5QL1040-AL / 5QL1040-CI

PRODUCT INFO
5QL1040-AL / 5QL1040-CI
SYSTEM 5
1040 Qwik-Lok
Product Information
Notes
CHICK WORKHOLDING SOLUTIONS, INC
500 Keystone Drive Warrendale, PA 15086 USA
Phone: (724) 772-1644 Fax: (724) 772-1633
Toll Free: (800) 33-CHICK (800) 332-4425
www.ChickWorkholding.com
Revised: 06-NOV-06
Document: 800-0288-0606
Page 1 of 9
SPARE PARTS
5QL1040-AL / 5QL1040-CI
SYSTEM 5
MOUNTING
* T-Wrench: 6mm
MTWR10
*
* Screwdriver
Foundation
005-2401
* Round Plugs: 16mm
RNDP-016-RD1-025
* Fixed Jaw Mounting
Screws: M8x35
SHCS-M08-035-012
B
A
* QwikChange
Dual Station Jaw Set
5DS1040-10-40
Round Plugs: 14mm
RNDP-014-RD1-025
Faceplate
Round & Diamond Pins
A Round Pin....... MPIN12R
B Diamond Pin... MPIN12D
A & B Set.................. MPIN12S
Locating Keys
T-Slotted Table
(Included w/ Faceplate purchase)
Inch Size
* Standard Coverplate
5PIN14S
MKE500 (1/2”)
5CP1040-ST
MKE562 (9/16”)
MKE625 (5/8”)
MKE688 (11/16”)
* Slide Assembly
5SAS1040
(See breakdown page 4)
* Handle Guide
MKE750 (3/4”)
MKE812 (13/16”)
* Base Mounting Screws: M12x35
LHCS-M12-035-012
5HDG10
* Locating Bushing
* Locating Screw
SHCS-M05-008-012
* Rear Seal Plug
RRSP-100-RD1-001
* Ejector Bushing
5EJB10
Toe Clamps
005-0254
Metric Size
MKE10 (10mm)
MKE12 (12mm)
MKE14X18 (14mm)
Bolt and T-Nut
supplied by customer
MKE16 (16mm)
MKE20 (20mm)
5LCB10
* Label: CHICK Logo
5LBL-16-005
Bottom of Base
Handle Seal Plug
* HDSP-100-RD1-001 (Red)
HDSP-100-WH1-001 (White)
* Swivel Handle
5SWH10
Notes
For QwikChange Jaw accessories, see pages 2-3
* Included in a standard 1040 Qwik-Lok
* Qwik-Lok Base
5BAS1040-AL (Aluminum)
5BAS1040-CI (Cast Iron)
* Locating Bushing:
12mmx18mmx12mm
025-0370
CHICK WORKHOLDING SOLUTIONS, INC
500 Keystone Drive Warrendale, PA 15086 USA
Phone: (724) 772-1644 Fax: (724) 772-1633
Toll Free: (800) 33-CHICK (800) 332-4425
www.ChickWorkholding.com
Revised: 06-NOV-06
Document: 800-0288-0606
Page 2 of 9
ACCESSORY SETS
5QL1040-AL / 5QL1040-CI
SYSTEM 5
5PIN14S
Faceplate
Round & Diamond Pin Set *
Machinable
Faceplates
Grippers
Dual Station
Machinable
Jaw Sets
Oversized
5FP1040-15-55
High
5FP1040-10-55
Wide
5FP1040-15-40
Oversized
5DS1040-15-55
Wide
5DS1040-15-40
Standard
5DS1040-10-40
Single Station
Machinable
Jaw Sets
Cover Set
5CVR10
Coverplates
Oversized
5SS1040-15-55
Extended Travel
Universal
5CP1040-XU
High
5SS1040-10-55
Wide
5SS1040-15-40
Standard
5SS1040-10-40
Standard
5CP1040-ST
Jaw Carrier Sets
Deluxe
5JC1040-XS-IN (inch)
5JC1040-XS-MM (metric)
Ext. Travel
Single Station
Ext. Travel 5CP1040-XS
Dual Station
5CP1040-XD
Dual Station
5JC1040-DS-IN (inch)
5JC1040-DS-MM (metric)
Grey
item is included with a standard system
Gripper #4
Plain
005-2541
Serrated005-2542
(L-12mm x W-12mm x T-4.6mm)
Gripper #5
Plain
005-2551
Serrated005-2552
(L-15mm x W-15mm x T-5mm)
Gripper #6
Plain
005-2561
Serrated005-2562
(L-19mm x W-19mm x T-6mm)
Conversion
Faceplates
Single Station
5JC1040-SS-IN (inch)
5JC1040-SS-MM (metric)
Notes
Gripper #3
Plain
005-2531
Serrated005-2532
(L-9mm x W-9mm x T-8mm)
High
5DS1040-10-55
Standard
5FP1040-10-40
Vertical (2 Systems)
5CF1040-20-02V
Horizontal (8 Systems)
5CF1040-20-08H
CHICK WORKHOLDING SOLUTIONS, INC
500 Keystone Drive Warrendale, PA 15086 USA
Phone: (724) 772-1644 Fax: (724) 772-1633
Toll Free: (800) 33-CHICK (800) 332-4425
www.ChickWorkholding.com
Revised: 06-NOV-06
Document: 800-0288-0606
Page 3 of 9
INDIVIDUAL ACCESSORIES
5QL1040-AL / 5QL1040-CI
SYSTEM 5
QwikChange Machinable
Dual Station Jaws
QwikChange Machinable
Single Station Jaws
Individual Dual Station Jaws
Individual Single Station Jaws
Standard
A Moveable Jaw.............. 5MJ1040-10-40
Standard
A Moveable Jaw.............. 5MJ1040-10-40
B Fixed Jaw..................... 5FJ1040-10-40
B Fixed Jaw..................... 5SJ1040-10-40
(W99mm, H40mm, L130mm)
(W99mm, H40mm, L110mm)
(W148mm, H40mm, L130mm)
(W148mm, H40mm, L110mm)
(W99mm, H55mm, L130mm)
Wide
A Moveable Jaw.............. 5MJ1040-15-40
B Fixed Jaw..................... 5FJ1040-15-40
High
A Moveable Jaw.............. 5MJ1040-10-55
B Fixed Jaw..................... 5FJ1040-10-55
(W99mm, H55mm, L110mm)
Oversized
A Moveable Jaw.............. 5MJ1040-15-55
(W148mm, H55mm, L130mm)
(W148mm, H55mm, L110mm)
B Fixed Jaw..................... 5FJ1040-15-55
Faceplate Round & Diamond Pin Set
(Included w/ Faceplate purchase)
5PIN14S
Required for both
Machinable and
Conversion Faceplates.
Notes
Grey
item is included with a standard system
QwikChange Jaw Carriers
Jaw Plates sold separately.
See below for details.
(W99mm, H40mm, L130mm)
(W99mm, H40mm, L130mm)
(W148mm, H40mm, L130mm)
(W148mm, H40mm, L130mm)
(W99mm, H40mm, L130mm)
(W99mm, H40mm, L130mm)
Wide
A Moveable Jaw.............. 5MJ1040-15-40
B Fixed Jaw..................... 5SJ1040-15-40
Jaw Carriers (Inch)
A
B
C
D
E
5JC1040-FC-IN
5JC1040-MC-IN
5JC1040-SC-IN
5JC1040-LM-IN
5JC1040-SM-IN
Jaw Carriers (Metric)
A
B
C
D
E
5JC1040-FC-MM
5JC1040-MC-MM
5JC1040-SC-MM
5JC1040-LM-MM
5JC1040-SM-MM
A Dual Station Fixed
C Single Station Fixed E Single Station Short
B Dual Station Moveable D Single Station Long Moveable
Moveable
High
A Moveable Jaw.............. 5MJ1040-10-55
B Fixed Jaw..................... 5SJ1040-10-55
Oversized
A Moveable Jaw.............. 5MJ1040-15-55
(W148mm, H40mm, L130mm)
(W148mm, H40mm, L130mm)
B Fixed Jaw
5SJ1040-15-55
Screws and Plugs
* Round Plugs: 16mm
RNDP-016-RD1-025
* Fixed Jaw Mounting
Screws: M8x35
SHCS-M08-035-012
* Round Plugs: 14mm
RNDP-014-RD1-025
Jaw Plates
Standard
(Set of 4)
JH4STD (Inch)
MJH10 (Metric)
HARD JAW PLATES
Standard Mounting Screws:
3/8-16x1/2”
LHCS-375-050-008 (Inch)
LHCS-M08-016-008 (Metric)
Thick
(Set of 2)
JH4THK
Thick Mounting
Screws: 3/8-16x1”
SHCS-375-100-012
Both Sizes
JH4STD &
JH4THK
Both Sizes Mounting
Screws: 3/8-16x1.25”
SHCS-375-125-008
SOFT JAW PLATES
Standard
(Set of 4)
JS4AL
Soft Mounting
Screws: 3/8-16x1”
SHCS-375-100-012
CHICK WORKHOLDING SOLUTIONS, INC
500 Keystone Drive Warrendale, PA 15086 USA
Phone: (724) 772-1644 Fax: (724) 772-1633
Toll Free: (800) 33-CHICK (800) 332-4425
www.ChickWorkholding.com
Revised: 06-NOV-06
Document: 800-0288-0606
Page 4 of 9
SLIDE ASSEMBLY
5QL1040-AL / 5QL1040-CI
SYSTEM 5
Complete Slide Assembly
5SAS1040
Screw
5SCR10
Slide Rebuild Kit
1-3
5SRK10
Slide Left Hand Nut
5SLN10
Third Hand Screw
5THS10
U-Cup Seals - LH Nut
5USL10
Hex Coupler
5HXC1040
Retaing Ring
5RRG10
2
Slide Right Hand Nut
5SRN10
1
Clamping Block
5CLB10
U-Cup Seals - RH Nut
5USR10
3
Notes
CHICK WORKHOLDING SOLUTIONS, INC
500 Keystone Drive Warrendale, PA 15086 USA
Phone: (724) 772-1644 Fax: (724) 772-1633
Toll Free: (800) 33-CHICK (800) 332-4425
www.ChickWorkholding.com
Revised: 06-NOV-06
Document: 800-0288-0606
Page 5 of 9
DIMENSIONS
5QL1040-AL / 5QL1040-CI
SYSTEM 5
130 (5.12)
99 (3.90)
110 (4.33)
15 (.59)
40 (1.57)
13 (.51)
95 (3.74)
16 (.63)
U. S. Patent Nos.
4,529,183 5,022,636
5,442,844 5,623,754
5,713,118 5,921,534
Madein U.S.A
CHICK WORKHOLDING SOLUTIONS, INC.
500 Keystone Drive
Warrendale, PA 15086,U.S.A.
Tel: (724) 772-1644
800-33CHICK
100 (3.94)
400 (15.75)
5 (.20) APPROX
TOE CLAMP RAIL FOR USE
WITH CHICK TOE CLAMPS
ORDER NUMBER 005-0254
250 (9.84)
150 (5.91)
70 (2.76)
LOCATING HOLES
Ø 12.007 ±0.007 (.4727)X 15 (.039)DP
4 PLACES
Notes
Dimensions are in mm (inches)
Dimensions include standard Dual Station Machinable Jaw Sets.
System weight: 11kg. (24lbs.)
MOUNTING HOLES FOR M12
SOCKET-HEAD CAP SCREWS
2 PLACES
CHICK WORKHOLDING SOLUTIONS, INC
500 Keystone Drive Warrendale, PA 15086 USA
Phone: (724) 772-1644 Fax: (724) 772-1633
Toll Free: (800) 33-CHICK (800) 332-4425
www.ChickWorkholding.com
Revised: 06-NOV-06
Document: 800-0288-0606
Page 6 of 9
MACHINABLE AREA
5QL1040-AL / 5QL1040-CI
SYSTEM 5
Dual Station
Single Station
130(5.12)
130 (5.12)
110 (4.33)
130 (5.12)
130(5.12)
70(2.76)
A
23
(.91)
30
(1.18)
68(2.67)
17 (.67)
C
C
16
(.63)
A
70*
(2.76)
30*
(1.18)
40 (1.57)*
A 70(2.76)*
D
60
(2.36)
55
(2.17)
35
(1.38)
A-A
JAW POCKET
D
Ø18 (.71)
50(1.97)
A
17
(.67)
17
(.67)
B
B
17(.67)
17(.67)
14
(.58)
Item Number
400 (15.75)
Description
5DS1040-10-40 Standard
A
B
C
D
99 (3.90) 40 (1.57) 34.5 (1.36) 14.5 (.57)
Item Number
Description
5SS1040-10-40 Standard
A
B
C
D
99 (3.90) 40 (1.57) 29.5 (1.16) 14.5 (.57)
5DS1040-10-55 High
99 (3.90) 55 (2.17) 34.5 (1.36) 14.5 (.57)
5SS1040-10-55 High
99 (3.90) 55 (2.17) 29.5 (1.16) 14.5 (.57)
5DS1040-15-40 Wide
148 (5.83) 40 (1.57)
59 (2.32)
39 (1.54)
5SS1040-15-40 Wide
148 (5.83) 40 (1.57)
54 (2.13)
39 (1.54)
5DS1040-15-55 Oversized
148 (5.83) 55 (2.17)
59 (2.32)
39 (1.54)
5SS1040-15-55 Oversized
148 (5.83) 55 (2.17)
54 (2.13)
39 (1.54)
Notes
Grey area indicates no cut zone
All dimensions are MM [IN]
Dimensions centered on the “A” dimension.
CHICK WORKHOLDING SOLUTIONS, INC
500 Keystone Drive Warrendale, PA 15086 USA
Phone: (724) 772-1644 Fax: (724) 772-1633
Toll Free: (800) 33-CHICK (800) 332-4425
www.ChickWorkholding.com
Revised: 06-NOV-06
Document: 800-0288-0606
Page 7 of 9
HOLDING CAPACITY
5QL1040-AL / 5QL1040-CI
SYSTEM 5
Dual Station
Single Station
370.01
(110)
(130)
352.5
(130)
(130)
5-1040 DUAL STATION JAW SET, FULLY CLOSED
(130)
92.5
5-1040 SINGLE STATION JAW SET, FULLY CLOSED
401
(130)
16
402.3
(110)
(130)
(130)
16
180
(130)
141
380
180
22
M A X HO LD I N G
CAPACITY AND
MACHINABLE AREA
25
MAX HOLDING
CAPACITY AND
MACHINABLE AREA
5-1040 SINGLE STATION JAW SET, FULLY OPEN
5-1040 DUAL STATION JAW SET, FULLY OPEN
Item Number
Description
A
Jaw Width
Item Number
Description
A
Jaw Width
5DS1040-10-40
Standard
26 (1.02)
99 (3.90)
5DS1040-10-40
Standard
26 (1.02)
99 (3.90)
5DS1040-10-55
High
41 (1.61)
99 (3.90)
5DS1040-10-55
High
41 (1.61)
99 (3.90)
5DS1040-15-40
Wide
26 (1.02)
148 (5.83)
5DS1040-15-40
Wide
26 (1.02)
148 (5.83)
5DS1040-15-55
Oversized
41 (1.61)
148 (5.83)
5DS1040-15-55
Oversized
41 (1.61)
148 (5.83)
Notes
All dimensions are MM [IN]
*Additional closure is available with an Extended Travel Coverplate.
CHICK WORKHOLDING SOLUTIONS, INC
500 Keystone Drive Warrendale, PA 15086 USA
Phone: (724) 772-1644 Fax: (724) 772-1633
Toll Free: (800) 33-CHICK (800) 332-4425
www.ChickWorkholding.com
Revised: 06-NOV-06
Document: 800-0288-0606
Page 8 of 9
CLAMPING FORCE
5QL1040-AL / 5QL1040-CI
SYSTEM 5
Force
=
Torque
X
Slope
lbs
lbs
=
=
in-lb
ft-lbs
x
x
8.0
96
Kilo Newtons (kN)
Torque
(ft-lb)
0
10
20
30
40
50
52
Force
(lbs)
0
962
1923
2885
3846
4808
5000
Force
=
Torque
X
Slope
N
kN
=
=
N-m
N-m
x
x
315
0.315
6000
25
5000
20
Clamping Force (kN)
Clamping Force (lbs)
Pounds (lbs)
4000
3000
2000
Torque
(N-m)
0
10
20
30
40
50
60
65
70
Force
(kN)
0.0
3.1
6.3
9.4
12.6
15.7
18.9
20.5
22.0
15
10
5
1000
0
0
0
Note:
Notes
5
10
15
20
25
30
Torque (ft-lbs)
35
40
45
50
Maximum Recommended Torque. Actual results may vary.
55
0
5
10
15
20
25
30
35
40
45
50
55
60
65
70
75
Torque (N-m)
Note:
Maximum Recommended Torque. Actual results may vary.
CHICK WORKHOLDING SOLUTIONS, INC
500 Keystone Drive Warrendale, PA 15086 USA
Phone: (724) 772-1644 Fax: (724) 772-1633
Toll Free: (800) 33-CHICK (800) 332-4425
www.ChickWorkholding.com
Revised: 06-NOV-06
Document: 800-0288-0606
Page 9 of 9