TENSARGEOPIER FOUNDATIONS
Transcription
TENSARGEOPIER FOUNDATIONS
TENSAR GEOPIER FOUNDATIONS RAMMED AGGREGATE PIER® SYSTEMS your intermediate foundation™ solution Use Rammed Aggregate Pier® systems by Tensar Geopier to Strengthen Soft Soils. Tensar® Technology - Proven Practical Solutions and the Know-How to Get them Built Intermediate Foundation™ technology is widely adopted for soil improvement of soft ground, delivering real savings in cost and time. We can help you apply Tensar® Technology to improve the bottom line on your project. Because of the cost eff ffeective and rapid installation process, Geopier Rammed Aggregate Pier™ systems can avoid massive over excavation and deep ffo oundations thus ensuring high levels of performance and reliability. B Building uilding iin nC Confidence onfidence with with Rammed Rammed A Aggregate ggregate P Pier ier® S Systems ystems Tensar Geopier is your experienced and reliable par tner in soil improvement technologies for foundation suppor t of commer cial, industrial, transpor tation, residential and municipal construc tion. With more than t wo decades of proven foundation suppor t, our Rammed Aggregate Pier ® (R AP) s ystems provide resource-friendly, ef ficient and cost-ef fec tive Intermediate Foundation™ solutions. Our patented technologies utilise R A P elements that are construc ted by densely compac ting successive thin lif ts of qualit y aggregate in 450 mm to 900 mm diameter cavit y of depths up to 14 m using patented ramming processes. The ver tical ramming ac tion increases the lateral stress and improves the soils surrounding the cavit y, which results in foundation set tlement control, greater shear resistance, and increased bearing pressure for design. 2 R A P s ys tems can be ins talled using replacement or displacement methods, depending on site requirements. The individual installation process utilises both direc t ver tical impac t ramming energ y combined with downward ver tical c o m p a c t i o n f o r c e , r e s u l t in g in h i g h s t r e n g t h a n d s t i f f n e s s . R A P s y s t e m s a r e u s e d t o im p r o v e g o o d t o p o o r s o il s , including sof t to s tif f clay and silt, loose to dense sand, o r g a n i c s il t a n d p e a t , a n d v a r i a b l e u n c o n t r o ll e d f ill . R A P s ystems replace the need for costly and resource-depleting deep foundations or overexcavation. Tensar Geopier of fers a wide range of methods and solutions for dif ferent soil conditions and challenges. Depending on the specific conditions of the projec t we are of fering three dif ferent soil-improvement methods: Geopier GP3™ System Geopier Impac t™ System Geopier Rampac t™ System Cement Clincer Dome Construction Medgidia, Romania Construction Advantages C onstruction A dvantages Rapid installation process Specific on-site quality control through visual inspection of drill spoils and modulus tests Significantly reduce or eliminate spoils for removal or treatment Besides a working platform no site infrastructure required Displacement approach eliminates casing and allows for construction below groundwater Clean process results in little construction mess or siltation concerns KE Y EN KEY ENVIRONMENTAL V IRONMEN TA A L BENEFITS BENEFIT S OF OF TENSAR TENSA R GEOPIER GEOPIER SOLUTIONS: SOLU TIONS: Can replace steel or concrete deep foundations with natural, local aggregate Reduces high fossil fuel consumption needed for massive overexcavation and replacement Reduces construc tion waste by using reclaimed a g g r e g a t e s u c h as r e c y c l e d c o n c r e t e Eliminates potential for harmful water runof f, siltation and environmental disturbance with our dr y R AP construc tion process Densifies granular soils and reinforces cohesive and organic soils and fill Reduces construc tion disturbance on greenfield sites using small R AP installation equipment and maintaining limited stockpile area Often results in significant cost savings Reduces noise levels in the environment Prevents contamination migration and improves stiffness and bearing support by adding cementitious mixes Versatile system allows for use in a wider range of structures Low vibration levels Environmentally safe and sustainable offering contribution to an improved CO2-balance Proven and cost effective solution for a variety of applications No delay period for curing accelerates construction schedules Allows deep treatment forr liquefaction Heifer International Center Little Rock, Arkansa, USA 3 Engineered to meet specific soil conditions and loads, the Geopier GP3™ system provides foundation support for sensitive structures. Houston Fuel Oil T Teerminal Company T Ta ank Y Ya ard Construction Houston, T Teexas, USA The T he G Geopier eopier GP3™ GP3™ S System ystem Tensar Geopier developed the Geopier GP3™ s ystem as an ef ficient and cost ef fec tive Intermediate Foundation solution for the suppor t of set tlement sensitive struc tures. The Geopier GP3 s ystem has since become an ef fec tive replacement for massive overexcavation and replacement or deep foundations, including driven piles, drilled shaf ts or augered cast-inplace piles. Thousands of struc tures are currently suppor ted by Geopier s ystems – proven experience that ensures high levels of per formance and reliabilit y compared with traditional s ystems. Geopier GP3™ Construction Process T THE HE GE GEOPIER OPIER GP GP3™ 3™ CONSTRUCTION CONSTRUC TION PROCESS PROCESS The Geopier GP3 s ystem uses replacement Rammed Aggregate Pier (R AP) elements to improve good to poor soils, including sof t to stif f clay and silt, loose to dense sand, organic silt and peat, and variable, uncontrolled fill. The installation process utilises pre-augering and ver tical impac t ramming energ y to construc t R AP elements, which exhibit excellent streng th and stif fness. R AP s ystems are designed to provide reliable and imposing total and dif ferential set tlement control and increased bearing suppor t to meet projec t requirements. 4 1. The process first involves drilling a cavit y 60 cm or 7 5 cm in diameter. Drill depths normally range from about 2 m to 7 m. Both diameter and drill depths are depending on design requirements. Pre-drilling allows you to visually inspec t the soil bet ween the borings, ensuring that the piers are engineered to improve the right soils. 2 Layers of aggregate are then introduced into the drilled 2. cavit y in thin compac ted lif ts. A bevelled tamper rams each layer of aggregate using ver tical impac t ramming energ y, resulting in ver y high streng th and stif fness. The tamper densifies aggregate ver tically and forces aggregate laterally into cavit y sidewalls. This results in excellent coupling with surrounding soils and reliable set tlement control. 3. Following installation, R AP elements reinforce slopes and embankments, suppor t shallow foundations, floor slabs, and tank pads. The footing stresses are at trac ted to the stif f R AP elements, resulting in engineered set tlement control. KIA Manuffacturing Plant Construction West Point, Georgia, USA Cement Clincer Dome Medgidia, Romania CONSTRUCTION CONS TRUC TION ADVANTAGES ADVA NTA A GE S D DESIGN E S I GN / P PERFORMANCE ER F OR M A NCE A ADVANTAGES DVA N TA A GE S Bet ter qualit y control through visual inspec tion of drill spoils and modulus tests Strong and stif f elements E xcellent set tlement control Besides a working plat form no site infrastruc ture required High suppor t capacit y Environmentally safe and sustainable of fering contribution to an improved CO2-balance Designed for struc tural suppor t of buildings Clean and rapid installation process Accelerated schedules Versatile s ystem allows for use in a wider range of struc tures Reliable and cost ef fec tive Increased bearing pressure Of ten results in significant cost savings Engineered to meet specific soil conditions and loads A APPLICATIONS PPLIC ATIONS Foundations Transpor tation Floor slabs Embankments Biofuel facilities Railways Industrial tanks Liquefac tion Wind turbines Lateral load resistance Ear th retaining walls and slopes Drainage to accelerate consolidation process 5 The Geopier Impact™ and Geopier Rampact™ Systems The Geopier Impact™ and Geopier Rampact™ systems are efficient and cost-effective Intermediate Foundation solutions for the support of settlement-sensitive structures. Like the GP3 system, both the Impact and Rampact systems create stiff Rammed Aggregate Pier (RAP) elements using patented vertical ramming processes. Where the Geopier GP3 system uses a replacement method, the Impact and Rampact systems use the displacement method, ideally suited for contaminated sites where spoils or overexcavation is not an option. Both systems are extremely cost effective for installations in soils subject to caving because construction is facilitated using patented displacement mandrel, eliminating casing risks. The Impact and Rampact solutions replace massive over excavation and replacement and deep foundations, including driven piles, drilled shafts or augered cast-in-place piles. This high-performing systems provide high strength, stiffness and excellent levels of performance. Bogazici Shipyard Altinova, Turkey DESIGN / PERFORMANCE ADVANTAGES Strong and stiff elements Excellent settlement control High support capacity CONSTRUCTION ADVANTAGES Designed for structural support of buildings Besides a working platform no site infrastructure required Engineered to meet specific soil conditions and loads Specific Qualitiy Control program including modulus load tests Environmentally safe and sustainable offering contribution to an improved CO2-balance Clean and rapid installation process Accelerated schedules 6 Increased bearing pressure No drill spoils reduce project costs – especially advantageous in contaminated soils Versatile system allows for use in a wider range of structures Reliable and cost effective Often results in significant cost savings APPLICATIONS Foundations Transportation Floor slabs Embankments Biofuel facilities Railways Industrial tanks Liquefaction Wind turbines Lateral load resistance Earth retaining walls and slopes Drainage to accelerate consolidation process With more than two decades of proven foundation support, Geopier® systems provide resource-friendly, efficient, and cost effective foundation support. Wind Park Construction Purzien, Germany Geopier Rampact™ Construction USA The Geopier Impact Construction Process 1. A specially designed mandrel and tamper foot is driven into the ground using a strong static force augmented by dynamic vertical impact energy. Depths normally range from 3 m to 14 m, depending on design requirements. A sacrificial cap or other flow restrictors prevent soil from entering the tamper foot and mandrel during driving. The process eliminates spoils and displaces soils laterally, densifying and reinforcing the existing soils. 2. After driving to design depth, the aggregate is fed into a hopper at the top of the mandrel by use of a telehandler. The hollow mandrel serves as a conduit for aggregate placement. The mandrel is then lifted approximately 1 m and then driven back down 60cm, forming a 30 cm thick compacted lift. Compaction is achieved through static down force and dynamic vertical ramming from the hammer. The process densifies aggregate vertically and the patented bevelled tamper foot forces aggregate laterally into cavity sidewalls. This results in soil improvement, excellent coupling with surrounding soils and reliable settlement control with excellent strength and stiffness. 3. Following installation, the Rammed Aggregate Pier elements support shallow foundations, floor slabs, and reduce liquefaction potential and improve stability support of embankments, walls and storage tank foundations. The footing stresses are attracted to the stiff RAP elements, resulting in engineered settlement control. The Geopier Rampact Construction Process Geopier Impact™ Construction The Geopier Rampact system, like the Geopier Impact system, is a displacement technology. RAP elements provide effective support in relatively shallow deposits of man-made fill and other heterogeneous profiles to depth of approximately 6 m. Through its tapered shape, the Rampact system laterally compacts the matrix soil along the entire profile of the mandrel as the mandrel is driven into the ground. The blunt bottom is then used to compact each lift of aggregate which is introduced through the mandrel as the pier is constructed. The Rampact system is faster to install and provides higher capacities relative to the displacement Impact system in appropriate soil profiles. 7 Contac t Tensar Geopier or your local ins taller to r ecei ve fur ther information about: T he G e opier G P 3™ S y s t em The Geopier GP3™ System T he G eopier IImpact™ mp a c t ™ S y s t em The Geopier System Your Y our local local installer installer iis: s: T he Geopier Geopier Rampact™ Rampac t™ System System The Tensar Geopier is par t o f Tensar C or por ation, a leading global developer and manufacturer of proprietar y, highly engineered, nontraditional site-development solutions for infr as tr uc tur e end-markets, including tr anspor tation, commer cial and indus trial cons tr uc tion. Tensar prov ides its cus tomer s with an integr ated suite o f in n o v a t i v e p r o d u c t s , t e c h n o l o g i e s a n d a p p li c a t i o n e x p e r t is e f o r a w i d e v a r i e t y o f e n d us e s , in c l u din g h i g h performance roadways, ear th retention structures, building foundations and erosion and sediment control. Cop y r igh t @ Tensar In ter national Cor por ation 20 1 2 P r in t e d N o v e m b e r 2 0 1 2 , I s s u e 2 , 4 8 5 , E N Geopier Foundation GmbH Br ühler Straße 9 D-53 1 19 Bonn Tel: + 49 (0) 2 28 9 13 92 0 Fa x : + 49 (0) 2 28 9 13 92-1 1 E-mail: [email protected] Web: w w w.geopier.eu T he cop y r igh t in this br o chur e (including w ithou t limit ation all te x t , photogr aphs and diagr ams) and all other in telle c tual pr oper t y r igh t s and pr opr ie t ar y r igh t s her ein belongs to Tensar In ter national L imi ted and/or i t s asso ciated gr oup companies and all r igh t s ar e r eser v ed. 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