TOYOTA Scion xB 2008 - Sport Grille - Sparks Toyota

Document: 18.47.00
TOYOTA
Part Number:
PIO / DIO
Scion xB
00016-79865, Main Grille
00016-79866, Bumper Grille
00016-79867, Side Scoop
Accessory Code: YH2
Kit Contents
Quantity Reqd. Description
2
Upper Brackets
2
Lower Brackets
16
U-Clips
14
# 8 x 5/8” Screws
2
# 8 x 1 Screws
6
10 -32 x 5/8” SS Blk. Bolts
6
10 - 32 Well Nuts
Hardware Bag Contents
Item #
1
2
3
4
5
6
7
8
Quantity Reqd.
Sport Grille
Color Applicability/Trim Level
Vehicle/Trim Color
Description
General Applicability
Recommended Sequence of Application
Additional Items Required For Installation
Item #
2008 -
02/21/08
Accessory
Color
Item #
1
2
3
4
5
6
7
8
Rev. B
Quantity Reqd.
Description
Item #
1
2
3
Legend
Conflicts
*Mandatory
STOP: Damage to the vehicle may occur. Do not
proceed until process has been complied with.
OPERATOR SAFETY: Use caution to avoid risk of
injury
CRITICAL PROCESS: Proceed with caution to ensure
a quality installation. These points will be audited on a
completed vehicle installation
TOOLS & EQUIPMENT: This calls out the specific
tools and equipment required for this process
REVISION MARK: This mark highlights a change in
installation with respect to previous issue.
Note:
Recommended Tools
Safety Tools
Safety Glasses
Special Tools
Installation Tools
Phillip Head
Tape (Masking)
Drill
Socket
Accessory
3/16” - 3/8” Bit
10mm
Special Chemicals
Southeast Toyota Distributors, LLC
SPECIAL NOTE:
After TMS and Safety mandated preparatory steps have been
taken, the installation sequence is the suggested method for
completing the accessory installation. In some instances the
suggested sequence is written for one associate to install and in
others the sequence is given as part of a team accessory
installation. Unless otherwise stated in the document, the
associates may perform the installation steps in any order to
make the installation as efficient as possible while maintaining
consistent quality.
Page 1 of 5
Toyota
Scion xB
Fig. 1
Sport Grille
Fig. 2
Fig. 3
Clip that need
to be released
Remove plastic core support cover by removing the
plastic rivets across top of core support as shown (Fig
1). Use of a small regular screwdriver will aid in the
removal of the rivets. (Fig 1) remove support cover.
Remove stock shell by removing (2) plastic rivets on
each end of the stock shell. Then remove (2) 10mm
bolts along top of stock shell shown above.
Fig. 5
Fig. 4
Reaching down behind stock shell release clips along
bottom of stock shell. Stock shell will be free at this
point.
Fig. 6
Placed U-clip
Locate supplied bottom brackets and place u-clip on
bracket as shown above. Attach bottom brackets by placing
brackets in the (2) inner most slot openings as shown then
place a supplied U-clip on the under side of grille opening.
Then using the supplied #8 x 5/8" screw tighten brackets.
Southeast Toyota Distributors, LLC
Locate supplied upper brackets and place u-clip on brackets
as shown above. Attach upper brackets by placing brackets
in the (2) outer most stock mounting tabs as shown then
place a supplied U-clip on the under side and attach using
the supplied #8 x 1" phillips head screws as shown above.
Page 2 of 5
Place billet grille into opening and center. Using the
supplied #8 x 5/8" phillips head screws attach billet
grille to brackets. Reinstall plastic core support cover
by using original plastic rivet hardware.
Toyota
Scion xB
Side Scoop
Fig. 2
Fig. 1
Place billet CNC machined scoops into opening and
center. Drill mounting holes starting with 3/16” drill
bit then remove machined pieces and then drill using
3/8” drill bit.
Southeast Toyota Distributors, LLC
Page 4 of 5
Attach scoops by placing the supplied rubber well
nuts in just drilled locations. Push in place so that the
top portion seats against scoop openings. Now place
the CNC machined gille into opening and attach using
the supplied 10 - 32 x 5/8” black stainless steel bolts.
Toyota
Scion xB
Bumper Grille
Fig.3A
Fig. 1
Fig. 3
Fig. 2
Remove splash guard from under front end of vehicle.
Do so by removing the 10mm bolts holding splash
guard in place. Take note of bolts for installing later.
The front row of bolts are the longer screw type bolts
and the back row are shorter.
Tape bumper opening as shown to protect during
install.
Remove stock bumper insert by using a regular
screwdriver to release insert (Fig 3). (Fig 3A) Shows
after insert has been removed to show plastic clips
that hold stock insert in place.
Place U-Clip on bracket
Fig. 4
Fig. 6
Fig. 5
Place supplied u-clips on ends of the plastic bumper opening tabs as shown above. There are (4) total (2) on the bottom and (2) on the top.
Place supplied u-clips on the supplied lower bumper brackets (Long) as shown. Attach bracket to vehicle using #8
x 5/8" phillips head screws as shown above. A short or
stubby screwdriver will be needed to tighten. Repeat process for remaining bumper brackets. The (Short) bumper
brackets attach to the upper portion of the bumper opening.
Place billet grille into opening and center. Attach
billet grille to brackets using the supplied #8 x 5/8"
phillips head screws. Install is complete. Re-install
splash guard.
Note: Please adjust horizontal blades if irregular, this is due to the result of shipping and handling.
Southeast Toyota Distributors, LLC
Page 3 of 5
Toyota
Scion xB
Grille & Scoop
2
Check:
Look For:
Grille Fit
Uniform Gaps Surrounding Grilles & Scoop
Bolts and Nuts
All bolts and nuts removed or installed
are fully tightened.
Southeast Toyota Distributors, LLC
Page 5 of 5