metallic hose assemblies
Transcription
metallic hose assemblies
3 RD EDITION Thorburn Flex Inc Flexible Piping Specialist Specialist Flexible Piping FLEXIBLE TEFLON & METAL Hose Assembly Technology INTRODUCING: ■ Electrically Heated Hose Assemblies ■ Met-O-Seal & O-Seal Quick Couplings Temperatures -300° F. to 1500° F. ■ CGA Cryogenic Liquid Transfer Hose Assemblies Connectors and Adapters ■ Chlorine Unloading Hose Assemblies ■ 10,000 psi Teflon Hose Assemblies Thorburn Flex Inc Flexible Specialist Flexible Piping Piping Specialist 173, Oneida, Pointe-Claire, Québec, Canada H9R 1A9 Tel: (514) 695-8710 Fax: (514) 695-8716 Toll Free: 1-800-363-6613 Thorburn Flex Inc Flexible Piping Specialist Specialist Flexible Piping Thorburn is an innovative manufacturer of specialized engineered flexible piping systems (i.e. custom hose assemblies and expansion joints). Since 1960, Thorburn’s corporate mission evolution and business philosophy have been customer driven and targeted to select niche applications where Thorburn can achieve clear positions of sustainable technological and market-share leadership. THORBURN’S EMPLOYMENT OF STATE-OF-THE-ART TECHNOLOGY DESIGNING, BUILDING AND SUPPLYING THE WORLD’S FINEST FLEX CONNECTOR SYSTEMS High speed hose braiders in motion Thorburn’s committment to development is reinforced through the use of CAD (Computer Aided Design) system technology and finite engineering analysis, which permits Thorburn to pinpoint potential critical areas and provide timely sound engineered solutions Met-o-Seal technology provides innovative solutions to high and low temperature quick coupling connection applications Shallow helical convoluted teflon hose FOUNDER, Jack Thorburn Shown is Jack Thorburn, who founded the company in 1954, enjoying one of his passions, sailing. Unfortunately, Jack passed away on February 16th 1995. He will be sorely missed. The company’s leadership passed on to Jack’s eldest son, Robert, in September 1994. Thorburn’s CNC lathes have fused machine and control technology into unparalleled hose coupling manufacturing performance. Metal Hose Corrugated )/(;,%/( &2558*$7(' 0(7$/ +26( $66(0%/,(6 Experience Since 1954, Thorburn has devoted its expanding facilities and engineering expertise to the design, development and manufacture of flexible piping systems. Integrally associated with this product mix are Thorburn's metallic braided and unbraided hose assemblies. Fabrication Certification ■ Welders and welding procedures: ASME Section IX, VIII B31.1 and B31.3 Add. 89 and Section III ■ Canadian Gas Association (CGA) Certification: Standards CAN/CGA-8.1-M86, CGA96, UL96 ■ Pressure Vessel Certification: CRN 0H0012.6 ■ Monel Chlorine Transfer: Chlorine Institute Specification 135-3 ■ Hose assemblies degreased, cleaned and capped for oxygen or chlorine service Quality Assurance Registration and Certification ■ CSA CAN3-Z299.1-1985, ISO 9001, ASME Section III NCA 4000 NQA-1, CSA N285.0 ■ Weld X-Ray to 300KV-5MA / Welds Dye Penetrant ■ Vacuum test 29.9" HG and hydrostatic or nitrogen pressure tests to 20,000 psi, Burst test to 150,000 psi ■ Impulse test to 10,000 psi at 400° F. Welding and fabrication capabilities ■ Arc, Pulse Arc, TIG, MIG, Corewire ■ Tube welding, Track welding, Automated Flame Cutting and Welding ■ Rolls, Positioners, LargeTurntables Design Integrity Thorburn's highly specialized engineering and manufacturing expertise plus its positive "can-do" attitude have provided the impetus for a dramatic growth pattern and widely respected reputation. Service and Quality Thorburn's growing success has been achieved through outstanding customer service and strictly enforced quality control procedures. 1 Metal Hose Corrugated )/(;,%/( &2558*$7(' 0(7$/ +26( $66(0%/,(6 CUSTOM METAL HOSE ASSEMBLIES Collar Flange Purpose Thorburn's annular corrugated metal hose assemblies are made up of three major parts: metal hose, overbraid and end fittings. Assemblies achieve several objectives in pipework design: absorb vibration, supress rigid pipe transmitted noise, accommodate reciprocating and flexing movement and adjust or correct for minor misalignment. Unbraided hose Braid Custom Designs Thorburn is geared to provide enduser designed hose assemblies. You specify the operating conditions and we will produce a hose. The hose may be exceptionally flexible or you may need several hoses encapsulated in outer hose: a jacketed hose for heat exchange; an armoured hose; a hose to carry sensitive cables; an articulated robotic cover; an insulated hose; a colour coded hose. Our "cando" design specialists are only a phone call away. CHARACTERISTICS Hose Thorburn's stainless steel annular corrugated hose body provides the flexible and pressure tight core of the assembly. Thorburn's manufactured annular corrugated hose tends to be more flexible and lower stressed than a helical product. The pitch of the hose can be varied to achieve performance requirements in both flexibility and pressure rating. End Fittings This is the means by which the custom-designed assembly is attached into the pipework system. Braided hoses accept lateral motion only Braid When pressure is introduced into corrugated hose, it tends to open axially. The pressure acts upon each corrugation at the rate of the effective diameter of the corrugation, multiplied by the line pressure. The job of Thorburn's tight weave braid is to prevent elongation. Fitting the braid to the corrugated tube also increases the hoop strength, stabilizes movement and offers a form of abrasion protection. The core hose, a braid collar and the tight weave braid are welded together to give the "live length" of assembly. Braid is made of stainless steel, Monel or bronze wire, woven in such a way that line pressure produces braid tension which is dissipated into inward radial pressure. Thorburn's multiple braided assemblies accommodate higher pressures. As the braid is stretched in an operating assembly, it will not accept axial motion. 2 Metal Hose Corrugated 0(7$//,& +26( &216758&7,21 683(5,257(&+12/2*<:25.,1*)25<28 Thorburn's "Tight weave" braid design is carefully calculated to ensure that the number of wire gauge and the angle of lay give optimum performance. After the attachment of the end fittings, the hose is pressure tested to 1-1/2 times the working or design pressure and test certificates can be supplied if required. Thorburn's standard annular flexible core starts its life as a coil of stainless steel strip which is mechanically formed into a tube and then longitudinally butt welded. Considerable care is taken to ensure that the strength of the butt weld is greater than that of the parent material. This rigid tube is then transferred to the corrugating machine where the corrugations are formed. After the tube has been corrugated, it is pressure tested to ensure that there are no leaks. Why Buy Thorburn Annular formed Corrugated Metal Hose Assemblies Annular (parallel) Corrugations Helical (spiral) Corrugations VS Separate corrugations form a circle or ring in itself Spiral path with one continuous corrugation running the length of the hose Thorburn's standard metal hose core is corrugated into a close pitch annular profile. These annular corrugations permit the hose to be bent or isolate lateral deflection while remaining liquid and gas tight. VS Helical corrugations tend to be less flexible and yield higher stress under flexural movement. In other words 1) helical assembly takes more force to bend and requires longer lengths to make a bend; 2) helical assembly life is more adversely affected by flexure movement resulting in a shorter life. Thorburn's annular corrugations permit the hose assembly to absorb its thermal activated extension and compression movements. VS Helical corrugations have a tendency to twist when subjected to extension and compression movement. In other words, if your flexible hose component is subjected to a change in temperature, the hose could fail prematurally. 3 Metal Hose Corrugated 67$,1/(6667((/$118/$5&2558*$7('+26( &/26('3,7&+)25 28767$1',1* )/(;,%,/,7< Extra Flexible Construction see page 9 Higher Pressures Available Our Standard Hose is Type 321 - Stainless Steel (Braided Type 304) Thorburn # S95 S96 S96Z Construction Code - Unbraided innercore - Braided hose - Double braided hose ■ ■ ■ ■ 0 1 2 Medium wall butt welded tubing Closed pitch annular corrugations Size range 1/4" through 30" Working pressure - full vacuum to 2410 psi (depending on the size) Also Available Type 316L - Hose With 304 Braid Thorburn # S91 S92 S92Z Nominal I.D. Construction Code - Unbraided innercore - Braided hose - Double braided hose Hose type (in.) Hose O.D. ■ ■ ■ ■ 0 1 2 Butt welded tubing Annular corrugations Size range 1/4" through 30" Working pressure - full vacuum to 2410 psi (depending on the size) Minimum Bend radius (in.) (in.) Static Dynamic Live length for vibration (in.) Working pressure PSI @ 70°F Weight lbs/ft 1/4 0 1 2 .413 .465 .512 1 3.9 4 145 2233 3568 .08 .14 .2 3/8 0 1 2 .583 .630 .677 1.6 5.9 6 80 1523 2437 .10 .19 .29 1/2 0 1 2 .717 .764 .811 2.0 7.9 6 80 1276 2030 .13 .25 .37 5/8 0 1 2 .886 .933 .984 2.0 7.9 7 70 1059 1682 .16 .30 .43 3/4 0 1 2 1.063 1.122 1.169 2.8 7.9 7 60 928 1479 .20 .36 .51 Continued on next page 4 Metal Hose Corrugated 67$,1/(6667((/$118/$5&2558*$7('+26( Nominal I.D. Hose type (in.) Hose O.D. Minimum Bend radius (in.) (in.) Static Dynamic Live length for vibration (in.) Working pressure PSI @ 70°F Weight lbs/ft 1 0 1 2 1.378 1.425 1.476 3.50 7.90 7 45 725 1160 0.27 0.50 0.73 1-1/4 0 1 2 1.654 1.713 1.772 4.30 9.80 8 35 609 972 0.38 0.63 0.88 1-1/2 0 1 2 2.047 2.106 2.165 5.10 9.80 8 35 464 740 0.46 0.83 1.21 2 0 1 2 2.559 2.638 2.717 6.90 13.80 9 15 450 711 0.60 1.18 1.75 2-1/2 0 1 2 3.189 3.268 3.346 7.90 16.10 10 15 377 595 0.73 1.47 2.22 3 0 1 2 3.740 3.819 3.898 8.10 17.70 11 15 261 406 0.81 1.68 2.55 3-1/2 0 1 2 4.520 4.620 4.720 8.50 20.00 11 11 300 390 1.70 2.80 3.90 4 0 1 2 4.606 4.685 4.764 9.10 22.00 12 10 232 377 1.18 2.25 3.33 5 0 1 2 5.709 5.827 5.945 11.00 26.00 16 10 232 363 1.71 3.42 5.13 6 0 1 2 6.772 6.890 7.008 12.60 32.10 17 2.5 174 290 2.30 4.42 6.55 8 0 1 2 8.976 9.094 9.213 17.10 40.00 19 2.0 145 232 4.20 7.08 9.96 10 0 1 2 11.18 11.32 11.45 33.50 37.50 21 5.0 230 367 6.80 12.90 19.00 12 0 1 2 13.23 13.37 13.50 47.50 55.00 23 3.0 165 257 9.02 14.83 20.64 14 0 1 15.40 15.65 37 74 25 1.7 130 11.14 17.18 23.22 16 0 1 17.45 17.65 7.15 42 84 27 1.5 100 12.86 19.22 25.58 18 0 1 19.40 19.65 47 94 29 1.0 85 14.50 20.10 25.70 20 0 1 21.70 21.95 53 106 32 1.0 70 20.40 26.44 32.48 24 0 1 25.70 25.95 62 125 35 1.0 40 24.50 31.32 38.14 5 Metal Hose Corrugated +,*+35(6685(67$,1/(6667((/$118/$5&2558*$7('+26( Heavy Duty Construction ■ ■ ■ ■ Heavy wall butt welded tubing Closed pitch annular corrugations Size range 1/2" through 6" Working pressure - full vacuum to 3783 psi (depending on the size) Higher Pressures Available Our Standard Hose is Type 321 - Stainless Steel (Braided Type 304) Thorburn # S81 S82 S82Z Nominal I.D. - Unbraided innercore - Braided hose - Double braided hose Hose type (in.) Hose O.D. Code Thorburn # 0 1 2 S85 S86 S86Z Bend radius (in.) Code - Unbraided innercore - Braided hose - Double braided hose (in.) Static Dynamic Live length for vibration (in.) 0 1 2 Working pressure PSI Weight lbs/ft 1/2 0 1 2 0.82 0.92 1.02 1.50 8.00 6 80 2365 3783 0.39 0.63 0.87 3/4 0 1 2 1.21 1.31 1.41 2.00 8.00 6 70 1379 2206 0.48 0.79 1.10 1 0 1 2 1.50 1.60 1.70 3.00 9.00 8 40 1130 1808 0.79 1.20 1.61 1-1/4 0 1 2 1.85 1.97 2.10 3.25 10.00 8 33 1110 1776 1.02 1.62 2.22 1-1/2 0 1 2 2.17 2.30 2.43 3.25 10.00 9 20 955 1529 1.36 2.11 2.86 2 0 1 2 2.51 2.64 2.76 5.38 11.50 10 15 810 1017 1.60 2.46 3.32 2-1/2 0 1 2 3.23 3.36 3.49 7.00 24.00 10 10 504 806 2.00 2.65 3.30 3 0 1 2 3.78 3.91 4.03 7.50 28.00 11 10 540 650 2.97 4.36 5.75 4 0 1 2 4.81 4.93 5.05 20.00 40.00 11 8 286 458 3.51 4.92 6.33 6 0 1 2 6.87 7.10 7.33 24.00 95.00 11 5 266 425 3.47 6.37 8.97 6 Metal Hose Corrugated 021(/$118/$5,1&21(/&2558*$7('+26( Thorburn Code # MONEL TYPE 400 HOSE & MONEL BRAID M95 Unbraided innercore 0 M96 Braided hose 1 M96 Z Double braided hose 2 INCONEL I95 I96 I96Z TYPE 625 INCONEL BRAID Unbraided innercore Braided hose Double braided hose INCONEL IS95 IS96 IS96Z TYPE 625 SS304 BRAID Unbraided innercore Braided hose Double braided hose Nominal I.D. Hose type (in.) Hose O.D. Higher Pressures Available 0 1 2 Construction ■ ■ ■ ■ 0 1 2 Medium wall butt welded tubing Closed pitch annular corrugations Size range 1/4" through 30" available Working pressure - full vacuum to 3190 psi (depending on the size) Minimum Bend radius (in.) (in.) Static bend Constant flexing Live length for vibration (in.) Working pressure PSI @ 70°F Weight lbs/ft 1/4 0 1 2 .395 .449 .504 1 4 4 145 2420 3190 .059 .11 .17 5/16 0 1 2 .335 .528 .579 1.5 5.5 5 145 1970 3045 .088 .16 .22 3/8 0 1 2 .595 .642 .693 1.6 6 6 80 1450 2580 .11 .18 .26 1/2 0 1 2 .840 .900 .960 2.0 7 6 120 835 1500 .40 .51 .64 5/8 0 1 2 .864 .917 .101 2.0 8 7 70 1015 1810 .18 .29 .40 3/4 0 1 2 1.21 1.27 1.33 3.0 9 6 90 600 1080 .79 .96 1.15 1 0 1 2 1.53 1.59 1.65 3.0 10 8 56 500 755 1.02 1.22 1.44 1-1/4 0 1 2 1.86 1.92 1.98 4.0 12 8 53 460 570 1.61 1.84 2.08 1-1/2 0 1 2 2.19 2.29 2.39 4.0 13 9 37 410 550 1.97 2.55 3.16 2 0 1 2 2.83 2.93 3.03 5.0 16 10 20 375 500 2.63 3.37 4.11 2-1/2 0 1 2 3.00 3.12 3.24 7.0 17 10 12 375 500 2.04 2.88 3.75 3 0 1 2 3.57 3.69 3.81 9.0 21 11 8 295 500 2.50 3.45 4.42 7 Metal Hose Corrugated Compressed corrugations 16=+,*+35(6685(&2035(66(' $118/$5&2558*$7('+26( Application Thorburn’s high pressure NS99Z metallic high pressure hose assemblies were specifically designed to transfer heavy water in a fuel handling system found in a CANDU 6 nuclear power generating station. This hose can be manufactured to meet the design requirements of ASME Section III and CSA N285.0 components in CANDU nuclear power plants. Another ideal application is to transfer gaseous hydrogen to and from the bulk transport truck to the customer facility. Closed Pitch Compressed Corrugations for High Pressure Service Construction ■ '(6,*1 35(6685(6 72 36, ■ Hose part number NS99Z-04* NS99Z-06* NS99Z-08 NS99Z-12 NS99Z-16 NS99Z-20* NS99Z-24* NS99Z-32* Nominal inches I.D. 1/4 . 3/8 1/2 3/4 1 1 1/4 2 1/2 2 O.D. 0.64 0.93 1.02 1.46 1.77 2.09 2.43 2.77 Bend radius (in.) Static bend 6.00 6.00 7.00 7.50 8.00 9.00 9.50 12.00 Ultra-high pressure annular closed pitch corrugated compressed hose core SA240 type 321 c/w, multiple layered braid A580 type SS304 or SS321 Size range 1/4" through 2" standard: assembly lengths up to 50' with one splice Design pressure Constant flexing PSI at 70° F. Minimum burst pressure PSI at 70° F. 12.00 12.00 14.00 15.00 16.00 18.00 19.00 24.00 4600 3500 3500 2700 2595 2400 1688 1300 18000 17000 14000 12000 12000 8000 6800 530 Approximate weight per ft. 0.36 0.55 0.76 1.19 1.99 2.48 3.30 3.90 Ultra high pressures to 10,000 PSI available. Call Thorburn for details. Pressures shown are reduced to account for weld efficiency. *Available on special order only 6+'8/75$+,*+35(6685(&2035(66('$118/$5&2558*$7('+26( Construction ■ ■ Ultra Heavy Duty High Pressure annular closed pitch corrugated compressed hose core SA240 TYPE 321 c/w multiple layered braided braid A580 type 321 Size range 1/4" through 2" standard: assembly lengths up to 50' with one splice Hose part number S50HD-04 S50HD-06 S50HD-08 S50HD-12 S50HD-16 S50HD-20 S50HD-24 S50HD-32 Nominal inches I.D. 1/4 . 3/8 1/2 3/4 1 1 1/4 1 1/2 2 O.D. 0.69 0.92 1.06 1.55 1.95 2.19 2.62 3.15 Closed Pitch, Fully Compressed Corrugations for Ultra High Pressure Service Bend radius (in.) Static bend 2.50 3.75 4.50 6.50 9.00 10.00 12.00 15.00 Design pressure Constant flexing PSI at 70° F. Minimum burst pressure PSI at 70° F. 11.50 15.00 16.50 30.50 35.00 38.00 41.00 48.00 10000 8000 7000 6000 5500 4000 4500 4000 40000 32000 28000 24000 22000 16000 18000 16000 Approximate weight per ft. 0.65 1.00 1.43 2.65 3.90 8.12 6.72 8.36 Ultra high pressures to 10,000 PSI available. Call Thorburn for details. Pressures shown are reduced to account for weld efficiency. *Available on special order only 8 Metal Hose Corrugated 28767$1',1* )/(;,%,/,7< (;75$)/(; EXTRAFLEX is used when temperature extremes, corrosive media, or permeation preclude the use of rubber, PTFE, or plastic hose. EXTRAFLEX is a spirally-welded corrugated hose specifically designed to achieve extreme flexibility and excellent pressure ratings. This unique hose features self-draining and minimal line turbulence characteristics. EXTRAFLEX is available in T321 and T316L stainless steel and is stocked in lengths of up to 80 feet. Typical applications for EXTRAFLEX are found in the compressed gas, food processing, and steel making industries. These applications include clean-in-place, automatic lubrication and self-draining fluid lines. Our Standard Hose is Type 321 - Stainless Steel (Braided Type 304) Thorburn S65 S66 S66Z # - Unbraided innercore - Braided hose - Double braided hose Construction ■ Heavywall butt welded tubing ■ Spiral wound helical corrugations ■ Size range 1/4" through 2" ■ Working pressure - full vacuum to 2485 psi (depending on the size) Code 0 1 2 Also Available Type 316L Hose With 304 Braid Thorburn # S61 S62 S62Z Code - Unbraided innercore - Braided hose - Double braided hose S62Z & S66Z 0 1 2 S62 & S66 S61 & S65 Inside Diameter (in.) 1/4 3/8 1/2 3/4 1 1 1/4 1 1/2 2 Number of Braids Outside Diameter (in.) 0 1 2 0 1 2 0 1 2 0 1 2 0 1 2 0 1 2 0 1 2 0 1 2 0.50 0.57 0.64 0.67 0.74 0.81 0.82 0.89 0.96 1.21 1.28 1.35 1.48 1.55 1.63 1.86 1.93 2.02 2.19 2.28 2.37 2.51 2.61 2.71 Static Min. Bend Radius (in.) Dynamic Min. Bend Radius (in.) 1.0 3.0 1.25 3.5 1.50 4.0 2.25 6.0 2.75 7.0 3.0 8.0 3.5 9.0 4.0 10.25 9 Working Pressure (PSI) 180 2562 4100 100 1848 2957 80 1075 1720 70 792 1267 40 571 914 25 531 850 20 472 755 15 505 809 Burst Pressure (PSI) 10,250 16,400 7,392 11,827 4,301 6,881 3,168 5,069 2,285 3,656 2,125 3,400 1,887 3,020 2,022 3,235 Weight per Foot (lbs.) 0.09 0.18 0.26 0.14 0.24 0.36 0.23 0.34 0.46 0.34 0.54 0.74 0.37 0.57 0.77 0.76 1.06 1.37 0.84 1.23 1.63 1.00 1.65 2.30 Metal Hose Corrugated (1'),77,1*6)257+25%8510(7$/+26(6 :HOGLQJ1LSSOHR%HYHO 0DOH1LSSOH Hose Thread Overall size size NPT DIM "B" 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 4 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 4 1-7/8 1-7/8 2-3/8 2-5/8 2-5/8 3-1/4 3-1/4 3-1/2 4 4 5 Cut-off DIM "A" Hose size Overall DIM "B" Cut-off DIM "A" 1-1/2 1-1/2 1-3/4 2 2 2-1/2 2-1/2 2-1/2 3 3 4 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 4 5 6 8 1-7/8 1-7/8 2-3/8 2-3/8 2-3/8 2-1/2 2-1/2 3-1/8 3-1/8 3-1/8 3-1/2 3-1/2 4 4 1-1/2 1-1/2 1-3/4 1-3/4 1-3/4 1-3/4 1-3/4 2-1/8 2-1/8 2-1/8 2-1/2 2-1/2 3 3 +H[0DOH1LSSOH )HPDOH1371LSSOH Hose size 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 4 Hose size Thread Overall Cut-off size NPT DIM "B" DIM "A" 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 4 1-9/16 1-5/8 2-1/16 2-1/8 2-5/16 2-11/16 2-7/16 3-3/16 4 4 5 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 4 1-3/16 1-1/4 1-7/16 1-1/2 1-11/16 1-15/16 2-1/8 2-1/2 3 3 4 6DQLWDU\)LWWLQJ Thread Overall Cut-off size NPT DIM "B" DIM "A" 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 4 1-1/16 1-1/8 1-7/16 1-7/16 1-5/8 1-3/4 1-13/16 2-1/4 2-7/16 2-5/8 2-7/8 11/16 3/4 13/16 13/16 1 1 1-1/16 1-1/4 1-7/16 1-5/8 1-7/8 )HPDOH3LSH8QLRQ Hose Overall Cut-off Sanitary size DIM "B" DIM "A" Flange OD Hose size 1/2 3/4 1 1 1/2 2 2 1/2 3 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 3 4 4 4 3 3 3 1/2 1/2 1/2 1/2 2 3 3 3 2 2 2 1/2 1/2 1/2 1/2 1.98 1.98 1.98 1.98 2.52 3.05 3.58 All dimensions are in inches 10 Thread Overall Cut-off size NPT DIM "B" DIM "A" 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 2-1/16 2-3/16 2-9/16 2-9/16 2-7/8 3-1/8 3-3/8 4 4-1/2 5-1/8 1-11/16 1-3/16 1-15/16 1-15/16 2-1/4 2-3/8 2-5/8 3 3-1/2 4-1/8 Metal Hose Corrugated (1' ),77,1*6 )25 7+25%851 0(7$/ +26(6 /DS-RLQW)ODQJH$16, 0DOH8QLRQ Hose size Overall DIM "B" Cut-off DIM "A" 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 2-5/8 3-1/8 3-5/16 3-3/4 4 4-1/2 4 5-5/16 6-1/16 6-1/2 2-1/4 2-1/2 2-11/16 3-1/8 3-3/8 3-3/4 3-5/16 4-5/16 5-1/16 5-1/2 Hose/ Overall Cut-off Bolt flange DIM "B" DIM "A" hole size dia. 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 4 5 6 8 2-5/8 2-5/8 2-5/8 2-3/4 2-3/4 3-1/2 3-1/2 3-1/2 4 4 4-1/2 5 2 2 2 2 2 2-1/2 2-1/2 2-1/2 3 3 3-1/2 4 5/8 5/8 5/8 5/8 5/8 3/4 3/4 3/4 3/4 7/8 7/8 7/8 )L[HG)ODQJH$16, -,&R6HDW Hose size 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2 Thread Overall Cut-off size DIM "B" DIM "A" 7/16 - 20 9/16 - 18 3/4 - 16 1-1/16 - 12 1-5/16 - 12 1-5/8 - 12 1-7/8 - 12 1-1/2 - 20 1-5/8 1-25/32 1-31/32 2-13/32 2-1/2 2-7/8 3-3/32 3-13/32 1-1/4 1-7/16 1-7/16 1-25/32 1-7/8 2-1/8 2-11/32 2-13/32 Hose/ flange size Overall DIM "B" Cut-off DIM "A" 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 4 5 6 8 2-5/8 2-5/8 2-5/8 2-3/4 2-3/4 3-3/8 3-3/8 3-3/8 3-3/4 3-3/4 4-1/2 4-3/8 2 2 2 2 2 2-3/8 2-3/8 2-3/8 2-3/4 2-3/4 3-1/2 3-3/8 :HOG1HFN)ODQJH$16, +H[0DOH8QLRQ Hose size Overall DIM "B" Cut-off DIM "A" 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2-5/16 3-3/32 3-17/32 4-9/32 4-9/16 5-1/16 5-11/32 2-9/16 2-3/4 3 3-21/32 3-15/16 4-5/16 4-21/32 Hose/ flange size Overall DIM "B" Cut-off DIM "A" 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 4 5 6 2-3/8 2-11/16 2-15/16 3-1/4 3-7/16 3-1/2 3-3/4 3-3/4 4 4-15/16 4-15/16 1-7/8 2-1/16 2-3/16 2-1/4 2-7/16 2-1/2 2-3/4 2-3/4 3 3-1/2 3-1/2 * Also available lightweight economical plate flanges with All dimensions are in inches various plate thicknesses 11 Metal Hose Corrugated *8,'()2525'(5,1*7+25%851&2558*$7(' 0(7$/+26($66(0%/,(6 Type of hose 1st end XX XXX 6SHFLI\PHWDOOLF FRUH6666 0RQHOHWF Thorburn Engine Exhaust Assemblies 0102030405060708091011121314151617181920212223242526272829303132333435363738394041- Hose size Length in inches* Fractions XX XXX XX XX Fitting code numbers Type of hose S61 S62 S62Z S65 S66 S66Z S95 S96 S96Z S91 S92 S92Z M95 M96 M96Z MDF150** MDF225** 2S96 2S96Z 2S92 2S92Z NS99Z 2nd end Male nipple carbon steel Male nipple 304SS Male niple 316SS Hex male carbon steel Hex male 304SS Hex male 316SS Female union carbon steel 150# Female union 304SS 150# Female union 316SS 150# Female 37o 304SS Solid female pipe carbon steel Solid female pipe 304SS Solid female pipe 316SS Weld nipple carbon steel Weld nipple 304SS Weld nipple 316SS Fixed flange carbon steel 150# Fixed flange 304SS 150# Fixed flange 316SS 150# Weld neck flange carbon steel 150# Weld neck flange 304SS 150# Weld neck flange 316SS 150# Lap joint flange carbon steel Lap joint flange and stub end 304SS Lap joint flange and stub end 316SS Lap joint flange carbon steel and stub end 304SS Lap joint flange carbon steel and stub end 316SS 3000# male union - carbon steel 3000# male union - 304SS 3000# male union - 316SS Male union - 316SS JIC w/adapter Female union carbon steel 3000# Female union 304SS 3000# Female union 316SS 3000# 150# CS male union Female 37o carbon steel Female JIC 37o 316 stainless steel Victaulic carbon steel Victaulic 304SS Victaulic groove Sanitary Flange 316SS Hose size in 1/16 of an inch Examples: 01=1/16 02=1/8 04=1/4 06=3/8 08=1/2 12=3/4 64=4 etc. Assembly length in inches Fractions of an inch in 1/8 inches * For metric length, put metric number with the measurement type. i.e. MM= millimeters; M- meters, etc. Examples: 01=1/8 02=1/4 04=1/2 06=3/4 07=7/8 Special Monel fitting code numbers M1M2M3M4M5- Monel male nipple Monel hex male nipple Monel female union Monel class 150 fixed flange Monel class 150 weld neck flange M6- Lap joint flange class 150 steel with a Monel stub end M7- Lap joint flange class 150 316SS with a Monel stub end M8- Lap joint flange class 150 Monel with Monel stub end ORDERING FLANGES ■ To order 300# flange, 600# flange, etc., use 150# assembly part number and specify class 300# or 600# flange below part number. ■ To order forged raised face flanges A105 or A182 ANSI B16.5 Class 150, 300, 600, etc., please add "A" after the flange code ie: 17A, 19A, 20A. 42- Male union - CS JIC w/adapter 50- CGA 295 50- CGA 295 Quick couplings for Thorburn metal hose assemblies Order by: Part number; End connection; Pipe size, Bolt pattern; Bolt hole diameter 60616263646566- Met-O-Seal female* 67- Tank truck adapter* Met-O-Seal male* 68- Vitaulic* Met-O-Seal socket weld* 69- Tube end* Cam and Groove male shank E* 70- Pre swage bilok nut and sleeve* Cam and Groove female coupler C* 71- Pre-welded "O" seal gland and nut* Cam and Groove elbow* * Please specify material Cam and Groove male elbow* 12 Cover Cover Codes Blank if N/A Insulation FJ = Fry-Sil Jacket TS = Thor-Sil SFS = Saturated Fibre Glass Sleeving UCS = Unsaturated Ceramic Sleeving SP = Sil-Pon Protection AF = Armour Flex Unpacked AFP = ArmourFlex Packed LS12 =Lock Section LS16 =Lock Section LS20 =Lock Section LS24 =Lock Section LS32 =Lock Section (x) (x) (x) (x) (x) (x) = Add suffix S4 = 304SS S5 = 321SS S6 = 316SS Carbon steel leave blank How to Order Special Ends ■ To order plate flanges or special ends, simply insert XX for 1st end, YY for 2nd end and specify. ■ To specify Hex on unions, use union number and specify Hex below. Metal Hose Technical Data &20387,1*0,1,080/(1*7+6)25RR25R %(1'62)7+25%8510(7$/+26($66(0%/,(6 Minimum Live Length Determine the centerline bend radius required for your application. Under the column headed "Centerline bend radius in inches", find your radius and read horizontally to the desired degree of bend (45 o, 90 o or 180o). The number in that column will be the minimum live length required to make that degree of bend along the desired centerline radius. Note: Add fitting length dimension "A" plus the minimum live length to calculate OAL. Centerline bend radius in inches Minimum Live Length in inches 45o 90o 180o Centerline bend radius in inches Minimum Live Length in inches 45o 90o 180o 83 1 1 2 4 26 21 42 2 2 3-1/2 7 27 21-1/2 43 86 3 2-1/2 5 10 28 22-1/2 44-1/2 89 4 3-1/2 6-1/2 13 29 23 46 92 5 4 8 16 30 24 48 95 6 5 10 20 31 24-1/2 49 98 7 5-1/2 11 22 32 25-1/2 51 101 8 6-1/2 13 26 34 27 54 108 9 7-1/2 14-1/2 29 36 28-1/2 57 114 10 8 16 32 38 30 60 120 11 9 18 36 40 32 63 126 12 10 19-1/2 39 45 36 72 144 13 10-1/2 21 42 50 40 80 160 14 11-1/2 22-1/2 45 55 45 90 180 15 12 24 48 60 49 97 194 16 13 26 52 65 53 105 210 17 13-1/2 27 54 70 56 112 224 18 14-1/2 29 58 80 65 130 260 19 15-1/2 30-1/2 61 90 73 145 290 20 16 32 64 100 80 160 320 21 17 33-1/2 67 120 95 190 380 22 17-1/2 35 70 140 112 225 450 23 18-1/2 36-1/2 73 160 128 255 510 24 19 38 76 180 143 285 570 25 20 40 80 200 160 320 640 14 Metal Hose Technical Data 3,3($1&+25,1*$1'*8,',1*)25 7+25%851)/(;,%/(0(7$/+26($66(0%/,(6 A piping system which utilizes Thorburn flexible metal hose assemblies to absorb pipe movement must be properly anchored and guided to assure correct functionning and maximum service life of the metal hose. The basic principles to be observed are: 1) The direction of pipe motion must be perpendicular to the center line (axis) of the hose. 2) The pipe must be anchored at each change of direction where a flexible metal hose is employed to prevent torsional stress. Typical examples of correct and incorrect guiding are shown below. Anchor (1) Thermal expansion RIGHT WRONG Hose assembly Wrong... Pipe not guided or supported, allowing pipe to sag Guide Valve (if used) Anchor (1) Wrong... Weight of piping on hose compresses hose axially, causing braid to bow-out, allowing the corrugated hose to squirm or buckle Hose assembly Inlet Inlet Guide 1-1/2 times pipe size (2) Thermal expansion (1) (2) Wrong... If valve between equipement and hose is quickacting type Anchors are to be used at the end of hose opposite from the source of motion Approximate length to straighten flow before entering corrugated metal hose RIGHT Pipe Hanger Wrong... Pipe not guided, allowing pipe to sag WRONG Anchor Thermal expansion (1) Guide Wrong... Direction of motion not perpendicular to hose centerline (axis) Wrong... Braid on hose bowed-out due to axial compression component of applied motion resulting in relaxing of braid tension, thus permitting the corrugated hose to buckle Hose assembly Equipement (1) Equipement Direction of motion must be applied perpendicular to hose centerline (axis) 16 Metal Hose Technical Data 6(/(&7,21)$&7256)257+25%8510(7$/+26($66(0%/,(6 TEMPERATURE CORRECTION FACTORS FOR REDUCING PRESSURE Temperature COEFFICIENTS FOR INCREASING BEND RADIUS AT ELEVATED TEMPERATURES Material Fo St. steel Steel Monel Bronze 70 150 200 250 300 350 400 450 1.00 .97 .94 .92 .88 .86 .83 .81 1.00 .99 .97 .96 .93 .91 .87 .86 1.00 .93 .90 .87 .83 .82 .79 .77 1.00 .92 .89 .86 .83 .81 .78 .75 500 600 700 800 900 .78 .74 .70 .66 .62 .81 .74 .66 .52 .50 .73 .72 .71 .70 1000 1100 1200 1300 1400 1500 .60 .58 .55 .50 .44 .40 70 210 300 400 570 750 930 1110 1.00 1.10 1.25 1.30 1.40 1.50 1.60 1.80 When pulsating, surge or shock pressures exist, these have a marked effect on the service life of metal hoses. If this situation is encountered, the peak pressure must not exceed 50% of the maximum working pressure. Flow Velocity Maximum temp. Fo ANSI stainless steel type: 321 316 ELC 304L 304 & 316 302 Mild steel Malleable iron Monel Bronze Brass Copper Bend radius Shock Pressure MAXIMUM SERVICE TEMPERATURE Alloy Temperature Fo 1500 1500 1500 850 850 850 800 800 450 450 400 Alloy Maximum temp. F o Brazing (RCuZn-C or BCuP-2): Bronze hose Steel Hose Silver brazing (AWS-BAg-2) Asbestos packing grade: Commercial Underwriters Aluminum 52S-0 (5052-0) Galvanizing Soft solder: (Pb: 60, Sn: 40) (Pb: 95, Sn: 5) 450 850 600 450 450 600 450 250 350 High velocities in corrugated hose should be avoided as the corrugations could be forced into resonant vibrations resulting in premature fatigue failure. Where the flow velocity exceeds 100 ft/sec for gas or 50 ft/sec for liquid in unbraided hose and 150 ft/sec for gas or 75 ft/sec for liquid in braided hose, an interlock hose should be used as a liner. When the hose is installed in a bent condition, these flow values should be reduced by 50% for a 90o bend, 25% for a 45o bend and so on, proportionally to the angle of bend. Where velocity exceeds the above values, the next lager size of hose with liner should be used. Pressure Loss As a rough estimate, it can be assumed that the pressure loss in corrugated hoses is 100% higher than in new welded steel pipes, and in stripwound hoses it is 20% higher. This means that in the case of corrugated hoses an increase in diameter of 15% and in the case of stripwound hoses of only 4% is sufficient to reduce the pressure loss to the value of the pressure loss in steel pipes. For more accurate calculations, consult Thorburn engineering with application details. SATURATED STEAM PRESSURE - TEMPERATURE VACUUM HG Saturated steam pressure PSIG -29.84 29.74 29.67 29.39 28.89 27.99 26.48 24.04 20.27 14.63 6.46 Temp. Fo Saturated steam pressure PSIG Temp. Fo Saturated steam pressure PSIG Temp. Fo Saturated steam pressure PSIG Temp. F o 0 20 32 40 60 80 100 120 140 160 180 200 0 10 20 30 40 50 60 75 80 90 100 125 212 238 259 274 287 298 307 320 324 331 338 353 150 175 200 225 250 275 300 325 350 375 400 425 366 377 388 397 406 414 422 429 436 442 448 454 450 475 500 550 600 700 800 900 1000 1250 1500 2500 460 465 470 480 489 505 520 534 546 574 606 669 17 Metal Hose Technical Data 7+(50$/(;3$16,212)3,3(&+$57 Examples: 4.75" or approxi- A 4" stainless steel line is 50 feet long. Maximum temperature the line will encounter is approximately 580oF. Lowest temperature is approximately -180oF. Calculation from the chart: Vacuum Inches of Hg 4-3/4" total traverse – the expansion of stainless steel pipe at: 6.835 inches per 100 feet of pipe – the contraction of stainless steel pipe at: -180oF -1.850 inches per 100 feet of pipe Total Movement 8.685 inches per 100 feet of pipe 50 x 8.685 100 mately = 4.342 or approxi4-11/32" total traverse From the "Piping Handbook" by Sabin Crocker, McGraw-Hill Publishing Co. * Monel is a registered trademark of International Nickel Co. Note: This data is for information and does not suggest that the materials are suitable for all temperatures shown and should only be used as a guide. Pressure PSI Gauge 580oF 29.39 28.89 27.99 26.48 24.04 20.27 14.63 6.45 2.5 10.3 20.7 34.5 52.3 74.9 103.3 138.3 180.9 232.4 293.7 366.1 451.3 550.3 664.3 795.3 945.3 1,115 1,308 1,525 1,768 2,041 2,346 2,705 3,080 18 -1.289 -1.183 -1.073 -0.955 -0.833 -0.705 -0.570 -0.435 -0.295 -0.152 0 0.154 0.249 0.313 0.468 0.628 0.787 0.958 1.113 1.275 1.445 1.626 1.721 1.784 1.958 2.127 2.313 2.478 2.648 2.836 3.023 3.198 3.369 3.568 3.748 3.944 4.128 4.325 4.525 4.714 4.905 5.116 5.303 5.508 5.698 5.915 6.108 6.329 6.521 6.747 6.948 7.162 7.356 7.605 7.800 8.043 8.248 8.487 8.715 8.937 9.148 9.395 9.624 -1.250 -1.150 -1.030 -0.970 -0.800 -0.700 -0.550 -0.430 -0.290 -0.145 0 0.140 0.234 0.280 0.430 0.600 0.750 0.900 1.050 1.220 1.370 1.520 1.600 1.675 1.825 2.000 2.150 2.320 2.470 2.625 2.820 2.980 3.140 3.300 3.470 3.650 3.800 4.000 4.150 4.350 4.540 4.740 4.920 5.110 5.280 5.470 5.670 5.850 6.050 6.220 6.430 6.600 6.800 7.000 7.200 7.400 7.580 7.770 7.970 8.170 8.360 8.560 8.760 -2.065 -1.890 -1.705 -1.508 -1.308 -1.098 -0.888 -0.673 -0.452 -0.227 0 0.233 0.373 0.466 0.690 0.920 1.150 1.390 1.625 1.865 2.100 2.340 2.467 2.580 2.830 3.070 3.315 3.565 3.820 4.065 4.320 4.560 4.825 5.080 5.340 5.600 5.925 6.120 6.380 6.650 6.920 7.170 7.440 7.715 7.980 8.240 8.515 8.780 9.050 9.324 9.600 9.870 10.150 10.425 10.690 10.975 11.250 11.545 11.815 12.120 12.420 12.720 13.080 -3.96 -3.71 -3.46 -3.21 -2.96 -2.71 -2.46 -2.22 -1.97 -1.73 -1.47 -1.22 -0.98 -0.74 -0.49 -0.25 0 0.34 0.54 0.68 1.01 1.35 1.69 2.02 2.36 2.68 3.03 3.38 3.59 3.72 4.05 4.39 4.72 5.07 5.41 5.74 6.08 6.42 6.77 7.10 7.44 7.77 8.11 8.44 8.78 9.13 9.46 9.80 10.14 10.49 10.82 Monel Alloy 400 = -1.282 -1.176 -1.066 -0.948 -0.826 -0.698 -0.563 -0.428 -0.288 -0.145 0 0.148 0.230 0.285 0.448 0.580 0.753 0.910 1.064 1.223 1.383 1.546 1.643 1.707 1.875 2.038 2.205 2.374 2.545 2.717 2.884 3.066 3.230 3.421 3.595 3.784 3.955 4.151 4.342 4.525 4.715 4.906 5.102 5.292 5.482 5.686 5.875 6.084 6.280 6.490 6.688 6.901 7.105 7.319 7.517 7.743 7.953 8.168 8.400 8.610 8.830 9.051 9.276 -2.975 -2.805 -2.635 -2.465 -2.295 -2.125 -1.955 -1.782 -1.612 -1.428 -1.235 -1.040 -0.835 -0.630 -0.421 -0.210 0 0.238 0.366 0.451 0.684 0.896 1.134 1.366 1.590 1.804 2.051 2.296 2.428 2.516 2.756 2.985 3.218 3.461 3.696 3.941 4.176 4.424 4.666 4.914 5.154 5.408 5.651 5.906 6.148 6.410 6.640 6.919 7.184 7.432 7.698 7.949 8.196 8.472 8.708 8.999 9.256 9.532 9.788 10.068 10.308 10.610 10.971 11.156 11.421 11.707 11.976 12.269 12.543 Aluminum 6061 Alloy 138 x 3.447 100 mately -1.058 -0.982 -0.891 -0.797 -0.697 -0.593 -0.481 -0.368 -0.248 -0.127 0 0.128 0.209 0.263 0.391 0.522 0.660 0.799 0.924 1.073 1.218 1.368 1.451 1.507 1.653 1.804 1.958 2.106 2.268 2.416 2.573 2.732 2.881 3.055 3.218 3.384 3.556 3.720 3.893 4.063 4.238 4.414 4.598 4.769 4.955 5.133 5.315 5.502 5.681 5.879 6.073 6.262 6.460 6.652 6.843 7.049 7.248 7.452 7.668 7.862 8.073 8.279 8.490 -3.110 -2.930 -2.750 -2.570 -2.390 -2.210 -2.030 -1.850 -1.670 -1.480 -1.300 -1.090 -0.880 -0.670 -0.450 -0.225 0 0.223 0.356 0.446 0.669 0.892 1.115 1.338 1.545 1.784 2.000 2.230 2.361 2.460 2.680 2.920 3.130 3.375 3.615 3.840 4.075 4.346 4.560 4.800 5.045 5.335 5.540 5.800 6.050 6.320 6.572 6.835 7.100 7.370 7.630 7.900 8.170 8.425 8.670 8.932 9.220 9.480 9.750 10.020 10.270 10.540 10.820 11.075 11.350 11.620 11.900 12.150 12.432 Brass 3.447 inches per 100 feet of pipe -1.770 -1.670 -1.570 -1.470 -1.370 -1.270 -1.170 -1.070 -0.970 -0.870 -0.750 -0.630 -0.520 -0.400 -0.270 -0.130 0 0.140 0.234 0.280 0.430 0.600 0.750 0.900 1.050 1.220 1.370 1.520 1.600 1.675 1.825 2.000 2.150 2.320 2.470 2.625 2.780 2.980 3.130 3.300 3.470 3.650 3.800 4.000 4.150 4.340 4.500 4.640 4.850 5.020 5.180 5.350 5.550 5.700 5.900 6.040 6.280 6.480 6.680 6.890 7.090 7.300 7.500 7.720 7.950 8.140 8.350 8.550 8.750 Copper Difference 18 Cr-8 Ni Stainless steel 0.148 inches per 100 feet of pipe 12% Cr Stainless steel 20oF -320 -300 -280 -260 -240 -220 -200 -180 -160 -140 -120 -100 -80 -60 -40 -20 0 20 32 40 60 80 100 120 140 160 180 200 212 220 240 260 280 300 320 340 360 380 400 420 440 460 480 500 520 540 560 580 600 620 640 660 680 700 720 740 760 780 800 820 840 860 880 900 920 940 960 980 1000 4-6% Cr Alloy steel 3.595 inches per 100 feet of pipe Wrought iron 440oF Cast iron From the chart, the expansion of steel pipe at: Saturated steam vacuum in. Hg below 212 o F, Pressure psi gauge above 212 oF Carbon and Carbon molybdenum steel Calculation: THERMAL EXPANSION OF PIPE (in inches per 100 feet) Temperature Degrees Fahrenheit A 3" steel pipe line is 138 feet long. Maximum temperature the line will encounter is 400oF. Lowest temperature is 20oF. -2.60 -2.44 -2.28 -2.12 -1.96 -1.80 -1.64 -1.48 -1.32 -1.15 -0.98 -0.82 -0.66 -0.49 -0.32 -0.17 0 0.197 0.315 0.394 0.591 0.790 0.985 1.18 1.38 1.58 1.77 1.97 2.09 2.17 2.36 2.56 2.76 2.95 3.15 3.35 3.55 3.74 3.94 4.14 4.34 4.53 4.73 4.92 5.12 5.32 5.52 5.71 5.91 6.11 6.30 6.50 6.70 6.89 7.09 7.29 7.49 7.68 7.88 8.08 8.28 8.47 8.67 8.86 9.09 9.26 9.46 9.65 9.85 Metal Hose Lock Section )25 48$/,7< )/(;,%/( 0(7$/ +26( 7+$7 <28 &$1 '(3(1' 21 A single interlocking strip of metal is spirally wound to form a durable, standard bore flexible hose. Depending upon the material used, packing, and strip thickness, a standard bore metal hose can operate in a variety of temperatures ranging from -100oF to +1200oF. Standard bore metal hose can be manufactured from various grades of most stainless steel alloys, aluminum, bronze, brass, aluminized, galvanized and tin plate. APPLICATIONS ■ ■ ■ Engine exhaust Auto heating tubing Conveying grain or sawdust ■ ■ ■ Dust collecting Ventilation ducts Protective casing "LS" Series (Unpacked) ■ ■ Hot air ducting Fume extracting "LS" Series (Packed) Thorburn's "LS" series is an "S" lock section hose that is primarily designed for conveying air, exhaust and dry bulk products. Thorburn's "LS" series hose is available packed or unpacked. For additional leak proofing, a continuous strand is inserted into the groove of the Thorburn "LS" series hose during manufacturing. The strand is sealed inside the hose, and will not contaminate the product during transference. :+$7 7<3( 2) 3$&.,1* 72 86( 21 7+25%851 6 /6 6(5,(6 +26(" 19 Packing Type Benefits Temperature Ability Cotton Lowest cost 180oF Pyro-pak Coated high temperature filament 1000oF Hard Packing (copper, stainless steel) For extreme high temperatures 1200oF Elastomeric Maximum pressure/vacuum resistance 180oF Metal Hose Lock Section (;75$/,*+7:(,*+7/6/,*+7:(,*+7/6 $1'0(',80:(,*+7/6 Size code 08 10 12 14 16 18 20 22 24 28 32 36 40 44 48 56 64 72 80 96 112 128 144 160 192 224 Size code 32 36 40 44 48 56 64 72 80 96 112 128 144 160 192 224 I.D. (inches) 1/2 5/8 3/4 7/8 1 1-1/8 1-1/4 1-3/8 1-1/2 1-3/4 2 2-1/4 2-1/2 2-3/4 3 3-1/2 4 4-1/2 5 6 7 8 9 10 12 14 I.D. (inches) 2 2-1/4 2-1/2 2-3/4 3 3-1/2 4 4-1/2 5 6 7 8 9 10 12 14 O.D. (Inches) Min. inside bend diameter (inches) Approx weight per foot (pounds) LS12 LS16 LS20 LS12 LS16 LS20 LS12 LS16 LS20 5/8 3/4 7/8 1 1-1/8 1-1/4 1-3/8 1-1/2 1-5/8 1-7/8 2-1/8 2-3/8 2-5/8 2-7/8 3-1/8 3-5/8 4-1/8 4-5/8 5-1/8 6-1/8 7-1/8 8-1/8 9-1/8 10-1/8 --- 11/16 13/16 15/16 1-1/16 1-3/16 1-5/16 1-7/16 1-9/16 1-11/16 1-15/16 2-3/16 2-7/16 2-11/16 2-15/16 3-3/16 3-11/16 4-3/16 4-11/16 5-3/16 6-3/16 7-3/16 8-3/16 9-3/16 10-3/16 12-3/16 -- ----1-1/4 1-3/8 1-1/2 1-5/8 1-3/4 2 2-1/4 2-1/2 2-3/4 3 3-1/4 3-3/4 4-1/4 4-3/4 5-1/4 6-1/4 7-1/4 8-1/4 9-1/4 10-1/4 12-1/4 14-1/4 3.5 4.0 4.5 5.5 6.5 7.0 7.5 8.0 8.5 10.0 11.5 13.0 15.0 17.0 19.0 22.0 24.0 27.0 29.0 38.0 43.0 48.0 52.0 56.0 --- 4.0 4.5 5.0 6.0 7.0 7.5 8.5 9.0 10.0 11.0 12.5 14.0 16.0 18.0 19.5 23.5 25.5 28.5 31.0 40.5 46.0 51.0 56.0 60.0 70.0 -- ----7.5 8.0 9.0 10.0 11.0 11.5 13.0 15.0 17.0 19.0 21.0 25.0 27.0 30.0 33.0 43.0 48.0 55.0 59.0 63.0 76.0 85.0 0.14 0.17 0.20 0.25 0.26 0.30 0.32 0.36 0.40 0.45 0.60 0.70 0.80 0.92 1.02 1.26 1.38 1.55 1.70 2.00 2.30 2.60 3.10 3.50 --- 0.18 0.22 0.26 0.33 0.35 0.39 0.42 0.47 0.52 0.65 0.78 0.91 1.04 1.12 1.33 1.64 1.80 2.02 2.21 2.60 3.00 3.38 4.03 4.55 5.46 -- ----0.50 0.60 0.64 0.70 0.85 0.95 1.15 1.29 1.44 1.58 1.73 2.01 2.30 2.59 2.86 3.45 4.03 4.60 5.18 5.75 6.90 8.05 O.D. (Inches) Min. inside bend diameter (inches) Approx. weight per foot (pounds) LS24 LS32 LS24 LS32 LS24 LS32 2-9/32 2-17/32 2-25/32 3-1/32 3-9/32 3-25/32 4-9/32 4-25/32 5-9/32 6-9/32 6-9/32 8-9/32 9-9/32 10-9/32 12-9/32 14-9/32 2-5/16 2-9/16 2-13/16 3-1/16 3-5/16 3-13/16 4-5/16 4-13/16 5-5/16 6-5/16 7-5/16 8-5/16 9-5/16 10-5/16 12-5/16 14-5/16 15.0 17.0 19.5 22.0 24.0 26.0 28.5 31.0 34.0 45.0 50.0 57.0 61.0 66.0 78.0 88.0 17.0 18.0 20.0 23.0 26.0 27.0 30.0 33.0 36.0 47.0 52.0 59.0 63.0 69.0 80.0 95.0 1.45 1.63 1.81 1.99 2.18 2.54 2.90 3.26 3.63 5.35 5.08 5.80 6.53 7.25 8.70 10.15 1.71 1.92 2.14 2.35 2.56 2.99 3.42 3.85 4.28 5.13 5.99 6.84 7.70 8.55 10.25 11.95 20 +($9<:(,*+7 /6 $1'(;75$ +($9<:(,*+7 /6 For ordering details, please see page 20 Metal Hose Lock Section %8,/',1* 63(&,$/6 )$67 $1' ()),&,(17/< ,6 $ 0$5.(71,&+( 7+25%851 35,'(6 ,76(/) 21 Thorburn "LS" Series Part Numbers Thickness Unpacked Elastomeric packed Pyro-pak packed Cotton packed Copper wire stainless packed wire packed Light weight (.010" - 012") LS-12 LS-12E LS-12A LS-12B LS-12C LS-12S Med. weight (0.13" - 016") LS-16 LS-16E LS-16A LS-16B LS-16C LS-16S Med.-heavy wt (0.17" - 020") LS-20 LS-20E LS-20A LS-20B LS-20C LS-20S Heavy weight (0.17" - 020") LS-24 LS-24E LS-24A LS-24B LS-24C LS-24S Ex. heavy wt (0.23" - 030") LS-32 LS-32E LS-32A LS-32B LS-32C LS-32S For technical specifications, please see page 20. +2:7225'(57+25%851/2&.6(&7,21$66(0%/,(6 Example Thorburn part number LS20E - SS Coupling ends 1st end 2nd end Hose size Hose material - 064 - 05 08 Hose length in inches Special End materials 1st end 2nd end - S S - 0250 - X Codes Hose material Please see above for Thorburn hose part number details SS SC AA BB S6 S1 6L 4L S4 TT XX - 304SS Galvanized steel Aluminum Bronze 316SS 321SS 316SSL 304SSL 430SS Tin plate Special, specify Hose size in 1/16 of an inch 001 002 004 016 032 064 XXX etc. 1/16" 1/8" 1/4" 1" 2" 4" Special, specify End styles 01 02 03 04 05 - 06 07 08 XX - Male NPT Female NPT union 150 lbs flange fixed 300 lbs flange fixed 150 lbs flange floating 300 lbs flange floating Male camlok coupling Female camlok coupling Special (specify) 21 End materials A B S Z C X - Aluminum Bronze 304SS 316SS Carbon steel Special Special Specify Metal Hose Lock Section 7<3,&$/ ,//8675$7(' /2&. 6(&7,21 $33/,&$7,216 Stripwound hose fixed on exhaust systems in the automotive industry Stripwound flexible metal hose with one wire braid. Conveyance of pure oxygen, oxygen and feeding of cooling water in convertor lances. Recovery of rain water on diesel locomotive Smooth connection between tank systems Stripwound hose for the suction of wood chips on a wood machine 22 Connection on generator set for exhaust system Metal Hose Lock Section 7$5)/(; 7$5$1'$63+$/7)/(;,%/(+26($66(0%/,(6 Packed interlock hose Thorburn's Tar-Flex hose has uniform flexibility for ease of handling and excellent resistance to deterioration by heat. This, added to the ruggedness and dependability of a fully interlocked and packed construction, makes Thorburn's Tar-Flex the ideal hose for road surfacing service, asphalt carrying truck use, road patching units, hot tar pots and kettles and hand held patching hoses. Typical Applications ■ ■ ■ Tank car loading High pressure steam Engine exhaust ■ ■ Oil and liquid transfer Asphalt tanks Specifications TFS - Galvanized steel (.020" to .060" metal) TFS4 - 304SS (.017" to .040" metal) Standard End Styles Tar-Flex rugged interlocked design Code: 01 Solid male coupling Carbon steel Code: 03 Welded male NPT Hex adapter Carbon steel Code: 02 Female union Carbon steel Code: 04 Welded flange 150 Carbon steel Thorburn number I.D. (in.) Nominal O.D. (in.) Nom. inside bend dia. (in.) Weight per foot (lbs) TFS4 / TFS-12 TFS4 / TFS-16 TFS4 / TFS-20 TFS4 / TFS-24 TFS4 / TFS-32 TFS4 / TFS-40 TFS4 / TFS-48 TFS4 / TFS-64 TFS4 / TFS-80 TFS4 / TFS-96 TFS4 / TFS-128 3/4 1 1-1/4 1-1/2 2 2-1/2 3 4 5 6 8 31/32 1-1/4 1-1/2 1-3/4 2-1/4 2-13/16 3-3/8 4-7/16 5-7/16 6-1/2 8-9/16 11 13 15 17 24 32 39 52 63 68 90 .59 .79 .93 1.2 2.00 2.67 3.72 5.58 6.75 9.75 16.00 :$51,1*: NOT FOR PRESSURE SERVICE +2: 72 25'(5 7+25%851 7$5)/(; $66(0%/,(6 Thorburn part no. - 1st end code - 2nd end code - Assembly length in inches TFS-48 - 03 - 04 - 144 23 Metal Hose Lock Section $5025)/(; 648$5(/2&.675,3:281'+26( AF (unpacked) AFP (packed) Thorburn's Armour-Flex has a "square-locked" profile, and is available either with or without packing. Extremely flexible, not pressure tight, but with packing can be considered moisture tight. As protective conduit, it is used widely on such products as electrical appliances, electronic equipement, instruments, etc. Galvanized steel / Stainless steel TYPICAL APPLICATIONS +2: 72 25'(5 7+25%851 $5025)/(; Style Size Material AF 32 C Unpacked style 2" Galvanized steel i.e. ■ Capillary tube armour ■ Thermo couple casing ■ Showcase wire protector ■ Fire proof conduct ■ Spout tubing STYLES AF= Unpacked AFP= Packed THORBURN ARMOR-FLEX SPECIFICATIONS Thorburn # I.D. (in.) O.D. (in.) Bend radius (in.) Weight per foot (lbs.) AF/AFP 03* AF/AFP AF/AFP AF/AFP AF/AFP 04* 05* 06* 07* 3/16 9/32 7/8 .03 1/4 5/16 3/8 7/16 21/64 13/32 31/64 37/64 7/8 1 1-1/4 1-3/8 .04 .06 .09 .14 AF/AFP AF/AFP AF/AFP AF/AFP 08* 10* 12* 14* 1/2 5/8 3/4 7/8 41/64 25/32 29/32 1-5/64 1-5/8 1-3/4 2-1/2 3 .16 .19 .22 .26 AF/AFP AF/AFP AF/AFP AF/AFP 16* 20* 24* 28* 1 1-1/4 1-1/2 1-3/4 1-3/16 1-29/64 1-49/64 2-1/64 3 3 3-1/2 3-1/2 .36 .42 .51 .80 2 2-17/64 4 .90 AF/AFP 32* * Insert Thorburn Armor-Flex material code (C: Steel; S: Stainless) i.e. AP08S 24 Metal Hose Lock Section &22/)/(; 0(7$//,&&22/$17+26($66(0%/< TYPICAL APPLICATIONS ■ ■ ■ Thorburn's Cool-Flex metal coolant hose assemblies are precision manufactured of high quality oil-tempered steel for functional dependability. They are easily hand bendable, yet will hold their shape despite machine vibration or high rate of flow. Lathes Milling machines Various machine tools THORBURN COOL-FLEX SPECIFICATIONS Thorburn # I.D. (in.) Centerline radius for permanent bends min. (in.) O.D. (in.) Fittings and nozzles (same as I.D.) .1/8 CH02 1/8 4-1/2 .350 CH04 1/4 5-1/4 525 1/4 CH06 3/8 5-1/2 .600 3/8 CH08 1/2 6-1/4 .840 1/2 CH12 3/4 7-1/2 1.100 3/4 Any assembly available with stopcock or union if required. Standard lengths: 6", 9", 12", 15", 18", 21", 24", 30" and 36". +2:72 25'(5 Thorburn # and size code 1st end 2nd end Length (in.) Adapter CH08 01 02 12 U male nozzle 12" long C/W union i.e.: 1/2" I.D. coolant hose (1' &2'(6 00 01 02 UN ST Female Male Nozzle Union Stopcock 25 Metal Hose Smooth Bore Lock Section 60227+)/(; 7+(60227+%25()$0,/<2))/(;,%/(0(7$/+26(6 Sizes 1-1/2" to 16" dia. 1) All stainless "SS": For longevity and corrosive environments 2) Galvanized "CC": For economy and less corrosive environments 3) Galvanized Stainless Lined "CS": For economy in corrosive internal environment Thorburn Smooth-Flex Thorburn Smooth-Flex Loads – Unloads 30 to 50% faster ■ ■ ■ ■ ■ FLOW Note: Smooth Bore is a unidirectional hose. Flow must be in direction of arrows on O.D. was designed for pneumatic and gravity feeding or bulk materials ■ ■ ■ ■ ■ ■ Ships ■ Trucks Barges ■ Rail cars Elevators ■ Tanks Silos ■ In-plant Great for portable applications Grains Plastic pellets Powders Dry food stuffs Aluminum chips Charcoal ■ ■ ■ ■ ■ Wood chips Saw dust Flue ducts Suction lines Ashes 7+25%85185(7+$1(&203(16$725 $)/(;,%/(0(7$/+26(86(5 6%(67722/ Fittings Hose Tubing, etc. Flexible metal hose Compensator Weight or force ■ ■ ■ ■ ■ The compensator connects flexible metal hose to fittings, rubber hose, pipe, etc. without cementing or welding. This keeps the compensator and fitting usable if the metal hose fails. Welding in most cases will locally "burn out" the metal hose packing and cause air leaks. The compensator absorbs vibration and stress at the solid connection. This protects the flexible hose from premature failure caused by over stressing. The compensator can be used for "on-sight" repairs in remote operations where welding and cementing are not feasable. Installs in 5 to 15 minutes with just a screw driver if screw type band clamps are used to mount the compensator. Temperature range -65o to 285 oF. Used indoors or outdoors. 26 Metal Hose Smooth Bore Lock Section 672&.),77,1*)25&203(16$7256 A stainless steel insert may be mounted on the I.D. of the compensator to cover the exposed urethane for applications that cannot tolerate any internal contamination exposed to their products. Type "C" Type "E" 7+25%85160227+)/(;+26('$7$ All Stainless SS Smooth-Flex Type Hose Style & Code Armour Material Armour Thickness Liner Material Heavy Duty SF500 Medium Duty SF400 Steel/SS CS Light Duty SF300 Heavy Duty SF350S Type 301 Stainless Steel .018" .018" .015" Medium Duty SF250S Steel/Steel CC Light Duty SF150S Heavy Duty SF350C Medium Duty SF250C Light Duty SF150C Hot Dip Galvanized Coated Carbon Steel .018" Type 301 Stainless Steel .018" .015" .018" Type 301 Stainless Steel .018" .015" Hi-Carbon Steel Liner Thickness .018" .015" .015" .018" .015" .015" .018" .015" .015" Extension-Compression Percent of Length ± 1% ± 1-1/2% ± 2% ± 1% ± 1-1/2% ± 2% ± 1% ± 1-1/2% ± 2% Temperature and Pressure Ratings GT Packing –20º-180ºF (neg. 5ºHg) (pos. 20 psi) –20º-180ºF (neg. 5ºHg) (pos. 20 psi) AP Packing –40º-400ºF (neg. 5ºHg) (pos. 5 psi) –40º-400ºF (neg. 20ºHg) (pos. 20 psi) CC Packing –60º-300ºF (neg. 15ºHg) (pos. 15 psi) –60º-300ºF (neg. 15ºHg) (pos. 15 psi) SS Packing –60º-2100ºF (neg. 15ºHg) (pos. 15 psi) –60º-400ºF (neg. 15ºHg) (pos. 15 psi) Unpacked –60º-2700ºF (No Pressure Rating) –60º-400ºF (No Pressure Rating) +2:7225'(57+25%85160227+)/(;$66(0%/,(6 Hose Code Hose Size 1/16" First End Code Second End Code Hose Length Inches SF500 - 64 - E - C - 144 Description: All stainless heavy-duty Smooth-Flex hose 4" I.D. C/W hose shank 1st end, 2nd end female coupler, 144" long. Special note: Other fitting types are available. Call Thorburn for details. 27 Teflon Lined Hose 7)/(; )25 28767$1',1* 352%/(062/9,1* 7()/21+26(6 6(59,&( ,1 ',9(56( $1' &5,7,&$/ $33/,&$7,216 ■ Chemical Inertness: Teflon won't decompose or break down in the most corrosive environments and it is inert to practically all commercial chemicals, acids, alcohols, coolants, elastomers, petroleum compounds, solvents, vinyls, synthetic lubricants and hydraulic fluids. ■ Temperature Resistant: Operating range of -100oF to 500 oF means hose stays flexible at low temperatures, strong at high temperatures. Flexibility when you need it! ■ Flex and Shock Resistance: Thorburn T-Flex is not affected by continuous flexing, vibration or impulse –withstands alternating cold and heat cycling. ■ Low Friction: Liquids maintain a steady flow without clogging. Constant low pressure drop means deposits can't accumulate on inside walls. ■ Moisture Resistant: Ideal for pneumatic systems requiring low dew point. No possibility of saturation or leakage. POSITIVE BRAID LOCK ■ Non-Contaminating: Will not contaminate the material, fluid or gas conducted –Teflon is FDA approved for food products, pharmaceuticals, etc. ■ Steam Compatibility: Absorbs no moisture hot or cold –rated for steam to 250 psi (400 oF)– has low volumetric expansion characteristics, is easy to clean and sterilize. ■ Light Weight: Easier to move, handle, install than rubber hose with a comparable burst pressure rating. Ideal as pigtail in gas handling and pneumatic systems where dew point must be low. Compare if you dare! ■ Resists Deterioration: Impervious to weather and can be stored for long periods without aging. Will not age during service. ■ Unlimited Life: Unmeasurable life expectancy when applied within its temperature and pressure ratings. Will not tear-up, eat-out, burn-up or wear-out. The ultimate hose! ■ Non-Adhesive: Handles substances such as adhesives, asphalt, dyes, grease, glue, latex, lacquers and paints. No carbon build up when used as a compressor discharge line. ■ Non-Conductive: Excellent dielectric properties. Ideal hose core for applications requiring electrical isolation. 28 Teflon Lined Hose 7()/ 21 63(&,),&$ 7,216 7()/21 63(&,),&$7,216 Summary of Properties TFE, FEP, PFA Summary of Properties TFE, FEP, PFA ... ctnd Properties TFE FEP PFA Properties TFE FEP PFA Color Milky white Clear blue tint Clear blue tint Coefficient of friction dynamic 10 0.25 0.20 Tensile strength PSI 2000-6000 2000 Min 4000 Min D638 elongation Min. (D638) 200 250 250 Flex modulus PSI x 10 3 (D790) 40-90 95 200 Impact strength (Charpy, notched) Ft-Lb/In2 4 -- -- Flammability Non-flamm. Non-flamm. Non-flamm. Water absorption % D570 < .01 < .01 < .03 o Continuous service temperature o o o o o -250 - +260 C -200 - +204 C -200 - +260 C -420o - +500oF -300o - +400oF -300o - +500oF 327 oC 621oF Melting point Dielectric strength (ASTM D149) Short term 125 mil Volts/Mil 10 mil 500 1400 500 1400 500 2000 20 21 2.06 2.10-2.20 2.10-2.10 2.10-2.20 Dielectric constant (ASTM D140) 102 to 106 Hz Specific gravity (ASTM D792) -268o - +271oC -302o - +310oC -487o - +540oF -575o - +590oF 37)( %(+$ 9,285 81'(5 35(6685( $1' 7(03(5$ 785( %(+$9,285 7(03(5$785( WHQVLOHVWUHQJWK H[WHQVLRQ NSFP NSFP WHPSHUDWXUH & Tensile strength as a function of temperature WHPSHUDWXUH & PP & NSFP & & & & GD\V Deformation under application of pressure at 70 kp,cm2 as a function of time at various temperatures K WLPH WHQVLOHVWUHQJWK FRPSUHVVLRQ & Deformation as a function of time under various pressure load applications Extension as a function of temperature DOWHUDWLRQRIRULJLQDOWKLFNQHVV WLPH NSFP H[WHQVLRQ & & & WLPH K Deformation under alternating application and removal of load (70 kp/cm2) at a temperature of 25oC 29 & H[WHQVLRQ Tensile strength and extension as a function of temperature Teflon Lined Hose 7+25%851 7()/21 +26( $33/,&$7,216 Aerosol Packaging For handling nitrous oxide, etc., as charging lines for pressurizing aerosol cans. Air Conditioning Used to carry hot gases during dehydration of equipment prior to charging with refrigerant. Autoclaves As a combination steam-vacuum line; typically furnished with an internal flat support spring where full vacuum (28") at 400oF is required. Automotive Windshield forming; automotive automatic paint spray systems; reaction injection molding. Bakery Industry As steam lines in various equipement such as on kettles for mixing batter; used with freon systems in quick-freeze operations. :(+$9( <285 62/87,21 Buses and Trucks Used as a compressor discharge line; also oil, fuel, water and air lines because the engine compartment temperatures can cause premature failure of rubber and other types of hoses. Chemical Industry Handles hot adhesives for the sealing process during manufacture of beer cans; also conducts cooling water to support racks to dispel heat from can body before it reaches soldering unit. An all purpose hose to handle all chemicals with the only exceptions... the molten alkali metals including molten sulfur. Teflon hose needs to be specially reinforced for applications such as bromine and chlorine. One hose handles many chemicals; suitable for tank truck as well as in plant use. Also used in-plant as a piping substitute. Cardboard Dies Steam to the presses; also hot wax as it is applied to the cardboard/paper. Used to convey dies and pigments especially where a high degree of purity is required; Teflon's cleanability is a feature in this application. Can Industry +,*+35(6685( '(3(1'$%/( 6(59,&( Electronics Coolant lines for electronics gear, i.e. color television cameras, radar units. Food Industry For recirculating hot oils and grease in deep fry systems; for conveying glutamates in the manufacture of corn syrup; for steam sealing small glassine containers such as individual portions of jelly; water supply to coffee urns. Teflon hose is an F.D.A. approved product. Gas Detection "Sniffer" lines to detect the presence of poisonous or corrosive gases. Gas Transfer For filling cylinders as a replacement for copper tubing pigtails; in high pressure applications especially where temperature of a high degree of cleanliness is required. 30 Teflon Lined Hose Glass Bottle Industry :(+$9( <285 62/87,21 Used to supply the air cylinders on the stackers which put the hot bottles in conveyer belts; also as gas lines to the burners and cooling water for the molds. Glue Industry Used to convey hot melt adhesives to the dispensing guns or nozzles. Hydraulic Carries hot oil and other lubricants without contamination; Teflon is especially good in applications where temperature, fluid viscosity or aging are factors. Laundry or Dry Cleaning Steam lines on the laundry presses and hand irons. Marine Steam condensate lines; hydraulic hoses (catapults); fuel and oil lines in the engine compartment; hydraulic steering systems. Paint Spray Used in airless paint systems to convey paint, lacquers and strong solvents. Paper/Cardboard/Fiberboard Industries Steam lines to the platens; wax coatings; steam hose on dry cans; chlorine (special) in the bleaching operation; black liquor lines; ideal rotary joint hose. Plating Industry Conveying steam to centrifical dryers; acid transfer. Photo/Photo Chemical Power Houses Ideal for conveying light-sensitive chemicals especially where batch contamination is critical. On oil burners as oil feed lines. Railroads Platen Presses Steam lines to tank car heaters. Hose conducts steam alternately with cold water to the multiple platens for manufacturing such as: battery cases; styrene sheets; radio cases; records; plywood; fiberboard; tires; molded rubber; tire recapping; plastic toys; dinnerware; plastic helmets; tennis balls; golf balls; rubber mats. Shoe Manufacturing For transferring hot adhesives to cement the shoe soles; steam to molding presses. Spray Systems Extermination systems for handling such things as carbon tetrachloride. Stationary Power Plants Fuel, oil, air and hydraulic lines on jet engines. Textile Industry Steam hoses on dryers/rotary joint connections Tire Manufacturing Steam lines to Bag-O-Matic type presses; also as steam lines used in recapping. Toy Industry Used to convey hot plastisols to the "slush" molds. Urethane Foam Industry Conveying synthetic foam material under heat and high pressure. 31 Teflon Lined Hose 76 60227+%25(0(',8035(6685( +,*+ 3(5)250$1&( Thorburn TS series is an ideal hose that solves demanding problems in diverse applications such as chemical transfer, steel processing, paint spraying, fuel and lubricant handling, hydraulic systems, plastic molding machines, food processing, marine and transportation industries. Temperature Range -65 oF to 450 oF (-54 o C to 232 oC) for continuous service. -100 oF to 500 oF (-73 oC to 260 oC) for intermittent service only. Standards Meets requirements of SAE 100R14. Accepted by U.S. and Canadian Coast Guard. Hose Construction General purpose assemblies Thorburn TS11 series has a smooth innercore of extruded white Teflon resin with type 304 stainless steel wire braid reinforcement. Rating Pressure Sizes through 5/8" I.D. Full vacuum Long Lengths Up to 2000 feet upon request Conductive assemblies Thorburn TS12 series has a precisely controlled amount of carbon black added to the inner 15% of the Teflon innercore. This homogeneous material provides a continuous conductive path to the metal end fittings, to bleed off static electricity in high flow applications. Special note: PTFE standard core, PFA, FEP teflon core construction available upon request. Thorburn's Number Nominal Size (in.) Average I.D. (in.) Average O.D. (in.) Operating pressure psi at room temp. Operating pressure psi at 400oF TS11-3 TS11/TS12-4 TS11/TS12-5 TS11/TS12-6 TS11-6T* TS11/TS12-8 TS11/TS12-10 TS11/TS12-12 TS11/TS12T* TS11/TS12-16 TS11-16T* TS11-16Z** TS12-20 TS12-24Z** 3/16 1/4 5/16 3/8 3/8 1/2 5/8 3/4 3/4 1 1 1 1-1/4 1-1/2 .125 .187 .250 .312 .375 .406 .500 .625 .755 .875 1.000 .875 1.125 1.375 .234 .312 .375 .445 .503 .549 .648 .778 .886 1.030 1.135 1.065 1.315 1.672 3000 3000 3000 2500 2250 2000 1500 1200 1100 1000 900 1250 800 1000 1500 1500 1500 1500 1500 1500 1000 1000 1000 1000 900 1250 800 1000 Min. burst Typ. max. pressure continuous psi at length (ft.) room temp. 15000 15000 14000 12000 10000 10000 8500 6000 4500 4000 3800 8000 3200 4250 200 200 150 150 150 100 100 75 75 60 60 60 40 20 * T: True bore (Thorburn true bore fittings are non stock. Check delivery before ordering.) ** Z: Double braid 32 Minimum bend radius (in.) Hose weight (lb./ft.) 2 2 3 4 4.5 5.2 6.5 7.7 8.2 9 10 9 16 14 .050 .070 .099 .110 .124 .123 .154 .170 .198 .273 .305 .409 .540 .875 Teflon Lined Hose 3(50$1(17/<$77$&+('&283/,1*6 )2576$1'76+26(6 "Sure-Seal"swaged end fitting connection Thorburn's exclusive "Sure Seal" coupling attachment method is based upon extensive development engineering. The Teflon innercore and over braid are firmly locked between the fitting collar and insert for a permanent, leakproof assembly. The positive braid lock assures that strain is absorbed by the braid, not the Teflon hose. Materials The "sure seal" couplings are available in stainless steel, brass, or a combination of brass and carbon steel. The wetted surfaces of stainless steel fittings are type 303, other parts are type 304, unless specified (other materials available upon request). Stainless steel wire braid Teflon innercore Thorburn's exclusive swaged or crimp "Sure Seal" coupling attachment offers the industry the safest and most reliable hose to coupling attachment method. All 316SS stainless steel couplings available upon request. Please specify S6 after part number. FEMALE 37O SWIVEL (universal) MALE PIPE Stainless steel part number Brass part number Hose Size (in.) Male Thread C115SSMP0302 C115SSMP0402 C115SSMP0404 C115SSMP0504 C115SSMP0604 C115SSMP0606 C115SSMP0806 C115SSMP0808 C115SSMP1008 C115SSMP1212 C115SSMP1616 C115BMP0302 C115BMP0402 C115BMP0404 C115BMP0504 C115BMP0604 C115BMP0606 C115BMP0806 C115BMP0808 C115BMP1008 C115BMP1212 C115BMP1616 3/16 1/4 1/4 5/16 3/8 3/8 1/2 1/2 5/8 3/4 1 1/8 - 27 1/8 - 27 1/4 - 18 1/4 - 18 1/4 - 18 3/8 - 18 3/8 - 18 1/2 - 14 1/2 - 14 3/4 - 14 1 - 11-1/2 Stainless steel part number Brass part number Hose Size (in.) Female Thread C115SSFJ0302 C115SSFJ0404 C115SSFJ0505 C115SSFJ0606 C115SSFJ0808 C115SSFJ1010 C115SSFJ1212 C115SSFJ1616 C115SSBFJ0302 C115SSBFJ0404 C115SSBFJ0505 C115SSBFJ0606 C115SSBFJ0808 C115SSBFJ1010 C115SSBFJ1212 C115SSBFJ1616 3/16 1/4 5/16 3/8 1/2 5/8 3/4 1 3/8 - 24 7/16 - 20 1/2 - 20 9/16 - 18 3/4 - 16 7/8 - 14 1-1/16 - 12 1-5/16 - 12 INVERTED FLARE - POWER TRIM - STEP-DOWN For marine, automotive and other hydraulic applications Stainless steel part number Hose Size (in.) Thread Overall Length A (in.) Deduct Length B (in.) Nominal I.D. (in.) Drop Height (in.) Straight T106679-1 1/4 3/8 - 24 1.857 1.369 .156 -- 1/4 3/8 - 24 1.987 1.499 .156 .750 1/4 3/8 - 24 1.612 1.124 .156 1.312 o 45 Elbow T106679-2 o 90 Elbow T1066-79-3 33 Teflon Lined Hose 3(50$1(17/<$77$&+('&283/,1*6 )2576$1'76+26(6 FEMALE PIPE TUBE END* Stainless Steel part number Brass part number Hose Size (in.) Male Thread C115SSFP0504 C115SBFP0504 5/16 1/4 - 18 Tube fittings 316 Stainless number Hose Size (in.) Tube Size O.D. (in.) C115SSTE0404 C115SSTE0606 C115SSTE0808 1/4 3/8 1/2 1/4 3/8 1/2 Also available with pre-assembled Swagelok® compatible nuts and sleeves PAINT SPRAY FEMALE TWO-BOLT SWIVEL FLANGE Brass part number Hose Size (in.) C115BFL0606 C115BFL1212 C115BFL1616 3/8 3/4 1 Carbon Steel part number Hose Size (in.) Female Thread C115SPS0505 5/16 1/4 - 18 SANITARY FITTING 316 Stainless number Hose Size (in.) Face Diameter (in.) C115SF08 1/2 1.985 C115SF12 3/4 1.985 C115SF16 1 1.985 Many other styles and shapes available. Also available, field attachable reusable couplings for the mass transit and trucking industry. See pages 49-53 of this catalogue. Swagelok® is a registered trade mark of the Crawford P[?]y Company 34 Teflon Lined Hose 35(&,6,21 0$&+,1(' R )/$5( 78%( ),77,1*6 $1' +26( $'$37(56 90 O ELBOW MALE CONNECTOR Tube to male pipe Tube to male pipe Style 348F Style 349F Thorburn Number Tube O.D. Straight Thread Pipe Thread L H Thorburn Number Tube O.D. Straight Thread Pipe Thread L H 02X02 03X03 04X02 04X04 04X06 05X02 05X04 05X06 06X02 06X04 06X06 06X08 08X04 08X06 08X08 08X12 10X06 10X08 10X12 12X08 12X12 12X16 14X12 16X12 16X16 16X20 20X16 20X20 24X24 32X32 1/8 3/16 1/4 1/4 1/4 5/16 5/16 5/16 3/8 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 3/4 7/8 1 1 1 1-1/4 1-1/4 1-1/2 2 5/16 - 24 3/8 - 24 7/16 - 20 7/16 - 20 7/16 - 20 1/2 - 20 1/2 - 20 1/2 - 20 9/16 - 18 9/16 - 18 9/16 - 18 9/16 - 18 3/4 - 16 3/4 - 16 3/4 - 16 3/4 - 16 7/8 - 14 7/8 - 14 7/8 - 14 1-1/16 - 12 1-1/16 - 12 1-1/16 - 12 1-3/16 - 12 1-5/16 - 12 1-5/16 - 12 1-5/16 - 12 1-5/8 - 12 1-5/8 - 12 1-7/8 - 12 2-1/2 - 12 1/8 3/16 1/8 1/4 3/8 1/8 1/4 3/8 1/8 1/4 3/8 1/2 1/4 3/8 1/2 3/4 3/8 1/2 3/4 1/2 3/4 1 3/4 3/4 1 1-1/4 1 1-1/4 1-1/2 2 1-3/32 1-1/8 1-13/32 1-13/32 1-13/32 1-13/64 1-27/64 1-27/64 1-1/4 1-27/64 1-27/64 1-43/64 1-33/64 1-33/64 1-49/64 1-27/32 1-4/16 1-7/8 1-61/64 2-3/64 2-3/64 2-15/64 2-5/64 2-5/64 2-9/32 2-25/64 2-13/32 2-7/16 2-43/64 3-3/32 7/16 7/16 9/16 9/16 9/16 9/16 5/8 5/8 5/8 5/8 3/4 7/8 13/16 13/16 7/8 1-1/8 15/16 15/16 1-1/8 1-1/8 1-1/8 1-3/8 1-1/4 1-3/8 1-3/8 1-11/16 1-11/16 1-11/16 2 2-5/8 02X02 03X02 04X02 04X04 04X06 04X08 05X02 05X04 05X06 06X04 06X06 06X08 08X04 08X06 08X08 08X12 10X06 10X08 10X12 12X08 12X12 12X16 14X16 16X12 16X16 20X16 20X20 24X20 24X24 32X32 1/8 3/16 1/4 1/4 1/4 1/4 5/16 5/16 5/16 3/8 3/8 3/8 1/2 1/2 1/2 1/2 5/8 5/8 5/8 3/4 3/4 3/4 7/8 1 1 1-1/4 1-1/4 1-1/2 1-1/2 2 5/16 - 24 3/8 - 24 7/16 - 20 7/16 - 20 7/16 - 20 7/16 - 20 1/2 - 20 1/2 - 20 1/2 - 20 9/16 - 18 9/16 - 18 9/16 - 18 3/4 - 16 3/4 - 16 3/4 - 16 3/4 - 16 7/8 - 14 7/8 - 14 7/8 - 14 1-1/16 - 12 1-1/16 - 12 1-1/16 - 12 1-3/16 - 12 1-5/16 - 12 1-5/16 - 12 1-5/8 - 12 1-5/8 - 12 1-7/8 - 12 1-7/8 - 12 2-1/2 - 12 1/8 1/8 1/8 1/4 3/8 1/2 1/8 1/4 3/8 1/4 3/8 1/2 1/4 3/8 1/2 3/4 3/8 1/2 3/4 1/2 3/4 1 1 3/4 1 1 1-1/4 1-1/4 1-1/2 2 49/64 53/64 57/64 1-3/64 1-3/64 1-3/64 61/64 1-1/16 1-1/16 1-1/16 1-5/32 1-5/16 1-1/4 1-1/4 1-11/32 1-29/64 1-1/4 1-29/64 1-29/64 1-21/32 1-21/32 1-21/32 1-23/32 1-13/16 1-13/16 2-1/16 1-1/16 2-21/64 2-21/64 3-1/16 29/32 23/32 25/32 1-3/32 1-7/64 1-15/32 2-5/32 1-3/32 1-7/64 1-3/32 1-7/64 1-15/32 1-5/32 1-7/32 1-15/32 1-19/32 1-7/32 1-15/32 1-19/32 1-19/32 1-19/32 1-31/32 1-31/32 1-25/32 1-31/32 1-11/32 2-3/8 2-/38 2-5/8 3 UNION Tube to tube Style 342F +2: 72 25'(5 Thorburn Number Tube O.D. Tube O.D. 02 03 04 05 06 06X04 08 08X06 10 10X08 12 14 16 20 24 32 1/8 3/16 1/4 5/16 3/8 3/8 1/2 1/2 5/8 5/8 3/4 7/8 1 1-1/4 1-1/2 2 1/8 5/16 - 24 5/16 - 24 3/16 3/8 - 24 3/8 - 24 1/4 7/16 - 20 7/16 - 20 5/16 1/2 - 20 1/2 - 20 3/8 9/16 - 18 9/16 - 18 1/4 9/16 - 18 7/16 - 20 1/2 3/4 - 16 3/4 - 16 3/8 3/4 - 16 9/16 - 18 5/8 7/8 - 14 7/8 - 14 1/2 7/8 - 14 3/4 - 16 3/4 1-1/16 - 12 1-1/16 - 12 7/8 1-13/16 - 12 1-13/16 - 12 1 1-15/16 - 12 1-15/16 - 12 1-1/4 1-5/8 - 12 1-5/8 - 12 1-1/2 1-7/8 - 12 1-7/8 - 12 2 2-1/2 - 12 2-1/2 - 12 Straight Thread Straight Thread Style of adapter Tube O.D. in 1/16 of an inch Pipe size in 1/16 of an inch Material "S"= Steel, "S6"= 316SS, "B"= Brass Complete with nuts & sleeves (Blank= body only) L 1-5/32 1-7/32 1-23/64 1-23/64 1-25/64 1-3/8 1-21/32 1-9/16 1-21/32 1-3/4 2-9/64 2-13/64 2-15/64 2-27/64 2-41/64 3-25/64 348F 02X02 S A Many more shapes and sizes available. All sizes not available in all materials. Call Thorburn for details 35 Teflon Lined Hose 76; 60227+%25(+,*+35(6685( Thorburn's TSX16 high pressure Teflon hose is nearly 50% lighter than any other high pressure spiral wrapped Teflon hose without reduction in strength or reliability. Long life expectancy, high durability and proven performance make this economical product the most cost effective high pressure hose ever offered industrial users. STANDARDS Meets requirements of SAE 100R8 and 100R9. HOSE CONSTRUCTION Smooth conductive innercore of extruded Teflon incorporates Thorburn zero static construction. Reinforced by combined plaits of small diameter, tiered, tension controlled type 304 stainless steel wire braid. TYPICAL APPLICATIONS ■ Transfer of industrial gases ■ Reaction injection molding (RIM) ■ Hydraulic and pneumatic systems TEMPERATURE RANGE -65oF to 400oF (-54oC to 204oC) stainless steel fittings. -25oF to 300oF (-32oC to 149oC) carbon steel fittings. Thorburn's Number Nominal Size (in.) Average I.D. (in.) Average O.D. (in.) Operating pressure* psi at room temp. TSX16-4 TSX16-6 TSX16-8 TSX16-10 TSX16-12 TSX16-16 TSX16-20 TSX16-24 1/4 3/8 1/2 5/8 3/4 1 1-1/4 1-1/2 .222 .308 .401 .495 .617 .867 1.118 1.375 .390 .490 .615 .730 .990 1.270 1.660 1.900 4000 4000 4000 4000 4000 4000 4000 3000 High temp. Room temp. Typ. max. min. burst burst continuous psi psi length (ft.) 12000 12000 12000 12000 12000 9000 9000 9000 16000 16000 16000 16000 16000 16000 16000 12000 Minimum bend radius (in.) Hose weight (lb./ft.) 1.5 2.5 2.875 3.25 3.875 5.0 12.0 14.0 .100 .163 .232 .325 .660 1.020 1.850 1.910 50 50 38 38 38 38 20 20 * Operating pressures shown are for non-impulse service. Reduce operating pressures by 1000 psi for impulse service applications. For service at 400oF, maximum operating pressure for all sizes is 3000 psi. 76; 60227+%25(8/75$+,*+35(6685( ALSO AVAILABLE 76;; CALL NOW! 10,000 psi This new ultra high pressure Teflon hose is designed for extremely demanding high pressure service in hydraulic and pneumatic systems, and for high pressure cleaning. working pressure RECOMMENDED APPLICATIONS ■ Ground test and ground support ■ Pressure wash for industrial and marine applications ■ Hydraulic and pneumatic systems Thorburn's Number Nominal I.D. (in.) Nominal O.D. (in.) TSX17-4 TSX17-6 TSX17-8 TSX17-10 TSX17-12 TSX17-16 1/4 3/8 1/2 5/8 3/4 1 0.495 0.617 0.738 0.875 1.11 1.42 Minimum Maximum bend radius operating (in.) pressure psi 3.0 5.0 5.75 6.5 7.75 9.62 6000 6000 6000 4000 4000 4000 HOSE CONSTRUCTION Smooth conductive innercore of extruded PTFE Teflon incorporating zero static construction for a continuous conductive path to the metal end fittings. TSX17 has mulMin. burst Hose tiple layers of 304 stainless pressure weight psi (lb./ft.) steel spiral wrap and braided braids for reinforcement. 24000 24000 24000 16000 16000 16000 36 0.24 0.40 0.49 0.70 1.14 1.86 TEMPERATURE RANGE -65oF to 400oF (-54oC to 204oC) Teflon Lined Hose 76; /,*+7:(,*+7.(9/$5%5$,' 60227+%25(+,*+35(6685(121&21'8&7,9( This new lightweight high pressure Teflon hose is reinforced with super strong, super lightweight Kevlar aramid fiber. The lightweight design gives at least 50% weight savings over conventional lightweight high pressure Teflon hoses. The non-metallic braid is ideal for applications where electrical continuity between end fittings is not allowed. ■ Ground test and ground support ■ Industrial robotics for extreme pressure applications involving bonding materials or other high viscosity fluids ■ Industrial gases RECOMMENDED APPLICATIONS HOSE CONSTRUCTION ■ Electrically charged equipment needing electrical isolation ■ Salt water or other corrosive environment The smooth conductive liner is extruded Teflon PTFE, incorporating Thorburn zero static construction. TSX18 has a chemical resistant barrier layer and chafe protecting overbraid of black polyester. End fittings are 304 stainless steel. ■ Any installation where a high pressure hose must be super lightweight TEMPERATURE RANGE -65oF to 275oF (-54oC to 135oC) stainless steel fittings. Maximum working pressure 4000 psi Thorburn's Number Nominal O.D. (in.) Minimum I.D. (in.) TSX18-4 TSX18-6 TSX18-8 TSX18-10 TSX18-12 0.400 0.520 0.662 0.825 0.964 0.212 0.305 0.400 0.505 0.610 4000 psi 3000 psi Min. burst Min. burst bend radius bend radius room temp. 275 oF (in.) (in.) 3.0 5.0 5.75 6.5 7.75 1.5 2.5 2.88 3.25 5.0 16000 16000 16000 16000 16000 12000 12000 12000 12000 12000 Hose weight (lb./ft.) 0.056 0.078 0.125 0.147 0.226 76;6(5,(63(50$1(17/<$77$&+('&283/,1*6 JIC - FEMALE SWIVEL FLAT FACE O-SEAL (37 o seat) O-ring assures positive sealing Note: "O" Ring type should be specified Carbon steel part number Stainless part number Hose Size (in.) Female Thread T50004-60 T50006-60 T50008-60 T50010-60 T50012-60 T50016-60 T50020-60 T50024-60 TY40004-72 TY40006-72 TY40008-72 TY40010-72 TY40012-72 TY40016-72 TY40020-72 TY40024-72 1/4 3/8 1/2 5/8 3/4 1 1-1/4 1-1/2 7/16 - 20 9/16 - 18 3/4 - 16 7/8 - 14 1-1/16 - 12 1-5/16 - 12 1-5/8 - 12 1-7/8 - 12 2 $/6 /( , / $ % $/( $ 9 $ 0 )( :,7+ (1'6 137 37 Stainless part number Hose Size (in.) Fitting Thread TFS-03 TFS-04 TFS-06 TFS-08 TFS-10 TFS-12 3/16 1/4 3/8 1/2 5/8 3/4 3/8 - 24 7/16 - 20 9/16 - 18 3/4 - 16 7/8 - 14 1-1/16 - 12 Teflon Lined Hose 75 7()/21/,1('58%%(5&29(5 ✓ Full vacuum/500psi smooth bore ✓ Non-stick/non-contaminating teflon The drawback found in using large diameter smooth tube Teflon lined stainless steel braided hose assemblies was its inability to stand up to rugged handling. These traditional assemblies would tend to kink when bent into tight radii and the braid would tend to separate during handling, exposing the operator to potentail dangerous failure. tube ✓ Pinpricked cover for effusion dissipation To address this problem, Thorburn developed its TR40 which combines the traditional technology of a rubber chemical pressure hose with the superior properties of teflon. The smooth teflon lined tube is reinforced with a combination of high tensile calendared synthetic fabric braid and helical wires which are then shielded with a tough abrasive chemical resistant cover. The hose is then vulcanized and bonded into an integral unit. The end result provides for greater handling, flexibility and abrasion resistancy. Service temperrature Continuous: -40°F. to 225°F. Intermittent: -60°F. to 300°F. TYPICAL HANDLING TRANSFER APPLICATIONS ■ Pharmaceutical– parentals, lotions, creams, aluminum chloride ■ Photo-chemical– ferricyanide bleach, ferric chloride ■ Inks, dyes, glues– Hot melt adhesives ■ Solvents– from acetone to xylene ■ Plating chemicals– Sodium cyanide, pickling liquors ■ Cleaners– Alkali solvents, perchlorohydrate, trichloroethylene ■ Black liquor, spill clean-up, spent caustic acid TR40... the ultimate refinement in smooth bore technology “Mighty Crimp” 316SS High pressure coupling technology ✓ Greater safety ✓ more reliability ✓ Higher pressure containment Thorburn TR40 assemblies fitting to end joints are provided through a mighty crimp process which features a smooth low profile compression crimp fitting. The teflon innercore, braid reinforcements and outer cover are locked into tthe insert serrations and ferrule grooves, assuring 360° blow-off proof assemblies. Thorburn's Number Size I.D. (in.) Size nominal O.D. (in.) Recom. working pressure (psi) Min. burst pressure (psi) 70° Min. recom. bend radius (in.) Approx. weight (lb./ft.) Vacuum rating (in. (Hg)) TR40-08 TR40-12 TR40-16 TR40-20 TR40-24 TR40-32 TR40-40 TR40-48 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 15/16 1-1/4 1-1/2 1-3/4 2-1/9 2-1/2 3-1/8 3-5/8 400 400 400 400 300 300 150 150 1000 1000 1000 1000 1200 1200 600 600 3 6 9 11 12 16 28 30 0.35 0.62 0.75 0.98 1.20 1.50 2.35 2.50 30 30 30 30 30 30 30 30 38 Special note: Some fitting ends might have a lower design pressure. Please contact Thorburn for details. Teflon Lined Hose 7+25%85175&283/,1*6(/(&7,21 67$1'$5'0$7(5,$/7<3(67$,1/(6667((/ MALE PIPE (N.P.T.) FITTING LAP-JOINT 150 FLANGE /(1*7+ /(1*7+ CAM-LOCK FEMALE COUPLER /(1*7+ &872)) &872)) &872)) $2' 1377+5($' +(;6,=( )(558/( )(558/( TR40MP 678%(1' )(558/( TR40LF Thorburn part number TR40MP TR40MP TR40MP TR40MP TR40MP TR40MP TR40MP 2' Hose size 08-08 12-12 16-16 20-20 24-24 32-32 48-48 S6 S6 S6 S6 S6 S6 S6 NPT Length thread 1/2 1/2"x14 3/4 3/4"x14 1 1"x11 1/2 1 1/4 1 1/4"x11 1/2 1 1/2 1 1/2"x11 1/2 2 2"x11 1/2 3 3"x8 2.89 3.22 3.69 4.39 4.82 5.86 6.25 TR40FC Thorburn part number Cut off TR40LF08 TR40LF12 TR40LF16 TR40LF20 TR40LF24 TR40LF32 TR40LF48 1.45 1.63 1.98 2.09 2.18 2.33 2.60 S6 S6 S6 S6 S6 S6 S6 Hose Length size Cut off Thorburn part number 1/2 3/4 1 1 1/4 1 1/2 2 3 1.40 1.50 1.65 1.68 1.85 2.70 2.90 TR40FC12 TR40FC16 TR40FC20 TR40FC24 TR40FC32 TR40FC48 2.90 3.10 3.40 3.90 4.00 5.70 6.00 FEMALE 37° SWIVEL SANITARY, BEVEL SEAT FITTING Cut off 3/4 1 1 1/4 1 1/2 2 3 2.50 3.00 3.25 3.50 4.00 4.00 /(1*7+ &872)) &872)) &872)) 4.00 4.50 5.25 5.75 6.75 7.25 SANITARY, CLAMP STYLE /(1*7+ /(1*7+ S6 S6 S6 S6 S6 S6 Hose Length size in. in. $2' 2' 2' )(558/( TR40SB Thorburn part number TR40SB16 TR40SB24 TR40SB32 TR40SB48 TR40SC TR40FJX S6 S6 S6 S6 Hose size Cut off Thorburn part number 1 1 1/2 2 3 1.75 2.50 2.75 3.00 TR40FJX TR40FJX TR40FJX TR40FJX TR40FJX TR40FJX 08-08 12-12 16-16 20-20 24-24 32-32 Hose size NPT Length thread S6 1/2 1/2"x14 S6 3/4 3/4"x14 S6 1 1"x11 1/2 S6 1 1/4 1 1/4"x11 1/2 S6 1 1/2 1 1/2"x11 1/2 S6 2 2"x11 1/2 2.89 3.22 3.69 4.39 4.82 5.86 Cut off Thorburn part number 1.68 1.99 2.43 2.78 2.93 3.47 TR40SC08 TR40SC12 TR40SC16 TR40SC24 TR40SC32 TR40SC48 Hose Flange size O.D. in. in. S6 1/2 S6 3/4 S6 1 S6 1 1/2 S6 2 S6 3 1.98 1.98 1.98 1.98 2.52 3.58 Cut off 1.25 1.30 1.40 1.40 1.50 1.50 Also available: Teflon Encapsulated Coupling System : 51 12 8 % 5 < 7+2 ,0(/ &$// 7 $ 25 285 (see page 47) TR40 “Sanitary” Clamp-style Connector allows quick interface with existing systems. ✓ Ultimate corrosion or contamination resistant coupling system ✓ Ideal applied pharmaceutical preparations, deionized water transfer etching solution handling ✓ Available for Cam-Lock female coupler sanitary clamp-style and lap-joint flange insert 39 ) 2 < 0 , 2 1 7 7 8 / 2%/( 5 62 3 5 6)( 75$1 Teflon Lined Hose 7&75$16)(5+26($66(0%/,(6 7&&21'8&7,9(67($0+26($66(0%/,(6 Thorburn's TC72 and TC76 convoluted Teflon transfer hoses effectively combines flexibility of application with corrosion resistance, long-term durability and chemical inertness. )25(;75(0( )/(;,%,/,7< TYPICAL APPLICATIONS Thorburn's TC72 transfer hose is an ideal hose for transferring chemicals, food handling and various processing applications from waste water to hazardous waste. Typical uses include chemical loading and unloading of trucks, tank cars and process vehicles; batch bulk transfers and decanting vessels and drums. POSITIVE BRAID LOCK Thorburn's TC76 conductive transfer hose is extensively used in applications which have high flow rates and require dissipation of a static charge, i.e. fuel handling, tire presses, laundry presses and other types of steam service where on-off operating cycles cause wide temperature fluctuations inside the hose. HOSE CONSTRUCTION Convoluted innercore of 100% pure Teflon, externally reinforced with Teflon-impregnated fiberglass and type 304 stainless steel wire braid. Thorburn's TC76 hose has precisely controlled amount of carbon black added to the inner 15% of the Teflon innercore. This homogeneous material provides a continuous conductive path to the metal end fittings. ■ Temperature range -65 oF to 400 oF (-54oC to 204 oC) ■ Accepted by U.S. and Canadian Coast Guard SPECIFICATIONS Thorburn's Number Nominal Size (in.) Average I.D. (in.) Average O.D. (in.) Operating pressure psi room temp. Min. burst pressure psi at TC72/TC76-4 TC72/TC76-6 TC72/TC76-8 TC72/TC76-12 TC72/TC76-16 TC72/TC76-20 TC72/TC76-24 TC72/TC76-32 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2 .290 .375 .512 .750 .998 1.239 1.500 1.982 .480 .590 .785 1.090 1.300 1.560 1.792 2.333 1000 1000 1000 1000 1000 1000 750 500 4000 4000 4000 4000 4000 4000 3000 2000 High temp. Typ. max. min. burst continuous psi length (ft.) 2800 2800 2800 2500 2500 2500 2100 1700 75 75 75 50 50 50 50 50 Minimum bend radius (in.) Hose weight (lb./ft.) 1/2 3/4 1 2 3 6-1/4 7-1/2 10 .08 .12 .16 .27 .36 .48 .61 .97 For vacuum rating, contact Thorburn's sales department with application details. 40 Teflon Lined Hose 7&75$16)(5+26($66(0%/,(6 7&&21'8&7,9(+26($66(0%/,(6 Thorburn's TC85 and TC87 are extraordinarily versatile hoses, combining excellent flexibility with large size in both length and I.D. TYPICAL APPLICATIONS Thorburn's TC85 transfer hose is an ideal bulk transfer hose for a wide range of caustics, chemicals and raw materials. Their applications include tank, car and ship offloading, bulk handling, petrochemical transfer, pump connections and many others. POSITIVE BRAID LOCK Thorburn's TC87 conductive transfer hose has the same bulk-handling use fulness as the TC85 with special suitability for high-flow installations involving fuels and other petrochemicals. It has a conductive innercore to effectively dissipate static charges. HOSE CONSTRUCTION Heavy-wall innercore of convoluted Teflon, externally reinforced with Teflon-impregnated fiberglass, a patented spring wire spiral to resist collapse, and type 304 stainless steel wire braid. TC87 hose has a precisely controlled amount of carbon black added to the inner 15% of the Teflon innercore. This homogeneous material provides a continuous conductive path to the metal end fittings, to bleed off static electricity. TEMPERATURE RANGE -65oF to 400 oF (-54 oC to 204oC). STANDARDS Meets United States and Canadian Coast Guard specifications. SPECIFICATIONS Thorburn's Number Nominal Size (in.) Average I.D. (in.) Average O.D. (in.) Operating pressure psi * Min. burst pressure psi at room temp. Typ. max. continuous length (ft.) Minimum bend radius (in.) Hose weight (lb./ft.) TC85/TC87-24 TC85/TC87-32 TC85/TC87-48 TC85/TC87-64 1-1/2 2 3 4 1.52 2.02 3.05 4.07 1.90 2.42 3.68 4.85 750 500 250 150 3000 2000 1000 600 40 40 40 40 7-1/2 10 15 24 .882 1.194 2.300 3.480 * Maximum operating pressures shown apply to all temperatures up to 400oF. 41 Teflon Lined Hose 7.3 &2192/87('.(9/$532/<(67(55(,1)25&(0(17 ■ Electrical isolation ■ Medium pressure ■ Virgin white Teflon core TKP FEATURES ■ TKP30 hose is non-metallic, non-conductive throughout and flame resistant (will not sustain combustion). These characteristics make it appropriate for sound attenuation, electrical insulation, isolation or resistance to high frequency radiation. ■ The TKP30 hose has a high tensile strength, Kevlar 29 braid which makes it suited for higher temperatures and pressures than Nomex-nylon braided hoses. ■ HOSE CONSTRUCTION Innercore of white convoluted Teflon externally reinforced with Teflon-impregnated fiberglass and a double Kevlar 29 braid, covered with a flame retardant abrasive resistant polyester braid, specifically designed to protect the Kevlar 29 braid from UV degradation. Contact Thorburn's sales department for coupling availability. APPLICATIONS Compressed air lines in aluminum smelters, coolant, fuel, oil, instrument lines and medium pressure gas system. The TKP30 hose is a convoluted lightweight hose which is extremely flexible and easy to work with. TEMPERATURE RANGE -65oF to 350 oF (-54 oC to 175 oC) -100 oF to 400 oF (-73 o C to 204 o C) intermittent service Ideal High Pressure Dielectric Superstructure Potroom Hose SPECIFICATIONS Thorburn's Number Nominal Size (in.) Nominal I.D. (in.) Nominal O.D. (in.) Operating pressure psi Min. burst pressure psi at room temp. Typ. max. continuous length (ft.) Minimum bend radius (in.) Hose weight (lb./ft.) TKP30-4 TKP30-6 TKP30-8 TKP30-12 TKP30-16 TKP30-20 TKP30-24 TKP30-32 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2 .250 .375 .500 .750 1.00 1.25 1.50 2.00 .465 .570 .770 1.01 1.310 1.540 1.800 2.340 1000 1000 1000 1000 1000 750 625 625 4000 4000 4000 4000 4000 3000 2500 2500 75 75 50 30 30 30 30 30 1/2 3/4 1 2 3 3-1/2 4 6 .045 .061 .124 .184 .240 .268 .350 .400 42 Teflon Lined Hose 73737171 /,*+7:(,*+7/2:35(6685((/(&75,&$/,62/$7,21 Available with conductive or non-conductive core ■ Thorburn's TP31 hose with an abrasive resistant polyester braid reinforcement instead of wire braid is non-metallic throughout, and flame-resistant (will not sustain combustion). These characteristics make it appropriate for many uses requiring sound attenuation, electrical insulation or isolation, or resistance to high frequency radiation (which may cause external overheating and eventual failure of metal-braided hose). TP31 has a 15% carbon black added to the Teflon to dissipate electrical static charge. Typical applications include coolant lines, fuel and oil hose, instrument lines and low pressure industrial gas compressed air systems. Ideal dielectric medium pressure Superstructure Potroom hose Thorburn's TN33 hose is reinforced with a Dupont Nomex braid and has a 15% carbon black added to the Teflon innercore to dissipate electrical static charge. Thorburn's TN34 hose is reinforced with Dupont Nomex braid and is similar in construction to TN33, except for the Teflon innercore which is white. HOSE CONSTRUCTION Innercore of convoluted Teflon externally reinforced with Teflon-impregnated fiberglass and polyester or Nomex nylon braid. Thorburn's TP32 hose with polyester braid is similar to TP31, except that the Teflon innercore is white and does not possess the static dissipation characteristics of the carbon black innercore. Typical applications: Potroom, compressed air service piping. Economical alternative to Thorburn TKP30 Potroom hose. STANDARDS Complies with FDA requirements for portable water systems. Meets National Bureau of Standards conductivity requirements. TEMPERATURE RANGE -65 oF to 275oF (-54oC to 135oC) TP31 AND TP32 Thorburn's Number Nominal Size (in.) Nominal I.D. (in.) Nominal O.D. (in.) Operating pressure psi Min. burst pressure psi at room temp. Typ. max. continuous length (ft.) Minimum bend radius (in.) Hose weight (lb./ft.) TP31/TP32-4 TP31/TP32-6 TP31/TP32-8 TP31/TP32-12 TP31/TP32-16 TP31/TP32-20 TP31/TP32-24 TP31/TP32-32 1/4 3/8 1/2 3/4 1 1-1/4 1-1/2 2 .250 .375 .500 .750 1.00 1.25 1.50 2.00 .465 .570 .770 1.01 1.310 1.540 1.800 2.340 500 500 500 400 350 300 250 150 2400 2400 2400 2200 1900 1600 1200 650 75 75 50 30 30 30 30 30 1/2 3/4 1 1-1/2 2 3-1/2 4 6 .040 .050 .124 .175 .200 .250 .340 .400 TN33 AND TN34 Thorburn's Number Nominal Size (in.) Nominal I.D. (in.) Nominal O.D. (in.) Operating pressure psi Min. burst pressure psi at room temp. Typ. max. continuous length (ft.) Minimum bend radius (in.) Hose weight (lb./ft.) TN33/TN34-8 TN33/TN34-10 TN33/TN34-12 TN33/TN34-16 TN33/TN34-20 TN33/TN34-24 1/2 5/8 3/4 1 1-1/4 1-1/2 .500 .625 .750 1.00 1.25 1.50 .780 .865 1.085 1.310 1.560 1.810 200 175 175 175 150 150 750 700 700 700 600 600 50 30 30 30 30 30 1 1-1/2 2 3 3-1/2 4 .124 .136 .184 .240 .268 .350 43 Teflon Lined Hose 3(50$1(17/<$77$&+('&283/,1*6 )25$//&2192/87('7()/21+26(6 Materials Male pipe and female inserts are available in carbon steel and type 316 stainless steel. Collars for the preceding fittings are either carbon steel or type 304 stainless steel. Note: carbon steel collars may be specified with stainless steel inserts, where only wetted surfaces require corrosion resistance. Butt weld end fittings are type 316 stainless steel only; two-bolt flanges are carbon steel only. Thorburn convoluted teflon hose assemblies use either a crimped or swaging method of attachment. MALE PIPE A B Stainless steel part number Carbon steel part number Size (in.) C72SSMP0808 C72SSMP1212 C72SSMP1616 C72SSMP2020 C72SSMP2424 C72SSMP3232 C72SSMP4848 C72SSMP6464 C72SMP0808 C72SMP1212 C72SMP1616 C72SMP2020 C72SMP2424 C72SMP3232 C72SMP4848 C72SMP6464 1/2 3/4 1 1-1/4 1-1/2 2 3 4 Thread Overall length A (in.) Overall length B (in.) Nominal I.D. (in.) 1/2 - 14 3/4 - 14 1 - 11-1/2 1-1/4 - 11-1/2 1-1/2 - 11-1/2 2 - 11-1/2 3 - 8 4 - 8 2.590 2.760 2.948 3.570 3.620 3.840 5.885 6.640 1.470 1.640 1.828 2.055 2.125 2.345 3.060 4.070 .378 .630 .849 1.069 1.306 1.756 2.690 3.650 Overall length B (in.) Nominal I.D. (in.) JIC-FEMALE SWIVEL (37 O SEAT) A Stainless steel part number Carbon steel part number Size (in.) Thread Overall length A (in.) C72SSFJ0808 C72SSFJ1210 C72SSFJ1212 C72SSFJ1612 C72SSFJ1616 C72SSFJ1620 C72SSFJ2020 C72SSFJ2424 C72SSFJ3232 C72CFJ0808 C72CFJ1210 C72CFJ1212 C72CFJ1612 C72CFJ1616 C72CFJ1620 C72CFJ2020 C72CFJ2424 C72CFJ3232 1/2 3/4 3/4 1 1 1 1-1/4 1-1/2 2 3/4 - 16 7/8 - 14 1-1/16 - 12 1-1/16 - 12 1-5/16 - 12 1-5/8 - 12 1-5/8 - 12 1-7/8 - 12 2-1/2 - 12 2.168 2.425 2.320 2.340 2.371 2.500 2.970 2.994 3.168 1.073 1.312 1.221 1.218 1.272 1.386 1.480 1.524 1.698 .378 .630 .630 .720 .849 .849 1.070 1.305 1.755 Overall length B (in.) Nominal I.D. (in.) B A B A B O-RING FACE SEAL Stainless steel part number Carbon steel part number Size (in.) Thread Overall length A (in.) C72SSFF008 C72SSFF012 C72SSFF016 C72SSFF024 C72SSFF032 C72WSSFF008 C72WSSFF012 C72WSSFF016 C72WSSFF024 C72WSSFF032 1/2 3/4 1 1-1/2 2 13/16 - 16 1-1/4 - 12 1-1/2 - 12 2-1/8 - 12 2-7/8 - 12 1.979 2.164 2.185 2.710 2.820 .869 .950 1.074 1.223 1.333 .374 .628 .847 1.310 1.756 Stainless steel part number Size (in.) Face diameter (in.) Overall length A (in.) Overall length B (in.) Nominal I.D. (in.) C72SSSF16 C72SSSF24 C72SSSF32 1 1-1/2 2 1.984 1.984 2.516 3.605 4.100 4.100 2.486 2.598 2.598 .847 1.310 1.756 SANITARY FITTING 44 Teflon Lined Hose 3(50$1(17/<$77$&+('&283/,1*6 FOR ALL CONVOLUTED TEFLON HOSES A B FLANGE RETAINING INSERT CARBON STEEL HALAR-ENCAPSULATED Halar-enc. Halar-enc. all carbon carbon steel number steel (SS collar) number Size (in.) Overall length A (in.) Deduct length B (in.) Nominal I.D. (in.) C72HECSFL16 C72HECSFL24 C72HECSFL32 1 1-1/2 2 3.030 3.580 3.730 1.873 2.113 2.243 .740 1.230 1.706 C72HESSFL16 C72HESSFL24 C72HESSFL32 Flange must be ordered seperately. Also available with plain carbon steel and stainless steel lap joint flanges FLANGE RETAINING INSERT STAINLESS STEEL HALAR-COATED A Stainless Halar-coated steel part SS part number number B C72SSFL12 C72SSFL16 C72SSFL24 C72SSFL32 C72SSFL48 C72SSFL64 C72HCSSFL12 C72HCSSFL16 C72HCSSFL24 C72HCSSFL32 C72HCSSFL48 C72HCSSFL64 Size (in.) Overall length A (in.) Deduct length B (in.) Nominal I.D. (in.) 3/4 1 1-1/2 2 3 4 2.428 2.894 3.595 3.730 5.135 5.765 1.323 1.791 2.105 2.249 2.310 3.195 .630 .814 1.274 1.784 2.690 3.650 Flange must be ordered seperately. Also available 316SS Teflon lined style C72STFL BUTT WELD END (CONTAINS VICTAULIC GROOVE) A B Stainless steel part number Size (in.) Overall length A (in.) Deduct length B (in.) Nominal I.D. (in.) C72SSVG16 C72SSVG24 C72SSVG32 C72SSVG48 C72SSVG64 1 1-1/2 2 3 4 3.269 4.095 4.418 5.885 6.640 2.166 2.605 2.927 3.060 4.070 .814 1.274 1.784 2.690 3.650 TWO-BOLT SWIVEL FLANGE A B Carbon 316SS part number Size (in.) Overall length A (in.) Deduct length B (in.) Nominal I.D. (in.) C72FLX12 C72FLX16 3/4 1 3.180 3.055 2.042 1.917 .630 .849 Stainless steel part number Size (in.) Overall length A (in.) Deduct length B (in.) Nominal I.D. (in.) C72SSTE0808 C72SSTE1212 C72SSTE1616 1/2 3/4 1 1.250 2.000 2.000 .378 .630 .749 TUBE END B Other styles and shapes available upon request 45 Teflon Lined Hose 7+25%8517&7&7&7& 6HDPOHVV&RQYROXWHG7HIORQ+RVH WORLD’S MOST ADVANCED HOSE Thorburn introduces TC92 white and TC96 conductive static dissipating teflon lined convoluted hose. ■ TC92 white PTFE 316SS braid OUTSTANDING ADVANTAGES: ✓ The new hose series is seamless, chemically ✓ ✓ ✓ ✓ ✓ ■ TC96 conductive PTFE 316SS braid resistant, food and pharmaceutical compatible. Solid, homogeneous extrusion, no tape lamination. Open pitch totally 100% cleanable helical convoluted design. Full vacuum ratings of 29.9 in of Hg. at 2 x bend radius at 70°. Uninterrupted flow free of areas where corrosion or bacteria can start. Extra thick for greater hoop strength, won’t flatten when bent and crush resistant. ■ TC97 white PTFE polypropylene braid ■ TC98 conductive PTFE polypropylene braid Thorburn unique features of TC92 & TC96 inner cores thick tube design is its ability to be extended through the fittings and flare over sealing fales— thus no exposed sealing surfaces for greater relief from leaking, corrosion and bacteria startup. Available with Polypropylene Braid ■ Fraying of braid won’t puncture handler’s hands. ■ Maximum abrasion and chemical resistance. Braid Hose Polypropylene Specifications Stainless BraidHose Specifications • Temperature: -40°C. (-40°F.) to 121°C. (250°F.) • Braid tightly woven polypropylene braid • Temperature: -73°C. (-100°F.) to 232°C. (450°F.) • Braid A580 type SS304 standard optional SS316 Hose Specifications for Stainless Steel Braid 7KRUEXUQ 6WDWLF'LVVL :KLWH37)( SDWLQJ37)( 3DUW1XPEHU 3DUW1XPEHU TC92-08 TC92-12 TC92-16 TC92-20 TC92-24 TC92-32 TC96-08 TC96-12 TC96-16 TC96-20 TC96-24 TC96-32 +RVH,' +RVH2' LQ PP LQ 0.500 0.750 1.000 1.250 1.500 2.000 12.70 19.05 25.40 31.75 38.10 50.80 0.69 1.02 1.43 1.58 1.89 2.38 PP 17.53 25.91 34.04 40.13 48.01 60.45 %HQG 5DGLXV LQ 1.50 2.00 2.50 3.00 3.75 4.75 46 7\SLFDO :RUNLQJ 3UHVVXUH SVL EDU 1500 1200 1000 750 650 450 1103 33 69 52 45 31 7\SLFDO%XUVW 3UHVVXUH SVL EDU 6000 4800 4000 3200 2600 2100 413 330 275 220 179 145 $SSUR[LPDWH:HLJKW OEIW NJP 0.21 0.32 0.48 0.71 0.78 1.09 0.315 0.480 0.645 1.064 1.170 1.590 Teflon Lined Hose 7+25%8517&7&7&7& &5,03+26(&283/,1*6(/(&7,21 MALE PIPE (N.P.T.) FITTING CODE MP 0$7(5,$/ ,6 $ 7<3( 66 SANITARY, CLAMP STYLE LAP-JOINT 150 FLANGE CODE LF /(1*7+ /(1*7+ CODE SC &872)) /(1*7+ &872)) &872)) $2' 1377+5($' +(;6,=( )(558/( )(558/( TC92MP )(558/( TC92LF Thorburn part number TC92MP TC92MP TC92MP TC92MP TC92MP TC92MP TC92MP 678%(1' Hose size 08-08 12-12 16-16 20-20 24-24 32-32 48-48 S6 S6 S6 S6 S6 S6 S6 NPT Length thread 1/2 1/2"x14 3/4 3/4"x14 1 1"x11 1/2 1 1/4 1 1/4"x11 1/2 1 1/2 1 1/2"x11 1/2 2 2"x11 1/2 3 3"x8 2.89 3.22 3.69 4.39 4.82 5.86 6.25 TC92SC Thorburn part number Cut off TC92LF08 TC92LF12 TC92LF16 TC92LF20 TC92LF24 TC92LF32 TC92LF48 1.45 1.63 1.98 2.09 2.18 2.33 2.60 S6 S6 S6 S6 S6 S6 S6 Hose Length size Cut off Thorburn part number 1/2 3/4 1 1 1/4 1 1/2 2 3 1.40 1.50 1.65 1.68 1.85 2.70 2.90 TC92SC08 TC92SC12 TC92SC16 TC92SC24 TC92SC32 TC92SC48 2.90 3.10 3.40 3.90 4.00 5.70 6.00 Hose Flange size O.D. in. in. S6 1/2 S6 3/4 S6 1 S6 1 1/2 S6 2 S6 3 1.98 1.98 1.98 1.98 2.52 3.58 Cut off 1.25 1.30 1.40 1.40 1.50 1.50 CAM-LOCK FEMALE COUPLER FEMALE 37° SWIVEL SANITARY, BEVEL SEAT FITTING $2' CODE FC CODE FJX /(1*7+ /(1*7+ CODE SB /(1*7+ &872)) &872)) &872)) 2' 2' 2' )(558/( TC92FJX TC92SB Thorburn part number TC92SB16 TC92SB24 TC92SB32 TC92SB48 S6 S6 S6 S6 Hose size Cut off 1 1 1/2 2 3 1.75 2.50 2.75 3.00 Thorburn part number TC92FJX TC92FJX TC92FJX TC92FJX TC92FJX TC92FJX 08-08 12-12 16-16 20-20 24-24 32-32 TC92FC Hose size NPT Length thread S6 1/2 1/2"x14 S6 3/4 3/4"x14 S6 1 1"x11 1/2 S6 1 1/4 1 1/4"x11 1/2 S6 1 1/2 1 1/2"x11 1/2 S6 2 2"x11 1/2 2.89 3.22 3.69 4.39 4.82 5.86 Cut off Thorburn part number 1.68 1.99 2.43 2.78 2.93 3.47 TC92FC12 TC92FC16 TC92FC20 TC92FC24 TC92FC32 TC92FC48 S6 S6 S6 S6 S6 S6 Hose Length size in. in. Cut off 3/4 1 1 1/4 1 1/2 2 3 2.50 3.00 3.25 3.50 4.00 4.00 4.00 4.50 5.25 5.75 6.75 7.25 TEFLON ENCAPSULATED COUPLINGS AVAILABLE TO ORDER COMPLETE HOSE ASSEMBLIES SEE PAGE 48 FOR DETAILS 47 Teflon Lined Hose +2:7225'(57+25%8517)/(;7()/21+26($66(0%/,(6 Hose Type Fitting Style Numbers CK 00 1st End J F D E FX TK PF A FA CC CK CV CZ KP TP PK CN CW TR TV VV VW WW - T46 TS11 TS12 TSX16 TSX17 TSX18 RTS11 IR101 IRF101 TC72 TC76 TC85 TC87 TKP30 TP31 TP32 TN33 TN34 TR40 TC92 TC96 TC97 TC98 00 01 02 03 04 05 06 - 07 08 09 10 15 16 17 18 19 20 21 - 22 23 24 - 6SHFLDOQRWHLIRQO\ 25 FDUERQ VWHHO FROODUV 26 DUH UHTXLUHG ZLWK D 66LQVHUWVSHFLI\ Hose I.D. 03 2nd End JIC - Female swivel JIC - Female swivel - 45o elbow JIC - Female swivel - 90o elbow Male pipe Male union Fixed flange Lap joint flange (150# carbon steel) SAE - Female swivel - Straight SAE - Female swivel - 45o elbow SAE - Female swivel - 90o elbow Female pipe Two-bolt swivel flange Male inverted flare - Straight Male inverted flare - 45o elbow Male inverted flare - 90o elbow SAE compression - Male SAE compression - Female Female swivel - Straight Flareless Female swivel - 45o elbow Flareless Female swivel - 90o elbow Flareless Tube adapter Butt weld end Paint spray female 32 Nominal size in 1/16" 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 Assembly Length Fitting Material S S 1st End 2nd End 0 4 Accessory 8 F Whole inches E - Chafe sleeve Heat-shrinkable Teflon FEP ABCS- Aluminum Brass Carbon Steel Stainless Steel 303 or 304 or 316 S6 - 316SS P - Chafe sleeve Heat-shrinkable polyolefin - Lap joint flange (300# carbon steel) Lap joint flange (150# SS 304) Lap joint flange (300# SS 304) Lap joint flange (150# SS 316 Lap joint flange (300# SS 316) Sanitary O-ring face seal Victaulic groove Non hex male XX - Specify Sanitary bevel seat Cam type male Cam type female Met-o-seal female Met-o-seal male Tube end to mate with compression fitting Tube end with preassembled Swagelok™ compatible nut and sleeve 43 - Teflon encapsulated / male cam 44 - Teflon encapsulated / female cam 45 - Teflon encapsulated / swivel #150 flange 6ZDJHORN5HJLVWHUHG7UDGHPDUNRI&UDZIRUG)LWWLQJ&RPSDQ\ V - Chafe sleeve Tubular vinyl N - Chafe sleeve Tubular neoprene L - Hypalon sleeve J - Armour sleeve interlock F - Fire sleeve FJ72 A - Tough jacket G - Spring Guard T - Halar coating on flangeretaining insert TL- Teflon lined TJ- Tough jacket EFT - Teflon ecapsulated 7+25%851 67-$%5$6,215(6,67$1&(+26(6/((9( Self Fitting Easy-on Sleeving to Protect and Dress Cable and Hose Assemblies - The unusual open weave construction of Thorburn Tough-Jacket allows each size to expand up to three times its original diameter, neatly encasing a wide variety of elements for convenient handling and routing. Seven standard sizes provide snug secure bundling over O.D.'s from 3/16" to 5-1/2". Oversleeve protection extends the service life of fluidic, hydraulic, pneumatic or thermally insulated hose in military, vehicular and general industrial environments where abrasion is the hazard. Thorburn's tough jacket protective hose cover FEATURES • Durable and rugged • Cost effective • One size fits many diameters • Attractive appearance • Temp. range 125oC to -70oC • Fits irregular shapes • Easy to apply, even on long lengths • Very flexible, bends easily • Lightweight • Low inventory, few sizes • Self fitting (no-heat) • Highly protective • Polyester (PET) construction • Protects clean surfaces from hose scuff marks Thorburn Number TJ-06 TJ-10 TJ-16 TJ-24 TJ-32 TJ-48 TJ-64 48 Nom. size (in.) 3/8 5/8 1 1-1/2 2 3 4 Diameter range (in.) Min. Ft/Spool 3/16 to 3/4 5/16 to 1 1/2 to 1-1/2 3/4 to 2 1-1/2 to 3 2 to 4 2-1/2 to 5-1/2 500 500 250 250 200 200 200 Max. Teflon Lined Hose 7+25%8515(86$%/(),77,1*72(1'-2,176 6PRRWK%RUH77)(+RVH T46 T46 Hose Data +RVH 3DUW1R ,' +RVH 2' 0LQ 0D[:RUNLQJ 0LQ $SSUR[ %XUVW 3UHVVXUH %HQG :W 3UHVV +\GUDXOLF 6WHDP 5DGLXV OEVIW T46-4 3/16 .31 10,000 1500 T46-5 1/4 .38 9,000 1500 T46-6 5/16 .44 8,000 1500 T46-8 13/32 .54 6,000 1000 T46-10 1/2 .63 6,000 800 T46-12 5/8 .76 5,000 800 T46-16 7/8 1.01 3,500 800 Tube TFE seamless, extruded. Reinforcement One stainless steel wire braid. Chemicals, petroleum or synthetic base lubricants, acids, solvents, steam service*, hot paint spray lines, hot asphalt lines and hot compressed air on automative air suspension– these are a few of the many applications for Thorburn’s TFE hose. 200 200 200 200 200 200 200 2.00 3.00 4.00 5.25 6.50 7.75 9.00 .07 .10 .11 .13 .17 .19 .28 Temperature range -100°F. to 450°F. (-73°C. to 232°C.) USE OF CHART: 7(03(5$785()9635(6685(36,*0(',$67($0 75HFRPPHQGHG 6WHDP3UHVVXUH 7HPSHUDWXUH5DQJH 7(03(5$785() Before selecting a TFE hose for a particular steam piping system, determine the maximum operating temperature of the system. Locate that temperature on the y-axis of the chart and draw a line parallel to the x-axis until it intersects the curve. Beneath the intersection locate on the x-axis the working steam pressure of the system. Compare this value to the recommended steam working pressures shown in the TF46 hose data above. Caution: Thorburn T46 TFE hose is not recommended for steam piping applications where steam pressures exceed 200 PSIG. 6$785$7('67($035(6685(36,* +RZWR2UGHU7KRUEXUQ7+RVH$VVHPEOLHV Hose Type Hose Size in 1/16" Coupling Type Coupling Assembly No. & Conn. Size in 1/16" for each End 1st End T46 8 R 70-8 PART NUMBER DETAILS Hose Type: T46 - T46 Teflon hose part no. Hose Size: - Nominal hose size in 1/16". Coupling Type: R - All types (R = reusable) Coupling Assembly No.: - located in box above Coupling illustration (For 1st and 2nd end) Connection Size: - located in column after Coupling part no. (For 1st and 2nd end) Assembly Length: - whole inches (use three digits) Additional Fractional Length: - in 1/8" increments Additional Fractional Length in 1/8" 2nd End 71-8 KEY T46 8 R 70-8 71-8 036 3 Assembly Length in inches 036 3 TOP ABOVE EXAMPLE - T46 Teflon hose - Nominal hose size. - Reusable couplings - Pipe male - 8 connection size - JIC 37° Flare swivel - 8 connection size - Assembly length, 36" - 3/8" fractional length To order bulk hose or couplings, order by Part No. 49 Teflon Lined Hose 7KRUEXUQ)LHOG$WWDFKDEOH7)(+RVH&RXSOLQJ6\VWHP Hose Fitting Material Codes BA - Nipple and insert brass: all other parts steel. BS - Nipple and insert brass: socket steel. BS - All parts steel except brass insert. Typical Bus Applications ■ Compressor discharge ■ Coolant transfer ■ Fuel and oil lines ■ Power steering ✎ ■ ■ ■ Brake lines Freon 12 transfer Air conditioning lines Engine lines 7KRUEXUQ)LHOG$WWDFKDEOH7)()LWWLQJ$VVHPEO\,QVWUXFWLRQV 1. Cut hose to required length after wrapping area to be cut with a double layer of masking tape; this is to prevent braid flare and attendant assembly difficulties. Tape is to remain in place until IMMEDIATELY before sliding sockets onto hose. CAUTION — use a sharp TFE Hose cut-off blade in a Stratoflex approved Hose Cut-off machine only. Trim loose wires and clean hose bore. Discard hose if inner tube has been kinked or collapsed or is not cut square within ±6°. Remove tape and slide sockets onto hose. Put the nipple in a vise and push the hose onto the nipple. Rotate hose to size the tube and flare the braid. Remove hose from nipple. 2. Push the insert onto the hose between the inner tube and the braid. Completely bottom the hose in the insert by pushing against a flat surface. 4. Tighten the nipple hex with the proper wrench until there is a 1/32" maximum gap beween the nipple and socket hexes. To disassemble. reverse the procedure.* 5. Clean the hose assembly using varsol or other Thorburn approved fluid. Blow the hose bore dry using filtered air. 6. Proof test the hose assembly at twice the recommended operating pressure for 30 seconds minimum, 5 minutes maximum. 3. Push the insert and hose onto the nipple until the insert bottoms against the nipple chamfer. Lubricate the nipple and socket threads. Push the socket forward and start the threads by hand. 50 *NOTE: During attachment of the fitting onto the hose, the insert collapses inwardly compressing the TFE inner tube. All components other than the insert are considered reattachable unless visibly damaged. Teflon Lined Hose &283/,1*$66(0%/<12 PIPE MALE B C E &283/,1*$66(0%/<12 JIC 37° FLARE SWIVEL A 7%$ 7%$ 7%$ 7%$ 7%$ 7%$ 7%$ 7%$ B C D D E &283/,1*$66(0%/<12 45° ELBOW JIC 37° FLARE SWIVEL A B C D 3DUW 1R E 3DUW 1R 76 76 76 76 76 76 76 76 $ &XW )DFWRU % & +H[ ' +H[ ( 1.38 1.54 1.58 1.66 1.66 1.85 2.10 2.13 2.26 2.29 2.50 .92 1.08 1.07 1.14 1.13 1.22 1.46 1.46 1.61 1.66 1.87 .16 .16 .23 .28 .28 .38 .38 .46 .58 .83 .83 .56 .56 .62 .69 .69 .88 .88 1.00 1.12 1.38 1.38 .56 .56 .62 .69 .69 .88 .88 1.00 1.12 1.38 1.38 $ &XW )DFWRU % & +H[ ' +H[ ( 1.58 1.68 1.76 1.85 1.98 2.22 2.33 2.54 1.12 1.17 1.24 1.33 1.36 1.55 1.68 1.91 .16 .23 .28 .28 .38 .46 .58 .83 .56 .62 .69 .88 .88 1.00 1.25 1.50 .56 .62 .69 .69 .88 1.00 1.12 1.38 7KUHDG 137) $ &XW )DFWRU % & ' +H[ ( +H[ ) 7/16-20 1/2-20 9/16-18 3/4-16 3/4-16 7/8-14 1 1/16-12 1 5/16-12 1.51 1.62 1.72 2.12 2.27 2.46 2.86 3.12 1.05 1.11 1.20 1.59 1.64 1.79 2.21 2.50 .16 .23 .28 .28 .38 .46 .58 .83 .33 .36 .39 .55 .55 .64 .78 .89 .56 .62 .69 .69 .81 .94 1.12 1.38 .56 .62 .69 .88 .88 1.00 1.25 1.50 7KUHDG 137) $ &XW )DFWRU % & ' +H[ ( +H[ ) 7/16-20 1/2-20 9/16-18 3/4-16 3/4-16 7/8-14 1 1/16-12 1 5/16-12 1.41 1.52 1.62 1.84 2.03 2.16 2.82 3.10 .95 1.00 1.10 1.25 1.41 1.49 2.17 2.49 .16 .23 .28 .28 .38 .46 .58 .83 .68 .77 .85 1.09 1.09 1.23 1.82 2.14 .56 .62 .69 .69 .81 .94 1.12 1.38 .56 .62 .69 .88 .88 1.00 1.25 1.50 &RQQ +RVH 7KUHDG 6L]H 6L]H 137) 7%$ -2 7%$ -4 7%$ -4 7%$ -4 7%$ -6 7%$ -6 7%$ -8 7%$ -8 7%$ -12 7%$ -12 7%$ -16 A D 3DUW 1R -4 -4 -5 -6 -6 -8 -8 -10 -12 -16 -16 1/8-27 1/4-18 1/4-18 1/4-18 3/8-18 3/8-18 1/2-14 1/2-14 3/4-14 3/4-14 1 -11 1/2 &RQQ +RVH 7KUHDG 6L]H 6L]H 137) -4 -5 -6 -8 -8 -10 -12 -16 -4 -5 -6 -6 -8 -10 -12 -16 &RQQ +RVH 6L]H 6L]H -4 -5 -6 -8 -8 -10 -12 -16 -4 -5 -6 -6 -8 -10 -12 -16 7/16-20 1/2-20 9/16-18 3/4-16 3/4-16 7/8-14 1 1/16-12 1 5/16-12 F &283/,1*$66(0%/<12 90° ELBOW JIC 37° FLARE SWIVEL A B C D E 3DUW 1R 76 76 76 76 76 76 76 76 &RQQ +RVH 6L]H 6L]H -4 -5 -6 -8 -8 -10 -12 -16 -4 -5 -6 -6 -8 -10 -12 -16 F 51 Teflon Lined Hose &283/,1*$66(0%/<12 SAE 45° INVERTED FLARE SWIVEL A B D 45° C E 3DUW 1R 76 76 76 76 76 76 76 &RQQ +RVH 6L]H 6L]H -4 -5 -5 -6 -8 -10 -12 7KUHDG 137) -4 7/16-24 -5 1/2-20 -6 1/2-20 -6 5/8-18 -8 3/4-18 -10 7/8-18 -12 1 1/16-16 $ 2.12 2.17 2.21 2.21 2.56 2.78 3.03 &XW )DFWRU % 1RP ,' & 1.66 1.66 1.69 1.69 1.84 2.11 2.37 .16 .22 .28 .28 .38 .46 .58 ' +H[ ( +H[ ) .56 .62 .62 .66 .74 .80 .88 .44 .50 .50 .62 .75 .88 1.06 .56 .62 .69 .69 .81 .94 1.12 F &283/,1*$66(0%/<12 45° ELBOW SAE 45° INVERTED FLARE SWIVEL A B C D E 3DUW 1R 76 76 76 76 76 76 76 &RQQ +RVH 6L]H 6L]H -4 -5 -5 -6 -8 -10 -12 7KUHDG 137) -4 7/16-24 -5 1/2-20 -6 1/2-20 -6 5/8-18 -8 3/4-18 -10 7/8-18 -12 1 1/16-16 $ 2.47 2.45 2.49 2.50 2.70 2.95 3.12 &XW )DFWRU % 1RP ,' & ' +H[ ( +H[ ) 1.99 1.94 1.96 1.96 2.04 2.28 2.46 .16 .22 .28 .28 .38 .46 .58 .94 .94 .94 .94 .94 1.02 1.02 .44 .50 .50 .62 .75 .88 1.06 .56 .62 .69 .69 .81 .94 1.12 F &283/,1*$66(0%/<12 90° ELBOW SAE 45° INVERTED FLARE SWIVEL B A C D E 3DUW 1R 76 76 76 76 76 76 76 &RQQ +RVH 6L]H 6L]H -4 -5 -5 -6 -8 -10 -12 7KUHDG 137) -4 7/16-24 -5 1/2-20 -6 1/2-20 -6 5/8-18 -8 3/4-18 -10 7/8-18 -12 1 1/16-16 $ 2.04 2.08 2.12 2.12 2.32 2.66 2.83 &XW )DFWRU % 1RP ,' & ' +H[ ( +H[ ) 1.57 1.57 1.60 1.60 1.69 1.99 2.17 .16 .22 .28 .28 .38 .46 .58 1.65 1.64 1.65 1.69 1.78 2.17 2.17 .44 .50 .50 .62 .75 .88 1.06 .56 .62 .69 .69 .81 .94 1.12 F &283/,1*$66(0%/<12 2 HOLE SWIVEL FLANGE B 3DUW 1R 7%$ 7%$ A &RQQ +RVH 6L]H 6L]H -12 -12 -6 -12 $ 2 7/8-1 21/32 1.78 2 7/8-1 21/32 2.08 C E D )ODQJH F HOLE DIA. 52 &XW )DFWRU % 1RP ,' & ' +H[ ( +H[ ) 1.26 1.42 .28 .56 .44 .44 1.00 1.06 .69 1.12 Teflon Lined Hose &283/,1*$66(0%/<12 SAE 45° FLARE SWIVEL C D &RQQ +RVH 6L]H 6L]H 7%$ -4 7%$ -5 7%$ -6 7%$ -8 7%$ -8 7%$ -10 7%$ -12 A B D 3DUW 1R -4 -5 -6 -6 -8 -10 -12 7KUHDG 7/16-20 1/2-20 5/8-18 3/4-16 3/4-16 7/8-14 1 1/16-14 $ 1.58 1.68 1.80 1.85 1.98 2.22 2.33 &XW )DFWRU % & 1.12 1.17 1.28 1.33 1.36 1.55 1.67 +H[ ' +H[ ( .16 .23 .28 .28 .38 .46 .58 .56 .62 .75 .88 .88 1.00 1.25 .56 .62 .69 .69 .88 1.00 1.12 & ' +H[ ( +H[ ) E &283/,1*$66(0%/<12 45° ELBOW SAE 45° FLARE SWIVEL A B C D E 3DUW 1R 76 76 76 76 76 76 76 &RQQ +RVH 6L]H 6L]H -4 -5 -6 -8 -8 -10 -12 -4 -5 -6 -6 -8 -10 -12 7KUHDG $ &XW )DFWRU % 7/16-20 1/2-20 5/8-18 3/4-16 3/4-16 7/8-14 1 1/16-14 1.51 1.62 1.72 2.12 2.27 2.46 2.86 1.05 1.11 1.20 1.59 1.64 1.79 2.21 .16 .23 .28 .28 .38 .46 .58 .33 .36 .39 .55 .55 .64 .78 .56 .62 .69 .69 .81 .94 1.12 .56 .62 .75 .88 .88 1.00 1.25 7KUHDG $ &XW )DFWRU % & ' +H[ ( +H[ ) 7/16-20 1/2-20 5/8-18 3/4-16 3/4-16 7/8-14 1 1/16-14 1.41 1.52 1.62 1.84 2.03 2.16 2.80 .95 1.00 1.10 1.25 1.41 1.49 2.19 .16 .23 .28 .28 .38 .47 .59 .68 .77 .85 1.09 1.09 1.23 1.82 .56 .62 .69 .69 .81 .94 1.12 .56 .62 .75 .88 .88 1.00 1.25 $ &XW )DFWRU % & +H[ ( 1.44 1.44 1.49 1.76 .38 .38 .46 .58 .81 .81 .94 1.00 F &283/,1*$66(0%/<12 90° ELBOW SAE 45° FLARE SWIVEL A B C D E 3DUW 1R 76 76 76 76 76 76 76 &RQQ +RVH 6L]H 6L]H -4 -5 -6 -8 -8 -10 -12 -4 -5 -6 -6 -8 -10 -12 F &283/,1*$66(0%/<12 STRAIGHT TUBE 3DUW 1R &RQQ +RVH 6L]H 6L]H 7%6 -8 7%6 -10 7%6 -10 7%6 -12 A B C -8 -8 -10 -12 7KUHDG 11/16-20 13/16-18 13/16-18 1-18 2.08 2.08 2.16 2.42 Tube accepts Spherical Sleeve No. 1211 and Air Brake Nut No. 4035 per SAE J246 E &283/,1*$66(0%/<12 COMPRESSION AIR BRAKE MALE A B C 3DUW 1R 7%$ 7%$ 7%$ 7%$ &RQQ +RVH 6L]H 6L]H -8 -8 -10 -12 -8 -10 -10 -12 7KUHDG 11/16-20 11/16-20 13/16-18 1-18 $ 1.68 1.79 1.85 2.08 &XW )DFWRU % & +H[ ( +H[ ) 1.04 1.12 1.18 1.42 .38 .46 .46 .58 .81 .94 .94 1.06 .88 1.00 1.00 1.12 Use with Spherical Sleeve No. 1211 and Air brake Nut No. 4035 per SAE J246 E F 53 Teflon Lined Hose 77&+(0)/(; 7()/21/,1('&+(0,&$/75$16)(5+26($66(0%/,(6 Length Stainless steel convoluted carcass Integral PTFE lined male adapter Mating PTFE lined 150 lbs. ANSI flange to female coupler Stainless steel overbraid PTFE - Buna/N envelope gasket Integral PTFE lined female coupler ■ Corrosion resistance and non-stick properties of virgin unpigmented Teflon ■ Proven convenience of Cam-Arm fittings ■ Pressure rated to 150 psi @ 250oF ■ Fittings are welded (not band-clamped) to eliminate any ledge and possible source of contamination ■ All wetted surfaces of integral male or female fittings are Teflon lined ■ Mating fittings (female coupler to flange or male adapter to flange) can be supplied Teflon lined to maintain full system corrosion resistance ■ Teflon liner is available smooth-bore or convoluted for greater flexibility ■ Available in diameters through 6" I.D. in lengths to 15 ft. ■ One end can be supplied with standard 150 lbs. flange ■ Can be steam-cleaned; ideal for use in "cleaned-in-place" (C.I.P.) applications ■ Chemflex hose assemblies will also mate to butt weld or threaded male/female fittings ■ In event of damage to Teflon liner, Chemflex assemblies can be relined at nominal charge ■ Chemflex hose is designed to pass cycling steam-cold water at 150 psi. This proves the integrity of the unique all-Teflon lined Cam-Arm fitting; in addition, all finished assemblies are subjected to a 10000V spark test prior to shipment 7+(48,&.21( CAM-TYPE QUICK COUPLINGS TEFLON LINED HOSE ASSEMBLIES Chemflex hose w/integral PTFE lined male Cam-Arm fitting mating to PTFE lined female coupler to flange fitting 54 End-view of above Chemflex hose showing smooth transition through fitting 1" dia. Chemflex hose x 4 ft. OAL showing flexibility Teflon Lined Metal Hose Teflon Lined Hose 77&+(0)/(; 7()/21/,1('&+(0,&$/75$16)(5+26($66(0%/,(6 Thorburn Number Nominal diameter Minimum bend radius (in.) Smooth bore 58TT16 58TT24 58TT32 58TT48 58TT64 1 1-1/2 2 3 4 Weight in pounds* Convoluted Female coupler Male adapter 150 lbs flange Ea. ft of carcass and overbraid 12 15 23 30 48 N/A 9 17 21 26 0.8 1.8 3.0 4.5 6.5 0.5 1.0 1.3 2.3 3.5 1.0 1.3 2.0 3.2 4.0 1.0 1.6 2.8 4.5 6.5 Vacuum rating @ 150oF Full Full Full Full Full * To calculate weight of hose, add weight of required integral fittings to weight of carcass and braid. +2:7225'(57+25%85177&+(0)/(; 48,&.&211(&7$66(0%/,(6 i.e 58TT32 S F M 68 Hose size code Liner 1st end 2nd end Length in inches TMF - TFF PTFE lined mating fittings to be supplied Liner codes End codes Mating end codes S - Smooth bore C - Convoluted F - Female coupler M - Male adapter coupler A - 150 lbs ANSI flange D - 300 lbs ANSI flange TFF - Female coupler to flange TMF - Male adapter to flange 37)(/,1('0$7,1*),77,1*6 PTFE LINED MALE ADAPTER TO FLANGE FITTING PTFE LINED FEMALE COUPLER TO FLANGE FITTING Style TFF Style TMF Sizes 1" to 4" Sizes 1" to 4" PTFE Liner PTFE Liner 55 Teflon Lined Teflon Lined Hose Metal Hose 75$16)(5+26($1' +,*+35(6685(3803 &211(&7256 77)/(;,%/(7()213,3( Thorburn Flexible Tefonpipe offers the flexibility and near universal corrosion resistance of PTFE combined with the high pressure ratings attainable through the use of 321 stainless steel corrugated hose and overbraid. Flexible Tefonpipe assemblies are used as pump connectors and as transfer hose for the loading and unloading of process reactors and vessels, storage tanks, trucks, tank cars, etc. Provided with floating Van Stone flanges, Thorburn Flexible Tefonpipe assemblies can be quickly connected ans disconnected. In those cases where greater flexibility is required, hose assemblies can be provided without the metal corrugations or with a convoluted PTFE liner. Length Floating Van Stone 150 lb. flanges both ends Vent hoses 2 holes both ends 321 stainless steel corrugated hose and overbraid TFE thickness Thorburn's Number 59TT16 59TT24 59TT32 59TT48 59TT64 59TT96 59TT128 59TT160 59TT192 Nominal size (in.) Working pressure (psi) 70oF 350 oF Vacuum rating (70 oF) 290 290 290 290 260 220 180 140 100 220 220 220 220 190 150 130 90 50 Full Full Full Full Full Full 24" 22" 20" 1 1-1/2 2 3 4 6 8 10 12 Carbon steel lap joint stub ends both ends Weight (lbs) 1st foot Add. foot PTFE thickness (in.) 6.4 10.2 17.3 27.8 38.3 55.2 76.7 104.0 149.5 1.0 1.6 2.8 4.5 6.5 9.0 12.7 16.9 21.8 .095 .095 .095 .100 .150 .170 .175 .175 .175 1) Diameters over 12" are available. Please contact the factory. 2) Flexible Tefonpipe assemblies have a minimum bend radius of approximately 12 times the diameter. 3) Standard lengths are available from 18" to 120" with maximum lengths of 240" available in diameters through 6". How to Order Thorburn 59TT Assemblies Thorburn part number - Length face to face (in.) 59TT64 - 144 i.e. 56 Teflon Lined Metal Hose Teflon Lined Hose 776$1$)/(; 60227+%25(+26( 7+( &/($1 21( Thorburn Sanaflex hose combines the corrosion resistance and purity of a smooth bore PTFE lined hose with the advantage of sanitary fittings. A unique onepiece integrally molded PTFE O-Ring gasket provides the following characteristics: ■ All wetted surfaces are PTFE ■ Quick and easy connection and disconnection ■ FDA approved virgin unpigmented PTFE is easily cleaned –ideal for use in "cleaned in place" process equipement ■ Elimination of loose gasket ■ Self-aligning gasket ■ Temperature range to 350 oF ■ Smooth-bore liner minimizes pressure drop and turbulence ■ Elimination of standard ANSI flanges affords substantial weight reduction ■ Sanaflex hose assemblies are manufactured in diameters from 1" to 6" in lengths to 10 feet. Each unit is subjected to a 300 psi pressure test and a 10,000V spark test prior to shipment to assure integrity and long service life. S.S. overbraid PTFE "O-Ring" gasket S.S. convoluted carcass S.S. stub ends Pressure rating to 150 psi Isostatically molded PTFE +2:7225'(57+25%8516$1$)/(;+26($66(0%/,(6 Part number 60TT16 60TT20 60TT24 60TT32 60TT48 60TT64 60TT96 (Nonimal size) Length in inches Typical Thorburn part number (1") (1-1/4") (1-1/2") (2") (3") (4") (6") 60TT 32 - 144 Part number 57 Size Length code in inches Thermal Insulation Protection )5<6,/-$&.(7)- )5<6,/7$3()- /RZ&RVW(IIHFWLYH3URWHFWLRQ$JDLQVW 3URGXFWLRQ,QWHUUXSWLRQVDQG3HUVRQDO,QMXULHV Production Interruptions caused by damage to hoses, electrical cable, wire rope, etc. ■ ■ ■ ■ Withstands intermittent flame Sheds molten spatter of metals and glass Prevents build up of slag, resins, etc. on lines, fittings and connectors Protects against abrasion, solvents and corrosive chemicals Personal Injuries ■ ■ ■ ■ Protects operators against the branding effect of hot metal hose and pipe "Danger red" color provides a strong visual warning Skin and respiratory irritations common with other glass fiber insulation are minimized by the red silicone rubber cover No harmful by-products of combustion Uncontrolled Fire resulting from premature: ■ ■ "Burn through" of hoses carrying flammable liquids or gases that will feed a fire "Burn out" of critical electrical, pneumatic and hydraulic circuits that control alarms, sprinklers and shut off valves, etc. Other Uses ■ ■ As a sheath to bundle multiple lines To reduce costly heat (energy) losses from hot metal hoses and piping and to reduce environmental overheating Packaged in coils, convenient spools or bulk. Fry-Sil Jacket slips on easily, expands over fittings and connectors. 1/4" to 4-1/2" I.D. Fry-Sil Tape wraps on without opening connections. Avoids shutdowns. 1", 2" and 3" widths. Non adhesive. +2:7225'(57+25%851)5<6,/ Part number Size in 1/16" Length i.e. TJ72 16 25 for Thorburn Fry-Sil Jacket 1" I.D. 25 feet long 58 Thermal Insulation Protection 7+256,/:,'(:29(17$3(6&/27+ ,QVXODWHV$JDLQVW7HPSHUDWXUHVXSWRR) THOR-SIL cloth is a flexible refractory textile material with excellent insulation characteristics for hightemperature applications. Refractory silica in textile form insulation THOR-SIL textiles are continuous filament, amorphous silica products, with the thermal performance of a refractory material. The fiber does not melt or vaporize until temperatures exceed 3100 o F (1704 o C). THOR-SIL textile cloth will operate continuously at temperatures to 1800oF (982 oC) with little or no change in properties. When temperatures are elevated beyond 1800 oF (982oC), some embrittlement occurs. However, THOR-SIL cloth continues to provide thermal protection to temperatures of 3100 oF (1704oC). APPLICATIONS ■ Furnace curtains and welding protection cloth ■ Personnel shields ■ Pre-heat and weld stress retreiving thermal blankets ■ Many other applications where heat is a destroyer THOR-SIL insulation withstands molten steel at 2800oF THOR-SIL wide woven tapes are proven for hose or pipe wrap and stress relieving applications. They are used to insulate hydraulic lines, coolant hoses and motor leads and can be used in any application where thermal insulation, energy savings, safety and electrical nonconductivity are important. THOR-SIL also protects machinery from extreme radiant heat and molten metal splash, and it protects parts from contamination, marking and damage during high-temperature processing as well. 59 Thermal Insulation Protection 7+256,/:,'(:29(17$3(6&/27+ ,QVXODWH$JDLQVW7HPSHUDWXUHVXSWRR) THERMAL CHARACTERISTICS TUC100-96 TUC100-48 THERMAL CONDUCTIVITY OF THOR-SIL FABRIC TUC100 SERIES THOR-SIL WIDE WOVEN TAPE Product Description Thorburn Number Nominal Thickness (in.) Nominal Width (in.) Standard TUT100-41 TUT100-42 TUT100-44 TUT100-46 .060 .060 .060 .060 1 2 4 6 TUT100-81 TUT100-81 TUT100-84 TUT100-86 .125 .125 .125 .125 1 2 4 6 Tape Standard Tape THOR-SIL CLOTH PROPERTIES Nominal Breaking Strength (lb/in.) Thread Count per inch* Thorburn Number Nominal Thickness (in.) Nominal Width (in.) Nominal Weight (oz/yd2) Warp Fill Warp Fill TUC100-28 TUC100-48 TUC100-96 .015 .026 .054 36 36 37 10 18 34 60 80 220 40 60 160 65 46 46 58 36 36 *: ± 4 ends and 4 picks per inch. All harness weeve. All THOR-SIL textile cloth material is suplied in 50 yard rolls. 60 Thermal Insulation Protection %5$,'('),%(5*/$66,168/$7,216/((9,1* Saturated Fiberglass Sleeving Unsaturated Ceramic Sleeving TYPE SFS TYPE UCS Thorburn's UCS is an unusual sleeving braid of ceramic fiber. It will tolerate continuous duty to temperatures of 2600oF and performs well in short term exposures to 3000oF. It protects wires, cables, hoses and tubing from long term high temperature exposure and from molten splash and nearby flame. Thorburn UCS is available in nominal diameters from 1/16" through 4" and is natural (of white) in color. Thorburn's SFS braided sleeving is manufactured of high quality fiberglass saturated with a synthetic rubber. It will tolerate continuous exposure to temperatures as high as 1000oF. SFS is ideal for protecting rollers, hoses, tools, tubing, wire and cable from high heat or occasional exposure to molten splash and nearby flame. 7+25%8516,/321 &XVWRP6LOLFRQH6SRQJH,QVXODWLRQ 7KHUPDOLQVXODWLRQIURPR)WRR) ■ Radiation Resistance At high temperatures, silicone rubber offers a combination of thermal oxidation and radiation resistance not available in any other polymer. ■ Fire Resistance Silicone burns to a non-conductive ash and doesn't give off toxic fumes like many other rubbers. ■ High Performance Unique combination of high tensile, high/tear and corrosion resilience for harsh environments. TO ORDER PART # SSI - (Size I.D.) (Size O.D.) - Length inches put in 1/16" i.e. 24 = 1-1/2" 61 Quick Couplings 0(726($/ $//0(7$/:('*(6($/48,&.&283/,1* Dead Tight Sealing For: ■ Fluids and elusive gas service ■ Cryogenics to 1500 oF ■ Full vacuum to 10000 psi ■ Full flow to double end shut-off Environmental protection technology Thorburn MET-O-SEAL is an all metal sealing quick action coupling. It was specifically designed to replace "O" ring quick couplings and flanges in applications were leakage is a critical problem, safety can't be compromized and where fast simple coupling/uncoupling is required or desirable. 6 Reasons to Use "MET-O-SEAL" ■ ■ ■ ■ ■ ■ Dead tight sealing Compact design Low torque installations Thermal cycling compensation Safe residual pressure vesting Full flow LEAK RATE: <1 x 10-9 Std.cc. H e/S "MET-O-SEAL" The quick future of connections MET-O-SEAL technology is used to service the following applications: Nuclear generating plant: a) Core feeder piping freezing systems LN2 is used to freeze water in the piping during pipe inspection. Met-O-Seal couplings are the cryogenic quick coupling b) Ion exchangers "Met-O-Seal" replace conventional flanges to allow wrench free operation c) Steam piping system high temperature/pressure (up to 800 oF/3000 psi) Cryogenics liquids and elusive gases LN2, LOX, LH 2, H12, etc. Petrochemical tank car/truck, bottom and top loading and unloading systems Oil (sour, high pressure/temperature) a) On steam injected well heads b) Gas hydrocarbon loading Gas (compressed, liquified, gaseous) High vacuum systems: composite building autoclave quick coupling Automotive paint lines 62 Quick Couplings 07667$1'$5'6(5,(6 076%%8/.+($'6(5,(6 7+( &5<2*(1,& &+2,&( 6($/6 +(/,80 &RQQHFWV/LTXLGVRU(OXVLYH*DVHV Description The MTS5 series are medium pressure and low temperature hose couplings specially designed for leak proof operation with cryogenic liquids (LN2, LOX, LH2) and gaseous service. Construction Standard: L. End/R. End - 303 mx Stainless steel Ferrule/Sleeves - 2011 Aluminum MIL spec.: To meet application requirements Outer sleeves are type anodized to meet customer requirements, including MIL spec. Cryogenic Series Hose Couplings Features COLLAR SLEEVE Insert suffix "H" for gripping handles Recommended for all sizes greater than 1" Thorburn number Size MTS5/MTS5B- S.A.E. (in.) Socket 04XY 06XY 08XY 12XY 16XY 32XY 48XY 64XY 0.250 0.375 0.500 0.750 1.000 2.000 3.000 4.000 4216 4254 4254 3787 3470 3437 3329 3166 ■ Designed for use with liquids or gases from ambient to cryogenic ■ Leak rates (when connected) <1 x 10-9 std. cc. He/S. ■ Repeatedly reusable low temperature metal to metal seal ■ Unique automatic safety feature vents residual pressure prior to complete uncoupling ■ Only light torque required when tightening by hand or wrench to operating pressure ■ Compact and available in any combination of threaded, butt weld or socket weld to reduce installation cost ■ Easily disconnected at cryogenic temperatures ■ Little or no frost balling ■ Designed and tested to ANSI B31.1 Outside diameter Overall length Butt Sch 10 S.A.E. (in.) S.A.E. (in.) 4045 3276 3179 2650 2307 2150 1862 1122 1.36 1.50 1.80 2.00 2.50 3.75 5.50 6.90 Working pressure psi Thread 5184 4906 4810 4734 4215 4040 3953 3295 +2: 72 25'(5 MTS5-08-1-1 End style codes X = Left end (coupler half) Y = Right end (plug half) 1 2 3 4 5 = = = = = Female thread Male thread* Butt weld Socket weld male* Socket weld female * 63 Special order 2.50 2.50 2.50 2.75 2.75 4.50 4.50 4.50 Quick Couplings 0(726($/6(5,(6077/ 7DQNHU7UXFN&DU/RDGLQJ4XLFN&RXSOLQJV Description Thorburn's MT3TL series is an all purpose lightweight medium pressure tanker loading/ unloading quick coupling designed for leakproof operation as it cycles through a wide range of temperatures. The design offers a non restrictive flow with no variation in pipe diameter. The couplings are designed to be used in conjunction with readily available ball or gate valves. Thorburn's Met-O-Seal MT3TL is a leak tight reusable all metal sealing quick coupling for both top and bottom loading systems. Metal handles also available External Sleeve eft R. LEnd End Left End Safety Ring “O” Ring Seal Compensation Disk Order Information Thorburn's Met-O-Seal MT3TL and hose assemblies are used for CO2 loading and unloading. Model Size L-End R-End Material MT3TL 32 1 1 C Features ■ ■ ■ ■ ■ ■ ■ ■ ■ ■ Designed to replace conventional CAM locking couplings Repeatedly reusable metal seal. Restrictionless flow characteristics for faster loading/unloading Available with durable handles Unique automatic safety feature vents residual pressure prior to complete uncoupling Only light torque required when tightening to rated pressure Compact and available in any combination of threaded, butt weld or socket weld to reduce installation cost Zinc coated for corrosion resistance Designed and tested to ANSI B31.3 Quality assurance material traceability Working Pressure PSI Thorburn number MT3TL04XYM MT3TL06XYM MT3TL08XYM MT3TL12XYM MT3TL16XYM MT3TL32XYM MT3TL48XYM MT3TL64XYM Overall Size Butt Out. Dia. Length Socket Thread SAE (in) Sch.80 SAE (in) SAE (in) Pressure ratings for 100 F o 0.250 0.375 0.500 0.750 1.000 2.000 3.000 4.000 X: L-End Y: R-End Codes: 1= Female thread (NPT) 2= Male thread (NPT) 3= Butt weld 4= Socket weld female 64 3296 3135 2937 2792 2536 2503 2393 2240 4283 4000 3963 3800 3296 3117 3029 3015 M: Material Codes: C= Carbon steel S4= 304SS S6= 316SS XX= Specify 6350 5409 5312 4317 3888 2170 1945 1549 1.36 1.50 1.80 2.00 2.50 3.75 5.00 5.87 2.50 2.50 2.50 2.75 2.75 4.50 5.50 5.50 Note: Other materials, sizes and pressure ratings are available. Dust caps and sealing caps also available. Quick Couplings 076 6(5,(6 High Temperature, Pressure and Vacuum Service $XWRFODYH )XOO IORZ YDFXXP FRXSOLQJ 076'6 6(5,(6 $XWRFODYH'RXEOHHQG6KXWRIIYDFXXP FRXSOLQJ Features ■ Designed to replace "O" ring quick disconnect couplings ■ Repeatedly reusable metal seal ■ Unique automatic safety feature vents residual pressure prior to complete uncoupling ■ Dead tight sealing for over eight hours Description ■ Only light torque required when hand tightening to rated pressure (29.1" Hg vacuum to over 1000 psi) ■ Dependable sealing at temperatures from ambient to over 1000oF ■ Compact and available in any combination of threaded, butt weld or socket weld to reduce installation cost Thorburn's MTS4 series is an all purpose lightweight all metal high pressure pipe/hose vacuum coupling designed for leakproof operation as it cycles through a wide range of pressures and temperatures, typical of autoclave environments. The design offers a non restrictive flow with no variation in pipe diameter. The reusable sealing components are made of different metals having their own unique hardness and thermal properties, so as to further enhance the seal as temperature changes are encountered. The safety ring ensures that the seal is broken before disconnection, safely venting any residual pressure. ■ Designed and tested to ANSI B31.1 "Dead Tight" sealing for composite material manufacturers Thorburn's MTS4DS series expands upon the MTS4 concept by offering the composite industry "double end" dead tight shut-off when uncoupling. Productive Technology SAFETY RING PLUNGER EXTERNAL COLLER SS BALL SPRING WASHER SLEEVE R-END EXTERNAL SLEEVE SLEEVE L-END COMPENSATION RING "DOUBLE END" SHUT-OFF MTS4DS "FULL-FLOW" DESIGN MTS4 Thorburn number Size MTS4/MTS4DS S.A.E. (in.) Socket 04XY 06XY 08XY 12XY 16XY 32XY 48XY 64XY 0.250 0.375 0.500 0.750 1.000 2.000 3.000 4.000 3296 3135 2937 2792 2536 2503 2393 2240 Working pressure psi for 100oF (38oC) Thread 5283 5000 4963 4800 4296 4117 4029 4015 Outside diameter* Butt Sch 80 S.A.E. (in.) 7350 6409 6312 5317 4888 3170 2945 2549 1.36 1.50 1.80 2.00 2.50 3.75 5.50 5.87 Overall length MTS4 S.A.E. (in.) 2.50 2.50 2.50 2.75 2.75 4.50 5.50 5.50 X= Left end (coupler half) Y= Right end (plug half) To order, insert the following required end code. End style codes: 1= Female internally threaded 2*= Male externally threaded* 3= Butt weld 4*= Socket weld male* 5= Socket weld female *: Special order. 65 Quick Couplings 26($/81,21 )ODW)DFH25LQJ6HDO8QLRQ "O" Seal unions are recommended where piping requirements dictate the necessity of having a flat face seat to make and break the pipe line. They meet requirements where an O-ring, zero leakage, seal is recommended. Features ■ Turbulance-free fit across seats. Full bore I.D. ■ O-ring located in the threadpiece face, well out of the waterway bore providing added protection against abrasives and erosion. ■ Combination end connections. Threaded, socketweld and buttweld ends are all interchangeable, as well a one-step line size changes. ■ 3,000 psi W.O.G. Cold non-shock pressure rating is standard. 6,000 and 9,000 psi are also available. ■ Precision machined parts. Ends taper reamed before threading. ■ Resistance to vibration. Seals will not loosen, even under extreme vibration or pressure surges. ■ No maintenance needed because once the seal is made it never requires retightening. ■ Saves money and weight by eliminating unnecessary nipples, brushings, couplings and inserts when initially designed into the system. ■ Flat faced construction allows for slipping the component in and out without disturbing the surrounding tube or pipe sections. Design Standards Unions are designed to comply with current industry standards for pressure piping. These standards include ANSI B 31.1 "Power Piping", ANSI B 16.11 "Forged Steel Fittings Socket Welded and Threaded", and ASME "Boiler and Pressure Vessel Code". O-ring assures positive sealing 237,216 Hammer Blow-Lug Nut Orifice Union For fast make and break ■ Designed for rough treatment For precise regulation of flow and predetermined pressure drop ■ No special tools needed ■ Double O-ring design for zero leakage ■ Fits all "O-Seal" unions ■ ■ Specify prefix letter "H" If pre-drilled, specify orifice hole diameter desired (minimum drilling: 1/64"). Also furnished "blank". ■ Available in all materials and ends. Add 1/16" to laying length. ■ Specify prefix letter "O" Dielectric-Insulating Unions The most effective method of preventing electrolytic deterioration ■ Insulates against galvanic corrosion ■ ■ Breaks the flow of current to prevent stray current corrosion Tailpiece coated with a tough industrial epoxy, bonded directly to the metal ■ Specify prefix letter "D" 66 Quick Couplings 2 6($/ )ODW )DFH 2 5LQJ 6HDO Union Nut FEMALE THREADED O-RING UNION Tailpiece Threadpiece Union Nut Tailpiece O-Ring A FNPT (in.) 1/8 - 27 1/4 - 18 3/8 - 18 1/2 - 14 3/4 - 14 1 - 11-1/2 1-1/4 - 11-1/2 1-1/2 - 11-1/2 2 - 11-1/2 2-1/2 - 8 3 - 8 B C HEX D E Tail Piece 1.660 1.660 1.800 2.035 2.148 2.570 2.822 3.072 3.259 3.635 4.135 1-3/8 1-3/8 1-1/2 1-7/8 2-1/8 2-1/2 3 3-3/8 3-7/8 4-7/8 5-1/2 3/4 3/4 7/8 1-1/8 1-3/8 1-3/4 2-1/8 2-3/8 2-7/8 3-1/2 4 .785 .785 .863 .935 1.023 1.258 1.385 1.510 1.572 1.760 2.010 Description of end styles FNPT 3,000 lb. pipe MNPT 3,000 lb pipe SW 3,000 lb. pipe SW 3,000 lb. tube BW 3,000 lb. pipe Copper tube FNPT 6,000 lb. pipe MNPT 6,000 lb. pipe SW 6,000 lb. pipe SW 6,000 lb. tube BW 6,000 lb. pipe Tail piece code Thread piece code F3 M3 S3 34 B3 CT F6 M6 S6 64 B6 F3 M3 S3 34 O-Ring F Thread Weight (lbs) Piece .875 .875 .937 1.100 1.125 1.312 1.437 1.562 1.687 1.875 2.125 1/2 1/2 1/2 1 1-1/4 2 3 4 5 8-1/2 9 END STYLES FNPT= MNPT= SW= BW= Female national pipe thread Male national pipe thread Socket weld Butt weld Other shapes and sizes available on special order. Size codes O-Ring codes B= T= E= V= K= M= N= I= 02 (1/8) 04 (1/4) 06 (3/8) 08 (1/2) 12 (3/4) 16 (1) 20 (1-1/4) 24 (1-1/2) 32 (2) 40 (2-1/2) 48 (3) B3 CT F6 M6 S6 64 B6 Threadpiece Buna N Teflon Ethylene propylene Viton Kalrez Metallic Neoprene None (integral seat "ball to cone") Body material codes A= Aluminum B= Brass-B21 CS= Steel 304= Stainless 304L= Stainless 316= Stainless 316L= Stainless C20= Carpenter 73= Copper nickel 91= Copper nickel F11= CMO H= Hastalloy I= Inconel M= Monel T= Titanium +2: 72 25'(5 7+25%851 2 6($/ F3F3 Tailpiece/ threadpiece - 16 Size - V O-Ring 67 - 316 Material - D Option Option O= Orifice D= Dielectricinsulated H= Handle bar Lug nut Quick Couplings &$0 7<3( &283/(56 48,&. $&7,1* 633-B COUPLER 633-D COUPLER Male NPT Style Code "B" 633-C COUPLER HOSE SHANK Female N.P.T. Style Code "D" Part # used for attachment to hose welded, swaged or crimped 633-V DUST CAP FOR ADAPTERS Style Code "C" Style Code "V" 6(&85,7< &+$,16 $1' 6 +22.6 Thorburn Number Description TCHB6 TCHB12 TCHSS6 TCHSS12 TCHSS24 TCHC12 6" long brass 12" long brass 6" long stainless steel 12" long stainless steel 24" long stainless steel 12" long plated steel (sash chain) "S" Hooks Sash type 68 Quick Couplings &$0 7<3( &283/(56 48,&. $&7,1* Now Available with Key Lugs 633-A ADAPTER 633-F ADAPTER Female NPT Style Code "A" Male NPT Style Code "F" 633-E ADAPTER 633-W PLUG for Couplers Hose shank Style Code "E" Style Code "W" Part # used for attachment to hose welded, swaged or crimped +2: 72 25'(5 7+25%851 &$0 7<3( &283/(56 Insert style code mentioned above where * is located in the Thorburn Number below IE: 633A-SS64 = 4" I.D. Type "A" female NPT adaptor, 316SS All dimensions available upon request. Thorburn Part Numbers Carbon Steel 316SS Stainless Size 1/2 3/4 1 1-1/4 1-1/2 2 2-1/2 3 4 5 6 8 633*CS08 633*CS12 633*CS16 633*CS20 633*CS24 633*CS32 633*CS40 633*CS48 633*CS64 ---69 633*SS08 633*SS12 633*SS16 633*SS20 633*SS24 633*SS32 633*SS40 633*SS48 633*SS64 633*SS80 633*SS96 633*SS128 Quick Couplings 7+25%851%,*&$048,&.&283/,1* ■ Tough, long lasting and vibration proof ■ Designed for heavy duty industrial and marine service ■ Recessed "O" ring replaces conventional flange gaskets providing a positive leak proof seal A four-cam coupler ready to be bolted to a standard pipe flange. Note: recessed "O" ring and Thorburn camlock wrench. How to Make Tight, Leakproof Couplings in Seconds First the Thorburn camlock coupling is permanently installed by bolting it to a standard ANSI flange. Couplings are made to engage all 150 pound ANSI flanges. 300 pound ANSI flange couplings are available. Once installed, the coupling is ready to be joined to a matching flange of the same diameter. Thorburn camlock couplings are available in weld neck, slip-on and screw neck versions. Thorburn number BC48*XY BC64*XY BC80*XY BC96*XY BC128*XY BC160*XY BC192*XY BC224*XY BC256*XY BC320*XY BC384*XY BC448*XY Nominal Flange O.D. pipe size 150 lbs ANSI 3 4 5 6 8 10 12 14 16 20 24 28 7-1/2 9 10 11 13-1/2 16 19 21 23-1/2 27-1/2 32 36-1/2 The connection is positive and leakproof. It is virtually impossible to loosen while there is pressure in the line. Couplings are corrosion resistant and hydrostatically tested as leakproof at 450 psi. The coupling body is carbon steel; complete assembly is cadmium plated; cams are 410 stainless steel. "O" rings are BunaN; Butyl, Viton, Neoprene, Teflon or other materials are available. A matching ANSI flange is positioned against the face of the coupling. The open cams serve as guides making positioning easier. Cams may be swung into place by hand before using the Thorburn camlock wrench to tighten cams and compress the recessed "O" ring. Average time to secure an eight-inch hose connection is less than one minute. Breakaway time is even less. Flange thickness Seal I.D. Number of cams Minimum locking range 15/16 15/16 15/16 1 1-1/8 1-3/16 1-1/4 1-3/8 1-7/8 1-11/16 1-15/16 2-1/16 4 4 6-5/16 7-5/16 9-1/16 11-9/16 13-3/8 15 16-15/16 21-1/2 25-1/2 29-1/4 2 2 2 2 3 3 4 4 5 6 7 9 5/8 5/8 11/16 3/4 7/8 15/16 1 1-1/8 1-3/16 1-7/16 1-11/16 1-11/16 X: Specifiy material: A=Aluminum B=Bronze C=Carbon Steel S=Stainless 316 Y: Specify gasket: B=Buna "N" N=Neoprene E=EPDM T=Teflon V=Viton *: For 300 lbs ANSI flange, insert suffix 3 (also available in European DIN class) 70 Maximum Number locking of studs range 1-1/8 1-1/8 1-3/16 1-1/4 1-3/8 1-7/16 1-1/2 1-5/8 1-11/16 1-15/16 2-3/16 2-7/16 4 4 8 8 8 12 12 12 16 20 20 28 Stud dimensions Weight (lbs) 5/8 x 2-5/8 5/8 X 2-5/8 3/4 X 2-3/4 3/4 X 2-3/4 3/4 X 2-3/4 7/8 X 3-1/4 7/8 X 3-1/4 1 X 3-3/4 1 X 4-1/4 1-1/8 X 4-3/4 1-1/4 X 5-1/2 1-1/4 X 6 20 42 45 48 74 86 122 150 186 252 303 371 Special Purpose Assemblies 727$/)/(;,%/(3,3,1*63(&,$/,676 To solve your worst, most demanding hose installation, Thorburn's flexible piping division will provide a unique solution to highly hazardous, costly problems that none of your other suppliers have thought about. Thorburn custom design problem solving hoses for: Thorburn's flexible piping assemblies are serving a great variety of applications across industry –from bakery ovens to basic oxygen furnaces– where unrestricted flow of gas or fluids is critical, where the working environment is exposed to heat, vibration, tight bending and other problems that cannot be solved adequately or safely by allmetal hose, swivel joints or plain unarmoured hose. Steel production Blast furnace • Water cooling hose for stack plates, with bronze ends • Water hose for paner and door cooling • Hydraulic hose for platform lift • Hydraulic shear hose • Basic oxygen furnace (BOF): conducting water and oxygen in the BOF. Open hearth Custom hose construction for the steel making industry • Furnace door hose Hot mill Depending on the type of service, the inner hose is specially designed for the material to be handled: steam, air, chemical, oxygen, hydraulic fluid, and other substances. These inner hoses are specially made to be armoured in Thorburn's metal protective sheath. • Armoured for 30" top and bottom mill spray on stands Cold mill • Roll cooling on stands Continuous casting, electric and open hearth furnaces The tube of the hose is specially compounded to resist chemical action of the material being handled. • • • • • Water cooling hoses Air hoses Hydraulic hoses Oil and lubrification hoses Oxygen and acetylene hose for cutoff burners • 3/4" argon stirring hose The carcass, which is the strength member of the hose, can be textile or wire braid wire, spiral wire or cable. Layers of insulation between the protective armour and the hose member protects the entire assembly from external heat. Additional layers provide further protection and different types of insulation material are available to meet special needs. Other applications • Sand blast hose in foundries to blast hot pots • Black liquor hose on black liquor recovery boilers in pulp and paper mills • Ammonia hose to prevent kinking in plant use • Steam hose in applications where vibration is severe • Choke and kill hose on oil drilling rigs • Blowout preventor hose on off-shore drilling rigs Thorburn's metal protective armour is galvanized, stainless steel, aluminum, or bronze, as specified. It offers resistance to external abuse greater than all-metal hose, yet it remains extremely flexible and resists kinking or collapse in tight loops, knots or bends. 71 Special Purpose Assemblies 7+25%8517$1.&$5 0(7$//,&/2$',1* 81/2$',1*$66(0%/,(6 RUBBER ✓ TEFLON ✓ SAMPLE CONSTRUCTION Description Material Thorburn # 1. Male cam & groove 150# flange adapter ASTM A-240 Type 316SS 400EFSS 2. Female cam & groove Aluminum 633DAL64 3. Gasket Buna N GASK-640 4. Corrugated metal hose ASTM A-240 Type 321SS 595-64 5. Hose braid ASTM A-240 Type 321SS 590-64 6. Female by male cam & groove elbow adapter Aluminum 400CEAL90 7. Male NPT ASTM A-240 Type 304SS MP64SS 8. Male cam & groove to tank car adapter Aluminum 400TCAL 4" x 5" 9. Collar ASTM A Type 316SS CL64SS Item METAL ✓ Thorburn can design, manufacture and test custom bottom and top loading flexible piping systems for the petro-chemical industry. "No job is to small and no challenge is to big" Call Thorburn now! 6 TANK CAR THREAD 8 6 1 2 2 3 7 9 4 5 9 7 137 137 Quality Control: ISO 9001 Welders and welding procedures: ASME Section IX, VIII B31.1 and B31.3 Add. 89 CRN 0H0012.6 This drawing, including all information contained thereon, is the exclusive proprietary property of THORBURN EQUIPMENT. It is disclosed with the understanding it will be retained in confidence and will neither be duplicated nor copied in whole or in part nor used for any purpose other than that for which disclosed. This drawing is to be returned on demand to THORBURN EQUIPMENT. 3 3 Customer THORBURN EQUIPMENT 173, Oneida Drive Pointe-Claire, Quebec Canada H9R 1A9 Fax: 514-695-8716 Tel.: 514-695-8710 Project MADE IN CANADA Drawn by RT Date 72 Drawing No SAMPLE Rev. Special Purpose Assemblies 7&;; 35(0,80&+/25,1(81/2$',1*/2$',1*$66(0%/< Chlorine Market Digest The chemical element, chlorine, has many organic and inorganic derivations, which in turn have literally hundreds of end-uses: polyethylene, polyvinyl chloride, refrigerants, solvents, silicones, food and drug additives and processing, perfumes, missiles, metal processing –the list is endless. In its "as is" state, chlorine is widely used in the pulp and paper industry for bleaching paper, as well as in water purification. Chlorine is one of the most difficult and hazardous chemicals to handle. At ordinary temperatures chlorine is a gas with a greenish-yellow color and a sharp irritating odor. When the gas is cooled at atmospheric pressure, it liquifies at about -30oF, forming a clear amber liquid. Liquid and gaseous chlorine can be either "dry" (sometimes called anhydrous) or "wet" (sometimes called moist). Dry chlorine does not contain any water. Wet chlorine, however, does contain some water and it is this combination of chlorine and water which will form hydrochloric and hypochlorous acids which are extremely corrosive to all common metals such as Monel, stainless steel, bronze and steel. Typical chlorine unloading Typically, the manufactured chlorine is loaded into railroad tank cars and highway tank trucks at approximately -18oC (0oF) at about 100 psi. Unloading at their end users at about the same conditions. Yes, We Have A Safe Solution For Your Chlorine Transfer Each loading station usually employs from 1 to 3 loading hoses, and one "sniffer" hose (to bleed off any vaporized chlorine), with lengths varying from 6' to 12'. The most common length is 8'. A common derivative of chlorine, anhydrous hydrochloric acid (HCL), also poses a tough transfer problem. Loading is typically done with one loading hose and one sniffer hose, with the service conditions at about -57oC (-70oF) at 70 to 135 psi. 7+(%(67 287'225 &+/25,1( 75$16)(5+26( $9$,/$%/( 7+25%851 67&;;&216758&7,21 Typical Thorburn TC818 hose construction 73 1 Full flow 1" I.D. convoluted Teflon innercore; reinforced with a double layer of PVDF braid 2 Schedule 80 Monel male swage fittings (1" 11-1/2 NPT). 3 C.P.E. rubber abrasion jacket –compounded and pin-pricked for chlorine service. 4 Heavy 300 series stainless abrasion jacket retainer –prevents snagging or tearing of jacket ends. Special Purpose Assemblies 7&;; 35(0,80&+/25,1(%520,1(75$16)(5+26( 2)&2192/87('7()/21 Chlorine transfer is recognized as one of the most potentially hazardous hose applications. With the need for safety, reliability and performance, Thorburn has made available a unique product to meet the demands of this critical application. Thorburn chlorine hoses are internationally accepted and recognized for providing many years of unparalleled safety and performance. Thorburn TC818-XX advantages 6$)(7< 5(/,$%,/,7< 3(5)250$1&( Full flow characteristics for faster unloading ■ More flexible than metal hose; easier to handle ■ Virtually stress free flexing for safe continuous flexing applications ■ Easy to clean ■ Unique visible hose fatigue systems for added safety ■ Unloads faster than metal hose Outdoor service only 1" & 1-1/2" I.D. 1/2" I.D. Construction Innercore of convoluted Teflon, externally reinforced with Teflon impregnated fiberglass and a double Kynar braid. The 1" and 1-1/2" I.D. hose is further covered by a C.P.E. abrasion jacket, pin pricked for effusion dissipation. Schedule 80 Monel male pipe fittings are provided at both ends. 3RVLWLYH %UDLG/RFN Note: Outer Kynar braid on 1/2" chlorine hose is abrasion protection only. For quality assurance and traceability, each assembly is stamped with a serial number which is recorded at Thorburn's, along with the installation location and date. The hose is also clearly tagged with its pressure and temperature ratings. 1/2" chlorine hose is a recommended alternate by the Chlorine Institute to copper tube whips for filling one (1) ton containers, 100 lb. and 150 lb. cylinders at chlorine repackaging plants. Temperature range -40oF to 120 oF (-40 oC to 49oC) Standard Exceeds pressure rating requirements of the Chlorine Institute. Specification 135-3. +RZWR2UGHU7KRUEXUQ7HIORQ&KORULQH7UDQVIHU+RVH$VVHPEOLHV Thorburn number Nominal size (in.) Nominal I.D. (in.) Nominal O.D. (in.) Max. oper. pressure psi TC81808-XX TC81816-XX TC81824-XX 1/2 1 1-1/2 .500 1.000 1.500 .915 1.875 2.813 500 375 375 Min. burst Typ. max. Minimum pressure continuous bend psi length (ft.) radius (in.) 2000 1875 1875 Maximum operating pressures shown apply to all temperatures up to 120oF. 74 50 50 40 1.5 6.0 15.0 XX= Specify length in inches. Hose weight lb./ft. Fitting thread NPT .16 1.00 1.61 1/2 - 14 1 - 11-1/2 1-1/2 - 11-1/2 Special Purpose Assemblies 0=& 021(/&+/25,1(75$16)(5+26($66(0%/,(6 ■ Made in Canada Complies with Chlorine Institute Specification 135-3 ■ Quality assurance C.S.A. CAN3-Z299.1/15009001 ■ Welders/welding procedures ASME section IX, VIII B31.1 and B31.3 add 89 Indoor and outdoor service ■ All assemblies tested 750 psi ■ All assemblies permanently tagged, cleaned and capped STEEL WRENCH HEX SCHEDULE 80 MONEL 400 PIPE NIPPLES PERMANENTLY ATTACHED LABEL STAINLESS STEEL FLEXIBLE ARMOUR MONEL WIRE BRAID REINFORCEMENT CONVOLUTED MONEL 400 HOSE MONEL 60 FILLER METAL T.I.G. WELDED +RZWR2UGHU7KRUEXUQ0RQHO&KORULQH7UDQVIHU+RVH$VVHPEOLHV Thorburn number - Fitting end - Other fitting end - Hose I.D. - Hose assembly length in inches M96ZC - M1 - M7 - 16 - 120 M1M2M3M4M5M6M7M8- * Monel male nipple Monel hex male nipple Monel female union Monel fixed R.F. flange 150# Monel fixed R.F. flange 300# Lap joint steel 150 flange Monel stub* Lap joint stainless flange 150 Monel stub* Lap joint Monel flange 150 Monel stub* To order 300# flange, use the 150# part number code and specify below 75 1/4" 3/8" 1/2" 3/4" 1" 1-1/4" 1-1/2" 2" = = = = = = = = 04 06 08 12 16 20 24 32 Special Purpose Assemblies ✓ &5✓ ✓ 8/ &*$8/✓ 6WDLQOHVV6WHHO&*$0HWDO+RVH $VVHPEOLHV CGA and UL Certification for Thorburn Equipment Inc. ✓ Natural gas ✓ Propane ✓ Anhydrous ammonia ✓ Methane ✓ Sour gas Specifications Size range Rated pressure 1/4" to 2" 2 1/2" to 3" 4" to 6" 350 psi 250psi 200psi TYPICAL HOSE ASSEMBLY CGA96/UL96 Hose Sizes Manufactured by Thorburn Part # CGA/UL permanently Wire braid attached reinforcement(s) label Male pipe nipple Convoluted stainless steel hose Floating flange Thorburn CGA96/UL96 stainless steel flexible hose assemblies are designed to meet all the requirements of both the Canadian Gas Asoociation and the American Gas Association for transfering natural gas, propane, anhydrous ammonia, methane and sour gas. Thorburn hose assemblies are designed to meet the Canadian Certification requirements CR96-001 and the American Certification requirements UL536. Size I.D. UL/CGA9604 UL/CGA9606 1/4" 3/8" UL/CGA9608 UL/CGA9612 1/2" 3/4" UL/CGA9620 UL/CGA9624 1-1/4" 1-1/2" UL/CGA9632 UL/CGA9640 2" 2-1/2" UL/CGA9648 UL/CGA9664 3" 4" UL/CGA9696 6" +RZWR2UGHU0HWDO+RVH$VVHPEOLHV Type of Hose Code XXX Canada CGA96 US UL96 End Code No. First XX Hose Size in 1/16" XX Second XX Assembly length (in.) XXX Fractions in 1/8" X End Code Number 01 02 03 04 05 06 14 16 17 18 19 Male nipple carbon steel Male nipple 304 SS Male nipple 316 SS Hex male carbon steel Hex male 304 SS Hex male 316 SS Weld nipple carbon steel 300lbs Weld nipple 316 SS Fixed flange carbon steel 300 lbs Fixed flange 304 SS 300 lbs Fixed flange 316 SS 300 lbs 20 21 22 23 24 25 26 27 36 37 Weld neck flange carbon steel 300 lbs Weld neck flange 304 SS 300 lbs Weld neck flange 316 SS 300 lbs Lap joint flange carbon steel 300 lbs Lap joint flange and stub end 304 SS 300 lbs Lap joint flange and stub end 316 SS 300 lbs Lap joint flange carbon steel stub end 304 SS 300 lbs Lap joint flange carbon steel stub end 316 SS 300 lbs Carbon steel female 37° swivel 316 SS female 37° swivel Hose assemblies intended for use with anhydrous ammonia must be rated to 350 psi. 76 Special Purpose Assemblies $&3$&7$&06(5,(6 $872&/$9(+26($66(0%/,(6<28&$1'(3(1'21 Composite and Laminating Industry Digest Thorburn's autoclave hose assembly features: In the composite and laminating industry, "vacuum bagging" refers to a process which covers or surrounds a laminate with a flexible, sealed membrane (vacuum bag). Vacuum bagging produces exceptionally strong, lightweight parts with little, if any, air entrapment. ■ Rapid hook-up to product material tray/dolly ■ Hold internal full vacuum (29" Hg) ■ Withstand external positive pressure of 15 - 500 psi ■ Chamber temperature 400oF to 800oF or in cryogenic to -300oF Through ports installed in the bag, the air is removed from around the laminate. This is accomplished with a vacuum pump attached to vacuum hoses which are connected to the ports via quick-disconnects. With the air removed, atmospheric pressure forces the bag down tight against the laminate, similar to a vacuum-packed food item. ■ Not absorb moisture from adhesive vapour fumes ■ Flexible yet resist kinking when folded back along chamber sides when not in use ■ Leak proof to assure finished product quality For laminates cured at room temperature, this may be the extent of the vacuum bagging process. Because many laminates are manufactured using heat-activated (thermoset) or heat-formed (thermoplastic) resins, the vacuumbagged articles are cured in ovens or, when more pressure is required, they are cured in autoclaves and mechanical presses. An autoclave, simply described, is a pressure vessel with an access door, in which any of an infinite number of variable non-ambient conditions including dry heat, gaseous pressure and/or vacuum can be brought to bear, individually or in combination, on a material to be treated in the vessel to cause physical and chemical changes in the material. Autoclaves are typically used for vulcanizing rubber products, curing plastics, and bonding metal, glass, graphite, or other dissimilar materials into composites. Typical autoclave Racking hose assemblies Typical User industries of Autoclaves • Aircraft/Aerospace • Rubber and plastics • Textile • Electrical and Electronics • Chemical • Medical and Pharmaceutical • Wood and Building Products • Metallurgical • Food Processing • Nuclear Close-up of Thorburn "ACT" hose assemblies 77 Special Purpose Assemblies $&3$&7$&06(5,(6 352%/(0)5(($872&/$9(+26($66(0%/,(6 To meet the stringent requirements of the autoclaves hose assemblies, Thorburn has successfully developed three high performance long lasting autoclave hose assemblies. Application: Vacuum/Hot air/Vapour hoses Process: Room temperature Max. temp.: 190oF (88 oC) Thorburn "ACP" Room temperature service • Rated 29.9" Hg full vacuum to 400 psi • Three sizes: 1/4", 3/8", 1/2" I.D. • Double reinforced core • Solvent resistant covering Thorburn "ACP" combines durability, flexibility, flow, collapse resistance, safety and economy into a bright colour, easily identifiable vacuum hose. Thorburn "ACT" Oven service Process: Autoclave, Oven, Room temp. Max. temp.: 450oF (232oC) continuous Thorburn "ACT" is an extremely flexible, durable autoclave/oven hose for vacuum process up to 450oF. Its soft outer shell prevents bag punctures, tool damage and injuries to users. Outstanding resistance to collapse/kinking due to special inner-spring and superior resistance to flex fatigue. Zero absorption of moisture and zero leakage: assures quality of finished product with minimization of downtime and maintenance. • Max autoclave pressure to full vacuum 29.9" Hg to 250 psi • High flow 3/8" I.D. • Reinforced silicone rubber • Crush-proof stainless steel core • Extremely flexible Process: Autoclave, Oven, Room temp., Cryogenics Max. temp.: 1200oF (649oC) continuous -300oF (Cryogenic) Thorburn "ACM" Cryogenic and oven service There's no better vacuum hose available at any price than Thorburn "ACM". Tie it in knots. Run over it with a forklift. Throw your most grueling vacuum process at it. It'll be there when the others have been thrown in the scrap heap. • Max autoclave pressure full vacuum 29.9" Hg to 1000+ psi • Stainless steel • High flow 3/8" I.D. • Extremely flexible and durable • 9/16" Hex, 1/4 NPT male fittings standard +RZWR2UGHU7KRUEXUQ$XWRFODYH+RVH$VVHPEOLHV End size Model I.D. (in.) 1st 2nd 1st end ACT 04 M4 F4 B Models Codes End styles ACP ACT ACM 02= 04= 06= 08= M: Male NPT F: Female 37" swivel T: Tube end B: Tube end with preassembled bilok nut and sleeve 1/8 1/4 3/8 1/2 Fitting size 2: 4: 6: 8: Material 2nd end B Material codes 1/8" 1/4" 3/8" 1/2" B: C: S: Y: 78 Brass Carbon steel Stainless Special (specify) Hose Length (in.) Option 120 Specify Special Purpose Assemblies &5<2*(1,&+,*+35(6685(75$16)(5+26($66(0%/,(6 $1'$'$37(56 Market Introduction Cryogenic Flexible Piping The compressed gas industry represents one of the largest and most important markets in the world today. These gases are essential to the success of many industries, including welding/cutting, metal production and fabrication, electrical and electronics, lighting, laser products, aerospace, underwater diving, petroleum recovery, food and beverage refrigeration and the medical profession just to name a few. Their manufacture, handling, transport, storage, transfer and packaging is of prime importance for the many markets and diverse applications they serve. Many of these compressed gases initially produced at an air-separation plant, are handled, stored and transported as cold liquids/cryogenic fluids– they are cooled down to liquid form and stored in special insulated tanks thatr keep them below their boiling points. Many of these cold liquids/cryogenic fluids, upon further transport are transfered into sub-station “holding tanks,” and converted into a gaseous (non-liquefied) state and packed into small cylinders for final end-use applications. These cylinders are of many different sizes and styles, with various highly-controlled pressure ratings. Shown above is a typical loading station metal hose assembly with armour casing each end for added durability and safety. QUALITY YOU CAN DEPEND ON! Shown above is a typical Thorburn cryogenic CGA hose assembly. Shown above is a cargo tank truck at an air separation plant using a metal hose assembly to load liquid cryogenic nitrogen at approximately -320° F. 150 psi. Thorburn’s Experience Thorburn’s contribution to this industry has been achieved largely through its custom metallic, teflon lined hose assemblies, CGA adapters and fitting assemblies. Thorburn’s products have been able to provide reliable timely solutions at the air separation production plants for the loading of bulk liquid cryogenic and non-cryogenic compressed gases into cargo trucks and rail/ tank cars for transport to other storage facilities and/or users. Off-loading of their vehicles is also being readily handled by Thorburn’s metalic and teflon lined hose assemblies which are normally carried on the vehicle. Whether the compressed gas is oxygen for steel making nitrous oxide as anesthesia for the medical profession, carbon dioxide for providing the “pop’ in soft drinks, or liquid fuel propellants for the NASA rocket launches, Thorburn metal and teflon hose assemblies are continuing to make major contributions in the handling of the hazardous yet essential compressed gases. 79 Pictured above is a cylinder-filling plant using typical Thorburn teflon pigtail assemblies. Special Purpose Assemblies &5<2*(1,&81/2$',1*+26($66(0%/,(6 LIGHTER, MORE FLEXIBLE, EASIER TO HANDLE ✓ ANNULAR CORE CGA96 ✓ HELICAL CORE CGH96 ✓ TEFLON-LINED CGTR40 Thorburn offers the compressed gas industries the broadest range of hose assemblies to better meet each gas’ special requirements. Thorburn’s CGA96 hose assemblies are especially used to transfer Oxygen O2, Argon Ag, Nitrogen N2, Hydrogen H2 and Helium He. Thorburn’s models CGH96 helical lined and CGTR40 (see pages 3738) teflon lined cryogenic hose assemblies have been specifically designed to reduce the effects of snowballing during CO2 transfer service. ■ Maximum operating pressure 400 psi ■ Operating temperature -452° F. to 1000° F. ■ High-pressure hoses available 3500 psi (see page 8) +RZWR2UGHU7KRUEXUQ&U\RJHQLF8QORDGLQJ+RVH$VVHPEOLHV Hose type Ends 1st CGA96 04 Hose type 2nd Hose size Armour O.A.L. (inches) 32 AF 120 02 Hose size 08 12 16 20 24 32 40 48 CGA96 CGH96 CGTR40 Cleaning Special CO Special construction =1/2 =3/4 =1 =1 1/4 =1 1/2 =2 =2 1/2 =3 Special = Please specify Enter suffix “S” and specify Cleaning CO = Clean for oxygen service x = Special cleaning, please specify In-house cleaning system Fitting style ends Armour 01 02 03 04 05 06 07 08 09 10 11 12 13 AF = Full Armour (304 SS) AE = Armour sleeve 304SS at each end 304 Female NPT 316 Female NPT 304 Male NPT 316 Male NPT 304 Male Hex NPT 316 Male Hex NPT 1 1/2” Nitrogen 2 1/2” Nitrogen 1 1/2” Oxygen 2” Oxygen 3” Oxygen 1 1/2” Argon 2 1/2” Argon Thorburn has an in-house cleaning system that uses environmentally friendly state of the art technology to remove its emulsifying oils and greases, stains, dirt, grime and other hose contaminents with each and every hose assembly we sell. Shown here are Thorburn metal hose assemblies being used to load CO2 with special met-o-seal quick coupling type ends 80 Special Purpose Assemblies &5<2*(1,&),77,1*6)25%8/.81/2$',1*+26(6 Thorburn a leader in the manufacture of flexible metal and teflon hose assemblies is proud to add to its products–stainless steel and brass loading and unloading adapters for the air separation industry. Produced on our state of the art CNC precision turning centers, Thorburn stocks tanker adapters for oxygen, nitrogen and argon loading/unloading. In addition, Thorburn offers hose ends, trailer and customer connections for CO 2 and gaseous hydrogen. All Thorburn adapters and fittings conform to CGA standards for complete compatibility. Thorburn’s CNC lathes have fused machine and control technology into unparalleled hose coupling and adapter manufacturing performance. Thorburn’s CAD/CAM technology has dramatically increased productivity and simplified the introduction of conceptual ideas into finished products. Carbon Dioxide Brass Connectors THORBURN STANDARD CRYOGENIC CGA LIQUID TRANSFER CONNECTIONS Oxygen, Nitrogen, Argon, Stainless Steel Connectors Thorburn manufactures and stocks high quality brass connections for CO2 hoses, including bull nose, nut and client/tanker end, safety dust plugs and cap. All Thorburn connectors are precision machined to CGA standards. Brass Adapters for Gaseous Hydrogen and Nitrogen Service Thorburn manufactures and stocks rail car and truck loading and unloading flanged adpaters for oxygen, nitrogen and argon service. They are availabe in 300 series stainless steel. Gaseous hydrogen and nitrogen brass hose adapters, nuts and trailer ends precision machined in brass on Thorburn’s state of the art CNC equipment to CGA standards. 81 Special Purpose Assemblies &*$+26(),;('(1'&$5%21',2;,'(&2 /,48,'9$32575$16)(5&211(&7,216 Complete Hose End Assembly Co 2 Complete Fixed End Assembly Co 2 Nut Snap ring groove Dust cap S.S. snap ring Tail plug Head piece Fixed end Code: CDFE-A Code: CDHE-A Nut Head Piece Fixed End Co 2 Head Piece Hose End Co 2 A A B C B NPT NPT Material — Forged brass per ASTM-B-283 T Material – Forged brass per ASTM-16-B-283 Code: CDHE-HP Code: CDFE-HP Nut Hose End Co2 A Large Nut Hose End Co 2 Dust Cap Fixed End Co 2 A B T C B T Material — Brass per ASTM-B-16 Alternate Stainless Steel Type 304 Material — Cast high strength magnesium bronze ASTM-B147-8B Code: CDHE-N Code: CDHE-N Material – Brass per ASTM-B-16 Code: CDFE-DC Tail Plug Hose End Co2 T Material —Forged brass ASTM-B-283 Code: CDHE-TP ■ For stainless steel parts add suffix S4 = 304 S6 = 316 ■ Dimensions available upon request +RZWR2UGHU Thorburn CGA CO 2 Adapter Part Numbers Hose End Size NPT 1” 1 1/2” 2” 3” 4” 1”-11 1/2 1”1/2-11 1/2 2”-11 1/2 3”-11 1/2 4”-11 1/2 Thread size 1 2 3 4 5 11/16-6ACME 1/4-6ACME 3/16-6ACME 1/2-6ACME 1/2-6ACME Assembly 16 24 32 48 64 CDHE-A CDHE-A CDHE-A CDHE-A CDHE-A Head piece 16 24 32 48 64 CDHE-HP CDHE-HP CDHE-HP CDHE-HP CDHE-HP Fixed End Nut 16 24 32 48 64 82 CDHE-N CDHE-N CDHE-N CDHE-N CDHE-N 16 24 32 48 64 Tail plug Complete assembly CDHE-TP CDHE-TP CDHE-TP CDHE-TP CDHE-TP 16 24 32 48 64 CDFE-A CDFE-A CDFE-A CDFE-A CDFE-A Head piece 16 24 32 48 64 CDFE-HP CDFE-HP CDFE-HP CDFE-HP CDFE-HP Dust cap 16 24 32 48 64 CDFE-DC CDFE-DC CDFE-DC CDFE-DC CDFE-DC Special Purpose Assemblies &*$+26((1'&5<2*(1,&/,48,'75$16)(5&211(&7,216 1LWURJHQ$UJRQ2[\JHQ6HUYLFH Stainless steel insert suffix 304SS = S4 316SS = S6 Complete Hose End Assembly Tail Plug Threaded Headpiece Nut NOTE: All assembly numbers are for bronze nuts and naval brass headpieces. For stainless steel, order as individual items Thorburn part # Hose size Fitting size Liquid service CGA designation 24 CGA-NI-HE-TA 40 CGA-NI-HE-TA 32x40 CGA-NI-HE-TA 24 CGA-AR-HE-TA 40 CGA-AR-HE-TA 32x40 CGA-AR-HE-TA 24 CGA-OX-HE-TA 32 CGA-OX-HE-TA 48 CGA-OX-HE-TA 48x32 CGA-OX-HE-TA 1 1/2” 2 1/2” 2” 1 1/2” 2 1/2” 2” 1 1/2” 2” 3” 3” 1 1/2” 2 1/2” 2 1/2” 1 1/2” 2 1/2” 2 1/2” 1 1/2” 2” 3” 2” nitrogen nitrogen nitrogen argon argon argon oxygen oxygen oxygen oxygen NI-150 NI-250 NI-250 AR-150 AR-250 AR-250 OX-150 OX-200 OX-300 OX-300 Head Piece Threaded Hose Nut A A Precision machined to conform to Compressed Gas Association standards. Material naval brass per ASTM B-21 316L/304 Stainless Steel ASTM A-276 B B NPT Cast Bronze per ASTM B148-9D. 316L s/s PER ASTM A 351, CF3M. Precision machined to conform to Compressed Gas Association standards for Cryogenic liquid Transfer connections C T Thorburn part # CGA NPT Thorburn part # Size Size Thread size 24 CGA-HE-HPT 32 CGA-HE-HPT 40 CGA-HE-HPT 32x40 CGA-HE-HPT 48x48 CGA-HE-HPT 32x48 CGA-HE-HPT 40x48 CGA-HE-HPT 1 1/2” hose x 1 1/2” nut 2” hose x 2” nut 2 1/2” hose x 2 1/2” nut 2” hose x 2 1/2” nut 3” hose x 3” nut 2” hose x 3” nut 2” hose x 3” nut 1 1/2-11 1/2” 2”-11 1/2” 2 1/2”-8” 2”-11 1/2” 3”-8” 2”-11 1/2” 2 1/2”-8” 24 CGA-NI-HE-N 40 CGA-NI-HE-N 24 CGA-AR-HE-N 40 CGA-AR-HE-N 24 CGA-OX-HE-N 32 CGA-OX-HE-N 48 CGA-OX-HE-N 1 1/2 2 1/2 1 1/2 2 1/2 1 1/2 2 1/2 3 NI-150 NI-250 AR-150 AR-250 OX-150 OX-200 OX-200 2.4”x4 stub acme 3.5”x-4 acme 2.7”x4 stub acme 3.813”x4 stub acme 2.5”x4 acme 3”x4 stub acme 4.25”x4 acme Tail Plug Threaded Assembly A Brass bolt Thorburn part # Liquid service Size Thread size 24 CGA-NI-HE-TPTA 40 CGA-NI-HE-TPTA 24 CGA-AR-HE-TPTA 40 CGA-AR-HE-TPTA 24 CGA-OX-HE-TPTA 32 CGA-OX-HE-TPTA 48 CGA-OX-HE-TPTA nitrogen nitrogen argon argon oxygen oxygen oxygen 1 1/2 2 1/2 1 1/2 2 1/2 1 1/2 2 3 2.4-4 stub acme 3.5-4 acme 2.7-4 stub acme 3.813-4 stub acme 2.5-4 acme 3-4 stub acme 4.25-4 acme 83 Material: Brass per ASTM-B-21 B Cushion Brass lock nut Ring and chain assembly Special Purpose Assemblies &*$),;('(1'&5<2*(1,&/,48,'75$16)(5&211(&7,216 1LWURJHQ$UJRQ2[\JHQ6HUYLFH Stainless steel insert suffix 304SS = S4 316SS = S6 Fixed End Flange Assembly for Rail Car/Truck Thorburn part # Liquid service Size 40 CGA-NI-FE-FLA-S4 40 CGA-AR-FE-FLA-S4 32 CGA-OX-FE-FLA-S4 48 CGA-OX-FE-FLA-S4 nitrogen argon oxygen oxygen 2 1/2” 2 1/2” 2” 3” Rail Car / Truck Flange Fixed End Assembly Machine type Female FNPT Thorburn part # Liquid service Fitting size End connection 24 CGA-NI-FE-FNPT-A 24 CGA-NI-FE-MNPT-A 40 CGA-NI-FE-FNPT-A 40 CGA-NI-FE-MNPT-A 24 CGA-AR-FE-FNPT-A 24 CGA-AR-FE-MNPT-A 40 CGA-AR-FE-FNPT-A 40 CGA-AR-FE-MNPT-A 24 CGA-OX-FE-FNPT-A 24 CGA-OX-FE-MNPT-A 32 CGA-OX-FE-FNPT-A 48 CGA-OX-FE-FNPT-A nitrogen nitrogen nitrogen nitrogen argon argon argon argon oxygen oxygen oxygen oxygen 1 1/2” 1 1/2” 2 1/2” 2 1/2” 1 1/2” 1 1/2” 2 1/2” 2 1/2” 1 1/2” 1 1/2 2” 3” 1 1/2” FNPT 1 1/2” MNPT 2 1/2” FNPT 2 1/2” MNPT 1 1/2” FNPT 1 1/2” MNPT 2 1/2” FNPT 2 1/2” MNPT 1 1/2” FNPT 1 1/2” MNPT 2 ” FNPT 3” FNPT NEW Model CGA S99Z Fixed end FNPT Male NPT Fixed end MNPT Custom High Pressure Gaseous Hydrogen Transfer Hose Assembly Pigtails (see page 8 for hose pressure details) ✔ 3500 psi working pressure (4 to 1 safetly factor) ✔ C/W safety cable and hooks IN-HOUSE CLEANING FACILITIES ✔ Available 1/4”, 1/2”, 3/4” ✔ Typical lengths 10-25 ft. 1 1. Brass gaseous hydrogen bullnose insert 2. Brass nut hydrogen connector 3. Brass safety block 4. Stainless steel safety cable 5. Copper crimp grommets 6. Safety hooks 2 3 2 3 4 4 Complete Hose Part Number Hose type 1st end 2nd end CGAS996Z 06 06 5 6 84 Diameter Length 08 120 5 6 1 Special Purpose Assemblies 8/75$+,*+35(6685(3,*7$,/$66(0%/,(6 TEFLON-LINED STAINLESS STEEL BRAIDED Introduction At the cylinder filling plants, where bulk storage/holding tanks are used, Thorburn is making a major contribution. Thorburn smooth bore 1/4” ID Teflon hose assemblies TS11 and TSX 17, dependent upon pressure requirements, are effectively being used as pigtails to handle the cylinder filling of many medium and highpressure compressed gases where inherent flexibility, durability and safety are major requirements. ■ High burst pressures 4 to 1 safety factor Two models to choose ■ Brass fittings are CA 360 material TS11 - 3000 psi TSX17 - 6000 psi ■ Hose assemblies tested at 1.5 rated operating pressure ■ In-house oxygen cleaning and bagging ■ Thicker teflon inner tube to minimize gaseous diffusion ■ Better kink resistance and smaller bend radius capability Thorburn TSX-17 Thorburn TS-11 300° psi PTFE innercore Stainless steel wire braid PTFE innercore 6000 psi Progressive-swaged stainless steel fitting Stainless steel wire Spiral wrap No. 2 Stainless steel wire Spiral wrap No. 1 Stainless steel wire inner braid Stainless steel wire outer braid Temperature range -65° F. to 400° F. Positive braid lock Specifications Hose Number I.D. (in.) O.D. (in.) TS11-05 TSX17-04 .250 .229 .375 .495 Max. operating Room temp. pressure burst psi psi at 70° 3000 6000 Min. bend radius (in.) Max. continuous length (ft.) Core weight (lb./ft.) 3 3 150 50 .099 .24 13000 24000 +RZWR2UGHU Hose type CGA FX F=TS11 FX=TSX17 Ends 1st 2nd 03 10 00 JIC swivel 03 Male pipe 10 female pipe End material 1st 2nd S S B=Brass S=Stainless Hose size 04 in 1/16” Length 36 Accessories CGA Fitting specify whole inches Armour Code A Typical hose assembly 1/4-18 NPT Female Swage collar stainless steel Type 304 Braid Reinforcement 1/4-18 NPT Male CGA Nipple & Hand Wheel Code NH Hose teflon innercore Live length Length measured end to end 85 CGA Nut & Nipple Code NN Special Purpose Assemblies -$&.(7('$1',168/$7('+26($66(0%/,(6 <(6:( +$9(<285 62/87,21 Features For various applications where a media must be kept hot (or cold). Thorburn can custom design economical hose assemblies to meet the challenge. Consists of inner and outer pressure hose, with inlet and outlet connections to the jacket, and fittings. All units are specially designed to suit the application. Available with your choice end connection and innercore from 1/8" to 30" I.D. Assemblies employing corrugated hose, as well as the interlocked hose, are available. Typical custom designed hose styles Code: JHII Code: JHI The construction provides a dead air space for improved heat retention Steam or hot oil jacketed hose Code: JHC Code: TFDI Code: SFM Thorburn's TFDI double insulated hose is designed specifically for the conveyance of hot tar and asphalt in hand-held operations. Hose keeps cool at all times. Thorburn's steam-flex reduces heat dissipation and facilitates manual handling under high temperature conditions. 86 Special Purpose Assemblies 685( 7(03 (OHFWULFDOO\ +HDWHG +RVH $VVHPEOLHV Custom design problem solving hoses :KHQ )5((=,1* LV \RXU SUREOHP Electrically heated hose assemblies Thorburn Sure-Temp hose assemblies are available with a wide array of core materials, in sizes to 12 inch I.D., in lengths up to 1000 feet, and temperatures up to 900oF. ,I PDLQWDLQLQJ JDVVWUHDPWHP SHUDWXUHV LV \RXU SUREOHP 7KRUEXUQ V KHDWHG KRVH LV \RXU DQVZHU +($7(' 75$16)(5 /,1(6 Thorburn's heat/line hoses bring emission samples into monitoring or analytical equipment at the precise temperature required, regardless of ambient conditions. Electrical heating elements vulcanized right into the lines keep viscous materials precisely at the temperature of your choice, regardless of ambient conditions. ... for Engine Emissions TYPICAL HEAT/LINE TRANSFER APPLICATIONS ■ ■ ■ ■ ■ ■ ■ TS Don't let frozen, ruptured pipes cripple your plant and cost you dearly in damage and downtime. Thorburn's heat/line hoses, piping or jackets, with built-in electric heating elements, give you worry-free protection even in -60oF! keep water, wastes and viscous materials flowing freely in any kind of weather. ■ KE (OHFWULFDOO\KHDWHGSLSLQJMDFNHWVRUKRVHDUH WKHDQVZHU )52=(1 62/,' 2876,'(« IORZLQJ VPRRWKO\ LQVLGH JAC HEA TED H OSE PIP ING Thorburn Sure-Temp technology offers to the industry the widest range of custom built electrically heated hose assemblies. Our capabilities range from basic freeze protection to transferring viscous materials at precise and uniform temperatures with maximum efficiency and minimum heat loss. Gas and emission sampling Water and waste disposal Hot melt equipement Freeze protection Transfer of viscous chemicals Petroleum products Pitch, slurries, asphast Foods, paints, adhesives ... or stack sampling ■ Economical self-regulating models keep gas samples at the desired operating temperatures without temperature controllers ■ Constant power models provide precise control as high as 650oF ■ All models available with Factory Mutual Research approval for use in Class 1, Div. 2, Group D areas 87 Special Purpose Assemblies )DFWVWR&RQVLGHU:KHQ%X\LQJD6XUH7HPS+HDWHG+RVH ➂ At what temperature do you wish the hose to operate? ➂ What is the minimum ambient temperature expected? ■ The difference between the operating temperature and the minimum ambient temperature is what the hose must be designed to produce. ■ This is achieved by a combination of power (watts per foot) and thermal insulation. ■ The thicker the thermal insulation, the less watts per foot required. ■ If the amount of power available is limited, you must have more thermal insulation. ■ If you need a hose with a small finished O.D., you must use more power. ➂ At what voltage would you prefer to operate the hose? ➂ What length would you like the hose to be? ■ ➂ ➂ Lengths up to 1000 feet are available, with one voltage input. How do you plan to control the hose temperature? ■ For continuous operation, we recommend solid state control. ■ For periodic operation, electro-mechanical control is acceptable. What pressure rating do you need at your expected operating temperature? ,QGXVWULHV7KDW%HQHILW)URP+HDWHG+RVH7HFKQRORJ\ ■ Instrument and equipment manufacturers ■ Water and waste services ■ Oil and fossil fuel companies ■ Public utility and power generating plants ■ Chemical manufacturers and processors ■ Nuclear power plants ■ Automotive and diesel engine manufacturers ■ ■ Aircraft engine manufacturers Government agencies (bureau of mines, environmental protection agency, etc.) ■ Steel mills and foundries ■ Military forces ■ Plastics manufacturers and molders ■ Colleges and universities ■ Foods and beverage processors ■ Research organizations and consultants 88 Special Purpose Assemblies 7<3,&$/685(7(03+26( &20321(17'(7$,/6 7<3,&$/,17(51$/ +26('(6,*1 Smooth bore Teflon Power leads End cuff Teflon Convoluted Teflon Stainless steel wire braid Outer cover Elastomer Thermal insulation Heating element fiberglass insulated Silicone heater pre wrap Interlock Pressure containment reinforcement Braided corrugated Hose core End connection 7<3,&$/+26((1''(6,*16 Female 37o swivel Teflon lined floating flange for lined applications Sanitary coupling Male NPT Tube end Fixed flange Floating flange 89 Camlok quick coupling Special Purpose Assemblies *8,'(7225'(5685(7(03+($7(5+26( Type of hose A 1st and 2nd end X X See square 1 for codes X See square 2 for codes Material 1st and 2nd end A X A X See square 3 for codes TS11-TFE TS12-TFE TS16-TFE TSX17-TFE TC72-TFE TC76-TFE TC85-TFE TC86-TFE TKP90-TKP Nat. rubber Pure gum* Neoprene* Nitrile* EPDM* Viton* S92 S92Z S96 S96Z LS12A series LS12S series Special *: Specify Thorburn hose type A X A- 1/16 B- 1/8 C- 1/4 D- 3/8 E- 1/2 F- 5/8 G- 3/4 H- 1 I- 1-1/8 J- 1-1/4 K- 1-1/2 L- 2 M- 2-1/2 N- 3 O- 4 P- 6 Q- 8 R- 10 S- 12 X- Special Face to face Temperature XXX XXX Assembly length in inches Degrees Farenheit Type of temperature A Minimum bend radius* required Maximum working pressure X XXXX C See square 4 for codes ABCDEFGHIJKLM- ABCDEFGHIJKLMNOPQRSTUX- 3D 4D 5D 6D 7D 8D 9D 10D 12D 13D 14D 15D 16D Pressure pounds per square inch * Fractional bend radius is required. Specify. 2 1 ABCDEFGHIJKLMNOPQRSTUX- Nominal size 3 JIC swivel female 37o Tube end Tube end with Bi-lok fitting "O" ring flat face seal Metallic face seal Male pipe NPT Met-O-Seal female Met-O-Seal male Met-O-Seal butt weld Flange fixed 150 lbs Flange fixed 300 lbs Flange Teflon lined 150 lbs Flange Teflon lined 300 lbs Flange floating 150 lbs Flange floating 300 lbs Flange Teflon lined 150 lbs Flange Teflon lined 300 lbs Cam-lok male Cam-lok female Sanitary fitting Teflon lined Big-cam fitting Special *: Specify end material separately 90 ACSO- Aluminum Carbon steel 316 Stainless Other, specify 4 ABC- Continuous operating temperature Minimum operating temperature Other (specify) Special note: For special instructions, insert the suffix "X" and specify. Special Purpose Assemblies 7(03(5$785(&21752//(56 ■ Custom Designed Thorburn Sure-temp temperature controllers can be custom designed to handle up to 20 kw of switched power at 480 VAC, for a maximum output of 5000 watts per foot at an allowable temperature range from 40oF to 900 oF. ■ MODEL TC 1500 Model TC 1500 Digital thermocouple sensing temperature controller that has solid state design with 1/4 DIN size construction. MODEL TC 3000 ES ■ Model TC 3000 ES Environmentally sealed unit for outdoor use. Has all the features of our 1500 model, but can be used to handle extreme external environments, i.e. wet, corrosive and dusty environments. Temperature Differential Chart Temperature Differential Chart Smooth Bore Large Diameter, Convoluted Core Watts per ft. ÐT (1/4" insulation) ÐT (1/2" insulation) 10 142oF (61oC) ÐT (1/2" insulation) 251oF (122oC) Data based on Data based on 2" hose 4" hose 195 F (90 C) 360oF (182oC) 20 250oF (121oC) 470oF (243oC) 40 280oF (138oC) 105oF (41oC) 25 305oF (152oC) 550oF (288oC) 50 350oF (177oC) 130oF (54oC) 35 o ÐT (1/2" insulation) 15 30 o Watts per ft. o o o o o o 358 F (181 C) 413 F (213 C) 40 467 F (242 C) 45 520oF (271oC) 60 Data based on 3/8" hose 75 91 o o 150oF (66oC) o o 180oF (82oC) o o 400 F (204 C) 450 F (232 C) 100 525 F (274 C) 220oF (104oC) 150 -- 275oF (135oC) 200 -- 325oF (163oC) 300 -- 400oF (204oC) Special Purpose Assemblies 237,21$/ (/(&75,&$//< +($7(' $&&(6625,(6 HEATING TAPE SERIES TC Thorburn Series TC heating tape is a flat, flexible electrical resistance heating element produces a constant wattage per foot, regardless of the overall tape length. Supplied in spool lengths it can be cut and applied as needed to a wide variety of heating jobs. Sheath materials are selected to give superior thermal, dielectric and corrosion protection. The thin cross section assures handling ease and excellent conformability. Parallel internal bus wiring connects readily to conventional wiring devices for power hook up. HEATING JACKETS AND BLANKETS Thorburn's fiberglass heating jackets and blankets offer a convenient method of applying heat to an unlimited variety of industrial and laboratory applications including: valve jackets, tubular piping jackets, laboratory and scientific vessels, vacuum equipment bake-out and platten heating blankets. Custom fabrication utilizing fullsize patterns insures proper fit and correct location of openings, ports and closure seams. Built-in thermal insulation allows efficient high temperature operation while maintaining overall flexibility for easy application and removal. HEATING TAPES Thorburn's electrical heating tapes are a convenient source of heat in flexible form. Thin and easily conformable, they may be temporarily or permanently wrapped around or placed on a wide variety of objects and shapes. Laboratory apparatus, bench scale process tests, heat forming of thermoplastics, piping systems, continuous curing and drying operations and numerous other heating applications are readily handled. A wide choice of voltages, sizes and styles is available from factory stock for quick delivery. 92 727$/ )/(;,%/( 3,3,1* 63(&,$/,676 TYPICAL THORBURN ASSEMBLY END FITTING HOSE O.D. NOMINAL HOSE I.D. PITCH MINIMUM CENTER LINE BEND RADIUS WIRE BRAID OFFSET OVERALL LENGTH HOSE LIVE LENGTH BRAID SLEEVE THORBURN'S WARRANTY Thorburn warrants its products to be free from any defects of workmanship and material. Thorburn's warranty shall only cover the components of such assemblies manufactured by Thorburn. Should any such defects be discovered within three (3) months from the date of purchase by the end user, the questionable part should be returned to Thorburn. If, upon inspection, the part proves to be defective, Thorburn will furnish a replacement, or, at its option, repair the part. This warranty shall not apply to any part or parts of hose products if it has been installed, altered, repaired or misused, through negligence or otherwise, in a way that in the opinion of Thorburn affects the reliability of, or detracts from, the performance of the product. Nor does this warranty cover replacements or repairs necessitated by loss of damage resulting from any cause beyond the control of Thorburn, including but not limited to acts of God, acts of government, floods and fires. The obligation of Thorburn under this warranty is limited to making a replacement part available or the repair of the defective part, and does not include the furnishing of any labor involved or connected therewith, such as that required to diagnose trouble or to remove or install any such product, nor does it include responsability for any transportation expenses or any damages or losses incurred in transportation in connection therewith. The foregoing is in lieu of any other warranties, expressed, implied or statutory, and Thorburn neither assumes nor authorizes any person to assume for Thorburn any other obligation or liability in connection with the sale of its products. Kevlar, Nomex and Teflon are Dupont trademarks. Kynar is a Pennwalt trademark. WARNING This catalogue is the exclusive proprietary property of THORBURN EQUIPMENT. It is issued with the understanding it will be retained in confidence and will neither be duplicated nor copied in whole or in part nor used for any purpose other than that for which disclosed. Therefore, reprinting of this catalogue for competitive use in whole or in part is strictly prohibited. 94 Metallic Bellows Expansion Joint Technology Thorburn’s metallic expansion joints are custom designed to accommodate specific pipe and duct motion problems caused by thermal growth, pressure contraction, machine vibration, seismic disturbances and installation irregularities. Thorburn’s metallic expansion joints transfer various medias including steam, emission gases, water, acids, alkalies, hydrocarbons and molten sodium. Thorburn’s exclusive 24 hour field servicing and repairing by skilled craftsmen, technicians and engineers at your service. Quality Assurance ■ Designs as per EJMA and ASME Section III, VIII, B31.1, B31.3 ■ Welders and welding procedures ASME section IX ■ ASME Section III nuclear service Class 1, 2, 3 ■ Certification ASME Section III NQA-1 NCA-4000, CSA N285.0 ■ Certification ISO 9001/CAN3 Z299.1 Applications which use Thorburn’s metallic expansion joint technology Thorburn’s metallic expansion joints can be used to relieve stress and absorb movement in aerospace hot air ducting, hydraulic and fuel piping systems. Thorburn’s Single-Flex high temperature diesel generating exhaust expansion joint system. ■ Fossil fuel power generating ■ Gas turbines, nuclear reactors (primary and secondary systems) ■ Petroleum refining and chemical processing ■ Hot metal industries ■ Cogeneration ■ Ship building ■ District heating and steam distribution systems ■ HVAC equipment engine exhaust system ■ Aviation and aerospace duct work ■ Pulp and paper processing ■ Heat exchanges ■ Industrial piping systems IN A JAM? THORBURN’S 48 HOURS EMERGENCY SHIPMENT POLICY CAN SOLVE YOUR PROBLEM! Thorburn in-line universal joint used to absorb 16” of axial movement in a water treatment plant piping system. Thorburn’s tied Dual-Flex expansion joint used to transfer high pressure steam at a cogeneration electrical generating facility. Thorburn Flex Inc Flexible Piping Specialist Specialist Flexible Piping ENVIRONMENTAL PROTECTION TECHNOLOGY Thorburn means finding solutions to process piping problems Thorburn Met-O-Seal for hand tight quick coupling from cryogenics to 1500oF MONTREAL HEAD OFFICE MARITIMES / WESTERN CANADA THORBURN FLEX INC. Manufacturing Division 173 Oneida Drive Pointe-Claire, Quebec, Canada H9R 1A9 Tel.: (514) 695-8710 Fax: (514) 695-8716 Thorburn Met-O-Seal all metal reusable sealing quick couplings Thorburn Met-O-Seal for full vacuum to 10000 psi UNITED STATES THORBURN FLEX INC. 151 New Park Avenue Hartford, Connecticut, USA 06106 Tel.: 1-800-363-6613 Fax: (514) 695-8716 TORONTO / ONTARIO THORBURN FLEX INC. 49-6A The Donway West, Suite 815 Don Mills, Ontario M3C 2E8 Tel.: (905) 715-7013 Fax: (905) 715-7816 TOLL FREE: 1-800-363-6613 CALL US AND LET US HELP YOU!