DUTCO MCCONNELL DOWELL FABRICATION LLC

DUTCO MCCONNELL DOWELL FABRICATION LLC
www.mcconnelldowell.com | www.macdowfabrication.com
Mechanical | Electrical | Fabrication | Pipelines | Tunnelling | Civil | Marine
TABLE OF CONTENTS
1.
2
2.
3.
4.
5
5.
6.
7.
8.
9.
10
10.
11.
12.
WHO WE ARE
WHAT OUR CLIENTS CAN EXPECT FROM US
HOW DO WE ACHIEVE OUR CLIENTS’ EXPECTATIONS
ORGANISATION STRUCTURE
STRATEGIC FOCUS
HEALTH, SAFETY & ENVIRONMENT
QUALITY
AWARDS / APPRECIATION
RECENT WORK
CURRENT WORK
CASE STUDIES
FABRICATION FACILITIES
WE ARE A
MAJOR ENGINEERING,
FABRICATION &
CONSTRUCTION GROUP
1.
WHO WE ARE – DUTCO MCCONNELL DOWELL
Ownership
DUTCO GROUP
DUTCO McCONNELL DOWELL (ME) LLC (DMDME)
DUTCO McCONNELL DOWELL FABRICATION LLC (DMDF)
1.
WHO WE ARE – DUTCO MCCONNELL DOWELL
 Been active in the Middle East for 35 years with experience in pipeline,
mechanical and electrical
electrical, civil
civil, fabrication
fabrication, tunnel and underground
 Local specialist with international expertise in delivering technologically
challenging projects
 Long standing record in delivering good quality projects on time over a
wide
id range off competencies
t
i iin Oil and
dG
Gas, P
Petrochemical,
t h i l IIndustrial,
d ti l
Power, Water and Infrastructure sectors
 Safety is the core value of our Company – we are proud of our industry
leading Safety Statistics.
1.
WHO WE ARE – MCCONNELL DOWELL CORPORATION
 Major contractor delivering a broad infrastructure service across multiple market
sectors
 Specialist and industry-leading marine, pipeline and tunnelling construction capability
 Revenues of $2
$2.5
5 billion and Work in Hand of $3
$3.5
5 billion
 Currently ranked 6 in the Top 40 Australian contractors
 Delivering stand alone or multi-disciplinary self perform capability for individual
contracts in excess of $1billion
 Strong safety culture resulting in industry-leading results
 Internationally certified for safety, quality and environmental practices
 Track record for time and cost-efficient design
 Experienced
E
i
d iin allll contract
t td
delivery
li
models,
d l iincluding
l di concession
i projects
j t
WHERE McCONNELL DOWELL OPERATES
1.
WHO WE ARE – DUTCO GROUP
Established
Established in 1947
Diverse, multi-faceted organisation with operations in widely
diff i fields,
differing
fi ld from
f
heavy
h
civil
i il engineering,
i
i
tto state
t t of-the-art
f th
t
communication systems, to 5-star world class hospitality
Wholly owned by UAE nationals
Employs over 20,000 people.
Employs
Certified to ISO (Quality, Health, Safety and Environment)
Committed to environmental protection and ensure that projects
adhere to the very best environmental practices.
2.
WHAT OUR CLIENTS CAN EXPECT FROM US
DEPENDABLE
Clients must be able to depend
p
on us to g
get their p
projects
j
built safely,
y, on time and to the
required quality
MINDFUL OF OUR CLIENTS’ NEEDS
We must ensure we know what our Clients’ need and want
DIVERSE
We are diverse in geographies throughout the region and core competencies
MOTIVATED TO ACHIEVE
We are motivated to achieve our targets
EXCEPTIONAL
We are exceptional in everything we do
3. HOW DO WE ACHIEVE OUR CLIENTS’ EXPECTATIONS
`````````````````````````````````````````````````````````````````````````````````````
````````````````````````````````CLIENTS’
EXPECTATIONS
RODUCTIVITY
P
ACCOUNTABILITY
SAFETY
SOLUTIONS
INTEGRITY
ON TIME DELIVERY
NEW OPPORTUNITIES
4.
MIDDLE EAST REGIONAL ORGANIZATION STRUCTURE
4.
DUTCO MCCONNELL DOWELL FABRICATION ORGANISATION CHART
General Manager Fabrication
Russell Briggs
Fabrication Business Administrator
HSE Advisor
Workshop Manager
Barnabas Judy
Mohd Zoheb
Wimal Korale
Support Services
Estimating Manager – Fabrication Workshop
Operations
Ch d h Jadhav
Chandrahas
dh
Supervisor & Emergency Response Coordinator
Murali Gopalan
Logistics & Procurement Coordinator
Vazeer Khan
Document Controller
Vipeesh Vipinan
Time Keeper
Manasa Kumar
Store Man
Noor Mohd
Fabrication Foremen
John Antony Joy Kutty
Masood Hassan Vo Hien Manh
Welding Foreman
Quality Engineer
Engineer & Planner
Estimator
Shreenath Vijaykumar
Glenn Lorenzo
(TBA)
QC Inspector
Draughtsman
Varughese Mani
Sumesh Govindan
QC Inspector
Draughtsman
Shaiju Varkey
Flint Dominic
Flint Dominic
Gopalan Prakasan
Material Controller
Draughtsman
Nevil Kumara
Subin Jose
Blasting & Painting
Blasting & Painting QA/QC Assistant
QA/QC Assistant
Sadhan Biswas
Soma Gunawardana
Machine Shop
David Masih
Prakash Sharma
Head Office Support
‐Management
‐Commercial
‐Financial
‐QHSE
‐HR & IT
5.
STRATEGIC FOCUS
Geographic Locations
Delivery Systems
Dubai
Abu Dhabi
Qatar
Kingdom of Saudi Arabia
Design & Construct
Hard Dollar
Alliance
Strategic Investments
Cost Reimbursable
Markets
Competencies
Oil & Gas
Industrial Process
Energy
Transport
Water
Infrastructure
Mining & Metals
Mechanical & Electrical
Pipeline
p
Civil & Marine
Fabrication
Tunnel & Underground
6.
HEALTH, SAFETY & ENVIRONMENT
SAFETY VISION
INITIATIVES
6.
HEALTH, SAFETY & ENVIRONMENT
SAFETY PERFORMANCE (ME REGION)
Our Safety record is a testament to the commitment of our people, and our commitment to
continual improvement, never resting on our laurels.
SAFETY STATISTICS
2013
2009
2010
2011
2012
7,089,187
5,865,354
1,427,215
2,315,853
1,431,835
2
0
0
0
0
Lost Time Incident Frequency
Rate (LTIFR)
0.28
0.00
0.00
0.00
0.00
NMIFR/NMI/Manhours x
1 000 000
1,000,000
21.63
36.05
35.7
59.59
42.60
Recordable Injury Frequency
Rate (Fatal + LTI + RWC + MTI)
2.96
0.85
3.50
2.16
0.70
j y
Medical Treatment Injury
Frequency Rate (MTI)
2 40
2.40
0 34
0.34
3 50
3.50
0 86
0.86
0 00
0.00
All Injury Frequency Rate (Fatal
+ LTI + RWC + MTI + FAI)
8.32
5.11
9.81
9.07
9.78
Man Hours
Lost Time Incidents
Note: Recently achieved 10M manhours without LTI
Recently achieved 3 years without LTI.
( up to June)
6.
HEALTH, SAFETY & ENVIRONMENT
SAFETY CULTURE:
See Something
Say Something
No matter how minor
Proactive Behavior
IIncrease Reporting
R
ti
- Near miss Reporting
- Safety Observations
Responsible Reporting
bl
Continuous Learning Education Reduction in
Accidents
LTI’s / Medical
Treatment Case &
First Aid Treatment
Reduction in Frequency & q
y
Seriousness /
Accidents / Injuries
7.
QUALITY
8.
AWARDS / APPRECIATION
QATALUM (Qatar Aluminium)
EMAL (Emirates Aluminium)
DUBAL (Dubai Aluminium)
9.
CURRENT WORK
Project
Description
Outotech Ilmenite
Project
Dubai
Fabrication works for National Titanium Dioxide
Company (NTDC),
(NTDC) Saudi Arabia
Bariq Mining
Weight
(in Tons)
- Supply of Bins & Hoppers
547
- Supply of Tanks & Classified Bins
148
- Support Legs & Platform for ConveyorsConveyors Lot 1 & 2
94
- Air Ventilation Support Beam
5
- Screen Chutes with wear plates
26
Structrual steel fabrication for filter house
76
Fabrication of trash screen
50
Total
Weight
(in Tons)
Client
Start Date
Completion
Outotech GmbH
1/2013
9/2013
Bariq Mining
Limited
10/2012
8/2013
KEMPE
5/2013
7/2013
820
136
EMAL Bath Crucible
Duct Work
Fabrication of Chutes
10
EMAL Bath Crucible Duct Work for Crushing Area
5
5
10. RECENT WORK
Weight
(in Tons)
Project
Description
Pipeline Marker Post
Fabrication of Pipeline Marker Post - 200 nos
10
EMAL Bath Crucible
Duct Work
EMAL Bath Crucible Duct Work for Infeed Area
5
Bariq Mining
Shop Fabricated Tanks
104
Platework supply contract
224
Grizzly supports
61
Truck Feeder and Electric Equipment
32
Hydraulic Truck Loading System
6
Total
Weight
(in Tons)
Client
Start Date
Completion
10
EMARAT
3/2013
5/2013
5
KEMPE
4/2013
6/2013
Bariq Mining
Company Limited
1/2012
1/2013
427
11 CASE STUDIES
11.
Project Case Studies
FABRICATION
OUTOTECH ILMENITE PROJECT, DUBAI
Client: Outotech GmbH
Scope
Our Challenge was to offer a competitive price for a
fabricated steel work package totalling 800 tons , to
the worlds 2nd largest Ilmenite smelter plant which will
be producing upwards of 500,000 Tons of Titanium
Dioxide per annum.
We backed our offer with high levels of quality and a
guaranteed delivery ,in a short time frame of just 20
weeks. Whilst maintaining extremely high levels of
safety awareness.
To maintain these core factors our approach had to
be innovative using advance fabrication methods
,welding technology and expertise in all fields such as
fabrication assemble welding and painting.
As the package included six day bins 7.4m x 7.4m x
2m in size and 50 Metric tons each in weight. which in
them selves were large complex fabrications as was
the main frame which measured 40m x 7.5m x 0.8m
and, weighed in at 63 Metric tons which has been
fabricated in two halves ,with complete built up
sections in 25mm and 30mm steel plate.
Support structures ( legs ) Stair tower, penthouse steel
fabrication, conveyor supports and various supply
tanks / silos.
silos Service water tanks.
tanks Using a total of 60
types of materials in 10 deferent material grades,
added to this most of the none standard sections were
fabricated by our selves as they were unavailable from
the steel suppliers.
Above all the deliveryy of such steel work on or before
the designated delivery date to the required
specification safety is where our strength lies , in this
case our delivery was to be overseas so keeping
delivery dates so enabling shipping manifests to be
completed prior to sailing has been all important.
Bin Assembly Drawing
OUTOTECH ILMENITE PROJECT , DUBAI
OUTOTECH ILMENITE PROJECT , DUBAI
OUTOTECH ILMENITE PROJECT , DUBAI
EMARAT PIPELINE MARKER POST, DUBAI
Client: EMARAT
Scope
Fabrication of 200 no. of
pipeline marker post.
EMAL BATH CRUCIBLE DUCT WORK FOR INFEED AREA
Client: KEMPE
Scope
Bath Crucible Duct Work
for Infeed Area
JURONG ISLAND , SINGAPORE
Summary of work:
•
Structural Steel Tons =
6,865
•
Pi Tons
Pipe
T
= 7,400
7 400
•
Fab Dia Inch = 209,325
•
Site Dia Inch = 117,117
No. of PARs = 126
•
•
No. of Towers = 17
•
No. of STR = 16
•
No. of SBR Racks = 48
•
No. of Misc SBRS = 20
The 5 km of pipe racks provide
the critical infrastructure that
connects the existing facilities to
the new expansion
SHOP FABRICATED TANKS - JABAL SAYID GOLD & COPPER MINE, KSA
Client: Bariq Mining
Limited
Scope
Client’s EPCM contractor
was SNC Lavalin.
The scope included
designing tanks to API
650, workshop detailing,
material supply,
fabrication, surface
treatment, rubber lining,
shop
h assembly
bl & ttesting
ti
of the shop fabricated
tanks.
A total of 21 tanks & 4
separators were
completed. All were
hydro tested as per the
standards. Some were
barged
g and rest were
transported via road to
Saudi.
SHOP FABRICATED TANKS - JABAL SAYID GOLD & COPPER MINE, KSA
Stainless Steel Tank
Rubber Lined Tanks
Feed Pump Box
PLATEWORK SUPPLY CONTRACT - JABAL SAYID GOLD & COPPER MINE, KSA
Client: Bariq Mining
Limited
Scope
Client’s EPCM contractor
was SNC Lavalin.
The scope involves
workshop detailing,
material supply,
supply
fabrication, surface
treatment, rubber lining,
cut and install bisalloy
lining, shop assembly &
t ti off the
testing
th 67 platework
l t
k
items (such as chutes,
launders, kibbles, bin etc.)
for the mine.
The bisalloyy liners were a
bolted arrangement for
ease of replacement.
As additional scope we
also fabricated the skirts
assembly for the conveyor
systems to curtail the dust
contamination to the
environment.
PLATEWORK SUPPLY CONTRACT - JABAL SAYID GOLD & COPPER MINE, KSA
Chute
Feed Chute
ROM Discharge Chute
Various Items
GRIZZLY PANEL INSTALLATION, SAUDI ARABIA
Client: Bariq Underground Mine
Scope
Grizzly Panel. Supply of cast Grizzly and
Grizzly supporting structure – 2 units. Each
cast Grizzly weighs appox.7.4 Tons each.
and support structure appox. 30 Tons.
TRUCK FEEDER SYSTEM, SAUDI ARABIA
Client: Bariq
Underground Mine
Scope
Fabrication of
Underground Truck
Feeder, which
incorporates ore pass
transfer truck loading
chute, Platform, Impact
Chute with Liner Plates,
Guards, etc. Truck
Feeder Hydraulic
Operating System, which
includes the hydraulics
and electrical and
instrumentation for the
Truck Feeder.
TRUCK LOADING – UNLOADING STATION, UAE
Client: FL Smidth Moller
GmbH
Scope
The project was to
fabricate, install and
commission Alumina
storage tanks with truck
loading – unloading
station in Jebel Ali port.
The scope included
supply of material, shop
detailing, fabrication,
surface treatment,
transportation and
erection at site.
12. FABRICATION FACILITIES IN ASIA
UAE Fabrication Yard
UAE Fabrication Yard
Thailand Fabrication Yard
Batam Fabrication Yard
Batam Fabrication Yard
UAE Fabrication Yard
Dutco McConnell Dowell Fabrication LLC
Russell Briggs
General Manager
Manager, Fabrication
Jebel Ali Industrial Area 2 – Dutco Compound
P O Box
P.O.
B 50733
Dubai, United Arab Emirates
P : +971 4 880 1083
F : +971 4 880 1156
www.mcconnelldowell.com, www.macdowfabrication.com
Mechanical | Electrical | Fabrication | Pipelines | Tunnelling | Civil | Marine