MV 12-21-32-50 CM 450 SL
Transcription
MV 12-21-32-50 CM 450 SL
SCOTSMAN EUROPE SERVICE DEPARTMENT S P- 0 2 . 0 1 – J A N . ‘ 0 2 MV 12-21-32-50 CM 450 SL NEW WA TER PUR GE VALVE Starting from the following serial numbers: MV 12 MV 21 MV 32 MV 50 CM 450 SL S.N. 00293 09420 07825 01280 00621 the previous Water Purge Valve P/N CM 19865525 has been replaced with a new one as detailed on the bottom chart Model MV 12-21-32 MV 50 - CM 450 SL Part Number 620460 00 CM 19865597 These new valves are not exchangeable with the former ones that are still available as Spare Parts. SCOTSMAN EUROPE SERVICE DEPARTMENT S P- 0 2 . 0 2 – F E B R . ‘ 0 2 MV 21-32-50 NEW THERMOS TATIC EXP ANS IO N VALVE W/O U T MOP Starting from the following serial numbers: MV 21 MV 32 MV 50 S.N. 09979 08135 01483 the previous Thermostatic Expansion Valves with MOP have been replaced with new ones w/out MOP for better control the ice plate formation onto the evaporator (more constant/uniform on its thickness between bottom and upper side). The new TXVs specifications and their Part Numbers are detailed on the here below chart: MODEL MV 21 MV 32 MV 50 PART NBR DANFOSS TYPE ORIFICE SIZE CM 19870825 CM 19870826 CM 81453620 TS2 68Z3400 TS2 68Z3400 TS2 68Z352000 Ø 3 mm Ø 4 mm Ø 3 mm These new TXVs are perfectly exchangeable with the former ones and, for models MV 21 and MV 32, they are identified under the same old Part Numbers. Very important is, at time of installation. to set up these new TXVs by rotating the setting screw 1/2 turn counterclockwise. As on model MV 21-32 old and new TXVs are identified under the same part numbers DO NOT MIX them in your stock. On model MV 12, we are just now evaluating the possibility to use the new TXV w/out MOP. SCOTSMAN EUROPE SERVICE DEPARTMENT S P- 0 2 . 0 3 – MA R C H ‘ 0 2 ACM 45-55-85 ICE ONE-TWO-THREE NEW CUR TAIN HOLD IN G R IN GS Starting from the following serial numbers: ACM 45 ACM 55 ACM 85 ICE ONE ICE TWO ICE THREE S.N. 16314 27154 30960 6570 2933 3063 the previous plastic rings, holding the plastic flaps into the brass rod, have been replaced with new O rings as shown on the photo. To secure the proper position of the two holding rings the brass rod has two grooves at the two end sides. The new curtain is available under the same part number of the previous one and it is perfectly exchangeable. SCOTSMAN EUROPE SERVICE DEPARTMENT S P- 0 2 . 0 4 – A PR I L ‘ 0 2 MV/H 50 MAS TER S WITCH FOR COMPR ESSOR CR ANK CAS E PR E-HEATIN G Starting from the MV/H 50 serial number 1525 all the machines are now equipped with a Master Switch located on the rear side of the unit (see bottom photo) in order to allow the pre-heating of the compressor. As stated in the label on the right side panel, the Master Switch must be left in the Heating position for at least 90 minutes before the Start Up of the machine. To Start up the machine, just move the Master Switch from Heating position (I) to Operating position (II). MV 50 - WIRING DIAGRAM 400 V. 50 Hz. 3 ph. m bc gv b n r a v = = = = = = = = brown light blue yellow green white black red orange purple D A BCDEF GHJ1 J2 K- Input terminal board Main terminal board Compressor contactor Compressor Electronic card Max pressure switch Ice sensor Fan motor Evaporators switch Automatic reset switch Led card I L MNOPQRRC S- Water pump Water discharge valve Hot gas valve Fan motor capacitor Max pressure switch signal Condenser temperature probe End defrosting switch Suppressor filter Compressor crankcase heater Master switch SCOTSMAN EUROPE SERVICE DEPARTMENT S P- 0 2 . 0 5 – MA Y ‘ 0 2 MV/H 12 NEW THERMOS TATIC EXP ANS IO N VALVE W/O U T MOP Starting from the MV/H 12 serial number 00565, the previous TXV with MOP has been replaced with a new one w/out MOP as done on the past months on the other MV series units. The new TXV, perfectly exchangeable with the former one, is available under Part Number CM 81453621 and consist off: TXV Nozzle Danfoss TS2 68Z3520 Ø 2 mm The new TXV grants a more even formation of the ice plate on the evaporator even after several cycles of operation. As per the other Danfoss TXV used on MV series, it is very important to rotate, at time of installation, its setting screw by 1/2 turn counterclockwise so to reduce its superheat and allow more refrigerant to the evaporator. SCOTSMAN EUROPE SERVICE DEPARTMENT S P- 0 2 . 0 6 – MA Y ‘ 0 2 TC 180 NEW P LAS TIC FRON T P AN EL Starting from the TC 180 serial number 01632, the previous plastic front panel P/N 660673 00 has been replaced with a new type available under Part Number 660673 02, as shown on the bottom picture. On the middle of the new plastic front panel, is located a wide opening where is placed the new Dispensing Board Panel molded by plastic injection so to have a much better matching between the Dispensing Board LEDs/Push Buttons and holes of the Dispensing Board Panel. The Part Numbers of the new Dispensing Board Panels are: Front side Rear side P/N 660699 00 660700 00 To match the new Dispensing Board Plastic Panel assy, the Dispensing Board has been a little bit modified on its size and shape as well as the front dispensing label P/N 660753 05. As shape and size of new Dispensing Board is different of former one, it is NOT possible to re-use the old one with the new Dispensing Board Plastic Panels. To solve the problems in the filed, as the old Plastic Front Panel is no longer available, we have released a new TC 180 Front Panel Kit under Part Number 060583 00 consisting off: New front panel Front Dispensing Board Plastic Panel Rear Dispensing Board Plastic Panel Modified Dispensing Board Push Button Label Scotsman label Ice Dispenser label P/N 660673 02 660699 00 660700 00 620448 01 650753 05 650753 00 650753 01 SCOTSMAN EUROPE SERVICE DEPARTMENT S P- 0 2 . 0 7 – MA Y ‘ 0 2 MAR 55-75-105-125 MAR SPLIT 71-101-121 NEW GEAR REDUC ER Starting from April 2002, the previous Bonfiglioli gear reducer Type VF 30/63 (our Part Number 620377 02) no longer manufactured, has been replaced with a new one model VF/W30/63 available under Part Number 620377 04 and perfectly exchangeable with the former one. The new gear reducer has a complete different shape (see bottom photo) compared with the one used up to March 2002. As soon as we'll run out of stock of old gear reducer we will ship the new one. SCOTSMAN EUROPE SERVICE DEPARTMENT S P- 0 2 . 0 8 – MA Y ‘ 0 2 AC 45-55-85 AC 105-125-175 NEW P C BO ARD Starting from the following Serial Numbers: AC 45 AC 55 AC 85 AC 105 AC 125 AC 175 S.N. 016394 027174 031000 002175 032640 006843 the PC Board used up to now has been replaced with a new type available under P/N 620462 00, as shown on the photo. This new PC Board, tested for more then 12 months on 250 units (ACM 125-175), operates in conjunction with three sensors i.e.: Evaporator sensor Condenser sensor Optical ice level control (see below) P/N 620404 10 620404 01 650674 00 This new PC Board is supplied with its own plastic control box and it is perfectly exchangeable with the former ones used on the models: AC 85 - AC 105 - AC 125 - AC 175 Attached we are sending you a small presentation, in pdf format, of the most important features of this new PC Board. The PC Board P/N 620403 16, used up to now on models AC 45-55, is still available as spare parts while, the former PC Board used on model AC 105 only P/N 620403 20, will be replaced with the new one as soon as we'll run out of stock. AC 45-55-85-105-125-175 NEW PC BOARD AC 45-55-85-105-125-175 NEW PC BOARD RESET PUSH RT PUSH BUTTON BUTTON FREEZING CYCLE TOO HI COND TEMP TOO HI EVAP TEMP BIN FULL POWER AC 45-55-85-105-125-175 NEW PC BOARD PUSH BUTTON OPERATION DURING WATER FILLING PHASE • Push for more then 2” but less then 5” the machine enter in Cleaning Mode • Push for more then 5” the machine by-pass the Water Filling Phase RESET RESETPUSH PUSH BUTTON BUTTON FREEZING CYCLE TOO HI COND TEMP TOO HI EVAP TEMP BIN FULL POWER AC 45-55-85-105-125-175 NEW PC BOARD PUSH BUTTON OPERATION DURING FREEZING/HARVEST CYCLE • Push for more then 5” during the Harvest cycle the machine enters immediately in the Freezing cycle RESET RESETPUSH PUSH BUTTON BUTTON FREEZING CYCLE TOO HI COND TEMP TOO HI EVAP TEMP • Push for more then 5” during the Freezing cycle the machine goes immediately into Harvest BIN FULL POWER AC 45-55-85-105-125-175 NEW PC BOARD PUSH BUTTON OPERATION DURING FREEZING CYCLE RESET RESETPUSH PUSH BUTTON BUTTON Length of Harvest is equal to: • 35” if Push Button is activated before 0°C evaporating temperature LED activation FREEZING CYCLE TOO HI COND TEMP TOO HI EVAP TEMP BIN FULL POWER AC 45-55-85-105-125-175 NEW PC BOARD PUSH BUTTON OPERATION DURING FREEZING CYCLE RESET RESETPUSH PUSH BUTTON BUTTON Length of Harvest is equal to: • As per Harvest chart, if Push Button is activated after 0°C evaporating temperature LED activation (Red LED inside PC Board ON steady) FREEZING CYCLE TOO HI COND TEMP TOO HI EVAP TEMP BIN FULL POWER AC 45-55-85-105-125-175 NEW PC BOARD LEDs INDICATIONS ON ON DURING DURING THE THE FREEZING FREEZING CYCLE CYCLE FREEZING CYCLE TOO HI COND TEMP TOO HI EVAP TEMP BIN FULL ON ON WHEN WHEN PC PC BOARD BOARD IS IS UNDER UNDER POWER POWER POWER AC 45-55-85-105-125-175 NEW PC BOARD ON ON WHEN WHEN CONDENSING CONDENSING TEMPERATURE TEMPERATURE IS IS MORE MORE THEN THEN 62-70°C 62-70°C BLINKING BLINKING WHEN WHEN EVAPORATING EVAPORATING TEMPERATURE TEMPERATURE IS IS MORE MORE THEN THEN 0°C 0°C AFTER AFTER 15’ 15’ FROM FROM THE THE BEGINNING BEGINNING OF OF THE THE FREEZING FREEZING CYCLE CYCLE LEDs INDICATIONS FREEZING CYCLE TOO HI COND TEMP TOO HI EVAP TEMP BIN FULL POWER ON ON WHEN WHEN PC PC BOARD BOARD IS IS UNDER UNDER POWER POWER AC 45-55-85-105-125-175 NEW PC BOARD BLINKING BLINKING WHEN WHEN THE THE INFRARED INFRARED BEAM BEAM IS IS CUTTED CUTTED BY BY ICE ICE ON ON WHEN WHEN THE THE MACHINE MACHINE IS IS SWITCHED SWITCHED OFF OFF AT AT STORAGE STORAGE BIN BIN FULL FULL LEDs INDICATIONS FREEZING CYCLE TOO HI COND TEMP TOO HI EVAP TEMP BIN FULL ON ON WHEN WHEN PC PC BOARD BOARD IS IS UNDER UNDER POWER POWER POWER AC 45-55-85-105-125-175 NEW PC BOARD LEDs INDICATIONS BOTH BOTH (yellow (yellow and and red) red) ON ON STEADY STEADY CONDENSER CONDENSER SENSOR SENSOR OUT OUT OF OF ORDER ORDER FREEZING CYCLE TOO HI COND TEMP TOO HI EVAP TEMP BIN FULL ON WHEN PC BOARD IS UNDER POWER POWER AC 45-55-85-105-125-175 NEW PC BOARD LEDs INDICATIONS BOTH BOTH (yellow (yellow and and red) red) BLINKING BLINKING EVAPORATOR EVAPORATOR SENSOR SENSOR OUT OUT OF OF ORDER ORDER FREEZING CYCLE TOO HI COND TEMP TOO HI EVAP TEMP BIN FULL ON ON WHEN WHEN PC PC BOARD BOARD IS IS UNDER UNDER POWER POWER POWER AC 45-55-85-105-125-175 NEW PC BOARD MICROPROCESSOR MICROPROCESSOR EPROM EPROM 0°C-BLINKING 0°C-BLINKING -13°C-STEADY -13°C-STEADY RESET RESETPUSH PUSHBUTTON BUTTON TRIAC TRIAC FUSE FUSE FREEZING FREEZING TRANSFORMER TRANSFORMER ALARM ALARM WATER WATERPUMP PUMP RELAY RELAY BIN BINFULL FULL COMPRESSOR COMPRESSOR RELAY RELAY POWER POWER FUSE FUSE I/R I/RADJUSTER ADJUSTER EVAPORATOR EVAPORATOR SENSOR SENSORSOCKET SOCKET CONDENSER CONDENSER SENSOR SENSORSOCKET SOCKET RESISTANCE RESISTANCE VARISTOR VARISTOR OPTICAL OPTICALICE ICELEVEL LEVEL CONTROLSENSOR CONTROLSENSOR SOCKET SOCKET TERMINAL TERMINAL BOARD BOARD HOT HOTGAS, GAS,WATER WATER INLET INLETAND ANDPURGE PURGE VALVES RELAY VALVES RELAY AC 45-55-85-105-125-175 NEW PC BOARD SWITCH SWITCH77 FUTURE FUTUREUSE USE SWITCH SWITCH55AND AND66 LENGTH LENGTHOF OFTHE THE HARVEST HARVESTCYCLE CYCLE ACCORDING ACCORDINGTO TOTHE THE TIME TIMETT2 2 SWITCH SWITCH1,1,2,2,33AND AND44 SETTING SETTINGOF OFTHE THE TIMED TIMEDPORTION PORTIONOF OF FREEZING FREEZINGCYCLE CYCLE SWITCH SWITCH88 WATER WATERPUMP PUMPININ OPERATION OPERATION DURING DURINGTHE THEFIRST FIRST 15” OR 30” OF 15” OR 30” OF DEFROST DEFROSTCYCLE CYCLE SWITCH SWITCH99 SETTING SETTING BETWEEN BETWEEN15” 15” AND AND30” 30” OPERATING OPERATINGTIME TIME OF OFWATER WATERPUMP PUMP SWITCH SWITCH 10 10 CONDENSER CONDENSER SAFETY SAFETY CUT CUT OUT OUT TEMPERATURE TEMPERATURE (62ºC (62ºC WATER WATER -OFF OFF AND AND 70ºC 70ºC AIR AIR -- ON) ON) AC 45-55-85-105-125-175 NEW PC BOARD Time Ta LENGTH OF TIMED PORTION OF FREEZING CYCLE – FIRST 4 SWITCHES Added time controlled by the PC Board according 25’ 23’ 21’ to the setting of the DIP SWITCH 1, 2, 3 and 4. 19’ 17’ 13’ 11’ 7’ 5’ 15’ 9’ 3’ AC 45-55-85-105-125-175 NEW PC BOARD The length of the defrost or harvest cycle is controlled by the PC SWITCH 5 AND 6 A B C D Board according to the setting of the DIP SWITCH 5 and 6 and it is related to ….. AC 45-55-85-105-125-175 NEW PC BOARD …..the time that the machine takes to drop the evaporating temperature from 0ºC to -13ºC (time T2) as shown on the table. LENGTH OF HARVEST CYCLE ACCORDING TO THE TIME TO DROP THE EVAP. TEMPERATURE FROM 0ºC TO -13ºC LENGTH HARVEST CYCLE 180” 165” 150” 135” 120” 105” 90” PROGRAMS A B Up to 6’30” *** 6’30”-7’ Up to 3’ 7’-8’ 3’-3’15’ 8’-9’ 3’15”-3’30” 9’-10’30” 3’30”-4’30” 10’30”-12’ 4’30”-6’ >12’ >6’ C D Up to 9’30” Up to 3’30” 9’30”-10’ 3’30”-4’ 10’-11’ 4’-4’30” 11’-12’ 4’30”-5’ 12’-13’30” 5’-5’30” 13’30”-15’ 5’30”-6’ >15’ >6’ SCOTSMAN EUROPE SERVICE DEPARTMENT S P- 0 2 . 0 9 – MA Y ‘ 0 2 EC 45-55-85 EC 105-125-175 NEW SER IES OF ICE CUBERS Starting from May ’02, a new series of Ice Cubers is available in the field for the moment, only on air cooled version. The major feature of the new EC (Easy Fit) SERIES is to use a special Water Pump Out System, so to allow to discharge the waste/drain water even at an higher level compared with the ice machine drain port, or to a very long distance (more then 30 meters). Attached you can find a file in pdf format where are detailed the operation of the Pump Water Drain System (PWD) together with the schematic diagram and a short list of the most important spare parts typical of the PWD system. As stated on the Service Bulletin SP-02.08, also the EC SERIES operate with the new type PC Board P/N 620462 00 equipped with three sensors (evaporator, condenser and optical ice level control). We are working to prepare a specific Service Manual and Spare Parts Catalogue within the next month of June. PWD SYSTEM COMPONENTS The components of the Pump Out Water Drain System are: • • • • The Interface PC Board activates the Water Drain Pump for 8 seconds pumping out most of the water contained into the Sealed Water Reservoir Sealed water tank Special Interface PC Board & Sensor Special Sealed Water Pump Check Valve OPERATION All water coming from the overflow, the purge valve and the melted ice is collected inside the Sealed Water Reservoir. The water can be pumped out up to 1.5 m rise or HAND DISCONNECT SWITCH As soon as the water into the Sealed Water Reservoir reaches the maximum level, the two metal pins close the electrical contact through the water, transmitting a low voltage current to the Special Interface PC Board. WATER VALVE WATER FILTER POWER WATER INLET WATER DRAIN to 30 m on horizontal length. HAND DISCONNECT SWITCH WATER VALVE WATER FILTER POWER WATER INLET WATER DRAIN A Check Valve, located on the water drain hose, prevents the coming back of the discharged water. SERVICE ANALISYS The Special Interface PC Board is equipped with a “trimmer” that can be adjusted accordingly to the different electrical conductivity of the water. A “BUZZER” on the Interface PC Board is energized too so to ALERT the Customer about a problem with the Water Pump Out System and avoid any possible overflow of water from the machine - + - + Whenever the water keeps “closed” the electrical contacts between the two metal pins of the Water Sensor for more then 5 minutes continuously, the Interface PC Board switches OFF the entire machine at “Storage Bin Full” by means of a special electrical connection to the Optical Sensor socket energizing in the meantime the BIN FULL YELLOW LED of the Main PC Board. TRIMMER WATER SENSIVITY SCHEMATIC SYSTEM Purge valve drain tube Drain fitting SERVICE PARTS Purge valve Storage bin Overflow drain tube Storage bin drain tube 060582 00 The Part Number of the most important parts of the Pump Out Water System are: Vented tube Water level sensors Check valve Drain out Sealed water tank Water pump Water tank inlet fitting Interface PC Board Sealed Water Pump Check valve Water Reservoir Water Reservoir Cover Water Reservoir Cover Gasket Special Optical Cable # # # # # # # 620470 00 620471 00 650811 00 660710 00 660711 00 640041 30 620470 01 SCOTSMAN EUROPE SERVICE DEPARTMENT S P- 0 2 . 1 0 – J U N E ‘ 0 2 AF SERIES MF SERIES NEW P C BO ARD Starting from the following serial numbers: AF 20 S.N. AF 30 AF 80 AF 100 AF 200 MF 22 MF 30 MF 41 MF 51 011571 009128 002267 024180 001485 001847 012806 013141 017071 the old version PC Board P/N 620403 03 has been replaced with a new one available under the new P/N 620462 02 and perfectly exchangeable with the former one. The new PC Board operates in conjunction with the same sensors used up to now on Flakers machines. As per the most recent version of the Cuber PC Board, also the Flaker one is supplied with its own plastic box. Attached we are sending you a short presentation of the meanings of the different LEDs as well as a schematic drawing of the two PC Boards (Syen and Pro.El.Ind.) available under P/N 620462 02. The major feature of this new PC Board is to restart automatically the machine after every trip OFF; in case the machine stops, under the same alarm conditions, for three times in three hours , at the fourth one the machine stops definitively with the glowing or blinking of the ALARM LED. The new PC Board is no longer equipped with Push Button and DIP Switch as it does NOT need any adjustment except the setting of the CUT OUT temperature, jump out 60°C, jump in 70°C. To restart the machine after the tripping OFF in ALARM the only way is to unplug and plug in again. To by-pass the first 3' stand by it is necessary to jump the two contacts (J2 or J3 according to the supplier) of the PC Board and unplug and plug in the machine. As soon as we'll run out of stock of the previous PC Board we'll supply the new one. AF - MF SERIES NEW PC BOARD AF - MF SERIES NEW PC BOARD POWER BIN FULL NO WATER TOO HI/LOW COND TEMP STAND BY WRONG ROTATION TOO HI EVAP TEMP AF - MF SERIES NEW PC BOARD ON ON WHEN WHEN PC PC BOARD BOARD IS IS UNDER UNDER POWER POWER LEDs INDICATIONS POWER BIN FULL NO WATER TOO HI/LOW COND TEMP STAND BY WRONG ROTATION TOO HI EVAP TEMP AF - MF SERIES NEW PC BOARD LEDs INDICATIONS BLINKING BLINKING:: WHEN WHEN I/R I/R BEAM BEAM IS IS CUT CUT OUT OUT POWER BIN FULL NO WATER ON ON:: BIN BIN FULL FULL SITUATION SITUATION TOO HI/LOW COND TEMP STAND BY WRONG ROTATION TOO HI EVAP TEMP AF - MF SERIES NEW PC BOARD ON ON:: LEDs INDICATIONS WHEN WHEN NO NO WATER WATER IS IS DETECTED DETECTED FOR FOR MORE MORE THEN THEN 10 10 SECONDS SECONDS POWER BIN FULL NO WATER TOO HI/LOW COND TEMP STAND BY WRONG ROTATION TOO HI EVAP TEMP AF - MF SERIES NEW PC BOARD LEDs INDICATIONS ON ON:: WHEN WHEN AMBIENT AMBIENT TEMPERATURE TEMPERATURE IS IS LOWER LOWER THEN THEN +4°C +4°C OR OR WHEN WHEN CONDENSING CONDENSING TEMPERATURE TEMPERATURE IS IS MORE MORE THEN THEN +60/70°C +60/70°C POWER BIN FULL NO WATER TOO HI/LOW COND TEMP STAND BY WRONG ROTATION BLINKING BLINKING:: DURING DURING THE THE 33 MINUTES MINUTES STAND STAND BY BY TOO HI EVAP TEMP AF - MF SERIES NEW PC BOARD LEDs INDICATIONS BLINKING BLINKING:: WHEN WHEN EVAPORATING EVAPORATING TEMPERATURE TEMPERATURE IS IS HIGHER HIGHER THEN THEN -1°C -1°C AFTER AFTER 10 10 MINUTES MINUTES FROM FROM START START UP UP POWER BIN FULL NO WATER TOO HI/LOW COND TEMP STAND BY ON ON:: WHEN WHEN DRIVE DRIVE MOTOR MOTOR TURNS TURNS ON ON REVERSE REVERSE OR OR DOES DOES NOT NOT TURN TURN OR OR DRIVE DRIVE MOTOR MOTOR SPEED SPEED IS IS TOO TOO LOW LOW WRONG ROTATION TOO HI EVAP TEMP AF - MF SERIES NEW PC BOARD LEDs INDICATIONS POWER BOTH BOTH STEADY STEADY CONDENSER CONDENSER SENSOR SENSOR OUT OUT OF OF ORDER ORDER BIN FULL NO WATER TOO HI/LOW COND TEMP STAND BY WRONG ROTATION TOO HI EVAP TEMP AF - MF SERIES NEW PC BOARD LEDs INDICATIONS POWER BOTH BOTH BLINKING BLINKING EVAPORATOR EVAPORATOR SENSOR SENSOR OUT OUT OF OF ORDER ORDER BIN FULL NO WATER TOO HI/LOW COND TEMP STAND BY WRONG ROTATION TOO HI EVAP TEMP AF - MF SERIES NEW PC BOARD 3’3’STAND STANDBY BYBY-PASS BY-PASSJUMPER JUMPER I/R I/RADJUSTER ADJUSTER REMOTE REMOTE SOCKET SOCKET 60-70°C 60-70°C JUMPER JUMPER MICROPR. MICROPR.EPROM EPROM FAN MOTOR CUT IN TEMP ADJUSTER FAN MOTOR CUT IN TEMP ADJUSTER TRIAC TRIAC VARISTOR VARISTOR POWER POWER BIN BINFULL FULL TEST 60/70°C JP3 FUSE FUSE JP2 NO NOWATER WATER TRANSFORMER TRANSFORMER TO TOHI/LOW HI/LOWCOND. COND. TEMP. TEMP. 3’3’STAND STAND BYPOWER BYPOWER DRIVE DRIVEMOTOR MOTOR RELAY RELAY COMPRESSOR COMPRESSOR RELAY RELAY TO TOHIHIEVAP. EVAP.TEMP. TEMP. WRONG OR SLOW WRONG OR SLOW DRIVE DRIVEMOTOR MOTOR ROTATION ROTATION WATER SENSOR WATER SENSOR SOCKET SOCKET FUSE FUSE OPTICAL OPTICALICE ICELEVEL LEVEL CONTROLSENSOR CONTROLSENSORSOCKET SOCKET DRIVE DRIVEMOTOR MOTORSENSOR SENSORSOCKET SOCKET CONDENSER CONDENSERSENSOR SENSORSOCKET SOCKET EVAPORATOR EVAPORATORSENSOR SENSORSOCKET SOCKET RESISTANCE RESISTANCE TERMINAL TERMINAL BOARD BOARD AF - MF SERIES NEW PC BOARD 3’3’STAND STANDBY BYBY-PASS BY-PASSJUMPER JUMPER REMOTE REMOTE SOCKET SOCKET 60-70°C 60-70°C JUMPER JUMPER MICROPR. MICROPR.EPROM EPROM I/R I/RADJUSTER ADJUSTER TRIAC TRIAC POWER POWER BIN BINFULL FULL JP1 TEST NO NOWATER WATER JP260/70°C TO TOHI/LOW HI/LOWCOND. COND. TEMP. TEMP. 3’3’STAND STAND BYPOWER BYPOWER TO TOHIHIEVAP. EVAP.TEMP. TEMP. WRONG OR SLOW WRONG OR SLOW DRIVE DRIVEMOTOR MOTOR ROTATION ROTATION TRANSFORMER TRANSFORMER JP3 DRIVE DRIVEMOTOR MOTOR RELAY RELAY COMPRESSOR COMPRESSOR RELAY RELAY SYEN WATER SENSOR WATER SENSOR SOCKET SOCKET DRIVE DRIVEMOTOR MOTORSENSOR SENSORSOCKET SOCKET CONDENSER CONDENSERSENSOR SENSORSOCKET SOCKET FUSE FUSE OPTICAL ICE LEVEL OPTICAL ICE LEVEL CONTROLSENSOR SOCKET CONTROLSENSOR SOCKET EVAPORATOR EVAPORATORSENSOR SENSORSOCKET SOCKET RESISTANCE RESISTANCE TERMINAL TERMINAL BOARD BOARD SCOTSMAN EUROPE SERVICE DEPARTMENT S P- 0 2 . 1 1 – J U N E ‘ 0 2 AF SERIES MF 22-30 NEW WORM TUBE-FREEZER ASS Y With the release of the new plastic spout on AF series and MF 22-30, the previous brass spout with its own S.S. securing bracket have been totally eliminated from the worm tube/freezer assembly. Now, also as spare part, we are no longer supply the freezer assembly with the S.S. bracket/brass spout as done till few months ago as these parts can be easily take out from the former worm tube/freezer assembly and installed on the new ones. At the time of the installation of the S.S. bracket onto the new worm tube/freezer assy, it is VERY IMPORTANT to check for the right installation as shown on the attached page. The installation on reverse of the S.S. bracket reduces a lot the side spout opening, where the ice is forced to move out, with the possible breakage of the upper right side of the worm tube spout opening as shown on the bottom photo. CORRECT INST ALLATION INST ALLAZIONE CORRETTA OK OK WRONG INST ALLATION INST ALLAZIONE ERRATA NO NO SCOTSMAN EUROPE SERVICE DEPARTMENT S P- 0 2 . 1 2 – J U N E ‘ 0 2 OPTICAL ICE LEVEL CONTROL We are receiving back Optical Ice Level Controls from the field that, once installed on some sample machines in our testing rooms, they are working fine or, in same cases, they require just a small adjustment of the I/R Trimmer located in front of the PC Board. We would like to remind you that all our Cuber and Flaker PC Boards are equipped with a I/R Trimmer used to compensate the possible difference of the signal back (current) transmitted to the PC Board by the Optical Ice Level Control due to their different manufacturing tolerance. The I/R Trimmer is located in the center of the PC Board near the small RED LED showing its correct operation as shown on the here below photo. As this Trimmer is installed on the front or on the back side of the PC Board, it is not possible to detail you exactly in which direction must be turn in order to increase or decrease its sensitivity. In case of Tripping OFF of the machine at Storage Bin Full with NO ICE inside the storage bin, the check out procedure is: • • • • Check first for any scale deposit onto the two "eyes". Clean them in any case using a clean cloth with a descaling solution (if not available lemon or vinegar are two valid alternatives) Check for proper alignment of the "transmitter" and "receiver" at two opposite sides On Flaker machine be sure that holes in the spout/ice chute are NOT closed Be sure that machine is in a place not under direct sun light After the above checks, in case the Small I/R RED LED is always OFF, try to adjust the power by means of the I/R Trimmer rotating it clockwise or counterclockwise till I/R RED LED is ON again. After that IT IS IMPERATIVE to check for the correct operation of the Optical Ice Level Control placing some ice cubes or flaker ice between the two opposite "eyes" just to be sure that the new setting of the I/R is not too "strong" (in case of too much power the Infrared Beam can pass trough the ice). DO NOT USE THE HANDS for breaking the Infrared Beam as ice is a semitransparent material while hands NOT. Whenever the machine do NOT stop at Bin Full LED, with ice between the two opposite "eyes", the signal power MUST be reduced turning back partially the I/R Trimmer and re-check later as above. SCOTSMAN EUROPE SERVICE DEPARTMENT S P- 0 2 . 1 3 – J U L Y ‘ 0 2 MV 12-21-32-50 NEW MAGNETIC SWITCH/SENSOR Starting from the following serial numbers: MV 12 MV 21 MV 32 MV 50 S.N. 00692 10701 08573 01591 the previous Magnetic Switch/Sensor has been replaced with a new better one where have been made the following improvements: • • • • Better inside insulation (Resin rather then silicon) Thicker thickness of the glass bulb containing the two metal contacts Better welding of the wires to the two metal terminals of the glass bulb Rubber gaiter along the last portion of the cable Beside the rubber gaiter, the new magnetic switch/sensor are also identified by a different shape of the holding holes (flat on new one and countersunk on old one as per below photos). NEW OLD First tests done on several machines shown very positive results comparing with the former magnetic switch/sensor. SCOTSMAN EUROPE SERVICE DEPARTMENT S P- 0 2 . 1 4 – J U L Y ‘ 0 2 AF & MF 22-30 NEW PLASTIC SPOUT KIT As you certainly know we have replaced the former brass spout and its metal spout/chute with a new plastic type that assures a much better sliding of the flake ice into the storage bin. Now, to allow in the field the replacement of the old metal spout/chute, no longer available as spare part, we have made available a Kit Spout & Ice Level Control available under Part Number 060584 00 and consisting off: Plastic Spout Optical Ice Level Control Screw (2) Nut (2) Allen Screw (2) P/N 660676 00 650674 01 422261 00 430014 00 420285 05 as shown on the here below photo. As soon as we'll run out of stock of the former metal spout/chute, we'll ship the new Kit. SCOTSMAN EUROPE SERVICE DEPARTMENT S P- 0 2 . 1 5 – J U L Y ‘ 0 2 SCW 14 B & SW 12 PLASTIC FITTINGS We are receiving more and more requests from the field about the quick connecting plastic fittings used on the water system of the above two Water Coolers. To overcame the problem once forever, please find here below a chart showing the Part Numbers of the various different types of plastic fittings as well as the schematic diagrams of the SCW 14B and SW 12 Water System. Item Part Number Description 3 5 7 8 10 25 CS 0002521363 CS 0002521360 CS 0002521375 CS 0002521364 CS 0002521366 CS 0002521509 3/8 M - 8 M Fitting 3/8 M - 8 F Fitting 1/8 M - 8 F Fitting T fitting GF Fitting 3/4 M - 3/8 F Metal Fitting W A T E R C O O L E R S WATER COOLERS SCOTSMAN EUROPE SERVICE DEPARTMENT S P- 0 2 . 1 6 – J U L Y ‘ 0 2 AC 225 NEW PC BOARD Starting from AC 225 s.n. 049170 the previous version of the PC Board has been replaced with a new one as done on past months with the other models of the AC Series. The new PC Board, available under P/N 620462 00, is supplied in its own plastic box and it is perfectly exchangeable with the former one just taking OFF the ambient sensor (no longer used on this new version of the PC Board). The operation of this new PC Board is detailed on the Service Bulletin SP-02.08 Here below please find a chart with the DIP Switch setting according to the different versions of the AC 225. DIP SWITCH 1 2 3 4 5 6 7 8 9 10 ACS 225 A ACS 225 W OFF OFF OFF OFF ON ON ON ON ON ON OFF OFF ON ON ON ON ON ON ON OFF ACM 225 A ACM 225 W ON ON ON ON OFF OFF ON ON ON ON OFF OFF ON ON ON ON ON ON ON OFF ACL 225 A ACL 225 W OFF OFF OFF OFF OFF OFF ON ON ON ON OFF OFF ON ON ON ON ON ON ON OFF SCOTSMAN EUROPE SERVICE DEPARTMENT S P- 0 2 . 1 7 – S E PT ‘ 0 2 M AR NEW DRIVE MOTOR SLEIGHTS Starting from the following serial numbers: MAR 55 MAR 75 MAR 105 MAR 125 MAR 205 MAR 305 MAR 71 MAR 101 MAR 121 MAR 201 MAR 301 S.N. 1615 1127 2554 1139 2399 1237 1126 2769 1135 2374 2498 the previous Drive Motor Sleights have been replaced with new "stronger" ones in order to avoid any possible deformation during the operation of the machine. The new versions of Drive Motor Sleight (3 mm thickness rather then 2 mm - see bottom photo) are available under the following part numbers: MAR 55-75-105-125 - MAR 71-101-121 MAR 205-305 - MAR 201-301 P/N 784350 06 784350 08 and they are exchangeable with the former ones with just small modifications. The new "stronger" Drive Motor Sleights, assuring a much better alignment of the two pulleys, will assure also a longer life of the pulleys as well as of the V belt. SCOTSMAN EUROPE SERVICE DEPARTMENT S P- 0 2 . 1 8 – S E PT ‘ 0 2 TC 180 NEW PLASTIC ICE SWEEP On the TC 180's at 230V 50Hz from s.n. 1901 to s.n. 1930, will be installed a new plastic (Moplen) Ice Sweep in place of the former one made in brass. This new Plastic Ice Sweep (see bottom photo) is perfectly exchangeable with the former one and it is available under the same Part Number 650725 00: SCOTSMAN EUROPE SERVICE DEPARTMENT S P- 0 2 . 1 9 – S E PT ‘ 0 2 CM 450 SL NEW POWERFULL WATER PUMP Starting from the CM 450 SL s.n. 0978 the former water pump will be replaced with a new one capable to provide a higher water flow to the water distributor tubes. Together with the water pump has been also modified the front S.S. bracket supporting the same due to the different shape/size of the water pump as well as of the different location of the securing holes. The Part Numbers of these new components are: Water Pump S.S. bracket P/N 670002 16 CM 81455048 As the new Water Pump is NOT exchangeable with the previous one, we made available a special kit P/N CM 81455049 consisting of all necessary parts to allow its installation on the machines manufactured till now but EQUIPPED WITH THE SUMP DRAIN/PURGE VALVE only. On the older versions, without the SUMP DRAIN/PURGE VALVE (old style plastic sump), it is NOT possible to install the new water pump. SCOTSMAN EUROPE SERVICE DEPARTMENT S P- 0 2 . 2 0 – N O V . ‘ 0 2 MAR SERIES NEW ANODIZED PULLEYS Starting from the following serial numbers: MAR 55 MAR 75 MAR 105 MAR 125 MAR 205 MAR 305 MAR 71 MAR 101 MAR 121 MAR 201 MAR 301 S.N. 1628 1143 2569 1158 2421 1249 1139 2795 1158 2385 2510 both the drive motor and the gear reducer pulleys are now anodized on their outside surfaces in order to increase the hardness mainly of the two groove surfaces. The new anodized pulleys are perfectly exchangeable with the former ones and are available in stock since now under the same part numbers. SCOTSMAN EUROPE SERVICE DEPARTMENT S P- 0 2 . 2 1 – N O V . ‘ 0 2 MF 41-51 NEW FRONT/TOP PANEL AND FREEZER UPPER BRACKET Starting from the following serial numbers: MF 41 MF 51 S.N. 13005 16766 the upper metal bracket, used to support the weight of the entire freezer assembly during the handling and transport of the machine, has been modified with a new stronger one (as detailed on the photo here below). The new metal bracket, as well as the previous one, should be removed at time of installation or when the first service is made on the machine. Together with the new stronger upper metal bracket, we have take the time to change also the rear edge of the front/top panel as detailed on the bottom photos. OLD NEW The new front/top panel is available under P/N 721838 00 and it is interchangeable with former one. SCOTSMAN EUROPE SERVICE DEPARTMENT S P- 0 2 . 2 2 – D E C . ‘ 0 2 MAR 55-71/75-101/105-121/125 V BELTS Due to the longer distance between the drive motor and gear reducer shaft of the new Gear Reducer Bonfiglioli Type VF/W30/63 (see our Service Bulletin SP-02.07), on the following MAR machines: MAR 55 MAR 71/75 MAR 101/105 MAR 121/125 it was required also the change of the V belt to a longer one. To help you in identify the correct V belts as well as pulleys used in all MAR series, we herewith attach a drawing showing the two different types of pulleys and charts listing the Part Numbers of the pulleys and V belts. MAR PULLEYS & V BELTS USED ON FRESH WATER VERSION PULLEYS C C A B A TYPE A PART NBR TYPE 734597 27 734597 31 734597 45 734597 46 734597 47 734597 48 B A B B A A TYPE B V BELT Z Z Z Z Z Z Sect. Sect. Sect. Sect. Sect. Sect. A (mm) B (mm) C (mm) 145 135 133 130 75 80 ***** 87 ***** ***** 61 52,5 32 40 30 40 40 40 V BELTS PART NBR TYPE USED ON 650422 14 650422 18 Z 30 3/4 Z 35 650422 19 650422 22 Z 36 3/4 Z 33 MAR 55 - 71/75 (OLD GEAR REDUCER VF 30/63) MAR 101/105 - 121/125 (NEW GEAR REDUCER VF/W30/63) MAR 201/205 MAR 301/305 MAR 101/105 - 121/125 (OLD GEAR REDUCER VF 30/63) MAR 55 - 71/75 (NEW GEAR REDUCER VF/W30/63)