medical metering, etc.
Turn-key solutions:
Shenitech has a long history of providing ultrasonic flow measurement solutions for a wide variety of customers.
We have highly experienced engineering resources with in-depth know-h ow on ultrasonic flow measurement
technologies, transducer design, advanced digital signal processing algorithms, DSP processors and hardware as
well as software designs. Please contact Shenitech for details.
Applications by Industry:
Water & Wastewater
Water distribution
Water & wastewater treatment plants
Cold/hot water flows in large building complexes, hospitals,
schools, factories and offices to monitor & control usage
Industrial Automation
Process monitoring and control
Building Automation
Building energy management, automatic remote metering and
billing. Service facility management
Revenue metering
Irrigation
Sewage / Sludge
Pipe leakage detection
Oil
Oil, fuel / diesel Oil transfer
Oil leakage detection
Crude oil after first stage separator, crude oil offloading,
water injection, etc.
Vehicle/Ship engine efficiency monitoring
Furnace efficiency monitoring
Hydraulic/ Lubricant monitoring
Chemicals
Chemical plants
Process monitoring and control
Additive dosing
Corrosive/Abrasive liquid monitoring
HVAC
Glycol or other liquids for HVAC
Hydronic balancing
Food & Beverage
Sanitary flow monitoring
Liquid food and drink processing, blending, batching, etc.
Energy Production/Transfer
Solar/Geo-thermal system
District heating / cooling
Power plants (hydraulic, thermal, etc.)
Pharmaceutical & Semiconductor
Dosing/Volumetric filling
High purity flow monitoring
Slurry
Aggressive liquids flow measurement
Paper & Pulp
Additives, bleaches, etc.
Pulp
Others
Steel plants
Dredging, mining
Plant and machinery construction
Cooling / heating
SHENITECH LLC
10 Tower Office Park, Suite 214, Woburn, MA 01801, USA
Tel. +1 781 932-0900, (888)738-0188(Toll-free) Fax +1 978 418-9170
[email protected] www.shenitech.com
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