Technical Data Sheet Media Supply System Besta`Power W5–traxX

Transcription

Technical Data Sheet
Media Supply System
Besta'Power
W5–traxX
Order-Number
0489xx-xxxx
TDB0489-0001d-E
www.conductix.com
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Page 1 of 31
Media Supply System
Besta'Power
W5–traxX
Index
Page
1 Product Description ........................................................................................................................................................................ 3
2 Specifications ................................................................................................................................................................................. 4
3 System Component Overview ........................................................................................................................................................ 5
3.1
Aluminum profile .......................................................................................................................................................... 7
3.1.1
Attachment concept ..................................................................................................................................................... 8
3.1.2
Profile lengths and compressed air outputs ................................................................................................................ 9
3.1.3
Load diagram (spot load)........................................................................................................................................... 10
3.2
Profile end feeds........................................................................................................................................................ 11
3.3
Outlet of compressed air ........................................................................................................................................... 12
3.4
Profile end cap........................................................................................................................................................... 13
3.5
Profile connector........................................................................................................................................................ 14
3.6
Suspension ................................................................................................................................................................ 15
3.7
Trolleys ...................................................................................................................................................................... 16
3.7.1
Single trolley .............................................................................................................................................................. 16
3.7.2
Traverse trolley .......................................................................................................................................................... 17
3.8
End stop .................................................................................................................................................................... 18
4 Media supply ................................................................................................................................................................................ 19
4.1
Energy guiding chain with guiding channel ............................................................................................................... 20
4.1.1
Pressure drop ............................................................................................................................................................ 21
4.1.2
Chain set with supply lines ........................................................................................................................................ 22
4.1.3
Guiding channel, 2 m standard.................................................................................................................................. 24
4.2
Festoon system ......................................................................................................................................................... 25
4.2.1
Festoon system for compressed air or compressed air and electric lines ................................................................. 26
4.2.2
Flow characteristics for 1/2” and 3/8” hose................................................................................................................ 27
4.3
Spiral hose system with cable guide ......................................................................................................................... 28
4.3.1
Spiral hose system with cable guide for compressed air........................................................................................... 28
4.3.2
Flow characteristics for 1/2” and 3/8” spiral hose ...................................................................................................... 29
5 Accessories .................................................................................................................................................................................. 30
5.1
Tool transporter ......................................................................................................................................................... 30
5.2
Reels and retractors .................................................................................................................................................. 31
5.3
Compressed air accessories ..................................................................................................................................... 31
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Media Supply System
Besta'Power
W5–traxX
1 Product Description
The Besta'Power W5-traxX system integrates compressed air lines in its aluminum load profile and provides moving users with a
continuous supply of compressed air, electrical energy, and data over energy guiding chain or festoon system. The modular
assembly and flexible attachment system allows for simple and quick installation as well as flexible upgrades or modifications. The
double O-ring seals and innovative compressed air outputs provide maximum dependability and tightness. Standard fall protection
on the trolleys and screw joint retention using special coating provide the highest level of safety.
Main features of Besta'Power W5-traxX:
•
•
•
•
•
•
•
Loading capacity: 100 kg with a maximum suspension interval of 4 m
Integrated 2” compressed air pipe
Standard 1/2” compressed air outputs every 2 m
Flexible attachment of components provided by clamping profiles on all sides
Secure and simple guiding with flanged rim wheels
Standard fall protection on trolleys
Safety due to special coated screws
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Media Supply System
Besta'Power
W5–traxX
2 Specifications
Loading capacity/suspension interval
Load profile surface
100 kg point loading at 4 m intervals (see graphic page 12)
Anodized aluminum
Maximum operating pressure
Medium
Usage location
Process temperature
Feed
Integrated compressed air pipe
Output
Flow characteristics
12 bar
dry, or oiled compressed air
interior zone
+5 °C to +60 °C
2“ ball valve with external threading
2“ internal diameter
1/2“ ball valve with internal threading every 2000 mm
depends on interfaces, see pages 21, 27, 29
Media supply
Energy guiding chain with guiding channel
Cable trolleys with hose / cable (festoon system)
Spiral hose with cable guide
Trolleys
Standard trolleys (length: 400, 600, 800 mm)
Standard fall protection
Polyamide flanged rim wheels
Custom trolleys and tool transporters on request
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Media Supply System
Besta'Power
W5–traxX
3 System Component Overview
1. Profile connector
2. Profile end cap
3. Compressed air output
4. Profile end feed
5. Suspension clamp
6. End stop
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Page 5 of 31
Media Supply System
Besta'Power
W5–traxX
3 different media supply systems are available to complement the W5-traxX profile.
Energy guiding chain with
guiding channel
Festoon-System
Spiral hose with cable
guide
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Media Supply System
Besta'Power
W5–traxX
3.1 Aluminum profile
The W5-traxX profile is a compact aluminum load profile for stationary and continuous media supply that has been specifically
designed to meet the requirements of mechanical handling and assembly.
The integrated 2” compressed air tube provides for minimal pressure loss, allowing for economical compressed air delivery to the
entire workspace.
Material:
Measurements:
Single profile length:
Running surface:
Attachment:
Aluminum, anodized
152 x 70 mm
max. 6000 mm (see table p.11)
I-beam
dovetail clamps on all sides
adaptable t-notch 20x7 mm
The individual profiles can be joined using the double-sealed profile connector to create nearly any system length. Standard 1/2"
compressed air outputs are located at intervals of two meters to allow for flexible arrangement of workspaces and assembly cycles.
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Media Supply System
Besta'Power
W5–traxX
3.1.1
Attachment concept
Using universal clamping brackets with a dovetail profile, additional components can be added to the side, the top or the bottom at
any time. The interface used here is an attachment unit for T-slot nuts or M8 hammerhead bolts. The attachment units are available
in customized variations.
1. Universal clamping unit
2. Attachment unit
3. Possible locations on the load profile for adding components
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Media Supply System
Besta'Power
W5–traxX
3.1.2
Profile lengths and compressed air outputs
The standard configuration provides for compressed air outputs with 1/2" mini ball valves, installed at 2-m-intervals. The exact
measurements for various profile lengths can be found in the following table:
Total length
mm
No. of outputs
L1
mm
L2
mm
L3
mm
Order
number
6000
0
-
-
-
048900
6000
3
1000
3000
5000
048901-001-6,0
4000
2
1000
3000
-
048901-001-4,0
2000
1
1000
-
-
048901-001-2,0
Output interface: ball valve with 1/2” internal threading
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Media Supply System
Besta'Power
W5–traxX
3.1.3
Load diagram (spot load)
5
load diagram W -traxX
suspension distance in m
5
4
3
2
1
0
0
50
100
150
200
250
300
load in kg
The graphic shows the maximum suspension intervals with a maximum deflection of 1/500 of the suspension distance.
Heavier loads are possible, but the maximum deflection of 1/500 of the suspension distance will be exceeded.
The explicit written permission of Conductix-Wampfler is required for the use of heavier loads or longer suspension
intervals than shown in the graphic.
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Media Supply System
Besta'Power
W5–traxX
3.2 Profile end feeds
Order No.: 048913
The standard interface for compressed air input is a ball valve (DN50) with G 2" external threading. A double O-ring seal and a
grooved drive stud guarantee tightness and operational safety.
1.
2./3.
4.
5.
Feed bushing
End cover plates
Clamping element
2” ball valve with external threading
6. O-rings
7. Sheet metal screw
8. Grooved drive stud
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Media Supply System
Besta'Power
W5–traxX
3.3 Outlet of compressed air
Order No.: 048920-001
The interface for compressed air supply uses a 1/2" mini ball valve with internal threading. The compressed air output is attached
to the profile with a clamping element and is sealed with an O-ring. The standard profile configuration is delivered with compressed
air outputs at 2-m-intervals.
1. Clamping element
2. 1/2” mini ball valve with internal threading
3. Compressed air output
4. O-ring
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Media Supply System
Besta'Power
W5–traxX
3.4 Profile end cap
Order No.: 048910
The end of the aluminum profile line is closed with double-sealed end caps. A double O-ring seal and a grooved drive stud for
safety guarantee tightness and process safety.
1.
2.
3.
4.
End cover plate
Profile end cap
Clamping elements
O-rings
5. End cap screw
6. Sheet metal screw
7. Grooved drive stud
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Media Supply System
Besta'Power
W5–traxX
3.5 Profile connector
Order no. 048915
The profile connector serves to connect 2 profiles endwise. It is used to create longer systems. The joint is sealed with double
O-rings on both sides to allow for maximum tightness.
1. Connector bracket
2. Connector bushing
3. Connector pin
4. O-rings
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Media Supply System
Besta'Power
W5–traxX
3.6 Suspension
Various suspension devices are available for attachment to existing steel beams at the customer’s facility. Solutions are available
for both parallel and transverse steel beam arrangements.
For parallel I-beams
Order No.: 048960
For transverse I-beams
Order No.: 048960-001
Up to IPE 240
Other sizes on request
Up to IPE 200
Other sizes on request
1.
2.
3.
4.
Attachment unit
Suspension brace
Clamping bracket
Bracket arm
1. Attachment unit
2. Clamping bracket
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Media Supply System
Besta'Power
W5–traxX
3.7 Trolleys
Besta'Power W5-traxX allows various types of trolleys to be used for different applications.
Single and traversing trolleys form the interfaces for media supply (energy chains, looped cables, spiral hose systems).
The Besta'Power W5-traxX trolleys are designed to be extremely soft-running. Thanks to the innovative aluminum load profile,
flanged rim wheels can be used that serve as guide rollers as well as counter-pressure rollers.
End stops are required for trolley use in order to limit the operating range.
Feature summary of the W5-traxX trolleys at a glance:
•
•
•
•
•
Soft running thanks to polyamide (PA) flanged rim wheels
Highest level of security thanks to standard fall protection
Interfaces for media supply (energy chain, looped hose/cable, spiral hose with cable guide)
Very flexible, thanks to customer-specific combinations with traverses, tool transporters, load trolley, etc.
Collide gently thanks to rubber buffers
3.7.1
Single trolley
Order No.: 048950
Loading capacity: max. 50 kg
Rollers: Polyamide flanged rim wheels
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Media Supply System
Besta'Power
W5–traxX
3.7.2
Traverse trolley
Order No.: 048955-0460
The Besta'Power W5-traXX traverse trolley offers infinite possibilities for use at assembly workstations. A compressed air distributor
is integrated in the aluminum traverse so that all consumer applications can be optimally supplied. For use with items such as the
tool transporter (see accessories, p. 34 below):
Loading capacity:
Rollers:
Traverse length:
Compressed air interfaces:
max. 100 kg
Polyamide flanged rim wheels
400 mm (standard); 600 mm, 800 mm, customer-specific
1 pivoting 1/2” feed for items such as the chain module,
2 x 1/2” outputs (equipped with plugs)
1. Single trolley
2. Traverse with integrated compressed air distributor
3. 1/2” feed for items such as the chain module
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Media Supply System
Besta'Power
W5–traxX
3.8 End stop
Order No.: 048925
The end stop for the Besta'Power W5-traxX serves to limit the workspace and is necessary for the use of trolleys.
The end stops can be positioned at any point along the load profile using a clamping system.
1. End stop
2. Clamping element
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Media Supply System
Besta'Power
W5–traxX
4 Media supply
3 different media supply systems are available for W5-traxX.
Energy guiding chain with guiding channel (Page 20)
• For compressed air, electric and data lines
• No cable slack
• No retraction force
• Higher flow
• Minimal pressure loss
 Long workspace
 Tools with high compressed air consumption
Festoon system (Page 25)
• For compressed air, electric and data lines
• Cable slack
• Cable depot
• Minimal retraction force
• Moderate flow
• Moderate pressure loss
 Medium-sized workspace
 Tools with minimal compressed air consumption
Spiral hose with cable guide (Page 28)
• Minimal cable slack
• Cable depot
• Large retraction force
• Minimal flow
• High loss of pressure
 Short workspace
 Tools with minimal compressed air consumption
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Media Supply System
Besta'Power
W5–traxX
4.1 Energy guiding chain with guiding channel
The chain’s guiding channel allows for the continuous media supply to the entire workspace. In addition to compressed air hoses,
electric and data lines can be safely guided to the user.
The use of energy guiding chains frees the area around the worker's head from distracting cable slack. The energy guiding chain
feed at the center of the operating range allows for more efficient use of compressed air than with normal festoon systems or spiral
hose applications, as shorter hoses can be used.
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Media Supply System
Besta'Power
W5–traxX
4.1.1
Pressure drop
The graphic below shows the pressure drop of an energy chain using a 1/2” compressed air hose with an operating pressure of
7 bar.
The pressure drop between trolley and consumer or other downstream systems must be added to this in each case.
Chain/Channel System: dynamic pressure drop
110
100
90
dynamic pressure in psi
80
70
60
50
40
Hose length: 9.8 ft (Work area 19.6 ft)
30
Hose length: 19.6 ft (Work area 39.4 ft)
20
Hose length: 29.5 ft (Work area 59 ft)
10
0
8
16
24
32
40
48
56
64
72
80
air flow in cubicfeet/minute
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Media Supply System
Besta'Power
W5–traxX
4.1.2
Chain set with supply lines
In general, a chain set includes the energy guiding chain with supply lines (standard or customer-specific) and the necessary
elements to attach the chain.
Depending on the supply lines in the energy guiding chain, the large volume of the energy guiding chain may allow for later
additions. The following standard chain sets are available for the given traverse lengths:
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Media Supply System
Besta'Power
W5–traxX
4.1.2.1
Compressed air chain set
Order No.: 048935-XXX
Length:
Outside measurements, chain:
Inside measurements, chain:
Minimum bending radius:
Material:
Compressed air hose:
Chain is adjusted to fit the operating range
79 x 35 mm
62 x 26 mm
50 mm
PA
Internal diameter 1/2”
Consists of the following:
• Chain, length based on operating range
• 1/2" hose, about 2.0 m longer than the chain, can be cut during assembly
• Accessories for attaching the energy chain
4.1.2.2
Compressed air / Electric chain set
Length:
Outside measurements, chain:
Inside measurements, chain:
Minimum bending radius:
Material: PA
Compressed air hose:
Cable:
Electrical feed:
Electrical output:
Chain is adjusted to fit the operating range
79 x 35 mm
62 x 26 mm
50 mm
Internal diameter 1/2”
3 x 1.5 mm² or
5 x 2.5 mm² (other configurations on request)
Terminal box at center of operating range
Terminal box on trolley
Consists of the following:
• Chain, length based on operating range
• 1/2" hose, about 2.0 m longer than the chain, can be cut to length during assembly
• 1/2" cable, about 2.0 m longer than the chain, can be cut to length during assembly
• Terminal box with attachment elements
• Accessories for attaching the energy chain
Length of operating range and chain contents can be tailor-made to customer specifications!
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Media Supply System
Besta'Power
W5–traxX
4.1.3
Guiding channel, 2 m standard
The guiding channel serves to host and guide the energy guiding chain. The number of guiding channels needed is based on the
operating range. The guiding channel segments are attached endwise using a connection plate.
To install the channel, plastic clips (polyamide) are used to fasten the brackets quickly and easily on the aluminum profile.
Optional, an additional plate (without illustration) can be used to avoid the lifting of the chain at high speed movements.
Technical specifications guiding channel
Length:
Material:
Color:
1.
2.
3.
4.
L = 2000 mm
Powder coated steel
Guiding channel
Attachment:
yellow
gray / black
Guiding channel
Connection plate
Attachment bracket
Mounting clips
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Media Supply System
Besta'Power
W5–traxX
4.2 Festoon system
For medium operating ranges and low compressed air usage, a festoon system can be used for media supply.
Every festoon system tends to be fixed in a neutral position and move without operator input due to the retraction force of the lines.
Additionally, a cable depot of approx. 10% of the operating range is needed as a buffer zone for the trolleys (with cable slack of
approx. 600 mm).
2
4
1
1
4
3
1.
2.
3.
4.
Cable trolleys
End stop
Cable loop
Cable components (connections, hose clip, etc.)
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Media Supply System
Besta'Power
W5–traxX
4.2.1
Festoon system for compressed air or compressed air and electric lines
The length of the hoses/the cable and the cable slack are adjusted to fit the workspace.
Technical Data
Trolley length:
Cable depot:
Slack:
Material:
Hose diameter:
110 mm
about 10% of the trolley path / operating range
min. 600 mm
Cable trolleys:
plastic
Rollers: PA
Cable holder:
plastic
1/2” or 3/8”
Optional electric line
Cable:
Electrical connection:
3 x1.5 mm²
5 x 2.5 mm²
others on request
Terminal box at start end of operating range
Terminal box on trolley
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Media Supply System
Besta'Power
W5–traxX
4.2.2
Flow characteristics for 1/2” and 3/8” hose
The graphic below shows the pressure drop of an energy chain using a 1/2” or 3/8” compressed air hose at an operating pressure
of 7 bar.
Festoon system: dynamic pressure drop
100
1/2'' - Hose length: 29 ft
(Work area 19.6 ft)
80
(Work area 39.4 ft)
60
(Work area 59 ft)
(Work area 19.6 ft)
40
(Work area 39.4 ft)
20
(Work area 59 ft)
0
8
16
24
32
40
48
56
64
72
80
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Media Supply System
Besta'Power
W5–traxX
4.3 Spiral hose system with cable guide
A spiral hose system with a cable guide represents yet another solution for continuous media supply.
Just like the festoon system, this type of system tends to move towards a central position. The retraction force of the spiral hose
should be kept in mind. A cable depot is also necessary with this type of system, which may constrict the workspace.
4.3.1
Spiral hose system with cable guide for compressed air
The length of the hose and the cable slack are adjusted to fit the workspace.
Technical Data:
Cable diameter:
Cable depot:
Material:
Mount:
Hose diameter:
Hose spiral:
4 mm
about 10% of the trolley path / operating range
Steel cable with plastic coating
Powder coated steel
1/2” or 3/8”
Outside diameter 150 mm
1. Cable mount
2. Steel cable
3. Spiral hose
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Media Supply System
Besta'Power
W5–traxX
4.3.2
Flow characteristics for 1/2” and 3/8” spiral hose
The graphic below shows the pressure drop of a spiral hose system using a 1/2” or 3/8” compressed air hose at an operating
pressure of 7 bar.
Spiral Hose System: dynamic pressure drop
100
(Work area 19.6 ft)
80
(Work area 39.4 ft)
(Work area 59 ft)
60
(Work area 19.6 ft)
40
(Work area 39.4 ft)
(Work area 59 ft)
20
0
8
16
24
32
40
48
56
64
72
80
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Media Supply System
Besta'Power
W5–traxX
5 Accessories
5.1 Tool transporter
Trolleys can be equipped with tool transporters to meet customer specifications. The tool transporter configuration can be modified
to fit the requirements of a workspace, including additional components such as hose reels, retractors or balancers.
A wide range of tool holders is available.
The frame is made of an aluminum profile or, optionally, of aluminum pipe.
1.
2.
3.
4.
Tray
Tool holder
Storage compartments
Service unit
5.
6.
7.
Compressed air distributor
Power socket and plug
Perforated sheet
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Media Supply System
Besta'Power
W5–traxX
5.2 Reels and retractors
Technical information regarding reels and retractors can be found in the Conductix-Wampfler catalog KAT0402-0002-E.
5.3 Compressed air accessories
•
•
•
Service units
Compressed air guns
Spiral hoses
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Technical Data Sheet Media Supply System Besta`Power W5–traxX

Transcription

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