Arrow Shark TS760A EStarter for Gas Cars Owner`s Manual

Arrow Shark TS­760A E­Starter for Gas Cars Starting a Gas Engine Has Never Been So Easy! Owner’s Manual The TS‐760A is heavy‐duty equipment with most main components being CNC billet finished and anodized in three main colors ‐ Popular Titanium, Jet Black and Brilliant Red ‐ to suit various colors used in gas engines and RC cars. The TS‐760A is powered by an OEM 760 series high‐torque and high‐rpm electric motor with an 11.1 volt LIPO battery; this delivers excellent torque for enough power to start gas engines up to 60cc. A clever design of gearbox seal retains grease inside the casing to protect the gears from overheating and wear, and to deliver higher reliability and longer life. A unique two‐level drive system efficiently avoids gear damage ‐ even with long term usage. The first level belt‐drive system soft‐transfers all the rpm and torque from the electric motor to the second level gear‐drive to start your gas engine within a second. The TS‐760A has five built‐in bearings for stable and durable performance of the shafts and gears. A high quality one‐way bearing is filled with grease and has been tested up to 100 times without failing. It is installed inside a hardened alloy adaptor which allows for easy maintenance or replacement. The ‘Press‐On’ switch that comes with the TS‐760A kit is of polished alloy and is complete with pre‐welded wires. A single press is all you need to start your engine. This one‐press switch approach has the big advantage of not requiring a three channel RC system. Our long established E‐Starter for boats necessarily uses third‐channel operation to re‐start boats that have stopped out on the water. Cars can usually be retrieved and re‐started no matter where they might stop. However, we do offer an optional remote‐starting upgrade kit if you wish to start your RC car from your transmitter that will be available soon!
Parts List Part List TS0001 TS0002 TS0003 TS0004 TS0005 TS0006 TS0007 TS0008 TS0009 TS0010 TS0011 TS0012 TS0013 Description CNC Main Body CNC Main Body Cover CNC Belt Wheel Cover 760 Series High Torque Motor Hardened Flywheel Adaptor Hardened Drive Shaft 57T Main Gear CNC Switch Adaptor Alloy Polish Power Switch Main Belt Wheel Motor Side Belt Wheel Harden One­Way Bearing Adaptor Heavy Duty One­Way Bearing Part List TS0014 TS0015 TS0016 TS0017 TS0018 TS0019 TS0020 TS0021 TS0022 TS0023 TS0024 TS0025 TS0026 Description Main Gear Center Shaft 13T Shaft Gear Main Shaft Clip Flywheel Adaptor Bolts x 2 Shaft clip x 3 Center Main Bearing M4x12 Hex Nut x 2 M4x5 Hex Nut Belt Wheels Cover Spacer M3x10 Bolts x 5 Belt Wheel Cover Holding Bolt x 2 M3x6 Slot Bolt x 2 Drive Belt
Performance Tips Power Switch Starting The stock version of the TS­760A Starter Kit comes with a polished alloy power switch for manual starting. You will need to correctly connect all the wires and an 11.1V LIPO battery to the starter kit according to the following photo: You can arrange and organize the power wires to any position in your RC vehicle that best suits your application; make sure though that the location where you store the battery will not hit the ground should your RC car flip.
Starting a Cold Engine After all the wire connections have been correctly set up, you are ready to start your engine. Before doing so, ensure the low and high speed mixture needles are adjusted to the factory recommendation from your engine manufacturer. Then you will need to close the choke on your carburetor and press the primer bulb to pump the gas up from the tank. Once you see the gas flowing into the carburetor, press on the power switch for no more than 3 seconds. If you then hear the engine starting to fire, open the choke and press the power switch one more time – your engine should start. When starting a warm engine, you don’t need to close the choke; just simply press on the power switch for less than 3 seconds and the engine will start. Why operate the starter for no more than 3 seconds each time? This is because the peak electric current from the battery to the motor is achieved in those first few seconds; after that the peak power of the motor reduces. If the engine has not started in this time (it usually does if properly tuned), pause for a few seconds before trying again – for up to another three seconds. That pause allows the battery to again deliver its maximum current for the motor to achieve its highest performance. If the engine is warm, you will need only one second to start it. Trouble Shooting If gas has been flowing into the engine yet it does not start, it might have flooded with too much gas inside. If this happens, remove the spark plug and hold a rag over the spark plug hole. Turn on the starter for 5 to10 seconds to pump out the extra gas from inside of the cylinder. Then re­install the spark plug and try again.
Greasing the Gears The TS­760A is designed with a built­in gear box that retains grease inside for durable gear performance. Please re­grease the main gears and the one­way bearing every 15­20 hours of TS­760A operation. Fitting the TS­760A to Baja 5B The TS­760A E­Starter can be directly bolted on to HPI, Rovan, KM 5B, 5CS and 5T without any modification. It is easier to fit it on a 5B without a body cover, although it can still be installed with a small modification cut on the cover ­ please see the pictures below for comparisons of installation with and without a body cover.
Note: We suggest covering the holes on the cooling fan area of the electric motor if you fit the TS­760A on a 5B type Baja. This is because, on the 5B, the electric motor is exposed outside the vehicle without any body­cover on it, and so it might get stone chips into the electric motor via the fan area holes which could damage the motor. Covering the holes would better protect the motor. The motor is operated for only a few seconds at a time so even with the fan holes covered the motor will not overheat.
Fitting TS­760A to Losi 5IVE­T Fitting with stock muffler If you install a TS­760A E­Starter to a Losi 5IVE­T off­road truck fitted with a stock muffler, you will need to bend one of the wire connections on the electric motor at a 90 degree angle to avoid contact with the muffler ­ as shown in the picture above.
Fitting with modified power tuned pipe If you plan to fit the TS­760A to a Losi 5IVE­T modified with a power tuned pipe, please check the dimensions below. Make sure that you have sufficient clearance space between the tuned pipe and he TS­760. (The measurements in the picture below are in mm; 1mm=0.039 inch.)
Installation Guide ­ Motor Down Version The TS­760A is designed to be installed in either an electric motor up or down version. In most cases, you will use the “motor up” version which we have set up as the stock version. This will fit most of the gas cars that are currently available in the market. However, you can also install it in the “motor down” version if required by your application. The following dimensions guide will assist you to determine which is best for your car.
TS­760A E­Starter Assembly Guide Gear Box Assembly
#1: Flywheel Adaptor & Bolts: This must be bolted to the flywheel on your gas engine as shown in the picture above; apply a small amount of Loctite on the bolts. #2: Center Main Shaft: This is the hardened drive shaft; the front hexagon shaft part should insert into the flywheel adaptor when in operation. #3: Main Center Bearing: This helps the center main shaft performance and reduces torque on one­way bearing. #4: M20 Clip: This stops the center main shaft from moving up and down. #5: Hardened One­Way Bearing Adaptor: This holds the one­way bearing in place, and inserts it into the center drive shaft for operation. #6: Heavy Duty One Way Bearing: This is a high­quality one­way bearing which has been tested up to 100 times without failure; the one­way bearing requires re­greasing every 15 hours of usage. #7: Center Gear Shaft: This is the hardened drive shaft that holds the main gear, and goes into the one­way bearing for operation, #8: Harden 57T Main Gear: This requires re­greasing every 15 hours of usage. #9: M8 Clip: This holds the main gear in place. #10: 13T gear shaft: This hardened shaft gear works with the 57T main gear. #11: Bearing: That installs on the end of the gear shaft and into the main body cover to aid smooth overall performance.
Electric Motor Installation Steps #1: Install the electric motor to the plate and screw in the bolts, but do not tighten them yet and leave the motor at its lowest position on the motor plate. #2: Insert the main belt wheel into the gear shaft and match the slot on the shaft with the hex nut holes on the belt wheel; then screw both the M4x12mm hex nuts into the belt wheel against the gear shaft. Apply a little Loctite on the hex nuts before screwing them in (do not use too much Loctite as it might cause problems when you want to loosen the screws at a later time). #3: Install the small belt wheel on to the motor shaft, and secure it with the M4x5mm hex nut. #4: Attach the belt onto the main belt and motor belt wheels, and then pull the motor to the highest position on the plate in order to tighten the belt; secure the bolts for the electric motor. #5: Install the spacer to the plate and hold it in place with the screw from behind the plate. #6: The bearing on the top of the gear shaft should install into the CNC belt cover later – see under “Belt Cover Installation” following.
Switch Installation Install the switch as shown in the following diagram.
Belt Cover Installation Install the small bearing that was mentioned previously in the last step of the “Electric Motor Installation Steps” into the belt cover from inside; match the cover onto the slot on the motor plate and secure it with the bolt into the spacer inside. Use a little Loctite on the screw. Congratulations! You have now completed the assembly of the TS­760A which you can directly bolt onto your gas car engine. We hope the ease and convenience of our Arrow Shark TS­760A kit will bring a higher level of enjoyment to your experience on RC gas cars! www.arrowshark.com