see GardnerDenver presentation
Transcription
see GardnerDenver presentation
SOLUTIONS & SUPPORT CONNECT WITH US : 1-866-GDPumps www.gardnerdenverpumps.com GardnerDenverPumps GardnerDenverPumpsTV @GDPumps GardnerDenverPumps Pumping Perfected. TM W e build tough pumps. No surprises there. We’ve been building pumps for 150 years. It’s part of our DNA. And while we have a reputation for building the industry’s toughest pumps, that distinction DRILLING PUMPS STIMULATION & FRACTURING PUMPS WELL SERVICING PUMPS CENTRIFUGAL PUMPS FLUID ENDS & DRILLING MODULE CONSUMABLES EXPERIENCE 360 PUMP UNIVERSITY 2 4 6 8 10 12 14 16 alone isn’t what gets us up in the morning. We thrive on building a better product and delivering a better experience for our customers—continually surpassing standards, even if they happen to be our own. You don’t reach the top, pat yourself on the back and call it a day. Tough is what you’d expect from Gardner Denver. But we believe in going further, thinking and innovating beyond what’s needed, beyond expectations—Beyond Tough. DRILLING PUMPS H aving built the industry’s first drilling pump more than a century ago, we know the importance of maintaining performance under the most severe real-world applications. To keep your operation running, nothing is compromised. We use advanced geometry, high-quality materials, proprietary manufacturing techniques and rigorous field testing to construct the most reliable triplex pumps on the market. Factor in ease of maintenance and the real bottom line is maximized uptime for the lowest total cost of ownership. And every pump in our line is backed by our renowned customer service and repair capabilities. Pump Model PZ 2400 Power Stroke (mm) Sizes Max Flow Rate Max Pressure (mm) (GPM) (m3/hr) (PSI) (bar) 5-9 127-229 1,272 289 7,500 650 5-7.25 127.0-184.2 678 154 7,500 517 127.0-177.8 632 144 7,500 517 5.5-7.25 139.7-184.2 678 154 5,000 345 5.5-7 139.7-177.8 575 131 5,000 345 4-7 101.6-177.8 585 133 5,000 345 4-7 101.6-177.8 580 132 5,000 345 4-7 101.6-177.8 507 115 5,000 345 3-5 76.2-127.0 357 81 3,118 215 (BHP) (kW) (in.) (in.) PZ 2400 2,400 1,790 14 356 PXL 2,000 1,491 11 279.4 PZ 11HP (PZL HP) 1,600 1,193 11 279.4 5-7 PZ 11 (PZL) 1,600 1,193 11 279.4 PZ 10 (PZK) 1,350 1,007 10 254.0 PZ 9 (PZJ) 1,000 746 9 228.6 PZ 8 (PZH) 750 559 8 203.2 PZ 7 (PZG) 550 410 7 177.8 PAH 275 205 8 203.2 With more power and less weight than competing pumps, the PZ 2400 tackles the most severe onshore and offshore applications. optimum performance in a smaller MAVERICK Packs footprint. Only 101 inches wide, it can be mounted to the back of a truck without penalties. for long-term value and maximum productivity, PZ 11 Built the rugged 40,500 lb. PZ 11 is also compatible with our new 6,000 PSI drilling module. THE Designed specifically for horizontal drilling and high flow rates, our THE comes with an extendedlife cast frame for extreme applications. ENGINEERED TO MEET THE MOST DEMANDING APPLICATIONS—YOURS. 3 STIMULATION & FRACTURING PUMPS I magine more power and a smaller footprint. With logic-defying engineering, Gardner Denver stimulation and fracturing pumps deliver, earning a reputation for being the best on the market, maximizing flow rate and pressure capabilities. From the ground up, these pumps are built to maximize productivity. All of our models feature a high-strength forged crankshaft with a unique design, accommodating multiple fluid-end module options for specific pressure and flow requirements. That includes fluid ends with Falcon technology, which simplifies repair and maintenance through an easy-to-use twist-in spring retainer. Pump Model GD 3000 Power Stroke Sizes Max Flow Rate Max Pressure (BHP) (kW) (in.) (mm) (in.) (mm) (GPM) (m3/hr) (PSI) (bar) GD 3000 3,000 2,237 11 279.4 4.5-7 114.3-177.8 1,375 312 22,000 1,517 C 2500 2,500 1,864 8 203.2 3.75-7.5 95.3-190.5 2,523 573 20,000 1,379 GD 2500Q 2,500 1,864 8 203.2 3.75-6.75 95.3-171.5 2,044 464 17,800 1,227 GD 2250T 2,250 1,678 8 203.2 3.75-7 95.3-177.8 1,319 300 21,500 1,482 GD 1600 1,600 1,195 8 203.2 3.75-6.5 95.3-165.0 1,135 258 18,100 1,248 Field proven as the industry’s most powerful well stimulation pump, this reciprocating triplex combines high-pressure and high-flow capabilities into one lightweight unit. 2500 With numerous power- and fluid-end upgrades, this reciprocating quintuplex is specifically designed for harsh, high-flow rate environments. 2250 This lighter-weight reciprocating triplex is an upgrade of our HD 2250 and extends service life in the harshest well stimulation environments. C2500 Originally designed for stimulation service in the Barnett Shale, this quintuplex features patented, stem-guided valve designs for extended life. IN THIS KIND OF ENVIRONMENT, YOU NEED A PUMP THAT’S FEARLESS. 5 WELL SERVICING PUMPS W hen you need a rugged pump for the oil and gas industry’s most demanding applications, you need a Gardner Denver well servicing pump. Our high-pressure triplex pumps are rated from 165 to 1,250 BHP. You’ll find a broad selection of pumps, each designed for specific applications—from offshore to kill-truck operations. Equipped with top-of-the-line fluid-end and power-end components, every model features or offers options for plungers or pistons for added versatility. Sub-assembly options vary on each well servicing pump. Rest assured, we have the solutions to meet your specific needs. Pump Model GD 1000Q Endurance tested to one million cycles at maximum load, the GD 1000Q combines the high flow rate of a quintuplex design with high-pressure capabilities. GD 1250 Lightweight, powerful and durable, the 8,000 lb. GD 1250 is ideal for offshore cementing skids, where space matters most. Power Stroke Sizes Max Flow Rate Max Pressure (BHP) (kW) (in.) (mm) (in.) (mm) (GPM) (m3/hr) (PSI) (bar) GD 1250 1,250 932 8 203.2 3.75-6.5 95.3-165.1 1,135 258 18,100 1,248 GD 1000Q 1,000 746 6 152.4 2.75-4.5 69.9-114.3 929 211 17,852 1,231 GD Compact 600 447 6 152.4 2.75-4.5 69.9-114.3 558 127 16,845 1,161 GD 600 600 447 6 152.4 2.75-5 69.9-127.0 688 156 16,845 1,161 TGH 400 298 8 203.2 3-5 76.2-127.0 357 81 10,000 689 PAH 310 231 8 203.2 3-5 76.2-127.0 357 81 10,000 689 GD 250 250 186 5 127.0 2-5 50.8-127.0 362 82 15,000 1,034 THE 215 160 5 127.0 4-5.5 101.6-140.0 462 105 2,950 203 TGE 165 123 5 127.0 1.75-4 44.5-101.6 245 56 10,000 689 TEE 165 123 5 127.0 1.75-4 44.5-101.6 245 56 10,000 689 GD 600 The most versatile and maintenance-friendly pump on the market, the 5,000 lb. GD 600 is ideal for tackling everything from cementing to coil tubing service. TEE Used for a variety of workover and well servicing applications, the 3,200 lb. TEE pump incorporates a durable cast frame construction. ENGINEERED TO PROVIDE THE MOST POWER WITH A SMALLER FOOTPRINT. 7 CENTRIFUGAL PUMPS T he real world is hard on conventional industrial equipment. Fortunately, there’s nothing conventional about our centrifugal pumps. Built for the most severe service applications, they can handle any curve reality throws. To keep performance and productivity high, we manufacture our pumps to exacting specs. Gardner Denver offers models for a variety of industrial applications, including supercharging reciprocating pumps, cement pumps, triplex pumps and well servicing pumps. Size, packing, wear-plate and shaft options are also available, matching the solution to your specific heavy-duty application. Pump Model 10x12 Heavy Duty Power Max Flow Rate Max Pressure (BHP) (kW) (GPM) (m3/hr) (PSI) (bar) 10X12HD 280 209 4,500 1,022 100 7 10X12 200 149 4,000 908 85 6 2045LX 100 75 950 216 100 7 5X6 50 37 950 216 70 5 4X5 25 19 800 182 50 3 This heavy-duty version of our 10x12 centrifugal pump contains upgraded bearings and a stronger input shaft for severe-duty applications. 2045LX Used for industrial applications and charging higher-horsepower cement pumps, this hybrid is available with multiple packing, wear-plate and input-shaft options. 5x6 Ideal for charging larger stimulation and fracturing pumps, the 5x6 also can be used for industrial applications. 4x5 With a smaller, compact design, the 4x5 is ideal for supercharging reciprocating, triplex and well servicing pumps, and can also be used in industrial applications. THIS IS WHERE FLEXIBILITY MEETS ROCK-SOLID RELIABILITY. 9 FLUID ENDS O GD Triplex Fluid End Machined from individually forged, heat-treated alloy steel to last up to 3 times longer than competitors’ models, the GD 2250 is also available in stainless steel. SGWS 2250 TRIPLEX ur fluid ends are legendary. Not only are they easier to install, but they’re field tested to last 2 to 6 times longer than other fluid ends—even on competitors’ pumps. This is 40 years of fluid-end innovation, working overtime. On every fluid end we manufacture, we use proprietary autofrettage Cylinder Size Valve Family 3.0 in. P4 3.75 in. P4 4.0 in. P4 4.5 in. P5 5.0 in. P5 5.5 in. P5 6.0 in. P5 6.5 in. P6 6.75 in. P6 techniques to redefine durability. Falcon technology, included in most models, employs a gunsight retainer for maximum ease of use and replacement. With fluid ends of stainless steel, another Gardner Denver exclusive, expect up to 6 times longer life than carbon steel. TLS 10 Fluid End Utilizing the uni-mount flange and Falcon spring retainer, this module is field tested to outperform in high-stress applications. DRILLING MODULE Heavy Duty Drilling Module GD Quintuplex Fluid End With this 6,000 PSI fluid-end module, we break new ground. A unique, mid-range alternative to conventional 5,000 PSI and 7,500 PSI solutions, it delivers greater performance, pressure and flow rates without sacrificing space or costing too much. Available with Falcon technology, stainless-steel options and valve-over-valve or Y-style crossbore design, this fluid end will dramatically boost productivity. Displacement Piston Cylinder SGWS 2500Q Diameter Cylinder Size Valve Family 3.75 in. P4 4.0 in. P4 4.5 in. P5 5.0 in. P5 5.5 in. P5 6.0 in. P5 6.75 in. P4 Per Revolution Per Minute Maximum Pressure Pump RPM Input RPM 115 504 2 in. mm gal. lit gal. lit PSI kg/cm 7 178 5.50 20.81 632 2,393 3,905 275 6.5 165 4.74 17.94 545 2,064 4,529 318 6 152 4.04 15.29 465 1,758 5,316 374 5.5 140 3.39 12.85 390 1,478 6,000 422 11 CONSUMABLES O OEM Packing & Plungers Manufactured to OEM specs from proprietary blends and high-performance compounds, our packing and plungers are precision machined to ensure uncompromised reliability. Competitively priced, they can accommodate almost any well servicing pump and are backed by our legendary service. ur certified OEM valves and seats are designed to fit almost any pump and consistently last 39% longer than competitor consumables. Featuring a one-piece design, proprietary bonded inserts and innovative geometry, Gardner Denver consumables deliver significantly longer life. Reducing downtime even further, we’ve color coded our valves and seats to eliminate mix-ups on the worksite. You’ll find a vast and readily available inventory backed by our full service and support. Gardner Denver Fluid End Fitment* CWS 2250 Triplex GWS 2500 Quint Standard 2500 Quint SGWS 2500 Triplex and SGWS 2500 Quint SGWS GD 3000 TLS 10 Cylinder Size Valve Family Cylinder Size Valve Family Cylinder Size Valve Family 3.75 in. P4 3.75 in. P4 4.5 in. P5 4.0 in. P4 4.0 in. P4 5.0 in. P5 4.5 in. P5 4.5 in. P5 5.5 in. P6 5.0 in. P5 5.0 in. P5 6.0 in. P6 5.5 in. P6 5.5 in. P6 5.75 in. P6 6.0 in. P6 6.0 in. P6 6.75 in. P6 4" Soft Set Xtra Gold Packing VP1109408 VP1104056 308CMC4060 330THD4060 Standard 157PN009 PP1042097 157PN009 Extended Life PP1075485 PP1099810 PP1075485 GD SGWS GD YWS SPM Soft Set VP1105430 VP1109413 VP1104060 333THD4060 309CMC4060 326THD4060 Standard 512893000 PP1003340 512893000 Extended Life PP1075486 PP1099811 PP175486 GD SGWS GD YWS SPM Complete Set GD OEM Plunger P4 Seat 5" Xtra Gold Packing GD OEM Plunger SPM VP1105429 4.5" Xtra Gold Packing GD YWS 332THD4060 Complete Set GD OEM Plunger * Fit most competitor fluid ends as well. P4 Valve GD SGWS Soft Set VP1105431 VP1112531 VP1104064 334THD4060 310CMC4060 331THD4060 Standard 478640000 PP1002619 478640000 Extended Life PP1082292 PP1099812 PP1082292 Complete Set PAIR GARDNER DENVER PACKING & PLUNGERS AND VALVES & SEATS FOR THE ULTIMATE PUMPING PERFORMANCE. *Standard black packing also available. *Other sizes available from 2.5 in to 6.75 in. Color Coded Easy to Use Long Lasting Durable Competitive Pricing 13 EXPERIENCE 360 W e know pumps like no other company in the world. That knowledge comes with a uniquely comprehensive circle of support designed to address the long-term needs of our customers. When internal components fail, we are your lifeline to a consistently reliable supply of certified OEM parts, designed for our pumps and our competitors’ pumps — getting your production back online ASAP. Things happen. When they do, we’re there with on-site support. With our numerous locations across the US, you’re never far from Gardner Denver certified parts, service or repair. GENUINE OEM PARTS RAPID RESPONSE TEAM Utilizing our own proprietary process model from a technique commonly used for strengthening a tank’sgun barrels, we increase resistance to stress and corrosion, dramatically extending the life of the fluid end. Pump knowledge runs deep at Gardner Denver, where our personnel and pump-service techs have extensive training, engineering support and state-of-the-art production facilities. Global Reach We are where you need us. Gardner Denver is a global manufacturer of pumps, industrial compressors, blowers, loading arms and fuel systems. With 40 manufacturing facilities worldwide and offices in 33 different countries, we are always on hand for pumps, parts, service or support. AUTOFRETTAGED FLUID ENDS TECHNICAL EXPERTISE Complete Pump Support We’re known not only for building the best pumps in the industry, but for offering the most complete support, including OEM-certified service covering routine maintenance, repairs and even power-end and fluid-end inspections—expertise we’re happy to bring to your job site. We know what it takes to get your pump back online, even if it’s not one of ours. 15 PUMP UNIVERSITY O ne of Gardner Denver’s newest service offerings, Pump University is a mobile classroom training your employees how to properly maintain pumping equipment. Your Performance Partner We build pumps to last. The same can be said for how we approach relationships. We’re not just selling pumps; we’re providing long-term solutions that result in higher productivity and lower total costs. We begin by listening to our customers, specifically addressing their needs. We finish by over-delivering on expectations. And we never stop. 16 WE’RE WITH YOU, AND PROVING IT, EVERY STEP OF THE WAY.