JASIC
Transcription
JASIC
http://www.jasic.org/e/07_wp29/pdf/19th_Expert_Meeting_e.pdf http://www.jasic.org/e/07_wp29/5_asia.htm (svi kongresi) Mutual Recognition of Approvals (MRA) under the 1958 Agreement E. Saito / JASIC JAPAN AUTOMOBILE STANDARDS INTERNATIONALIZATION CENTER http://www.jasic.org Contents 1. Organization of WP29 2. The Idea of 1958 Agreement 3. The Rights and Duties of the Contracting parties to the 1958 Agreement 4. MRA (Mutual Recognition of Approvals) 1. Organization of WP29 Outline of WP29 Established on June 1952 “Working party of experts on technical requirement of vehicle “ IN 2000 WP29 became the “world forum for Harmonization of Vehicle Regulations Main provisions *Increase vehicle’s safety *Remove trade barriers through mutual recognition Aimed of activities *Improving vehicle safety *Protection of the environment *Promoting energy efficiency *Anti-theft performance WP29 : World Forum for Harmonization of Vehicle Regulations TERMS OF REFERENCE OF WP.29 Initiate and pursue actions aiming at the harmonization or development of technical regulations or amendments to such regulations -Foster the reciprocal recognition of approvals, certificates and periodical technical inspections among Contracting Parties -Serve as the specialized technical body for the relevant Agreements established under the auspices of UN-ECE -Foster world-wide participation in its activities by encouraging cooperation and collaboration with countries not yet participating in WP.29 activities -Encourage all its participants to apply or adopt into their law world-wide harmonized technical regulations Agreement under WP29 World Forum for Harmonization of Vehicle Regulations (UN/ECE/WP29) Administrativ e committee Vote Activity 1958 Agreement 1998 Agreement 1997 Agreement WP29/AC1 WP29/AC3 WP29/AC4 Two-thirds majority unanimous agreement Two-thirds majority Establish and develop of ECE regulation Contents • Technical requirement • Certification process • COP OUTPUT ECE regulation Establish and develop of gtr (global technical regulation) Establish and develop of Inspection item •Technical requirement Global technical regulation (gtr) Rule Organization • Administrative committee for coordination(AC2) • 6 working parties of experts Active safety Lighting and light-signaling devices (GRE) Braking and running gear (GRRF) Passive safety (GRSP) Environmental protection Pollution and energy (GRPE) Noise (GRB) General safety (GRSG) UN Organization U N / General Assembly ECOSOC Economic and Social Council ECE ESCAP Economic Commission for Europe E. C. for Asia & the Pacific ITC Inland Transport Committee WP29 World Forum for Harmonization of Vehicle Regulations GRB GRPE G R E GRRF GRSG AC1,AC2 AC3,AC4 GRSP Organization 2 UN/ECE/WP29 GRPE Hydrogen and Fuel Cell Vehicle (gtr) WHDC (gtr) WMTC (gtr) WWH-OCE (gtr) WLTP (gtr) Non-Road Mobile Machinery (NRMM) (gtr) Gas Fuel Vehicle (GFV) Fuel Quality Environment Friendly Vehicle (EFV) GRB ASEP (Additional Sound Emission Provisions) Motor cycle noise (ECE R41) GRSG R46 Rear view mirror R66 Strength of the superstructure GRRF Tyre (gtr) Electronic Vehicle Stability Control GRE operating voltage issues Head restraint (gtr) GRSP R29 Cabs of commercial vehicles R44 CRS R94 Frontal collision R100 Battery Electric Vehicles WP29 participation • Open to all UN Member States • Regional Economic Integration Organizations (EC) – Governments and Technical services • Inter-Governmental Organizations • Non-Governmental Organizations – ISO, Road Users, Vehicle and part Manufacturers, Consumers ... for e e f NO on i t a p i partic Process for accession to the 1958 agreement Regional economy All UN Member states Instrument of accession Ex) from Prime minister UN Secretary-General (In New York) After 60 days New contracting party shall enter into force Process for adoption of ECE regulations ECE reg. ECE No.1, ECE No.2, ECE No.3, ECE No.4, ECE No.5, ECE No.6, ECE No.7 ECE No.126 Contracting party in the 1958 agreement can choose ECE regulation! ECE No.10 ECE No.2 ECE No.7 ECE No.13 ECE No.20 ECE No.100 ECE No.XX Any time notify to apply ECE reg. UN Secretary-General (In New York) After 60 days Notify enter into force All Contracting party Your country adopt ECE reg. Contracting Parties 1958 Agreement (48) 1998 Agreement (28) Germany, France, Italy, Netherlands, Sweden, Belgium, Hungary, Czech Republic, Spain, Serbia, United Kingdom, Austria, Luxembourg, Switzerland, Norway, Finland, Denmark, Romania, Poland, Portugal, Russian Federation, Greece, Ireland, Croatia, Slovenia, Slovakia, Belarus, Estonia, Bosnia and Herzegovina, Latvia, Bulgaria, Lithuania, Turkey, Azerbaijan, Republic of Macedonia, EU, Japan, Australia, Ukraine, South Africa, New Zealand, Cyprus, Malta, Korea, Malaysia, Thailand, Montenegro, Tunisia USA, Canada, Japan, France,United Kingdom, EU, Germany, Russian Federation, China, Korea, Italy, South Africa, Finland, Hungary, Turkey, Slovakia, New Zealand, Netherlands, Spain, Azerbaijan,Romania, Sweden, Norway, Cyprus, Malta, Malaysia, Tunisia, Australia 2. The Idea of 1958 Agreement Principal Elements of the 1958 Agreement-(1) From WP29 BlueBook Members of the UN-ECE, as well as other members of the United Nations and Regional Economic Integration Organizations that participate in UNECE activities, are eligible to become Contracting Parties to the 1958 Agreement. The 1958 Agreement seeks to establish Regulations for wheeled vehicles, equipment and parts which can be fitted and/or be used on wheeled vehicles, and conditions for granting type approvals and their reciprocal recognition for use by Contracting Parties who choose to implement Regulations largely through type approval. The Administrative Committee of the 1958 Agreement (AC.1) is composed of all the Contracting Parties to the 1958 Agreement. The Administrative Committee oversees the process of developing and amending Regulations and adopts the Regulations or amendments to the Regulations once they are developed. The Agreement does not preclude those countries whose rules and regulations are implemented through self-certification (manufacturer’s certification) from becoming Contracting Parties, and it recognizes self-certification as an alternative to type approval. Principal Elements of the 1958 Agreement-(2) From WP29 BlueBook Under the Agreement, new Regulations and amendments to existing Regulations are established by a vote of two-thirds majority of Contracting Parties present and voting. The established Regulation is forwarded to the UN Secretary-General and then notified to each Contracting Party. The new Regulation or amendment to an existing Regulation enters into force for all Contracting Parties that have not notified the Secretary-General of their objection within six months after the notification, unless more than one-third of the Contracting Parties so object. If more than one-third of the Contracting Parties object, the Regulation or amendment does not enter into force for any Contracting Party. Regulations under the 1958 Agreement are required to include technical requirements and alternative requirements as appropriate; test methods by which performance requirements are to be demonstrated; the conditions for granting type approvals and their reciprocal recognition, including markings and conditions for ensuring conformity of production; and the date on which the Regulation enters into force. Principal Elements of 1958 Agreement-(3) From WP29 BlueBook A Contracting Party that has adopted an UN-ECE Regulation annexed to the Agreement is allowed to grant type approvals for motor vehicle equipment and parts covered by that Regulation and is required to accept the type approval of any other Contracting Party that has adopted the same Regulation. The Agreement also permits a Contracting Party, upon notice, to begin applying a Regulation after it has been annexed to the Agreement or to cease application of a Regulation that it has been applying. In the latter case the Contracting Party is required to notify the UN Secretary-General of its decision one year in advance. Contracting Parties granting type approvals are required to have the technical competence to grant the approvals and the competence to ensure conformity of production(COP). Each Contracting Party applying the Regulation through type approval may refuse the approvals if the above-mentioned requirement is not met. Approval Authority and Technical Service (defined in the document ECE/TRANS/WP29/1059) “Approval Authority” means the authority of a Contracting Party with competence for all aspects of the approval of wheeled vehicles, equipments and parts, for issuing and, if appropriate, withdrawing approval certificates, for acting as the contact point for the Approval Authorities of other Contracting parties, for designating the Technical Services and for ensuring that the manufacturer meets the obligations regarding the conformity of production. “Technical Service” means an organization or body designated by the Approval Authority of a Contracting Party as a testing laboratory to carry out tests, or as a conformity assessment body to carry out the initial assessment and other tests or inspections on behalf of the Approval Authority, it being possible for the Approval Authority itself to carry out those functions. Contents of the 1958 Agreement Preamble Intention of the amending the Agreement Article 1 Definitions, establishment and implementation of ECE Regulations Article 2 Idea and condition of Mutual Recognition of Type Approval Article 3 Conformity to the requirements of a regulation approved Article 4 The case where non-conformity was communicated Article 5 What the CP has to do in the case of Article 4 Article 6 The eligibility of the CP to the 1958 Agreement Article 7 The effect of the amended Agreement Article 8 The right to denounce the 1958 Agreement Article 9 Accession and denunciation to/from the 1958 Agreement Article 10 The process to solve disputes among the CPs Article 11 Protection for the new CPs from the case under Article 10 Article 12 Procedure of amendment to the Regulation Article 13 The procedure to amend this Agreement Article 14 What the UN/Secretary-General have to notify to the CPs Article 15 The treatment for the case under the unamended Agreement Appendix 1 COMPOSITION AND RULES OF PROCEDURE OF THE ADMINISTRATIVE COMMITTEE Appendix 2 CONFORMITY OF PRODUCTION PROCEDURES Elements of 1958 Agreement 1. Application of the ECE Regulations under the type approval system (Article 1 paras.1, 7-8) 2. Development/Amendment of Regulation for wheeled vehicle, equipment or parts (Article 1 paras. 2-4, Article 6 paras. 1-2, Article 12 paras. 1-3, Appendix 1) 3. Technical Requirements and Test Methods (Article 1 para.2) 4. Conditions for granting type approval and their mutual recognition including approval markings and (Article 1, paras. 56, Article 2, Article 3, Article 4, Article 5) 5. Conditions for ensuring conformity of production (COP) (Appendix 2) Elements of 1958 Agreement -1 1. Application of the ECE Regulations Under Type Approval System Type Approval pursuant to a Regulation means… -An administrative procedure by the authorities of Contracting Party -the Authority declares that a vehicle or part submitted by the manufacturer meets the requirements of the given Regulation after carrying out the required test -then the manufacturer certifies that each vehicle or part on the market were produced to be identical with the approved product Elements of 1958 Agreement -1(cont’d) 1. Application of the ECE Regulations Under Type Approval System Alternative procedure for applying the Regulation -There could be various administrative procedures alternative to type approval -Self-certification is generally known and applied as an alternative procedure applied in certain Member States of ECE. Self-certification: The manufacturer certifies, without any preliminary administrative control, that each product put on the market conforms to the given Regulation; the competent administrative authorities may verify by random sampling on the market that the self-certified products comply with the requirements of the given Regulation. Elements of 1958 Agreement -2 2. Technical Requirements and Test Methods (extract from Article 1 para.2) The Regulation shall cover the following: (a) Wheeled vehicles, equipment or parts concerned; (b) Technical requirements, which if necessary may include alternatives; (c) Test methods by which any performance requirements are to be demonstrated; (d) Conditions for granting type approval and their reciprocal recognition including any approval markings and conditions for ensuring conformity of production. (e) The date(s) on which the Regulation enters into force. Elements of 1958 Agreement -3 3. Development/Amendment of Regulation for wheeled vehicle, equipment or parts 1) Establishment of new regulation When a Regulation is established (Article1, para.2) -The Administrative Committee (A.C.1) communicates it to the Secretary-General of the United Nations. -Then the Secretary-General notify the Regulation to the Contracting Parties. The Regulation will be considered as adopted -unless more than one-third of the Contracting Parties inform the SecretaryGeneral of their disagreement within six months after the notification When a Regulation has been adopted (Article 1, para.3) -The Secretary-General notify all the Contracting Parties -At the notification, it is specified which Contracting Parties have objected and that the Regulation shall not enter into force to that Contracting Party The adopted Regulation shall enter into force (Article 1, para.4) -On the date(s) specified as a Regulation for all Contracting Parties for all Contracting Parties which did not oppose to the Regulation. Elements of 1958 Agreement -3 (Cont’d) 3. Development/Amendment of Regulation for wheeled vehicle, equipment or parts 2) Amendment of the existing regulation (Article 12, para.2) An amendment to a Regulation is considered and adopted -unless more than one-third of the Contracting Parties applying that Regulation inform the Secretary-General of their disagreement with the amendment within six months from the notification If the Secretary-General has not received declarations of disagreement of more than one-third of the Contracting Parties applying the Regulation, the Secretary-General declares the amendment as adopted and binding upon those Contracting Parties applying the Regulation who did not declare themselves opposed to it. When at least one-fifth of the Contracting Parties applying the unamended Regulation declare that they wish to continue to apply the unamended Regulation -the unamended Regulation will be regarded as an alternative to the amended Regulation See the following page -it will be incorporated formally as such into the Regulation with effect from the date of adoption of the amendment or its entry into force Elements of 1958 Agreement -3 (Cont’d) 3. Development/Amendment of Regulation for wheeled vehicle, equipment or parts 2) Amendment of the existing regulation (Article 12, para.1) •Idea of alternatives within the existing regulations -Where necessary, an amendment may include the existing requirements as an alternative -Contracting Parties specify which alternatives within the Regulation they apply. -Contracting Parties applying alternative(s) do not have to accept approvals to preceding alternative(s) -Contracting Parties applying only the latest version of the regulation do not have to accept approvals to preceding amendments or to unamended Regulations. -Contracting Parties applying an earlier series of amendments or the unamended Regulation shall accept approvals granted to a later amendment series. When an amendment to a regulation is established -The Administrative Committee (A.C.1) communicates it to the Secretary-General of the United Nations. -Then the Secretary-General notify the Regulation to the Contracting Parties applying the Regulation Elements of 1958 Agreement -3 (Cont’d) 3. Development/Amendment of Regulation for wheeled vehicle, equipment or parts 3) Voting procedure To establish a new regulation (Appendix 1, Article5) -Proposed new Regulations shall be put to the vote. -Each country, Contracting Party to the Agreement shall have one vote -A quorum consisting of not less than half of the Contracting Parties is required *the regional economic integration organizations, being Contracting Parties to the Agreement, vote with the number of votes of their Member States -New Draft Regulation is established by a two-thirds majority of those present and voting Elements of 1958 Agreement -3 (Cont’d) 3. Development/Amendment of Regulation for wheeled vehicle, equipment or parts 3) Voting procedure To establish an amendment to the existing regulations (Appendix 1, Article 6) -Proposed amendments to Regulations shall be put to the vote -Each country, Contracting Party to the Agreement applying the Regulation shall have one vote -A quorum of not less than half of the Contracting Parties applying the Regulation is required *the regional economic integration organizations, being Contracting Parties to the Agreement, vote with the number of votes of their Member States -Draft Amendments to Regulations shall be established by a two-thirds majority of those present and voting Elements of 1958 Agreement -4 4. Conditions for granting type approval and their mutual recognition including approval markings Each Contracting Party applying Regulations largely through type approval shall grant the type approvals and approval markings described in any Regulation for the types of wheeled vehicles, equipment or parts covered by the Regulation, provided that it has the technical competence and is satisfied with the arrangements for ensuring conformity of the product with the approved type as set out in Appendix 2. Each Contracting Party applying a Regulation through type approval shall refuse the type approvals and approval markings covered by the Regulation if the above-mentioned conditions are not complied with. (Article 2) Elements of 1958 Agreement -5 5. Conditions for ensuring conformity of production (COP) Appendix 2 Initial assessment – ISO 9002 or equivalent accreditation standard Conformity of production – The existence of adequate arrangements and documented control plans – para 2.3. Requirements for the holder of the approval – para 2.4. Requirements for the authority Conformity of Production (COP) Procedures stated in the Appendix 2 of the 1958 Agreement 1.Initial Assessment <before granting type approval> ISO9002 ISO9002or or relevant relevant accreditation accreditation Administrative Authority existence of satisfactory arrangements and procedures for ensuring effective control so that vehicles, equipment or parts when in production conform to the approved type An approval authority of another Contracting Party to the Agreement Manufacturer Conformity of production specified in Appendix 2 of the 1958 Agreement 2.Conformity of Production Procedures <after granting type approval> Manufacturer (holder of the approval) At every inspection Where the level of control appears unsatisfactory Test Testrecords recordsand and production records production records Inspector Select samples and send them to technical service to be checked Select samples at random to be tested Where the nature of the test is appropriate Responsibility among all stake holders Manufactures Applicant ECE regulations (System or components) Application documents Government Technical service Initial Assessment for applicant Certification Tests Certificate Report Assembly COP Whole vehicle Application documents Initial Assessment for applicant Certification Tests Assembly Certificate COP COC Registration Report Responsibility of each organization on certification system Approval Authority= government for vehicle Issuing approval certification, withdrawing approval certification, contact point for the approval authorities of other CP, Designating the technical services, ensuring that the manufacture meets the obligations regarding the conformity of production Technical service Organization or body designated by the approval Authority of CP as a testing laboratory to carry out tests, or as a conformity assessment body to carry out the initial assessment as other test or inspections on behalf of the approval authority Ref. ECE/TRANS/WP29/1059 Qualification of technical service Approval Designate Authority Category of Technical service category Technical service Standard of qualification Mean Category A Test performance in own facilities EN ISO/IEC17025:2005 Category B Supervision of tests performed in the manufacture’s facility or in the facilities of its represent able EN ISO/IEC17020:2004 Category C Procedure for the initial assessment and surveillance audits EN 45012:1998 of the manufacturer's quality system Category D Inspection or testing of production samples or supervision thereof EN ISO/IEC17020:2004 Ref. ECE/TRANS/WP29/1059 3. The Rights and Duties of the Contracting Parties to the 1958 Agreement The Rights and Duties of the Contracting Parties to the 1958 Agreement - 1 The 1958 Agreement Regulation making Rights Duties Type approval Rights Duties The Rights and Duties of the Contracting Parties to the 1958 Agreement - 2 Rule making: Rights Participating in the development of UN/ECE regulations * Proposing new UN/ECE regulations * Proposing amendments to the existing UN/ECE regulations * Voting Choosing the UN-ECE regulations to be applied Ceasing applying regulations Applying the UN-ECE regulations anytime The Rights and Duties of the Contracting Parties to the 1958 Agreement - 3 Rule making: Duties -First, Declaration of the UN/ECE regulations to be applied -Second, <for the already-applied UN/ECE regulations> Applying the adopted amendments to the UN/ECE regulation(s) if the CP does not oppose to the amendment at voting <for the new UN/ECE regulations> Applying the adopted new regulation if the CP does not notify its disagreement at voting The Rights and Duties of the Contracting Parties to the 1958 Agreement - 4 Type approval : Rights <For the already-applied UN/ECE regulations> Grant type approvals and approval markings Advising the competent authorities of nonconformity to the approved types Prohibit the sale and use in case of nonconformity The Rights and Duties of the Contracting Parties to the 1958 Agreement - 5 Type approval : Duties <For the already-applied UN/ECE regulations> Accept the type approval issued by the other Contracting Party Confirmation of the COP in granting type approvals Taking measures against the non-conformity to the approved type in receiving information The process of developing ECE regulations Government Organization Proposal for an amendment to ECE regulation Submit proposal Secretariat: Preparation of documents GRSG GRSP GRE GRB GRRF GRPE Proposal for draft amendment WP29 consideration Voting by AC1 (adoption by 2/3 majority of Contracting Parties) Publication amendment ECE Entry into force in Contracting Parties applying the Reg. (11 weeks before WP29) (3 times a year) (3 times a year) 6 months Follow up ECE regulation and WP29 Contracting Party to the 1958 Agreement UN/ECE Attend the meeting and get new information about ECE regulation WP29 and GR If your country adopted certain ECE regulation(s)…… Revise the regulation in your country Proposal amendment ECE or new ECE Preparations for certification Entry into force = Acceptance and publication of certificate Start MRA under 1958 Agreement Entry into force in your country Follow up ECE regulation and WP29 Contracting Party to the 1958 Agreement UN/ECE Attend the meeting and get new information about ECE regulation WP29 and GR Please focus to this point! If your country adopted certain ECE regulation(s)…… Revise the regulation in your country Proposal amendment ECE or new ECE Preparations for certification Entry into force = Acceptance and publication of certificate Start MRA under 1958 Agreement Entry into force in your country Necessary Arrangement for National Law System Rulemaking system for introducing new ECE or amendment ECE regulation is necessary! Example: [Systematic implementation] Step.1 Stakeholder public meeting Step.2 Pre-draft issue Step.3 Draft issue by official notification Step.4 Final official notification issue (with reasonable lead time.) Prospective harmonization of regulations for realization of Mutual Recognition of Approvals The 1958 Agreement ECE Regulations Technical Requirements Adoption of ECE Regulations Certification Procedures COP WP29 Activity gtr under the 1998 Agreement Realization of Mutual Recognition of Approvals under the 1958 Agreement among Contracting Parties 4. MRA (Mutual Recognition of Approvals) 4. MRA (Mutual Recognition of Approvals) Only the 1958 Agreement has this mandatory provision. Vehicle approved in one country is accepted by the other counties applying the Regulation. The same applies to vehicle’s parts. 4. MRA (Mutual Recognition of Approvals) MRA for Vehicle Parts/Systems This is duty of 1958 Agreement. A Country ECER13H brake approved in country A B Country: Adopted ECER13H ECER13H brake is accepted in country B C Country: Adopted ECER13H ‘58 Agreement CP ECER13H brake is accepted in country C Subject to be considered for the implementation of type approval system as a Contracting Party to the 1958 Agreement Rule Making Process in line with 1958 Agreement Adoption of ECE Regulations and their implementation Responsibility among related organization Participation of ECE/WP29 discussion Human Resources Budget Vehicle type Approval Regulation Human Resources Certification System Administrative body Qualification system for Applicant and Technical Services Technical Service Human resources Facility COP Japan Automobile Standards Internationalization Center [email protected] The 19th Asia Expert Meeting in Malaysia Vehicle Type Approval System under 1958 Agreement 6-7 / August / 2009 T. AKIBA / JASIC JSAE Fellow JAPAN AUTOMOBILE STANDARDS INTERNATIONALIZATION CENTER http://www.jasic.org Contents 1.Type Approval system 2.International Whole Vehicle Type Approval 3.Vehicle certification system 4.Refarence document 1. Type Approval system Necessity of Type approval system Key point Keeping of safety vehicle and Environmentally Friendly Vehicles in your country and Mutual Recognition of these vehicles in the world Products or imports Application to technical regulation Certificate By manufacture By Technical service By Government Safety vehicle and Environmentally Friendly Vehicle Registration By User Drive on Road By User The Goal of Vehicle Type approval system under the 1958 Agreement Certificate of vehicle type approval system Registration Vehicle type approval regulation •General requirements •A set of Technical Requirements for each Category Adopted UNECE regulations Equipment A (R---) Equipment B (R---) Equipment C (R---) Other Contracting Parties of the 1958 Agreement Adopted UNECE e h regulations t t er nd m e n u A ee r R g M 8 a A (R---) Equipment 195 Equipment B (R---) Equipment C (R---) Preparation for Mutual Recognition of Approval Contracting party of 1958 Agreement Mutual recognition of Approvals Development of vehicle type approvals Development of Certification system UN/ECE WP29 & GRs Meetings Accession to the UN/ECE 1958 agreement Subject to be considered for the implementation of type approval system as a Contracting Party to the 1958 Agreement Rule Making Process in line with 1958 Agreement Adoption of UNECE Regulations and their implementation Responsibility among related organization Participation of ECE/WP29 discussion Human Resources Budget Vehicle type Approval Regulation Human Resources Certification System Administrative body Qualification system for Applicant and Technical Services Technical Service Human resources Facility COP 2 International Whole Vehicle Type Approval (IWVTA) National type Approval (NTA) and Whole vehicle approval for mutual recognition MRA NTA A country A country B country C country Certificate of parts and/or system Lamp Brake Seat steering Reg. Reg. Reg. Certificate of parts, system and Whole vehicle in the A country Market in the A country Lamp Brake Seat Reg. Reg. Reg. A country Certificate of Whole vehicle Market in the A country Market in the B country Market in the C country Concept of MRA by International Whole Vehicle Type Approval Regulation for I W V T A Certificate of vehicle type approval system Registration •General requirements •A set of Technical Requirements for each Category Adopted UNECE regulations Contracting party A country B country C country Equipment A (UNECE R---) Equipment B (UNECE R---) Equipment C (UNECE R---) Key Elements for International Whole Vehicle Type Approval Category Weight Dimension Vehicle type Application documents Test condition Unique regulation Schedule of discussion on IWVTA Establishing the system for mutual recognition of IWVTA in WP29 in the future FY 2007-2009 FY 2010-2015 FY 2015-2016 Propose to WP29 *Terms of reference *Concept of IWVTA Discussion on 7 key elements in domestic meeting Discussion on IWVTA in WP29 or informal group under WP29 Discussion in JASIC G/I Meeting WP29 will adapt on IWVTA Regulation for IWVTA General requirements Type, category, Manufacture name, General construction of vehicle , mass and dimension, power plant, transmission, Axles, suspension, steering, brakes, bodywork etc….. plus Technical requirements UNECE regulations ECE reg. ECE reg. ECE reg. ECE reg. ECE reg. ECE reg. ECE reg. ECE reg. ECE reg. ECE reg. ECE reg. ECE reg. 2007/46/EC/ FRAMWORK FOR THE TYPE APPROVAL Example CHAPTER I GENERAL PROVISIONS CHAPTER II GENERAL OBLIGATIONS CHAPTER III EC TYPE-APPROVAL PROCEDURES CHAPTER IV CONDUCT OF EC TYPE-APPROVAL PROCEDURES CHAPTER V AMENDMENTS TO EC TYPE-APPROVALS CHAPTER VI VALIDITY OF AN EC TYPE-APPROVAL OF VEHICLES CHAPTER VII CERTIFICATE OF CONFORMITY AND MARKINGS CHAPTER VIII NEW TECHNOLOGIES OR CONCEPTS INCOMPATIBLE WITH SEPARATE DIRECTIVES CHAPTER IX VEHICLES PRODUCED IN SMALL SERIES CHAPTER X INDIVIDUAL APPROVALS CHAPTER XI REGISTRATION, SALE AND ENTRY INTO SERVICE CHAPTER XII SAFEGUARD CLAUSES CHAPTER XIII INTERNATIONAL REGULATIONS CHAPTER XIV PROVISION OF TECHNICAL INFORMATION CHAPTER XV IMPLEMENTATION MEASURES AND AMENDMENTS CHAPTER XVI DESIGNATION AND NOTIFICATION OF TECHNICAL SERVICES CHAPTER XVII FINAL PROVISIONS Necessary Document for IWVTA General requirements 0. GENERAL 0.1. Make (trade name of manufacturer): 0.2. Type: 0.2.1. Commercial name(s) (if available): 0.3. Means of identification of type, if marked on the vehicle : 0.3.1. Location of that marking: 0.4. Category of vehicle: 0.4.1. Classification(s) according to the dangerous goods which the vehicle is intended to transport: 0.5. Name and address of manufacturer: 0.8. Name(s) and address(es) of assembly plant(s): 0.9. Name and address of the manufacturer's representative (if any): 1. GENERAL CONSTRUCTION CHARACTERISTICS OF THE VEHICLE 1.1. Photographs and/or drawings of a representative vehicle: 1.3. Number of axles and wheels: 1.3.1. Number and position of axles with twin wheels: 1.3.2. Number and position of steered axles: 1.3.3. Powered axles (number, position, interconnection): 1.4. Chassis (if any) (overall drawing): 1.6. Position and arrangement of the engine: 1.8. Hand of drive: left/right 1.8.1. Vehicle is equipped to be driven in right/left hand traffic 2. MASSES AND DIMENSIONS 2.1. Wheelbase(s) (fully loaded) : 2.4. Range of vehicle dimensions (overall) : 2.6. Mass in running order : 2.7. Minimum mass of the completed vehicle as stated by the manufacturer, in the case of an incomplete vehicle: 2.8. Technically permissible maximum laden mass stated by the manufacturer 2.9. Technically permissible maximum mass on each axle: 2.10. Technically permissible maximum mass on each axle group: 2.11. Technically permissible maximum towable mass of the motor vehicle in case of 2.12. Technically permissible maximum static vertical load/mass on the vehicle's coupling point: 2.16. Intended registration/in service maximum permissible masses (optional: where these values are given, they shall be verified in accordance with the requirements of Annex IV to Directive 97/27/EC): 3. POWER PLANT 3.1. Manufacturer of the engine: 3.2. Internal combustion engine: 3.3. Electric motor: 3.4. Engine or motor combination: 4. TRANSMISSION 4.2. Type (mechanical, hydraulic, electric, etc.): 4.5. Gearbox: 4.6. Gear ratios: 4.7. Maximum vehicle design speed (in km/h): 4.9. Tachograph: yes/no 5. AXLES 5.1. Description of each axle: 5.2. Make: 5.3. Type: 5.4. Position of retractable axle(s): 5.5. Position of loadable axle(s): 6. SUSPENSION 6.2. Type and design of the suspension of each axle or wheel: 7. STEERING 7.2. Transmission and control: 8. BRAKES 8.5. Anti-lock braking system:yes/no/optional 8.9. Brief description of the braking system according to item 1.6 of the Addendum to Appendix 1 of Annex IX to Directive 71/320/EEC: 8.11. Particulars of the type(s) of endurance braking system(s): 9. BODYWORK 9.1. Type of bodywork using the codes set out in Part C of Annex II: 9.3. Occupant doors, latches and hinges: 9.9. Devices for indirect vision: 9.10. Interior arrangement: 9.17. Statutory plates: 9.22. Front under-run protection: 9.23. Pedestrian protection: 9.24. Frontal protection systems: 11. CONNECTIONS BETWEEN TOWING VEHICLES AND TRAILERS AND SEMI-TRAILERS 11.1. Class and type of the coupling device(s) fitted or to be fitted: 11.3. Instructions for attachment of the coupling type to the vehicle and photographs or drawings of the fixing points at the vehicle as stated by the manufacturer; additional information, if the use of the coupling type is restricted to certain variants or versions of the vehicle type: 11.4. Information of the fitting of special towing brackets or mounting plates: 11.5. Type-approval number(s): 12. MISCELLANEOUS 13. SPECIAL PROVISIONS FOR BUSES AND COACHES 13.1. Class of vehicle: Class I/Class II/Class III/Class A/Class B 13.4. Number of passengers (seated) 16. ACCESS TO VEHICLE REPAIR AND MAINTENANCE INFORMATION 16.1. Address of principal website for access to vehicle repair and maintenance information: Technical requirement Requirement parts and systems Certificate of each UNECE regulation aass y d e ssaarry eenndded s e m s c om mn nneece RReeccolm tito a iontegoorryy u a l g rreegu 1 ccaateg rrMM1 fo fo Key elements in WVTA - Vehicle Category Ref. UN/ECE/WP29/RE3 L Motor cycle M1 Passenger vehicle M2,M3 Bus N1 Light duty truck N2, N3 Heavy duty truck O Trailer Key elements in WVTA - Vehicle Weight Ref. 2007/46/EEC (1) Gross Vehicle Mass (GVM) (2) Mass of a vehicle in running order (3) Unladen Vehicle Mass Vehicle Weight (dry) Water Fuel /Oil 90% Tools/ (Driver) (Passenger) Spare n×68kg+Luggage tyres (4) Excess Load/ Pay Load Gross Vehicle Mass (GVM) = Permissible Vehicle Mass(PVM) (1) Gross Vehicle Mass (GVM) Technically permissible maximum laden mass (PVW) designated by manufacturer, and obtained from the weight limitation on tyre, axles, chassis and body. *1) For Passenger car, Gross Vehicle Mass (GVM) is including Luggage Mass. *2) Vehicle Mass is including the weight of Tools and spare tyres. (2) Mass of a vehicle in running order Mass of an unladen vehicle with bodywork, and with coupling device in the case of a towing vehicle, or the mass of the chassis with cab if the manufacturer does not fit the bodywork and/or coupling device, including coolant, oils, 90% of fuel, 100% of other liquids except used waters, tools, spare wheel, driver (75 kg) and, for buses and coaches, the mass of the crew member (75kg) if there is a crew seat in the vehicle. (3) Unladen vehicle Mass Vehicle Weight(dry)(including options) + Maximum capacity of Fluid(Water/Oil) +Fuel(90%) +Tools/Spare tyres (4) Excess Load Mass/ Pay Mass Gross Vehicle Mass (Technically permissible maximum laden mass)-Mass in running order -Passenger(excluding driver or crew) Mass (n×75kg) M: Excess load should exceed 0kg when mounted with full options and full passenger. N: Payload is identical with excess load in UNECE/EEC. Due to taxation differences, however, registered payloads differ among nations. Key elements in WVTA - Vehicle Dimension Width of spare tire is included Length Lamp extrusion is not included Width Key elements in WVTA - Vehicle type Type: Consist of vehicles which do not differ in at least the following essential respects: (Manufacturer’s type designation, chassis/floor pan, Power plant….) Ref. 2007/46/EEC Type chassis/floor pan A vehicle B vehicle Non Frame Frame Body style 2 Door 4 Door power plant 1800 2000 Transmission Wheel drive AT MT 2WD AT MT 4WD Brake AT MT 2WD Wagon 3000 AT MT 4WD AT CVT AT CVT 2WD 4WD 2WD 4WD Hydraulic brake Number of seat 5 other Power 6 5 6 X X X 5 3500 Air brake 6 5 6 X X X 8 X 7 X X X X X X X steering Sunroof X Aluminum wheel X X aero parts X X X X X X X X X X X X X X X X X Key elements in WVTA - Test Condition C. Worst case selection The Approval Authority will normally practice "worse casing", i.e. they will establish a variant or version specification from the type specification (which may be a hypothetical variant or version at the request of the manufacturer) that, when tested, represents the type to be approved under worst conditions. The decisions taken along with the justification shall be recorded in the approval documentation. Ref. ECE/TRANS/WP29/1059 Technical requirement for parts / components /systems ECE No.2 ECE reg. ECE No.1 ECE No.2 ECE No.3 ECE No.4 ECE No.5 ECE No.6 ECE No.7 ECE No.126 ECE No.5 ECE No.7 ECE No.10 You can choose UNECE regulation to be adopted ECE No.13 ECE No.20 ECE No.90 ECE No.100 ECE No.XX You must notify to UN UN Secretary-General (Notify to UN to Adopt UNECE regulation ) Follow up ECE regulation and WP29 Contracting Party to the 1958 Agreement UN/ECE Participate the meeting Propose your idea Get new information WP29 and GR If your country adopted UNECE regulation……. Revise regulation in your country Proposal of amendment to UNECE or New Proposal Prepare for certification Entry into force = •Entry into force in your country •Issue and accept certificate Start MRA under the 1958 Agreement List of UNECE Regulations R 1&2 Headlamps R 3 Reflex Reflectors R 4 Rear Registration Plate Lamps R 5 Seald Beam Headlamps R 6 Direction Indicators R 7 Front and Rear Position (Side) Lamps, Stop Lamps and End-Outline Marker R 8 Halogen Headlamps (H1,H2,H3,HB3,HB4,H7,H8 and/or HIR1) R 9 Noise (Three-Wheeled Vehicles) R 10 Radio Interference Suppression R 11 Door Latches and Hinges R 12 Steering Mechanism R 13 Braking R 13-H Braking (13-H) R 14 Safety Belt Anchorages R 15 Exhaust Emission R 16 Safety Belts R 17 Seats R 18 Protection Against Unauthorized Use R 19 Front Fog Lamps R 20 Halogen Headlamps (H4) R 21 Interior Fittings R 22 Motor Cycles Helmet R 23 Reversing Lamps R 24 Diesel Smoke R 25 Head Restraints R 26 External Projections R 27 Warning Triangles R 28 Audible Warning Devices R 29 Cab of a Commercial Vehicles R 30 Pneumatic Tyres (Passenger Vehicle) R 31 Halogen Seald Beam Headlamps R 32 Rear-end Collision R 33 Head-on Collision R 34 Prevention of Fire Risks R 35 Arrangement of Foot Controls R 36 Construction of Public Service Vehicles R 37 Filament Lamps R 38 Rear Fog Lamps R 39 Speedometer R 40 Exhaust Emission (Motor Cycle) R 41 Noise (Motor Cycle) R 42 Front & Rear Protective Devices R 43 Uniform Provisions Concerning The Approval Of Safety Glazing Materials R 44 Child Restraint Systems R 45 Headlamp Cleaners R 46 Rear-view Mirrors R 47 Exhaust Emission (Moped) R 48 Installation of Lights R 49 Diesel Emission R 50 Lights (Moped, Motor Cycle) R 51 Noise R 52 Construction of Small Capacity Public Service Vehicles R 53 Installation of Lights (Motor Cycle) R 54 Pneumatic Tyres (Commercial Vehicle) R 55 Mechanical Coupling R 56 Headlamps (Moped) R 57 Headlamps (Motor Cycle) R 58 Rear Underrun Protection R 59 Replacement Silencing System R 60 Driver Operated Controls (Moped, Motor Cycle) R 61 External Projections (Commercial Vehicle) R 62 Protection Against Unauthorised Use (Motor Cycle) R 63 Noise (Moped) R 64 Temporary Spare Tyres R 65 Special Warning Lights R 66 Strength of Super Structure (Large Passenger Vehicle) R 67 Specific Equipment of Vehicles Using LPG R 68 Measurement of the Maximum Speed R 69 Rear Marking plates for slow-moving vehicles and their trailers R 70 Rear Marking Plates for Heavy and Long Vehicles R 71 Driver’s field of vision (agricultural tractors) R 72 Halogen Headlamps (HS1 for Motor Cycle) R 73 Lateral Protection (Goods Vehicle) R 74 Installation of Lights (Moped) R 75 Pneumatic Tyres (Moped, Motor Cycle) R 76 Headlamps (Moped) R 77 Parking Lamps R 78 Braking (Category L) R 79 Steering Equipment R 80 Seat (Large Passenger Vehicle) R 81 Rear-view Mirrors (Motor Cycle) R 82 Halogen Headlamps (HS2 for Moped) R 83 Gaseous Pollutants R 84 Measurement of Fuel Consumption R 85 Measurement of Engine Power R 86 Installation of lighting and light-signalling devices (agricultural and forestry tractors) R 87 Daytime Running Lamps R 88 Retroreflective Tyres (Motor Cycle) R 89 Speed Limitation Devices R R R R R 90 Replacement Brake Lining Assemblies 91 Side-marker Lamps 92 Replacement Silencing System (Motor Cycle) 93 Front Underrun Protection 94 Protection of the Occupants in the event of a Frontal Collision R 95 Protection of the Occupants in the event of a Lateral Collision R 96 Emission of pollutants by the engine (agricultural and forestry tractors R 97 Vehicle Alarm Systems R 98 Gas-Discharge Headlamps R 99 Gas-Discharge Light Sources R 100 Battery Electric Vehicles R 101 Emission of Carbon Dioxide and Fuel Consumption (Passenger Car) R 102 A Close-Coupling Device R 103 Replacement Catalytic Converters R 104 Retro-reflective Markings for Heavy and Long Vehicles R 105 The Carriage of Dangerous Goods with Regard to their Specific Constructional R 106 Pneumatic Tyres (Agricultural Vehicles) R 107 Double-Deck Large Passenger Vehicles with Regard to their General R 108 Retreaded Pneumatic Tyres (Motor Vehicle) R 109 Retreaded Pneumatic Tyres (Commercial Vehicle) R 110 Vehicles using CNG R 111 Rollover stability (Tank vehicles if categories N and O) R 112 Headlamps R 113 Headlamps R 114 Air bag R 115 LPG and CNG Retrofits Systems R 116 Protection Against Unauthorized Use R 117 Tyres with regard to rolling sound emissions R 118 Burning behaviour of materials used in the interior construction R 119 Cornering lamp R 120 Measurement of net power *agricultural or forestry tractors( R 121 Hand controls, tell-tales and indications R 122 Heating system R 123 AFS R 124 Wheels for Passenger cars R 125 The forward field of vision R 126 Partitioning system Recommended as regulation necessary for M1 category 47 UNECE regulations R3, R4, R6, R7, R10, R11, R13H, R14, R16, R17, R19, R21, R23, R26, R28, R30, R34, R37, R38, R39, R43, R44, R45, R46, R48, R51, R55, R64, R77, R79, R83, R85, R89, R91, R94, R95, R98, R99, R100, R101, R112, R116, R117, R119, R121, R123, R125 Recommended as regulation necessary for N1 category 42 UNECE regulations R3, R4, R6, R7, R10, R11, R13/R13H, R14, R16, R17, R19, R23, R28, R34, R37, R38, R39, R43, R44, R45, R46, R48, R51, R54, R61, R77, R79, R83, R85, R89, R91, R95, R98, R99, R100, R101, R112, R116, R117, R119, R121, R123 Recommended as regulation necessary for L category 22 UNECE regulations R3, R7, R9, R10, R28, R37, R39, R40, R41, R46, R47, R50, R53, R60, R62, R63, R74, R75, R78, R81, R112, R113 JAMA Proposal Regulations necessary for N2, N3, M2, M3 categories 43 UNECE regulations R3, R4, R6, R7, R10, R13, R14, R16, R17, R19, R23, R28, R37, R38, R39, R43, R44, R45, R46, R48, R54, R55, R58, R61, R66, R70, R73, R77, R79, R80, R89, R91, R93, R98, R99, R104, R110, R112, R115, R117, R119, R121, R123 3. Vehicle Certification System Technical Service Approval Authority Designation Technical Service Skill Technical knowledge Skill of each field of regulation Experience of test Technical service/Education for Expert Engineer (Expert) Safety Tyre Emission Light Brake Glass nn o i t o a i t c EEdduuca y TTooooll bby JJAASSIICC Noise EMC JASIC expert meeting JICA training course List of administrative department and technical services (TRANS/WP29/343) EXAMPLE Contracting party E1 GERMANY E10 SERBIA E13 LUXEMBOURG E43 JAPAN E44 AUSTRALIA Administrative department Technical service 1 administrative departments 1 administrative departments 33 technical services 2 administrative departments 1 administrative departments 4 technical services 1 technical service List of administrative department and technical services (TRANS/WP29/343) Example: R11 in Germany Administrative department Technical service (7) Kraftfahrt-Bundesamt 1. DEKRA Automobil Test Center 2. TÜV Automotive GmbH 3.TÜV NORD Mobilität GmbH & Co. KG 4.Typprüfstelle Fahrzeuge/Fahrzeugteile im Technologiezentrum Verkehrssicherheit der TÜV Kraftfahrt GmbH 5. Automotive TÜV Technische Überwachung Hessen GmbH 6.Technologiezentrum/Typprüfstelle der TÜV Pfalz Verkehrswesen GmbH 7.FAKT GmbH Responsibility among all stake holders Manufactures Applicant UNECE regulations (System or components) Application documents Government Technical service Initial Assessment for applicant Certification Tests Certificate Report Assembly COP Whole vehicle Application documents Initial Assessment for applicant Certification Tests Assembly Certificate COP COC Registration Report Operation of Vehicle certification Manufacturer Ea c h Cer t (UN ificate ECE Reg .) Application Approval Authority / Technical Services Verifying Technical Data and COP of the car AApackage packageof ofseparate separate certificates according certificates accordingto to UNECE Regulations UNECE Regulations ++ General GeneralInformation Informationof of the vehicle the vehicle Manufacturer REGISTRATION Vehicle VehicleType Type Approval Approval Certificate Certificate Responsibility of each organization on certification system Approval Authority= government for vehicle Issuing approval certification, withdrawing approval certification, contact point for the approval authorities of other CP, Designating the technical services, ensuring that the manufacture meets the obligations regarding the conformity of production Technical service Organization or body designated by the approval Authority of CP as a testing laboratory to carry out tests, or as a conformity assessment body to carry out the initial assessment as other test or inspections on behalf of the approval authority Ref. ECE/TRANS/WP29/1059 Qualification of technical service Approval Designate Authority Category of Technical service category Technical service Standard of qualification Mean Category A Test performance in own facilities EN ISO/IEC17025:2005 Category B Supervision of tests performed in the manufacture’s facility or in the facilities of its represent able EN ISO/IEC17020:2004 Category C Procedure for the initial assessment and surveillance audits EN 45012:1998 of the manufacturer's quality system Category D Inspection or testing of production samples or supervision thereof EN ISO/IEC17020:2004 Ref. ECE/TRANS/WP29/1059 Requirement for initial assessment and COP specified in Appendix 2 of the 1958 Agreement 1. Initial assessment ISO 9002 or equivalent accreditation standard 2. Conformity of production The existence of adequate arrangements and documented control plans para 2.3. Requirements for the holder of the approval para 2.4. Requirements for the authority Example COP under 58 agreement COP is decided by each UNECE regulation Example from R16(seat belt) 9. CONFORMITY OF PRODUCTION The conformity of production procedures shall comply with those set out in the Agreement, Appendix 2 (E/ECE/324-E/ECE/TRANS/505/Rev.2), with the following requirements: 9.1. Every vehicle type or safety-belt or restraint system approved under this Regulation shall be so manufactured as to conform to the type approved by meeting the requirements set forth in paragraphs 6., 7. and 8. above. 9.2. The minimum requirements for conformity of production control procedures set forth in Annex 14 to this Regulation shall be complied with. 9.3. The authority which has granted type-approval may at any time verify the conformity control methods applied in each production facility. The normal frequency of these verifications shall be twice a year. 4. Reference document Reference Document for 1958 agreement ECE/TRANS/WP.29/343 Status of the 1958 Agreement, of the annexed Regulations and of amendments thereto TRANS/WP.29/78/Rev.1 (R.E.3) Consolidated Resolution on the Construction of Vehicles. -Vehicle category -Dimension etc ECE/TRANS/WP.29/1059 Resolving interpretation issues and requirement for the technical service in the framework of the 1958 agreement For Your Reference… Brochure ”WP29-How it works/How to Join it” Contents: History and organization of UN/ECE/WP29 Terms of Reference and Rules of Procedure of WP29 Whole text of the 1958 Agreement, the 1997 Agreement, and the 1998 Agreement This brochure is available on the UN/ECE website: URL http://www.unece.org/trans/main/welcwp29.htm Future Status of Vehicle Type Approval System UNECE Regulations MRA IWVTA Road Map to IWVTA Target In Malaysia Development of IWVTA @ WP29 Contribution Development of Vehicle Type Approval System Completion of adoption Schedule Adoption of UNECE Regulations CP of 1958 Agreement Participation in WP29 2010 2015 Japan Automobile Standards Internationalization Center [email protected] Regulation list for vehicle type approval Countr MALAYSIA ECE No. Item 3 X REFLEX REFLECTORS 4 REAR REGISTRATION PLATE LAMPS 6 X DIRECTION INDICATORS 7X 10 11 13 13H 14 16 17 19 21 23 26 28 30 34 37 38 39 40 41 43 44 45 46 48 50 51 53 54 X X X X X X X X X X X X X X X X FRONT AND REAR POSITION(SIDE) LAMPS, STOP LAMPS AND END-OUTLINE MARKER LAMPS ELECTROMAGNETIC COMPATIBILITY DOOR LATCHES & HINGES BRAKE (EXCEPT M1,N1) BRAKE (M1,N1) SAFETY BELT ANCHORAGES SAFETY BELTS SEATS FRONT FOG LAMPS INTERIOR FITTINGS REVERSING LAMPS EXTERNAL PROJECTIONS AUDIBLE WARNING DEVICES PNEUMATIC TYRES (PASSENGER VEHICLE) PREVENTION OF FIRE RISKS FILAMENT LAMPS REAR FOG LAMPS SPEEDOMETER EMISSION (MOTORCYCLE) NOISE (MOTORCYCLE) SAFETY GLAZING MATERIALS CHILD RESTRAINT SYSTEMS HEADLAMPS CLEANERS REAR-VIEW MIRRORS INSTALLATION OF LIGHTS LAMPS FOR MOTORCYCLE NOISE LAMPS INSTALLATION FOR MOTORCYCLE PNEUMATIC TYRES (COMMERCIAL VEHICLE) Adopted date(year) Effective date for new type of for new vehicle(year) vehicle(year) Approval Authority Technicla Services remark ECE No. Item 55 MECHANICAL COUPLING 57 X HEAD LAMPS FOR MOTORCYCLE 58 X REAR UNDERRUN PROTECTION 64 TEMPORARY-USE SPARE WHEELS/TYRES 66 X STRENGTH OF SUPERSTRUCTURE (LARGE PASSENGER VEHICLE) 69 X REAR MARKING PLATES FOR SLOW MOVING AND THEIR TRAILLERS 70 X REAR MARKING PLATES FOR HEAVY AND LONG VEHICLES 73 75 77 78 79 80 X LATERAL PROTECTION X TYRE FOR MOTORCYCLE PARKING LAMPS X BRAKE FOR L STEERING EQUIPMENT X SEAT (LARGE PASSENGER VEHICLE) 83 X THE EMISSION OF POLLUTANTS ACCORDING TO ENGINE FUEL REQUIREMENTS Adopted date(year) Effective date for new type of for new vehicle(year) vehicle(year) Approval Authority Technicla Services remark ECE No. Item 85 89 91 93 X MEASUREMENT OF ENGINE POWER SPEED LIMITATION DEVICES SIDE-MARKER LAMPS FRONT UNDERRUN PROTECTION PROTECTION OF THE OCCUPANTS IN THE EVENT OF A FRONTAL COLLISION PROTECTION OF THE OCCUPANTS IN THE EVENT 95 OF A LATERAL COLLISION 98 X GAS-DISCHARGE HEADLAMPS 99 X GAS-DISCHARGE LIGHT SOURCES 100 BATTERY ELECTRIC VEHICLES 94 101 EMISSION OF CARBON DIOXIDE AND FUEL CONSUMPTION (PASSENGER CAR) 104 X RETRO-REFLECTIVE MARKINGS FOR HEAVY AND LONG VEHICLES 107 108 109 112 116 GENERAL CONSTRUCTION RETREADED TYRES RETREADED TYRES HEADLAMPS (WITH AN ASYMMETRICAL PASSING BEAM) PROTECTION AGAINST UNAUTHORIZED USE 117 119 121 123 125 X X X X THE APPROVAL OF TYRES WITH REGARD TO ROLLING SOUND EMISSIONS CORNERING LAMPS THE LOCATION AND IDENTIFICATION OF HAND CONTROLS, TELL-TALES AND INDICATORS ADAPTIVE FRONT-LIGHTING SYSTEMS THE FORWARD FIELD OF VISION Adopted date(year) Effective date for new type of for new vehicle(year) vehicle(year) Approval Authority Technicla Services remark JASIC (1/89) ECE R-48 Lamp Installation Lighting and light-signalling devices sub committee in JASIC Teruyoshi Fujita Aug 2009 Malaysia JASIC (2/89) Introduction of the ECE R-48 JASIC (3/89) 1. Major Category of ECE Regulations for Vehicle 1. Lamp 2. Mirror 3. Noise 4. Door 5. Steering 6. Brake 7. Seat & Belt & Restraint 8. Theft Protection 9. Exhaust Emission 10. Horn 11. Tyres 12. Collision 13. Fire resistance 14. Construction 15. Meter 16. Glass 17. Fuel 18. Occupant protection 19. Battery 20. Coupling device JASIC (4/89) 2. All ECE Regulations List-1 ECE 1*2 Headlamps ECE 3 Reflex Reflectors ECE 4 Rear Registration Plate Lamps ECE 5 Sealed Beam Headlamps ECE 6 Direction Indicators ECE 7 Front and Rear Position (Side) Lamps, Stop Lamps and End-Outline Marker Lamps ECE 8 Halogen Headlamps (H1, H2, H3, HB3, HB4, H7, H8, H9, HIR1, HIR2 and/or H11) ECE 9 Noise (Three-Wheeled Vehicles) ECE 10 Radio Interference Suppression ECE 11 Door Latches and Hinges ECE 12 Steering Mechanism ECE 13 Braking ECE 13-H Braking (M1) ECE 14 Safety Belt Anchorages ECE 15 Exhaust Emission ECE 16 Safety Belts ECE 17 Seats ECE 18 Protection Against Unauthorized Use (Locking System) ECE 19 Front Fog Lamps ECE 20 Halogen Headlamps (H4) ECE 21 Interior Fittings ECE 22 Motor Cycles and Mopeds Helmet ECE 23 Reversing Lamps ECE 24 Diesel Smoke ECE 25 Head Restraints ECE 26 External Projections ECE 27 Warning Triangles ECE 28 Audible Warning Devices ECE 29 Cab of a Commercial Vehicle ECE 30 Pneumatic Tyres (Passenger Vehicle) ECE 31 Halogen Sealed Beam Headlamps ECE 32 Rear-end Collision ECE 33 Head-on Collision ECE 34 Prevention of Fire Risks ECE 35 Arrangement of Foot Controls ECE 36 Construction of Public Service Vehicles ECE 37 Filament Lamps ECE 38 Rear Fog Lamps ECE 39 Speedometer ECE 40 Exhaust Emission (Motor Cycle) ECE 41 Noise (Motor Cycle) ECE 42 Front & Rear Protective Devices ECE 43 Uniform Provisions Concerning the Approval of Safety Glazing Materials ECE 44 ECE 45 ECE 46 ECE 47 ECE 48 ECE 49 ECE 50 ECE 51 ECE 52 ECE 53 ECE 54 ECE 55 ECE 56 ECE 57 ECE 58 ECE 59 ECE 60 ECE 61 ECE 62 ECE 63 ECE 64 ECE 65 ECE 66 ECE 67 ECE 68 ECE 70 ECE 72 ECE 73 ECE 74 ECE 75 ECE 76 ECE 77 ECE 78 ECE 79 ECE 80 ECE 81 ECE 82 ECE 83 ECE 84 ECE 85 ECE 87 Yellow : Lamp Child Restraint Systems Headlamp Cleaners Rear-View Mirrors Exhaust Emission (Moped) Installation of Lights Diesel Emission Lights (Moped, Motor Cycle) Noise Construction of Small Capacity Public Service Vehicles Installation of Lights (Motor Cycle) Pneumatic Tyres (Commercial Vehicle) Mechanical Coupling Headlamps (Moped) Headlamps (Motor Cycle) Rear Underrun Protection Replacement Silencing System Driver Operated Controls (Moped, Motor Cycle) External Projections (Commercial Vehicle) Protection Against Unauthorised Use (Motor Cycle) Noise (Moped) Temporary-Use Spare Wheels/Tyres Special Warning Lights Strength of Super Structure (Large Passenger Vehicle) Specific Equipment of Vehicles Using LPG Measurement of the Maximum Speed Rear Marking Plates for Heavy and Long Vehicles Halogen Headlamps (HS1 for Motor Cycle) Lateral Protection (Goods Vehicle) Installation of Lights (Moped) Pneumatic Tyres (Moped, Motor Cycle) Headlamps (Moped) Parking Lamps Braking (Category L)R Steering Equipment Seat (Large Passenger Vehicle) Rear-View Mirrors (Motor Cycle) Halogen Headlamps (HS2 for Moped) The Emission of Pollutants According to Engine Fuel Requirements Measurement of Fuel Consumption Measurement of Engine Power Daytime Running Lamps JASIC (5/89) 3. All ECE Regulations List-2 ECE 88 Retroreflective Tyres (Motor Cycle) ECE 89 Speed Limitation Devices ECE 90 Replacement Brake Lining Assemblies and Drum Brake Linings ECE 91 Side-Marker Lamps ECE 92 Replacement Silencing System (Motor Cycle) ECE 93 Front Underrun Protection ECE 94 Protection of the Occupants in the event of a Frontal Collision ECE 95 Protection of the Occupants in the event of a Lateral Collision ECE 97 Vehicle Alarm Systems ECE 98 Gas-Discharge Headlamps ECE 99 Gas-Discharge Light Sources ECE 100 Battery Electric Vehicles ECE 101 Emission of Carbon Dioxide and Fuel Consumption (Passenger Car) ECE 102 A Close-Coupling Device ECE 103 Replacement Catalytic Converters ECE 104 Retro-Reflective Markings for Heavy and Long Vehicles ECE 105 The Carriage of Dangerous Goods with Regard to their Specific Constructional Features ECE 107 Double-Deck Large Passenger Vehicles with Regard to their General Construction ECE 108 Retreaded Pneumatic Tyres (Motor Vehicle) ECE 109 Retreaded Pneumatic Tyres (Commercial Vehicle) ECE 110 Vehicles Using CNG ECE 111 Rollover Stability (Tank Vehicles if Categories N and O) ECE 112 Headlamps (with an Asymmetrical Passing Beam) ECE 113 Headlamps (with a Symmetrical Passing Beam) ECE 114 Replacement Airbag System ECE 115 LPG/CNG Retrofit SystemN ECE 116 Protection Against Unauthorized UseN ECE 117 The Approval of Tyres with Regard to Rolling Sound EmissionsN ECE 118 The Burning Behaviour of Materials Used in the Interior Construction of Certain Categories of Motor VehiclesN ECE 119 Cornering Lamps ECE 120 Internal combustion engines to be installed in agricultural and forestry tractors and in non-road mobile machinery ECE 121 Identification of controls, tell-tales and indicators ECE 122 Heating system of vehicles ECE 123 Adaptive front-lighting systems (AFS) for motor vehicles ECE 124 Wheels for passenger cars and their trailers ECE 125 Forward field of vision ECE 126 Partitioning systems ECE RE3 Consolidated Resolution on the Construction of Vehicle <All Regulations> Lamps : 37 Items Others : 85 Items Total : 122 Items Lamps & Others 30% 37 Others Lamps 85 70% : Marked these rectangles are involved in R-48 Lamp installation : Yellows are showed Lamp Reg. JASIC (6/89) 4. Roles of Lamp Not only driver but every people need and must know the rules concerning vehicle indications. Vehicle status e.g. move, stop, turn and existence are managed by lighting and light signaling devices on vehicle. -Make communication between the vehicle and other road users (for safety and avoid accident of other drivers and pedestrians) -Show the vehicle behavior (existence, move forward-backward and stop, turn right and left) -Ensure safety driving at night time for vehicle’s driver and passengers also pedestrians especially by front lighting systems. So That Lightings and Light signaling are defined as a critical safety part in Laws and Regulations for vehicle. JASIC (7/89) 5. Most Reliable Regulation for Lamps Agreement Politically Contract Countries Regulation - Less mistake - Recent technology - Reasonable provision - Common in the world - Living (keeping improvement) Agree WP29 1. Experts of world wide are making new rule and improving all Reg. Authorize Draft 2. Any country itself could not make and keep maintenance these Reg. GRE Confirmation GRRF GRB GRPE 3. TheseGRSP Reg.GRSG are used byContract the human soparticipate it could be apply into every countries and comment in a meeting country. Draft -Lamp Companies -Test laboratories -Vehicle makers -Governments Improvement (revising Reg.) Test results Expert opinions New developments Making rule (New Reg.) Technically Other sub WGs GTB (Lamp) JASIC (8/89) 6. Law and Regulation in our life Good flight! Traffic Law and Manner Oh! One way 1. Vehicle parts and vehicles must be ensured and proved by ECE Reg. and passed a certain approval system are needed for&our safe Safety & Clean Advanced Help! and clean life. 2. And also economic efficiency will be raised up by standardized parts and vehicles that applied to common ECE-Regulations. Government Approval Regular Car Inspection 3. Appropriate local Traffic Rule and Car Inspection system should be harmonized with ECE Reg. Design & Production Manufacturing Part and Vehicle Vehicle Law and Enforcement ECE Regulations Standards Safety & Environment & Economy & Recycling JASIC (9/89) 7. ECE Reg-48 Lamp installation All 126 ECE-Reg. ECE 1*2 Headlamps All 126 ECE-Reg. ECE 3 Reflex Reflectors ECE 4 Rear Registration Plate Lamps ECE 5 Sealed Beam Headlamps ECE 6 Direction Indicators ECE 33 and Reflex Reflectors ECE 7 Front Rear Position (Side) Lamps, Stop Lamps and End-Outline Marker Lamps ECE Reflex Reflectors ECE 8 Halogen Headlamps (H1, H2, H3, HB3, HB4, H7, H8, H9, HIR1, HIR2 and/or H11) ECE 4 Rear Registration Plate ECE 4 (Three-Wheeled Rear Registration PlateLamps Lamps ECE 9 Noise Vehicles) ECE 10 Radio Interference Suppression ECE 6 Direction Indicators ECE 6 Latches Direction ECE 11 Door and Hinges Indicators ECE 7 Front ECE 12 Steering Mechanism ECE 7 Frontand andRear RearPosition Position(Side) (Side)Lamps, Lamps, ECE 13 Braking Stop Lamps and End-Outline Marker ECE 13-H Braking Stop (M1) Lamps and End-Outline MarkerLamps Lamps ECE 14 Safety Belt Anchorages ECE 19 ECE 15 Exhaust Emission ECE 19 Front FrontFog FogLamps Lamps ECE 16 Safety Belts ECE 23 ECE 23 Reversing ReversingLamps Lamps ECE 17 Seats ECE 18 Protection AgainstFog Unauthorized Use (Locking System) ECE 38 Rear Lamps ECE 38 FogRear ECE 19 Front Lamps Fog Lamps ECE 77 Lamps ECE 20 Halogen Headlamps ECE 77 Parking Parking(H4) Lamps ECE 21 Interior Fittings ECE 87 Daytime Running Lamps ECE 22 Motor and Mopeds Helmet ECE 87Cycles Daytime Running Lamps ECE 23 Reversing Lamps ECE 91 Side-Marker ECE 24 Diesel ECE 91Smoke Side-MarkerLamps Lamps ECE 25 Head Restraints ECE 98 ECE 98 Gas-Discharge Gas-DischargeHeadlamps Headlamps ECE 26 External Projections ECE 27 Warning Triangles ECE 104 Retro-Reflective Markings ECE 104Warning Retro-Reflective Markingsfor forHeavy Heavy ECE 28 Audible Devices and Long Vehicles ECE 29 Cab of a Commercial Vehicle and Long Vehicles ECE 30 Pneumatic Tyres (Passenger Vehicle) ECE 112 Headlamps (with ECE 31 Halogen Beam Headlamps ECE 112 Sealed Headlamps (withan anAsymmetrical Asymmetrical ECE 32 Rear-end Collision Passing Beam) Passing Beam) ECE 33 Head-on Collision ECE 34 Prevention of Fire Risks ECE 119 Lamps ECE 119 Cornering Cornering ECE 35 Arrangement of Foot ControlsLamps ECE 123 front lighting ECE 36 Construction of Public Service Vehicles ECE 123 Adaptive Adaptive front lightingsystem system(AFS) (AFS) ECE 37 Filament Lamps ECE 38 Rear Fog Lamps ECE 39 Speedometer <Objective and Purpose of ECE Reg.-48> 1. Define lamp installations to obtain a vehicle approval. ECE 2. The various definitions are needed for lamp installations that are Reg.-48 center of lamp, edges of lamp, illuminating area, electric connection and also distance from the ground, limitation of the height and other 15 Reg. necessary requirements. [ These requirements for the lamp installation are not described in 15 Reg. are involved in R-48 other respective lamp regulations. ] JASIC Mandatory 8. ECE Reg-48 Lamp Location Option (10/89) ECE 104 Conspicuity marking Headlamp Reg. 98 & 112 Ft. Turn Reg. 6 Side Turn Reg. 6 Ft. Position Reg. 7 License Plate Reg. 4 Daytime Running Reg. 87 Parking Reg. 77 Front Fog Reg. 19 Cornering Reg. 119 Side Marker Reg. 91 Height Mount Stop Reg. 7 AFS Reg. 123 Reversing Reg. 23 Rr. Fog Reg. 37 Stop Lamp & Rr. Position Reg. 7 Rr. R/R Reg. 3 Rr. Turn Reg. 6 JASIC (11/89) 9. ECE Reg-48 Contents-1 1. Scope This Regulation applies to vehicles of categories M, N, and to their trailers (category O) with regard to the installation of lighting and light-signalling devices. 2. Definitions Meaning of terms which will be used in this Reg. Around 80 terms were defined 3. Application for approval Necessary documents and drawings which will be submitted when approval is sought. 4. Approval Marking 5. General specifications Remarks and special requirements for installation JASIC Mandatory 10. ECE Reg-48 Contents-2 Condition 6. Individual Specifications Option (12/89) Passenger Vehicle 6.1. Main-beam headlamp 6.2. Dipped-beam headlamp 6.3. Front fog lamp 6.4. Reversing lamp 6.5. Direction-indicator lamp 6.6. Hazard warning signal 6.7. Stop lamp 6.8. Rear registration plate lamp 6.9. Front position lamp 6.10. Rear position lamp 6.11. Rear fog lamp 6.12. Parking lamp 6.13. End-outline marker lamp 6.14. Rear retro-reflector, non-triangular 6.15. Rear retro-reflector, triangular 6.16. Front retro-reflector, non-triangular 6.17. Side retro-reflector, non-triangular 6.18. Side-marker lamps 6.19. Daytime running lamp 6.20. Cornering lamp 6.21. Retro-reflective marking by means of side and rear retro reflective lines and contour markings 6.22. Adaptive front lighting system (AFS) 6.23. Emergency stop lamp (ESS) R-98 & R-112 R-98 & R-112 R-19 R-23 R-6 R-6 R-7 R-4 R-7 R-7 R-38 R-77 R-7 R-3 R-3 R-3 R-3 R-91 R-87 R-119 R-104 R-123 JASIC (13/89) 11. ECE Reg-48 Contents-3 6.X. Lamp Name 6.X.1. Presence ? 6.X.2. Number Mandatory or Option or Prohibit ? Number of Devices 6.X.3. Arrangement Alignment of Devices Lamp W 6.X.4. Position width, height, length Dimension of Devices on vehicle Lamp H Ground 6.X.5. Geometric visibility Visibility angles ø 6.X.6. Orientation Direction of devices 6.X.7. Electrical connections 6.X.8. Tell-tale 6.X.9. Other requirements Circuit for On-Off Indicator (warn & fail & operate) ??? Special requirement JASIC 12. ECE Reg-48 Contents-4 (14/89) Certificate + 7. Modifications and extension of approval of the vehicle type or of the installation of its lighting and lightsignalling devices 8. Conformity Of Production 9. Penalties for non-conformity of production COP 10. Production definitely discontinued 11. Names and addresses of technical services responsible for conducting approval tests and of administrative departments 12. Transitional provisions Annex 1 Communication Annex 2 Arrangements of approval marks Annex 3 Lamp surfaces, axis and centre of reference, and angles of geometric visibility Annex 4 Visibility of a red lamp to the front and visitbility of a white lamp to the rear Annex 5 States of loading to be taken into consideration in determining variations in the vertical orientation of the dippedbeam headlamps Annex 6 Measurement of the variation of dipped-beam inclination as a function of load Annex 7 Indication of the stated initial adjustment referred to in paragraph 6.2.6.1.1. Of this regulation Annex 8 The controls for the headlamp-levelling devices referred to in paragraph 6.2.6.2.2. Of this regulation Annex 9 Control of conformity of production JASIC (15/89) 13. ECE Reg-48 Revising list First Issue : 1982/01/01 as [00] Series Latest (at the end of June 2009): 2008/10/15 as Supplement [1]-[04] Series JASIC (16/89) END Introduction of ECE R-48 Thank Thank you you for for your your attention attention JASIC (17/89) Explanation of the ECE R-48 Lamp Installation JASIC (18/89) ECE - R 48 - Contents 1. 2. Scope Definitions 3. 4. Application for approval Approval 5. 6. General specifications Individual specifications 7. Modifications and extensions of the approval of the vehicle type or of the installation of its lighting and light-signalling devices Conformity of production Penalties for non-conformity of production Production definitely discontinued Names and addresses of the technical services responsible for conducting approval tests, and of administrative departments Transitional provisions 8. 9. 10. 11. 12. JASIC (19/89) ECE - R 48 - Annexes Annex 1 Communication concerning the approval or refusal or extension or withdrawal of approval or production definitely discontinued of a vehicle type with regard to the installation of lighting and lightsignalling devices, pursuant to Regulation No. 48 Annex 2 Arrangements of approval marks Annex 3 Lamp surfaces, axis and centre of reference, and angles of geometric visibility Annex 4 Visibility of a red lamp to the front and visibility of a white lamp to the rear Annex 5 States of loading to be taken into consideration in determining variations in the vertical orientation of the dipped-beam headlamp Annex 6 Measurement of the variation of dipped-beam inclination as a function of load Annex 7 Indication of the stated initial adjustment referred to in paragraph 6.2.6.1. of this Regulation Annex 8 The controls for the headlamp-levelling devices referred to in paragraph 6.2.6.2.2. of this Regulation Annex 9 Control of conformity of production JASIC (20/89) Presentation Items 1. Scope 2. Definitions 5. General specifications 6. Individual specifications JASIC (21/89) 1. SCOPE This Regulation applies to vehicles of categories M, N, and to their trailers (category O) 1/ with regard to the installation of lighting and lightsignalling devices. 1/ As defined in Annex 7 to the Consolidated Resolution on the Construction of Vehicles (R.E.3),(document TRANS/WP.29/78/Rev.1/Amend.2 as last amended by Amend.4). JASIC (22/89) Definition of the Vehicle Category (70/156/EEC-Annex II) Category M Category N Category O Category M: M Motor vehicles with at last 4-wheels designed for the carriage of passengers. Category Definitions M1 Seats =< 9 M2 Seats >= 10, Maximum mass =< 5 tons M3 Seats >= 10, Maximum mass > 5 tons JASIC (23/89) Category N: N Motor vehicles with at last 4-wheels designed for the carriage of goods. Category Definitions N1 Maximum mass =< 3.5 tons N2 3.5 tons < Maximum mass =< 12 tons N3 Maximum mass > 12 tons Category O: O Trailers. (including semi-trailers) Category O1 O2 O3 O4 Definitions Maximum mass =< 0.75 tons 0.75 tons < Maximum mass =< 3.5 tons 3.5 tons < Maximum mass =< 10 tons Maximum mass > 10 tons JASIC (24/89) Presentation Items 1. Scope 2. Definitions 5. General specifications 6. Individual specifications JASIC 2. Definitions 2.7.3. Independent lamps 2.7.4. Grouped lamps 2.7.5. Combined lamps 2.7.6. Reciprocally incorporated lamps 2.8. Light emitting surface 2.9. Illuminating surface 2.10. Apparent surface 2.11. Axis of reference 2.12. Center of reference 2.13. Angle of geometric visibility 2.14. Extreme outer edge 2.16.1. Single lamp 2.17. Distance between Two lamps 2.18, 2.19. Tell-tale (25/89) JASIC 2.7.3. Independent Lamps 2.7.5. Combined Lamps 2.7.3. Independent Lamps (26/89) 2.7.4. Grouped Lamps Lens (illuminating surface) Light source Housing (Lamp body) Separate Separate Separate Example Lens Housing Light-Source 2.7.4. Grouped Lamps 2.7.5. Combined Lamps Separate Separate Common Separate Common Common JASIC (27/89) 2.7.6. Reciprocally Incorporated Lamps 2.7.6. Reciprocally Incorporated Lamps Lens (illuminating surface) Light source Housing (Lamp body) Common Separate Common Example JASIC (28/89) 2.10. Apparent Surface Apparent Surface Light Emitting Surface OR Illuminating Surface Manufactures declare either one Light Emitting Surface or Illuminating Surface as a Apparent Surface. Surface JASIC (29/89) 2.10. Apparent Surface Light Emitting Surface ? Illuminating Surface ? Declare by the manufacturer JASIC (30/89) 2.8. Light emitting surface All or part of the exterior surface of the transparent material (lens) declared by the design of the manufacturer. JASIC 2.9. Illuminating surface (31/89) - Head Lamp, F. Fog Lamp, Reversing Lamp (2.9.1) Ref Orthogonal projection of the full aperture of the reflector. (lighting devices) If the lighting device has no reflector, applying a illuminating surface of signal lamp (light-signalling devices) JASIC (32/89) 2.9.1 Illuminating surface of lighting device Effective Reflecting Area for Lo-Beam H4 inner shade Lower Limit In case of a Lo-beam headlamp, the illuminating surface is limited by the apparent projection of the cut-off on to the lens. JASIC (33/89) 2.9.2 Illuminating surface of light-signalling Light Intensity [%] device other than RR Light emitting surface 100 98 90 Center of reference 80 xx Cm 98% line % Illuminating surface is that each side of the rectangle of the light emitting surface allowing only 98% of the total luminous intensity of the light in the direction of the axis of reference. JASIC (34/89) 2.9.3 Illuminating surface of Retro-reflector (RR) Orthogonal projection of a RR in a plane perpendicular to its axis of reference and delimited by planes contiguous to the outermost parts of the RR's optical system and parallel to that axis. JASIC (35/89) 2.11. Axis of Reference or Reference Axis 2.12. Center of Reference Axis of Reference (H=0 V=0) - Photometric measurement - Installing the lamp on vehicle Use both value as the basic H=0 V=0 Center of Reference Intersection of the axis of reference on the lens JASIC (36/89) 2.13 Angle of Geometric Visibility -The field of the minimum solid angle in which the apparent surface of the lamp must be visible. -There must be no obstacle on the inside of the angles of geometric visibility . JASIC 2.14. Extreme outer edge Median longitudinal plane (37/89) - Tyres contact points with the ground and pressure gauges - Anti skid devices on wheel These points and parts will be disregarded from outer edges Outer Edge : the plane parallel to the median longitudinal plane - Rear View Mirrors - Side Direction-Indicator Lamps - End Outline Marker Lamps - Front and Rear Position Lamps - Parking Lamps - Retro Reflectors - Side Marker Lamps JASIC (38/89) 2.16.1 Single Lamp A device or part of a device, having one function and one apparent surface in the direction of the reference axis and one or more light source. JASIC (39/89) 2.16.1 Single Lamp Back Turn Illuminating surface (98% line) Stop Tail & Stop RR a S1 S2 Stop Stop b (S1 + S2) (a x b) x 100 >= 60% Single Lamp JASIC (40/89) 5.7.2 Single Lamp is composed of two or more distinct parts Single Lamp 15 mm 15 mm Single Lamp Distinct parts shall not exceed 15 mm when measured perpendicularly to the reference axis. Type "D" Lamp Two Independent Lamps (same function) Movable Part (trunk lid) Fix Part (Body) JASIC (41/89) 2.17. Distance between Two Lamps The shortest distance between the two apparent surfaces in the direction of the reference axis Distance Lo-Beam HeadLamp or F-Fog Lamp JASIC 2.18, 2.19. Tell-tale (42/89) Tell-tale Tell-tale for direction indicator lamp Operating tell-tale A visual or auditory signal indicating that a device has been switched on and is operating correctly or not. (Only direction-indicator signal lamp is mandatory.) Closed-circuit tell-tale A visual indicating that a device has been switch on, but not indicating whether it is operating correctly or not. JASIC (43/89) Presentation Items 1. Scope 2. Definitions 5. General specifications 6. Individual specifications JASIC 5. (44/89) General specifications 5.10, 5.10.1~5.10.3.2 Visibility of red lamps from the front and visibility of white lamps from the rear 5.11, 5.12 General electrical connections 5.15 Colors of the light JASIC (45/89) 5.10, 5.10.1~5.10.3.2 Visibility of red lamps from the front - There must be no direct visibility of the light-emitting surface of red lamps in the area shown in figure. F R O N T 1m 15º 15º 2.2m 25m Observing height 1m & 2.2 m above the ground - No red light which could give rise to confusion shall be emitted in a forward direction. JASIC (46/89) 5.10, 5.10.1~5.10.3.2 Visibility of white lamps from the rear - There must be no direct visibility of the light-emitting surface of a white lamp in the area shown in figure. 1m 15º 15º 25m Observing height 1m & 2.2 m above the ground - No white light which could give rise to confusion shall be emitted in a rearward direction. (except for reversing lamp) 2.2m R E A R JASIC (47/89) 5.11, 5.12 General electrical connections Headlamp shall light up simultaneously with following lamps. Headlamp - Ft. Position Lamp - Rr. Position Lamp - License Plate Lamp - Side Marker Lamp (Optional) License Plate Lamp Ft. Position Lamp Rr. Position Lamp JASIC 5.15 Colors of the light (48/89) Front and Side Direction Indicator: Amber Front Front Position: White Headlamp: White Front Fog Lamp: White or Yellow JASIC (49/89) Stop Lamp & HMSL: Red License Plate Lamp: Rear Fog Lamp: RedWhite Rear Rear Position Rear Lamp: Red Reversing Lamp:Amber White Turn Signal Lamp: JASIC (50/89) Mandatory / Optional Lamp Front Yellow: Mandatory White: Optional Headlamp (HI)+(LO) Ft. Position Lamp Fr. Side Marker Lamp and / or Side Retro Reflector Side Direction Indicator Fr. Direction Indicator Lamp Daytime Running Lamp Fr. Fog Lamp JASIC (51/89) Rear High Mounted Stop Lamp Yellow: Mandatory White: Optional License Plate Lamp Rr. Side Marker Lamp Reversing Lamp Rr. Fog Lamp Rr. Position Lamp Stop Lamp Rr. Direction Indicator Lamp JASIC 5.17. Installed on Moveable and Fixed Position Fixed Position (52/89) Moveable Position Tail Turn R/R Tail & Turn & R/R may be installed on moveable portion with substitute function. JASIC (53/89) Presentation Items 1. Scope 2. Definitions 5. General specifications 6. Individual specifications JASIC 6. (54/89) Individual specifications 6.2. Lo-Beam Headlamp Using words [Lo-beam] and [Hi-beam] in these sheets instead of the [passing-beam] and the [driving-beam] 6.5. Direction-Indicator Lamp 6.7. Stop lamp JASIC (55/89) 6.2. Lo-Beam Headlamp 6.2.1. Presence : Mandatory on motor vehicle. Prohibited on trailers. 6.2.2. Number : Two 6.2.4. Position : Each side of the edge of the apparent surface is used in the positioning (Illuminating surface or Light emitting surface) JASIC (56/89) [Width] 400 Max. A (mm) B 600 Min. *600 mm Min does not apply for M1 and N1 category JASIC (57/89) [Height] (mm) 500 Min. A B *For category N3G (off-road) maximum height may be increased to 1,500 1,200 Max. JASIC 6.2.5. Geometric visibility : (58/89) [Vertical angle] 15º 10º [Horizontal angle] 45º 10º Minimum value of 1cd is required in this space. JASIC (59/89) 6.2.6 Orientation : Depending on the mounting height, following are provided. (1) Initial aiming of the cut-off of the Lo-beam (in unladen vehicle state with a driver: refer the annex 5) The initial aiming (initial downward inclination) of the cut-off shall be indicated on the headlamp or vehicle body close to the headlamp by the symbol shown in below. (2) Aiming limits of the cut-off of the Lo-beam (under all the static conditions : refer to Annex5) JASIC (60/89) In case of H < 0.8m, Limits: between -0.5% and -2.5% Initial aiming: between -1.0% and -1.5% Distance at 25m(L) 1.0% = 25cm down 1.5% = 37.5cm down (h1 - h2) In case of 0.8m < H < 1.0m, Declare by the manufacturer either one from the two alternatives In case of H > 1.0m, Limits: between -1.0% and -3.0% Initial aiming: between -1.5% and -2.0% Cut-off Lo-beam inclination is defined as follows, Center of Reference Reference axis % h2 h1 L(25m) H (h1 - h2) L × 100 % JASIC 6.2.6.2. Headlamp leveling device : (61/89) 6.2.6.2.1. In the case where a headlamp leveling device is necessary to satisfy the aiming requirement, light source > 2000 lm : Automatic headlamp leveling light source =< 2000lm : Automatic or Manual headlamp leveling Down the cut off line to reduce the glare Heavy weight baggage at rear glare REF Normal cut off inclination according to this Regulation. Cut Off Head Lamp Leveler JASIC (62/89) 6.2.7. Electrical connections : (1) The control for changing over to the Lo-beam headlamp must Hi-Lo switch off all Hi-beam headlamp simultaneously. Lo-Hi (2) The Lo-beam may remain switched on at the same time as the Lo-Hi Hi-Lo Hi-beam headlamp. (3) In the case of gas-discharge Lo-beam headlamps, the gasdischarge light source shall remain switched on during the Hibeam operation. 6.2.8. Tell-tale : Optional However, in the case where the whole beam or the kink of the elbow of the cut-off is moved to produce bend lighting, an operating telltale whether flashing or not is mandatory. JASIC 6.2.9. Other requirements : (1) Dipped-beam headlamps with a light source having an objective luminous flux which exceeds 2,000 lumen shall only be installed in conjunction with the installation of headlamp cleaning device(s) according to Regulation No. 45. (2) Only Lo-beam headlamps according to ECE R98 or 112 may be used to produce bend lighting. If bend lighting is produced by a horizontal movement of the whole beam or the kink of the elbow of the cut-off, it shall be activated only if the vehicle is in forward motion. (63/89) JASIC (64/89) 6.2.6.4. Horizontal orientation Mounting height : 65 Cm A elbow of the cut-off shall not intersect the line of the trajectory of the centre of gravity of the vehicle at distances from the front of the vehicle which are not larger than 100 times the mounting height Limitation of the Bending 65 Cm X 100 = 65 m JASIC 6. (65/89) Individual specifications 6.2. Lo-Beam Headlamp Using words [Lo-beam] and [Hi-beam] in these sheets instead of the [passing-beam] and the [driving-beam] 6.5. Direction-Indicator Lamp 6.7. Stop lamp JASIC 6.5. Direction-indicator lamp (66/89) 6.5.1. Presence : Mandatory 6.5.2. Number : Front direction-indicator lamps: two 6.5.3. Arrangements : According to the distance between the Lo-beam headlamp (or front fog lamp) and direction-indicator lamp, category of the front direction-indicator lamps are defined. Apparent surface Direction Minimum distance between HL and Direction indicator lamp. Headlamp JASIC (67/89) Category of the Front direction-indicator lamp Category 1, 1a, 1b 1a, 1b 1b Distance between HL (F.FL) and Fr. direction-indicator D => 40 (mm) Direction 20 < D < 40 (mm) D =< 20 (mm) Headlamp Rear direction-indicator lamps: two Category of the rear direction-indicator lamp Note Category 2a Steady luminous intensity 2b Variable luminous intensity Rear direction-indicator lamps Apparent surface JASIC (68/89) Side direction-indicator lamps: two Category of the side direction-indicator lamp Category Note 5 For M1 vehicles and N1, M2, M3 vehicles not exceeding 6m in length. 6 For all N2 and N3 vehicles and N1, M2, M3 vehicles exceeding 6m in length. Side direction-indicator lamps Category M Category N JASIC 6.5.4. Position : (69/89) [Width] 400 Max A (mm) B 600 Min. JASIC (70/89) [ Height ] -Category 1, 1a, 1b, 2a and 2b; 350 Min. -Category 5 or 6; M1 and N1: 350 Min. Other: 500 Min. (mm) 1,500 Max. If it is impossible due to vehicle structure, For 5 and 6 : 2,300 Max. For 1, 1a, 1b, 2a and 2b :2,100 Max JASIC (71/89) [Length] (Category 5 and 6) Light-emitting surface (mm) 1,800 Max However, for M1 and N1 category vehicles, and for all other categories of vehicles if the structure of the vehicle makes it impossible to comply with the minimum angles of visibility, this distance may be increased to 2,500 mm. JASIC 6.5.5. Geometric visibility : (72/89) The apparent surface of the direction-indicator lamp must be visible in the following area. [Vertical Angles] Category 1, 1a, 1b, 2a, 2b, 5 : Category 6 : 30º 15º 15º (If the lamps are installed less than 750mm above the ground, downwards 5 deg. is permitted.) 5º JASIC [Horizontal Angles] (73/89) JASIC (74/89) 6.5.7. Electrical connections : - Direction-indicator lamps shall switch on independently of the other lamps. - All direction-indicator lamps on the side of a vehicle shall be switched on and off by means of one control and shall flash in phase(Simultaneously). Simultaneously JASIC (75/89) 6.5.8. Tell-tale : - Operating tell-tale mandatory for front and rear direction indicator lamps. Operating tell-tale Visual tell-tale In the case of malfunction - extinguish or, - remain alight without flashing or, - show a marked change of frequency. Auditory tell-tale - clearly audible and show a marked change of frequency. JASIC 6.5.9. Other requirements : (76/89) - The light shall be a flashing 90 +/- 30 times per minute. OFF OFF OFF OFF ON ON ON ON 90 +/- 30 times OFF OFF OFF ON ON ON ON One Minute - Operation of the light-signal control shall be followed within not more than one second by the emission of light and within not more than one-half seconds by its first extinction. OFF OFF ON ON ON OFF ON 1.0 Sec. Switch ON Switch OFF 1.5 Sec. JASIC 6. (77/89) Individual specifications 6.2. Lo-Beam Headlamp Using words [Lo-beam] and [Hi-beam] in these sheets instead of the [passing-beam] and the [driving-beam] 6.5. Direction-Indicator Lamp 6.7. Stop lamp JASIC 6.7. Stop lamp (78/89) 6.7.1. Presence : S1 or S2 categories : Mandatory on all categories vehicles. S3 or S4 category : Mandatory on M1 & N1 category. Optional on other categories. Category of the Stop lamp Category Note S1 Stop lamp: Steady luminous intensity S2 Stop lamp: Variable luminous intensity S3 High mounted stop lamp : Steady luminous intensity S4 High mounted stop lamp : Variable luminous intensity 6.7.2. Number : Category S1 and S2 : Two Category S3 and S4 : One JASIC (79/89) 6.7.4. Position : [Width] Category S1, S2 M1 and N1 categories of vehicles 400 Max. A (mm) B 600 Min. JASIC (80/89) [Width] Category S3, S4 median longitudinal plane JASIC (81/89) [Height] Category S1, S2 (mm) 1500 Max. 350 Min. If it is impossible due to vehicle structure, 2,100 Max is permitted. JASIC (82/89) [Height] Category S3, S4 - shall not be more than 150mm below the horizontal plane tangential to the lower edge of the exposed surface of the rear window or, - shall not be less than 850mm above the ground. - additionally, S3 or S4 stop lamp shall be higher than S1 or S2 stop lamps. (mm) 150 Max. 850 Min. JASIC 6.7.5. Geometric visibility : (83/89) The apparent surface of the stop lamp must be visible in the following area. [Vertical Angles] Category S1 or S2: Category S3 or S4: 10º 5º 15º 15º (If the lamps are installed less than 750mm above the ground, downwards 5 deg. Is permitted.) JASIC (84/89) [Horizontal Angles] Category S1 or S2 45º 45º Category S3 or S4 10º 10º JASIC 6.7.7. Electrical Connections : (85/89) -Must light up when the braking system provides the relevant signal defined in R13 and 13-H. - In case of the engine off, stop lamps need not function. 6.7.8. Tell-tale : Optional. However, if tell-tale is fitted, it must be an operating tell-tale. 6.7.9. Other requirements : - The S3 or S4 category device may not be reciprocally incorporated with any other lamp. - The S3 or S4 category device may be installed outside or inside the vehicle. JASIC 6.19. DAYTIME RUNNING LAMP 10/ 6. (86/89) 6.19.1. Presence Mandatory on motor vehicles. Prohibited on trailers. _____________ 10/ The Contracting Parties not applying Regulation No. 87 may prohibit the presence of DRL on the basis of national regulations. Japan prohibits the presence of DRL in the national regulation. JASIC (87/89) The reason that DRL is prohibited in Japan 1. DRL impairs conspicuity of motorcycles. [Ref. ExperimentReportGRE-53-8-JARI] JASIC (88/89) The reason that DRL is prohibited in Japan 2. DRL is not so effective in Japan than that in Europe. Tokyo JASIC (89/89) END Thank Thank you you for for your your attention attention JASIC 1/116 ECE R-3, 6, 7, 23, 50 Signal Lamp & R-98, 112, 113 Head Lamp & R-37, 99 Light Source JASIC Expert meeting August 7, 2009 Malaysia JASIC Lamp Regulations in Japan I 2/116 Ratified Regulation Difficult Ratification ECE 3 Reflex Reflectors Plan to ratify in near future ECE 4 Rear Registration Plate Lamps ECE 6 Direction Indicators ECE 7 Front and Rear Position (Side) Lamps, Stop Lamps and EndOutline Marker Lamps ECE 19 Front Fog Lamps ECE 23 Reversing Lamps ECE 37 Filament Lamps ECE 38 Rear Fog Lamps ECE 45 Headlamp Cleaners ECE 48 Installation of Lights ECE 50 Lights (Moped, Motor Cycle) ECE 53 Installation of Lights (Motor Cycle) JASIC 3/116 Lamp Regulations in Japan II Ratified Regulation Difficult Ratification ECE 77 Parking Lamps Plan to ratify in near future ECE 87 Daytime Running Lamps ECE 91 Side-Marker Lamps ECE 98 Gas-Discharge Headlamps ECE 99 Gas-Discharge Light Sources ECE 112 Headlamps (with an Asymmetrical Passing Beam) ECE 113 Headlamps (with a Symmetrical Passing Beam) ECE 119 Cornering Lamps ECE 123 Adaptive Front lighting System JASIC Presentation Items of Reg. Reg. No. 3 4/116 - Supplement 10 to 02 series Retro-Reflecting Device (R/R) Reg. No. 6 - Supplement 17 to 01 series Direction Indicator (Turn Signal Lamp) Reg. No. 7 - Supplement 14 to 02 series Front Position Lamp Rear position Lamp (Tail Lamp) Stop Lamp and High Mounted Stop Lamp End-Outline Maker Lamp Reg. No. 23 - Supplement 14 to 00 series Reversing Lamp (Back up Lamp) Reg. No. 98 & 112 - Supplement 09 & 10 to 00 series Head Lamp (Asymmetrical Passing beam and Driving beam) JASIC Presentation Items of Reg. 5/116 Reg. No. 50 - Supplement 11 to 00 series Light Signaling Devices for Motorcycle Reg. No. 113 - Supplement 07 to 00 series Head Lamp (Symmetrical Passing beam and Driving beam) Reg. No. 37 - Supplement 31 to 03 series Filament Lamp Reg. No. 99 - Supplement 03 to 00 series Gas-Discharge Light Sources JASIC 6/116 Structure of ECE Regulation for Lighting Motor Vehicle No.48 Lighting Installation No.3 Reflex Reflector No.4 License Lamp No.6 Direction Indicator No.7 Rear Position & Stop lamp No.19 Front fog Lamp No.23 Reversing Lamp No.38 Rear fog Lamp No.112 Halogen Headlamp No.98 HID Headlamp No.37 Filament Lamp No.99 HID Light Source JASIC 7/116 Lamps and Regulations on Vehicle-01 Front Position Lamp Reg. 7 Head Lamp Reg. 98[HID] or 112[Halogen] Front & Side Direction Indicator Lamp Reg. 6 JASIC 8/116 Lamps and Regulations on Vehicle-02 High Mount Stop Lamp Reg. 7 Stop & Position Lamp Reg. 7 Direction indicator Reg. 6 Reversing Lamp Reg. 23 Retro Reflector Reg. 3 Registration Plate Lamp Reg. 4 JASIC 9/116 JASIC 10/116 Structure of ECE Regulation for Lighting No.3 Reflex Reflector Motorcycle No.53 Lighting Installation No.50 Rear position & Stop lamp Front position lamp Direction Indicator License Lamp No.37 Filament Lamp No.112 Halogen Headlamp with asymmetrical passing beam No.113 Headlamp with symmetrical passing beam No.99 HID Light Source JASIC 11/116 Lamps and Regulations on Motorcycle Head Lamp Reg. 113[Symmetrical Passing Beam] Front Position Lamp Reg. 50 Front Direction Indicator Lamp Reg. 50 Retro Reflector Reg. 3 Stop & Position Lamp Reg. 50 Registration Plate Lamp Reg. 50 JASIC 12/116 Contents List 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12. Definitions Application for approval Markings Approval General specifications Intensity of light emitted Test procedure Color of light emitted Conformity of production Penalties for non-conformity of production Production definitely discontinued Names and addresses of technical services responsible for conducting approval tests, and of administrative departments 13. Transitional provisions JASIC 13/116 Presentation Item of Contents 1. Definitions (R3, 6, 7, 23, 50) 2. Application for approval 3. Markings 4. Approval 5. General specifications 6. Intensity of light emitted (R3, 6, 7, 23, 50, 98, 112, 113) 7. Test procedure 8. Color of light emitted 9. Light Source (R37, 99) JASIC 14/116 Definitions (ECE R3) Retro-Reflector means a device used to indicate the existence of a vehicle by the reflection of light emanating from a light source not connected to the vehicle, the observer being situated near the source; (refer to the ECE-R48 provision-2.7.16.) observer light reflection light emanating Retro Reflector JASIC 15/116 Definitions (ECE R3) (refer to the ECE-R48) Front Retro-Reflector (Number: Two) Requirement (R48) Class Mandatory : Trailers IA or IB (White) Mandatory : Vehicle having concealable lamp Side Retro-Reflector Class (Number: depend on longitudinal position) Requirement (R48) IA or IB (Amber) Mandatory : Vehicle length exceeds 6 m Side R/R can be Red it is grouped or common with the rear position, rear end-outline marker, rear fog, stop or red rearmost side-marker lamp. Rear Retro-Reflector Class IA or IB (Red) (Number: Two) Requirement (R48) Mandatory : Vehicles JASIC 16/116 Definitions (ECE R3) Class of Retro-reflecting devices: Class IB Class IA Sealing Plate Class IA is device with sealing plate for watertight. Class IB is device combined with other signal lamps which has not sealing plate. JASIC 17/116 Definitions (ECE R3) for Trailer Class of Retroreflecting devices: Class IIIA & IIIB [A]-Type Class IIIA and IIIB shall be triangular shape and its each sides between 150 and 200mm long. Note: These sketches are for illustration purposes only. [B]-Type JASIC 18/116 Definitions (ECE R6) Front direction indicator (Category 1, 1a, 1b) The lamp used to indicate to other road-users that the driver intends to change a direction to the right or to the left. Front Direction Indicator Color: Amber JASIC 19/116 Definitions (ECE R6) Front direction indicator (Category 1, 1a, 1b) According to the minimum distance between Lo-beam headlamp (or front fog lamp) and direction indicator lamp, category of the front direction-indicator lamps are defined. Apparent surface Minimum distance Lo-beam headlamp (or F. Fog lamp) JASIC 20/116 Definitions (ECE R6) Front direction indicator (Category 1, 1a, 1b) Category of the front direction indicator lamp Category Distance between HL (F.FL) and direction indicator 1 D >= 40 (mm) 1a 20 < D < 40 (mm) 250 cd (Min) 1b D =< 20 (mm) 400 cd (Min) 175 cd (Min) Lo-beam headlamp (or F.FL) JASIC 21/116 Definitions (ECE R6) Rear direction indicator (Category 2a, 2b) Category of the rear direction indicator lamp Note Category 2a Steady Luminous intensity (Min.50cd, Max.350cd) 2b Variable Luminous intensity (Min.50cd, Max.700cd) Rear direction-indicator lamps Color: Amber JASIC 22/116 Definitions (ECE R6) Side direction indicator (Category 5) Category of the side direction indicator lamp Category 5 Vehicle category all M1 N1,M2,and M3 (vehicle length not exceed 6m) Side Direction Indicator Color: Amber JASIC 23/116 Definitions (ECE R7) Front position lamp The lamps indicate the presence and the width of vehicle to other road-users. Front Position Lamp (Incorporated in headlamp) Color: White JASIC 24/116 Definitions (ECE R7) Rear position lamp & Rear end-outline marker lamp The lamps indicate the presence and the width of vehicle to other road-users. Note Category R1 Steady Luminous intensity (Min.4cd, Max.12cd) R2 Variable Luminous intensity (Min.4cd, Max.30cd) Rear Position Lamp Color: Red JASIC 25/116 Definitions (ECE R7) Category S1 & S2 stop lamp The lamps indicate to following vehicles that the driver is applying the service brake. Category S1 S2 Stop Lamp Note Steady Luminous intensity (Min.60cd, Max.185cd) Variable Luminous intensity (Min.60cd, Max.521cd) Color: Red JASIC 26/116 Definitions (ECE R7) Category S3 & S4 stop lamp (High mounted stop lamp) The lamp indicate to following vehicles that the driver is applying the service brake. Category S3 S4 Note Steady Luminous intensity (Min.25cd, Max.80cd) Variable Luminous intensity (Min.25cd, Max.114cd) High Mounted Stop Lamp Color: Red JASIC 27/116 Definitions (ECE R23) Reversing lamp The lamps illuminate a road of behind of the vehicle and warn to other road-users that the vehicle is reversing or about to reverse. Reversing Lamp Color: White JASIC 28/116 Definitions (ECE R50) Front direction indicator (Category 11, 11a, 11b, 11c) The lamp used to indicate to other road-users that the rider intends to change a direction to the right or to the left. Front Direction Indicator Color: Amber Category 11 D 11a 11b 11c Distance between HL and direction indicator D > 75 (mm) 40 < D < 75 (mm) 20 < D < 40 (mm) D < 20 (mm) JASIC 29/116 Definitions (ECE R50) Rear direction indicator (Category 12) Category of the rear direction indicator lamp Note Category 12 Luminous intensity (Min.50cd, Max.350cd) Rear direction-indicator lamps Color: Amber JASIC 30/116 Definitions (ECE R50) Front position lamp The lamps indicate the presence of motorcycle to other roadusers. Front Position Lamp (Incorporated in headlamp) Color: White JASIC 31/116 Definitions (ECE R50) Rear position and Stop lamp Rear position lamp indicate the presence of motorcycle to other road-users. Stop lamp indicate to following vehicles that the rider is applying the service brake. Rear position and Stop lamp Color: Red JASIC 32/116 Presentation Items 1. Definitions (R3, 6, 7, 23, 50) 2. Application for approval 3. Markings 4. Approval 5. General specifications 6. Intensity of light emitted (R3, 6, 7, 23, 50, 98, 112, 113) 7. Test procedure 8. Color of light emitted 9. Light Source (R37, 99) JASIC 33/116 Markings on Lens Must bear following marking ; 1) Trade name or mark of the applicant Trade name of the applicant JASIC 34/116 2) Category mark of filament lamp prescribed in ECE R37 W21/5W Category Mark on the Housing (In case of non-replaceable light source such as LED, rated voltage and rated wattage) WY21W JASIC 35/116 3) Approval mark and additional symbol Approval Mark on the Lens Rear Direction Indicator Lamp Reversing Lamp Rear Fog Lamp JASIC 36/116 Presentation Items 1. Definitions (R3, 6, 7, 23, 50) 2. Application for approval 3. Markings 4. Approval 5. General specifications 6. Intensity of light emitted (R3, 6, 7, 23, 50, 98, 112, 113) 7. Test procedure 8. Color of light emitted 9. Light Source (R37, 99) JASIC 37/116 Approval Single approval mark (Retro-Reflector) 02 1B a 2 a = 4 mm min a E 43 0007 a 3 a 2 a 2 Marking The markings must be clearly legible and be indelible. JASIC 38/116 Approval Single approval mark Series number Lamp category (Rear-Turn) Additional symbol Arrow mark Approval number Distinguishing number of the country (Japan) JASIC 39/116 Approval countries Composition of the approval mark -distinguishing number of the country : 1 for Germany, 2 for France, 3 for Italy, 4 for the Netherlands, 5 for Sweden, 6 for Belgium, 7 for Hungary, 8 for the Czech Republic, 9 for Spain, 10 for Yugoslavia, 11 for the United Kingdom, 12 for Austria, 13 for Luxembourg, 14 for Switzerland, 15 (vacant), 16 for Norway, 17 for Finland, 18 for Denmark, 19 for Romania, 20 for Poland, 21 for Portugal, 22 for the Russian Federation, 23 for Greece, 24 for Ireland, 25 for Croatia, 26 for Slovenia, 27 for Slovakia, 28 for Belarus, 29 for Estonia, 30 (vacant), 31 for Bosnia and Herzegovina, 32 for Latvia, 33 (vacant), 34 for Bulgaria, 35 (vacant), 36 for Lithuania, 37 for Turkey, 38 (vacant), 39 for Azerbaijan, 40 for The former Yugoslav Republic of Macedonia, 41 (vacant), 42 for the European Community (Approvals are granted by its Member States using their respective ECE symbol), 43 for Japan, 44 (vacant), 45 for Australia, 46 for Ukraine and 47 for South Africa, 48 for New Zealand, 49 for Cyprus and 50 for Malta. -approval number: An approval number shall be assigned to each type approved. JASIC 40/116 Approval Composition of the approval mark -Series number: The two digits of the series number which indicate the series of amendments in force at the time of issue of the approval and, -Additional symbol (s): “ D " mark , applicable for vehicle On devices which may be used as part of an assembly of two lamps, the additional letter "D" to the right side of the Category Mark JASIC 41/116 Approval Composition of the approval mark -arrow mark: On devices which cannot be mounted on either side of the vehicle indiscriminately, a horizontal arrow showing in which side of the position the device is to be mounted “ " In the case where a device is intended to be installed at a mounting height of equal to or less than 750 mm above the ground, a vertical arrow starting from a horizontal segment and directed downwards. “ “ applicable for vehicle only JASIC 42/116 Approval Composition of the approval mark for vehicle -Lamp Category : -Retro-Reflector ~~~~~~~ IA, IB, IIIA, IIIB -Direction indicator ~~~~ 1, 1a, 1b, 2a, 2b, 3, 4, 5, 6 -Front position Lamp & Front end-outline marker lamp ~~~ A -Rear position Lamp & Rear end-outline marker lamp ~~~~ R1, R2 -Stop Lamp ~~~~~~~~~~~ S1, S2 -High Mounted Stop Lamp ~~~~ S3, S4 -Reversing Lamp ~~~~~~~~~~~ AR JASIC Approval Composition of the approval mark for motorcycle -Lamp Category : -Retro-Reflector ~~~~~~~ IA, IB -Direction indicator ~~~~ 11, 11a, 11b, 11c, 12 -Front position Lamp~~~ No symbol mark is defined -Rear position Lamp ~~~~ No symbol mark is defined -Stop Lamp ~~~~~~~~~~~ No symbol mark is defined 43/116 JASIC 44/116 Approval Arrangement of the approval mark -Grouped, combined or reciprocally incorporated lamps: Approval number Category R1-S1 ~~ Rear Position Lamp & Category S1 Stop Lamp 2a ~~~ Category 2a Direction Indicator AR ~~~ Reversing Lamp IB ~~ Category IB Rear Retro Reflector Distinguishing number of the country 13 ~~ Luxembourg JASIC 45/116 Approval Arrangement of the approval mark The approval marking shall be clearly legible and indelible. It may be placed on an inner or outer part of the device which cannot be separated from the transparent part of the device emitting the light. Approval mark on the Lens (transparent material) In any case the marking shall be visible when the device is fitted on the vehicle or when a movable part such as the hood or boot lid or a door is opened. JASIC 46/116 Presentation Items 1. Definitions (R3, 6, 7, 23, 50) 2. Application for approval 3. Markings 4. Approval 5. General specifications 6. Intensity of light emitted (R3, 6, 7, 23, 50, 98, 112, 113) 7. Test procedure 8. Color of light emitted 9. Light Source (R37, 99) JASIC 47/116 Intensity of light emitted (ECE R3) For photometric measurements only the 2 100cm illuminating surface contained within a circle of 200mm diameter, and the Center of illuminating surface itself shall be limited to Reference 100cm2 though the surfaces of the retroreflecting optical units need not necessarily attain this area. Photo-detector Angle of divergence Class IIIA & IIIB & Light- source Illumination angle IVA Whole of the illuminating surfaces shall be considered. Axis of Reference Center of Reference 30.48m 200mm Class IA or IB JASIC 48/116 Intensity of light emitted (ECE R3) Unit: CLI RED Minimum Required Intensity : Class IA, IB, IIIA , IIIB Angle of Divergence alpha Class IA, IB IIIA, IIIB Illumination angles (in degrees) Vertical [V] 0 degrees +/- 10 degrees +/- 5 degrees Horizontal [H] 0 degrees 0 degrees +/- 20 degrees 20' 300 200 100 1 degree 30' 5 2.8 2.5 20' 450 200 150 1 degree 30' 12 8 8 CLI = "Coefficient of luminous intensity (CIL)" means the quotient of the reflected luminous intensity of the R/R device that is divided by the given illumination at the surface of device from the light source. Unit: mm cd / lux V Any Lower CIL values are not permitted in these areas. V 10U H H 10D V H 20L V 5U H 5D 20R JASIC 49/116 Intensity of light emitted (ECE R3) Unit: CLI Minimum Required Intensity : Class IA, IB, IIIA, IIIB Amber Class IA, IB IIIA, IIIB Angle of Divergence alpha Vertical [V] Horizontal [H] 20' 1 degree 30' 20' 1 degree 30' Illumination angles (in degrees) 0 degrees +/- 10 degrees +/- 5 degrees 0 degrees 0 degrees +/- 20 degrees 750 12.5 1125 30 500 7 500 20 250 6.25 375 20 Minimum Required Intensity : Class IA, IB, IIIA, IIIB White Class IA, IB IIIA, IIIB Angle of Divergence alpha Illumination angles (in degrees) Vertical [V] 0 degrees +/- 10 degrees +/- 5 degrees Horizontal [H] 0 degrees 0 degrees +/- 20 degrees 20' 1200 800 400 1 degree 30' 20 11.2 10 20' 1800 800 600 1 degree 30' 48 32 32 JASIC 50/116 Measuring Points (Grid) 10º 5º V 20 10 0º 5º 20 35 10 100 10º 5º 10 35 20 10 20 20 20º 90 70 20 10º 20 70 90 Unit: % 20 0º H 5º 10º 20º JASIC 51/116 Photometric Value 100 cd Single Lamp 1.4 Times 70 cd Lamp Marked “D” 0.5 Times 140 cd Assembly for Two Lamps JASIC 52/116 Intensity of light emitted (ECE R6) Minimum Required Intensity : Categories 1, 1a, 1b, 2a, 2b, 3, 4 Measuring Points (Grid) 10º 5º V 10 20 35 10 % 20 20 0º 5º Unit: % 20 70 90 100 35 90 20 70 20 0.3 cd 10º Category 1 1a 1b 2a 2b 3 4 Minimum 175 cd 250 cd 400 cd 50 cd 175/40 cd 175/50 cd 175 cd 20 20 10 0.7 cd 10 0.3 cd 0.7 cd FRONT 20º 10º 5º 0º H 5º 10º VEHICLE 20º JASIC 53/116 Intensity of light emitted (ECE R6) Minimum Required Intensity : Category 5, 6 (N2, N3, M for exceed 6m) Measuring Points(Grid) 30º Unit: % 20 20 25º 20º 15º FRONT 30 10º 40 40 5º 60 60 0º 100 80 40 - 5º 60 60 40 10º 20º 20 VEHICLE V 30 20 H 5º Category 5 6 Minimum 0.6 cd 50 cd H 30º (outer side of the vehicle) 60º % JASIC 54/116 Intensity of light emitted (ECE R6) Unit: cd Maximum Required Intensity : Categories 1, 1a, 1b Category Zone Single Lamp Lamp (single) marked “D" A 1 single 10º 1a B 700 490 980 ↑ ↑ ↑ 400 280 560 Category [1a] Front Direction Indicator UNIT: cd C+D A DB+C C 800 250 A 860 1b B+C ↑ V D 400 87.5 25 260 D 5ºMAX:25250 OUT of 10º 15º Zone 20º 50 ↑ D 5º Total for the assembly of two lamps 50 560 50 1,120 ↑ B ↑ 175 600 350 175 50 1,200 A↑ 225 25 ↑ 280250 800 225 MAX: 560 87.5 5º Zone 50 C 50 175 25 B A 10º 50 50 5º H 5º 10º 20º JASIC 55/116 Intensity of light emitted (ECE R7) Required Intensity [%] : Measuring Points(Grid) 10º 5º V 10 20 35 10 100 10º 5º 10 35 20 10 20 20 20º 90 70 20 10º 20 70 90 % 20 20 0º 5º Front & Rear position lamp Stop lamp (S1 & S2) Unit: % 0º H 5º 10º 20º JASIC 56/116 Intensity of light emitted (ECE R7) Minimum & Maximum Required Intensity : Front and Rear end-outline marker Front and Rear position Stop lamp (S1 & S2) Function Unit: cd Minim um Maximum Single Lamp Lamp(single) marked “D" Total for the assembly of two or more lamps Front Position & Front end-outline marker 4 60 42 84 Front Position incorporated with Head-lamp 4 100 --- --- 4 4 12 30 8.5 21 17 42 Stop (Category S1, Steady) 60 185 130 260 Stop (Category S2, Variable) 60 521 365 730 Rear Position (R1, Steady) Rear Position (R2, Variable) JASIC 57/116 Intensity of light emitted (ECE R7) Maximum Required Intensity : *For rear position lamp reciprocally incorporated with stop lamp; V H 12cd Max. H 5D 5D 60cd Max. V JASIC 58/116 Intensity of light emitted (ECE R7) Intensity ratio of rear position lamp and stop lamp : Application : When the rear position lamp is reciprocally incorporated with the stop lamp. Required Field: PA & SA 1 Stop 1 Position V +5º (PA + SA) / PA >= 5 PA & SA PB & SB 2 Stop 2 Position H -5º -10º H V +10º PA, PB: Rear Position SA, SB: Stop (PA + PB + SA + SB) / (PA + PB) >= 5 1 Stop 2 Position PA & SA PB (PA + PB + SA) / (PA + PB) >= 5 The intensities ratio between the two lamps should be at least 5 : 1 in the above field. JASIC 59/116 Intensity of light emitted (ECE R7) Minimum Required Intensity : Category S3 & S4 stop lamp Measuring Points(Grid) V Unit: cd 8 16 10º 8 5º 16 25 25 25 16 0º 16 25 25 25 16 5º 16 25 25 25 16 10º 5º 0º H 5º 10º JASIC 60/116 Intensity of light emitted (ECE R7) Minimum & Maximum Required Intensity : Category S3 & S4stop lamp Measuring Points (Grid) 10º 5º 0º 5º V H 32 64 64 64 10º 100 100 100 64 100 100 100 100 100 100 32 64 64 64 5º 0º 5º 10º Maximum Required Intensity Single Lamp Lamp (single) marked “D" Unit: % % Total for the assembly of two or more lamps 80 55 110 114 80 160 JASIC 61/116 Intensity of light emitted (ECE R23) Minimum Required Intensity : Reversing lamp Measuring Points (Grid) 10º V Unit: cd 10 25 10 20 25 20 5º 15 0º 15 25 50 80 50 25 15 5º 15 25 50 80 50 25 15 45º 30º 10º 0º 10º 15 30º 45º H In the case where the reversing lamp is intended to be installed on a vehicle exclusively in a pair of devices, the photometric intensity may be verified only up to an angle of 30 degrees inwards where a photometric value of at least 25 cd shall be satisfied. JASIC 62/116 Intensity of light emitted (ECE R23) Maximum Required Intensity : V Reversing lamp 300cd H H 600cd 5D 5D 8000cd V JASIC 63/116 Light Source (Common) In the case of a single lamp containing more than one light source: (i) all light sources which are connected in series are considered to be one light source; Series connection + One _ + Two series and parallel connection + _ Two light source _ light sources _ _ + + JASIC 64/116 (ii) the lamp shall comply with the minimum intensity required when any one light source has failed. However, for lamps designed for only two light sources, 50 per cent of the minimum intensity in the axis of reference of the lamp shall be considered sufficient, provided that a note in the communication form states that the lamp is only for use on a vehicle fitted with an operating tell-tale which indicates when any one of these two light sources has failed. Failed state Normal state Designed for two light source operating Tell-tale Must comply with Minimum intensity In the measurement grid V H 50% H 50 % of the minimum intensity V JASIC 65/116 (iii) when all light sources are illuminated, the maximum intensity specified for a single lamp may be exceeded provided that the single lamp is not marked "D" and the maximum intensity specified for an assembly of two or more lamps is not exceeded." Unit: cd Light ON Maximum Single Lamp intensity may be exceeded All light sources light ON Light intensity Table Function Stop (Category S1) Maximum Single Lamp Lamp(single) marked “D" Total two or more lamps 185 130 260 Not exceeded the Maximum Value in this column Not marked “D” in the approval mark JASIC 66/116 Intensity of light emitted (ECE R50) Minimum & Maximum Required Intensity : Front and Rear position Stop lamp Direction Indicator Intensity at H-V Function Min. (cd) Max. (cd) Front Position Lamp 4 60 Rear Position Lamp 4 12 Stop Lamp 40 100 Category 11 90 700 Category 11a 175 700 Direction Indicator Category 11b 250 800 Category 11c 400 860 Category 12 50 350 Color White Red Red Amber Amber Amber Amber Amber JASIC 67/116 Intensity of light emitted (ECE R50) Required Intensity [%] : Front and Rear position Stop lamp Direction Indicator 10° 20 5° 10 35 V 5° 20 10 20 20 100 20° 10° 90 70 20 10° 20 70 90 5° Unit: % 10 35 20 10 10° 20° 20 H 5° JASIC 68/116 Intensity of light emitted (ECE R50) Minimum Required Intensity : Stop Lamp Unit: cd 40x20% 8 8 10° 40x10% 5° 4 8 8 28 40x90% 14 V 5° 4 36 8 40 28 8 10° 20° 10° 36 5° 4 40x35% 14 8 4 8 H 5° 10° 20° JASIC 69/116 Intensity of light emitted (ECE R50) Minimum Required Area and Intensity : Stop ≧0.3cd 80L 40L Front position or Rear position ≧0.05cd 20U 10U 20L 20R 80R 40R 10D Direction Indicator Direction Indicator Left-hand ≧0.3cd 80L Right-hand ≧0.3cd 20U 10U 40L 20L 10D 20D 20R 40R 80R JASIC 70/116 Light Source & Specification for Head/L D2R D2S With shade for SUB-beam ECE R37 & 99 H7(Halogen) ITEM Rated Volts[V] Watts [W] Test voltage[V] Watts [W] Flux [lm] H7 12 55 13.2 58 max. 1500 With shade for SUB-beam H4(Halogen) ITEMS D2R D2S Rated Volts[V] 12 Watts [W] 35 Test voltage[V] 85 Watts [W] 35 Flux [lm] 2,800 H4 Rated Volts[V] 12 Watts [W] 13.5 Lamp voltage ITEM 60 Test voltage[V] 3,200 55 13.2 Watts [W] 75 max 68 max. Flux [lm] 1250 750 JASIC 71/116 Principle of HL Light Distribution (ECE R112 - H4) Passing Beam (Halogen) H4 Inner shade JASIC 72/116 Principle of HL Light Distribution (ECE R112 - H4) Main Beam (Halogen) H4 JASIC 73/116 Photometric Beam Pattern (Left hand traffic Beam Pattern v ECE R98 & 112) Do not give glare to other drivers and road users h h v Country Traffic China Right Indonesia Left Malaysia Left Philippines Right Thailand Left India Left Vietnam Right Saudi Arabia Right Japan Left Right hand is opposite Down Inclination : 1% Installation Height : 70Cm 0m 20Cm Down 20 m 40Cm Down 60Cm Down 40 m 60 m JASIC 74/116 Aiming (ECE R98 & 112) (refer to the ECE-R48) Low beam Cut-Off pattern on screen Measurement distance: 25m Screen (25m apart from the Lamp) v Cut-Off line situated 25cm (0.57D) down from H-H line on this screen h h 0.57 D Shoulder part Elbow Flat part v Undue glare Glaring light 25cm [1%] JASIC Reg. No. 98 & 112 Light Distribution (HID & Halogen) ECE-R98 Light Distribution Table -15 Cut-off 0.57D -10 -5 V D2R 10 5 (LEFT HAND) Unit: lx 15 75/116 20 1. max 3 Point計 0.3 min 5 EmaxR 70 max ZoneII 6 max 3 Point計 0.6 min H-V 1. max B50R 0.5 max 5 Emax R 50 max ZoneI 6 min H 25L2 2 min 15L 1 min -5 H 25L1 4 min 50L 20 min 50V 75L 12 min 20 min 25R1 30 max 50R 20 max 25R2 4 min 25R3 2 min HID 15R 1 min -5 ZoneIII 20 max -20 -15 -10 -5 V -5 V 5 10 Cut-off 0.57D ECE-R112 Light Distribution Table -15 -10 5 Zone III 0.7 max 3 Point計 0.3 min 10 0.7 max 0.2 min 75L 12 min -5 -20 ZoneIV 3 min 5 H 75R 12 max 50V 6 min 50L 12 min 50R 15 max -10 -5 V 5 10 Halogen Reg. 112 25R 2 min -5 ZoneI 2 min -15 20 0.7 max 0.6 min B50R 0.5 max 25L 2 min 15 20 3 Point計 0.6 min 5 H 15 (LEFT HAND) Reg. 98 15 20 JASIC Mean of Light Distribution of Head/L 76/116 v Image not scale 50 ZONE3 50 B50R h 75L 50L 50V 25L h 75R 50R 25R ZONE4 ZONE1 Opposite Side Shoulder v Shoulder Center line JASIC Reg. No. 113 Light Distribution for Motorcycle 77/116 v-v line Class A, B, C, D and E HV 0.57 D line 0.57D h-h line JASIC Reg. No. 113 Light Distribution for Motorcycle 78/116 Class A: Former No.56. Low beam only. Class B: Former No.57. Class C: Newly developed beam. Mainly for motorcycle less than 125cc. Class D: Newly developed beam. Beam itself is same as class C but higher intensities are required. Mainly for motorcycle more than 125cc. Class E: Newly developed beam for HID light source Same beam pattern as Class C & D, but much high intensities. JASIC Reg. No. 113 Light Distribution for Motorcycle 79/116 Filament lamp for class B and C Example of filament lamp S2 HS5 12V 35/35W 650/465 [email protected] 12V 35/30W 620/515 [email protected] JASIC Reg. No. 113 Light Distribution for Motorcycle 80/116 Filament lamp for class D Example of filament lamp H4 HB4 H11 12V 60/55W 1600/1000 [email protected] 12V 51W 1095 [email protected] 12V 55W 1350 [email protected] JASIC Reg. No. 113 Light Distribution for Motorcycle 81/116 Photometric requirements for class C & D On the screen at 25 m JASIC 82/116 Reg. No. 113 Light Distribution for Motorcycle Photometric requirements for class C & D Required illumination in lux at 25 m TEST POINT/ LINE/ ZONE Position in B-β Grid in angular degrees Vertical β** Horizontal B** Minimum Maximum Class D Class C Class D Class C > 125cc ≤ 125cc > 125cc ≤ 125cc 1 0.86 D 3.5 R 2 0.86 D 0 3 0.86 D 3.5 L 2.3 15.4 4 0.50 U 1.50 L & 1.50 R - 1.08 6 2.00 D 15 L & 15 R 1.28 0.64 - 7 4.00 D 20 L & 20 R 0.38 0.19 - 8 0 0 - 1.92 Line 11 2.00 D 9 L to 9 R 1.6 - Line 12 7.00 U 10 L to 10 R - 0.3; but 0.96 if within 2° cone Line 13 10.00 U 10 L to 10 R - 0.15; but 0.64 if within 2° cone Line 14 10 U to 90 U 0 - 0.15; but 0.64 if within 2° cone - 1.08 Zone 1 1U/8L-4U/8L-4U/8R-1U/8R-0/4R-0/1R-0.6U/0-0/1L0/4L-1U/8L 2.3 5.8 15.4 2.9 - Zone 2 >4U to <10 U 10 L to 10 R - 0.3; but 0.96 if within 2° cone Zone 3 10 U to 90 U 10 L to 10 R - 0.15; but 0.64 if within 2° cone JASIC 83/116 Presentation Items 1. Definitions (R3, 6, 7, 23) 2. Application for approval 3. Markings 4. Approval 5. General specifications 6. Intensity of light emitted (R3, 6, 7, 23) 7. Test procedure 8. Color of light emitted 9. Light Source (R37, 99) JASIC 84/116 Test procedure (ECE R3 - R/R) Measurement principle 1. Measurement light is emitted by light source R -- L 2. The light reflected at the Retro-Reflector 3. The reflected light reach the Photo-detector Center of Reference Retro-Reflector Photodetector Reflected light 1.50deg. U -- D UP&DOWN 0.33deg. 30.48m Goniometer Lightsource JASIC 85/116 Test procedure (Lamp) Measurement principle Measurement light is emitted by light source in Lamp R -- L Center of Reference U -- D 3-10m or 25m Goniometer RC/L + Light Source + Test Stand PhotoDetector JASIC 86/116 Test procedure (ECE R7) Category S3 Stop lamp : interior mounting of the vehicle In case of mounted inside the vehicle, a sample plate (rear window glass) shall be positioned in front of the lamp to be tested in the geometrical position(s) as described in the application drawing(s). Rear window glass Light trough the window glass Rearward Photo-detector JASIC 87/116 Test procedure for LED light source Non-replaceable Light: Luminous Intensity Operation at HV 1 After one Minute Measured (A) After 30 minutes 2Measured (B) each Test Points Maximum 5 Calculation for Max Calculate * Value Calculate * (A / B) x C1, C2 --- 3 Measured (C1,C2---) (A / B) x D 4 Measured (D) * Can be calculated from the luminous intensity at 30Value minutesfor by applying Min at each test point the ratio of luminous intensities measured at HV after one minute and after 30 minutes JASIC 88/116 Test procedure (ECE R37) Replaceable light source : All measurements shall be made with an un-colored or ambercolored standard filament lamp Supply voltage : So regulated as to produce the reference luminous flux, which use to standard filament lamp prescribed for that category of lamp in ECE R37. P21/5W Electrical Photometric Characteristics Rated Values Volts Watts Test voltage Objective values Volts Watts (max) Luminous flux +/- % PY21W 12 21 WY21/5W 5 13.5 26.5 6.6 440 35 15 20 WY21 W JASIC 89/116 Test procedure (equipment ) Test equipments for signal lamp photometry Photo receiver Power supply Overview of photometric measurement room 25 m Screen 2 & Control Dark room size 300m Shade h : 4m パソコン 30m Goniometer 8m Screen 25m PC10m Rotating table Blackout board No glossy black paint floor JASIC 90/116 Test procedure (sample) Step1: Preparation of samples (Lamp + Bulb + Stand) Lamp Test stand Standard bulb JASIC 91/116 Test procedure (setting) Step2 : Set up the test stand and Lamp on a Goniometer Test stand & Lamp Goniometer JASIC 92/116 Test procedure (equipment) Step3 : Set the power supply and chose a regulation measurement table and push a start key. JASIC 93/116 Test procedure (setting) Example: Motorcycle headlamp Test Sample Test jig, demonstrate vehicle condition Standard lamp Goniometer JASIC 94/116 Test procedure : other requirements for headlamp In addition to photometry and colour, other endurance tests are specified in No.98, 112 and 113. 1. Test for Stability of Photometric Performance: To check the durability of headlamp with heat caused by continuous steady burning. With dirt on the lens 1 h, without dirt 12 h. 2. Tests for change in vertical position of the cut-off line under the influence of heat: To check whether cut-off is shifted and photometry is influenced as a result that reflector, body and lens are deformed by lamp lighting heat 3. Tests for Resistance to mechanical deterioration of plastic lens: To check the durability of lens surface against mechanical deterioration like sand and soil. JASIC 95/116 Test procedure : other requirements for headlamp 1. Test for Stability of Photometric Performance Specified in Annex 4 JASIC 96/116 Test procedure : other requirements for headlamp 1. Test for Stability of Photometric Performance Annex 8 - Overview of operational periods concerning test for stability of photometric performance 1.P or D (HC or HR) P or D 0 2.P+D(HCR) 12 h D P 0 3.P+D(HC/R) 6 6 12 h D P Abbreviations: 0 6 12 P: passing beam lamp D: driving beam lamp --------: means a cycle of 15 minutes off and 5 minutes lit. h JASIC 97/116 Test procedure : other requirements for headlamp 2. Tests for change in vertical position of the cut-off line under the influence of heat: Specified in Annex 4 Purpose : Check whether cut-off is shifted and photometry is influenced as a result that reflector, body and lens are deformed by lamp lighting heat v Measure the vertical change of cut-off line in degree h h v JASIC 98/116 Test procedure : other requirements for headlamp 3. Tests for Resistance to mechanical deterioration of plastic lens: Other than mechanical deterioration, Annex 6 specifies following test for lamps incorporating lenses of plastic material. • Tests – Resistance to temperature changes – Resistance to atmospheric and chemical agents To perform atmospheric test, xenon weather meter machine is necessary and it will take at least 2 month as test period. – Resistance to detergents and hydrocarbons – Resistance to mechanical deterioration – Test of adherence of coatings – Tests of the complete headlamp JASIC 99/116 Test procedure : other requirements for headlamp 3. Tests for Resistance to mechanical deterioration of plastic lens: Appendix 1 of Annex 6 - Chronological order of approval tests On plastic materials Samples Lenses or Tests 1 2 1.1. Limited photometry (para. 2.1.2.) 1.1.1. Temperature change (para. 2.1.1.) 1.1.2. Limited photometry (para. 2.1.2.) 1.2.1 Transmission measurement x x 1.2.2. Diffusion measurement x x 1.3. Atmospheric agents (para. 2.2.1.) x x 1.3.1. Transmission measurement x x 1.4. Chemical agents (para. 2.2.2.) x x 1.4.1. Diffusion measurement x x 1.5. Detergents (para. 2.3.1.) 1.6. Hydrocarbons (para. 2.3.2.) 1.6.1. Transmission measurement 1.7. Deterioration (para. 2.4.1.) 1.7.1.Transmission measurement 1.7.2. Diffusion measurement 1.8. Adherence (para. 2.5.) samples of material 3 4 5 6 x x x x x x x x x x x x x x x x x x 7 8 x x x x Lenses 9 10 11 x x x x x x x x x x x x x x x x x 12 x x x 13 x JASIC 100/116 Test procedure : other requirements for headlamp 3. Tests for Resistance to mechanical deterioration of plastic lens: Appendix 1 (of Annex 6) - Chronological order of approval tests on complete Headlamps Complete headlamp Tests Sample No. 1 2 2.1. Deterioration (para. 2.6.1.1) x 2.2. Photometry (para. 2.6.1.2.) x 2.3. Adherence (para. 2.6.2.) x JASIC 101/116 Test procedure : other requirements for headlamp Appendix 2 of Annex 6 - Methoddeterioration of measurement of the lens: 3. Tests for Resistance to mechanical of plastic diffusion and transmission of light Equipment to measure the diffusion and transmission JASIC 102/116 Test procedure : other requirements for headlamp 3. Tests for Resistance to mechanical deterioration of plastic lens: Appendix 3 (of Annex 6)- Spray testing equipments for mechanical deterioration Device spraying dirt & water Transmission measurement device JASIC 103/116 Test procedure : other requirements for headlamp 3. Tests for Resistance to mechanical deterioration of plastic lens: Appendix 4 (of Annex 6)- Adhesive tape adherence test Purpose and necessity Lens is discolored and damaged as a result that hard coat paint peels off easily. And then photometry is influenced. Judge based on the number of lattice unit peeled off Tape Cutter Cut the coating on lens into a grid of 2 x 2mm within the lens area of 20 x 20mm Adhere regulated tape onto lens Keep it for 5mins Peel it off at regulated speed JASIC 104/116 Presentation Items 1. Definitions (R3, 6, 7, 23) 2. Application for approval 3. Markings 4. Approval 5. General specifications 6. Intensity of light emitted (R3, 6, 7, 23) 7. Test procedure 8. Color of light emitted 9. Light Source (R37, 99) JASIC 105/116 Color of light emitted WHITE : towards blue : x => 0.310 towards yellow : x =< 0.500 towards green : y =< 0.150 + 0.640x towards green : y =< 0.440 towards purple : y => 0.050 + 0.750x towards red : y => 0.382 S-Yellow 0.6 y =< 1.29x - 0.100 White 0.5 SELECTIVE-YELLOW : towards red : y => 0.138 + 0.580x towards green : y =< 1.29x - 0.100 towards white : y => -x + 0.966 towards spectral value : y =< -x + 0.992 y =< -x + 0.992 y => -x + 0.966 y =< 0.440 y => 1.38 + 0.580x y =< x - 0.120 y =< 0.790 - 0.670 x y => 0.390 y =< 0.150 + 0.640x 0.4 Y x =< 0.500 x => 0.310 AMBER: towards green y =< x - 0.120 towards red: y => 0.390 towards white: y =< 0.790 - 0.670 x RED: towards yellow: y =< 0.335 towards purple: y => 0.980 - x Amber y =< 0.335 y => 0.382 0.3 Red y => 0.050 + 0.750x y => 0.980 - x 0.2 0.3 X . 0.4 0.5 0.6 0.7 JASIC 106/116 Presentation Items 1. Definitions (R3, 6, 7, 23) 2. Application for approval 3. Markings 4. Approval 5. General specifications 6. Intensity of light emitted (R3, 6, 7, 23) 7. Test procedure 8. Color of light emitted 9. Light Source (R37, 99) JASIC 107/116 Reg. No. 37 & 99 Light Source No.37 supplement 31 to the 03 series specifies the requirements of filament lamp and their approval procedure. 86 filament lamps are categorized into three groups. Group 1: 34 filament lamps without general restrictions Group 2: 49 filament lamps only for mainly signaling lamps Group 3: 3 filament lamps only for replacement purpose JASIC Reg. No. 37 & 99 Light Source No.37 supplement 31 to the 03 series Major items of technical requirements in No.37 - Filament position and dimensions - Luminous flux - Colour of light emitted White, Selective Yellow, Amber, Red - UV radiation applicable only for halogen lamp - Cap shall be in accordance with IEC 60061 No interchangeability with other categories 108/116 JASIC 109/116 No.37 supplement 31 to the 03 series Filament position and dimensions f Filament Shield l Optical Magnification Projector JASIC 110/116 No.37 supplement 31 to the 03 series Measurement of luminous flux by Sphere Sphere for Equipment for integrating measurement Standard filament lamp H4 JASIC 111/116 No.37 supplement 31 to the 03 series Example of Standard filament lamp: HS5 To verify photometric performance, standard filament lamp shall be used. A 50max e 3/ Standard filament lamp: Ø24.5 max Reference axis 2 / B Reference plane 1 / Dimension(mm) e Location of filament is within small tolerance specified as standard one, and voltage & current are confirmed to have reference luminous flux. Standard Mass production 26.0±0.30 26.0±0.15 Standard Mass production Filament Rated voltage(V) Rated wattage(W) Test voltage(V) Luminous flux(lm) Tolerance(%) High Low 30 13.2 620 515 15 Low 12 12 35 High 35 30 approximately 12 460 380 - JASIC Reg. No. 37 & 99 Light Source 112/116 No.99 supplement 3 to the 00 series specifies the requirements of gas-discharge light source and their approval procedure. 8 gas-discharge light sources are categorized. D1S: 35W, 3200 lm, with igniter D1R: 35W, 2800 lm, with igniter and stripe D2S: 35W, 3200 lm, without igniter D2R: 35W, 2800 lm, with igniter and stripe D3S: 35W, 3200 lm, with igniter D3 and D4 have been D3R: 35W, 2800 lm, with igniter and stripe developed as mercury D4S: 35W, 3200 lm, without igniter free light source D4R: 35W, 2800 lm, with igniter and stripe JASIC 113/116 No.99 supplement 3 to the 00 series Outer tube to cut UV Stripe to form the cut off D4S: 35W, 3200 lm D4R: 35W, 2800 lm JASIC Reg. No. 37 & 99 Light Source 114/116 No.99 supplement 3 to the 00 series Major items of technical requirements in No.99 - Position and dimensions of electrodes, arc and stripes - Luminous flux - Colour of light emitted White, Selective Yellow - UV radiation - Cap shall be in accordance with IEC 60061 No interchangeability with other categories JASIC 115/116 No.99 supplement 3 to the 00 series Position and dimensions of electrodes, arc and stripes Reversal image of arc and its measurement point A: Arc A’: Magnified real image of the arc A D: Optical system to magnify Optical setup for the measurement of the position and form of the arc and of the position of the electrodes by Annex 5 of Reg.No.99 Annex 1 of Reg.No.99 r: Curve of arc s: Diffusion of arc JASIC 116/116 END Thank Thank you you for for your your attention attention JASIC 117/116 Light Flux [lm]: Amount of light which is emitted light in a per unit area of a light source Light Intensity [cd]: Intensity of light from a light source Illuminance [lx]: Brightness of a virtual surface apart from a light source which is illuminated by light Luminance [cd/m2]: Brightness of a surface of a object which is a light or a diffusion light from the object in a per unit area. CONFORMITY ASSESSMENT Mohd Hamim Imam Mustain Head Product Certification Section SIRIM QAS International Sdn. Bhd. WHAT IS CONFORMITY ASSESSMENT International Organization for Standardization (ISO) defines… A name given to processes that are used to demonstrate that a product or service or a management system meets the ISO/IEC Standards and Guides. WHAT IS CONFORMITY ASSESSMENT • Influential mechanism in facilitating domestics trades within countries as well as international trades between countries. • Therefore very important for a party or country to understand the trade partners requirements, therefore having a harmonize conformity assessment process will help to reduce the gaps. • To achieve harmonization, ISO/IEC Standards for conformity assessment process are available as a basis for compliance. HOW CONFORMITY ASSESSMENT WORKS..? • FIRST PARTY – When the conformity assessment to a specified standard or specification is performed by the organization itself ( Supplier’s Declaration of Conformity) • SECOND PARTY – When the conformity assessment to a specified standard or specification is performed by the customer of the organization. • THIRD PARTY – When the conformity assessment activity is performed by a body independent of the organization and user of the product. Example is a certification body who certify a safety helmet manufacturer complies with the Malaysian Standard MS 1:1996 THE MECHANISM FOR PERFORMING CA.. • TESTING – The most common form of conformity assessment. To ensure credibility of the test report produced, the laboratory might to consider to use the ISO/IEC Standard (ISO/IEC 17025:2005 – Requriement for the competency of testing and calibration laboratories) as a basis for attaining a competency to perform the test. THE MECHANISM FOR PERFORMING CA.. • INSPECTION – An examination on the huge range of products and then produce report as whether the product having acceptable quality, continue safe for use or fit for the purpose. The ISO/IEC 17020:1998 – Criteria for the operation of various type of bodies performing inspection. THE MECHANISM FOR PERFORMING CA.. • PRODUCT CERTIFICATION – The ISO/IEC Guide 65 – Requirement for bodies operating product certification scheme, can be used with other standards or guides to demonstrate product conformance. • Element of product certification is generally depend on the risk level of the consumer. It may constitue only once-off Type Testing for very low risk product or a combination of Type Testing, assessment of the factory’s quality system and followed by surveillance program for very high risk product. THE MECHANISM FOR PERFORMING CA.. • MANAGEMENT SYSTEM CERTIFICATION – ISO 9001 and ISO 14000 are two prominent standards used by an independent body for certifying organization’s management system. The ISO/IEC 17021 is the standards for the independent body performing this conformity assessment • PERSONNEL CERTIFICATION. • ACCREDITATION OF CERTIFICATION BODY. THE BENEFITS OF CONFORMITY ASSESSMENT • Consumer – Consumer has better confidence over certified product and in the event the certified products are defective, consumer might be allowed to seek for remedies. • Factory – The manufacturer of the product would have peace of mind that they have implemented the quality system within their organization successfully. Certification as compliance to any specification give extra competetive edge over those that do not. • Regulators – Allows them to make the conformity assessment obligatory when involve health, safety and / or environmental issues. Execution of their roles, such as prohibition of sales or use of product is possible to be based on the conformity assessment program. DEFINITION – as according to ISO/IEC Guide 67 Product Certification A procedure by which a third party gives written assurance that a product conforms to specified requirements RELEVANT STANDARDS / GUIDELINES FOR PRODUCT CERTIFICATION ISO/IEC Guide 17025: General Requirements For The Competence of Calibration and Testing Laboratories ISO/IEC Guide 28: General Rules For A Model Third Party Certification System For Products ISO/IEC Guide 67: Conformity Assessment – Fundamentals Of Product Certification RELEVANT STANDARDS / GUIDELINES FOR PRODUCT CERTIFICATION ISO/IEC Guide 65: General Requirements For Bodies Operating Product Certification Systems (now under revision – ISO/IEC 17065) ISO/IEC 17030: Conformity Assessment – General Requirements For Third Party Marks Of Conformity ISO/IEC Guide 17007: Guidelines For Drafting of Standards Suitable For Use For Conformity Assessment BASICS OF PRODUCT CERTIFICATION Product Certification incorporates at least the following three functional processes: 1. Selection (Sampling) 2. Determination 3. Review and Attestation Various other processes may be included, example - Assessment of production process - Sampling from the market BASICS OF PRODUCT CERTIFICATION SELECTION (SAMPLING) Selection (Sampling) involves planning and preparation activities in order to collect or produce all the information and input needed for the subsequent determination function. Selection (sampling) includes the following: • • • Selection of the object of the conformity assessment (product) Selection of the object’s specified requirements (in many cases a product standard or specification) Choice of the most appropriate procedure to be used for the determination activities. BASICS OF PRODUCT CERTIFICATION DETERMINATION Determination activities are undertaken to develop complete information regarding fulfillment of the specified requirements by the object of conformity assessment. Some types of determination activities are testing, inspection, design appraisal, assessment of services and auditing. BASICS OF PRODUCT CERTIFICATION REVIEW AND ATTESTATION Review constitutes the final stage of checking before taking the important decision as to whether or not the object of conformity assessment has reliably demonstrated to fulfill the specified requirements Attestation results in a “statement” in a form that most readily reaches all of the potential users For a specific product, different people make the decision from those who undertake the determination function According to the specific product certification system, several elements of the product certification system can be subcontracted. The decision on certification should not be subcontracted. WHICH CERTIFICATION SYSTEM ? ISO/IEC 17007 states that: The choice of conformity assessment approach should be based upon risk management. Before deciding to develop a conformity assessment system, a risk assessment should be undertaken. Once the risks have been identified, the developer and/or user of the conformity assessment system will be in a better position to select which conformity assessment system. WHICH CERTIFICATION SYSTEM ? Example of factors for consideration: - complexity of product to be certified and standard cost / market / interested parties risk is surveillance required? Types 1 and 5 are the most common - CB/owner of the mark decides and must justify to AB - AB checks - CB can choose stronger system CERTIFICATION SYSTEMS – CERTIFICATES AND MARKS System Certificate CB’s mark on product Type 1a Type 1b Type 2 Type 3 Type 4 Type 5 Type 6 Yes Yes Yes Yes Yes Yes Yes No (Guide 65, Clause 13.4) Up to CB Up to CB Up to CB Up to CB Up to CB Up to CB SIRIM QAS PRODUCT CERTIFICATION PROCESS HISTORY Established in 1972; First product to be certified is the motorcyclist helmet to the then 1st Malaysian Standard MS 1:1969 Provides independent assurance for products manufactured to conform consistently with pertinent standards and specifications; Gives manufacturers right to affix the SIRIM “Top Mark” on their products; Assures customers of product quality and safety; Voluntary (unless made mandatory by regulatory bodies). RECOGNITION Late 2004 Product Certification Section achieved its accreditation from Department of Standards Malaysia. Making it the first certification body that provides accredited Product Certification service in Malaysia. PRODUCT CERTIFICATION PROCESS Enquiry Application Document evaluation Factory audit Continue - Information Package supplied to client - Product Certification Questionnaire submitted - Quotation issued to client - Application form + accompanying product information + fees - Evaluation of documents submitted and test report and issuance of Acknowledgement of Receipt of Documents for the Product Certification Scheme - Inspection conducted to examine QC plan adequacy, test equipment adequacy and calibration and record keeping system - Verification of components/materials and finished product PRODUCT CERTIFICATION PROCESS Sample selection & Testing Recommendation and Approval Continue - Selection of samples from production for testing - Certification Report preparation and recommendation to the Certification Panel - Approval by the Certification Panel MAINTAINING CERTIFICATION Factory Surveillance And Market Sampling Did not comply Suspension / Revocation Comply Renewal CERTIFICATION MARKS FOR PRODUCTS CERTIFICATION MARKS FOR PRODUCTS SIRIM SIRIM SIRIM SIRIM SIRIM LABELS Regulated Non-Regulated Thank You SIRIM QAS International Sdn Bhd Block 8, Persiaran Dato' Menteri P.O. Box 7035, Section 2, 40911 Shah Alam, MALAYSIA Tel: 603-55446400, Fax : 603-55446810 www.sirim-qas.com.my ELEMENTS OF PRODUCT CERTIFICATION SYSTEMS ELEMENTS OF PRODUCT CERTIFICATION SYSTEM 1 2 Selection (Sampling) Determination of characteristics - Testing (17025) - Inspection (17020) - Design Appraisal - Assessment of Services Review Decision on Certification Licensing / Attestation2 (Right to use the Mark) Surveillance - Testing or inspection of samples from open market 3 4 5 6 • • • - Testing or inspection of samples from the factory - Quality System Audits - Assessment of the production process PRODUCT CERTIFICATION SYSTEMS 1a x x 1b x x 21 x x 3 x x 4 x x 5 x x 6 x x x x x x x x x x x x x x x x x x x x x x x x x x x x N x x x x x A product certification system should include at least elements 2), 3) and 4). System 1a = sampling may or may not be statistically significant of the entire population (e.g: Prototype Test) System 1b = sampling covers the entire population. Note ) Include initial assessment of the production process or the quality system as applicable. 1 2 ) When CB authorizes the continuing use of its certification mark on the certified product, the CB shall periodically evaluate the marked products to confirm that they continue to conform to the standards. Vision & Conspicuity – Road Safety Point of View Mohd Khairudin Rahman Zulhaidi Mohd Jawi Aqbal Hafeez Ariffin Khairil Anwar Abu Kassim Siti Atiqah Mohd Faudzi Vehicle Safety & Biomechanics - MIROS International Whole Vehicle Type Approval (IWVTA) & Vehicle Lighting Seminar 6-7 August 2009 Science Behind It y Eyes – organ that detects light y Signal sent to brain via optic nerve y Brain – processes the signal y So, absence of either light or eye will disable vision y Driving at night???? Road Safety Concern y Driving needs real-time information so that driver or road user can react accordingly y In road safety, with regards to lighting, two elements being the main concern: y Vision y Conspicuity Vision y SEEING OTHERS y The result of visual perception y Vision provides 90% of the information needed while on the road (Evans, 2004) y Reduced visibility will increase the risk of road accident Conspicuity y BEING SEEN y The quality of being conspicuous: - Obvious Stands out from others Attracting attention Noticeable y Reduction in these qualities will also increase accident risk Ideal Condition y Human - Perfect vision - “Silhouette” for pedestrian y Road - Signs and markings - Road lighting y Vehicle - Excellent lighting system and accessories - Bright vehicle color The Reality y Vision and conspicuity problems: y Human - Age - Dress - Gender y Road & Environment - Night - Road environment - Weather y Vehicle - Vehicle Appearance - VEHICLE LIGHTING Vision and conspicuity problems: y Human - Age - Dress - Gender y Road & Environment - Night - Road environment - Weather y Vehicle - Vehicle Appearance - Vehicle Lighting “Human Error” y Sole factor in 57% and contributing factor in 92% of vehicle accidents. (Treat et al, 1977) y Limited processing ability y Rely on three mental functions - Perception - Attention - Memory y “Human error” when a driver fails to avoid an accident What causes “human error”? y Steady flow of information - Visual - Auditory - Internal y Demand exceeds supply when: - Driving fast Poor visibility Focusing on car close ahead Age, drugs, alcohol, fatigue How golden citizens see the world 20 years old 60 years old 75 years old Vision and conspicuity problems: y Human - Age - Dress - Gender y Road & Environment - Night - Road environment - Weather y Vehicle - Vehicle Appearance - Vehicle Lighting Road & Environment Issues y Poor visibility of road signs and markings y Dark time - Pedestrian fatality rate is 3x higher at night y Poor weather - Rain - Fog Rain & Fog y Rain - Rain impairs driver vision - “Backscatter” – light is reflected from rain drops in the air. Thus, low beam is more useful - Lower lighting effectiveness - Difficulty to see through car windshield • Fog - Driver cannot see far ahead - Affect perceptual judgments of speed and distance Vision and conspicuity problems: y Human - Age - Dress - Gender y Road & Environment - Night - Road environment - Weather y Vehicle - Vehicle Appearance - VEHICLE LIGHTING Vehicle Issues y Vehicle color vs crash risk (MUARC, 2007) - Daylight crash: Black, grey, and silver car is 12%, 11%, and 10% more likely than white car. - Nighttime crash: Red and silver is 10% and 8% more likely than white car. y Automotive Lighting - Condensation Cracked and dirty Not well maintained Inferior products Retro-reflective markings y To increase conspicuity of vehicle and indicate its size and shape. y Usually is targeted to commercial vehicles – many rear collisions involving these vehicles Example of contour marking. Taken from UNECE R104: Retro-reflective marking for heavy vehicles MIROS Evidence-Based Research and Projects with regards to lighting • Preliminary assessment on public awareness of safety items (rear light, retro-reflective marker) on commercial vehicle • Crash reconstruction Preliminary Study y Objectives: - To assess public awareness on safety items (retroreflective marker, lighting) for heavy vehicle conspicuity - To educate the public on the importance of having those safety items being installed on heavy vehicle y Method: - Questionnaire - Sample respondents – 107 - Venue – Seremban PLUS R&R (South and North bound) Factors contributing to poor vehicle conspicuity Rear Lamp Crash Reconstruction Before impact After impact y “Hot Shock” – light bulb filament deformation. y A hot filament will stretch out, uncoil or even tangle without or before breaking Q&A Quiz Question No. 10 y What is the term for “light bulb filament deformation”? Thank You Vehicle Type Approval(VTA) In Malaysia & Way To Move Forward Ir.Mohamad Bin Dalib Automotive Engineering Div. Road Transport Dept. Msia (JPJ) 1) 2) 3) 4) 5) 6) 7) INTRODUCTION VTA CERTIFICATION IN MALAYSIA CURRENT PROCEDURES CURRENT PREPARATION NEW C&U BRIEFING FUTURE PLAN CONCLUSION World Forum for Harmonization of Vehicle Regulations (UN/ECE/WP29) 1998 GTR Agreements 1958 ECE Output 1997 Rule MALAYSIA WAS ACCEDED TO WP29 ON 4th April 2006 9 9 9 9 Vehicle Type Approval(VTA) is a certification process by the Government to ensure that motor vehicles have complied with technical standards, regulations, Rules & Act. VTA certification is concerned the safety and environment before they are permitted to be sold and operated on the road. National Committee For Type Approval & Homologation was setup to ensure all the procedures listed in 1958 Agreement will be implemented smoothly especially Regulations related to safety elements. VTA’s committee structure : Chair : Director General JPJ Secretariat : Automotive Engineering , JPJ Members : MOT, SIRIM, MITI, DOE,STANDARD MALAYSIA, MIROS, PUSPAKOM, KDRM, KPDN JPJ Manufacturer Complie s All Rules & Act Required (RTD Ac t& Rules) Application A package of standards A package of standards /Rules/Act Listed in VTA /Rules/Act Listed in VTA Application form Application form Self-Declaration of every Self-Declaration of every standards used at the vehicles standards used at the vehicles Manufacturer ISSUE CERTIFICATE Examines where necessary verifies (documents, standards compliances, etc...) JPJ + VTA Committee Presentation by JPJ. Examines & Tests – Performance & Road Worthiness Test ( Perform by JPJ, witness by committee members) JPJ + VTA Committee Discussion on Approval Min : 20 Working Days Establishment Of National Vehicle Type Approval (VTA) Standard Operating Procedures (SOP) & Guidelines. Implementation Of UNECE Regulations for certain type of vehicle category Classification Of Motor Vehicles based to UNECE for VTA purposes (L,M,N,O,etc..) Approval by VTA committee for every application Set the applicable standards to certain types of vehicles from 1st January 2009 through VTA guidelines agreed by committee. Proposed to have the full implementation on 1st January 2011. Final decision will be finalized by WP29 Committee conducted by MOT within this year. Ref. UN/ECE/WP29/RE3, 2007/46/EEC L Motor cycle M1 Passenger vehicle M2,M3 Bus N1 Light duty truck N2, N3 Heavy duty truck O Trailer M category (M1) R6, R7,R13,R14,R16,R17,R30,R51,R83,R48, R98, R99, R112 L category (L3) R3, R6,R28,R40,R41,R50,R53,R75,R78 N category (N2,N3) R6,R7,R13,R14,R16,R17,R51,R54,R69, R70,R83,R48, R98,R99,R104,R108, R109, R112 Details can be referred to VTA guidelines 9 9 9 9 JPJ’s target is to gazette all UNECE Regulations. JPJ proposed to implement the latest version of UNECE Reg. so that the harmonization can be achieved. Vehicle Dimension (Max. For Rigid) Height : 4.2m or 1.75 x Rear Wheel Track (RWT) – Whichever is lower Width : 2.5m Length : 14.5 m (steerable rear axle, dedicated route, etc.) ROH : 60% x WB (Max. 3.7m) 9 9 9 9 9 9 Vehicle Dimension (Max. For Articulated) Height : 1.75 x RWT or 4.2m (whichever is lower) Width : 2.5m Length : 18 m , B-double : 25 m, Trailer : 9m ROH : 60% x WB (Max. 3.7m) Turning Circle : 25m No Protrusion (Rear drawer, etc is not allowed) 9 9 9 9 9 Alteration / Modification Change of Engine : Same capacity & model only All modification shall comply to UNECE Reg. requirements if applicable No snow or regrooved tyres allowed No left-hand drive vehicle allowed for commercial purposes. Chain for motorcycle shall comply to MS 996 : Motorcycle chain and sprocket 9 ¾ ¾ ¾ ¾ ¾ Vehicle Identification Number (VIN) VIN (Chassis No.) : Shall comply to : MS 1743 : WMI codes for VIN MS 1744 : VIN location MS ISO 3779 : VIN Structure MS ISO 3780 : WMI codes MS ISO 4100 : Worlds Parts Manufacturing Identifier (WPMI) Codes ¾ ¾ ¾ To regulate VTA certification system base to vehicle categories with reference to MS 1822 : Classification Of Motor Vehicles To perform road worthiness test using appropriate equipments & test track ( R&D ) To gazette new C&U by Disember 2009. All VTA certification will be endorsed by VTA committee members. All standards that have been used by vehicles must be declared by original manufacturers. All VTA certification processes will be in accordance with reference to UNECE Regulations. THANK YOU 19th Asia Expert Meeting on IWVTA and Lights Minutes of Meeting 1. Date : August 6 and 7, 2009 2. Place : Auditorium, SIRIM (Standards and Industrial Research Institute of Malaysia) 3. Hosts : JPJ (Malaysia’s Road Transport Department), SIRIM, MIROS (Malaysian Institute of Road Safety Research) 4. Attendance from Malaysia: About 150 persons from MOT, JPJ, SIRIM, MIROS, MAA (Malaysian Automotive Association), domestic automakers such as Proton and Perodua, part manufacturers, technical services such as TUV, University of Malaysia, and JAMA Singapore Office (Mr. Minamoto) 5. Attendance from Japan : Four persons from Japan, who were Mr. Fujita, Toyota/Head of lighting device working group, JASIC; Mr. Suzuki, Stanley Electrics; Mr. Saito, Nissan/presenter of the 1958 Agreement –related issues; and Mr. Akiba, JASIC/presenter of IWVTA-related issues. 6. Outline of Meeting Mr. Asmadi, vice director of SIRIM, gave a welcoming address on behalf of the hosts of the meeting and Mr. Abdul Rahman, Secretary of Land Division, Ministry of Transport Malaysia made an opening speech. In the two days sessions that followed, Mr. Akiba from JASIC first gave a key note speech and presentations and Q&A sessions followed as shown below. <JASIC> (1) Realization of MRA Under the 1958 Agreement (Mr. Saito, Nissan/WP29 working group, JASIC) Gave a presentation on the organization of UNECE/WP29, the outline of the 1958 Agreement, and the procedure and effects of the adoption of the UNECE Regulations as a Contracting Party to the 1958 Agreement. The presentation allowed the attendance to improve understanding of how they can be more effective in the adoption of the UNECE Regulations that Malaysia has been promoting as a Contracting Party to the 1958 Agreement. (2) Vehicle Certification System (Mr. Akiba, JASIC) Presented how a vehicle certification system should be, the outline of the elements considered to be important of IWVTA that Japan intends to propose in the future, how the government and technical services should be in adopting the UNECE Regulations, etc. and hoped Malaysia would contribute at UN to the development of the vehicle certification system as a Contracting Party to the 1958 Agreement. Further, commented Malaysia’s schedule to adopt UNECE Regulations announced at the meeting of WP29 in June. He appreciated the earlier announcement of the adoption schedule but recommended a further refining of the schedule. (3) UNECE R48 Installation of Lights (Mr. Fujita, Toyota/Head of lighting device working group, JASIC) Presented UNECE R48 in an easy-to-understand way, from the rulemaking process of WP29 to legal requirements and testing method philosophy for each lighting and light-signalling device. (4) UNECE Regulations on Lighting and Light-Signalling Devices of Two-Wheeled and Four-Wheeled Vehicles (Mr. Suzuki, Stanley Electric/Lighting device working group, JASIC) Presented related regulations, which exist in an extremely large number, in an easy-to-understand way, focusing on their requirements and testing methods. Many questions were asked from manufacturers of related parts, showing a high level of the attendance’s interest in this area. <Presentations by the Ministry of Transport, Malaysia> (1) Conformity Assessment (Mr. Mohd Hamin/Director of Industrial Certification Department, SIRIM) Presented the concepts of CA prescribed in ISO. From the viewpoint of SIRIM explained in an easy-to-understand way certification systems used under the 1958 Agreement and COP guarantees. (2) Important Elements from the Viewpoint of Road Safety (Mr. Mohd Khairudin, Biomechanics department, MIROS) Discussed the questions of pedestrians, road and vehicle elements from the viewpoint of ensuring the driver’s vision. Explained the results of studies at MIROS on: - Age, clothing, gender, etc. as “pedestrians” elements, - Lighting at night, road environment, weather effects, etc. as “road” elements, and - Color, light-signalling device, etc. as “vehicle” elements. (3) Vehicle Certification Policy of Malaysia (Mr. Mohamad, who is to be appointed Technical Director, JPJ on August 10, 2009) Presented the outline of the vehicle certification system of Malaysia and explained the composition of the certification committee (Chairman: JPJ-DG; Members: Delegates from MOT, SIRIM, MITI, DOE, DOSM, MIROS, PUSPAKOM, KDRM, and KPDN). Further, explained the UNECE Regulations that Malaysia is going to adopt in its vehicle certification system as a Contracting Party to the 1958 Agreement and showed its adoption schedule up to 2011. The presentation was rich and very informative, including the explanation on the parallel adoption of many other regulations. In the presentation, it was also confirmed that Malaysia has decided to adopt all the latest UNECE Regulations eventually. This will give JASIC another challenge of successfully helping Malaysia’s work in the future. Principal Q&A on the first day Q: What are the requirements to join WP29? A: In principle, you can join it freely, but basically it is a government-level meeting. There are many NGO among the participants, so you can either join it as an NGO or as a government. All depends on which way the Malaysian government takes. Q: What is the relationship between ISO and ECE? A: They are in a good relationship. (An advertisement of GTB was made seizing the opportunity.) Q: How are the issues of electric two-wheel vehicles in Japan going? A: I think we’ll have to have a certain category for that, but so far we haven’t. So in Japan they are not approved. In the future, there’ll be a problem if we don’t create a category. Q: To what extent is RE3 effective? A: Just seeing UNECE quoting the contents of RE3, you’ll see it’s very important. And that it’s even more important when you think of future IWVTA. Q: What do you think of the use of HID over 2000 lm? Isn’t it too much glaring? A: We reduce glaring with automatic leveling device and headlamp cleaner. Q: Can the authority check the manufacturer’s COP at any time? A: The purpose of the COP is not to check the manufacturer. The manufacturer is required to guarantee the COP. The technical service and the manufacturer are supposed to be in a relationship of trust. It’s not worthwhile checking products that haven’ caused any problem on the market. Q: What do you think of quoting JIS, other than ECE Regulations, as standard? A: ECE Regulations are sufficient. For harmonization purpose, we don’t recommend that you quote JIS. Q: Do you have any recommendations for the promotion of IWVTA? A: Which items to choose should be decided according to the situation of each country. I think Japan’s choice of IWVTA items will give you a good reference. Q: What do you think of introducing ISO Standards in addition to ECE Regulations? A: ECE Regulations alone are sufficient. For harmonization purpose, we don’t recommend that you quote ISO. Q: What’s the best way to promote MRA? A: To get countries who haven’t joined yet the 1958 Agreement to join it, get many countries to join WP29, and get them to adopt as many ECE items as possible. Q: Are HIDs approved in Japan? A: They are approved by ECE Regulations, Japan has adopted the ECE Regulations, so they are approved in Japan. Only, you have to satisfy the requirements prescribed in such regulations. The R48 requires an automatic leveling device and a headlamp cleaner. You also have to satisfy the requirements prescribed in R98 and 99 on which Mr. Suzuki is going to give a presentation tomorrow. Because of this requirement for an automatic leveling device and a headlamp cleaner, HIDs have so far been adopted only by high-end models in Japan. Still yet, as Japanese government recommends them as safety equipment, the rate of penetration reaches 30%. I think it’s the highest rate in the world. Even in Europe, the penetration rate is around 10%. Comments from Mr. Nizam: it’s not good to put it as a conversion (there are many cases of illegal conversion from halogen lamps to HIDs). Q: How come DRLs are effective in northern countries but not much in southern countries? A: This diagram shows the actual results of accident data in countries where DRLs are mandatory or optional. We don't know exactly why. My guess is that in northern countries, winter is long and twilight hours are long but they are short in southern countries. In Japan, we have once had taxis and home-delivery vans keep their headlamps on in the daytime but we didn't get any data that says accident rate dropped clearly for that. For your information, although they are currently prohibited in Japan, we are studying DRLs considering the possibility of establishing a new standard in the future. Q: What’s the range for white color? A: It's as prescribed by the chromaticity coordinate range established by the CIE, International Commission on Illumination. Q: How many countries have adopted ECE Regulations on lamps? A: I don’t know exactly, but I guess most of the Contracting Parties to the 1958 Agreement have adopted them. Only the U.S. and Canada have adopted other regulations such as FMVSS and CMVSS. We have once tried at GRE to establish GTR on the installation of lamps for harmonization, but unfortunately we are at a standstill now. Q: What’s the percentage of vehicles in compliance with R48 in Japan? A: In Japan, almost 100% of vehicles are in compliance with R48. By the way, the U.S. is different. Once we tried harmonization, but we are at a standstill from differences of cultures. Principal Q&A on the second day Q: How will LED be treated in the regulations? A: There are movements to standardize signalling LEDs and establish a new regulation, but the use is not mandatory, you are free to use non-replacement type LEDs. I think it's too early to use them for headlamps when you think of further improvement of the efficiency of LEDs. Q: How are rear fog lamps treated in Japan? A: They are used as effective lamps in northern regions such as Hokkaido. Q&A after Malaysian Presentations Conformity Assessment by SIRIM: Q: How do you plan the adoption of regulations at SIRIM? A: This year we are going to introduce regulations on helmets and tires. For tires, we have already introduced testing facilities. Vision Conspicuity by MIROS: The problem of glare in rain in the daytime and in fog is important. Maybe we shouldn't use headlamps, but instead, we are more likely to look over road signs. Questions from JPJ on VTA (Vehicle Type Approval) of Malaysia Q: Is there any recall system? A: We have recalled two-wheelers, but as a system we haven’t it yet. Q: If you fail VTA, how many times you can try re-application? A: We will give you a letter indicating what should be corrected how. Q: You said you will start from January 1, 2011. Is the date a definite one? A: January 1, 2011 is a target. If you have any problems on the manufacturers side, please let us know your opinions. If we receive any comments, we will study them and discuss the date of implementation, etc. with you. If we don’t receive any comments, we will implement as planned.