System 5 QL 1550 B.indd

PRODUCT INFO
5QL1550-AL / 5QL1550-CI
SYSTEM 5
1550 Qwik-Lok
Product Information
Notes
CHICK WORKHOLDING SOLUTIONS, INC
500 Keystone Drive Warrendale, PA 15086 USA
Phone: (724) 772-1644 Fax: (724) 772-1633
Toll Free: (800) 33-CHICK (800) 332-4425
www.ChickWorkholding.com
Revised: 06-NOV-06
Document: 800-0290-0606
Page 1 of 9
SPARE PARTS
5QL1550-AL / 5QL1550-CI
SYSTEM 5
MOUNTING
* T-Wrench: 8mm
MTWR15
*
* Screwdriver
Foundation
005-2401
* Round Plugs: 20mm
RNDP-020-RD1-025
* Fixed Jaw Mounting
Screws: M10x45
SHCS-M10-045-012
B
A
* QwikChange
Dual Station Jaw Set
5DS1550-15-50
* Round Plugs: 18mm
A Round Pin ...... MPIN12R
B Diamond Pin .. MPIN12D
A & B Set.................. MPIN12S
RNDP-018-RD1-025
Faceplate
Round & Diamond Pins
Locating Keys
T-Slotted Table
(Included w/ Faceplate purchase)
Inch Size
* Standard Coverplate
5PIN14S
MKE500 (1/2”)
5CP1550-ST
MKE562 (9/16”)
MKE625 (5/8”)
MKE688 (11/16”)
* Slide Assembly
MKE750 (3/4”)
5SAS1550
(See breakdown page 4)
MKE812 (13/16”)
Toe Clamps
005-0254
* Handle Guide
Metric Size
MKE10 (10mm)
5HDG15
MKE12 (12mm)
* Locating Bushing
* Locating Screw
* Rear Seal Plug
RRSP-150-RD1-001
* Ejector Bushing
5EJB15
MKE14X18 (14mm)
Bolt and T-Nut
supplied by customer
MKE16 (16mm)
MKE20 (20mm)
5LCB15
* Label: CHICK Logo
SHCS-M05-008-012
5LBL-11-005
Bottom of Base
Handle Seal Plug
* HDSP-150-RD1-001 (Red)
HDSP-150-WH1-001 (White)
* Qwik-Lok Base
5BAS1550-AL (Aluminum)
5BAS1550-CI (Cast Iron)
* Swivel Handle
5SWH15
Notes
For QwikChange Jaw accessories, see pages 2-3
* Included in a standard 1550 Qwik-Lok
* Locating Bushing:
12mmx18mmx12mm
025-0370
CHICK WORKHOLDING SOLUTIONS, INC
500 Keystone Drive Warrendale, PA 15086 USA
Phone: (724) 772-1644 Fax: (724) 772-1633
Toll Free: (800) 33-CHICK (800) 332-4425
www.ChickWorkholding.com
Revised: 06-NOV-06
Document: 800-0290-0606
Page 2 of 9
ACCESSORY SETS
5QL1550-AL / 5QL1550-CI
SYSTEM 5
5PIN14S
Faceplate
Round & Diamond Pin Set *
Grippers
Machinable
Faceplates
Dual Station
Machinable
Jaw Sets
Oversized
5FP1550-20-70
High
5FP1550-15-70
Wide
5FP1550-20-50
Oversized
5DS1550-20-70
Gripper #3
Plain
005-2531
Serrated 005-2532
(L-9mm x W-9mm x T-8mm)
High
5DS1550-15-70
Standard
5FP1550-15-50
Wide
5DS1550-20-50
Standard
5DS1550-15-50
Single Station
Machinable
Jaw Sets
Cover Set
5CVR15
Coverplates
Oversized
5SS1550-20-70
Extended Travel
Universal
5CP1550-XU
High
5SS1550-15-70
Wide
5SS1550-20-50
Standard
5SS1550-15-50
Standard
5CP1550-ST
Jaw Carrier Sets
Deluxe
5JC1550-XS-IN (inch)
5JC1550-XS-MM (metric)
Ext. Travel
Single Station
5CP1550-XS
Ext. Travel
Dual Station
5CP1550-XD
Notes
Grey item is included with a standard system
Gripper #5
Plain
005-2551
Serrated 005-2552
(L-15mm x W-15mm x T-5mm)
Gripper #6
Plain
005-2561
Serrated 005-2562
(L-19mm x W-19mm x T-6mm)
Conversion
Faceplates
Single Station
5JC1550-SS-IN (inch)
5JC1550-SS-MM (metric)
Dual Station
5JC1550-DS-IN (inch)
5JC1550-DS-MM (metric)
Gripper #4
Plain
005-2541
Serrated 005-2542
(L-12mm x W-12mm x T-4.6mm)
Horizontal (10 Systems)
5CF1550-20-10H
Vertical (2 Systems)
5CF1550-20-02V
CHICK WORKHOLDING SOLUTIONS, INC
500 Keystone Drive Warrendale, PA 15086 USA
Phone: (724) 772-1644 Fax: (724) 772-1633
Toll Free: (800) 33-CHICK (800) 332-4425
www.ChickWorkholding.com
Revised: 06-NOV-06
Document: 800-0290-0606
Page 3 of 9
INDIVIDUAL ACCESSORIES
5QL1550-AL / 5QL1550-CI
SYSTEM 5
QwikChange Machinable
Dual Station Jaws
QwikChange Machinable
Single Station Jaws
QwikChange Jaw Carriers
Individual Dual Station Jaws
Individual Single Station Jaws
Standard
A Moveable Jaw ............. 5MJ1550-15-50
Standard
A Moveable Jaw ............. 5MJ1550-15-50
Jaw Plates sold separately.
See below for details.
Jaw Carriers (Inch)
(W148mm, H50mm, L160mm)
(W148mm, H50mm, L160mm)
B Fixed Jaw .................... 5FJ1550-15-50
(W198mm, H50mm, L160mm)
(W148mm, H70mm, L160mm)
Oversized
A Moveable Jaw ............. 5MJ1550-20-70
(W198mm, H70mm, L160mm)
B Fixed Jaw
5SJ1550-20-70
(W198mm, H70mm, L160mm)
(W198mm, H70mm, L120mm)
Faceplate Round & Diamond Pin Set
Screws and Plugs
(Included w/ Faceplate purchase)
Required for both
Machinable and
Conversion Faceplates.
5PIN14S
Notes
Grey item is included with a standard system
E Single Station Short
Moveable
(W148mm, H70mm, L160mm)
B Fixed Jaw .................... 5SJ1550-15-70
(W198mm, H70mm, L160mm)
B Fixed Jaw .................... 5FJ1550-20-70
C Single Station Fixed
D Single Station Long
Moveable
(W198mm, H50mm, L160mm)
(W148mm, H70mm, L120mm)
Oversized
A Moveable Jaw ............. 5MJ1550-20-70
5JC1550-FC-MM
5JC1550-MC-MM
5JC1550-SC-MM
5JC1550-LM-MM
5JC1550-SM-MM
High
A Moveable Jaw ............. 5MJ1550-15-70
(W148mm, H70mm, L160mm)
B Fixed Jaw .................... 5FJ1550-15-70
A Dual Station Fixed
B Dual Station Moveable
B Fixed Jaw .................... 5SJ1550-20-50
(W198mm, H50mm, L120mm)
High
A Moveable Jaw ............. 5MJ1550-15-70
A
B
C
D
E
(W148mm, H50mm, L160mm)
Wide
A Moveable Jaw ............. 5MJ1550-20-50
(W198mm, H50mm, L160mm)
B Fixed Jaw .................... 5FJ1550-20-50
Jaw Carriers (Metric)
5JC1550-FC-IN
5JC1550-MC-IN
5JC1550-SC-IN
5JC1550-LM-IN
5JC1550-SM-IN
B Fixed Jaw .................... 5SJ1550-15-50
(W148mm, H50mm, L120mm)
Wide
A Moveable Jaw ............. 5MJ1550-20-50
A
B
C
D
E
* Round Plugs: 20mm
RNDP-020-RD1-025
* Fixed Jaw Mounting
Screws: M10x45
SHCS-M10-045-012
* Round Plugs: 18mm
RNDP-018-RD1-025
Jaw Plates
HARD JAW PLATES
Standard
(Set of 4)
JH6STD (Inch)
MJH15 (Metric)
Standard Mounting Screws:
1/2-13x5/8”
LHCS-500-063-008 (Inch)
LHCS-M10-012-008 (Metric)
Thick
(Set of 2)
JH6THK
Thick Mounting
Screws: 1/2-13x1.25”
SHCS-500-125-008
Both Sizes
JH6STD &
JH6THK
Both Sizes Mounting
Screws: 1/2-13x1.75”
SHCS-500-175-008
SOFT JAW PLATES
Standard
(Set of 4)
JS6AL
Soft Mounting
Screws: 1/2-13x1.25”
SHCS-500-125-012
CHICK WORKHOLDING SOLUTIONS, INC
500 Keystone Drive Warrendale, PA 15086 USA
Phone: (724) 772-1644 Fax: (724) 772-1633
Toll Free: (800) 33-CHICK (800) 332-4425
www.ChickWorkholding.com
Revised: 06-NOV-06
Document: 800-0290-0606
Page 4 of 9
SLIDE ASSEMBLY
5QL1550-AL / 5QL1550-CI
SYSTEM 5
Complete Slide Assembly
5SAS1550
Screw
5SCR15
Slide Rebuild Kit
1-3
5SRK15
Slide Left Hand Nut
5SLN15
Third Hand Screw
5THS15
U-Cup Seals - LH Nut
5USL15
2
Retaing Ring
5RRG15
Hex Coupler
5HXC1550
Slide Right Hand Nut
5SRN15
1
Clamping Block
5CLB15
U-Cup Seals - RH Nut
5USR15
3
Notes
CHICK WORKHOLDING SOLUTIONS, INC
500 Keystone Drive Warrendale, PA 15086 USA
Phone: (724) 772-1644 Fax: (724) 772-1633
Toll Free: (800) 33-CHICK (800) 332-4425
www.ChickWorkholding.com
Revised: 06-NOV-06
Document: 800-0290-0606
Page 5 of 9
DIMENSIONS
5QL1550-AL / 5QL1550-CI
SYSTEM 5
160 (6.30)
148 (5.83)
140 (5.51)
20 (.78)
50 (1.97)
120 (4.72)
13 (.51)
17 (.67)
U. S. Patent Nos.
4,529,183 5,022,636
5,442,844 5,623,754
5,713,118 5,921,534
Made in U.S.A
CHICK WORKHOLDING SOLUTIONS, INC.
500 Keystone Drive
Warrendale, PA 15086,U.S.A.
Tel: (724) 772-1644
800-33CHICK
500 (19.67)
150 (5.91)
7 (.28) APPROX
TOE CLAMP RAIL FOR USE WITH
CHICK TOE CLAMPS
ORDER NUMBER 005-0254
250 (9.84)
150 (5.91)
100 (3.94)
LOCATING HOLES
Ø 12.007 .(4727)X 15 (.039)DP
2 PLACES
Notes
Dimensions are in mm (inches)
Dimensions include standard Dual Station Machinable Jaw Sets.
System weight: 24kg. (54lbs.)
MOUNTING HOLES FOR
M12 SOCKET-HEAD CAP
SCREWS
4 PLACES
CHICK WORKHOLDING SOLUTIONS, INC
500 Keystone Drive Warrendale, PA 15086 USA
Phone: (724) 772-1644 Fax: (724) 772-1633
Toll Free: (800) 33-CHICK (800) 332-4425
www.ChickWorkholding.com
Revised: 06-NOV-06
Document: 800-0290-0606
Page 6 of 9
MACHINABLE AREA
5QL1550-AL / 5QL1550-CI
SYSTEM 5
Dual Station
160 (6.30)
Single Station
120 (4.72)
21 (.83)
160 (6.30)
A
C
100*
(3.94)
20
(.79)
A
50 (1.97)*
46*
(1.81)
100 (3.94)*
D
82
(3.23)
160 (6.30)
A
Ø 22 (.87)
70
(2.76)
C
160 (6.30)
D
39
(1.54)
A-A
JAW POCKET
90 (3.54)
A
35 (1.38)
90 (3.54)
23 (.91)
20
(.79)
B
B
20
(.79)
16
(.63)
Item Number
C
D
C
D
5DS1550-15-50 Standard
148 (5.83) 50 (1.97)
51 (2.01)
24 (.94)
5SS1550-15-50 Standard
148 (5.83) 50 (1.97)
49 (1.93)
24 (.94)
5DS1550-15-70 High
148 (5.83) 70 (2.76)
51 (2.01)
24 (.94)
5SS1550-15-70 High
148 (5.83) 70 (2.76)
49 (1.93)
24 (.94)
5DS1550-20-50 Wide
198 (7.80) 50 (1.97)
76 (2.99)
49 (1.93)
5SS1550-20-50 Wide
198 (7.80) 50 (1.97)
74 (2.91)
49 (1.93)
5DS1550-20-70 Oversized
198 (7.80) 70 (2.76)
76 (2.99)
49 (1.93)
5SS1550-20-70 Oversized
198 (7.80) 70 (2.76)
74 (2.91)
49 (1.93)
Notes
Grey area indicates no cut zone
All dimensions are MM [IN]
Dimensions centered on the “A” dimension.
Description
A
21 (.83)
500 (19.69)
21 (.83)
B
Item Number
Description
A
B
CHICK WORKHOLDING SOLUTIONS, INC
500 Keystone Drive Warrendale, PA 15086 USA
Phone: (724) 772-1644 Fax: (724) 772-1633
Toll Free: (800) 33-CHICK (800) 332-4425
www.ChickWorkholding.com
Revised: 06-NOV-06
Document: 800-0290-0606
Page 7 of 9
HOLDING CAPACITY
5QL1550-AL / 5QL1550-CI
SYSTEM 5
Dual Station
Single Station
474
460
(140)
(160)
(160)
(160)
5-1550 SINGLE STATION JAW SET, FULLY CLOSED
5-1550 DUAL STATION JAW SET, FULLY CLOSED
(498)
(160)
19
(140)
498
178
480
(160)
(160)
19
225
225
(160)
154
(160)
29
32
MAX HOLDING
CAPACITY AND
MACHINABLE AREA
5-1550 DUAL STATIO N J A W S E T , F U L L Y O P E N
MAX HOLDING
C APA C IT Y A N D
MACHINABLE AREA
5-1550 SINGLE STATION JAW SET, FULLY OPEN
Item Number
Description
A
Jaw Width
Item Number
Description
A
Jaw Width
5DS1550-15-50
Standard
32 (1.26)
148 (5.83)
5DS1550-15-50
Standard
32 (1.26)
148 (5.83)
5DS1550-15-70
High
52 (2.05)
148 (5.83)
5DS1550-15-70
High
52 (2.05)
148 (5.83)
5DS1550-20-50
Wide
32 (1.26)
198 (7.80)
5DS1550-20-50
Wide
32 (1.26)
198 (7.80)
5DS1550-20-70
Oversized
52 (2.05)
198 (7.80)
5DS1550-20-70
Oversized
52 (2.05)
198 (7.80)
Notes
All dimensions are MM [IN]
* Additional closure is available with an Extended Travel Coverplate.
CHICK WORKHOLDING SOLUTIONS, INC
500 Keystone Drive Warrendale, PA 15086 USA
Phone: (724) 772-1644 Fax: (724) 772-1633
Toll Free: (800) 33-CHICK (800) 332-4425
www.ChickWorkholding.com
Revised: 06-NOV-06
Document: 800-0290-0606
Page 8 of 9
CLAMPING FORCE
5QL1550-AL / 5QL1550-CI
SYSTEM 5
Pounds (lbs)
Force
=
Torque
X
Slope
lbs
lbs
=
=
in-lb
ft-lbs
x
x
6.4
76.3
Kilo Newtons (kN)
Torque
(ft-lb)
0
10
20
30
40
50
60
70
80
90
95
100
105
110
115
118
Force
(lbs)
0
763
1525
2288
3051
3814
4576
5339
6102
6864
7246
7627
8008
8390
8771
9000
40
8000
35
Clamping Force (kN)
45
9000
Clamping Force (lbs)
10000
7000
6000
5000
4000
3000
2000
=
Torque
X
Slope
N
kN
=
=
N-m
N-m
x
x
250
0.25
Torque
(N-m)
0
10
20
30
40
50
60
70
80
90
100
110
120
130
140
150
160
Force
(kN)
0.0
2.5
5.0
7.5
10.0
12.5
15.0
17.5
20.0
22.5
25.0
27.5
30.0
32.5
35.0
37.5
40.0
30
25
20
15
10
5
1000
0
0
0
0
Note:
Notes
Force
10
20
30
40
50
60
70
Torque (ft-lbs)
80
90
100
110
120
Maximum Recommended Torque. Actual results may vary.
10
20
30
40
50
60
70
80
90 100 110 120 130 140 150 160 170
130
Torque (N-m)
Note:
Maximum Recommended Torque. Actual results may vary.
CHICK WORKHOLDING SOLUTIONS, INC
500 Keystone Drive Warrendale, PA 15086 USA
Phone: (724) 772-1644 Fax: (724) 772-1633
Toll Free: (800) 33-CHICK (800) 332-4425
www.ChickWorkholding.com
Revised: 06-NOV-06
Document: 800-0290-0606
Page 9 of 9