Earning Our Stars
Transcription
Earning Our Stars
ROXUL Insulation ® Earning Our Stars ROXUL product installation application guide to earn ENERGY STAR® rating. ® ROXUL Insulation Energy Star Certification ® Contents 2 Earning Our Stars Contents Section1: R-Values Section3: Insulation project scenarios The difference between stated R-Value and effective R-Value Government recommended R-Values by climate zone from NAIMA guide How to determine an attic’s Insulation R-Value How to determine how much insulation a home needs Section2: Site preparation and PPE Section5: Appendix Tools/Equipment ROXUL Protective required gear Tips for controlling and reducing dust A ir sealing S afety a) Attic b) Basement walls c) Crawlspace – vented and and non-vented d) Outside walls e) Exterior sheathing Section4: FAQs product index guide COMFORTBOARD™ IS guide ® Fasteners 3 ROXUL Insulation Energy Star Certification ® Section 1 4 Earning Our Stars R-Values What is R-Value? R-Value is the measurement of the insulation's ability to restrict heat flow. The higher the R-Value, the more insulating power it provides. Batt insulation works by restricting the air movement in the insulation. What is the difference between stated R-Value and effective R-Value? Stated R-Value tests measure only thermal resistance. It does not take into account factors such as: Air infiltration due to leakage through gaps Permeability of system components Thermal mass of components Thermal bridging across the building envelope Government recommended R-Values by climate zone The International Code Council (ICC) publishes the International Energy Conservation Code (IECC), which recommends specific thermal performance requirements. The U.S. Department of Energy (DOE) bases its R-Value recommendations for existing homes on specific heating and cooling needs and the cost of energy across the country and ZIP code. The R-Values recommended by DOE exceed those required by most building codes. While the stated or nominal R-Value of an insulation product is an indicator of the material's thermal resistance, the effective thermal resistance accounts for the structural elements that bypass the insulation. In real-world performance, the installation of ROXUL COMFORTBOARD™ IS as the exterior sheathing and ROXUL COMFORTBATT® as the wall cavity insulation results in a building envelope that is both resilient to moisture problems and effective at keeping the heat in. What’s more, ROXUL insulation does not absorb water or hold moisture. It will not sag or lose its shape, and will retain its R-Value. So, the R-Value installed today will be the same for years to come. 7 6 4 6 5 5 4 3 3 2 2 2 1 ASHRAE map of climate zones ® Every rating agency has its own maps that divide regions into thermal or climate zones to tailor codes and standards to what is appropriate for that particular region. 5 ROXUL Insulation Energy Star Certification ® While most attics are insulated, over time, insulation settles or compacts, reducing its R-Value. How to determine an attic’s insulation R-Value The attic is one of the easiest and most important areas of a home to insulate. The DOE recommends up to R-49 for attics in most climate zones. This is equal to approximately 16" of typical attic insulation. Most older homes have between 3" and 6" of insulation. To learn how much insulation a home might need, simply measure the thickness of the attic’s existing insulation with a ruler. Take the insulation thickness and multiply by 3.14 to get the approximate R-Value of the existing insulation. Then check the NAIMA chart to see what the DOE recommends for the area where the home is located. How to determine how much insulation a home needs It’s easy to calculate the number of insulation packages needed to complete a project: ultiply the length by the width to determine total M square footage to be insulated. Measure the distance between joists or studs to determine correct insulation width for the job (16" or 24"). hoose the appropriate insulation product (R-Value, C thickness and width) for the home insulation project. Choose the insulation product width to match distance between joists or studs – 16" or 24". If the joist cavity is full, insulation width makes no difference because you should install new insulation across the top of the joists. Divide total square footage to be insulated by square footage per package. Round up to the next whole number to determine total number of packages required. 6 Earning Our Stars 7 ROXUL Insulation Energy Star Certification ® Section 2 8 Earning Our Stars Site preparation and PPE Site preparation and personal protective equipment (PPE) Insulating is a safe DIY project when the insulation is installed properly. Refer to the following tool checklist and tips before beginning insulation projects. Gather the proper equipment, tools and protective clothing Special equipment Portable work light Boards or sheets of plywood (provide a safe place to sit or kneel in an unfinished attic and a surface on which to cut the insulation) Insulation supports (for holding the insulation up under floors) Basic tools Tape measure Utility knife or insulation saw – a knife with a serrated blade is best. Straightedge or 2 x 4 (for cutting insulation) L ightweight, squeeze-type stapler (optional - to install vapor retarder) S crew gun (drill) and appropriate fasteners (when applying interior finish over insulation) Protective gear Work gloves, loose-fitting, long-sleeved shirt, long pants and cap O SHA-approved safety glasses for overhead work Disposable dust respirator is recommended, but not required (NIOSH-certified – N95 or greater) 7. I n confined spaces with poor ventilation, use protective goggles and a dust mask. 8. K eep workplace clean. Prevent whirling dust. Use a vacuum cleaner, not a broom. 9. I f skin irritation occurs, don't rub. Wash the area in cold water. Change clothes and wash on completing work. 10. D o not use compressed air for clean-up unless there is no other effective method. If compressed air must be used, other workers must leave the site. 11. Avoid unnecessary handling of scrap materials by placing them in waste disposal containers before removing them from the site. Air sealing Proper air sealing should be completed prior to ROXUL COMFORTBOARD®, ROXUL COMFORTBATT®, OR ROXUL ROCKFILL™ insulation to ensure full performance of the insulation. Verify all holes and seams between sheet goods such as drywall, sheathing, and subflooring at the building envelope are sealed with the durable caulk, tape, and/or foam seals. DIY installation Manufacturer does not require installers to be certified. Videos for DIY projects can be found at www.diywithroxul.com Safe Occupancy There are no re-entry / re-occupancy requirements for this project. You may re-enter the premises immediately following installation. Tips for controlling and reducing dust Safety Another important safety consideration when handling insulation is dust control. These recommended work practices help to minimize itching of the skin. Section 410-66, of the 1978 National electrical Code states: Recessed portions of enclosures, other than points of support, shall be spaced at least ½ inch from combustible materials. Thermal insulation shall not be installed within 3 inches of the recessed fixture enclosure, wiring compartment or ballasts and shall not be installed above the fixtures as to entrap heat and prevent free circulation of air unless fixture is otherwise approved for that purpose. 1. S tore the material to protect against damage. 2. Unpack the material at the installation site. 3. C ut the insulation on a flat surface. Use a sharp knife with serrated edge. Don’t use a saw, unless hard roof boards need to be cut. 4. Open a door or open a window to ensure good ventilation. MSDS available for download from www.roxul.com 5. O rganize workplace in a manner that makes all installation easy. 6. C over open ventilation ducts to reduce particulate in the ducts. 9 ROXUL Insulation Energy Star Certification ® Section 3 10 Earning Our Stars Insulation project scenarios Install ROXUL COMFORTBATT insulation in just 3 easy steps ® 1 2 1. Insert 2. Compress 3 3. Release How to Install ROXUL ® ROXUL insulation cuts quickly and accurately with a knife for fitting around pipes, electrical boxes, wiring, ductwork, and between studs and joists that are less than a standard width. To do the work: Wear long-sleeved, loose-fitting clothing and proper gloves for handling insulation. Tools needed: Tape measure Long serrated bread knife Straight edge Staple gun (when vapor barrier/retarder is required) C aulking gun (if required to seal holes & penetrations) A pproved vapor retarder if required by local building codes ROXUL COMFORTBATT® higher density batts make it simple for precise cutting to ensure a fit without gaps and voids. 11 ROXUL Insulation Energy Star Certification ® A simple way to increase attic insulation R-Value and lower energy costs for homeowners is to top up their existing attic insulation. Attic If you want to increase home comfort and save energy year 'round, start by reducing the heat loss through the attic, |the most cost-effective place to add insulation. If the current insulation has settled and isn’t flush with the top of the joists, add an extra layer of ROXUL COMFORTBATT thermal batt insulation to bring it up to the top of the joist. ROXUL COMFORTBATT can be be used in a vented or unvented attic, if the attic is vented ensure air flow is not restricted by installing baffles on the underside of the roof at the eaves/soffit prior to insulating. ® ® For new construction 1 2 1. Install COMFORTBATT between joists. Butt ends tightly together to eliminate any gaps. ® 12 2. F or additional insulation, lay a second layer of insulation perpendicular to the first layer. Earning Our Stars For existing construction 1 2 When no insulation is present: 1. Install COMFORTBATT between joists. ® 2. For additional insulation, lay a second layer of insulation perpendicular to the first layer. When existing insulation is present: Level existing insulation to top of joist. L ay COMFORTBATT on top of joists running perpendicular to the first layer. ® Ensure batts are butted against each other tightly. it batts closely to cross joists: cut batt if necessary; F leave no space between layers. Insulate attic hatch to same level as rest of attic. Apply weatherstripping to edge to reduce air leakage. nly IC-rated electrical fixtures can have insulation O placed with zero clearance. ollow manufacturer’s instructions and local building F code to insulate around chimney. Insert. Compress. Release. 13 ROXUL Insulation Energy Star Certification ® Top Up the Attic Insulation In Just 3 Easy Steps A simple way to increase insulation R-Value and lower energy costs is to top up the existing attic insulation. While the attic is probably insulated, over time, that insulation can settle or compact, reducing its R-Value. Or if the attic is breezy, insulation can drift and shift, leaving gaps where heat can escape. When installed, ROXUL ROCKFILL™ Insulation won’t move or settle over time. And, ROCKFILL™ is made of inorganic materials and thus will not grow mold. 1 2 1. Open 2. Aerate Cut open and remove from bag. Installing ROCKFILL is easy to apply over existing insulation by hand, and there is no blowing machine required. To achieve an R49 rating, top up your attic insulation to a depth of 17.3 inches. Seal all holes and penetrations with caulking before installing ROXUL ROCKFILL. See ROXUL ROCKFILL Coverage Chart in the appendix for recommended installed depth needed to achieve various R-Values. 3 Fluff product to aerate. 3. Spread Spread out evenly. every 4-¼ inch of ROCKFILL adds R12 of insulation. Areas around pipe, wiring and attic vents are often neglected and can account for the majority of those gaps and voids. ROXUL ROCKFILL loose-fill, top up attic insulation makes it easy because unlike other attic insulation, there is no blowing machine required, and installation can be done by hand. 14 Earning Our Stars 15 ROXUL Insulation Energy Star Certification ® The combination of ROXUL COMFORTBOARD™ IS and ROXUL COMFORTBATT® ensures optimum long-term thermal performance from basement wall assembly. Basement walls To reduce overall heating and cooling costs, it pays to insulate the interior foundation walls. R-Values can be increased by installing a combination of two ROXUL® insulation products: COMFORTBOARD™ IS and COMFORTBATT® thermal insulation. 1 Before starting, check basement walls for signs of dampness. If damp, have the foundation checked for cracks. Ideally, wait a minimum of one year after construction to allow for the foundation to settle. 2 3 A 1. Clean concrete walls. Mechanically fasten COMFORTBOARD IS to the exterior concrete wall using 4 to 6 concrete screws/nails with wash ers, embedded 1 - 1.5". 16 2. Install 2 x 4 stud wall directly against COMFORTBOARD IS, leaving no gaps or air space. B A) I nstall 3.5-inch COMFORTBATT thermal insulation between studs. B) Where required by local building code, staple vapor retarder to studs then tape and seal joints. Earning Our Stars Crawlspace Many home and cottage owners can enjoy additional benefits by insulating their crawl spaces. In some cases, the most difficult aspect of insulating a crawl space is having enough room to work around to properly install the insulation. If the crawl space area is easy to get at, the installation of ROXUL insulation is quite simple. Typically, there are two types of crawl spaces – they are defined by either being vented or non-vented. The difference in how the two crawl space types are insulated is defined by either applying insulation to the exterior wall, or to the ceiling/floor between the heated living space and the crawl space. ROXUL Insulation: a two-tiered solution to insulating crawl spaces COMFORTBOARD™ IS and the effects of thermal bridging ROXUL has two thermal insulation products for interior crawl space wall assemblies: ROXUL COMFORTBOARD™ IS (Insulation Sheathing) and ROXUL COMFORTBATT®. When used in tandem within the 2 x 4 stud wall cavity, these two products help create a drier, more comfortable space. Before recommending the Good, Better, Best R-Values for the crawl space wall assembly, we need to understand thermal bridging – the process that describes a material’s capacity to conduct heat from one material to another. ® ® A vented crawl space can be notorious for dampness, but ROXUL insulation is water-repellent, moistureresistant yet vapor-permeable. The permeance of ROXUL products allows moisture vapor to pass through the insulation without being trapped. In the unfortunate event of basement leak where the insulation becomes wet, ROXUL insulation quickly dries out and maintains its R-Value. Unlike other insulations, ROXUL won’t absorb water and is not susceptible to mold. In a typical crawl space, cold air transfers from the outside concrete foundation through the wood studs and eventually into the living space. The studs perform as the conduit or “thermal bridge”, lowering the R-Value of the wall assembly. Insulated sheathing like COMFORTBOARD™ IS reduces this thermal bridging, blunting the effect of thermal bridging between the concrete and the studs. 17 ROXUL Insulation Energy Star Certification ® Vented crawl space installation Vented simply refers to the space having air vents, typically more than one, and they are generally located across from one another at the upper part of the foundation wall. The vents allow for an air exchange, helping to eliminate dry rot, moisture build-up, and other conditions that can develop in these enclosed spaces. This type of venting would be very common in a lot of older homes. 1 A vented crawl space is treated in the same manner as a cantilever, or insulating a room where the underside is exposed. The underside of the floor is insulated by adding batt insulation between the floor joists. Step 1 Seal all joints and penetrations with caulk and where required by local building codes, install a vapor retarder to the underside of the sub-floor before insulating. 2 Step 2 Insert, Compress and Release to install ROXUL COMFORTBATT® thermal insulation between the floor joists. 3 Step 3 Permanently hold the insulation in place by installing strapping on the underside of the floor joists perpendicular to the insulation. Attach minimum 2 pieces of strapping using appropriate screw, nails or staples. Some options for strapping include wood, plastic, wire and chicken wire mesh. At least one piece ofstrapping should be installed for every 8 inches of insulation. 4 Step 4 Seal all joints and penetrations with caulk and where required by local building codes, install a vapor retarder to the underside of the sub-floor before insulating. 18 Earning Our Stars ROXUL insulation products for vented crawl spaces ® 1 Better: R-30 3 2 2 x 10 Joists + CB R-30 (or attach 1 x 2 furring/strapping strip to 2 x 8 joist to build up the joist cavity depth) 1 2 3 4 2 x 10 Joists Vapor Control Layer * ROXUL COMFORTBATT® (R30) Foundation Wall 4 1 Best: R-36 (or attach 1x2 furring/strapping strip to build up the joist cavity depth) 1 2 3 4 5 2 x 10 Joists Vapor Control Layer * ROXUL COMFORTBATT® (R30) ROXUL COMFORTBOARD™ IS (R6) Foundation Wall 3 2 2 x 10 Joists + CB R-30 + CB IS R6 4 5 19 ROXUL Insulation Energy Star Certification ® Non-Vented crawl space installation A non-vented crawl space is defined as having a heating or cooling source, or some other source that conditions the air within the crawl space. Conditioning the room helps to minimize moisture build-up in the space, and helps to avoid the growth of mold. A non-vented crawl space is insulated in the same manner as a conditioned basement. The exterior foundation is framed in with studs, and the insulation is then installed between the studs. 1 Dirt floors of a non-vented crawl space should be covered with a suitable vapor barrier before insulating. All joints of the vapor retarder shall overlap by 6 inches (153 mm) and be sealed or taped. The edges of the vapor retarder shall extend at least 6 inches (153 mm) up the stem wall and shall be attached to the stem wall. Walls of a non-vented crawl space should be insulated in exactly the same manner as a basement wall. 2 Step 1 Step 2 echanically fasten ROXUL COMFORTBOARD M IS to the exterior wall. ™ 3a I nstall 2x4 stud wall directly against ROXUL COMFORTBOARD IS. 3b Step 3a Step 3b I nstall ROXUL COMFORTBATT thermal insulation between studs. here required by local building code, staple vapor W retarder to studs then tape and seal joints. 20 Earning Our Stars Non-Vented crawl space systems Basements and non-vented crawl space walls – Header (rim-joist) Basement and non-vented crawl space walls – bottom plate If the basement / crawlspace header (rim-joist) needs to be insulated see Basement Header and Bottom Plate Details diagram: The bottom plate of an insulated wood stud wall installed against a basement or crawl space wall needs to be damp-proofed and sealed. 1) Caulk or spray-foam any gaps and cracks, 1) At the bottom plate install a thick bead of caulking on the concrete (or vapor-barrier) floor. 2) Install R23 ROXUL COMFORTBAT® thermal insulation into the rim-joist, 3) Where required by local building code, staple vapor retarder to floor assembly and connect to header wrap (if present) 2) Staple 12” of vapor barrier to the bottom of the wall bottom plate. 3) Install wood stud wall 4) W here required by local building code, connect the interior vapor retarder with the 12” vapor barrier at the bottom plate and seal with tape. 1 1 2 4 3 2 4 5 1 H eader Wrap (Installed from foundation wall to under main floor bottom plate) 2 F asten vapor retarder to floor assembly (sub floor and floor joist as needed) 3 R 23 ROXUL COMFORTBATT to cover the foam to top of insulated wall (thermal protection of foamed plastics) 4 S pray foam/caulking air sealant to act as an air barrier 5 C onnect vapour retarder to header wrap at top plate 3 5 1 Vapour retarder 2 Pressure treated bottom plate 3 1 2” of vapour retarder; staple to bottom of bottom plate; tape over poly that runs down the interior face of the wall 4 T hick acoustic caulking bead for air seal between bottom plate & floor slab 5 I nterior acrylic caulking sealant at the sub floor/ plate joint as alternative to under bottom plate 21 ROXUL Insulation Energy Star Certification ® ROXUL insulation products for non-vented crawl spaces ® Good: R-15 1 2 x 4 Studs + CB R-15 1 2 3 4 Foundation Wall 2 x 4 Studs ROXUL COMFORTBATT® (R15) Vapor Control Layer * 2 3 4 Better: R-21 1 2 x 4 Studs + CB IS R-6 + CB R-15 1 2 3 4 5 Foundation Wall ROXUL COMFORTBOARD™ IS (R6) 2 x 4 Studs ROXUL COMFORTBATT® (R15) Vapor Control Layer * 2 3 4 5 Best: R-23/26 2 x 4 Studs + (CB IS R-8 or CB IS R-12) + CB R-15) 1 2 3 4 5 22 Foundation Wall ROXUL COMFORTBOARD™ IS (R8 or R12) 2 x 4 Studs ROXUL COMFORTBATT® (R15) Vapor Control Layer * 1 2 3 4 5 Earning Our Stars 23 ROXUL Insulation Energy Star Certification ® ROXUL COMFORTBATT® Thermal Home Insulation keeps a home warm in the winter and cool in the summer for more comfortable living all year round. Exterior walls Exterior walls should be insulated as much as possible. If walls are constructed of 2 X 6 material, then ROXUL COMFORTBATT® R23 (5½”) batts should be used. Do not attempt to squeeze R23 batts into a 2 X 4 stud wall. Air sealing Air sealing is important for controlling heat loss and reducing condensation risk. There must be a continuous 1 1. I nsert the batt tight to the wood stud and top plate, eliminating any gaps, compress the batt to fit snug in the wall and release. 24 uninterrupted airtight plane form wall elements to other components for the enclosure such as windows, roof and foundation assemblies. Sealing all joints, penetrations and transitions before installing insulation is critical in achieving airtightness. 2 2. Do not flatten the insulation as this reduces effectiveness. 3 3. Where required, staple vapor retarder to studs then tape and seal joints. Many contractors feel polyethylene is the best choice, but other options exist. Always consult your local building code. Earning Our Stars Thermal insulation systems for residential exterior wall applications As society demands more energy-efficient houses, building codes and builders (and DIY homeowners) are responding by increasing the R-Value of the building enclosure, in particular, the above grade exterior wall. Given that the cavity of the standard 2 x 6 wood frame wall used in residential housing (new construction) is already filled with insulation, the clear path forward to higher R-Values is to add layers of exterior insulation. ROXUL COMFORTBOARD™ IS is a rigid stone wool insulation board fastened to the outside face of the exterior studs used in residential construction and designed to provide increased thermal performance to the building envelope. What makes ROXUL COMFORTBOARD™ IS a superior exterior insulation sheathing Greater drying potential than foam llastics COMFORTBOARD™ IS is a moisture-resistant, yet vapor-permeable insulation (30-40 perms) and will allow transient vapors to pass through without restriction. This unique vapor-permeable quality of ROXUL's cavity wall insulation allows for an increased potential for drying without trapping moisture in the wall assembly. Lower permeable insulations, such as foam plastics, can act as vapor retarders and negatively affect the drying potential of many typical residential wall assemblies. Fast outward drying Highly permeable insulation like COMFORTBOARD™ IS has the added benefit of allowing fast outward drying during cold weather. This dries the wood frame cavity very quickly, even if the framing is wet from construction or becomes wet because of incidental water leaks. How to insulate a typical above-grade exterior wall Exterior walls should be insulated to their maximum R-Value. If the walls are constructed with 2 x 6 studs, then COMFORTBATT® R-23 batts should be used. R-23 batts are 5 ½ inch thick and snugly fit into a 2 x 6 cavity wall. When installing COMFORTBATT between the wall studs, eliminate any gaps and ensure the ends butt snugly together. Ensure the surface of each batt is flush with the interior surface of the studs. If the home is older and built with 2 x 4 studs for the exterior walls, never attempt to squeeze COMFORTBATT R-23 into the wall cavity. Compressing the insulation will cause it to lose its effective R-Value – instead install ROXUL COMFORTBATT R-15. Another option to improve the wall’s thermal performance is to build out the studs by adding 2 x 2 strapping/furring to the existing edges of the 2 x 4 studs, which will create a 2 x 6 stud wall. COMFORTBATT R-23 can then be added to the expanded deeper cavity and end up with increased insulation R-Value. Vapor retarders in cold climates Typically, a vapor retarder is installed on the warm side of the wall, over the insulation and studs. Use the least amount of staples that will hold the vapor retarder up, seal all vapor retarder seams with suitable tape to completely seal the wall. This reduces the chance of warm air getting into the wall cavity, where it can contribute to condensation and cause mold problems. 25 *Check the local building code for approved vapor barrier/retarder information. ROXUL Insulation Energy Star Certification ® Section 4 26 Earning Our Stars Frequently asked questions What is R-Value? R-Value is the measurement of the insulation's ability to prevent heat flow. The higher the R-Value, the more insulating power it provides. Batt insulation works by restricting the air movement in the insulation. What is the difference between stated R-Value and effective R-Value? If a vapor barrier is installed in an attic, is ventilation still required? Yes. Even with a good vapor retarder, proper ventilation is considered essential to prevent damage from condensation. Soffit vents – openings at the roof overhang – combined with a ridge vent, roof vent or gable vents are effective ways to create a positive movement of air in and out of the attic. Stated R-Value tests measure only thermal resistance. It does not take into account factors such as thermal bridging across the building envelope. If the vapor retarder is accidentally torn, is repair necessary? While the stated or nominal R-Value of an insulation product is important, accounting for the thermal bridging will influence the effective R-Value of the wall system. Not usually. The edges should lie close enough together to block most of the water vapor. To fix a large tear, seal the two edges together with a proper contractors sheathing tape. It is important to fix if the vapor retarder is also acting as part of the Air Barrier System. What is a vapor retarder? A vapor barrier or retarder controls vapor transmission and helps prevent condensation and excessive relative humidity levels within the walls, floors and ceilings of the home. Vapor barriers/retarders are particularly important in Canada, and in states in the U.S. that experience winter temperatures below freezing. The three most common types of vapor retarders – kraft paper, foil-backed paper and polyethylene (a separate 4- to 6-mil polyethylene film applied over installed insulation). There are a few other less common vapor retarder products such as smart vapor barrier or latex paint combined with gypsum board. Do higher insulation levels create condensation problems? Yes, potentially, but not if the building envelope is designed properly. Insulation helps keep heat in during the winter months, but what is the benefit to having it during summer months? Insulation helps slow the process of summer heat entering the home, which helps keep the inside cool and reduces the need for continuous air conditioning. How does one add layers of attic insulation to a joist cavity that is only half full? If a joist cavity is only half full and the recommended insulation level in the home's area is R-38, fill the joist cavity flush with the top with the appropriate thickness of unfaced ROXUL COMFORTBATT® insulation. Then lay a second layer of unfaced insulation perpendicular to the existing layer to give a total of 12” (or an R-Value of 38) in the joist cavity. Covering the attic joists with the second layer will reduce heat loss through the wood. 27 ROXUL Insulation Energy Star Certification ® What is ROXUL insulation made of? ® ROXUL insulation is a rock-based mineral fiber insulation comprised of basalt rock and recycled slag. Basalt is a volcanic rock, which is abundant in the earth, and slag is a by-product of the steel and copper industry. The minerals are melted and spun into fibers. The end product is called “stone wool.” ® Is ROXUL insulation safe? Yes. A study showed that there were no increases in risk of cancer for users or workers for the production of rock wool. The International Agency for Research on Cancer (IARC) has updated the previous Monograph and classification of 1987, concerning the health effects of various MMMF (Man-Made Mineral Fibers), excluding them from Group 2B (possibly carcinogenic). In addition, ROXUL insulation is fire-resistant. It can withstand temperatures up to 2150 ºF (1177 ºC). Consequently, it does not contribute either to the development and spread of fire or the release of toxic gases. It is water repellent, which means that the insulation cannot absorb water. Plus it resists rot, mildew, mold and bacterial growth, contributing to a safer indoor environment. What happens if ROXUL insulation gets wet? ROXUL insulation is moisture-resistant yet vaporpermeable. In the event the insulation becomes damp or wet, the insulation, when thoroughly dried, will maintain the original performance characteristics. Is ROXUL insulation mold-resistant? ROXUL products are inorganic, providing no food source for mold to grow. ROXUL products are tested to ASTM C1338 – Standard Test for Determining Fungi Resistance – and pass with zero fungal growth. Does ROXUL make blowing wool insulation? ROXUL insulation is only manufactured in batt, board, loose wool and pipe forms. Is there any "off-gassing" from ROXUL products? No, “off-gassing” is a term that was started when blowing agents were utilized in insulation materials and ROXUL does not incorporate blowing agents in our products. 28 Can ROXUL insulation go around the pipe of a gas fireplace where the pipe meets the exterior wall? Although ROXUL stone wool insulation is a noncombustible material, which has a melting point of 2150 ºF, ROXUL does not have any approvals for this application. We recommend contacting the manufacturer and/or follow local codes for this application. What is the fire rating of a ROXUL product? A fire rating is determined by testing a complete system, such as a wall with all its components, and not the insulation alone. ROXUL products are non-combustible and have an approximate melting temperature of 2150 ºF, but cannot hold a fire rating by itself, as is the case with any other insulation. Contact ROXUL Technical Services at 1-800-265-6878 for a specific fire rating. What is the difference between ROXUL COMFORTBATT® and ROXUL SAFE‘N’SOUND®? ROXUL Inc produces stone wool insulation products designed and optimized for specific applications. ROXUL SAFE’N’SOUND acoustical fire batt insulation is designed, tested and optimized for acoustical performance in interior wall assemblies; it is not intended or routinely tested for exterior wall thermal application where R-value is of interest. ROXUL COMFORTBATT® thermal batt insulation is designed, tested and optimized for thermal (R-Value) performance in exterior wall assemblies; it is not intended or routinely tested for interior acoustic application where decibel reduction is of interest. It is always best to use the correct ROXUL® stone wool insulation product, optimized for a particular application – i.e. use ROXUL® SAFE’N’SOUND for interior acoustic and fire applications and use ROXUL® COMFORTBATT® for exterior wall thermal applications. Is a vapor retarder required on all applications using mineral wool insulation? A vapor retarder is only required when the application involves an exterior wall. A vapor retarder is meant to restrict water vapor transfer from the warm side and condense on the cold side of the wall. A vapor retarder is always attached to the warm side. Earning Our Stars Will ROXUL insulation products pass building code inspections? How much clearance is needed when insulating around pot/recessed lights? Yes, the insulation will pass building code inspections as ROXUL tests to CAN/ULC S-702 Standard For Mineral Fiber Thermal Insulation For Buildings, and ASTM C665 Standard Specification for Mineral Fiber Blanket Thermal Insulation for Light Frame Construction and Manufactured Housing as required by the NBCC (National Building Code of Canada), the ICC (International Code Council) and IBC (International Building Code). In addition, there are CCMC numbers on the COMFORTBATT® products. As a result, ROXUL insulation has met all the criteria needed for Canadian and United States residential codes. Insulating around pot lights can vary by manufacturer, as well as the type of pot light and it may be covered under local building codes. ROXUL has no set requirements for insulating around pot lights and would always recommend following the manufacturers' recommendations and/or local building codes. ® ® Can COMFORTBATT be used in my attic? ® Yes, COMFORTBATT® is designed for exterior walls and attics. Code requirements for attic R-Value will vary from province to province, although R-40 is quite common. To achieve R-40 in the attic using COMFORTBATT®, it is recommended to use two layers of R-23 for a total of R-46. Lay the first batt between the roof trusses, then the second layer perpendicular to the first so as to cover up the roof trusses. What is the Specific Heat for ROXUL products? The heat capacity of ROXUL products at 50 ºC is 0.8kJ/kg K (0.191 BTU/lb ºF). Will ROXUL insulation corrode metals? No. ROXUL products have been tested and conform to the stainless steel stress corrosion specification as per the ASTM test methods C871 and C692. 29 ROXUL Insulation Energy Star Certification ® Appendix 30 Earning Our Stars ROXUL product index ® ROXUL COMFORTBATT ® Thermal insulation for use in exterior walls, attics and crawlspaces. It provides indoor comfort and energy savings all year round. ROXUL SAFE'N'SOUND ® High density batts for sound and fire-resistance in interior walls between rooms and in ceilings between floors. It provides a safe and quiet room for the household. ROXUL COMFORTBOARD™ IS ROXUL ROCKFILL™ Loose-fill thermal insulation that is easy to apply over existing attic insulation. Pour, fluff to aerate and spread. No need to rent an expensive blowing machine required with other types of insulation. ROXUL DRAINBOARD ® Rigid stone wool insulation board for fibrous foundation drainage. Its non-directional fiber structure means the boards can be installed either horizontally or vertically without any loss of drainage ability. Rigid stone wool insulation board-fastened to outside studs and basement walls, and fabricated to improve thermal performance to the building envelope. 31 ROXUL Insulation Energy Star Certification ® Fastener guidelines Design Basis 1. Mechanical attachment For permanent attachment, ROXUL stone wool (mineral wool) insulation should be mechanically attached or pressure held by supporting members. ® 2. Adhesives Adhesives and adhesive applied stick-pins should NOT be used for permanent attachment of ROXUL stone wool insulation. Adhesives, and adhesive based systems can used for temporary attachment, but mechanical attachment (or supporting members) must be used for permanent attachment. 3. E xposed insulation ROXUL stone wool insulation is not intended to be left exposed to the elements. Protective layer should be installed immediately after insulation attachment. If the insulation is to be left exposed, or installation takes place in bad weather, ROXUL recommends a minimum of 5 mechanically attached insulation fasteners per standard board. Designers can increase number of fasteners to meet specific conditions and design requirements (including wind-driven rain-loads). 6. Wind load (Live Load) Fastening connections should be designed to withstand horizontal loads imposed by wind pressures. Wind loads often govern lateral load scenarios. 7. Fastener selection Fasteners should be: a) appropriate type for the substrate; b) capable of withstanding applied pull-out and shear-loads; c) numerous enough and of large enough cross-section to prevent tear-through of the insulation under expected conditions; d) s uitable for use outside if being used in exterior applications. 8. Engineered design The design of fastened connections is a task normally completed, or reviewed, by a structural engineer. The primary purpose of this fastener guide is to provide suggestions for attachment design of ROXUL stone wool insulation attachment to various structures and buildings. 4. Design loads Fastening connections should be designed to withstand all the combined applied loads, including (but not limited to) Dead-Load and Wind-Loads. Where applicable, consideration should also be given to Seismic- Load, Live-Load and Wind-Driven Rain-Load (Not covered in this guide). 9. Limitation ROXUL stone wool insulation boards are suitable for mechanical attachment using a number of fasteners and fastening systems. Mechanically attached fastening systems are subject to various loads including dead load, wind load and seismic load; all of which vary with location and over time. 5. Dead load Fastening connections should be designed to withstand all the combined applied dead loads, including (but not limited to) the insulation, fasteners and any other supported members or cladding. Warning: Failure to include safety factors or adequately design for applied loads can result in failure of mechanical attachment. The determination of the specific design requirements and safety factors regarding a fastener system is the sole responsibility of the installer and/or end user. ROXUL Inc assumes no responsibility whatsoever for any failure of insulation attachment or related fastening systems. 32 Earning Our Stars Plain insulation 1. Applications E xposed Exterior Insulation B asements (Inside/Outside) P arking Garages A coustic Panels 2. E xposed insulation ROXUL stone wool insulation is not intended to be left exposed to the elements. Protective cladding should be installed immediately after insulation attachment. If the insulation is to be left exposed, or installation t akes place in bad weather, ROXUL recommends aminimum of 5 mechanically attached insulation fasteners per board. Typical pin placement – 16"x48" ® Typical pin placement – 24"x48" 3. Type of fasteners S crew & Washer I nsulation Fastener P lastic Cap Nails I mpaling Pins 4. Number of fasteners ROXUL recommends a minimum of 5 mechanically attached insulation fasteners per board. Designers can increase number of fasteners to meet specific conditions and design requirements (including wind-driven rain-loads). Typical pin placement – 36"x48" 5. Embedded depth of fastener Embedded depth required to resist fastener pullout will vary with both substrate material and the fastener type. ROXUL recommends a minimum 1” embedded depth, designers may vary this amount. 6. Proprietary fasteners Some proprietary Insulation Fasteners can provide adequate support with fewer than 5 fasteners per board and less than 1” embedded depth. Individual fastener manufacturers should be consulted for details. 33 ROXUL Insulation Energy Star Certification ® Strapping 1. General Strapping, attached to the building structure, will act like giant clamps to hold insulation in place. ROXUL insulation boards will be permanently mechanically supported by the strapping attachment if the attachment is designed to withstand live loads and total applied dead loads. Insulation boards can be temporarily held in place prior to strapping unless the insulation is to be left exposed without strapping or installation takes place in bad weather; in which case guidelines for Plain Insulation attachment in the previous section should be followed. ® 2. Design R OXUL recommends installing strapping vertically to provide a drained cavity; drained metal hatchannels can be installed horizontally. S trapping attachment should be designed to withstand wind loads and total applied dead loads (Insulation + Fasteners + Strapping + Cladding) R OXUL recommends a maximum system dead load area weight of 12 psf for wood frame construction and 5 psf for metal frame construction. 3. Fasteners F asteners should be: a) appropriate type for the substrate; b) capable of withstanding applied pull-out and shearloads. 34 R equired length, number, spacing and embedded depth of fasteners will depend on the type of fastener, the applied loads, the substrate and the thickness of the insulation, strapping and any sheathing. A nti-unwinding fasteners (or alternative precautions) should be used for metal frame construction. F asteners should be embedded 1.5” in wood studs and concrete, and extend at least 3 full threads past the inside face of steel studs. D esigners can vary the type, number and embedded depth of fasteners to meet specific requirements. 4. Strapping type Metal or treated wood strapping can be used. ROXUL recommends using 2x3 or 2x4 dimensional lumber (laid on the flat), or metal hat-channels. 5. Installation tips U se Experienced Installers or a lazerlevel with inexperienced installers U se 2x3 or 2x4 lumber instead of thinner strapping U se double-thread screws for wood strapping R ecommended for maximum insulation thickness up to 3” 6. References N TA Engineering Evaluation Report TRU110910-21 can be used to design strapping attachment for wood-frame and concrete with TRUFAST SIP and TRUFAST Tru-Grip fasteners. R OXUL Continuous Exterior Insulation – Deflection Report I METCO IntelliScreen system is recommended for cladding installation using horizontally installed drained metal hat channels. Earning Our Stars Masonry ties 1. General Wedges / clips installed over masonry ties can be used to attach ROXUL insulation boards. Non-proprietary or proprietary masonry ties can be used. ® 2. Design Spacing and design of the masonry tie pattern should follow accepted practice and be adequate to support wind and dead loads. Where permissible by codes and design, the spacing of ties should be made to be 16” or 24” in at least one orientation (vertical or horizontal) to allow easy installation of ROXUL insulation boards with little or no cutting of the insulation. 3. Insulation Attachment Wedges or clips over masonry ties can be used to hold the insulation in place at board edges. Additional fasteners can be used in the middle of boards if needed. The average number of masonry tie wedges and / or fasteners holding a single piece of insulation should be a minimum of 5. Designers can increase the number of fasteners or wedges to meet specific conditions and design requirements. 4. Fasteners ROXUL recommends wedges or clips designed for the particular type of masonry tie being used. If additional fasteners are required in the middle of boards these can be: Plastic cap nails Screws & washers Insulation fasteners Impaling pins 5. STPE – Adhesive WRB Some STPE based WRB (Weather Resistive Barrier) compounds have adhesive properties prior to curing and can be used to attach ROXUL stone wool insulation to the wall when used in combination with brick ties and wedges around board edges. Follow manufacturers direction when using an STPE based WRB as an adhesive for ROXUL insulation. 35 ROXUL Insulation Energy Star Certification ® Clips & girts 1. General Proprietary clips/brackets or nonproprietary stand-offs designed to support vertically installed z-girts or L-channels can be used. Insulation is not required to provide any structural support with this type of system. 2. Thermal bridging & z-girts ROXUL does NOT recommend using z-girts through the full thickness of insulation. Clips, brackets or stand-offs should be used to minimize thermal bridging. 3. Design Z-girts and fastening system should be designed to support wind loads and total applied dead loads independently of the insulation. If clips & girts do NOT provide structural support to the insulation it should be fastened per directions for Plain Insulation. If clips & girts provide structural support to the insulation then designers can reduce the required number of fasteners appropriately. 36 4. Cascadia clips & other ascadia clips & propriety systems Follow manufacturers recommendations. 5. Fasteners F asteners should be appropriate type for the substrate U se the manufacturers recommended fasteners when using proprietary clips & brackets A nti-unwinding fasteners (or alternative precautions) should be used for metal frame construction and metal-to-metal fastening of clips & girts. Fasteners for attaching insulation I mpaling Pins S crews & Washers P lastic Cap Nails I nsulation Fasteners Earning Our Stars Fastener examples Plastic cap nails Recommended for temporarily holding insulation and fastening insulation to wood and wood based substrates. Clip & z-girt e.g. CASCADIA CLIPS Recommended for thick exterior insulation (over 3”) Follow manufacturers recommendations for use. Metal fasteners Recommended for use with metal frame construction. Anti-unwinding fasteners (or other precautions) should be used with metal frame construction. Insulation Fasteners e.g. RAMSET INSULFAST Recommended for fastening insulation to concrete, masonry block and exterior gypsum sheathing. Regular Wood Screws/Concrete Screws Concrete Nails Brick-tie & wedge Wedges or clips used with masonry ties can be used to attach ROXUL CAVITYROCK DD and MD insulation. Must be right type for the substrate and suitable for outside use if not being used inside. Dual-thread fasteners e.g. Heco-Topix Recommended for use with wood strapping to reduce risk of compression deflection. Metal fasteners Recommended for use with metal frame construction. Antiunwinding fasteners (or other precautions) should be used with metal frame construction Impaling pin Mechanically attached or bonded to structure. Recommended for use with all types of ROXUL stone wool insulation boards. Adhesive “stick” pins should be avoided. DISCLAIMER AND LIMITATION OF LIABILITY: The statements and data contained in this brochure are for general information purposes ONLY. They are NOT specific technical recommendations as to any particular design or application and the ultimate determination as to product suitability is the sole responsibility of the installer or end user. Although the information contained herein, including ROXUL product descriptions, is believed to be correct at the time of publication, accuracy cannot be guaranteed and results may vary depending on the particular design and/ or application. ROXUL fully reserves the right to make product specification changes, without notice or obligation, and to modify or discontinue any of its products at any time. In no event shall ROXUL be liable for any direct, indirect, or consequential damages of any kind arising from information contained in this bulletin, including, but not limited to, claims for loss of profits, business interruption, or damages to business reputation. This limitation of liability shall apply to all claims whether those claims are based in contract, tort, or any legal cause of action. 37 ROXUL Insulation Energy Star Certification ® ROXUL COMFORTBOARD IS cladding attachment system ™ STEP 1: 1 1 Install drainage plane material over the structural sheathing. 1 2 3 Wood Studs OSB or plywood sheathing Drainage plane 2 3 STEP 2: Install ROXUL COMFORTBOARD™ IS and Furring (i.e., strapping) Board edges should be butted tightly together. Multi-layers should have joints staggered. (no joint sealing is required) 1 NOTE – if strapping is installed immediately ROXUL COMFORTBOARD IS boards can be temporarily attached to wall. If the insulation is to be left exposed before strapping is installed it needs to be securely mechanically fastened to the building. Refer to separate ROXUL fastener guidelines for detailed information. 2 1 2 3 3 Drainage plane ROXUL COMFORTBOARD IS insulation Install insulatiuon boards with wood furring to hold boards in place STEP 3: Install cladding to furring as per cladding manufacturer’s instructions. 1 38 Cladding 1 Earning Our Stars ROXUL building science notes ® 01. General a) D etail is applicable to light-weight cladding systems including vinyl siding, wood siding, and fiber cement siding or panels with ROXUL COMFORTBOARD™ ISthicknesses greater than 1.5” (38 mm). For heavyweight cladding systems, see ROXUL CAVITYROCK™ Application Guide. Detail is applicable for ROXUL COMFORTBOARD IS thicknesses less than 1.5” (38 mm), with the exception that “perfect barrier” type cladding can be directly attached to framing through insulation as per cladding manufacturer’s instructions. 02. Structure a) A wood frame is illustrated in this detail. Alternates for the infill wall structure include light gage metal stud with exterior gypsum board sheathing and a CMU structural wall. 03. Rain water control layer a) A drained-screen approach to rain water control (as illustrated) is recommended. b) The drainage plane material is the primary rain water control layer in the wall assembly. Water penetrating the exterior cladding must be directed to the exterior by this layer. c) Material options for the drainage plane shown in the wall assembly above include: i. non-perforated housewrap or building wrap ii. building paper iii. v apor permeable liquid or fluid applied membrane iv. vapor permeable “peel and stick” self-adhered membrane v. v apor impermeable membranes may be used depending on vapor control design (see section 06 below). 04. Air control layer a) T he drainage plane may be detailed as the primary air control layer if made continuous. b) If an air permeable cavity insulation is selected an airtight drywall approach should be used. An airtight drywall approach requires all penetrations of the gypsum board to be carefully sealed. c. Multiple planes of airtightness are recommended where practical to control convection within the enclosure cavity. 05. Thermal control layer a) R OXUL COMFORTBOARD IS insulation is the primary thermal control layer. b. The amount of insulation recommended varies by climate region (see ROXUL COMFORTBOARD™ IS application guide) 06. Vapor control layer a) T he assembly as illustrated is a “vapor open” assembly, meaning that there is a single line of vapor control and that drying can occur towards the interior or towards the exterior from this line. Selection of vaporopen interior finishes should be considered. If vapor impermeable finishes are used, analysis should be conducted to assess drying potential. 07. Exterior cladding a) A drained and back-ventilated wood or fiber cement siding is illustrated. b) Increasing the air-gap reduces the amount of solar driven inward vapor drive c) Material options for the exterior cladding include: i. V inyl siding (see manufacturer’s notes for installation on furring) ii. Wood siding iii. Fiber cement siding or panels 08. Quality control considerations a) I nspect the lapping of drainage plane pieces to ensure that pieces are installed in “shingle” fashion. b) Ensure a tight fit where the exterior insulation boards are fit together. At mechanical and structural penetrations, an opening in the ROXUL COMFORTBOARD IS layer may be cut slightly undersized to ensure a tight fit. 39 ROXUL Insulation Energy Star Certification ® ROXUL ROCKFILL design chart ™ Thermal resistance CAN4 S114 R-Values are determined in accordance with ASTM C 687 and ASTM C 518 R-value/inch @ 75 ºF RSI value/25.4mm @ 24 ºC 2.9 hr.ft2.F/BTU*** 0.52 m2k/w meets the product requirements of ASTM C 764 Coverage guideline Thermal resistance Minimum thickness* Minimum mass/ area Max. coverage/ bag Min. bags/ area R-Value RSI in (mm) psf (kg/m2) ft2 (m2) 1000 ft2 (100 m2) 11 1.9 4 97 0.52 2.6 67 6.3 15 16 12 2.1 4 1/4 108 0.56 2.8 63 5.8 16 17 13 2.2 4 2/3 114 0.62 3.0 57 5.3 17 19 16 2.8 5 2/3 144 0.75 3.7 47 4.3 21 23 19 3.3 6 2/3 167 0.89 4.4 39 3.7 25 27 20 3.5 7 178 0.95 4.7 37 3.4 27 29 22 3.8 7 2/3 193 1.03 5.0 34 3.2 29 32 24 4.2 8 1/2 216 1.13 5.5 31 2.9 32 34 28 4.9 9 3/4 248 1.30 6.4 27 2.5 37 40 30 5.2 10 2/5 263 1.40 6.9 25 2.3 40 43 32 5.6 11 279 1.48 7.2 24 2.2 42 45 36 6.3 12 1/2 318 1.69 8.3 21 1.9 48 52 38 6.6 13 1/8 334 1.78 8.7 20 1.8 50 54 40 7 13 3/4 349 1.87 9.1 19 1.8 53 57 44 7.7 15 1/4 385 2.05 10.0 17 1.6 58 63 48 8.4 16 1/2 419 2.24 10.9 16 1.5 63 68 49 8.6 16 6/7 430 2.29 11.2 15 1.4 65 70 52 9.1 17 3/4 454 2.43 11.8 15 1.4 69 74 56 9.8 19 1/4 488 2.61 12.7 14 1.3 74 80 60 10.5 20 523 2.80 13.7 13 1.2 79 85 *** 1/2 To get the marked R-value, it is essential that ROCKFILL™ insulation be installed properly. To obtain the thermal resistance shown in the chart, ROCKFILL must be installed at both the thickness and mass per unit area equal to or greater than the minimum value specified. 40 Earning ROXUL OurInsulation Stars Energy Star Certification ® A global leader Environmentally sustainable ROXUL® Inc. is part of ROCKWOOL International, the largest producer of stone wool insulation, which is made from natural basalt rock and recycled material. ROCKWOOL International was founded in 1909 and today operates worldwide with more than 9,700 employees, with 26 factories across three continents. Our stone wool production process utilizes some of the most advanced technology available. The ROXUL facility is designed to capture and recycle rainwater, reduce energy consumption, and create zero waste to landfill by recycling raw materials back into the production process. ROCKWOOL has more than 40 years experience in developing and manufacturing advanced wall system products. For more than 25 years, ROXUL has been serving the North American market. ROXUL insulations are created using naturally occurring, inorganic raw materials and materials with a high-recycled content. Stone wool insulation is non-combustible and achieves its thermal performance without the use of blowing agents. The products do not off-gas and are fully recyclable, therefore contributing to a sustainable environment. In addition to residential insulation, ROXUL also manufactures a range of other premium insulation products for commercial and industrial applications. ROXUL is The Better Insulation™ ROXUL is an innovative insulation offering a world of green features. When ROXUL is the specified insulation, green building developers can earn a variety of LEED® (Leadership in Energy and Environmental Design) points across four key categories toward sustainable development. TM 2013-2014 ROXUL is pleased to have third-party certification of our products’ recycled content for our Milton facility, completed by ICC-ES SAVE™. All ROXUL products produced at the Milton facility contain a minimum of 40% recycled content. For further details, contact your ROXUL Sales Representative. Please visit www.roxul.com for the latest information. Call Roxul at 1-800-265-6878 for more information. ROXUL INC. 420 Bronte Street South Suite 105, Milton, Ontario L9T 0H9 Tel: 1-800-265-6878 www.roxul.com ROCKFILL™ & COMFORTBOARD™ IS are trademarks of ROXUL® Inc. COMFORTBATT®, SAFE'N'SOUND ® and DRAINBOARD ® are registered trademarks of ROXUL Inc. ® LEED is a registered trademark of United States Green Building Council. ROX-2630_0714 41