Self Clinching - Emhart Media Library
Transcription
Self Clinching - Emhart Media Library
Self Clinching Fasteners Edition 02 2009 www.emhart.com Real challenges. In today’s rapidly changing environment our customers face many challenges when selecting the best assembly systems and components. With international experience in assembly techniques Emhart can meet those challenges by calling upon a wide and growing breadth of products and systems, many of which have been specially designed for the needs of a diverse range of industries. Emhart’s team of Application Engineers are on hand to offer full technical support and to make recommendations that will guide you to the most efficient and effective assembly solution available in the market place today. Emhart proudly partners the world’s household names in manufacturing and industry worldwide. 1 Real solutions. With over 100 years experience in the design and manufacture of assembly technology, Emhart is a company infused with the spirit and culture of innovation. In striving to be the “best in class” supplier, Emhart endeavors to offer flexibility and responsiveness. Our core product lines offer a wide range of choice for hole or no-hole assembly, complete with the setting system to match your manufacturing environment. Serving our European customers directly or through our network of experienced distributors, we delivery quality products and services on time, every time. FIN LAN D N ORWAY S WE D E N E S TON IA REPU B L I C O F IR E L A ND LIT HU A N IA DE N MA RK U NI T E D KI NG D O M N E T HE RLA N DS GE RMAN Y POLA N D B E L GIU M CZE CH RE PU BLIC F R A NC E S WIT ZE RLAN D A US T RIA HUN GARY ITALY P O RTU G A L SPA I N GRE E CE Manufacturing Sales Office Sales Office Sales Office Warehouse Distribution Network Warehouse Distribution Network TUR K E Y Distribution Network Distribution Network Further contact details can be found on the back cover. 2 3 Self Clinching Fasteners www.emhart.com Introduction Captive® Technical Data Captive® Range Guide Captive® Fasteners Flangeform® Hex Press Nuts ISC Press Nuts Haeger® Tooling Systems 5 7 9 11 45 47 48 49 4 Captive®, Flangeform®, Hex Press Nuts and ISC are self clinching fasteners that function by being pressed into thin sheet material. When pressed into sheet metal these fasteners become integral to their application, therefore eliminating problems associated with loose hardware. In addition, self clinching fasteners provide added value by saving time spent during initial assembly processes, as well as improving time efficiency during servicing in the field. Typical applications for self clinching fasteners are automotive components, domestic appliances, computers, electronic devices, vending machines and enclosures. Captive® Captive® offers a broad range of high quality self clinching fasteners, including nuts, studs and standoffs. Flangeform® Flangeform® offers high strength attachment points, particularly in thin and pre-finished sheet materials, combined with exceptional resistance to bending movement. Hex Press Nuts Hex Press Nuts provide a maximum thread reinforcement in thin sheet metal and other synthetic materials. They offer a quick and simple assembly procedure that eradicates the need to weld or rivet. ISC ISC Press Nuts are ideal for lightweight products as they provide a maximum thread reinforcement in low strength applications. Captive® is a registered trademark of the Captive Fastener Corporation. Flangeform® is a registered trademark of BAS Components Ltd. 5 Self Clinching Fasteners www.emhart.com www.emhart.com Self Clinching Fasteners 6 Captive® Technical Data Captive® Installation Captive® Self Clinching Fasteners are pressed into a hole in sheet metal by applying a steady squeezing force. This results in the cold flow of the sheet material, which is displaced by the knurl, into the undercut area on the shank of the fastener. Once fully embedded, the knurled area prevents torque out during the tightening of the mating part. Captive® Broaching Fasteners are pressed into printed circuit boards and non ductile materials and held permanently in place by an interference fit. Both self clinching and broaching types withstand high push out and torque out forces. Captive® Weld Nuts are self piloting when locating into holes; additionally they are round eliminating the need for indexing. Furthermore, pilot shanks protect threads from weld splatter. 1 2 3 Locate fastener into drilled or punched hole Apply a parallel squeezing force to allow the knurl to displace the host material and cold flow into the undercut areas of the fastener Force should be applied until the shoulder of the fastener is seated flush with the sheet. The clinch ring will then lock the fastener into place Galvanic Corrosion Galvanic corrosion can occur where two dissimilar metals are in contact in the presence of an electrolyte. Where metals cannot be exactly matched, a coating such as zinc will help to minimise the area of contact. The following table is a general guide to the possible effect of corrosion on a fastener body when it is in contact with various components. For further or more detailed information please contact us. CONTACT MATERIAL FASTENER MATERIAL OR FINISH Carbon Steel Light Alloy Stainless Steel Fibre Glass Stainless Steel Carbon Steel Aluminium and Alloys Zinc Copper Alloy Tin Nickel Cadmium Key: None Slight Corrosion Acceleration of Corrosion High Acceleration Captive® is a registered trademark of the Captive Fastener Corporation 7 Self Clinching Fasteners www.emhart.com Captive® Part Numbers Captive® part numbers are constructed using the below formula: C - M3 - 1 ET Finish Length Code Thread Size Series Captive® Finishes Unless otherwise specified Captive® will be supplied with a zinc clear chromate finish (RoHS compliant). Other finishes available for Captive® Fasteners:Plating Black Oxide Electro Tin Cadmium Zinc None Chromate N/A N/A Dry Film Lube Clear N/A Suffix BO ET EF ZI X Symbol Key for Data Tables Thread size Minimum sheet thickness (mm) Hole sized in sheet (Nm) Minimum distance hole centre line to edge (mm) Max. Nut Tightening Torque (Nm) Installation force Pushout Pull thru (kN) (N) (N) Torque out (mm) Captive® is a registered trademark of the Captive Fastener Corporation www.emhart.com Self Clinching Fasteners 8 Captive® Range Guide Self Clinching Nuts Steel Stainless Steel C CS Self Clinching Aluminium Nuts Self Clinching Top Collar Lock Nuts Weld Nuts CFAC 15 CFL 16 CFB CFBS 17 CPL CPLC 18 CFE, CFEO, CFEX, CFEOX 19 CKF2 CFK2S 20 CFWN CFWNS 21 CPFC2 22 CFAS Pre-Assembled Panel Fasteners Low Profile Panel Fasteners High Torque Studs 9 23 LPH HCH HCHS Self Clinching Flush Head Studs CH CHS Self Clinching Non Flush Studs TCH TCHS Self Clinching Fasteners 13 14 Miniature Self Locking Nuts Broaching Type Fasteners 11 CFSP Self Clinching Flush Nuts Blind Press Nuts Other CA Self Clinching Nuts for Stainless Steel Floating Clinch Nuts Aluminium HCHB Phosphor Bronze CHA 24 25 27 www.emhart.com Close Edge Studs Self Clinching Pins Steel Stainless Steel CHE CHES CH, CHN CHS Aluminium Other 28 29 CHA Self Clinching Tapered Guide Pins CGS 30 Studs for Stainless Steel Sheets CHTS 31 Broaching Type Studs Spring Top Standoffs CKFH Phosphor Bronze 32 33 CFSSS CFSSC Self Clinching Miniature Standoffs CF40 CF40S Thru-Hole Threaded Standoffs CFSO CFSOS CFSOA 35 CFBSO CFBSOS CFBSOA 37 CFSO CFSOS CFSOA 39 CFT CFTS CFTA 40 CKFE CKFSE Blind Threaded Standoffs Thru-Hole Unthreaded Standoffs Standoffs for Thin Sheet Material Broaching Type Standoffs Self Grounding Standoffs Self Clinching Plungers Flare Mounted Threaded Standoffs www.emhart.com CFSOSG CFSSA 34 41 42 CFSOAG 43 CPN, CPR CKFB3 Brass Self Clinching Fasteners 44 10 Self Clinching Nuts C CS • Provide strong load bearing threads in sheet metal and other thin assemblies • Meet spec. features of MIL-N-45938/1 • Thread class 2B, MIL-S-7742; (6H ISO metric) Series Material Finish Max Rockwell Hardness of Application C CS Heat Treated Carbon Steel 300 Series Stainless Steel Zinc Clear (ASTM B633-85) Passivated ASTM A380 80HRB 70HRB PART NUMBER THREAD SIZE CARBON STEEL STAINLESS STEEL ' $ % & max min Ø+0.08,-0.0 min max ± 0.25 ± 0.25 mm mm mm mm mm mm mm C-M2-0 C-M2-1 C-M2-2 C-M2-3 CS-M2-0 CS-M2-1 CS-M2-2 CS-M2-3 0.76 0.97 1.37 2.21 0.8 1.0 1.4 2.3 4.25 4.8 4.22 6.3 1.5 C-M2.5-0 C-M2.5-1 C-M2.5-2 C-M2.5-3 CS-M2.5-0 CS-M2.5-1 CS-M2.5-2 CS-M2.5-3 0.76 0.97 1.37 2.21 0.8 1.0 1.4 2.3 4.25 4.8 4.22 6.3 1.5 C-M3-0 C-M3-1 C-M3-2 C-M3-3 CS-M3-0 CS-M3-1 CS-M3-2 CS-M3-3 0.76 0.97 1.37 2.21 0.8 1.0 1.4 2.3 4.25 4.8 4.22 6.3 1.5 C-M3.5-0 C-M3.5-1 C-M3.5-2 C-M3.5-3 CS-M3.5-0 CS-M3.5-1 CS-M3.5-2 CS-M3.5-3 0.76 0.97 1.37 2.21 0.8 1.0 1.4 2.3 4.75 5.6 4.73 7.1 1.5 C-M4-0 C-M4-1 C-M4-2 C-M4-3 CS-M4-0 CS-M4-1 CS-M4-2 CS-M4-3 0.76 0.97 1.37 2.21 0.8 1.0 1.4 2.3 5.4 6.9 5.38 7.9 2.0 C-M5-0 C-M5-1 C-M5-2 C-M5-3 CS-M5-0 CS-M5-1 CS-M5-2 CS-M5-3 0.76 0.97 1.37 2.21 0.8 1.0 1.4 2.3 6.4 7.1 6.38 8.7 2.0 M6 C-M6-1 C-M6-2 C-M6-3* CS-M6-1 CS-M6-2 CS-M6-3 1.37 2.21 3.05 1.4 2.3 3.2 8.75 8.6 8.72 11.05 4.08 M8 C-M8-1 C-M8-2 C-M8-3* CS-M8-1 CS-M8-2 CS-M8-3 1.37 2.21 3.05 1.4 2.3 3.2 10.5 9.7 10.44 12.65 5.47 M10 C-M10-1 C-M10-2 C-M10-3* CS-M10-1 CS-M10-2 CS-M10-3* 2.21 3.05 6.00 2.3 3.2 6.4 14.0 13.5 13.94 17.35 7.48 M2 x 0.4 M2.5 x 0.45 M3 x 0.5 M3.5 x 0.6 M4 x 0.7 M5 x 0.8 x 1.0 x 1.25 x 1.5 * Not stocked. Available on special order. 11 Self Clinching Fasteners Captive® is a registered trademark of the Captive Fastener Corporation www.emhart.com Self Clinching Nuts C CS Installation and Performance Data TY P I CA L A P P L I CATI O N COLD ROLLED STEEL THREAD SIZE 5052-H34 ALUMINIUM SHANK CODE kN N Nm kN N Nm 11.2 - 15.6 465 545 1010 1100 6.7 - 8.9 275 390 745 850 0.9 1.1 1.4 1.4 11.2 - 15.6 465 545 1010 1100 6.7 - 8.9 275 390 745 850 0.9 1.1 1.4 1.4 11.2 - 15.6 465 545 1010 1100 6.7 - 8.9 275 390 745 850 0.9 1.1 1.4 1.4 2.1 13.4 - 26.7 475 565 1200 1300 1.8 1.8 2.3 2.5 11.2 - 13.4 290 465 965 1050 1.8 1.9 2.5 2.8 18.0 - 27.0 485 640 1245 1300 2.9 2.95 4.2 4.2 11.2 - 13.4 290 465 965 1100 2.3 2.6 4.0 4.0 18.0 - 31.0 525 790 1400 1500 3.6 3.6 6.0 6.0 11.2 - 15.6 290 475 1180 1225 3.0 3.6 4.7 5.7 12.8 16.4 16.4 16.4 18.0 - 32.0 965 1570 1570 1570 7.7 9.6 9.6 9.6 M2 -0 -1 -2 -3 M2.5 -0 -1 -2 -3 M3 -0 -1 -2 -3 M3.5 -0 -1 -2 -3 M4 -0 -1 -2 -3 M5 -0 -1 -2 -3 M6 -0 -1 -2 -3 27.0 - 36.0 1375 1755 1755 1755 M8 -1 -2 -3 27.0 - 36.0 1860 18.1 18.0 - 32.0 1560 13.0 M10 -1 -2 -3 32.0 - 50.0 2000 36.2 22.0 - 36.0 1750 32.7 2.1 2.1 Captive® is a registered trademark of the Captive Fastener Corporation www.emhart.com Self Clinching Fasteners 12 Self Clinching Nuts CA • Aluminium self clinching nut that provides a strong load bearing thread • Fits industry standard hole sizes • Thread class 2B, MIL-S-7742; (6H ISO metric) Series Material Finish Max Rockwell Hardness of Application CA Aluminium 2024-T4 N/A 50HRB THREAD SIZE PART NUMBER ' $ % & max min Ø+0.08,-0.0 min max ± 0.25 ± 0.25 mm mm mm mm mm mm mm M2 CA-M2-1 CA-M2-2 0.97 1.37 1.0 1.4 4.25 4.8 4.22 6.3 1.5 M3 CA-M3-1 CA-M3-2 0.97 1.37 1.0 1.4 4.75 5.6 4.73 6.3 2.0 CA-M3.5-1 CA-M3.5-2 0.97 1.37 1.0 1.4 5.40 6.9 5.38 7.1 2.0 M4 CA-M4-1 CA-M4-2 0.97 1.37 1.0 1.4 6.00 7.1 5.97 7.9 3.0 M5 CA-M5-1 CA-M5-2 0.97 1.37 1.0 1.4 7.50 7.9 7.47 9.5 3.8 M6 CA-M6-1 CA-M6-2 1.37 2.21 1.4 2.3 8.75 8.6 8.72 11.1 4.1 x 0.4 x 0.5 M3.5 x 0.6 x 0.7 x 0.8 x 1.0 Captive® is a registered trademark of the Captive Fastener Corporation 13 Self Clinching Fasteners www.emhart.com Self Clinching Nuts for Stainless Steel CFSP • Provide strong load bearing threads in stainless sheet metal as thin as 0.8 mm • Thread class 2B, MIL-S-7742; (6H ISO metric) Series Material Finish Max Rockwell Hardness of Application CFSP Precipitation Hardening Grade Stainless Steel Passivated ASTM A380 88HRB THREAD SIZE PART NUMBER $ % & ' max min Ø+0.08,-0.0 min max ± 0.25 ± 0.25 mm mm mm mm mm mm mm M3 CFSP-M3-0 CFSP-M3-1 CFSP-M3-2 0.76 0.97 1.37 0.8 - 1.0 1.00 1.40 4.25 4.8 4.22 1.5 6.3 M4 CFSP-M4-0 CFSP-M4-1 CFSP-M4-2 0.76 0.97 1.37 0.8 - 1.0 1.00 1.40 5.40 6.9 5.38 2.0 7.9 M5 x 0.8 CFSP-M5-0 CFSP-M5-1 CFSP-M5-2 0.76 0.97 1.37 0.8 - 1.0 1.00 1.40 6.40 7.1 6.38 2.0 8.7 M6 CFSP-M6-1 1.37 1.40 8.75 8.6 8.72 4.1 11.1 x 0.5 x 0.7 x 1.0 Installation and Performance Data THREAD SIZE SHANK CODE kN N Nm M3 -0 -1 -2 13 - 22 570 720 1285 1.55 1.90 2.00 M4 -0 -1 -2 22 - 31 640 790 1595 3.35 4.15 5.05 M5 -0 -1 -2 26 - 40 790 1020 1770 3.90 5.05 6.75 M6 -1 40 - 48 1990 16.5 Captive® is a registered trademark of the Captive Fastener Corporation www.emhart.com Self Clinching Fasteners 14 Floating Clinch Nuts CFAS CFAC • Provide a self clinching fastener with a floating nut that compensates for mating misalignment • Float functions 0.4 mm minimum in all directions from the centre, therefore 0.8 mm in total • Non locking thread class 2B, MIL-S-7742; (6H ISO metric) • Self locking thread class 3B, ANSI B1-1; (6H ISO metric) Series Material Finish Max Rockwell Hardness of Application CFAS CFAC Heat Treated Carbon Steel 300 Series Stainless Steel Zinc Clear (ASTM B633-85) Passivated ASTM A380 70HRB 70HRB PART NUMBER THREAD SIZE CARBON STEEL STAINLESS STEEL ' $ ( % & max min Ø+0.08,-0.0 max max Ø-.4 max min mm mm mm mm mm mm mm mm M3 CFAS-M3-1 CFAS-M3-2 CFAC-M3-1 CFAC-M3-2 0.97 1.37 1.0 1.4 7.4 7.34 7.40 9.1 3.3 7.6 M4 CFAS-M4-1 CFAS-M4-2 CFAC-M4-1 CFAC-M4-2 0.97 1.37 1.0 1.4 9.4 9.32 9.30 11.2 3.3 8.6 M5 x 0.8 CFAS-M5-1 CFAS-M5-2 CFAC-M5-1 CFAC-M5-2 0.97 1.37 1.0 1.4 10.3 10.29 10.30 11.9 4.3 9.0 M6 CFAS-M6-2* CFAC-M6-2* 1.37 1.4 13.1 13.06 13.00 15.3 5.3 11.0 x 0.5 x 0.7 x 1.0 * Not stocked. Available on special order. Installation and Performance Data TY P I CA L A P P L I CATI O N COLD ROLLED STEEL THREAD SIZE 2024-T3 ALUMINIUM 5052-H34 ALUMINIUM SHANK CODE kN kN Nm kN kN Nm kN kN Nm M3 -1 -2 13 1330 1330 9 16 13 970 1000 7 17 7 9 950 1000 9 17 M4 -1 -2 13 1330 1775 16 22 13 1050 1330 12 17 9 1100 1178 17 22 M5 -1 -2 15 1775 2000 16 22 15 1330 1550 17 22 9 1330 1550 17 22 M6 -2 22 2220 36 22 1330 36 13 1780 36 Captive® is a registered trademark of the Captive Fastener Corporation 15 Self Clinching Fasteners www.emhart.com Self Clinching Flush Nuts CFL • Sits completely flush within the sheet while providing load bearing threads in material too ductile to tap • Thread class 2B, ML-S-7742; (6H ISO metric) Series Material Finish Max Rockwell Hardness of Application CFL 300 Series Stainless Steel Passivated ASTM A380 70HRB THREAD SIZE PART NUMBER ' + % max min Ø+0.08,-0.0 nom max min mm mm mm mm mm mm CFL-M2-1 CFL-M2-2 4.34 1.50 2.30 4.40 4.80 1.5 2.3 6.0 CFL-M2.5-1 CFL-M2.5-2 4.34 1.50 2.30 4.40 4.80 1.5 2.3 6.0 CFL-M3-1 CFL-M3-2 4.34 1.50 2.30 4.40 4.80 1.5 2.3 6.0 CFL-M3.5-1 CFL-M3.5-2 5.35 1.50 2.30 5.40 6.40 1.5 2.3 6.5 M4 CFL-M4-1 CFL-M4-2 7.34 1.50 2.30 7.40 7.94 1.5 2.3 7.2 M5 CFL-M5-1 CFL-M5-2 7.87 1.50 2.30 7.90 8.73 1.5 2.3 8.0 M6 CFL-M6-3 CFL-M6-4 CFL-M6-5 8.71 3.20 4.00 4.75 8.75 9.53 3.1 3.9 4.7 8.8 M2 x 0.5 M2.5 x 0.5 M3 x 0.5 M3.5 x 0.5 x 0.7 x 0.8 x 1.0 Installation and Performance Data TY P I CA L A P P L I CATI ON COLD ROLLED STEEL THREAD SIZE M2 M2.5 M3 M3.5 M4 M5 M6 5052-H34 ALUMINIUM MAX SCREW TORQUE OUT Nm kN kN kN kN 0.16 0.23 0.30 0.40 0.50 0.80 3.7 13.3 13.3 13.3 15.0 17.0 17.0 20.0 0.9 0.9 0.9 1.0 1.1 1.1 3.7 8.9 8.9 8.9 8.9 8.9 11.0 15.0 0.9 0.9 0.9 0.9 1.0 1.1 2.8 Captive® is a registered trademark of the Captive Fastener Corporation www.emhart.com Self Clinching Fasteners 16 Blind Press Nuts CFB CFBS • Blind, sealed thread, press nuts designed to provide extended thread lengths in thin sheet material • Provide a seal against the entrance of dirt, oils, moisture and corrosive atmospheres • Often more economical than nut and screw type hardware that requires elaborate seals and special assembly procedures • Can be fed through automatic insertion equipment Series Material Finish Max Rockwell Hardness of Application CFB CFBS Heat Treated Carbon Steel 300 Series Stainless Steel Zinc Clear (ASTM B633-85) Passivated ASTM A380 80HRB 70HRB PART NUMBER THREAD SIZE CARBON STEEL STAINLESS STEEL % $ & ' ; < = max min Ø+0.08,-0.0 min max ± 0.25 max min max ± 0.25 mm mm mm mm mm mm mm mm mm mm M3 CFB-M3-1 CFB-M3-2 CFBS-M3-1 CFBS-M3-2 0.97 1.37 1.0 1.4 4.25 4.8 4.22 6.35 3.8 5.3 8.5 9.6 M4 CFB-M4-1 CFB-M4-2 CFBS-M4-1 CFBS-M4-2 0.97 1.37 1.0 1.4 5.40 6.9 5.38 7.95 5.2 7.1 9.8 11.2 M5 CFB-M5-1 CFB-M5-2 CFBS-M5-1 CFBS-M5-2 0.97 1.37 1.0 1.4 6.40 7.1 6.38 8.75 6.0 7.1 9.8 11.2 M6 CFB-M6-1 CFB-M6-2 CFBS-M6-1 CFBS-M6-2 1.37 2.21 1.4 2.3 8.75 8.6 8.72 11.10 7.8 7.8 12.7 14.3 x 0.5 x 0.7 x 0.8 x 1.0 Installation and Performance Data TY P I CA L A P P L I CATI ON COLD ROLLED STEEL THREAD SIZE SHANK CODE 5052-H34 ALUMINIUM min mm kN kN Nm kN kN Nm M3 -1 -2 1 1.4 10 13 555 1000 1.36 1.92 7.1 9.0 435 745 1.24 1.36 M4 -1 -2 1 1.4 15 19 595 1245 1.92 3.05 8.9 12.5 485 965 1.81 2.37 M5 -1 -2 1 1.4 17 24 615 1405 3.28 4.97 9.3 14.0 485 1185 2.71 3.84 M6 -1 -2 1.4 2.3 25 1775 11.75 17.8 1395 10.17 Captive® is a registered trademark of the Captive Fastener Corporation 17 Self Clinching Fasteners www.emhart.com Self Clinching Top Collar Lock Nuts CPL CPLC • Combine reliable self clinching mounting with a reusable clear nylon thread locking element • Thread class 2B, MIL-S-7742; (6H ISO Metric) Series Material Finish Max Rockwell Hardness of Application CPL CPLC Heat Treated Carbon Steel 300 Series Stainless Steel Zinc Clear (ASTM B633-85) Passivated ASTM A380 70HRB 70HRB PART NUMBER THREAD SIZE CARBON STEEL STAINLESS STEEL min Ø+0.08,-0.0 min max $ % & ' mm mm mm mm mm mm mm max M3 CPL-M3 CPLC-M3 1.5 - 1.78 6.0 4.3 5.97 7.1 3.6 5.5 M4 CPL-M4 CPLC-M4 1.5 - 1.78 7.5 5.6 7.47 8.6 4.2 7.0 M5 CPL-M5 CPLC-M5 1.5 - 1.78 8.0 6.4 7.97 8.9 4.5 7.5 x 0.5 x 0.7 x 0.8 Installation and Performance Data TY P I CA L A P P L I CATI O N COLD ROLLED STEEL 1.5mm THREAD SIZE 5052-H34 ALUMINIUM 1.5mm MAX TIGHTENING TORQUE Nm kN kN Nm kN kN Nm M3 1.1 13.34 1156 2.2 8.9 1000 2.2 M4 2.2 13.34 1290 6.7 8.9 1290 6.7 M5 3.1 13.34 1557 7.9 8.9 1330 7.9 Captive is a registered trademark of the Captive Fastener Corporation ® www.emhart.com Self Clinching Fasteners 18 Miniature Self Locking Nuts CFE CFEO CFEX CFEOX Self Locking Threads CFE, CFEO Non Locking Threads CFEX, CFEOX • Provide strong threads in a minimum of space • Self locking thread class 3B, MIL-S-7742; (6H ISO Metric) • Non locking thread class 2B, MIL-S-7742; (6H ISO Metric) Max Rockwell Hardness of Application Series Material Finish CFE, CFEO 303 Stainless Steel CFEX, CFEOX 303 Stainless Steel Black dry film lubricant per MIL-46010 Type I over cadmium Passivated ASTM A380 70HRB 70HRB PART NUMBER THREAD SIZE SELF LOCKING NON LOCKING ' $ % & ( max min Ø+0.08,-0.0 max max ± 0.13 Ø+0.4,-0.0 min mm mm mm mm mm mm mm mm M3 CFEO-M3 CFE-M3 CFEOX-M3 CFEX-M3 1.02 1.53 1.02 1.53 4.4 3.96 4.34 4.88 1.90 3.6 M4 CFEO-M4 CFE-M4 CFEOX-M4 CFEX-M4 1.02 1.53 1.02 1.53 7.4 5.23 7.34 8.17 2.55 5.2 M5 x 0.8 CFEO-M5 CFE-M5 CFEOX-M5 CFEX-M5 1.02 1.53 1.02 1.53 7.4 6.48 7.34 8.17 3.05 5.2 M6 CFE-M6 CFEX-M6 1.53 1.53 8.75 7.72 8.71 9.74 3.30 7.1 x 0.5 x 0.7 x 1.0 Installation and Performance Data TY P I CA L A P P L I CATI ON COLD ROLLED STEEL THREAD SIZE PART NUMBER 5052-H34 ALUMINIUM min mm kN kN Nm kN kN Nm M3 CFEO, CFEOX CFE, CFEX 1.0 1.5 6.7 600 900 1.3 4.0 380 590 1.3 M4 CFEO, CFEOX CFE, CFEX 1.0 1.5 11.1 1100 1600 5.3 7.0 675 1100 5.3 M5 CFEO, CFEOX CFE, CFEX 1.0 1.5 12.0 1200 1600 5.3 7.0 675 1100 5.3 M6 CFE, CFEX 1.5 15.6 1800 11.3 9.0 1400 11.3 Captive® is a registered trademark of the Captive Fastener Corporation 19 Self Clinching Fasteners www.emhart.com Broaching Type Fasteners CKF2 CKFS2 • For use on printed circuit boards or brittle, hard materials such as glass laminates, epoxy or resin with paper and nylon or canvas bases • Appropriate for materials that are too thin or unsuitable for threading such as acrylic and polycarbonate panels • Features a knurled shank that can be pressed into a drilled hole as suitable applications as noted above do not flow under pressure • Thread class 2B, MIL-S-7742; (6H ISO Metric) Max Rockwell Hardness of Application Series Material Finish CKF2 Carbon Steel CKFS2 300 Series Stainless Steel Electro tin plating (Zinc ASTM B633-85 optional) Passivated ASTM A380 60HRB 60HRB PART NUMBER THREAD SIZE M2.5 CARBON STEEL STAINLESS STEEL $ % & min Ø+0.08,-0.0 min ± 0.08 ± 0.13 ± 0.13 mm mm mm mm mm mm CKF2-M2.5 CKFS2-M2.5 1.5 4.2 4.5 4.68 5.56 1.5 M3 CKF2-M3 CKFS2-M3 1.5 4.2 4.5 4.68 5.56 1.5 M4 CKF2-M4 CKFS2-M4 1.5 6.4 6.4 6.81 8.74 2.0 M5 CKF2-M5 CKFS2-M5 1.5 6.9 7.1 7.37 9.53 3.0 x 0.45 x 0.5 x 0.7 x 0.8 Installation and Performance Data THREAD SIZE kN N Nm M2.5 2.22 200 1.35 M3 2.22 200 1.35 M4 2.90 330 3.73 M5 2.90 350 4.52 Captive® is a registered trademark of the Captive Fastener Corporation www.emhart.com Self Clinching Fasteners 20 Weld Nuts CFWN CFWNS • Provide load bearing threads in sheets that are too thin to tap • Provide three point projections for fast, easy welding • Self align into industry standard hole sizes • An alignment collar orients the weld nut and prevents weld spatter from entering thread area • Thread class 2B, MIL-S-7742; (6H ISO Metric) Series Material Finish CFWN CFWNS Carbon Steel 300 Series Stainless Steel Light Oil Coat (Copper Flash Optional) Passivated ASTM A380 PART NUMBER THREAD SIZE CARBON STEEL STAINLESS STEEL $ % & ' min Ø+0.10,-0.0 max max ± 0.1 Ø+0.0,-0.25 min mm mm mm mm mm mm mm M3 CFWN-M3 CFWNS-M3 0.75 4.4 4.37 0.77 1.5 7.95 4.5 M4 CFWN-M4 CFWNS-M4 0.77 5.6 5.57 0.77 2.6 9.40 5.2 M5 CFWN-M5 CFWNS-M5 0.77 6.4 6.33 0.77 3.8 11.10 5.7 M6 CFWN-M6 CFWNS-M6 1.25 8.1 8.03 1.24 4.6 13.20 6.7 x 0.5 x 0.7 x 0.8 x 1.0 Installation Data CFWN INTO COLD ROLLED STEEL 0.077-1.6 mm CFWNS INTO 302 STAINLESS STEEL 1.5 mm ELECTRODE RAM FORCE SECONDARY CURRENT WELD TIME ELECTRODE RAM FORCE SECONDARY CURRENT WELD TIME N Amps ± 500 Cycles/Sec. N Amps ± 500 Cycles/Sec. M3 2000 - 2200 17000 6/0.10 2000 - 2220 16500 6/0.10 M4 2000 - 2200 17000 6/0.10 2220 - 2225 16500 6/0.10 M5 2220 - 2440 18000 10/0.17 2440 - 2670 18500 6/0.10 M6 2440 - 2670 20000 10/0.17 2890 - 3110 20000 6/0.10 THREAD SIZE Performance Data CFWN INTO COLD ROLLED STEEL 0.077-1.6 mm CFWNS INTO 302 STAINLESS STEEL 1.5 mm THREAD SIZE kN Nm kN Nm M3 2220 1.40 3020 1.40 M4 3380 5.00 3780 3.70 M5 3910 12.40 4000 6.30 M6 4445 22.50 4445 20.90 Captive® is a registered trademark of the Captive Fastener Corporation 21 Self Clinching Fasteners www.emhart.com Pre-Assembled Panel Fasteners CPFC2 • Provide permanent attachment of screw assemblies to removable sheet metal panels • Pre assembled screw assemblies remain captive for easy mounting and removal of panel • Thread class 2A, MIL-S-7742; (6g ISO Metric) Series Material Finish Max Rockwell Hardness of Application CPFC2 300 Series Stainless Steel Passivated ASTM A380 70HRB THREAD SIZE PART NUMBER Ø+0.08,-0.0 ± 0.40 ± 0.40 ± 0.40 ± 0.25 max $ <max ± 0.13 max +0.40,-0.25 min mm mm mm mm mm mm mm mm mm mm * 3 / % & ' M3 CPFC2-M3-40 CPFC2-M3-62 CPFC2-M3-84 6.75 6.40 9.50 12.70 0.00 3.20 6.40 4.80 7.20 9.10 1.83 6.70 7.90 6.40 M4 CPFC2-M4-50 CPFC2-M4-72 CPFC2-M4-94 7.95 7.90 11.10 14.30 0.00 3.20 6.40 6.40 9.30 11.40 2.08 7.90 9.50 7.90 M5 CPFC2-M5-50 CPFC2-M5-72 CPFC2-M5-94 8.75 7.90 11.10 14.30 0.00 3.20 6.40 6.40 9.30 11.40 2.08 8.70 10.30 8.70 M6 CPFC2-M6-60 CPFC2-M6-82 CPFC2-M6-04 10.50 9.50 12.70 15.90 0.00 3.20 6.40 7.90 12.00 14.60 2.49 10.50 11.90 9.50 x 0.5 x 0.7 x 0.8 x 1.0 Installation and Performance Data TY P I CA L A P P L I CATI ON COLD ROLLED STEEL 5052-H34 ALUMINIUM THREAD SIZE kN Nm kN Nm M3 13.30 1330 10.70 1070 M4 16.90 1780 12.90 1330 M5 17.80 2220 13.30 1780 M6 22.20 2670 15.60 1780 Captive is a registered trademark of the Captive Fastener Corporation ® www.emhart.com Self Clinching Fasteners 22 Low Profile Panel Fasteners LPH • LPH panel fasteners are preassembled for attachment to removable sheet metal panels • Screw assemblies remain captive for servicing ease and provide a low profile when secure • Slotted head with deep skirt allows for tool or finger operation • Thread class 2A, (6g ISO Metric) Series Material Finish Max Rockwell Hardness of Application LPH Carbon Steel Bright Nickel over Copper Flash 60HRB THREAD SIZE PART NUMBER SCREW LENGTH CODE 7 * & ' < $ $ min max ± 0.40 max ± 0.25 ± 0.13 max nom Ø+0.08,-0.0 min mm mm mm mm mm mm mm mm mm mm M3 LPH-M3-1 LPH-M3-2 30 1.0 1.5 0.97 1.48 7.62 5.48 10.31 5.13 8.26 15.11 5.5 6.6 M4 LPH-M4-1 LPH-M4-2 30 1.0 1.5 0.97 1.48 7.62 6.38 11.89 5.26 8.38 15.24 6.4 7.37 M5 LPH-M5-1 LPH-M5-2 30 1.0 1.5 0.97 1.48 7.62 7.98 13.46 5.59 8.51 15.37 8.0 8.38 M6 LPH-M6-1 LPH-M6-2 35 1.5 1.5 1.48 1.48 8.89 9.48 15.88 6.12 9.78 17.15 9.5 9.65 x 0.5 x 0.7 x 0.8 x 1.0 Installation and Performance Data T Y PI C A L A PPLI C AT I O N 5052-H34 ALUMINIUM THREAD SIZE kN kN M3 9.5 280 - 820 M4 12.0 300 - 885 M5 15.0 315 - 1150 M6 19.0 1420 Captive is a registered trademark of the Captive Fastener Corporation ® 23 Self Clinching Fasteners www.emhart.com High Torque Studs HCH HCHS HCHB • A heavy head configuration provides greater torque out and improved pull through resistance when compared to many other weld studs and other fasteners • Phosphor Bronze studs provide excellent electrical conductivity and mechanical attachment in copper • When correctly installed the head of the stud will remain above the surface • Thread class 2A, MIL-S-7742; (6g ISO Metric) Series Material Finish Max Rockwell Hardness of Application HCH HCHS HCHB Heat Treated Medium Carbon Steel 300 Series Stainless Steel Phosphor Bronze CDA-510 Zinc Clear ASTM B633-85 Passivated ASTM A380 N/A 85HRB 70HRB 55HRB PART NUMBER THREAD SIZE CARBON STEEL STAINLESS STEEL PHOSPHOR BRONZE min Ø+0.13,-0.0 MAX. HOLE IN ATTACH. PARTS max ± 0.25 min mm mm mm mm mm mm mm LENGTH ± 0.4 $ % M5 HCH-M5 HCHS-M5 HCHB-M5 -20 -25 -30 1.3 5.0 6.5 1.14 7.8 10.7 M6 HCH-M6 HCHS-M6 HCHB-M6 -20 -25 -30 -35 1.5 6.0 7.5 1.27 9.4 11.5 M8 HCH-M8 HCHS-M8 HCHB-M8 -20 -25 -30 -35 -40 -50 2.0 8.0 9.5 1.78 12.5 12.7 M10 HCH-M10 HCHS-M10 HCHB-M10 -20 -25 -30 -35 -40 -50 2.3 10.0 11.5 2.29 15.7 13.7 x 0.8 x 1.0 x 1.25 x 1.5 Installation and Performance Data THREAD SIZE SHEET MATERIAL & THICKNESS SHEET HARDNESS mm HRB kN N Nm Nm M5 1.5 ALUMINIUM 1.5 STEEL 15 65 13 26 778 1556 5.4 7.5 6.8 6.8 M6 1.5 ALUMINIUM 1.5 STEEL 43 59 29 33 1620 2020 13.9 13.9 17.9 23.7 M8 2.3 ALUMINIUM 2.3 STEEL 39 58 35.6 44.5 1780 2890 30 30 43.4 43.4 M10 2.3 ALUMINIUM 2.3 STEEL 39 58 40 54 2445 3465 35.5 48 59.7 65.1 TORQUE-THRU Captive® is a registered trademark of the Captive Fastener Corporation www.emhart.com Self Clinching Fasteners 24 Self Clinching Flush Head Studs CH CHS CHA • Provide a strong flush head assembly in materials as thin as 1.0mm • High torque out and pushout performance • Thread class 2A, MIL-S-7742; (6g ISO Metric) Series Material Finish Max Rockwell Hardness of Application CH CHS CHA Heat Treated Carbon Steel 300 Series Stainless Steel 2024-T4 Aluminium Zinc Clear ASTM B633-85 Passivated ASTM A380 N/A 80HRB 70HRB 50HRB LENGTH ± 0.4 ± 0.4 Ø+0.08,-0.0 MAX. REC. NUT† TIGHT TORQUE min min mm mm mm Nm mm mm PART NUMBER THREAD SIZE M2.5 CARBON STAINLESS STEEL STEEL ALUMINIUM ' CH-M2.5 CHS-M2.5 CHA-M2.5 -6* -8* -10* -12* -15* -18* 4.1 2.5 0.40 5.4 1.0 CH-M3 -6* -8 -10 -12 -15 -18 -20 -22 -25 4.6 3.0 0.72 5.6 1.0 CH-M3.5 CHS-M3.5 CHA-M3.5 -6 -8 -10 -12 -15 -18 -20 -22 -25 -28 -30 5.3 3.5 1.10 6.4 1.0 M4 CH-M4 CHS-M4 CHA-M4 -6* -8 -10 -12 -15 -18 -20 -22 -25 -28 -30 -35 -38 5.9 4.0 1.60 7.2 1.0 M5 CH-M5 CHS-M5 CHA-M5 -8* -10 -12 -15 -18 -20 -22 -25 -28 -30 -35 -38 6.5 5.0 3.40 7.2 1.0 M6 CH-M6 CHS-M6 CHA-M6 -10 -12 -15 -18 -20 -22 -25 -28 -30 -35 -38 8.2 6.0 5.70 7.9 1.6 M8 CH-M8 CHS-M8 CHA-M8 -12 -15 -18 -20 -22 -25 -28 -30 -35 -38 9.6 8.0 14.00 9.6 2.4 x 0.45 M3 x 0.5 M3.5 x 0.6 x 0.7 x 0.8 x 1.0 x 1.25 CHS-M3 CHA-M3 † For aluminium studs, values are 60% of those listed * Not stocked. Available on special order. 25 Self Clinching Fasteners Captive® is a registered trademark of the Captive Fastener Corporation www.emhart.com Self Clinching Flush Head Studs STUD CH CHS CHA STUD 45° PRESS X Y PRESS LENGTH OF STUD 3.175mm SHEET ASSEMBLY ANVIL LENGTH OF STUD 3.175mm SHEET Y ASSEMBLY ANVIL Tooling for sheet thickness 1.51mm and less with M2.5 through M5 thread sizes and less than 2.3mm for M6 threads. Tooling for sheet thickness 1.51mm minimum and greater with M2.5 through M5 thread sizes and 2.3mm minimum and greater for M6 and M8 threads. Installation and Performance Data ANVIL DIMENSIONS THREAD SIZE +0.1 +0.08 < SHEET MATERIAL & THICKNESS mm mm mm kN N Nm M2.5 3.1 2.5 ALUMINIUM 1.6 STEEL 1.5 8.9 11.1 625 1025 0.9 0.9 M3 3.6 3.0 ALUMINIUM 1.6 STEEL 1.5 12.9 14.7 890 1240 1.6 1.6 M3.5 4.1 3.5 ALUMINIUM 1.6 STEEL 1.5 15.6 22.3 980 1550 1.6 2.7 M4 4.6 4.0 ALUMINIUM 1.6 STEEL 1.5 22.3 28.9 1290 1780 2.8 4.1 M5 5.6 5.0 ALUMINIUM 1.6 STEEL 1.5 24.5 33.4 1470 2440 3.4 6.4 M6 6.6 6.0 ALUMINIUM 2.4 STEEL 2.2 28.9 29.8 2000 3110 7.2 11.2 M8 – 8.0 ALUMINIUM 2.4 STEEL 2.2 29 44.5 2440 3780 11.2 19.1 ; Captive® is a registered trademark of the Captive Fastener Corporation www.emhart.com Self Clinching Fasteners 26 Self Clinching Non Flush Studs TCH TCHS • For use in sheets as thin as 0.5 mm • Excellent pushout and torque out values for most applications • When installed correctly the head of the stud will project above the panel surface • Thread class 2A, MIL-S-7742; (6g ISO Metric) Series Material Finish Max Rockwell Hardness of Application TCH TCHS Heat Treated Carbon Steel 300 Series Stainless Steel Zinc Clear ASTM B633-85 Passivated ASTM A380 80HRB* 70HRB* PART NUMBER THREAD SIZE CARBON STEEL STAINLESS STEEL LENGTH ± 0.4 min Ø+0.08,-0.0 max ± 0.4 min mm mm mm mm mm mm $ % M3 TCH-M3 TCHS-M3 -6 -8 -10 -12 -15 -18 0.51 3.0 0.64 4.5 5.6 M4 TCH-M4 TCHS-M4 -10 -12 -15 -18 -20 -22 -25 -28 -30 -35 -38 0.51 4.0 0.64 5.8 7.2 M5 TCH-M5 TCHS-M5 -10 -12 -15 -18 -20 -22 -25 -28 -30 -35 -38 0.51 5.0 0.64 6.4 7.2 x 0.5 x 0.7 x 0.8 * When used in cold rolled steel or 5052-H34 Aluminium Installation and Performance Data THREAD SIZE MAX. NUT TIGHTENING TORQUE SHEET MATERIAL & THICKNESS SHEET HARDNESS Nm mm HRB kN N Nm M3 0.74 ALUMINIUM 0.5 STEEL 0.6 28 52 5.3 6.7 190 290 0.6 1.0 M4 1.70 ALUMINIUM 0.5 STEEL 0.6 28 52 9.8 13.4 245 495 0.7 2.5 M5 3.50 ALUMINIUM 0.5 STEEL 0.6 28 52 13.4 17.8 265 665 1.2 2.9 Captive® is a registered trademark of the Captive Fastener Corporation 27 Self Clinching Fasteners www.emhart.com Close Edge Studs CHE CHES • Allows installation closer to material edge than a standard stud, without distortion of the sheet edge • Provides flush head assembly in material thickness of 1.0mm or more • Thread class 2A, MIL-S-7742; (6g ISO Metric) Series Material Finish Max Rockwell Hardness of Application CHE CHES Heat Treated Carbon Steel 300 Series Stainless Steel Zinc Clear ASTM B633-85 Passivated ASTM A380 80HRB 70HRB PART NUMBER THREAD SIZE CARBON STEEL STAINLESS STEEL LENGTH ± 0.4 mm M2.5 + 6 Ø+0.8,-0.0 ± 0.4 max min mm mm mm mm CHE-M2.5 CHES-M2.5 -6 -8 -10 -12 -15 -18 2.5 3.15 2.1 2.8 CHE-M3 CHES-M3 -6 -8 -10 -12 -15 -18 -20 -25 3.0 3.65 2.1 3.3 CHE-M3.5 CHES-M3.5 -6 -8 -10 -12 -15 -18 -20 -25 -30 3.5 4.15 2.3 3.8 M4 CHE-M4 CHES-M4 -6 -8 -10 -12 -15 -18 -20 -25 -30 -35 4.0 4.65 2.4 4.3 M5 CHE-M5 CHES-M5 -8 -10 -12 -15 -18 -20 -25 -30 -35 5.0 5.90 2.7 5.6 x 0.45 M3 x 0.5 M3.5 x 0.6 x 0.7 x 0.8 Installation and Performance Data THREAD SIZE TEST BUSHING HOLE SIZE MAX. NUT TIGHTENING TORQUE SHEET MATERIAL & THICKNESS SHEET HARDNESS Nm mm HRB kN N Nm N M2.5 0.041 0.041 ALUMINIUM 1.2 COLD ROLLED STEEL 1.1 33 54 3.1 5.3 285 450 0.55 1.10 1200 2250 3.0 3.0 M3 0.046 0.074 ALUMINIUM 1.2 COLD ROLLED STEEL 1.1 33 54 4.4 5.3 285 475 0.65 1.25 1300 2500 3.5 3.5 M3.5 0.058 1.150 ALUMINIUM 1.2 COLD ROLLED STEEL 1.1 33 54 4.4 6.6 290 500 0.76 1.75 1400 2800 4.0 4.0 M4 0.750 1.700 ALUMINIUM 1.2 COLD ROLLED STEEL 1.1 33 54 5.3 6.6 365 550 1.10 2.10 1550 3300 4.5 4.5 M5 1.110 2.250 ALUMINIUM 1.2 COLD ROLLED STEEL 1.1 33 54 11.1 20 530 1000 2.20 4.40 1850 3750 5.5 5.5 PULL THRU Captive® is a registered trademark of the Captive Fastener Corporation www.emhart.com Self Clinching Fasteners 28 Self Clinching Pins CH CHN CHS CHA • Provide a strong flush head assembly in material as thin as 1.0 mm • High push out performance Series Material Finish Max Rockwell Hardness of Application CH CHN CHS CHA Heat Treated Carbon Steel Carbon Steel Non Heat Treated 300 Series Stainless Steel 2024-T4 Aluminium Zinc Clear ASTM B633-85 Zinc Clear ASTM B633-85 Passivated ASTM A380 N/A 80HRB 50HRB 70HRB 50HRB PART NUMBER PIN DIAMETER ± .05 HEAT TREATED STEEL NON HEAT TREATED STEEL STAINLESS STEEL ALUMINIUM mm LENGTH ± 0.4 ± 0.4 max min Ø+0.08,-0.0 mm mm mm mm mm mm % ; min 3 CH-3mm CHN-3mm CHS-3mm CHA-3mm -6 -8 -10 -12 -15 -18 -20 -25 -30 5.3 2.30 1.0 3.5 6.4 4 CH-4mm CHN-4mm CHS-4mm CHA-4mm -8 -10 -12 -15 -18 -20 -25 -30 -35 6.0 2.30 1.0 4.1 7.1 5 CH-5mm CHN-5mm CHS-5mm CHA-5mm -8 -10 -12 -15 -18 -20 -25 -30 -35 7.5 2.55 1.0 5.5 7.6 Captive® is a registered trademark of the Captive Fastener Corporation 29 Self Clinching Fasteners www.emhart.com Self Clinching Tapered Guide Pins CGS • Provide a strong flush head assembly in materials as thin as 1mm with high pushout resistance • A tapered end allows ease when locating the mating hole in a variety of alignment and pivot applications Series Material Finish Max Rockwell Hardness of Application CGS 300 Series Stainless Steel Passivated ASTM A380 70HRB PIN DIAMETER ± 0.5 PART NUMBER LENGTH ± 0.4 ± 0.4 max ± 0.15 min Ø+0.08,-0.0 min mm mm mm mm mm mm mm mm % ; * 3 CGS-3mm -8 -10 -12 -16 5.20 2.29 2.05 1 3.5 6.4 4 CGS-4mm -8 -10 -12 -16 6.12 2.29 2.82 1 4.5 7.1 5 CGS-5mm -10 -12 -16 -20 7.19 2.29 3.53 1 5.5 7.6 6 CGS-6 mm -12 -16 -20 8.13 2.29 4.24 1 6.5 7.9 Installation and Performance Data PIN DIAMETER ± 0.5 SHEET MATERIAL mm SHEET HARDNESS HRB kN N 3 ALUMINIUM STEEL 22 65 12.0 22.0 0.55 0.97 4 ALUMINIUM STEEL 19 66 22.0 26.4 0.88 1.53 5 ALUMINIUM STEEL 18 60 28.6 35.2 1.00 1.75 6 ALUMINIUM STEEL 18 62 30.8 39.6 1.05 2.05 Captive® is a registered trademark of the Captive Fastener Corporation www.emhart.com Self Clinching Fasteners 30 Studs for Stainless Steel Sheets CHTS • Made using heat treated stainless steel • Provide a strong flush head assembly in stainless steel material as thin as 1.0 mm • High torque out and push out performance • Thread class 2A, MIL-S-772; (6g ISO Metric) Series Material Finish Max Rockwell Hardness of Application CHTS 400 Series Stainless Steel Passivated ASTM A380 92HRB THREAD SIZE PART NUMBER LENGTH ± 0.4 Ø+0.08,-0.0 ± 0.4 max min mm mm mm mm mm + 6 M3 CHTS-M3 -6 -8 -10 -12 -15 -18 -20 -25 3.0 4.6 2.1 1 - 2.4 M4 CHTS-M4 -6 -8 -10 -12 -15 -18 -20 -25 -30 -35 4.0 5.9 2.4 1 - 2.4 M5 CHTS-M5 -8 -10 -12 -15 -18 -20 -25 -30 -35 5.0 6.5 2.7 1 - 2.4 x 0.5 x 0.7 x 0.8 Installation and Performance Data THREAD SIZE MAX. NUT TIGHTENING TORQUE SHEET MATERIAL & THICKNESS SHEET HARDNESS Nm mm HRB kN N Nm N M3 0.9 STAINLESS STEEL 1.5 92 40 3290 1.7 3510 M4 2.1 STAINLESS STEEL 1.5 92 50 4400 6.4 7960 M5 4.3 STAINLESS STEEL 1.5 92 53 4850 10.5 9980 PULL THRU Captive® is a registered trademark of the Captive Fastener Corporation 31 Self Clinching Fasteners www.emhart.com Broaching Type Studs CKFH • Electroplated with tin, therefore, readily solderable • Can be used as solderable connectors and as a permanently mounted mechanical fastener • Thread class 2A, MIL-S-7742; (6g ISO Metric) Max Rockwell Hardness of Application Series Material Finish CKFH Phosphor Bronze CDA-510 Electro Tin Plating ASTM B545 Class B (Zinc ASTM B633-85) Optional THREAD SIZE PART NUMBER LENGTH ± 0.25 mm 55HRB ± 0.25 Ø+0.08,-0.0 MAX. HOLE IN ATTACH. PARTS MAX. REC. NUT TIGHT TORQUE min ANVIL HOLE Ø+0.08,-0.0 min mm mm mm Nm mm mm mm ' M3 CKFH-M3 -6 -8 -10 -12 -15 -18 4.58 3.0 3.7 0.45 3.8 3.1 1.5 M4 CKFH-M4 -8 -10 -12 -15 -18 5.74 4.2 4.8 1.6 5.1 4.1 1.5 M5 CKFH-M5 -10 -12 -15 -18 6.60 5.0 5.8 2.1 5.3 5.1 1.5 x 0.5 x 0.7 x 0.8 Installation and Performance Data TY P I CA L A P P L I CATI ON FIBERGLASS 1.5mm THREAD SIZE kN N Nm M3 1.8 285 0.79 M4 1.8 355 1.80 M5 1.8 400 1.92 Captive® is a registered trademark of the Captive Fastener Corporation www.emhart.com Self Clinching Fasteners 32 Spring Top Standoffs CFSSA CFSSS CFSSC • Designed for permanent installation into sheet metal by pressing into a prepared hole • A spring action post provides quick attachment and removal with a simple snap eliminated the problems associated with loose hardware Series Material Finish Max Rockwell Hardness of Application CFSSA CFSSS CFSSC 7075-T6 Aluminium Carbon Steel 400 Series Stainless Steel Plain Zinc Clear ASTM B633-85 Passivated ASTM A380 50HRB 60HRB 70HRB PART NUMBER TOP PANEL MOUNTING HOLE DIAMETER LENGTH ± 0.13 ± 0.13 max ± 0.13 ± 0.13 mm mm mm mm mm mm CFSSA-4 4mm -8 -10 -12 -14 -16 -18 -20 -22 -25 4.77 5.38 3.58 6.35 CFSSS-4 4mm -8 -10 -12 -14 -16 -18 -20 -22 -25 4.77 5.38 3.58 6.35 CFSSC-4 4mm -8 -10 -12 -14 -16 -18 -20 -22 -25 4.77 5.38 3.58 6.35 % & ' + Installation and Performance Data BOTTOM PANEL (FIXED) TOP PANEL (REMOVABLE) BOTTOM MOUNTING HOLE Ø+0.08,-0.0 min min LOCATION TOLERANCE MAX. TOP MOUNTING HOLE Ø+0.08,-0.0 THICKNESS RANGE min mm mm mm mm mm mm mm CFSSA-4 5.4 1 6.6 ± .013 mm 4.0 1 - 1.8 2.5 CFSSS-4 5.4 1 6.6 ± .013 mm 4.0 1 - 1.8 2.5 CFSSC-4 5.4 1 6.6 ± .013 mm 4.0 1 - 1.8 2.5 PART NUMBER BOTTOM PANEL (FIXED) PART NUMBER TOP PANEL (REMOVABLE) SHEET MATERIAL & THICKNESS MAX. FIRST ON FORCE MAX. FIRST OFF FORCE MAX. 15TH OFF FORCE mm kN N N N N CFSSA-4 1.0 ALUMINIUM 25HRB 6.7 880 44 13 4 CFSSS-4 1.0 ALUMINIUM 25HRB 6.7 880 89 27 9 CFSSC-4 1.52 COLD ROLLED STEEL 64HRB 16.0 2670 89 27 9 Captive® is a registered trademark of the Captive Fastener Corporation 33 Self Clinching Fasteners www.emhart.com Self Clinching Miniature Standoffs CF40 CF40S • Designed to be used in limited space applications • Ideal for securing D-sub connectors to enclosure backplanes and providing a flush mounting surface for RFI/EMI gaskets • Thread class 2B, MIL-S-7742; (6H ISO Metric) Series Material Finish Max Rockwell Hardness of Application CF40 CF40S Heat Treated Carbon Steel 300 Series Stainless Steel Zinc Yellow ASTM B633-85 (94) Passivated ASTM A380 80HRB 70HRB PART NUMBER THREAD SIZE M3 STAINLESS STEEL STEEL CF40-M3 CF40S-M3 LENGTH Ø+0.05,-0.13 Ø+0.08,-0.0 $dim +dim (nom.) min min mm mm mm mm mm mm 4.2 4.2 4.92 3.2 0.94 - 6.35 -6.35 -7.00 max Installation and Performance Data SHEET MATERIAL: COLD ROLLED STEEL 1mm THREAD SIZE M3 STANDOFF MATERIAL STEEL STAINLESS STEEL REC. TIGHTENING TORQUE MAX. kN N Nm Nm 5.8 330 1 0.44 REC. TIGHTENING TORQUE MAX. kN N Nm Nm 4.5 220 1 0.44 SHEET MATERIAL: 5052-H34 ALUMINIUM 1mm THREAD SIZE M3 STANDOFF MATERIAL STEEL STAINLESS STEEL Captive® is a registered trademark of the Captive Fastener Corporation www.emhart.com Self Clinching Fasteners 34 Thru-Hole Threaded Standoffs CFSO CFSOS CFSOA • Designed for quick, easy installation with any standard pneumatic, hydraulic or mechanical press • Through threaded standoffs are used in metal panels with thickness of 1.0 mm and up • No secondary operation, such as reaming or deburring, is necessary prior to installation • Thread class 2B, MIL-S-7742; (6H ISO Metric) Series Material Finish Max Rockwell Hardness of Application CFSO CFSOS CFSOA Heat Treated Carbon Steel 303 Stainless Steel 7075-T6 Aluminium Zinc Clear ASTM B633-85 Passivated ASTM A380 N/A 80HRB 70HRB 50HRB PART NUMBER THREAD SIZE CARBON STEEL M3 STAINLESS STEEL ALUMINIUM CFSOA-M3 LENGTH Ø+0.05,-0.13 Ø+0.08,-0.0 min mm mm mm mm mm mm -3 -4 -6 -8 -10 -12 -14 -16 -18 4.2 6.0 4.19 3.2 4.8 $dim & + +0,-0.13 ± 0.13 hex dim CFSO-M3 CFSOS-M3 3.5M3 CFSO3.5-M3 CFSOS3.5-M3 CFSOA3.5-M3 -3 -4 -6 -8 -10 -12 -14 -16 -18 5.4 7.0 5.38 3.2 6.4 M3.5 CFSO-M3.5 CFSOS-M3.5 CFSOA-M3.5 -3 -4 -6 -8 -10 -12 -14 -16 -18 -20 -22 -25 5.4 7.0 5.38 4.0 6.4 M4 CFSO-M4 CFSOS-M4 CFSOA-M4 -3 -4 -6 -8 -10 -12 -14 -16 -18 -20 -22 -25 7.2 8.0 7.11 4.8 7.9 M5 CFSO-M5 CFSOS-M5 CFSOA-M5 -3 -4 -6 -8 -10 -12 -14 -16 -18 -20 -22 -25 7.2 8.0 7.11 5.35 7.9 Captive® is a registered trademark of the Captive Fastener Corporation 35 Self Clinching Fasteners www.emhart.com Thru-Hole Threaded Standoffs CFSO CFSOS CFSOA Installation and Performance Data SHEET MATERIAL: 5052-H34 ALUMINIUM 1.5mm THREAD SIZE min STANDOFF MATERIAL PULL THRU mm kN N Nm N M3 1 STEEL STAINLESS STEEL ALUMINIUM 4.7 700 1.2 1230 985 740 3.5M3 1 STEEL STAINLESS STEEL ALUMINIUM 7.4 1310 2.79 1350 1100 810 M4, M5 1.3 STEEL STAINLESS STEEL ALUMINIUM 10.5 1750 5.01 2550 2020 1525 SHEET MATERIAL: COLD ROLLED STEEL 1.5mm THREAD SIZE min STANDOFF MATERIAL mm PULL THRU REC TIGHTEN TORQUE MAX Nm N Nm kN N M3 1 STEEL STAINLESS STEEL ALUMINIUM 9.6 9.6 nr 990 990 nr 2.1 2.1 nr 1450 1150 nr 0.5 0.4 0.3 3.5M3 1 STEEL STAINLESS STEEL ALUMINIUM 14.5 14.5 nr 1850 1850 nr 3.90 3.90 nr 1670 1350 nr 0.5 0.4 0.3 M4, M5 1.3 STEEL STAINLESS STEEL ALUMINIUM 17.6 17.6 nr 2460 2460 nr 8.45 8.45 nr 3100 2450 nr 1.9, 3.4 0.9, 2.7 1.1, 2.1 nr = not recommended Captive® is a registered trademark of the Captive Fastener Corporation This installation and performance data also applies to Thru-Hole Unthreaded Standoffs www.emhart.com Self Clinching Fasteners 36 Blind Threaded Standoffs CFBSO CFBSOS CFBSOA • Designed for quick, easy installation with any standard pneumatic, hydraulic or mechanical press • Blind standoffs are used in metal panels with thickness of 1.0 mm and up • No secondary operation, such as reaming or deburring, is necessary prior to installation • Thread class 2B, MIL-S-7742; (6H ISO Metric) Series Material Finish Max Rockwell Hardness of Application CFBSO CFBSOS CFBSOA Heat Treated Carbon Steel 303 Stainless Steel 7075-T6 Aluminium Zinc Clear ASTM B633-85 Passivated ASTM A380 N/A 80HRB 70HRB 50HRB LENGTH Ø+0.05,-0.13 THREAD SIZE M3 PART NUMBER 6 8 10 12 14 16 18 20 22 25 Ø+0.08,-0.0 min. $dim +0,-0.13 ± 0.13 hex dim mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm -8 -10 -12 -14 -16 -18 -20 -22 -25 4.2 6.0 4.19 3.2 4.8 CFBSO-M3 CFBSOS-M3 CFBSOA-M3 & + 3.5M3 CFBSO3.5-M3 CFBSOS3.5-M3 CFBSOA3.5-M3 -6 -8 -10 -12 -14 -16 -18 -20 -22 -25 5.4 7.0 5.38 3.2 6.4 M3.5 CFBSO-M3.5 CFBSOS-M3.5 CFBSOA-M3.5 -6 -8 -10 -12 -14 -16 -18 -20 -22 -25 5.4 7.0 5.38 4.0 6.4 M4 CFBSO-M4 CFBSOS-M4 CFBSOA-M4 -8 -10 -12 -14 -16 -18 -20 -22 -25 7.2 8.0 7.11 4.8 7.9 M5 CFBSO-M5 CFBSO-M5 CFBSO-M5 -8 -10 -12 -14 -16 -18 -20 -22 -25 7.2 8.0 7.11 5.35 7.9 Captive® is a registered trademark of the Captive Fastener Corporation T Dim. Min. 37 3.2 Self Clinching Fasteners 4.0 5.0 6.5 9.5 www.emhart.com Blind Threaded Standoffs CFBSO CFBSOS CFBSOA Installation and Performance Data SHEET MATERIAL: 5052-H34 ALUMINIUM 1.5mm THREAD SIZE min STANDOFF MATERIAL PULL THRU mm kN N Nm N M3 1 STEEL STAINLESS STEEL ALUMINIUM 4.7 700 1.2 1230 985 740 3.5M3 1 STEEL STAINLESS STEEL ALUMINIUM 7.4 1310 2.79 1350 1100 810 M4, M5 1.3 STEEL STAINLESS STEEL ALUMINIUM 10.5 1750 5.01 2550 2020 1525 SHEET MATERIAL: COLD ROLLED STEEL 1.5mm THREAD SIZE min STANDOFF MATERIAL mm PULL THRU REC TIGHTEN TORQUE MAX Nm N Nm kN N M3 1 STEEL STAINLESS STEEL ALUMINIUM 9.6 9.6 nr 990 990 nr 2.1 2.1 nr 1450 1150 nr 0.5 0.4 0.3 3.5M3 1 STEEL STAINLESS STEEL ALUMINIUM 14.5 14.5 nr 1850 1850 nr 3.90 3.90 nr 1670 1350 nr 0.5 0.4 0.3 M4, M5 1.3 STEEL STAINLESS STEEL ALUMINIUM 17.6 17.6 nr 2460 2460 nr 8.45 8.45 nr 3100 2450 nr 1.9, 3.4 0.9, 2.7 1.1, 2.1 nr = not recommended Captive® is a registered trademark of the Captive Fastener Corporation www.emhart.com Self Clinching Fasteners 38 Thru-Hole Unthreaded Standoffs CFSO CFSOS CFSOA • Designed for quick, simple installation with any standard press into a drilled or punched hole • Become permanently attached to thin sheet metal material • Primarily used to provide spacing on multi panel assemblies, the unthreaded hole allows threaded studs to pass directly through the spacer to lower areas Series Material Finish Max Rockwell Hardness of Application CFSO CFSOS CFSOA Heat Treated Carbon Steel 303 Stainless Steel 7075-T6 Aluminium Zinc Clear ASTM B633-85 Passivated ASTM A380 N/A 80HRB 70HRB 50HRB PART NUMBER Ø+0.10,-0.08 THRU HOLE DIA. CARBON STEEL STAINLESS STEEL ALUMINIUM mm LENGTH Ø+0.05,-0.13 Ø+0.08,-0.0 -0.13 hex dim min min mm mm mm mm mm mm & + 3.1 CFSO 43.1 CFSO 63.1 CFSOS 43.1 CFSOS 63.1 CFSOA 43.1 CFSOA 63.1 -3 -4 -6 -8 -10 -12 -14 -16 -18 -20 4.2 5.4 4.19 5.38 4.8 6.4 6.0 6.8 1.0 1.0 3.6 CFSO 63.6 CFSO 83.6 CFSOS 63.6 CFSOS 83.6 CFSOA 63.6 CFSOA 83.6 -3 -4 -6 -8 -10 -12 -14 -16 -18 -20 5.4 7.2 5.38 7.11 6.4 7.9 6.8 8.0 1.0 1.3 4.1 CFSO 84.1 CFSOS 84.1 CFSOA 84.1 -3 -4 -6 -8 -10 -12 -14 -16 -18 -20 7.2 7.11 7.9 8.0 1.3 5.1 CFSO 85.1 CFSOS 85.1 CFSOA 85.1 -3 -4 -6 -8 -10 -12 -14 -16 -18 -20 7.2 7.11 7.9 8.0 1.3 Captive® is a registered trademark of the Captive Fastener Corporation 39 Self Clinching Fasteners www.emhart.com Standoffs for Thin Sheet Material CFT CFTS CFTA • Allow flush head installation in a material thickness of 0.63 mm or more • Thread class 2A, MIL-S-7742 Series Material Finish Max Rockwell Hardness of Application CFT CFTS CFTA Non Heat Treated Carbon Steel 303 Stainless Steel 7075-T6 Aluminium Zinc Clear ASTM B633-85 Passivated ASTM A380 N/A 60HRB 70HRB 50HRB BLIND THREAD LENGTH ± 0.08 THREAD SIZE PART NUMBER 2.00 PARTIAL THREAD & 3.00 4.00 6.00 8.00 10.00 12.00 14.00 16.00 18.00 19.00 mm mm mm mm mm mm mm mm mm mm + +0.00 +0.08,-0.0 -0.13 nom. FULL THREAD 7 min. min min mm mm M2.5 CFT-M2.5 CFTS-M2.5 CFTA-M2.5 -200 -300 -400 -600 -800 -1000 -1200 -1400 -1600 -1800 -1900 4.2 4.19 4.8 5.2 5.8 0.63 6M2.5 CFT-6M2.5 CFTS-6M2.5 CFTA-6M2.5 -200 -300 -400 -600 -800 -1000 -1200 -1400 -1600 -1800 -1900 5.4 5.38 6.4 5.2 7.1 0.63 M3 CFT-M3 CFTS-M3 CFTA-M3 -200 -300 -400 -600 -800 -1000 -1200 -1400 -1600 -1800 -1900 4.2 4.19 4.8 6.2 5.8 0.63 6M3 CFT-6M3 CFTS-6M3 CFTA-6M3 -200 -300 -400 -600 -800 -1000 -1200 -1400 -1600 -1800 -1900 5.4 5.38 6.4 6.2 7.1 0.63 M3.5 CFT-M3.5 CFTS-M3.5 CFTA-M3.5 -300 -400 -600 -800 -1000 -1200 -1400 -1600 -1800 -1900 5.4 5.38 6.4 7.0 7.1 0.63 FULL THREAD PARTIAL THREAD BLIND THREAD Installation and Performance Data TY P I CA L A P P L I CATI O N SHEET MATERIAL: 5052-H34 ALUMINIUM 0.64mm DIM. C SHEET MATERIAL: COLD ROLLED STEEL 0.64mm SERIES kN N Nm kN N Nm 4.19 CFT CFTS CFTA 6.7 302 0.56 8.9 8.9 N/A 435 435 N/A 0.90 0.90 N/A 5.38 CFT CFTS CFTA 8 391 1.13 11.1 11.1 N/A 658 658 N/A 1.6 1.6 N/A Captive® is a registered trademark of the Captive Fastener Corporation www.emhart.com Self Clinching Fasteners 40 Broaching Type Standoffs CKFE CKFSE • Threaded and non threaded standoffs that allow screws to be inserted through multiple layered boards for stacked assemblies • Designed for use in unplated through holes • When used in plated through holes a hole tolerance of +0.13 -0.03mm should be used, please note performance will be reduced and plating may be damaged by knurl when used in plated through holes Max • Thread class 2B, MIL-S-7742; (6H ISO Metric) Rockwell Hardness of Application Series Material Finish CKFE Carbon Steel CKFSE 300 Series Stainless Steel Electro Tin Plating ASTM B545 Class B (Zinc Clear ASTM B633-85 optional) Passivated ASTM A380 60HRB 60HRB PART NUMBER THREAD SIZE THRU HOLE +0.10,-0.08 CARBON STEEL STAINLESS STEEL mm M3 x 0.5 CKFE-M3 CKFE-3.6 CKFE-4.2 3.6 4.2 CKFSE-M3 CKFSE-3.6 CKFSE-4.2 T=Minimum Thread Length Full 9.5±0.4 LENGTH ± 0.13 $ % 3 4 6 8 10 12 14 16 ± 0.08 ± 0.13 +0.08,-0.0 min mm mm mm mm mm mm mm mm mm mm mm mm -3 -3 -3* -4 -4 -4* -6 -6* -6* -8 -8* -8* -10 -10* -10* -12 -12* -12* -14 -16* -14* -16* -14* -16* 4.68 5.87 6.81 5.56 7.14 8.74 4.2 5.4 6.4 4.4 5.5 7.1 * Not stocked. Available on special order. Installation and Performance Data THREAD SIZE M3 kN N Nm 2.22 295 1.7 Captive® is a registered trademark of the Captive Fastener Corporation 41 Self Clinching Fasteners www.emhart.com Self Grounding Standoffs CFSOSG CFSOAG • Designed to be installed in steel and aluminium chassis to ground PC boards • Projecting teeth ensure excellent electrical contact with PC board circuit and eliminate the need for serrated or star washers • Thread class 2B, MIL-S-7742; (6H ISO Metric) Series Material Finish Max Rockwell Hardness of Application CFSOSG CFSOAG 300 Series Stainless Steel 7075-T6 Aluminium Passivated ASTM A380 N/A 70HRB 50HRB PART NUMBER THREAD SIZE STAINLESS STEEL ALUMINIUM LENGTH +0.25,-0.0 ' ) 3 4 6 8 10 12 14 +0.08,-0.0 +0.00,-0.13 Nom min mm mm mm mm mm mm mm mm mm mm mm M3 CFSOSG3.5-M3 CFSOAG3.5-M3 -3 -4 -6 -8 -10 -12 -14 5.4 5.38 6.4 6.86 M4 CFSOSG-M4 CFSOAG-M4 -3 -4 -6 -8 -10 -12 -14 7.2 7.11 7.9 7.87 x 0.5 x 0.7 Installation and Performance Data TY P I CA L A P P L I CATI ON 5052-H34 ALUMINIUM THREAD SIZE min mm kN N Nm M3 1 8 1290 2.7 M4 1 8 1690 5.0 Captive® is a registered trademark of the Captive Fastener Corporation www.emhart.com Self Clinching Fasteners 42 Self Clinching Plungers CPN CPR • Spring loaded plunger assemblies used as positioning pins and locking stops on draw slides and equipment consoles • Have an hold open feature activated by pulling out the plunger head and rotating it, allowing smooth slide operation • CPN series features ‘spring return’ technology • CPR series features ‘hold open’ technology Series Material Finish Max Rockwell Hardness of Application CPN CPR Carbon Steel Carbon Steel Bright Nickel over Copper Flash Bright Nickel over Copper Flash 80HRB 80HRB $ PLUNGER PLUNGER DIA LENGTH ± 0.25 SERIES % & ' ( * / < = ± 0.13 max ± 0.25 Ø +0.0 -0.13 ± 0.25 nom. ± 0.25 ± 0.25 min Ø+0.08,-0.0 min mm mm mm mm mm mm mm mm mm mm mm mm CPN* 04 4 15.11 10.92 8.31 12.70 6.35 7.87 22.73 4.32 10.30 1.53 8.33 8.64 CPR 04 4 12.95 8.89 8.31 12.70 6.35 7.87 19.81 4.32 10.30 1.53 8.33 8.64 * Not stocked. Available on special order. Installation and Performance Data T Y PI C A L A PPLI C AT I O N COLD ROLLED STEEL ALUMINIUM SERIES kN Nm kN Nm CPN 17.79 2224 13.35 1779 CPR 17.79 2224 13.35 1779 Captive® is a registered trademark of the Captive Fastener Corporation 43 Self Clinching Fasteners www.emhart.com Flare Mounted Threaded Standoffs CKFB3 • Used for spacing or stacking PC boards • Provide a flared shank for stronger holding power • Thread class 2B, MIL-S-7742; (6H ISO metric) Max Rockwell Hardness of Application Series Material Finish CKFB3 Brass CDA-360 Electro Tin Plating ASTM B545 Class B (Zinc ASTM B633-85 optional) 7=Minimum Thread Length Full 9.5 ± 0.4 65HRB LENGTH ± 0.13 THREAD SIZE PART NUMBER 2 3 4 6 8 10 12 14 $ 16 ± 0.08 & max % + ± 0.08 ± 0.13 +0.13,-0.03 min min mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm mm M3 CKFB3-M3 -2 -3 -4 -6 -8 -10 -12 -14 -16 4.55 4.21 3.2 5.56 4.2 4.33 1.27 M4 CKFB3-M4 -2 -3 -4 -6 -8 -10 -12 -14 -16 6.68 6.4 5.23 8.74 6.4 6.36 1.65 x 0.5 x 0.7 Installation and Performance Data TY P I CA L A P P L I CATI ON FIBERGLASS 1.5mm THREAD SIZE kN N Nm M3 4.4 560 2.02 M4 6.0 680 3.20 Captive® is a registered trademark of the Captive Fastener Corporation www.emhart.com Self Clinching Fasteners 44 Flangeform™ High Strength Captive Fastener • Flangeform™ offers high strength attachment points, particularly in thin and pre-finished sheet materials, combined with exceptional resistance to bending moment • Flangeform™ features metric thread, a flat head and external splines that provide excellent torque resistance (HT range available for extra torque resistance) • Flangeform™ is installed with one simple blow. The pre-pierced material is located over the spring loaded mini-die pin and sits on the lower part of the taper. The press ram descends causing the Flangeform™ to create a plunged hole. At the bottom of the stroke the nut opens out forming itself around the parent material’s hole, resulting in Flangeform™ forming an integral part of the component • Ideal for use in mild steel, aluminium or pre-finished material no thicker than 3.2 mm • Especially suited to multiple insertion and automatic assembly in progression tooling • Available material Steel EN ISO 10263-2 • Available coatings include Zinc & Clear chromate, RoHS compliant Cr6+free • Flangeform™ can be installed using a mini die tool, intended for predefined material thickness or a hydraulic/eccentric press. Highly efficient feeding equipment is also available for automation Flangeform™ THREAD SIZE ' ARTICLE BOX QTY mm M4 8.9 91138 10,000 1.2 M5 11 32338 5000 2.2 M6 13.27 32339 3000 4 M8 17.7 32344 1300 9 M10 21.85 32345 700 16 ARTICLE BOX QTY Flangeform™ HT THREAD SIZE ' mm M4 8.9 32341 10,000 1.2 M5 11 32342 5000 2.2 M6 13.27 32343 3000 4 M8 17.7 91140 1300 9 M10 21.85 91121 700 16 Flangeform® is a registered trademark of BAS Components Ltd 45 Self Clinching Fasteners www.emhart.com Hole Sizes The below table gives a guide to the required pilot hole size for use in mild steel THICKNESS THREAD SIZE 0.7mm 1.0mm 1.2mm 1.5mm M4 4.5/4.6 4.5/4.6 4.5/4.6 4.6/4.7 M5 4.7/4.8 4.7/4.8 5.4/5.5 5.6/5.7 5.7/5.8 M6 5.0/5.1 5.0/5.1 5.8/5.9 6.4/6.5 6.4/6.5 6.5/6.6 M8 6.8/6.9 6.8/6.9 7.9/8.0 7.9/8.0 8.4/8.5 8.5/8.6 8.8/8.9 9.3/9.4 9.3/9.4 9.9/10.0 10.2/10.3 11.3/11.4 11.5/11.6 M10 2.0mm 2.5mm 3.0mm These holes are given as a guide only. Sheet hardness and condition may affect them. Mini die Tools DESCRIPTION NUT SHEET THICKNESS ARTICLE MD2041 MD2043 MD2042 MD2044 M4 M4 M4HT M4HT 0,8 - 1,2 1,2 - 2,0 0,8 - 1,2 1,2 - 2,0 96117 32550 96118 32551 MD2051 MD2053 MD2052 MD2054 M5 M5 M5HT M5HT 0,8 - 1,2 1,2 - 2,0 0,8 - 1,2 1,2 - 2,0 96121 96122 32552 96123 MD2061 MD2562 MD2062 MD2064 M6 M6 M6HT M6HT 0,8 - 1,2 1,2 - 2,0 0,8 - 1,2 1,2 - 2,0 96124 96126 32553 96127 MD4437 MD1986 MD2084 MD2085 M8 M8 M8HT M8HT 1,2 - 2,5 2,5 - 3,2 1,2 - 2,5 2,5 - 3,2 91117 96141 96140 96142 MD3015 MD1980 MD2104 MD2105 M10 M10 M10HT M10HT 1,2 - 2,5 2,5 - 3,2 1,2 - 2,5 2,5 - 3,2 32554 32555 96145 96147 Normally not in stock. Request lead-time and minimum quantity. Flangeform® is a registered trademark of BAS Components Ltd www.emhart.com Self Clinching Fasteners 46 Hex Press Nuts • Hex Press Nuts provide a fully loadable thread in thin sheet metal and other synthetic materials from 1 mm thick • Hex Press Nuts offer a simple, quick assembly procedure that removes the need to weld or rivet • Hex Press Nuts have an inclined serrated collar that provides a safe seating in the material and prevents the nut from being torn out axially and from being turned in a clockwise direction • Features metric thread, hexagonal grip and a tapered collar with diagonal grooves • Available material Steel EN ISO 10277-3:1999 (please enquire for Stainless Steel) • Available coatings include Zinc & Clear chromate, RoHS compliant Cr6+free. (For alterative coatings please contact Emhart Customer Service) • Hex Press Nuts can be installed manually using a hammer or by means of mechanical, pneumatic or hydraulic presses • Technical data available from Emhart® Customer Service THREAD SIZE 47 % min WIDTH ACROSS FLATS COLLAR HEIGHT 6: K ARTICLE BOX QTY mm mm mm mm mm M2 1 4.5 3 5.5 0.9 92691 500 0.2 M2.5 1 4.5 3 5.5 0.9 92688 500 0.4 M3 1 4.5 3 5.5 0.9 08460 1000 0.4 M4 1 5.5 3.2 7 0.9 08438 1000 0.6 M5 1 6.5 4 8 0.9 08437 1000 0.9 M6 1 8.0 5 10 0.9 08448 1000 2.0 M8 2 10.0 6.5 13 1.9 08416 1000 4.0 M10 2 12.5 8 15 1.9 08417 1000 6.0 M12 3 14.5 10 17 2.9 08421 500 9.6 M16 3 18.5 13 22 2.4 08487 250 21.0 M20 4 23.0 16 27 3.9 45191 100 36.0 Self Clinching Fasteners kg www.emhart.com ISC Press Nut • ISC press nuts provide fully loadable threads in low strength application materials • Suitable for applications that are 0.9 mm thick or more • ISC features a locking collar that firmly attaches to the parent material, ensuring strong torque out resistance • Features metric thread, round grip and a locking collar with grooves • Ideal for use in mild steel, aluminium or pre-finished material • Available material Steel EN ISO 10277-3: 1999 (please enquire for Stainless Steel and Brass) • Available in coating Zinc & Clear chromate, RoHS compliant Cr6+ free • ISC can be installed manually using a hammer or by means of mechanical, pneumatic or hydraulic presses • Technical data available from Emhart® Customer Service THREAD SIZE min ' % ARTICLE BOX QTY ARTICLE BOX QTY mm mm mm mm kg M2.5 0.9 4.4 5.7 3.9 92695 5000 92696 500 0.4 M3 0.9 5.8 7.4 4.5 92697 5000 92698 500 0.6 M4 0.9 5.8 7.4 4.5 92699 5000 92700 500 0.6 M5 1.2 7.2 8.9 4.8 92701 5000 92702 500 1 M6 1.2 8.7 10.7 6.3 92703 2000 92704 250 1.6 M8 1.2 11.1 12.8 6.3 92705 1500 92706 250 2.4 M10 1.2 12.7 14.5 6.3 92707 1000 92708 250 2.8 Ý • It is essential that the face of the hollow punching tool has a 7-10º angle to ensure that the serrated edge is set firmly in the parent material • Locate flange in hole so that knurl points are resting on surface of parent material • Place punch over body of nut www.emhart.com Self Clinching Fasteners 48 Haeger® Tooling Systems Fastener insertion technology Haeger® machines and tooling systems quickly and efficiently install self clinching fasteners. Available as a standard product or customised to suit individual needs, Haeger® machinery is able to provide a total, unified solution. Haeger® equipment is suitable for installing both Captive® and Hex Press Nuts. With over 25 years experience, Haeger® is the world leader in insertion technologies. Haeger’s® unmatched fastener insertion expertise, combined with their drive to innovate and deliver new technologies, results in a comprehensive total solution to insertion challenges. For further information please contact Emhart® Customer Service. OneTouch handling technology Haeger® Machine Specifications & Feature Matrix Machine Models 412 618 824 824 824 PLUS PLUS WINDOWTOUCH-3 ONETOUCH-3 Force Range 1 - 36 kN 2 - 53 kN 3.5 - 72 kN 4 - 72 kN 4 - 72 kN Throat Depth 304 mm 450 mm 610 mm 610 mm 610 mm Throat Height 350 mm 381 mm 432 mm 432 mm 432 mm Force Repeatability +/- 1% +/- 1% +/- 1% +/- 0.5% +/- 0.5% Patented System Standard Patented System Standard Patented System Standard Patented System Standard Patented System Standard Turrent Insertion System (TIS-2) N/A N/A N/A Standard N/A Automatic Tool Changer N/A N/A N/A N/A Standard Fastener Length Detection N/A N/A N/A Standard Standard Fastener Detection N/A N/A N/A Standard Standard Touch Screen Control N/A N/A N/A 12 in. Celeron, Windows® XP 12 in. Celeron, Windows® XP Operating Software N/A N/A N/A Insertion Logic & Insertion Graphics Insertion Logic & Insertion Graphics Digital Camera N/A N/A N/A Standard Standard Quality Assurance Package N/A N/A N/A Standard Standard Multi MAS Capability N/A N/A N/A Optional (9 in.) up to 4 each Standard 4 Bowl (9 in) Robot Ready Package N/A N/A N/A Optional Optional Network Connection N/A N/A N/A Standard Standard Multi-Shuttle Platform N/A N/A N/A Standard Standard Dwell Timer N/A Standard Standard Standard Standard Tooling Protection N/A Optional Optional Standard Standard Positive Stop N/A Optional Standard Standard Standard Batch Counter Optional Optional Optional Standard Standard Hydraulic Pump Motor 1.5 HP 2 HP 5 HP 5 HP 5 HP 110 or 220 v single phase 208 to 575 v 3 phase 208 to 575 v 3 phase 208 to 575v 3 phase 208 to 575 v 3 phase 115 v @ 15.4 A 220 v @ 9 A 220 v @ 7.4 A 380/480 v @ 3.7 A 575 v @ 2.7 A 220 v @ 16.4 A 380/480 v @ 9.3 A 575 v @ 5.9 A Safety System Voltage Amperage 220 v @ 17 A 220 v @ 18.72 A 380/480 v @ 9.6 A 380/480 v @ 10.5 A 575 v @ 6.1 A 575 v @ 6.7 A Haeger® is a registered trademark of Haeger®, Incorporated. WindowTouch, InsertionLogic are registered trademarks of Haeger®, Incorporated. Windows® is a registered trademark of Microsoft. 49 Self Clinching Fasteners www.emhart.com 50 EUROPE United Kingdom Emhart Teknologies 177 Walsall Road Birmingham, B42 1BP United Kingdom Tel: +44 (0) 121 331 2460 Fax: +44 (0) 121 356 1598 Norway Emhart Sjong PO Box 153 Leirdal NO-1009 Oslo Norway Tel: +47 22 90 99 90 Fax: +46 19 26 00 38 Netherlands Emhart Teknologies EU Industrial Headquarters Maastricht-Airport Tel: +31 (0) 43 750 2020 Fax: +31 (0) 43 750 2030 Denmark Emhart Harttung A/S Farverland 1B DK-2600 Glostrup Denmark Tel: +45 44 84 11 00 Fax: +45 44 84 62 12 Spain Black & Decker Iberica SCA Sistemas de Fijacion Tucker Carretera M-300 KM. 29,700 28802 Alcala de Henares Madrid, Spain Tel: +34 91 887 1470 Fax: +34 91 882 3602 France Emhart Fastening & Assembly S.N.C. ZA des Petits Carreaux 2 Bis Avenue des Coquelicots 94385 Bonnueil-sur-Marne Cèdex, France Tel: +33 1 56 71 24 37 Fax: +33 1 49 80 42 93 Germany Emhart Teknologies (Tucker Fasteners Ltd) Max-Eyth-Strasse 1 D-35394 Giessen Germany Tel: +49 641 405 0 Fax: +49 641 405 366 Sweden Emhart Teknik AB Skjutbanevägen 6 Box 23, 70144 70369 Örebro Sweden Tel: +46 19 20 58 00 Fax: +46 19 26 00 38 Finland Emhart Finland Hyttimestarinkuja 4 PL 25 FI-02781, Espoo Finland Tel: +358 9 819 0060 Fax: +358 9 812 428 AMERICAS ASIA United States Emhart Teknologies 50 Shelton Technology Center Shelton, CT - USA - 06484 Tel: +1 203 924 9341 Fax: +1 203 925 3109 Japan Emhart Teknologies Shuwa Kioicho Park Building 3F. 3-6 Kioicho, Chiyoda-Ku Tokyo 102-0094, Japan Tel: +81 03 3265 7291 Fax: +81 03 3265 7298 Canada Emhart Teknologies 9870 boul. du Golf Anjou, Quebec Canada H1J 2Y7 Tel: +1 514 351 0330 Fax: +1 514 351 0458 Brazil Emhart Teknologies Rua Ricardo Cavatton, 226 - LAPA São Paulo - SP - Brazil CEP 05038-110 Tel: +55 (11) 3871 6460 Fax: +55 (11) 3611 3508 Korea Emhart Teknologies Rm 609, Seorin Bldg. 45-15 Yeoido-Dong Yeongdeungpo-Ku Seoul, 150-891, R.O. Korea Tel: +82 2 783 9226 Fax: +82 2 783 9228 China Shanghai Emhart Fastening System Co., Ltd No.111 Zhaoxian Road Jiading District Shanghai China 201800 Tel: +86 21 6952 6771 Fax: +86 21 6952 6930 Mexico Emhart Teknologies Bosque de Radiatas No 42 Bosques de las Lomas 05120 Mexico, D.F. Tel: +52 55 5326 7100 Fax: +52 55 5236 7141 Poland Emhart Teknologies Katowice Tel: +48 32 749 70 75 Fax: +48 32 749 70 75 © Emhart Teknologies 2009 The latest version of this catalogue is available to view and download at www.emhartmedia.com POP®, ProSet®, Point&Set® and Tucker® are registered trademarks of Emhart Teknologies. POPSet™, POP Nut™, POP Bolt™, SmartSet™and AutoSet™ are trademarks of Emhart Teknologies. 6378/GB/0309 Quality systems approvals from the world’s household names in manufacturing serve to reinforce accreditation to QS9000 / ISO9001 / TS16949. As a result of our continuous design improvement, Emhart products are subject to modification. The latest technical data and drawings are available for any specific products on request. www.emhart.com
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