see GardnerDenver presentation

Transcription

see GardnerDenver presentation
SOLUTIONS & SUPPORT
CONNECT WITH US :
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www.gardnerdenverpumps.com
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@GDPumps
GardnerDenverPumps
Pumping Perfected.
TM
W
e build tough pumps. No surprises
there. We’ve been building pumps
for 150 years. It’s part of our DNA. And
while we have a reputation for building the
industry’s toughest pumps, that distinction
DRILLING PUMPS
STIMULATION & FRACTURING PUMPS
WELL SERVICING PUMPS
CENTRIFUGAL PUMPS
FLUID ENDS & DRILLING MODULE
CONSUMABLES
EXPERIENCE 360
PUMP UNIVERSITY
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alone isn’t what gets us up in the morning.
We thrive on building a better product
and delivering a better experience for
our customers—continually surpassing
standards, even if they happen to be our
own. You don’t reach the top, pat yourself
on the back and call it a day. Tough is
what you’d expect from Gardner Denver.
But we believe in going further, thinking
and innovating beyond what’s needed,
beyond expectations—Beyond Tough.
DRILLING PUMPS
H
aving built the industry’s first drilling pump more than
a century ago, we know the importance of maintaining
performance under the most severe real-world applications.
To keep your operation running, nothing is compromised.
We use advanced geometry, high-quality materials, proprietary manufacturing techniques and
rigorous field testing to construct the most reliable triplex pumps on the market. Factor in ease
of maintenance and the real bottom line is maximized uptime for the lowest total cost of ownership.
And every pump in our line is backed by our renowned customer service and repair capabilities.
Pump Model
PZ 2400
Power
Stroke
(mm)
Sizes
Max Flow Rate
Max Pressure
(mm)
(GPM)
(m3/hr)
(PSI)
(bar)
5-9
127-229
1,272
289
7,500
650
5-7.25
127.0-184.2
678
154
7,500
517
127.0-177.8
632
144
7,500
517
5.5-7.25
139.7-184.2
678
154
5,000
345
5.5-7
139.7-177.8
575
131
5,000
345
4-7
101.6-177.8
585
133
5,000
345
4-7
101.6-177.8
580
132
5,000
345
4-7
101.6-177.8
507
115
5,000
345
3-5
76.2-127.0
357
81
3,118
215
(BHP)
(kW)
(in.)
(in.)
PZ 2400
2,400
1,790
14
356
PXL
2,000
1,491
11
279.4
PZ 11HP (PZL HP)
1,600
1,193
11
279.4
5-7
PZ 11 (PZL)
1,600
1,193
11
279.4
PZ 10 (PZK)
1,350
1,007
10
254.0
PZ 9 (PZJ)
1,000
746
9
228.6
PZ 8 (PZH)
750
559
8
203.2
PZ 7 (PZG)
550
410
7
177.8
PAH
275
205
8
203.2
With more power and less weight than competing
pumps, the PZ 2400 tackles the most severe onshore
and offshore applications.
optimum performance in a smaller
MAVERICK Packs
footprint. Only 101 inches wide, it can be
mounted to the back of a truck without penalties.
for long-term value and maximum productivity,
PZ 11 Built
the rugged 40,500 lb. PZ 11 is also compatible with
our new 6,000 PSI drilling module.
THE
Designed specifically for horizontal drilling and
high flow rates, our THE comes with an extendedlife cast frame for extreme applications.
ENGINEERED TO MEET
THE MOST DEMANDING
APPLICATIONS—YOURS.
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STIMULATION &
FRACTURING PUMPS
I
magine more power and a smaller footprint. With
logic-defying engineering, Gardner Denver stimulation
and fracturing pumps deliver, earning a reputation for
being the best on the market, maximizing flow rate and
pressure capabilities.
From the ground up, these pumps are built to maximize productivity. All of our models
feature a high-strength forged crankshaft with a unique design, accommodating multiple
fluid-end module options for specific pressure and flow requirements. That includes fluid
ends with Falcon technology, which simplifies repair and maintenance through an easy-to-use
twist-in spring retainer.
Pump Model
GD 3000
Power
Stroke
Sizes
Max Flow Rate
Max Pressure
(BHP)
(kW)
(in.)
(mm)
(in.)
(mm)
(GPM)
(m3/hr)
(PSI)
(bar)
GD 3000
3,000
2,237
11
279.4
4.5-7
114.3-177.8
1,375
312
22,000
1,517
C 2500
2,500
1,864
8
203.2
3.75-7.5
95.3-190.5
2,523
573
20,000
1,379
GD 2500Q
2,500
1,864
8
203.2
3.75-6.75
95.3-171.5
2,044
464
17,800
1,227
GD 2250T
2,250
1,678
8
203.2
3.75-7
95.3-177.8
1,319
300
21,500
1,482
GD 1600
1,600
1,195
8
203.2
3.75-6.5
95.3-165.0
1,135
258
18,100
1,248
Field proven as the industry’s most powerful well
stimulation pump, this reciprocating triplex combines
high-pressure and high-flow capabilities into one
lightweight unit.
2500
With numerous power- and fluid-end upgrades,
this reciprocating quintuplex is specifically
designed for harsh, high-flow rate environments.
2250
This lighter-weight reciprocating triplex is an
upgrade of our HD 2250 and extends service life
in the harshest well stimulation environments.
C2500
Originally designed for stimulation service in the
Barnett Shale, this quintuplex features patented,
stem-guided valve designs for extended life.
IN THIS KIND OF
ENVIRONMENT, YOU NEED
A PUMP THAT’S FEARLESS.
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WELL SERVICING
PUMPS
W
hen you need a rugged pump for the oil and gas
industry’s most demanding applications, you need a
Gardner Denver well servicing pump. Our high-pressure
triplex pumps are rated from 165 to 1,250 BHP.
You’ll find a broad selection of pumps, each designed for specific applications—from offshore
to kill-truck operations. Equipped with top-of-the-line fluid-end and power-end components,
every model features or offers options for plungers or pistons for added versatility. Sub-assembly
options vary on each well servicing pump. Rest assured, we have the solutions to meet your
specific needs.
Pump Model
GD 1000Q
Endurance tested to one million cycles at
maximum load, the GD 1000Q combines the
high flow rate of a quintuplex design with
high-pressure capabilities.
GD 1250
Lightweight, powerful and durable, the 8,000 lb.
GD 1250 is ideal for offshore cementing skids,
where space matters most.
Power
Stroke
Sizes
Max Flow Rate
Max Pressure
(BHP)
(kW)
(in.)
(mm)
(in.)
(mm)
(GPM)
(m3/hr)
(PSI)
(bar)
GD 1250
1,250
932
8
203.2
3.75-6.5
95.3-165.1
1,135
258
18,100
1,248
GD 1000Q
1,000
746
6
152.4
2.75-4.5
69.9-114.3
929
211
17,852
1,231
GD Compact
600
447
6
152.4
2.75-4.5
69.9-114.3
558
127
16,845
1,161
GD 600
600
447
6
152.4
2.75-5
69.9-127.0
688
156
16,845
1,161
TGH
400
298
8
203.2
3-5
76.2-127.0
357
81
10,000
689
PAH
310
231
8
203.2
3-5
76.2-127.0
357
81
10,000
689
GD 250
250
186
5
127.0
2-5
50.8-127.0
362
82
15,000
1,034
THE
215
160
5
127.0
4-5.5
101.6-140.0
462
105
2,950
203
TGE
165
123
5
127.0
1.75-4
44.5-101.6
245
56
10,000
689
TEE
165
123
5
127.0
1.75-4
44.5-101.6
245
56
10,000
689
GD 600
The most versatile and maintenance-friendly
pump on the market, the 5,000 lb. GD 600 is
ideal for tackling everything from cementing
to coil tubing service.
TEE
Used for a variety of workover and well servicing
applications, the 3,200 lb. TEE pump incorporates
a durable cast frame construction.
ENGINEERED TO PROVIDE
THE MOST POWER WITH
A SMALLER FOOTPRINT.
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CENTRIFUGAL
PUMPS
T
he real world is hard on conventional industrial
equipment. Fortunately, there’s nothing conventional
about our centrifugal pumps. Built for the most severe service
applications, they can handle any curve reality throws.
To keep performance and productivity high, we manufacture our pumps to exacting specs.
Gardner Denver offers models for a variety of industrial applications, including supercharging
reciprocating pumps, cement pumps, triplex pumps and well servicing pumps. Size, packing,
wear-plate and shaft options are also available, matching the solution to your specific
heavy-duty application.
Pump Model
10x12
Heavy Duty
Power
Max Flow Rate
Max Pressure
(BHP)
(kW)
(GPM)
(m3/hr)
(PSI)
(bar)
10X12HD
280
209
4,500
1,022
100
7
10X12
200
149
4,000
908
85
6
2045LX
100
75
950
216
100
7
5X6
50
37
950
216
70
5
4X5
25
19
800
182
50
3
This heavy-duty version of our 10x12 centrifugal
pump contains upgraded bearings and a stronger
input shaft for severe-duty applications.
2045LX
Used for industrial applications and charging
higher-horsepower cement pumps, this hybrid
is available with multiple packing, wear-plate
and input-shaft options.
5x6
Ideal for charging larger stimulation and fracturing
pumps, the 5x6 also can be used for industrial
applications.
4x5
With a smaller, compact design, the 4x5 is ideal for
supercharging reciprocating, triplex and well servicing
pumps, and can also be used in industrial applications.
THIS IS WHERE FLEXIBILITY
MEETS ROCK-SOLID
RELIABILITY.
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FLUID
ENDS
O
GD Triplex Fluid End
Machined from individually forged, heat-treated
alloy steel to last up to 3 times longer than competitors’
models, the GD 2250 is also available in stainless steel.
SGWS
2250 TRIPLEX
ur fluid ends are legendary. Not only are they easier
to install, but they’re field tested to last 2 to 6 times
longer than other fluid ends—even on competitors’ pumps.
This is 40 years of fluid-end innovation,
working overtime. On every fluid end we
manufacture, we use proprietary autofrettage
Cylinder Size
Valve Family
3.0 in.
P4
3.75 in.
P4
4.0 in.
P4
4.5 in.
P5
5.0 in.
P5
5.5 in.
P5
6.0 in.
P5
6.5 in.
P6
6.75 in.
P6
techniques to redefine durability. Falcon
technology, included in most models,
employs a gunsight retainer for maximum
ease of use and replacement. With
fluid ends of stainless steel,
another Gardner Denver
exclusive, expect up to 6 times
longer life than carbon steel.
TLS 10 Fluid End
Utilizing the uni-mount flange and Falcon spring
retainer, this module is field tested to outperform
in high-stress applications.
DRILLING MODULE
Heavy Duty
Drilling Module
GD Quintuplex Fluid End
With this 6,000 PSI fluid-end module, we break new ground.
A unique, mid-range alternative to conventional 5,000 PSI and
7,500 PSI solutions, it delivers greater performance, pressure
and flow rates without sacrificing space or costing too much.
Available with Falcon technology, stainless-steel options and
valve-over-valve or Y-style crossbore design, this fluid end
will dramatically boost productivity.
Displacement
Piston Cylinder
SGWS
2500Q
Diameter
Cylinder Size
Valve Family
3.75 in.
P4
4.0 in.
P4
4.5 in.
P5
5.0 in.
P5
5.5 in.
P5
6.0 in.
P5
6.75 in.
P4
Per Revolution
Per Minute
Maximum
Pressure
Pump
RPM
Input
RPM
115
504
2
in.
mm
gal.
lit
gal.
lit
PSI
kg/cm
7
178
5.50
20.81
632
2,393
3,905
275
6.5
165
4.74
17.94
545
2,064
4,529
318
6
152
4.04
15.29
465
1,758
5,316
374
5.5
140
3.39
12.85
390
1,478
6,000
422
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CONSUMABLES
O
OEM Packing & Plungers
Manufactured to OEM specs from proprietary blends and high-performance
compounds, our packing and plungers are precision machined to ensure
uncompromised reliability. Competitively priced, they can accommodate
almost any well servicing pump and are backed by our legendary service.
ur certified OEM valves and seats are designed to fit
almost any pump and consistently last 39% longer
than competitor consumables.
Featuring a one-piece design, proprietary bonded inserts
and innovative geometry, Gardner Denver consumables
deliver significantly longer life. Reducing downtime even
further, we’ve color coded our valves and seats to eliminate
mix-ups on the worksite. You’ll find a vast and readily
available inventory backed by our full service and support.
Gardner Denver Fluid End Fitment*
CWS 2250 Triplex
GWS 2500 Quint
Standard 2500 Quint
SGWS 2500 Triplex
and SGWS 2500 Quint
SGWS GD 3000
TLS 10
Cylinder Size Valve Family
Cylinder Size Valve Family
Cylinder Size Valve Family
3.75 in.
P4
3.75 in.
P4
4.5 in.
P5
4.0 in.
P4
4.0 in.
P4
5.0 in.
P5
4.5 in.
P5
4.5 in.
P5
5.5 in.
P6
5.0 in.
P5
5.0 in.
P5
6.0 in.
P6
5.5 in.
P6
5.5 in.
P6
5.75 in.
P6
6.0 in.
P6
6.0 in.
P6
6.75 in.
P6
4"
Soft Set
Xtra Gold Packing
VP1109408
VP1104056
308CMC4060
330THD4060
Standard
157PN009
PP1042097
157PN009
Extended Life
PP1075485
PP1099810
PP1075485
GD SGWS
GD YWS
SPM
Soft Set
VP1105430
VP1109413
VP1104060
333THD4060
309CMC4060
326THD4060
Standard
512893000
PP1003340
512893000
Extended Life
PP1075486
PP1099811
PP175486
GD SGWS
GD YWS
SPM
Complete Set
GD OEM Plunger
P4 Seat
5"
Xtra Gold Packing
GD OEM Plunger
SPM
VP1105429
4.5"
Xtra Gold Packing
GD YWS
332THD4060
Complete Set
GD OEM Plunger
* Fit most competitor fluid ends as well.
P4 Valve
GD SGWS
Soft Set
VP1105431
VP1112531
VP1104064
334THD4060
310CMC4060
331THD4060
Standard
478640000
PP1002619
478640000
Extended Life
PP1082292
PP1099812
PP1082292
Complete Set
PAIR GARDNER DENVER
PACKING & PLUNGERS
AND VALVES & SEATS FOR
THE ULTIMATE PUMPING
PERFORMANCE.
*Standard black packing also available.
*Other sizes available from 2.5 in to 6.75 in.
Color Coded
Easy to Use
Long Lasting
Durable
Competitive Pricing
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EXPERIENCE
360
W
e know pumps like no other company in the world.
That knowledge comes with a uniquely
comprehensive circle of support designed to address
the long-term needs of our customers.
When internal components
fail, we are your lifeline
to a consistently reliable
supply of certified OEM
parts, designed for
our pumps and our
competitors’ pumps —
getting your production
back online ASAP.
Things happen. When
they do, we’re there
with on-site support.
With our numerous
locations across the US,
you’re never far from
Gardner Denver certified
parts, service or repair.
GENUINE OEM PARTS
RAPID RESPONSE TEAM
Utilizing our own
proprietary process
model from a technique
commonly used for
strengthening a tank’sgun barrels, we increase
resistance to stress and
corrosion, dramatically
extending the life of
the fluid end.
Pump knowledge runs
deep at Gardner Denver,
where our personnel
and pump-service techs
have extensive training,
engineering support
and state-of-the-art
production facilities.
Global Reach
We are where you need us. Gardner Denver is a global
manufacturer of pumps, industrial compressors, blowers,
loading arms and fuel systems. With 40 manufacturing
facilities worldwide and offices in 33 different countries,
we are always on hand for pumps, parts, service or support.
AUTOFRETTAGED FLUID ENDS
TECHNICAL EXPERTISE
Complete Pump Support
We’re known not only for building the best pumps in the industry, but for offering the most complete
support, including OEM-certified service covering routine maintenance, repairs and even power-end and
fluid-end inspections—expertise we’re happy to bring to your job site. We know what it takes to get your
pump back online, even if it’s not one of ours.
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PUMP
UNIVERSITY
O
ne of Gardner Denver’s newest service offerings,
Pump University is a mobile classroom training your
employees how to properly maintain pumping equipment.
Your Performance Partner
We build pumps to last. The same can be said for how
we approach relationships. We’re not just selling pumps;
we’re providing long-term solutions that result in higher
productivity and lower total costs. We begin by listening
to our customers, specifically addressing their needs.
We finish by over-delivering on expectations. And we
never stop.
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WE’RE WITH YOU, AND
PROVING IT, EVERY STEP
OF THE WAY.