the Presentation Here

Chartek Passive Fire Protection
Andy Holt- April 2016
Ghana – Oil Gas & Power Technical Seminar
Agenda
 Company Introduction
 Epoxy Passive Fire Protection
Speaker Bio’s
Andy Holt – Passive Fire Protection & Insulation Manager, AkzoNobel Middle East & Africa
30 years of experience within the protective coating and passive fire protection industry
Last 12 years have be spent living and working within Middle East
Company presentation | 2014
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The world of AkzoNobel
Key regions by revenue
North America 15%
Mature Europe 38%
Asia Pacific 25%
Revenue by end-user segment
Buildings and Infrastructure 44%
Transportation
16%
Consumer Goods
16%
Industrial
24%
Revenue by Business Area
Decorative Paints
28%
Performance Coatings
38%
Specialty Chemicals
34%
Latin America 11%
Emerging Europe 8%
Other countries 3%
All figures relate to 2013
Company presentation | 2014
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Paints, coatings and specialty chemicals
Leading global paints and coatings company
and a major producer of specialty chemicals
Consistently ranked as one of the leaders
in the area of sustainability
Passionate about innovation,
with 4,000 scientists at over 160 laboratories
Committed to society through our brands
and hands-on community projects
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A selection of brands in our portfolio
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Protection of Assets against
Hydrocarbon Fires
Key Parameters and standards for Fire
Proofing
Passive fire protection (PFP) is critical to loss prevention in the event of a fire or explosion
and fire incident on an offshore structure.
Design, selection and specification of PFP, as part of the project process, is key to long term
reliability of the PFP material installed.
Company presentation | 2014
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Selection Criteria for a Specific PFP
System
1. The design
Including standards
2. The Selection
Will the material meet my requirement
3. Performance
How well (or not) will the material perform in
years
Company presentation | 2014
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Design of PFP – Capturing the headlines
Reference Standards
Standards
Fire resistance
Weathering
Fire Curves
ASTM – BS – ISO – UL1709
NPD – API2218 – UL1709 – ISO 834 – BS476
NORSOK M501 – UL263
UL1709 – ISO834 – ISO 22899 – BS476
Offshore industry
BS 476 Part 20 (appendix D), EN1363-2, ISO834-3 is widely used test standard
Onshore
UL1709 is in many cases the default standard.
Company presentation | 2014 10
Structural Fire Protection
Yield Strength
Steel Strength vs Temperature
100%
90%
80%
70%
60%
50%
40%
30%
20%
10%
0%
The critical core temperature can
be defined as the temperature
that the steel will reach whilst still
maintaining enough strength to
carry an amount of load and thus
prevent collapse. This is not the
temperature at which the structure
will actually collapse.
0
200
400
600
Temperature (C0)
800
1,000
1,200
Company presentation | 2014 11
Design of PFP
Limiting Steel Temperature
The limiting temperature to be considered for various scopes in a project will vary depending
on how onerous the fire scenario is in each case –
Typical on-shore Installations – 500 to 600 deg C
Typical Off shore Oil & Gas structures – 400 deg C
Typically for Vessels & Spheres – 300 or 427 deg C
Risers – typically 200 deg C
Company presentation | 2014 12
Selection of Fire Proofing product
Critical Considerations –
Durability over its expected life
Environment i.e. Spray – UV – Freeze thaw – Ice – Chemical and so on
Wave action
Class Societies verify the product performance in “virgin, non weathered” state
Fire Protection is applied in “harsh environmental conditions”
Company presentation | 2014 13
Why do you need Chartek Fire Protection?
Fire protection is important for:
 Personnel Protection – giving people time to escape or shelter from the effects of the fire
 Asset Protection –minimise damage to the steel structure before fire services arrive
Example - Piper Alpha Platform Disaster 1988
UK North Sea
167 lives lost
Lord Cullen’s Enquiry & Report
Identify hazards
Evaluate the risks
Establish safety critical elements
Company presentation | 2014 14
How do Chartek epoxy passive fire
protection material works?
 Chartek epoxy passive fire protection
materials swell or ‘intumesce’ in a fire
providing an insulating durable char layer
that slows the temperature rise of the steel
substrate
 Unprotected steel experiences a rapid
heat rise which if not protected would lead
to eventual collapse
Company presentation | 2014 15
Heritage
Leaders in safety for
over 40 years
Protective Coatings 16
When astronauts first set foot on the moon we led the way
providing cutting edge technology to ensure their safe return
There was no room for error, lives were at risk
Protective Coatings 17
Bringing these individuals home safely has been the sole mission
underpinning the 50 year history of Chartek development
Protective Coatings 18
Proven Chartek Technology
Market leading solution for all areas of
an asset in every region of the world
Customer partnerships have made
Chartek the most specified epoxy PFP
Over 6 million
square metres
protected with
Chartek 7
Protective Coatings 19
Passive fire protection
Protecting over 60%
of offshore
structures from the
potential devastating
affects of fire
• Chartek
Protective Coatings 20
With this approach Chartek has been proven to perform in real
world scenarios…
Protective Coatings 22
…when it matters
Protective Coatings 23
As new markets evolve, we develop close partnerships with key
stakeholders to develop solutions to the latest challenges
Protective Coatings 24
As a result Chartek has been chosen as the trusted solution to
protect the industry’s pioneering projects
Yamal LNG
Gorgon Project
Prelude FLNG
Pazflor FPSO
Ichthys LNG
Protective Coatings 25
This wealth of experience has allowed us to bring you an
unrivalled range of solutions
Protective Coatings 26
Historical Way of Fire Protection
Collapsed sphere due to corrosion
under cementitious PFP.
 Potential for corrosion underneath these
products
• leads to a weakening of the steel
• when severe, lead to cracking of the fire
protection due to the swelling of the
corrosion product.
 This is one reason why a number of major
operators now require that steel is hot dip
galvanised if it is to receive cementitious fire
protection.
27
Failure beneath cementitious fireproofing
Effect Of Cementitious Fireproofing
Accelerating Corrosion
28
Corrosion under Cementitious PFP
Norwegian Sector – North Sea
 In many cases cement based products appear to be in good
condition. However, upon investigation the complete lightweight
cementitious system has disbonded from the substrate
29
Proven Chartek 7 Technology
Proven on real assets in hydrocarbon fires after being
exposed for over a decade in service
Offshore structure
coated with Chartek
Subjected to 10 years
of in-service exposure
Lloyds Register witness
removal & fire test
Tests provided
assurance of
performance for
a minimum of
25 years
Protective Coatings 30
Proven Chartek Technology
Advanced carbon fibre mesh for clients who prefer proven in-service
performance
Provides the insurance policy to:
Minimize in-service inspection
Enhance the mechanical performance of
the epoxy PFP
Increase the integrity during construction
and in-service operation
Protective Coatings 31
Chartek
Efficient
future-proofed
epoxy passive fire protection
Protective Coatings 32
Enhanced Range
Patented char expansion
stabilisation technology for
dependable self-reinforced
solutions
Chartek
7E
Chartek
7
Chartek
8E
More
To
Safety
Charte
k 1709
Come
2016
Charte
k 1620
CSP
Protective Coatings 33
Sustainable Solutions that reduce energy
consumption
Chartek® Range
• High performance, solvent-free, epoxy intumescent passive fire protection
• For offsite application, low applied weight reduces transportation costs (compared to
certain cementitious solutions) as fewer journeys are required reducing emissions to the
environment
• Low thickness and excellent long term performance reduce the use of raw materials,
minimize disposal and reduce through life energy consumption
Chartek®
Cementitious
All products supplied and technical advice and recommendations given are subject to our standard conditions of sale. Any
information given here is for guidance only and no representation or warranty is given as to its potential use.
Chartek®
Cementitious
Protective Coatings
The Fire Protection Facility
Centre of Excellence for Fire Protection
• €7.1million investment
• A state-of-the-art
• Development and support of cellulosic and
hydrocarbon protection products, under the
Interchar® and Chartek® brands
• Significant ability to satisfy our customers’
current and future fire protection
requirements
• Bring new products to the market faster
and drive the improvement of fire protection
in the industry
Company presentation | 2014 35
Furnace Capabilities
•
•
•
•
Two 1.5m3 furnaces
capable of performing loaded beam tests
One 4m x 3m x 2m floor furnace
Two screening furnaces
Company presentation | 2014 36
Testing Capabilities
•
Up to 10 tests per day
•
Cellulosic testing
•
Hydrocarbon testing
•
Bespoke testing
•
•
New product development
Support for existing products
Company presentation | 2014 37
Structural Fire Design
Carried out by our team of professionally licensed Structural Engineers
and Fire Engineers
Complements Chartek product range
to provide an enhanced service offer
Chartek
When used effectively it can bring
significant benefits to a project:
• Robust and safe designs
• Quantified structural performance
• Potential weight savings
• Potential cost savings
Protective Coatings 38
Epoxy Passive Fire Protection
Proven
Decades of proven in
service performance
Protective Coatings 40
Share the Confidence in proven Chartek
Track Record & Minimise your Risk
Chartek is the market leading offshore and onshore epoxy passive fire protection with more than 1,000,000m2 coated
Epoxy PFP has been applied and installed all over the world by International over the past 40 years by it qualified applicator
base
Our track record is your peace of mind in the offshore oil and gas industry. A comprehensive and wide-reaching track record
like ours means trust
Company presentation | 2014 41
Fast
Intelligent reinforcement
for rapid application
Protective Coatings 42
Chartek® Fire Protection Robust in
construction
Modular construction is becoming endemic for onshore and offshore assets
The properties of Chartek intumescent fire protection make it ideal for offsite and modular construction
projects:
Company presentation | 2014 43
Efficient
Maximum output
through patented design
Protective Coatings 44
Chartek® Unrivalled Heritage Petrobras
P55 Living Quarters
Company presentation | 2014 45
Flexible
Physical properties that allow
greater flexibility in scheduling
Protective Coatings 46
Chartek® Unrivalled Heritage Akpo
FPSO
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Chartek® Unrivalled Heritage Nexen
Golden Eagle
Company presentation | 2014 48
Heritage
Would you trust any
other solution?
• Valhall
• Gorgon
• Yamal
Image © BP plc.
Calling upon over 40
years of PFP
offshore track
record and durability
Protective Coatings 49
Meanwhile we won’t
stop exploring…
Thank you
Questions ?
Protective Coatings 50
For enquiries on Chartek, contact Coral Paints.
TEL: +233-302-222012 / +233-242-222012
EMAIL: [email protected]
Visit us on Stand N08.
Business unit | Footer 51
Safe harbor statement
This presentation contains statements which address such key issues as AkzoNobel’s growth strategy, future financial
results, market positions, product development, products in the pipeline and product approvals. Such statements should be
carefully considered, and it should be understood that many factors could cause forecasted and actual results to differ from
these statements. These factors include, but are not limited to, price fluctuations, currency fluctuations, developments in raw
material and personnel costs, pensions, physical and environmental risks, legal issues, and legislative, fiscal and other
regulatory measures. Stated competitive positions are based on management estimates supported by information provided
by specialized external agencies. For a more comprehensive discussion of the risk factors affecting our business, please see
our latest annual report, a copy of which can be found on the company’s corporate website www.akzonobel.com
Company presentation | 2014 52