Central Lubrication Systems for Machine tools

An IMCI Company
Central Lubrication Systems
for Machine tools
Products - Engineering - Service
About us
The BIJUR DELIMON International Group includes brands known throughout the world: BIJUR, DELIMON, DENCO LUBRICATION,
FARVAL and LUBE SITE.
Since its foundation over 140 years ago, BIJUR DELIMON International has become one of the leading manufacturers of central
lubrication systems in the world, for industrial requirements and special applications.
Today we have facilities in nine main markets throughout the world for manufacturing, development, sales and logistics, with over
1000 highly-qualified and motivated employees, ready to provide solutions to your lubrication requirements. Our customers are engaged
in international business, so our provision of service on 6 continents, coupled with our technical competence in the development of
customer-specific solutions in the fields of commercial vehicles and construction site machinery, goods and passenger transport, rail
lubrication systems, factory and mining equipment is of vital importance to them.
The development of innovative concepts using the latest 3D CAD/CAM technology, high-performance machining centres and continuous
further training of our highly qualified employees, ensure that we maintain the capability to provide our customers with the best possible
solution concepts for their specific applications.
The BIJUR DELIMON product portfolio comprises innovative total solutions in the fields of centralised lubrication systems and cooling,
together with all necessary components such as pumps, distributors, switchgear and controllers, special lubrication equipment and
accessories. BIJUR DELIMON products guarantee you the best possibility of reliability coupled with precise lubrication.
For smooth movement
Efficiency, speed and sustainability are the key words for profitable production. Accordingly production machines and plant must satisfy
ever higher standards, become ever larger and incorporate ever quicker drives.
It doesn't matter if the lubricant is oil, low-viscosity grease or heavy grease. It pays to provide all machine tools with regular lubrication.
More than 50% of the failures of bearings and linear guides are down to lack of lubrication or ingress of dirt.
Only continuous and precisely metered lubrication can ensure that your machine tool does not fail unexpectedly due to lack of lubrication.
DELIMON offers you all the necessary systems and products for the machine tool sector, to avoid unplanned machine downtime and
interruptions in production. With more than 140 years experience of central lubrication systems, our competent and experienced
employees are available in-house.
The advantages to you of an automatic central lubrication system
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Minimisation of unplanned machine downtime
Reduction in maintenance costs
Precise, accurate supply of clean lubricant in the right place at the right time
Reduction in grease consumption
All lubrication points are served – no missed points
Extension of maintenance intervals
Increased safety at work
Brands
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© 2014 BIJUR DELIMON International Central Lubrication Systems for Machine tools
Single-line systems for oil and liquid grease SureFire PDI
Features
Introducing SureFire PDI
• Medium: Oils and liquid greases up to and
including NLGI 00
• Reservoir sizes: 2, 3 and 6 litre
• Level control: Low level switch with
pre-warning indication
• System pressure: Low pressure switch
• Delivery line pressure gauge for visual
indication
• Push button to initiate a manual pre-lube
cycle
• Power supply via cable connector or
assembly plug
• Signal outputs via cable connector or
M12x1 plug
• Remote operation via the parent machine
or external controller
• Power supply options - DC, AC Single phase
or 3-phase
The SureFire PDI gear pump series for single-line systems works on the principle of
creating and releasing pressure.
SureFire offers the necessary preset maximum pressure in the main pipe and the
downstream piston distributor supplies the fixed metered quantity of lubricant to
the lubrication points. Depending on the type of injector, delivery of the lubricant to
the lubrication points occurs during the pump running time or after it. The
individual lubricant requirement per lubrication point can be adjusted by exchanging
the metering caps. Systems with PDI piston distributors can be extended without
problems.
Single-line system with SureFire PDI
Brands
Central Lubrication Systems for Machine tools © 2014 BIJUR DELIMON International
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Single-line systems for oil and liquid grease ZEM injectors
Features
Introducing ZEM injectors
• Medium: Oils and liquid greases up to
and including NLGI 00
• Metering volumes/stroke: 0.01 to 1.5 cm3
• Manifolds: 1, 2, 3 and 5 outlets
• Push-in or compression fitting type pipe
connectors
• Metering volumes easily changed
• A combination of injector sizes can be
utilized within a system
• Plugging of outlets permissible
The injectors in the ZEM series for single line systems work on the principle of
creating and releasing pressure.
The pump unit generates the necessary system pressure in the main pipe and the
piston distributors distribute the fixed metered quantity of lubricant to the
lubrication points.
After the pump unit is switched off the main line pressure relaxes, and the metering
chambers re-fill automatically with fresh lubricant via internal porting. The injectors
are now ready for the next lubrication cycle.
ZEM injector with three outlets and connection fittings
Applications
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© 2014 BIJUR DELIMON International Central Lubrication Systems for Machine tools
Single-line systems for oil and liquid grease SureFire SLR
Features
Introducing the SureFire SLR
• Medium: Oils from 20 cst to 1500 cst
operating viscosity
• Reservoir sizes: 2, 3 and 6 litre
• Level control: Low level switch with
pre-warning indication
• System pressure: Low pressure switch
• Delivery line pressure gauge for visual
indication
• Push button to initiate a manual pre-lube
cycle
• Power supply via cable connector or
assembly plug
• Signal outputs via cable connector or
M12x1 plug
• Remote operation via the parent machine
or external controller
• Power supply options - DC, AC Single phase
or 3-phase
The SureFire SLR gear pump series, delivers the lubricant to the SLR proportioning
units.
The quantity of lubricant delivered to the lubrication points is subject to the
resistance of the selected proportioning unit serving that point; the greater the
resistance the smaller the volume of oil.
The pump running time determines the quantity of lubricant delivered to the
individual lubrication points.
SureFire SLR
Applications
Central Lubrication Systems for Machine tools © 2014 BIJUR DELIMON International
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Single-line systems for oil - SLR proportioning units
Features
Introducing SLR proportioning units
• Medium: Oils from 20 cst to 1500 cst
operating viscosity
• Metric or imperial screw threads
• Eight different resistances available
• Metering ratio: 1:128 maximum
• Proportioning units for cyclic or
continuous oil flow
A quantity of oil is delivered to the distribution system by a piston pump or gear
pump.
Each SLR proportioning unit has a pre-set resistance in the form of an orifice. The
smaller the orifice the greater the resistance and the lower the quantity of oil that
passes through to the lubrication point.
BIJUR DELIMON offers eight different resistance levels that allow a ratio up to
1:128.
SLR proportioning units
Brands
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© 2014 BIJUR DELIMON International Central Lubrication Systems for Machine tools
Air-oil lubrication - Oil Streak system
Features
Introducing Oil Streak
• Compact and pre-assembled ‘Plug & Play’
assembly in modern design
• Precise air-oil mixing valves; metering and
mixing
• Electrical connections with M12x1 – cable
box
• Metering volume/stroke: 0.01 to 0.4 cm3
• Each outlet can be monitored separately
• Stand-alone control and monitoring
• Customised colour specification (option)
• Air flow: adjustable/outlet
The heart of the Oil Streak unit is a SureFire PDI and the AV(H) air-oil mixer valve.
SureFire delivers the oil at the required pre-set maximum pressure into the main
oil supply line, and the downstream mixer valve divides the oil into fixed metered
quantities into the auxiliary pipes. In addition to the lubricant, the mixer valve
receives and supplies a controlled, adjustable quantity of air into the oil. The
lubricant is transported to the lubrication points as an air-oil mixture.
The individual lubricant requirement per lubrication point can be changed by
replacing the metering unit.
Oil Streak product family
Brands
Central Lubrication Systems for Machine tools © 2014 BIJUR DELIMON International
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Air-oil lubrication – Mixing valves AV / AVH
Features
Introducing the mixer valve AV(H)
• Metering volume/stroke: 0.01 to 0.4 cm3
• Number of outlets: 1 to 8
The AV(H) series mixer valve can be ordered with the option of 1 to 8 discharge
ports to cater for the requirements of the application.
• Metering accuracy of +/- 5% or +/- 20%
selectable
The precise metering accuracy of +/-5% means that mixer valves are the best
choice for your spindle lubrication requirements.
• Air flow: Adjustable/outlet
The metering and mixing of the oil with compressed air is performed in the mixer
valve.
The metered quantity of oil is transported to the lubrication points as an air-oil
mixture on the hose wall.
The individual lubricant requirement per lubrication point can be changed by
replacing the metering units.
Mixer valve AV (H) with four outlets
Products & Installation
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© 2014 BIJUR DELIMON International Central Lubrication Systems for Machine tools
Progressive system - DYNAMIS pumps
Features
Introducing DYNAMIS family of pumps
• Medium: Oils and greases up to and
including NLGI 2
The DYNAMIS electric piston pump was originally developed for Wind Turbine
applications, but is ideally suited for machine building.
• Discharge pressure maximum: 300 bar
• Reservoir sizes: 2 to 20 litre
• Integrated controller with data logger
(option)
• Operating temperature range:
( - 40oC to + 75oC)
The Dynamis offers two discharge ports with a maximum delivery of 2.9 cm3 per
minute for each outlet. The Dynamis MAXX however offers three discharge ports
also with a maximum delivery rating of 2.9 cm3 per minute. The outlets in each case
can be combined as necessary to suit the requirements of the application.
The optional integral controller allows all monitoring switches to be interrogated
and evaluated. Fault signals are fed directly to the machine controller.
• 16 outlets maximum with flange mounted
progressive divider (option)
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• Up to 2.9 cm /min per pump element
• Stand-alone controller and monitoring
The pump delivers the lubricant via pump elements to the progressive dividers
which sub-divide the lubricant in equal or unequal portions and meter it to the
attached lubrication points.
• Suitable for rotating systems
DYNAMIS
DYNAMIS Maxx
Products & Installation
Central Lubrication Systems for Machine tools © 2014 BIJUR DELIMON International
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Progressive system - Progressive divider
Features
Introducing the progressive system
• Ideal for continuous and cyclic
applications
The purpose of the progressive divider is to sub-divide and distribute the lubricant
from the pump to the individual lubrication points.
The progressive divider operates continuously while lubricant is being supplied.
The piston and porting system within the divider ensures that all lubrication points
are supplied with lubricant in succession [progressively].
• Suitable for oils and greases up to and
including NLGI 2
• Wide range of metering volumes available
• Solid block, segmented or modular design
• System pressures up to 300 bar (grease)
• System function monitoring by means of
motion indicator pin (visual) or sensor
(electrical)
M2500 divider
If a blockage occurs downstream of the divider, the divider stops operating and so
does the entire lubrication system. As an option, the dividers can be fitted with a
motion indicator pin to provide visual indication of grease flow. By attaching a
switch to interface with the indicator pin, the confirmation of flow, or none flow, can
be monitored electrically.
In a blocked condition as described, the system is also protected mechanically by a
pressure relief valve which is set to relieve at the maximum system pressure.
PVB divider
ZP-A divider
Accessories
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© 2014 BIJUR DELIMON International Central Lubrication Systems for Machine tools
Notes
>> Wasserfahrzeug
Service
>> Betonpumpe
>> Seilzugbagger
Central Lubrication Systems for Machine tools © 2014 BIJUR DELIMON International
>> Portalkrane
>> AGV Fahrzeug
>> Brecher
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Since 1872 an innovator in lubrication technology
BIJUR DELIMON International has production facilities throughout the world, and these are
certified to ISO 9001:2008 and ISO 14000. You can be confident that your centralised lubrication
system satisfies the highest industrial quality standards. We are committed to quality and customer service!
USA (CORPORATE HEADQUARTERS)
USA (MANUFACTURING)
CHINA
UNITED KINGDOM
BIJUR DELIMON International
2250 Perimeter Park
Suite 120
Morrisville, NC 27560
BIJUR DELIMON International
2685 Airport Road
Kinston, NC 28504
(800) 631 0168
(919) 465 4448
(919) 465 0516
(800) 227 1063
(252) 527 6001
(252) 527 9232
Nanjing Bijur Machinery Products, Ltd.
#9 Hengtong Road
Nanjing Xingang Economic & Technical
Development Zone
Nanjing 210038
DENCO Lubrication Limited
Ramsden Court
Ramsden Road Rotherwas
Industrial Estate
Hereford, HR2 6LR
(+86) 25-85801188
(+86) 25-85802288
(+44) (0) 1432365000 TEL
(+44) (0) 1432365001 FAX
TOLL-FREE
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TOLL-FREE
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GERMANY
GERMANY (MANUFACTURING)
IRELAND
FRANCE
DELIMON GmbH
Arminstrasse 15
40227 Düsseldorf
DELIMON GmbH
Am Bockwald 4
D-08344 Grünhain-Beierfeld
BIJUR Lubricating Ireland Limited
Gort Road
Ennis, County Clare
BIJUR Products, Inc.
PB 50 - ZI de Courtabœuf
9, Avenue de Quebec
F-91942 Courtaboeuf Cedex
(+49) 211 / 77 74-0 TEL
(+49) 211 / 77 74-210 FAX
(+49) 3774 65 11 0
(+49) 3774 65 11 30
(+353) 6568-21543
(+353) 6568-29667
(+33) (0)169298585
(+33) (0)169077627
INDIA
AUSTRIA
SPAIN
RUSSIA
Private Limited
A 56/1, ‘H’ Block, Pimpri MIDC Area
IND - Maharashtra, Pimpri,
Pune – 411 018
DELIMON Zentralschmiertechnik GmbH
Gabrielerstrasse 27
A - 2340 Mödling
Lubrimonsa
Lubricacion Centralizada de Limon S.A.
Avenida Txori Erri 3
8150 Sondica Vicaya
OOO Bijur Delimon
Vsevolozhsky pereulok,
bld. 2, stroenie 2
119034, Moscow,
Russia
(+43) 1 585 66 17
TEL
(+43) 1 585 66 17 50 FAX
(+34) 94-453-2000
(+34) 94-453-2500
(+7) 495 637 3606
(+91) 20 2748 4372
TEL
WWW.BIJURDELIMON.COM
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© 2014 BIJUR DELIMON INTERNATIONAL. ALL RIGHTS RESERVED.
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Werkzeugmaschinen_BR_2014_2_GB • 01/14HF