spinnerets

Since 1928
A small high-tech Japanese company wants to work for you.
SYNTHETIC FIBER SPINNERETS
SPINNERETS FOR WET SPINNING
SPINNERETS FOR DRY SPINNING
SPINNERETS FOR DRY-WET SPINNING
SPINNERETS FOR MELT SPINNING
CONJUGATE SPINNING PACKS
SPINNING PACK
SPINNING PACK
SPINNERETS FOR NONWOVEN /
NONWOVEN EQUIPMENTS
SPUNLACE JETSTRIPS
SPUNLACE INJECTOR
MELT BLOWN / SPUNBOND / T-DIE
MELT BLOWN EQUIPMENT
SPINNERETS CLEANING EQUIPMENT
CLEANING EQUIPMENT FOR SPINNERETS
CLEANING EQUIPMENT FOR STRIP JETS
DETERGENT FOR CLEANING SPINNERETS
AND STRIP JETS
OTHER PRECISION COMPONENTS
(HOLLOW SPINNERET, FUEL INJECTOR)
HOLLOW FIBER SPINNERET
FUEL INJECTOR
Indispensable presence
Always ahead of the field
Nippon Nozzle Co., Ltd. first succeeded in manufacturing spinnerets for rayon in 1930. It was
the very first company to produce spinnerets in Japan.
We have been working relentlessly to explore the indefinite possibilities of synthetic fibers.
We believe in innovation and flexibility. We pride ourselves in being able to adapt to market
conditions, as well as industry trends.
With over 80 years of experience, we have built a reputation for quality and excellence that
has become our hallmark. We have received high commendations from many customers and
have developed strong relationships with them based on trust and commitment.
Pioneer in Spinneret
A pioneer making contributions
in different industries
Today we see the indefinite possibilities of synthetic fibers, the excellent characteristics of
fibers are being used in a wide range of products such as the materials for aircraft, vehicle,
and construction field.
Global perspectives are called for in achieving the technology required in spinneret
manufacturing. Many of our products are already playing major roles in electronics, vehicle
components, and medical industries.
Our high precision manufacturing technology is attracting strong interest from other
industries and is applied to parts like soldering on PCBs, ink jet devices
for printers, automobile fuel injectors where accurate performance is required.
We are also actively finding ways to make contributions to society, whether in the form of
recycling, the development of products needed for the elderly care and research of new
materials. No longer confined by the traditional function of fiber, Nippon Nozzle expects its
expertise can play an even larger role in different industries in the future.
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Products Line Up
SYNTHETIC FIBER SPINNERETS
SPINNERETS FOR WET SPINNING
P
03
SPINNERETS FOR DRY SPINNING
P
04
SPINNERETS FOR DRY-WET
SPINNING
P
05
SPINNERETS FOR MELT SPINNING
P
06
CONJUGATE SPINNING PACKS
P
06
SPINNING PACK
SPINNING PACK
P
07
SPINNERETS FOR NONWOVEN / NONWOVEN EQUIPMENTS
08
SPUNLACE JETSTRIPS
P
SPUNLACE INJECTOR
P
09
11
MELT BLOWN / SPUNBOND /
T-DIE
P
MELT BLOWN EQUIPMENT
P
12
P
13
P
14
SPINNERETS CLEANING EQUIPMENT
CLEANING EQUIPMENT FOR SPINNERETS
CLEANING EQUIPMENT FOR STRIP JETS
DETERGENT FOR CLEANING SPINNERETS
AND STRIP JETS
OTHER PRECISION COMPONENTS
(HOLLOW SPINNERET, FUEL INJECTOR)
HOLLOW FIBER SPINNERET
FUEL INJECTOR
2
SYNTHETIC FIBER SPINNERETS
SPINNERETS FOR WET SPINNING
Wet spinning is used for polymers that need to be dissolved in a solvent first. The spinneret is immersed in tanks containing the
solvent into which the filaments are extruded. Acrylic, vinyl, rayon are produced by this method.
Furthermore, Carbon Fiber can also be produced by this process. Carbon Fiber is a fibrous carbon material and can be
classified into PAN-based, pitch-based and rayon-based. Among them, PAN-based carbon fiber is in the largest production
and best used in volume. PAN type carbon fiber, which makes up 90% of the total market, is produced by carbonization of
PAN precursor (PAN: Polyacrylonitrile) and has high tensile strength and high elastic modulus. Actually, Carbon Fiber can be
produced by both wet and dry-wet spinning methods. Wet spinning is more common. The spinneret is submerged in a chemical
bath and when the filaments emerge, they precipitate from solution and solidify. In comparison with dry-wet spinning, the
spinnerets used usually have more holes.
Integrated
Manufacture
MADE
IN
JAPAN
SEM photos of silt shape hole（0.28×0.028mm）. The left is from
entrance side and the right is from exit side.
Material：Stainless steel, tantalum, Gold-Platinum alloy
Number of holes：180000, etc.
Shape：Round (cup), Rectangular, Ring-shaped, etc.
Products：Rayon, Carbon Fiber, Acrylic, Aramid, Vinylon ,etc
World’s only spinneret manufacturer which is capable of
re-melting Gold-Platinum alloy
Specialized in making numerous holes
Round hole
Diameter of hole
L/D
Accuracy of D
Accuracy of L
Special
Standard
Special
Standard
φ0.016 ～φ0.050
～ 1/1
±0.001
±0.002
±0.005
±0.01
φ0.050 ～
1/1 ～ 2/1
±0.001
±0.0015
±0.01
±0.02
Non-round hole
Width
3
0.023 ～
Accuracy of Width
Accuracy of L
Special
Standard
Special
Standard
±0.001
±0.002
±0.01
±0.02
SPINNERETS
Product Catalogue
SPINNERETS FOR DRY SPINNING
In dry spinning, the fiber-forming substance is melted for extrusion through the spinneret. Solidification is
then achieved by evaporating the solvent in a stream of air or inert gas. Acetate, acrylic and spandex can be
produced by this method
World’s Largest
Market Share
MADE
IN
JAPAN
Roughness
Ra0.01μ
500×20.0μm
Material：Stainless steel, tantalum
Number of holes：1300, etc.
Shape：Round (cup), Rectangular, Ring-shaped, etc
Products：Acrylic, Acetate, Triacetate ,etc
Thickness：up to 2.5mm
Best possible distribution of holes and pressure
resistant design based on your requirements. We have
the No.1 share of Acetate.
Non-round hole (ex. Triangle shaped hole)
Width
φ0.08 ～φ0.030
L/W
～ 1/2
Accuracy of W
Accuracy of L
Special
Standard
Special
Standard
±0.001
±0.002
±0.008
±0.01
4
SYNTHETIC FIBER SPINNERETS
SPINNERETS FOR DRY-WET SPINNING
Carbon fiber produced by the dry-wet spinning method generally has higher tensile strength and elastic modulus than
its wet spinning counterpart.
As a result, it’s extensively used in structural material composites applied in aerospace and industrial field. In dry-wet
spinning, the filaments first pass through air and then are cooled further in a liquid bath. Because of the special spinning
conditions, spinnerets are usually larger in size and are made of less expensive materials such as stainless steel.
MADE
IN
Yes, we can.
JAPAN
Material：Stainless steel
No. of holes：12000, etc
Shape：Round (cup), Rectangular, etc
Products：Aramid, Carbon Fiber ,etc
Round hole
Hole diameter（Φ）
5
L/D
Hole diameter
accuracy
L accuracy
Special
Standard
Special
Standard
φ0.07 ～φ0.5
1/1 ～ 5/1
±0.001
±0.002
±0.01
±0.02
φ0.5 ～φ1.0
1/1 ～ 10/1
±0.001
±0.002
±0.01
±0.02
φ1.0 ～φ2.0
1/1 ～ 25/1
±0.003
±0.005
±0.02
±0.03
SPINNERETS
Product Catalogue
SPINNERETS FOR MELT SPINNING
In melt spinning, the fiber-forming substance is melted for extrusion through the spinneret and then directly
solidified by cooling. Nylon, Olefin, and Polyester are produced in this manner.
Shaped fibers can be made by using spinnerets with non-round holes. Let us know your requirements and we can
help you design the spinnerets.
Round hole
Hole diameter（Φ）
L/D
φ0.07 ～φ0.5
Hole diameter accuracy
L accuracy
Special
Standard
Special
Standard
1/1 ～ 5/1
±0.001
±0.002
±0.01
±0.02
φ0.5 ～φ1.0
1/1 ～ 10/1
±0.001
±0.002
±0.01
±0.02
φ1.0 ～φ2.0
1/1 ～ 25/1
±0.003
±0.005
±0.02
±0.03
Non-round hole
Width of hole
L/D
0.045W ～ 0.08W
0.08W 〜 0.11W
Width accuracy
Hole diameter accuracy
Special
Standard
Special
Standard
1/1 ～ 4/1
±0.001
±0.002
±0.01
±0.02
1/1 ～ 5/1
±0.002
±0.003
±0.01
±0.02
The list of non-round hole
CONJUGATE SPINNING PACKS
Material：Stainless steel, HASTELLOY
No. of holes：1 ～ 12K, etc
Shape：Round (cup), Rectangular, Ring, etc
Products：Polyester, Nylon, Polypropylene, Spandex ,etc
6
SPINNING PACK
SPINNING PACK
For years, we have used our experience and technologies to create
and better spinning pack products for melt, dry, wet, melt blown and
other spinning methods. Nippon Nozzle has satisfied customers all
over the world.
Reduce
irregular
filament
Flow
design
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High
accuracy of
dimension
with fine
finish
Reduce
cleaning
cycle
Temperature
control
Filtration design
Develop
new fibers
Distribution design
SPINNERETS
SPINNERETS FOR NONWOVEN / NONWOVEN EQUIPMENTS
Product Catalogue
SPUNLACE JETSTRIPS
MADE
IN
JAPAN
Spunlace
Jetstrips
No.1
global market
share
STANDARD SPECIFICATIONS
Consistent Quality,
Competitive Cost,
On Time Delivery,
We have the top global
market share
Specifications
SUS316 SUS631
MIN　Hole Diameter
High entanglement efficiency
Lower water consumption
NN20
0.06
Max　Hole Diameter
0.3
Hole Diameter
±0.002
Hole L
L / D＝1.7
L Accuracy
Consistent water jet
Unit：mm
Material
±0.02
MIN　Pitch(Thickness 1.0mm)
0.4
0.5
0.5
MIN　Pitch(Thickness 0.8mm)
0.4
0.45
0.5
Pitch Accuracy
±0.01
MAX Length (in general)
8000
Surface Roughness
0.05a
Capillary Roughness
0.1a
Number of rows
1〜4
Thickness(Width 12.7mm)
0.6/0.8/1.0
Lower energy loss
Thickness(Width 14.0mm)
0.8/1.0
Thickness(Width 18.0mm)
0.8/1.0
Thickness(Width 21.0mm)
0.8/1.0
Uniform pressure
Thickness(Width 25.4mm)
0.6/0.8/1.0
Thickness(Width 40.0mm)
0.8/1.0
※Other specifications also available.
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SPINNERETS FOR NONWOVEN / NONWOVEN EQUIPMENTS
SPUNLACE INJECTOR
MADE
IN
JAPAN
9
Injectors for
Spunlace
Types of spunlace
injector
Pressure
resistance
square shape
round shape
Weight per perforatred length
1.6m
2.5m
3.5m
40MPa
360kg
500kg
780kg
25MPa
160kg
250kg
350kg
Simple
Design
SPINNERETS
Product Catalogue
Spunlace Filter
Filter is made of multi-layers of stainless steel and various
alloy mesh. It is manufactured by combining fine mesh of
uniform and precise pore size together with several layers of
protecting and reinforcing meshes. This is then sintered to
obtain an integral metal structure.
MADE
IN
JAPAN
●A
s it is of surface filtration type media, this filter can be cleaned
and recycled with ease.
● No migration of filter media due to high quality sintering process.
1000
Differental Pressure
( Kpa )
● It ensures high precision filtration where even high or low
temperature, high pressure and corrosive conditions have to be
contended with. And filter has durability.
● Material : SUS304/316/316L/ other special alloy　(Monel / Inconel
/ Hastelloy / Nickel)
Water Permiability
-0.5
-1
-2
-5
-10
-20
-40
-75
-100
-150
-200
100
0
0.1
1
10
100
Water Flow Rate
( L / min / cm2 )
●F
iltration Grade（Micron/μ）:
0.3/0.5/1/2/5/10/20/40/75/100/150/200
Reinforcement
Reinforcement
Protection
Filtration
Distribution
ENERGY EFFICIENT DESIGN
FEATURES
① Reduce water and energy loss
・ Distribution design
② More uniform and smaller streak
・ Filtration design
③ Produce water jet with uniform pressure
・ One-touch design
④ Reduce clog in jet strip
⑤ Quick installation of jet strip and filter
10
SPINNERETS FOR NONWOVEN / NONWOVEN EQUIPMENTS
MELT BLOWN / SPUNBOND / T-DIE
Melt Blown / T-DIE
MB is a one-step process in which high-velocity air blows a molten thermoplastic resin from an extruder die tip onto a conveyor
screen to form a fine fibrous and self-bonding web.
This process is unique because it is used almost exclusively to produce microfibers that generally have diameters in the range of
2 to 4 µm, although they may be as small as 1 µm or below.
MADE
IN
JAPAN
10∼100L/D
40°
∼120°
φ0.15-L / D100
Melt blown spinneret specifications
Hole Diameter
Innovation
Technology
φ0.08
With our own melt blown pilot line, we are able
to develop and manufacture energy-efficient
spinnerets that produce consistent microfibers.
φ0.1
φ0.15
φ0.2 〜
L/D
20
30
100
100
Min Pitch(mm)
0.2
0.2
0.25
0.3
Holes / inch
127
127
102
85
Spunbond
Spunbond fabrics are produced by depositing extruded
spun filaments onto a collecting belt. Strength and integrity
MADE
can be added to the web by applying heated rolls or
JAPAN
IN
hot needles to partially melt the polymer and fuse
the fibers together. High molecular weight
polymers such as PP, PET are used by
Customdesigned
Spinnerets!
spunbonding to produce uniform webs.
We are capable of designing and manufacturing spunbond
spinnerets of different size with the same high quality. To
achieve better monofilament fineness, we not only offer our
expertise on spinnerets, but also on distributors.
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Special design
SPINNERETS
Product Catalogue
Melt Blown Equipment
With our own melt blown pilot line, we are able to carry out tests using a wide range of polymers. We also offer
uniquely designed dies that help to achieve uniform flow.
If you currently have a spunbond equipment, we will advice you on the addition of the melt blown line to it.
MADE
IN
JAPAN
We have already delivered this machine
to KOCHI Prefecture Paper Industry
Technology Center
Specifications
Available spinnerets ： φ0.15-0.25-1801
(Hole diameter-
： φ0.19-1.0-451
Pitch-No. of holes) ： φ0.26-1.0-451
Throughput ： 0.03〜1.5cc/min/hole
Max polymer pressure : 15MPa
Conveyor speed ： max. 50m/min
1. Test spinning with additives……… Aromatic solvent, Accelerator, Carbon, etc
2. Small amount of polymer… ……… Low output：2kg High output：10kg
3. Multiple spinning tests… ………… Maximum 7 tests a day
4. Conjugate spinning and spunlace processing available
Throughput of air ： max. 7m3/min
Extruder ： Singleφ32mm×2
Conjugate ： Side by side
Min filament diameter ： 0.8micron
Other options ： Spunlace injector
12
Spinnerets Cleaning Equipment
Cleaning equipment for spinnerets and strip jets /
S-BACK N detergent for cleaning spinnerets and strip jets
Ultrasonic cleaning equipment
In order to create cavitation efficiently, we degas the water. There is much air in the solvent (maybe alcohol,
or other liquid you use to wash spinnerets). Too much air will bother the cleaning process. Our cleaning
equipment can maximize the ability of the ultrasonic to clean your spinnerets
●Vacuum degassing function
●temperature controlling function
●elevation function
●circulation and filtration function
washing equipment for spinning spinnerets
washing equipment for strip jet
Detergent S-BACK N
With our abundant experience and years of research, we developed the Detergent S-BACK N for
washing spinning spinnerets in synthetic fiber industry. Traditional way of spinneret cleaning is to use
heat treatment or triethylene glycol. However, as the variety of the additives to the polymer increases,
it becomes harder to wash all the spinnerets cleanly, especially the inside of tiny holes. The way of
spinneret cleaning process is changing. Detergent S-BACK N makes solution to your requirement.
Features
●To remove the resin, filler, carbon, etc. stuck inside holes efficiently with strong osmotic force
●It will not cause any hydrogen embrittlement, because it is alkaline
●Cyanide, Chrome and Phenol free
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OTHER PRECISION COMPONENTS (HOLLOW SPINNERET, FUEL INJECTOR)
OTHER PRECISION COMPONENTS
(HOLLOW SPINNERET, FUEL INJECTOR)
Hollow Fiber Spinneret
Nippon Nozzle is able to design and manufacture hand-made high
precision spinnerets of both single and multi type which can be used to
produce high-quality fibers in filtration and dialysis.
High quality
spinnerets all
hand-made
MADE
IN
JAPAN
L
Φd
Φd
Φd1(Φ0.10∼1.2）
Φd2(Φ0.25∼3.0）
Φd3(Φ0.35∼5.0）
0.1a
0.1a
0.1a
A
◎ Φ0.005 A
◎ Φ0.005 A
Fuel Injector
MADE
IN
JAPAN
φ4mm
For diesel engine
Material ： SCM420
Accuracy ： 0.5 μ m ～
Hole diameter ： φ 0.07mm ～ Irregular shaped holes possible
Interior roughness ： Ra0.01 μ m
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1-1, 2-Chome, Murotani, Nishi-ku, Kobe 651-2241 (Kobe High-Tech Park)
TEL：(+81)78-991-6821　FAX：(+81)78-991-6833
E-mail：[email protected]
http://www.nippon-nz.com
China corporation
Wuxi Lihong Spinnerrets Trading Corporation
Office B201,2nd floor, Nan Xin Ren Ming Nan Lu #1,
He Qiao Zhen, Yi xing City, Jian Su Province
TEL./FAX. 86-510-8787-6311