fanuc robodrill - 600 Machine Tools
Transcription
fanuc robodrill - 600 Machine Tools
IntelligentHigh SpeedCNCDrillwith Versatility FANUC ROBODRILL @-TZnXEsI T znXEI T 2n1.EL @-Tn+XEslT n+lE / T n4lEL @-TznXEseI T znXtr@ | T ZnXEte @3-1f fl4 Xtrse / T n4 ltr.@| T n4 lEte FANUC. -rj::T=t LE Intelligent High SpeedCNCDrill with Versatility a FANLJC ROBODRILL q_IEseries FANUCROBODRILL a-iE seriesis a high speedversatileAl CNCdrill with spindletaper sizeNo. 30 for high precisionand high efficiencyproduction. High speed,high precision, and ultimate efficiency Nano CNCSystem . H . s a I t r a p r e c i so n p ! s e c o d e r f o rc o n l r o l w l t h l o t e r p oa t i o na n df e e d b a c kr n a f o m e t e r s H i g h a c c e l e r a t i opno s i t i o n i n g . A c c e l e r a t i oonv e r1 5 G Riqidstructure of machine mechanism . H i s h p r e c i so f l n a c l rr i n s a t l r s h e l r c i e n c y Al contourcontrolI & HRVcontro' . G r e a t vr e d L c e sp r o l l e e f l o r s c a L s e db v s e n , od e a l s {- ^5 Intelligent Gontrol Al contourcontrolII . m p e m e n t sv e r ys n r o o t hm a c hn e . ls ! r l a c e s Al tool lifemanagement . T o o i i e m a n a g e m e . t b a s e do . f t e q r e n . y a . d t ne ol !se, and cutt rll oad A l t h e r m a ld i s p l a c e m e n t compensation . C o r p e n s a t i o n f o r t h e r m . l d l s p l a c e m e nttl i a t m 6 y .c.ur when lhe sp ndle a.d feedax s operate Robot syst 'Standar . .PrlgFm i CIMP L O(-T214...Es/T2fl4Es.+ O{--Tfl4,Es/Tfl41Es.e @X-TZn\EtlTZttEr-'e: AX-Tn4lEL/TnajlELe @-TZX|ElTzntEe q-Tn4lElTl4lEe i3 . fl' "r ilm 2,100 mm '1 ,550mm +^^:------+ Wide stroke Bestseller drillwithN0,30 Taper Space saver StrokeX700.!Y400X 2330mm StrokeX500rrY400).2330mm StrokeX300.!Y300(+ 100))/ 2330mm X-axis travellLongltudina movement oftable) Toolturret ?on C o n t r oul nrt Fnn ?nn 2lTools l4Tools Zttoos l4Tools 'Robotization,Networking, , and System integration em n d a r dp a c k a g et o a a r g e r c a i e p J o . i u coi f Lf e a-f 21iEs a-T14iEs "a- tTZl t4;igEssee a T21iE -5erles J l1-A5 a-f 14iE o-f21iEe a f2liEte a ' T 1 4 l E e a - T l 4 i E L e > e r l e sJ l / - A Operational Excellence M A N U A LG U I D EI O ui c ke d i t o r P r o d u c t i ocno n t r oal n dt o o l c o u n t e r S e t up f i l e Ethernet n s t e ra . d n e i r o r l b ! r f g Safety Excellence LICITYs DRILL MONITOR i machnigpfogramsardno.l.6lle!peralingstatusfr!m3 tom PMCfunction ' 'd. oro ldp.c C o n f o r m a n coen t h e E u r o p e a n safetystandards D u a Jc h e c ks a f e t yf u n c t i o n F ' o r rd o o rw i r ha ne p !t r o . r a g r e r o i cc< Management Excellence . l S 0 9 0 0 1c e r t i f i e d . I S O 1 4 0 0 c1e r t i f i e d VersatileApplicationsto Meet Wide-variety of MachiningNeeds Highly rigid mechanism achieves heavy m a c h i n i n g€ f f i c i e n t l yi n m i l l i n g ,b o r i n s a n d s i d e c u t t i n g . N 4 u l t i f a c em a c h i n i n ga n d c o n t o u r i n g m a k e sa u t op a r t sm a c h i n i n ge a s i e r . E x h a u sm t a n i f o L(dF C D 4 5 0 ) High speed atis feed, high speed spinde o p e r a t i o n a n d o p t i m a l a c c ee r a t i o n a f d deceleratio. co_rro p'ovides FfficienLyot - a c h i n i _ g a d r e d u c e dc / c e t i m e . l h i s s F r i e si s arso su rrble 'or -dchini.9 of elecrlcal ._o s-all parls. Irom highspeed c-ning o' light f r e t a l s - L h d s a l u - i n u m l o c u n i n go t s a i n l e s s 3 . 5 H D Df r a m e H i s h s p e e d a n d H i g h p r e c i s i o nm a c h i n i n gf o r , e s _ m o d e l s .e l e c r ' o d e sa - d p r e c\ i o n p a - s . i s p o s s , b l ew t h h i g L s p e e d p r o c p s s i n sN. L R B S i n r e ' o o l a r i oa__ d s L p e r m . ^ - l e l , n e s e g - e n . oro9.a- orovide smoort -achined sur'dces r e q u i r i n gl i t t l ef i n i s h i n gi,n a s h o r t i i m e . D e e p h o l e o v e r 3 0 t i m e s d e e p e rt h a n t h € h o l e d i a m e t e ra n d s m a l h o l e a b o l t 0 . 1 m m a t i t s d i a n r e t ecra n b e d r i l l e d . D e e ph o l e{ C 3 . 3 x 9 6 m md)r i l l i n g (sus430) l16x150mm (sc[,4420) .o_.ourir9dlow. debu( -S P r e ,i s p h i s h - s p e p d and chanriering f o r s o p h i s t i c a t epda r t ss ! c h a s m a s n e s i u mm o l d ,d i e c a s i ,f o r g e do r c a s tp a r t s . T h i s s e r ' e si s a \ o a v d i l d be f o r i a c h i l _ g r h e d a t ! n r p l a . e a t t h e s u c c e e d i npgr o c e s s . Personalcompulercase G e a r{ S C N 4 4 2 0 ) High-precisionindexingis made possibleby using a closedloop .Spindle is dnsc y coupledwith its molor. . Leastmaintenancsdoe to greasesealedbearinss. . The high speed a.d hish precisionball b€aring is used ror t h e h i g hs p e e ds p i n d l e . maynoibeusedaccord ngtorhetvpeof h ) lsomeollouchswltch6s Spindleoutput 110,000min'' spindl6 output 124,000min'l . A d d i t i o n a l 1 - l 2 ' a x i sc o n t r o l c a n b e a d d e d t o e n a b l e simuhaneouscontour control of up to 4 or 5 axes. . High p.ecisionindexins is made possibleby using a closed . W i t h t h e F A N U CS € i e s 3 1 ' A 5 , O n e o r t w o a d d i t i o n aal x e s . W i t h t h e F A N U CS e r i e s3 l i A , O n e a d d i t i o n aal x e sc a n b e . An index tabl€ can be used to en6ble multisurface t -1 t iI 5rc Spindl€ onr*rr"e ] $rcfn FouFLc. nlchlnlnt using .n addhio.al axis 6nd.n PGible PNible Posue (8130) (DrN69s7r-A3o)I (Nc5.46) (ssr3o) Valve body cover iADC12) (8T30) . Bapidtraversespeed : 54m/minwith FS31iA5/48m/minwith FS3liA . M a x .A c c e l e r s l i o n : o v e r' 1 . 5 G w i t h F 5 3 1 r A 5o/ v e r 1 . 3 Gw i t h F S 3 1 f A . Z a x i st r a v e l: 3 3 0 m m x distravel Y-dlsrEvel l.l 5mmm ' 400nm 700mm ,loomm I lmpelloriA uminuh alloy) lTablomndlqlqgg 300+100(i)mm : 30omm rhEiimon.lo..l.oniouring ulins rwo .ddilo..l .16 .nd 630x330mfr lhe addnionalamouni oJ 100 mm is provided for imp.oving aDDoach charaderi$ics du.ing wo*. . Simple and reliabl€propdetarytool . T o o l c h a n s i n st i m e ( c u tt o c u t ) : '1.8s€c. . M o d e l s f o r 2 l l o o l sa n d f o r l 4 t o o l s r .MaxtappinS upto8,000min' {at 24,000minrspindle)6.000min ( a t 1 0 , 0 0 0 m i 6sfp i n d l e ) . Reduced rapping cycle time by quick €xtraction with ovedde up to 20limes. V e r s a t i l em a c h i n i n gi s p o s s i b l ei n c l u d i n gd r i l l i n g ,t a p p i n g , m i l l i n ga n d p r o f i l i n g . A m . c h i n i n sl a m p l o w i i h 1 0 , 0 0 0 m i n r s p i n d(l'.! ) E n h a n c e dh i g h s p s a da n d h i g h a c c e l e r a t i osnp i n d l er e d u c e s machiningcycletime significanny. A m.chining slmplo wfth 24,000minI spindl€ lrll HSS 393 HSS 1012 253 125 2 294 3 219 6H l'1) Sampled.tamayv6ryonmachiningcondilions IntelligentControl Bell-shaped accsleration/deceleration. in-position width switching lor rapicl t.averse/cufting feed, .apid traverse ove.lapping, .nd other control functions, 6s well as Al contour control I for reading 30 blocks in advance,optimize axis motion and rsduc€machinins cycletim€. Mechanicalshock during machining is r€duced more than control sver before by performing acceleration/d€cele.ation {smooth bell'shap€d acceleration/d€csl€ration before inrerpolation)that k6€psa low level of j€rk, which is the rate of change oI accol€rarion with respect to time. ln a machining program, a poftion in which a sp€cified profile is 6 m o o t h b u t s i g n i f i c a n t c h a n g e i n a c c € l 6 r a t i o nc a u s e s mechanicalshock is automaticallydetermin€d,and controlled so that a suirableBpeedis achieved, Durins positioning, acceleration/decelerationis optimally controlled according to the torque and spe€d chaEcteristics fi,lating full us€ of the molor characterislicsat a low speed reduces positioning {rapid traverse} tim€, resulting in reductionin machiningcycletime. The latestand ouict resoonseseryo motor 4,s serieswith an ultra-precisionpulss coder of 16,000,000pu1ss/rsv resolutionis adopted. And . cornbin.tion of HBV control, which are leadins'edge digital servo/spindle control technologios, reduces possibl€ seNo delay and allows th6 least trackins e.ror on high-speedmachining. Nano-interpolation is ultra'precision intsrpolation which calculatesapositioncommand to be transmittedtorhe digital servo in nanometerslnm) even when the unil used for the command an ths program is rm. Tog€ther with nano leedback by the ultr€-precisionpulse coder whh a resolution of 16,000,000pulses/rev.,nano-interpolationifiplementsvery smooth movement to imorove the orecision of machined NURBScurves, which have becomewadesprsadas a method of representingfrae cudes. can be specified in a prosram. Hish-precision int€rpolation is perfo.msd on each NURBS curue so that a smooth machined surfacs verv close to the designed profile c.n be oblained. The size ol3 program can also be .educsd 3s compared with that of a program consistingof minut€ str€i9htline comm.nds. NUiBS h.rpobtiotr -av- \ "7*7l/' MicElin. lm.rDolation t Al contour controI II im plements high'sp€€d, high precision machining by reading 200 blocks in advance for acceleration/dec€ler.lion control. The number of blocksto be read in advanc€can be increased, thereby enabling up to 1,000blocts to b. rsad in advancefor acceleration/dscsleration control. This snables high speed, .highprecisionm6chiningwirhoutleedrate varialionseven for a program consisting of supeFminut€ line sagments- Nanointerpolation can be used to obtain smooth machined surfacesrequiringlinls fi nishing. From a program consisting of minute line segmentscreated with a CAD/CAM system, the original curued surface is estimated as NURBScurves. The seneratad NI.JBBScurves are intercolated in nanometere,so that 6 3moorh machined surfaceclose to th€ dssignedp.ofile can ba obtained,thereby rcducingthe number of hand finishing p.ocesssteps. A h u s e p r o s r a m f o r t h r e e - d i m e n s i o n am l achiningthat containscontinuoussettingsfor small amounts of travel can be stored on th€ ATA flash card buih into lh6 fsst data servor, €nd can be used for high speed machining. DNC operation can also be perform€dfrom a personalcomputer. Memory-based opsrarion can be performed using macro statementsand subprogramcallslrom the ATAllash card. Programsstored on the ATA flash card can be edited- C o m p e n s a t i of.o r t h e r m a ld i s pa c e m e n lts c a r i e d o u t a t r e a l t i m e b y m o n i t o r i n gt h € o p e r a t i o ns t a t u so i t h e s p i n de a n d f e e d a x i s a n d e s t i m a t i n ga n e l o n g a t i o na L o n gt h e e a c ha x e s . ( T h e p r e c s o n o i c o m p e n s a t i o nv a r i e s w i t h t h e o p e r a t l n g Monror th€lparaton slalus ol ,"", " r c a n b e u s e dt o p e . f o r ma l Lo p e r a t i o nfsr o m M A N U A LG U L D E c r e a t l o no f a p r o g r a mt o m a c h l n i n go n o n e s c r e e ns l m p l y . A c o n v e n t i o n ap r o g r a mu s l n gG c o d e sc a n b e c r e a t e ds i m py u s i n s a s r a p h i c a lm e n u g ! l d e . H o l e p o s i t l o ns p e c i f l c a t i o n a n d p o c k e t l n gc a n b e e n t e r e ds i m p l y w l t h o u t c a l c ua n o n s . H i g h - s p e e dr € a l a n i m a t e ds i m u a t i o n w t h a s o d m o d e a l l o w ss i m pe m a c h i n i n gs i m ua i i o n . r"dr","t";;;;t;l i t A dual check safety functlon s nstaled, which douby m o n i t o r sf e e d r a t e ,p o s i t i o n ,a n d s a i e t y s l g n as ! s i n g t w o C P U SN . e l t h e rs p e c i a o l p e r a t l o n. o r w a i t i n gt m e f o r s a f e t y c h e c k i s r e q u i r e d ,T o g e t h e rw i i h t h e e l e c t r o m a g n e t i co c k m e c h a n i s nor n e a c hd o o r ,i h i s f ! n c t i o n e n s u r e st h e s a i e t yo f i h e o p e r a t o r sw t h o u t r e d u c i n ge f f l c i e n c yT. h e c a t e g o r y - 3 s a f e t ye v e l d e f i n e di n E N 9 5 4 1 s e n s u r e d . T h e t o o l i i e m a . a g e m e nttr a c e sl o o l s t a t u ss u c ha s t r e q u e n c y o r i i m e o f u s e a n d r e p a c e sa 1 0 o w h e n i t s u s a g ee x c e e d tsh e p r e s e tv a u e . T h i s p r e v e n t sa n y t r o u be o n c u t l n 9 t o o l s s u c h Both monitor posilion T h e b u i l ti n A l t o o m o n i l o rw a t c h e sa c t u a o a d o n d r i l l i n gb y d e t e c t i n gd l r e c t l ye x t e r n a d i s t u r b a n c eo a d o f t h e s p i n de m o t o r . T h i sp r o v d e s s u p e r i o rt o o m a n a g e m e n l(.F o r u s a b l e r a n s e sc, o n t a cFt A N U C . ) cNc CPU E l e c l r o m a g n e tl iocc k d o o rs w i l c hs i s n a l Borh t/osgnals CPU :L \V- 3 _,.L Breakase*"1 C h a n s e s( s ! c h a s a d d i n sp o w e rn o l s ef l l t e r s ) t o t h e i m p r o v e ds a f e i y m e n i l o n e da b o v e c e r t i fe d b y t h i r d p a n yc e r r i l i c a t i oi n s t i t L t e s . Robotization, Networking andSystemIntegration A f o b o t s t a n d a r dp a c k a g ew i t h . v e r s a r i em i n l r o b o t F A N U C R o b o tL R l v l a t e1 0 0 i B , r 2 0 0i inBs t a e d c . n e . s i y i m p l e m e n a t c o n r p a cm t achlning c e w t h o w - p r l c et h a t e n a b l e sp r o c e s s e s s,.1 deo"d 9. oadnJ"rdd-b-ri qoi^o p"" . T h e p a c k a S eo f t w o R O B O D R I L LaS. d o . e r o r r o t s a s o . W i t h t h e r o b o to p e r a to n s c r e e no f t h e R O B O D B I LyLo, ! c a n o p e r . t e . r o b o t ,o p e . . n d c l o s ea r o b o t h a n d ,o p e n a n d c l o s ea n a l t o m a t l cs d e d o o ra n d v i e wt h e s y s t e ms t a t ! s . . n t e r o c [ . 9 w i h s a f e t y c o n s i d e r a t ] o lns i f c o r p o r a t e di n ROBODBILL T h a n k st o t h e m u t l p l e r o b o t s m , a c h i n i n gs y s t e mw t h o ! t a n y p e r p h e r a l d e v i c ei s . l s o a v al a b e . F o b o t o p e r a f i o ns . r e e n * v. I ) R o b ost t a n d a rpda c k a gwe1 hL Rl , 4 a t1e0 0 i 8 : T h e E t h e . i e t f ! n c t o n i s ! v a i a b e a s s t a n d a r dc o m m ! n r c a t o n l- H E + rI aE a It C e n t r azl e dm a n a g e n e n pt a c I a g ec r M p L r c t T y ' D R r L LM o N t T o R i c a f b e l s e d o n a p e r s o n acl o m p u t e rc o n n e c t e d t o t h e n e t w o r kt o m a n a g eR Q B O D FL L p f o g r a m sa n d m o n t o r t h € o p e r a rn ! s t a t l s Coolant!nlt w th ch p . f a n ! r e rn s t ae da t s i d e r! i l! 13 riE t3 t € ,'l t$ l {-.,,-j- EasyOperation Two production monitoring counters and two accumulation counters are applicabls for recognition of schsduled parts production, status display, termination of m.chinins and so on. Thsse counters are indispensabletor production. Ths us€ ltatus oftoolswith ths toollife managementfu nction c6n also bacheckedusing the tool counteron the same screen. S t a n d a r dd i s p l a yw i t h 1 0 . 4 " c o l o r L C D i n t e g r a t e dw l t h t h e operator pansl f€€tures ease of us€ with least key stroke operations.Tha soft keys venically provicledto rhe right of the display unit c6n be used as machin€ operation m€nu In a memory card slot locatedat ths side ofthe display unit. a compactflash card can be insertedto perform DNC opsration or to enablo ih€ card to be us€d as a large sized progftm I n i t i s l s e t t i n g i n f o r m a t i o nc a n b e s t o r a d s u c h a s p a r t g coordinatesystem,offs€ts values, progrdm idsntiflcationand s o o n . A u t o m a t e d i n i t i 6 l i z 6 t i o nf o r o p 6 r 6 t i o n i s a v a i l a b l € simply by calling a s€t of informationfor easeof use. Ouick Editor used to cr€ats or edit a program is an easytous€ full'screeneditor, which can perform copy, hove, search, cursor jump, and othsr operationslike an €ditor for PCs.The guidancoinputfunction for G codesor M codes allows you to sdit a p.ogram efflci6ntly. EflElive edit of programming is 6lso possiblethrough on- screenselectionof G and M codes t Th..bove phoroistharlof a.T2llE.nd a Tl4iE The custom PNICfunction which allows simDle control of peripheral d€vicas is installed a6 standard. A s€quence program can bs cr€atsd and edit€d easily on a screen with s y m b o l s .T h i s f u n c t i o n p r o v i d e s 1 6 i n p u t a n d 1 6 o u t p u t s i g n a l sa s b a s i cf o a t u r e sa n d a l s o a v a i l a b l su p t o 3 5 2 i n p u t and 256 output sign.ls in totalas optionalfe6tures, Largs-sizedp.ogram pn program folders e8sily m€naged based ( e € c hh a v i n g u p t o 3 2 I F 730mnrfor 4-T14lE t C e n t e trh r o L r g cho o l a n t Coolanu t n i tw i t h c h i p f l u s h A u t o m a t i cf l r e e x t i n g L r i s h e r ffi O p e r a t i o np a n e l w l t h alphabeticalkey ( N O T E ) W h re n machining sa Ii a m h a b e m a t e r l a l s l c ha s r e s l n s, e l e c lt h e a o t o m a t i c l n ec o n lrffooll rment againsl Iif6 hazards. Forthe haterials covered bV the automatlc Iif€ contfor €quipment e q ! i pr m e n i ,c o n rl aacctttthheeF o OBBoODDBBl LI LLsLa e s p e r s o n n e . F A N U Co p e r a t e sc u s t o m e rs € r v i c ea n d s u p p o r t s y s l e m a n y w h e r ei n t h e w o r l d . A N U Cp r c v i d e st h e h i g h € s t s ,f f i i a t € sa n d d i s t r i b u t opr a d n e r sF i h r o ! q h s u b s i d i a r i ea quality se.vicewilh the quickestrespo.se at the locationnearesiyori. F A N U CT r a l n i n gC e n t e ro p e r a t e sr r a i n i n g p r o g r a m so n F A N U CR O B O D R I Li Ls e r i e s througho!t the year, whlch foc!s on p r a c t i c a lo p e r a t i o n sa n d p r o g r a m m i n g with machining know how and Inquiriesi Yamanakakomura, Yamanashi,Japa. a01.O50l Phone: Al-555.84-6030Fax a1-555-84-5540 10 Outer dimensions -l T "" I! a-i a : I 11. ,i:t",-,..-l .3* 'l rI ! r" '" I';tf ;Rl a (s-TzlirEllTatiELe 0(-T2n c{-tri4 o(-Ts!lEi/T2!lE* 03-lriAl E6/T!4tE@ "dl x* s ned llonsitudiml momed orbbel Zdis raul lveiidl n'rjMor oleindl! h!!d) Dd!ft6nonblb! he b $iidl. r# Dlaie wo*inc sNB (x-dl. x Y-axi.J sprndr.sasercannumbs,) 150b r30mm1w!!!j9 !rs&91!raE!!9{!!!l 550 , .!on!l B0 i 3emm lsokslunjformroqllJ L?!q!q!!!!!9rq!!qdJ 7/21 tdrer No.30 lwhh an bbw) srmtnid \x:r,zt : d n1E3fi21iElf21iE./T1.iEs/r1{E/rr4iEr or€r'T1.'Fe r€f mi1(x,Y,7r:4T)1rFce42 [€n21iL.3nr.iEee/T !L?,oIl99!r!s 21root : d 121iEslf21 Elr21 ElI21iE .lr21iEem1 iEE 20ommr a Tl,liEVIl4iEsa 190mmlchan$d by 3pfrmc{iotu) 250mmlchansedbyspecificlrions) F-dornjgllq plth 2ksihool ltoral mass : 22ksl / 3ks/lool hdra! mass : 33ksJ: a 121iEgT21it/TzliE : d T14iEvT11/E/T1ltE 2kqnoorlrorarmass: lskel / 3ks/toorlrordlm$3 : 22191 1'gsR' rwn€n,kgnoo Esp4 red! Ioolchanoin! rimo (cd To cur) ner 5 5kw '10nn 6rns)/3 4wEodinuosd, Siigledi'dionpasilioninsacuracy''11 0.006,300mm: 4 I2r iEvT21iEf21iEVfi aGr.rraiqfil.iEl o.o1oBoomn : a 721EseE21 E fi 2liElelTl.'Ese/Tl 1iEq4l4iEc PFirionins rcpearabirity r2l (N@) *: a T21iE T21;Er21iE -/T1,liEs/t1,liEll14jEr * | ' -I21'€ e1121€el121€Le'tr1!jEsq'fi4'E3/'t11ltl€ Nums car codol lsrsid:.dl 'fud]6o|drciobecoodhde'de6€Fn3 licldodMtr&rom€dcFEl 94!Jo c!d!! !!!!!!qq!!!li!4r rsim! bnlorv liE-e4!!E4144114!41!l[]14 @iro rd 5 lxsr l*) +o.03dlm n i rcquned. sprndre,addirloiar !ilyNob'howevg,salthesreenmay FANUC LTD Japan Oshnomu'a.Yamanash401.0s97. -rhe dp.d or 'his prodrcl s subFd thoqovo.nmeilorlhe 6unr,Yrrcmw 2005.6,Prinledin Japan FORILLA-iE(E)-024,