pneudri - regula servis

Transcription

PNEUDRI
Compressed Air Dryers
ENGINEERING YOUR SUCCESS.
PNEUDRI
High efficiency compressed air drying
The PNEUDRI range of heatless and heat regenerative dryers
has proven to be the ideal solution for many thousands of
compressed air users worldwide and in a wide variety of
industries.
PNEUDRI totally cleans and dries compressed air down
to -40˚C pressure dewpoint (pdp) as standard.
For critical applications, PNEUDRI can be specified
to provide a pressure dewpoint of -70˚C pdp. It is worth
noting that a pressure dewpoint of -26°C or better will not
only prevent corrosion, but will also inhibit the growth of
micro-organisms within the compressed air system.
Compressed air purification equipment must deliver
uncompromising performance and reliability whilst
providing the right balance of air quality with the lowest cost
of operation. Many manufacturers offer products for the
filtration and purification of contaminated compressed air,
which are often selected only upon their initial purchase
cost, with little or no regard for the air quality they provide,
the cost of operation throughout their life or indeed their
environmental impact. When purchasing purification
equipment, delivered air quality, the overall cost of
ownership and the equipment’s environmental impact must
always be considered.
The Parker domnick hunter Design Philosophy
Parker domnick hunter has been supplying industry with high efficiency
filtration and purification products since 1963. Our philosophy ‘Designed
for Air Quality & Energy Efficiency’ ensures products that not only
provide the user with clean, high quality compressed air, but also with
low lifetime costs and reduced CO2 emissions.
PNEUDRI Modular Dryers
PNEUDRI MiDAS
PNEUDRI MIDIplus
PNEUDRI MX MAXI
PNEUDRI DH MAXI
• Heatless
Regeneration (PSA)
Pressure Swing
Adsorption
• Heatless
Regeneration (PSA)
Pressure Swing
Adsorption
• Heatless
Regeneration (PSA)
Pressure Swing
Adsorption
• Heat Regenerative
(TSA) Thermal Swing
Adsorption
• 5.1 – 34 m3/hr
( 3 – 20 cfm )
• 49 – 299 m3/hr
( 24 – 176 cfm )
• Single Bank
408 – 2040 m3/hr
(240 – 1200 cfm )
• Multi Bank >2041
m3/hr ( >1201cfm )
1
• Single Bank
238 – 1189 m3/hr
( 140 – 700 cfm )
• Multi Bank > 1190
m3/hr ( > 701 cfm )
2
The PNEUDRI modular design
The PNEUDRI design replaces large, heavy, steel pressure
vessels with smaller, more compact and lightweight aluminium
extrusions
Unique extruded
aluminium construction
Unlike their welded, carbon steel
counterparts, the unique extruded
aluminium construction of PNEUDRI
eliminates these models from the
costly annual pressure vessel
inspection. PNEUDRI models are also
typically half the size and weight of
traditional twin tower dryers.
• Distribution manifolds and drying columns are all
constructed from lightweight, high tensile extruded
aluminium
• The shape of the extrusion varies on each model range
• All extrusions are below 150 mm (6”) in diameter, which
is under the pressure vessel inspection requirements
of ASME
• World-wide design approvals include PED, CRN, CE
• Fully corrosion protected
Traditional
Adsorption Dryers
• Typically, adsorption dryers
are constructed from carbon
or stainless steel
• They consist of two large,
heavy pressure vessels
which contain the adsorbent
material
• Separate, interconnecting
piping is used for valving,
etc.
• This method of construction
has a direct impact on the
performance of the dryer
and the air quality it provides
Distribution Manifold
3
Drying Column
Advanced modular drying system
PNEUDRI MiDAS
and MIDIplus models
• PNEUDRI MiDAS & MIDIplus models use
only single extrusions, with a pressure
die-cast inlet and outlet assembly
• Compressed air capacity within these
ranges is increased by varying the
length of the drying columns
• The greater the flow required,
the longer the drying column
PNEUDRI MAXI models
• MAXI models use multiple drying
columns of equal length to provide
required compressed air capacity
• The greater the flow required, the
more drying columns are used
(up to the maximum length of the
manifold)
Upper distribution
manifold
Drying columns
Lower distribution
manifold
Multi-banking
Unlike the loose filled adsorbent bed of traditional twin tower dryer designs,
PNEUDRI with it’s snowstorm filled adsorbent beds provides an equal
resistance to air flow. Therefore, when the system flow of an installation
exceeds the capacity of the largest single dryer model, PNEUDRI can be
multi- banked to meet the demand. Should demand increase in the future,
there is no need to replace the dryer with a larger unit, additional capacity
can be covered by simply adding an extra bank or banks, a feature only
possible with PNEUDRI.
Flexibility during maintenance
Multi-banking of dryers enables individual banks to be easily isolated for
routine maintenance work. This means minimal interruption to your clean,
dry air supply.
100% stand-by
Compared to traditional twin tower designs, 100% standby is available
at a fraction of the cost as only one extra dryer bank is required.
Fits through a standard doorway
Unlike traditional twin tower designs, PNEUDRI dryers will fit through a standard
doorway, eliminating the need for special access or facility structural dismantling
during installation.
4
Air quality
Adsorption dryers remove water vapour by passing air over a
regenerative adsorbent material known as desiccant, which strips
the moisture from the air. All adsorption dryers remove water vapour
using this method, however the adsorbent must be periodically
regenerated to ensure a continuous supply of dry air. A number
of different regeneration methods are available.
Pressure Dewpoint (Pdp)
Pressure dewpoint is the term used to describe
the temperature at which condensation will occur
and the water removal efficiency of a dryer is
expressed as a pressure dewpoint (written as a
temperature). Adsorption dryers are extremely
efficient and typically provide pressure dewpoint’s
of -40°C or -70°C. This means for water vapour to
condense into a liquid, the air temperature would
need to drop below -40°C or -70°C respectively.
Typically, a pressure dewpoint of -40°C is used
in most applications as compressed air with
a dewpoint below -26°C will not only prevent
corrosion, it will also inhibit the growth of microorganisms within the compressed air system.
PNEUDRI utilises four key features to
guarantee the required pressure dewpoint.
OIL-X EVOLUTION pre & after filtration
Adsorption dryers are designed only for the removal of water vapour,
and not liquid water, water aerosols, oil, particulates or microorganisms. Only by using Parker domnick hunter OIL-X EVOLUTION
pre and after filtration can the removal of these contaminants be
guaranteed and air quality in accordance with ISO 8573-1 : 2001 be
delivered.
Adsorbent desiccant material
Selected for optimum dewpoint performance, dryers delivering a -40°C
pressure dewpoint utilise a split bed of activated alumina and
molecular sieve. For critical applications, dryers delivering a -70°C
pressure dewpoint are filled with a special blend of silica gel and
molecular sieve.
All desiccant materials are specially selected to provide:
PNEUDRI MiDAS Dryer
• Optimum adsorption and regeneration
capacity - to ensure consistent
dewpoint
• Low dusting - to prevent blockage
of downstream filtration
• High crush strength - to prevent
breakdown of the desiccant during
operation
• High resistance to aggressive and
oil-free condensate - for compatibility
with all types of air compressor, their
lubricants and condensate
5
Modular aluminium design
The award winning PNEUDRI design first introduced
by Parker domnick hunter in 1985, replaces the
traditional, large, heavy carbon steel twin tower
adsorption dryer and it’s complex valving and
interconnecting piping, with a smaller, more compact
and lightweight design.
Aluminium extrusions are used throughout for drying
chambers and distribution manifolds. This design
allows the desiccant material to be retained within the
drying chambers and when used in conjunction with
the unique snowstorm filling technique, prevents
movement of the desiccant material during operation
and all but eliminates desiccant attrition and
breakdown which leads to loss of pressure dewpoint.
PNEUDRI MX Dryers
Adsorbent fill method snowstorm filling
Unique to Parker domnick hunter modular dryers is
the snowstorm filling technique used to charge the
drying chambers with adsorbent desiccant material.
The benefits of the snowstorm filling technique
include:
• Achieves maximum packing density for the
desiccant material, fully utilising all of the
available space envelope
Maximum Packing Density
Loose filled bed
Snowstorm filled bed
• Prevents channelling of air through the
desiccant as seen on traditional twin tower
designs. Due to channelling, twin tower
designs require more desiccant to achieve
an identical dewpoint, increasing physical
size, operational and maintenance costs
• Prevents desiccant attrition which can
lead to dusting, blocked filters and loss
of dewpoint
Inconsistent drying and
desiccant attrition
Consistent drying with
no desiccant attrition
• Allows 100% of the available desiccant
material to be used for drying, therefore
reducing the amount of desiccant required
and maintenance costs
• 100% of the desiccant is regenerated
ensuring consistent dewpoint
• Provides a low, equal resistance to air flow
allowing multiple drying chambers and
multiple dryer banks to be used, a feature
only available with PNEUDRI
Inconsistent Regeneration
Consistent Regeneration
• Ensures continuous dewpoint performance
6
PNEUDRI Operation
Drying of Compressed Air
Adsorption dryers work on the principle of moisture always migrating to the
driest medium possible. Therefore, water vapour is removed from compressed
air by passing it over an adsorbent desiccant material.
As the air contacts the adsorbent material, water vapour
transfers from the wet air to the dry desiccant, however,
adsorbent materials have a fixed adsorption capacity and
once this capacity is reached, they must be regenerated
or replaced.
Therefore, to provide a continuous supply of clean, dry
compressed air, adsorbent dryers utilise two chambers
of desiccant material and at any one time, whilst one
chamber is on-line, drying the incoming compressed air,
the other is either off-line, being regenerated or is
re-pressurised, ready to come on-line. All adsorption
dryers remove water in this manner.
The energy consumed by an adsorption dryer can be
directly attributed to the method used to regenerate the
adsorbent material. Parker domnick hunter PNEUDRI
dryers utilise either the Heatless PSA or the Heat
Regenerative TSA method to regenerate the adsorbent
material.
PNEUDRI Operation - Drying Cycle
The process air enters the dryer through
the inlet and is directed into the on-line
drying chamber via the inlet valves and
lower manifold.
(PNEUDRI models can be made up of
either single or multiple drying columns,
depending upon the range)
The air is evenly distributed through the
drying columns and passes over the
desiccant material, reducing the water
vapour content.
The dried process air then combines in the
upper manifold and exits the dryer via the
outlet check valves.
Column Changeover
Before the on-line (drying) and off-line
(regenerating) columns change over, the
dryer exhaust valve, is closed, allowing the
purge air to re-pressurise the off-line
columns. This ensures a consistent system
pressure and dewpoint when the drying
chambers change over.
7
Dry Air
Desiccant
bead
Wet Air
PNEUDRI Operation - Regeneration Cycle
(Heatless PSA or Pressure Swing Adsorption)
At the start of the regeneration cycle, the exhaust valve of
the dryer is closed and the off-line chamber is at full line
pressure. The air in the off-line chamber has a dewpoint
equal to the air leaving the dryer.
Dry Purge
Air
The exhaust valve is then opened and the dry air within
the chamber expands rapidly as it leaves the dryer via the
exhaust silencer, forcing water to be removed from the
desiccant material.
Desiccant
bead
Once the off-line chamber has de-pressurised, a
continuous bleed of dried process air is directed into the
off-line upper manifold. This air is known as purge air.
With the exhaust valve open, the purge air expands from
line pressure to atmospheric pressure and flows
downwards through the columns, over the off-line
desiccant material.
Wet Purge
Air to
Atmosphere
As the purge air at line pressure contains a fixed amount
of water vapour, allowing it to expand means the purge
air becomes even drier, increasing its capacity to remove
water from the saturated desiccant bed.
Standard Drying / Regeneration Cycle
Time
Side A
0
2.5
Regeneration
Side B
3
0
2.5
Changeover
(minutes)
Re-pressurisation
Drying
3
Drying
Regeneration
Re-pressurisation
PNEUDRI Operation - Regeneration Cycle
(Heat Regenerative TSA or Thermal Swing Adsorption)
The regeneration cycle of a TSA dryer is similar to that
of the PSA dryer described above, however to reduce
the amount of purge air required, heat is added to assist
the process.
Hot
Purge Air
Two heater assemblies are strategically placed in each
drying column to heat the purge air, optimising
regeneration.
Desiccant
bead
The heaters are switched on after the column has
de-pressurised, to again reduce energy consumption.
The combination of dry purge air and heat uses less
energy to remove the water from the saturated
desiccant bed than is consumed by purge air alone.
Wet Purge
Air to
Atmosphere
After a pre-set time, the heaters are switched off and the
off-line bed is allowed to cool before changeover.
Standard Drying / Regeneration Cycle
Time
(minutes)
0
60
74
75
0
60
74
75
Depressurisation
Purge with heaters on
Purge with
heaters off
Repressurisation
Changeover
Regeneration
Side A
Drying
Regeneration
Side B
Drying
Depressurisation
Purge with
heaters on
Purge with
heaters off
Repressurisation
8
Saving energy with the dewpoint dependent
switching (DDS) energy management system
The energy required to regenerate the off-line desiccant bed in an absorption dryer is constant, and based upon the
assumption that the dryer is operating at its full capacity and the desiccant bed requiring regeneration has been fully
saturated. In reality, a dryer is rarely operating at full capacity all of the time, for example during shift work and periods
of low demand. Daily and seasonal fluctuations in ambient temperature and humidity also change the moisture loading
placed upon the dryer.
Under such conditions, at the point in the drying cycle where the air flow is switched from one drying chamber to the
other, there is the potential for drying capacity to remain in the desiccant material about to undergo regeneration. As the
energy used to regenerate this partially saturated bed is based upon the assumption that the bed is fully saturated, more
energy (purge air) is consumed than is actually necessary.
Dewpoint Dependent Switching (DDS) Energy Management System
With the DDS Energy Management system installed, the drying cycle remains unchanged, however as the drying
chambers are about to change, the DDS system overrides normal operation to fully utilise the drying capacity of the
on-line desiccant material.
DDS operation
At column changeover, the exhaust valve is closed to allow the purge air to
re-pressurise the off-line column, thus ensuring no loss of system pressure.
At this time, both drying chambers are at full line pressure, so that no purge
air is being used and the dryer is in a state of zero energy consumption.
Under normal operation, the drying chambers would proceed to change over
automatically, however the DDS energy management system incorporates a
hygrometer which is used to monitor the pressure dewpoint of the air leaving
the dryer. If the air is drier than the pre-set dewpoint, the desiccant material is
only partially saturated and has drying capacity remaining within it, therefore
change over is delayed.
The hygrometer constantly monitors the outlet dewpoint until the pre-set level
has been achieved, at which point, change over will occur.
The drying and regenerating cycle will then continue normally until the end
of the next column changeover when the DDS energy management system
may again extend the drying period as dictated by the outlet air quality.
DDS Operation - Energy Saving Cycle (Heatless Dryer example shown)
Side A
2.5
Regeneration
3
Repressurisation
Side B
changeover time dictated
by outlet dewpoint
Energy Saving
Drying
0
2.5
changeover
0
3
changeover time dictated
by outlet dewpoint
Drying
Regeneration
Repressurisation
changeover
DDS Drying / Regeneration Cycle
Time
(minutes)
Energy Saving
Using DDS will ensure that the energy consumed by PNEUDRI is directly proportional to the actual air flow, temperature
and moisture loading, not the dryers rated capacity, thus providing significant energy and environmental savings.
DDS Energy Saving (Heatless Dryer example shown)
Energy Saving
P/A Kw
Environmental Saving
P/A Kg CO2
33.00
95,040
40,867
40.00
115,200
49,536
80
47.00
135,360
58,205
70
53.00
152,640
65,635
60
60.00
172,800
74,304
50
66.00
190,080
81,734
m3/hr
(1000 cfm). Average pressure 6.5 bar g. Average Temp 30°C.
Air Demand %
Energy Saving %
100
90
System pressure 6 bar g. Max Temp 35°C. System flow 1700
9
Dryer control systems
PNEUDRI Controllers
DRYER MODEL
MiDAS (DAS)
MAXI (MX)
MAXI (MPX)
MAXI (DH)
•
•
•
•
•
•
•
•
•
•
•
•
•
MiDAS
CONTROLLER
MIDI (DME)
Smart
Smart DDS
Electronic
Advanced
Pneumatic
PNEUDRI Controller Features
FUNCTION
Controller
Options
Power on
Indication
Fault
Indication
•
•
•
•
•
•
•
•
•
MiDAS
Smart
Smart DDS
Electronic
Advanced
Display fault
condition
values
Service
interval
Indication
•
•
•
•
•
•
•
Service
countdown
timers
Configurable
alarm
settings
Remote Volt
Free Alarm
Contacts
•
•
•
•
•
•
•
•
Filter Service
Timer
DDS Energy
Mgmt
System
•
•
•
•
•
Pneumatic
If you would like more information about these or other ranges
of Parker domnick hunter purification products please visit:
www.domnickhunter.com, Email: [email protected] or
contact your local Parker domnick hunter representative.
Compressed Air
Capabilities
17 400 4401
PNEUDRI
MiDAS
17 400 4407
PNEUDRI
MIDIplus
17 400 4408
OIL-X EVOLUTION
Filters
17 400 4402
PNEUDRI
MX
17 400 4410
PNEUDRI
MPX
17 400 4411
PNEUDRI
Heat Regenerative
17 400 4409
MAXIGAS
Nitrogen Generators
17 400 4704
10
PNEUDRI MPX
Heatless (PSA) Regeneration
High Efficiency Compressed Air Dryers
PNEUDRI heatless dryers can provide the simple
and cost effective solution for the provision of
clean dry compressed air.
Using patented Parker domnick hunter
technology, PNEUDRI heatless dryers provide the
ultimate in performance, security and reliability.
Compressed air purification equipment must
deliver uncompromising performance and
reliability whilst providing the right balance of air
quality with the lowest cost of operation. Many
manufacturers offer products for the filtration and
purification of contaminated compressed air,
which are often selected only upon their initial
purchase cost, with little or no regard for the air
quality they provide, the cost of operation
throughout their life or indeed their environmental
impact. When purchasing purification equipment,
delivered air quality, the overall cost of ownership
and the equipment’s environmental impact must
always be considered.
Parker domnick hunter has been supplying industry with high efficiency filtration
and purification products since 1963. Our philosophy ‘Designed for Air Quality &
Energy Efficiency’ ensures products that not only provide the user with clean, high
quality compressed air, but also with low lifetime costs and reduced CO2 emissions.
Contact Information:
Benefits:
Parker Hannifin Ltd
domnick hunter Industrial division
Dukesway, Team Valley Trading Estate
Gateshead, Tyne and Wear
England NE11 0PZ
• PNEUDRI dryers provide efficient removal
of water vapour from compressed air
• Delivered air quality is in accordance with
ISO 8573-1:2001, the international standard
for compressed air quality
• Improves production efficiency and reduces
maintenance costs and downtime
• Pressure Dewpoint’s of -70°C, -40°C & -20°C
(ISO 8573-1 :2001 Classes 1, 2 & 3) are available
• Unlike refrigeration dryers, the -40°C & -70°C
pressure dewpoint’s offered by PNEUDRI not
only eliminates corrosion, it also inhibits the
growth of micro-organisms
• Low noise level <75 db (A)
• Optional Energy Management System available
Tel: +44 (0)191 402 9000
Fax: +44 (0)191 482 6296
Email: [email protected]
www.domnickhunter.com
• Compared to traditional twin tower dryer designs,
PNEUDRI’s unique modular construction and snowstorm
filling of the adsorbent desiccant material provides:
- Consistent dewpoint performance
- A smaller, more compact and lightweight dryer
- Fits through a standard doorway reducing
installation costs
- 100% standby at a fraction of the cost
of twin tower designs
- Simple to install and easy to maintain
- Offers increased flexibility during maintenance
(multi bank)
- Easily expanded to meet increased system demand
- Fully corrosion protected inside and out
- Approvals to International Standards
(PED, CSA/UL/CRN)
- Eliminates the need for costly annual pressure
vessel inspections
- 10 year guarantee on pressure envelope
Dryer Performance
Dewpoint (Standard)
Dryer Models
ºC
ºF
MPXS
-40
-40
MPXE
-40
-40
Product Selection
PNEUDRI MAXIplus MPX
Model
Dewpoint (Option 1)
ºC
ºF
ISO 8573-1:2001
Classification
(Option 1)
Class 2
-70
-100
Class 1
Class 2
-70
-100
Class 1
ISO 8573-1:2001
Classification (standard)
Stated flows are for operation at 7 bar g (100 psi g) with reference to 20°C, 1 bar a, 0% relative water
vapour pressure. For flows at other pressures apply the correction factors shown.
Pipe Size
L/s
m3/min
m3/hr
cfm
MPX
110
G4
652
39
2346
1381
MPX
112
G4
782
47
2815
1657
MPX
210
G4
1303
78
4692
2762
MPX
212
G4
1564
94
5630
3314
MPX
310
G4
1955
118
7038
4143
MPX
312
G4
2346
141
8445
4971
Correction Factor
Temperature Correction Factor CFT
Maximum Inlet
Temperature
°C
25
30
35
40
45
50
°F
77
86
95
104
113
122
1.00
1.00
1.00
1.04
1.14
1.37
CFT
Pressure Correction Factor CFP
Minimum
Inlet Pressure
bar g
4
5
6
7
8
9
10
11
12
13
psi g
58
73
87
100
116
131
145
160
174
189
1.60
1.33
1.14
1.00
0.89
0.80
0.73
0.67
0.62
0.57
CFP
Dewpoint Correction Factor CFD
Required
Dewpoint
PDP °C
-40
-70
PDP °F
-40
-100
0
1.43
CFD
Dryer Selection
To correctly select a dryer model, the flow rate of the dryer must be adjusted for the minimum operating pressure and, maximum operational
temperature of the system. If the dewpoint required is different to the standard dewpoint of the dryer then the flow rate must also be adjusted
for the required outlet dewpoint.
1. Obtain the minimum operating pressure, maximum inlet temperature and maximum compressed air flow rate at the inlet of the dryer.
Obtain the outlet dewpoint required.
2. Select correction factor for maximum inlet temperature from the CFT Table (always round up e.g. for 37°C use 40°C correction factor)
3. Select correction factor for minimum inlet pressure from the CFP table (always round down e.g. for 5.3 bar use 5 bar correction factor)
4. Select correction factor for required outlet dewpoint from the CFD table
5. Calculate minimum drying capacity
Minimum Drying Capacity = Compressed Air Flow x CFT x CFP x CFD
6. Using the minimum drying capacity, select a dryer model from the flow rate tables above (dryer selected must have a flow rate equal to or greater
than the minimum drying capacity)
If the minimum drying capacity exceeds the maximum values of the models shown within the tables, please contact Parker domnick hunter for
advice regarding larger multi-banked dryers.
Technical Data
Min Operating Max Operating Min Operating Max Operating
Pressure
Pressure
Temp
Temp
Dryer
Models
bar g
psi g
bar g
psi g
°C
°F
°C
Max Ambient
Temp
°F
°C
°F
Electrical
supply
(standard
MPXS
4
58
13
190
2
35
50
122
55
131
230 V 1ph
50/60Hz
MPXE
4
58
13
190
2
35
50
122
55
131
230 V 1ph
50/60Hz
Electrical
Thread
supply
Connections
(optional)
Noise
Level
dB (A)
110 V 1PH
50/60Hz
BSPP
or NPT
<75
110 V 1PH
50/60Hz
BSPP
or NPT
<75
Controller Options
Function
Controller
Options
Power on
Indication
SMART
SMART DDS
ELECTRONIC
Fault
Indication
•
•
•
•
•
•
Display
Service
Fault
Interval
Condition
Indication
Values
Service
Countdown
Timers
•
•
•
•
Comfigurable
Alarm
Settings
•
Remote
DDS
Filter
Volt Free
Energy
Service
Alarm
Management
Timer
Contacts
System
•
•
•
•
•
•
•
Dryer Coding Example
DRYER MODEL
CONTROLLER
TYPE
NUMBER OF
DRYING BANKS
NUMBER OF
DRYING COLUMNS
DDS ENERGY
MANAGEMENT
MPX
S = Smart
E = Electronic
No of individual
dryers in installation
Number of columns
per dryer bank
DDS = DDS Fitted
(DDS standard with
Electronic Controller)
MPX
S
3
12
DDS
Example Dryer Model MPXS312DDS
Weights and Dimensions
Height (H)
Model
Width (W)
Depth (D)
Weight
Pipe Size
mm
ins
mm
ins
mm
ins
kg
lbs
MPX 110
G4
1788
70.4
2223
87.5
550
21.7
895
1969
MPX 112
G4
1788
70.4
2551
100.4
550
21.7
1025
2255
H
Important Note
W
D
Adsorption dryers are designed to remove water vapour from compressed air. For optimum
performance and to deliver air quality in accordance with ISO 8573-1:2001, liquid water, oil and
solid particulate must be first be removed using Parker domnick hunter OIL-X EVOLUTION
Grade AO, AA filters. Grade AR filters should also be fitted to the outlet of the dryer for solid
particulate removal.
PNEUDRI MX
Using patented Parker domnick hunter technology,
PNEUDRI MX heatless dryers provide the ultimate
in clean and dry compressed air.
deliver uncompromising performance and reliability
whilst providing the right balance of air quality with
the lowest cost of operation. Many manufacturers
offer products for the filtration and purification of
contaminated compressed air, which are often
selected only upon their initial purchase cost, with
little or no regard for the air quality they provide,
the cost of operation throughout their life or indeed
their environmental impact. When purchasing
purification equipment, delivered air quality, the
overall cost of ownership and the equipment’s
environmental impact must always be considered.
Benefits:
Parker Hannifin Ltd
England NE11 0PZ
(ISO 8573-1:2001 Classes 1, 2 & 3) are available
Tel: +44 (0)191 402 9000
Fax: +44 (0)191 482 6296
installation costs
(multi bank)
(PED, CSA/UL/CRN)
vessel inspections
Dryer Performance
Dewpoint
(Standard)
Dewpoint
(Option 1)
ºC
ºF
MXS
-40
-40
Class 2
-70
-100
Class 1
-20
-4
Class 3
MXA
-40
-40
Class 2
-70
-100
Class 1
-20
-4
Class 3
Dryer Models
Product Selection
PNEUDRI MX
Single Bank
ºF
ºC
ISO 8573-1:2001
Classification
(Option 2)
ºF
Stated flows are for operation at 7 bar g (100 psi g) with reference to 20°C, 1 bar a, 0% relative water vapour
pressure. For flows at other pressures apply the correction factors shown.
Model
Multi-Bank
ºC
ISO 8573-1:2001
Classification
(Option 1)
Dewpoint
(Option 2)
ISO 8573-1:2001
Classification
(standard)
Pipe Size
L/s
m3/min
m3/hr
cfm
MX
102C
G2
113
6.81
408
240
MX
103C
G2
170
10.22
612
360
MX
103
G2
213
12.78
765
450
MX
104
G2
283
17.03
1020
600
MX
105
G 21/2
354
21
1275
750
MX
106
G 21/2
425
26
1530
900
MX
107
G 21/2
496
30
1785
1050
MX
108
G 21/2
567
34
2040
1200
1
MX
205
G 2 /2
708
43
2550
1500
MX
206
G 21/2
850
51
3060
1800
MX
207
G 21/2
992
60
3570
2100
208
G 21/2
1133
68
4080
2400
306
G 21/2
1275
77
4590
2700
MX
MX
1
MX
307
G 2 /2
1488
89
5355
3150
MX
308
G 21/2
1700
102
6120
3600
Correction Factor
Maximum Inlet
Temperature
°C
25
30
35
40
45
50
°F
77
86
95
104
113
122
1.00
1.00
1.00
1.04
1.14
1.37
CFT
Minimum
Inlet Pressure
bar g
4
5
6
7
8
9
10
11
12
13
psi g
58
73
87
100
116
131
145
160
174
189
1.60
1.33
1.14
1.00
0.89
0.80
0.73
0.67
0.62
0.57
CFP
PDP °C
Required
Dewpoint
PDP °F
CFD
-20
-40
-70
-4
-40
-100
0.91
1.00
1.43
Dryer Selection
Technical Data
Pressure
Pressure
Temp
Temp
Dryer
Models
bar g
psi g
bar g
psi g
°C
°F
°C
Max Ambient
Temp
°F
°C
°F
Noise
Level
Electrical
supply
(standard
Electrical
Thread
supply
Connections
(optional)
N/A
BSPP
or NPT
<75
dB (A)
MXS
4
58
13
190
2
35
50
122
55
85 - 265 V
131
1ph 50/60Hz
MXA
4
58
13
190
2
35
50
122
55
131
85 - 265 V
1ph 50/60Hz
N/A
BSPP
or NPT
<75
MXP
4
58
13
190
2
35
50
122
55
131
N/A
N/A
BSPP
or NPT
<75
Controller Options
Function
Controller
Options
Power on
Indication
Fault
Indication
•
•
•
SMART
SMART DDS
ADVANCED
•
•
•
Display
Service
Fault
Interval
Condition
Indication
Values
Service
Countdown
Timers
•
•
•
•
Remote
DDS
Filter
Volt Free
Energy
Service
Alarm
Management
Timer
Contacts
System
Comfigurable
Alarm
Settings
•
•
•
•
•
•
•
•
DRYER
MODEL
CONTROLLER
TYPE
NUMBER OF
DRYING BANKS
NUMBER OF
DRYING COLUMNS
DDS ENERGY
MANAGEMENT
MX
S = Smart
A = Advanced
P = Pneumatic
No of individual
Number of columns
per dryer bank
DDS = DDS Fitted
(DDS standard with
Advanced Controllers)
MX
S
3
08
DDS
Example Dryer Model MXS308DDS
Height (H)
Model
Width (W)
Depth (D)
Weight
Pipe Size
mm
ins
mm
ins
mm
ins
kg
lbs
MX 102C
G2
1647
64.8
687
27.0
550
21.7
235
518
MX 103C
G2
1647
64.8
856
33.7
550
21.7
316
696
MX 103
G2
1892
74.5
856
33.7
550
21.7
355
782
MX 104
G2
1892
74.5
1025
40.3
550
21.7
450
992
1
MX 105
G 2 /2
1892
74.5
1194
47.0
550
21.7
543
1197
MX 106
G 21/2
1892
74.5
1363
53.6
550
21.7
637
1404
1
1892
74.5
1532
60.3
550
21.7
731
1611
1
1892
74.5
1701
67.0
550
21.7
825
1818
MX 107
MX 108
G 2 /2
G 2 /2
H
D
W
Recommended Filtration
Important Note
Filter
Pipe Size
(R = BSPT)
Inlet
General Purpose
Pre-filter
Inlet
High Efficiency
Filter
Outlet
Dust Filter
MX102C
R2
AO040HBFX
AO040HBFX
AR040HBMX
MX103C
R2
AO040HBFX
AO040HBFX
AR040HBMX
MX103
R2
AO045HBFX
AO045HBFX
AR045HBMX
MX104
R2
AO045HBFX
AO045HBFX
AR045HBMX
MX105
R 21/2
AO050IBFX
AO050IBFX
AR050IBMX
MX106
R 21/2
For Dryer
Model
MX107
MX108
AO055IBFX
AO055IBFX
AR055IBMX
1
AO055IBFX
AO055IBFX
AR055IBMX
1
AO055IBFX
AO055IBFX
AR055IBMX
R 2 /2
R 2 /2
Adsorption dryers are designed
to remove water vapour from
compressed air. For optimum
performance and to deliver air
quality in accordance with ISO
8573-1:2001, liquid water, oil and
solid particulate must be first be
removed using Parker domnick
hunter OIL-X EVOLUTION Grade
AO, AA filters. Grade AR filters
should also be fitted to the outlet
of the dryer for solid particulate
removal.
PNEUDRI DH
Heat Regenerative (TSA) Regeneration
The PNEUDRI range of heat regenerative dryers
has proven to be the ideal solution for many
thousands of compressed air users worldwide
and in a wide variety of industries.
deliver uncompromising performance and
reliability whilst providing the right balance of air
quality with the lowest cost of operation. Many
manufacturers offer products for the filtration
and purification of contaminated compressed
air, which are often selected only upon their
initial purchase cost, with little or no regard for
the air quality they provide, the cost of operation
throughout their life or indeed their
environmental impact. When purchasing
environmental impact must always be
considered.
Benefits:
Parker Hannifin Ltd
England NE11 0PZ
(ISO 8573-1 :2001 Classes 1, 2 & 3) are available
• PNEUDRI DH dryers utilise unique PTC self
regulating heaters that do not exceed 200°C,
eliminating the possibility of internal oil-mist
fires and reducing energy consumption
Tel: +44 (0)191 402 9000
Fax: +44 (0)191 482 6296
installation costs
(multi bank)
(PED, CSA/UL/CRN)
vessel inspections
Dryer Performance
Dewpoint (Standard)
ºC
ºF
DHE
-40
-40
DHS
-40
-40
Product Selection
PNEUDRI MAXI DH
Dewpoint (Option 1)
ºC
ºF
ISO 8573-1:2001
Classification
(Option 1)
Class 2
-70
-100
Class 1
Class 2
-70
-100
Class 1
ISO 8573-1:2001
Dryer Models
Stated flows are for operation at 7 bar g (100 psi g) with reference to 20°C, 1 bar a, 0% relative water vapour
pressure. For flows at other pressures apply the correction factors shown.
Model
Pipe Size
L/S
m3/min
m3/hr
cfm
DH102
G2
66
3.97
238
140
DH104
G2
132
7.95
476
280
DH106
G 21/2
198
11.92
714
420
DH108
G 21/2
264
15.88
951
560
DH110
G 21/2
330
19.86
1189
700
DH208
G 21/2
528
31.76
1902
1120
DH210
G 21/2
661
39.71
2378
1400
DH308
G 21/2
793
47.65
2853
1679
DH310
G 21/2
991
59.57
3567
2100
DH408
G 21/2
1057
63.53
3804
2239
DH410
G 21/2
1321
79.43
4756
2779
Correction Factors
Maximum Inlet
Temperature
°C
25
30
35
40
45
50
°F
77
86
95
104
113
122
0.91
1.00
1.00
1.32
1.73
2.23
CFT
Minimum
Inlet Pressure
bar g
4
5
6
7
8
9
10
11
12
13
psi g
58
73
87
102
116
131
145
160
174
189
1.60
1.33
1.14
1.00
0.89
0.80
0.73
0.67
0.62
0.57
CFP
PDP °C
Required Dewpoint
PDP °F
CFD
-40
-70
-40
-100
1.00
1.43
Dryer Selection
Technical Data
Dryer
Models
Pressure
Pressure
Temp
Temp
bar g
psi g
bar g
psi g
°C
°F
°C
Max Ambient
Temp
°F
°C
°F
Noise
Level
Electrical
supply
(standard
Electrical
Thread
supply
Connections
(optional)
N/A
BSPP
or NPT
<75
415V 3ph
50Hz+Neutral
N/A
BSPP
or NPT
<75
DHS
4
58
10.5
154
2
35
50
122
55
415V 3ph
131
50Hz+Neutral
DHE
4
58
10.5
154
2
35
50
122
55
131
dB (A)
Controller Options
Function
Controller
Options
Power on
Indication
•
•
SMART DDS
ELECTRONIC
Display
Service
Fault
Interval
Condition
Indication
Values
Fault
Indication
•
•
•
Service
Countdown
Timers
•
Comfigurable
Alarm
Settings
•
Remote
DDS
Filter
Volt Free
Energy
Service
Alarm
Management
Timer
Contacts
System
•
•
•
•
•
•
DRYER
MODEL
CONTROLLER
TYPE
NUMBER OF
DRYING BANKS
NUMBER OF
DRYING COLUMNS
DDS ENERGY
MANAGEMENT
DH
S = Smart
E = Electronic
No of individual
Number of columns
per dryer bank
DDS = DDS Fitted
(DDS standard with
Advanced Controllers)
DH
S
3
08
DDS
Height (H)
Model
Width (W)
Depth (D)
Weight
Pipe Size
mm
ins
mm
ins
mm
ins
kg
lbs
DH102
G2
1578
62.1
717
28.2
321
12.6
150
331
DH104
G2
1578
62.1
947
37.3
321
12.6
245
540
1
DH106
G 2 /2
1578
62.1
1177
46.3
321
12.6
325
717
DH108
G 21/2
1578
62.1
1407
55.4
321
12.6
440
970
1578
62.1
1637
64.4
321
12.6
565
1246
DH110
1
G 2 /2
H
Power Consumption
Power Consumption
Model
kW H Average
W
Full Load
Amps
DH102
1.1
7
DH104
2.2
14
DH106
3.3
21
DH108
4.4
28
DH110
5.5
36
DH208
8.8
58
DH210
11
72
DH308
13.2
86
DH310
16.5
108
DH408
17.6
115
DH410
22
144
D
Important Note
Adsorption dryers are designed to remove water vapour from
compressed air. For optimum performance and to deliver air quality
in accordance with ISO 8573-1:2001, liquid water, oil and solid
particulate must be first be removed using Parker domnick hunter
OIL-X EVOLUTION Grade AO, AA filters. Grade AR filters should also
be fitted to the outlet of the dryer for solid particulate removal.
PNEUDRI MIDIplus
Compressed air contamination problems can be
simply avoided by installing a Parker domnick
hunter PNEUDRI MIDIplus High Efficiency
Compressed Air Dryer package fitted with
OIL-X EVOLUTION filtration. The packages are
suitable for use with any compressor type and are
suited to point of use applications.
Benefits:
Parker Hannifin Ltd
England NE11 0PZ
Tel: +44 (0)191 402 9000
Fax: +44 (0)191 482 6296
• Compared to traditional twin tower dryer
designs, PNEUDRI’s unique modular
construction and snowstorm filling of the
adsorbent desiccant material provides:- Consistent dewpoint performance
- A smaller, more compact and
lightweight dryer
• Pressure Dewpoint’s of -70°C & -40°C
(ISO 8573-1 :2001 Classes 1 & 2) are available
(PED, CSA/UL/CRN)
• Ideal for both compressor room and point
of use applications
- Eliminates the need for costly annual
pressure vessel inspections
Dryer Performance
Dewpoint (Standard)
ºC
ºF
DME
-40
-40
DMOP
-40
-40
Dewpoint (Option 1)
ºC
ºF
ISO 8573-1:2001
Classification
(Option 1)
Class 2
-70
-100
Class 1
Class 2
-70
-100
Class 1
ISO 8573-1:2001
Dryer Models
Product Selection
Stated flows are for operation at 7 bar g (100 psi g) with reference to 20°C, 1 bar a, 0% relative water vapour pressure.
For flows at other pressures, apply the correction factors shown.
PIPE SIZE
L/S
m3/min
m3/hr
cfm
DME012
G 1/2
11
0.68
41
24
DME015
G 1/2
15
0.91
55
32
DME020
G 1/2
20
1.19
71
42
DME025
G 1/2
25
1.50
90
53
DME030
G 1/2
31
1.84
110
65
DME040
G 3/4
42
2.49
149
88
DME050
G1
50
3.01
180
106
DME060
G1
61
3.69
221
130
DME080
G1
83
4.99
299
176
Model
Correction Factor
Maximum
Inlet
Temperature
°C
25
30
35
40
45
50
°F
77
86
95
104
113
122
1.00
1.00
1.00
1.04
1.14
1.37
CFT
Minimum
Inlet Pressure
bar g
4
5
6
7
8
9
10
11
12
13
14
15
16
psi g
58
73
87
100
116
131
145
160
174
189
203
218
232
1.60
1.33
1.14
1.00
0.89
0.80
0.73
0.67
0.62
0.57
0.54
0.5
0.47
CFP
Required
Dewpoint
PDP °C
-40
-70
PDP °F
-40
-100
1.00
1.43
CFD
Dryer Selection
temperature of the system. If the dewpoint required is different to the standard dewpoint of the dryer then the flow rate must also be adjusted for the
required outlet dewpoint.
Technical Data
Dryer
Models
Min Operating
Pressure
Max Operating
Pressure
bar g
bar g
psi g
Min Operating
Temperature
psi g
°C
°F
Max Operating
Temperature
°C
°F
Max Ambient
Temperature
°C
DME012 DME040
4
58
16
232
2
35
50
122
55
DME050 DME080
4
58
13
190
2
35
50
122
DMOP
4
58
13
190
2
35
50
122
Electrical
Supply
(Standard)
Electrical
Thread
Supply
Connection
(Optional)
°F
Noise
Level
dB(A)
131
230V 1ph
50/60Hz
110V 1ph
50/60Hz
BSPP or
NPT
<75
55
131
230V 1ph
50/60Hz
110V 1ph
50/60Hz
BSPP or
NPT
<75
55
131
N/A
N/A
BSPP or
NPT
<75
Controller Options
Function
Controller
OptionsD
Display Fault
Condition
Values
Service
Interval
Indication
Service
Contdown
Timers
Configurable
Alarm
Settings
Remote Volt
Free Alarm
contacts
Power On
Indication
Fault
Indication
DME
(Electronic
control)
•
•
•
DME DDS
•
•
•
Filter
Service
Timer
DDS Energy
Management
System
•
DM0P
DME 012 - 040
Dimensions
Model
Port Size
Inlet /
Outlet
Weight
Height (H)
Width (W)
Depth (D)
mm
ins
mm
ins
mm
ins
kg
lbs
DME012
G 3/4
837
33.0
284
11.2
302
11.9
32
70
DME015
G 3/4
1003
39.5
284
11.2
302
11.9
37
81
DME020
G 3/4
1168
46.0
284
11.2
302
11.9
42
92
DME025
G 3/4
1333
52.5
284
11.2
302
11.9
47
103
DME030
G 3/4
1499
59.0
284
11.2
302
11.9
52
114
DME040
G 3/4
1747
68.8
284
11.2
302
11.9
60
132
DME050
G1
1433
56.4
220
8.7
566
22.3
80
176
DME060
G1
1599
63.0
220
8.7
566
22.3
90
198
DME080
G1
1847
72.7
220
8.7
566
22.3
104
229
DME 050 - 080
Important Note
Adsorption dryers are designed to remove water vapour from compressed air. For optimum performance and to deliver
air quality in accordance with ISO 8573-1:2001, liquid water, oil and solid particulate must be first be removed using
Parker domnick hunter OIL-X EVOLUTION Grade AO, AA filters. Grade AR filters should also be fitted to the outlet
of the dryer for solid particulate removal.
Recommended Filtration
Filter Pipe Size
(R = BSPT)
Inlet
General Purpose
Pre-filter
Inlet
High Efficiency Filter
Outlet
Dust Filter
DME012
R 3/4
AO020DBFX
AA020DBFX
AR020DBMX
DME015
R 3/4
AO020DBFX
AA020DBFX
AR020DBMX
DME020
R 3/4
AO020DBFX
AA020DBFX
AR020DBMX
DME025
R 3/4
AO020DBFX
AA020DBFX
AR020DBMX
DME030
R
3/4
AO020DBFX
AA020DBFX
AR020DBMX
R
3/4
AO025DBFX
AA025DBFX
AR025DBMX
DME050
R1
AO025EBFX
AA025EBFX
AR025EBMX
DME060
R1
AO030EBFX
AA030EBFX
AR030EBMX
DME080
R1
AO030EBFX
AA030EBFX
AR030EBMX
For Dryer
Model
DME040
PNEUDRI MiDAS
A totally clean and dry
Compressed Air System (CDA)
The Parker domnick hunter PNEUDRI MiDAS
range of desiccant air dryers, offers the user
uncompromised performance from a dedicated
“point of use” Clean Dry Air system. It is easy to
install and will transform an ordinary process into
a highly reliable and efficient production operation.
Benefits:
Parker Hannifin Ltd
England NE11 0PZ
- A smaller, more compact and
lightweight dryer
Tel: +44 (0)191 402 9000
Fax: +44 (0)191 482 6296
• Pressure Dewpoint’s of -70°C & -40°C
(ISO 8573-1 :2001 Classes 1 & 2) are available
(PED, CSA/UL/CRN)
• Ideal for both compressor room and point
of use applications
• Compared to traditional twin tower dryer
designs, PNEUDRI’s unique modular
construction and snowstorm filling of the
adsorbent desiccant material provides:- Consistent dewpoint performance
- Eliminates the need for costly annual
pressure vessel inspections
Dryer Performance
Dewpoint (Standard)
ISO 8573-1:2001
Dryer Models
DAS
ºC
ºF
-40
-40
Dewpoint (Option 1)
Class 2
ºC
ºF
ISO 8573-1:2001
Classification
(Option 1)
-70
-100
Class 1
Product Selection
Stated flows are for operation at 7 bar g (100 psi g) with reference to 20°C, 1 bar a, 0% relative water vapour pressure.
For flows at other pressures, apply the correction factors shown.
Model
L/S
m3/min
m3/hr
cfm
3
1
0.09
5.1
3
3
2
0.14
8.5
5
3
4
0.23
13.6
8
3
5
0.28
17.0
10
3
6
0.37
22.1
13
3
7
0.43
25.5
15
3
9
0.57
34.0
20
Pipe Size
DAS1
G /8
DAS2
G /8
DAS3
G /8
DAS4
G /8
DAS5
G /8
DAS6
G /8
DAS7
G /8
Correction Factor
Maximum
Inlet
Temperature
°C
25
30
35
40
45
50
°F
77
86
95
104
113
122
1.00
1.00
1.00
1.04
1.14
1.37
CFT
Minimum Inlet
Pressure
bar g
4
5
6
7
8
9
10
11
12
psi g
58
73
87
102
116
131
145
160
174
1.60
1.33
1.14
1.00
1.03
0.93
0.85
0.78
0.71
PDP °C
-40
-70
PDP °F
-40
-100
1.00
1.43
CFP
Required
Dewpoint
CFD
Dryer Selection
temperature of the system. If the dewpoint required is different to the standard dewpoint of the dryer then the flow rate must also be adjusted for the
required outlet dewpoint.
Technical Data
Min Operating
Pressure
Dryer
Models
Min Operating
Temperature
Max Operating
Temperature
psi g
bar g
psi g
°C
°F
°C
°F
°C
°F
4
58
12
175
2
35
50
122
55
131
Electrical Supply
(Standard)
Tolerance ± 10%
Electrical Supply
(Optional)
Tolerance ± 10%
Thread
Connection
Function
Noise Level
(average)
Electronic
Controller
OptionsD
dB(A)
DAS
Max Ambient
Temperature
bar g
DAS
Dryer
Models
Max Operating
Pressure
230 / 1ph / 50Hz
115 / 1ph / 60Hz
BSPP or NPT
<75
DAS
Power On
Indication
Service
Interval
Indication
•
•
Dimensions
Weight
Model
Pipe Size
DAS1
mm
ins
mm
ins
Kg
lbs
3
422
16.6
289
11.4
149
5.9
11
24.2
3
500
19.7
289
11.4
149
5.9
13
28.7
3
616
24.2
289
11.4
149
5.9
16
35.3
3
692
27.2
289
11.4
149
5.9
18
39.7
3
847
33.3
289
11.4
149
5.9
20
44.1
3
906
35.7
289
11.4
149
5.9
23
50.7
3
1098
43.2
289
11.4
149
5.9
28
61.7
G /8
DAS4
G /8
DAS5
G /8
DAS6
G /8
DAS7
Depth (D)
ins
G /8
DAS3
Width (W)
mm
G /8
DAS2
Height (H)
G /8
H
W
D
Maintenance kits
Accessories
Description
Kit
Model
Maintenance Kit
DAS 1
DASMK1
Fixed Wall Mounting Bracket
DASMB1
DAS 2
DASMK2
45° Tilt Wall Mounting Bracket
DASMB2
DAS 3
DASMK3
Purge Economy Gland Kit
608203185
DAS 4
DASMK4
Volt Free Relay Kit
608203186
DAS 5
DASMK5
DAS 6
DASMK6
DAS 7
DASMK7
Notes
1. It is recommended that an AO pre-filter should be used to protect the Integral Grade AA filter.
2. For hazardous areas, fully pneumatic Mini and Midi dryers are available.

pneudri - regula servis

Transcription

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