Government ApplicAtions

Transcription

Government ApplicAtions
ZF Padova s.r.l.
Via Penghe, 48
35030 Caselle di Selvazzano (PD)
Italy
Phone +39 049 8299 311
Fax
+39 049 8299 550
[email protected]
Government
Applications
ZF Friedrichshafen AG
Marine Propulsion Systems
Ehlersstr. 50
88046 Friedrichshafen
Germany
Phone +49 7541 77-2207
Fax
+49 7541 77-4222
[email protected]
ZF Marine Krimpen B.V.
Zaag 27, P.O. Box 2020
2930 AA Krimpen aan de Lek
The Netherlands
Phone +31 180 331000
Fax
+31 180 331099
[email protected]
October 2014
www.zf.com/marine
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MARINE PROPULSION SYSTEMS
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Committed to Innovative and
Dependable Propulsion Systems
Government vessels, including those
deployed by coast guards, customs
authorities and navies, require high
performance, yet durable propulsion systems to fulfill the tasks they
are ­assigned to. ZF’s business unit
Marine Propulsion Systems offers
state-of-the-art products, complemented by a c
­ omprehensive range of
peripheral equipment. Additionally,
ZF Marine Propulsion Systems provides
a ­thorough consultancy and aftersales
support to ensure customers purchase the best solution for their specific
­marine propulsion requirements.
Content
INTRODUCTION
page
3
Transmissions for Government
and Naval Applications
page
5
HYBRID CONCEPTS
page
8
POWER TAKE-IN (PTI) OPTIONS
page
9
Requirements of
Naval Applications
page
10
Integrated Logistic Support – ILS
page
11
REFERENCES
page
12
2
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Transmissions for Government
and Naval Applications
Systems and Components
ZF Marine Propulsion Systems has over 50 years
experience in the development and production of
marine transmissions for government and naval applications. We continue to produce a series of modern
ZF Marine Propulsion Systems provides naval operators with highly efficient and cost effective products
and integrated systems. This includes a wide variety
of transmissions, thruster systems and control
units, available as custom tailored packages for all
­government vessels up to a power range of 14,000 kW
per shaftline.
reduction gearboxes, featuring state-of-the-art tooth
design, low noise signature and high load transmission
capability. ZF Marine Propulsion Systems transmissions
stand out due to their light weight structure, designed
to withstand load under extreme operating conditions.
Main Engine Controls
and Thruster Control
Units
g
Reversing and non-reversing transmissions
g
Antimagnetic transmissions
g
Various Power Take Off (PTO) and
Power Take In (PTI) accessory drives
g
Autotroll systems to accommodate
silent running mode
g
Dynamic Positioning Capability
ZF 53000 NR
Hybrid Propulsion Solutions
ZF Marine Propulsion Systems has developed a comTunnel Thrusters, Retractable
Thrusters Fixed Pitch,
Controllable Pitch, Z-Drive and
L-Drive Configurations
prehensive range of „hybrid-ready“ marine transmissions for installation in large fast craft, thus meeting
the market need for hybrid propulsion solutions.
Marine hybrid propulsion packages can be deployed
in most marine applications. The unique PTI configu-
Tiered transmission portfolio
Multiple configurations, up to
14,000 kW
ration of ZF Marine Propulsion Systems and the use
of standard components, make the hybrid propulsion
systems highly efficient and flexible, and ideal for
customized installations.
ZF 9300 PTI
5
4
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Transmissions for Government
and Naval Applications
0
1,000
2,000
3,000
4,000
5,000
6,000
7,000
8,000
9,000
10,000
11,000
12,000
13,000
ZF 83700 CODAE/CODAD ZF 60000
ZF 50000 / ZF 53600
ZF 40000
ZF 40000 PTI
ZF Gear Type
ZF 30050 (ZF 30000)
ZF 30000 PTI
ZF 24000
ZF 24000 PTI
ZF 9000
ZF 9300 PTI
ZF 7600
ZF 5000
ZF 5300 PTI
ZF 3000
ZF 3300 PTI
ZF 2000
Engine power in kW
6
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HYBRID CONCEPTS
POWER TAKE-IN (PTI) OPTIONS
For low speed activities such as docking or station
The PTI on our transmissions can be ordered in
keeping, the option now exists to take the main
numerous ratios, with or without an additional spur
propulsion motors offline and manage maneuvering
gear in order to match a specific electric motor size
via more efficient power sources. Smaller combus-
and rpm. Our scope of supply, in addition to the PTI
tion engines or electric motors powered either off
as mechanical interface, includes elastic coupling,
the vessel’s electrical grid or a battery bank are now
electric pump and control unit. This family of trans-
options that could reduce the vessel’s operating cost,
missions from ZF Marine Propulsion Systems is truly
both in the harbor or on station.
hybrid-ready.
Specific versions of ZF Marine Propulsion Systems
transmissions can be supplied with optional PTI drives
in multiple ratios, with or without spur gear.
0
2,000
4,000
6,000
8,000
10,000
ZF 83700
PTI Concepts
Propeller
Diesel Engine
(Prime Mover)
Hybrid-Ready
Transmission
CODAE
Combined Diesel
and Electric
Transmission Series
PTI (clutchable)
Electric
Motor
ZF 53600
ZF 24000
ZF 9300
ZF 5300
ZF 3300
Engine power in kW
PTI (clutchable)
Propeller
Diesel Engine
(Auxiliary)
CODAD
Diesel Engine 1
Hybrid-Ready
Transmission
Combined Diesel
and Diesel
Transmission and PTI Ratios
Base Transmission
Ratio (–)
PTI Spur Gear (SG)
Ratio (–)
ZF 83700
2.412 – 5.591
1.180 – 3.433
2.846 – 19.194
ZF 53600
2.481 – 4.500
on request
on request
ZF 24000
1.514 – 6.421
1.000 – 2.645
1.514 – 16.984
ZF 9350 PTI
3.034 – 5.185
0.846 – 2.958
4th shaft without SG
3.520 – 6.364
4th shaft with SG
2.978 – 18.825
ZF 5300 PTI
2.947 – 5.148
0.846 – 2.958
3.200 – 6.364
2.707 – 17.133
ZF 3300 PTI
3.000 – 5.000
1.000 – 3.250
3.000 – 5.000
3.000 – 16.250
transmission type
PTI Total Ratio (–)
without SG
PTI Total Ratio (–)
with SG
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Fulfilling Essential Requirements
of Naval Applications
Integrated Logistic Support – ILS
Customers can expect our system support over the
Services and maintenance programs
entire life-cycle of their ships, at competitive costs.
can be specifically tailored to customer
Issues in focus are:
g
Time between Overhaul
Reliability
g
Maintenance Work Steps
Availability
g
Parts Demand
Maintainability
g
Meantime between Failure
Safety
g
Meantime to Repair
g
Line Replaceable Units
g
Shop Replaceable Units
g
Logistic Support Analysis
requirements, in particular:
Backed by the resources of the ZF Group and its
On request, ZF Marine Propulsion Systems can:
leading edge drive line technology, ZF Marine
g
Propulsion Systems develops and manufactures pro-
Provide test runs to verify acoustic characteristics
of transmissions and propulsion components
pulsion systems that meet the most stringent demands.
g
Conduct shock load calculations
With a worldwide service network in place,
g
Fulfill ILS requirements
ZF Marine Propulsion Systems helps customers keep
g
Provide counter trade / offset arrangements
their operations running smoothly and successfully.
10
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REFERENCES
REFERENCES
Joint High Speed Vessel,
PV, Cape Class,
AUSTAL
AUSTAL
Transmissions: ZF 60000 NR2H
Transmissions: ZF 9050
Tunnel Thruster ZF TT 2000 FP ALU
Courtesy of Austal
Courtesy of Austal
OPV, Armidale Class,
INSHORE PATROL VESSEL, P21 CLASS,
AUSTAL
AUSTAL
Transmissions: ZF 7550 A
Transmissions: ZF 3000 A
Courtesy of Austal
Courtesy of Austal
PV, Tuzla class,
59 M FISHERIES PATROL VESSEL,
DEARSAN
FREIRE SHIPYARD
Transmissions: ZF 7641
Transmissions: ZF W23100
Fast Amphibious Landing Craft, L-Cat,
SKJOLD CLASS CORVETTE,
CNIM
UMOE MANDAL
Transmissions: ZF 3060 D
Transmissions: ZF2000NR
Courtesy of Dearsan
Courtesy of CNIM
OPV, River Class,
FAST RESPONSE CUTTER, SENTINEL CLASS,
BAE Systems Surface Ships
BOLLINGER SHIPYARDS
Transmissions: ZF 53600
Transmissions: ZF23560C
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The ZF group
Shaping the future responsibly
Our enthusiasm for innovative products and processes and our uncompromising pursuit of quality have made us a
global leader in driveline and chassis technology. We are contributing towards a sustainable future by producing
advanced technology solutions with the goal of improving mobility, increasing the efficiency of our products and
systems, and conserving resources.
Pkw-Antriebstechnik
Car Powertrain
Technology
Pkw-Fahrwerktechnik
Car Chassis
Technology
Nutzfahrzeugtechnik
Commercial Vehicle
Technology
Industrietechnik
Industrial
Technology
Lenksysteme
Steering Systems
ZF Lenksysteme GmbH ist ein
Gemeinschaftsunternehmen
der ZF Friedrichshafen AG
und der Robert Bosch GmbH.
ZF Lenksysteme GmbH
is a joint venture of
ZF Friedrichshafen AG
and Robert Bosch GmbH.
Our customers in the automotive and industrial sectors welcome our determined focus on products and services,
which provide great customer value. Improvements in energy efficiency, cost-effectiveness, dynamics, safety,
and comfort are key to our work. Simultaneously, we are aiming for continuous improvement in our business
processes and the services we provide. As a globally active company, we react quickly and flexibly to changing
regional market demands with the goal of always providing a competitive price/performance ratio.
Our independence and financial security form the basis of our long-term business success. Our profitability allows
us to make the necessary investments in new products, technologies, and markets, thus securing the future of our
company on behalf of our customers, market affiliates, employees, and the owners of ZF.
Our tradition and values strengthen our managerial decisions. Together, they are both an obligation and an incentive to maintain a reliable and respectful relationship with customers, market affiliates, and employees. Our worldwide compliance organization ensures that locally applicable laws and regulations are adhered to. We accept our
responsibility towards society and will protect the environment at all of our locations.
Our employees worldwide recognize us as a fair employer, focusing on the future and offering attractive career
prospects. We value the varied cultural backgrounds of our employees, their competencies, and their diligence
and motivation. Their goal-oriented dedication to ZF, beyond the borders of their own field of work and location,
shapes our company culture and is the key to our success.
Learn more
about ZF
14
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