projects
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projects
INTRODUCTION UNDER IMPLEMENTATION IN PETROCHEMICAL SPECIAL ECONOMIC ZONE 7 Preface 9 Porojects under Implementation in petrochemical special economic zone 10 Isocyanates-Phase 2 Karoon Petrochemical Co. (Private Joint Stock) 12 Chlor Alkali & PVC Arvand Petrochemical Co. (Private Joint Stock) 14 Bandar Imam 3rd NF 15 Propane De Hydrogenation (PDH) PIDMCO (Private Joint Stock) Salman-e-Farsi Petrochemical Co. (Private Joint Stock) 16 Centralized Utility (Fajr, Phase2) Fajr Petrochemical Co. (Private Joint Stock) 17 Acrylonitrile 18 Acrylates 19 Maleic Anhydride (MAH), Butandiol (BDO) and Polybutylene Terephthalate (PBT) Arg Petrochemical Company (Private Joint Stock) Ofogh Polymer Petro-Technology Company (Private Joint Stock) Ibn-e- Sina PetroKimiya Company (Private Joint Stock) 20 2nd Liquid Products Jetty Petrochemical Special Economic Zone Organization 21 Maleic Anhydride (MAH) Modabberan Shimi Company 22 Methyl Ethyl Ketone Arya Shimitex Company (Private Joint Stock) UNDER IMPLEMENTATION IN PARS SPECIAL ECONOMIC/ENERGY ZONE 25 Preface 26 Butene-1 27 11th Olefin Jam Petrochemical Co. (Private Joint Stock) kavyan Petrochemical Co. (Private Joint Stock) 28 Assaluyeh ethylene glycol Morvarid Petrochemical Co. (Private Joint Stock) 30 Assaluyeh Centralized Utility Expansion 31 12th Olefin Damavand Petrochemical Co. (Private Joint Stock) 32 16th Olefin & Metanol 33 Metanol 34 Indonesia ammonia / urea (JV) 35 8th Ammonia / Urea 36 7th Metanol 37 Hormoz Ammonia /Urea (13th Ammonia / Urea) Under Privatization Bushehr Petrochemical Co. (Private Joint Stock) Veniran Petrochemical Co. Hengam Petrochemical Co. (Private Joint Stock) Lavan Petrochemical Co. (Private Joint Stock) Marjan Petrochemical Co. (Private Joint Stock) Hormoz Petrochemical Co. (Private Joint Stock) 38 Styrene Park 39 Styrene Park (SBS/SB/LCBR, ABS) 40 Styrene Park (ESBR) 41 Styrene Park (EPS) 42 Styrene Park - Polystyrene Project Jam Petrochemical Co. (Private Joint Stock) Sadaf Chemical Assaluyeh Company (Private Joint Stock) Dalahoo Kimiya Industry Company Under Privatization 43 Sabalan Methanol (Joint venture with Petkim of Turkey) Sabalan Petrochemical Company (Private Joint Stock) 44 Dena Methanol (Joint venture with Eurokim of Singapore) Dena Petrochemical Co. (Private Joint Stock) Di Polymer Aryan Petrochemical Co. (Private Joint Stock) 45 Di Polymer Aryan Methanol 46 Middle East Kimiya Pars Methanol Middle East Kimiya Pars Company 47 Arman Methanol Arman Methanol Company (Private Joint Stock) 48 Parsa Arg Shimi Ammonia / Methanol Parsa Arg Shimi Company (Private Joint Stock) 49 Ethylene Glycols Pars Phenol Company (Public Joint Stock) 50 Propane De Hydrogenation (PDH) Mehr Petrokimiya Company (Private Joint Stock) 51 Assaluyeh Centralized Stronge Tanks (for export) 52 2nd Ammonia/Methanol Under Privatization Lavan Development Industry IN OTHER REGIONS 54 13th Olefin Ilam Petrochemical Co. (Private Joint Stock) 56 Hamedan PVC Hegmataneh Petrochemical Industry Co.(Private Joint Stock) 57 7th Ammonia / Urea (Marvdasht Martyrs)* Petrochemical Industries Development Management Co. (PIDMCO) 58 West Ethylene Pipeline & Dena Region Petrochemical Industries Development Management Co. (Private Joint Stock) 59 Map of West Ethylene Pipeline & Dena Region 60 Bakhtar Petrochemical Co. (Holding) 61 Kermanshah HDPE* 62 Lorestan HDPE / LLDPE* 63 Kordestan LDPE* Kermanshah Polymer Co. (Private Joint Stock) Lorestan Petrochemical Co. (Private Joint Stock) Kordestan Petrochemical Co. (Private Joint Stock) 64 Mahabad HDPE / LLDPE* Mahabad Petrochemical Co. (Private Joint Stock) 65 Miandoab HDPE* Miandoab Petrochemical Co. (Private Joint Stock) 66 Andimeshk LDPE* 67 Hamedan Ethylene Oxide* Andimeshk Petrochemical Co. (Private Joint Stock) Ibn-e-Sina Hamedan Petrochemical Co. (Private Joint Stock) 68 Map of Dena Region 69 Gachsaran 8th Olefin (8th Olefin)* 70 Kazerun LDPE / HDPE* 71 Mamasani HDPE* Gachsaran Petrochemical Co. (Private Joint Stock) Kazerun Petrochemical Co. (Private Joint Stock) Mamasani Petrochemical Co. (Public Joint Stock) 72 Dehdasht HDPE* Dehdasht Petrochemical Co. (Public Joint Stock) 73 Boroujen HDPE* Boroujen Petrochemical Co. (Private Joint Stock) 74 Central Ethane-Ethylene Pipeline NPC 75 Map of Central Ethylene Pipeline 76 Firouzabad 14th Olefin (14th Olefin)* 77 Jahroom LLDPE/ HDPE* 78 Fasa LDPE* 79 Darab HDPE* 80 Estehban EVA* 81 Zanjan Ammonia / Urea (10th Ammonia / Urea)* Zanjan Petrochemical Industry Co. Firouzabad Olefin Petrochemical Co. (Private Joint Stock) Jahroom Petrochemical Company (Public Joint Stock) Fasa Petrochemical Company (Public Joint Stock) Darab Petrochemical Company (Public Joint Stock) Estahban Fars Kimiya Petrochemical Company Zanjan Petrochemical Industry Co. (Public Joint Stock) 82 Lordegan Ammonia / Urea (11th Ammonia / Urea)* Lordegan Petrochemical Industry Co. (Public Joint Stock) 83 Golestan Ammonia / Urea (12th Ammonia / Urea)* Golestan Petrochemical Industry Co. (Public Joint Stock) 84 Genaveh Dashtestan Olefin (15th Olefin)* Genaveh- Dashtestan Petrochemical Company (Private Joint Stock) 85 Ardabil Ammonia & Urea Ardabil Petrochemical Company 86 Khomein Polypropylene 87 Dehloran Olefin (17th Olefin)* Di Arya Polymer Company (Private Joint Stock) Sepehr Dehloran Petrochemical Co. (Public Joint Stock) 88 Siraf Methanol Siraf Energy Petrochemical Co. 89 Nodan Polyacetal 90 Farashband Ammonia/Urea Kazeroon Petrochemical Company Kimiya Petrogas Iliya Company Soleiman Ammonia/Urea 91 Masjid th (9 Masjid Soleiman Petrochemical Company Ammonia/Urea) (Private Joint Stock) 92 Expandable Polystyrene (EPS) 93 Formalin Petro Ramsheh Co. (Private Joint Stock) Ghamron Petro Sanat Complex (Private Joint Stock) *Approred by the goverment (Mandatory Projects) UNDER STUDY 96 Projects Under Study ONSTREAM 100 NPC onstream projects since the beginning of the 2nd 5-year Development Plan 102 History of 2500 years of the Persian Gulf Remarks figures indicated in the final products column of the tables in this borchure are inclusive of both final and surplus intermediate products. Intermediate products Figures shown in the intermediate products column of the tables in this brochure indicate the products nominal output capacity which are inclusive of battery-limit consumption plus exworks saleable products. - According to the article 44 of Iran’s Constitution, the share of National Petrochemical Company in all future projects should be less than 20 %. 6 PROJECTES 18 th Edition PETROCHEMICAL INDUSTRY W W W. N I P C . N E T Preface The petrochemical industry is as creation value industry in the country. In other words, petrochemical industry is as pioneer industry in creating value added in petroleum which requires the government‘s special attention and support as well as further participation of private sector. To this end, the state-governed vision in petrochemical industry changes its place to private sectors having top-notch participation in petrochemical projects. Accessing to international waters and abundance varieties of feedstock in the country makes this industry to face minor risk for investment. By considering these advantages, the investors are very keen on participating in completion of petrochemical projects. Nowadays, over 70 petrochemical projects at different stages are under way, anticipated to have 100 million tons of petrochemical production by the end of 5th fiveyear development plan. By completion of these projects, many jobs will be created and different regions of the country would be developed and also through the oil and gas resources, creating value added products would be even further importance. Furthermore, technical and economic studies are in progress to establish Chahbahar Petrochemical Special Economic Zone promising a sustainable development in petrochemical industry. 7 PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition PROJECTS UNDER IMPLEMENTATION IN PETROCHEMICAL SPECIAL ECONOMIC ZONE Lying on the coast of the Persian Gulf, the Petrochemical Special Economic Zone, originally spread out on an area of 1700 hectares in southwestern city of Mahshahr, Bandar Imam Khomeini district. The zone was expanded over an area of 2300 hectares in March 2007 based on authorization No. K 36042 T/167936 by Iran’s High Council of Free Industrial / Trade Zone. According to this addendum, Bandar Imam, Razi and Farabi petrochemical companies were located in Petrochemical Special Economic Zone. Mahshahr is already the hub of Iran’s petrochemical industry. In view of its natural & geographical location and also enjoying the legal facilities of special zones, the Petrochemical Special Economic Zone has been created in order to develop the industry and trade activities (specially downstream industries), meeting the economic, social and national interests, attracting new technologies and increasing employment. From the geographical point of view, the zone has access to the international waterway through Bandar Imam and through the national railway network is accessible to Turkey, Europe and Central Asian countries. The Petrochemical Special Economic Zone Organization was established in 1997 based on an authorization by Iran’s High Council of Free Industrial / Trade Zone to manage and develop industrial and economical activities including petrochemical sector in the area. As a subsidiary of NPC, the Petrochemical Special Economic Zone Organization welcomes local and foreign investors to invest in this economically important area. 9 PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition Isocyanates - Phase 2 Implemented by: Karoon Petrochemical Co. (Private Joint Stock) Location: Petrochemical Special Economic Zone Area: 34 hectares (Phases 1 & 2) Ownership: Bandar Imam Petrochemical Co. (40.9%), Chematur of Sweden (30.6%), Petrochemical Industries Investment Co. (PIIC) (20.4%), PCC (8.1%) Start date: 2006 Projected production date: 2011 Product Capacity (‘000 t/y) Products Final Methylene diphenyl di-isocyanate (MDI) 40 Chloridric acid 45 Total 85 Applications Raw material for polyurethanes (for the production of foam and sponges), automobile parts, insulation, surface coverages, urethane elastomers, adhesives, shoes industry &... 10 PROJECTES 18 th Edition PETROCHEMICAL INDUSTRY W W W. N I P C . N E T www.krnpc.com Feedstock (‘000 t/y) Input Feed Capacity Source CO (98%) 9.5 Fanavaran Petrochemical Co. Ammonia (100%) Sulfuric acid 16.5 0.12 Razi Petrochemical Co. Razi Petrochemical Co. Chlorine (99.6%) 23 Arvand Petrochemical Co. Hydrogen 2.5 Fanavaran Petrochemical Co. Benzene 26 Bandar Imam Petrochemical Co. Formaldehyde 5.5 Import Caustic soda (32%) 12 Bandar Imam Petrochemical Co. License & basic engineering: Chematur Co. of Sweden Detailed engineering & procurement: Chematur Co. of Sweden Erection & construction: Tanarob Major local manufacturers: Sadid Jahan Sanat, Oxin Sanat & Iran Tablo Earth work: 63,810 m3 Volume of concrete work: 31,730 m3 Weight of steel structure: 4,772 tonnes Weight of equipment: 3,936 tonnes Piping: 321,932 inch-diam Cable work: 386 km Piling: 2,660 km Engineering work: 300,000 man/hour Erection & construction: 7,000,000 man/hou r Physical progress (as of 20 March 2012): 72.8% 11 PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition Chloralkali & PVC Implemented by: Arvand Petrochemical Co.(Private Joint Stock) Location: Petrochemical Special Economic Zone Area: 108 hectares Ownership: Persian Gulf Petrochemical Co. (80%), Petroleum Ministry Retirement & Welfare Fund (20%) Start date: 2003 Projected production date: 2012* *All units came onstream and under trial production Product Capacity (‘000 t/y) Products Intermediate Final PVC (Suspension) -- 300 PVC (Emulsion) -- 40 *Liquid chlorine 585 187 *Ethylene di chloride (EDC) 890 330 VCM 343 -- *Caustic soda (100%)* *Sodium hypochlorite* 660 634 16 Total -- 1,507 Applications In production of various containers, kitchen appliances, plastic and medical parts, pipes, detergents, toys, antiseptic, textile, insulation,... 12 PROJECTES 18 th Edition PETROCHEMICAL INDUSTRY W W W. N I P C . N E T Feedstock (‘000 t/y) Input Feed Ethylene Salt Chloridric acid (97%) Capacity 252 1,300 50 Source Ethylene Grade Network of Petrochemical Special Economic Zone Local Sources Karoon Petrochemical Co. License & basic engineering: Vinnolit (Germany)/ Uhde (Germany)/ Sazeh(Iran) Detailed engineering & procurement: Uhde / Sazeh Erection & construction: Tecnican, Piphond, Mana, Kanrood Sazeh, Mashin Sazi Arak, Omid Hafshjan, Petro Taksan, Pidco, Oxin Sanat Contractors of prerequisite projects: Eitsen / CAC, Aron Ab / Bina , Khord Sanat, Sidek, Norhan Sanayeh Volume of concrete work: 143,000 m3 Weight of steel structure: 20,000 tonnes Weight of equipment: 22,000 tonnes Piping: 950,000 inch-diam Cable work: 2,636 km Engineering work: 500,000 man/hour Erection & construction: 10,552,000 man / hour Physical progress (as of 20 March 2012): 99.9% 13 PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition BANDAR IMAM 3rd NF PIDMCO Location: Bandar Imam Petrochemical Complex Area: 7.8 hectares Ownership: BIPC (100%) start date: 2006 Projected production date: 2012 Product Capacity (‘000 t/y) Products Final 443 Ethane Propane 870 Butane 688 C5+ 649 Fuel gas 35 Total 2,685 Applications Feedstock for petrochemical units & as fuel Feedstock (‘000 t/y) Input Feed NGL Capacity 2,685 Source Oil rich regions Detailed engineering & procurement: Namvaran / Tecnicas Reunidas Erection & construction: Asfalt Toos Cable work: 255 km Earth Work: 67,150 m3 Volume of concrete work: 18,971 m3 Piling: 2,201 km Weight of steel structure: 2,451 tonnes Engineering work: 353,937 man/hour Weight of equipment: 4,920 tonnes Physical progress (as of 20 March 2012): 96.4% Piping: 230,565 inch-diam 14 PROJECTES 18 th Edition PETROCHEMICAL INDUSTRY W W W. N I P C . N E T Propane De Hydrogenation(PDH) Implemented by: Salman-e-Farsi Petrochemical Co. (Private Joint Stock) Location: Petrochemical Special Economic Zone Area: 16.75 hectares Ownership: National Petrochemical Co. (20%), Others (80%) start date: 2012 Projected production date: 2015 Product Capacity (‘000 t/y) Products Intermediate Propylene Final -- 450 Applications Feedstock for polypropylene, phenol, acrolynitryl, units Feedstock (‘000 t/y) Input Feed Propane Capacity 560 Source Bandar Imam Petrochemical Co. License & basic engineering: UHDE Detailed engineering & Procurement: ECEC Physical progress (as of 20 march 2012): 6.8% 15 PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition Centralized Utility(FAJR, PHASE 2) Implemented by: Fajr Petrochemical Co. (Private Joint Stock) Location: Petrochemical Special Economic Zone (5 km from Fajr-1) Area: 30 hectares Ownership: NPC (70%), Justice Shares Broker Co. (30%) Start date: 2007 Projected production date: 2011 * Electricity & steam units came onstream late 2010 Product Capacity Products Final *Electricity 6 48 mw *Steam 740 t/h RO water 5,460 m3/h DM water 1,470 m3/h Cooling water 9,000 m3/h PW (Potable water) 250 m3/h SW (Service water) 400 m3/h 7,630 m3/h 9,800 m3/h FW Limpid water Instrument air 27,000 nm3/h Service air 15,000 nm3/h Nitrogen 24,000 nm3/h Oxygen 13,000 nm3/h Applications Utilities required by the process plants in Petrochemical Special Economic Zone are supplied by Fajr Petrochemical Co. Feedstock Capacity Input Feed Raw Water 9,800 m3/h Natural Gas 4.58 mn nm3/d Source Karoon River NIGC Detailed engineering, procurement, erection & construction: shafab, Zolal Iran ,Mapna Weight of equipment: 13,056 tonnes Volume of concrete work: 164,837 m3 Piping: 424,194 inch-diam Weight of steel structure: 16,343 tonnes Cable work: 1,299 km Physical progress (as of 20 March 2012): 90.8% 16 PROJECTES 18 th Edition PETROCHEMICAL INDUSTRY W W W. N I P C . N E T www.fajrco.com Acrylonitrile Implemented by: Arg Petrochemical Company (Private Joint stock) Location: Petrochemical Special Economic Zone Area: 12 hectares Ownership: Tabriz Petrochemical Co. (28.4%), Iran Investment Co. (26.99%), Others (44.61%) Start date: 2012 Projected production date: 2016 Product Capacity (‘000 t/y) Products Intermediate Final Acrylonitrile -- 100 Astonitrile Hydrogen Cyanide Ammonium sulfate ---- 3.2 11 12 Total 126.2 Applications In production of acrylic fiber, ABS and SAN resins, nylon, ediponitrile, industrial fibers, elastomers and … Feedstock (‘000 t/y) Input Feed Propylene Ammonia Capacity Source 110 Salman-e-Farsi Petrochemical Co. , Abadan Refinery 54 Razi Petrochemical Co. Sulfuric acid 12.5 Razi Petrochemical Co. Caustic soda 1.8 BIPC, Shiraz Petrochemical Co. 17 PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition Acrylates Implemented by: Ofogh Polymer Petro-Technology Company(Private Joint Stock) Location:Petrochemical Special Economic Zone Area: 8 hectares Ownership: Private Sector (100%) Start date: 2012 Projected production date: 2016 Product Capacity (‘000 t/y) Products Capacity Acrylic acid 80 Final 30 Propylene 100 -- Oxo Alcohols 62 25 Acrylic Esters -- 62 Super Absorbing Polymers -18 45 co2 (Liquid) Total 7 169 Applications Used in leather industry, paper, textiles, and protective coverage … Feedstock (‘000 t/y) Input Feed Propane 18 PROJECTES 18 th Edition PETROCHEMICAL INDUSTRY W W W. N I P C . N E T Capacity 185 Source BIPC Maleic Anhydride (MAH), Butandiol (BDO) and Polybutylene Terephthalate (PBT) Implemented by: Ibn-e- Sina Petro Kimiya Company(Private Joint Stock) Location: Petrochemical Special Economic Zone Area: 10 hectares Ownership: Private Sector (100%) Start date: 2012 Projected production date: 2016 Product Capacity (‘000 t/y) Products Intermediate MAH 110 Final 25 BDO 75 20 PBT -- 60 Isobutane -- 50 Tetrahydrofuran -- Total 24 179 Applications In production of polyester resins, fumaric acid, auto and marine industry, lubricant additives, electronic industry, filament fibers, elastic poly urethane fibers, Copolyester - poly ether elastomers Feedstock (‘000 t/y) Input Feed Capacity Butane 170 PTA 45 Methanol 4 Source BIPC Tondguyan Petrochemical Co. / import Fanavaran Petrochemical Co. 19 PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition 2nd Liquid Projects Jetty Implemented by: Petrochemical Special Economic Zone Organization Location: Petrochemical Special Economic Zone Start date: 2003 Projected production date: 2012* * Civil Work has been finished and installation of mechanical equipment is in progress. Loading/unloading capacity: 2.4 mn t/y Overall length: 300 m Main body length: 98.9 m Main body width: 28.15 m Access bridge length: 90 m Access road length: 56 m Access road width: 16.5 m Procurement, Erection&Commissioning Contractor: Steam Co. Marine structure & Industrial civil contractor: Omran Falat Co. Physical progress (as of 20 March 2012 ): 97% 20 PROJECTES 18 th Edition PETROCHEMICAL INDUSTRY W W W. N I P C . N E T www.petzoneorg.com Maleic Anhydride (MAH) Implemented by: Modabberan Shimi Company Location: Petrochemical Special Economic Zone Area: 4.5 hectares Ownership:Private Sector (100%) start date: 2012 Projected production date: 2013 Product Capacity (‘000 t/y) Intermediate Products Final 20 MAH -- Furmaric acid -- 4 Unsaturated Poly ester resins -- 15 Total 39 Applications In production of polyester resins, alkyd resins, insecticide… Feedstock (‘000 t/y) Input Feed Butane Capacity 40 Source BIPC 21 PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition Methyl Ethyl Ketone Implemented by: Arya Shimitex Company (Private Joint Stock) Location:Petrochemical Special Economic Zone Area: 5 hectares Ownership: Private Sector (100%) Start date: 2008 Projected production date: 2013 Product Capacity (‘000 t/y) Product Final Methyl Ethyl Ketone/ Butyl Alcohol (MEK/SBA) 8 Applications Used as a solvent in chemical industry particularly in paint industry Feedstock (‘000 t/y) Input Feed Raffinate-2 Capacity 6 Physical progress (as of 20 march 2012): 98% 22 PROJECTES 18 th Edition PETROCHEMICAL INDUSTRY W W W. N I P C . N E T Source Shimi Baft Co. UNDER IMPLEMENTATION IN PARS SPECIAL ECONOMIC / ENERGY ZONE (Assaluyeh) 24 PROJECTES 18 th Edition PETROCHEMICAL INDUSTRY W W W. N I P C . N E T PROJECTS UNDER IMPLEMENTATION IN PARS SPECIAL ECONOMIC / ENERGY ZONE The Pars Special Economic / Energy Zone Organization as a representative of Iran’s Petroleum Ministry and National Iranian Oil Company (NIOC) manages and develops the South and North oil and gas fields in the region. Pars Special Economic / Energy Zone consists of three regions; Pars 1 (South Pars) with an area of 14 hectares, Pars 2 (Pars Kangan) with an area of 16 hectares and Pars 3 (North Pars) with an area of 16 hectares. the Organization was established in 1999 to protect the world largest gas field through activities of establishment, approval, planning, implementation, utilization and maintenance of public infrastructures like roads, rail ways, ports, airports, electricity, drinking water, integrated management of the regions. The proper infrastructures in the up, middle and down streams of oil and gas industry, Pars Complex Port, the International Persian Gulf Airport, water and electricity facilities, communication, roads and available natural tourist attractions made the region interesting for local and foreign investors to invest in this economically important area. Lying on the coast of the Persian Gulf, the Zone has access to the rich hydrocarbon resources in the region providing suitable conditions for foreign investment. It is the hub of development activities underway at South Pars gas field. With its reserves estimated at 14 trillion cubic meters of gas and 18 billion barrels of condensates, the field is the world’s largest gas field. It represents 6.8% of the world’s total gas reserves. Given the field’s capacity, 28 development phases and 3 giant LNG projects have so far been planned to be built in Assaluyeh and Kangan in an area of 30,000 hectares. Currently, the first ten phases are onstream. An average, $1bn has been invested for each phase. The implementation work of phases 11,13,14,15,16,17,18,19,20,21,22,23 and 24 have been started and are underway. Several world-scale petrochemical plants are being constructed in Assaluyeh rd as part of the country’s 3 , 4th & 5th Development Plans. 25 PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition Butene-1 Implemented by: Jam Petrochemical Co. (Private Joint Stock) Location: Pars Special Economic / Energy Zone Area: 1.7 hectares Ownership: Private sector (100%) Start date: 2008 Projected production date: 2012 Product Capacity (‘000 t/y) Product Intermediate Butene -1 -- Final 100 Applications In production of co-polymers in various polyethylenes Feedstock (‘000 t/y) Input Feed Ethylene Capacity 110 Source Jam Petrochemical Co. License & basic engineering: Axens Detailed engineering & procurement: Nargan/Jam Sefat Karan Major local manufacturers: Esfahan Mashinsazi,Fateh Sanat, Diesal Physical progress (as of 20 March 2012): 95.99% 26 PROJECTES 18 th Edition PETROCHEMICAL INDUSTRY W W W. N I P C . N E T www.jpsomplex.com 11th Olefin Implemented by: Kavyan Petrochemical Co. (Private Joint Stock) Location: Pars Special Economic / Energy Zone (Phase 2) Area: 43 hectares Ownership: Bakhtar Petrochemical Co. (56.5%), Gachsaran Petrochemical Co. (6.5%), Lorestan Petrochemical Co.(6.5%), Kermanshah Polymer Co. (6.5%), Kordestan Petrochemical Co. (6.5%), Mahabad Petrochemical Co. (6.5%), Others(17.5%) Start date: 2006 Projected production date: 2012 Product Capacity (‘000 t/y) Final Products Ethylene 2,000 C3+ 180 Total 2,180 Applications Feedstock for the petrochemical companies planned to be built alongside the West Ethylene Pipeline Feedstock (‘000 t/y) Input Feed Capacity Ethane 2600 Source South Pars Oil & Gas License & basic engineering: Technip Detailed engineering & procurement: Nargan Erection & construction: Rah Sahel & Fater Kousar Jonoob, Ramco, Mobin sanat, sina sanat, Kankashkar Volume of concrete work: 112,000 m3 Weight of steel structure: 7,500 tonnes Weight of equipment: 160,000 tonnes Piping: 1,134,000 inch-diam Cable work: 530 km Physical progress (as of 20 March 2012): 95.17% 27 PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition Assaluyeh Ethylene Glycol Implemented by: Morvarid Petrochemical Co. (Private Joint Stock) Location: Pars Special Economic / Energy Zone (Phase 2) Area: 5.15 hectares (ethylene glycol) & 2.98 hectares (storage tanks) Ownership: NPC (100%) Start date: 2007* Projected production date: 2013 * The project was transferred from Kharg Island to Assaluyeh in 2007 Product Capacity (‘000 t/y) Products Final MEG 500 DEG 50 TEG 4 Total 554 Applications Raw material for the production of PET, anti-freeze, softeners in textile,... 28 PROJECTES 18 th Edition PETROCHEMICAL INDUSTRY W W W. N I P C . N E T www.morvaridpc.ir Feedstock (‘000 t/y) Input Feed Capacity Source Ethylene 340 Olefin Complexes of the Region Oxygen 368 Damavand Petrochemical Co. License & basic engineering: Shell Co. of Netherlands & MES of Japan Detailed engineering & Procurement : Mitsui / PIDEC Physical progress (as of 20 March 2012 ): 48.41% 29 PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition Assaluyeh Centralized Utility Expansion Implemented by: Damavand Petrochemical Co.(Private Joint Stock) Location: Pars Special Economic / Energy Zone (Phase 2) Area: 90 hectares Ownership: NPC (100%) Start date: 2009 Projected production date: 2014 Products Capacity * Products Final 1,900 mw Electricity Steam Oxygen 1,900 t/h 900 t/h Nitrogen 70,000 nm3/h Instrument air 31,000 nm3/h Service air 20,000 nm3/h Fresh water 5,000 m3/h DM water 37,000 m3/h Cooling water Potable water 80,000 m3/h 1,500 m3/h * Products capacity are being finalized Applications Utilities required by the petrochemical process plants in site no. 2 of the Special Economic /Energy Zone (Assaluyeh) are supplied by Damavand Petrochemical Co. Feedstock Input Feed Capacity Natural gas 14 mnm3/d Sea water 380,000 m3/h Source South Pars Oil & Gas Persian Gulf License, basic and Detailed engineering & Procurement: Mapna (Power Plant) Physical progress (as of 20 March 2012): 26.6% 30 PROJECTES 18 th Edition PETROCHEMICAL INDUSTRY W W W. N I P C . N E T www.fajrco.com 12th Olefin Implemented by: Under Privatization Location: Pars Special Economic / Energy Zone (Phase 2) Area: 75 hectares Start date: 2012 Ownership: under study Projected production date: 2016 Product Capacity (‘000 t/y) Intermediate Final Products Ethylene 1200 868 Propylene 327 167 C4 cut 294 -- Liquid fuel -- 26 Heavy ends Benzene -382 1089 33 Paraxylene -- 528 Orthoxylene -- 90 Heavy aromatics -- 25 Ethyl Benzene 476 -- Styrene -- 440 Linear Alfa Olefin -- 200 Propylene Oxide -- 200 Butadiene -- 130 Raffinate -- 160 Total 3,956 Applications Feedstock for various downstream industries in production of polyolefin, butadiene, styrene, polyester, PTA Feedstock (‘000 t/y) Capacity Input Feed Condensates 3,000 Source Phases 4 & 5 of South Pars Oil & Gas Light cuts 340 Nouri (Borzuyeh)/Petrochemical Co. C3+ 315 Kavyan & Morvarid & Bushehr Petrochemical Cos. Ethane 900 POGC 31 PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition Bushehr Olefin & Methanol (16th Olefin & Methanol) Implemented by: Bushehr Petrochemical Co. (Private Joint Stock) Location: Pars Special Economic/Energy Zone (Phase2) Area: 59.43 hectares Ownership: Private Sector (100%) Start date: 2012 Projected production date: 2016 Product Capacity (‘000 t/y) Intermediate Products Ethane Final 832 Ethylene - 1,000 C3+ cuts -- Methanol 1,650 385 88 1,488 C3/C4 -- 181 Sulfur -- 124 EG -- 554 LLDPE/HDPE -- 300 Acetic acid Total -- 300 3,420 Applications Feedstock for production of polyesters, VA, MTBE, Acetic acid, resins, adhesives, cable & wire coverage, plastic parts, anti-freeze, various films Feedstock Input Feed Capacity Source Rich gas 10 mm3/d South Pars Oil & Gas Co. Oxygen 1,094 t/y Damavand Petrochemical Co. Butene-1 Hexane-1 11,000 t/y 2,000 t/y Jam Petrochemical Co., other complexes Import Ethane 468,000t/y Phases 13 & 14 of POGC Engineering & Procurement: HFEC ,IPIP Physical progress (as of 20 March 2012): 2.08% 32 PROJECTES 18 th Edition PETROCHEMICAL INDUSTRY W W W. N I P C . N E T Methanol (JV) Implemented by: Veniran Petrochemical Co. Location: Pars Special Economic/Energy Zone (Phase 2) Area: 9 hectares Ownership: NPCI (49%), PIIC (1%), Venezuela’s Pequiven (49%), Venezuela’s IPHL (1%) Start date: 2010 Projected production date: 2014 Product Capacity (‘000 t/y) Product Final Methanol 1,650 Applications For production of MTBE, a gasoline additive which boosts the octane levels, acetic acid, solvents, resins, formaldehydes, anti-freeze, various types of plastics, DME, MTP and MTO Feedstock (mm3/y) Input Feed Natural gas Capacity 1,500 Source South Pars Oil & Gas Co. Licensor: Ammonia Casale of Switzerland Basic engineering: TKT, PIDEC Detailed engineering & Procurement: Hualu Co. 33 PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition Indonesia Ammonia/Urea (JV) Implemented by: Hengam Petrochemical Co. (Private Joint Stock) Location: Pars Special Economic/Energy Zone (Phase 2) Area: 25.47 hectares Ownership: NPCI (49%), PIIC (1%), Indonesia’s Pusri (50%) Start date: 2010 Projected production date: 2014 Product Capacity (‘000 t/y) Products Intermediate Ammonia Final capacity 680 Urea Total 75 -- 1,075 1,150 Applications As chemical fertilizer for agricultural purposes Feedstock (mm3/y) Input Feed Natural gas Capacity 670 Source South Pars Oil & Gas Co. License & basic engineering: Haldor Topsoe / SAIPEM Detailed engineering & Procurement & Erection & Constuction&Commissioning: PIDEC, SEI Physical progress (as of 20 March 2012): 1.5% 34 PROJECTES 18 th Edition PETROCHEMICAL INDUSTRY W W W. N I P C . N E T LAVAN Ammonia/Urea (8th Ammonia/Urea) Implemented by: Lavan Petrochemical Co. (Private Joint Stock) Location: Pars Special Economic/Energy Zone (Phase 2) Area: 24.85 hectares Ownership: NPCI (20%), Sab Industries (55%), Arak Petrochemical Co. (20%), Bank Melli Investment Co. (5%) Start date: 2010 Projected production date: 2014 Product Capacity (‘000 t/y) Products Ammonia Urea Total Intermediate 660 -- Final capacity 175 860 1,035 Applications As chemical fertilizer for agricultural purposes Feedstock (mm3/y) Input Feed Natural gas Capacity 657 Source South Pars Oil & Gas Co. License & basic engineering: Topsoe/ SAI PEM Detailed engineering, Procurement, Erection & Construction : PDIL 35 PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition MARJAN Methanol (7th Methanol) Implemented by: Marjan Petrochemical Co. (Private Joint Stock) Location: Pars Special Economic/Energy Zone (Phase 2) Area: 7 hectares Ownership: Private Sector (100%) Start date: 2011 Projected production date: 2015 Product Capacity (‘000 t/y) Product Final capacity 1,650 Methanol Applications For production of MTBE, a gasoline additive which boosts the octane levels, acetic acid, solvents, resins, formaldehyde, anti-freeze, various types of plastics, DME, MTP and MTO Feedstock Input Feed Capacity Natural gas 1,500mm3/y South Pars Oil & Gas Co. Oxygen 700 mm3/y Damavand Petrochemical Co. Source License & basic engineering: Haldor Topsoe Detailed engineering & Procurement: Namvaran / CCEC Physical progress (as of 20 March 2011): 2.48% 36 PROJECTES 18 th Edition PETROCHEMICAL INDUSTRY W W W. N I P C . N E T HORMOZ Ammonia/Urea (13th Ammonia/Urea) Implemented by: Hormoz Petrochemical Co. (Private Joint Stock) Location: Pars Special Economic/Energy Zone (Phase 2) Area: 24.45 hectares Ownership: NPCI (49%), PIIC (1%), Oman Oil Co. (50%) Start date: 2012 Projected production date: 2016 Product Capacity (‘000 t/y) Products Intermediate Ammonia 680 Final capacity 75 Urea 1,075 Total 1,150 Applications As chemical fertilizer for agricultural purposes Feedstock (mm3/y) Input Feed Capacity Natural gas 670 Source South Pars Oil & Gas Co. 37 www.hormoz-pet.com PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition Styrene Park Coordinated by: Jam Petrochemical Co. Location: South Pars Special Economic/Energy Zone (Phase 2) Area: 39 hectares Ownership: Private Sector (100%) Start date: 2012 Projected production date: 2016 The first chemical park of the country approved by the Government to be built in South Pars Special Economic/Energy Zone in 2008 basis on value added of chain styrene products. The executive project activities and providing its infrastructures have been started by the NPC and some private companies. The following projects would be built in the Styrene Park: ABS & LCBR/ SB/ SBS of Jam petrochemical Co. EBSR of Sadaf Chemical Co. of Assaluyeh Polystyrene of Dalahu Kimiya Industry Co. Polystyrene project 38 PROJECTES 18 th Edition PETROCHEMICAL INDUSTRY W W W. N I P C . N E T Styrene Park (SBS / SB / LCBR, ABS) Implemented by: Jam Petrochemical Company (Private Joint Stock) Location: South Pars Special Economy/Energy Zone (Phase 2) Area: 14.89 hectares Ownership: Private Sector (100%) Start date: 2011 Projected production date: 2014 Product Capacity (‘000 t/y) Intermediate Final ABS -- 200 SBS/ SB / LCSR 60 30 Products Total 230 Applications In production of auto parts, home appliances & … Feedstock (‘000 t/y) Input feed Capacity Source Styrene 143 Pars Petrochemical Co. Butadiene 51 Jam Petrochemical Co. Acrylonitrile 45 Arak Petrochemical Co. License & basic engineering: Nargan/Tecnimont/ Polymeri Euroupe Physical progress (as of 20 March 2012): ABS (13.11%) SBS / SB / LCBR (12.81%) 39 www.jpcomplex.com PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition Styrene Park (ESBR) Implemented by: Sadaf Chemical Assaluyeh Company (Private Joint Stock) Location: South Pars Special Economy/Energy Zone (Phase 2) Area: 7.3 hectares Ownership: Private Sector (100%) Start date: 2011 Projected production date: 2014 Product Capacity (‘000 t/y) Product Amount Methanol 100 Total 100 Applications In production of tires, cable and wire coverage & … Feedstock (‘000 t/y) Input feed Butadiene Styrene Capacity 80 Source Jam Petrochemical Co. 20 Pars Petrochemical Co. License & basic engineering: Nargan/Tecnimont/ Polymeri Euroupe Physical progress (as of 20 March 2012): 4.72% 40 PROJECTES 18 th Edition PETROCHEMICAL INDUSTRY W W W. N I P C . N E T Styrene Park (EPS) Implemented by: Dalahoo Kimiya Industry Company Location: South Pars Special Economy/Energy Zone (Phase 2) Area: 3.75 hectares Ownership: Private Sector (100%) Start date: 2012 Projected production date: 2014 Product Capacity (‘000 t/y) Product EPS Amount 120 Total 120 Applications In production of home appliances, packing industry, electrical insulation & … Feedstock (‘000 t/y) Input feed Styrene Capacity 110 Source Pars Petrochemical Co. License & basic engineering: S.H. Energy Chemistry 41 PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition Styrene Park - Polystyrene Project Implemented by: Under Privatization Location: South Pars Special Economic / Energy Zone Area: 5.85 hectares Ownership: under study Start date: 2012 Projected production date: 2015 (‘000 t/y) Cap Product Capacity (‘000 t/y) Products Final Polystyrene 200 EPS 50 Total 250 Applications In production of home appliances, electrical insulation, packing industry, food containers, toys… Feedstock (‘000 t/y) Input Feed Source Styrene monomer 236 Pars Petrochemical Co. Butadiene Rubber 6.8 Arak Petrochemical Co. n-Pentane 3.8 local Mineral oil 6.5 import 42 PROJECTES 18 th Edition Capacity PETROCHEMICAL INDUSTRY W W W. N I P C . N E T pacity SABALAN Methanol Implemented by: Sabalan Petrochemical Company (Private Joint Stock) Location: South Pars Special Economy/Energy Zone (Phase 2) Area: 7 hectares Ownership: Private Sector (100%) Start date: 2012 Projected production date: 2015 Product Capacity (‘000 t/y) Product Final Methanol 1650 Applications In production of MTBE, acetic acid, resins, formaldehyde, anti-freeze, adhesives, diesel fuel, different plastics and as solvent in downstream industries, MTP, MTO Feedstock (mm3/y) Input feed Capacity Source Natural gas 1500 POGC Oxygen 700 Damavand P-etrochemical Co. License & basic engineering: Topsoe of Denmark Basic engineering & Procurement: PIDEC / ECESTC Physical progress (as of 20 March 2012): 11.19% 43 PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition DENA Methanol Implemented by: Dena Petrochemical Co. (Private Joint Stock) Location: South Pars Special Economy / Energy Zone (Phase 2) Area: 7 hectares Ownership: Private Sector (100%) Start date: 2011 Projected production date: 2014 Product Capacity (‘000 t/y) Product Final Methanol 1650 Applications In production of MTBE, acetic acid, resins, formaldehyde, anti-freeze, adhesives, diesel fuel, different plastics and as solvent in downstream industries, MTP, MTO Feedstock (mm3/y) Input feed Capacity Natural gas 1500 POGC Oxygen 700 Damavand Petrochemical Co. Source License & basic engineering: Topsoe of Denmark Detailed engineering & Procurement: PIDEC / ECESTC Physical progress (as of 20 March 2012): 11.5% 44 PROJECTES 18 th Edition PETROCHEMICAL INDUSTRY W W W. N I P C . N E T Di Polymer Aryan Methanol Implemented by: Di Polymer Aryan Company (Private Joint Stock) Location: South Pars Special Economy / Energy Zone (Phase 2) Area: 7.44 hectares Ownership: Private Sector (100%) Start date: 2012 Projected production date: 2015 Product Capacity (‘000 t/y) Product Final Methanol 1650 Applications In production of MTBE, acetic acid, resins, formaldehyde, anti-freeze, adhesives, diesel fuel, different plastics and as solvent in downstream industries, MTP, MTO Feedstock (mm3/y) Input feed Capacity Natural gas Oxygen 1500 POGC 700 Damavand Petrochemical Co. Source License & basic engineering: Topsoe of Denmark Detailed engineering & Procurement & Erection and Construction: CTEC 45 PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition Middle East Kimiya Pars Methanol Implemented by: Middle East Kimiya Pars Company Location: South Pars Special Economy / Energy Zone (Phase 2) Area: 7.48 hectares Ownership: Private Sector (100%) Start date: 2011 Projected production date: 2014 Product Capacity (‘000 t/y) Product Final Methanol 1650 Applications In production of MTBE, acetic acid, resins, formaldehyde, anti-freeze, adhesives, diesel fuel, different plastics and as solvent in downstream industries, MTP, MTO Feedstock (mm3/y) Input feed Capacity Source Natural gas 1500 POGC Oxygen 700 Damavand Petrochemical Co. License & basic engineering: Topsoe of Denmark Detailed engineering & Procurement & Erection & Constuction & Commissioning: CTEC 46 PROJECTES 18 th Edition PETROCHEMICAL INDUSTRY W W W. N I P C . N E T Arman Methanol Implemented by: Arman Methanol Company (Private Joint Stock) Location: South Pars Special Economy/Energy Zone (Phase 2) Area: 7 hectares Ownership: Private Sector (100%) Start date: 2011 Projected production date: 2014 Product Capacity (‘000 t/y) Product Methanol Final 1650 Applications In production of MTBE, acetic acid, resins, formaldehyde, anti-freeze, adhesives, diesel fuel, different plastics and as solvent in downstream industries, MTP, MTO Feedstock (mm3/y) Input feed Capacity Source Natural gas 1500 POGC Oxygen 700 Damavand Petrochemical Co. License & basic engineering: Topsoe of Denmark Detailed engineering & Procurement: Namvaran / Chengda Physical progress (as of 20 March 2012): 6.93% 47 PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition Parsa Arg Shimi Ammonia / Methanol Implemented by: Parsa Arg Shimi Company (Private Joint Stock) Location: South Pars Special Economy/Energy Zone (Phase 2) Area: 9 hectares Ownership: Private Sector (100%) Start date: 2011 Projected production date: 2014 Product Capacity (‘000 t/y) Products Final Methanol 990 Ammonia 300 Total 1290 Applications Methanol: In production of MTBE, acetic acid, resins, formaldehyde, antifreeze, adhesives, diesel fuel, different plastics and as solvent in downstream industries, MTP, MTO Ammonia: In production of urea Feedstock (mm3/d) Input feed Capacity Source Natural gas 3.3 POGC License & basic engineering: Topsoe of Denmark Detailed engineering & Procurement & Erection & Construction: SEDIN Physical progress (as of 20 March 2012): 6.3% 48 PROJECTES 18 th Edition PETROCHEMICAL INDUSTRY W W W. N I P C . N E T Ethylene Glycols Implemented by: Pars Phenol Company (Private Joint Stock) Location: South Pars Special Economy/Energy Zone (Phase 2) Area: 7 hectares Ownership: Private Sector (100%) Start date: 2011 Projected production date: 2014 Product Capacity (‘000 t/y) Products MEG DEG TEG Total Final 500 Applications As raw material in production of PET, 4 anti-freeze, softeners in textiles, re554 fineries & … 50 Feedstock (‘000 t/y) Input feed Capacity Source Ethylene 340 Boushehr Petrochemical Co. Oxygen 368 Damavand Petrochemical Co. Engineering& Procurement: ECEC 49 PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition Mehr Petrokimiya Propane De Hydrogenation (PDH) Implemented by: Mehr Petrokimiya Company (Private Joint Stock) Location: South Pars Special Economy / Energy Zone (Phase 2) Area: 23.5 hectares Ownership: Private Sector (100%) Start date: 2011 Projected production date: 2014 Product Capacity (‘000 t/y) Products Propylene Polypropylene Intermediate 450 Final 200 -- 250 Total 450 Applications In production of polypropyle, acrylonitryl, films, home appliance, outo parts, wire, cables, fittings,... Feedstock (‘000 t/y) Input feed Propane Capacity 560 Source South Pars (Phases 9 & 10) License: Uhde of Germany, Mitsui of Japan Basic engineering: DAELIM / Uhde Detailed engineering & Procurement: Sazeh / Tecnimont Physical progress (as of 20 March 2012): 6.9% 50 PROJECTES 18 th Edition PETROCHEMICAL INDUSTRY W W W. N I P C . N E T Assaluyeh Centralized Storage Tanks (for export) Implemented by: Under Privatization Location: South Pars Special Economic Energy Zone (Phase 2) Area: 46.7 hectares Ownership: Private Sector (100%) Start date: 2011 Projected production date: 2014 Total capacity: 320,000 cm Applications Storage petrochemical products for export 51 PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition 2nd Ammonia/Methanol Implemented by: Lavan Development Industry Location: South Pars Special Economic / Energy Zone Area: 8.43 hectares Ownership: Private Sector (100%) Start date: 2012 Projected production date: 2016 Product Capacity (‘000 t/y) Products Final Methanol 990 Ammonia 300 Total 1290 Applications Methanol: In production of MTBE, acetic acid, resins, formaldehyde, anti-freeze, adhesives, diesel fuel, different plastics and as solvent in downstream industries, MTP, MTO Ammonia: In production of chemical fertilizers Feedstock (mm3/d) Input Feed Natural gas 52 PROJECTES 18 th Edition PETROCHEMICAL INDUSTRY W W W. N I P C . N E T Capacity Source 3.3 POGC PROJECTES IN OTHER REGIONS Ilam Olefin (13th Olefin) Implemented by: Ilam Petrochemical Co. (Private Joint Stock) Location: Ilam Area: 108 hectares Ownership: Private Sector (100%) start date: HDPE (2004) - Olefin (2007) Projected production date: HDPE(2012)*, Olefin( 2013) *Operating of HDPE Plant depends to receive ethylene from west ethylene pipeline Product Capacity (‘000 t/y) Products Intermediate 458 153 Propylene 124 120 HDPE -- 300 Pyrolysis gasoline -- 132 Fuel oil C4 cuts -75 33 -- Total Applications In production of films, water and gas pipes, containers, plastic parts & raw material for polyolfins and ethylene glycol 54 PROJECTES 18 th Edition Final Ethylene PETROCHEMICAL INDUSTRY W W W. N I P C . N E T 738 Feedstock (‘000t/y) Input Feed Capacity Source Ethane 233 Ilam Gas Refinery C3+ cuts 328 Ilam Gas Refinery C5+ cuts 391 Butene-1 4 Ilam Gas Refinery Jam Petrochemical Co. License & basic engineering: Mitsui (MCI)(Japan) / Stone & Webster, Axens Detailed engineering & procurement: MES, Bina Erection & construction: EIED / MES, Bina Major local manufacturers: Norhan Sanaye, Tehran Sam Andish, Farab Gostaresh khadamate sanati Iran, Mohandesi Gostaresh Amid Volume of concrete work: 90,114 m3 Weight of steel structure: 5,520 tonnes Weight of equipment: 7,126 tonnes Piping: 388,289 inch-diam Cable work: 1,063 km Erection & construction: 2,404,000 man/hour Physical progress (as of 20 March 2012): 61.12% 55 PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition HAMEDAN PVC Implemented by: Hegmataneh Petrochemical Co. (Private Joint Stock) Location: Hamedan Area: 15 hectares Ownership: NPC (32%), Private Sector (57%), IGS Co. of Italy (10%), Iran Petrochemical Commercial Co. (IPCC) (1%) Start date: 2003 Projected production date: 2012 Product Capacity (‘000 t/y) Products Intermediate Final PVC (Suspension - Medical grade) 39 34 PVC (Compound - Medical grade) Total --- 9 43 Applications Medical equipments including blood packs, Oxygen masks, food packing industries,... Feedstock (‘000t/y) Input Feed VCM Capacity 40 Source Ghadir Petrochemical Co. License & basic engineering: IGS of Italy & ICC Detailed engineering & procurement: Tondok Engineering Co. & IGS of Italy Construction: Ekbatan Sakhteman Major local manufacturers: Mashin Sazi Arak, Nirosan Gostar, Iran Transfo, Mashin Daroo, Electro Kavir Yazd Earth Work: 256,500 m3 Volume of concrete work: 18,750 m3 Cable work: 140 km weight of steel structure: 1,410 tonnes Engineering work: 382,185 man/hour weight of equipment: 605 tonnes Erection & construction: 3,000,000 man/hour Piping: 85,890 inch-diam Physical progress (as of 20 March 2012): 79.2% 56 PROJECTES 18 th Edition PETROCHEMICAL INDUSTRY W W W. N I P C . N E T www.hipc-ir.com 7th Ammonia / Urea (Marvdasht Martyrs Petrochemical Co.) Implemented by: Petrochemical Industries Development Management Co. (Private Joint Stock) * Approved by the government Location: Marvdasht Area: 18 hectares Ownership: Private Sector (100%) start date: 2006 Projected production date: 2013 Product Capacity (‘000 t/y) Products Intermediate Ammonia 680 Urea -- Total Final 75 1,075 1,150 Applications In production of chemical fertilizer for agricultural usages Feedstock (mm3/y) Input Feed Capacity Natural gas 670 Source NIGC License & basic engineering: Ammonia (Ammonia Casale of Switzerland),Urea (Toyo of Japan) Detailed engineering, procurement, Erection & Construction: PIDEC Physical progress (as of 20 March 2012): 63.73% 57 www.spc.co.ir PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition West Ethylene Pipeline & DENA Region Implemented by: Petrochemical Industries Development Management Co. (Private Joint Stock) Location: West of Iran (From Assaluyeh to Tabriz) Start date: 2004 No. of projects: 7 Projected production date: 2012-2015 (Bakhtar Petrochemical Co.), 4 (Dena Region), Overall length (Main trunk & Tabriz petrochemical co. branches): 2,712 km Minimum pipe pressure: 55 bar Smallest pipe size: 8 inch Maximum pipe pressure: 93 bar Largest pipe size: 24 inch No. of pump stations: 8 * Approved by the government Capacity: 3.5 million t/y Applications Transfering ethylene from 11th Olefin, Assaluyeh Olefin & Gachsaran Olefin to western provinces & Dena region to provide feedstock for petrochemical complexes Projects .Holding: Bakhtar Petrochemical Co Kermanshah Lorestan Kordestan Mahabad *Dena Region Kazeroon Mamasani Dehdasht Brojen Miandoab Andimeshk** Hamedan** ** Handed over to private sectors. Conceptual design: Technip, Nargan Detailed & basic engineering: Touseh Energy Paidar, Sherkat-e-Mohandesi Pipeline contractors: Omran Sazan, Sahand Azar, Asfalt Toos, Iran Pipline, Bornak, Iran Ertebat, Rampco, Sat, Sahand Sazeh Alborz, Marun Mecanic Earth work: 50.6 mm3 Physical progress (as of 20 March 2012): 69.55% 58 PROJECTES 18 th Edition PETROCHEMICAL INDUSTRY W W W. N I P C . N E T Supplier complexes for West Ethylene Pipeline Subordinate complexes to West Ethylene Pipeline BAKHTAR Petrochemical Co. (Holding) In order to organize and arrange the financial resources and also implement the western petrochemical projects, Bakhtar Petrochemical Company was established with the contribution of NPC and some investment companies. It acts as a holding company, and is tasked with providing the required funds for implementing the projects. It is also responsible for supplying the feedstock required for the facilities through the West Ethylene Pipeline. Stock holders of Bakhtar Petrochemical Company National Petrochemical Co. Source 30% Kavosh Sanat Sepid Co. 40% Petroleum Ministry Pension Fund 20% Social Security Investment Co. 5% National Pension Fund Investment Co. 5% 60 PROJECTES 18 th Edition PETROCHEMICAL INDUSTRY W W W. N I P C . N E T www.bpc.co.ir KERMANSHAH HDPE Implemented by: Kermanshah Polymer Co. (Private Joint Stock) * Approved by the government Location: Kermanshah, Harsin Area: 55 hectares Ownership: Bakhtar Petrochemical Co. (100%) Start date: 2005 Projected Production date: 2012* * Its’ operation depends on receiving feedstock through West Ethylene Pipeline Product Capacity (‘000 t/y) Product Final 300 HDPE Applications Feedstock for downstream industries in production of various pipes, plastic parts, cables,... Feedstock (‘000t/y) Capacity Input Feed Ethylene 305 Butene-1 5 Source West Ethylene Pipeline Other Complexes License: Basell Basic & detailed engineering: Uhde, Sazeh Procurement, Erection & Construction: Uhde, Sazeh, Qods Niroo Earth work: 1,287,311 m3 Cable work: 878 km Volume of concrete work: 91,810 m3 Engineering work: 550.000 man/hour Weight of steel structure: 3,450 tonnes Erection & construction, precommissioning Weight of equipment: 4,381 tonnes & commissioning: 6.000.000 man/hour Piping: 380,000 inch-diam Physical progress (as of 20 March 2012): 97.83% 61 PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition LORESTAN HDPE / LLDPE Implemented by: Lorestan Petrochemical Co.(Private Joint Stock) * Approved by the government Location: 12th km of Khoramabad - Koohdasht Road Area: 130 hectares Ownership: Bakhtar Petrochemical Co. (100%) Start date: 2008 Projected Production date: 2013 Product Capacity (‘000 t/y) Products Intermediate HDPE / LLDPE -- Butene-1 30 Total Final 300 7 307 Applications Feedstock for downstream industries in producion of various pipes plastic parts, cables,... Feedstock (‘000t/y) Input Feed Ethylene Capacity 324 Source West Ethylene Pipeline License: Basell, Axens Basic & detailed engineering, procurement: Consortium of Tecnimont / Nargan Erection & Construction, Utility & Offsite: Navrood, TS.K, SA, ESWDUS, Azarab, Fimco, Tabdil Energy Paya, IMFY Physical progress (as of 20 March 2012): 70.65% 62 PROJECTES 18 th Edition PETROCHEMICAL INDUSTRY W W W. N I P C . N E T www.bpc.co.ir KORDESTAN LDPE Implemented by: Kordestan Petrochemical Co. (Private Joint Stock) * Approved by the government Location: Sanandaj Area: 130 hectares Ownership: Bakhtar Petrochemical Co. (100%) Start date: 2008 Projected production date: 2014 Product Capacity (‘000 t/y) Product Final 300 HDPE Applications Production of Polyethylene films, Polyethylene foam, cable & wire covers, plastic parts,... Feedstock (‘000t/y) Input Feed Capacity Source Ethylene 310 West Ethylene Pipeline Propylene 1.5 BIPC, Tabriz Petrochemical.Co License & basic engineering: Basell Detailed engineering, procurement: Nargan / Uhde Erection & construction: Mazand Niroo / Parsian Physical progress(as of 20 March 2012): 44.50% 63 PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition MAHABAD HDPE / LLDPE Implemented by: Mahabad Petrochemical Co. (Private Joint Stock) * Approved by the government Location: Mahabad Area: 202 hectares Ownership: Bakhtar Petrochemical Co. (100%) Start date: 2008 Projected production date: 2013 Product Capacity (‘000 t/y) Products Intermediate Final HDPE / LLDPE -- 300 Butene-1 30 7 Total 307 Applications Production of various films,containers, plastic parts, pipes, cables,... Feedstock (‘000t/y) Input Feed Ethylene Capacity 324 Source West Ethylene Pipeline License & basic engineering: Basell / Axens Detailed engineering & procurement: Tecnimont / Nargan Erection & Construction: Navrood Physical progress (as of 20 March 2012): 51.03% 64 PROJECTES 18 th Edition PETROCHEMICAL INDUSTRY W W W. N I P C . N E T www.mahabadpetco.ir MIANDOAB HDPE Implemented by: Miandoab Petrochemical Co. (Private Joint Stock) * Approved by the government Location: Miandoab Area: 220 hectares Ownership: Bakhtar Petrochemical Co. (100%) Start date: 2012 Projected production date: 2015 Product Capacity (‘000 t/y) Product Intermediate HDPE -- 140 Applications Feedstock for petrochemical downstream plants, various pipes, plastic parts Feedstock (‘000t/y) Input Feed Capacity Ethylene 140 Butene-1 2 Source West Ethylene Pipeline Petrochemical Complexes 65 PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition ANDIMESHK LDPE Implemented by: Andimeshk Petrochemical Co. (Private Joint Stock) * Approved by the government Location: Andimeshk Area: 158 hectares Ownership: Bakhtar Petrochemical Co. (60%), Others (40%) Start date: 2012 Projected production date: 2015 Product Capacity (‘000 t/y) Product Final LDPE 300 Applications In production of polyethylene films, polyethylene foams, Cable & wire cover, plastic parts,... Feedstock (‘000t/y) Input Feed Ethylene Capacity 311 Source We st Ethylene Pipeline License & basic engineering: Basell Detailed engineering & procurement: Nargan Physical progress (as of 20 March 2012): 10.67% 66 PROJECTES 18 th Edition PETROCHEMICAL INDUSTRY W W W. N I P C . N E T www.bpc.co.ir HAMEDAN Ethylene Oxide Implemented by: Ibn-e-Sina Hamedan Petrochemical Co. (Private Joint Stock) * Approved by the government Location: Hamedan Ownership: NPC (20%), Others (80%) Start date: 2012 Projected production date: 2015 Product Capacity (‘000 t/y) Products Intermediate EO Final 100 2 Ethoxylates -- 80 Glycol Ether -- 50 MEA/MDEA -- 30 EG Total --- 6 168 Applications In production of detergents, solvents, paints. Feedstock (‘000t/y) Input Feed Capacity Source Ethylene Normal Butanol 80 30 West Ethylene Pipeline Arak Petrochemical Co. Alcohol 28 Import Ammonia 6 Kermansha Petrochemical Co. 67 PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition Supplier complexes for West Ethylene Pipeline Subsidiaries of West Ethylene Pipeline (Dena Region) 68 PROJECTES 18 th Edition PETROCHEMICAL INDUSTRY W W W. N I P C . N E T GACHSARAN Olefin (8th Olefin) Implemented by: Gachsaran Petrochemical Co. (Private Joint Stock) * Approved by the government Location: Gachsaran Area: 157 hectares Ownership: NPC (20%) ,Mamasani Petrochemical Co. (20%), Kazeroon Petrochemical Co.(20%), Brojen petrochemical Co. (20%), Dehdasht Petrochemical Co. (20%) Start date: 2007 Projected production date: 2013 Product Capacity (‘000 t/y) Products Final Ethylene 1,000 C3+ 90 Total 1,090 Applications Providing feedstock for petrochemical units alongside the West Ethylene Pipeline (Dena Region) Feedstock (‘000t/y) Input Feed Ethane Capacity 1300 Source Bid Boland Project No.2 Basic engineering: Alinam Erection & Construction: Fater Kosaran, Zidon koosh Major manufacturers: Fateh Sanat, Siemens, Rasha Kamyar, Sanat Pars, ABB, EBARA, Tekinco, Taghdis, Moein, Electro Kavir, Azar Poolad Physical progress (as of 20 March 2012): 19% 69 PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition KAZEROON HDPE / LLDPE Implemented by: Kazeroon Petrochemical Co (Public Joint Stock). * Approved by the government Location: Kazeroon Area: 53 hectares Ownership: NPC (20%), Others (80%) Start date: 2012 Projected production date: 2015 Product Capacity (‘000 t/y) Intermediate Product HDPE/LLDPE Final -- 300 Applications Production of various films, containers, plastic parts, pipes, cables,... Feedstock (‘000t/y) Input Feed Capacity Source Ethylene 290 West Ethylene Pipeline (Gachsaran Petrochemical Co.) Butene-1 23 Local Petrochemical Coplexes Detailed engineering & procurement & Erection & Construction:AVIC / HFEC 70 PROJECTES 18 th Edition PETROCHEMICAL INDUSTRY W W W. N I P C . N E T MAMASANI HDPE Implemented by: Mamasani Petrochemical Co. (Public Joint Stock) * Approved by the government Location: Mamasani Area: 67 hectares Ownership: Private Sector (100%) Start date: 2012 Projected production date: 2015 Product Capacity (‘000 t/y) Product Final HDPE 300 Applications In production of pipes, bottles, film, home appliances, industrial parts, sewage pipes, sacks,... Feedstock (‘000t/y) Input Feed Capacity Ethylene 305 Butene-1 5 Source West Ethylene Pipeline (Gachsaran Petrochemical Co.) Petrochemical projects License & basic engineering: Basell Detailed engineering & procurement & Erection & Construction: AVIC / HFEC Physical progress (as of 20 March 2012): 6.1% 71 PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition DEHDASHT HDPE Implemented by: Dehdasht Petrochemical Industry Co. (Public Joint Stock) * Approved by the government Location : Dehdasht, Kalachou Desert Area: 100 hectares Ownership: NPC (20%) Others (80%) Start date: 2012 Projected production date: 2015 Product Capacity (‘000 t/y) Product Final HDPE 300 Applications In production of various plastics, pipes, bottles, films, industrial parts & home appliances Feedstock (‘000t/y) Input Feed Capacity Ethylene 305 Butene-1 5 Source West Ethylene Pipeline (Gachsaran Petrochemical Co.) Other petrochemical projects License & basic engineering: Basell Detailed engineering & procurement & Erection & Construction: AVIC /HFEC Physical progress (as of 20 March 2012): 4.5% 72 PROJECTES 18 th Edition PETROCHEMICAL INDUSTRY W W W. N I P C . N E T BOROUJEN HDPE Implemented by: Boroujen Petrochemical Co. (Private Joint Stock) * Approved by the government Location: Halvaie Desert of Boroujen Area: 300 hectares Ownership: Private Sector (100%) Start date: 2012 Projected production date: 2015 Product Capacity (‘000 t/y) Product Final HDPE 300 Applications In production of pipes, bottels, containers, film, industrial parts & home appliances Feedstock (‘000t/y) Input Feed Capacity Ethylene 305 Butene-1 5 Source West Ethylene Pipeline (Gachsaran Petrochemical Co.) Other petrochemical projects License & basic engineering: Basell Detailed engineering & procurement & Erection & Construction: AVIC / HFEC Physical progress (as of 20 March 2012): 4.9% 73 PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition Central Ethane-Ethylene Pipline* Implemented by: NPC * Approved by the government Location: Fars Province No.of complexes: 5 Start date: 2012 Projected production date: 2014 No. of Ethane pump stations: 1 No. of Ethylene pump stations: 1 Ethane pipeline capacity: 1.3 million t/y Ethylene pipeline capacity: 1 million t/y Overall Ethane pipeline length: 238 km Overall main trunk & branches of Ethylene pipeline length: 297 km Smallest pipe size: 8 inch Largest pipe size: 24 inch Applications Transferring Ethane from Parsian Refinery to Firoz Abad petrochemical projects and also transferring Ethylene to Jahrom, Fasa, Darabad and Estahban complexes to provide feedstock for petrochemical projects. Projects Project production capacity (’000t/y) Firozabad Ethylene 1000 Jahrom LL/HDPE 300 Fasa LDPE 300 Darab HDPE 300 VAM 100 Estahban * Iegally registered Advisor of conceptual design and basic engineering: Energy Petro Farayand Co. Detailed engineering & Erection & Construction & Procurement: Niroo Gostar Institue Physical progress (as of 20 March 2012): 6.69% 74 PROJECTES 18 th Edition PETROCHEMICAL INDUSTRY W W W. N I P C . N E T Consumer complexes of central ethylene pipeline Supplier complexes to central ethylene pipeline Supplier complexes to central ethane pipeline 75 PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition FIROUZABAD Olefin (14th Olefin) Implemented by: Firouzabad Petrochemical Company (Private Joint Stock) Location: 12th km of Firouzabad-Ghir Road in jaidasht Area: 160 hectares Ownership: NPC (1%), Jahroom Petrochemical (27%), Fasa Petrochemical (27%), Darab Petrochemical (27%), Others (18%) Start date: 2011 Projected production date: 2014 Product Capacity (‘000 t/y) Products Ethylene Final 1000 C3+Cuts Total 40 1040 Applications As raw material in production of polyethylene and ethylene glycols Feedstock (‘000t/y) Input feed Ethane Capacity 1300 Source Parsian Sepehr Refinery Basic engineering: Nargan Detailed engineering & Erection & Construction & Procurement: HFEC 76 PROJECTES 18 th Edition PETROCHEMICAL INDUSTRY W W W. N I P C . N E T JAHROOM LLDPE/HDPE Implemented by: Jahroom Petrochemical Company (Public Joint Stock) * Approved by the government Location : 37 km of Jahroom - Shiraz Road Area: 200 hectares Ownership: NPC (20%), Others (80%) Start date: 2011 Projected production date: 2014 Product Capacity (‘000 t/y) Products Final LLDPE/HDPE 300 Applications As feedstock in petrochemical downstream plants, various films, containers, plastic parts, pipes, cables & … Feedstock (‘000t/y) Input feed Capacity Source Ethylene 292 Firouzabad Petrochemical Co. Butene-1 23 Local Petrochemical Complexes Detailed engineering & Erection & Construction, Procurement: HFEC Physical progress (as of 20 March 2012): 8.92% 77 PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition FASA LDPE Implemented by: Fasa Petrochemical Company (Public Joint Stock) * Approved by the government Location: 20th km Fasa- Darab Road Area: 120 hectares Ownership: NPC (20%), Others (80%) Start date: 2012 Projected production date: 2015 Product Capacity (‘000 t/y) Product Final LDPE 300 Applications As feedstock in petrochemical downstream plants, various polyethylene films & foams, cable coverage, plastic parts & … Feedstock (‘000t/y) Input feed Ethylene Capacity 311 Source Firouzabad Petrochemical Co. Detailed engineering & Erection & Construction & Procurement: HFEC Basic engineering: HEDCO Physical progress (as of 20 March 2012): 9.5% 78 PROJECTES 18 th Edition PETROCHEMICAL INDUSTRY W W W. N I P C . N E T DARAB HDPE Implemented by: Darab Petrochemical Company (Public Joint Stock) * Approved by the government Location : 18th km Darab-Shiraz Road Area: 120 hectares Ownership: NPC (20%), Others (80%) Start date: 2012 Projected production date: 2015 Product Capacity (‘000 t/y) Product Final HDPE 300 Applications As feedstock in petrochemical downstream plants, various pipes, plastic parts, cables & … Feedstock (‘000t/y) Input feed Ethylene Capacity Butene-1 5 300 Source Firouzabad Petrochemical Co Local Detailed engineering & Erection & Construction & Procurement: HFEC Physical progress (as of 20 March 2012): 9.46% 79 PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition ESTAHBAN EVA Implemented by: Estahban Fars Kimiya Petrochemical Company * Approved by the government Location: Estahban Area: 236.2 hectares Ownership: NPC (20%), Others (80%) Start date: 2012 Projected production date: 2015 Product Capacity (‘000 t/y) Product Final EVA 100 Applications In Production of films, injection equipments, adhesives Feedstock (‘000t/y) Input feed Capacity Source Ethylene 115 Firouzabad Petrochemical Co. VAM 13.5 Arak & Novin Petrochemical Cos. License: Duppont / Mitsui Detailed engineering & Erection & Construction & Procurement: Kimiya Petrogas Iliya / HIRONA SHOJI of Japon / SAM PETROL of Turkey 80 PROJECTES 18 th Edition PETROCHEMICAL INDUSTRY W W W. N I P C . N E T ZANJAN Ammonia / Urea (10th AMMONIA / UREA) Implemented by: Zanjan Petrochemical Industry Co. (Public Joint Stock) * Approved by the government Location: Ejroud Area: 200 hectares Ownership: NPC (16%), Other (84%) start date: 2007 Project production date: 2014 Product Capacity (‘000 t/y) Products Intermediate 680 Final 75 Urea -- 1075 Total -- 1150 Ammonia Applications In production of chemical fertilizer for agricultural usages Feedstock (mm3/y) Input Feed Capacity Natural gas 670 Source NIGC License: Ammonia Casale for Ammonia, Sub- Tec for Urea Engineering, procurement, erection & construction (EPCC): Hampa Co. Physical progress (as of 20 March 2012): 16.48% 81 PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition LORDEGAN Ammonia / Urea (11th Ammonia / Urea) Implemented by: Lordegan Petrochemical Industry Co. (Public Joint Stock) * Approved by the government Location: Charmahal Va Bakhtiari - Lordegan Area: 300 hectares Ownership: NPC (20%), Other (80%) start date: 2007 Project production date: 2014 Product Capacity (‘000 t/y) Products Intermediate Ammonia 680 Urea -- Total Final 75 1075 1150 Applications In production of chemical fertilizer for agricultural usages Feedstock (mm3/y) Input Feed Natural gas Capacity 670 Source NIGC License: Ammonia Casale for Ammonia / Sub - Tec for Urea Engineering & procurement & erection & construction (EPCC): Hampa Co. / AVIC /HFEC Utility & offsite: HFEC of China Physical progress (as of 20 March 2012): 19.26% 82 PROJECTES 18 th Edition PETROCHEMICAL INDUSTRY W W W. N I P C . N E T GOLESTAN Ammonia / Urea (12th Ammonia / Urea) Implemented by: Golestan Petrochemical Co. (Public Joint Stock) * Approved by the government Location: Golestan, Agh-ghala Area: 300 hectares Ownership: NPC (13%), Kamyab Kam Golestan (14%), Other (73%) start date: 2007 Project production date: 2014 Product Capacity (‘000 t/y) Products Ammonia Intermediate 680 Final 75 -- 1075 Urea Total 1150 Applications In production of chemical fertilizer for agricultural usages Feedstock (mm3/y) Input Feed Natural gas Capacity 670 Source NIGC License: Ammonia Casale for Ammonia / Sub - Tec for Urea Engineering & procurement & erection & construction (EPCC): Hampa Co. Physical progress (as of 20 March 2012): 14.7% 83 PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition GENAVEH DASHTESTAN Olefin (15th Olefin) Implemented by: Genaveh - Dashtestan Petrochemical Company (Private Joint Stock) * Approved by the government Location: Genaveh & Dashtestan Ownership: Private Sector (100%) start date: 2012 Project production date: 2015 Product Capacity (‘000 t/y) Products Intermediate Ethylene Final 500 161 MEG DEG --- 500 51 TEG -- 2 -- 44 C3 + Total 758 Applications In production of polyethylene, PET, anti-freeze, textile... Feedstock (‘000t/y) Input feed Ethane 84 PROJECTES 18 th Edition PETROCHEMICAL INDUSTRY W W W. N I P C . N E T Capacity 650 Source Kharg Refinery (gas & liquid chlor fractionation unit) ARDABIL Ammonia & Urea (15th Ammonia / Urea) Location: Ardabil Area: 60 hectares Ownership: Private Sector (100%) start date: 2012 Project production date: 2015 Product Capacity (‘000 t/y) Products Ammonia Intermediate Urea 680 Final 75 -- 1075 Total 1150 Applications As chemical fertilizers for agricultural purposes Feedstock (mm3/y) Input feed Natural gas Capacity 670 Source NIGC Detailed engineering & Procurement & Erection & Construction: WUHUAN 85 PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition KHOMEIN Polypropylene Implemented by: Di Arya Polymer Company (Private Joint Stock) Location: Khomein Area: 58 hectares Ownership: Private Sector (100%) start date: 2011 Project production date: 2013 Product Capacity (‘000 t/y) Products final Polypropylene 300 Applications In production of home appliances, stationeries, packing, machine equipments & … Feedstock (‘000t/y) Input feed Propylene Capacity Source 270 Arak & Esphahan Refineries Ethylene 10 Local Butene-1 2 Local License & basic engineering: Basell Detailed engineering, Procurement, Erection & Construction: Nargan 86 PROJECTES 18 th Edition PETROCHEMICAL INDUSTRY W W W. N I P C . N E T DEHLORAN Olefin (17th Olefin) Implemented by: Dehloran Sepehr Petrochemical Co. (Private Join Stock) * Approved by the government Location: Dehloran-Ilam province Area: 200 hectares Ownership: NPC (10%), Private Sector (90%) start date: 2012 Project production date: 2016 Product Capacity (‘000 t/y) Products Intermediate Ethane 410 Final -- Mixed Propane & Butane 559 -- Mixed C5+ 93 -- Ethylene 607 13 Propylene -- 91 Pyrolysis gasoline -- 68 Liquid Fuel -- 33 LL/HDPE -- 300 HDPE -- 300 Total 805 Applications Feedstock for polypropylene units, for production of various films, polyethylene foam, cable coverage,.. Feedstock (‘000t/y) Input Feed Mixed C2+ Butene-1 Capacity 1,090 14 Source Gas Refinery& 3100 Liquid Gas petrochemical complexes Detailed engineering & Procurement & Erection & Construction: LIAONING / AVIC / HFEC 87 PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition SIRAF Methanol Implemented by: Siraf Energy Petrochemical Co. Location: Daiyer Area: 6.5 hectares Ownership: Private Sector (100%) start date: 2012 Project production date: 2016 Product Capacity (‘000 t/y) Products Final Methanol 1650 Applications In production of MTBE, acetic acid, resins, formaldehyde, anti-freeze, adhesives, diesel fuel, different plastics and as solvent in downstream industries, MTP, MTO Feedstock (mm3 /y) Input Feed Natural gas Capacity 1500 License: Topsoe of Denmark Detailed engineering & Procurement: Namvaran/Chengda 88 PROJECTES 18 th Edition PETROCHEMICAL INDUSTRY W W W. N I P C . N E T Source NIGC NODAN Polyacetal Implemented by: Kazeroon Petrochemical Company Location: Nodan City Area: 8 hectares start date: 2012 Project production date: 2016 Product Capacity (‘000 t/y) Product Final Polyacetal 20 Applications Used as appropriate materials for steels and some plastics, auto industry, electronic and electric industries, home appliances, sport tools … Feedstock Input Feed Methanol Capacity 23,000 t /y Source Zagros Petrochemical Co. Ethylene Oxide 448 t/y Arak Petrochemical Co. Benzene 1568 t/y Esfahan Petrochemical Co. 89 PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition FARASHBAND Ammonia/Urea Implemented by: Kimiya Petrogas Iliya Company Location: Farashband Area: 265 hectares Ownership: Private Sector (100%) start date: 2012 Project production date: 2016 Product Capacity (‘000 t/y) Products Intermediate Ammonia 680 Urea -- Total Final 75 1075 1150 Applications Used as chemical fertilizers Feedstock (mm3/y) Input Feed Capacity Natural gas 670 90 PROJECTES 18 th Edition PETROCHEMICAL INDUSTRY W W W. N I P C . N E T Source NIGC MASJID SOLEIMAN Ammonia/Urea (9th Ammonia / Urea) Implemented by: Masjid Soleiman Petrochemical Company (Private Joint Stock) Location: Masjid Soleiman Area: 50 hectares Ownership: Private Sector (100%) start date: 2012 Project production date: 2016 Product Capacity (‘000 t/y) Products Intermediate Ammonia 680 Urea -- Total Final 75 1075 1150 Applications Used as chemical fertilizers Feedstock (mm3/y) Input Feed Capacity Natural gas 670 Source local Basic engineering & Procurement: WUHUAN 91 PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition Expandable Polystyrene (EPS) Implemented by: Petro Ramsheh Co. (Private Joint Stock) Location: Esfahan (next to Ramsheh industrial Township) Area: 8.5 hectares Ownership: Private Sector (100%) start date: 2012 Project production date: 2015 Product Capacity (‘000 t/y) Product Final EPS 50 Applications In production of home appliances, electrical insulation, packing industry, toys… Feedstock (‘000 t/y) Input Feed Styrene License: INEOS of France 92 PROJECTES 18 th Edition PETROCHEMICAL INDUSTRY W W W. N I P C . N E T Capacity 40 Source Pars Petrochemical Co. Formalin Implemented by: Ghamron Petro Sanat Complex (Private Joint Stock) Location: Bandar Abbas (next to industrial Township no.1) Area: 6 hectares Ownership: Private Sector (100%) start date: 2012 Project production date: 2015 Product Capacity (‘000 t/y) Products Intermediate Final Formalin -- 56 Hexamine -- 5 Urea Formaldehyde Methyl -- 7.5 Para- Formaldehyde -- Total 10 78.5 Applications In production of formaldehyde resins Feedstock (‘000 t/y) Input Feed Methanol Ammonia Urea Capacity Source 25 Zagros Petrochemical Co. 3 Shiraz Petrochemical Co. 4.2 Shiraz Petrochemical Co. 93 PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition Petrochemical as Value Creating Industry 94 PROJECTES 18 th Edition PETROCHEMICAL INDUSTRY W W W. N I P C . N E T PROJECTES UNDER STUDY 95 PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition LIST OF PETROCHEMICAL PROJECTS UNDER STUDY Novin VAM Petrokimiya keron Polypropylene Cyclohexane (Ramshir Hexan Shimi Sanat) Pentaerythritol Larestan Ammonia / Urea Khodabandeh MTP Sarvestan MTP Petro Hidehj Methanol Petrochemical projects in Chabahar Petrochemical projects in Gheshm Petrochemical projects in Kish Petrochemical projects in Lavan Petrochemical projects in North Pars Petro refineries Petrochemical projects in phase 3 of South Pars Special Economic/Energy Zone (Assaluyeh) Petrochemical projects in Petrochemical Special Economic Zone (Mahshahr) 96 PROJECTES 18 th Edition PETROCHEMICAL INDUSTRY W W W. N I P C . N E T 97 PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition Contemplation, Trust in God, Endeavor PROJECTES ONSTREAM LIST OF NPC ONSTREAM PROJECTS From the beginning of the 2nd 5-year davelopment plan Methanol Paraxylene Bandar Imam Petrochemical Company MTBE Bandar Imam Petrochemical Company Centralized Utility Ethoxylates NGL 1200/1300 Line E (ABS/BD) Granular urea HDPE Fajr Petrochemical Company Arak Petrochemical Company Petrochemical Industries Development Co. Tabriz Petrochemical Company Razi Petrochemical Company Amir Kabir Petrochemical Company Crystal Melamine Khorasan Petrochemical Company 3rd Aromaric Buali Sina Petrochemical Company 3rd Methanol Fanavaran Petrochemical Company Engineering Polymers Export Jetty (First) Linear Alkyl Benzen (LAB) Feedstock & Products Pipeline 6th Olefin (Excluding LDPE plant) 1st PTA/PET Petrochemical Special Economic Zone Storage Tanks Ethane Recovery Centralized Utility 7th Olefin CO & Acetic Acid Khuzestan Petrochemical Company Petrochemical Special Economic Zone Bisootun Petrochemical Company Petrochemical Special Economic Zone Amir Kabir Petrochemical Company Shahid Tondguyan Petrochemical Company Petrochemical Special Economic Zone Pars Petrochemical Company Mobin Petrochemical Co. Marun Petrochemical Company Fanavaran Petrochemical Company 4th Methanol Zagros Petrochemical Company 4th Aromatic Nouri (Borzuyeh) Petrochemical Company 100 PROJECTES 18 th Edition Kharg Petrochemical Company PETROCHEMICAL INDUSTRY W W W. N I P C . N E T From the beginning of the 2nd 5-year davelopment plan 4th Ammonia / Urea LDPE 1st Ammonia (3rd Razi Ammonia) Pardis Petrochemical Compa ny Laleh Petrochemical Company Razi Petrochemical Company 2nd PTA/PET Shahid Tondguyan Petrochemical Company 5th Ammonia / Urea Kermanshah Petrochemical Industry Company 9th OLefin Arya Sasol Polymer Company 10th OLefin Jam Petrochemical Company Ethylene glycols Isocyanates (1st Phase) Farsa Shimi Company Karoon Petrochemical Company Centralized UT (Fajr-1 expansion) Fajr Petrochemical Company Assaluyeh HDPE Mehr Petrochemical Company 6th Methanol Zagros Petrochemical Company Ghadir PVC Ghadir Petrochemical Company Butadiene(Jam expansion project) Jam Petrochemical Company EB/styrene Pars Petrochemical Company Air Seperation Unit (Mobin expansion Project) Pars Petrochemical Jetty 6th Ammonia/Urea Assaluyeh Olfin Mobin Petrochemical Company) National Petrochemical Company Pardis Petrochemical Company Morvarid Petrochemical Company High-Impact Polystyrene-2 Tabriz Petrochemical Company Centralized Utility Offsite Mobin Petrochemical Company LDPE 2nd Fajr Centralized Utility Offsite Phosphoric Acid Amir Kabir Petrochemical Company Fajr Petrochemical Company Ariya Phosphoric Co. 101 PROJECTES PETROCHEMICAL INDUSTRY W W W . N I P C . N E T 18 th Edition Persian Gulf A history of 2500 years The Persian Gulf is the name of a body of water which is an extension of the Indian Ocean located between Iran and the Arabian Peninsula. Geologists believe that about five hundred thousands years ago, the Persian Gulf was formed in its early shape near Iran’s southern plateau. Its shape, however, changed as the result of geological developments over the years. The Persian Gulf ancient inhabitants were the first to learn navigation skills and to build ships. Iranians actually began to navigate the Persian Gulf back in 500 B.C. under the rule of Darius I. He built the world’s first maritime fleet. His ships sailed through the Sind River to the coast of the Indian Ocean, the Oman Sea and the Persian Gulf. They circumvented the Arabian Peninsula and reached the end of what is now called the Red Sea. Darius issued an order to his soldiers to construct a canal at a place which is now known as Suez Canal through which his ships reached the Mediterranean Sea. Among the Achaemenid inscriptions found in Egypt (515-518 B.C.) mention should be made of the three stele of Darius I bearing inscriptions about the construction of The Suez Canal. One of the inscriptions reads: “I am a Persian; setting out from Persia I conquered Egypt. I ordered to dig this canal from the river that is called Nile and flows in Egypt, to the sea that begins in Persia. Therefore, when this canal had been dug as I had ordered, ships went from Egypt through this canal to Persia, as I had intended.” The second century Greek geographer, astronomer, and astrologer Claudius Ptolemaeus used the words “Sinus Persicus” meaning the Persian Gulf in a book he wrote on the world’s geography. In the first century B.C., the Greco-Roman geographer and historian Estrabon repeatedly used the name Persian Gulf in his book. He has written that Arabs inhabited an area between the Red Sea and the Persian Gulf. Arrianus Flavius, a second century Greek historian and philosopher in his book “Anabasis of Alexander” or “The Campaigns of Alexander” has used the word “Periskon Kaitas” for the Persian Gulf. Many Arabic books also refer to the sea in south Iran as the “Persian Gulf”, including the world famous Arabic encyclopedia ‘Al-Monjad’ which is the most reliable source in this respect. The name Persian Gulf has appeared most in the Arabic works than any other language. Those who have only a faint acquaintance with the works of the Islamic period have heard the names of famous scholars and historians like Masoud Ibn Batutah, Persian geographer Hamdallah Mostoufi, Hamza Esfahani, Abu Rayhan Biruni and Naser Khosro Ghobadiyani who have written most of their works in Arabic. “Persian Gulf” has been mentioned in the books of these scholars. Many Arab writers have also used the name Persian Gulf in their writings. Published by: Public Relation of National Petrochemical Company General Manager of NPC Public Relation: Shamsollah Jashni Performance Manager: Malihe Abam Experts: Ahmad Jalilian Fard, Homa Mehraye, Sudeh Maleki, Farzaneh Shahbazi, Mohsen Gheibi, Seiyed Mehdi Rasti Translators: Daryoush Babarsad, Bahram Najar Photo: Abolghasem Rahmani, Mohsen Bahrehvar Designer: Mitra Mohammadi Art Director: Mahdi Hajimohammadi Cooperator Company: Simia Honar Design & Publication Office
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