duo hydro-air

Transcription

duo hydro-air

INSTALLATION GUIDE
PELLET STOVE
DUO HYDRO-AIR
PART 2 - OPERATION AND CLEANING
Instructions in English
EN
TABLE OF CONTENTS
TABLE OF CONTENTS................................................................................................... II
7-PRECAUTIONS BEFORE START-UP..............................................................................3
8-CONTROL PANEL.......................................................................................................4
9-FIRST START-UP.......................................................................................................5
10-MENU STRUCTURE..................................................................................................8
11-INFORMATION MENU............................................................................................12
12-SETTINGS MENU...................................................................................................15
13-TECHNICAL MENU.................................................................................................33
14-SAFETY DEVICES AND ALARMS...............................................................................34
15-RECOMMENDATIONS FOR A SAFE USE.....................................................................39
16-CLEANING AND MAINTENANCE..............................................................................40
17-FAULTS/CAUSES/SOLUTIONS..................................................................................47
18-CIRCUIT BOARD....................................................................................................50
II
7-PRECAUTIONS BEFORE START-UP
GENERAL PRECAUTIONS
Remove any objects that may burn from the brazier (manual, various adhesive labels or any polystyrene).
Check that the brazier is positioned correctly and rests properly on the base.
The first start-up may not be successful as the feed screw is empty and does not always manage to load the required
amount of pellets in time to light the flame.
CANCEL THE FAILED IGNITION ALARM. REMOVE THE PELLETS LEFT IN THE BRAZIER AND REPEAT THE START-UP.
If after repeated attempts, the flame fails to ignite, despite a regular flow of pellets in the brazier, which must rest snugly against the
slots and be clean without any ash incrustations. If no anomaly is found during this inspection, there may be a problem with the
product components or installation may not be correct.
REMOVE THE PELLETS FROM THE BRAZIER AND CONTACT AN AUTHORISED TECHNICIAN.
Do not touch the boiler during the first lighting, as it is during this phase that the paint sets. If you touch the paint,
you may expose the steel surface.
If necessary, touch up the paint with the spray can of the specific colour. (See "Pellet stove accessories").
It is good practice to ensure effective ventilation in the room during the initial start-up, as the boiler will emit some
smoke and smell of paint.
ATTENTION!
Please ensure the brazier is clear of ALL pellets and ash build up following any failed ignitions. Failure to clear out
the brazier prior to resetting may result in further failed ignitions or in certain conditions an explosive ignition.
Do not stand close to the stove and, as mentioned, air the room. The smoke and smell of paint will disappear after about an hour of
operation, however, they are not harmful in any case.
The boiler will be subject to expansion and contraction during the lighting and cooling down stages, and may therefore make slight
creaking noises.
This is absolutely normal as the structure is made of laminated steel and must not be considered a defect.
It is extremely important to make sure the boiler does not reach high temperatures straight away, but to increase the temperature
gradually using low power at first.
This will prevent damaging the ceramic or serpentine stone tiles, the welds and the steel structure.
DO NOT EXPECT HEATING EFFICIENCY IMMEDIATELY!!!
ATTENTION!
If during operation or initial ignition you encounter smoke spillage in to the room from the appliance
or the flue then please switch off the appliance, ventilate the room and contact the installation / service
engineer immediately.
Technical Dept. - All rights reserved - Reproduction is prohibited
3
8-CONTROL PANEL
CONTROL PANEL DISPLAY
A
MENU
B
C
D
E
KEY
A - DISPLAY; indicates a series of information on the stove, as well as the identification code of any malfunction.
B - Function selection key indicated by the upper display (i.e. start-up/shutdown)
C - Function selection key indicated by the upper display (i.e. increase/scrolling)
D - Function selection key indicated by the upper display (i.e. decrease/scrolling)
E - Function selection key indicated by the upper display (i.e. menu)
4
9-FIRST START-UP
INITIAL START-UP
REV.SOFTWARE
NUM BANCA DATI
At initial start-up, after connecting the power cable and pressing the I/O button, the stove display will show wording for the software
version and database number (after a few seconds it will move on to the next screen).
If the language has already been set, the next screen will be OFF, otherwise one enters the following parameter.
SELECT LANGUAGE
At initial start-up, if it has never been set, the LANGUAGE choice screen appears.
The system displays all possible languages.
Using the arrow keys (C, D) scroll the languages and confirm the desired language using the “E” (OK) key.
LANGUAGE
ITALIANO
ENGLISH
ESPANOL
OK
D
C
E
SETTING TIME AND DAY
The keys that are active for this function: “C”, “D”, “E”. The C-D keys are used to choose time or day while the E key is used to confirm.
TODAY IS MONDAY AND IT IS
21.25
CHANGE
DAY
C
CHANGE
TIME
21.25
OK
D
21.25
OK
E
C
D
OK
E
C
D
E
5
9-FIRST START-UP
SCREEN OFF
If a LANGUAGE has already been set, the display will go to OFF.
Pressing any one of the keys (B, C, D, E) will result in the first screen showing OFF to be displayed. From this screen, pressing keys "B" and
"E" (respectively corresponding to ON and MENU) it is possible to access the panel or the menu. If no key is pressed, the display will once
again show OFF after 5 seconds.
ECO
OFF
ON
MENU
E
B
OFF-DISPLAY OFF
OFF-DISPLAY ACTIVE
PRELIMINARY OPTIONS
Hydro Air stoves are characterised by the presence of a heating hydraulic circuit and a room air fan for distributing hot air.
The possibility of deviating the hydraulic circuit towards a finned copper exchanger based on user request or automatically to double the
amount of heat distributed to the room air (also see HYDRO AIR SETTINGS MENU).
Room fan
The speed can be set manually or automatically.
In manual mode the speed, from 0 to 5, is chosen by the user from the control panel. The fan is only activated if the air output temperature
exceeds 42°C and is deactivated when it goes below 40°C; while at speed 0 the fan is off.
In automatic the stove adjusts fan speed in order to obtain stable output air temperature (approximately 55°C in Hydro Air On mode and
SET VENTILATION
B
EXIT
OK
C
D
E
45°C in Hydro Air Off mode), optimising acoustic comfort with an equal power provided. Even in this case the fan is only activated if air
temperature exceeds 42°C.
For greater comfort, maximum fan speed in automatic mode corresponds to 3 and shuts off only if the temperature falls below 40°C.
SET VENTILATION
AUTO
EXIT
B
6
OK
E
9-FIRST START-UP
Lighting the stove
To switch on the stove, keep the "B" (ON) key on the panel pressed. The stove starts an ignition procedure that brings the flame to a
suitable level to Supply Power.
OFF
ON
ECO
MENU
B
Supplying power
The stove's power supply is signalled by "power level bars": one bar corresponds to minimum power, 5 bars to maximum power, this level
is determined by the heating system heat requirements, the stove adjusts pellet loading parameters, fumes extraction and combustion
air flow to comply with this requirement.
1
10:13
B
25°
23°
OFF
TEMP
C
TIMER1
TOP BAR: active requirements, active programs, power bar, functions
CENTRAL BAR: room temperature, room set, room fan bar
BOTTOM BAR/KEYS: shut-off "B", temperature set modify "C" and fan set "D", menu "E"
1 = power level bars
ECO
AUTO
AIR
MENU
D
E
7
10-MENU STRUCTURE
MENU STRUCTURE
To enter MENU press the "E" key (MENU).
ECO
OFF
ON
MENU
E
Next, this screen with the following functions is displayed:
TEMPERATURES PROGRAMS
INFORMATION SETTINGS
EXIT
B
Sub-menu
TEMPERATURE
PROGRAMMES
INFORMATION
SETTINGS
OK
D
C
E
TEMPERATURE (hydro air)
When accessing this function, the main screen makes it possible to set heating and sanitary water temperature (if boiler with probe
configured - see menu settings input aux).
Select what is to be set and then using the C and D keys increase/decrease the temperature, use the E key to confirm while the B key is
used to exit and return to the main MENU.
TEMPERATURE BUFFER
TEMPERATURES
TEMPERATURES
71°
EXIT
B
EXIT
OK
C
PROGRAMMES
D
OK
50°
EXIT
E
In this case it is possible to choose the programme to be set.
Programme selection makes it possible to choose between one of the following options (one choice excludes the other):
TIMER 1
TIMER 2
MANUAL
TEMP. LEVELS
SLEEP FUNCT.
8
OK
10-MENU STRUCTURE
PROGRAM SELECTION
EXIT
OK
D
C
B
TIMER 1 TIMER 2 MANUAL
TEMP.LEVELS
FUNCT. SLEEP
EXIT ACTIVATE
ENTER
E
In the MENU screen, move the cursor with arrows "C"-"D" and select PROGRAMS, press ok "E" to confirm. Next select the programme you
wish to set.
Once completed, always press “ACTIVATE” to confirm the choice of programme.
The TIMER 1 and 2 programmes are freely programmable for each 1/2 hour of the day on three different temperature indicators (T1-T2-T3)
and in different ways for each day of the week. The OFF level requires that the stove is switched off in that interval.
TIMER 1
0
MONDAY
EXIT
B
T3
TIMER 1
6
12
18
24
0
TUESDAY WEDNESDAY
COPY
OK
D
C
MONDAY
6
SAVE
12
10:00
18
24
20°C
6
12
10:00
T2
T1
E
Example of temperature programming for Monday.
Select the TIMER 1 item from the PROGRAM menu and press the ENTRA (ENTER) “E” key, using arrow “D” highlight Monday and press OK
(“E”) to enter programming.
Using the centre arrow keys “C” and “D” select the half hour interval to be selected and use the “E” key to set temperature T1-T2-T3
(depending on whether the key is pressed 1-2-3 times the corresponding temperature can be read in the bottom right of the display).
Once temperature programming for Monday is complete press the "B" SALVA (SAVE) key. If the same temperature scale of Monday is
desired for other week days, after saving ("E" key) press the "C" key (COPIA-COPY), select the day where the program is to be copied using
the "D" key and press the "C" key (INCOLLA-PASTE). Repeat the same procedure until the programmes for all the days of the week are
complete. At this point the stove is programmed according to your temperature needs, which can be modified at any time.
CAUTION:
In order to make stove use easier, MCZ supplies Timer 1 with preset weekly temperatures and times (according to the table below), while
Timer 2 is available. In any case, it is possible to change times and temperatures of Timer 1 at any time.
PANEL OFF DISPLAY FROM TIMER
When timer 1 (for example) has no set temperature, the panel highlights that the stove is in OFF position.
03:33
TIMER 1
16° OFF
OFF
MENU
If the stove is off by MANUAL command, the timer will
have no effect.
For the stove to come on with the timer, the panel
must display the image shown on the side; if this
should not be the case, it may be necessary to press
the ON (“B”) key.
9
10-MENU STRUCTURE
23:00
22:00
21:00
20:00
19:00
18:00
17:00
16:00
15:00
14:00
Time table
13:00
12:00
11:00
10:00
09:00
08:00
07:00
06:00
05:00
04:00
03:00
02:00
01:00
* T1=16°C
10
T2=20°C
T3=22°C
OFF=switched off
T1
OFF
T2
T3
Saturday
T1
OFF
T2
T3
Friday
T1
OFF
T2
T3
Thursday
T1
OFF
T2
T3
Wednesday
T1
OFF
T2
T3
Tuesday
T1
OFF
T2
T3
Monday
T1
OFF
T2
T3
Sunday
Temperatures *
Days
Weekly programmes
00:00
10-MENU STRUCTURE
MANUAL
This function can be activated from the menu PROGRAMME by pressing the key "C" ACTIVE. When this function is activated the stove no
longer follows time programming of TIMER 1 or 2 programmes, but it keeps the temperature set in the main screen throughout the 24
hour time period. It is possible to switch to programmes at any time.
TEMPERATURE LEVELS
TEMP. LEVELS
T1
T2
T3
16°
20°
22°
OK
It is possible to change the 3 temperature levels referenced by timers in this menu.
From the PROGRAMS menu use arrow key "D" to move and select T EMP LEVELS, press the "E" keys and enter the
temperature settings screen. With the centre arrow keys "C" and "D" increases/decreases the temperature value, while the "B" is used to
move to the next temperature. With the "E" key (OK) the set values are confirmed.
SLEEP FUNCTION
The sleep is only activated when the stove supplies power and makes it possible to programme a stove shut off time. The shut off can be
delayed for a maximum of 8 hours from current time and with a 10 minute resolution.
To activate, enter the PROGRAM menu, scroll using arrow key "D" up to the Function. SLEEP press the ATTIVA (ACTIVATE) "C" key. In the
next screen, using keys "C" and "D", increase or decrease the minutes (10 minutes each time the key is pressed) and press OK ("E" key) to
confirm the stove shut off time.
NOTE: If the stove is not supplying power the display shows the wording "NOT AVAILABLE".
11
11-INFORMATION MENU
INFORMATION
To enter the menu INFORMATION proceed as follows:
from the main/initial screen, press the "E" Menu button, scroll using the "D" arrow key, up to the Information item, press the "E" ok key,
scroll again using the "D" arrow key up to software/data memory/all.memory/stove state and select the desired item, press OK using the
"E" key to enter the chosen information menu.
ON
MENU
EXIT
OK
E
10:13
B
25°
23°
OFF
TEMP
INFORMATIONS
INFORMATIONS SETTINGS
OFF
TIMER1
D
SOFTWARE
DATA HYSTORY
ALARM HYSTORY
STOVE STATE
EXIT
OK
E
D
ECO
AUTO
MENU
AIR
D
C
E
MAIN SCREEN
INFORMATIONS
The available information is:
• Software
• Data memory
• All. memory
• Stove state
SOFTWARE INFORMATION
SOFTWARE
DATA HYSTORY
ALARM HYSTORY
STOVE STATE
EXIT
B
OK
C
The available data in this function are:
CODE
FIRMWARE
DATABASE
INTERFACE
It is information that can be used to identify the electronic part of the stove.
INFORMATIONS-SOFTWARE
CODICE
FIRMWARE
DATABASE
CONTROL PANEL
EXIT
12
= MDUO
= 140.7.08.08 [07]
= 000.022
= 14040613A/1000313B
EXAMPLE
D
E
E
11-INFORMATION MENU
DATA MEMORY-INFORMATION
INFORMATIONS-DATA HYSTORY
WORKING HOURS = 100
TOTAL IGNITIONS = 20
TEST DATE
= 15/01/2013
EXIT
The available data in this function are:
WORKING HOURS
TOTAL IGNITIONS
TEST DATE
ALARM MEMORY-INFORMATION
It gives information about the last alarms detected.
INFORMATIONS-ALARM HYSTORY
ALARM 02 - 28/06/13
ALARM 02 - 21/06/13
ALARM 02 - 21/06/13
ALARM 02 - 21/06/13
EXIT
13:44
08:03
08.02
09.46
1
2
3
4
13
11-INFORMATION MENU
STOVE STATE-INFORMATION
This menu is particularly useful if one wants to verify the stove work condition (State).
From the OFF screen, press the "E" Menu button, scroll with the "D" arrow key, up to the Information item, press the ok "E" key, scroll again
with the "D" arrow key up to stove state, press OK with the "E" key and one enters the stove State-information menu.
The items available within STOVE-STATE INFORMATION can be viewed using the "C" and "D" arrow keys and are:
INFORMATIONS-STOVE STATE
STATE
WATER TEMP
ACTIVE+
SMOKE FAN
EXIT
= 0-OFF
= -43°C
= 471
= 0
FEED SCREW
=0
SET = 0
SMOKE TEMP
= 30°C
REQ = BOLL
AIR FAN
= 0%
POMP. = OFF
3 WAY VALVE
= NO HY.
CAND. =OFF
SET = 70°C
SET = 400
SET = 0
EXIT
C
C
MODBUS COM. = OFF
IND.=4
EXIT
D
state
water temp.
set
aux sensor
set
active+
set
fumes fan
set
auger
set
fumes temp.
req
air fan
pump
relay aux
spark plug
modbus com
add.
D
• The main stove states that can be read on the display are:
STATE 1-9 various ignition phases
STATE 20-40 work state (power supply)
STATE 60-79 alarm state
STATE 80-84 shut off/cooling/autoeco state
STATE 85-93 auxiliary functions
STATE 94-95 cleaning state
•
•
•
•
•
•
•
•
•
•
•
•
•
14
WATER TEMP.: Water temperature detected by the probe inside the stove and related SET
AUX SENSOR: detects the value measured by the aux sensor (external/boiler/puffer)
ACTIVE+.: Value read by the Active Plus system and related SET
FAN FUMES: Number of fumes fan revolutions and related SET
AUGER: Number of auger revolutions and related SET
FUMES TEMP: fumes temperature value read by the probe inside the stove
REQ: (Heating/Sanitary) signals if system requires heat
AIR FAN: Room fan operation level
PUMP: signals if the stove's internal pump is turned on (ON) or turned off (OFF)
RELAY AUX: signals activation (ON) or the OFF state of Auxa relay
SPARK PLUG: Signals if spark plug is turned on or off
MODBUS COM: External interface communication state
ADD.: Address for communicating with modbus
12-SETTINGS MENU
SETTINGS
To enter the menu SETTINGS proceed as follows:
from the OFF screen , press the "E" Menu key, scroll with the "D" arrow key, up to the Settings item, press the ok "E" key, scroll again with
the "D" and/or "C" arrow key up to the chosen setting, press OK with the "E" key to enter the chosen menu.
It is possible to set the listed parameters from this screen. Each parameter has an info key to obtain brief information about the chosen
function.
• SETTINGS
ON
MENU
EXIT
E
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
•
SETTINGS
INFORMATIONS SETTINGS
OFF
AUTOECO
FEED SCR LOAD
ACTIVE PLUS
EXIT
OK
D
E
B
HYDRO-AIR
LOAD-RECIPE
CLEANING
OK
C
D
E
Auto Eco (default activated)
Hydro Air
Auger loading
Pellet recipe
Active +
Cleaning cycle
Language
date - time
Aux Input
aux output
Room Input
T. on Pump
Pump Pwm
Antifreeze function
Plt sensor (not available)
Modbus com.
Display
Technical menu (accessible by a specialized MCZ technician - password required)
•
Active +
•
Fume Analysis F
•
Calib.Active
•
Calib.S.fumes
•
Diagnostics
•
Parameters
•
Boll advance
•
Hour reset
15
12-SETTINGS MENU
AUTOECO (Factory activated)
SETTINGS-AUTOECO
DEACTIVATE
AUTOECO
INFO
B
IF YOU ACTIVATE THE AUTOECO, THE
STOVE GOES OFF WHEN THERE ARE
NO MORE HEAT REQUESTS
ACTIVATE
AUTOECO
OK
EXIT
D
C
E
B
The Auto eco mode turns the stove off when the heating system does not require heat depending on the menu-settings-input aux
configuration.
AUTO ECO ACTIVE
The AutoEco active parameter (factory settings) is shown on the top right on the control panel display in the main screen. If heat is not
required, the stove turns off after the set time, switching to Auto Eco (State 84 - it is possible to see Auto eco in the Information Menu,
stove state).
NOTE: With the stove off, if set T is less than T room, or other heat request settings are satisfied the stove does not turn on.
2
1
15:28
B
22°
18°
OFF
TEMP
C
1 = no heat request (T room > T set)
2 = T set
if set temperature is increased > T room (therefore in this
case > 22°C) the stove with start-up after a few seconds due
to the heat request.
ECO
AUTO
AIR
MENU
D
E
AUTO ECO DEACTIVATED
With the stove on, if Auto eco is deactivated and there are no heat requests (different based on menu-settings-aux input settings) the
stove operates at minimum power.
The required condition for restarting is for there to be a heat request for at least 10" consecutively; it is possible to restart if:
• at least 5' have elapsed from when shutdown began
• the TH2O in the stove is < T set H2O
To modify the function:
from the settings menu - using the arrow keys, select the AUTOECO function, press ok (E key) and press D or C key (arrow key) and select:
Activate = to modify the set time from 0 to 30 minutes (factory default 5 minutes)
Deactivate = to deactivate Auto Eco
16
12-SETTINGS MENU
HYDRO AIR
SETTINGS-HYDRO-AIR
HYD-AIR
AUTO
HYD-AIR
ON
INFO
B
ON = MAX POWER TO AMBIENT
OFF =MAX POWER TO HYDRO PLANT
AUTO=AUTOMATIC OPERATION
HYD-AIR
OFF
OK
EXIT
D
C
E
B
The Hydro Air function can be activated/deactivated manually or managed automatically (factory default setting).
In Hydro-Air On mode the internal three-way valve is switched so that the water, before going towards the system, passes through the
front radiator, transferring heat to the environment through the fan up to 6 kW (at maximum power with water temperature at 70°C).
In Hydro-Air Off mode the internal three-way valve is switched so that stove water goes directly to the system, without passing through
the front radiator. In this case power released to the environment may reach 3 kW.
In Hydro-Air Automatic mode the three-way valve is managed in an intelligent way by the electronic control in order to release
maximum power to the room only when there is an actual heat request from the stove probe. If there is no request from the room, the
valve is switched as in OFF mode.
To enter the function:
from the settings menu - press ok (E key), press the D key (arrow key) and scroll up to Hydro-air, press OK (E key) and activate the HYD-AIR
AUTO / HYD-AIR ON / HYD-AIR OFF function and press ok "E" key to confirm.
AUGER LOADING (only with the stove off)
This function is for filling the pellet loading system. Can only be activated with the stove off.
SETTINGS-FEED SCR LOAD
DEACTIVATE
LOAD
INFO
B
C
USE THE 'FEED SCREW LOADER' WHEN
THE FEED SCREW IS EMPTY AND
YOU MUST LOAD IT QUICKLY
ACTIVATE
LOAD
OK
D
EXIT
E
B
To enter the function:
from the settings menu - press ok (E key), press the D key (arrow key) and scroll up to load auger, press OK (E key) and activate/deactivate
the function, press ok ("E" key) to confirm.
17
12-SETTINGS MENU
PELLET RECIPE
SETTINGS-LOAD-RECIPE
CHANGE BY PERCENT THE FEED SCREW
SPEED TO ADAPT THE STOVE TO THE TYPE
OF PELLET
+15%
INFO
B
OK
EXIT
D
C
E
B
This function is for adapting the stove to the type of pellet in use. As there are many types of pellet available on the market, stove
operation can vary considerably according to the quality of the fuel. When the pellets clog up the brazier due to excess loading of fuel,
vice-versa if the flame has a tendency to shut-off, it is possible to decrease/increase the amount of pellets in the brazier:
The available values compared to factory settings are:
+15% +10% + 5%; 0%; -10% -20% -30%
To modify the pellet recipe, in sequence, press:
from the Settings menu- press ok (E key), press the D KEY (arrow) scroll up to pellet recipe and press OK (E key) and enter the function,
using the "C" and "D" keys to modify the parameter and press Ok ("E" key).
ACTIVE +
The pellet type is not a problem because the stoves are equipped with the Active system and automatically adapt to pellet of any length
with a diameter of 6-8 mm. Effective and efficient combustion is independent from any type of connection to the flue which, with
traditional systems, may constitute a problem during the installation phase.
Thanks to an internal sensor, the stove is extremely reliable and precise. Combustion air is constantly adjusted based on the quantity of
pellets present in the brazier, guaranteeing an effective and efficient combustion this way that translates into decreased consumption,
emissions and less frequent cleaning.
Thanks to Active plus, it is possible to control and communicate with the stove, even by way of Smartphone and tablet. Since it is possible
to manage more evolved gear motors (with continuous operation), and the new pellet stoves equipped with active plus are more silent.
SETTINGS-SMOKE FAN
CORRECT THE LEVEL OF
COMBURENT AIR
0%
INFO
B
OK
D
EXIT
E
B
This function is used to adjust combustion air if the flame is too high or too low.
It can be activated from the SETTINGS menu, scroll using the “D” arrow key up to the “Ricetta Aria” (Air recipe) function, press OK using the
“E” key, and, using the “D” arrow key modify the parameter and press “ok”“E” key.
The fixed parameters that can be set are: +10; +5; -5; -10
18
12-SETTINGS MENU
CLEANING
SETTINGS-CLEANING
DEACTIVATE
CLEANING
INFO
B
IMMEDIATELY ACTIVATE A CLEANING
CYCLE OF THE BRAZIER
ACTIVATE
CLEANING
OK
EXIT
E
C
B
This function can only be activated while the power supply is in the following mode:
from the Settings menu- press ok (E key), press the D key (arrow), scroll up to the “ciclo pulizia” (cleaning cycle) press OK (E key)- Activates/
deactivates cleaning.
This procedure activates the fume extraction fan at the maximum level in order to clean the brazier and expel soot.
LANGUAGE
This function is used to choose the desired language among those set in the control panel.
To enter the function, from the Settings menu - press ok (E key), press the D key (arrow key) and scroll up to language item, press OK (E
key) and choose the language among the various ones set and finally press Ok ("E" key) to confirm.
The available languages are: Italian/English/French/German/Spanish/Dutch/Danish
SETTINGS-LANGUAGE
ITALIANO
ENGLISH
FRANCAIS
OK
D
C
B
E
DATE-TIME
This function is used to set date and time.
To enter the function, from the Settings menu - press ok (E key), press the D key (arrow key) and scroll up to the date-time item, press OK
(E key) to enter the function. Next, press the "E" (ok) key again to modify day/month/year/hour and minutes. To modify the parameters,
use the “C” and “D” (arrow) keys and press the "E" key to confirm.
SETTINGS-TIME-DATE
TODAY IS MONDAY
AND IT IS
EXIT
B
24/06/13
14:14
OK
C
D
E
19
12-SETTINGS MENU
AUX INPUT (using one of the following parameters excludes the other)
The auxiliary input allows choosing the system configuration type based on which the stove is connected.
To enter the function press:
from the Settings menu- press ok (E key), press the D (arrow) key and scroll up to the Aux Input item and press OK (E key). Using the “C”
and “D” keys select the desired heating system type and press ok with the “E” key.
SETTINGS-INPUT AUX
THERM.AMB.2
EXT.SENSOR
W.CYLIN.PROB.
W.CYLIN.THERM.
BUFFER PROBE
BUFFER THERM.
INFO
B
C
OK
D
E
It is possible to connect the following to the auxiliary input:
Room thermostat 2
External probe
Boiler probe
Boiler thermostat
Puffer probe
Puffer Thermostat
Note: The boiler probe/thermostat choice implies the three-way aux output designation.
The puffer probe/thermostat choice implies the pump aux output designation.
• Room Therm.2
The stove heat request may take place from any part of the room probe or from the “Termostato Amb 2” (Room thermostat 2) installed
in a room that is different from the one where the stove is positioned and is connected to terminals 1 and 2 of the back terminal board.
Contact closing the terminal kicks off the heat request.
Notes: Installation of this thermostat is optional, the stove can also operate without it. Since the contact is N.O., the room probe is the
only heat request command.
Possible active weekly programming does not act on Room Thermostat 2 but rather on the probe on board the stove.
20
12-SETTINGS MENU
• External probe
It makes it possible to work with system temperature adjustment. If installing an external probe on terminals 1 and 2 (NTC 10KOhm at
25°C b=3435) water temperature is automatically calculated by the electronics based on the external temperature according to the curves
shown below.
The external probe must be installed on an external wall exposed towards North or North-West. If necessary, it is possible to correct the
value read by the probe of + 5 -5°C.
• Boiler probe
To activate this option, connect a probe (NTC 10KOhm at 25°C b=3435) to points 1 and 2 of the back 9 pole terminal board.
The heat request occurs when the boiler probe reads a temperature that is 2°C below the one set by the accumulation temperature marked
by a tap in the temperature menu.
In this configuration the aux output is configured as a potential free contact to control the 3-way valve (contact 7-8-9 of the back 9 pole
terminal board)
• Boiler thermostat
To activate this option, connect a Normally Open (N.O.) contact thermostat to points 1 and 2 of the back 9 pole terminal board.
The heat request occurs when boiler thermostat closes the contact.
Even with this configuration the Aux output is configured as a potential free contact to control the 3-way valve (contact 7-8-9 of the back
9 pole terminal board).
• Puffer probe
To activate this option, connect a probe (NTC 10KOhm at 25°C b=3435) to points 1 and 2 of the back 9 pole terminal board.
The heat request occurs when the boiler probe reads a temperature that is 2°C below the one set by the accumulation temperature marked
by a radiator in the temperature menu.
During the installation with puffer, stove operation is only and exclusively determined by the puffer probe and not by the room probe. The
purpose of the room probe on the stove is only to control the heating system pump controlled by the potential free contact N.O.: (max 5
ampere, not suitable for brushless pumps with upper start-up current) on terminals 8-9.
Example of operation with Hydro Air On or Auto:
• if the puffer is satisfied but the room probe is not, with eco stop active the stove shuts off (continuing to disburse heat through the
room fan up until shut-off)
• if the puffer is satisfied but the room probe is not, with eco stop deactivated, the stove remains on at minimum power. In this case
hot water from the puffer is used through the pump to heat the front radiator
• if the puffer calls for heat and the room probe does not, the fan behaves based on “Hydro Air” and “Ventilatore” (Fan) settings.
21
12-SETTINGS MENU
• Puffer thermostat
To activate this option, connect a Normally Open (N.O.) contact thermostat to points 1 and 2 of the back 9 pole terminal board.
Even with this configuration the purpose of the room probe on the stove is only to control the heating system pump controlled by the
potential free contact on terminals 7-8-9.
POS.1-2 AUX INPUT: EXTERNAL THERMOSTAT/THERMOSTAT
BOILER/PUFFER/BOILER PROBE/PUFFER
POS.5-6 HOME AUTOMATION
POS.3-4 ROOM INPUT : ROOM PROBE
POS.7-8-9 AUX OUTPUT RELAY
NC
NO
C
INPUT AUX
1 2 3 4 5 6 7 8 9
22
12-SETTINGS MENU
HYDRO AIR STOVE PRINCIPLE DIAGRAMS
The following diagrams are to be used only as a guideline. For proper connection, always follow the notes for
the plumbing and heating installer. The plumbing system must meet local, regional or national requirements.
Installation and verification of operation is to be performed only by specialized, authorized personnel. The
manufacturer will not be held liable for noncompliance with the provisions listed above.
HEATING ONLY CONFIGURATION
BOILER CONFIGURATION
POS.1-2 = BOILER
PROBE/THERMOSTAT
1 2 3 4 5 6
NC
NO
C
7 8 9
23
12-SETTINGS MENU
HYDRO STOVE WITH PUFFER CONFIGURATION
1 2 3 4 5 6
POS.1-2 =
THERMOSTAT
24
PUFFER
NC
NO
C
PROBE/
7 8 9
12-SETTINGS MENU
ONLY FOR UK
DUO HYDRO
1 2 3 4 5 6
NC
NO
C
7 8 9
25
12-SETTINGS MENU
ONLY FOR UK
DUO HYDRO
1 2 3 4 5 6
NC
NO
C
7 8 9
26
12-SETTINGS MENU
ONLY FOR UK
DUO HYDRO
1 2 3 4 5 6
NC
NO
C
7 8 9
27
12-SETTINGS MENU
ONLY FOR UK
DUO HYDRO
1 2 3 4 5 6
NC
NO
C
7 8 9
28
12-SETTINGS MENU
OUTPUT AUX
SETTINGS-OUTPUT AUX
ALARM
REMOTE
INFO
B
C
BOILER
AUX
SET AMBIENT INPUT AS A PROBE OR
THERMOSTAT.
(TERMINALS 3 - 4)
EXIT
TEMP.
OK
D
EXIT
E
B
The AUX output makes it possible to use a relay contact, based on the system configuration type chosen in the Aux Input menu.
It acts on contact 7-8-9 of the external terminal board. The functions can only be selected if boiler or puffer configuration has not been
chosen in the Aux Input menu and are:
• Remote alarm (9-8=C-NO)
• Auxiliary boiler (9-7=C-NC)
• Auxiliary output in temperature (9-8-7=C-NO-NC)
from the Settings menu- press ok (E key), press the D (arrow) key and scroll up to the Aux Output item and press OK (E key). Using the “C”
and “D” keys to select the Remote Alarm(Aux boiler/Output in temp and press OK ("E" key).
•
•
•
•
•
If the Aux output is set on Remote Alarm, the NO contact is closed when an alarm is present.
If the Aux output is set to Auxiliary Boiler, the NC contact remains closed in all alarm states, in = "OFF" state, in 80 “Shutdown” state
and in 51 “COOL” state. Under all conditions it remains open.
Output at temperature: the NO contact closes when Boiler temperature exceeds the value set by the user. It can be set from 30 to 60,
it is used, for example, to disconnect the aux boiler above a certain temperature (using the NC contact) or to start an external pump
at temperature (using the NO contact)
If the boiler configuration has been chosen, the Aux contact is fixed at “Valvola tre vie bollitore” (Three-way boiler valve): the contact
switches when a heat request is received from the boiler.
If the Puffer configuration has been chosen, the Aux contact is fixed at “Comando pompa” (Pump Control): the NO contact closes
when a heat request is received from the Room PROBE
29
12-SETTINGS MENU
ROOM INPUT
SETTING-INPUT AMB
PROBE
AMB.
INFO
OK
D
C
B
SET AMBIENT INPUT AS A PROBE OR
THERMOSTAT.
(TERMINALS 3 - 4)
THERMOSTAT
AMB.
EXIT
E
B
The room input is used to set the probe or the thermostat at terminals 3-4 of the back terminal board of the stove.
The stove has the room probe set as default factory settings.
Selecting the thermostat it is possible to replace the probe on the stove with a thermostat that requests heat when the contact is closed.
from the settings menu - press ok (E key), press the D key (arrow) and scroll up to Room Input, press OK (E key) and select room thermostat,
press E key to confirm.
Attention!!! If room temperature is selected, weekly hourly programming is not available.
PUMP ON T
This function enables adjustment of the pump activation temperature.
SETTINGS-T.ON PUMP
MINIMUM TEMPERATURE OF THE
WATER TO START THE PUMP
OF THE BOILER
60°
INFO
B
C
OK
D
EXIT
E
B
from the Settings menu- press ok (E key), press the C-D key (arrow) and scroll up to temp.On pump, press OK (E key)- Modify the
temperature using the central C and D keys, press the E key to confirm.
30
12-SETTINGS MENU
PWM PUMP
This function is used to set high efficiency pump speed.
from the Settings menu- press ok (E key), press the C-D key (arrow) and scroll up to PWM Pump, press OK (E key)- Modify the percentage
using the central C and D keys, press the E key to confirm.
SETTINGS-PUMP PWM
SET THE SPEED OF THE
MODULATING HIGH EFFICIENCY
PUMP
AUTO
INFO
B
OK
D
C
EXIT
E
B
FUNCT. ANTI-FREEZE
It consists of activating the pump (level 1) or the stove (level 2) and is automatically activated by the temperature read by the stove probe
and the temperature read by the external probe (if present and connected to the aux input).
SETTINGS-ANTI FROZEN
DEACTIVATE
ANTI FROZEN
INFO
B
C
SET THE ACTIVATION
TEMPERATURE OF THE
ANTIFREEZE FUNCTION
ACTIVATE
ANTI FROZEN
OK
D
EXIT
E
B
The level 1 anti-freeze activation conditions (PUMP ON) are:
boiler temp < anti-freeze set +3°C
The level 2 anti-freeze activation conditions (PUMP and FLAME ON) are:
boiler temp = anti-freeze set
Anti-freeze activation conditions on external probe (if present) are:
ext_filtered temp < anti-freeze set -3℃
To enter the function, press and adjust anti-freeze set:
from the Settings menu- press ok (E key), press the C-D key (arrow) and scroll up to Antifreeze function and press OK (E key)- Activate and
set (from 1 to 5°C) or deactivate the function and press the E key to confirm.
PELLET SENSOR
Optional Function.
31
12-SETTINGS MENU
MODBUS COM.
Is a communication system that makes it possible for the stove to receive commands from a Smartphone/tablet through a Web/Wi-fi
interface.
from the settings menu - press ok (E key), press the C-D key (arrow) and scroll up to Modbus com. and press OK (E key)- Set the address
and press E key to confirm.
SETTINGS-MODBUS COM.
INFO
B
SET THE ADDRESS MODBUS SLAVE
BAUD RATE 19.200 1 STOP BIT EVEN PARITY - 19200 8N1
3
ADDRESS
OK
D
C
EXIT
E
B
DISPLAY
SETTINGS-DISPLAY
CONTRAST
BRIGHTNESS
OK
B
C
D
E
Adjust display contrast and brightness. This function is found in:
from the Settings menu- press ok (E key), press the C-D key (arrow) and scroll up to Display, press OK (E key)- Modify the settings using
the B - C - D keys and press the E key to confirm.
32
13-TECHNICAL MENU
TECHNICAL MENU
To access the technical menu you must contact the assistance centre as it requires a password.
To make changes in the technical menu, enter the SETTINGS menu, press the "E" (OK) key, scroll using the “C”-”D” arrows and select
Technical menu and press OK (E key)- Enter the password and press the E key to confirm.
SETTINGS-TECH. MENU
INSERT PASSWORD
0000
EXIT
B
C
OK
D
E
To enter the password:
using the C and D keys, set the numbers (1-2-3....9) with the E (OK) key and move on to the next digit, once the four digits have been
entered, press the E key to enter the technical menu.
The technical menu displays the following parameters:
• ACTIVE +
• FUMES ANALYSIS F.
• CALIB.ACTIVE
• CALIB.S.FUMES
• DIAGNOSTIC
• PARAMETERS
• BOLL ADVANCE
• RESET HOURS
33
14-SAFETY DEVICES AND ALARMS
SAFETY DEVICES
The product is fitted with the following safety devices
ACTIVE +
Besides adjusting the stove operation, it also guarantees that the pellet loading auger is blocked if unloading or there is significant back
pressure.
SMOKE TEMPERATURE PROBE
Detects the temperature of the smoke, thereby enabling start-up or stopping the product when the temperature drops
below the preset value.
CONTACT THERMOSTAT IN THE FUEL HOPPER
If the temperature exceeds the preset safety level, it immediately shuts down the running of the stove.
WATER THERMOSTAT
If the temperature exceeds the preset safety level, it immediately shuts down the running of the stove.
WATER TEMPERATURE SENSOR
When the water reaches the stop temperature (85°C) the probe automatically instructs the boiler to carry out
automatic "OFF Stand-by" shut-off.
ELECTRICAL SAFETY
The stove is protected against violent changes in current by a general fuse located in the control panel at the back of the
stove. Other fuses that protect the circuit boards are located on the latter.
SMOKE FAN
If the fan stops, the electronic board shuts off the supply of pellets in good time, and an alarm message is displayed.
GEAR MOTOR
If the reduction motor stops, the stove will continue to run until the flame goes out due to lack of fuel and until
a minimum level of cooling is reached.
TEMPORARY POWER CUT
When a power cut is less than 10" the stove returns to its previous operating state; if it is more, it executes a
cooling/re-ignition cycle.
FAILED START-UP
If during ignition no flame develops, the stove will go into alarm condition.
ANTI-FREEZE FUNCTION
If the probe in the boiler detects a water temperature of less than 5°C, the circulation pump is automatically activated to keep the system
from freezing.
PUMP ANTI-SEIZURE FUNCTION
If the pump is not used for prolonged periods, it is activated periodically for a few seconds to keep it from
seizing up.
34
TAMPERING WITH THE SAFETY DEVICES IS PROHIBITED
If the stove is NOT used as described in this instruction booklet, the manufacturer refuses to accept any responsibility
for damage to persons and property that may arise. The manufacturer furthermore refuses to accept responsibility
for damage to persons and property arising from the failure to observe all the rules contained in the manual and
in particular:
• All the necessary measures and/or precautions must be adopted when performing maintenance, cleaning and
repairs.
• Do not tamper with the safety devices.
• Do not remove the safety devices.
• Connect the stove to an efficient smoke extraction system.
• First, check that the environment where it is to be installed is properly ventilated.
Only after eliminating the cause of the intervention of the safety system is it possible to re-ignite the stove and thus
restore its automatic operation. This manual will help you understand which anomaly has occurred, and explain
how to intervene according to the alarm message displayed on the stove.
35
ALARM ALERTS
If there is an operational anomaly, the stove enters the alarm phase displaying the problem that has taken place through a code, a brief
description of the alarm type and an acoustic warning.
The following table describes the possible alarms indicated by the stove, associated to the respective code that appears on the panel and
helpful tips to solve the problem.
A05
B = RESET (cancels alarm)
C = INFO (provides information on the alarm type)
E = MENU
OBSTRUCTION
RESET
B
WRITTEN ON THE
DISPLAY
C
MENU
E
TYPE OF PROBLEM
SOLUTION
The fire does not ignite.
(without acoustic alarm)
Check the level of pellets in the tank.
Check that the brazier rests correctly in its seat and
has no visible deposits or unburnt pellets.
Check whether the ignition plug becomes hot.
Empty and clean the brazier before relighting.
A02
NO FLAME
The fire goes out abnormally.
(without acoustic alarm)
Check the level of pellets in the tank.
Check that the brazier rests correctly in its seat and
has no visible deposits of unburned pellets.
A03
PLT SAFETY
Pellet tank temperature is too high
A04
FUME TEMP
Fume temperature is too high
A01
NO IGNITION
A05
OBSTRUCTION
36
INFO
Chimney flue clogged
Wait for the cooling phase to end, cancel the alarm
and reduce pellet loading (SETTINGS MENU - Pellet
recipe). If the alarm persists, contact the service
centre.
centre.
Verify brazier clogging, smoke duct, lower
compartment and door closing. If the alarm persists,
contact the service centre.
WRITTEN ON THE
DISPLAY
TYPE OF PROBLEM
SOLUTION
A08
Faulty smoke fan.
Check that the lower compartment is clean (see
dedicated stove cleaning pages) and verify that it is
not obstructed, is clean and cancel the alarm.
If the alarm persists, contact the service centre.
A09
Smoke sensor fault.
Contact an authorised service centre to have the
component replaced and, if needed, replace the
component.
Auger gear reducer fault.
The component is not working regularly.
component.
Electronic board overheating
centre. .
Active sensor anomaly
Active Plus sensor operation anomaly. Contact an
authorised service centre to have the component
replaced and, if needed, replace the component.
Water thermostat intervention
Water temperature is too high or thermostat
operational anomaly. If the alarm persists, contact the
service centre.
Fault with water sensor
Possible fault in the safety component. Contact an
authorised service centre to have the component
replaced and, if needed, replace the component.
Auxiliary probe fault
Possible component fault.
Check that the probe inserted in the system respects
the characteristics specified in the instructions (see
external probe).
component.
FLUE GAS FAN
A11
GEAR REDUCER
A13
BOARD TEMP
A14
ACTIVE SENSOR
A18
WATER SIC
A19
WATER PROBE
A20
AUX PROBE
Exiting the alarm conditions
NEVER open the appliance door whilst the stove is either in the initial startup or on its shut down cycle, pellets will
still be smoldering or therefore volatiles may be present.
ATTENTION!
If during operation or initial ignition you encounter smoke spillage in to the room from the appliance or the flue
then please switch off the appliance, ventilate the room and contact the installation / service engineer immediately.
37
When the stove enters an alarm state, an automatic cooling/shut-off phase begins, at the end of which the cause of the alarm is displayed
on the small panel.
Before resetting the alarm, follow the controls indicated in the previous table, and then press the RESET key for a few seconds (or remove
power to the stove using the main ON/OFF switch on the back of the stove).
If the indicated actions do not resolve the problem, the alarm condition will occur once again with different timing based on the alarm
type: in this case, contact technical assistance.
SHUT DOWN
If the shut down key is pressed or one of the following conditions occurs:
• power request ends (Power = 0) for Ecostop, Timer, Sleep
• an alarm condition occurs
• water overheating occurs
the stove enters the shut down and thermal cooling phase that includes automatically executing the following phases:
• pellet loading stops
• the room fan maintains the set speed until it cools down
• the fumes extractor is activated at maximum speed and remains on for a fixed period of 5 minutes, at the end of which the stove off
temperature is reached.
During the shut down phase the small panel displays the wording OFF (see screen) but if it is in shut down due to an alarm condition, the
small panel displays the related code (See alarms table)
OFF
ON
B
ECO
MENU
E
BLACKOUT WITH STOVE ON
If power is lost for less than 10" from stove start-up, it is repositioned in the phase where it was before the power failure.
If the loss of power exceeds 10", when the stove is powered once again, it goes back to the previous operational condition with the
following procedure it
• carries out a cooling phase, during which the panel displays OFF BLACKOUT
• restarts the stove
If the stove is in ignition phase when the blackout occurs, it will not turn back on once the power is restored (there is a risk that residual
pellets are present in the brazier) and the panel will display OFF BLACK-OUT.
If the ON key is pressed during the cooling phase, the stove stops executing the blackout restore state and it proceeds with ignition as
requested by the command. In the same way, pressing OFF is interpreted as a shut off command.
38
15-RECOMMENDATIONS FOR A SAFE USE
RECOMMENDATIONS FOR A SAFE USE
ONLY A SUITABLE INSTALLATION ACCORDING TO THE UK BUILDING REGULATIONS (ADJ) AND A PROPER MAINTAINANCE
AND CLEANING OF THE PRODUCT CAN ASSURE YOU THE CORRECT FUNCTIONALITY AND A SAFE USE OF YOUR STOVE (ONLY
FOR UK).
We wish to notify you that we have been made aware of incidents involving domestic heating pellet stoves resulting from the stoves
having been incorrectly installed or inadequately maintained. In some cases the incident provoked an explosion that caused the glass
door on the stoves to shatter.
We would like to assure you that all of our products are very safe and are certified to the required European standards. The ignition
system has been tested carefully to increase the lighting efficiency and avoid any trouble even in the worst working condition. Moreover
our structures are also provided with a safety device studied to discharge the eventual overpressure in combustion chamber, and avoid
any damage to the product and consequent risk for the final user. However, like any stove, our stoves need to be properly installed and
maintained if they are to work safely.
Our studies suggest that these explosions are mainly caused by a combination of some or all of the following factors:
• Clogged brazier holes or a deformed brazier, resulting from insufficient maintenance, creating the conditions for a delayed ignition
causing a build up of unburnt gases
• Insufficient combustion air due to the stove not having a big enough air inlet or not having an air inlet at all
• The use of smoke connections or flue pipe assembly which don’t comply with UK regulations and which don’t create the draught
required to effectively suck the smoke outside (e.g. too many bends in the flue).
• Partially blocked flue pipes, which indicates poor maintenance, reducing the draw on the chimney making ignition difficult.
• The chimney terminal not complying with our installation instructions and failing to prevent potentially dangerous down-draught.
This component becomes essential when the stove is installed in windy areas like coastal zones.
Any of the above factors or any combination of them could generate unburnt gasses which in the worst cases could explosively ignite
when there becomes enough oxygen present.
To avoid this rare but not impossible inconvenient, first of all the installation shall be done in compliance with UK building regulations and
the suggestions described in this manual.
Furthermore it’s absolutely important to respect the following simple rules:
• The brazier shall be always layed down in its proper position before any use of the product, removing completely the dirt if present
in the base plate
• Pellets must not be fed manually into the brazier, both before ignition and during the working condition.
• Eventual accumulated unburnt pellets in the burner after a failed ignitions must be removed before lighting
• If a failed ignition affects the product repeatedly, despite a clean brazier and a usual fuel loading, we recommend that you
immediately stop using the stove and contact a qualified technician to check the stove functionality.
The respect of these suggestions is absolutely enough to guarantee a safe ignition and to avoid any inconvenient to the product.
If the above precautions are not fulfilled, and the ignition shows an abnormal amount of pellet in the brazier and a consequent heavy
generation of unburned gas in the combustion chamber, respect carefully the following suggestions:
• Do not switch off the electrical power from the stove for any reason: this would arrest the gas exhaust blower with a consequent
spread of smoke into the room.
• Precautionally open the windows to ventilate the installation room from eventual smoke outlet in ambient (the flue gas outlet could
work not properly).
• Do not open the fire door: this would affect the regular smoke evacuation from the chimney.
• Simply switch off the stove by pressing the on/off button in the control panel (not the rear button of power supply!), and wait till the
smoke has been evacuated completely.
• Before any re-lighting attempt, clean completely the brazier and its air passages from any dirt and unburned pellet; put it in the
proper position removing the dirt eventually present in the base plate. If a repeated failed ignition happens, stop using the stove and
contact a qualified technician to check the stove and chimney functionality
39
16-CLEANING AND MAINTENANCE
EXAMPLE OF A CLEAN BRAZIER
EXAMPLE OF A DIRTY BRAZIER
Only a proper maintainance and cleaning of the product can assure you the correct functionality and a safe use of your stove.
ATTENTION!
All the cleaning operations of all parts must be performed with the product completely cold and the plug
disconnected.
Disconnect the product from the 230V power supply before performing any maintenance operation.
The product requires little maintenance if used with certified high quality pellets.
DAILY OR WEEKLY CLEANING PERFORMED BY THE USER
Brazier cleaning
Before ignition, always clean the “T” brazier and remove any ash or incrustation from it that might obstruct the air flow holes, paying
attention to hot ash. In the case of ignition failure, or if fuel in the tank runs out, unburned pellets may accumulate in the brazier. Always
empty the residue in the brazier before each start-up. Only if ash is completely cold may a vacuum cleaner be used to remove it. In this
case, use a suitable vacuum cleaner to remove small sized particles.
REMEMBER THAT ONLY A CORRECTLY POSITIONED AND CLEAN BRAZIER CAN GUARANTEE THE IGNITION AND OPTIMAL
OPERATION OF YOUR PELLET PRODUCT. IN CASE OF FAILED IGNITION AND AFTER ANY OTHER LOCK STATE OF THE
PRODUCT, IT IS ESSENTIAL TO EMPTY THE BRAZIER BEFORE PROCEEDING TO RESTART.
For the brazier to be cleaned properly, remove it from its housing completely and thoroughly clean all the holes and the grate on the
bottom. If good quality pellets are used, you will normally only need to use a brush to restore the optimal operating conditions of the
component.
Ash tray cleaning
Remove and empty the “U” ash tray. Wipe away any residual ash before reinserting the tray. Your experience and the quality of the pellets
will determine the ash tray cleaning frequency. However, it is recommended not to exceed 2 or 3 days.
CLEANING THE GLASS
It is recommended to clean the ceramic glass with a dry brush, or if it is very dirty, spray a little specific detergent and clean with a cloth.
ATTENTION!
Do not use abrasive products and do not spray the glass cleaning product on the painted parts and on the door
gaskets (ceramic fibre cord).
40
CLEAN THE EXCHANGER AND THE COMPARTMENT BENEATH THE BRAZIER EVERY 2/3 DAYS
Cleaning the exchanger and the compartment beneath the brazier is a simple operation but very important if the boiler is to maintain
optimal performance.
We therefore recommend cleaning the internal exchanger every 2-3 days, performing these simple operations in sequence:
• Activate the “PULIZIA” (CLEANING) function – with the stove on press - menu (“E” key), select “IMPOSTAZIONI” (SETTINGS) using
the “C” and “D” key and press OK (“E” key), scroll using the “C” and “D” keys and select “CICLO PULIZIA” (CLEANING CYCLE), confirm
pressing “OK” (“E” key), activate the “ATTIVA CICLO DI PULIZIA” (ACTIVATE CLEANING CYCLE) function, confirm by pressing OK (“E” key).
This procedure starts the smoke extractor on the maximum setting to expel the soot that becomes dislodged when the exchanger
is cleaned.
• Clean the pipe unit - Using the provided hook ”A”, shake the rods located beneath the top firmly 5-6 times. This will remove any
soot that has deposited on the exchanger's smoke ducts during normal stove operation.
• Deactivate the “CICLO PULIZIA” (CLEANING CYCLE) function – this function is deactivated by pressing the “DISATTIVA CICLO
PULIZIA” (DEACTIVATE CLEANING CYCLE).
• Clean the smoke conveyor compartment (fig. in following page) - The stove is equipped with a removable ash tray “G” which
collects any accumulations of soot and ash.
• Once cleaning is finished reposition the top and the ash tray“G”.
If such cleaning is not done every 2-3 days the stove could go into alarm caused by ash clogging after several hours
of operation.
A
A
EXIT
OK
D
C
B
E
SETTINGS
AUTOECO
FEED SCR LOAD
ACTIVE +
EXIT
B
HYDRO-AIR
PELLET RECIPE
CLEANING
OK
C
D
E
41
CLEANING THE LOWER COMPARTMENT
Clean around the brazier “C”. Remove the tray “D” and the brazier “C”. Loosen the screws and remove the fumes plug “E” and using the
nozzle of a vacuum cleaner, remove any ash and soot that may have built up in the lower exchanger indicated by the arrow.
Before putting the cap “E” back, changing gasket “F” is recommended
Before removing ash using a vacuum cleaner, it is recommended to clean the internal walls of the stove using the supplied scraper.
SCRAPER
B
D
F
G
42
E
C
LOWER COMPARTMENT
CLEANING
PERIODIC CLEANING PERFORMED BY A QUALIFIED TECHNICIAN
CLEANING THE EXCHANGER AND PIPE UNIT
In order to clean the exchanger and the pipe unit, while the stove is cold, proceed in the following manner:
1
2
2
3
5
8
3
5
6
8
12
11
8
7
15
16 14
9
8
11
15
12
14
13
17
1
16
18
4
1
1
10
43
•
•
•
Remove the top “1”
Remove the 4 screws “2”
Remove the two profile supports “3”
To avoid removing the entire cladding, block the two front profiles with two clamps “4”.
• Remove the four screws “5” and as a result remove the two plates of the turbulator rods “6”
• Loosen the two screws “7”, remove the two screws “8” and remove the entire fan block “9”
• Remove the exchanger “10”
• Loosen the two screws “11”, remove the two screws “12” and remove the exchanger support “13”
• Loosen the two screws “14” and remove the rods “15”
• Remove the two screws with shims “16” and the stove cover “17”
• Remove the turbulators “18”
At this point, using a rod or a brush for cleaning bottles, clean inside the pipe unit and the pipes, removing any ash deposits.
Check the cover seal “17” and replace it if necessary.
It is obligatory to have an authorised and skilled technician perform the periodic end-of-season cleaning in order
to replace any worn gaskets.
CLEANING THE SMOKE EXHAUST SYSTEM AND GENERAL CHECKS
Clean the smoke extractor system, especially around the “T” joints, elbows and any horizontal sections of the smoke duct.
For information on periodically cleaning the flue, contact a skilled chimney sweep.
Check the seal of the ceramic fibre gaskets on the door of the stove. If necessary, order new replacement seals from the retailer or contact
an authorized service centre to carry out this task.
CAUTION:
The frequency with which the smoke outlet system is cleaned depends on the use of the boiler and the type of
installation.
We recommend relying on an authorised service centre for end-of-season cleaning and maintenance, as they will
carry out all of the previously mentioned work and inspect the stove components.
SHUTDOWN (end of season)
At the end of each season, before switching the product off, it is recommended to remove all the pellets from the hopper with a vacuum
cleaner with a long pipe.
When not in use the appliance must be disconnected from the mains power supply. It is recommended to remove the
power cable for additional safety, especially in the presence of children.
The service fuse may have to be replaced if the control panel display does not switch on when the product is switched on again by pressing
the main switch on its side.
There is a fuse compartment on the back of the product, under the power socket. After having disconnected the plug from the socket, use
a screwdriver to open the cover of the fuse compartment and if necessary, replace them (3.15 A delayed).
44
REPLACEMENT OF OVERPRESSURE SILICON DAMPER FOR COMBUSTION CHAMBER
The overpressures sillicon damper “G” for combustion chamber (fig. A) shall be replaced with a new one yearly (during the periodical
maintainance) in order to keep the overpressure safety system efficient.
For replacement use the following instructions
• remove the top
• remove the first lateral ceramic covering / metal covering (in accordance with the model)
• unscrew the screw-washer-damper-spacer shown in fig. A/C (operate same way on both sides)
Install the new kit as follows:
• Prepare the screw-washer-damper-spacer alligned as shown in fig.C and screw them in the structure.
• screw it completely
Check now the proper compression of dampers, using the gauge included in the kit:
• lay the gauge on the lid (fig.B); the gauge has to lay completely, while the head of the screw has to be in contact with the gauge. If
it’s not the case, register the screw accordingly.
A
G
C
B
45
CHECKING THE INTERNAL COMPONENTS
ATTENTION!
The internal electromechanical components must only be checked by qualified personnel whose technical expertise
includes combustion and electricity.
We recommend that an annual maintenance service is carried out (with a scheduled service contract). This service is essentially a visual
and functional inspection of the internal components. The following is a summary of the checks and/or maintenance that are essential
for the correct operation of the product.
PARTS/INTERVAL
Brazier*
Ash pan
Glass
EVERY DAY
·
·
Lower compartment
EVERY WEEK
·
Complete exchanger
Smoke duct
Door gasket
Internal parts
Flue
Circulation pump
A plate heat exchanger
Plumbing components
Electro-mechanical components
Overpressure silicon damper for combustion
chamber
15 DAYS
·
EVERY SEASON
·
·
·
·
·
·
·
·
·
·
* WITH POOR QUALITY PELLETS CLEANING FREQUENCY MUST BE INCREASED
CLEANING THE CONTROL PANEL DISPLAY
ATTENTION!!
THE PANEL DISPLAY IS VERY DELICATE, IT IS SUPPLIED WITH A PROTECTIVE FILM.
RECOMMENDATIONS FOR CLEANING:
Clean using a soft cotton cloth, dry or slightly moist.
Do not use aggressive detergents or polyester materials.
Do not use abrasive sponges or powder detergents nor solvents such as alcohol and petrol, since they may damage the surface of the
device.
46
17-FAULTS/CAUSES/SOLUTIONS
CAUTION:
All repairs must be carried out exclusively by a specialised technician, with the stove completely cold and the electric
plug pulled out.
ANOMALY
POSSIBLE CAUSES
The pellets are not fed into the combustion The pellet hopper is empty
chamber.
Sawdust has blocked the feed screw
SOLUTIONS
Fill the hopper with pellets
Empty the hopper and remove the sawdust
from the feed screw by hand
Faulty gear motor
Replace the gear motor
Faulty electronic board
Replace the circuit board
The fire goes out or the stove stops The pellet hopper is empty
automatically
The pellets are not fed
Fill the hopper with pellets
See the previous anomaly
The pellet temperature safety probe has Let the stove cool down, reset the
been triggered
thermostat until the problem is
resolved and switch the stove back on.
If the problem persists contact Technical
Assistance.
Chrono active
Check if the chrono setting is active
The door is not closed properly or the Close the door and replace the gaskets
gaskets are worn
with original ones
Unsuitable pellets
Change the type of pellets with those
recommended by the manufacturer
Low pellet supply
Check the flow of fuel following the
instructions in the booklet.
The combustion chamber is dirty
Clean the combustion chamber, following
instructions in the manual
Clogged outlet
Clean the smoke duct
Faulty smoke extraction motor
Check the motor and replace it, if necessary
Water tank temperature too high
Check correct operation of the water
circulation pump and the hydraulic system
in general.
47
ANOMALY
POSSIBLE CAUSES
The stove runs for a few minutes and then Start-up phase is not completed
goes out
Temporary power cut
Clogged smoke duct
SOLUTIONS
Repeat start-up
Wait for the automatic restart
Clean the smoke duct
Faulty or malfunctioning temperature Check and replace the probes
probes
Pellets accumulate in the brazier, the glass Insufficient combustion air
of the door gets dirty and the flame is
weak
Damp or unsuitable pellets
Change the type of pellets
Faulty smoke evacuation motor
Check the motor and replace it, if necessary
The smoke evacuation motor does not No electrical supply to the stove
work
The stove does not run
48
Make sure that the air inlet in the room is
fitted and clear. Check that the combustion
air filter on the Ø 5 cm air inlet pipe is not
clogged. Clean the brazier and check that
all the holes are clear. Perform a general
cleaning of the combustion chamber and
the smoke duct. Check the condition of the
door gaskets
Check the mains voltage and the
protection fuse
Motor block caused by clogging.
Perform a general cleaning of the
combustion chamber and the smoke duct.
The motor is faulty
Check the motor and capacitor and
replace them, if necessary
Defective motherboard
Replace the electronic board
Control panel broken
Replace the control panel
No power supply
Check that the plug is inserted and the
main switch is in the “I” position
Pellet or water probe fault
Wait for the pellet or water tank to cool
down and restart the stove
Blown fuse
Replace the fuse
Faulty spark plug
Check the spark plug and replace it, if
necessary
ANOMALIES RELATED TO THE HYDRAULIC CIRCUIT
ANOMALY
POSSIBLE CAUSES
No increase in temperature with stove in Incorrect combustion adjustment
operation
Boiler / system dirty.
Condensation in boiler
Radiators cold in winter
Hot water is not provided
SOLUTIONS
Check recipe
Check and clean the boiler
Insufficient stove power
Check that the stove is properly sized for the
requirements of the system
Poor pellet quality
Use pellets from the producer
Incorrect boiler or pump temperature
setting
Set the stove or the pump to a higher
temperature
Insufficient fuel consumption
Check recipe
Room thermostat (local or remote) set
too low. If remote thermostat, check if it
is defective.
Set to higher temperature or replace. (if
remote)
Circulator does not run because it is
blocked
Free up the circulator by removing
the plug and turning the shaft with a
screwdriver
Circulator does not run
Check the electrical connections of the
circulator; replace if necessary
Radiators have air in them
Vent the radiators
Circulator (pump) blocked
Free the circulator (pump)
If the stove is NOT used as described in this instruction booklet, the manufacturer refuses to accept any responsibility
for damage to persons and property that may arise. The manufacturer furthermore refuses to accept responsibility
for damage to persons and property arising from the failure to observe all the rules contained in the manual and
in particular:
• The operations in italics must be carried out by specialised personnel from the manufacturer
• All the necessary measures and/or precautions must be adopted when performing maintenance, cleaning and
repairs.
• Do not tamper with the safety devices.
• Do not remove the safety devices.
• Connect the stove to an efficient smoke extraction system.
• First, check that the environment where it is to be installed is properly ventilated.
49
18-CIRCUIT BOARD
25
1
2
4
6
8
10
24
3
22
21
5
20
7
9
19
18
11
12
13 14 15
16
MOTHERBOARD WIRING KEY
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
13.
AUX RELAY (C-NO-NC)
HOME AUTOMATION CONTACT
ROOM PROBE
INPUT AUX
SMOKE FAN ENCODER
GEAR MOTOR ENCODER
PRESSURE TRANSDUCER
WATER PROBE
PELLET LEVEL SENSOR (OPTIONAL)
AIR FAN PROBE
SOFTWARE UPDATE
EXPANSION
14. SERIAL COMMUNICATION
15. PWM PUMP CONTROL
16. CONTROL PANEL
17. WATER TEMPERATURE OVERLOAD CUT-OUT
18. HOPPER OVERLOAD CUT-OUT
19. AIR FAN
20. 3-WAY VALVE
21. PWM PUMP SUPPLY
21bis. STANDARD PUMP
22. GEAR MOTOR
23. SMOKE FAN
24. SPARK PLUG
25. SWITCH
N.B. The wiring of the individual components is fitted with pre-wired connectors of different sizes.
50
23
21 bis
17
Via La Croce n°8
33074 Vigonovo di Fontanafredda (PN) – ITALY
Telephone: +39 0434/599599 r.a.
Fax: 0434/599598
Internet: www.mcz.it
www.mcz.it e-mail: [email protected]
8901505600
REV 0
12/01/15

duo hydro-air

Transcription

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