Brochure

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SAFETY PRECAUTIONS
Relbrelou usc th. produ.t.Iou trItIST read thc operation oropcrators manualand MUSt luu! understand hol tu uethe product,
To use the Drodu.t safelj. rou UUST .arcfullt rcad .ll $'arnn,gs .nd Cautions nt ihis ntanual. lbtr IIUST aho obsorc thc related
ftgul,liors and rqles regardnr
lCautions
g
sltetl.
related to operation
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lvarninss and Cautions .elated to
installation and.edoral of the Drcduct
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Caulions for operation
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We supply Deck Machinery in advance of the times
with reliable technology.
9l 6+. 0EryffiH;fi Eif:t1a*lF tk*=tt
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Ninetl Jears hare passcd since Kanasaki Prccision
Ihchnrery Ltd,, (KPfl) through the age of Ka\rasaki
Hea\r_ Industries Ltd., bcgan to manulacture h:clraulic pump for Steering (;e:rr in 1916. Our
tcchnologr has deleloped in seas ofthe irorld.
,\nd in lhe pasf five decacles, $'e hale concentlated
all our cxpcrlisc on rationalizafiiD of cargo handling
and mooriug opcr:rtions supplJing over 5,500 ships
\rith our dcrk ma(hirerJ. and \le receile high eraluation fiom domestic and tbreign shipbuilding and
shipping industdes.
\\'e, KPll as hrdraulic expert. \rill meet all nccds
bl quiet and high-pressure technologJ.
t-(rt:=T.zwtNDLASS
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h
itF€{tt#.,/Standard
Specif ications
44. 42
44-4e
50-60
62- 73
75X9
50
92-' 109 X I
119-171 X9
80
183- 253 X
274-312X9
97-
441-
JIS'F6714t:8JL
d4o d42:211
C14- :38
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335
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X
8A,/ 1AA,/ 125,/ 164
I
76-81
84-95
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68
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125./ 164
I
125./ 160./ 240
200-
X9
1.
Manlfaclured in accofdance wllr JIS F6714.
2
Cha n grade
4$,442:stade2
q44-
1DA,/ 125,/ 164
:grade 3
LV
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1' 7,/ MOORT NG Wt NC H
Specif ications
100
50x15
80x15
100 x 15
124
T25
X 15
tta
tt5
160
160
X 15
t75 X 250
200
200
x
15
475 X 250
250
250 X 15
t8ax250
50
80
3T5
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1.
2.
3.
X 200
x
200
x
200
/85
X 15
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t55
t65
l/]anllactur€d
X 200
X 250
n accofdance wilh J S F6709
ligures referto the firsi layer on ihe drum.
3. Auiomauc tenson conlrolling moor ng w nches
(aulotension moor n! w nches) are also ava able lpon requesl
1.
2. The
h-lt1Y7,/cARGo
lH4'ftl*.,/Standard
Specif ications
49X30
49X37
49X
80
73.5 X 30
80
73.5 X
97
.+0
wrNcH
83
83
425 X 150
424 X 200
d22 X 215
d28 X 224
c26 X 244
c25 X 245
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Kawasaki Hydraulic Deck Machinery 3 Popular Systems
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Kawasak K3VL ser es pump
(variab e displacement ax al piston
pump) +pressurc conslant control
HIVKC/HNIJC motor
(variable dispacemenl,
Kawasak K3VL ser es pump
{variab e disp aceinent ax al pislon
pump) +horsepowe r constant
Kawasaki Screw Pump (lixed
disp acemenl, 3-ax a screw lype)
rada pston type)
H[4KB motor
(rixed displacement radial piston lype)
KCB counterbalance valve
KCB counterbalance valve
(meter n pressure compensatiof lype)
Tlre power slalon wilh severa K3VL
seres pumps n one place enables
to simullaneously drve a plura
number of actuato6 Bey ng on our
unique syslem ths powerslalon
enables to supply onlylhe amountol
Prcssured oil necessarylor
simuhaneous operation. W nches are
connected n parale ro lhe nran lne.
The combinal on oi varable
displacemenl K3VL series p!mp
afd variab e dispacement molors
which allows step ess contrclot
displacement he ps ma nla n constanl
hors€power characleistics (speed x
oad = conslanl) winches are
The comb nation oiaixed
d splacement purnp and va abe
d splacemert motors wh ch alows
stepless control of dlsplacement
heLps mainiain constanl horsepower
characleistics (speed x oad =
conslart)twinches are connected n
K3VL series pump has good noise redLclon leatures nc udlng our
exclus vely developed siencer.
Emp oy ng the screw pLmp,lhe
nolse level s lar beowlhat ofrhe
noise reduction type usng a pslon
Allequipnrentcomponents are sma and light on account ofihe hgh-
A
(max. raled press!re: 27.5 l\'lPa)
leqlipmeft cornponenrs are smal
and lighl on accounl olthe high
{max. rated pressure 24.s f,4Pa)
Two types of controlvalves are ava able. One is a directly coLpled type tothe motor and the other is a sland
type.Thecontro siand can be inslailed anywhere, rnakirg remoie conlro ol the winches eas er.
Simply by operal ng the control sland lev€
to fulspeed. wilh a min mrm eiion.
r,
slep ess conlrol s poss b e over a wide range ot speed, frcm inchlng
Even n case an accldeni, such as power ia ure ordamage to pipirg, while being tifted. the toad can salety be
reia ned lhanks to the co!nlerbaance vave directly coupled to the motor (pipetesslyp€).
Hydraulc pressure can be suppied
to tlre dev ces for lhe halch covers or
10 be ramp-way w nch by branching
lMa nly
medium/iarge vessels
Vessels wilh aulotension moor ng
Vesselswiih one power pack sialon
Hydraulic pressure can be suppied lo lhe devices ior tlre hatch covers
ne.
or to be ramp-way w nch by switching the circL t irom the ma
IVlainly small/med um vessels
n
N,4ainly smal/medilm vesse s
Vessels equipped wth cargo wi.ches
Vessels ior wh ch ownoise s
espec a y requifed
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Single Main System (Parallel circuit)
t> .l a=.rt an Ffir,.++Ealffit,. tl*lEh'. ?+tavt
The pump unit ir ofe place can drive a plural number of
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aciuators of d fferent types and capacities, a I simultaneously whie avoiding muiual inlerference. Being easy to
opeiate and maintain, and smal and quiet, ths system
has sieadily bu lt up a loyal follow ng among olrr many
clients, receiving high reputauons from shipyards and shlp
owners domest c and overseas.
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sala abe
Examp es oi
Actla App
caUons (185 000 DWT molor
b!
k
ca(
er)
O Examples of Actu al Application s
O
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o€'lAEtsEB,./ceneral Arrangement
(185,000 DWT motor bulk carrier)
5e S ga Vo
!ar" ,- " "."-pe o'
<r. ar ir L.a or o
buk carrier. The pump s nstaled at ihe slern, drivng tlre
w nd asses at the bow and a the moofing w nches The
p ping s simple, rnak ng jnsta Lat on and r.ainlenance increct-
The SngLe Main System has been appied to a broad
range of appicalions on tankers conianef shps RO/FO
vesse s and olher s!ch comnrerc alsh ps.
ut
>-1>
tr>-1>
Dra n line
,1>t-;\
[4oor ng w nch
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vk
ff
Basic System (Series circuit)
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As the forerunner of ioday's high-pressure deck nrachinery, the Basic Sysiem has been delverecl to numerous
ships since lts development in 1963. The pumps are instalLed at ihe bow and stern, each plrmp unit drives actuators
pped in seres, The horsepower constarit contro of
pumps and nrotors achieves hiqh-efflcieni hydra!lc deck
iv,t\11>
ne
P'.ssure
Examp es oi Actua App catons (80.000 m: molor LPG
d$Fffifilt (80,000 m3LPG $a)
TgtJ.'.-> /7.' L t+*ffi L/.;dE F fE t!* it':l O Ad
EflA. LPGf,\{:IF.8 dl'Lt 6oraf ,,
BJts f'JE {: ii E d n /::l: >J 1-,t'i"-J:-,a.7h? fl;
E Ai { >t- 7- t^v )>t t 1 >+.I;EO 1^7 .)>r t 4 >
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S Examples of Actual Applications
{80,000 m3 moior LPG carrier)
Here is an example of the Basic System n use on LPG caft
afe nstaled at the bow and stern Each p!mp
er. The pumps
d'-' la/ ror.se.d,ar oo tq/
o.o 'la.dTegoe
The Basc Syslern has been app ed 10 sh ps equ pp ng the
powef stal on in lwo places.
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Acdvaanc ed Series
Pumo Unit
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/
,
The Advanced Series Pump Un i ihat rea ized high,pressure and low noise hydraulic deck machinery by our experUse in hydrau ic sysiem and manuiacturing n many
years is changed from K3VG series punrp to K3VL series
pump. lt keep trustiness and became lghi n weight and
easy ro marnrenance.
=
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C+.r1€
Fydra! lc prmp eclrc.rolor
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,,/Standard Specif ications
K3VL8O X 2
K3VL14A X
2/3
K3VL2AAX2/3
266
27.5
464./ 696
2f.5
2f .5
-75
-
180
V1
v 4 v > ts, 77 L
('
Vt tsr77
L../Silent Svstem
-7E8f; 0)a
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Silent System Pump Unit (for series circuit only)
U
EEEtAlT.f >7Lt(gE t?lat+. -84,\r, ).r,r.
>7t,AE;E t|,.'etrh'rr)AE / 7.7 t^tiEf;" tllEhaFfr
Ftr+'r:>1, >>t tr ttD t?aint4 tr'/.D.Ad€+m1An
j- -i-r,_ d c-r
14.+ .qdE- F. ,, r - '. . -tyd
1L (24.5r\4Pal Z=IFL. + 4f;r:bi6ffi$EnrErJ'* L/..
4t r>t> 7, 1^A)AEEEEIi/\'/"
4
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fft
-
7'EnaTf.
The 84 Screw Punrp
s used as the hy.lraulic
In addit on, the 84 Screw Pump achieved higher discharge
pressure (24.5 MPa). So the Sient System can be expard
app ications io medium commercial ships.
The hydrau ic circuit of the Sient System is the same
series circuit as !sed in the Basic System.
€414:
')dt>J
Oi tank
lF#'ltt*.,/Standard
Specif ications
838X1,/2
55,/ 11D
21.5
22121
845 X.1 ,/ 2
94./ 188
24.5
3A
i37
1/2
ft5
/
294
24.5
45160
86AX1,/2
870X1./2
226
./ 452
24.5
60190
361,/722
24.5
B52x
source
based on is ample recorcl ol proven performance as a
ow-noise hydraulc pump. The 84 Screw Pump creates
far less pulsauon in d scharge pressure and ess casing
vibraUon, keep ng ihe hul and p ping v bration/no se low
r
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Kawasaki Precision Machinery Ltd,
Head Ofice / N4ain P ant
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OVERSEAS SUBSIDIARIES
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Kawasaki Heavy Industrles (U.S.A.), Inc.
A,i.r!. s.rre 3!4 . \eI Y.nt \Y 1!122
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SERVICE AGENTS
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MacGregor (Globar Setuces Division)
F N 20730 Kaarna F r.xi
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F 161.1 la77!02 1103, Ll.S11
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Kawasakido B€sil Indrslra e Comercio Ltda.
A,re.d. Pa! sra a42 6Andar Be,e Vsta u13i!. 000 Sao Pau. S P
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Authorlzed Setu ce Agents
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Fuil TEding (Ameica) Inc.
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1 713 654
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Kawasaki Heavy Industries (U.K-) Lid.
41lrlo.i3St He.rs Pa.e Lond.. ECJAEAE. U
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lHl Marine B.V (lMBv)
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Da an Welfare Marine Engine l\,4anufaclure& SpecalCo-, Lid.
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71i F.oL Rre€la.te AmstEdlk 166 107! LHAnrsreroam.
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Kawasaki Heavy Industries (H.K.) Ltcl.
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16 S|n H.nS Ka Ce.re30l arbo!. R.ad lvafcha
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Technical Assistance & Advice to KPM
Ph.fe 852 2522
Far Ea$ Manne Seruice
Kawasaki Heavy Industries (Singaporel Pte. Ltd.
10209 Market S1reel H.!ston, TEXAS 77029
Ph.ne 1 713 67112340 fd:1 713 6762,i61
lHlN4arine Ensineenns (s) Pte Ltd {IMES)
27 Tanionq K ng Foail Soad, Sl.gapore 6280s2
Ph.ne:65 €26a 7360 Fa:65 6266 5302
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Te (078)360 €608 Fax (0781360 8609
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http://www.khi.co.jplkpm/
KAWASAKI PRECISION MACHINERY NETWORK
Kawasaki Precision Machinery Ltd.
Head Ofiice
/ [4ain Plant
234, Matslnro1o Hasetan.ho Nsh k! Kobe65l
Phone 8l 78 991
Fat 8l 78 991 3186
ll33
Tokyo Ofiice
Word Trade Center
Bd!,
223! Japa.
4-1, Hamanrais! cho 2 chome Mlrato tu, Tokyo
Phone 81 3 !435 6862 Fax
8l
3 3,:!5 2023
Kobe Ofiice
K.be Crysia Tovr'er, 1.3, Hiqaslrkawasak.ho l.lroine, Ciuo-k!, Kobe,
8l 78 360 8608 Fax 61 78
http://www.khi.co.jplkpm/
Phone
360 8609
OVERSEAS SUSSIDIARIES
Kawasaki Precision Machinery (UK) Ltd.
A.esene Lane Ernesefte Pymo!1h, Delon PL5 2SA Uiited K.gd.m
Phone !r4 1752 364394 Fax: 44 1752.364816
hiipr//www.kpm-eu.com
Kawasaki Precision Machinery of America
Division of Kawasaki Motorc Corp., U.S.A.
5080 361irSi. S E. Crand Rapds M !19512 U S A
Phone 1 616 949.6500 Fd:
I
616 975 3103
hltp://www.kawasakipmd.com
1s2 11, Shncron dong, Changlvon Kylngnam 6,11 370 Koea
Prone 82 ss 286 s551 Fax 82 55 286-5553
KK HYDMULICS SALES (SHANGHAI) LTD,
B 908 FarEast nternatofa PaaSlTla.xaFd Shangra 200051 Crlna
Phore 86 2l 623s 1606 Fax 86-21 6295 7080
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Car. No. KPM'0516 NovS)
Pri
ed in Japan