02830 - Fencing - Unapproved

3710 QUINCY AVENUE
OGDEN, UT 84403-1934
Ph : (801)627-1414
Letter of Transmittal
To:
GARY CARTER
Western Region Non Profit Hous
223 West 700 South Suite D
SALT LAKE CITY, UT 84101
Ph: (801) 531-9200 Fax: (801)272-7444
Transmittal #: 51
Date: 6/27/2012
Job: 12-78-00 CALIFORNIA SQUARE
Subject: Submittal
WE ARE SENDING YOU
Attached
Under separate cover via the following items:
Shop drawings
Prints
Plans
Samples
Copy of letter
Change order
Specifications
Submittal
Document Type
Submittal
Copies
1
Date
No.
6/27/12
02830-02830-001
Rev
Description
FENCES & GATES
THESE ARE TRANSMITTED as checked below:
For approval
Approved as submitted
Resubmit ___ copies for approval
For your use
Approved as noted
Submit ___ copies for distribution
As requested
Returned for corrections
Return ___ corrected prints
For review and comment
Other
FOR BIDS DUE
PRINTS RETURNED AFTER LOAN TO US
Remarks: FOR YOUR APPROVAL.
THANK YOU.
Copy To:
From: BRIAN VAN GORP (KIER CONSTRUCTION CO
Signature:
If enclosures are not as noted, kindly notify us at once.
Page 1 of 1
3710 QUINCY AVENUE
OGDEN, UT 84403-1934
Ph : (801)627-1414
Submittal
Job: 12-78-00
CALIFORNIA SQUARE
1600 GARLAND AVENUE
LOUISVILLE, KY 40210
Package No:
Spec Section No:
Revision No:
Sent Date:
02830
02830-001
0
6/27/2012
Spec Sections Included:
Spec Section Title:
Fences & Gates
Submittal Title:
FENCES & GATES
FALLS CITY FENCE COM
12-78-00
Sub/Supplier:
Contractor:
Contractor's Stamp
KIER CONSTRUCTION CORPORATION
ROGER NIELSEN
Western Region Non Profit Hous
GARY CARTER
By Brian R. Van Gorp at 6:26 pm, Jun 27, 2012
Architect's Stamp
Engineer's Stamp
Submittal Review Summary
Reviewed By Kier Construction Corporation
Spec. Section(s):
05400
Contractor:
Project:
Architect:
Reviewer:
Fall City Fence
California Square
KCB
Brian Van Gorp
The Shop drawings/submittal is submitted for the purpose of fabrication/installation of the materials identified. Contractor has reviewed the submittal for
general compliance with the contract documents. Any deviations from the contract documents observed by Contractor have been noted. The party
supplying the material remains responsible for (1) compliance with the contract documents, (2) the accuracy and completeness of details such as
dimensions and quantities, (3) field measurements as required, and (4) construction of a complete and workable installation satisfactory for the work
included. Contractor is not a design professional and renders no opinion about the structural integrity or suitability of the material for the project.
Date: 6/1/2012
Reviewed By:
Brian Van Gorp
*Marks on the submittal that are made in blue come from Kier Construction and do not come from an architect and/or engineer.
Comment #
Remarks:
1
The gate software is to be compatible with the building (PremiSys by Identicard). The idea is for one card to be able to
access both the gate and the building.
2
Provide a card access at the man gates which matches that of the vehicle gate and building.
3
The submittal calls for 7' vehicle gates. The scope and plans call for a 6' gate. Provide a vehicle gate that is at equal
height to the adjacent fence.
4
Falls City: Verify the gates are of equal height to the adjacent fence (6')
8' Fence
6' Fence & Gate
Actual Size of Gate
is 24' Curb to Curb
Industrial Welded Steel Ornamental Fence
The Ornamental Iron standard
As the world’s leader in ornamental fencing Ameristar Fence Products continues to deliver value
added products that outperform industry standards. Montage II is the preferred choice among owners,
architects, and contractors for industrial ornamental fence.
Strength
Montage II is manufactured using a proven fusion welding
technology. The welded design of Montage II bonds the
industrial pickets at each rail intersection delivering unmatched
strength.
Appeal
Montage II is available in multiple styles and heights to
match any project requirement. The 1” steel picket design of
Montage II delivers a versatile appeal by combining security
with aesthetics.
Design
The Montage II ATF (all terrain fence) design can traverse
over a 50% grade change. Ameristar’s E-Coat coating process
protects Montage II from weathering, guaranteeing long lasting
beauty and structural integrity providing a 20 year warranty.
We take great pride
in manufacturing
“Made in the USA”
products. Ameristar is
located in Tulsa, Oklahoma and
is American owned and operated.
Applications:
State Facilities
Municipal Facilities
Airports
Water Treatment & Storage
Public Housing Authorities
Parks & Recreation
Stadiums & Event Centers
Schools & Universities
Hospitals
Covered by or for use with one or more of the following U.S. patents: 6.811.145, 7.071.439, 7.159.853, 7.282.659, 7.396.002, 7.621.510
Ph. 888-333-3422
[email protected]
Industrial Welded Steel Ornamental Fence
Panels
Montage II panels are welded using
pro-fusion technology, a process
proven in the automotive
and aerospace
industries.
Warranty
Montage II is produced in a state-of-the-art manufacturing facility
using the highest quality materials and processes. Ameristar
has over 25 years of experience and research in coating and
processing of ornamental fence products allowing Montage II to
support a 20 year warranty.
Coating
Ameristar has always challenged the industry by developing and
producing products with superior coatings. Montage II was
Pickets - 1” x 14ga.
Rails - 1-3/4” x 1-3/4” x 12ga.
developed using E-Coat technology which deposits coatings
throughout the entire product, thus eliminating any risk of
corrosion where typical powders will not adhere.
Styles
Posts are manufactured of high tensile steel and
are galvanized inside and out for superior corrosion
protection. Industrial strength posts are recommended
for Montage II: 2-1/2” Sq. x 12ga. & 3” Sq. x 12ga.
Classic
Genesis
Brackets
Majestic
Invincible
Posts
Montage II brackets are designed of high strength
stainless steel and accompanied with tamper-proof
fasteners. Ameristar’s bracketed design allows the
contractor to have a flawless installation and helps
maintain the integrity of the coating by not welding
the panels to the posts.
Gates
Ameristar understands the importance of balancing
perimeter security with the highest quality entry
control gates. Montage II has a wide variety of Swing,
Slide, and Cantilever Gates to match any entry.
Montage II is produced using up to
96% post-industrial recycled steel.
Effective: 08/2010
Ameristar Fence Products
1555 N. Mingo Rd.
Tulsa, Ok 74116
ph.
888-333-3422
[email protected]
AMERISTAR FENCE PRODUCTS
Montage II - Heavy Industrial Steel Ornamental Fence System – Fusion Welded and Rackable
CONSTRUCTION SPECIFICATION - SECTION 32 31 00
®
PART 1 - GENERAL
1.01 WORK INCLUDED
The contractor shall provide all labor, materials and appurtenances necessary for installation of the welded ornamental steel fence system
defined herein at (specify project site).
1.02 RELATED WORK
Section __ __ __ - Earthwork
Section __ __ __ - Concrete
1.03 SYSTEM DESCRIPTION
The manufacturer shall supply a total fence system of Montage II® Welded and Rackable (ATF – All Terrain Flexibility) Ornamental
Steel (specify Invincible®, Classic™, Majestic™, or Genesis™) design. The system shall include all components (i.e., panels, posts,
gates and hardware) required.
1.04 QUALITY ASSURANCE
The contractor shall provide laborers and supervisors who are thoroughly familiar with the type of construction involved and materials
and techniques specified.
1.05 REFERENCES
 ASTM A653/A653M - Standard Specification for Steel Sheet, Zinc-Coated (Galvanized) or Zinc-Iron Alloy Coated (Galvannealed)
by the Hot-Dip Process.
 ASTM B117 - Practice for Operating Salt-Spray (Fog) Apparatus.
 ASTM D523 - Test Method for Specular Gloss.
 ASTM D714 - Test Method for Evaluating Degree of Blistering in Paint.
 ASTM D822 - Practice for Conducting Tests on Paint and Related Coatings and Materials using Filtered Open-Flame Carbon-Arc
Light and Water Exposure Apparatus.
 ASTM D1654 - Test Method for Evaluation of Painted or Coated Specimens Subjected to Corrosive Environments.
 ASTM D2244 - Test Method for Calculation of Color Differences from Instrumentally Measured Color Coordinates.
 ASTM D2794 - Test Method for Resistance of Organic Coatings to the Effects of Rapid Deformation (Impact).
 ASTM D3359 - Test Method for Measuring Adhesion by Tape Test.
 ASTM F2408 – Ornamental Fences Employing Galvanized Steel Tubular Pickets.
1.06 SUBMITTAL
The manufacturer’s literature shall be submitted prior to installation.
1.07 PRODUCT HANDLING AND STORAGE
Upon receipt at the job site, all materials shall be checked to ensure that no damage occurred during shipping or handling. Materials shall
be stored in such a manner to ensure proper ventilation and drainage, and to protect against damage, weather, vandalism and theft.
PART 2 - MATERIALS
2.01 MANUFACTURER
The fence system shall conform to Montage II® Welded and Rackable (ATF – All Terrain Flexibility) Ornamental Steel, (specify
Invincible®, Classic™, Majestic™, or Genesis™) design, (specify extended picket or flush) bottom rail treatment, (specify 2-Rail, 3-Rail
or 4-Rail) style manufactured by Ameristar Fence Products, Inc., in Tulsa, Oklahoma.
2.02 MATERIAL
A. Steel material for fence panels and posts shall conform to the requirements of ASTM A653/A653M, with a minimum yield strength of
45,000 psi (310 MPa) and a minimum zinc (hot-dip galvanized) coating weight of 0.90 oz/ft2 (276 g/m2), Coating Designation G-90. A
minimum of 62% of the steel material shall be derived from recycled scrap metal.
B. Material for pickets shall be 1” square x 14 Ga. tubing. The rails shall be steel channel, 1.75” x 1. 75” x .105”. Picket holes in the rail
shall be spaced 4.715” o.c. Fence posts and gate posts shall meet the minimum size requirements of Table 1.
2.03 FABRICATION
A. Pickets, rails and posts shall be pre-cut to specified lengths. Rails shall be pre-punched to accept pickets.
B. Pickets shall be inserted into the pre-punched holes in the rails and shall be aligned to standard spacing using a specially calibrated
alignment fixture. The aligned pickets and rails shall be joined at each picket-to-rail intersection by Ameristar’s proprietary fusion
welding process, thus completing the rigid panel assembly (Note: The process produces a virtually seamless, spatter-free good-neighbor
appearance, equally attractive from either side of the panel).
C. The manufactured panels and posts shall be subjected to an inline electrodeposition coating (E-Coat) process consisting of a multistage pretreatment/wash (with zinc phosphate), followed by a duplex application of an epoxy primer and an acrylic topcoat. The
minimum cumulative coating thickness of epoxy and acrylic shall be 2 mils (0.058 mm). The color shall be (specify Black or Bronze).
The coated panels and posts shall be capable of meeting the performance requirements for each quality characteristic shown in Table 2
(Note: The requirements in Table 2 meet or exceed the coating performance criteria of ASTM F2408).
D. The manufactured fence system shall be capable of meeting the vertical load, horizontal load, and infill performance requirements for
Industrial weight fences under ASTM F2408.
E. Swing gates shall be fabricated using 1.75” x 14ga Forerunner double channel rail, 2” sq. x 11ga. gate ends, and 1” sq. x 14ga. pickets.
Gates that exceed 6’ in width will have a 1.75” sq. x 14ga. intermediate upright. All rail and upright intersections shall be joined by
welding. All picket and rail intersections shall also be joined by welding. Gusset plates will be welded at each upright to rail intersection.
Cable kits will be provided for additional trussing for all gates leaves over 6’.
PART 3 - EXECUTION
3.01 PREPARATION
All new installation shall be laid out by the contractor in accordance with the construction plans.
3.02 FENCE INSTALLATION
Fence post shall be spaced according to Table 3, plus or minus ½”. For installations that must be raked to follow sloping grades, the post
spacing dimension must be measured along the grade. Fence panels shall be attached to posts with brackets supplied by the manufacturer.
Posts shall be set in concrete footers having a minimum depth of 36” (Note: In some cases, local restrictions of freezing weather
conditions may require a greater depth). The “Earthwork” and “Concrete” sections of this specification shall govern material
requirements for the concrete footer. Posts setting by other methods such as plated posts or grouted core-drilled footers are permissible
only if shown by engineering analysis to be sufficient in strength for the intended application.
3.03 FENCE INSTALLATION MAINTENANCE
When cutting/drilling rails or posts adhere to the following steps to seal the exposed steel surfaces; 1) Remove all metal shavings from
cut area. 2) Apply zinc-rich primer to thoroughly cover cut edge and/or drilled hole; let dry. 3) Apply 2 coats of custom finish paint
matching fence color. Failure to seal exposed surfaces per steps 1-3 above will negate warranty. Ameristar spray cans or paint pens
shall be used to prime and finish exposed surfaces; it is recommended that paint pens be used to prevent overspray. Use of nonAmeristar parts or components will negate the manufactures’ warranty.
3.04 GATE INSTALLATION
Gate posts shall be spaced according to the manufacturers’ gate drawings, dependent on standard out-to-out gate leaf dimensions and gate
hardware selected. Type and quantity of gate hinges shall be based on the application; weight, height, and number of gate cycles. The
manufacturers’ gate drawings shall identify the necessary gate hardware required for the application. Gate hardware shall be provided by
the manufacturer of the gate and shall be installed per manufacturer’s recommendations.
3.05 CLEANING
The contractor shall clean the jobsite of excess materials; post-hole excavations shall be scattered uniformly away from posts.
Table 1 – Minimum Sizes for Montage II Posts
Panel Height
Up to & Including 6’ Height
Over 6’ Up to & Including 8’ Height
Fence Posts
2-1/2” x 12 Ga.
3” x 12 Ga.
Gate Leaf
Up to 4’
4’1” to 6’
6’1” to 8’
8’1” to 10’
10’1” to 12’
12’1” to 14’
14’1” to 16’
Quality Characteristics
Adhesion
Corrosion Resistance
Impact Resistance
Weathering Resistance
Span
Post Size
Bracket Type
Up to & Including 4’
2-1/2” x 12 Ga.
3” x 12Ga.
3” x 12 Ga.
4” x 11 Ga.
4” x 11 Ga.
4” x 11 Ga.
6” x 3/16”
Gate Height
Over 4’ Up to & Including 6’
3” x 12 Ga.
4” x 11 Ga.
4” x 11 Ga.
6” x 3/16”
6” x 3/16”
6” x 3/16”
6” x 3/16”
Over 6’ Up to & Including 8’
3” x 12 Ga.
4” x 11 Ga.
6” x 3/16”
6” x 3/16”
6” x 3/16”
6” x 3/16”
6” x 3/16”
Table 2 – Coating Performance Requirements
ASTM Test Method
Performance Requirements
D3359 – Method B
Adhesion (Retention of Coating) over 90% of test area (Tape and
knife test).
B117, D714 & D1654
Corrosion Resistance over 1,500 hours (Scribed per D1654;
failure mode is accumulation of 1/8” coating loss from scribe or
medium #8 blisters).
D2794
Impact Resistance over 60 inch lb. (Forward impact using 0.625”
ball).
D822 D2244, D523 (60˚ Method)
Weathering Resistance over 1,000 hours (Failure mode is 60%
loss of gloss or color variance of more than 3 delta-E color units).
Table 3 – Montage II – Post Spacing By Bracket Type
For INVINCIBLE®
For CLASSIC, GENESIS, & MAJESTIC
8’ Nominal (91-1/4” Rail) 8’ Nominal (92-5/8” Rail)
2-1/2”
3”
2-1/2”
3”
2-1/2”
3”
Industrial
Industrial
Industrial
Industrial
Flat Mount
Universal
Universal
Flat Mount
(BB301)
(BB302)
(BB303)
(BB301)
2-1/2”
3”
Industrial
Swivel
(BB304)*
Post Settings
94-1/2”
95”
96”
96-1/2”
96”
96-1/2”
*96”
*96-1/2”
± ½” O.C.
*Note: When using BB304 swivel brackets on either or both ends of a panel installation, care must be taken to ensure the spacing
between post and adjoining pickets meets applicable codes. This will require trimming one or both ends of the panel.
ARCHITECTURAL SUBMITTAL
MONTAGE II®
Heavy Industrial Steel Ornamental Fence System – Fusion Welded
Compare the System
U.S. Patent No. 6,811,145
MONTAGE II® RAIL
Specially formed high strength
architectural shape.
SECURITY FASTENER
One-way action secures rail
and eliminates removal by
normal tools.
RAKING DIRECTIONAL ARROW
Welded panel can be raked 3’ over 8’
with arrow pointing down grade.
PANEL BRACKET
Specially designed two-point connection
ensures fixity of rail ends for increased strength.
FUSION WELDING PROCESS
No exposed fasteners, ‘Good Neighbor’
profile - same appearance on both sides.
(Classic Style shown;
Genesis, Majestic & Invincible also available)
Montage II®
(Steel)
Compare the Structure
U-Channel
(Steel)
1¾"
Profile of the Architectural
Shape of the Rail
1⅝"
1⅜"
1"
1"
1"
1⅝"
1½"
1¾"
U-Channel
(Aluminum)
.105"
.120"
.100"
SV = Section Modulus (IN3) Vertical
.1229
.0938
.1350
SH = Section Modulus (IN3) Horizontal
.2967
.210
.260
W = Rail Weight (LBS/FT)
1.742
1.68
0.54
Fy = Yield Strength (PSI)
45,000
45,000
35,000
6' Span
----------
----------
173
8' Span
169
151
----------
6' Span
----------
----------
318
8' Span
408
289
----------
*PVd = Vertical Design Load @ .66 Fy
PVh = Horizontal Design Load @ .66 Fy
*Vertical Design Loads are per rail; for capacity of fence panel, multiply by number of rails.
Compare the Coating
Montage II® panels are completely submerged twice, first in
a moisture-resistant epoxy and
secondly in a weather-resistant
acrylic, to ensure protection
over all exposed surfaces.
10-01-08
1¾”
1¾”
Acrylic
Finish Coat
Epoxy Primer
Zinc Phosphate
Hot Dip Zinc
Galvanizing
Base Material
Page 1
ARCHITECTURAL SUBMITTAL
Comprehensive Product Information
Montage II Rails: Channel 1-3/4” Sq. x 12 Ga.
Montage II Pickets: 1” x 1” x 14 Ga.
TYPICAL PANEL DRAWING
(Classic Style shown; Genesis, Majestic & Invincible also available)
BIASABILITY
WIND LOADING
Height
(FT)
Rail
Length
4
8
5
8
6
8
7
8
8
8
Post Size
2-1/2” x 12 GA.
3” x 12 GA.
2-1/2” x 12 GA.
3” x 12 GA.
2-1/2” x 12 GA.
3” x 12 GA.
2-1/2” x 12 GA.
3” x 12 GA.
2-1/2” x 12 GA.
3” x 12 GA.
4” x 11 GA..
Montage II™
Wind Load
Capacity Factor
(PSF)
77.0
92.2
49.3
59.0
34.2
41.0
25.0
30.0
19.2
23.0
30.6
Typical
Wind Load
Capacity (mph)
205
224
164
179
136
149
116
128
102
112
129
Note: Mph calculated using ANSI/ASCE 7-02, “American Society of Civil
Engineers Minimum Design Loads for Buildings and Other Structures”
Exposure Category C (open terrain with scattered obstructions having lengths
generally less than 30 feet). For wind loading applicable to a particular
specification, consult the appropriate Building Code.
10-01-08
MONTAGE II ATF®
(All-Terrain Flexibility)
3’
8’
Page 2
ARCHITECTURAL SUBMITTAL
Greater Security & Strength
10-01-08
Page 3
ARCHITECTURAL SUBMITTAL
Ameristar E-Coat System
Ameristar® E-Coat System
Stage 23
Cooling Zone
Stage 22
Cure Oven
Acrylic
Acrylic E-Coat
E-Coat
Stage 17
Acrylic
E-Coat
Stage 18
Spray Permeate
Rinse
Stage 19
Immersion Permeate
Rinse
Stage 16
Cooling Tunnel
Stage 20
Spray Permeate
Rinse
Stage 21
RO Halo
Stage 15
Cure Oven
Epoxy
E-Coat
EpoxyPrimer
Primer E-Coat
Stage 11
Spray Permeate
Rinse
Stage 10
Epoxy Primer
E-Coat
Stage 9
RO Halo
Stage 12
Immersion Permeate
Rinse
Stage 8
Immersion RO
Stage 13
Spray Permeate
Rinse
Stage 7
Spray Sealer
Stage 14
RO Halo
Stage 6
Immersion Rinse
Pretreatment
Pretreatment
Stage 1
Spray Cleaner
10-01-08
Stage 2
Immersion Cleaner
Stage 3
Immersion Rinse
Stage 4
Spray Conditioner
Stage 5
Zinc Phosphate
Immersion
Page 4
ARCHITECTURAL SUBMITTAL
23 Stage E-Coat Process
(9 Stage Pretreatment)
1. Alkaline High Pressure Spray Wash –Removes and cleans oils and dirt from parts.
2. Alkaline Immersion Wash – Immerses parts in hot alkaline solution to clean inside of parts as well
as outside.
3. Immersion Rinse - Immerses parts in water rinse to remove alkaline inside and out.
4. Spray Conditioner - Prepares parts to accept zinc phosphate.
5. Zinc Phosphate Immersion – Immerses parts in zinc phosphate Bath. Zinc phosphate etches into
the base metal and applies a zinc crystal coating for better corrosion resistance and a better painting
surface.
6. Immersion Rinse - Immerses parts into water rinse to remove excess zinc phosphate inside and
out.
7. Non Chromate Spray Seal – A moisture barrier applied to prevent moisture from getting to the base
metal. It also smoothes the surface and seals off zinc phosphate coating.
8. Immersion R.O. Rinse - Immerses parts in purified (all contaminants and chlorides removed to deter
corrosion) water rinse. Rinses parts inside and out.
9. Spray R.O. Halo Rinse – Final purified water spray rinse to make sure parts are contaminant free
and ready for the electro coat process.
(7 Stage Epoxy Primer Coating Process)
10. Primer Electro Coat – Parts are immersed into a cathodic epoxy E-Coat tank applying .8 – 1.2 mils
of primer.
11. Spray Permeate Rinse – Spray rinse to remove excess epoxy e-coat paint froth formed on parts in
the electro coat process.
12. Immersion Permeate Rinse - Immerses parts in permeate rinse to remove paint froth formed inside
and outside parts in the electrocoat process.
13. Spray Permeate Rinse – Spray rinse to remove excess epoxy e-coat paint froth formed on parts in
the electro coat process.
14. Spray R.O. Halo Rinse – Final purified water spray rinse to make sure epoxy parts are fully
rinsed.
15. Cure Oven- 6 million B.T.U. oven cures e-coat primer at 370 deg for 30 minutes.
16. Cooling Tunnel – Allows temperature reduction in preparation for acrylic coating application.
(7 Stage Acrylic Finish Coating Process)
17. Acrylic Electro Coat - Parts are immersed into a cathodic acrylic E-Coat tank applying 1.3 – 1.9
mils of Acrylic top coat.
18. Spray Permeate Rinse – Spray rinse to remove excess e-coat paint froth formed on parts in the
electro coat process.
19. Immersion Permeate Rinse - Immerses parts in permeate rinse to remove paint froth formed inside
and outside parts during the electro coat process.
20. Spray Permeate Rinse – Spray rinse to remove excess e-coat paint froth formed on parts in the
electro coat process.
21. Spray R.O. Halo Rinse – Final purified water spray rinse to make sure parts are fully rinsed.
22. Final Cure Oven - 6 million B.T.U. oven cures acrylic e-coat at 370 deg for 30 minutes.
23. Cooling Zone – Allows temperature reduction in preparation for packaging.
10-01-08
Page 5
ARCHITECTURAL SUBMITTAL
Montage II®
The Architect’s Preferred Option
for Industrial & Security Perimeter Fencing
Montage II® ornamental fencing was engineered and designed to provide architects
and specifiers with the most features and benefits that could be built into a perimeter
fence system at a price that can fit in the leanest of project budgets. The necessary
combination of quality and affordability has been acheived through the application
of high-speed automated roll-forming and fusion-welding manufacturing technology. The resulting steel ornamental fence product has become the preferred option for
specifiers, not only over similar competitor’s products, but also over other fence types
like chain link and welded wire mesh.
Fusion-Welded Structure
Montage II fence panels are fabricated using Ameristar’s revolutionary fusion welding process that combines fusion and laser technology to automatically form strong,
virtually invisible, structural connections without unsightly or insecure fasteners. This
rigid welded construction not only suits Montage II® for rigorous industrial environments, but also makes it a popular choice for commercial applications like businesses,
schools, and public parks and playgrounds.
®
Maintenance-Free Finish
Conventional steel fences generally receive little or no cleaning prior to coating; they
are typically painted by spraying the easily accessible outer surfaces, leaving ends
and undersides vulnerable to corrosive attack. Montage II® panels are subjected to
a thorough cleaning and zinc phosphate pretreatment and then, in Ameristar’s stateof-the-art E-Coat system, are completely submerged twice, first in a moisture-resistant epoxy and secondly in a weather-resistant acrylic, to ensure protection over all
exposed surfaces. Ameristar® uses the same cyclic testing technology, developed in
the automotive industry, to ensure that Montage II® fences will not only endure harsh
environments, but will also withstand the repeated seasonal shifts in weather and temperature.
LEED Qualified
Ameristar has long been an active leader in environmental responsibility. Through
demonstrated actions in environmentally friendly manufacturing processes, recycling
programs and the use of recycled steel, Ameristar continues to lead the industry by example in providing quality products to the market while continually reducing our environmental footprint. Montage II is an extension of that commitment. Montage II
is produced from steel containing a minimum of 62% recycled content, which in turn,
provides valuable LEED (Leadership in Energy and Environmental Design) points.
10-01-08
Page 6
ARCHITECTURAL SUBMITTAL
MONTAGE II ATF®
WELDED ORNAMENTAL FENCE WARRANTY
AMERISTAR® Montage II ATF® Welded Ornamental Fences are manufactured from the highest quality materials by skilled craftsmen to meet the highest
standards of workmanship in the industry. Galvanized steel framework is subjected to a multi-stage pretreatment/wash (with zinc phosphate), followed
by a duplex cathodic electrocoat system consisting of any epoxy primer, which significantly increases corrosion protection, and an acrylic liquid topcoat,
which provides the protection necessary to withstand adverse weathering effects.
The electrocoated surface on all Montage II ATF® Welded Ornamental panels, posts, and gates is guaranteed under normal and intended usage, against
cracking, peeling, chipping, blistering or corroding commencing with the original purchase date and extending according to the applications defined in the
table below. Normal and intended usage does not include physical damage, abrasion, or heavy salt spray exposure to the protective coating.
The following acts and/or omissions will void the subject warranty:
• Damage to the product caused by the property owner by use of landscape, gardening equipment, chemicals that may cause damage,
and/or water sprinklers with high mineral content;
• Damage caused by adhesion of chicken wire or other similar substance to the product;
• Damage caused by allowing plant life of any sort to grow directly upon or in contact with any portion of the product or sap from
trees;
• Any alteration to the product itself by the property owner including any on-site cutting or welding; and/or,
• Failure to follow any and all maintenance instructions provided by AMERISTAR® at the time of sale to the original purchaser even if these instructions
are not forwarded to the ultimate claimant under this warranty.
• When cutting Montage II ATF® rails, immediately seal the exposed surfaces by 1) Removing all metal shavings from the cut area 2) Applying zinc- rich primer to thoroughly cover cut edge and drilled hole and, after letting dry, 3) Applying two (2) coats of custom finish spray paint matching fence
color. Failure to seal exposed surfaces per steps 1-3 above will negate warranty.
• If contractor uses non-AMERISTAR® parts/components, this will negate the warranty.
AMERISTAR® Montage II ATF® Welded Ornamental Fences are also guaranteed for the same period of time against defects in workmanship or materials.
Should any Montage II ATF® Welded Ornamental panel, post, or gate manufactured by AMERISTAR® fail in accordance with any of the above conditions,
AMERISTAR® warrants to the original purchaser their redemption through replacement, renewal or issuance of a pro-rated credit. The choice of redemption method is solely at the discretion of AMERISTAR®. If the pro-rated alternative is chosen, the amount will be based on the original cost of materials
at the date of purchase multiplied by the appropriate time and exposure factor from the table below:
Application
Length of Warranty
All Welded Steel Gates
1 Year
Fence Installations
0 to 1 Mile from Salt Water Coast Line
5 Years
Fence Installations
1 Mile to 20 Miles from Salt Water Coast Line
10 Years
Fence Installations
Over 20 Miles from Salt Water Coast Line
20 Years
* Note: Regardless of location and years in service, evidence of historical salt spray exposure shall be considered as grounds to void any warranty obligations.
Notice of failure under the conditions of this waranty shall be sent to AMERISTAR® or its authorized representative, in writing, together with proof of
purchase and shall specify the nature of the defect and when it was first observed as well as photographs of current site conditions. Should the fence be
improperly installed, AMERISTAR® shall not be responsible for guaranteed performance or appearance of the material. Neither does this guarantee apply when failure or damage is due to improper use or application, abuse or misuse, salt spray exposure (see Table and Note), vandalism, or acts of God.
AMERISTAR® reserves the right to inspect the material to determine validity of the claim.
Upon acceptance of the claim by AMERISTAR® or its authorized representative, redemption by replacement, renewal or issuance of a pro-rated credit
shall be made by AMERISTAR®. Reimbursement for the cost of removal of existing material and the freight and installation of replacement material is
not included in the guarantee, nor will AMERISTAR® provide those services.
The above constitutes the complete warranty by the manufacturer. No other agreement, written or implied, is valid. Ameristar Fence Products does not
authorize any other person or agent to make any other express warranties. AMERISTAR® neither assumes nor authorizes any other person or agent
to assume any other liability in connection with the Montage II ATF® Welded Ornamental Fence System.
PURCHASE DATE ______________________________________________
DEALER SIGNATURE ___________________________________________
1555 N. MINGO RD. TULSA, OKLAHOMA 74116
www.AmeristarFence.com
10-01-08
Page 7
PROPRIETARY
INFORMATION
#
QTY.
1
20
2
3
3
2
4
6
DESCRIPTION
1" Sq. PICKET
13
4"
CHANNEL RAIL
3" Sq. POST
BRACKETS
This drawing is the proprietary
property of AMERISTAR,
Tulsa, OK and must not be
duplicated or used
in whole or in part for the
making of drawings, prints or
parts to the detriment of, or
harm to, the owner.
In accepting this drawing, the
recipient agrees to keep the
information contained
confidential.
AMERISTAR
R
1555 N. Mingo
Tulsa, OK 74116
1-888-333-3422
www.ameristarfence.com
TITLE: MONTAGE-II PNL INV 3R EXT 8'H 8'W
DATE: 08/27/09
SCALE: D.N.S.
SHEET:
DRN BY: NJB
CHK BY: CK
REV:
DRAWING NO: 2HIX30948
#
DESCRIPTION
PROPRIETARY
INFORMATION
1
3" SQ POST
2
13 4" SQ. CHANNEL RAIL
3
1" SQ PICKET
4
2" SQ GATE END
This drawing is the proprietary
property of AMERISTAR,
Tulsa, OK and must not be
duplicated or used
in whole or in part for the
making of drawings, prints or
parts to the detriment of, or
harmto, the owner.
In accepting this drawing, the
recipient agrees to keep the
information contained
confidential.
IGBSX3 KIT
AMERISTAR
R
1555 N. Mingo
Tulsa, OK 74116
1-888-333-3422
www.ameristarfence.com
TITLE: MONTAGE II CLASSIC 3R EXT 7'H 49-1/2"OTO SGL GATE
DATE: 04/28/10
SCALE: DNS
SHEET:
DRN BY: NJB
CHK BY: CI
REV:
DRAWING NO: 2HCX3082-48
PROPRIETARY
INFORMATION
#
QTY.
1
2
3" Sq. x 12ga. POST
2
3
13 4" CHANNEL RAIL
3
19
1" Sq. x 14ga. PICKET
4
6
DESCRIPTION
BRACKETS
This drawing is the proprietary
property of AMERISTAR,
Tulsa, OK and must not be
duplicated or used
in whole or in part for the
making of drawings, prints or
parts to the detriment of, or
harm to, the owner.
In accepting this drawing, the
recipient agrees to keep the
information contained
confidential.
AMERISTAR
R
1555 N. Mingo
Tulsa, OK 74116
1-888-333-3422
www.ameristarfence.com
TITLE: MONTAGE-II PNL CLS 3R EXT 7'H 8'W
DATE: 11/03/08
SCALE: D.N.S.
SHEET:
DRN BY: CI
CHK BY:
REV:
DRAWING NO: 2HCX30828
1/3
b
Is this to be a 6'
gate or a 7' gate?
DETAIL A
DETAIL B
DETAIL C
DETAIL D
PROPRIETARY
INFORMATION
3/8" THICK
PLATE
This drawing is the proprietary
property of AMERISTAR,
Tulsa, OK and must not be
duplicated or used
in whole or in part for the
making of drawings, prints or
parts to the detriment of, or
harmto, the owner.
In accepting this drawing, the
recipient agrees to keep the
information contained
confidential.
3/8" BOLT
2" x 2"
TUBE
ISO VIEW
FRONT VIEW
SIDE VIEW
TOP VIEW
FRONT VIEW
SIDE VIEW
AMERISTAR
R
1555 N. Mingo
Tulsa, OK 74116
1-888-333-3422
www.ameristarfence.com
TITLE: TRANSPORT II CLS 7'H 22'-24' OPG CANTILEVER GATE
DATE: 06/07/10
SCALE: DNS
SHEET:
DRN BY: NJB
CHK BY: CI
REV:
DRAWING NO: 2TCX08424S
1/1
b
Is this to be a 6'
gate or a 7' gate?
DETAIL A
DETAIL B
DETAIL C
DETAIL D
PROPRIETARY
INFORMATION
3/8" THICK
PLATE
This drawing is the proprietary
property of AMERISTAR,
Tulsa, OK and must not be
duplicated or used
in whole or in part for the
making of drawings, prints or
parts to the detriment of, or
harmto, the owner.
In accepting this drawing, the
recipient agrees to keep the
information contained
confidential.
3/8" BOLT
2" x 2"
TUBE
ISO VIEW
FRONT VIEW
SIDE VIEW
TOP VIEW
FRONT VIEW
SIDE VIEW
AMERISTAR
R
1555 N. Mingo
Tulsa, OK 74116
1-888-333-3422
www.ameristarfence.com
TITLE: TRANSPORT II CLS 2R FLB 7'H 14'-16' CANTILEVER GATE
DATE: 05/27/10
SCALE: DNS
SHEET:
DRN BY: NJB
CHK BY: CI
REV:
DRAWING NO: 2TCX08416S
1/1
b
AMERISTAR® TRANSPORT™ ALUMINUM CANTILEVER GATE
LIMITED WARRANTY
TransPort™ Aluminum Cantilever Gate Systems by AMERISTAR® are manufactured from the highest quality materials by
skilled craftsmen to meet the highest standards of workmanship in the industry.
Ameristar Fence Products hereby certifies that its cantilever gates are free from defects in material or workmanship and all
aluminum cantilever gate components and hardware are guaranteed against such defects for a one (1) year period from the
original date of purchase. (Note: Accidental damages, defects resulting from improper installation techniques, and damage
from abuse or vandalism are not included herein).
Additionally, on TransPort™ Ornamental Cantilever Gates, aluminum gate components (i.e. top track, bottom rail and
pickets) shall be subject to a six stage pretreatment/wash followed by an electrostatic spray application of a “no-mar” TGIC
polyester powder coat finish, which provides the protection necessary to withstand adverse environmental conditions. The
powder coated surface on all such components is guaranteed to the original owner under normal and proper usage, against
cracking, peeling, chipping, blistering or corroding for the lifetime of the gate system. Normal and proper usage does not
include physical damage or abrasion to the protective coating.
Should any TransPort™ gate component manufactured by Ameristar Fence Products fail in accordance with any of the above
conditions, Ameristar Fence Products warrants to the original purchaser their redemption through replacement or renewal.
The decision as to which method of redemption is allowed is solely at the discretion of Ameristar. Notice of failure under the
conditions of this warranty shall be sent to Ameristar Fence Products or its authorized representative, in writing, together
with proof of purchase and shall specify the nature of the defect and when it was first observed. Should the gate components
be improperly assembled or installed, Ameristar Fence Products shall not be responsible for guaranteed performance or
appearance of the material. Neither does this guarantee apply when failure or damage is due to improper use or application,
abuse or misuse, vandalism or acts of God. Ameristar Fence Products reserves the right to inspect the material to determine
validity of the claim.
Upon validation of the claim by Ameristar Fence Products or its authorized representative, redemption by replacement or
renewal shall be made by Ameristar Fence Products. Reimbursement for the costs of removal and installation of materials are
not included in the guarantee, nor will Ameristar Fence Products provide those services.
The above constitutes the complete warranty by the manufacturer. No other agreement, written or implied, is valid.
Ameristar Fence Products does not authorize any other person or agent to make any other express warranties. Ameristar
Fence Products neither assumes nor authorizes any other person or agent to assume any other liability in connection with
TransPort™ Aluminum Cantilever Gate Systems. Some jurisdictions do not allow limitations on how long an implied
warranty lasts, nor do they allow an exclusion or limitation of incidental or consequential damages; therefore, the limitations
and exclusions noted herein may not apply.
PURCHASE DATE ______________________________________________
DEALER SIGNATURE ___________________________________________
P. O. BOX 581000 TULSA, OKLAHOMA 74158-1000
AMERISTAR FENCE PRODUCTS
TRANSPORT II – Enclosed Track Industrial Aluminum Cantilever Gate System
Construction Specification – SECTION 32 31 00
PART 1 - GENERAL
1.01 WORK INCLUDED
The contractor shall provide all labor, materials, and appurtenances necessary for installation of the industrial cantilever gate
system defined herein at (specify project site).
1.02 RELATED WORK
Section _____ _____ - Earthwork
Section _____ _____ - Concrete
1.03 SYSTEM DESCRIPTION
The manufacturer shall supply a total industrial ornamental aluminum cantilever gate system of the Ameristar® TransPort II
design, (specify Classic, Majestic, Genesis, or Invincible) style. The system shall include all components (i.e., tracks,
uprights, bracing, pickets, hardware, fittings and fasteners) required.
1.04 QUALITY ASSURANCE
The contractor shall provide laborers and supervisors who are thoroughly familiar with the type of construction involved and
materials and techniques specified.
1.05 REFERENCES
 ASTM B117 - Practice for Operating Salt-Spray (Fog) Apparatus.
 ASTM B221 - Aluminum and Aluminum-Alloy Extruded Bars, Rods, Wire, Profiles and Tubes.
 ASTM D523 - Test Method for Specular Gloss.
 ASTM D822 - Practice for Conducting Tests on Paint and Related Coatings and Materials using Filtered Open-Flame
Carbon-Arc Light and Water Exposure Apparatus.
 ASTM D1654 - Test Method for Evaluation of Painted or Coated Specimens Subjected to Corrosive Environments.
 ASTM D2244 - Test Method for Calculation of Color Differences from Instrumentally Measured Color Coordinates.
 ASTM D2794 - Test Method for Resistance of Organic Coatings to the Effects of Rapid Deformation (Impact).
 ASTM D3359 - Test Method for Measuring Adhesion by Tape Test.
 ASTM F1184 – Industrial & Commercial Horizontal Slide Gates
1.06 SUBMITTAL
The manufacturer’s submittal package consisting of gate elevations, hardware details, and installation details, shall be
submitted prior to installation.
1.07 PRODUCT HANDLING AND STORAGE
Upon receipt at the job site, all materials shall be checked to ensure that no damage occurred during shipping or handling.
Materials shall be stored in such a manner to ensure proper ventilation and drainage, and to protect against damage, weather,
vandalism, and theft.
PART 2 - MATERIALS
2.01 MANUFACTURER
All industrial ornamental aluminum cantilever gates shall conform to the Ameristar® TransPort II gate system, (specify
Classic, Majestic, Genesis, or Invincible) style, manufactured by Ameristar Fence Products, Inc., in Tulsa, Oklahoma. The
project gate schedule shall include the following additional information for each cantilever gate included in the project scope:
(specify nominal opening size range in feet) opening, and (specify size and shape of posts) gate posts.
2.02 MATERIAL
A. The materials used for cantilever gate framing (i.e., uprights, diagonal braces and pickets or pales) shall be manufactured
from ASTM B221 aluminum (designation 6063-T-6) with a yield strength of 25,000 PSI, a tensile strength of 30,000 PSI and
a standard mill finish. The TransPort® Fast-Trak™ rails shall be manufactured from ASTM B221 aluminum (designation
6063-T-6) with minimum yield strength of 25,000 PSI, a tensile strength of 30,000 PSI and a standard mill finish.
B. Material for diagonal bracing and uprights shall be 2” sq. x ¼” aluminum. The design of the top and bottom enclosed
track shall conform to the manufacturers 5” x 2” Fast-Trak system. Material for pickets shall be 1” x 1/8” wall aluminum.
C. Internal roller truck assembly shall be self-aligning swivel ball-and-socket type running on four bearing wheels. Internal
roller truck assembly shall be affixed to the hanger bracket by means of a 5/8” diameter industrial-grade rod end/center bolt,
with a minimum static load rating of 10,000 pounds. Attachment of the center bolt to the truck body shall be by means of a
swivel joint to ensure equivalent and consistent loading on all bearing wheels and internal track surfaces throughout the travel
of the gate.
2.03 FABRICATION
A. Pickets, enclosed track, uprights and diagonal bracing shall be pre-drilled and labeled for easy assembly. All components
shall be precut to specified lengths.
B. Top and bottom rail extrusions shall be mechanically fastened to vertical uprights and reinforced with diagonal braces, as
required by drawing.
C. The manufactured components shall be subjected to the Ameristar thermal stratification coating process (hightemperature, in-line, multi-stage, and multi-layer) including, as a minimum, a six-stage pretreatment/wash and an electrostatic
spray application of a polyester finish. The topcoat shall be a “no-mar” TGIC polyester powder coat finish with a minimum
thickness of 2 mils (0.0508mm). The color shall be (specify Black, Bronze, White, or Desert Sand). The stratification-coated
framework shall be capable of meeting the performance requirements for each quality characteristic shown in Table 1.
Quality Characteristics
Adhesion
Corrosion Resistance
Impact Resistance
Weathering Resistance
Table 1 – Coating Performance Requirements
ASTM Test Method
Performance Requirements
D3359 – Method B
Adhesion (Retention of Coating) over
90% of test area (Tape and knife test).
B117, D714 & D1654
Corrosion Resistance over 3,500 hours
(Scribed per D1654; failure mode is
accumulation of 1/8” coating loss from
scribe or medium #8 blisters).
D2794
Impact Resistance over 60 inch lb.
(Forward impact using 0.625” ball).
D822 D2244, D523 (60˚ Method)
Weathering Resistance over 1,000
hours (Failure mode is 60% loss of
gloss or color variance of more than 3
delta-E color units).
PART 3 - EXECUTION
3.01 PREPARATION
A. All new gate installations shall be laid out by the contractor in accordance with the construction plans.
B. All hardware shall be installed in accordance with the Transport installation instructions. Transport cantilever gates shall
be installed so they comply with current ASTM F2200 & UL325 standards.
C. Gate stops shall be installed on each track in a way that conforms to current ASTM F2200 standards.
3.02 GATE INSTALLATION
Gate post shall be spaced according to specified gate elevation. Posts shall be set in concrete footers having a minimum
depth of 48” with a minimum diameter of 12” (Note: In some cases, local restrictions of freezing weather conditions may
require a greater depth). The “Earthwork” and “Concrete” sections of this specification shall govern material requirements for
the concrete footer. Posts setting by other methods such as plated posts or grouted core-drilled footers are permissible only if
shown by engineering analysis to be sufficient in strength for the intended application.
3.03 CLEANING
The contractor shall clean the jobsite of excess materials; post-hole excavations shall be scattered uniformly away from posts.
Software is to be compatible with the building
(PremiSys by Identicard). One card access for
both gate and building.
9150 VEHICULAR
SLIDE GATE
OPERATOR
entrapment
prevention system
reverses gate on contact
•A
utomatic self-setting
limits mean no limit switch
adjustments – ever
•S
afety – built-in mechanical
and electronic reverse system
•S
pecial anti-tailgating
feature helps to reduce
unauthorized vehicle access
fail-safe release
Never be locked out (or in)
of your property
•A
dvanced microprocessor
control board features
programming switches to
set the mode of
operation required and has
ports for DKS plug-in loop
detectors to simplify wiring
•C
onvenience outlets for
accessory transformers
built in
power and reset switches
•G
90 galvanized steel frame
prrevents rusting
•T
his operator meets or
exceeds the requirements
of the UL 325 and UL 991
safety standards and is
ETL Listed
• 5-year limited warranty
partial open
allows long gates to open 14
feet for automobile traffic, or
opens gate fully for large trucks
or oversized vans
ACCESS CONTROL SOLUTIONS
FEATURES
•E
lectronic magnetic
limits eliminate old style
mechanical switches that can
wear out, break, or fail
9150 VEHICULAR
SLIDE GATE OPERATOR
The DKS 9150 series of slide gate operators offer convenience, reliability and safe
operation in a small, compact design. These operators are ideally used in residential,
commercial or industrial high-use applications. The innovative fail-safe design of these
operators significantly reduces the chance of injury or entrapment and makes these
operators the safest slide gate operators in the market today! Designed with versatility in
mind, these operators can be configured for front, center or rear drive applications and can
be configured for front, center or rear drive applications and can be pad or post mounted.
Advanced Features
Automatic limit adjustment
Auto-close timer 1-23 sec
Selectable stop / reverse loop function
H
Timer override feature helps prevent tailgating
Partial open feature
Built in On / Off switch
Built in alarm reset switch
D
Two 115 VAC convenience outlets for
accessory transformers
Automatically assumes fail-safe mode
when an entrapment condition exists
9150
Ports for plug-in open and reverse loop detectors.
DKS plug-in detectors only
1/2 HP & 1 HP
15.25” W x 24.75” H x 16.75” D
387mm W x 628mm H x 425mm D
Gate Tacker reporting output provides
operator data to access control system
(DKS systems with card access only)
W
9150 1/2 HP Specs
Class of
Max Gate Max Gate HP Power Convenience
operation
Length *
Weight *
115 VAC, 60 Hz, 5.4A
Open Package
I, II, III, IV 30 Ft 1000 Lbs. 1/2 HP 60 cycles/hr 208 VAC, 60 Hz, 2.8A** Optional
(9.1 m)
(453.6 kg)
continuous duty
230 VAC, 60 Hz, 2.7A**
460 VAC, 60 Hz, 1.4A**
9150 1 HP Specs
Class of
Max Gate Max Gate HP operation
Length *
Weight *
I, II, III, IV 45 Ft 1500 Lbs. 1HP 60 cycles/hr
(13.7 m)
(680.3 kg)
continuous duty
Power 115 VAC, 60 Hz, 7.0A
208 VAC, 60 Hz, 5.0A** 230 VAC, 60 Hz, 3.5A**
460 VAC, 60 Hz, 1.8A**
Convenience
Open Package
Optional
*A
ssumes gate to be in good condition and must be on a level surface.
When combined with convenience open option, 1/2HP max weight is 800 Lbs., and 1300 Lbs. with 1HP.
** These operators use a step-down transformer, to achieve 115 VAC operating voltage.
General Specs
Mechanical
Safety
Primary Reduction: Single cog belt
External obstruction sensing devices must be
used with this operator
Chain: #40
Speed: Approximately 10 in/sec (254 mm/sec)
Cover: Steel cover is plated and painted
Frame: G90 Galvanized steel to prevent rusting
Manual Release
Fail Safe:
Push gate open
Fail Secure: Keyed release optional
Options Available
Nickel plated chain
Stainless steel chain
Plug-in loop detectors
Heater kit for cold environments
Safety Standards
Complies with the UL 325 and UL 991
safety standards
ETL listed
Operating Temp
10ºF to 140ºF
-12ºC to 62ºC
Heater kit recommended for colder environments
Base plate to post mount (posts not included)
Shipping Weight
Fail-secure keyed release
Approximately 125-185 lbs (56-84 kg)
Operator kit
includes chain brackets, hardware, and
20-feet (6 m) of #40 chain
Warranty
5-year limited factory warranty
Distributed by:
®
D O O R K I N G, I N C.
120 Glasgow Avenue, Inglewood, California 90301 U.S.A. Tel: 310-645-0023 FAX: 310-641-1586 www.doorking.com
© 2011 All Rights Reserved. Product specifications may change without notice. Rev. 2/11
MEMBER: