FANUC ROBODRILL - 600 Machine Tools

IntelligentHigh Speed CNC Drill with Versatility
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IntelligentHigh Speed CNC Drill with Versatility
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q-iF seriesis a high speedversatileAl CNCdrillwith
FANUCROBODRILL
spindletaper size No. 30 for high precisionand high efficiencyproduction.
Highspeed,high precision,
and ultimateefficiency
Nano CNCSystem
o H a sa u l t r a - o r e c i s i oo
n u l s ec o d e r f o r c o n t r o lw i t h
i n t e r o o l a t i o na n d f e e d b a c ki n n a n o m e t e r s
1 H i g h acceler ationpositioning
o A c c e l e r a t i o no v e r 1 . 5 G
Rigidstructure
mechanism
of machine
o H i g h p r e c i s i o nm a c h i n i n ga t h i g h e f f i c i e n c ,
I Al contourcontrolI & HRVcontrol
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o A d d i t i o n a1l a x i sr o t a r yt a b l e ,
. H i g hp r e c i s i osni m u l t a n e o u4 sa x i sm a c h i n i n g
w i t h a s y n c h r o n o ubsu i l t - i ns e r v om o t o r ,
o C o n s i d e r a b rl ye d u c e di n d e xt i m e ( t o 1 / 3o f
c o n v e n t i o n aoln e s ) .
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Al tool life management/
Al tool monitoring
o T o o l l i f e m a n a g e m e n tb a s e do n f r e q r - r e n cayn d
t i m e o f u s e ,a n d c u t t i n g l o a d
, Al thermal displacement
compensation
r C o m p e n s a t i ofno r t h e r m a ld i s p l a c e m e nt ht a t m a y
o c c u rw h e n t h e s p i n d l ea n d f e e d a x i so p e r a t e
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2,100mm
Wide stroke
1,550mm
-r
980mm
Spacesaver
Taper
Bestseller
drillwithN0,30
xZ330mm
StrokeX700xY400
StrokeX500xY400XZ330mm
00)XZ330mm
StrokeX300xY300(+1
r u u rt u r ' " t
2lTools
l4Tools
2lTools
l 4 T o o ls
obotization,Networking,
en'dSystem integration
machining
c e l lt o a l a r g e - s cea p r o d u c t i o lni n e
Ethernet
n s f e ra n d n e t w o r kb u i l d i n g
movt
)ment
0ftable)
X-axis
travel(Lonqitudinal
Con tr oluni t
700mm
5oomm
3oomm
a-T21iFs a-T21iF a-T21iFt
Series31i-As
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Operational Excellence
. M A N U A LG U I D Ei
. O u i c ke d i t o r
. Production
controlandtool counter
. S e t u pf i l e
Safety Excellence
CIMPLICITYEiCELL
a c h i n i n gp r o g r a m sa n d m o n i t o r st h e o p e r a t i n gs t a t u s
o n a tc o m p u t e r
a
tom PMCfunction
c r e a t i o no f s e q u e n c p
e r o g r a m s u i t a b l ef o r y o u r p e r i p h e r a l
omeni
a
Conformanco
e n t h e E u r o p e a na n d
Chinesesafetystandar ds
Dualchecksafetyfunction
l oc
Fr ontdoorwith an electr omagneti
ck
ManagementExcellence
. lSO9001cer tified
. 1 S O 1 4 0 0c1e r t i f i e d
X 1 Photo when DDR260IBmounted
?
VersatileApplicationsto Meet Wide-variety
of MachiningNeeds
Highly rigid mechanism achieves heavy
m a c h i n i n g e f f i c i e n t l yi n m i l l i n g , b o r i n g a n d s i d e
cutting. Multi-face machining and contouring
m a k e s a u t o p a r t s m a c h i n i n ge a s i e r .
C r a n kc a s e
E x h a u s tm a n i f o l dt F C D 4 5 0 )
2.5"HDD
frame
S t a i n l e s ss t e e c a r t s
R e s i nm o d e l
G r a p h i t ee l e c t r o d e
High speed axis feed, high speed spindle
operation and optimal acceleration and
deceleration control provides efficiency of
m a c h i n i n g a n d r e d u c e dc y c l e t i m e . T h i s s e r i e s i s
a l s o s u i t a b l e f o r m a c h i n i n g o f e l e c t r i c a la n d
small parts, from high-speed cutting of light
metal such as aluminum to cutting of stainless
steel.
H i g h - s p e ea
d n d H i g h - p r e c i s i omn a c h i n i n gf o r
resin models,electrodesand precisionparts, is
p o s s i b l ew i t h h i g h s p e e d p r o c e s s i n gN. U R B S
i n t e r p o l a t i o na n d s u p e r - m i n u t el i n e s e g m e n t
p r o g r a m p r o v i d e s m o o t h m a c h i n e ds u r f a c e s
r e q u i r i n gl i t t l ef i n i s h i n gi,n a s h o r tt i m e .
Deep hole over 30 times deeper than the hole
diameter and small hole about 0.1mm at its
d i a m e t e rc a n b e d r i l l e d .
ffi
D e e ph o l e( 1 3 . 39>6 m m )d r i l l i n g
( s e c t r o)n
(sus43o)
, 'l 6 r 1 5 0 m m
iscM42o)
P r e c i s eh i g h - s p e e dc o n t o u r i n g a l l o w s d e b u r r i n g
and chamfering for sophisticated parts such as
magnesium mold, die cast, forged or cast parts.
This series is also availablefor machining the
datum plane at the succeeding process.
Personal computer case
(magnesium)
G e a r( S C M 4 2 0 )
High-precisionindexing is made possible by
using a closedloop
o Spindle is directly coupled with its motor.
o L e a s tm a i n t e n a n c ed u e t o g r e a s es e a l e db e a r i n g s .
o T h e h i g h s p e e d a n d h i g h p r e c i s i o nb a l l b e a r i n g i s u s e d f o r
t h e h i g h - s p e e ds p i n d l e .
(Someof tool lengthmeasurement
touchswitchesmay not be used
according
to thetype of it.)
Spindle output (10,000min'l
Spindleoutput (24,000min')
=
o A d d i t i o n a l 1 - 1 2 - a x i sc o n t r o l c a n b e a d d e d t o e n a b l e
s i m u l t a n e o u sc o n t o u r c o n t r o l o f u o t o 4 o r 5 a x e s .
o H i g h - p r e c i s i o ni n d e x i n g i s m a d e p o s s i b l e b y u s i n g a c l o s e d
roop.
o W i t h t h e F A N U C S e r i e s 3 1 r - A 5 .O n e o r t w o a d d i t i o n a l a x e s
can be added.
o W i t h t h e F A N U C S e r i e s 3 1 r - A .O n e a d d i t i o n a l a x e s c a n b e
added.
. An index table can be used to enable multi-surface
machining.
nization
Spindle
Coolant
BTtoolin(
N95 B|G-PLUS
tmling tooling
DtNrootino
Four-facemachiningusing
an additionalaxis and an
indextable
C y l i n d e hr e a d( A D C 1 2 )
External
coolant
Possible
Possible
Possible Possible
'10,000min-1
Center
througl (8T30) (DrN69871-A30 NC5-46) (BBT30)
coolanl
Exlernalcoolant
Possible
Possible
Possible
24,000minrCenter
througi (8T30) (D1N69871-A30 rmpossrore
(BBT3o)
coolanl
o Rapidtraversespeed:
54m/minwith FANUCSeries311-A5/
4 8 m / m i nw i t h F A N U CS e r i e s3 1 r - A
o Max.Acceleration
:
over 1.5Gwith FANUCSeries311-A5/
o v e r 1 . 3 Gw i t h F A N U CS e r i e s3 1 r - A
oZ-axistravel:330mm
X-axis travel
300mm
500mm
700mm
Three-dimensionalcontouring
using two additional axes and
a tilting index table
l m p e l l e r( A l u m i n u ma l l o v )
Tableworkingspact Tableloadingcapacity
Y-axistravel
300+100(:F
630X330mm
200k9
)mm
400mm
650X400mm
300ks
400mm
850X410mm
300ks
( x ) T h e a d d i t i o n a la m o u n t o f 1 0 0 m m i s p r o v i d e df o r i m p r o v i n ga p p r o a c h
c h a r a c t e r i s t i cdsu r i n g w o r k .
. S i m p l e a n d r e l i a b l ep r o p r i e t a r yt o o l
turret mechanism
o T o o l c h a n g i n gt i m e ( c u t t o c u t ) :
1.6sec.
o Modelsfor 21 tools and for 14tools
are available.
t
o Max tapping up to 8,000min-1
(at 24,000min-t
spindle)/5,000min
( a t 1 0 , 0 0 0 m i n1 s p i n d l e )
o Reduced tapping cycle time by quick extraction with
o v e r r i d eu o t o 2 0 t i m e s .
V e r s a t i l em a c h i n i n g i s p o s s i b l e i n c l u d i n g d r i l l i n g , t a p p i n g ,
milling and profiling.
E n h a n c e d h i g h s p e e d a n d h i g h a c c e l e r a t i o ns p i n d l e r e d u c e s
m a c h i n i n gc y c l et i m e s i g n i f i c a n t l y .
A machining sample with 10,000minr spindle (*11
MediumGray Aluminufl
Medium Gray Aluminum
alloy.die Workpiece carD0n
allov
die
Workpiece carDon casl
steel iron caslno
steel iron ceslino
A machining sample with 24,000min-'spindle (*1)
Medium Aluminum
Medium Aluininum
Workpiece
alloy.die Workpiece caroon
alloy.die
carbon
casTtnf,
cesilno
steel
steel
Drilldiameter 20 dia.
Tapsize
22dia.
M16
M24
Tao oilch
Drillmaterial H J b
HJJ
1012
298
219
Spindle
Speed
S
398
Spindle
Speed
S
Feedrate
F {*2}
Feedrale
F {*2)
40
253
cYb
657
Emulsion
Emulsion
type
type
Waterimmiscibk
Water-immiscibk
Coolant
Coolant
cutting
fluid water-miscible
cutting
fluid water-miscible
fluid
fluid
cunino
cuttin0
Drilldiameter25 dia. 25 ora 30 dia. Tapsize
Drillmaterial H S S HSS N J J
Tappitch
M16
2
M20
2.5
M24
Spindle
Speed
S
318
382
298
264
219
Feedrate
F {*2
48
115
Coolant
Loadmeter%
oJ/
Spindle
Speed
S
J
Feedrate
F {*21 Jvb
660
657
WaterWater
immisci' Emulsion
immisci- Emulsion
lype
type
ore
0re
water-miscible Coolant
watermiscible
culting cuttingfluid
cutting cutting
tluid
Iluid
fluid
155
tcc
255
202
Tolerance
class
on
Loadmeter%
140
125
Tolerance
class
6H
( * 1 ) S a m p l ed a t a m a y v a r y o n m a c h i n i n gc o n d i t i o n s
(x2)Unit:mm/min
IntelligentControl
B e l l - s h a p e d a c c e l e r a t i o n / d e c e l e r a t i o ni n
, -position width
switching for rapid traverse/cutting feed, rapid traverse
o v e r l a p p i n g ,a n d o t h e r c o n t r o l f u n c t i o n s , a s w e l l a s A l
c o n t o u r c o n t r o l I f o r r e a d i n g 3 0 b l o c k s i n a d v a n c e ,o p t i m i z e
a x i s m o t i o n a n d r e d u c em a c h i n i n gc y c l et i m e .
D u r i n g p o s i t i o n i n g , a c c e l e r a t i o n / d e c e l e r a t i oi sn o p t i m a l l y
c o n t r o l l e da c c o r d i n gt o t h e t o r q u e a n d s p e e d c h a r a c t e r i s t i c s
of the motor.
M a k i n g f u l l u s e o f t h e m o t o r c h a r a c t e r i s t i c sa t a l o w s p e e d
reduces positioning (rapid traverse) time, resulting in
r e d u c t i o ni n m a c h i n i n g c y c l e t i m e .
M e c h a n i c a ls h o c k d u r i n g m a c h i n i n g i s r e d u c e d m o r e t h a n
e v e r b e f o r e b y p e r f o r m i n g a c c e l e r a t i o n ' d e c e l e r a t i ocno n t r o l
( s m o o t h b e l l - s h a p e d a c c e l e r a t i o n d e c e l e r a t i o nb e f o r e
i n t e r p o l a t i o n )t h a t k e e p s a l o r v l e v e l o f j e r k , w h i c h i s t h e r a t e
o f c h a n g e o f a c c e l e r a t i o nr v i t h r e s p e c t t o t i m e . I n a
m a c h i n i n g p r o g r a m , a p o r t i o n i n ' . v h i c ha s p e c i f i e dp r o f i l e i s
smooth but significant change ir acceierationcauses
m e c h a n i c asl h o c ki s a u t o m a t i c a l i d
y e t e r m i n e da, n d c o n t r o l l e d
s o t h a t a s u i t a b l es p e e d i s a c h i e v e d .
Path from line to circle
tc-.'tr"lO+l
Y-
l;c-*"roN-l
|
l:r-1
-,
q111/
The latest and quick response servo motor al series with an
h i g h - p r e c i s i o n p u l s e c o d e r o f 1 6 , 0 0 0 , 0 0 0 / r e vr.e s o l u t i o n i s
adopted. And a combination of HRV contro[, which are
leading-edgedigital servo/spindlecontrol technologies.
reduces possibleservo delay and allows the least tracking
e r r o r o n h i g h - s p e e dm a c h i n i n g .
N a n o - i n t e r p o l a t i o ni s u l t r a - p r e c i s i o ni n t e r p o l a t i o n w h i c h
c a l c u l a t e sa p o s i t i o n c o m m a n d t o b e t r a n s m i t t e dt o t h e d i g i t a l
servo in nanometers(nm) even when the unit used for the
command in the program is pm. Together with nanof e e d b a c k b y t h e h i g h - p r e c i s i o np u l s e c o d e r w i t h a r e s o l u t i o n
o f 1 6 , 0 0 0 , 0 0 0 / r e v . ,n a n o - i n t e r p o l a t i o n i m p l e m e n t s v e r y
smooth movement to improve the precision of machined
su rfaces.
I
Y-axis
:-- Velocity
---_------------
l l L a ' g " j u ' k|
I
Y - a x i sJ e r k
^{s,,.",'i;l
| \---s\:
-
N U R B S c u r v e s ,w h i c h h a v e o e c o r n e . . , i e s o . e a d a s a m e t h o d
o f r e p r e s e n t i n gf r e e c u r v e s , c a n b e s c e : ' : e d i n a p r o g r a m .
H i g h - p r e c i s i o ni n t e r p o l a t i o ni s o e - c ' - : c
on each NURBS
c u r v e s o t h a t a s m o o t h m a c h i n e cs - ; a : . l ' e r y c l o s et o t h e
d e s i g n e d p r o f i l e c a n b e o b t a i n e c .- ^ : s z e c f a p r o g r a m c a n
also be reduced as compareo .'.:^ :irat of a program
c o n s i s t i n go f m i n u t es t r a i g h tl i r e : o - - a r C s .
Note)CAM systemfor programmi^c s -::-'i
:'
: -:.
-
:-:'.-:35
interpolation
N U R B Si n t e r p o l a r , c l
M i c r o l i n ei n t e r p c : a : : o n '
Stripes
Microline interpo;alion
(with tolerance oi 5 ,mr
A l c o n t o u r c o n t r o lI I i m p l e m e n t s h i g h - s p e e d . h i g h - p r e c i s i o n
machining by reading 200 blocks in advance for
acceleration/deceleratio
nntrol.
co
T h e n u m b e r o f b l o c k st o b e r e a d i n a d v a n c ec a n b e i n c r e a s e d ,
t h e r e b y e n a b l i n g u p t o 1 , 0 0 0b l o c k st o b e r e a d i n a d v a n c ef o r
a c c e l e r a t i o n / d e c e l e r a t i ocno n t r o l . T h i s e n a b l e s h i g h - s p e e d ,
h i g h - p r e c i s i o nm a c h i n i n g w i t h o u t f e e d r a t ev a r i a t i o n se v e n f o r
a p r o g r a m c o n s i s t i n g o f s u p e r - m i n u t el i n e s e g m e n t s . N a n o interpolationcan be used to obtain smooth machined
s u r f a c e sr e q u i r i n g l i t t l ef i n i s h i n g .
Smooth
N U R B Si n t e r o o l a t i o n
F r o m a p r o g r a m c o n s i s t i n go f m i n u t e l i n e s e g m e n t s c r e a t e d
with a CAD CANI system, the original curved surface is
e s t i m a t e da s N U R B S c u r v e s . T h e g e n e r a t e dN U R B S c u r v e s
a r e i n t e r p o l a t e di n n a n o m e t e r s ,s o t h a t a s m o o t h m a c h i n e d
s u r f a c ec l o s e t o t h e d e s i g n e dp r o f i l e c a n b e o b t a i n e d ,t h e r e b y
r e d u c i n gt h e n u m b e r o f h a n d f i n i s h i n g p r o c e s ss t e p s .
A h u g e p r o g r a m f o r t h r e e - d i m e n s i o n a lm a c h i n i n g t h a t
c o n t a i n s c o n t i n u o u s s e t t i n g sf o r s m a l l a m o u n t s o f t r a v e l c a n
be stored on the compact flash card built into the fast data
server, and can be used for high-speed machining. DNC
o p e r a t i o nc a n a l s o b e p e r f o r m e df r o m a p e r s o n a lc o m p u t e r .
Memory-based operation can be performed using macro
s t a t e m e n t sa n d s u b p r o g r a mc a l l sf r o m t h e c o m p a c tf l a s h c a r d .
P r o g r a m ss t o r e d o n t h e c o m p a c t f l a s h c a r d c a n b e e d i t e d .
.i*: :,i"-=:--:-!.,n
C o m p e n s a t i o nf o r t h e r m a l d i s p l a c e m e n ti s c a r r i e d o u t a t r e a l
time by monitoring the operationstatus of the spindle and
f e e d a x i s a n d e s t i m a t i n g a n e l o n g a t i o na l o n g t h e e a c h a x e s .
(The precision of compensation varies with the ooeratino
conditions.)
M A N U A L G U I D EI c a n b e u s e d t o p e r f o r m a l l o p e r a t i o n sf r o m
c r e a t i o no f a p r o g r a m t o m a c h i n i n g o n o n e s c r e e ns i m p l y .
A c o n v e n t i o n a lp r o g r a m u s i n g G c o d e s c a n b e c r e a t e ds i m p l y
using a graphical menu guide. Hole position specification
and pocketing can be entered simply without calculations.
H i g h - s p e e dr e a l a n i m a t e d s i m u l a t i o n w i t h a s o l i d m o d e l
a l l o w ss i m p l e m a c h i n i n gs i m u l a t i o n .
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A dual check safety function is installed, which doublv
1 1 9 1 i t o r sf e e d r a t e , p o s i t i o n , a n d s a f e t y s i g n a l s u s i n g t w o
CPUs.Neither special operation nor waiting time for iafety
check is required. Together with the electromagneticlock
m e c h a n i s m o n e a c h d o o r , t h i s f u n c t i o n e n s u r e st h e s a f e t v o f
the operators without reducing efficiency.The category_3
s a f e t y l e v e l d e f i n e d i n E N 9 5 4 - 1i s e n s u r e d .
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T h e t o o l l i f e m a n a g e m e n t t r a c e s t o o l s t a t u s s u c h a s f r e o uueennccvy
o r t i m e o f u s e a n d r e p l a c e sa t o o l w h e n i t s u s a g e e x c e e o st n e
p r e s e t v a l u e . T h i s p r e v e n t sa n y t r o u b l e o n c u t t i n g t o o l s s u c h
a s b r o k e nd r i l l .
T h e b u i l t - i nA l t o o l m o n i t o r w a t c h e s a c t u a l l o a d o n d r i l l i n g b y
detecting directly external disturbance load of the soindle
motor.Thisprovides superior tool management.(For usable
ranges, contact FAN UC.)
Operation
principle:
Positionand speed
detectionsignals
of the motor
Electromagnetic-lock
door switchsignal
W a r n i n gl e v e l
Both monitorposition
and soeed
Occurrence
a b n o r m acl o n d i t i o n
Bothmonitor Motor
l/O signals Power
shutoff
Occurrence
a b n o r m acl o n d i t i o n
Time
o
E
a
J
Breakage level
Time
No load level
Time
C o m p l i a n c ew i t h s a f e t y r e g u l a t i o nf o r E U c o u n t r i e s( C E m a r k )
a n d C h i n ai s a v a i l a b l e .
Robotization,
Networking
andSystemIntegration
W i t h i t s r o b o t i n t e r f a c ef u n c t i o n s f o r R O B O D R I L Lt,h e A l C N C d r i l l
makes it possibleto configure machining systems easily for
w o r k p i e c e l o a d i n g / u n l o a d i n gd
, eburring, and other purposes,
using robots.
o P r o v i d e sa b u i l t - i n i n t e r l o c kf u n c t i o n w i t h c o n s i d e r a t i o ng i v e n
t o s a f e t y .( l n t e r l o c kp a n e l i s n o t r e q u i r e d . )
o C a p a b l eo f a c c o m m o d a t i n gn o t o n l y o n e R O B O D R I Lw
Lith one
r o b o t b u t a l s o t w o R O B O D R I L Lw
s ith one robot.
o E n a b l e sr o b o t j o g g i n g , r o b o t h a n d o p e n i n g / c l o s i n g a, u t o m a t i c
s i d e d o o r o p e n i n g / c l o s i n g ,s y s t e m s t a t u s d i s p l a y , a n d r o b o t
p r o g r a m s e l e c t i o no n t h e r o b o t o p e r a t i o ns c r e e n .
d
E x a m p l eo f r o b o t
nano
It also makes it possibleto configure machining robot systems
t h a t e l i m i n a t et h e n e e d f o r p e r i p h e r a l sb y u s i n g m u l t i p l e r o b o t s .
R o b o t o o e r a t i o ns c r e e n
p
F!i
F
Ett
EI
K'
!.
C o m p a c t m a c h i n i n gs y s t e m w i t h
LR Mate 200iC
M a c h i n i n gr o b o t s y s t e m
T h e E t h e m e tf u n c t i o n i s a v a i l a b l ea s s t a n d a r dc o m m u n i c a t i o n
for network.
i t:^+ ^^^^-^+^rvil>t )trfrdr dtur
-tZ
-'/
=3q
-
1q,
-
managementpackageFANUo ctMpLtctryelceu
Centralized
can
b e u s e d o n a p e r s o n a lc o m p u t e rc o n n e c t e dt o t h e n e t w o r k t o
m a n a g eR O B O D R I LpLr o g r a m sa n d m o n i t o rt h e o p e r a t i n g
status.
Probe
R e c ei v e r
C o o l a n tu n i t w i t h c h i p c o n v e y o r
2 - p a l l etty p e p a l l e t
c h a n g e irn s t a l l e a
dt s i d e
g
-g
EasyOperation
Two productionmonitoringcountersand two accumulation
counters are applicablefor recognitionof scheduledparts
production,statusdisplay,terminationof machiningand so
on. These countersare indispensablefor production. The
use statusof tools with the tool life managementfunctioncan
also be checkedusingthe tool counteron the samescreen.
Standarddisplay with 10.4" color LCD integratedwith the
operator panel features ease of use with least key stroke
operations.The soft keys verticallyprovidedto the right of
t h e d i s p l a yu n i t c a n b e u s e d a s m a c h i n eo p e r a t i o nm e n u
keys.
In a memorycardslot locatedat the side of the displayunit, a
compactflashcardcan be insertedto performDNCoperation
or to enablethe card to be used as a large-sizedprogram
memorydevice.
Initial setting information can be stored such as parts
coordinate system, offsets values, program identification and
so on. Automated initializationfor operation is available
simply by calling a set of information for ease of use.
Quick editor used to createor edit a program is an easy-tousefull-screeneditor,which can performcopy.move,search,
cursorjump, and other operationslike an editorfor PCs.The
guidanceinputfunctionfor G codesor M codesallowsyou to
edit a program efficiently.Effectiveedit of programmingis
also possiblethrough on- screenselectionof G and M codes
withguidance.
* The above photo is that for d-T21iF and a-Tl4iF
The custom PMC function which allows simple control of
p e r i p h e r a ld e v i c e s i s i n s t a l l e da s s t a n d a r d .A s e q u e n c e
programcan be createdand editedeasilyon a screen.Only
P M C p r o g r a m s f o r p e r i p h e r a ld e v i c e sc a n b e r e a d a n d
w r i t t e n .T h i sf u n c t i o np r o v i d e s1 6 i n p u ts i g n a l sa n d 1 6 o u t p u t
s i g n a l sa s b a s i cf e a t u r e sa, n d a l s om a k e sa v a i l a b l e
up to 1024
i n p u t s i g n a l sa n d 1 0 2 4o u t p u t s i g n a l si n t o t a l a s o p t i o n a l
featuresto meetthe needsof the customer'ssystem.
program memory can be easily managedbased
Large-sized
on program folders and file names (each having up to 32
characters).
.1'!
:,i
er
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trB
W i d eo p e n i n gd o o r :
730mmfor q-T14iF
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A i r b l o wf o r c h i p s
|
""'=l@
T o pc o v e r
S i g n a ll a m p
Toollengthswitchfor
automaticmeasurement
il
f
bl
Et,
C o o l a n tu n i t ( t a n k )
C e n t e rt h r o u g h c o o l a n t
A u t o m a t i cf i r e e x t i n g u i s h e(rN o t e )
E
I n t e r m i t t e n t O p e r a t i o np a n e l w i t h
central
a l p h a b e t i c axre y
l ub r i c a t i o n
lllumination
C o o l a n ut n i tw i t h c h i of l u s h
( s p o tg u n p r o v i d e d )
(Note) lf machining "combustible r.rater:ats'such as resin and
m a g n e s i u m o r i f u s i n g a w a t e r - i m m i s c i be c u f i i n g f l u i d , s e l e c t a n
a u t o m a t i c f i r e e x t i n g u i s h i n gs y s t e m b e c a u s eo f f i r e h a z a r d s .
F o r i n f o r m a t i o no n t h e o b j e c t st h a t c a n b e e x t i n g u i s h e db y a n
a u t o m a t i cf i r e e x t i n g u i s h i n gs y s t e m .c o n t a c ty o u r R O B O D R I L L
salesreoresentative.
F A N U Co p e r a t e sc u s t o m e rs e r v i c ea n d s u p p o r t s y s t e m a n y w h e r ei n t h e w o r l d
throughsubsidiaries,
affiliatesand distributorpartners.FANUCprovidesthe highest
qualityservicewith the quickestresponseat the locationnearestyou.
Prague
Budapest
-,t^Yllo...,
,Moscow
l'",o"vr.
Paris
Barcelona
Milan
Wft/7'[llir+
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F A N U C T r a i n i n g C e n t e ro p e r a t e st r a i n i n g
p r o g r a m s o n F A N U C R O B O D R I L Li s e r i e s
throughout the year, which focus on
practical operations and programming
with
machining know
how
and
maintenance.
)sro*v
'zrf
\
j
I n q u i r i e s: Y a m a n a k a k o - m u r a ,
Y a m a n a s h i J, a p a n 4 0 1 - 0 5 0 1
P h o n e : 8 1 - 5 5 5 - 8 4 - 6 0 3 0F a x : 8 1 - 5 5 5 - 8 4 - 5 5 4 0
Outer dimensions
a
q_IF
FANUC ROBODRILL
Machine(Standard)
movement
of table)
X-axistravel(Longitudinal
Capacity
Y-axistravel (Crossmovement of saddle)
of spindle
head)
Z-axis
travel(Vertical
movement
qaqeplane
to spindle
Distance
fromtablesurface
q.-TzntFLlTzfl|1Ftee
@I-Tn4lFLl=Fn4lFt-c
.i.==
d-Tzni.F /@-T\AXF /-r..t= =
@-TzniFslTZni.ese
d-Tn+ltrslTt4ltrse
Item
Table
SETIES
700mm
500mm
300mm
400mm
3 0 0 m mr 1 0 0 m m
330mm
1 5 0t o 4 8 0 m m{ W h e nn o h i g hc o l u m ni s
650 X 400mm
630 330mm
W o r k i n q s p a c e{ X - a x i sx Y - a x i s )
Caoacitv of workDiece mass
850
410mm
(uniformload)
2 0 0 k qi u n i f o r m l o a d )
Spindle
Workinq surface configration
Speed ranqe
S p i n d l e g a g e ( C a l ln u m b e r )
3 T s l o t s .s i z e 1 4 m m o i t c h 1 2 5 m m
100 10,000min
7 l 2 4 I a g e rN o . 3 0( w i t h a i r b l o w )
Feedrate
Rapid traverse rate
54m,/mi n \X,Y,Z) : d T 2 1iFsfi 21iFfi 21iF Lfi 1 4iFslf 14iFfi 1 AiFt
-
---_l
!9^td"txXZ:alrlftrlW
1 to,30,000mm/min
F""dr"t"
Turret
T o o l c h a n g es y s t e m
T u r r e tt V p e
Type of tooling
, A S4 0 3 - 1 9 8P23 0 T -{14 5 " )
J t s B 6 3 3 9 - 1 9 988T 3 0 M
2ltools . d -f 21iFsff21iFif 21iFLI21iFselT2liFe/f21iFLe
14tools : a-T1 4iFslT14iFn 14iFLn 14iFself14iFefi 14iFrc
Tool storage capacity
M*-r.
I 2 5 0 m m ( C h a n g e db y s p e c i f i c a to ^ s
2 O O m m: d - f 1 A i F s f i 1 4 i F s e
1 9 0 m m { C h a n g e db y s p e c i f i c a t i o n s )
'.
o(-f21iFsllz1iFse
_
R a n d o m s h o r t e s tp a l l '
-21iFef2liFLe
2 k g l t o o l ( t o t a l m a s s : 2 2 k g ) i 3 k g / t o o l( t o t a l m a s s : 3 3 k 9 ) : a - T 2 l t F s i I 2 1 i F i 2 ' : t E - - 2 ' r - s -'j
-1:iFe
T l 4iFLe
;-si
2 k g l t o o (l t o t a lm a s s : 1 5 k 9 ) 1 3 k g / t o o( lt o t a lm a s s i 2 2 k g l ' . a - f l A i F s l T 1 4 i F T l j , F
'1.6
2
k
g
l
t
o
o
l
i
s
s e c .{ W h e n
5 . 5 k W{ 1 0 m i n r a t i n q )/ 3 . 7 k W ( c o n t i n u, r r r u , ' n g t
Method of tool selection
Maximum tool mass
Motors
Accuracv
T o o l c h a n q i n ot i m e ( C u t T o C u t )
S D i n d l ed r i v e m o t o r
Singledirectionpositioningaccuracy{*1}
(Note) *:d-T211FslT21lFlT21lFLlTl41Fs/T14lFlT14iFL
Control unit FANUC Series 3li A5 (*)
Control unit FANUC Series 3'll-A (*)
Basic controlled axes 3 axes (X,Y,Z)
Simultaneously controlled axes (3 axes)
HRV control
Rapidtraversebell-shapedacceleration/
deceleration
Rigid tapping (M29)
lManual handle feed
Part program storage size (512Kbyte)
N u m b e r o f r e g i s t e r a b l ep r o g r a m s ( 1 0 0 0 i
i G s 4 . 1)
' H e l i c a li n t e r p o l a t i o n
High column 100/200/300mm
H i g h s p e e d s p i n d l e2 4 , 0 0 0 m i n r
Cenler through coolant
Double contact toolins (NC5 46/8BT30/NBT30)
DIN Tooling iDlN 69871-A30)
H i g h t o r q u e s p i n d l e1 0 , 0 0 0 m i n r
llumination
Signallamp (3 lamps)
Tool length switch
Automatic oil lubricating
Centralized
S p l a s h g u a r dw i d e o p e n i n g d o o r : 7 3 0 m m
@-r 21 iFl-f 1 4iFfi 21 iF eft 14iF el
'l
S p l a s h g u a r dw i d e o p e n i n g d o o r : 1 0 0 m m
@ -f 21 iFlr 1 4iFt/f 21 iFLe/T 14iFLe)
Automatic front door opening/closing of
splashguard
Automatic side door of splashguard
Sidewindow of splashguard
Basic top cover of splashguard
Full-closed cover of splashguard
. Tool pot cover
.Coolant unit
ffi
omplv with in.tuttution
F l o o rs p a c e
Mass of machine
*aaLr"
UC
LTD
l
iFeI2liFLelIl
4iFseT 1 4iFe'T 1 4:F -e
' Dual check satety
'Custom macro B (G65,G66iG67)
' C a n n e d c y c l e sf o r d r i l l i n g
- G89/G80)
(G73,G74,G76,G81
. Coordinate system rotation (G68,G69)
' Setup file
. M A N U A L G U I D EI
l l n c l u d e d M e a s u r e m e n tC y c l e )
'Playback
. Retraction for rigid tapping
Al thermal displacement compensation (XYZ axesr
."d"1
i
a"d
(Tank capacity : 100 (140)*'/,200L)
' Coolant unil w;th chip flush
( T a n k c a p a c i t y| 1 0 0 ( 1 4 0 ) * ? . 2 0 0 L )
' C l e a n i n gu n i t f o r t o o l t a p e r s h a n k
' Air blow for chips
.Z-axis metal cover
.Bed cover
' Automatic fire extinguisher
a l c o n t r o l l e dI a x i s
( S i m u l t a n e o u s l yc o n t r o l l e d4 a x e s )
. A d d i t i o n a lc o n t r o l l e d2 a x e s
( S i m u l t a n e o u s l yc o n t r o l l e d5 a x e s ) ( * )
' S i n g l e d i r e c t i o np o s i t i o n i n g( G 6 0 )
. C y l i n d r i c a il n t e r p o l a t i o n1 G 0 7 . 1 )
' Conical/spiral ;nterpolation
' N U R B S i n t e r p o l a t i o n( G 0 6 . 2 )
. Jerk control
. Tool center point control (Jt)
. 3-dimensional cufter compensation (*)
' 1 digit F code feed
' lnverse time feed (G93)
' Pa.t program storage size (2lvlbyte)
' Number of registerable programs 4000
. O p e r a t i o n p a n e l w i t h a l p h a b e tk e y
. Fast data server (with Compact Flash Memory 1GB)
. Memory card
' Fast Ethernet board
. FANUC CII\,'IPLICIry.ICELL
ifor personal computer)
Al tool monitoring
' Iool position offset 1G45- G48)
' Addition of workpiece coordinate syst€
item
3 0 0 p a i r s{ G 5 4 . 1 )
'Scaling (G51/G50)
' Figw e copy lG1 2.1,G72.21
' Interruption type costom macro (lVI96rl
6 r M 9 7j
' Peck drilling cycle for small deep holes
es
' P r o g r a m m a b l em i r r o r i m a g e ( G 5 l . l G :5 0 . 1
' 3 ' d i m e n s i o n a lc o o r d i n a t ec o n v e r s i o1nr G 6 8 G 6 E
' P o l a rc o o r d i n a t ec o m m a n d ( G 1 6 / ' G l 5 r
ai::^ s
la
:_: S-oolhing 2
' - ^-.35;.66snl (G37)
:r..e'lailure
' o r o e r s o n a lc o m p u t e r )
:'5;i!:! reguration
'
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3 ' a ! ' . ' - a ' a ' a ^ a ap o s r t r o nr e t u r n
, . : ' . . . ; : . : : a ' d i n a t e s y s t e m p r e s e tG 9 2 . 1
:-::-3i
: a ' e a k e rs h u t d o w n
- : r i : ^ . I a x i s r o t a r yt a b l e D D R 2 6 0 i B
E
-;e'C o . ! r o f o r R i g i dT a p
-.: -a^agement function
l:. ..\et imaster/slave)
:ai.er Mate CNCmanager
Ex:arnal touch panel interface
ROBODRILL
" f i e d b v F A N U C w h e n i r e t a | | i'1
nqK
"onOitio"t.
200 ro 220 VAC+10 to -15qo3-phase, 50i60Hzt 1Hz OkVA 4
'l
0 . 3 5t o 0 . 5 5 M P a ( 0 . 5 M Pias r e c o m m e n d ) ( g a g ep r e s s u r e )0 5 m m i n i a ta t m o
2 , 2 3 6 : 1 0 m m ( W h e nn o h i g h c o l u m n i s
1 . 5 6 5 m m> ' 2 , 0 4 0 m
995mm 2.210mm
Aoorox. 1.950ko
* 1 a n d * 2 a r e m e a s u r e di n c o m p l i a n c e w i t hJ I S 8 6 2 0 11 9 8 7 .
* 3 T h e c o l o r L C Dh a s b e e nd e v e l o p e dw i t h h i g h p r e c i s i o nt e c h n o l o g i eas n d t h u s
f e a t u r e sh i g h v i s i b i l i t ya n d i m a g eq u a l i t y .N o l e ,h o w e v e r t, h a t t h e s c r e e nm a y
h a v ea f e w m i s s i n go r c o n s t a n t l yl i t p i x e l s .
* 4 I n c a s eo f c e n t e rt h r o u g hc o o l a n ta n d c l e a n i n gu n i tf o r t o o l t a p e rs h a n k ,
a d d i t i o n a+l 1k V A i s r e q u i r e dr e s p e c t i v e l yI n. c a s eo f a d d i t i o n a 1l a x i s ,
a d d i t i o n am
l a x i m u m+ 1 . 5 k V Ai s r e q u i r e d .
l a x i m u m+ 3 k V Ai s r e q u i r e dA. c a b l e
I n c a s eo f a d d i t i o n a2l a x e s ,a d d i t i o n am
w i t h 8 m m ' ? o rm o r e s h o u l db e u s e da t p r i m a r yp o w e rc o n n e c t i o n .
FAN
: d -f 21 iFselT2l
Ouick editor
Control unit incorporated type display unit
with 10.4"color LCD(*3)
Reader/puncherinterface
Ethernet interface
Workpiece coordinate system (G52 - G59)
Addition of workpiece coordinate sYstem 48 pairs
@
M a c h i n es i z e
*
Optimum torque acceleration/deceleration
Back ground editing (lvlulti part program editing)
.ly t" *rt"l"
Power suoolv
C o m p r e s s e da i r s u p p l y
Machineheiqht
l
0 . 0 0 6 / 3 0 0 m mq' -. r 2 1i F s X 2i1FI 2 1 i F t lTl iFsIl4iFI'l4iFL
0.01
0 / 3 0 0 m m 'd. - f 2 1i Fs e n 2 li Fe l F 2 liFtelf 1 4iFselTl 4iFelT l 4iFLe
t0.002mm
P o s i t i o n i n gr e p e a t a b i l i t y( * 2 )
Numerical control (Standard)
Power source
l
t""i db""t*
M a x i m u mt o o l l e n g t h
ox. 2
+5 In case of center through coo ant, additional + 0.05m1min is required. In case of air blow for
c h i p s .a d d i t i o n a - 0 . 2 m : m i n l s r e q u r e d .
I n c a s e o f s i d e a l t o m a i l c o o o r . 0 . 4 l \ y ' P ac o m p r e s s e d a i r s u p p l y o r m o r e i s r e q u i r e d .
, 66 F a s t e n i n g t h e m a c h i n e t o t h e f o o r ( m o u n t i n g a n c h o r s ) m a y b e r e q u i r e d d e p e n d i n g o n t h e
use conditions and nsta allon environment. or to prevent the machine from toppling over
due to an eadhquake.
* 7 ln case of a-T21iFs T1 4iFs T21lFse/Tl4iFse
P h o n e : 8 15 5 5 8 4 - 5 5 5 5 F a x : 8 1 - 5 5 5 - 8 4 - 5 5 ' 1 2
ffJ,ffi#ix.f}"nashi4o1.05e7'Japan
.All specificationsare subiectto change without notice.
.No part of this catalog may be reproducedin any form.
. T h e p h o t oi n c l u d e so p t o n s .
.The productsin this catalogare controlledbased on Japan's "ForeignExchangeand ForeignTrade Law". The exportof
ROBODRILL q-f21iFsfi2liF/T21iFr[14iFslf l4iFl T14iFLfrom Japan is subjectto an expod Licenseby the governmentof
Japan. Other models in this catalogmay also be subjectto exportcontrols.
Further,re-exportto another country may be subjectto the licenseof the governmentof the countryfrom where the product
is re-exported.Furthermore,the productmay also be controlledby re-exportregulationsof the UnitedStates government.
pleasecontactFANUC for advice.
Shouldyou wish to exportor re-expodthese
@FANUC LTD, 2OO7
2008.4,Printedin Japan
RDRILLA-iF(E)-03,