Fenner QD Series Inverters
Transcription
Fenner QD Series Inverters
FENNER F&B COVER 10/6/08 2:20 PM Page 1 MOTORS & INVERTERS DRIVE DESIGN FRICTION BELT DRIVES COUPLINGS CHAINS AND SPROCKETS SYNCHRONOUS BELT DRIVES GEARED DRIVES SHAFT FIXINGS & MAINTENANCE MANUAL One Range, One Result, One Name ... Authorised Distributor DRIVES | INVERTERS | MOTORS | BELTS | PULLEYS | CHAINS | SPROCKETS | SHAFT FIXINGS | COUPLINGS | GEARED DRIVES | INVERTERS | MOTORS | BELTS | PULLEYS | CHAINS | SPROCKETS | SHAFT FIXINGS | COUPLINGS | GEARED DRIVES | INVERTERS | MOTORS | BELTS | PULLEYS | CHAINS | SPROCKETS | SHAFT FIXINGS | COUP 0845 006 6000 ERIKS UK, Amber Way Halesowen, West Midlands, B62 8WG Tel:0121 508 6000 Fax:0121 508 6255 www.eriks.co.uk Fenner, Fenaflex, Fenner Power Plus, Fenner Torque Drive Plus, PowerTwist, FenLock and Trantorque are registered trade marks of J. H. Fenner & Co. Taper Lock, Power Plus, PB, and Bi-Loc are registered trade marks of ERIKS Industrial Services Ltd 02-03 FENNER inverters 10/6/08 12:51 PM Page 1 FENNER MOTORS & INVERTERS One Range, One Result... The complete drive solution from prime mover to driven machine in one range with one result - driven 2 Motors & Inverters Drive Design & Maintenance Manual 02-03 FENNER inverters 10/6/08 12:53 PM Page 2 FENNER MOTORS & INVERTERS Fenner® power transmission products are world renowned for delivering the ultimate combination of rugged construction, reliable & efficient performance and value for money - proven in the harshest environments, guaranteed to perform in yours! All Fenner® power transmission products are manufactured to exacting specifications in line with both UK and International standards, and are backed up by a product development programme designed to ensure reliable product performance. per formance Motors & Inverters Drive Design & Maintenance Manual 3 04-05 FENNER inverters 1 10/6/08 12:57 PM Page 1 QD SERIES INVERTERS © ERIKS Industrial Services Ltd. 2008 Copyright of this brochure belongs to ERIKS Industrial Services Ltd. All rights are reserved. This brochure may not be reproduced in whole or in part in any manner or form (including photocopying or storing it in any medium by electronic means and whether or not transiently or incidentally to some other use of this brochure), other than with the prior written consent of ERIKS Industrial Services Ltd. The design and specification of the items illustrated here in are subject to alteration without notice. 4 Motors & Inverters Drive Design & Maintenance Manual 04-05 FENNER inverters 10/6/08 2:44 PM Page 2 1 QD SERIES INVERTERS Section QD SERIES INVERTERS QD SERIES INVERTERS Fenner QD (Quick Drive) Series inverters are ideal for both simple and sophisticated applications, due to their broad range of functions, easy configuration, simple installation and operation. ■ FENNER QD:IP55; the ultimate protection for the harshest environment. Available in QD:E and QD:CT PLUS versions. ■ FENNER QD:E; easy to use general purpose drive ■ FENNER QD:VT; variable torque control optimised drive to minimise energy ideal for the control of fans and pumps ■ FENNER QD:CT PLUS; constant torque vector control delivers 200% torque down to 0.0Hz INVERTERS Applications ers Invert uired a Req t a D n Desig e Voltag ation upply S l a Applic ic e r t u c q r le o T • E iable d t / Var equire nstan o C ting R a • R n tectio or Pro • IP chine en Ma hine • Driv f Mac nge o a R d ee tor • Sp to Mo ength L le ed b • Ca Requir tions p O l o ntr • Co rature ed Tempe t n Requir ie b ptions • Am O n io icat mmun • Co Page 7 Drive Selection Overview 8 Ordering Instructions 9 Electrical Data 10 Dimensions: QD:IP55 QD:E, QD:VT & QD:CT PLUS 11 12 Installation Dimensions: QD:E QD:VT & QD:CT PLUS 13 14 Power Wiring: QD:E QD:IP55 QD:VT & QD:CT PLUS 15 16 17 Control Wiring: QD:IP55 & QD:E QD:VT & QD:CT PLUS Keypad Operation 18 19 20 Standard Parameters: QD:E QD:VT QD:CT PLUS Options for Fenner QD Range Motors & Inverters Drive Design & Maintenance Manual 21 22 23 24 5 06-07 FENNER inverters 1 10/6/08 12:59 PM Page 1 QD SERIES INVERTERS Range Overview Fenner QD Series Inverters Improved Control Performance Quick Installation and Set-up Compliant with Industrial Standards ■ Third Generation Vector control ■ Quick set-up – 14 standard ■ Internal RFI filter (EN 61800-3) for ultimate motor control ■ Unique open-loop performance allows this drive to be used in applications previously requiring a feedback signal ■ 200% torque even at very parameters ■ Various control options available. Local control or remote keypad along with communication networks. ■ Auto-tune facility for fast low speeds with sensorless vector control set-up to achieve optimum performance ■ High starting capacity available ■ Fully Enclosed IP55/NEMA 12 – 150% overload for 60 seconds and 175% for 2 seconds ■ Ultra-quiet performance running at 32kHz switching frequency minimising motor noise with speed control FWD/REV selector and lockable isolator for compliance with latest EMC Standards ■ Compliant with ROHS directives ■ CE Europe and UL/CUL product accreditation Q-STICK ■ Upload/Download parameters on the QD:E drive for quick and accurate repeat programming ■ The Q-STICK incorporates Q-PORT ■ Remote keypad and display for panel mounted control Infra-red communication to allow programming with a PDA or smart phone QD:CT PLUS QD:E QD:VT QD:IP55 6 Motors & Inverters Drive Design & Maintenance Manual 10/6/08 1:00 PM Page 2 1 QD SERIES INVERTERS Section Applications CONVEYING The transfer of product at the optimum speed is a primary requirement of all conveyor systems. Fenner QD inverters and Fenner motors are suitable for horizontal, vertical or inclined conveyors, to give accurate speed control and a high starting torque to ensure reliable efficient transportation of products. PUMPING Pump systems need to be both reliable and efficient, ensuring that the correct volume of product is transported accurately and dependably. Fenner QD inverters and motors are designed to provide efficient and reliable service and can even be integrated into building management systems. BUILDING MANAGEMENT Comfort and efficiency are key requirements for the environment within today’s modern buildings. Easy to install and reliable Fenner QD inverters and motors ensure that the large number of motors driving fans and pumps for heating, ventilation and air conditioning are running at their optimum level, saving both energy and protecting the environment. FENNER QUICK DRIVE APPLICATION GUIDE MIXING For fixed speed or variable speed mixing applications, Fenner QD inverters and motors provide a wide speed range, high starting torque and application specific programmes ensuring mixing process times are optimised to improve productivity and increase efficiency. Industry/Application QD:CT PLUS • • • • Spindles Grinding Drilling Polishing MINING & QUARRYING • • • • Mixers Crushers • Conveyors Skip Hoist BUILDING AUTOMATION • • • Fans Centrifugal Pumps Refrigeration • Compressors WATER • Centrifugal Pumps • • • Fans Blowers • • • • • • • FOOD & BEVERAGE Conveyors Mixers • Packaging Compressors MATERIALS HANDLING Conveyors Packaging PLASTICS/ MOULDING Long running hours, harsh working environment and precise speed control are just some of the tasks Fenner QD inverters and motors are designed to deliver. From a single conveyor application to fully integrated extrusion/moulding, the Fenner motors and drives package delivers a new level of control, reliability, flexibility and efficiency. QD:VT METALWORKING PD Pumps PULP AND PAPER From complex multi-function process control to single drive applications Fenner QD inverters and motors can reliably improve preparation and manufacturing processes from the wood yard or recycling yard to the paper machine and the paper converting process. Continuously improving uptime, quality and efficiency. QD:E BOTTLING Machinery which requires fast and accurate positioning in a harsh working environment, Fenner QD inverters are designed to work within panels or as standalone units allowing flexibility for high speed process applications. • • • • • • Palletisers Cranes WOOD WORKING • • • Routing Cutting Conveyors • CHEMICALS • Mixers Fume Extraction Pumping Centrifuge • • • • • • PRODUCTION Moulding Extruders Mixing Winding • • • • Motors & Inverters Drive Design & Maintenance Manual 7 QD SERIES INVERTERS 06-07 FENNER inverters 08-09 FENNER inverters 1 10/6/08 1:02 PM Page 1 QD SERIES INVERTERS Drive Selection Overview Specification Output ratings Input Ratings Overload Capacity 125% for 2 secs 175% for 2 secs 0…500Hz 0…120Hz 0…2000Hz Frequency 48 - 62Hz 48 - 62Hz 48 - 62Hz – 200 - 240 +/– 10% 1 Phase (1.5 - 22kW / 2 - 30HP) 200 - 240 +/– 10% 1 Phase (0.37 - 22kW / 0.5 - 30HP) 200 - 240 +/– 10% 1 Phase (0.37 - 2.2kW / 0.5 - 3HP) 200 - 240 +/– 10% 3 Phase (1.5 - 45kW / 2 - 60HP) 200 - 240 +/– 10% 3 Phase (1.5 - 90kW / 2 - 120HP) 200 - 240 +/– 10% 3 Phase (0.37 - 3.7kW / 0.5 - 5HP) – – 380 - 480 +/– 10% 3 Phase (0.75 - 11.0kW / 1 - 15HP) 380 - 480 +/– 10% 3 Phase (1.5 - 160kW / 2 - 210HP) 380 - 480 +/– 10% 3 Phase (1.5 - 160kW / 2 - 210HP) Temperature Operating: IP20 = 0 to 50°C Max, IP55 = 0 to 40°C Max; Storage: – 40 to +60°C Operating: 0 to 50°C Max; Storage: – 40 to +60°C Operating: IP20 = 0 to 50°C Max, IP55 = 0 to 40°C Max; Storage: – 40 to +60°C Altitude 0 - 2000m, derate 1% per 100m above 1000m 0 - 2000m, derate 5% per 100m above 1000m 0 - 2000m, derate 5% per 100m above 1000m IP20 / IP55 IP20 IP20 / IP55 Yes Yes Yes – Yes Yes PDA Yes with QStick Yes Yes Smartphone Yes with QStick Yes Yes Voltage Vector V/F V/F Keypad PC Control Specification QD:CT PLUS 150% for 60 secs 175% for 2 secs Ingress Protection Programming QD:VT 110% for 60 secs Frequency Voltage Ambient Conditions QD:E 150% for 60 secs Control Method 3GV Sensorless Vector Closed Loop Vector (with optional encoder feedback interface) PWM Frequency V/Hz ratio Boost Automatic after autotune Automatic after autotune Coast / Ramp / DC Brake Coast / Ramp / DC Brake Internal Brake transistor Yes (except size 1) External Resistor required Yes External Resistor required Yes (except size 1) External Resistor required 100% Drive Rated Power continuously 100% Drive Rated Power continuously 100% Drive Rated Power continuously One point, adjustable frequency band One point, adjustable frequency band One point, adjustable frequency band 0…10 VDC 0…10 VDC 0…10 VDC +/– 10 VDC +/– 10 VDC +/– 10 VDC 20…4mA 0…24 VDC 0…24 VDC 4…20mA 4…20mA 4…20mA 0..20mA 0..20mA 0..20mA Digital – Keypad Digital – Keypad Digital – Keypad Pre-set speeds PI Control Spin Start ModBus RTU 4 8 8 Yes Yes Yes Yes Yes 0..3000 sec 0..3000 sec Deceleration (2 ramps) 0..3000 sec (2 ramps) 0..3000 sec (2 ramps) 0..3000 sec – – Firmware Download Available – QStore PLUS QStore PLUS Programmable Digital Input Programmable Digital Input Programmable Digital Input Input 2 Programmable Digital Input User Selectable Digital Input / Output User Selectable Digital Input / Output Input 3 User Selectable Analog / Digital Input User Selectable Unipolar Analog / Digital Input User Selectable Unipolar Analog / Digital Input Input 4 User Selectable Analog / Digital Input User Selectable Bipolar Analog / Digital Input User Selectable Bipolar Analog / Digital Input Input 1 Relay 1 Operating Display Remote Mount Inverter Trip Programmable Analog / Digital Output Programmable Analog / Digital Output Programmable Analog / Digital Output Relay Output (30 VDC 5A, 250 VAC, 6A) Relay Output (30 VDC 5A, 250 VAC, 6A) Relay Output (30 VDC 5A, 250 VAC, 6A) Output Frequency, Current, Rpm and User Scalable values Output Frequency, Current, Rpm, Power and User Scalable values Output Frequency, Current, Rpm, Power and User Scalable values Optional QPort E2 remote mounting keypad Optional QPort PLUS remote mounting keypad Optional QPort PLUS remote mounting keypad Over voltage Over voltage Over voltage Over current Over current Over current Under voltage Under voltage Under voltage External trip External trip External trip Motor overload Motor overload Motor overload Over temperature Over temperature Over temperature Short circuited Short circuited Short circuited Earth Fault Earth Fault Earth Fault Under Voltage Under Voltage Under Voltage Memory Last 4 Trips stored Last 4 Trips stored Last 4 Trips stored Modbus Yes Yes Yes Profibus DP via Gateway via Gateway via Gateway DeviceNet via Gateway via Gateway via Gateway Standard Standard Standard Adjustable speed electrical power drive systems. EMC requirements Adjustable speed electrical power drive systems. EMC requirements Adjustable speed electrical power drive systems. EMC requirements – Built in Master – Slave Operation Mode PID ‘Sleep & Wake Up’ Modes Energy Optimising Function Built in Master – Slave Operation Mode PID ‘Sleep’ Mode Energy Optimising Function RS485 (QBus) 8 RS485 (Master Slave) ModBus RTU Yes Output 1 Additional Features RS485 (Master Slave) 0..3000 sec PC Setup Software Compliance with Standards – ModBus RTU Acceleration S Curve Accel / Decel Bus Communication Linear (1 adjustment point) Yes Frequency setpoint control Protective Functions 4…32kHz (effective) Quadratic Coast / Ramp / DC Brake Skip Frequency Keypad Display 4…32kHz (effective) Linear Stop Mode Capacity Programmable I/O 4…32kHz (effective) EN 61800-3:2004 Motors & Inverters Drive Design & Maintenance Manual 10/6/08 1:02 PM Page 2 1 QD SERIES INVERTERS All Fenner QD Inverters are identified with a unique code number. This consists of an eight digit code depending on the enclosure, power, supply voltage and range. Construction of the coding system is explained below. FIFTH DIGIT: Supply voltage code Voltage 2 220-240V 1~ supply 3 220-240V 3~ supply Code Output Power 4 380-440V 3~ supply N Non-Switched IP55 Non-standard option E Enlarged Frame Size Non-standard option Code Range Enclosure Code Output Power (kW) 572 QD:E / CT PLUS / VT IP20 0P4 0.37 575 QD:E / CT PLUS / VT IP55 0P7 0.75 1P5 1.50 2P2 2.20 3P0 3.00 4P0 4.00 5P5 5.50 FOURTH DIGIT: Inverter type Code Series B QD-E (Basic Inverter) V QD-CT PLUS (VECTOR control) H QD-VT (HVAC drive) NINTH DIGIT: Special features Code SIXTH, SEVENTH & EIGHTH DIGITS: Rated power code FIRST THREE DIGITS: Series and enclosure Section Ordering Instructions 7P5 7.50 011 11.0 015 15.0 018 18.5 022 22.0 030 30.0 037 37.0 045 45.0 055 55.0 075 75.0 090 90.0 110 110.0 132 132.0 160 160.0 QD SERIES INVERTERS 08-09 FENNER inverters Motors & Inverters Drive Design & Maintenance Manual 9 10-11 FENNER inverters 1 10/6/08 1:12 PM Page 1 QD SERIES INVERTERS Electrical Data Fenner QD:E Fenner QD:CT PLUS Fenner QD:VT 200-240V 1 PHASE SUPPLY 200-240V 1 PHASE SUPPLY 200-240V 1 PHASE SUPPLY Motor Power (kW) Output Current (Amps) 0.37 0.75 1.5 Fenner Part Number IP20 IP55 Frame Size Motor Power (kW) Output Current (Amps) 2.3 572B20P4 575B20P4 1 0.37 4.3 572B20P7 575B20P7 1 0.75 7.0 572B21P5 575B21P5 1 1.5 1.5 7.0 572B21P5E 575B21P5E 2 2.2 10.5 572B22P2 575B22P2 2 Output Current (Amps) 0.37 IP20 IP55 Frame Size Motor Power (kW) 2.3 572V20P4 575V20P4 1 4.3 572V20P7 575V20P7 1 7.0 572V21P5 575V21P5 1 1.5 7.0 572V21P5E 575V21P5E 2 2.2 10.5 572V22P2 575V22P2 2 Fenner Part Number Frame Size Motor Power (kW) Output Current (Amps) 1.5 7.0 572H20P4 2 2.2 10.5 572H20P7 2 200-240V 3 PHASE SUPPLY Fenner Part Number Output Current (Amps) Fenner Part Number IP20 Only Frame Size 1.5 7.0 572H31P5 2 2.2 10.5 572H32P2 2 3.0 14.0 572H33P0 3 7.0 572V31P5 575V31P5 2 4.0 18.0 572H34P0 3 2.2 10.5 572V32P2 575V32P2 2 5.5 25.0 572H35P5 3 1* 3.0 14.0 572V33P0 575V33P0 3 7.5 39.0 572H37P5 4 575B31P5E 2 4.0 18.0 572V34P0 575V34P0 3 11.0 46.0 572H3011 4 572B32P2 575B32P2 2 5.5 25.0 572V35P5 575V35P5 3 15.0 61.0 572H3015 4 572B34P0 575B32P2 3 7.5 39.0 572V37P5 575V37P5 4 18.5 72.0 572H3018 4 11.0 46.0 572V3011 – 4 22.0 90.0 572H3022 4 15.0 61.0 572V3015 – 4 30.0 110.0 572H3030 5 18.5 72.0 572V3018 – 4 37.0 150.0 572H3037 5 22.0 90.0 572V3022 – 5 45.0 180.0 572H3045 5 30.0 110.0 572V3030 – 5 572B30P4 575B30P4 1* 1.5 0.75 4.3 572B30P7 575B30P7 1* 1.5 7.0 572B31P5 575B31P5 1.5 7.0 572B31P5E 2.2 10.5 4.0 18.0 *Size 1 Drives on 200-240V 3 phase supply do not have an integral RFI filter 380-480V 3 PHASE SUPPLY Fenner Part Number 150.0 572V3037 – 5 IP55 Frame Size 37.0 IP20 45.0 180.0 572V3045 – 5 2.2 572B40P7 575B40P7 1 55.0 202.0 572V3055 – 6 1.5 4.1 572B41P5 575B41P5 1 75.0 240.0 572V3075 – 1.5 4.1 572B41P5E 575B41P5E 2 90.0 300.0 572V3090 – 2.2 5.8 572B42P2 575B42P2 2 4.0 9.5 572B44P0 575B44P0 2 5.5 14.0 572B45P5 575B45P5 3 7.5 18.0 572B47P5 575B47P5 3 11.0 25.0 572B4011 – 3 10 Frame Size Frame Size 2.3 0.75 IP20 Only IP55 IP55 Output Current (Amps) Fenner Part Number IP20 IP20 Motor Power (kW) Output Current (Amps) Motor Power (kW) 200-240V 3 PHASE SUPPLY 200-240V 3 PHASE SUPPLY Motor Power (kW) Fenner Part Number Output Current (Amps) Fenner Part Number 6 Motor Power (kW) IP20 Only Frame Size 6 1.5 4.1 572H41P5 2 2.2 5.8 572H42P2 2 4.0 9.5 572H44P0 2 5.5 14.0 572H45P5 3 7.5 18.0 572H47P5 3 380-480V 3 PHASE SUPPLY Motor Power (kW) Output Current (Amps) 0.75 1.5 380-480V 3 PHASE SUPPLY Fenner Part Number IP20 IP55 Frame Size 11.0 25.0 572H4011 3 2.2 572V40P7 575V40P7 2 15.0 30.0 572H4015 3 4.1 572V41P5 575V41P5 2 18.5 39.0 572H4018 4 2.2 5.8 572V42P2 575V42P2 2 22.0 46.0 572H4022 4 4.0 9.5 572V44P0 575V44P0 2 30.0 61.0 572H4030 4 5.5 14.0 572V45P5 575V45P5 3 37.0 72.0 572H4037 4 7.5 18.0 572V47P5 575V47P5 3 45.0 90.0 572H4045 4 11.0 25.0 572V4011 – 3 55.0 110.0 572H4055 5 15.0 30.0 572V4015 – 3 75.0 150.0 572H4075 5 18.5 39.0 572V4018 – 4 90.0 180.0 572H4090 5 22.0 46.0 572V4022 – 4 110.0 202.0 572H4110 6 30.0 61.0 572V4030 – 4 132.0 240.0 572H4132 6 37.0 72.0 572V4037 – 4 160.0 300.0 572H4160 6 45.0 90.0 572V4045 – 5 55.0 110.0 572V4055 – 5 75.0 150.0 572V4075 – 5 90.0 180.0 572V4090 – 5 110.0 202.0 572V4110 – 6 132.0 240.0 572V4132 – 6 160.0 300.0 572V4160 – 6 Motors & Inverters Drive Design & Maintenance Manual 10-11 FENNER inverters 10/6/08 1:13 PM Page 2 1 QD SERIES INVERTERS Section Dimensions: QD:IP55 QD SERIES INVERTERS FENNER QD:IP55 Dimensions Table Frame Size A mm B mm C mm D mm E mm F mm G mm H mm I mm J mm Weight 1 200 166 – 141 33 162 140 128 4.2 8.4 1.1 2 310 276 – 251 33 176 164 153 4.2 8.4 2.6 3 310 276 – 251 33 228 210.5 197.5 4.2 8.4 2.6 kg * The size 3 unit has 4 symmetrical mounting points Motors & Inverters Drive Design & Maintenance Manual 11 12-13 FENNER inverters 1 10/6/08 1:14 PM Page 1 QD SERIES INVERTERS Dimensions: QD:E, QD:VT & QD:CT PLUS FENNER QD:E Dimensions Table Frame Size A mm B mm C mm D mm 1 173 160 109 2 221 207 137 3 261 246 * G mm H mm I mm J mm Weight 123 82 50 5.5 10 1.1 150 109 63 5.5 10 2.6 6 175 131 80 5.5 10 4.0 E mm F mm 162 5 209 5.3 247 kg * Size 3 does not have a DIN-rail mounting slot FENNER QD:VT & QD:CT PLUS QD:VT & QD:CT PLUS Dimensions Table Frame Size A mm B mm C mm D mm E mm F mm G mm H mm I mm J mm Weight 1 155 – – 105 25 130 130 72 4 – 1.1 2 260 – – 210 25 175 100 92 4 – 2.6 3 260 – – 210 25 175 171 163 4 – 5.3 4 520 – – 420 25 220 340 320 4 – 28 5 1045 – – 945 50 220 340 320 9.5 – 67 6 1100 – – 945 50 330 340 320 9.5 – 55 12 Motors & Inverters Drive Design & Maintenance Manual kg 12-13 FENNER inverters 10/6/08 1:16 PM Page 2 1 QD SERIES INVERTERS Section Installation Dimensions: QD:E FENNER QD:IP55 MOUNTING CLEARANCES QD SERIES INVERTERS The IP55 / NEMA 12 Fenner drive can be installed side-by-side with their heatsink flanges touching. This gives adequate ventilation space between drives. If the IP55 Fenner drive is to be installed above another drive or any other heat-producing device, the minimum vertical spacing is 150mm (5.9 inches) Note: The IP55/NEMA 12 drive is intended for INDOOR USE ONLY In the table below, Dimension Z assumes that the drives are mounted side-by-side with no clearance. Typical drive heat losses are 3% of operating load conditions. The figures below are guidelines only and the maximum operating ambient temperature of the drive MUST NOT be exceeded. If in doubt, please contact your local Fenner Authorised Distributor. Sizes 1 & 2 are designed to be mounted onto DIN rail. FENNER QD:E MOUNTING CLEARANCES GLAND HOLE SIZES QD:IP55 Frame Size X mm Y mm X mm Recommended Airflow CFM (ft 3/min) 1 50 50 33 11 2 75 50 46 11 3 100 50 52 26 Lock Off: The main power isolator switch can be locked in the ‘Off’ position using a 20mm standard shackle padlock (not supplied). Gland Hole Sizes Frame Size Input (A) & Output (B) Power () Centred Knockout (C) () Terminal Cover Knockout (D) () 1 22mm 22mm 17mm 2 25mm 22mm 17mm 3 25mm 22mm 17mm Recommended Gland Type SkinTop UL approved (UL94-V0) Type 12/IP55 non-metallic cable gland or non-rigid conduit Any Metal conduit used MUST be earth bonded by means of a suitable earthing washer or gland adaptor. Frame Size Input (A) & Output (B) Power () Centred Knockout (C) () Terminal Cover Knockout (D) () 1 PG13.5 / M20 PG13.5 / M20 PG9 / M16 2 PG9 / M25 PG9 / M20 PG9 / M16 3 PG9 / M25 PG9 / M20 PG9 / M16 Motors & Inverters Drive Design & Maintenance Manual 13 14-15 FENNER inverters 1 10/6/08 1:17 PM Page 1 QD SERIES INVERTERS Installation Dimensions: QD:VT & QD:CT PLUS FENNER QD:VT & QD:CT PLUS MOUNTING CLEARANCES Enclosure Front View Enclosure Side View G L G D W The Fenner QD:VT and QD:CT PLUS drives can be installed side-by-side with their heatsink flanges touching. This gives adequate ventilation space between them. If the drive is to be installed above another drive or any other heat producing device, the minimum vertical spacing is 150mm. The enclosure should either be force ventilated or large enough to allow natural cooling. For drives mounted in free ventilated enclosures or force ventilated enclosures, the following minimum sizes and airflow requirements are recommended: QD:VT & QD:CT PLUS Mounting Clearances Frame Size Max. Power Rating kW L W D G L W D G Airflow m3/ h 1 1.5 400 300 150 75 275 150 150 50 > 15 2 4 600 400 250 100 320 200 200 75 > 45 3 15 800 600 300 150 400 250 200 100 > 80 4 22 1000 600 300 200 800 500 250 130 > 300 4 37 – – – – 800 500 250 130 > 300 5 90 – – – – 1500 600 400 200 > 900 6 160 – – – – 1600 600 400 250 > 1000 14 Free-Vented Unit Force-Vented Unit Motors & Inverters Drive Design & Maintenance Manual 14-15 FENNER inverters 10/6/08 1:18 PM Page 2 1 QD SERIES INVERTERS Section Power Wiring: QD:E QD SERIES INVERTERS FENNER QD:E CONNECTION Terminal Torque Settings Control 0.5 Nm Power 1 Nm IP20 DRIVES Size 1 Connections QD:IP55 / NEMA 12 DRIVES Size 1 Connections Size 2 & 3 Connections Size 2 & 3 Connections Drive and Motor Connections For 1 phase supply power should be connected to L1/L, L2/N. For 3 phase supplies power should be connected to L1, L2, L3. Phase sequence is not important. The motor should be connected to U, V, W. For drives that have a dynamic brake transistor an optional external braking resistor will need be connected to +DC and BR. The brake resistor circuit should be protected by a suitable thermal protection circuit. +DC and –DC connections can be used for DC Bus paralleling applications. The –DC, +DC and BR connections are blanked off by plastic tabs when sent from the factory. The plastic tabs can be removed if/when required. Terminal Torque Settings Control 0.5 Nm Power 1 Nm DC Supply Input Operation on DC Voltage supply is possible by connecting to L1 and L2 on the drive input. Suitable fusing should be used. Any regenerative energy will not pass back onto the supply. Parallel DC BUS Operation On drive sizes 2 & 3 provision has been made for ±DC connections. This provides the ability to operate on parallel DC Bus systems where typically the motor/regenerative energy is transferred between the drives. Note: Further information on all of the above can be found in the Advanced User Guide. Motors & Inverters Drive Design & Maintenance Manual 15 16-17 FENNER inverters 1:19 PM Page 1 QD SERIES INVERTERS Power Wiring: QD:E IP55 & QD:CT PLUS IP55 FENNER QD:E IP55 SWITCHED CONNECTION DIAGRAM Note: For Safety reasons the REV (Run reverse) setting is disabled by default. To enable the REV (run reverse) setting change parameter P-15 to 5. FENNER QD:CT PLUS IP55 CONNECTION DIAGRAM (defaults) 1 Red ••••••••••••••••• FWD 0 Fwd / 0 / Rev Selector Switch on Drive REV FWD Purple •••••••••••••••••••• 1 10/6/08 3 Yellow 4 5 Green 6 White 7 Black ••••••••• 0 8 REV Note: Purple wire can be moved from terminal 1 (default) to terminal 2 to give greater functionality. 16 Motors & Inverters Drive Design & Maintenance Manual 9 FWD 10 0 11 REV 10 kOhm Potentiometer on Drive 2 Blue Control Terminals 10/6/08 1:20 PM Page 2 1 QD SERIES INVERTERS Section Power Wiring: QD:VT & QD:CT PLUS FENNER QD:VT & QD:CT PLUS CONNECTION Drive and Motor Connection (IP20) Motor Terminal Box Connections Most general purpose motors are wound for operation on dual voltage supplies. This is indicated on the nameplate of the motor. Each drive must have an independent earth connection Earth This operational voltage is normally selected when installing the motor by selecting either STAR or DELTA connection. L1 L2 STAR always gives the higher of the two voltage ratings. L3 Typical ratings are: To other drives Isolator DELTA ( 400 / 230 ( / ) 690 / 400 ( / ) ) Connection Contactor, MCB or Fuses STAR ( ) Connection L1 L2 L3 Help card RS485 Interface RS485 Interface Configuration IR lens Cable management tie-wrap Opitonal Braking Resistor U V W + BR Screened cable connects to motor frame earth UVW Use UL listed crimp terminals for all power terminal connections M Terminal Torque Settings Control 0.5 Nm Power 1 Nm Motors & Inverters Drive Design & Maintenance Manual 17 QD SERIES INVERTERS 16-17 FENNER inverters 18-19 FENNER inverters 1 10/6/08 1:21 PM Page 1 QD SERIES INVERTERS Control Wiring: QD:E CONTROL TERMINAL CONNECTIONS Default Connections Control Terminal Signal 1 +24V User Output 2 Digital Input 1 3 Digital Input 2 4 Digital Input 3 / Analog Input 2 5 +10V User Output 6 Analog Input 1 / Digital Input 4 7 0V 8 Analog Output / Digital Output 9 0V 10 Relay Common 11 Relay NO Contact Control Terminal 1 +24V User Output Control Terminal 6 Analog Input 1 or Digital Input 4 Current Limit 100mA Analog Input Formats As per Parameter P-16 Voltage: 0-10V Current: 4-20mA, 0-20mA, 20-4mA Control Terminal 2 & 3 Digital Inputs 1 & 2 Resolution 12-bit (0.025%) Positive Logic – Digital Voltage Range 8 to 30V Sample Time 8 ms Control Terminal 7 & 9 0V Control Terminal 8 Analog Output or Digital Output Analog Voltage Range 0 to 10V Digital Voltage Range 0 to 24V Positive Logic Digital Voltage Range 8 to 30V Sample Time 8 ms Control Terminal 4 Digital Input 3 or Analog Input 2 Positive Logic Digital Voltage Range 8 to 30V Sample Time 8 ms Analog Input Formats As per Parameter P-47 Voltage: 0-10V Current: 4-20mA, 0-20mA, 20-4mA Resolution 12-bit (0.025%) Max Output Current 20mA Control Terminal 5 +10V Output Control Terminal 10 & 11 User Relay Contacts Current Limit 10mA Voltage Rating 250 Vac / 30Vdc Minimum Resistance 1k Current Rating 6A / 5A Contact Isolation 2.5kV Operation of Relay OPEN: No AC Supply OR Function of P-18 disabled CLOSED: AC Supply present & Function of P-18 enabled 18 Motors & Inverters Drive Design & Maintenance Manual 10/6/08 1:22 PM Page 2 1 QD SERIES INVERTERS Section Control Wiring: QD:VT & QD:CT PLUS CONTROL TERMINAL CONNECTIONS The control terminals are defined as follows: Control Terminal Signal 1 +24V, 100mA user output. 2 Digital input 1, positive logic. “Logic 1” when Vin > 8V DC 3 Digital input 2, positive logic. “Logic 1” when Vin > 8V DC 2nd digital output: 0 / 24V, 10mA max 4 2nd analog input, 11-bit (0.05%). 0..10V, 0..20mA, 4..20mA. Digital input 3, positive logic. “Logic 1” when Vin > 8V DC. 5 +24V, 100mA reference output (for use with potentiometer). 6 Bipolar analog input, +/-12-bit (0.025%). Configurable for: 0..24V, 0..10V, -10V...10V, -24V…24V 7 0V (User GND). Connected to terminal 9 8 Analog output, 8-bit (0.25%). 0..10V, 4..20mA. Digital output: 0 / 24V, 20mA max 9 0V (User GND). Connected to terminal 7 10 User relay output. Potential free contacts. 30Vdc 5A, 250Vac 6A 11 User relay output. Potential free contacts. 30Vdc 5A, 250Vac 6A Control Terminal 1 +24V User Output Control Terminal 6 Bipolar Analog Input or Digital Input 4 Current Limit 100mA Analog Input Formats 0 to 24V, 0 to 10V, –24 to +24V, –10 to +10V Control Terminal 2 Digital Input 1 Resolution +/– 12 bit (0.025%) Positive Logic Positive Logic Digital Voltage Range 8 to 30V Digital Voltage Range 8 to 30V Sample Time 8 ms Sample Time 8 ms Control Terminal 3 Digital Input 1/“Drive Healthy Ouput” (Parameter Selectable) Control Terminals 7 & 9 0 Volts Input Mode: Control Terminal 8 Analog or Digital Output Positive Logic Analog Range Voltage: 0 to 10V Current: 4 to 20mA Digital Voltage Range 0 or 24V Max Output Current 20mA Digital Voltage Range 8 to 30V Sample Time 8 ms Output Mode: Voltage Range 24V DC Control Terminals 10 & 11 User Relay Contacts Current Limit 10mA Voltage Rating 250 VAC / 30 VDC Control Terminal 4 Digital Input 3 or Analog Input 2 Current Rating 6A / 5A Contact Isolation 2.5kV Function No or NC, Parameter Selectable Positive Logic Digital Voltage Range 8 to 30V Sample Time 8 ms Analog Input Formats Voltage: 0 to 10V Current: 0 to 20mA, 4 to 20mA Resolution 11 bit (0.05%) Control Terminal 5 +10V Output Minimum Resistance 1k Control Terminal Connections The User Control terminals are available via an 11-way pluggable connector. All terminals are galvanically isolated, allowing direct connection to other equipment. Do not connect mains supply voltages to any terminals other than the User relay output. Permanent damage will otherwise result. All other inputs will withstand up to 30V dc without damage. The functionality of the inputs and outputs is user configurable. All operating modes are set up via the parameter set. Up to 100mA can be sourced from the User +24V output and up to 20mA from the analog output. Motors & Inverters Drive Design & Maintenance Manual 19 QD SERIES INVERTERS 18-19 FENNER inverters 20-21 FENNER inverters 1 10/6/08 1:27 PM Page 1 QD SERIES INVERTERS Keypad Operation MANAGING THE KEYPAD The drive is configured and its operation monitored via the keypad and display. NAVIGATE UP Used to increase speed in real-time mode or to increase parameter values in parameter edit mode. DOWN Used to decrease speed in real-time mode or to decrease parameter values in parameter edit mode. RESET / STOP Used to reset a tripped drive. When in Keypad mode is used to Stop a running drive. START Changing Parameters key The display changes to , indicating parameter 01. Press and release the parameter. key to display the value of this Change to the required value using the Press and hold the real-time mode. and keys. key once more to store the key for >1s to return to The display shows if the drive is stopped or the real-time information (e.g. speed) if the drive is running. 20 When in keypad mode, used to Start a stopped drive or to reverse the direction of rotation if bi-directional keypad mode is enabled. Reset Factory Default Settings To change a parameter value press and hold the for >1s whilst the drive displays . Press and release the change. Used to display real-time information, to access and exit parameter edit mode and to store parameter changes. Motors & Inverters Drive Design & Maintenance Manual To reset factory default parameters, press for >2s. The display shows . Press the , and button to acknowledge and reset the drive. 10/6/08 1:30 PM Page 2 1 QD SERIES INVERTERS Section Standard Parameters: QD:E STANDARD PARAMETERS QD:E Par. Description Range Default Explanation P-01 Maximum speed P-02 to 5*P-09 (max 500Hz) 50Hz (60Hz) Maximum speed limit – Hz or rpm. See P-10 P-02 Minimum speed 0 to P-01 (max 500Hz) 0Hz Minimum speed limit – Hz or rpm. See P-10 P-03 Acceleration ramp time 0 to 600s 5s Acceleration ramp time from 0 to base speed (P-09) in seconds. P-04 Deceleration ramp time 0 to 600s 5s Deceleration ramp time from base speed (P-09) to standstill in seconds. When P-04=0, the deceleration ramp is set by P-24. Setting P-04=0 also activates dynamic ramp control, where the ramp may be extended automatically to prevent an O-Volt trip. P-05 Stop mode select 0: Ramp stop (brown-out ride-through) 1: Coast to stop 2: Ramp to stop (fast stop) 0 If the supply is lost and P-05=0 then the drive will try to continue running by reducing the speed of the load using the load as a generator. If P-05 = 2, the drive will ramp to stop using the P-24 decel ramp with dynamic brake control when mains supply lost. P-06 Energy Optimiser 0: Disabled 1: Enabled 0 When enabled, automatically reduces applied motor voltage on light load. Minimum value is 50% of nominal. P-07 Motor rated voltage 0, 20V to 250V 0, 20V to 500V 230V 400V (460V) Rated (nameplate) voltage of the motor (Volts). Value limited to 250V for low voltage drives. Setting to zero disables voltage compensation. P-08 Motor rated current 25% -100% of drive rated current Drive rating Rated (nameplate) current of the motor (Amps). P-09 Motor rated frequency 25Hz to 500Hz 50Hz (60Hz) Rated (nameplate) frequency of the motor. P-10 Motor rated speed 0 to 30 000 rpm 0 When non-zero, all speed related parameters are displayed in rpm. P-11 Voltage boost Size 1: 0.0 to 20.0% Size 2: 0.0 to 15.0% Size 3: 0.0 to 10.0% of max output voltage. Motor power dependent Applies an adjustable boost to the voltage output at low speed to assist with starting ‘sticky’ loads. For continuous applications at low speed use a forced ventilated motor. P-12 Terminal / Keypad / MODBUS / PI Drive Control Mode Selection 0. Terminal control 1. Keypad control – fwd only 2. Keypad control – fwd and rev 3. MODBUS network control with internal accel / decel ramps 4. MODBUS network control with accel / decel ramp adjustment 5. User PI control 6. User PI control with analog input 1 summation 0 Primary Control Mode of the drive 0. Terminal control. 1. Uni-directional keypad control. Keypad START button does not reverse direction. 2. Bi-directional keypad control. Keypad START button toggles between forward and reverse. 3. Control via Modbus RTU (RS485) comms interface using the internal accel / decel ramps. 4. Control via Modbus RTU (RS485) comms interface with accel / decel ramps updated via Modbus. 5. User PI control with external feedback signal. 6. User PI control with external feedback signal and summation with analog input 1. P-13 Trip log Last four trips stored Read only Previous 4 trips stored in order of occurrence, with the most recent first. Press UP or DOWN to step through all four. The most recent trip is always displayed first. UV trip is only stored once. Further fault event logging functions are available through parameter group zero. P-14 Extended menu access Code 0 to 9 999 0 Set to “101” (default) for extended menu access. Change code in P-39 to prevent unauthorised access to the Extended Parameter Set. Note: Default parameter values for Horse Power rated drives are shown in brackets Note: Standby mode is enabled automatically when the drive is at zero speed for > 20 seconds Motors & Inverters Drive Design & Maintenance Manual 21 QD SERIES INVERTERS 20-21 FENNER inverters 22-23 FENNER inverters 1 10/6/08 1:31 PM Page 1 QD SERIES INVERTERS Standard Parameters: QD:VT BASIC PARAMETER SET QD:VT Par. Description Range Default P1-01 Max speed limit (Hz or rpm) P1-02 to 120Hz / 7,200 rpm 50Hz P1-02 Min speed limit (Hz or rpm) 0 to P1-01 0Hz P1-03 Accel ramp time (s) 0s … 3000s 30s P1-04 Decel ramp time (s) 0s … 3000s 30s P1-05 Stop mode select 0: Ramp to stop (mains ride thro) 1: Coast to stop 2: Ramp to stop (Fast-Stop mode) 0 P1-06 Energy optimizer 0: Disable 1: Enable 0 P1-07 Motor rated voltage 0V, 20V to 250V 0V, 20V to 500V 0V, 20V to 600V 230V 400V P1-08 Motor rated current (rms) 20% to 100% of drive current rating (Amps) Drive rating (Amps) P1-09 Motor rated frequency 25 to 120Hz 50Hz P1-10 Motor rated speed 0 to 7,200 rpm 0 P1-11 Preset speed 1 -P1-01 (min) to P1-01 (max) 50Hz P1-12 Terminal / Keypad control of drive 0: 1: 2: 3: 4: 0 (terminal) P1-13 Trip log Last four trips stored No fault P1-14 Extended menu access code 0 to 30000. When in default state, set to 101 to access extended menu 0 Terminal control Keypad control (fwd only) Keypad control (fwd / rev toggle using start button) Enable User PID control Modbus network control Note: Default parameter values for Horse Power rated drives are shown in brackets 22 Motors & Inverters Drive Design & Maintenance Manual 10/6/08 1:31 PM Page 2 QD SERIES INVERTERS BASIC PARAMETER SET QD:CT PLUS Par. Description Range Default P1-01 Max speed limit (Hz or rpm) C Run (Enable) P1-02 to P1-09 x 5. Max value 2000Hz / 60,000 rpm 50Hz P1-02 Min speed limit (Hz or rpm) 0 to P1-01 0Hz P1-03 Accel ramp time (s) 0s … 3000s 5s P1-04 Decel ramp time (s) 0s … 3000s 5s P1-05 Stop mode select 0 Ramp to stop (mains ride thro) 1 Coast to stop 2 Ramp to stop (Fast-Stop mode) 0 P1-06 Energy Optimisation (Reserved for 3GV-M) 0: Disable 1: Enable 0 P1-07 Motor rated voltage 0V, 20V to 250V 0V, 20V to 500V 0V, 20V to 600V 230V 400V P1-08 Motor rated current (rms) 20% to 100% of drive current rating (Amps) Drive rating (Amps) P1-09 Motor rated frequency 25 to 2000Hz 50Hz P1-11 Preset speed 1 -P1-01 (min) to P1-01 (max) 50Hz P1-12 Terminal / Keypad control of drive 0: 1: 2: 3: 4: 0 (terminal) P1-13 Trip log Last four trips stored No fault P1-14 Extended menu access code 0 to 30000. When in default state, set to 101 to access extended menu 0 Terminal control Keypad control (fwd only) Keypad control (fwd / rev toggle using start button) Enable User PID control Modbus network control (Optional) 1 Section Standard Parameters: QD:CT PLUS QD SERIES INVERTERS 22-23 FENNER inverters Default parameter values for Horse Power rated drives are shown in brackets Motors & Inverters Drive Design & Maintenance Manual 23 24 FENNER inverters 1 10/6/08 1:33 PM Page 1 QD SERIES INVERTERS Options for Fenner QD Range OPTIONS Option Description QBrake Dynamic braking resistor Input Chokes Mains supply input chokes 3 Rout 3 relay output option 2 Rout 2 Relay output option HVACO 2 Relay output for HVAC operation QPort QPort PLUS remote mounting keypad Network Cables RJ4S Cables and splitters PC Connection Kit Isolated RS485 USB Adaptor QStick PDA/SP Commissioning & backup software for pocket PC/PDA QStore PLUS Commissioning & storage software for PC Fieldbus Gateway DeviceNet, Profibus and Ethernet gateways QPORT PLUS / E REMOTE KEYPAD AND DISPLAY QPort PLUS and QPort E are intelligent devices with a built in microcontroller. QPort units act as the remote keypad and display for the QDrive on the network which has the same serial address. The physical layout and the operation of the QPort keypad and display mimic the QD drive exactly. Key Benefits ■ Real time keypad and display operation mimics Fenner drive ■ Single electrical interface for power and data ■ Communicates with up to 63 drives on a network ■ Automatically connects to specified drive ■ IP54 rated when mounted on a panel ■ Bright LED display with membrane keypad ■ Parameter lock function available ■ 3m Data Cable included QSTICK For fast accurate repeat drive programming. Simply insert QStick into the RJ45 slot on the face of the QD:E drive. Key Benefits ■ Upload/download buttons allow for fast copying of parameters between drives ■ Infra-red communications capability provides remote control convenience ■ Can be programmed with PDA or Smart Phone 24 Motors & Inverters Drive Design & Maintenance Manual QD:E • • • • • • • • QD:CT PLUS QD:VT • • • • • • • • • • • • • • • • • • • • • • 10/6/08 1:43 PM Page 2 2 ELECTRIC MOTORS Section 25 FENNER MOTORS HIGH EFFICIENCY ELECTRIC ELECTRIC MOTORS MOTORS The Fenner FM:P Series industrial motor range is designed to meet today’s industrial requirements; high efficiency, long life and value for money. 40% LESS ENERGY LOSS LONGER MOTOR LIFE QUIETER OPERATION ■ EFFI premium efficiency and ECA compliant ■ Aluminium (multimount) and cast iron frames ■ Thermistors fitted as standard ■ 2, 4, 6 and 8 pole ■ Foot, flange and face mounted options from stock ELECTRIC MOTORS s Motor ed c i r t c Ele equir R a t a nD Desig P) W or H oles) No. P ired (k u q e r pm or r e (r w d o e quir • P , V) eed re (volts tor sp o M • supply e g a lt / 3ph) ins vo c) s (1ph e • Ma s a ce, et h p ge, fa er of n b la f m l) , u (foot • N ertica tal / v g type n o in t iz n r u n (ho • Mo positio unting o er) M • Numb ize re (IP u s tc) lo c ame s .O.L. e • En ired fr u q e r elta, D / D g , r in a t t ) ing (S • Exis st iron f start m / ca thod o iu e in M lum • tion (a ed nstruc requir • Co atures e f l ia ec • Sp Page Selection 26 Ordering Instructions 28 Performance Data 29 Aluminium Series Dimensions 33 Cast Iron Series Dimensions 36 Permissible Radial Loads 39 Permissible Axial Loads 40 Electrical Connections 41 Replacement Parts 42 Base Plates & Slide Rails 44 Terms & Conditions 47 Motors & Inverters Drive Design & Maintenance Manual 25 26-27 FENNER MOTORS 2 10/6/08 1:44 PM Page 1 ELECTRIC MOTORS Buying a High Efficiency High Efficiency Motors offer other benefits. Because they are constructed with improved manufacturing techniques and superior materials, they have higher service factors, longer insulation and bearing lives, lower waste heat output, and less vibration, all of which increase reliability. WHY IS IMPROVING MOTOR EFFICIENCY IMPORTANT? Over 60% of all electrical energy consumed by industry in the UK is used by electric motors. Improving the efficiency of electric motors and the equipment they drive can save energy, reduce operating costs, and improve our nation’s productivity. Energy efficiency should be a major consideration when you purchase or rewind a motor. The annual energy cost of running a motor is usually many times greater than its initial purchase price. For example over a period of 10 years a motor will cost in energy 100 times more than its purchase price. WHAT IS A HIGH EFFICIENCY MOTOR? Motor efficiency is the ratio of mechanical power output to the electrical power input, usually expressed as a percentage. Considerable variation exists between the performance of standard, energy efficient and High Efficiency Motors (see Figure 1). Improved design, materials, and manufacturing techniques enable High Efficiency Motors to accomplish more work per unit of electricity consumed. WHAT EFFICIENCY VALUES SHOULD I USE WHEN COMPARING MOTORS? The European Efficiency Labelling Scheme to designate energy efficiency classes for low voltage AC motors has been in operation since 1999. This scheme is an important element of the European efforts to improve energy efficiency and thus reduce CO2 emissions. It was designed to simplify and make more visible the users understanding and choice of electric motor efficiencies available. It establishes three efficiency bands or classes (Eff1, Eff2 and Eff3) for standard TEFV 2 and 4 pole motors in the power range 1.1 to 90kW (see Figure 1). An Eff1 motor reduces energy losses by up to 40%, this means that if a 15kW motor is operating for 6000 hours per year, savings of nearly 4 MWh per year can be made. Motors are labelled accordingly on rating plates and in the technical data tables in manufactures’ catalogues, where for each motor output power efficiency values at 3⁄4 and full load should be given. The minimum efficiency levels for Eff1 and Eff2 are given in the tables opposite and the graph below. ELECTRIC MOTOR EFFICIENCY LABELLING The European agreement to ensure that the efficiency levels of electric motors are clearly displayed. It establishes 3 classes, the highest of which, Eff1, applies to premium efficiency motors (HEM). Eff2 class is for standard efficiency motors while Eff3 are for low efficiency motors. The specified efficiency levels are shown in the graph. 26 Figure 1 Motors & Inverters Drive Design & Maintenance Manual Electric Motor 2 POLE Efficiency % Motor Power kw Eff1 Eff2 Equal to or Above 1.1 82.8 76.2 1.5 84.1 78.5 2.2 85.6 81.0 3 86.7 82.6 4 87.6 84.2 5.5 88.6 85.7 7.5 89.5 87.0 11 90.5 88.4 15 91.3 89.4 18.5 91.8 90.0 22 92.2 90.5 30 92.9 91.4 37 93.3 92.0 45 93.7 92.5 55 94.0 93.0 75 94.6 93.6 90 95.0 93.9 4 POLE Min Efficiency % Motor Power kw Eff1 1.1 83.8 76.2 1.5 85.0 78.5 2.2 86.4 81.0 3 87.4 82.6 Eff2 Equal to or Above 4 88.3 84.2 5.5 89.2 85.7 7.5 90.1 87.0 11 91.0 88.4 15 91.8 89.4 18.5 92.2 90.0 22 92.6 90.5 30 93.2 91.4 37 93.6 92.0 45 93.9 92.5 55 94.2 93.0 75 94.7 93.6 90 95.0 93.9 1:45 PM Page 2 ELECTRIC MOTORS Selection SELECTION PROCEDURE The output powers published overleaf are based upon continuous maximum rating conditions. Therefore design factors for above average running periods do not normally affect the selection.These ratings assume a normal operating condition at an ambient temperature not exceeding 40°C at an altitude below 1000 metres. Correction factors for other conditions are given below. Permitted Frequency of Starts When a motor is stopped and restarted too frequently, overheating will occur. Specific results depend upon the relative inertia of the motor and of the driven machine so it is not possible to publish meaningful figures. If in doubt contact your local Fenner authorised distributor. Noise and Vibration The FM:P range of motors comply with international recommendations relating to maximum permitted noise levels. All rotors are dynamically balanced, with a key fitted, in order to ensure that vibration levels do not exceed class N, ISO 2373. Mounting Ratings for Ambient Temperature & Altitude Power available as % of published figure at following altitudes (metres) Below Ambient Temp °C 1000 1500 2000 2500 3000 3500 25 100 100 100 100 100 100 100 40 100 97.0 94.5 92.0 89.0 86.5 83.5 45 96.5 93.5 91.0 89.0 86.0 83.5 80.5 50 93.0 90.0 88.0 85.5 83.0 80.5 77.5 55 90.0 87.5 85.0 83.0 80.0 78.0 75.0 60 86.5 84.0 82.0 79.5 77.0 75.0 72.0 4000 Starting torque and nominal torque MS : The starting torque is the mechanical torque developed by the motor with the rotor locked. MN : The nominal torque is the mechanical torque that the motor is developing when it is giving its nominal power and speed. Fenner High Eficiency Motors Specification ■ Class F Insulation Class F insulation with class B temperature rise. ■ IC 411 Cooling Surface cooled to IC 411 according to IEC 34-6. ■ IP55 Protection Protected to IEC 34-5 for IP code and achieves an IP55 classification. ■ Motor Frame Manufactured in high strength aluminium up to 132 frame and high grade cast iron 160 frame and above. ■ Stator Constructed from high grade electrical steel laminations. ■ Rotor Dynamically balanced squirrel cage rotor is made from cast aluminium shrunk onto the shaft. ■ Bearings and Seals Deep groove ball bearings with shields are normally used. Larger frames use NU roller bearings on drive end. ■ Warranty and Support The comprehensive 12 month warranty is complemented by the full technical support from your local authorised distributor. Starting current and nominal current I N : The nominal current is the current that the motor is developing at nominal power and nominal voltage. I S : The starting current is the current that the motor is developing when the rotor is locked. Bearing Life Bearing life depends on factors such as bearing load, rotation, speed, and operating temperature of the bearing. Standard electric motors are fitted with bearings of sufficient capacity for normal overhung or axial loads. If bearing capacity is in doubt consult your supplier with full application details. Mounting Positions Although motors are normally stocked in either the B3 or B5 assembly format, it is in most cases possible to mount them in any of the alternative mounting arrangements shown in the motor mounting arrangements table without further modification, but it is essential that the actual mounting is specified at the time of order. 2 Section 10/6/08 Motor bearings are charged with grease suited for ambient temperatures in the range – 30°C to 55°C. Mounting Positions Motor Mounting Arrangements To IEC 34-7 code 1 and code 11 shown Motors & Inverters Drive Design & Maintenance Manual 27 ELECTRIC MOTORS 26-27 FENNER MOTORS 28 FENNER MOTORS.qxd 2 10/6/08 1:47 PM Page 1 ELECTRIC MOTORS Ordering Instructions All Fenner electric motors are identified by a product code number. This consists of an eight digit code depending on the motor material, frame size, mounting, speed and power. FIFTH DIGIT: Mounting type Code Mounting SEVENTH & EIGHTH DIGITS: Rated output power Description Code kW Code kW 75 1 B3 Foot mounted 01 0.06 32 These codes should be included on all enquiries, correspondence and orders. 2 B5 Flange mounted 02 0.09 33 90 3 B35 Foot & Flange mounted 03 0.12 34 110 04 0.18 35 132 FIRST THREE DIGITS: Motor material and efficiency 4 B14 Face mounted 05 0.25 36 150 5 B34 Foot & Face mounted 06 0.37 37 160 6 B14B DIN standard Face mounted 07 0.55 38 180 08 0.75 39 185 Foot & DIN standard Face mounted 09 1.1 40 200 10 1.3 41 225 11 1.4 42 250 12 1.5 43 280 13 1.8 44 315 14 2.0 45 355 15 2.2 46 400 16 3.0 47 450 17 3.7 48 500 18 3.8 49 560 19 4.0 50 630 20 5.5 51 710 21 7.2 52 750 22 7.5 53 800 23 9.0 54 815 24 11.0 55 850 25 15.0 56 900 18.5 57 1000 Code Range Material 170 Standard Efficiency Aluminium 171 Standard Efficiency Cast Iron 172 Premium Efficiency Aluminium 173 Premium Efficiency Cast Iron 7 B34B SIXTH DIGIT: Nominal output speed FOURTH DIGIT: Frame size Code Frame A 56 B 63 C 71 D 80 E 90 F 100 G 112 H 132 J 160 Code Poles Nominal Speed 2 2 3000 4 4 1500 6 6 1000 8 8 750 1 10 600 3 12 500 K 180 26 L 200 27 22.0 58 1120 M 225 28 30.0 59 1200 N 250 29 37.0 60 1250 P 280 30 45.0 61 1400 R 315 31 55.0 – – S 355 T 400 U 450 V 500 W 560 28 Italics indicate non-standard 1:48 PM Page 1 2 ELECTRIC MOTORS Performance Data - 2 Pole FM:P Series - 2 Pole - 3000 rpm 230/400V - 50Hz 400/690V - 50Hz Fitted with thermistors as standard, NU bearings on all cast iron motors Frame Product Frame Size Code Material Rated Rated Current Output 380V 400V 420V Power lu lN PN A A lo A kW Full Full Load Load Efficiency Frame Size EN600034 (IEC-DIN) Starting Starting Pull Sound Moment Load Current Torque Full Out Pressure of Foot Level Inertia Mounted dB9(A) J=1⁄4GD2 kg Speed Power 100% 75% Torque ls/ln η% A n full load Factor rpm cos η% ϕ MN Ms/Mn Torque MK/MN Nm Weight kgm2 # 56K 170A*202 Aluminium 0.09 0.32 0.30 0.29 2695 0.69 67.5 64.0 0.32 3.9 3.0 3.0 50 0.00005 3.2 # 56G 170A*203 Aluminium 0.12 0.40 0.38 0.36 2700 0.70 68.8 67.2 0.43 3.9 2.7 3.2 50 0.00006 3.4 # 63K 170B*204 Aluminium 0.18 0.59 0.56 0.53 2530 0.71 68.1 69.7 0.68 3.1 2.0 2.7 50 0.00016 3.9 # 63G 170B*205 Aluminium 0.25 0.78 0.74 0.70 2585 0.72 71.4 72.4 0.93 4.1 3.0 3.2 50 0.00018 4.4 # 71K 170C*206 Aluminium 0.37 1.02 0.97 0.92 2805 0.82 71.2 70.2 1.26 5.7 3.5 3.2 54 0.00033 6.2 # 71G 170C*207 Aluminium 0.55 1.39 1.32 1.26 2820 0.81 78.5 77.6 1.87 6.3 3.4 3.5 54 0.00046 6.3 # 80K 170D*208 Aluminium 0.75 1.88 1.79 1.70 2875 0.79 78.8 77.0 2.50 6.9 3.3 3.5 57 0.00085 8.3 • 80G 172D*209 Aluminium 1.1 2.36 2.24 2.13 2875 0.86 83.8 84.7 3.66 7.4 2.9 3.3 55 0.00130 9.9 • 90S 172E*212 Aluminium 1.5 3.25 3.09 2.94 2875 0.83 84.4 84.7 4.99 6.6 2.9 3.1 60 0.00185 13.7 • 90L 172E*215 Aluminium 2.2 4.45 4.23 4.03 2860 0.88 85.6 86.7 7.35 6.4 3.0 3.2 60 0.00215 15.4 • 100L 172F*216 Aluminium 3.0 5.83 5.54 5.28 2870 0.90 86.8 88.2 9.99 7.8 2.7 3.5 64 0.00425 22.5 • 112M 172G*219 Aluminium 4.0 7.69 7.31 6.96 2875 0.90 87.6 88.8 13.3 7.1 1.9 3.3 65 0.00650 28.5 • 132S 172H*220 Aluminium 5.5 10.5 10.0 9.52 2925 0.89 90.3 90.8 18.0 7.8 2.3 3.5 68 0.01456 44.0 • 132Sx 172H*222 Aluminium 7.5 14.0 13.3 12.7 2925 0.91 90.8 91.2 24.5 7.0 1.8 3.2 68 0.01565 49.0 • 160M 173J*224 Cast Iron 11.0 20.6 19.6 18.7 2935 0.90 92.0 92.1 35.8 8.1 2.1 3.2 74 0.05490 113 • 160Mx 173J*225 Cast Iron 15.0 27.2 25.8 24.6 2935 0.92 92.5 92.7 48.9 8.6 2.5 3.6 74 0.06350 123 • 160L 18.5 33.9 32.2 30.7 2940 0.90 92.6 92.7 60.1 8.5 2.6 3.5 74 0.07250 141 173J*226 Cast Iron • 180M 173K*227 Cast Iron 22.0 39.4 37.4 35.6 2950 0.92 93.1 92.8 71.3 7.9 2.6 3.3 77 0.10250 180 • 200L 173L*228 Cast Iron 30.0 53.9 51.2 48.8 2950 0.91 93.7 93.7 97.2 8.1 2.4 3.2 79 0.17300 232 • 200Lx 173L*229 Cast Iron 37.0 66.2 62.9 59.9 2950 0.91 93.9 93.7 120 7.8 2.1 3.0 79 0.19500 246 • 225M 173M*230 Cast Iron 45.0 80.5 76.5 72.9 2965 0.91 94.4 94.2 145 8.0 2.5 3.4 79 0.32500 315 • 250M 173N*231 Cast Iron 55.0 98.7 93.8 89.3 2970 0.90 95.0 94.9 177 8.0 2.1 3.3 80 0.39500 390 • 280S 173P*232 Cast Iron 75.0 132 125 119 2975 0.91 95.0 94.9 241 7.4 2.2 3.2 81 0.68300 540 • 280M 173P*233 Cast Iron 90.0 157 149 142 2980 0.92 95.6 95.3 289 7.2 2.2 3.4 82 0.76500 570 • 315S 173R*234 Cast Iron 110 196 186 177 2975 0.90 95.0 94.9 354 6.5 1.8 2.9 84 1.55800 960 • 315M 173R*235 Cast Iron 132 231 219 209 2975 0.91 95.4 95.3 424 6.1 1.8 2.7 84 1.72600 1010 315L 173R*237 Cast Iron 160 278 264 251 2980 0.92 95.4 95.3 513 7.1 2.0 3.2 85 1.94100 1120 • 315Lx 173R*240 Cast Iron 200 345 328 312 2980 0.92 96.0 95.9 641 6.9 1.9 3.1 85 2.21200 1200 • 355M 173S*242 Cast Iron 250 440 418 398 2985 0.90 95.9 95.8 800 7.0 1.9 2.9 88 3.84900 1760 • 355L 173S*243 Cast Iron 280 491 466 444 2985 0.90 96.3 96.2 896 5.6 1.4 2.4 88 3.94900 1940 • 355Lx 173S*244 Cast Iron 315 546 519 494 2985 0.91 96.4 96.3 1008 7.6 1.7 3.3 88 3.99500 2000 400M 173S*245 Cast Iron 355 624 593 565 2990 0.90 96.1 96.0 1134 7.7 1.4 2.2 88 7.80000 2950 400Mx 173T*246 Cast Iron 400 702 667 635 2990 0.90 96.2 96.1 1278 7.8 1.5 2.7 92 8.30000 3200 400My 173T*247 Cast Iron 450 789 750 714 2990 0.90 96.3 96.2 1438 7.7 1.3 2.5 92 8.95000 3340 400L 500 866 823 784 2990 0.91 96.4 96.3 1597 7.5 1.3 2.6 92 9.95000 3450 173T*248 Cast Iron Section 10/6/08 ELECTRIC MOTORS 29 FENNER MOTORS.qxd * Replace * in Part number with desired mounting configuration (1=B3 / 2=B5 / 3=B35 / 4=B14 / 5=B34) • Indicates that this motor is ECA compliant # Indicates no thermistors fitted Motors in the range of 1.1 - 90kW exceed CEMEP EFF1 minimum efficiency levels All technical details are based on 400V/50Hz Motors from 110 to 400kW exceed the minimum efficiency levels stipulated by WIMES specifications Motors & Inverters Drive Design & Maintenance Manual 29 30-31 FENNER MOTORS.qxd 2 10/6/08 1:49 PM Page 1 ELECTRIC MOTORS Performance Data - 4 Pole FM:P Series - 4 Pole - 1500 rpm 230/400V - 50Hz 400/690V - 50Hz Fitted with thermistors as standard, NU bearings on all cast iron motors Frame Product Frame Size Code Material Rated Rated Current Output 380V 400V 420V Power lu lN PN A A lo A kW # 56G 170A*402 Aluminium 0.09 0.40 0.38 0.36 Full Full Load Load Efficiency Frame Size EN600034 (IEC-DIN) Starting Starting Pull Sound Moment Load Current Torque Full Out Pressure of Foot Level Inertia Mounted dB9(A) J=1⁄4GD2 kg Speed Power 100% 75% Torque ls/ln η% A n full load Factor η% ϕ rpm cos 1340 0.63 MN Ms/Mn Torque MK/MN Nm 59.1 55.8 0.65 Weight kgm2 3.0 2.6 3.2 45 0.00010 3.4 # 63K 170B*403 Aluminium 0.12 0.55 0.52 0.50 1355 0.64 57.1 53.1 0.85 2.9 2.2 3.0 45 0.00032 3.5 # 63G 170B*404 Aluminium 0.18 0.76 0.72 0.69 1215 0.69 57.3 53.6 1.42 2.7 3.0 2.6 45 0.00039 4.0 # 71 K 170C*405 Aluminium 0.25 0.79 0.75 0.71 1400 0.73 69.4 67.3 1.71 4.6 2.8 3.1 46 0.00063 6.1 # 71G 170C*406 Aluminium 0.37 1.07 1.02 0.97 1395 0.73 71.1 70.5 2.54 5.0 3.2 3.4 46 0.00071 6.7 # 80K 170D*407 Aluminium 0.55 1.53 1.45 1.38 1400 0.74 76.5 75.2 3.76 4.8 2.6 2.9 47 0.00131 8.9 # 80G 170D*408 Aluminium 0.75 2.12 2.01 1.91 1370 0.73 75.2 72.6 5.23 5.2 2.5 2.7 47 0.00148 9.6 • 90S 172E*409 Aluminium 1.1 2.51 2.38 2.27 1420 0.80 83.8 84.3 7.40 5.5 2.5 2.5 49 0.00232 13.8 • 90L 172E*412 Aluminium 1.5 3.36 3.19 3.04 1420 0.80 85.1 85.7 10.1 6.4 1.9 3.0 49 0.00312 16.5 • 100L 172F*415 Aluminium 2.2 4.77 4.53 4.31 1440 0.81 86.5 86.9 14.6 6.4 2.1 2.9 48 0.00779 21.5 • 100Lx 172F*416 Aluminium 3.0 6.47 6.15 5.86 1460 0.81 87.7 87.7 19.6 7.2 2.7 3.1 49 0.00865 25.3 • 112M 172G*419 Aluminium 4.0 8.11 7.7 7.33 1445 0.85 88.7 89.3 26.4 7.0 2.2 3.1 49 0.01185 32.0 • 132S 172H*420 Aluminium 5.5 11.2 10.6 10.1 1455 0.84 89.2 89.9 36.1 7.6 2.0 3.3 52 0.03301 47.0 • 132M 172H*422 Aluminium 7.5 14.6 13.9 13.2 1460 0.87 90.1 90.8 49.1 8.4 2.2 3.1 54 0.04121 58.0 • 160M 172J*424 Cast Iron 11.0 21.4 20.3 19.3 1460 0.86 91.9 92.3 72.0 7.4 1.9 2.8 54 0.10520 125 • 160L 172J*425 Cast Iron 15.0 28.6 27.2 25.9 1460 0.87 92.6 92.7 98.2 7.6 2.0 2.9 59 0.11230 146 • 180M 173K*426 Cast Iron 18.5 35.1 33.3 31.7 1470 0.87 93.2 93.3 121 7.2 2.0 2.9 59 0.16590 179 • 180L 173K*427 Cast Iron 22.0 41.6 39.5 37.6 1470 0.87 93.4 93.7 143 7.1 1.9 2.9 61 0.18650 195 • 200L 173L*428 Cast Iron 30.0 55.5 52.7 50.2 1470 0.88 93.9 94.1 195 7.2 2.2 3.0 62 0.30200 248 • 225S 173M*429 Cast Iron 37.0 69.2 65.7 62.6 1480 0.87 94.3 94.4 239 6.9 2.0 2.9 63 0.53800 304 • 225M 173M*430 Cast Iron 45.0 83.5 79.3 75.5 1480 0.87 94.6 94.8 291 7.3 2.2 3.0 67 0.63500 337 • 250M 173N*431 Cast Iron 55.0 101 95.6 91.0 1480 0.88 94.9 95 355 7.5 2.3 3.1 67 0.78500 395 • 280S 173P*432 Cast Iron 75.0 135 128 122 1485 0.89 95.4 95.4 483 6.6 1.9 3.0 69 1.55200 600 • 280M 173P*433 Cast Iron 90.0 161 153 146 1485 0.89 95.6 95.7 579 7.3 2.3 3.1 72 1.86500 660 • 315S 173R*434 Cast Iron 110 202 192 183 1485 0.87 95.1 95 708 6.0 1.8 2.7 72 3.48000 960 • 315M 173R*435 Cast Iron 132 241 229 218 1485 0.89 95.5 95.4 849 5.9 1.8 2.6 75 3.67800 1040 315L 173R*437 Cast Iron 160 279 265 252 1485 0.91 95.7 95.6 1029 5.8 1.8 2.7 75 4.47200 1140 • 315Lx 173R*440 Cast Iron 200 358 340 324 1485 0.89 95.8 95.7 1287 6.2 2.0 2.8 77 4.85600 1250 • 355M 173S*442 Cast Iron 250 440 418 398 1490 0.90 96.0 95.9 1603 6.4 2.7 3.0 77 7.36400 1795 • 355L 173S*443 Cast Iron 280 497 472 450 1490 0.89 96.3 96.2 1795 6.9 2.5 3.1 77 8.01400 1920 • 355Lx 173S*444 Cast Iron 315 552 524 499 1490 0.90 96.4 96.3 2019 7.7 2.2 3.1 81 9.10000 2050 400M 173S*445 Cast Iron 355 709 674 642 1490 0.89 96.3 96.2 2564 6.6 1.2 2.7 81 15.2500 3150 • 400Mx 173T*446 Cast Iron 400 787 748 712 1490 0.90 96.5 96.4 2885 6.8 1.3 3.0 84 15.4500 3300 400L 173T*447 Cast Iron 450 883 839 799 1490 0.89 96.7 96.6 3205 6.4 1.1 2.7 84 18.7500 3460 400Lx 173T*448 Cast Iron 500 988 939 894 1490 0.89 96.8 96.7 3590 7.6 1.6 3.5 86 19.8500 3580 * Replace * in Part number with desired mounting configuration (1=B3 / 2=B5 / 3=B35 / 4=B14 / 5=B34) • Indicates that this motor is ECA compliant # Indicates no thermistors fitted Motors in the range of 1.1 - 90kW exceed CEMEP EFF1 minimum efficiency levels All technical details are based on 400V/50Hz Motors from 110 to 400kW exceed the minimum efficiency levels stipulated by WIMES specifications 30 Motors & Inverters Drive Design & Maintenance Manual 1:53 PM Page 2 2 ELECTRIC MOTORS Performance Data - 6 Pole FM:P Series - 6 Pole - 1000 rpm 230/400V - 50Hz 400/690V - 50Hz Fitted with thermistors as standard, NU bearings on all cast iron motors Frame Product Frame Size Code Material Rated Rated Current Output 380V 400V 420V Power lu lN PN A A lo A kW Full Full Load Load Efficiency Frame Size EN600034 (IEC-DIN) Starting Starting Pull Sound Moment Load Current Torque Full Out Pressure of Foot Level Inertia Mounted dB9(A) J=1⁄4GD2 kg Speed Power 100% 75% Torque ls/ln η% A n full load Factor rpm cos η% ϕ Section 10/6/08 MN Ms/Mn Torque MK/MN Nm Weight kgm2 # 71K 170C*604 Aluminium 0.18 0.65 0.62 0.59 915 0.67 65.4 63.9 1.88 3.8 2.3 3.1 45 0.00091 6.4 # 71G 170C*605 Aluminium 0.25 0.94 0.89 0.85 915 0.66 64.3 60.8 2.61 3.6 2.6 4.3 45 0.00110 6.5 # 80K 170D*606 Aluminium 0.37 1.28 1.22 1.16 915 0.71 65.7 63.5 3.87 3.6 2.1 2.8 46 0.00152 8.5 # 80G 170D*607 Aluminium 0.55 1.84 1.75 1.67 895 0.72 66.5 66.3 5.87 3.4 2.1 2.6 46 0.00194 9.2 # 90S 170E*608 Aluminium 0.75 2.47 2.35 2.24 920 0.69 70.0 68.9 7.79 3.9 2.3 2.7 48 0.00297 12.0 # 90L 170E*609 Aluminium 1.1 3.32 3.15 3.00 915 0.71 73.8 73.7 11.5 4.1 2.4 2.8 48 0.00392 14.0 # 100L 170F*612 Aluminium 1.5 4.15 3.94 3.75 925 0.72 78.4 79.0 15.5 4.8 2.3 2.7 52 0.00745 19.5 # 112M 170G*615 Aluminium 2.2 5.51 5.23 4.98 940 0.77 80.9 81.5 22.4 5.1 1.9 2.6 54 0.01324 28.0 # 132S 170H*616 Aluminium 3.0 7.51 7.13 6.79 960 0.76 81.8 81.2 29.9 6.2 1.9 3.4 57 0.02821 38.0 # 132M 170H*619 Aluminium 4.0 9.41 8.94 8.51 965 0.78 84.5 84.2 39.6 6.9 1.8 3.7 57 0.03716 45.0 # 132Mx 170H*620 Aluminium 5.5 12.9 12.2 11.6 965 0.78 85.0 84.5 54.4 7.4 1.9 3.8 57 0.04889 54.0 • 160M 173J*622 Cast Iron 7.5 16.3 15.5 14.8 970 0.79 89.0 88.7 73.9 6.6 1.7 3.0 59 0.12120 114 • 160L 173J*624 Cast Iron 11.0 22.6 21.5 20.5 970 0.83 89.0 88.7 109 6.6 1.7 2.7 59 0.14520 135 • 180L 173K*625 Cast Iron 15.0 30.4 28.9 27.5 975 0.83 90.0 89.7 147 6.9 2.4 2.7 59 0.22850 185 • 200L 173L*626 Cast Iron 18.5 37.3 35.4 33.7 980 0.84 90.0 89.7 181 6.8 2.1 2.8 63 0.34200 252 • 200Lx 173L*627 Cast Iron 22.0 43.2 41.0 39.0 980 0.85 91.5 91.2 215 6.8 1.9 2.7 63 0.38600 310 • 225M 173M*628 Cast Iron 30.0 58.9 56.0 53.3 980 0.84 92.0 91.7 293 6.7 1.8 2.5 63 0.62500 303 • 250M 173N*629 Cast Iron 37.0 68.7 65.3 62.2 980 0.88 93.0 92.7 361 6.9 2.0 2.8 64 0.98500 405 • 280S 173P*630 Cast Iron 45.0 83.4 79.2 75.4 985 0.88 93.4 93.1 437 6.6 1.8 2.6 66 1.73200 465 • 280M 173P*631 Cast Iron 55.0 100 95.2 90.7 985 0.89 93.8 93.5 534 6.7 1.9 2.6 66 1.96500 540 • 315S 173R*632 Cast Iron 75.0 141 134 128 985 0.86 94.3 94.0 728 6.2 1.6 2.5 68 3.72300 900 • 315M 173R*633 Cast Iron 90.0 172 163 155 985 0.85 94.5 94.2 873 6.3 1.8 2.5 68 4.52600 980 • 315L 173R*634 Cast Iron 110 203 193 184 985 0.87 94.8 94.5 1067 6.1 1.7 2.4 69 5.15700 1160 • 315Lx 173R*635 Cast Iron 132 242 230 219 985 0.87 95.0 94.7 1280 6.2 1.8 2.4 69 5.68500 1210 • 355M 173S*637 Cast Iron 160 283 269 256 990 0.90 95.5 95.2 1544 7.3 2.0 3.1 70 9.57000 1770 • 355Mx 173S*638 Cast Iron 180 315 299 285 990 0.91 95.6 95.3 1737 7.2 1.5 2.9 71 9.89000 1870 • 355My 173S*640 Cast Iron 200 354 336 320 990 0.90 95.5 95.2 1930 7.2 1.8 3.0 71 11.1000 1900 355L 173S*641 Cast Iron 225 397 377 359 990 0.90 95.7 95.4 2171 7.0 1.5 2.9 71 11.3000 1980 • 355Lx 173S*642 Cast Iron 250 441 419 399 990 0.90 95.9 95.6 2412 7.3 1.7 3.0 71 11.8000 2150 • 355Ly 173S*643 Cast Iron 280 504 479 456 990 0.88 96.0 95.7 2702 6.8 2.0 2.8 71 12.9000 2200 • 400M 173T*644 Cast Iron 315 566 538 512 990 0.88 96.1 95.8 3039 6.8 1.2 2.8 74 21.5500 3560 400Mx 173T*645 Cast Iron 355 637 605 576 995 0.88 96.2 95.9 3408 6.9 1.0 2.9 74 23.8500 3700 400L 173T*646 Cast Iron 400 718 682 650 995 0.88 96.3 96.0 3840 7.5 1.3 3.1 74 26.7500 3830 400Lx 173T*647 Cast Iron 450 806 766 730 995 0.88 96.4 96.1 4320 6.5 0.9 2.9 74 29.1500 3900 400Ly 173T*648 Cast Iron 500 895 850 810 995 0.88 96.5 96.2 4799 7.6 1.5 3.4 74 31.7500 3995 * Replace * in Part number with desired mounting configuration (1=B3 / 2=B5 / 3=B35 / 4=B14 / 5=B34) • Indicates that this motor is ECA compliant # Indicates no thermistors fitted Motors from 5.5 to 315kW exceed efficiency levels stipulated by WIMES specifications All technical details are based on 400V/50Hz Motors & Inverters Drive Design & Maintenance Manual 31 ELECTRIC MOTORS 30-31 FENNER MOTORS.qxd 32 FENNER MOTORS.qxd 2 10/6/08 2:29 PM Page 1 ELECTRIC MOTORS Performance Data - 8 Pole FM:P Series - 8 Pole - 750 rpm 230/400V - 50Hz 400/690V - 50Hz Fitted with thermistors as standard, NU bearings on all cast iron motors Frame Product Frame Size Code Material Rated Rated Current Output 380V 400V 420V Power lu lN PN A A lo A kW Full Full Load Load Efficiency Frame Size EN600034 (IEC-DIN) Starting Starting Pull Sound Moment Load Current Torque Full Out Pressure of Foot Level Inertia Mounted dB9(A) J=1⁄4GD2 kg Speed Power 100% 75% Torque ls/ln η% A n full load Factor rpm cos η% ϕ MN Ms/Mn Torque MK/MN Nm Weight kgm2 # 80K 170D*804 Aluminium 0.18 0.91 0.86 0.82 700 0.58 56.9 52.8 2.46 3.0 2.6 3.2 42 0.00173 8.3 # 80G 170D*805 Aluminium 0.25 1.17 1.11 1.06 695 0.59 59.6 55.8 3.44 3.1 2.5 3.1 42 0.00204 9.0 # 90S 170E*806 Aluminium 0.37 1.60 1.52 1.45 695 0.58 64.5 61.1 5.09 3.4 2.6 3.1 44 0.00343 12.0 # 90L 170E*807 Aluminium 0.55 2.27 2.16 2.06 690 0.59 66.1 63.7 7.62 3.4 2.3 3.1 44 0.00425 15.0 # 100L 170F*808 Aluminium 0.75 2.53 2.40 2.29 700 0.67 70.4 67.3 10.2 3.9 2.3 2.9 45 0.00598 19.0 # 100Lx 170F*809 Aluminium 1.1 3.24 3.08 2.93 705 0.71 75.3 73.5 14.9 4.0 2.1 2.6 45 0.00745 22.0 # 112M 170G*812 Aluminium 1.5 4.57 4.34 4.13 700 0.68 76.0 75.1 20.5 4.2 2.2 2.7 48 0.01326 29.0 # 132S 170H*815 Aluminium 2.2 5.80 5.51 5.25 705 0.74 80.2 80.5 29.8 5.0 2.1 2.7 50 0.02903 39.0 # 132M 170H*816 Aluminium 3.0 7.38 7.01 6.68 710 0.77 82.3 83.3 40.4 5.2 1.9 2.8 51 0.03828 45.0 173J*819 Cast Iron 4.0 9.37 8.90 8.48 725 0.76 85.0 84.4 52.7 5.2 1.8 2.6 54 0.08890 106 • 160Mx 173J*820 Cast Iron 160M 5.5 13.1 12.4 11.8 730 0.75 86.0 85.4 72.0 6.4 2.3 3.2 54 0.09580 128 • 160L 173J*822 Cast Iron 7.5 16.5 15.7 15.0 730 0.78 89.0 88.3 98.2 6.1 2.0 2.8 55 0.10210 141 • 180L 173K*824 Cast Iron 11.0 24.4 23.2 22.1 725 0.77 89.0 88.3 145 6.6 2.2 2.6 57 0.22750 185 • 200L 173L*825 Cast Iron 15.0 33.4 31.7 30.2 735 0.76 90.0 89.3 195 6.5 2.0 2.6 58 0.39500 250 • 225S 173M*826 Cast Iron 18.5 41.1 39.0 37.1 730 0.76 90.0 89.3 243 6.9 2.1 2.7 60 0.60300 396 • 225M 173M*827 Cast Iron 22.0 45.8 43.5 41.4 730 0.80 91.5 90.8 288 7.1 2.0 2.7 60 0.69800 346 • 250M 173N*828 Cast Iron 30.0 61.6 58.5 55.7 735 0.81 92.0 91.3 390 6.1 1.9 2.7 62 0.98300 420 • 280S 173P*829 Cast Iron 37.0 74.2 70.5 67.1 735 0.81 93.0 92.3 481 5.8 1.9 2.4 63 1.85700 475 • 280M 173P*830 Cast Iron 45.0 91.7 87.1 83.0 735 0.80 93.4 92.7 585 6.0 2.0 2.5 63 1.99800 555 • 315S 173R*831 Cast Iron 55.0 111 105 100 740 0.81 93.8 93.1 710 5.3 1.5 2.4 64 4.95900 945 • 315M 173R*832 Cast Iron 75.0 147 140 133 740 0.82 94.3 93.6 968 6.3 1.8 2.5 64 5.82500 1025 • 315L 173R*833 Cast Iron 90.0 177 168 160 740 0.82 94.5 93.8 1162 6.4 1.9 2.6 65 6.75300 1100 • 315Lx 173R*834 Cast Iron 110 215 204 194 740 0.82 94.8 94.1 1420 6.1 1.8 2.5 65 7.35200 1200 • 355M 173S*835 Cast Iron 132 251 238 227 745 0.84 95.0 94.3 1693 6.8 1.7 2.9 70 12.9400 1890 355Mx 173S*837 Cast Iron 160 297 282 269 745 0.86 95.5 94.8 2052 5.8 1.4 2.6 70 13.3200 1970 • 355L 173S*838 Cast Iron 180 337 320 305 745 0.85 95.6 94.9 2308 6.2 1.5 2.8 71 14.0000 2040 • 355Lx 173S*840 Cast Iron 200 393 373 355 745 0.81 95.6 94.9 2564 6.1 1.9 2.4 71 14.9000 2150 • 400M 173T*842 Cast Iron 250 483 459 437 745 0.82 95.9 95.2 3205 7.1 1.2 3.2 71 27.7500 3000 • 400Mx 173T*843 Cast Iron 280 535 508 484 745 0.83 96.0 95.3 3590 6.7 1.2 3.1 71 29.2500 3100 • 400L 173T*844 Cast Iron 315 608 578 550 745 0.82 96.0 95.3 4038 6.7 1.1 3.0 73 30.9500 3250 400Lx 173T*845 Cast Iron 355 676 642 611 745 0.83 96.2 95.5 4551 6.0 1.0 2.8 73 32.7500 3400 400Ly 173T*846 Cast Iron 400 761 723 689 745 0.83 96.3 95.6 5128 5.9 0.9 2.8 73 34.5500 3600 * Replace * in Part number with desired mounting configuration (1=B3 / 2=B5 / 3=B35 / 4=B14 / 5=B34) • Indicates that this motor is ECA compliant # Indicates no thermistors fitted Motors from 5.5 to 315kW exceed the efficiency levels stipulated by WIMES specifications All technical details are based on 400V/50Hz 32 Motors & Inverters Drive Design & Maintenance Manual 10/6/08 1:57 PM Page 1 2 ELECTRIC MOTORS Aluminium Series Dimensions: B3 Mounting L Section 33 FENNER MOTORS Y X Z LD ELECTRIC MOTORS H ØD AC EA HD ØDA E K CA C AA B HA A BB AB LC Fenner FM:P Aluminium Series IM B3 Mounting EN600034 (IEC-DIN) Type Poles A AA AB AC B BB C CA D DA E EA H HA HD K L LC LD Eye Bolt X Y Z 56K/G 2-4 90 25 110 120 71 90 36 70 9 j6 9 j6 20 20 56 8 158 6 192 217 62 None 87 87 48 63K/G 2-4 100 30 120 120 80 105 40 77 11 j6 11 j6 23 23 63 8 161 7 215 243 62 None 87 87 48 71K/G 2-6 112 30 136 148 90 106 45 77 14 j6 14 j6 30 30 71 10 197 7 240 275 72 None 87 87 48 80K/G 2-8 125 41 150 170 100 130 50 110 19 j6 19 j6 40 40 80 10 222 10 295 340 81.5 None 105 105 65 90S 2-8 140 46 168 190 100 165 56 86 24 j6 24 j6 50 50 90 12 250 10 315 370 81.5 None 105 105 65 90L 2-8 140 46 168 190 125 165 56 111 24 j6 24 j6 50 50 90 12 250 10 340 395 81.5 None 105 105 65 100L/Lx 2-8 160 45 190 197 140 176 63 127 28 j6 28 j6 60 60 100 12 265 12 385 450 96,5 M8 105 105 65 112M 2-8 190 53 220 230 140 180 70 130 28 j6 28 j6 60 60 112 12 300 12 395 460 91 M8 120 120 75 132S/Sx 2-8 216 60 252 260 140 224 89 132 38 k6 38 k6 80 80 132 15 340 12 472 557 108 M8 120 125 75 132M/Mx 2 - 8 216 60 252 260 178 224 89 170 38 k6 38 k6 80 80 132 15 340 12 510 595 108 M8 120 120 75 Dimensions in mm Motors & Inverters Drive Design & Maintenance Manual 33 34 FENNER MOTORS 2:00 PM Page 1 ELECTRIC MOTORS Aluminium Series Dimensions: B5 Mounting L LD Y AD Z X EA S D N AC M DA E P 2 10/6/08 LA T LC Fenner FM:P Aluminium Series IM B5 Mounting EN600034 (IEC-DIN) Type Poles A AD D DA E EA L LA LC LD M N P S T X Y Z 56K/G 2-4 90 98 9 j6 9j6 20 20 192 9 217 62 100 80 120 4x7 3.0 87 87 48 63K/G 2-4 100 98 11 j6 11 j6 23 23 215 9 243 62 115 95 140 4 x 10 3.0 87 87 48 71K/G 2-6 112 126 14 j6 14 j6 30 30 240 10 275 72 130 110 160 4 x 10 3.5 87 87 48 80K/G 2-8 125 142 19 j6 19 j6 40 40 295 12 340 81.5 165 130 200 4 x 12 3.5 105 105 65 90S 2-8 140 160 24 j6 24 j6 50 50 315 12 370 81.5 165 130 200 4 x 12 3.5 105 105 65 90L 2-8 140 160 24 j6 24 j6 50 50 340 12 395 81.5 165 130 200 4 x 12 3.5 105 105 65 100L/Lx 2-8 160 165 28 j6 28 j6 60 60 385 13 450 96,5 215 180 250 4 x 15 4.0 105 105 65 112M 2-8 190 188 28 j6 28 j6 60 60 395 14 460 91 215 180 250 4 x 15 4.0 120 125 75 132S/Sx 2-8 216 208 38 k6 38 k6 80 80 472 14 557 108 265 230 300 4 x 15 4.0 120 125 75 132M/Mx 2-8 216 208 38 k6 38 k6 80 80 510 14 595 108 265 230 300 4 x 15 4.0 120 125 75 Dimensions in mm 34 Motors & Inverters Drive Design & Maintenance Manual 10/6/08 2:01 PM Page 1 2 ELECTRIC MOTORS Aluminium Series Dimensions: B14 Mounting L Y X LD Section 35 FENNER MOTORS 45˚ AD Z E ELECTRIC MOTORS EA M 90˚ AC N D P DA S T LC Fenner FM:P Aluminium Series IM B14 Mounting Frame AC AD 56K/G 120 63K/G 120 71K/G 80K/G EN600034 (IEC-DIN) D E L M N P S T LD X Y Z Cable Entry 98 9 j6 20 192 65 50 80 4 x M5 2.5 18.5 87 87 48 2 x M20x1.5 98 11 j6 23 215 75 60 90 4 x M5 2.5 18.5 87 87 48 2 x M20x1.5 148 126 14 j6 30 240 85 70 105 4 x M6 2.5 28.5 87 87 48 2 x M20x1.5 170 142 19 j6 40 295 100 80 120 4 x M6 3.0 29 105 105 65 2 x M25x1.5 90S 190 160 24 j6 50 315 115 95 140 4 x M8 3.0 29 105 105 65 2 x M25x1.5 90L 190 160 24 j6 50 340 115 95 140 4 x M8 3.0 29 105 105 65 2 x M25x1.5 100L/Lx 197 165 28 j6 60 385 130 110 160 4 x M8 3.5 44 105 105 65 2 x M25x1.5 112M 230 188 28 j6 60 395 130 110 160 4 x M8 3.5 31 120 125 75 2 x M32x1.5 132S/Sx 260 208 38 k6 80 472 165 130 200 4 x M10 3.5 48 120 125 75 2 x M32x1.5 132M/Mx 260 208 38 k6 80 510 165 130 200 4 x M10 3.5 48 120 125 75 2 x M32x1.5 All Dimensions are in mm Motors & Inverters Drive Design & Maintenance Manual 35 36 FENNER MOTORS 2:04 PM Page 1 ELECTRIC MOTORS Cast Iron Series Dimensions: B3 Mounting L LD X Y Z X B K AA HA C H ØDA AC HD E ØD 2 10/6/08 A AB BB LC Fenner FM:P Cast Iron Series 160 - 400 IM B3 Mounting AA AB AC B BB C CA D DA E EA EN600034 (IEC-DIN) Frame A HA HD K L Y Z Cable Entry 160M 254 65 314 314 210 260 108 177 42 k6 42 k6 110 110 160 20 H 412 15 600 713 71.5 147 LC LD 128 83 2 x M40 x 1.5 160L 254 65 314 314 254 300 108 193 42 k6 42 k6 110 110 160 20 412 15 660 753 71.5 147 128 83 2 x M40 x 1.5 180M 279 70 350 358 241 310 121 221 48 k6 48 k6 110 110 180 22 453 15 688 801 86.5 147 128 83 2 x M40 x 1.5 180L 279 70 350 358 279 350 121 223 48 k6 48 k6 110 110 180 22 453 15 728 841 86.5 147 128 83 2 x M40 x 1.5 200L (2P) 318 70 390 397 305 369 133 217 55 m6 48 k6 110 110 200 25 505 19 760 873 112 188 208 95 2 x M50 x 1.5 200L 318 70 390 397 305 369 133 217 55 m6 55 m6 110 110 200 25 505 19 760 873 112 188 208 95 2 x M50 x 1.5 225S 356 75 431 446 286 368 149 237 60 m6 55 m6 140 110 225 28 549 19 807 920 208 95 2 x M50 x 1.5 91 X 188 225M (2P) 356 75 431 446 311 393 149 237 55 m6 48 k6 110 110 225 28 549 19 802 915 112 188 208 95 2 x M50 x 1.5 225M 356 75 431 446 311 393 149 237 60 m6 55 m6 140 110 225 28 549 19 832 945 208 95 2 x M50 x 1.5 91 188 250M (2P) 406 80 484 485 349 445 168 258 60 m6 55 m6 140 110 250 30 617 24 910 1023 98 216 252 116 2 x M63 x 1.5 250M 406 80 484 485 349 445 168 258 65 m6 55 m6 140 110 250 30 617 24 910 1023 98 216 252 116 2 x M63 x 1.5 280S (2P) 457 85 542 547 368 490 190 281 65 m6 55 m6 140 110 280 35 674 24 974 1090 107 216 252 116 2 x M63 x 1.5 280S 457 85 542 547 368 490 190 289 75 m6 60 m6 140 140 280 35 674 24 982 1127 107 216 252 116 2 x M63 x 1.5 280M (2P) 457 85 542 547 419 540 190 291 65 m6 55 m6 140 110 280 35 674 24 1035 1150 107 216 252 116 2 x M63 x 1.5 280M 457 85 542 547 419 540 190 291 75 m6 60 m6 140 140 280 35 674 24 1035 1180 107 216 252 116 2 x M63 x 1.5 315S (2P) 508 120 628 620 406 570 216 433 65 m6 65 m6 140 140 315 49 870 28 1190 1335 147 300 358 197 2 x M63 x 1.5 315S 508 120 628 620 406 570 216 433 80 m6 80 m6 170 170 315 49 870 28 1220 1395 147 300 358 197 2 x M63 x 1.5 315M (2P) 508 120 628 620 547 680 216 492 65 m6 65 m6 140 140 315 49 870 28 1300 1445 147 300 358 197 2 x M63 x 1.5 315M 508 120 628 620 457* 680 216 492 80 m6 80 m6 170 170 315 49 870 28 1330 1505 147 300 358 197 2 x M63 x 1.5 315L (2P) 508 120 628 620 457* 680 216 441 65 m6 65 m6 140 140 315 49 870 28 1300 1445 105 300 358 197 2 x M63 x 1.5 315L 508 120 628 620 457* 680 216 441 80 m6 80 m6 170 170 315 49 870 28 1330 1505 105 300 358 197 2 x M63 x 1.5 355M (2P) 610 116 726 710 500* 750 254 - 80 m6 - 170 - 355 52 1010 28 1525 - 327 360 487 200 2 x Ø70mm max 355M 610 116 726 710 500* 750 254 - 100 m6 - 210 - 355 52 1010 28 1565 - 327 360 487 200 2 x Ø70mm max 355L (2P) 610 116 726 710 560* 750 254 - 80 m6 - 170 - 355 52 1010 28 1525 - 327 360 487 200 2 x Ø70mm max 355L 610 116 726 710 560* 750 254 - 100 m6 - 210 - 355 52 1010 28 1565 - 327 360 487 200 2 x Ø70mm max 400M 686 120 806 810 630* 1090 280 - 110 m6 - 210 - 400 45 1075 35 1881 - 362 430 485 225 2 x Ø100mm max 400L 686 120 806 810 630* 1090 280 - 110 m6 - 210 - 400 45 1075 35 1881 - 362 430 485 225 2 x Ø100mm max All Dimensions are in mm Additional footholes on NDE 315S/M frame at 508mm centres from front holes 355M frame at 560mm centres from front holes 355L frame at 630mm centres from front holes 400M/L frame at 710mm centres from front holes * 36 Motors & Inverters Drive Design & Maintenance Manual 10/6/08 2:06 PM Page 1 2 ELECTRIC MOTORS Cast Iron Series Dimensions: B5 Mounting Section 37 FENNER MOTORS L LD X Y LA Z E HD EA ELECTRIC MOTORS D DA M AC N P S T LC Fenner FM:P Cast Iron Series 160 - 400 IM B5 Mounting EN600034 (IEC-DIN) Frame AC D E HD L LA LD M N P S T X Y Z Cable Entry 160M 314 42k6 110 412 600 14.2 71.5 300 250 j6 350 4 x Ø19 5 147 128 83 2 x M40 x 1.5 160L 314 42k6 110 412 660 14.2 71.5 300 250 j6 350 4 x Ø19 5 147 128 83 2 x M40 x 1.5 180M 358 48k6 110 453 688 15.8 86.5 300 250 j6 350 4 x Ø19 5 147 128 83 2 x M40 x 1.5 180L 358 48k6 110 453 728 15.8 86.5 300 250 j6 350 4 x Ø19 5 147 128 83 2 x M40 x 1.5 200L (2P) 397 55m6 110 505 760 16.5 112 350 300 h6 400 4 x Ø19 5 188 208 95 2 x M50 x 1.5 200L 397 55m6 110 505 760 16.5 112 350 300 h6 400 4 x Ø19 5 188 208 95 2 x M50 x 1.5 225S 446 60m6 140 549 807 20.1 91 400 350 h6 450 8 x Ø19 5 188 208 95 2 x M50 x 1.5 225M (2P) 446 55m6 110 549 802 20.1 112 400 350 h6 450 8 x Ø19 5 188 208 95 2 x M50 x 1.5 225M 446 60m6 140 549 832 20.1 91 400 350 h6 450 8 x Ø19 5 188 208 95 2 x M50 x 1.5 250M (2P) 485 60m6 140 617 910 22.5 98 500 450 h6 550 8 x Ø19 5 216 252 116 2 x M63 x 1.5 250M 485 65m6 140 617 910 22.5 98 500 450 h6 550 8 x Ø19 5 216 252 116 2 x M63 x 1.5 280S (2P) 547 65m6 140 674 974 20.6 107 500 450 h6 550 8 x Ø19 5 216 252 116 2 x M63 x 1.5 280S 547 75m6 140 674 982 20.6 107 500 450 h6 550 8 x Ø19 5 216 252 116 2 x M63 x 1.5 280M (2P) 547 65m6 140 674 1035 20.6 107 500 450 h6 550 8 x Ø19 5 216 252 116 2 x M63 x 1.5 280M 547 75m6 140 674 1035 20.6 107 500 450 h6 550 8 x Ø19 5 216 252 116 2 x M63 x 1.5 315S (2P) 620 65m6 140 870 1190 22.6 147 600 550 h6 660 8 x Ø24 6 300 358 197 2 x M63 x 1.5 315S 620 80m6 170 870 1220 22.6 147 600 550 h6 660 8 x Ø24 6 300 358 197 2 x M63 x 1.5 315M (2P) 620 65m6 140 870 1300 22.6 147 600 550 h6 660 8 x Ø24 6 300 358 197 2 x M63 x 1.5 315M 620 80m6 170 870 1330 22.6 147 600 550 h6 660 8 x Ø24 6 300 358 197 2 x M63 x 1.5 315L (2P) 620 65m6 140 870 1300 22.6 105 600 550 h6 660 8 x Ø24 6 300 358 197 2 x M63 x 1.5 315L 620 80m6 170 870 1330 22.6 105 600 550 h6 660 8 x Ø24 6 300 358 197 2 x M63 x 1.5 355M (2P) 710 80m6 170 1010 1525 24.5 327 740 680 h6 800 8 x Ø24 6 360 487 200 2 x Ø70mm max 355M 710 100m6 210 1010 1565 24.5 327 740 680 h6 800 8 x Ø24 6 360 487 200 2 x Ø70mm max 355L (2P) 710 80m6 170 1010 1525 24.5 327 740 680 h6 800 8 x Ø24 6 360 487 200 2 x Ø70mm max 355L 710 100m6 210 1010 1565 24.5 327 740 680 h6 800 8 x Ø24 6 360 487 200 2 x Ø70mm max 400M 810 110m6 210 1075 1881 24.5 362 940 880 h6 1000 8 x Ø28 6 430 485 225 2 x Ø100mm max 400L 810 110m6 210 1075 1881 24.5 362 940 880 h6 1000 8 x Ø28 6 430 485 225 2 x Ø100mm max All Dimensions are in mm Additional footholes on NDE 315S/M frame at 508mm centres from front holes 355M frame at 560mm centres from front holes 355L frame at 630mm centres from front holes 400M/L frame at 710mm centres from front holes * Motors & Inverters Drive Design & Maintenance Manual 37 38 FENNER MOTORS 2:07 PM Page 1 ELECTRIC MOTORS Cast Iron Series Dimensions: B35 Mounting Y X LD Z 2 10/6/08 Fenner FM:P Cast Iron Series 160 - 400 IM B35 Mounting C D E H EN600034 (IEC-DIN) Frame A AA AB AC B BB HA HD K 160M 254 65 314 314 210 260 108 42 k6 110 160 20 412 15 600 14.2 71.5 300 250 j6 350 4 x Ø19 5 L LA LD 2 x M40 x 1.5 160L 254 65 314 314 254 300 108 42 k6 110 160 20 412 15 660 14.2 71.5 300 250 j6 350 4 x Ø19 5 2 x M40 x 1.5 180M 279 70 350 358 241 310 121 48 k6 110 180 22 453 15 688 15.8 86.5 300 250 j6 350 4 x Ø19 5 2 x M40 x 1.5 180L 279 70 350 358 279 350 121 48 k6 110 180 22 453 15 728 15.8 86.5 300 250 j6 350 4 x Ø19 5 2 x M40 x 1.5 200L (2P) 318 70 390 397 305 369 133 55 m6 110 200 25 505 19 760 16.5 112 350 300 h6 400 4 x Ø19 5 2 x M50 x 1.5 200L 318 70 390 397 305 369 133 55 m6 110 200 25 505 19 760 16.5 112 350 300 h6 400 4 x Ø19 5 2 x M50 x 1.5 225S 356 75 431 446 286 368 149 60 m6 140 225 28 549 19 807 20.1 2 x M50 x 1.5 91 M N P S T 400 350 h6 450 8 x Ø19 5 Cable Entry 225M (2P) 356 75 431 446 311 393 149 55 m6 110 225 28 549 19 802 20.1 112 400 350 h6 450 8 x Ø19 5 2 x M50 x 1.5 225M 75 431 446 311 393 149 60 m6 140 225 28 549 19 832 20.1 2 x M50 x 1.5 356 91 400 350 h6 450 8 x Ø19 5 250M (2P) 406 80 484 485 349 445 168 60 m6 140 250 30 617 24 910 22.5 98 500 450 h6 550 8 x Ø19 5 2 x M63 x 1.5 250M 80 484 485 349 445 168 65 m6 140 250 30 617 24 910 22.5 98 500 450 h6 550 8 x Ø19 5 2 x M63 x 1.5 406 280S (2P) 457 85 542 547 368 490 190 65 m6 140 280 35 674 24 974 20.6 107 500 450 h6 550 8 x Ø19 5 2 x M63 x 1.5 280S 457 85 542 547 368 490 190 75 m6 140 280 35 674 24 982 20.6 107 500 450 h6 550 8 x Ø19 5 2 x M63 x 1.5 280M (2P) 457 85 542 547 419 540 190 65 m6 140 280 35 674 24 1035 20.6 107 500 450 h6 550 8 x Ø19 5 2 x M63 x 1.5 280M 85 542 547 419 540 190 75 m6 140 280 35 674 24 1035 20.6 107 500 450 h6 550 8 x Ø19 5 2 x M63 x 1.5 457 315S (2P) 508 120 628 620 406 570 216 65 m6 140 315 49 870 28 1190 22.6 147 600 550 h6 660 8 x Ø24 6 2 x M63 x 1.5 315S 508 120 628 620 406 570 216 80 m6 170 315 49 870 28 1220 22.6 147 600 550 h6 660 8 x Ø24 6 2 x M63 x 1.5 315M (2P) 508 120 628 620 547 680 216 65 m6 140 315 49 870 28 1300 22.6 147 600 550 h6 660 8 x Ø24 6 2 x M63 x 1.5 315M 120 628 620 457* 680 216 80 m6 170 315 49 870 28 1330 22.6 147 600 550 h6 660 8 x Ø24 6 2 x M63 x 1.5 508 315L (2P) 508 120 628 620 457* 680 216 65 m6 140 315 49 870 28 1300 22.6 105 600 550 h6 660 8 x Ø24 6 2 x M63 x 1.5 315L 508 120 628 620 457* 680 216 80 m6 170 315 49 870 28 1330 22.6 105 600 550 h6 660 8 x Ø24 6 2 x M63 x 1.5 355M (2P) 610 116 726 710 500* 750 254 80 m6 170 355 52 1010 28 1525 24.5 327 740 680 h6 800 8 x Ø24 6 2 x Ø70mm max 355M 116 726 710 500* 750 254 100 m6 210 355 52 1010 28 1565 24.5 327 740 680 h6 800 8 x Ø24 6 2 x Ø70mm max 610 355L (2P) 610 116 726 710 560* 750 254 80 m6 170 355 52 1010 28 1525 24.5 327 740 680 h6 800 8 x Ø24 6 2 x Ø70mm max 355L 610 116 726 710 560* 750 254 100 m6 210 355 52 1010 28 1565 24.5 327 740 680 h6 800 8 x Ø24 6 2 x Ø70mm max 400M 686 120 806 810 630* 1090 280 110 m6 210 400 45 1075 35 1881 24.5 362 940 880 h6 1000 8 x Ø28 6 2 x Ø100mm max 400L 686 120 806 810 630* 1090 280 110 m6 210 400 45 1075 35 1881 24.5 362 940 880 h6 1000 8 x Ø28 6 2 x Ø100mm max All Dimensions are in mm Additional footholes on NDE 315S/M frame at 508mm centres from front holes 355M frame at 560mm centres from front holes 355L frame at 630mm centres from front holes 400M/L frame at 710mm centres from front holes * 38 Motors & Inverters Drive Design & Maintenance Manual 10/6/08 2:08 PM Page 1 2 ELECTRIC MOTORS Permissible Radial Loads Section 39 FENNER MOTORS Allowable Radial Loads for Horizontal and Vertically Mounted Fenner FM:P & FM:S Motors D= Where: D P n k FR(x) = = = = = diameter of the pulley (mm) power of the motor (kW) motor rated speed (Rev/min) belt tension factor, k=2 - 2.5 for V-belts permissible radial force (N) 1.9 x 107 x k x P n * FR (X0 / X1/2 / Xmax) * = standard motors with enforced bearing arrangement ** = in case FA and FR apply both contact your local Fenner Authorised Distributor. Permissible Radial Loads for Horizontal and Vertical Maximum Radial Force (FR) Maximum Radial Force (FR) Pole X0 mm X1/2 mm Xmax mm Frame Size 56 2 4 250 250 180 180 100 100 63 2 4 360 360 300 300 230 230 71 2 4 6 470 470 470 400 400 400 320 320 320 80 2 4 6 8 670 730 830 920 610 650 750 820 550 590 680 750 90 2 4 6 8 740 800 920 1010 660 710 810 890 590 630 730 800 100 2 4 6 8 1030 1110 1270 1400 920 990 1130 1240 820 890 1020 1120 112 2 4 6 8 1490 1600 1840 2020 1330 1430 1640 1800 1200 1290 1480 1630 132 2 4 6 8 2160 2330 2670 2940 1900 2040 2340 2570 1690 1820 2080 2290 Frame Size Pole X0 mm X1/2 mm Xmax mm 160 2 4 6 8 4487 5653 6471 7123 3920 4939 5654 6223 3481 4385 5020 5525 180 2 4 6 8 6491 8178 9437 10386 5772 7272 8466 9318 5196 6547 7676 8448 200 2 4 6 8 7060 8896 10183 11208 6385 8045 9209 10136 5828 7342 8405 9251 225 2 4 6 8 8433 10623 12250 13384 7704 9355 10866 11786 7055 8357 9763 10530 250 2 4 6 8 9573 12061 13807 15196 8588 10821 12386 13633 7787 9811 11231 12361 280 2 4 6 8 9477 17403 19921 21926 8565 15738 18016 19829 7812 14365 16444 18099 315 2 4 6 8 14073 20399 23352 25702 13069 18664 21365 23515 12199 17200 19689 21671 355 2 4 6 8 13958 28301 32397 35657 13155 25862 29605 32584 12439 23810 27256 29999 400 2 4 6 8 – 37480 42903 47221 – 34605 39613 43600 – 32140 36791 40494 Motors & Inverters Drive Design & Maintenance Manual 39 ELECTRIC MOTORS The following tables give the permissible radial forces in Newton, assuming zero axial force ** and standard ball bearings. In case of higher radial force than given in the table, an enforced bearing should be ordered. The values are based on normal conditions at 50Hz and calculated at 20,000 working hours for the 2 pole motors and 40,000 working hours for 4, 6 and 8 pole motors. For 60Hz the value must be reduced by 10%. 40 FENNER MOTORS 2:09 PM Page 1 ELECTRIC MOTORS Permissible Axial Loads motor IM B3 motor IM V1 F pressure Permissible Axial Loads for Horizontal and Vertical Fenner Motors The following table gives the permissible axial forces in Newton, assuming zero radial force**. In this case the motor should be ordered with standard ball bearings. If the axial force is greater than that given in the table, an angular contact bearing should be ordered. The values are based on normal conditions at 50 Hz and calculated at 20.000 working hours for two pole motors and 40.000 hours for 4, 6 and 8 pole motors. At 60Hz the values must be reduced by 10%. F pull F pull F pressure 2 10/6/08 Fpressure is calculated for a fixed bearing at the DE. ** If FR and FA both apply contact your local Fenner Authorised Distributor. Permissible Axial Loads for Horizontal and Vertical FM:P Motors Maximum Axial Force (FA) Frame Size Maximum Axial Force (FA) B3 B3 V1 V1 Pole Fpressure Fpull Fpressure Fpull 56 2 4 200 240 200 240 230 260 180 200 63 2 4 250 280 250 280 260 300 230 260 71 2 4 6 270 350 440 270 350 440 290 370 460 255 320 420 80 2 4 6 8 380 470 590 620 380 470 590 620 400 490 620 650 360 450 560 595 80 2 4 6 8 440 550 620 640 440 550 620 640 470 600 680 700 410 510 460 580 100 2 4 6 8 610 750 880 895 610 750 880 895 670 840 970 970 570 710 820 845 112 2 4 6 8 1220 1440 1650 1780 1220 1440 1650 1780 1300 1520 1740 1880 1170 1370 1580 1710 132 2 4 6 8 1500 1780 1820 1920 1500 1780 1820 1920 1620 1970 2000 2100 1430 1610 1660 1760 Frame Size B3 B3 V1 V1 Pole Fpressure Fpull Fpressure Fpull 160 2 4 6 8 1650 2100 2450 2650 1650 2100 2450 2650 1950 2470 2800 3050 1350 1720 2050 2210 180 2 4 6 8 2100 2600 4890 5380 2100 2600 4390 4830 2450 3200 3980 4380 1720 200 2280 2550 200 2 4 6 8 2400 3120 3480 3950 2400 3120 3480 3950 2940 3850 4350 4810 1840 2390 2610 3090 225 2 4 6 8 2720 3480 3890 4330 2720 3480 3890 4330 3420 4370 5040 5330 2020 2590 2820 3330 250 2 4 6 8 3100 3900 4450 4950 3100 3900 4450 4950 3940 5000 5570 6380 2260 2800 3230 3580 280 2 4 6 8 5300 6300 6700 7100 3100 4400 4300 5020 6500 7800 7900 9100 2100 3000 2900 3520 315 2 4 6 8 5900 7100 7600 8100 3800 5100 5800 6300 8000 10700 11800 12500 2000 3150 3500 4400 355 2 4 6 8 6100 9800 10500 12500 1850 3900 4700 6000 14000 18300 20700 21500 800 2500* 3500* 3600* 400 2 4 6 8 – 11200 12500 12800 – 3900 4800 4950 – 18500 19500 21500 – 1600* 2200* 2900* * Standard motors with enforced bearing arrangement 40 Motors & Inverters Drive Design & Maintenance Manual 2:12 PM Page 1 2 ELECTRIC MOTORS Electrical Connections Electrical Connections Connection cables and earthing requirementnts should conform to IEE regulations. It is recommended that a suitable overload is fitted to protect the motor windings. Line fuses only protect the cables from short circuit not the motor. Ensure that all terminals are tight and that the correct terminal arrangements are observed. All motors are capable of running with two voltages. Smaller motors are suitable for a 230/400V supply and larger motors are suitable for a 400/690V supply. It is only possible to use a 400V Star/Delta starter on motors that are wound 400/690V - for this type of start, links must be removed. STAR CONNECTION STAR CONNECTION This is the higher of the two This is theshown higher of voltages onthe thetwo plate. voltages sh own on the pl ate. W2 U2 U1 V1 L1 400V on aa 230/400V 230 / 400V 400V on momotor tor 690V on aa 400/690V 400 / 690V 690V on momotor tor W1 L2 L3 DELTA CONNECTION DELTA CONNECTION This is the higher of the two This is theshown lower of voltages onthe thetwo plate. voltages sh own on the pl ate. V2 U2 W2 V2 230V on aa 230/400V 230 / 400V 230V on momotor tor 400V on aa 400/690V 400 / 690V 400V on momotor tor U1 V1 L1 W1 L2 L3 Terminal Box Conduit Entry and Threads Frame Size Number of Entries Entry Pitch 56 2 M20 x 1.5 63 2 M20 x 1.5 71 2 M20 x 1.5 80 2 M25 x 1.5 90 2 M25 x 1.5 100 2 M25 x 1.5 112 2 M32 x 1.5 132 2 M32 x 1.5 160 2 M40 x 1.5 180 2 M40 x 1.5 200 2 M50 x 1.5 225 2 M50 x 1.5 250 2 M63 x 1.5 280 2 M63 x 1.5 315 2 M63 x 1.5 355 2 Ø70mm max 400 2 Ø100mm max Frame Size Eye Bolt Sizes 56 None 63 None 71 None 80 None 90 None 100 M8 112 M8 132 M8 160 M12 180 M12 200 M16 225 M16 250 M20 280 M20 315 M30 355 M36 400 2 x M36 Terminal Marking and Direction of Rotation In accordance with the current standard, if the supply is connected to the motor's stator terminals, which are marked U1, V1 and W1 and the phase sequence of supply is 1, 2 & 3, then the direction of rotation will be clockwise when viewed from the drive-end. Motors & Inverters Drive Design & Maintenance Manual Section 10/6/08 ELECTRIC MOTORS 41 FENNER MOTORS 41 42 FENNER MOTORS 2 10/6/08 2:13 PM Page 1 ELECTRIC MOTORS Replacement Parts 17 15 16 19 Parts List 001 002 003 004 005 006 007 008 009 Stator Body – Foot Mount* Stator Body – Flange Mount* Drive End – End Shield B14 Flange (Up to 132 frame) B5 Flange Drive End Oil Seal Terminal Box Lid Terminal Box Gasket Terminal Block 010 011 012 013 014 015 016 017 018 019 Cable Glands* Key* Drive End Bearing Non Drive End Bearing Non Drive End – End Shield Cooling Fan Fan Clamping Bush* Fan Cover Left Foot* Right Foot* * For all alluminium multi mount motors Replacement parts are stocked for motors up to 200 frame To Order Spare Parts for the FM:P Range: FIRST THREE DIGITS: Motor material and efficiency FIFTH DIGIT: When ordering spare parts always use 9 as the fifth digit. FOURTH DIGIT: Frame size Code Range Material Code Frame 170 Standard Efficiency Aluminium A 56 171 Standard Efficiency Cast Iron B 63 172 Premium Efficiency Aluminium C 71 173 Premium Efficiency Cast Iron D 80 42 E 90 F 100 G 112 H 132 J 160 K 180 L 200 M 225 N 250 P 280 R 315 S 355 T 400 U 450 V 500 W 560 Motors & Inverters Drive Design & Maintenance Manual SIXTH, SEVENTH & EIGHTH DIGIT: Please select relevant item number from the spare parts list above. 2:14 PM Page 1 2 ELECTRIC MOTORS Replacement Parts Fenner FM:P Bearings Driving End Section 10/6/08 Non Driving End Frame Size Poles Ball Bearing NU Bearing Ball Bearing Regreasable Bearings V1 Mounting 80 2 - 10 6204 2RZ – 6204 2RZ – 6204 2RZ 56 2-4 6201 2RZ – 6201 2RZ – 6201 2RZ 63 2-4 6201 2RZ – 6201 2RZ – 6201 2RZ 71 2-6 6202 2RZ – 6202 2RZ – 6202 2RZ 80 2-8 6204 2RZ – 6204 2RZ – 6204 2RZ 90 2-8 6205 2RZ – 6205 2RZ – 6205 2RZ 100 2-8 6206 2RZ – 6206 2RZ – 6206 2RZ 112 2-8 6206 2RZ – 6206 2RZ – 6206 2RZ 132 2-8 6208 2RZ – 6208 2RZ – 6208 2RZ 160 2 - 12 6309 ZZ C3 NU 309 6309 ZZ C3 6309 C3 6309 ZZ C3 180 2 - 12 6311 ZZ C3 NU 311 6311 ZZ C3 6311 C3 6311 ZZ C3 200 2 - 12 6312 ZZ C3 NU 312 6312 ZZ C3 6312 C3 6312 ZZ C3 225 2 - 12 6313 ZZ C3 NU 313 6313 ZZ C3 6313 C3 6313 ZZ C3 250 2 - 12 6314 ZZ C3 NU 314 6314 ZZ C3 6314 C3 6314 ZZ C3 280 280 2 4 - 12 – – NU 314 NU 317 – – 6314 C3 6317 C3 6314 C3-EQ* 6317 C3-EQ* 315 315 2 4 - 12 – – NU 317 NU 319 – – 6317 C3 6319 C3 6317 C3-EQ* 6319 C3-EQ* 355 355 2 4 - 12 – – NU 317 NU 322 – – 6317 C3 6320 C3 7317 B 7320 B 400 400 2 4 - 12 – – NU 317 NU 326 – – 6317 C3 6326 C3 7317 B 7326 B 450 450 2 4 - 12 – – NU 319 NU 328 – – 6319 C3 6328 C3 7319 B 7328 B 500 4 - 12 – NU 330 – 6330 C3 7330 B 560 4 - 12 – NU 334 – 6330 C3 7330 B ELECTRIC MOTORS 43 FENNER MOTORS *EQ = SKF Explorer Quality Bold type indicates standard bearings. Motors & Inverters Drive Design & Maintenance Manual 43 44 FENNER MOTORS 2 10/6/08 2:15 PM Page 1 ELECTRIC MOTORS Base Plates and Slide Rails MOTOR SLIDE BASES errors, time savings in production and thus cost savings over the whole manufacturing process. Both ranges are specifically designed for extreme drive loads and are manufactured without welding in heavy gauge pre-slotted galvanised steel for maximum resistance to corrosion. Fenner motor slide bases cover the full range of motors up to frame size 280. Slide Bases are available in two versions: • The MPB is a heavy duty single plate base available for motors from 90 to 280 frame. • The MB is a lightweight and easy to mount dual-plate base available for motors from 56 to 132 frame. For Offshore and special process applications all bases can be supplied to special order coated or manufactured in Stainless Steel. Unlike slide rails the development of the Motor Slide Base has been market led. A new technology offering the manufacturer reductions in design Compare the features and benefits of Fenner bases with your current method! Features ■ Large range accommodating motor frames from 56 - 280 ■ Fully adjustable operation ■ Compact design ■ Robust and plated screw adjustment ■ Pre slotting for precision adjustment ■ No welding points ■ Availability in Galvanised or Stainless Steel ■ Usage for friction drives, pumps, chain drives ■ Usage with all types and makes of motors Benefits: Original Equipment ■ Competitive Price ■ Reduces design errors ■ Reduces design time ■ Reduces fitting time ■ Reduces positioning time ■ No drilling required to fit ■ Accurate and positive alignment every time ■ Ex-stock deliveries Nation-wide Maintenance and production engineers now have the ability to maintain absolute belt alignment throughout the drive tensioning process meaning fast in situ belt tensioning without the removal of guards and thus no plant down time. Benefits: Maintenance ■ No plant down-time ■ Institute drive adjustment ■ Drive tensioning without removal of guards ■ Corrosion resistant finish ■ Rapid adjustment feature (optional) ■ Totally maintenance free Mono Plate Base (MPB) Dimensional Table Product Code Type Motor Frame Size A B C Ch E E3 E2 E1 G H L M N O P R Weight Kg 047A9012 MPB 90/112 90-100-112 307 213 33 19 255 140 160 190 28 50 50.0 10.5 25.5 162 108 30 4.1 047B1322 MPB 100/132-2 100-112-132 340 290 40 22 286 160 190 216 28 63 47.5 12.5 37.5 215 165 30 7.9 047C1032 MPB 100/132 100-112-132 430 290 40 22 286 160 190 216 28 63 47.5 12.5 37.5 215 165 30 8.9 047D1682 MPB 160/180-2 160-180 430 370 40 22 380 254 279 30 62 62.0 12.5 41.5 287 248 30 12.0 047P1618 MPB 160/180 160-180 490 370 40 22 380 254 279 30 62 62.0 12.5 41.5 287 248 30 12.7 047E2022 MPB 200/225 200-225 585 450 50 22 468 318 356 30 60 52.0 17.0 49.0 352 300 30 23.7 047F0250 MPB 250* 250 600 470 65 22 515 406 30 60 70.0 22.0 50.5 369 320 30 28.1 047G0280 MPB 280* 280 735 570 65 22 585 457 30 70 70.0 22.0 55.0 460 420 30 38.2 44 Motors & Inverters Drive Design & Maintenance Manual 10/6/08 2:17 PM Page 1 2 ELECTRIC MOTORS Base Plates & Slide Rails ELECTRIC MOTORS Twin Plate Base (MB) Section 45 FENNER MOTORS Dimensional Table Product Code Motor Frame Size Type A B C D E F G H J K L M N O P Q R Weight Kg 047K6380 MB 63/80 63 - 80 210 195 33 27 100 70 70 20 25 50.0 43 10.5 10.5 19 98 3 30 2.3 047L6310 MB 63/100 63 - 100 270 195 33 27 100 130 70 20 25 50.0 43 10.5 10.5 19 98 3 30 2.7 047M9012 MB 90/112 90 - 112 307 213 33 27 100 165 70 20 29 50.0 62 10.5 10.5 19 108 3 30 3.5 047M9032 MB 90/132 90 – 132 430 290 40 32 140 240 95 27 29 62.5 90 13.0 13.0 22 165 4 30 7.4 047N9322 MB 90/132-2 90 - 132 340 290 40 32 140 150 95 27 29 62.5 90 13.0 13.0 22 165 4 30 6.3 SITE ADJUSTMENT KNOB – for types 63/80 + 63/100 with 19mm hexagon - for types 90/132 with 22mm hexagon. Table of Adjustments – Motor Sizes Adjustments 63 M 71 M 80 M MB 63/80 E 100 112 125 MB 63/100 E 100 112 125 F 130 118 105 90 90 70 MB90/112 E 140 140 160 F 127 127 107 77 MB 90/132 E 140 140 160 190 216 216 F 240 240 220 190 164 164 E 140 140 160 190 216 216 F 240 240 220 190 164 164 Type MB 90/132-2 90 S 90 L 100 L 112 M 132 S 140 F 70 58 45 140 160 132 M Additional adjustments with slots F+50 190 F+62.5 Dimensions, form and technical data are not binding. FENNER SLIDE RAILS P Diameter Feet Bolts Are made from fabricated steel to provide a simple and accurate method of mounting electric motors to machine bed plates. Each product code refers to one complete set for one motor and includes slide rails, tensioning bolts and motor mounting bolts. 2 Holes B Diameter Dimensional Table Product Code Frame Size A B C D E F G H J K L M N P 076K0000 63-90 355 10 30 10 95 45 35 8 6 325 20 2.00 M10 4xM8x40 076L0000 100-132 470 12 44 12 160 50 50 10 6 430 20 3.00 M10 4xM10x65 076M0000 160-180 615 15 64 14 190 60 65 12 10 565 25 3.15 M12 4xM12x90 076N0000 200-225 785 19 82 30 230 70 80 20 12 725 35 4.00 M16 4xM16x110 076P0000 250-280 945 24 82 20 300 58 110 20 16 885 30 3.15 M20 6xM20x130 076R0000 315-355 1215 28 100 25 375 70 110 24 20 1115 50 5.00 M24 6xM24x150 Motors & Inverters Drive Design & Maintenance Manual 45 46 FENNER MOTORS 2 10/6/08 2:18 PM Page 1 ELECTRIC MOTORS Supporting you to become more energy efficient The support provided by your local Fenner® Authorised Distributor extends far beyond thesupply of Fenner® products. They can also help companies gain maximum financial benefit by helping qualifying companies to claim back tax relief from the government’s Enhanced Capital Allowance (ECA) scheme. What does the ECA Energy scheme involve? The scheme provides a tax incentive to businesses that invest in equipment that meets certain energy-saving criteria (including Fenner® Motors and Invertors). The scheme is open to all businesses that pay UK corporation or income tax, regardless of size, sector or location and it provides 100% first-year capital allowances on investments in energysaving equipment against taxable profits of the period of investment. Capital allowances are available for spending “on the provision of” plant and machinery. This can include certain costs arising as a direct result of the installation of qualifying plant and machinery such as; transport of the equipment to the site, and some direct installation costs. Reducing energy costs with Fenner® Significant reductions in energy costs can also be achieved by replacing old motors and gearboxes by modern energy efficient Fenner® designs. ■ A Fenner® energy efficient electric motor will typically save between 1% and 5% of its running costs ■ Energy efficient Fenner gearboxes can save up to 40% on running costs if a worm drive is replaced with an energy efficient helical-bevel unit. All motors now fall into one of three categories depending on their efficiency: EFF1, EFF2 and EFF3. The EFF1 category includes motors that operate at the highest efficiency and qualify for ECA support such as the Fenner FM:P. But most motors in operation today are still likley to be EFF2. Replacing an existing EFF2 category motor by the Fenner® FM:P will result in typical energy savings of 5% at low powers falling to 1% at higher powers. For further information on the ECA scheme please contact your Fenner® Authorised Distributor. 46 Motors & Inverters Drive Design & Maintenance Manual Cost and energy savings can be gained by replacing worm geared motors that typically run with an efficiency of only 50-60% with more efficient Fenner® designs, for example: ■ Fenner® Series K - right angle helical bevel geared motors with powers up to 75kW and efficiency of 96%. ■ Fenner® Series C - helical right angle bevel range – right angle geared motors with powers up to 45kW and efficiency about 94%. ■ Fenner® Series M - in line geared motors for powers up to 90kW and efficiency about 96% For more information on how Fenner products can save you money please contact you local authorised distributor. 47 FENNER MOTORS 10/6/08 2:19 PM Page 1 TERMS AND CONDITIONS OF SALE 1. 1.1 1.2 2. 2.1 2.2 3. 3.1 3.2 3.3 3.4 4. 4.1 4.2 4.3 4.4 4.5 4.6 4.7 4.8 4.9 INTERPRETATION In these Terms: “the Company” means trading divisions of ERIKS Industrial Services Ltd (registered in England and Wales) “Contract” means the contract for the sale and purchase of the Goods and the supply and acquisition of the Services. “Delivery Address” means the address stated on the Order. “Goods” means the goods (including any instalment of the goods or any part of them and any replacement parts supplied as part of the Services) described in the Order. “Order” means the Customer’s purchase order. “Price” means the price of the Goods and/or the charge for the Services. “Quotation” means the invitation to treat delivered to the Customer in response to an inquiry. “Customer” means the person so described in the Order. “Services” means the services (if any) described in the Order. “Specification” includes any plans, drawings, data or other information relating to the Goods or Services. “Terms” means the standard terms and conditions of sale set out in this document and (unless the context otherwise requires) includes any special terms agreed in Writing between the Company and the Customer. “Writing” and any similar expression, includes facsimile transmission and comparable means of communication, but not electronic mail. Any reference in these Terms to a statute or a provision of statute will be construed as a reference to that statute or provision as amended, re-enacted or extended at the relevant time. QUOTATIONS The Quotation issued by the Company, if any, will not be valid unless it is signed by an authorised representative of the Company. The Quotation will be valid for the period stated and may be amended, withdrawn or cancelled by the Company at any time by written or oral notice. The Quotation is for all of the goods and/or Services for which quotations are given by the Company. Any order for only part of the Goods and/or Services forming the subject of the Quotation may, at the Company’s discretion, be subject to a revised quotation. FORMATION OF CONTRACT All Goods and Services are offered and all contracts are entered into subject to these Terms. All other terms, conditions or warranties whatsoever are excluded from the Contract or any variation thereof unless accepted by the Company in writing. These Terms will be incorporated into any Contract between the Company and the Customer to the exclusion of any terms or conditions stipulated or referred to by the Customer. Any dealings with the Company following receipt by the Customer of notice of these Terms will automatically be deemed acceptance thereof and the basis for all future contracts unless expressly otherwise stated in writing. The Order constitutes an offer to purchase the Goods and/or Services from the Company subject to the Terms and incorporation of the Quotation, if any. The Order cannot be cancelled or varied after being accepted by the company except with its written consent and the agreement of the Customer to pay all the costs incurred by the Company in connection with the cancellation or variation. PERFORMANCE AND DELIVERY The Company will perform the Services using reasonable skill and care. Delivery of the Goods will be made by the Customer collecting them at the Company’s premises or, if some other place for delivery is agreed by the Company, by the Company delivering the same to that place. All times quoted for performance or delivery will not be of the essence and are not guaranteed. The Customer will have no right to damages or to cancel the Order for failure by the Company for any cause to meet any performance or delivery time stated. Performance of the contract will proceed upon acceptance by the Company but will in ever case be dependant upon prompt delivery of all necessary information, drawings, final instructions and approvals by the customer to the Company. Subject to safe and adequate access, the Company will deliver as near as possible to the place of delivery agreed in writing by the Company. Unless agreed in writing, the Customer is responsible for providing suitable facilities for unloading the delivery vehicle and will be responsible for all loss of or damage to the Goods during the course of such unloading as a result of unsuitable facilities. Where the Customer collects or arranges collection of the Goods from the Company’s premises will be at the sole risk of the Customer or its agent save to the extent that any claim arises from the Company’s negligence resulting in personal injury or death. Where delivery or performance is postponed otherwise than due to default by the Company or if the Customer fails to take delivery on the agreed delivery date or, if no specific delivery date has been agreed, when the Goods are ready for despatch, the Customer will pay all costs and expenses including a reasonable charge for storage, insurance and transportation costs and all necessary work undertaken by the Company on the Goods incurred in connection with the delay. Payment for the Goods and/or the Services will be made in accordance with these Terms. The Company may postpone or cancel any delivery or performance either in whole or in part pending payment of any sum not paid in accordance with these Terms and due from the Customer to the Company either under the Contract or any other contract between the Company and the Customer, but without prejudice to any other rights or remedies which the Company may have against the Customer. Failure by the Customer to take delivery of or to make payment by the due date in respect of any one or more instalments of Goods will entitle the Company to treat the Contract as repudiated by the Customer. 5. 5.1 PRICE The Price of the Goods and the Services shall be stated in the Quotation unless otherwise stated and is subject to fluctuation at the Company’s sole discretion in the event of any increase in the cost of labour, materials, overheads, transport, taxes, duties or any other costs whatsoever affecting the manufacture or delivery of the Goods or the performance of the Services and any fluctuations in exchange rates affecting the cost of imported goods or prices quoted other than in sterling. Any increase in such costs during the period of the contract will be added to the Price. 5.2 In the event of any variation to the Order being requested by the Customer and agreed by the Company, the Company will be entitled to make an adjustment of the Price corresponding to such variation. 5.3 The Company will be entitled to make an adjustment to the Price in the event that: 5.3.1 the Order is not accompanied by sufficient information or drawings to enable work to commence forthwith; 5.3.2 the information accompanying the Order does not provide a full and accurate description of the work involved; or 5.3.3 delay is caused by the Customer’s instructions or lack of instructions. 5.4 The cost of delivery, carriage and packaging will unless otherwise stated be charged extra and is not refundable. 5.5 Where the Price includes the whole or part of the cost of any tooling the Customer acknowledges that unencumbered the exclusive title in such tooling will have vested in the Company and that the Customer has no claim to or rights therein. 6. 6.1 6.2 6.3 TERMS OF PAYMENT The Company will be entitled to submit its invoice on or at any time after the despatch of the Goods from the Company’s premises or the substantial performance of the Services save that where delivery or performance has been postponed as the request or by the default of the customer then the Company may submit its invoice for the Goods at any time after the Goods are ready for delivery or would have been ready in the ordinary course but for the Customer’s request or default and may forthwith upon any such postponement invoice the Customer for all Services performed up to that date without prejudice to any other right or remedy of the Company. Unless otherwise agreed by the Company in writing the Customer will pay the Price or part thereof within 30 days of the date of the Company’s invoice notwithstanding that delivery may not have taken place. All payments made to the Company must be in sterling (unless another currency has been otherwise agreed) at the address shown on the Company’s invoice or direct to the Company’s bank account. Payment will not have been received by the Company until the full amount is credited to the Company’s bank account. 6.4 6.5 6.6 Where Goods are delivered by instalments the Company may invoice each instalment separately for part of the Price and the Customer will pay such invoices in accordance with these Terms. The Customer will pay all amounts owing to the Company in full and will not exercise any rights of set off or counterclaim against invoices submitted. In the event of default in payment by the Customer the Company will be entitled without prejudice to any other right or remedy to charge the Customer interest (on a daily basis) on the amount unpaid, at the rate of 4% per annum above the base rate of the Bank of England from time to time. 7. 7.1 RISK AND TITLE IN GOODS Risk will pass to the Customer, so that the Customer is responsible for all loss, damage or deterioration to the Goods when the Goods leave the premises of the Company. If the Company undertakes to deliver the Goods, risk will pass to the Customer after the time of delivery at the agreed place of delivery. 7.2 Notwithstanding delivery and the passing of risk in the Goods, or any other provision of these Terms, title to the Goods will only pass to the Customer upon the happening of any one of the following events: 7.2.1 the Customer has paid to the Company all sums due and payable by it to the Company for all Goods whatsoever supplied under the Contract; or 7.2.2 when the Company serves on the Customer notice in writing specifying that title in the Goods has passed. 7.3 Until such time as the property in the Goods passes to the Customer, the Customer will hold the Goods as the Company’s bailee, and will keep the Goods separate from those of the Customer and third parties and properly stored, protected and insured and identified as the Company’s property and the Customer hereby irrevocably authorises the Company to enter upon the premises of the Customer or of any third party where the Goods are stored for the purpose of ensuring that the provisions of this clause are being complied with. 7.4 Until such time as the title in the Goods passes to the Customer, the Customer will be entitled to resell or use the Goods in the ordinary course of its business but such right may be terminated immediately upon notice by the Company to the Customer and if the Customer is then in possession of the Goods the Customer will forthwith return the same to the Company free of charge and in any event will cease to be in possession of the same with the consent of the Company. 7.5 The Company may recover Goods in respect of which title has not passed to the Customer at any time and the Customer hereby irrevocably authorises the Company to enter upon any premises of the Customer or of any third party, to the extent that the Customer is able to grant such authorisation, where the Goods are stored, with or without vehicles, for the purpose of repossessing any Goods in respect of which title has not passed to the Customer. 7.6 The Customer will not be entitled to pledge or in any way charge by way of security for any indebtedness any of the Goods which remain the property of the Company, but if the Customer does so, all monies owing by the Customer to the Company will (without prejudice to any other right or remedy of the Company) immediately become due and payable. 8. 8.1 8.2 9. 9.1 SAMPLES AND DESCRIPTIONS The provision by the Company of samples for analysis by the Customer or the inspection of samples by the Customer will not render any sale a sale by sample. No guarantee or warranty is given that supplies will correspond exactly to the description or sample and the use of any description or sample will not constitute the Contract a sale by description or sample or a sale by sample and description. PRE-DELIVERY TESTING AND INSPECTION To the extent required or permitted by the Contract the Customer or its authorised agent will be entitled to test or inspect the Goods prior to their delivery. If this right is not exercised within 7 days of notification to the Customer of readiness for inspection or testing or where the Customer does not within 3 days after inspection or testing notify the Company in writing of its lack of satisfaction then the Customer will be conclusively deemed to have accepted the Goods and to have agreed that the Goods are fully in conformity with the Contract. Any costs incurred in carrying out such testing or inspection including the provision of consumable items will be charged extra to the Customer. 10. SHORT DELIVERY AND DEFECTS APPARENT ON INSPECTION AT DELIVERY 10.1 Without prejudice to clause 9, the Customer will have no claim for shortages, defects or other damage apparent on visual inspection unless: 10.1.1 the Customer inspects the Goods within 3 working days of delivery and notifies the Company of the claim orally within such period; and 10.1.2 a written complaint is made to the Company; and 10.1.3 the Company is given an opportunity to inspect the Goods and investigate any complaint before any use of, or alteration to, or interference with the Goods. 10.2 Failure to comply with clause 10.1 will mean the Goods will be deemed to be in all respects in accordance with the Contract. If short delivery does take place, the Customer will not reject the Goods but accept the Goods delivered as part performance of the Contract. 10.3 The Customer will have no claim for non-delivery unless a written complaint is made to the Company within 14 days of the date of the Company’s invoice. 10.4 Subject to compliance by the Customer with the requirements of clause 10, the Company will at its option be entitled to repair or replace free of cost and within a reasonable time any Goods lost in transit or found to be defective or damaged on visual inspection. If the Company does so repair or replace the Goods the Customer will be bound to accept such repaired or replacement Goods and the Company will be under no further liability in respect of any loss or damage whatsoever arising from the delivery, or lack of delivery, or from any delay before the defective Goods are repaired or the replacement Goods are delivered. 10.5 The Customer cannot reject the Goods or the Services without giving the Company a reasonable time and opportunity to rectify any defects in the Goods or the Services. If the Company rectifies the defects in the Goods or the Services they shall be deemed to be in all respects in accordance with the Contract. If the Customer does become entitled to reject the Goods or the Services the Company will repay to the Customer any sums paid by the Customer in respect thereof but will be under no further liability in respect of its failure to perform or the consequences thereof. The Customer will in any event have no right to reject the Goods or the Services, or any part of them, on account of minor omissions or defects which do not materially affect the commercial use of the Goods. 11. WARRANTIES AND GUARANTEE 11.1 The Company warrants that the Goods will comply with any specification specifically agreed by the Company in writing. All other terms, warranties or conditions as to quality, description, fitness for purpose or otherwise (whether express or implied, statutory or otherwise) are excluded to the fullest extent permitted by law save as set out in clauses 11.2 and 11.3. 11.2 Without prejudice to clause 10, if the Customer shall, within 14 days of a defect being discovered and in any event within 12 months of the Goods being put into service or within 12 months of delivery (whichever is the earlier), give written notice to the Company that a defect exists in the Goods the Company will upon being satisfied by examination that the Goods are defective solely due to faulty materials or workmanship at its sole discretion either repair the defective Goods or take back the defective Goods and supply satisfactory substitute goods free of cost and within a reasonable time. 11.3 The Company gives no guarantee and the Customer will not be entitled to any claim in respect of any repairs or alterations undertaken by the Customer without the prior specific written consent of the Company nor in respect of any defect arising by reason of fair wear and tear or damage due to accident, neglect or misuse nor in respect of any defect in the design of the Goods or the performance of the Services in either case to the Customer’s specification. 11.4 The Company will not be liable for loss or damage suffered by reason of use of the Goods after the Customer becomes aware of a defect or after circumstances arising which should reasonably have indicated to the Customer the existence of a defect. 11.5 The Company gives no guarantee and the Customer will not be entitled to any claiming respect of any defect arising by reason of: 11.5.1 any failure to install, operate or maintain the Goods in strict accordance with the Company’s instructions and/or any operational manuals supplied by the Company; 11.5.2 any failure to operate or maintain the Goods using competent personnel; 11.5.3 unsuitable lubricant, defective mounting or connection or any other factor causing a defect beyond the reasonable control of the Company. 11.6 The Company gives no guarantee in respect of Goods not of the Company’s manufacture but will assign to the Customer its rights (if any) against its supplier and these rights will be taken i extinction of and in substitution for any rights which the Customer would otherwise have had against the Company. further in respect of any such Goods or component parts of the Goods the Company gives no assurance or guarantee whatsoever that the sale or use thereof will not infringe patent, copyright or other intellectual property rights of any other person, firm or company. 11.7 All information and details contained in the Company’s advertising, sales and technical literature are provided for guidance only and their accuracy is not guaranteed. No such data or information will form pat of the Contract and the Company will not in any event be liable for any inaccuracies or omissions. Unless agreed by the Company in writing the Company will be under no liability whatsoever in respect of any failure of the Goods to achieve indicative performance targets. 11.8 Any advice of the Company relating to the use of the Goods cannot be relied upon by the Customer and therefore at all times it is for the Customer to satisfy itself of the suitability of the Goods for its own particular purpose. Unless expressly agreed by the Company in writing, the Company does not warrant that the Goods are suitable for any particular purpose whether or not such purpose has been notified to the Company and any implied warranty or condition (statutory or otherwise) to that effect is excluded. 12. LIMIT OF LIABILITY 12.1 The Company will not be liable for economic or consequential loss including loss of profits, contribution to overheads,business opportunities, loss of contracts, finance charges, goodwill, loss of production, increased costs of labour and/or materials, or damage to property howsoever caused by any defect in the Goods or a breach of the duty to exercise reasonable skill and care in performing the Services but subject to the exception where any defect in the Goods or breach of the duty to exercise reasonable skill and care in providing the Services gives rise to a claim by reason of death or personal injury. 13. DIMENSIONS 13.1 The Company reserves the right to alter or change the specification of the Goods within reasonable limits having regard to the type and nature of the Goods. Dimensions stated by the Company are approximate unless the Customer has set out in the Order that the dimensions should comply with precise tolerance.s 14. TERMINATION 14.1 The Company reserves the right at any time by notice in writing to the Customer to cancel the Contract for the supply of the Goods or the provision of the Services the subject of any quotation in the event of the customer failing to approve forthwith any plans, specifications or other matter submitted to the Customer for such approval, but without prejudice to any other rights or remedies which the Company may have against the Customer. 14.2 If the Customer fails to take delivery of the Goods when required, or makes default or commits a breach of any of its obligations under the Contract, or any other contract with the Company, or if the Customer commits any act of bankruptcy or under the provisions of Section 123 of the Insolvency Act 1986 is deemed to be unable to pay its debts or makes or offers to make any arrangement or composition with creditors of if any distress or execution or other legal process is levied upon any of the Customer’s property or assets or in the event of a resolution being passed or proceedings commenced for the administration or liquidation of the customer (other than for a voluntary winding up for the purpose of bona fide solvent reconstruction or amalgamation) or if a Receiver or Manager or Administrator is appointed of all or any part of its assets or undertaking, the Company will be entitled without prejudice to any other right or remedy accrued or accruing to the Company to terminate the Contract in whole or in part by notice in writing and to recover from the Customer any loss on sale of the Goods or supply of the Services comprised in the Contract. 14.3 In the event of the performance of any obligation accepted by the Company being prevented, delayed, or in any way interfered with by: 14.3.1 act of God, explosion, flood, tempest, fire or accident; 14.3.2 war or threat of war, sabotage, insurrection, civil disturbance or requisition; 14.3.3 acts, restrictions, regulations, bye-laws, prohibitions or measure of any kind on the part of any governmental parliamentary or local authority; 14.3.4 import or export regulations or embargoes; 14.3.5 strikes, lock-outs, or other industrial actions or trade disputes (whether involving employees or either the Company or the Customer or of a third party); 14.3.6 difficulties in obtaining raw materials, labour, fuel, parts or machinery; 14.3.7 power failure or breakdown in machinery; 14.3.8 non-delivery by the Company’s suppliers or damage to or destruction of the whole or part of the Goods; or by any other cause beyond the Company’s control the Company may at its option suspend performance or terminate the Contract without liability for any damage or losses resulting from such suspension or termination being without prejudice to the Company’s right to recover all sums owing to it in respect of Goods delivered, Services performed and costs incurred to date. 15. STATUTORY REQUIREMENTS 15.1 The Customer will observe and comply with all statutes, regulations, enactments, bylaws, prohibitions or directions of any governmental, parliamentary or local authority in the United Kingdom or any other country or state in which the Goods are to be used. The Customer will indemnify the Company in full against any liability to which the Company may be under and the consequence thereof in respect of a breach of this clause. 16. LICENCES AND CONSENTS 16.1 The Customer will be responsible for all consents, approvals, import or other licences, permissions or authorities required by any legislation or regulations whether in the United Kingdom or elsewhere and for any failure to obtain the same unless the Contract specifically provides otherwise. The Order will constitute a warranty and representation by the Customer that it has obtained every necessary consent, approval, licence, permit or authority that may be required in connection with the Goods and their supply to the Customer. 17. PRODUCT LIABILITY 17.1 In respect of Goods supplied to the Customer for incorporation with, or use ancillary to, any composite products to be produced, manufactured, processed or supplied by the Customer or otherwise the Customer will indemnify the Company for all losses and damages (including all legal costs) that the Company may incur in the event that any claim or claims are made against the Company pursuant to the Consumer Protection Act 1987 relating to the said composite product or products of the Customer or other Goods supplied by the Company in circumstances in which the Goods supplied by the Company were either: 17.1.1 not the defective part of the said composite product, or 17.1.2 were only rendered the defective part or became a defective product by reason of actions or omissions of the Customer, or 17.1.3 were only rendered the defective part or became a defective product by reason of instructions or warnings given by the Customer or another supplier of the said composite product or products. 17.2 For the purposes of this term the word “defective” will be interpreted in accordance with the definition in the Consumer Protection Act 1987. 17.3 The Customer acknowledges that it is under a duty to pass on to its customers (where appropriate) all instruction, information and warnings supplied to it by the Company with the Goods. 18. GENERAL 18.1 The Customer shall not assign or transfer to any other person any of its rights without the express consent of the Company, nor sub-contract any of its obligations under the Contract. 18.2 A notice under these Terms must be in Writing addressed to that other party at its registered office or principal place of business or such other address as may at the relevant time have been notified under this provision to the party giving the notice. 18.3 No waiver by the Company of any breach of the contract by the Customer will be considered as a waiver of any prior or subsequent breach of the same or any other provision. 18.4 The parties acknowledge and agree that the Contract confers no rights on any third party and the provisions of the Contracts (Rights of Third Parties) Act 1999 is excluded in its entirety. 18.5 If any provision of these Terms is held to be invalid or unenforceable in whole or in part the validity of the other provisions of these Terms and the remainder of the provision in question shall not be affected. 18.6 The Contract shall be governed by the laws of England and Wales, and the Customer agrees to submit to the non-exclusive jurisdiction of the English courts. FENNER F&B COVER 10/6/08 2:20 PM Page 1 MOTORS & INVERTERS DRIVE DESIGN FRICTION BELT DRIVES COUPLINGS CHAINS AND SPROCKETS SYNCHRONOUS BELT DRIVES GEARED DRIVES SHAFT FIXINGS & MAINTENANCE MANUAL One Range, One Result, One Name ... Authorised Distributor DRIVES | INVERTERS | MOTORS | BELTS | PULLEYS | CHAINS | SPROCKETS | SHAFT FIXINGS | COUPLINGS | GEARED DRIVES | INVERTERS | MOTORS | BELTS | PULLEYS | CHAINS | SPROCKETS | SHAFT FIXINGS | COUPLINGS | GEARED DRIVES | INVERTERS | MOTORS | BELTS | PULLEYS | CHAINS | SPROCKETS | SHAFT FIXINGS | COUP 0845 006 6000 ERIKS UK, Amber Way Halesowen, West Midlands, B62 8WG Tel:0121 508 6000 Fax:0121 508 6255 www.eriks.co.uk Fenner, Fenaflex, Fenner Power Plus, Fenner Torque Drive Plus, PowerTwist, FenLock and Trantorque are registered trade marks of J. H. Fenner & Co. Taper Lock, Power Plus, PB, and Bi-Loc are registered trade marks of ERIKS Industrial Services Ltd