climbing film pipe evaporator

SOLTEQ-QVF™
Equipment for Engineering Education & Research
CLIMBING FILM PIPE
EVAPORATOR
MODEL: BP 210
HE Climbing Film Pipe Evaporator (Model: BP 210) has been designed for student demonstration
on climbing film evaporation process. This floor standing pilot-plant unit consists mainly of an evaporator
tube, a feed tank, a feed pump, a cyclone separator, vessels for distillate and concentrate, and a
vacuum pump. The unit is suitable for the evaporation and concentration of heat sensitive products such as
milk, fruit juices, etc. Using the existing laboratory steam supply students will conduct experiments to study the
effects on evaporation rate of feed flow rate and temperature, and evaporator temperature and pressure. Students
will also study the effect of process parameters on the evaporator economy.
T
The dilute feed from the feed tank enters the bottom
of the evaporator tube, on the outside of which steam
is condensing. The feed is often below its boiling
point, and for a short distance, the feed to the tube
flows upward as a liquid and receives heat from the
condensing steam. Bubbles of vapour are formed
when boiling of the liquid commences, and they
increase the linear velocity of the flow, thus increasing
the rate of heat transfer. Towards the end of the tube,
bubble growth is rapid, and bubbles of vapour
alternating with slugs of liquid rise quickly through the
tube and discharge at a high velocity from the top.
The resulting mixture of liquid and vapour then enters
the separator, where the linear velocity of the vapour
is reduced, allowing the separation of the liquid and
vapour streams to take place. The concentrated liquor
can then be removed from the system (once through
operation) or can be recycled for further concentration
(re-circulation). The vapour leaves the top of the
separator to a condenser and collected or discarded
as distillate.
Equipment for Engineering Education & Research
EXPERIMENTAL CAPABILITIES
♦ Mass and heat balances.
♦ Determination of evaporator capacity and
economy.
♦ The effect of steam pressure, feed flow rate and
evaporator pressure on the evaporation rate.
♦ The effect of sensible and evaporative heat loads
on evaporator capacity.
♦ The effect of process parameter on the evaporator
economy.
SPECIFICATIONS
Evaporator Tube (W1)
Shell and tube made of borosilicate glass
Size: DN25 (shell); DN15 (tube)
Length = 1,700 mm
Inlets for steam and feed liquid.
Outlets for thick liquor, vapour, steam condensate, and
non-condensable gasses from the steam.
Feed Vessel (B1)
5-L graduated vessel made of glass with charge port,
vacuum connection and venting.
Concentrate Vessel (B2)
2.5-L graduated cylindrical vessel made of glass with
charge port.
Feed Pump (P1)
Chemical metering pump with bypass valve.
Capacity: 10 L/hr.
Vacuum Pump (P2)
Chemical resistant diaphragm pump delivering down
to 8 mbar vacuum at a flow rate of up to 2.5 m3/h.
Comes complete with a vacuum controller, suction side
separator and pressure side emission condenser.
Instrument and Control
Temperature measurements for concentrate, steam,
and cooling water inlet and outlet.
Flow rate mesurements for feed, steam and cooling
water.
Pressure measurements for evaporator and steam.
Framework
Stainless steel pipe with all necessary holders and
brackets.
Technical Data
Evaporation rate
: up to 10 kg/h (water)
Steam consumption : max. 15 kg/h
Max. steam pressure : 1.7 bar
Operating pressure : vacuum, standard pressure.
Over pressure max. 0.5 bar
OPTIONAL ITEMS
Cyclone Separator (B3)
High efficiency cyclone made of glass for separation
of concentrate and vapour (distillate).
Distillate Vessels (B4 & B5)
5-L graduated vessel made of glass with vacuum
connection and venting.
Condenser (W2)
High efficiency coil heat exchanger made of
borosilicate glass with cooling water connectioins.
Exchange area: 0.7 m2.
SOLTEQ
SOLTEQ-QVF™
-EI
DIGITAL INSTRUMENTATIONS
i) 4 units of temperature sensors
ii) 2 units of flow transducers
iii) 2 units of pressure transducers
iv) 3 units of digital indicators
-DAS
SOLDAS DATA ACQUISITION SYSTEM
i) PC with latest Pentium Processor
SOLTEQ-QVF™
ii) Electronic signal conditioning system
iii) Stand alone data acquisition modules
iv) Windows based software
- CAL
SOLCAL COMPUTER
SOFTWARE
AIDED
OVERALL DIMENSIONS
Height
Width
Depth
LEARNING
MANUAL
i) Interactive multimedia features
ii) Graphical simulation
iii) Experiment results samples
iv) Full experiment manuals
REQUIREMENTS
Steam Supply : 20 kg/hr @ 2 bar (g)
Water Supply : 25 LPM @ 10 m head
SOLTEQ
Equipment for Engineering Education & Research
: 3.00 m
: 1.00 m
: 0.60 m
The unit is supplied with Operating and Experiment
Manuals in English giving full descriptions of the unit,
summary of theory, experimental procedures and
typical experimental results.
SOLTEQ-QVF™
Equipment for Engineering Education & Research
SOFTWARE & E - LEARNING
Our range of teaching equipment can be complemented with our
SOLDAS and SOLCAL software.
SOLDAS® - Supervisory Control & Data Acquisition
- Data Logging
- Signal Analysis
- Process Control
- Real-Time Display
- Tabulated Results
- Graph of Experimental Results
SOLCAL® - Computer Aided Learning
- Multimedia Features
- Interactive
- Graphic Simulation
- Experiment Result Samples
- Full Experiment Manuals
Contact us for a catalog CD
SOLUTION ENGINEERING SDN. BHD.
AGENT:
(Co. No. 174876-M)
Sales Office :
No.3, Jalan TPK 2/4, Taman Perindustrian Kinrara,
47100 Puchong, Selangor Darul Ehsan, Malaysia.
Tel. No. : +(603) 80758000
Fax. No. : +(603) 80755784
R&D Office :
G-2A, Incubator 3, Technology Park Malaysia,
Bukit Jalil, 57000 Kuala Lumpur, Malaysia.
Tel. No. : +(603) 8996 0023
Email
: [email protected]
Web site : http//www.solution.com.my/
MSC- Status
BUATAN MALAYSIA
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