May - The Monty

Transcription

May - The Monty
May Issue 2013
Table of Contents
Heat Treat News
Used Equipment
• Batch
• Continuous
• Draw/Temper
• Generators
• Induction
• Miscellaneous
• Salt
• Vacuum
Employment
Opportunities
Seeking Employment
If you would like the information
contained in this newsletter daily instead
of monthly, visit us at
www.themonty.com
daily & you don’t have to wait for the
most up to date, relevant Heat Treat
News in the Industry.
www.themonty.com
Heat Treat News
Letter
Introduction
As always feel free to provide us with your questions, surplus equipment listings
thoughts and comments.
Best regards,
Gord
www.themonty.com
So what are the highlights of the May 201 issue of "The Monty"? To start off we have
updated our list of the 15 largest new furnace builders in North America which makes
for rather interesting reading. Let us not forget that we have two very interesting
articles about what commercial heat treaters get paid and also those who toil in the
OEM business-meaning the suppliers to the industry-the next time you face a supplier
you will have a good idea what he is getting paid. A favorite of ours is a history of Nitrex
over the years and specifically Nitrex, USA. An interview with Mr. Pawel Wyrzykowski,
CEO of Seco/Warwick is included, an announcement about a major furnace builder
acquisition in Europe and new furnace order press releases abound.
Vacuum Oil Quench
E x of
c e ll e n c e
Ipsen delivers the best in…custom solutions.
When it comes to heat treatment, needs vary. By partnering with customers, Ipsen is able to
provide custom solutions that deliver the excellence the industry demands.
Choosing Ipsen means choosing a partner in success.
Featured Custom Solution
The Ipsen Vacuum Oil Quench (VOQ) furnace, capable of both gas and oil quench, offers the perfect
balance of flexibility and quality to meet your most rigorous uptime requirements. The VOQ doesn’t
require an endothermic gas generator or carbon probes and doesn’t need to be idled when not in use.
The furnace is not only safe and environmentally friendly, but also has a low gas (heating and process
gas) consumption rate and low maintenance costs.
The versatile VOQ can handle a multitude of thermal processes and materials including:
• Hardening with gas or oil quench (M2, M4, M42, A2, D2, H13, S7, 410, 420, 440 and more)
• Carburizing with gas or oil quench (8620, 9310 and more)
• Carbonitriding with oil quench (10XX, 11XX, 12XX and more)
• Vacuum solution annealing (300 series SS, 17-4, 15-5 and more)
• Aging/stress relieving (17-4, 15-5, Inconel 718, A-286 and more)
• Tempering
The Ipsen VOQ can be ordered in custom sizes to best fit your specific quenching and production needs.
For more information, please visit www.IpsenUSA.com/VOQ.
www.IpsenUSA.com/VOQ
Ipsen innovations...a legacy of firsts.
Ex
of
At Ipsen, we believe that innovation drives excellence. Our dedicated
research and development team – Team Innovation – is constantly pushing
the boundary of possibilities and dreaming a future of thermal processing
excellence. Here are just some of our firsts:
c e ll e n c e
1948
Ipsen, founded by Harold Ipsen,
and innovation begins...
1984
First vacuum car bottom
furnace
Late 1968
First TurboTreater®
Early 1968
First reversing vacuum
oil quench furnace
1975
First fully automated
atmosphere furnace line
2008
First TITAN® H2
1992
First Carb-o-prof®
Carbon Profiling System
2005
First SuperTurbo®
12 bar furnace
2011
First ATLAS®
2010
First vertical TITAN®
Early 2012
First TITAN® DS
Debind and Sinter
Late 2012
First TITAN® Temper
Ipsen delivers the best in...
heat treating.
As we celebrate 65 years of thermal processing
excellence, no other company can make your ideas
reality better than Ipsen.
For decades, Ipsen customers have achieved
tremendous success both in the quality of their
output and in the growth of their bottom line.
Ipsen provides thermal processing solutions to
meet your needs from proper equipment design to
recipe formulation. When you choose Ipsen, you
choose a partner in success.
www.IpsenUSA.com
Heat Treat News
1) Ipsen/Rockford, IL. It comes as no surprise to us that Ipsen,
either the largest or second largest furnace builder in the world
would be #1 on our list based upon their sales and manufacturing
in North America. Based in Rockford, IL sources told us that annual
sales in 2012 were $90 to $100 million USD which is only Ipsen
USA and excludes all other global Ipsen companies–some of which
export into the USA. http://www.ipsenusa.com/index.php
2) AFC-Holcroft/Wixom, Michigan. To get a feel for AFC-Holcroft we went to the
President and CEO, Mr. Bill Disler who provided us with this very concise answer
about the company.
www.themonty.com
Largest North American Furnace Builders. It dates all the way back to 2007
when we put together a list of the largest furnace builders in North America which
means we are long overdue to update the list. When talking about the largest
builders we based this upon several criteria. First the ranking is in terms of annual
sales. Second this is firms which concentrate on the heat treating industry as
opposed to the steel industry or kilns. So for the purposes of this report we are
looking at builders who would typically supply batch IQ furnaces,
vacuum furnaces, pushers, cast and mesh belt lines, aluminum
furnaces and rotary hearths. The most difficult part of our task is
due to the fact that almost without exception all of these
companies are privately owned and reluctant to share sales
figures. However heat treaters are generally a very open bunch
and at the end of the day almost 75% responded with sales figures
of which probably half gave their permission to print their sales,
with the other half providing figures only as a reference point for
our list. Obviously this is the "honor" system but hey if you can't
trust a furnace builder who can you trust? I will say the comments
and guidance was much appreciated. Without further ado; May
1/2013
3)Can Eng International/Niagara Falls, Ontario, Canada. Can Eng provided us
with this information-incidentally Can-Eng is the largest Canadian furnace builder.
"Sales are approximately $40 to $50 million/year with 100 direct employees and a
sub-contract base of contractors and fabricators that can rise to 200. We are
growing rapidly, with strong sales coming from three key areas in order of revenue:
Steel Industry, Aluminum and Mesh Belts". http://www.can-eng.com/ Continued
Used Equipment Available. Our latest additions are an Abar Ipsen 1500 CFH
Endo Generator, a small Selas Batch IQ Furnace, a Surface Super 30 Line a
Surface Super 30 Temper and a Shot Peener.We also have some real gems for
you in our used equipment section such as an Immaculate Car Bottom Furnace
and two very hard to find Surface "Multi-bottle" Endo Generators. Both listings
are below. Our used equipment section is complete and up to date and includes
some terrific bargains-have a look at what is new. If you don't see what you are
looking for please let us know and we should be able to find it for you.
[email protected] May 1/2013
A few examples include:
www.themonty.com
"Dear Gord: Thank you for your ongoing interest in promoting market awareness in
the heat treat industry. In today’s environment, I often find such simple questions
as sales volume becoming a more complicated question to answer. With many
companies having various relationships, partners and joint ventures around the
world, including AFC-Holcroft, I am often cautious on how to best state sales
volume and I expect others have similar considerations. However, to give you as
simple an answer as possible, AFC-Holcroft’s annual sales, including affiliate
companies, were approximately $80-90 million in 2012. This is inclusive of both our
atmosphere and vacuum equipment and comprises equipment on a global level.
AFC-Holcroft continues to see a tremendous demand for our atmosphere furnace
equipment, specifically multi-row pushers and sealed quench batch. The belief of
the past that large production equipment such as multi-row pushers would become
obsolete in favor of more flexible alternatives is clearly not what we are
experiencing in the marketplace. There is still a sufficient volume of parts requiring
heat treatment to easily justify larger production equipment which provides
significant cost and quality benefits for their users. In the sealed quench
marketplace, I am very pleased that our group has expanded our market share with
both our large captive customers as well as smaller commercial heat treat users
that are seeing the benefits of our equipment design. We are looking forward to a
strong 2013 but remain cautious while we watch the uncertainties in key
geographic markets such as China and Europe. Best regards, AFC-Holcroft, Bill
Disler, President & CEO". http://www.afc-holcroft.com/
Abar Ipsen Endo Generator New Listing
Selas Batch IQ Furnace New Listing
Super 30 Allcase Line New Listing
Surface 30 Temper New Listing
GH Vacuum Induction Furnace (2) New Listing
Shot Peener
Michigan Oven
Despatch Oven
Cryotron Tempering/Pre-heat oven
Induction Hardening/Press Quench System
New Hot Zone
Car Bottom Furnace
Surface "Multi-Bottle" Endo Generators (2 available)
Ipsen Vacuum Furnace
Elnik Vacuum FurnaceNew Photos Great Value
Radyne Induction Heating System
Welduction RF Generators (3 available)
SECO/Warwick, ENGEFOR, Brazil. Furnace builder SECO/WARWICK has long
proclaimed that they want to be one of the largest in the world and the acquisition
below brings the company a step closer. May 1/2013
"SECO/WARWICK takes over 100% of the shares of Brazilian heat treatment
manufacturer ENGEFOR in Jundiai, Sao Paulo, and covers the
Brazilian and South American market with an own manufacturing,
service and sales facility now. SECO/WARWICK and the owners of
ENGEFOR Indústria e Comércio Ltda., a Brazilian furnace
manufacturer based in the industrial belt of Sao Paulo City in
Jundiai, Sao Paulo State, have signed a contract for the acquisition
of 100% of the shares of ENGEFOR at the end of April 2013.
ENGEFOR has been serving the Brazilian market with high quality
brazing,
drying,
curing,
sintering
and
heat
treatment
furnaces/equipment and with reliable service for more than 20
years. SECO/WARWICK will extend the scope of products offered
by ENGEFOR with the products of its five business segments and
will integrate ENGEFOR’s manufacturing and service capabilities in
its international network. ENGEFOR employs around 50 and will
change its name to SECO/WARWICK do Brasil, Industria de Fornos
Ltda. The former owners of the company, Aparicio Vilademir
Freitas and Yassuhiro Sassaqui, will remain in the management of
the company and will be reinforced by Thomas Kreuzaler, who will
take a seat for the SECO/WARWICK Group. SECO/WARWICK
expects the profitable company to grow further and faster by the
additional products and services it is able to offer now. Brazilian customers now
have direct access to the equipment, technologies and processes of
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SECO/WARWICK via a local manufacturing and service site in Brazil. This
investment in the Brazilian market is a milestone in the global strategy of the
SECO/WARWICK Group and will contribute to the accomplishment of the goals that
the Group set for its growth in the next years."
Business Opportunities. We are always adding new job openings and individuals
looking for jobs within the industry. Our newest listings include a Maintenance
Technician position, a Metallurgist Wanted and a Customer Service Manger
for Bodycote. If you are looking for good qualified people we can guarantee that
over 20,000 heat treaters per month will see your ad. April 30/2013
Do you want results when it comes to filling a position within the heat treating
industry? "The Monty" is the most economical, fastest way to fill that position.
Looking for a job? Send us your ad and we will put it on the site free of charge for
as long as you would like. When it comes to filling positions within the heat treating
industry "The Monty" can't be beat! With a readership of over 20,000 heat
treaters/month we will help you fill your position or help you find a job. Just contact
[email protected].
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Maintenance Technician New
Metallurgist New
Customer Service Manager New
Heat Treat Operator New
Shift Superintendent New
Heat Treat Operator New
www.themonty.com
Are Things Slowing Down? The answer to this question would be an unqualified
YES. Exhibit A would be the latest numbers from Metal Treating Institute (MTI)
http://www.heattreat.net/ which recently reported that amongst their members
YTD sales for the heat treating industry were down 8.5% from the previous three
month period in 2012. This decline was reflected in every area of the US and
Canada with the exception of the Pacific Coast which saw a very modest increase of
2%. More anecdotal evidence comes from our captive and commercial heat treating
friends across the continent who virtually without exception report slowing growth.
This is most obvious in the auto industry which while still busy has slowed to some
extent and the oil and gas industries in the southern US which has also slowed
slightly. BUT the kicker is that nobody is panicking, everybody expects that the
slowdown will be relatively modest and that by the end of the year things will be
picking up. So folks this is not 2009 part II but rather a relatively modest slowdown
which is not unexpected after the torrid growth most heat treaters have been
seeing over the past year. April 30/2013
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Metallurgical Engineer Looking New
Sales Position Looking New
Maintenance Technicians New
Quality Manager
Maintenance Supervisor
For more information on how Sinterite can provide custom engineered solutions for
your specific thermal heating requirements and manufactured heat treating
equipment
today,
contact
Jeff
Danaher
at
814.771.6668
or
[email protected].
Visit
our
websites
at
www.sinterite.com
or
www.gasbarrefurnacegroup.com for additional information." April 30/2013
National Heat Treat/Houston, Texas, USA. The newest commercial heat treater
in North America is National Heat Treat in Houston, Texas which has just entered
production. We had the chance to visit this shop this week and we have to say it is
an impressive operation with 25,000 square feet to start with more to come,
vacuum, gas nitriding, batch IQ and carbottom capacity. To give you a flavor for
the company we have the photos below showing a large Ipsen bottom load unit and
several Surface Super 30 Allcases. One of the photos shows Gord Montgomery and
www.themonty.com
Jeffrey Danaher/Sinterite. "Sinterite, A Gasbarre Furnace Group Company,
announces the hiring of Jeffrey Danaher as the Sales & Technical Services Manager.
Prior to working for Sinterite, Jeff has held increasingly responsible Sales and
Technical positions with Powder Metallurgy parts fabricators and raw material
suppliers, giving him extensive knowledge and experience with every processing
aspect of P/M parts manufacturing. With this complete technical experience, Jeff is
able to understand the specific challenges and needs the customers are faced with,
allowing him to develop unique solutions in an effort to maximize value and long
term success for Sinterite’s customers. Jeff graduated with a Bachelor of Science,
Engineering Technology Degree from Lawrence Technological University and
Associate Degrees in Materials/Metallurgy and Quality Management from Henry
Ford Community College. His professional credentials also include several years as
a member of ASTM B9, MPIF STD 35 and SAE. Sinterite specializes in designing and
manufacturing custom continuous belt and batch furnaces for sintering, steamtreating, annealing, brazing, and heat-treating applications. Sinterite’s quality
design includes alloy and ceramic muffles, powder-handling equipment, custom
fabrication products, and the exclusively manufactured HyperCooler, an in-line
cooling system, used for sinter-hardening. Sinterite is also ISO 17025 accredited for
calibration services of equipment in the field.
Bodycote Interim Management Statement. The globe’s largest commercial heat
treater UK based Bodycote on released on April 24/2013 their interim management
statement
which
is
summarized
below
and
can
be
found
at
http://www.bodycote.com/en.aspx To cut a long story short growth continues at a
reasonable pace and stock markets reacted in a generally positive fashion with
share prices close to recent highs. April 29/2013
"Group revenue for the three months ended 31 March 2013 at £156.5m was 3.9%
higher than in the same period last year (2.9% at constant exchange rates) and
was in line with the Board’s expectations as stated in the 2012 annual results’
announcement on 27 February 2013. Acquisitions made in 2012 added 8.5%
(£12.8m) to Group revenue, whilst the organic revenue (at constant exchange
rates) was lower by 5.6% (£8.5m) compared to the first quarter of 2012. Excluding
acquisitions, however, the sales run rate for the Group at the end of the first
quarter of 2013 was slightly higher than the run rate in the final quarter of 2012.
Aerospace, Defence & Energy revenue was higher than in the first quarter of 2012
by 6.5% (5.5% at constant exchange rates) although organic revenue was lower by
0.5%. Aerospace and Defence revenue was higher by 6.2%, almost all of which was
attributable to acquisitions. Growth in the Group’s offshore oil and gas business was
good, but as anticipated at the time of the 2012 annual results’ announcement, did
not completely offset weaker demand for gas exploration and production in North
America. Overall, organic revenue in Oil & Gas was down by 5.1% but when
acquisitions are included, revenue was ahead 2.3%. The Industrial Gas Turbine
market continued the improvement seen in 2012 and revenue was ahead of the
same period last year by 17.5%, of which 11.2% was organic. The Automotive &
General Industrial business saw revenue increase by 2.4% (1.4% at constant
www.themonty.com
Robert Gutierrez, another shows Gord Montgomery, Robert Gutierrez of National
and Paul Zettler who helped with the installation of some of the vacuums and the
other shows Matt Cann, Maintenance Manager of National standing in front of one
of the company’s endo generator. Matt by the way has worked with FPM Heat
Treating, Bodycote and most recently GKN Driveline in NC. More details of National
HT to come. April 29/2013
WIXOM, MI. - "Custom Electric Manufacturing Co., a leading manufacturer of
industrial heating elements, has named Robert J. Fouquette Chief Engineer. He will
report to Vic Strauss, Vice President of Engineering, and be an integral part of the
company’s sales and engineering teams. In making the announcement, Bob
Edwards, President of Custom Electric, said, "Bob Foquette brings a difficult-to-find
skill set to Custom Electric. He is an electrical engineer, heating element designer
and specialist in electrical resistance alloys. His background and problem-solving
skills ensure Custom Electric will continue to have one of the most experienced and
talented engineering teams in the electric heating element industry." Fouquette
joins Custom Electric following a 17-year career with Kanthal AB. He holds a B.S. in
Electrical Engineering from the University of Connecticut and is experienced in all
aspects of heating element design and manufacturing. Over the course of his
career, he worked extensively with furnace builders and end users to solve
application-specific industrial heating problems. Edwards continued, “Bob joins
Custom Electric at an exciting time in our 43 year history. We are increasing our
manufacturing capacity and have several initiatives underway to expand our
product line and customer support services. Bob will be actively involved in all of
these programs." Custom Electric manufactures original equipment and
replacement heating elements for applications including heat treating, salt baths
and aluminum die casting. The company serves a global customer base and is
North America's leading supplier of electric heating elements. For more information
on Custom Electric Manufacturing Co., contact Bob Edwards at 248.305.7700, or
visit the company's website at www.custom-electric.com." April 29/2013
Nitrex Metal Inc. One of the true success stories in the heat treating industry is
that of Nitrex Metal Inc. and its subsidiaries. Since the company's inception in 1984
it has managed to bring gas nitriding into mainstream heat treating and become a
www.themonty.com
exchange rates). Organic revenue was lower than in the same period of 2012 by
6.9% but this was more than offset by the benefit of acquisitions completed in
2012. Within this, organic revenue growth from the Car and Light Truck sector
specifically was good in nearly all geographies, with 5.8% growth compared to the
first quarter of 2012. The growth was helped by further gains in market share. The
anticipated weak demand from the Heavy Truck sector together with some softness
in General Industrial, however, more than offset the gains from Car and Light
Truck."
name known on virtually every single continent. We have often felt that nitriding is
quite possibly the fastest growing segment of the industry. We at "The Monty"
recently met up with Chris Morawski, President of the commercial heat treating arm
of the company and he very kindly gave us the history of the company and a tour
of their location in Las Vegas, Nevada, USA. April 26/2013
Late 1980’s the company starting marketing the technology with
the first customer being COLMEGNA in Italy and the second being H
& S Heat Treating in Port Robinson, Ontario, Canada. H & S started
with two furnaces bought from Nitrex under the name Nitrex Metal
Technologies Inc., in Burlington, Ontario with H & S and Nitrex
being
equal
partners
in
Nitrex
Metal
Technologies.
1993 the technology was gaining acceptance and significant growth
resulted from all around the world including England, France, New
Zealand and Australia.
1995 a brand new Nitrex Metal Technologies' plant was built in Mason, Michigan
with 2 Nitriding furnaces and Chris moved to Michigan to start the facility and
ending up staying for 10 years.
1998 Nitrex Metal Technologies in Burlington became 100% owned by H & S Heat
Treating and the Montreal and Mason, MI plants became 100% part of Nitrex Metal
Inc. It should be stressed that this was a very amicable separation and that the two
companies to this day enjoy a very close relationship.
2000 Nitrex Metal Inc. acquires a commercial heat treat in Aurora, IL which is
renamed Nitrex Inc.
2002 Nitrex Metal Inc., acquires Alloy Hard Surfacing in San Jose, CA and the name
is changed to Nitrex Inc.
2002 The company builds a new plant in Franklin, IN.
2007 Nitrex Inc., in Las Vegas, NV is opened bringing the total to 5 plants in the US
#1 in Canada and 1 in San Paulo..
www.themonty.com
1984 Chris Morawski and Michel Korwin along with other investors
start Nitrex Metal Inc., in Montreal. At the time Chris is working full
time at Pratt & Whitney outside of Montreal, Quebec, Canada.
Originally the company was offering nitriding services and building
their own furnaces. The partners felt that nitriding was a technology
which had enormous potential but was not well recognized. >From
this staring point the company offered two things very unique at the
time; control of the process using nitriding potential and control of
the process using a standard PC, something unheard of at the time.
Gord Montgomery, Jordan Montgomery, Mike Sison (Corporate Business
Development Manager),Terry Newcomb (Production Manager),Dennis Wang
(Business Development Manager),Chris Morawski (President),Michael Steifle (Plant
Engineer)
Jasco Heat Treat/Fairport, NY. According to a news report commercial heat
treater Jasco located just outside or Rochester suffered a small fire recently. Jasco
www.themonty.com
While the company was built on Gas Nitriding it also offers significant amounts of
Vacuum, Vacuum Carburizing, Plasma and Endothermic Carburizing capacity (it is
worth noting that the Vacuum Carburizing portion of the business will be
expanding). The ownership structure to this day remains the same with Michel and
Chris the majority owners although each plant operates independently. Future plans
and current plans are quite impressive with the company slated to open two new
plants by the end of 2013. In addition 12,000 square feet was added to the Indiana
facility which will house 2 new gas nitriders to start. Not to be outdone but the
Chicago location has added a 12,000 square foot building which will have a 25,000
pound capacity gas nitrider with working dimensions of 1.6 meters X 4 ½ meters
deep (i.e. 63" x 177"). And for some trivia the largest gas nitrider the company has
is in Mason, MI with working dimensions of 2 ½ meters X 5 meters X 2 ½ meters
which can be seen in the photo below.
is a large and impressive commercial heat treater which has been around for many
years. April 25/2013
GM Enterprises/ New Orders. This press release comes from GM
Enterprises a vacuum furnace builder on the US West Coast. The GM name
will again be in the news next week when we publish our list of the largest
North Amercian Furnace Builders. Two Leading US MIM Manufacturers
order G-M High Temperature Sintering Furnaces. April 25/2013
"Suresh Jhawar, G-M CEO announced receiving multi-million dollar orders from two
US Companies for High Temperature Sintering Furnaces. The first Furnace is a G-M
Model HVF 301-XXLB (2-Bar) having a Free Work Area of 36” Wide x 30” High x 96”
Long whereas the 2nd Furnace is G-M Model HVF 301-B (2-Bar) with dual Door
arrangement having a Free Work Area of 36” Wide x 30” High x 48” Long. The Dual
Door arrangement reduces Furnace down time for loading and unloading by utilizing
Front Door for loading a new load whereas the Rear Door is utilized for removal of
the sintered load. Each system is equipped with “state-of-the-art” automatic
binder-removal features via a series of wax traps. The larger Furnace is equipped
with dual pumping system with isolation valves to provide maintenance without
shutting down the Furnace to provide highest level of uptime. There are multiple
vacuum evacuation ports and partial gas flow arrangement to achieve high product
yield. Both Furnaces are equipped with GMVAC1 WONDERWARE based software
to provide maximum process flexibilities and capabilities including real-time data
acquisition and storing complete process history."
Ambrell Press Release. “Scottsville, NY — Ambrell, a leading manufacturer of
induction heating systems, has sold an EKOHEAT 10 kW/100 kHz induction heating
system to a manufacturer for a shrink fitting application. The manufacturer will use
the EKOHEAT to preheat gears so they expand to enable a shaft to be inserted into
each one. As the gears cool, they "shrink" back to size, therefore securing the
shafts inside the gears. The manufacturer was using another induction provider, but
desired a more responsive and dependable partner. Ambrell was founded over 25
www.themonty.com
"Firefighters had to be extra careful fighting a fire near Turk Hill Road in Fairport on
Monday morning. News10NBC is told molten salt started leaking out of a furnace at
the Jasco Heat Treatment Plant around midnight. Firefighters say maintenance
workers noticed the leak which caused items to catch on fire. Fairport Fire Chief
Mike Gropp says they couldn't use water to put out the fire. "It's a non-water
building. We have to use dry powder or chemicals. Water reacts with molten salt in
a negative manner." Firefighters say the fire did not cause significant damage to
the building and no one was hurt."
"Joy Global/AFC-Holcroft. (April, 2013) Joy Global in Franklin, Pennsylvania has
added a new AFC-Holcroft automated batch integral quench system. The order
consists of four 36-48-36 UBQ (Universal Batch Quench) furnaces with atmosphere
top cool chambers, eight UBT temper furnaces, a UBW washer, an automatic bar
car, multi-position load and unload tables with scissors lifts and cooling capabilities,
stationary tables, tray rollover table, and ProcessMaster Controls system. The
system will be fully automated, with each load managed/tracked as it is
automatically processed thru the UBQ line, with complete load data reporting for all
process data from entry until discharge. The ProcessMaster Controls system is fully
integrated with Joy Global's existing plant wide production system.
The customer will be using the equipment for normalizing, quenching and
tempering, carburizing and hardening. The modularity of the UBQ system allows for
flexibility in processing and production volumes. The equipment was installed and
commissioned in the 3rd quarter of 2012. Tracy Dougherty of AFC-Holcroft says of
Joy Global, "The team at Joy Global were very thorough and took the time and
effort to research the benefits of AFC-Holcroft's automated batch line. This new
installation at their Franklin, PA plant gives them one of the most impressive batch
lines in North America. This investment will provide Joy Global with the capacity for
growth well into the future while producing the quality products their customers
have
come
to
expect.
Jason Biondi from Joy Global said, "We look forward to receiving the benefits with
the new AFC-Holcroft automated batch line. We are excited about the possibilities
the new installation has to offer."
About AFC-Holcroft: AFC-Holcroft is one of the world's largest manufacturers of
heat treating furnaces. The legacy companies that comprise AFC-Holcroft have a
combined 225+ years of thermal processing experience. The company
www.themonty.com
years ago and has sold more than 10,000 systems into over 50 countries. All clients
are offered free application testing -- which this customer took advantage of -- to
ensure their system achieves their process objectives. For more information about
Ambrell, visit www.ambrell.com or call +1 585-889-9000. About Ambrell; Since
1986, Ambrell has been a leading manufacturer of induction heating systems.
Products are CE certified and manufactured in an ISO9001:2008 certified facility to
ensure the highest quality equipment. With a focus on superior
heating solutions and service with a prompt response, prospective
customers can leverage its Applications Lab to ensure systems are
built to their heating requirements, and then rely on superior
support throughout their relationship with Ambrell. Ambrell has
installed over 10,000 systems in more than 50 countries and is an
Ameritherm company”. April 25/2013
SECO/WARWICK/IBC Coatings Inc. Our friends a commercial heat treater and
coatings company IBC Coating Technologies in Lebanon, Indiana are doing well
these days as you can see from this press release. April 24/2013
"Meadville, Pennsylvania–SECO/WARWICK will deliver a 12 Bar Universal
HPQ™ (High Pressure Quench) vacuum furnace to IBC Coating
Technologies, Inc. in Lebanon, IN this spring. This Low Pressure Vacuum
Carburizing furnace with high temperature convection heating shall be for
hardening and carburizing bearing steel and aerospace components. The furnace
shall be designed with a hot zone of 24” x 24” x 36” and a maximum temperature
rating of 2400 deg F and 1300 pound gross load capacity. It shall have 12-bar
pressure quenching. Additional features include isothermal quenching and
modifications to address the low distortion and demands of high performance
bearings and gear markets. This is the second vacuum furnace that IBC has
purchased from SECO/WARWICK.
About SECO/WARWICK CO. The SECO/WARWICK Group and
its five business segments produce vacuum furnaces (VAC),
atmosphere furnaces (ATM), controlled atmosphere aluminum
brazing furnaces (CAB), aluminum process furnaces (AP) and
vacuum metallurgy equipment Retech (VME) in its
manufacturing sites in Poland (SECO/WARWICK Europe), the
United States of America (SECO/WARWICK Corp. + RETECH
Systems LLC), India (SECO/WARWICK Allied Ltd.) and China (SECO/WARWICK
RETECH Mfg. (Tianjin) Co., Ltd.). Sales, service & spare parts offices in Germany
(SECO/WARWICK Services GmbH) and Russia (SECO/WARWICK Russia) complete
the worldwide customer care network. Read more: http://www.secowarwick.com.
About IBC Coating Technologies, Inc. IBC develops diffusion surface treatment
technologies for anti-wear and anti-corrosion applications. IBC innovative surface
www.themonty.com
manufactures turn-key heat treating systems for applications including commercial
heat treating, bearings, automotive, aerospace, mining, military, aluminum heat
treatment, gear manufacturing, fastener manufacturing, and alternative energy
industries. AFC-Holcroft, headquartered in the United States, has a global reach
with direct sales coverage in North America and worldwide, while AFC-Holcroft
Europe serves major industrial markets in Germany, France, and other European
locations. AFC-Holcroft's Asian Operations manages partners in China, India, South
Korea, and other countries in the region, and the company also extends into
markets in Argentina, Australia, Brazil, Mexico, Poland, Russia, and Spain, through
relationships with partners, many of whom have manufacturing capability. For more
information, contact [email protected]." April 24/2013
The SECO/WARWICK Vacuum Team offers vacuum heat treating furnaces for
hardening, tempering, annealing, solution heat treating, brazing, sintering,
carburizing, carbonitriding, high vacuum, CVD–graphitizing and degassing.
SECO/WARWICK has built some of the largest and technically advanced vacuum
furnaces in operation today, developing advanced technologies like Universal HPQ™
(High Pressure Quench), PreNit® & FineCarb® LPC vacuum carburizing, fully
automated control systems and modeling software. Vacuum furnace configurations
are available for vertical, horizontal and elevator style furnaces. Both cylindrical and
rectangular hot zones with metallic or graphite heating elements are available for
both new and used equipment. Retech LLC provides vacuum melting equipment.
Visit http://www.secowarwick.com/"
"Seco/Warwick. SECO/WARWICK announces that on March 14th the company
signed a long-term strategic partnership agreement with the Russian bearing
manufacturers – OJSC “EBC”. OJSC "EBC" consists of EBC Group (EPK Saratov, EPK
Moscow, EPK Volzhskiy, EPK Samara and the Stepnogorsk Bearing Plant). The main
aim of signing this contract is to further economic cooperation between the
companies for future Seco/Warwick heat treatment equipment for plants of “EBC”
Group and OJSC “EBC” itself. As a first result of the signed “Strategic Partnership
Agreement” EPK Saratov division placed an order with SECO/WARWICK for a roller
hearth aggregate for spheroid annealing of bearing rings’ forgings. This kind of
aggregate is the second unit SECO/WARWICK has delivered to the EBC Group, and
the sixth we have manufactured within the last 18 years. We are convinced that
this will set a new stage of Eastern Market activity for the Russian market." April
24/2013
So What Do Heat Treaters Get Paid? Commercial heat treating. Yesterday
Jim McNeal of International Search Partners gave us his very experienced idea of
what individuals working on the OEM side of things such as furnace building get
paid. Today he tells us about commercial heat treating. April 23/2013
www.themonty.com
treatments, based on Plasma-chemical and Diffusion reactions – Boriding,
Nitrocarburizing, Chrome Carbide, Vanadium Carbide, etc. are used in different
applications
with
very
good
results.
IBC Coating Technologies INC is a privately owned company located in Lebanon, IN,
USA. The company started its activities in July of 1996 as a research and
development project, based on the know-how and experience of its founders. The
company has expanded the array of its services in material treatments. Check back
often in the News section for updates and latest events. Read more:
http://www.ibccoatings.com/.
Commercial Heat Treating : I did not include VP level and above as those
positions will vary widely depending upon the Company. Of course, the positions
described below are generic but this should be a fairly representative view.
Plant Managers: PM’s are responsible for the day-day operation
of the Plant and all employees report directly or indirectly to them.
They typically do not have P&L responsibility but are responsible
for everything else. These folks can make anywhere from 70K on
up and usually will get some sort of bonus based on performance.
Plant Metallurgist: Metallurgists often times are also the Quality
Managers and/or Lab Managers but for this article, we will separate
them out. Their main responsibility is the various processes the
Plant is involved with. A couple of asides with this position- This is
a great opportunity for a young Metallurgist to get their hands dirty
in our business and some Heat Treaters go that route, although
they are not easy to attract nor retain for the long haul. Oftentimes
a privately owned Heat Treat will have the Principal as the
Metallurgist; although, we have made lots of placements once they
decide to step back from the day-to-day operations of the
business. Expect a Plant Metallurgist to command anywhere from
65K-80K in salary, a little less for an entry-level candidate.
Quality Manager: As I mentioned above, sometimes this is the
Metallurgist but often it is a non-degreed person who has risen through the ranks.
They will typically supervise a number of quality technicians and run the Quality
department, sometimes with Lab responsibilities, sometimes not. These folks earn
anywhere from 60-75K.
Sales engineers: Two types of compensations plans are prevalent. One type of
plan is salary only, commensurate with experience. The other is salary plus some
sort of commission or bonus. As is the case for OEM’s, compensation depends on
how collaborative a sales effort the company uses, if Mfg Reps are involved, and
ultimately, personal preference of the company. For a salary only Sales Engineer,
expect to pay a base salary of 60-80K plus some sort of car allowance. If there is
commission involved, the salary may be as low as 50K + plus some sort of car
allowance.
www.themonty.com
General Managers: Some GM’s have plant manager responsibilities as well but for
the purposes of this article, I will assume not. The GM is the outward facing
presence of the Company and does not get overly concerned with “tactical” day-today issues in the Plant. Their main concern is dealing with customers, dealing with
their boss(es) and ultimately Profit and Loss of the Plant. Good GM’s are worth their
proverbial weight in gold and command salaries in excess of 100K plus bonus plus a
car allowance. A wise Owner will offer the good ones a small bit of equity to lock
them in for the long haul.
Jim McNeal is in his 20th year of recruiting in the Thermal Processing
Industry and since 1998, has been the Managing Recruiter of International
Search Partners in La Mesa, CA. In his “spare time”, Jim is a Naval
Reservist and has recently been recalled to Active Duty for a four month
deployment to the Middle East. And, in February, it was announced that the
President has nominated him for an appointment as a Rear Admiral.
LOI Thermprocess GmbH/Metall Technologie Holding Group (MTH). In the
world of European heat treating this news items ranks as a major announcement. It
would appear that LOI (who we think of mainly for thermal processing equipment in
the steel industry) has acquired MTH a group of new furnace builders largely based
in Europe. MTH includes B.M.I. Fours Industriels, Shanghai Huisen-MTH Industrial
Furnaces Co. Ltd., IVA Industrieöfen GmbH, MAHLER GmbH Industrieofenbau, RIVA
Sp. z.o.o. and SCHMETZ GmbH Vakuumöfen and when combined the group is one
of the largest furnace builders in the world. To see how MTH compares in size to
other
European
furnace
builders
we
would
suggest
http://www.themonty.com/largesteuropeanfurnacebuilders.htm April 23/2013
"Today, April 22/2013 LOI Thermprocess GmbH, a Tenova subsidiary company,
announced the acquisition of Metall Technologie Holding Group (MTH), from
European Capital S.A. SICAR, an affiliate of American Capital Ltd. Completion of the
acquisition is subject to approval by the relevant antitrust authorities. Tenova is a
part of Techint, the privately held Italian headquartered industrial group. MTH is a
leading international provider of industrial heat treatment technology and
aftermarket services for heat treatment equipment utilised to treat finished metal
components primarily in the aerospace, heat treatment, automotive and machine
tooling industries. MTH is headquartered in Menden, Germany. Baird served as the
exclusive financial advisor to European Capital in the sale of the business. The Baird
team was led by Joachim Beickler, Managing Director, in Frankfurt and by Vinay
Ghai, Managing Director, in London, with assistance from colleagues in the US and
Asia. The successful completion of the deal underscores the value of Baird
Investment Banking’s global platform, which uses a fully integrated, international
www.themonty.com
Maintenance Supervisor: This is the lowest compensated position in a Heat
Treat, other than a basic furnace operator, but the case could be made that it is the
most important. Without a good preventative maintenance plan and good repair
capability when Furnaces go down, a commercial Heat Treater is out of business.
Generally, they are non-degreed folks who have worked their way up from an
hourly position on the floor and thus, it is difficult, perception-wise, to pay them at
a level equal to other key players. These folks make anywhere from 50K on up but
good
ones
are
priceless
to
a
commercial
Heat
Treat.
As always, I welcome your comments at [email protected] or (619) 465-9621.
And for more details we have this press release: "Milan, April, 22 2013 - LOI
Thermprocess GmbH, a Tenova subsidiary company, has signed an agreement with
European Capital S.A. SICAR for the acquisition of the Metall Technologie Holding
Group (MTH). MTH is headquarted in Menden (Germany) and controls the five
followingcompanies: Schmetz, Mahler and IVA in Germany, BMI in France and
Huisen in China. The acquisition is subject to approval by the relevant antitrust
authorities.
MTH is a leading provider of industrial heat treatment technology solutions, both for
vacuum and atmospheric furnaces, in the Aerospace, Machine Tooling and
Automotive industries, and has been developing well established industrial
competences with a focus on energy efficiency and high-performance. It currently
employs 320 people, 150 in Germany, 120 in China and 50 in France, and has a
turnover of around Euro 65 million. MTH currently serves an installed base of
around 2,500 heat treatment furnace units.
MTH's integration into Tenova will be carried out to build upon MTH's engineering
and after-sales team competences whilst leveraging Tenova's geographic presence
and organization. This will expand product offerings into new areas while ensuring
continuous customer effectiveness. "This acquisition reinforces Tenova's position in
the heat treatment furnace industry "- commented Alberto Iperti, CEO of Tenova "MTH adds a growing segment with a high quality product, production process and
after- sales services".
Gianfelice Rocca, Techint Group Chairman said: "The acquisition of MTH confirms
the growth of Tenova in Germany. Tenova's total number of employees in Germany
will approach 1.000 across a variety of industrial companies with significant
technology intensity such as MTH itself and the other Tenova's subsidiaries
including LOI Thermprocess GmbH, Takraf GmbH and Re Energy GmbH
What Do Heat Treaters Get Paid? We are all curious about what our
counterparts are paid-it is part of human nature. So what does the Project Engineer
you are working with get paid for supervising the new furnace you just bought? Or
the fellow that sold you the furnace? Our good friend Jim McNeal, Managing
Recruiter of International Search Partners which we would consider the foremost
www.themonty.com
team to provide comprehensive M&A and debt advisory services. In 2012, Baird
advised on 166 financings and global M&A transactions totalling more than $43
billion. Baird Managing Director Joachim Beickler, who led on the deal, said:
‘European Capital’s sale of MTH represents an important transaction for Baird
Investment Banking, and highlights the global reach of our platform and the depth
of our expertise in the core industrial technology sector’."
recruiting firm in North America when it comes to the heat treating industry has
provided us with these thoughts. April 22/2013
Project Engineers (Both Mechanical and Electrical): These are typically
degreed individuals although with enough experience, a degree may not be
required. Some of these folks do Project Management; some are only the Project
lead for design. Electrical engineers will generally not be the lead on a single project
but will spread themselves out over several projects. These folks can get anywhere
from 65K on the low side and into the 80’s on the high side. Typically, these
positions are exempt, ie. salaried positions with no overtime.
Designers, Draftsman, Detailers (Both Mechanical and Electrical): These are
typically non-degreed individuals who are the backbone of every Furnace/Oven
Manufacturer. They are typically non-exempt (Hourly) and can get anywhere
between $18/hour on up to $25+ per hour.
Application Engineers: These positions can also be called Proposal engineers,
Estimators, Inside Sales engineers, etc. What these folks do is put together the
quotes that go out to prospective customers. Granted, a lot of times the actual
Salesman do this but a wise Company will have this function done in-house and
allow the Sales Engineer to be out in the Field doing what they do best, SELLING.
Application engineers can make $65K on the low side while a seasoned Appl Eng
can end up well into the 80’s. Surprisingly, these are often the most highly sought
after people in our business and from a recruiting stand point, are very difficult to
source.
Field Service Engineers: I am not talking about people who work in the Shop; I
am talking about that rare and unusual breed of folks (sorry guys) who love to be
in the field installing and commissioning furnaces. Most of these gentleman (In
almost 20 years in this business, I have never run across a female FSE) are nonexempt folks who get lots and lots of OT plus per diem and other perks for being on
the road. Good ones can often make over $100K in total compensation and usually
start out in the $25/hour range. Recently, we have seen some companies going to
a straight salary model…..the good news is no overtime; the bad news is that these
guys require a guaranteed 100K to go exempt. Recruiting-wise, if we run across a
good FSE who wants to make a change, they are literally a walking invoice for us.
www.themonty.com
OEM’s (Furnace and Oven Manufacturers): I did not include VP level and above
as those positions will vary widely depending upon the Company. Of course, the
positions described below are generic but this should be a fairly representative
view.
Field Service Engineers: I am not talking about people who work in the Shop; I
am talking about that rare and unusual breed of folks (sorry guys) who love to be
in the field installing and commissioning furnaces. Most of these gentleman (In
almost 20 years in this business, I have never run across a female FSE) are nonexempt folks who get lots and lots of OT plus per diem and other perks for being on
the road. Good ones can often make over $100K in total compensation and usually
start out in the $25/hour range. Recently, we have seen some companies going to
a straight salary model…..the good news is no overtime; the bad news is that these
guys require a guaranteed 100K to go exempt. Recruiting-wise, if we run across a
good FSE who wants to make a change, they are literally a walking invoice for us.
Sales engineers: Two types of compensations plans are prevalent. One type of
plan is salary only, commensurate with experience. We see salary only plans with
OEM’s who have a very technical product, 99% of the time custom designed, with a
long sales cycle, as well as companies who do not have territories per se but sell as
a Team. This seems to work well for both parties. The Sales Engineer gets a base
salary with some sort of bonus plan based on individual/company performance; the
OEM gets a dedicated Sales Engineer with a relatively low fixed cost. The other type
of plan is salary plus commission. The theory behind this type of plan is that in
order to face rejection on a daily basis, the carrot of commission needs to be out
there to motivate the sales person and reward producers. We see this type of plan
with OEM’s who manufacture a product that can be sold without a lot of custom
design needed ie a standard product line. A salary only Sales Engineer will make
80K+ plus some sort of car allowance, cell phone, laptop, expenses, etc. If the
compensation plan involves commission, expect the salary to drop by 20-30%
although interestingly enough, these sales people will generally make more money.
Commission can be a powerful motivator. As always, I welcome your comments at
[email protected] or (619) 465-9621.
Jim McNeal is in his 20th year of recruiting in the Thermal Processing
Industry and since 1998, has been the Managing Recruiter of International
Search Partners in La Mesa, CA. In his “spare time”, Jim is a Naval
Reservist and has recently been recalled to Active Duty for a four month
www.themonty.com
Sales engineers: Two types of compensations plans are prevalent. One type of
plan is salary only, commensurate with experience. We see salary only plans with
OEM’s who have a very technical product, 99% of the time custom designed, with a
long sales cycle, as well as companies who do not have territories per se but sell as
a Team. This seems to work well for both parties. The Sales Engineer gets a base
salary with some sort of bonus plan based on individual/company performance; the
OEM gets a dedicated Sales Engineer with a relatively fixed cost. The other type of
plan is salary plus commission. The theory behind this type of plan is that in order
to face rejection on a daily basis, the carrot of commission needs to be out there to
motivate the sales person and reward producers. We see this type of plan with
OEM’s who manufacture a product that can be sold without a lot of custom design
needed ie a standard product line. A salary only Sales Engineer will make 80K+
plus.
deployment to the Middle East. And, in February, it was announced that the
President has nominated him for an appointment as a Rear Admiral.
"Leading MIM Manufacturer to Receive Three TITAN® DS Models. CHERRY
VALLEY, IL – Ipsen springs into action to deliver three TITAN® DS debinding and
sintering furnaces to a leading MIM manufacturer in Southeast Asia within a short
12-week time span. Built on the proven TITAN platform, Ipsen’s new TITAN DS
furnace is specially designed for applications in the MIM and Powder Metallurgy
industries. These are the second, third and fourth Ipsen TITAN DS furnaces that
this company has purchased.
TITAN DS utilizes innovative pump cleaning system and automated binder removal
technology, resulting in significantly reduced door-to-door cycle time. Its precise
process control maintains consistent part quality and prevents parts and hot zone
contamination. TITAN DS delivers the TITAN Experience with its modular design
and standardized system that can be used anywhere in the world.
The TITAN DS is a skid-mounted system that installs in days. Its intuitive control
system supports multiple languages, provides real-time data acquisition and stores
up to 1,000 heat treatment recipes. Its small footprint, manufacturing versatility
and operational efficiency, with minimal cycle costs, make this an easy addition to
any manufacturing cell. This low-maintenance and cost-efficient system masters
the complexity of the MIM industry’s requirements.
To learn more about how Ipsen’s TITAN DS is bringing the MIM and Powder
Metallurgy industry one step forward, visit www.IpsenUSA.com/TITAN_DS.
www.themonty.com
Commercial Heat Treater. So does anybody recognize this very impressive
commercial heat treater located in the Western USA? Wednesday we will have a
very interesting profile of this company which we are sure many people will find
fascinating. April 22/2013
Largest North American Furnace Builders. We have been diligently working
towards our listing of the largest North American furnace builders by annual sales-a
list which we expect to have completed by next week. We are constantly amazed at
how open most companies in this industry are. As an example we have contacted
approximately 14 furnace builders in North America and half very kindly provided
sales figures and information about their company's. We will stress by the way that
we completely understand if some choose not to release their sales figures. An
example of one company which will certainly be on our list of the largest next week
is Gasbarre Furnace Group whose comments can be found below. April 18/2013
"With the acquisition of J.L. Becker Company in 2011, Gasbarre Products formed
Gasbarre Furnace Group which also includes Sinterite and C.I. Hayes. The group
works in harmony in each division in the design, manufacturing and servicing of
industrial heat treating equipment to meet a wide range of thermal and material
processing needs. The product offerings include vacuum and atmosphere furnaces
in continuous and batch designs up to 3000 0F, enabling GFG to supply the best fit
solution for a customer's processing and production needs. Continuous brazing has
supported steady growth of their business activity recently. Employing engineering,
technology, service, and understanding of the customer's process and commercial
needs enables GFG to provide the best long term solution for their customers. Each
company is uniquely positioned in their markets, but are brought together, when
needed, to develop unique solutions for their customers' challenging opportunities.
The three companies offer a product line unlike anyone else in furnace
manufacturing. Sales of the group are approximately $30 million, with about 25%
being international business. William R. Gasbarre, FAPMI".
www.themonty.com
AboutIpsen
Ipsen designs and manufactures industrial vacuum furnaces, atmosphere furnaces
and supervisory control systems for a wide variety of thermal processing markets
including: Aerospace, Commercial Heat Treating, Medical, Energy and Automotive.
With production locations in Europe, America and Asia, along with representation in
34 countries, choosing Ipsen means choosing a partner in success. Ipsen is
constantly pushing the boundary of possibilities and innovating a future of thermal
processing excellence. For more information, visit www.IpsenUSA.com." April
19/2013
"Signed "Memorandum of Cooperation” between SECO/WARWICK Group
and "Saratov State University named after N. G. Chernyshevsky”We would
like to announce that we have started a Cooperation agreement with the Federal
State Budgetary Educational Institution in Poland. Our partnership’s benefits will
result from international cooperation and information exchange in the sphere of
innovations, science and technology. How we will get it? In the signed
“Memorandum” we expressed directions to follow. We mostly would like to focus on
the technological, scientific and educational area, development of research on heat
processing technologies of vacuum and atmosphere thermal processing and
vacuum metallurgy. We will realize our mutual venture under the aegis of “Science
and Technology Center of SSU” where SECO/WARWICK Group delivered, in order to
support carrying out materials laboratory research, the following heat processing
equipment: Vacuum furnace for quenching under high pressure, batch-type furnace
for high tempering BREW-5 AZOT type, vacuum retort furnace for tempering VTR4035/36 type with ZeroFlow® technology, three-cell vacuum furnace of the type
CaseMaster Evolution T9 with FineCarb system and PreNitLPC function; Vacuum
installation for melting and casting of special alloys on the basic of Fe, Ni, Co, Cu
VIM 50-125 type and laboratory VIM ISM 5-200 type for melting and casting of
Titanium alloys; Besides the mentioned equipment, this Center has also vacuum
deposition of PVD coatings and laboratory/quality control area.
Wall Colmony/Edgardo Garcia Press Release. April 18/2013
"Edgardo Garcia joins Wall Colmonoy as Director of Operations for the Alloy
Products Group in Los Lunas, New Mexico. Mr. Garcia is responsible for process and
lean manufacturing improvements, new product developments, budgeting and
financial performance for reaching departmental goals. He has an
extensive
background
in
inventory
control,
materials
management, MRP systems, Lean Manufacturing and Quality
Management ISO 9000. Mr. Garcia holds a BSME from the
University of UABC and completed Six Sigma Black Belt
Certification. About Wall Colmonoy; Wall Colmonoy is a global
materials engineering group of companies engaged in the
manufacturing of surfacing and brazing products, castings,
coatings, and engineered components across aerospace,
automotive, oil & gas, mining, energy and other industrial sectors.
Known for our unique proven way of creating superior performing alloys that extend
www.themonty.com
Seco Warwick Press Release. S/W in Poland has sent us this press release about
a co-operation agreement they have with Saratov State University in Poland. April
18/2013
SSI/Aremac Heat Treating, City of Industry, California, USA. Commercial
heat treater Aremac was recently in the news because of their brand new plant in
Eastman, Georgia. To add to this story (well at least kind of) we have this further
update about an upgrade to their control systems at their plant in CA. April
17/2013
"Aremac Heat Treating Plant Performs Upgrade with Super Systems Inc.
(SSi) Technology. Aremac Heat Treating, LLC, has been serving the aerospace
and commercial manufacturing industries in the western United States since 1968.
Committed to achieving the highest level of service through quality, reliability and
technical problem solving, Aremac asked SSi to provide a technology infrastructure
giving them the ability to achieve those objectives and streamline their operation.
Aremac is implementing the SSi controls and software on multiple pieces of
equipment that meet their current infrastructure needs with the potential for future
expansion if needed. “Super Systems has the right product mix of software and
controls, along with a commitment to the heat treating industry, which meets our
long term objectives at Aremac,” Ed Grott, General Manager at Aremac, explained.
SSi process controllers provide Aremac with flexible recipe-based control that
includes remote recipe management, onboard electronic charting for redundancy,
and an easy-to-use operator interface. The SuperDATA software suite will provide
the underlying Supervisory Control and Data Acquisition (SCADA) application that
will be used in all areas of the operation. Real-time and historical information will be
quickly accessible throughout the facility. Aremac already uses SSi analyzers for
atmosphere and nitriding heat treat applications, along with portable data logging
for temperature surveys. “This is a great opportunity for SSi to expand our product
footprint with such a highly regarded heat treater as Aremac,” said Bob Fincken,
SSi National Sales Manager.
For the last decade, Super Systems Inc., based in Cincinnati, Ohio, has been
developing and manufacturing products for the thermal processing industry. SSi’s
products include probes, analyzers, controllers, software solutions and engineered
systems. With over 100 years of combined experience, SSi continues to satisfy
www.themonty.com
the useful life of engineered components, we pride ourselves on long-term strategic
customer collaboration that produces value-added ideas and creative solutions.
Combining over 75 years of engineering technology with a progressive, visionary
outlook, Wall Colmonoy offers customers trusted, customized expertise that results
in smart innovation and shared growth. More information about Wall Colmonoy is
available at www.wallcolmonoy.com, http://www.facebook.com/wallcolmonoy and
www.twitter.com/wallcolmonoy."
industry demands with innovative technology, enabling customers to be more
efficient and to produce higher quality products. For more information on SSi’s
capabilities, please visit our website at www.supersystems.com."
"Nitrex Metal received an order from SAPA Profiles to supply a turnkey
nitrocarburizing system for its newly acquired extrusion facility in China. The plant
located north-east of Shanghai comprises 16 presses with a total capacity of 95k
tons. Renamed Sapa Profiles Jiangyin Co. Ltd., this acquisition represents a
strategic step in establishing the group’s first aluminum extrusion plant in China.
The addition of the Nitrex nitrocarburizing system is part of the group’s capital
improvement plan to enhance the capabilities of the plant’s heat treat operations,
raise output capacity, and bring new solutions to local customers. Nitrex Metal is
supplying a complete system including furnace, racking, control system, and
process technology tailored for aluminum extrusion dies. The furnace measures 39”
diameter by 59” height (1000 mm x 1500 mm) and can process loads of 4400 lbs
(2000 kg). Nitreg®-C nitrocarburizing technology was chosen for better case
properties.
ABOUT NITREX METAL INC.; For over 25 years, Nitrex Metal is a leading developer
and supplier of automated turnkey nitriding systems for the aerospace, automotive,
machinery, gear manufacturing, tool and die, and commercial heat treating
industries. To date the company has over 250 installations in plants worldwide and
has licensed its technology to heat treating companies in Australia, Brazil, Canada,
Czech Republic, France, Italy, South Korea, New Zealand, Poland, South Africa,
Spain, Taiwan, Thailand, UK, and USA."
Pawel Wyrzykowski/CEO, Seco Warwick. Today we present to you an interview
with Mr. Pawel Wyrzykowski, CEO of one of the largest furnace builders in the world
Seco Warwick based in Poland. April 16/2013
1) I have to say Pawel that I have been looking forward to asking you a
few questions about Seco Warwick and the heat treating world. To start off
I have to say I have never been entirely clear about the structure of Seco
Warwick. As an example you have a number of different locations around
the world-are these all divisions of Seco Warwick?
www.themonty.com
Nitrex Metal/SAPA Profiles. From Nitrex we recieved this press release about an
order the company just received from SAPA Profiles (never heard of this company
before) for a nitrocarburizing system for a location just outside of Shanghai, China.
April 17/2013
2) I have always been curious-where did the name Seco Warwick come
from and when was the company started?
"Seco Warwick was originally the name only of the SW Corporation in the US, who
had acted as our previous parent company. Then, in 2006 the so called reverse
take over took place, where the Polish subsidiary took over its US parent company,
which in effect became a subsidiary. Until 2012 some management functions were
spread over 2 or 3 group companies. We decided to change it and right now we are
proud to have not only a very transparent corporate structure, but also a structure
which supports our strategy and the know-how transfer. "
3) How did you end up as the CEO of Seco Warwick?
"Until the end of 2011 I had been working for 13 years for a German industrial
company. Firstly and I had the honor to lead the East-European business for 10
years and then the last 3 years I spent on the corporate level in Germany being in
charge for all international activities. When I wanted to return to Poland,
Seco/Warwick was searching for somebody of my profile, not necessarily with
furnace experience. From the moment we met, it was a short way to agree on my
assignment. I respect this opportunity very much, as there are really not too many
truly global industrial companies with their HQ in Poland."
4) When I think of Seco Warwick I think of vacuum furnaces first,
aluminum furnaces second and everything else further down the list. Is
this a fair assessment? Would you care to share with us a breakdown of
the various types of furnaces you build in terms of a % of total sales? For
instance are vacuum furnaces 50% of your overall business?
"Yes, apart of Vacuum and Aluminum, we have 3 further business segments which
are: Atmosphere, Melting (Retech) and CAB (Controlled Atmosphere Brazing)."
Continued
Monday Morning Briefing. Let's start with Canada today where we see that
commercial heat treater Atlantic Heat Treating in Ajax, Ontario will shortly be
www.themonty.com
"After a transformation period we have been able to finally create a clear corporate
structure of the Seco/Warwick Group as of the beginning of 2013. So, right now we
have a small industrial management holding company (S/W SA) which, on the one
hand is listed on the Warsaw Stock Exchange, and on the other – holds all
remaining shareholdings in our regional operational companies, such as S/W Eurpoe
(Poland), S/W Corporation (USA), Retech (USA), SWR (China) and SWA (India).
Apart from this we have 2 sales & service regional companies SWS (Germany) and
SW Russia. S/W Holding employes 5 Vice Presidents globally responsible for our 5
technology lines (business segments) and some functional managers, who are
globally responsible for purchasing, HR, finance and a few other functions. Apart
from this we developed a legal and management framework which sets up the rules
and relations of single companies with our global business segments and defines
the principles of joint projects."
"Meadville, Pennsylvania–SECO/WARWICK Corp. has received an order for
a CaseMaster Evolution® D12 vacuum furnace for a Canadian heat
treatment company. The contract was signed recently and SECO/WARWICK Corp.
will provide the equipment for Exactatherm at its Mississauga, Canada facility.
SECO/WARWICK officials said they will have the furnace in place in the third
quarter of 2013. The CaseMaster Evolution® vacuum furnace is a two-chamber
furnace with oil and 2-bar gas quenching. The furnace comprises a heating chamber
and quench chamber with a gas quench above an oil tank. This furnace design
allows for significant increases in flexibility and productivity. About
SECO/WARWICK CO ; The Vacuum Team offers vacuum heat treating
furnaces for hardening, tempering, annealing, solution heat treating, brazing,
sintering, carburizing, carbonitriding, high vacuum, CVD–graphitizing and
degassing. SECO/WARWICK has built some of the largest and technically advanced
vacuum furnaces in operation today, developing advanced technologies like
Universal HPQ™ (High Pressure Quench), PreNit® & FineCarb® LPC vacuum
carburizing, fully automated control systems and modeling software. Vacuum
furnace configurations are available for vertical, horizontal and elevator style
furnaces. Both cylindrical and rectangular hot zones with metallic or graphite
heating elements are available for both new and used equipment. Retech LLC
provides vacuum melting equipment. About Exactatherm ; Exactatherm
Limited is committed to maintaining its position as a market leader and world class
provider of heat treatment and advanced surface technologies. The company does
this by being consistently at the forefront of maintaining and setting quality
standards for these advanced processes and ensuring that we meet or exceed the
expectations of our customers by implementing ISO 9001:2008,AS 9100-REV C and
NADCAP.Exactatherm has a long experience with Vacuum Oil Quench having
installed their first one in 1978. The new furnace will extend Exactatherm’s capacity
considerably
in
the
aerospace,
energy
and
defense
sectors.
Visit
http://www.exactatherm.com/ "
www.themonty.com
installing a large capacity gas nitrider. Atlantic heat treating is owned by Mr. Jon
Mathews who interestingly enough does not come from a heat treating background
which makes him rather unusual. It is a testament to hard work and lots of
common sense that Jon has grown the company substantially over the years and is
constantly adding more capacity. Still in Canada we see that Exactatherm is
adding a new furnace from Seco Warwick, press release below. By the way this is
the second large vacuum Seco has sold into Mississauga in the past year, the first
being a large 12 bar for which no press release has yet been issued. April 15/2013
And to round things out we conclude this Monday Morning Briefing by returning to a
news item from the past week. American Brazing division of Paulo Products is an
enormous operation which will shortly be installing their 26th vacuum furnace in
their 150,000 square foot building just outside of Cleveland, Ohio. We had
wondered whether this plant has the largest installed base of vacuum furnaces in a
commercial heat treat in North America. It turns out not as you can see from the
post below from Mr. Bill Jones of Solar Atmospheres. By the way there is one
other in the US that might rival these two however they are so publicity shy that we
dare not speak their name. "For one facility Solar Atmospheres, Souderton, Pa. will
be hard to surpass. We have 28 vacuum furnaces on line up and running. By the
end of this year we are adding 5 additional vacuum furnaces, currently on order.
Two are smaller production furnaces for vacuum brazing, a production size 10 bar
www.themonty.com
In India we ran across something which rather surprised us, Therelek Engineers
Private Limited a commercial heat treater in Bangalore claims to be the first in
the country to have achieved NADCAP and that it is the ONLY
commercial that is NADCAP certified. This was not our impression
but perhaps we are mistaken. Going to Germany we understand
that Energy Optimization company Dibalog has hired a customer
service engineer to handle their sales in North America. He is a
fellow by the name of Trent Boehner and he can be reached at
[email protected] We ran across a fellow in the Netherlands
who has a blog in which he analyzes commercial heat treats
Bodycote
and
Aalberts
Industries
http://somanalystblog.blogspot.nl/2013/02/speculative-piecepotential-us-heat.html. Kind of interesting and it is easy to see that
he follows "The Monty". In the US we have a few interesting
items. First we see that GE has acquired Lufkin Industries in
Lufkin, TX. It's worth mentioning because Lufkin (who amongst
other things produces large gears) has a large in house heat
treating department which we have profiled in the past. In
California Bodycote is installing a new 20' X 8' X 5' furnace
capable of handling 30,000 pound loads at 2250F. This will be
intended to serve the aerospace and engine markets. Nitrex is
hosting another of their Nitriding Seminars this one in Las Vegas,
NV. "Nitrex Metal Inc. is pleased to announce the return of Nitriding Symposium to
Las Vegas, USA this November. Already in its 3rd edition, Nitriding Symposium is a
one of a kind event devoted exclusively to controlled nitriding and nitrocarburizing,
relying on academic researchers and industry professionals to deliver the latest
technologies and developments in the field. Stay tuned for additional details. Visit
www.nitriding.info starting on April 26 for more information".
What's Coming Up? Let's have a quick look at what you can expect to see on
"The Monty" in the near future in addition to our regular news items, trends and
rumors. First we will have interviews with several well known individuals in the
industry such as Mr. Pawel Wyrzykowski, CEO of furnace builder
Seco/Warwick, Mr. Ben Rassieur, President of one of the world's largest family
owned heat treats, Paulo Products and Mr. Bill Disler, President of furnace
builder AFC-Holcroft. (incidentally if you would like to be interviewed please let us
know and we would be happy to work with you). Also upcoming is a report and
photos of several commercial and captive heat treats in Argentina and Italy with
a close look at Nitrex in Las Vegas also in the mix. And within the next two weeks
an updated list of the Largest Furnace Builders in North America-both vacuum
and atmosphere. To give you a taste the photo below shows the assembly area of
one of the companies on the list GM Enterprises in CA who also sent us a very
interesting idea about the size of the company and their focus. April 15/2013
SECO/Warwick/Bodycote. To round out the week we start off with this press
release from SECO/WARWICK and a nice vacuum furnace order they received from
the world's largest commercial heat treater, Bodycote. Not sure which Bodycote
plant this is for as it could be for one of 30 or 40. By the way notice a pattern here?
SECO is becoming very "vocal" about their new orders which is a strategy we agree
with. April 12/2013
www.themonty.com
vacuum carburizing furnace, a 20 bar vacuum alloy hardening furnace, and an all
metal mid size hot zone furnace for high vacuum processing of medical components
like pacemaker implants. All of our original furnaces were built by Vacuum Furnace
Systems Corp and the most recent furnaces since year 2000 built by our sister
company Solar Manufacturing Inc. These numbers do not include furnaces in
operation Solar Hermitage, Pa. or Solar Fontana, Calif. both major vacuum furnace
processing sites. William R. Jones, CEO"
About Bodycote; With 190 locations in 26 countries, Bodycote is
the world’s largest provider of thermal processing services.
Through heat treatment, metal joining, surface technology and Hot
Isostatic Pressing (HIP), Bodycote improves the properties of
metals and alloys, extending the life of vital components for a wide
range of industries, including aerospace, defense, automotive,
power generation, oil & gas, construction, medical and
transportation. Customers in all of these industries have entrusted
their products to Bodycote’s care for more than 30 years. For more
information, visit www.bodycote.com. The SECO/WARWICK
Group and its five business segments (BS) produce vacuum
furnaces (BS VAC), atmosphere furnaces (BS ATM), controlled
atmosphere aluminum brazing furnaces (BS CAB), aluminum
process furnaces (BS AP) and vacuum metallurgy equipment
Retech (BS VME) in its manufacturing sites in Poland
(SECO/WARWICK Europe S.A.), the United States of America
(SECO/WARWICK Corp. + RETECH Systems LLC), India
(SECO/WARWICK Allied Ltd.) and China (SECO/WARWICK RETECH
Mfg. (Tianjin) Co., Ltd.). Sales, service & spare parts offices in
Germany (SECO/WARWICK Services GmbH) and Russia (SECO/WARWICK Russia)
complete
the
worldwide
customer
care
network.
Read
more:
www.secowarwick.com. SECO/WARWICK Worldwide provides industrial metal
heat treatment furnaces used in a variety of processes for material finishing and
component manufacturing applications. We supply furnaces to customers involved
with steel and aluminum production, aluminum recycling, forging, automotive,
aerospace, commercial heat treating, HVAC/R, electronics, wind energy, medical
equipment and nuclear industries".
Plansee Press Release. Molybdenum and hot zone supplier Plansee sent us this
press release abut a new design of hot zone for "MIM" furnaces. Seems like a cool
idea. April 12/2013
"MIM Hot Zone Door Operation - Simplified. The molybdenum hot zone is the
heart of every MIM furnace. With proper design, together with its efficient heating
elements, it guarantees a very clean environment and ensures that high
www.themonty.com
"SECO/WARWICK EUROPE S.A. has received an order for a 10.0CaseMaster
Evolution® T12 Vacuum furnace for the world’s largest thermal processing services
provider. The contract was signed recently and SECO/WARWICK. will provide the
equipment for Bodycote in Europe. SECO/WARWICK officials said they will have the
furnace in place in the fourth quarter of 2013. The 10.0CaseMaster Evolution®T9
vacuum furnace dedicated for LPC and bright oil or gas hardening purposes is a
three chamber furnace with separate loading vestibule equipped with a 10 bar abs
gas quench system, heating chamber and oil quenching vestibule with an oil tank
also comprising a gas quench above an oil level. This multipurpose furnace can
meet all of your changing application needs for a variety of materials and the
design allows for very flexible use as a straight through or batch unit with either oil
or inert gas quenching.
Here is an example: PLANSEE has done extensive work with the design of the MIM
hot zone door. After all, it is possible that these doors could be opened and closed
several times between cycles. With other designs two hands are necessary to open
the door to the hot zone. And prior to opening the door, it is necessary to
disengage the actuating mechanism for the shutter assembly which enables rapid
cooling. Multiple step processes like these can increase the possibility of operator
error. Nevertheless, these steps are unavoidable with many of the current designs.
With the new design from PLANSEE, it is no longer necessary to disengage and
reengage the door fastenings when opening and closing the
doors. When the door is closed, the fastening mechanism
automatically engages, due to the counterweighted handle,
and ensures a tight seal. Preinstalled shutters. Typically, the
fastening assembly for the cooling shutter mechanism is
supplied separately and has to be installed on-site. PLANSEE
hot zones begin making things easier for you right away. With
a PLANSEE hot zone the shutters and related guide rods are
preinstalled to enable a simpler installation. As an added bonus, PLANSEE has
redesigned the shutters in order to further reduce heat loss. Retort chamber- Easy
to open.
PLANSEE also has a new design for the door of the retort as well. Thermal
deformation is the reason why these doors can be difficult to open. Thanks to
reinforcing structural angles on both the inside and outside of the retort door it has
increased resistance to warping. Due to these reinforcements and special
molybdenum alloys, the new retort doors are subject to less distortion and can be
engaged and disengaged more reliably without sticking. The PLANSEE door is
manually affixed to the retort and held in place with a series of hooks located on
both sides of the retort. These specially designed counterweighted hooks employ
the use of the door’s own weight to provide a tight seal against the retort opening
ensuring atmosphere integrity. In the end this means that loading and unloading
your work loads can be done quickly, easily, and efficiently using a PLANSEE MIM
hot zone and retort.
www.themonty.com
temperatures are achieved while its shield packs minimize heat loss. Well-designed
hot zones have a long service life, offer short heating and cooling cycles, and
distribute heat evenly. With its creep-resistant molybdenum alloys and creatively
engineered lightweight construction methods, PLANSEE is continuously improving
the energy efficiency and performance of hot zones for high-temperature furnaces.
However, the hot zone's performance capabilities are just part of the story. Ease of
installation and ease of use are also desired criteria for furnace operators and
PLANSEE provides both.
Bluewater Thermal Solutions/John Pyle. Bluewater the largest US based
commercial heat treater has just hired John Pyle with the illustrious title of
"Director-Commercial". Bluewater is a very progressive company and I would
imagine we will be hearing a great deal more about them in the future. April
10/2013
"Bluewater Thermal Solutions Announces the Hiring of John Pyle. Bluewater
Thermal Solutions recently announced the hiring of John Pyle as their Director –
Commercial effective March 25, 2013. Mr. Pyle brings over 30 years of sales and
operational management experience to Bluewater and will lead the company’s
Business Development team as well as focus on growth strategy. Mr. Pyle spent the
last 9 years with RTI International Metals, Inc. where he held a variety of positions
including Managing Director – Program Office, VP – Fabrication Division and General
Manager of their Houston Fabrication facility. Most recently he served as the
Director of Business Development at RTI’s corporate office where he developed new
market strategies and opportunities that achieved corporate objectives in domestic
and European markets. Prior to RTI, Mr. Pyle worked in sales and operational
positions both in consulting and corporate level positions. He received his BS/BA in
Business/Accounting from Youngstown State University and his MBA from Indiana
University."
www.themonty.com
Paulo Products Company, American Brazing Division/Willoughby, Ohio,
USA. So which commercial heat treater in North America has the most number of
vacuum furnaces in 1 location? While we can't say for sure we would suggest that
quite possibly it is American Brazing (a division of Paulo Products) located in
Willoughby, Ohio. The company is currently installing their 25th vacuum with
number 26 arriving shortly (both are GM Enterprises units with 6 bar quenching).
This is a top notch operation with immaculate equipment as you can see from the
photo below. If there are any commercials with more vacuums in a single location
we would like to hear about it. The first photo below is very recent, the second was
taken about 3 years ago but both give you a good idea about how impressive this
plant is. April 11/2013
About SECO/WARWICK CO. The Vacuum Team offers vacuum heat treating
furnaces for hardening, tempering, annealing, solution heat treating, brazing,
sintering, carburizing, carbonitriding, high vacuum, CVD–graphitizing and
degassing. SECO/WARWICK has built some of the largest and technically advanced
vacuum furnaces in operation today, developing advanced technologies like
Universal HPQ™ (High Pressure Quench), PreNit® & FineCarb® LPC vacuum
carburizing, fully automated control systems and modeling software. Vacuum
furnace configurations are available for vertical, horizontal and elevator style
furnaces. Both cylindrical and rectangular hot zones with metallic or graphite
heating elements are available for both new and used equipment. Retech LLC
provides vacuum melting equipment. Visit http://www.secowarwick.com/
Gas vs.; Electricity. The decision as to whether to use natural gas as opposed to
electricity to heat furnaces comes down to two issues, availability and pricing.
Obviously if natural gas is not available there is no decision to be made which
means generally the decision comes down to relative cost. Certainly in most areas
of North America this is a "no brainer" natural gas is far cheaper than electricity and
the long term forecast is that the spread will only widen. One of the charts below
shows natural gas pricing over the years, the second electricity. We wouldn't have
to debate a second about which energy source to use. And while we are looking at
charts the furthest chart down shows nickel pricing and all we can say is all is quiet
on the nickel front. April 9/2013
www.themonty.com
SECO/WARWICK Press Release. "Meadville, Pennsylvania–SECO/WARWICK
Corp. has received an order for an advanced new furnace that will provide improved
durability for stainless steel heat treating."This vacuum furnace will come with a
15-bar gas quenching system. The Super Expanite process improves the hardness
and corrosion resistance for stainless steel. It is not a coating, but rather a new
treatment process. SECO/WARWICK officials said they expect to have the
equipment in place by early summer of this year. April 10/2013
www.themonty.com
Solar Atmospheres Celebrates Thirty-Year Anniversary. Souderton, PA.
April 8, 2013. "Solar Atmospheres, founded in 1983 by current CEO William R.
Jones, celebrates its 30th anniversary in 2013. Many things have changed over the
last 30 years. However, one thing has remained constant – the spirit of innovation
within one of the largest commercial heat treaters in the United States. With deep
roots in metallurgy and the science of vacuum furnaces, Solar Atmospheres has
shaped the industry with game-changing thermal processing technology. Solar’s
expert research and insight have added value to many of their customer’s critical
products – from medical implants to airplane seat tracks to parts on the surface of
Monday Morning Briefing. Let’s start off with a couple of "people" items. It would
appear that Julian Bayshore "Representative Director", Japan with Bodycote (not
quite sure what that title means) has parted ways with the company. Bruce
Zmyslinski, Key Account Manager in the US for Edwards Vacuum left the
company the end of March. Edwards is one of the largest vacuum pump suppliers in
the world and their banner ad can be found on this page. Going back to 2011
Goodrich announced that they would be closing their Cleveland, Ohio facility which
made aerospace landing gear. The remaining equipment will be auctioned off April
23 and 24th and this includes the heat treating equipment which features a
www.themonty.com
Mars. From one man’s inspiration to three generations of leaders, Solar
Atmospheres enters its fourth decade with a world-wide reputation for exceptional
quality and service. Corporate President Roger Jones adds, “We have seen many
other heat treating businesses come and go over the years. Solar is fortunate to
have enjoyed continued growth from the East coast to the West Coast and from one
facility to three. We are grateful to the many people who have contributed to our
success – our loyal customers, reliable supplies and our excellent, hard-working
staff. We look forward to a future of continuing to pioneer new technology and
processes to advance the industry and the business of our customers.” For a
detailed history of Solar’s first 30 years, please visit www.solaratm.com ABOUT
SOLAR ATMOSPHERES: Solar Atmospheres is one of the world’s largest providers
of commercial vacuum heat treating services. Through unmatched technical
expertise, equipment, and quality assurance, Solar's thermal processing produces
bright, scale-free parts with minimal distortion. For clients requiring an "out-of-the
ordinary" application, an in-house R&D team of metallurgists and scientists develop
innovative, custom process solutions. Serving over 18 markets, Solar's state-of-the
art services include vacuum brazing, carburizing, nitriding and advanced processing
of raw materials such as Titanium, Tantalum, and nano powders. With over 50
furnaces ranging from lab sized to the world’s largest commercial vacuum furnaces,
Solar can efficiently handle any size job. Headquartered in Souderton, near
Philadelphia, Solar also operates plants in Hermitage, near Pittsburgh and in
Fontana, California, near Los Angeles. Please visit www.solaratm.com for more
information." April 9/2013
Moving to Brazil we see that commercial heat treater TÊCNOTEMPERA, a
commercial heat treater, in Santa Catharina in southern Brazil just successfully
started up their first vacuum furnace. This was purchased from Seco/Warwick
and has working dimensions of 600 mm x 600 mm x 950 mm and 12 bar nitrogen
quenching. Apparently the plan is that this will be the first of a number of Seco
Warwick vacuum furnaces. I know that commercial heat treating in Brazil is
struggling these days so I hope that this impressive investment pays off. Metal
Treating Institute (MTI) the largest organization in North America of commercial
heat treaters is having a regional meeting in Big Sky Resort in Montana July 19-20.
Featured speakers will include our good friend the "Doctor", Dan Herring (boy this
man gets around). Moving to the field of rumors we have an interesting one. A
brand New Commercial Heat Treat is being constructed in the Rockford, Illinois
area. While we don't have a clue who is behind this we do understand that it will
offer normalizing, annealing and continuous furnaces. Hey we have to mention
something about Italy for a change (although we will have more about heat
treating in Italy in a few weeks). We see that one of the largest new furnace
builders in the country Cieffe is delivering to Salzgitter in France a turnkey
furnace line for the heat treatment of steel tubes for the oil industry. This is an
automated line capable of handling parts up to 13 meters long with a maximum
temperature of 1120C.
Moving to a particular "peeve" of ours we ran across another one of those "crappy"
Heat Treat Studies claiming to know the size of the North American captive and
www.themonty.com
monster Lindberg Hi Heat Gantry furnace which can be seen below. This thing
has working dimensions of 72" diameter and 16' high and can handle parts up to
15,000 pounds. Additional equipment includes a couple of generators and a few
other pit furnaces including a large salt quench. While Goodrich does some heat
treating in house a great deal is outsourced. I can't imagine a used equipment
dealer buying something so specialized but you never know. We will be curious to
know where this ends up. April 8/2013
"Congresswoman Allyson Schwartz Visits Metlab Mark Podob (l) and Jim Conybear
(r) owners of Metlab, Philadelphia, PA, welcomed the Honorable Allyson Schwartz,
Congresswoman to Metlab on Thursday, April 4, 2013. The Congresswoman,
Representative for the 13th District in Pennsylvania, toured the heat treat plant
looking at the two largest pit furnaces in North America as well as such diverse
projects as the manufacture of wire supports for the arresting cable mechanism on
aircraft carriers, carburizing and hardening crawler shafts for steam shovels, and
gears being nitrided for Navy destroyers. Also toured was the company's black
oxide line used for finishing fasteners, machined parts and other components, its
in-house metallurgical laboratory, and sandblast cleaning operation. Discussions
focused on issues facing small businesses, Metlab concerns for the future of
manufacturing in Southeastern Pennsylvania and ways for attracting and retaining a
skilled workforce".
Ipsen/New Vacuum Furnace Orders. This is the first time we have run across
the name "TinyTurbo" but we get a kick out of it. Anyway's the press release
below tells us about a furnace order the company recently received for 3
"TinyTurbos". April 8/2013
www.themonty.com
commercial heat treating market. I have no idea who puts these things together or
where they get their information but this most recent one was so far off the mark
as to be laughable. Our personal feeling is that any of these studies are at best
educated guesses at most within 20% of being accurate but a number of studies we
have seen aren't within 80% of being accurate. While there are probably a couple
out there that are reasonably accurate our personal feeling is resist the urge to buy
a complete study and contact list for several hundred dollars. Your money would be
better spent at the race track. And to round things out our friends at commercial
heat treat Metlab in PA sent us this press release. Metlab is worth mentioning in
that the company is very specialized and has probably the largest pit carburizing
furnaces available in North America.
The TinyTubo matches the TurboTreater’s industry reputation stems from the
consistency of its results and the dependability of its software and controls. Other
valuable features include: Fast cooling speeds and distortion control with 2, 6 and
12 Bar quench pressure options Increased command over processes through
intuitive and user-friendly furnace controls software Precise temperature and
uniformity control through a wide range of operating temperatures with adjustable
power settings for each heating zone, using DigiTrim® and PID (proportional
integral derivative) Ability to meet specific process requirements by offering a wide
variety of hot zone insulating materials More repeatable results through optional
processes like AvaC® (Acetylene-based Vacuum Carburizing) and SolNit™ (where
nitrogen is dissolved into the surface layer or case of corrosion-resistant steels)
Easy overhaul, repair and furnace cleaning with a hydrogen 10 Torr partial pressure
system Decreased cycle times by 25% with greater throughput using convection
Ipsen technology is versatile, ensuring that the best fit for customers’ heat treating
needs are achievable. TinyTurbo brings faster door-to-door performance to a wide
range of applications, including powder metal, high-speed steel, cutting tools and
dies. The TurboTreater line also includes the SuperTurbo® the industry’s premium,
top-of-the-line large horizontal vacuum furnace. It applies all the superior
TurboTreater technology to improve processing of larger dies, tools and parts with
complex geometries. It’s equipped with features that make it efficient even for
larger, heavier loads. Visit http://www.ipsenusa.com/turbotreater and see how the
advanced TurboTreater technology can best be integrated into your production line.
About Ipsen; Ipsen designs and manufactures industrial vacuum furnaces,
atmosphere furnaces and supervisory control systems for a wide variety of thermal
processing markets including: Aerospace, Commercial Heat Treating, Medical,
Energy and Automotive. With production locations in Europe, America and Asia,
along with representation in 34 countries, choosing Ipsen means choosing a partner
in success. Ipsen is constantly pushing the boundary of possibilities and innovating
a future of thermal processing excellence. For more information, visit
www.IpsenUSA.com."
www.themonty.com
Ipsen Designs Pack a Punch, No Matter the Size; "CHERRY VALLEY, IL – Ipsen
shipped three TinyTurbo® units to a mid-Atlantic manufacturer. The furnaces were
18” x 18” x 24” (450 mm x 450 mm x 610 mm) and are equipped to handle a
number of processes including hardening, tempering, brazing and annealing,
showing that small can still be powerful. The Ipsen TurboTreater® has become a
force to be reckoned with, setting the standard for speed, energy efficiency and
repeatability. Being available in a compact size gives customers access to all the
benefits and process enhancements of the advanced TurboTreater, while minimizing
floor space for easier integration into manufacturing cells.
Joining AFC-Holcroft is 2° Off, LLC. 2° Off (Two Degrees Off) is located in Fountain
Valley, California, in the Orange County area. Industry veteran Skip Jones will be
representing AFC-Holcroft to customers in the region which covers
California, Washington and Oregon, as well as Nevada, Colorado,
New Mexico, Arizona, Utah and Idaho. Skip Jones /Two Degrees Off
can be reached by telephone at 714-719-3868, or via email at
[email protected] .
A further change to the AFC-Holcroft sales network includes the
enlargement of territory for MetalPro Resources. MetalPro
Resources has expanded their coverage from its original Ohio and
Western Pennsylvania regions to also encompass Indiana and
Kentucky. MetalPro Resources has added Steve Maus to service the
expanded territory. Maus’ office address for MetalPro Resources is
407 W. Smith Valley Road #722, Greenwood, IN 46142-0722,
telephone 317-405-7047 and email [email protected].
More information is available on the company website,
www.metalproresources.com.
Additionally, long-time sales representative Ed Boll of Edward A.
Boll Co. has added John Oakes to his staff. Oakes will be covering
the New England states on behalf of Edward A. Boll Co., selling
AFC-Holcroft equipment and spare parts to the New England
region. Contact John Oakes at telephone 845-453-1624, or by email at
[email protected]. The current sales representative network can be viewed on
the AFC-Holcroft website, www.afc-holcroft.com/domestic-reps .
About AFC-Holcroft: AFC-Holcroft is one of the world’s largest manufacturers of
heat treating furnaces. The legacy companies that comprise AFC-Holcroft have a
combined 225+ years of thermal processing experience. The company
www.themonty.com
"AFC-HOLCROFT ANNOUNCES CHANGES/ADDITIONS TO SALES NETWORK
(April, 2013) AFC-Holcroft, headquartered in Wixom, Michigan, USA, has made
several changes/additions to their domestic sales representative network.
"Hi Tecmetal Group, Inc has Opened Metal Joining Research Lab in
Cleveland. HTG’s research lab has been created in order study & develops ways to
improve metal joining methods. The facility has hired two engineers and will hire a
metallurgical scientist who will investigate ways to improve the brazability of hard
to braze materials such as Inconel 718, Haynes 214, 409 stainless etc., as well as
more conventional developments such as brazing new efficient heat exchangers.
The HTG R & D Center represents HTG's longstanding commitment to technological
innovation and will enable HTG to continue its work toward advancements in the
metal joining fields that will help bring products to market faster. Terry Profughi,
President of HTG states: “Technology is one of the key threads that hold us
together," he said. "Our company has invested a great deal of money on various
technical capabilities to increase productivity and innovation for our customers, he
said." Brazing is one of the oldest technologies developed by mankind; and as a
blend of Art & Science, brazing is undergoing substantial advancements today. This
progress is due to the unbeatable efficiency of brazing in joining sometimes very
different multiple parts into a single and structurally integrated product. Brazing is
widely utilized as a key technology in the manufacture & production of many new
products. An additional reason for the ongoing technological progress is the
developmental activities as HTG’s community of professional engineers and
scientists work to advance brazing."April 5/2013
Randy Simmons. March 18th we mentioned the very unfortunate passing of a
close friend of ours and a very well known and well respected long time heat
treater, Mr. Randy Simmons. As one final note about Randy we have this photo of
his remembrance showing his lovely wife Wa and daughter Amy-both terrific people
and we share their grief. April 4/2013
www.themonty.com
manufactures turn-key heat treating systems for applications including commercial
heat treating, bearings, automotive, aerospace, mining, military, aluminum heat
treatment, gear manufacturing, fastener manufacturing, and alternative energy
industries. AFC-Holcroft, headquartered in the United States, has a global reach
with direct sales coverage in North America and worldwide, while AFC-Holcroft
Europe serves major industrial markets in Germany, France, and other European
locations. AFC-Holcroft’s Asian Operations manages partners in China, India, South
Korea, and other countries in the region, and the company also extends into
markets in Australia, Brazil, Mexico, Poland, Russia, and Spain, through
relationships with partners, many of whom have manufacturing capability. For more
information, contact [email protected]." April 5/2013
Souderton, PA. "April 3, 2013 – Solar Atmospheres of Eastern PA recently
received Nadcap approval for carburizing. The Souderton, PA plant can now better
serve the aerospace market with this accreditation. The already stringent review of
quality procedures and processes was even more challenging for Solar. The Nadcap
audit checklist is based on conventional carburizing processes which are controlled
by carbon potential, but Solar’s patented low pressure vacuum carburizing (LPVC)
process works a bit differently. The most notable benefit of LPVC over traditional
carburizing is the absence of intergranular oxidation (IGO). IGO-free parts eliminate
the cost and time required for additional machining. In addition LPVC offers
controllable, predictable and very uniform case depths as well as the ability to
carburize in blind and very small diameter holes. Solar’s quality and technical
departments collaborated extensively to successfully meet Nadcap requirements
while navigating the differences between the two processes. Solar passed the audit
without any findings and satisfactorily answered all questions. This carburizing
accreditation joins the Souderton plant’s other Nadcap approvals for heat treating
and brazing. For more information or to request a quote, please contact Mike Moyer
to discuss Solar Atmospheres capabilities at 1-800-347-3236 Ext. 1207. ABOUT
SOLAR ATMOSPHERES; Solar Atmospheres is one of the world’s largest providers
of commercial vacuum heat treating services. Through unmatched technical
expertise, equipment, and quality assurance, Solar's thermal processing produces
bright, scale-free parts with minimal distortion. For clients requiring an "out-of-the
ordinary" application, an in-house R&D team of metallurgists and scientists develop
innovative, custom process solutions. Serving over 18 markets, Solar's state-of-the
art services include vacuum brazing, carburizing, nitriding, and advanced
processing of raw materials such as Titanium, Tantalum, and nano powders. With
over 50 furnaces ranging from lab sized to the world’s largest commercial vacuum
furnaces, Solar can efficiently handle any size job. Headquartered in Souderton,
near Philadelphia, Solar also operates plants in Hermitage, near Pittsburgh and in
Fontana, California, near Los Angeles. Please visit www.solaratm.com for more
information."
Heat Treat Fire. While fires in heat treat companies is a not uncommon
occurrence it is rather rare to see a fire break out in a building where a heat treater
has just left as is the case here. April 4/2013
www.themonty.com
Solar Atmospheres/Vacuum Carburizing. While Vacuum Carburizing is best
known for heat treatment of automotive transmission gears it can't be disputed that
the technology is moving into the realms of the aerospace industry as you can see
by the press release below. April 4/2013
SECO/Warwick/Vacuum Furnace Order China. SECO is obviously doing well
these days and they certainly like to advertise their new orders which we always
like to see. April 3/2013
SECO/WARWICK Europe S.A. "have started manufacturing of a large unit for
heat treatment of titanium, model 2.0VP-4066/138MHVS, for one of the major
aviation manufacturers in China. The furnace, which will feature a working area of
1200 x 1200 x 3500 mm, will be equipped with an “all metal” heating chamber and
a system of deep vacuum. The length of the vacuum chamber was dictated by the
requirement of processing a titanium element of an aircraft wing. The furnace will
be made in accordance with the standard AMS2750D class II tooling type A.
Other furnace specifications:
-heating chamber with molybdenum and SS insulation
- working vacuum 1x10-5 mbar
-cooling gas: argon
- electrical loader
- a tray to place workload in the furnace working space.
The SECO/WARWICK Group and its five business segments (BS) produce
vacuum furnaces (BS VAC), atmosphere furnaces (BS ATM), controlled atmosphere
aluminum brazing furnaces (BS CAB), aluminum process furnaces (BS AP) and
vacuum metallurgy equipment Retech (BS VME) in its manufacturing sites in Poland
(SECO/WARWICK Europe S.A.), the United States of America (SECO/WARWICK
Corp. + RETECH Systems LLC), India (SECO/WARWICK Allied Ltd.) and China
(SECO/WARWICK RETECH Mfg. (Tianjin) Co., Ltd.). Sales, service & spare parts
www.themonty.com
"Firefighters quickly extinguish a fire that broke out in a Milwaukie building slated
for demolition to make way for the MAX Orange Line. Clackamas Fire District 1
Firefighters quickly extinguished a fire Tuesday in a Milwaukie building that will be
torn down to make way for the Portland-Milwaukie light rail project. TriMet now
owns the building that formerly housed Beaver Heat Treating Corp., 2505 S.E.
Moores St., where contractors were salvaging parts of the air conditioning system,
said TriMet spokeswoman Roberta Altstadt. "It appears that sparks from a cutting
torch set the fire," Altstadt said. Contractors in the building were safely evacuated
and no injuries were reported. Brandon Paxton, Clackamas Fire District 1
spokesman, said the fire was reported at 2:11 p.m. A total of 10 pieces of
firefighting apparatus responded. Beaver Heat Treating is a second-generation
family business that operated on the same site since 1955, counting the Ford Motor
Co. and the U.S. military among its customers. At one point, the company ran 26
furnaces in the 32,000-square-foot building. TriMet relocated the business when the
MAX Orange Line light rail route was selected".
offices in Germany (SECO/WARWICK Services GmbH) and Russia (SECO/WARWICK
Russia) complete the worldwide customer care network. Read more:
www.secowarwick.com.
Meadville, Pennsylvania–SECO/WARWICK Corp. is set to commission a
graphitization vacuum furnace for a U.S. material manufacturer."The
horizontal front-loading vacuum furnace is designed for sintering, heat treating,
degassing and graphitizing in vacuum or partial pressure inert atmosphere. The
furnace has a maximum operating temperature of 2500 ºF and is 17 feet wide, 16
feet tall and 16 feet long. SECO/WARWICK officials said they are providing a “turnkey” installation and expect to have the equipment running soon. The advanced
furnace can have work loaded directly on the furnace hearth piers or as fixtured.
Material will be loaded into this furnace with a SECO/WARWICK designed and built
forklift style loader.
PhoenixTM/Florida. Based in the UK temperature uniformity experts PhoenixTM
has this announcement about a new location they have in Florida to help conquer
the North American market. For further details their ad can be found on this page.
April 2/2013
New PhoenixTM Facility in Florida; "To better serve manufacturing industries
using heat treatment processes in North America, Phoenix Temperature
Measurement (PhoenixTM) has opened a facility in the Sunshine State of Florida.
According to Dave Plester, vice-president of PhoenixTM, LLC, "We wanted to give
our customers a real person at the end of our telephone line, and not just "press
this for that" or voicemail - and it was important for us to have answers to buyers’
questions in a North American time-zone. Also, we are now able to stock equipment
in the U.S. and address urgent needs - for example, a data logger on loan to cover
periods when our users' equipment is being calibrated" PhoenixTM has incorporated
in Florida and is headquartered in Clearwater. "It is a nice place to work," admits
Dave Plester, "but we are here for strictly business reasons. Our premises are
within the Foreign Trade Zone of St-Petersburg-Clearwater International Airport, a
hub for UPS cargo jets and with good connections to Canada. Also, just across the
www.themonty.com
SECO/WARWICK/New Furnace Order. Man we seem to be mentioning a lot of
new furnace orders for SECO these days, here is yet another. April 3/2013
Wirco. We welcome our newest advertiser "Wirco" one of the largest firms in the
US providing heat resistant fabrications and castings for the heat treating industry.
Their ad can be found at the top of this page. April 2/2013
Disclaimer. This section is provided with the intention of sharing information; rumours and
news about the heat treat industry. We try to insure that all of the information contained
herein is correct but we cannot guarantee it. If you feel that any of this information
contained in this section is incorrect please let us know and it will be changed or removed
immediately (a more detailed description of our publishing policy is found on the "News
Policy" page of this website).
www.themonty.com
Bay from Tampa, we can fly direct to the United Kingdom where our European
operations are based. Finally, Florida is a business and tax friendly state with
outstanding communications as well as being a vibrant economy in its own right."
The North American heat treatment industry demands top quality of service levels
and interest is high in thermal profiling systems. "Things are hotting-up and since
incorporating here we have secured several major sales in NY State, Georgia, and
Tennessee" says Dave Plester."
Used Equipment
Listing Used Equipment
Want to get true market value for your used heat treating equipment? themonty.com is
the only way to do this! Unlike used equipment dealers we work on a commission basis
meaning no high overheads, no buy and resells, no high expenses which means that you as
a seller get what your equipment is worth-not what a used equipment dealer will pay you
for it. Not sure what your equipment is worth or how saleable it is? Let us know and we can
give you a free appraisal and an honest answer about market conditions-no BS. Before
listing we will require a signed copy of the "Terms and Conditions". Please use our Contact
Form or email Dale at [email protected] all pertinent information including asking price
(which we strongly recommend) age, condition and if possible photos. When selling please
keep in mind that we do NOT ask for an exclusive sales agreement - if we don't sell it we
don't get paid - PERIOD. You can’t lose by listing with themonty.com we sell your
equipment or we don’t get paid-period.
Notice: We have attempted to describe all equipment accurately from the information we
have available. Any mistakes are unintentional. We do not guarantee the accuracy of the
information, nor can we guarantee the performance of the equipment or suitability to your
application. The equipment is sold as-is, where-is. We strongly encourage your personal
inspection of the equipment before purchase.
www.themonty.com
At "themonty.com" you are guaranteed of finding the best priced used equipment in the
industry due to the fact that we do not buy and resell and have no associated costs. Instead
we put buyers and sellers together on a small commission basis meaning that at the end of
the day you are paying what equipment is worth-not equipment with a huge mark up
attached! In addition you generally can see the equipment installed, running and talk to the
actual operator far better than seeing a used furnace in the back of a dingy warehouse.
Don’t see what you are looking for? Let us know and we will find it for you. Please feel free
to Contact Us.
Batch
See something you need, click on the link or scroll through all the items for sale. Searching
for something we don’t have listed, fill out our Contact Form.
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AFC Batch IQ Furnace
Carbottom Furnace
Car Bottom Furnace
High Temp Atmosphere Box
Furnace
Ipsen T-1 Batch IQ Furnace
Ipsen T-4 Batch IQ Furnace
Ipsen T-13 Batch IQ Furnace
Ipsen TQ - 2 -EM Batch IQ Line
Ipsen TQ-5-EM Furnaces (2
available)
Ipsen TQFR-2-10EM Furnace
Lindberg Box Furnaces (2
Available)
Park Thermal Box Furnace
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Rad Con Bell Furnace
Rotary Hearth Furnaces (2
available)
Seco Warwick Box Furnace
Selas Batch IQ Furnace
Sunbeam Pit Carburizing Furnace
Sunbeam AF-10 Batch IQ
Furnaces (3 available)
Surface Combustion Box Furnace
Surface Super 30 Allcase Furnace
Line
Surface Super 30 Allcase Furnace
Super 30 Allcase Line
Item # B331 Selas Batch IQ Furnace. Model 50. Working dimensions of 24" X 36" X 18"
high. 500 pound capacity. Electrically heated. Endo atmosphere. Complete and in good
condition although some elements will need to be replaced. Installed but not in use. Asking
$19,500.00 USD. A dunk washer is also available.
Item # B330 Complete "Super 30 Allcase Line. This is a complete line currently in
operation and in very good condition. The line consists of the following: Super 30
Proelectric Furnace with working dimensions of 30" wide X 48" deep X 30" high.
Electrically heated 460/3/60, 140Kw. Operating temperature of 1750F. Two new elements
and new re-circulating fan installed. Rail & Chain guide are less than 18 months in
operation. Hot oil option. Honeywell temperature controls, S/N BC 41836. Dual cylinder
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Item #B329 Car Bottom Furnace – Manufactured by Armil in Illinois in 1998. Working
dimensions of 4’H x 8’-6”Wx26’L. Gas fired 8.5 million BTU’s/hour. 1850F. Fiber lined (2
zones) on control heated by 12 Tempest burners, over and under fired. Furnace is
constructed from 3/16” plate and the approximate capacity is 40,000 pounds. Furnace has
overhead doors at either end and has one load car. Doors and car are motor driven and
equipped with cam mechanism seals. Drawings and manuals are available. Overall
dimensions are 32’-4”L, 14’ wide and 12’8”H. Completely rebuilt. Excellent condition.
Asking $177,000 USD.
Item #B328 Carbottom Furnace. Working dimensions of 8' x 8' x 18'. Direct fired with 8
burners. Total heating 2 million BTU's. Updated controls. Operating temperature of 1800F.
Asking $79,000 USD.
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quench elevator. Met AMS 2750D requirement within past 18 months and CQI-9
requirement within past 6 months. Surface Box Temper, S/N BC 40147 with working
dimensions of 30" wide X 48" deep X 30" high. Brick facing with water cooled top mounted
recirculating fan. Electric element fired, 1400 F max operating temperature. Honeywell
temperature controller. Met AMS 2750D requirement 18 months ago and CQI-9 requirement
within past 6 months. Surface Spray Washer –with working dimensions of 30”W X 30”H X
48” Deep. Electrically heated with Partlow control. Surface Charge Car – Model S/N
BC40749-1. double ended with overhead rail power. Surface 3600 CFH endo generator.
Gas fired, 1950 F, 3 retorts with air cooling system and SSI Gold Probe dewpoint monitor.
Auxiliary items available – Honeywell HC900 controller that controls several furnaces,
temperature and Carbon potential along with data logger and electronic chart recording. SSI
oxygen probes, trays, baskets, rack loading fixtures, spare controllers and parts., oil
coolers, and water coolers and recirculating system. Load jib crane and roller conveyor load
station. Further photos available upon request. Asking $150,000 USD for everything.
Item # B326 AFC Batch IQ Furnace. S/N 6665, built in 1978. Working dimensions of 36"
x 48" x 30" high. Gas fired, no top cool. Endo, natural gas, air and ammonia addition.
Included is an SBS quench oil cooler and SBS quench oil filter. Capable of 1750F.
Recuperated burners. Rear handler. Hood can be included. MMI controllers. Complete and in
good condition. AFC double ended charge car included. $140,000 USD firm for both.
Available immediately.
Item # B325 Ipsen TQFR-2-10EM Furnace. Ipsen twin chamber straight through
atmosphere furnace, electrically heated, complete with twin chamber tempering furnace and
loading system. 345Kva, 3 phase, 50hz, 420 volts. Endogas. Control panel and heating
elements/tubes missing. Work zone 760mm (w) x 760mm (h) x 1220mm (d), 1000kgs,
1000C operating temperature, +-10C. Sold as seen £40,000. Total refurbishment offered,
including control panel, control system and gas or electrically heated, rebrick etc etc. Price
offered upon request. This is a standard Ipsen sealed quench design furnace, although it
has two heating chambers, one behind the other, & then a standard quench tank joined
onto the second heating chamber. The load transfer from HC one to HC two is via the
special loading car which is being offered as part of the package. The load transfer from HC
two through to quench is by the conventional Ipsen conveyor chain method.
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Item # B327 Ipsen T-13 Batch IQ Furnace. Model T-13-GM, S/N 54543. Working
dimensions of 36" X 48" X 30" high. Gas fired operating temperature of 1800F. An older
furnace but with upgraded to an SER combustion system. Eclipse single ended recuperative
burners. Free standing control panel with Honeywell digital control and overtemp and
Honeywell circular strip chart recorder. MMI carbon control. Alloy and brickwork excellent.
Currently being rebuilt so photos are not available. Included is a charge car, unload cart and
SBS quench oil cooler. Asking $65,000 USD.
Item #B323 Ipsen TQ-5-EM Furnaces (2 available). Located in the UK. Two Ipsen TQ5-EM straight through batch IQ furnaces, with loading system, tempering furnace and
washing machine. Load size 610mm (w) x 610mm (h) x 910mm (d), rated at 350kg's each
and operating temperature up to 1050C. Uniformity +-10C. Electrically heated 172A. 380
volts, 3 phase, 50hz. Set up for Endo Atmosphere. Ipsen "Carbo Prof" control system.
Control panels missing and heating elements missing. Brickwork in good condition. Asking
£55,000. New in 1987. Total refurbishment can be offered, new control panel, gas or
electric heating etc.
Item #B322 Surface Combustion "Super 30" Allcase. Super 30 Proelectric Furnace
with working dimensions of 30" wide X 48" deep X 30" high. Electrically heated 460/3/60,
140Kw. Operating temperature of 1750F. Hot oil option. Honeywell temperature controls,
S/N BC40746-1. Dual cylinder quench elevator. Currently installed and in very good
operating condition. Also included 2000 gallons of Idemitsu Hi-Temp quench oil (Marquench
oil). This oil has been tested every quarter and still meets the Idemitsu spec. Met AMS
2750D requirement within past 14 months and CQI-9 requirement within past 3 months.
Asking $79,000 USD.
Item #B319 High Temp Atmosphere Box Furnace. Manufactured by Pacific Scientific,
Model PKR-243618. Working dimensions of 24" wide X 36" long X 18" high. Maximum
operating temperature 2350F. Electrically heated-41KW. Air operated vertical lift door, skid
style heart, rod elements in refractory plates, flame curtain, element transformer.
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Item #B324 Ipsen TQ-2-EM Batch IQ Line. Located in the UK. Straight through design
batch IQ furnace . S/N 20.0720, built in 1996. Electrically heated, 420volt, 3 phase, 50hz.
98 Amps. Nitrogen/Methanol atmosphere. Brickwork in excellent condition, comes with
washer and loading equipment. Work zone 450m (w) x 350mm (h) x 610mm (d) . 180 kg
capacity. Operating temperature of 1,000 C. Temperature uniformity of +-10C. Asking
£30,000
Temperature controls Honeywell UDC digital control and overtemp. Very good condition-fully
operational. Asking $27,500.00 USD.
Item #B316 Surface "Super 30 Allcase Furnace Line". This line is absolutely complete
and consists of the following;
Super 30 Furnace with working dimensions of 30" wide X 48" deep X 30" high. Electrically
heated 460/3/60, 120Kw. Operating temperature of 1750F. Hot oil option. Barber Colman
temperature controls, Eurotherm atmosphere control system. Paulo Box Temper, Model
304830 with working dimensions of 30" wide X 48" deep X 30" high. Brick lined with
recirculating fan. Gas fired, 1250F operating temperature. Honeywell temperature
controllers with 12" round chart recorder. Includes water quench tank with pneumatic
Quench Elevator. Ipsen "Dunk/Spray" washer with working dimensions of 36" wide X
48" deep X 36" high. Model WRD3000E. Electrically heated 380/3/50. Side mounted control
pane with Honeywell digital temperature controller. Surface 3600 CFH endo generator.
Electrically heated 480/3/60-60KW. 1950F. 3 retorts with water cooling. Control panel
includes Marathon Monitors Carb PC digital controller and Marathon carbon probe for
atmosphere control. Model S3EN. Surface charge car with working dimensions of 30" wide
X 48" long X 30" high. Model SEDP-30-48. Single ended double powered charge car-System
I. Also included are baskets, trays, virgin oil, switch gear, rails, cooling system and misc
spare parts. This line is absolutely complete and in excellent condition. Vendor will not sell
components separately. Asking $160,000 USD for everything.
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Item #B318 Seco Warwick Box Furnace. Model HG 243648. Electrically heated 220v
3ph. Operating temperature of 1950F. Working dimensions of 24" X 36" X 48" deep. Weight
capacity 510 pounds. Currently installed but not in operation. Also included is a 500 CFH
Endo Generator. All spare parts, hoods and gas plumbing included. Complete. Asking
$20,000 USD for both.
Item # B315 Park Thermal Box Furnace. Working dimensions of 5’ wide x 7’ deep x 4’
high . Operating temperature of 1850F, with top mounted alloy circulating fan; brick lined .
Electrically heated, 460/3/60—150 kw complete with control panel with Honeywell digital
controls and SCR proportional power control. Asking $ 89,500 USD.
Item # B311 Lindberg Box Furnaces (2 available). Type 11-MT-152410-G18A. Gas
fired, maximum operating temperature of 1800F. Approximately 12 years old. Furnaces are
complete, included are Quench Tanks and Turbo Blowers. Honeywell controls. Working
dimensions of 18” wide by 11” tall, by 33 1/2” deep. Operational when removed from
service recently. Excellent condition. Complete manuals available and additional pictures.
Asking $29,000 USD each.
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Item # B314 Ipsen T-4 Batch IQ Furnace. Model T-4-600-CG: SN 51279: Working
dimensions of 24" wide X 12" high X 36" deep. Gas fired. It is currently installed alongside a
BL Furnaces endothermic generator. A parts washer is also included. All interconnect piping
and wiring are undisturbed, with some exhaust hooding. The 8 gas fired vertical radiant
tubes will need to be replaced. This system controls were upgraded with a Marathon Carbon
Probe, Honeywell circular chart recorder, and digital temperature controller. It has the
standard Ipsen straight through design, with internal chain drive transfer system-with no pit
required. The premix burner system is bottom fired. It has roof mounted recirculating fan
and quench oil agitation. Complete combustion, atmosphere controls and instrumentation.
Two 2’X3’ baskets are included. The system has been idle for several years. We will assist
the buyer in disassembly and loading. Asking $16,500.00 USD.
Item #B309 Sunbeam AF-10 Batch IQ Furnaces (3 available). S/N F-06-70-K.
Working dimensions of 24" high X 30" wide X 48" deep. Gas fired, operating temperature of
1850F. Standard Sunbeam straight through design with automatic transfer mechanism
(pusher type) in front. Heated by ten alloy vertical radiant tubes with spark ignition. 1000
pound capacity, no pit required. Quench oil agitation and cooling is achiever by recirculating
the oil through a tube and shell type heat exchanger then through manifolds in the quench
tank. Electric immersion heaters. ACM water detection system. Partlow controls for heating
and cooling oil. GM surplus. Free standing 3 section control panel with updated controls.
Barber Colman model 560 controller and strip chart recorder for temperature and carbon. L
& N overtemp, Barber Colman undertemp control. Barber Colman oxygen probe and control.
10 sequence timers. Good condition. Asking $25,000 USD each.
Item #B308 Surface Combustion Box Furnace. This is an electrically heated
recirculating box furnace, Model SDW-36-48-30, S/N BC-42685-1. 480/3/60/60 kW.
Maximum temperature of 1250F. Working dimensions of 36" wide X 30" high X 48" deep.
External dimensions of 7' wide X 7' long X 12' 2" high. Controls; Controls are located in an
enclosure attached to the right hand side of the furnace. The enclosure has a flange
mounted disconnect switch handle. There is a new Watlow "EZ Zone PM" digital temperature
controller and a new Watlow SD digital high limit. Motor starter, fuses, high limit contactor
and 2 Watlow "Din-a-mite" solid state relays are mounted and wired inside the enclosure.
Description: Pneumatically operated vertical lift door with convenient hand operator. The
door opens to allow full access to the interior. Stainless steel interior with adjustable air
duct side walls and roof panel. Belt driven high volume fan is mounted on top of the oven.
New tubular style heating elements, 2 banks at 30 kW each are mounted through the top
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Item #B310 Sunbeam Pit Carburizing Furnace. Working dimensions of 55" diameter X
84" deep. Gas fired with recuperated burners. Operating temperature of 1800F.
Nitrogen/Methanol with recirculating fan in the bottom. Casemate control. Furnace was
extensively rebuilt a few years ago and controls and combustion system were completely
rebuilt. Since rebuild it has been very lightly used. Completer manuals and some spare
parts. Overall in very good condition. Available in approximately 1 month. Please call for
pricing.
Item #B307 Ipsen T-1 Batch IQ Furnace. Working dimensions of 18" wide X 18" high X
24" deep. 6 gas fired vertical radiant tubes. Operating temperature of 1850F. S/N 53786.
Upgraded control panel. Temperature controls are missing, can be replaced by vendor.
Standard Ipsen straight through design with internal transfer system-no pit required. "Cold
chain" drive system. Premix burner system, bottom fired. Roof mounted Recirculating fan.
Quench oil agitation. Complete combustion and atmosphere controls. 200 pound capacity.
Excellent condition. Asking $25,000.00 USD.
Item #B305 Rad Con Bell Furnace. Atmosphere Bell Furnace. Gas Fired - 3,330,000
BTU's.
Model Number : Bell Annealer
Serial Number : 90-3155
Max. Temp. : 1600°F
Voltage : 460/3/60
Work Area : 132" Diameter x 66"H, 60 Ton Load Capacity External Dimensions
Controls : Complete w/G.E. Fanuc PLC and Allen Bradley HMI Touchscreen
Shipping Dimensions: 3 - Bases 14'7"W - 32,000 pounds each
3 - Retorts 13'6W - 8000 pounds each
1 - Furnace 15'7"W x 117"H - 20,000 pounds
1 - PLC Panel - 4'W x 6'H x 20"L
1 - HMI Touch Screen 4 x 4 skid
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behind each side air duct wall. Heated air us circulated across the elements and out both
side air ducts and returns through the roof air duct creating a combination airflow pattern
for good uniform heating. The work load is supported on two rows of rollers on 22" centers.
*Furnace has new elements, new controllers new fan bearings. Tested and ready for
shipment. Furnace has new elements, new controllers, new fan bearings and has been
tested. Ready to go. Asking $34,500.00 USD.
4 - Misc Skids, Burners, atmosphere piping, control boxes, combo motor starters etc.
Furnace requires 4 step decks. Very good condition. Asking Price $159,500 USD
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Continuous
See something you need, click on the link or scroll through all the items for sale. Searching
for something we don’t have listed, fill out our Contact Form.
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Holcroft Mesh Belt Annealing
Furnace
High Temperature Pusher Furnaces
(2)
Ipsen Pusher Furnace
NASS Austemper Furnace Line
Safed High Temperature Mesh Belt
Furnace
Sunbeam Pusher Carburizer
Surface Combustion Rotary Hearth
Furnace Line
Surface Combustion Cast Link Belt
Line New Price
Roller Hearth Furnace
Rotary Hearth Furnace
Item #C277 High Temperature Pusher Furnaces (2 available). C.I. Hayes model MY040848-94PH high temperature pusher furnace. Max. Temp.: Preheat 1100 Deg. /High Heat
1700 Deg.C. 94" long preheat, 1 control instrument/3 zones, 30 KW@440/3/60, metallic
heating elements. 48" long high heat, 3 control zones, 45 KW2440/3/60, molybdenum
heating elements. 4" opening above the hearth. 8" tray width. 48" metallic front tunnel with
nitrogen curtains and burn off. 3 cooling sections. each 36" long, 1 section is insulated and
all are water jacketed. Rear tunnel with nitrogen curtains and burn off. Multiple atmosphere
inlets, for hydrogen with nitrogen purging. Pusher drive. Return table work conveyor.
Overall Dim.: 6'H x 7.5'W x 39'L (Approx.). Note: Furnaces were used for co-firing.
Excellent condition. Asking price $125,000 USD (each).
Item C276 Cast Link Belt Quench & Temper Line. Manufactured by Rogers in 1997,
4,000 pounds/hour. Natural gas fired 13,010 CFH Total. 1750°F High Heat Furnace, 1700°F
Temper/Anneal Furnace. Electrical 480/3/60/200 kW. Controls; All mounted in a free
standing panel includes Allen Bradley PLC w/HMI Touchscreen, Honeywell UDC Digital
Temperature Controls, SSi Carbon Controls. Hardening furnace; 48"W Omega Cast Link
Belt, 4" pitch, 3" sides. Furnace has a 30'L heating section. Four (4) zones of control with
three (3) roof mounted fans in the last three (3) zones. Maximum operating temperature of
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Abbott Atmosphere Mesh Belt
Furnace (2 Available)
AGF Rotary Retort Furnace
ABBOTT Model Furnace
Borel Mesh Belt Furnace Line
BTU High Temperature Atmosphere
Pusher Furnace
Cast Link Belt Line
Cast Link Belt Quench and Temper
Line
CI Hayes Mesh Belt
Brazing/Sintering Furnace
CI Hayes Brazing/Sintering Furnace
CM High Temperature Pusher
Furnace
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Load parts into pre-wash dump loader
Pre-Wash, 190°F, Gas Heat
Parts vibrate onto cast link belt furnace
High heat cycle
Quench cycle, 200°F, Gas Heat, 8000 Gallon
Wash cycle, 190°F, Gas Heat
Temper cycle
Oil blackening cycle
Very good condition, available immediately. Asking Price $550,000 USD.
Item #C275 CI Hayes Brazing/Sintering Furnace. Model # BAC-M 0306.536. S/N
14651. Heating section 3" high X 36" long X 6.5" wide. Mesh belt. Electrically heated
220/3/60 31.5 KW. Operating temperature of 2050F. Honeywell controller and overtemp.
Full alloy muffle. Variable speed drive. Globar heated. 9' 6" sealed water jacketed cooling
chamber. Includes nitrogen and DA flowmeters, exhaust hoods. Good condition, still
installed, complete and operational. Asking Price $15,000.00 USD
Item #C274 Cast Link Belt Line. Manufactured by Electric Furnace Company in 1955. 23"
wide belt with a hot zone of 19'. Line is complete with loading system, high heat furnace, oil
quench, temper and Endo generator. Used for neutral hardening and carburizing of
fasteners. Gas fired with an operating temperature of 1650F. Currently installed but not in
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the hardening furnace is 1750°F. Furnace is radiant tube heated with recuperators. Furnace
is currently set up for Endothermic w/Enriching Natural Gas & Air. Total BTU's for hardening
furnace is 3,180,000 BTU/HR. Tempering/Annealing Furnace; 60"W mesh belt with support
rollers. Furnace has a 35'L heating section. Four (4) zones of control with four (4) roof
mounted fans. Maximum operating temperature is 1700°F. Total BTU's for the
tempering/annealing furnace 3,790,000 BTU/HR. Includes; 5600 CFH Air Cooled
Endothermic Gas Generator, SBS Air to Oil Heat Exchanger which consists of three (3) 5
H.P. fans. Manuals & Drawings Please note that this furnace has two (2) different modes of
operation. The sequence of this furnace is as follows:
operation. Comes with two spare belts, spare radiant tubes and rollers. In spite of the age
this furnace is in excellent condition and ready to go. Best offer. Offers based on scrap
value will be considered.
Item #C272 Abbott Atmosphere Mesh Belt Furnaces (2 available). Model 8ZSCR-36192PH4-240HH4-VC-2150. Electrically heated 480/3/60/717 kW. Operating temperature of
2150°F. Work Area: 36"W x 4"H x 16'L preheat x 20'L high heat. External Dimensions: 90"
wide x 87' 2" long x 90" high - ApproxVariable speed mesh belt conveyor furnace (4" - 20"
range). Belt is missing. Load table is 96" long with exhaust vent and atmosphere curtain
box. Four zone preheat is 16' long with an alloy muffle and heating elements located above
and below the muffle. High heat section (4 zones) is 20' long with a silicon carbide "D"
shape muffle and silicon carbide heating elements located above and below the muffle.
Following the high heat section is 4’ long free cool then 12' long water jacketed cooling
section."Varicool"convection cooling unit with rotary injectors provide more rapid cooling
and can be used with cooling atmosphere. A 3 door enclosure houses all the temperature
controls. Honeywell UMC 800 PLC with operator interface controls all functions of the
furnace. Furnace has 8 zones of control, 4 preheat and 4 high heat. Each zone has an
Abbott SCR power control and a Honeywell UDC 2300 high limit control. Three amp meters
for each zone are flush mounted in the door of the enclosure. High limit contactors, belt
speed. Variable frequency drive are mounted inside the enclosure. An atmosphere control
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Item #C273 Rotary Hearth Furnace. Manufactured by Seco Warwick. Hearth is 96"
diameter and door opening is 28"W x 19"H. Hearth plate is 32". Furnace has a temperature
range of 1200-F to 1800-F. Furnace is electrically heated with ceramic fiber insulation.
There is a roof mounted fan. The atmosphere seal consist of a dual seal (oil on the outer
and sand on the inner). Power requirements are 480V/3 Phase/380 Amps/275 kW. Furnace
has 2 zones of control with SCR's. Good condition. Photos available on request. Asking
$125,000 USD.
panel is mounted on the end of the cooling chamber. Very good condition. Asking
$125,000 USD Each.
Item # C268 Ipsen Pusher Furnace. This is a two tray unit with one tray in the loading
area and one in the high heat furnace, a push from the loading area pushes the base tray in
the high heat section into the quench. Tray size 30" x 45" and load height 18". Load
capacity of 1500 to 1800 pounds. Single ended recuperated burners. Controls will need to
be updated and radiant tubes will be required. Fair condition. Asking $7,500.00 USD.
Item #C267 Borel Mesh Belt Furnace Line. Model TCN-50 S/N 906132. Complete mesh
belt line designed to carbonitride, neutral harden and carburize fasteners. Manufactured in
the mid 1980's for a fastener company in Germany. Electrically heated, maximum operating
temperature 950C. Capable of handling 1,000 pounds/hour. Line is complete and includes
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Item # C269 CI Hayes Mesh Belt Brazing/Sintering Furnace. Working dimensions of
4" over belt, 12' wide X 120' of heated length. Electrically heated 230/3/60, operating
temperature of 2100F. Model LAC. Temperature controls are new state of the art, control
panel with Honeywell sold state digital readout controller and overtemp for each of three
zones, includes volt and amp meters. Full alloy muffle 20' long, sealed, water jacked cooling
chamber with globar heating elements over and under the belt. (3) zones of control. (4)
argon flowmeters. Dayton AC inverter provides adjustable belt speed. Updated SCR
controls. Muffle and belt are new. Very good condition. Asking $55,000 USD.
vibratory loading system, high heat furnace, oil quench and temper. Siemens PLC
controlled. Complete and in excellent condition. New heating elements installed approx 6
years ago but never used. Currently installed but not in use. Located in South America. Call
For Pricing, FOB Miami.
Item #C265 Sunbeam Pusher Carburizer. This is a very unusual style of furnace and
perfect for carburizing of large gears, bearings or races. Working dimensions of 50" X 50" X
34" high. Operating temperature of 1750F. 3,000 pound capacity. Gas fired 12 Honeywell
composite single ended recuperated tubes (recently replaced). Surface Casemate controls.
1800 gallon quench tank. System does not need a pit. Comes with a spray washer, temper
and an oversized IHRE air cooled quench oil cooler. System is installed but not currently in
use. Very good condition. Please call for pricing.
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Item #C266 AGF Rotary Retort Furnace. Model # RC-1810-EVR. Electrically heated.
Maximum temperature 1750F. 480V/3/60/180kW. Working dimensions of 18" diameter X
10' long, 950 pounds/hour. Controls include 2 Chromalox 3390 Multi-Loop controllers, one
MMI Uni-Pro, 2 MMI 10 Pro temperature controllers and AEG PLC with touchscreen interface.
Waukee flowmeters for Endo and N2. This is a complete line with ram style loader,
hardening furnace, quench tank, Waukee rotary washer and an electric rotary temper. Alloy
retort is new as is brickwork and heating elements. Excellent condition. Asking $125,000
USD.
Item #C256 Surface Combustion Rotary Hearth Furnace Line. This system was
designed for heat treating and straightening crankshafts and consists of a rotary hearth
furnace, 2 Gleason straightening presses and a robot for loading/unloading. The
furnace is S/N CC11590-1 with an outside diameter of 17' 3", inside 15', inside height of 2'
11" with an overall height of 8" 6". Built August 1979. Gas fired with 8 trident tubes.
Atmosphere is Endo/Natural gas. Nominal tray size is 5" X 21", number of tray positions 60,
tray loader/unloader length 10' 6". Hearth has ceramic tray support and guide tiles and
embedded in 12" thick insulating firebrick. Sidewalls consist of 9" of insulating firebrick
backed with 4 1/2" of insulating block. Alloy and brickwork are both excellent. Gleason
straightening presses are Model 140 units, oil quench machines with 6' cabinet, indexing
table, S/N's 107902 and 118701 with chilling system consisting of C/C tank, 5' X 5' X 3', 3
7 hp pumps, controls and cooling tower. Also included is a ASEA Model S2 robotic loading
arm, with robot controls, joystick touch pad controls. S/N 4955-8127-001. System is
complete, installed but not in operation.
Item #C253 NASS AUSTEMPER FURNACE LINE. Installed in June 2007 at Tinnerman
Palnut in New Jersey by National Applied Scientific Systems (NASS). This company is
affiliated with Wire Mesh Products Co., the leading furnace mesh belt maker in the country.
• Yohogowa Computer Control System for zones 1 & 2 Temperature Control and High Limit
Control, Atmosphere, Salt Temperature, High Limit Quench, Heated Rinse & Variable Belt
Speed Control for Furnace and Salt Belt. The system allows for remote monitoring.
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Item #C261 Roller Hearth Furnace (Atmosphere-Exothermic). Manufactured by
Westinghouse this furnace was rebuilt in 1999 (burners, wiring and control panels). S/N XF95384-F1. Working dimensions of 60" Wide x 45' (heated length) x 12" High. Natural gas
heated-radiant tube. Operating temperature of 1700F. DESCRIPTION: Brick Lined Roller
Hearth Furnace (rebuilt 1999) complete with (34) Eclipse Single-Ended. Recuperative
Radiant Tube Burners, (3) Zones of Control, Automatic Burner Ignition System, 27' Long
Water-Cooled Cooling Zones, New York Blower, Waukee Flowmeters, and Load/Unload
Tables. New Spare Parts include (1) Rockwell/Dodge Roller Drive,(8) Alloy Outer Radiant
Tubes, (6) Alloy Inner Radiant Tubes, Reliance SP-500VS Drive Control, and (3) Alloy
Furnace Rolls. Free-Standing Control Panels complete with Honeywell 3000 Digital
Temperature Controllers (1 each Zone), Honeywell 3000 Series High Limits (1 each Zone),
and Honeywell Multi-Trend Digital Annunciator Panel. Excellent condition-operational.
Overall dimensions of 10' Wide x 84' Long x 9' High. Approximate weight of 70,000 pounds.
Asking $245,000 USD.
• Hercules 1,000 lbs Capacity Parts Dumper into Syntron Automatic Feed System w/ Weight
Control and Livonia Portable 19” Wide Magnetic Feed Conveyor.
• Hardening Furnace - Furnace hot zone is 144 inches from inner wall to drum center and is
capable of producing 1000 to 1200 lbs/hour of light gauge stampings running at a belt
speed of 14 “/min. and a loading density of 12 lbs/SF. The 48 inch wide belt is of fine closed
weave design in order to prevent part mixing. The full range of furnace belt adjustment is
10-20”/min. The furnace opening at the preheat has been closed down to about 2” because
the original part loading was 1” at Tinnerman. The overall height can be easily increased to
6” for commercial use.
The 14’ overall heated length is heated by 9 sealed radiant “U” tubes w/direct spark ignition
and all tubes have recuperators. The temperature operating range is 1475-1725˚F.
Maximum temperature is 1900˚F. There are two zones with Fanuc PLC2 Honeywell
Temperature Controllers, (2) Honeywell Oven Temperature Controllers, Yokogawa Computer
Monitoring System w/Satellite Monitoring Capability. Roof Mounted Axial Flow Recirculating
Fan, and Super Systems Oxygen Sensor and Control Box for carbon control.
Atmosphere: The furnace is currently set up for endothermic atmosphere. We can provide a
conversion to nitrogen methanol if required. Methane additions are provided and an
ammonia flowscope can be provided and desirable if one wants to be able to carbo-nitride
or carbo-austemper parts.
• Austemper Tank- Capacity 4,500 gallons/72,180 lbs of salt with a maximum temperature
limit of 800˚F. Dimensions 15’6” L x 9’6” W x 5’7” H. Quench Conveyor 48” W mesh belt &
Drive Package on Discharge End, Quench Pump 10 HP, gas-fired by two 750,000 BTU/hr
with 3-HP Combustion Blower.
• (2) Rinse tanks - with 42” Wide mesh belts- 1160 gal tanks, 8’10” L x 5’5” W x 3’6” D &
(1) 1560 gal tank 10’4” x 5’9” W x 3’6”D.
• Holding Tank- 5,800 gal. capacity/93,000lbs salt/light insulation and removable &
reinforced top, 500,000 BTU per hour gas-fired immersion tube with stand-alone controls
and gas safety train.
Salt- There is some salt available.
Pricing: The entire line is priced to sell at $100,000 USD. Salt to be sold separately.
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• Metro Loader - Includes a hydraulic tote dumper, parts hopper, two vibratory trays with
load cells. This unit is controlled by a computer and has proven to be an exceptionally
flexible and accurate parts loader. It can be installed so that one tray can be shuttled aside
in order to hand load the furnace.
Item #C250 Safed High Temperature Mesh Belt Furnace. Model 11 BD 30/21–
Atmosphere air hardening unit Built in 1992 for Camillus Cutlery. Used for hardening SS
blades and some annealing. Heating 460v 3ph 60 hz , fla 56 amps– 3 zones; approx. 6 ft
total; electric heat, belt width 10 ½ inches; 11’ muffled cooling zone. All muffles and belts
in good condition. Furnace is in excellent condition with spare parts including 18 ft section of
unused belt, over 30 new heating elements and other items. Total furnace length is 34 ft.
Max temperature aprox. 2100 F. Asking $15,000 USD.
Item #C246 BTU High Temperature Atmosphere Pusher Furnace. This 1997 high
temperature pusher furnace was designed for sintering moly-manganese at an operating
temperature of 1425C in a reducing atmosphere. Maximum operating temperature 1550C. 3
zones of control. Working dimensions of 8" wide with 12" clearance above the belt. Total
heated length 36", hearth height about the floor 42". Furnace atmosphere DA, Nitrogen and
Hydrogen. Cooling section consists of 18" insulated and a 36" water cooled section. Return
conveyor running parallel to the furnace is also included. Overall furnace length is 21' 6".
Electrically heated with Molybdenum ribbon style elements. Cooling section consists of a SS
muffle. System is complete and installed. Minor repairs to the controller are necessary.
Please call or E-mail for more details. Asking price $99,000 USD.
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Item #C252 Surface Combustion Cast Link Belt Line. Working dimensions of 36" wide,
with 6" over belt and 25' of heating (hardening furnace). 3 zones of control, Recirculating
fans in zones 2 & 3. Gas fired, Eclipse recuperated burners. Automatic Walmil loading
system, rotary washer, quench and mesh belt temper. Mesh belt temper is electrically
heated, capable of 1500F and is 27' long, 12" of clearance over belt, Model E15TR54.
Nitrogen/Methanol, panel is included. Barber Colman digital controls. Overall in good
condition. Asking $195,000 USD.
Item #C212 Holcroft Mesh Belt Annealing Furnace. Nitrogen Atmosphere, 1650°F.
Electrically heated. 72” wide belt, 9” high over belt, 24’ heated section. 8’ cooling section.
Consider this in good overall condition. Asking $175,000 USD.
Item #C210 CM High Temperature Pusher Furnace. Model # 488-120-3Z-480V-3PH-A.
Tray size 8” X 12” X 5/8” alumina. Preheat is 90” long with 3 zones of control, 1100C
operating temperature, 66KW. High heat is 120” long with 3 zones of control, operating
temperature is 1800C, 135KW. Height over hearth is 7”. Automatic doors at both ends and
atmosphere flushing and burn-off stacks. Atmosphere is Hydrogen with a Nitrogen purge.
There are two cooling sections with a total length of 120”. Screw drive pusher and load
return conveyor system. Overall dimensions are 87” high X 132” wide X 57’ long. The
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Item #C219 ABBOTT MODEL 6ZSCR-18-432HH6-VC-2150. 18" wide belt, 4"+ opening
over the belt, 432" heating chamber (silicon carbide muffles), six zones, 36" long vari-cool
with 162" of additional cooling including two curtain boxes. 2150 deg.F. max temp., piped
for dissociated ammonia atmosphere and nitrogen purge, 335 kw @ 480/3/60,Honeywell
UMO 800 controller/programmer, OAD: 84" w x 90" h x 720" l. Currently used for annealing
knife blades but with a little effort a metallic muffle in the front half of the heating chamber
could be added for debinding and sintering of PM parts. Asking price: $160,000 USD
OBO
furnace was tested for operation at 1800C but only used for 2 years at 1200C. Asking
price is $200,000 USD or best offer. **New price**
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Large Walk In Temper/Oven
Lift Off Temper/Oven
Lindberg Pit Temper
Lindberg Pit Furnace
Michigan Oven
MOCO Mesh Belt Oven
Surface Batch Temper Furnace
Surface Combustion Drop Bottom
Oven
Surface 30 Temper
Surface Combustion Mesh Belt
Temper Furnace
Wisconsin Batch Oven
Item # T272 Surface “Super 30 Temper”. Manufactured by Surface Combustion. Working
dimensions of 30” X 48” X 30” high. Electrically heated, maximum operating temperature of
1250F. Good condition. Currently installed and in operation. Asking $29,000 USD.
Item #T271 Michigan Oven. Electrically heated, maximum temperature 450F. 75.6 KW.
Doors at each end. Voltage 440-3 phase. Steel Plate Floor with Cart/Rack V-Track Rail.
Internal & External Vacuum Manifolds and Ports. Interior Dimensions – Height 68.5” x Width
76” x Depth 119”. Door Opening – Height 71.75” x Width 72.25”. Exterior Dimensions:
Height 8’ 4” – Width 10’ 7” – Length 11’ 5”-w idth includes components attached.
Item #T270 Batch Temper Furnace. "Super 30" unit. Working dimensions of 30" wide X
48" deep X 30" high. Model 30-48-30HCD. S/N BC-40553-1C. Max operating temperature of
1400F. Electrically heated. 460 volt, 3 phase, 60 Hz. Control 120 Colt. Motor 2 HP 1800
RPM. Heating input 75KW. Honeywell temperature control (controller is mounted in a central
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• Alumunum Solution Treating Drop
Bottom Oven
• Blue M Batch Oven
• Dow Batch Temper Furnace
• Drever "Lift-Off" Furnaces
• Box Temper Furnace
• Box Temper 1200 oF Furnace
• Blue M Atmosphere Cabinet Oven
• Grieve Oven
• Grieve Oven
• Grieve Recirculating Walk In Oven
control panel and would be shipped "loose"). Very good condition. Currently installed and in
operation. Available the beginning of April 2013. Asking $21,000 USD.
Item #T268 Grieve Oven. Model HC-500, S/N 29157. Electrically heated 208 VAC, 3
Phase, 60 Hz, 32 KW. Maximum temperature 550F. Working dimensions of 50" wide, 50"
high, and 50" deep. Overall dimensions of 74" wide, 90" high, and 66" deep. Side to side
horizontal air flow accommodates virtually any oven loading without restricting air passage.
Work can be shelf loaded or placed directly on the optional reinforced work space bottom.
Volume of cubic feet. Designed for baking, drying, preheating or any other application
where a dependable source of heated air up to 850°F is required. Standard Universal Batch
Ovens from Grieve meet the requirements of National Fire Protection Association Standard
86, Industrial Risk Insurers, Factory Mutual and OSHA standards. For some applications,
such as those involving flammable solvents or hazardous locations, the above organizations
require additional safety devices. Controls Dial setpoint, thermocouple actuated, indicating
temperature controller. Motor control push buttons and on-off heat switch. LED pilot lights.
Very good condition. Chamber cleaned and painted with 2000F silver paint. Asking
$10,450.USD with warranty.
Item #T267 Blue M Batch Oven. Model POM7-32B. S/N P39-852. Electrically
heated, 240V, 3 phase, 60Hz. Maximum temperature 392F. Built in the mid 1990's.
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Item #T269 Dow Batch Temper Furnace. Working dimensions of 30" wide X 48" deep X
24" high. Model BXE 304824, S/N DJ-58E. 460 Volt, 3 phase, 60 hertz. Control volts 120.
Heating input 50Kw. Operating temperature of 1250F. Honeywell temperature control
(control instruments in a central control panel, temperature controller would be shipped
"loose" with the unit). Rated for 1600 pounds at 800F. 4 1/2" insulating firebrick and 2"
block insulation. Heating system is a type 330 alloy frame with coiled 80 nickel-20 chrome
elements tied to ceramic spool insulators. Side wall mounted alloy 6 bladed fan in a plug
assembly driven by a 3hp motor through v-belts pulls air from above the plenum, down
through load for maximum efficiency. Very good condition. Currently in operation. Available
the beginning of April/2013. Total Connected load 68.7. Asking $17,500.00 USD.
Item #T266 Grieve Oven. Model AB-500. Electric heating elements - 12 KW input.
Maximum temperature 500F. 230 VAC, 3 phase at 37 Amps. Industrial oven horizontal side
to side air flow to accommodate virtually any oven loading without restrictive air passage.
Work can be shelf loaded or placed directly on the reinforced work space bottom. Feature
quality construction and precise engineering, and provide exceptional temperature
uniformity and built for long hard usage at elevated temperatures. Features 27 cubic feet of
work volume. Designed for curing, baking, drying, aging, and hardening or any other
application where a dependable source of air up to 500F is required. Shipping weight 1500
pounds. Asking $6,950.00 USD.
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Internal shelves
Independent exhaust and blower switches
Heat on/off switch
Control Instruments: Grieve's standard setpoint controls
Usable Chamber Dimensions: 36 inches wide, 36 inches high, and 36 inches wide
Outside Overall Dimensions: 52" wide, 62" deep, and 48.5" high
Condition: Very good, taken directly out of plant line after shutdown.
Item #T265 MOCO Mesh Belt Oven. Michigan Oven Company natural gas fired conveyor
oven. 5psig, 880,000 BTU's. S/N 6915V140. Maximum operating temperature 500F.
460/3/60. Work area, 66"W x 18"H x 21'L Heat x 8'L cooling. Overall dimensions of 12'W x
12'5"H x 40'L - Assembled. This oven has a wire on edge type belt with 1" x 1" opening in
the belt. There is a 30"L load and unload end. Conveyor drive is hydraulic powered.
Hydraulic power pack is included. Heated air is distributed throughout the oven vertically
from end to end. A "Maxon" package burner with spark ignition heats the air. There is a
powered exhauster mounted on top of the oven. Controls; Complete and wired in a free
standing panel includes all necessary pushbuttons, signal lights, motor starters etc. for
proper operation. There are Honeywell UDC digital temperature controllers for control and
high limit. Conveyor speed is displayed through a digital speed indicator. Also mounted in
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Blue M batch oven, 4' x 4' x 2' aluminized steel lining with recirculation air blower, exhaust
fan, swing out doors, tested and fully operational. Holds perfectly at set point. Quick ramp
and smooth times. Uni-Flow air movement (supply air on both sides, return air on top of
oven, digital set point temperature controller (programmable available as option). Working
dimensions of 48 inches wide, 48 inches high, and 24 inches deep. Outside dimensions of
71" wide with controls, 89" high, and 40" deep and 1800lb. Good condition-operational.
Asking $6,950 All reasonable offers will be considered.
the same panel is a "Protectifier" flame safety system. Shipping dimensions; Shipping
Dimensions: 10'W x 9'H x 14'L - Cooling Section, 10'W x 12'5"H x 26'L - Heating Section.
Control Panel: 6' x 6' x 2'L. Cooling Blower: 4' x 4' x 4'. Hydraulic Power Pack: 2' x 2' x 4'H.
Two (2) trucks are required for shipping. Very good condition. Asking $37,500.00 USD.
Item #T262 Large Walk-In Temper/Oven. Grant Edgel (Portland, OR manufacturer)
Gas- Fired, Walk-In/Cart Oven, with working zone of 96"W x 84"H x 180"D, 1000˚F, with
+/- 10˚F temperature uniformity. Load and Unload from one end through double swing
doors. Currently installed, complete and in good condition. Located in the Western US.
Asking $35,000 USD.
Item #T261 Blue M Atmosphere Cabinet Oven. Model AGC-180G-MP2. Electrically
heated, 480/3/60/34 Amps. Working dimensions of 38" wide X 25" high X 20" long.
Standard Blue M Oven with three (3) cam action type door latches with dual gasketing to
provide a good seal. Heated air is circulated horizontally through the oven chamber. The
interior is constructed of 304 Stainless Steel. Oven will accept accept five (5) shelves and
there are two (2) shelves included with this oven. Cooling blower and fan motor is located
under the heating chamber. Controls; Mounted an wired in an enclosure attached to the
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Item #T263 Lift-Off Temper/Oven. Lift-Off Top Circulated Air Oven, 3 Independently
temperature controlled stations. Work zones in each are 22"W x 40"L x 25"H, 1000˚F, +/ 10˚F uniformity, 480 V/3Ph/60Hz. Stainless Steel side panels. Electric Heating. Currently
installed, complete and in good condition. Located in the Western US. Asking $10,000
USD for the entire system.
Item #T260 Wisconsin Batch Oven (New & Unused). Inside working dimensions of 80"
wide x 115" high x 26' long. Gas fired, maximum operating temperature of 350F, 2 million
BTU's. Controls - Digital controls with SCR. Double ended vertical rising doors. Overall
dimensions of O.A.D 112" wide x 21' high x 28' 10" long. Asking price $59,500.00 USD
"as is/where is loaded on a truck.
Item # T258 Box Temper 1200 oF Furnace. Work zone 14”W X 12” H X 30” D;
Manufactured by Cooley Electric, SN 9857: Top mounted circulation fan; counter balanced
door; electrically heated 15W, 220/440 VAC, 3 phase. Asking $2500.00 USD.
Item # T257 Box Temper Furnace- 16” W 16” H 16” D Blue-M convection temper
furnace, Model CW-160E=3. SN 7-403; 1000 oF. Electrically heated 3 phase 27A, 208VAC.
Asking $2500.00 USD.
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right hand side of the oven includes Blue M "Pro Star" digital programmable controller,
Partlow digital round chart recorder with high limit control. Chamber pressure gauge and
Inert Gas Flow Meters are mounted on the left side of the oven. Power to the heating
elements are controlled through SSR's. Switches and signal lights for oven power, cooling,
gas, purge etc. are flush mounted to the same enclosure. *****NOTE: The electrical
enclosure has been separated from the oven for shipping purposes****. Exterior
dimensions of 96"W x 71"H x 48"L. Very good condition. Asking $9,950.00 USD.
Item # T253 Lindberg Pit Temper. Model 3348-G12. Gas fired, operating temperature of
1250F. Working dimensions of 33" X 48" deep. Standard cyclone design. Fiber lined. Single
burner fires into a combustion chamber. A high velocity fan recirculates heat through the
work load resulting in good uniformity. Includes complete combustion controls and flame
safety. Furnace has been reconditioned and test fired, cleaned and painted and is ready for
immediate shipment. Prewired free standing enclosed panel with Barber Colman model 560
controller and Barber Colman overtemp. Good condition. Asking $12,000.00 USD.
Item #T252 Surface Combustion Drop Bottom Oven. Built in 1996. Model 48-48 Uni
Drop. Gas heated, 500 SCFH. Electric: 480V 3PH 80kW (60kW used for quench tank
heating). Maximum temperature 1200F, maximum load 1700 pounds. Working dimensions
of 48" X 48". Eurotherm 3504 controller, Yokogawa multipoint paperless recorder. Comes
with a Abell-Howe 2-ton jib crane. Certified to run NADCAP work. Currently installed but not
in use. Requires 24' vertical height. Excellent condition. Asking $165,000 USD.
Item #T250 Surface Combustion Mesh Belt Temper Furnace. 2 zones of control, gas
fired. 48" wide belt X 45' long X 12" working height. Operating temperature of 1250-f max
however the vendor has run product at 350F with +/- 10 F uniformity. Very good condition.
Asking $79,500 USD.
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Item #T256 Grieve Recirculating Walk In Oven. Model # B4-450-SPEC. Working
dimensions of 120" high X 72" wide X 72" deep. Gas fired, 700,000 BTU's/hour. Operating
temperature of 450F. Partlow circular chart recorder, Partlow overtemp, timer. Rear
mounted combustion chamber and recirculating fan. Atmospheric type burner. Complete
combustion controls and safeties. Including spark ignition and flame safety. Powered
exhaust blower. Combustion horizontal-vertical air flow. Oven has double swing open doors.
480/3/60 wiring. Overall dimensions are 11' high X 8' 2" wide X 11' deep. Oven has been
reconditioned and test fired, cleaned and painted inside and out and is ready for immediate
shipment. Good condition.
Item #T242 Lindberg Pit Furnace. Recirculating Pit Furnace w/Atmosphere & Cooling.
Model # 12-EC-3884-12A. S/N 25425. Maximum temperature 1250F, 460/6/60/100 kW.
Work Area: 38" Diameter x 84" Deep Shipping Dimensions: 6'W x 11'H x 9'L - Furnace,
Panel: 30"W x 72"H x 20"Deep., 2 - 4 x 4 skids. Controls: Mounted and wired in free
standing panel includes a Honweywell strip chart recorder, Honeywell UDC 3200 digital
temperature controller, Barber Colman analog high limit and a Eagle Signal process timer.
Power to the heating elements are controlled through a Halmar SCR. ****NOTE: The
Halmar SCR is loose inside panel and will need to be installed.**** Drawings & Manuals are
included with this furnace. Description: Standard Lindberg electrically heated pit type
"Cyclone" furnace with an manual swing to open and an air cylinder to close cover for a
good seal. Furnace has a 6000 pound max gross load capacity. Recirculating fan is water
cooled. Furnace has a water type heat exchanger with an Eclipse pressure blower for
cooling. Furnace is designed to run with a Nitrogen atmosphere. Heating elements are
helical coil type which are made of 80% nickel and 20% chrome. Pit size: 10'W x 5'9" Deep.
Utilities: 106.9 kW, 80 PSIG Air, 40 PSIG Water, 3 GPM. 8 OSIG Nitorgen. All Manuals &
Drawings are included with this furnace. All above information was taken from manuals &
drawings. Condition: Very Good Asking Price $37,500 USD.
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Item #T246 Aluminum Solution Treating Drop Bottom Oven: 1992 "Inspec
Manufacturing" Model 366A, Aluminum Solution-Treating Drop Bottom Oven, rated for
1150°F, Met +/- 10°F Uniformity in aerospace application, Electric, 90 kVA Heating, 6"
Pyroblock Insulation, Rod overbend heating elements, Load Size: 72"W x 30"D x 72"H,
1600 lb. max. Load Wt., 5 Second Quench Delay (door open to completely submerged),
Floor Space: approx. 14' x 14' with approx. 170" overall height. Dual, (separate, but
connected). Quench tanks for water and polymer, complete with 125 PSI circulation pump,
48 nozzles, strainer, Chromolox tank heater and Katema heat exchanger for cooling. GE
Fanuc 90/70 PLC with operator interface, 2 remote panels for quench tanks and other
functions. Roof-mounted 24" diameter circulation fan, 304 SS shroud to direct hot air.
System was originally set up for pit operation, but is currently reconfigured for operation on
a flat floor with no pit. Nozzle arrangement allows for use as either spray quench or dunk
quench (ability to transfer quenchant to & from storage tanks). Storage tanks not included.
Note: Equipment was stored indoors and was only moved outside for
photography. Asking $75,000 USD.
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Generators
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Abar Ipsen Endo Generator
Ammonia Dissociator
Exo Generators (2 available)
Gasbarre.Sinterite Endo Generator
Lindberg Endo Generator
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Surface Combustion 2400 CFH
Endo Generator
Surface "Multi-Bottle" Endo
Generators (2 available)
Surface Combustion 5600 CFH
Generators (3 available)
Surface 5000 CFH Endo Generator
Item # G177 Abar Ipsen Endo Generator. Model G1500, 1500 CFH capacity. Gas fired.
Updated SSI atmosphere controls and air cooling. Currently installed but not in operation.
Complete and in good overall condition. Asking $1,500.00 USD
Item # G176 Surface "Multi-Bottle" Endo Generators (2 available). Manufactured by
Surface Combustion. Natural gas heated 675 CFH/HR. Model # RX 35-75-3V. Maximum
temperature 1950F. 7500 CFH capacity. Controls are complete, water cooled. SSi
atmosphere controls and Atmosphere Engineering "EndoInjector". Very good condition,
ready to go. Asking $75,000 USD each.
Item # G175 Ammonia Dissociator. Manufactured by Sinterite this is 1500 CFH
Ammonia Dissociator. Electrical; 440/3/60. Serviced by Sinterite, tested, but not put into
production because it was not needed at the time. Dim.: 6'-0"W x 6'-0"L x 11'-0"H.
Excellent condition. Asking $22,000.00 USD.
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Item # G174 Exo Generators (2 available). Model 9328312-G2, manufactured by
General Electric. Gas fired, 1500 CFH capacity. Standard rich exo design. Units have newer
Waukee flow meters. Selas pump, burner and fire check valve. Updated Honeywell digital
controls for temperature, water and alarms. Good condition. Asking $9,500 USD each.
Item #G172 Surface Combustion 5600 CFH Generators (3 available). Model T3NRX. Gas fired, 5600 CFH capacity. Operating temperature of 1950F. Standard Surface
Endothermic Generator complete with 3 retorts, Spencer Blower, Waukee flowmeters, Roots
pumps and water cooling. Control panel with Barber Coleman 560 Digital Temperature
Controller and L & N Strip Chart Recorder. Overall dimensions of 8' wide X 11' long X 11' 6"
high. Approximate weight 12,000 pounds. Very good condition. Asking $33,500.00 USD
each.
Item #G170 Surface 13,000 CFH Endo Generator. Serial# BX-40038-1, Model S-50100. 4 retorts. Originally built as a 10,000 CFH units the size was increased to produce
13,000 CFH. SBS air cooler, SSI atmosphere control and Atmosphere Engineering Endo
Injector which allows gas to be automatically reduced up or down from 20% to 100%
capacity. The endoinjector as added at a cost of $20,000 just two years ago. Retorts and
catalyst in good condition. In operation until very recently, still installed. Very good overall
condition. Asking $35,000 USD
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Item #G173 Lindberg Endo Generator. 4500 CFH, gas fired. Retorts and brickwork are
in excellent condition however it requires temperature controls and an air cooler (vendor
has partially completed changing from water cooling to air).Asking $12,000.00 USD.
Item #G165 Surface 5000 CFH Endo Generator. This gas fired endo generator has 2
retorts (both new), new brick and 3 new burners. Vendor is asking $11,000 USD or will do
a complete rebuild with Atmosphere Engineering "EndoInjector", SBS "Endotherm" and new
SSI atmosphere controllers. Also included would be new catalyst, new wiring and painting.
Price for the unit completely rebuilt would be $55,000 USD.
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Item #G169 Gasbarre/Sinterite Furnace Division Endo Generator. 3000 CFH,
electrically heated 460/3/60/63 Amps/50kW. New in 2006. External dimensions of 106"
wide x 75" deep x 116" high. Controls are enclosed in a panel attached to the side of the
generator. Honeywell UDC 3200 digital temperature controller and Honeywell UDC 2500
digital high limit safety. Control switches with indicating lights are flush mounted in the
enclosure. Flange mounted fused disconnect switch for control power. Separate non fused
disconnect for the main power. Waukee flow meters are manifold mounted for incoming and
outgoing gases. Flow meters include: Natural Gas 0-1000 CFH, Air 0- 2500 CFH, (3) Mixed
Gas 0-1500 CFH and Endo 0- 3500 CFH. Step down transformer for reduced voltage to the
heating elements. Electrically heated 3 retort generator. Refractory lined shell with vertically
mounted retorts. Total of twelve (12) silicon carbide heating elements, 6 on each side are
mounted through the chamber for good uniform heating of the alloy retorts. The natural gas
and air pass through a Waukee "mixor" valve then into the Waukee gas pump. Mixed gas
enters the 3 "mixed gas" flow meters, through the Selas fire checks and enters the top of
the retorts. The gas travels through the catalyst filled heated retorts and exits at the
bottom. The exiting Endothermic gas passes through water cooled chambers then finned
cooled air heat exchangers then through the Endothermic flow meter. A pressure regulator
is supplied on the exiting gas piping. Good condition. Asking $29,500.00 USD.
Induction
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Tocco Induction System
• Welduction RF Generator (3
available)
Item #I154 Induction Hardening/Press Quench System. Manufactured by Robotron
(now part of EFD Induction) this system was designed to heat treat synchronizer sleeves.
Parts are heated with Induction and with a pick and place unit placed in a die, where they
are quenched in a die and quenched. Parts maintain perfect shape. 100 Kw 10KHz Robotron
power supply. System is complete and in good operating condition. Best offer.
Item #I153 Raydyne Induction Heating System. Input Voltage: 480V/3 Phase/60
Cycles/110 Amps, Output Voltage: 40 kW, 450 kHz, Year Built: 1985, Model of Power
Supply: EI-40, Serial Number of Power Supply: 41408901-B. Please note the RF Tube is
missing. Includes a dual heat station with quench. Model of Heating/Quench Station:
10228201, Serial Number of Heating/Quench Station: 10228201B. This system is
Government Surplus and appears to be fairly clean inside power supply cabinet. The power
supply has a "Control Concepts" SCR power controller. Asking $7,500.00 USD.
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Ameritherm Induction Generators
Induction Hardening/Press Quench
System
Lepel® Induction Power Supply
Lepel® Power Supply
Raydyne Induction Heating System
Item #I152 Welduction RF Generator (3 available). Model Number 4T40E Powermate
2000. S/N 6200. Voltage: 480/3/60/267 KVA/335 Amps. 100 kW, 450 kHz. Includes heat
station and DI water system. There are three (3) identical systems available. Drawings and
manuals are included. Very good condition, available immediately. Asking $19,500.00
USD each.
Item #I150 Ameritherm Nova Star 3 kW/50-450kHz Induction Generators and
Heat Stations:
3 units, Models 3LW (water cooled) and 3LA (Air cooled). 2 are air cooled.
3 Heat Stations, P/N 301-0117, Rev. C and Rev.D (2 are Rev. D) Each heat station has a 10
ft. cable and a small round coil.
Manual and available drawings
RF Coil Voltage: 0-300 Vrms
AC Line Voltage: 220V/3Ph or 440V/3Ph
Line Power: 4.5 kVA max.
Power Factor: 0.9 nominal
Distance from P.S. to Heat Station: 10ft to 200ft (application dependent)
Timer: Built In, from 10ms to 10,000s
User I/O: Isolated PLC compatible, 24VDC, 4-20mA, 0-10V, 0-5V
Communications: RS422/485 Serial Port
Wt.: 500 lb on pallet for all this equipment.
Pallet Dimensions (3 Sets): Approx. 46"W x 53"L x 31"H Estimated
Price: All 3 as a lot for $10,000
Location: SW U.S.
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Item #I151 Lepel 40 kW RF Generator. Tube style Model T-40-3-KC-E-XW, 40 kW/100450kHz Induction generator, 460V/3Ph/60Hz, 93kVA Input, 40 kW Output Power, S/N 7011,
Type T-4002-17. Location: West Coast, US. Asking $5,950.00 USD. Offers considered.
Item #I144 Lepel® Induction Power Supply. 450 KHz, 40 Kw. External dimensions are
6’ X 6’. 480Volt. Complete ready to go. Please ask for more details. Asking $6,500 USD.
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Item #I149 Tocco Induction System. System includes an Ajax Tocco 100KW 3-10 KC
induction power supply with a robot, input and output conveyors and infrared sensors.
Previously used for annealing spindles, two at once. This is a "single shot" configuration.
The robot picks the part from a conveyer places it in the coil, then places the parts on
discharge conveyor. Built in the early 1990's. Complete and in very good condition. Asking
$45,000 USD.
Miscellaneous
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for something we don’t have listed, fill out our Contact Form.
Batch Washer
Continuous Shot Blast System
Cryogenic Unit (3)
Cryogenic Unit
Holcroft Dunk/Spray Washer
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Rotary Index Nozzle Peener
Schunk CFC Fixturing
SBS Endotherm
Stainless Steel Rotary Drum Washer
Heated
Item # M323 SBS Endotherm. Air cooled heat exchanger for use on an Endothermic
generator. Complete. Asking $500.00 USD.
Item #M322 Dry Coolers Cooling System. Model Aqua-vent DC-275 air cooled system
275 GPM includes three Aqua vent AVB - 97 - 56 outside heat exchangers, Aqua vent model
CDX400-1500 closed loop pumping station and 1500 gallon water/ glycol reservoir. System
was new in 2003 and is in very nice condition. Was used in conjunction with a 60" X 72"
bottom loading vacuum furnace. Asking Price: $35,000.00 USD.
Item # M321 Schunk CFC Fixturing. Brand new, never used and still in the box CFC
fixturing. Waterjet cut composite grid system, 19 layers with 1" between layers, spacing 12
legs/layer plus 2 fixture containment rods/nuts, 5.7 mm thick plates. 23 5/8" x 35 1/2" x
22" overall height . New price $83,000 USD, asking $60,000 USD. Available
immediately.
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Item #M315 Continuous Shot Blast System. This is a mesh belt shot blast line
manufactured by MetFin (Metal Finish Supply Co. & Equipment). Model 6002 Manganese
Mesh belt blast. S/N 5002. Voltage 460/3/60. Work area 36" wide X 18" clear over belt.
Blast wheels-(6) 20 HP, 3600 RPM, TEFC. Elevator 3 HP, 1800 RPM, TEFC. Longitudinal
Abrasive Screw Conveyor-2 HP, 1800 RPM, TEFC. Conveyor Drive 1 1/2 HP. Abrasive Blow
off 10HP. Dust collector included. Controls complete. Very good condition. Asking
$225,000 USD.
Item #M314 Holcroft Dunk/Spray Washer. Model GPWS 24-36-24. Electrically heated,
480/3/60/50 amps. Working dimensions of 24" wide X 24" high X 36" deep. External
dimensions of 96"W X 143" high X 124" long (91" without skimmer attached). This is a
standard dunk/spray washer with 4 Warren Electric immersion heaters. Spray nozzles are
arranged over and all sides of the wash area. Load height is 51" from floor to top of rollers.
Wheel centres are 14-1/2". Controls are mounted and wired on the right hand side of the
washer and includes all necessary pushbuttons and signal lights. There is a dunk cycle timer
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Item # M316 Batch Washer. Three stage wash system able to handle baskets 24" wide X
36" long X 24" high. First stage is an oscillating immersion wash with a secondary spray
wash. Second stage is a spray rinse and third stage is a heated blow off. Entire system is
constructed of 304SS. PLC controlled. The immersion wash features an oscillation process
completely programmable with a time of 0-99 minutes. After the baskets are raised from
the immersion tank a spray wash will turn on using separate nozzles from the rinse
nozzles.. Again completely programmable from 0-99 minutes. During the rinse cycle a rinse
drain is raised into position to ensure that rinse water and wash water are not mixed. After
the wash system has finalized the liquid cleaning phases the dry off operation will begin.
The wash and rinse systems will utilize #2 SS bag filters. Machine length from front to back
is approximately 58" overall. Width 122" overall. Height approximately 96" minus the
blowers and cylinders. Electrical supply service required is 200 Amp-480V-3 phase-60 Hz.
Manufactured by Painter Design & Engineering in MI in late 2004. Original price $120,000
USD. Excellent condition.
and spray cycle timer. A Honeywell UDC 2000 digital temperature controller controls wash
temperature. Good condition. Asking $18,500.00 USD.
Item #M307 Stainless Steel Rotary Drum Washer Heated. Model 250 Hurricane rotary
drum washer fabricated out of stainless steel. The stainless steel drum has 1/4"
perforations, 2"H auger with a 12" pitch. There are two (2) "Marine" clean out doors for
easy access to the wash and rinse tanks. Wash pump is 3 H.P. and rated for 80 G.P.M.
Rinse pump is 2 H.P. and rated for 60 G.P.M. There are two (2) stainless steel canister type
filter; one for wash and one for rinse. The wash and rinse tanks are gas heated using an
Eclipse package burner system firing into a 6" mild steel tube. The 18 kW heated blow off
section has a 1/2 H.P., 1430 CFM blower. A 12" tube axial steam exhaust fan is mounted on
top of the washer. Wash tank capacity is 392 gallons and the rinse tank capacity is 294
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Item #M308 Rotary Index Nozzle Peener. 72" diameter auto index shot peening system
with 6 stations, 3 spindles per station, 12 blast guns which (2 @ each spindle). Set up to do
peen three parts at a time. The system includes "Cambot" pick and place loader/unloader,
load/unload conveyor, dust collector, 5 barrels of S170 soft shot, air dryer for compressed
air. System is still on original shipping skids from the OEM. System appears to have never
been installed after PPAP. All manuals and drawings are included with this system. Model
Number : 72" Index
Serial Number : EA 158
Voltage : 460/3/60/49 F.L.A
Work Area : 12"W x 18"H Door Opening
Controls : Two (2) Allen Bradley SLC 504 PLC Controllers with an Allen Bradley Panelview
1000. Twelve (12) Magnavalve model: 578 shot flow controllers. All mounted in a free
standing electrical enclosure. Actual Hours: 49 Blast Time Hours, 116 Total Machine Time
Hours. Excellent - LIKE NEW Condition. Asking Price: $275,000 USD
Item #M286 Cryogenic Unit. 2 chamber, each chamber 43" wide X 48" high, X 48" deep.
Manufactured by MEI, Model #98-128. Capable of -310F to + 500F. 128 cubic foot capacity.
Load capacity 10,000 pounds. Interior 10 gauge SS. Exterior 16 gauge SS (painted. Front
Loading. Watlow-F4 Series controller. 2 circulating fans and motors. Convection heating.
Controls 120V, fan & heater 208 V. Pneumatic 100PSI. Control Panel side mounted. Front
loading with two doors, swing from front. Temperature range -310F to +500F (+-3F).
Exteriors dimensions of 119" long X 90" high (plus 24" for motors), depth 79" (plus 6 1/2"
for electrical boxes. Completely refurbished. Asking $64,500 USD.
Item #M285 Cryogenic Units (3 Available). Manufactured by MEI, Model #98-128.
Capable of -310F to + 500F. 128 cubic foot capacity. Internal dimensions of 96" long X 48"
deep X 48" high. Load capacity 10,000 pounds. Interior 10 gauge SS. Exterior 16 gauge SS
(painted. Front Loading. Watlow-F4 Series controller. 2 circulating fans and motors.
Convection heating. Controls 120V, fan & heater 208 V. Pneumatic 100PSI. Control Panel
side mounted. Front loading with two doors, swing from front. Temperature range -310F to
+500F (+-3F). Exteriors dimensions of 119" long X 90" high (plus 24" for motors), depth
79" (plus 6 1/2" for electrical boxes. One of these units has been completely refurbished, all
are in excellent condition. Asking $59,000 USD each.
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gallons. Both wash and rinse tanks have belt type skimmers which are used to remove oil
from the water. Some prints and manuals are included with this washer. Wash & Rinse:
Gas, Blow Off
Electric Model Number : Hurricane 250 W/R/D
Serial Number : 43558
Voltage : 575V/3 Phase/60 Cycles/60 Amps
Work Area : 24" Diameter Drum x 8'L Wash x 6'L Rinse x 8'L
Blow Off External Dimensions : Floor Space: 11'W x 6'H x 24'L (8'W Shipping)
Controls : All mounted in an enclosure attached to the washer includes all necessary
pushbuttons, relays, signal lights etc. for proper operation. There is a Watlow digital
temperature controller to control temperature to the electrically heated blow off section.
There is also a Boston Gear speed control to adjust speed of the drum. Utilities: Natural
Gas, 800,000 BTU,s, 1-2 psi Inlet Pressure, 14" W.C. max gas pressure and 8" W.C.
minimum, 60 amp disconnect. Very good condition. Asking Price $59,500 USD
Salt
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for something we don’t have listed, fill out our Contact Form.
AFC Mesh Belt Austemper Line
NASS Austemper Furnace Line
Item #S012 NASS AUSTEMPER FURNACE LINE. Installed in June 2007 at Tinnerman
Palnut in New Jersey by National Applied Scientific Systems (NASS). This company is
affiliated with Wire Mesh Products Co., the leading furnace mesh belt maker in the country.
• Yohogowa Computer Control System for zones 1 & 2 Temperature Control and High Limit
Control, Atmosphere, Salt Temperature, High Limit Quench, Heated Rinse & Variable Belt
Speed Control for Furnace and Salt Belt. The system allows for remote monitoring.
• Hercules 1,000 lbs Capacity Parts Dumper into Syntron Automatic Feed System w/ Weight
Control and Livonia Portable 19” Wide Magnetic Feed Conveyor.
• Metro Loader - Includes a hydraulic tote dumper, parts hopper, two vibratory trays with
load cells. This unit is controlled by a computer and has proven to be an exceptionally
flexible and accurate parts loader. It can be installed so that one tray can be shuttled aside
in order to hand load the furnace.
• Hardening Furnace - Furnace hot zone is 144 inches from inner wall to drum center and is
capable of producing 1000 to 1200 lbs/hour of light gauge stampings running at a belt
speed of 14 “/min. and a loading density of 12 lbs/SF. The 48 inch wide belt is of fine closed
weave design in order to prevent part mixing. The full range of furnace belt adjustment is
10-20”/min. The furnace opening at the preheat has been closed down to about 2” because
the original part loading was 1” at Tinnerman. The overall height can be easily increased to
6” for commercial use.
The 14’ overall heated length is heated by 9 sealed radiant “U” tubes w/direct spark ignition
and all tubes have recuperators. The temperature operating range is 1475-1725˚F.
Maximum temperature is 1900˚F. There are two zones with Fanuc PLC2 Honeywell
Temperature Controllers, (2) Honeywell Oven Temperature Controllers, Yokogawa Computer
Monitoring System w/Satellite Monitoring Capability. Roof Mounted Axial Flow Recirculating
Fan, and Super Systems Oxygen Sensor and Control Box for carbon control.Atmosphere:
The furnace is currently set up for endothermic atmosphere. We can provide a conversion to
nitrogen methanol if required. Methane additions are provided and an ammonia flowscope
can be provided and desirable if one wants to be able to carbo-nitride or carbo-austemper
parts.
• Austemper Tank- Capacity 4,500 gallons/72,180 lbs of salt with a maximum temperature
limit of 800˚F. Dimensions 15’6” L x 9’6” W x 5’7” H. Quench Conveyor 48” W mesh belt &
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Drive Package on Discharge End, Quench Pump 10 HP, gas-fired by two 750,000 BTU/hr
with 3-HP Combustion Blower.
• (2) Rinse tanks - with 42” Wide mesh belts- 1160 gal tanks, 8’10” L x 5’5” W x 3’6” D &
(1) 1560 gal tank 10’4” x 5’9” W x 3’6”D.
Salt- There is some salt available. Pricing: The entire line is priced to sell at
$100,000 USD. Salt to be sold separately.
Item #S010 AFC Mesh Belt Austemper Line. Operating life of equipment was 19792005. Equipment was in full production until plant shutdown. The equipment was
refurbished in 2002 by Great Lakes Company (located in the Detroit area). Rework on the
austenizing furnace consisted of all new Yokogawa temperature control instruments with
paperless temperature and carbon control recording, all new recuperated radiant tube
burners, re-work of cold belt return and water sealing under the furnace. Original AFC hand
drawings are available. Original AFC operating instructions are available.
Technical Details Austenitizing Furnace• Production capability is 900 pounds per hour
based on belt loading of 10#/ft2 and time in the furnace of 26 minutes. • Furnace belt 36”
wide x 16’-8” effective length. Roller hearth design with variable speed. • Three (3) zones of
temperature control with one (1) zone of automatic carbon control. • Paperless recording of
temperature and carbon. • Burner input of 2,500,000 Btu/hour with 5 HP combustion air
blower.
Austemper Tank • Capacity of 85,000 pounds of salt. Insulated tank with a maximum
temperature of 750°F. • Quench conveyor is 42” wide with variable speed control. • Quench
curtain pump is 2 HP. Salt agitation pump is 18” diameter propeller with 7½ HP motor. •
Gas fired heating system is 1,000,000 Btu/hour with 3 HP combustion air blower. •
Individual temperature controls and separate gas safety train.
Holding Tank • Capacity of 85,000 pounds of salt. Non-insulated tank. • Gas-fired heating
system, 1,000,000 Btu/hour. • Temperature controls, combustion air blower and gas safety
train shared with the austemper tank through a selector switch.
Wash Tank and Rinse Tanks • Capacities 1200 gallons of water. • Mesh belt conveyors 42”
wide with fixed speeds.
Asking Price: $200,000 USD.
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• Holding Tank- 5,800 gal. capacity/93,000lbs salt/light insulation and removable &
reinforced top, 500,000 BTU per hour gas-fired immersion tube with stand-alone controls
and gas safety train.
Vacuum
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Ipsen Vacuum Furnace
Ipsen Bottom Loading Vacuum
Furnace
Lindberg Vacuum Furnace
Lindberg Vacuum Furnace
New Hot Zone
Seco Warwick Bottom Load
Stokes 1722 Skid
Varian Diffusion Pump
VFS Horizontal Vacuum Furnace
Item # VF253 MANUFACTURER: GH INDUCTION ATMOSPHERES, TYPE: VACUUM
INDUCTION FURNACE, SIZE I.D.: 12"DIA. X 17"HIGH, SIZE O.D.: 86"W X 86"L X 96"H
MODEL: VF-40, SERIAL NUMBER: 018/VF-40/173, MAXIMUM TEMP.: 2100 F
ELECTRICS: 400-480 VOLTS, 200 AMPS., 3 PHASE, 50/60 HZ CONTROLS: HONEYWELL
UDC DIGITAL TEMPERATURE CONTROL, HI LIMIT CONTROL AND STRIP CHART ALONG
WITH GE FANUC QUICK PANEL AND TELEVAC VACUUM GAUGE
GENERAL:
STAINLESS STEEL VESSEL MOUNTED VERTICALLY ABOVE LOAD PLATFORM. INTERIOR OF
VESSEL HAS INDUCTION COIL, 15"DIA. CERAMIC SLEEVE AND 14"DIA. GRAPHITE
SUSCEPTOR. PARTS TO BE HEATED ARE LOADED ON THE WORK PLATFORM AND RAISED
(HYDRAULICALLY) INTO HOT ZONE WHICH IS HEATED BY A 100 KW @ 50 KHZ INDUCTION
POWER SUPPLY. VACUUM PUMP IS A PFEIFFER MODEL DUO35 21 CFM (36 CU
METERS/HOUR). AT COMPLETION OF HEAT CYCLE FURNACE IS BACK FILLED WITH ARGON
AND COOLED BY EXTERNAL BLOWER AND HEAT EXCHANGER. WATER CHILLER IS
AVAILABLE AND WILL BE QUOTED UPON REQUEST. NEW 2008.
F.O.B.:
$125,000.00 each
www.themonty.com
• Abar Bottom Load Furnace
• Abar 3000ºF, All-Metal HR-20x24
Vacuum Furnace
• CI Hayes Vacuum Oil Quench
Furnace
• Centorr Vacuum Furnace
• Diffusion Pump "35"
• Diffusion Pump "35"
• Elnik Vacuum Furnace
• GH Vacuum Induction Furnace
• GVFL 5048 Vacuum Furnace
• "HIP" Unit. Avure Model QIH-9
Item # VF252 New Hot Zone. Model GVFL 3436 Free Work Area 24”w x 18”h x 36”
deep. Fits VFS HL-34 or HL-36 Vacuum Vessel
Item # VF251 Ipsen Vacuum Furnace. Model Number: VFC-34x72x30-25-R. Serial
Number: 57820. Working dimensions of 34"wide x 72"deep x 30"high. 460/3/60, 450 KW.
Operating temperature of 2500F. Complete temperature and vacuum controls. Three section
panel. Some upgrades. Two 30 HP roof fans. All moly internals. 15 PSI quench. (10)
pneumatic door clamps. Stokes 412H mechanical pump. Roots 615 blower. 36" dia.
diffusion pump (not operational). Operated with closed loop water system. Currently
operational. Internals are poor. Asking $75,000.00 USD.
Item # VF250 Elnik Vacuum Furnace. Model Model G-4000-TH. Working dimensions of
12" wide X 12" high X 18" deep. Weight capacity 150 pounds. 2400F maximum operating
temperature. 1 Bar quenching (nitrogen). Built in 1997, Rotary vane pump. Graphite hearth
rails. Complete and in very good condition. Included are a number of spare parts for the hot
zone. Asking $39,000 USD.
www.themonty.com
One (1) New GVFL 3436 Hot Zone assembly which includes:
· New mild steel hot zone frame, front door and rear wall
· Line hot zone frame with .040” CFC sheet hot face backed by 1.500” of graphite felt.
· Line front door and rear wall with .040 CFC sheet hot face, backed by 1.500” of graphite
felt.
· CFC cap shields surround the hot zone front opening.
· Install new curved graphite heating element assembly.
· Install new graphite gas cooling nozzles.
· $58,750.00
· Ship week of April 28th
Item #VF247 Varian 32" Diffusion Pump. Very good condition Varian 32" diameter diff
pump. Asking $7,500.00. USD.
Item #VF246 Mechanical Pump with Gas Booster. Model KT-150 7.5 horsepower
mechanical pump with KT gas booster. Were in use on a 48" X 48" bottom load vacuum
furnace. Rebuilt and in excellent condition. Asking $9,500.00 USD.
Item #VF244 Stokes 1722 Skid (412-11 + 615-1):Stokes Mechanical Pumping Skid,
Model 1722. Consists of (1) one Stokes Model 412-11 Mechanical Pump coupled on a factory
steel skid to a Stokes Model 615-1 Horizontal Vacuum Blower. Tag Information Below: Main
Tag - Model: 1722, Lot: SC-79312 Prod. Code: 903-5 Ser.: 65666 Mech Pump Tag - Model:
412-11, Lot: CD-78750 Ser.: 65592 SC-78707 Blower Tag - Model: 615-1 Lot: 243-586
Prod. Code: 903-5 Available for a short time As-Is, but is being sent out for warranty
rebuild soon. Price (As-Is): $12,700 USD Price Rebuilt with Warranty: $ 22,000
www.themonty.com
Item # VF248 Lindberg Vacuum Furnace. Model 21GR-243618-24T, S/N 24361.
Working dimensions of 18" high X 24" wide X 36" deep. Electrically heated 480/3/60,
120KW. All graphite internals. Stokes 212-MB mechanical booster pump, 1.5 HP backing
pump, 2 HP backing pump blower, no diffusion pump. Internal radiator coil cooling system
with top mounted 25HP recirculating fan. Hunterdon VRT (needs repair or replacing).
Graphite liner needs bottom replaced. Several broken graphite elements. Includes manual
door clamps and "Little Joe" type furnace loader. Includes drawings and manuals. Fully
enclosed control panel with Eurotherm 2216 controller, Love model 50 overtemp, Televac
vacuum gauge, timers and alarms. Fair condition, this furnace will require a reasonable
amount of work but this is reflected in the asking price of $13,500 USD.
Item #VF242 " 35" Diffusion Pump: CVC Model PMC-32C, 35" Diffusion Pumps (Today
this is the Varian HS-35. Varian purchased CVC rights to this pump.) Can be purchased
either in As-Is condition or in Rebuilt condition with a warranty. 35" Throat Diameter. Bolt
Circle is approx. 38-3/4" with 14 Holes on approx. 8-9/16" Centers. Flange
O.D. is 41-3/4". O-Ring Center Diameter is 36-1/8". Approx. 72-3/4" Overall Height (79" on
48" x 48" shipping pallet). Note: Mating 35" Cryo-Baffle is also available for improved lowrange vacuum and elimination of backstreaming (See Item# 3161 Below). 6" Foreline with
approx. 9-1/2" Bolt Circle with 8 Holes on approx. 3-5/8" Centers. 1/4" dia. O-ring is
approx. 8-7/8" diameter to center. Shipping Wt. with pallet approx. 2050 lb. Price in As-Is
Condition: $ 6,400.00 USD Price in Warranty Rebuilt Condition, Painted: $ 12,250.00
(with existing working elements. Add $4,500 if you want brand new elements.)
Item #VF241 Stokes 615-1 Vacuum Blower Skid (1722 less Mech. Pump): Stokes 6151 Vacuum Blower mounted on Stokes 1722 Skid, but the 412-11 mechanical pump has been
removed. (Replace the 412-11 and you have a 1722.) Stokes 615-1 Details: Lot: 79441-6
Ser.: 65666 1722 Skid Details: Lot: SC-79313 Ser.: 65666 Prod. Code: 170-62
Blower w/skid available in either As-Is or in Warranty Rebuilt Condition for a limited time.
www.themonty.com
Item #VF243 " 35" Diffusion Pump: CVC Model PMC-32C, 35" Diffusion Pumps (Today
this is the Varian HS-35. Varian purchased CVC rights to this pump.) Can be purchased
either in As-Is condition or in Rebuilt condition with a warranty. 35" Throat Diameter. Bolt
Circle is approx. 38-3/4" with 14 Holes on approx. 8-9/16" Centers. Flange O.D. is 41-3/4".
O-Ring Center Diameter is 36-1/8". Approx. 72-3/4" Overall Height (79" on 48" x 48"
shipping pallet). Note: Mating 35" Cryo-Baffle is also available for improved low-range
vacuum and elimination of backstreaming (See Item# 3161 Below). 6" Foreline with
approx. 9-1/2" Bolt Circle with 8 Holes on approx. 3-5/8" Centers. 1/4" dia. O-ring is
approx. 8-7/8" diameter to center. Shipping Wt. with pallet approx. 2050 lb. Price in As-Is
Condition: $ 8,400.00 USD Price in Warranty Rebuilt Condition, Painted: $ 12,250.00
(with existing working elements. Add $4,500 if you want brand new elements.)
Once we rebuild the pump that will be the only choice: Price As-Is: $ 4,500 USD including
skid Price Warranty Rebuilt: $8,100 USD
Item #VF239 1996 VFS Model HL34 Horizontal Vacuum Furnace.
Vacuum Chamber: 48” dia x 48” deep, carbon steel with carbon steel water jacket
Hot Zone: 18” high x 24” wide x 36” deep, molybdenum/stainless steel 500 pounds gross
load at 2400 F
Pumping System: Kinney KT-60 mechanical pump – other pump options available
Power Supply: 120 KW, 480 volt, 3 phase, 60 Hertz, VRT
Cooling System: 1200 cfm – 15 hp recirculated gas
Control Instruments: Braber Colman CIMAC-2 digital temperature controller L&N multi-point
strip chart recorder, Over-temperature limit controller, Two (2) type R thermocouples
Thermocouple jack panel, six (6) point
Vacuum Instruments: Granville-Phillips series 270 gauge controller Hot filament ionization
with dual thermocouple type Honeywell vacuum recorder. Asking Price $165,000 USD.
Item #VF237 "HIP" Unit. Avure Model QIH-9 "Mini-HIPper", 30,000 PSI, 2000˚C
(3632˚F) Max. Operating temperature. Has 2 Hot zones: 1 for standard Vacuum Cool & 1
for Rapid Quench applications. New 2008 and Never put into production, Ideal HIP unit for
www.themonty.com
Item #VF240 Abar Bottom Load Vacuum Furnace. Working dimensions of 60" diameter
X 72" high. Overall footprint 28' X 28' X 23' high. Model VR-60 X 72. S/N BM-468. Maximum
temperature 2400F. 480 volts, 3 phase. Bottom load vacuum furnace molybdenum liner and
heating elements. Bottom is raised and lowered by jack screws and moved away from the
furnace by electric drive. Pumping system consists of Stokes 212 mechanical pump, roots
booster, 20" diffusion pump and Welch 1380 pump. Heating elements are on roof, floor and
walls. Power to heating elements is through variable reactance transformers (VRT). At
completion of heat cycle furnace is cooled by external Spencer blower and water cooled heat
exchanger. Controls are an Allen Bradley Panel View 600 PLC control, Honeywell overtemp
and Combivac CM 31 controller mounted in an enclosed panel. Very good condition. Please
call for pricing.
production of small parts or for research work. Asking Price: $390,000.00 USD. Offers
strongly encouraged!
Item #VF233 Seco Warwick Bottom Load Vacuum Furnace. Model 42131. Working
dimensions of 48”High x 48”dia., Moly/Moly construction with moly elements. Overall
Dimensions of 15' high x 15' wide x 15' deep. Maximum Temp of 2200ºF. Electrical Utilities
300 kw, 480 VAC, 3 phase. Controls Honeywell DCP 550 temperature controller, Honeywell
digital chart recorder, GE PLC, Granville Phillips 307 vacuum gauge. General; Kinney KT 150
mechanical pump blower, Top mounted cooling fan with internal heat exchanger, twin cryo
pumps (can be converted to 20" diffusion pump), Moly insulation, moly elements, side, top
and bottom heaters. Cryo pump can be changed to a diffusion pump at an additional cost of
$38,500.00. Excellent condition, ready for loading and shipment. Asking $160,000.00
USD.
Item #VF232 GVFL 5048 Vacuum Furnace, work area of 36”w x 48”d x 30”h with a
surge tank and a manual loader. Heating element diameter 50". Maximum load capacity
2,500 pounds including fixture at 2400F. Maximum operating temperature 2,400F.
Temperature uniformity +- 10F from 1000F to 2400F. The vacuum vessel is opened up from
the outside and is mechanically cleaned welded close and pressure checked. The new hot
zone will be constructed using mild steel with 1.500” graphite felt and .040” CFC on the hot
face. The front opening of the hot zone is covered utilizing CFC channel. A curved graphite
heating element assembly and a graphite hearth assembly complete the hot zone. The
rebuilt pumping system is supplied by Midwest Vacuum Pumps and consists of a 20”
diffusion pump, 1402 holding pump, 615 vacuum booster, and a 412-11 mechanical pump.
www.themonty.com
Item #VF234 Lindberg Vacuum Furnace. Vertical top loading vacuum furnace model
22-GR-2436-24TF. Serial number 24734. Work area of 24" X 36" high. 2400F operating
temperature. Electrically heated, 90Kw, 440V, 3 phase. Graphite heating elements. Edwards
vacuum controller. Good operating condition. Asking $25,000.00 USD
Item #VF229 Lindberg Vacuum Furnace . Older, Lindberg Vacuum Heat Treating
Furnace, Model# 21 GR-243618-24T, S/N 24361, 2400F, Has DP port, but not diffusion
pumped now. Work Zone: 24"W x 36"D x 18"H,
Stokes 212-MB mechanical & booster pump, 25 HP, Top Cooling Fan, Hunterdon VRT power
supply, (needs repair or replacing). Graphite liner needs bottom replaced, several broken
graphite heating elements. 480V/3Ph/60Hz, 120 kW Heating. Manual door clamps, "Little
Joe" loader included. Drawings and Manuals included. Asking price $13,500 but will
consider offers.
Item #VF228 Moly Grid and Rack. New, Surplus Unused Moly Furnace Grid and Moly
Rack for a work zone of 24"W x 24"H x 36"D. Designed for service at 2500F. Location:
Pacific North-western U.S.A. Asking price: $55,000 USD. Will consider offers.
www.themonty.com
These pumps are rebuilt back to the OEM specifications and come with a one (1) year
warranty that is transferred to the end customer. The rebuilt gas cooling system consists of
a 50 hp external cooling fan and heat exchanger. The new control system will consist of a
Honeywell HC900 controller with 10" touch screen complete with interface ports, motor
starters, fusing and a Televac MA-300 vacuum controller all contained in a new panel
enclosure. The remanufactured 225 KVA transformers are driven by three (3) separate
SCR’s for better temperature uniformity.
Picture (1) Show’s the vessel that is to be utilized on this project.
Picture (2) Show’s a completed furnace system supplied to a customer recently. It is
relatively the same size.
Picture (3) Control Panel.
Picture (4) Hot zone.
The system will take eighteen (18) to twenty (20) weeks to complete in the described
configuration and our current backlog.The entire system comes with a one (1) year limited
warranty just like a new vacuum furnace. Asking Price: Under $325K USD.
Item #VF212 Abar 3000ºF, All-Metal HR-20x24 Vacuum Furnace. 1981 Abar Model
HR-20x24, 1-Bar Vacuum Furnace, Ser# BM-721, 3000°F Rating (3050°F Short Term), Allmetal 6-Layer Moly Hot Zone in good condition, Work Zone: 18"W x 10"H x 24"D, (wider
alternate work zone by raising hearth level), Moly Elements and Moly Hearth, 400 lb Load
Rating at 2400°F, Honeywell DCP-551 upgraded temperature control (out of panel in
photo), Fredericks cold cathode/TC combination vacuum instrument, Honeywell recorder(s),
W-WRh control thermocouples, Single Owner since new, Design Uniformity: +/- 10°F,
Diffusion pumped with refrigerated cryotrap, Varian/NRC Model HS-16 diffusion pump,
Stokes Model 212MB mechanical pump and blower pump package, vane-style holding
pump, No gas-cooling fan or heat exchanger (can be added at additional cost), 80 kVA VRT,
heating power with SCR rectifier, NEMA-12 Control Panel, Abar LT-20 Loader, Utilities: 115
kVA total power, 220V/3ph/60Hz input power, Water requirement is 15 GPM at 60-90 PSI,
90°F min., 80-120 PSI Air, 25 SCF Nitrogen per cycle for backfill, OEM Parts & Service still
fully supported by Ipsen (Rockford, IL) 800-727-7625, ext 253 Price: $59,000 USD
Item #VF210 Ipsen Bottom Loading Vacuum Furnace. Built in 1988 by Ipsen this
furnace has working dimensions of 72" diameter X 96" high. Moly hot zone in excellent
condition. Operating temperature of 2400F. 5 bar quenching nitrogen/argon/hydrogen. 2
35" Varian diffusion pumps with 2 Stokes 412 roughing pumps with 615 blowers. 480volt,
1155 amps. Comes with a closed loop cooling system. Unit is currently in indoor heated
storage and is complete. Vessel was ultrasonically tested before removal and the shell is in
excellent condition as is the whole furnace. Will require 26' of height for installation. Please
call for more details and pricing.
www.themonty.com
Item # VF219 Centorr Vacuum Furnace. Working dimensions of 7" diameter X 12" high.
Max operating temperature of 2500C. This dual-chamber system is in excellent working
condition and has a dual chamber for the loading and unloading. The system comes with an
M and W Systems cooling unit used to watercool the chamber. The dual-chamber allows for
quick loading and unloading while the other chamber is processing. Tungsten heating
elements are used and allows for attaining extremely high temperatures, making high
temperature heat treatment possible. The vacuum system consists of a roughing pump and
a turbo pump that can be switched to pump either chamber. The vacuum unit pumps out all
the oxygen and allows for heat treatment in an oxygen free environment for oxygen
sensitive parts. The system is also equipped with a Honeywell controller that allows for
automatic operation. Full furnace specs are available-please ask for more details. Asking
Price: $65,000 USD
www.themonty.com
Item #VF195 GM Vacuum Furnace. Working dimensions of 48” x 72” x 48”. Water
cooled chamber and autoclave style locking front door. Hot zone has molybdenum heating
elements with graphite liner and hearth. Power to the heating elements is through VRT’s.
Hot zone is in good condition. Furnace does not have a vacuum pumping system or gas
cooling but other than that is complete and ready to go. Full manuals and drawings are
available. Operating temperature of 2400F. New in 1988. Asking $59,000 USD.
Employment
Opportunities
See something you need, click on the link or scroll through all the items for sale. Searching
for something we don’t have listed, fill out our Contact Form.
Maintenance Technician
Metallurgist
Customer Service Manager
Heat Treat Operator
Shift Superintendent
Heat Treat Operator
Maintenance Technicians
Quality Manager
Maintenance Supervisor
Field Service Technician
Metallographic Technician
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Maintenance Supervisor
Account Manager
Quality Manager
Account Manager
Plant Manager
Production Manager
Sales Engineer
Mechanical Engineer
Consultant Auditors
Item # O321 Maintenance Technician Wanted. Hansen Balk Steel Treating is seeking
qualified candidates for the position of heat treat maintenance for their facility in Grand
Rapids, Michigan. Prior experience with Integral Quench carburizing equipment,
endothermic gas generators, vacuum furnaces and related instrumentation would be
beneficial. We prefer an individual that is self motivated and able to work with minimal
supervision. We offer a competitive compensation package including health and life
insurance, holiday and vacation pay and participation in our profit sharing plan.
Item # O320 Metallurgist – Material /Heat Treat Specialist
Joy Global brings advanced equipment, systems and direct services to the global mining
industry. With its focus solely on mining, Joy Global designs, manufactures, distributes and
services extensive product lines of highly reliable P&H surface mining equipment and JOY
underground mining machinery used to cut, crush, load and convey coal and industrial
minerals worldwide. Customers receive a superior experience through direct relationships
with Joy Global’s support people, and through its services located close to the mines. Joy
Global's products and related services are used extensively for the mining of coal, copper,
iron, gold and other mineral resources and the company employs 14,000 people worldwide.
Joy Global is continuously working to make mining operations safer and more productive.
With Joy Global’s innovative equipment and life-cycle services, mine operators are able to
consistently achieve the lowest cost per unit of production over the life of the equipment.
Please visit our website www.joyglobal.com for more information.
www.themonty.com
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Joy Global Inc. offers excellent benefits, a continual focus on training and development and
a financially sound company in a growing industry. We are currently looking to add a
Metallurgist- heat treat specialist to our Longview Texas location.
Responsibilities:
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Load testing as responsible for quality and process control of all heat treat processes
Create and define process steps to meet Engineering requirements as well as new
process development
Enter Capital Equipment Authorization’s for new equipment and upgrades
Daily hands on participation with cross functional teams on the manufacturing floor
to assist in trouble shooting and problem solving
Oversee operational quality control processes
Provide technical assistance and training for process and technical staff as required
Test and evaluate induction process of gearing and pins
Qualifications:
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Bachelor’s degree in Engineering Metallurgy, Material Science or related field
5-7 years’ experience in process ownership for Heat Treat operations, gearing and
Welding
Knowledge of manufacturing processes, in machining, heat-treating (induction
hardening, atmosphere furnace) and subassembly required
Subsequent analysis of data, generation of conclusions / recommendations, and
communication to the team, suppliers, and customers via concise technical
reports/presentations is crucial
Self-starter willing and able to initiate and follow up on projects
Ability to read drawings and understand engineering requirements
Ensuring adherence to manufacturing quality standards
SAP systems knowledge, proficient in Microsoft Office suite
Experience working in union environment a plus
Predominant Tasks:
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Evaluate thermo-processing results and its effectiveness
Monitor material performance and evaluate material issues
Design and direct the testing and/or control of processing procedures
Evaluate technical specifications factors relating to process or product design
objectives
Conduct or supervise tests on raw materials or finished products in order to ensure
their quality
Review new product plans and make recommendations for material selection based
on design objectives, such as strength, weight, heat resistance
Analyze product failure data and laboratory test results in order to determine causes
of problems and develop solutions
Joy Global Inc. offers an excellent benefit package including 401(k), profit sharing, medical,
dental, vision and life insurances, wellness programs, tuition reimbursement and more.
Thank you for your interest in Joy Global Inc. Joy Global is an Equal Opportunity Employer.
Interested applicants please visit our Careers website today and apply to the position.
http://careers.joyglobal.com
www.themonty.com
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Essential Job Functions (Duties & Responsibilities):
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Supervises the customer service and shipping/receiving departments.
Responds to identified customer complaints and requests for special handling service
and quotes/inquiries regarding needs and services.
Responsible for review of customer purchase orders in respect to pricing, contract
terms and conditions an account status.
Responsible for updating customers with job status.
Coordinates and expedites outside processing to meet customers' delivery
requirements.
Manage customer’s Key Performance Indicators (KPI)
Recommends changes that will improve the accuracy of projected delivery of parts.
Interfaces closely with division Metallurgist, Sales, and Quality Manager during the
quotation process regarding facilities and capabilities.
Assists the General Manager in obtaining settlements of customer claims and assists
the Quality Manager in coordinating reworks.
Performs other duties as dictated by position or required by the General Manager.
Requirements (Qualifications & Skills):
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Bachelor's Degree Preferred
Must possess general metallurgical knowledge obtained through formal university or
experience and training, and capable of reading and interpreting technical drawings.
Must have a minimum of 5 years supervisory experience. 5 years minimum, and
practical knowledge of commercial heat treatment of aerospace alloys including
steel, titanium, nickel, aluminum, brass, copper, brazing etc.
Must possess exceptional communication skills including the ability to explain and
interpret complex scientific and engineering concepts.
Ideal candidate ahs working knowledge in Lean Practices & 5S Principles.
Requires ability to thoroughly learn the Company’s processes, capabilities,
equipment availability and special processing requirements. Should also become
familiar with other Bodycote operations.
Must be capable of providing customers with accurate prices of work to be
performed, by reviewing technical drawings and estimating time required to fixture
and heat treat parts.
Requires effective communication skills for interfacing with top management levels,
shop supervision and customers.
Must be thoroughly familiar with commercial, aerospace, ASM, ASME and military
specifications.
Must be possess exceptional customer service skills and be tactful, diplomatic and
patient when interacting with customers.
Qualified Candidates please contact: Josie D’Aquila, Regional HR Manager @
[email protected]
www.themonty.com
Item # O319 Location: Worcester, MA Reports To: General Manager
Summary:
The Customer Service Manager will serve as the primary response for customer inquiries
and will manage the customer expectations.
Item # O317 Shift Superintendent Wanted. FPM Heat Treating is looking for a Shift
Superintendent. Work Hours: Sundays, Mondays, Tuesdays, and Part of Wednesdays 5:00
P.M. to 5:00 A.M. Job Summary: Supervises and coordinates all plant activities and
personnel during assigned periods in a customer focused and cost effective manor.
Job Duties: 1) . Ensures the plant is operated and staffed productively to meet customer
requirements. 2) . Determines work procedures, prepares work schedules and assignments,
and expedites workflow. 3) . Issues written and oral instructions, and trains assigned
associates. 4) . Assigns job duties and tasks, and examines work product for uniformity,
neatness and conformance to specifications, procedures and policies logging nonconformance. 5) . Studies and standardizes procedures to improve efficiencies of
departments. 6) . Ensures customer promises are scheduled and met. 7) . Maintains
teamwork environment maintaining open lines of two-way communications and expedites
problem solving. 8) . Assists associates in performing job duties and task as needed. 9) .
Helps to maintain a safe and clean plant. 10) . Provides technical support to associates. 11)
. Performs other duties as necessary and assigned.
Job Requirements: 1) . High School Diploma or equivalent preferred. 2) . One to three years
supervisory and/or management experience preferred. 3) . One to five years heat treat or
other technical work experience preferred. 4) . Must be able to communicate, read, write
and speak in English; bilingual English/Spanish a plus.
Mathematical Skills: General math skills required for furnace set-ups. Reasoning Ability: 1) .
Must use common sense and capable of making quick, informed decisions. 2) . Must have
the ability to handle multiple tasks simultaneously.
Other Skills and Abilities: 1) . Must be able and willing to lead, manage and supervise
associates in accomplishing the stated goals and objectives. 2) . Successful incumbent must
be a self-starter who is aggressive yet personable and willingly accepts responsibility. 3) .
Excellent time management skills required. 4) . Computer literacy is essential.
Physical Demands: 1) . General working environment for a heat treating operation with heat
and noise exposure. 2) . Must able to lift up to 55 pounds.
METHOD OF APPLICATION: E-mail to [email protected] OR Fax to 847-952-7891 OR Mail to:
Peter Szynkiewicz-Human Resources, FPM Heat Treating, 1501 S. Lively Blvd., Elk Grove
Village, IL 60007
www.themonty.com
Item # O318 Moog, Torrance Operations has a Heat Treat Operator opening. The
successful incumbent will have knowledge of heat treat processes which include
normalizing, stress relieving, nitrite processing, carburizing, hardening, tempering, freezing
and Rockwell testing. Incumbent will perform all loading and removing of baskets from
furnace using forklift or manual equipment. Able to gas quench or oil quench as required per
work instructions. Knowledge of AMS heat treat specifications, Boeing and NADCAP
specifications, familiarity with CMR lab requirements. Minimum of 3-5 years aerospace
experience. High school diploma or equivalent required. Please see our website for company
details and to apply online. Please apply at www.moog.com/careers - Job # 12-6342
Item #O316 Liburdi Turbine Services™ specializes in extending critical gas turbine
component life and upgrading engine performance through application of advanced
technologies in repair.
HEAT TREAT OPERATOR
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Position involves programming vacuum furnaces and processing various gas turbine
components though specified thermal cycles.
Good visual acuity and attention to detail are essential.
Aptitudes include performing basic math operations and using computer programs
such as Word, Excel, and Outlook.
The successful candidate will be trained on how to program the furnace controllers,
read furnace charts and verify that performed heat treatments are in compliance
with specifications.
Effective communication skills and the ability to work in a team environment with
minimal supervision required.
This role involves using proper lifting techniques and devices to move and position
heavier turbine components.
We are currently for dedicated position on either our afternoon or midnight shift. We offer a
competitive compensation package, that includes benefits eligibility after 6 months, and we
reward performance and willingness to grow through cross-training and job achievement.
Salary is commensurate with experience and ability. If you are looking for a position in a
growing company with a solid international reputation, within which you can grow your
skills, please express your interest by email to [email protected] Subject line: LTS-HEAT
TREAT OPERATOR, or fax same to: 905 689-0739. Successful candidates will be invited to
interview and asked to perform a supervised practical test to demonstrate aptitude and
ability. Applicants must have their own transportation. No agencies please. Location: 400
Highway 6 North, DUNDAS, ON L9H 7K4; Website: www.liburdi.com
Item #O315 Maintenance Technicians Wanted. MAINTENANCE TECHNICIANS - HEAT
TREAT Currently recruiting for Heat Treat Maintenance Technicians for high volume Tier One
automotive company located in the Raleigh-Durham, NC area. Responsible for the daily
support of the production area assigned, to include equipment down time, PM, routine
maintenance, parts requirements, projects, safety, quality of work and performance during
their shift. - 5 years experience in heat treat (induction hardening) maintenance. - Able to
work flexible shift hours as business, and their position, dictates. - Demonstrate effective
team skills including listening, giving feedback, conducting meetings and delegating
assignments with adequate training. - Display good organizational and interpersonal skills. Show initiative and take responsibility Demonstrate quality awareness and knowledge of
customer expectations. Email resume to [email protected] for immediate
consideration.
www.themonty.com
DEDICATED AFTERNOON OR MIDNIGHT SHIFT POSITION AVAILABLE
Item#O314
Quality Manager Santa Fe Springs – Romandel, California
Requirements (Qualifications & Skills):
¨Education: Engineering or related degree preferred. Equivalent experience may be
acceptable.
¨Experience: Requires experience and practical knowledge of commercial heat treatment of
aerospace alloys including steel, aluminum, titanium, nickel, brass, copper, etc.
¨Minimum of 3 years department management and 2 years direct supervisory experience.
¨Language Skills: Requires effective verbal and written communication skills for interfacing
with management and all levels, both in-house and at customer’s place of business.
¨ Physical Demands: Must be able to sit for prolonged periods of time.
¨ Environment: May be exposed to heat, noise, dust, fumes and humidity.
¨ Must be capable of making written recommendations for improving Quality Assurance
Systems and Procedures.
¨ Must be thoroughly familiar with commercial (AMS, ASTM), aircraft, and aerospace
specifications, ISO, AS, QS and TS quality systems.
¨ Must be able to read and interpret blueprints, specifications and purchase orders.
¨ Must be detail oriented and able to meet deadlines.
¨ Knowledge of in-house and pc based computer operations is required.
¨ Must have the ability to report for work on time, follow directions, interact effectively with
co-workers, understand and follow rules and procedures and accept constructive criticism.
Essential Job Functions (Duties & Responsibilities):
¨Implement and maintain a documented quality program that meets customer
requirements and corporate standards.
¨Direct and supervise the work of the quality department employees.
¨Provide procedures, as required, to support quality department objectives.
¨Provide training to individuals whose work affects quality issues in the requirements of the
BMS.
¨Review customer proposals, requests for quotations and/or purchase orders, including
changes, to determine quality requirements, and insure their input into internal planning.
¨Establish/maintain relations with customer representatives in quality related activities,
including source inspection, audits and process surveys.
¨Interface with other departments to provide assistance, resolve problems and monitor
work affecting quality.
¨Perform activities defined in the BMS responsibility matrix.
¨Monitor and audit responsibilities defined in responsibility matrix.
¨Ensure conformance to quality program requirements through external/internal audits,
corrective action program and qualify associates through testing and training.
¨Maintain supplier qualification to insure their ability to perform work meeting quality
standards and obtaining process approvals.
¨Must work in a manner consistent with the EMS.
¨Acts as a member of the management team and performs other duties as dictated by
position or required by the General Manager.
www.themonty.com
Summary: The Quality Manager will be responsible for ensuring that
products/materials/services supplied/provided to customers meet the contractual
requirements established by customers and procedures. This position is also required to
assure that a quality program is implemented and maintained which will allow a consistent
quality standard to be maintained. He/she has the organizational freedom to identify
problems related to quality and correct, initiate action for their correction, or stop any work
or activity that violates the established quality standards.
Requirements (Qualifications & Skills):
¨Education: Engineering or related degree preferred. Equivalent experience may be
acceptable.
¨Experience: Requires experience and practical knowledge of commercial heat treatment of
aerospace alloys including steel, aluminum, titanium, nickel, brass, copper, etc.
¨Minimum of 3 years department management and 2 years direct supervisory experience.
¨Language Skills: Requires effective verbal and written communication skills for interfacing
with management and all levels, both in-house and at customer’s place of business.
¨Physical Demands: Must be able to sit for prolonged periods of time.
¨Environment: May be exposed to heat, noise, dust, fumes and humidity.
¨Must be capable of making written recommendations for improving Quality Assurance
Systems and Procedures.
¨Must be thoroughly familiar with commercial (AMS, ASTM), aircraft, and aerospace
specifications, ISO, AS, QS and TS quality systems.
¨Must be able to read and interpret blueprints, specifications and purchase orders.
¨Must be detail oriented and able to meet deadlines.
¨Knowledge of in-house and pc based computer operations is required.
¨Must have the ability to report for work on time, follow directions, interact effectively with
co-workers, understand and follow rules and procedures and accept constructive criticism.
Essential Job Functions (Duties & Responsibilities):
¨Implement and maintain a documented quality program that meets customer
requirements and corporate standards.
¨Direct and supervise the work of the quality department employees.
¨Provide procedures, as required, to support quality department objectives.
¨Provide training to individuals whose work affects quality issues in the requirements of the
BMS.
¨Review customer proposals, requests for quotations and/or purchase orders, including
changes, to determine quality requirements, and insure their input into internal planning.
¨Establish/maintain relations with customer representatives in quality related activities,
including source inspection, audits and process surveys.
¨Interface with other departments to provide assistance, resolve problems and monitor
work affecting quality.
¨Perform activities defined in the BMS responsibility matrix.
¨Monitor and audit responsibilities defined in responsibility matrix.
¨Ensure conformance to quality program requirements through external/internal audits,
corrective action program and qualify associates through testing and training.
¨Maintain supplier qualification to insure their ability to perform work meeting quality
standards and obtaining process approvals.
¨Must work in a manner consistent with the EMS.
¨Acts as a member of the management team and performs other duties as dictated by
position or required by the General Manager.
For consideration, please submit your resume to: [email protected] or visit our
website at www.bodycote.com
www.themonty.com
Will Responsible for ensuring that products/materials/services supplied/provided to
customers meet the contractual requirements established by customers and procedures.
This position is also required to assure that a quality program is implemented and
maintained which will allow a consistent quality standard to be maintained. He/she has the
organizational freedom to identify problems related to quality and correct, initiate action for
their correction, or stop any work or activity that violates the established quality standards.
The ideal candidate will have welding and fabrication skills, and should have 5-10 years
experience as a Maintenance Supervisor or Manager. They should have experience with a
good understanding in repair, assembly, disassembly, brazing, soldering, welding, installing
equipment, maintaining, adjusting or lubricating machinery and controls, trouble shooting
(locate, identify, diagnose, repair and test) with a Commercial Heat Treat company.
Candidates can also be considered from Captive Heat Treat operations, within a
manufacturing organization.
For an ideal fit, the following items are desired.
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Proven track record with managing / leading a multi person maintenance
department.
Good understanding of a maintenance department budget and has managed their
monthly budget effectively
Root cause analysis training. Can identify all possible causes of a problem and or at
least lead his people to identify causes.
Understands a maintenance software package and has managed his department
using one.
Has put together a comprehensive PM program and can show improvement over
time.
Has great organizational and planning skills and has demonstrated that equipment
break downs will not put his plans on hold.
Must demonstrate good communication skills by being clear and concise with his
people, other departments, and the leadership team.
Able to mentor a team of 5 or less.
Excellent attendance required.
Can be a strategic leader, long term planning, ability to be tactical and reactive as
needed.
www.themonty.com
Item #O313 Successful and Growing Midwest Commercial Heat Treater is looking for a
hands on Maintenance Supervisor with 5-10 years of heat treat maintenance in a
supervisory position from a Commercial or Captive Heat Treat Operation. The Maintenance
Supervisor will be responsible for overall plant maintenance including supervision of
technical staff, budget development and tracking, capital projects, equipment installs,
development and tracking metrics for preventive maintenance program, and working with
outside vendors to identify support resources for completing capital projects. This person
will need to read and update blue prints to support equipment changes, modifications or
plant layout to support manufacturing processes. You will work with reading diagrams,
schematics or engineering specifications, The Maintenance Supervisor must know how
furnaces work, atmospheres, and overall heat treat operations. Internal Quench,
Endothermic gas generators ideal. This person will be responsible for the repair of
equipment, electrical and mechanical, hydraulic and electromechanical. The Supervisor will
maintain and record equipment preventative maintenance schedules on set intervals,
pursue opportunities for continuous plant improvements and maintain a well organized
maintenance/tool shop. They will be responsible for long term planning and tactical/reactive
issues as needed. They will have to grasp the departmental responsibilities that affect scrap,
rework, on time delivery, departmental wages, departmental profitability and overall
effectiveness of the department. The Maintenance Supervisor will be responsible for
estimating time and material cost for repairs. Building maintenance, forklift operation and
tool use are required. Good communication, record keeping and organizational skills a must.
Additional Secondary operations include:
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Wages negotiable based on experience, Base Salary + Paid Overtime at time and a half
Forward Resumes to [email protected] for consideration (440)243-5151 x
232
Item #O312 Field Service Technician - Calibration/Testing Services; The primary
function of the Controls Service, Inc Field Service Technician is to provide factory floor
calibration, testing, troubleshooting and repair services for a variety of process control
systems used in the manufacturing marketplace. The process variable most frequently
addressed is temperature; although pressure, level and flow applications are not
uncommon. It is the Field Service Technician's responsibility to insure that these calibrations
and testing services (such as Temperature Uniformity Studies and System Accuracy Testing)
are provided in strict accordance with various governing standards such as AMS2750,
BAC5621, CQI-9, NFPA-86 or ISO/IEC 17025. These services are essential to our Customer
base and their ability to maintain accreditation to such programs as Nadcap (aerospace) or
TS-16949 (automotive). In addition, the Field Service Technician shall be responsible for
analyzing all calibration and/or test data results and the developing and implementation of
scientifically sound action plans to correct any undesirable situations. These duties are
typically performed during the day, Monday through Friday throughout Southeastern
Michigan although occasional travel outside this area may be required. Salary is
commensurate with experience. Health and Dental care are provided as are life
insurance, short term disability, company vehicle, vacation time, paid sick
time/personal time and 401k retirement program.
Primary Functions:
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Perform factory floor calibrations
Conduct pyrometry testing services (TUS, SATs, etc.)
Troubleshoot process control, furnace, or burner systems
Repair process control systems
Analyze all data, develop and implement action plans
Have an understanding of relevant quality standards/assessments (AMS2750,CQI-9,
BAC5621, etc.)
Desired Skills & Experience
Desired Skills
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Working knowledge of Microsoft Excel, Word, and Outlook
www.themonty.com
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Through Hardening, atmosphere, batch, Case Hardening, carburizing, carbonitriding,
carbon restoration
Induction Hardening, 3KC, 10KC
Normalize, atmosphere, non-atmosphere
Annealing, atmosphere, non-atmosphere, induction
Stress Relieving, batch
Tempering, batch, internal quench furnaces
Cleaning, vapor blasting, shot blasting
Misc., Selective painting, magnafluxing
Lab, micro structure, hardness testing, micro-etching, photomicrograph
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Company Description
Controls Service, Inc is a field service organization providing maintenance, calibration,
repair and testing services for process control systems. We maintain accreditation to
ISO/IEC 17025:2005 in the field of Calibration through the American Association for
Laboratory Accreditation (A2LA), and provide our on-site services primarily within the
industrial manufacturing marketplace. The mission of Controls Service, Inc. is clear; provide
service that is undeniably "Second to None". The phrase is more than a slogan, at Controls
Service, Inc., it is our way of doing business and it can be seen in everything we do. That is
why after more than 40 years in the field of calibration and process controls, Controls
Service, Inc. remains at the forefront for quality of work and overall value. A major
objective of our support service is to keep our Customers compliant with critically important
industry driven standards such as AMS2750, BAC5621, P&W F40, RR RPS953, CQI-9,
Nadcap, TS16949 and many others. The technical staff of Controls Service, Inc. is adept at
implementing our programs in total harmony with the needs of production, and they
possess the in-depth knowledge required to effectively troubleshoot and repair today’s
complex process control systems. With our 40+ years of experience working with industrial
process controls in a wide array of applications against any governing standard, it is no
mystery to why Controls Service, Inc. is the undisputed industry leader. Controls Service,
Inc. "Second to None" Since 1972 Please visit our website for more information:
www.controlsservice.com If you have a LinkedIn, feel free to apply on LinkedIn:
http://www.linkedin.com/jobs?viewJob=&jobId=4852295&trk=job_nov If you have any
further questions, please email us: [email protected] Send Resumes (required)
and Cover Letters (encouraged) to: [email protected]
Item #O311 The Schaeffler Group is a provider of high-performance, precision
technologies for automotive, aerospace and industrial OEM, and distributor markets. The
Group employs 60,000 employees worldwide. As a part of the Schaeffler Group, INA is
among the leading suppliers of rolling bearings, linear motion, as well as engine and
transmission components. FAG is a major global supplier of bearings with core
competencies in ball, taper, cylindrical and spherical bearing products. Together they move
the world. We are currently recruiting for Metallographic Technician in our Automotive
division
Job Duties:
·Work under direct supervision of immediate Leader and routine operational guidance of
others.
·Read and Interpret drawings, standard work instructions, work specifications, and
procedures.
·Develop measuring methods and programs and create and/or update specifications and
procedures as required.
www.themonty.com
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Minumum of 3 years of experience performing factory floor calibration, testing,
troubleshooting and/or repair service of process control systems
Experience determining effective PID settings for precise temperature control
performance
Experience analyzing temperature uniformity survey test data results and developing
and implementing effective corrective action plans
Familiarity with governing standards such as AMS2750, BAC5621, or CQI-9
Effective time management, organizational, and customer interaction abilities
Ability to work within a team setting or on your own effectively
Qualifications:
·Graduate of Metallurgical Engineering Technologist program or equivalent experience
·Experience in sample preparation of ferrous alloys
·Ability to operate Rockwell and micro-hardness testers
·Knowledge in microscopic evaluation of steel
·Familiarity with use of acids for micro and macro etching
·Background with chemical and fluid analysis would also be an asset
Further Details
·Able to work midnight, afternoon or day shifts and/or week-end overtime and/or
continental shifts
·Pass security assessment including criminal back ground check
·Pass physical abilities testing
If you are interested in a challenging opportunity with an industry leader, please forward
your resume referencing this position to: Schaeffler Canada Inc. Attn: Human Resources,
801 Ontario St., Stratford, ON N5A 6T2, Fax: (519) 273-8524, Email:
[email protected]
Only those selected for an interview will be contacted.
Item #O310
Maintenance Supervisor Wanted, Westminster, California .
Summary: The Maintenance Supervisor will be responsible for the efficient operation of all
plant maintenance functions at our Westminster, CA facility. The incumbent will perform
essential job functions relating to all maintenance department issues under minimal
supervision.
Requirements (Qualifications & Skills):
¨ Education: High school diploma or equivalent. Advanced training in electrical,
maintenance, etc. preferred.
¨ Five years experience in heat treating industry and maintenance.
¨ Must possess the skills to effectively supervise and direct the work of maintenance
department employees.
¨ Must have general knowledge of hydraulics and furnaces and be able to read and interpret
blueprints.
¨ Must have experience with welding, cutting, brazing, etc., and working knowledge of
electricity.
¨ Language skills: Must be able to communicate effectively orally and in writing.
¨ Physical demands: Must be able to lift up to 50 lbs, bend, lift, climb, stand and stoop.
¨ Work Environment: Regularly exposed to heat, dust, noise, humidity, fumes, etc.
¨ Must be able to obtain and maintain forklift operator certification.
¨ May be required to work overtime or any shift, including weekends, and be on call as
needed.
www.themonty.com
·Collect, record, document and enter all data into process database as required.
·Set up, calibrate and maintain all tools, equipment, systems, processes and machines
which are used to perform work.
·Maintain, service, calibrate, repair, or create gauges and standards as required.
·Prepare work orders and/or purchase requisitions to maintain adequate inventory levels.
·Confirm operational/technical questions with Leader or designate when necessary.
Item #O308
Account Manager Reports to: Regional Sales Manager,
General Industrial Domicile:Fort Wayne, IN
Summary: Position manages relationships and customer service for accounts at the plant
level including inside and outside sales. The incumbent will work with customers and plant
personnel to establish production expectations. The Account Manager will work to cultivate
new business opportunities, expand customer base and explore new markets. The Account
Manager adds value to the plant by serving as the focal point for the cultivation, retention
and expansion of business opportunities with customers.
Requirements (Qualifications & Skills):
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Education – College Degree Preferred.
Experience necessary – 3 to 5 years in sales, customer service or related field.
Language Skills - Must be able to communicate effectively orally and in writing.
Physical Demands – Must be able to sit for prolonged periods. Travel to and from
Customers is a necessity. Ability to function in an industrial and office setting.
Work Environment – Ordinarily an office environment however there are periods of
time where individual may have to spend time in heat, noise, cold, etc., of industrial
shop.
Other: Must be able to travel extensively, up to 50% of scheduled work hours.
Overnight travel is not routine, but is expected when necessary.
Ability to quote pricing, manage expectations for process and delivery.
Exercise tact and ability to partner with customer to resolve issues.
Communication skills with employees at all levels to achieve goal of exceptional
customer service.
Special Skills:
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Must possess or be able to develop a working knowledge of Company Quality
system, procedures, project tracking, TS 16949, AMS and Mil Specs, process
capabilities, competition capabilities, competition costing, general braze and heat
www.themonty.com
¨ Must have the ability to report to work on time, follow directions, interact effectively with
co-workers, understand and follow rules and procedures and accept constructive criticism.
Essential Job Functions (Duties & Responsibilities):
¨ Responsible for systematic and timely maintenance throughout the plant.
¨ Responsible for all general maintenance duties including painting, cleaning, fixture/tooling
fabrication, installing belts, bearings, chains, etc.
¨ Responsible for maintaining plant equipment, including preventative maintenance and
new equipment installation.
¨ Responsible for building maintenance as needed/required/directed.
¨ Responsible for completion of instrument calibration and temperature surveys.
¨ Supervises and directs all maintenance department employees including discipline and
reviews.
¨ Promotes and practices safety and good housekeeping procedures.
¨ Must work in a manner consistent with the EMS
¨ Performs other tasks as assigned or dictated by position.
For consideration please submit your resume to [email protected]
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Essential Job Functions (Duties & Responsibilities):
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Receiving and responding to phone inquires from customers and potential customers
Sales calls on current and potential customers
Customer feedback interviews / surveys
Developing relationships with current / potential customers
Customer Service Inquires
Partnering with employees at the plant level to monitor progress of work to meet
customer expectations
Project Management
Clarification of customer requirements
Performs other tasks as assigned
***If interested, please discuss with your immediate manager per company policy. Once
you have communicated with your manager you must submit a resume to: Jill Long
[email protected]
Item #O307
General Manager
Quality Manager Location: Fort Wayne, IN Reports to:
Summary: Working in a heat treatment facility offering several heat treatment services
such as Austemper, Ferritic Nitro Carburizing, Lindure, Non-Ferrous Alloys, Non-Ferrous
Alloys, Vacuum Heat Treatment2, Annealing, Brazing, Carbonitriding, Carburizing,
Hardening & Tempering, Specialty Services, and Tool Steel. Responsible for ensuring that
products/materials/services supplied/provided to customers meet the contractual
requirements established by customers and procedures. This position is also required to
assure that quality programs are maintained which will allow a consistent quality standard
to be maintained. He/she has the organizational freedom to identify problems related to
quality and correct, initiate action for their correction, or stop any work or activity that
violates the established quality standards. This position is as much strategic as it is
tactical, very hands on.
Requirements (Qualifications & Skills):
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Education: Metallurgical/Material Sciences Degree or related degree preferred.
Equivalent experience may be acceptable.
Experience: Requires experience and practical knowledge of commercial heat
treatment of aerospace alloys including steel, aluminum, titanium, nickel, brass,
copper, etc.
www.themonty.com
treat processes, utilization, ESA/VSE procedures, proper planning practices,
equipment capabilities.
Must possess or acquire a working knowledge of heat treatment.
Must possess or be able to develop a working knowledge of the Bodycote Quality
Manual and Bodycote Policy Manual.
Must be able to effectively cultivate and develop customers from diverse
backgrounds including small entrepreneurial businesses to large multinational
corporations.
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Essential Job Functions (Duties & Responsibilities):
Ability to write heat treatment recipes
Managed a metallurgical lab, has experience writing metallurgical reports
and investigating failures
Implement and maintain a documented quality program that meets customer
requirements and corporate standards.
Direct and supervise the work of the quality department employees.
Provide procedures, as required, to support quality department objectives.
Provide training to individuals whose work affects quality issues in the requirements
of the Bodycote Management System (Internal Quality System).
Review customer proposals, requests for quotations and/or purchase orders,
including changes, to determine quality requirements, and insure their input into
internal planning.
Establish/maintain relations with customer representatives in quality related
activities, including source inspection, audits and process surveys.
Interface with other departments to provide assistance, resolve problems and
monitor work affecting quality.
Monitor and audit responsibilities defined in responsibility matrix.
Ensure conformance to quality program requirements through external/internal
audits, corrective action program and qualify associates through testing and training.
Maintain supplier qualification to insure their ability to perform work meeting quality
standards and obtaining process approvals.
Must work in a manner consistent with the EMS.
Acts as a member of the management team and performs other duties as dictated by
position or required by the General Manager.
How to apply: You may apply via e-mail. Send your CV with a cover letter and salary
expectation using the contact options bellow. Attention: Jill Long* [email protected] *
www.bodycote.com
Item #O306
Account Manager Reports to: Regional Sales Manager,
General Industrial Domicile: Melrose Park, IL
www.themonty.com
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Minimum of 3 years department management and 2 years direct supervisory
experience.
Language Skills: Requires effective verbal and written communication skills for
interfacing with management and all levels, both in-house and at customer’s place of
business.
Physical Demands: Must be able to sit for prolonged periods of time.
Environment: May be exposed to heat, noise, dust, fumes and humidity.
Must be capable of making written recommendations for improving Quality
Assurance Systems and Procedures.
Must be thoroughly familiar with the quality specifications of ISO 9001.
Must be able to read and interpret blueprints, specifications and purchase
orders.
Must be detail oriented and able to meet deadlines.
Knowledge of in-house and pc based computer operations is required.
Must have the ability to report for work on time, follow directions, interact effectively
with co-workers, understand and follow rules and procedures and accept constructive
criticism.
Requirements (Qualifications & Skills):
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Education – College Degree Preferred.
Experience necessary – 3 to 5 years in sales, customer service or related field.
Language Skills - Must be able to communicate effectively orally and in writing.
Physical Demands – Must be able to sit for prolonged periods. Travel to and from
Customers is a necessity. Ability to function in an industrial and office setting.
Work Environment – Ordinarily an office environment however there are periods of
time where individual may have to spend time in heat, noise, cold, etc., of industrial
shop.
Other: Must be able to travel extensively, up to 50% of scheduled work hours.
Overnight travel is not routine, but is expected when necessary.
Ability to quote pricing, manage expectations for process and delivery.
Exercise tact and ability to partner with customer to resolve issues.
Communication skills with employees at all levels to achieve goal of exceptional
customer service.
Special Skills:
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Must possess or be able to develop a working knowledge of Company Quality
system, procedures, project tracking, TS 16949, AMS and Mil Specs, process
capabilities, competition capabilities, competition costing, general braze and heat
treat processes, utilization, ESA/VSE procedures, proper planning practices,
equipment capabilities.
Must possess or acquire a working knowledge of heat treatment.
Must possess or be able to develop a working knowledge of the Bodycote Quality
Manual and Bodycote Policy Manual.
Must be able to effectively cultivate and develop customers from diverse
backgrounds including small entrepreneurial businesses to large multinational
corporations.
Essential Job Functions (Duties & Responsibilities):
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Receiving and responding to phone inquires from customers and potential customers
Sales calls on current and potential customers
Customer feedback interviews / surveys
Developing relationships with current / potential customers
Customer Service Inquires
Partnering with employees at the plant level to monitor progress of work to meet
customer expectations
Project Management
Clarification of customer requirements
Performs other tasks as assigned
www.themonty.com
Summary: Position manages relationships and customer service for accounts at the plant
level including inside and outside sales. The incumbent will work with customers and plant
personnel to establish production expectations. The Account Manager will work to cultivate
new business opportunities, expand customer base and explore new markets. The Account
Manager adds value to the plant by serving as the focal point for the cultivation, retention
and expansion of business opportunities with customers.
***If interested, please discuss with your immediate manager per company policy. Once
you have communicated with your manager you must submit a resume to: Jill Long
[email protected]
Plant Manager Location: Reidsville, NC Reports to: General
Summary: The scope of the position involves running plant operations and customer
service in a very hands on way to assure compliance of production volumes, delivery times.
The Plant Manager communicates with customers daily, manages planning, scheduling,
logistics, maintenance, hiring, training, organizing and overall direction of day to day
activities.
Requirements (Qualifications & Skills):
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Education: Four year bachelor degree preferred in metallurgy, materials science, or
other related field.
Must have strong communication skills
Experience: Requires extensive knowledge of heat treating, operations management,
metallurgy, inspection and customer needs through technical and advanced training,
seminars, college, B.S.M.E. (metallurgy) and/or equivalent work experience.
Minimum five years of practical experience in the heat treatment of steel parts
according the dynamics, methods and rules of automotive industry.
Must have the ability to manage multi-level employees and functions with a
minimum of five years experience in a supervisory role.
Must be knowledgeable in customer needs, material handling procedures, and APQP.
Must possess knowledge and have experience in industrial safety programs and SHE
regulations is a must.
Essential Job Functions (Duties & Responsibilities):
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Talks to customers as necessary to maximize Customer Service and revenue
generation.
Ensures customers’ needs are appropriately met by shipping to schedule with
minimum turnaround time and a high degree of quality, working closely with the
Quality Manager.
Updates and post the Production Schedule in order to assign work load and priorities
to Supervisors, Shipping clerks, Operators and equipments for all shifts, setting
concrete goals in terms of number and type of loads, timing, mix of parts, quantity
of each PN to be processed, and delivery commitments.
Establishes, evaluates and informs to Management, “Production, Delivery and
Utilization Performance Reports”, proactively takes the measures to meet Plant
goals.
Writes, implements, updates and keep operational, all production work instructions,
trains and certifies his/her subordinates and any other involved positions in its
correct application.
Establishes and controls effective purchasing and inventory control of production
materials and supplies in order to avoid any shortage and production shut down
while keeping the lowest cost
www.themonty.com
Item #O304
Manager
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***If interested, please discuss with your immediate manager per company policy. Once
you have communicated with your manager you must submit a resume to: Cecilia
Sauzameda [email protected]
Item#O303
General Manager
Production Manager Location: Indianapolis, IN Reports to:
Summary: The scope of the position involves running plant operations and customer
service in a very hands on way to assure compliance of production volumes and delivery
times. The Production Manager communicates with customers daily, manages planning,
scheduling, logistics, hiring, training, organizing and overall direction of day to day
activities.
Requirements (Qualifications & Skills):
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Education: Four year bachelor degree preferred in metallurgy, materials science, or
other related field.
Must have strong communication skills
Experience: Requires extensive knowledge of heat treating, operations management,
metallurgy, inspection and customer needs through technical and advanced training,
seminars, college, B.S.M.E. (metallurgy) and/or equivalent work experience.
Minimum five years of practical experience in the heat treatment of steel parts
according the dynamics, methods and rules of automotive industry.
Must have the ability to manage multi-level employees and functions with a
minimum of five years experience in a supervisory role.
Must be knowledgeable in customer needs, material handling procedures, and APQP.
Must possess knowledge and have experience in industrial safety programs and SHE
regulations is a must.
Essential Job Functions (Duties & Responsibilities):
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Talks to customers as necessary to maximize Customer Service and revenue
generation.
www.themonty.com
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Establishes and keeps in operation, Safety and Health and waste management rules
and procedures.
Supports new business development through expedite, precise and efficient process
testing, offering results in no more than one natural week.
Establishes energy management goals, procedures, methods of evaluation and
reports to Management improvements on monthly basis.
Conducts production meetings including supervisors and operators’ meetings
Participates in Staff Meetings, such as Daily Metrics and Production floor walk.
Directs maintenance activities in regard to shop equipment, instrumentation,
facilities and personnel, working in coordination with maintenance.
Establishes and implements training plans and schedules. Proposes career plans for
his/her subordinates.
Reviews Staffing needs to fulfil production requirements, propose changes according
based on financial performance of the company.
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***If interested, please discuss with your immediate manager per company policy. Once
you have communicated with your manager you must submit a resume to: Cecilia
Sauzameda [email protected] Ph: 708.203.7608
Item #O300 Sales Engineer Wanted. Retech Systems, LLC, is seeking a qualified
candidate for the position of Sales Engineer for our Ukiah, CA office. Successful candidate
will have a Bachelor's degree (B.S.) preferably in Engineering, Metallurgical or Materials
engineering. 4+ years experience with sales of custom capital equipment. (1M+).
Experience with vacuum (or controlled atmospheres) metallurgical processing technologies
desired. We offer a competitive compensation/benefits package that includes
health/life/dental/vi insurance, 401 (k) , holidays and PTO. This position is Salaried Exempt
and is full time. Relocation assistance available for the right candidate. Visit our website for
a full job description at www.retechsystemsllc.com. Interested candidates should send
resume, salary requirements, and a cover letter to [email protected] or mail to
Retech Systems LLC, Attn: Human Resources, 100 Henry Station Road, Ukiah, CA 95482.
EOE.
www.themonty.com
•
Ensures customers’ needs are appropriately met by shipping to schedule with
minimum turnaround time and a high degree of quality, working closely with the
Quality Manager.
Updates and post the Production Schedule in order to assign work load and priorities
to Supervisors, Shipping clerks, Operators and equipments for all shifts, setting
concrete goals in terms of number and type of loads, timing, mix of parts, quantity
of each PN to be processed, and delivery commitments.
Establishes, evaluates and informs to Management, “Production, Delivery and
Utilization Performance Reports”, proactively takes the measures to meet Plant
goals.
Writes, implements, updates and keep operational, all production work instructions,
trains and certifies his/her subordinates and any other involved positions in its
correct application.
Establishes and controls effective purchasing and inventory control of production
materials and supplies in order to avoid any shortage and production shut down
while keeping the lowest cost
Establishes and keeps in operation, Safety and Health and waste management rules
and procedures.
Supports new business development through expedite, precise and efficient process
testing, offering results in no more than one natural week.
Establishes energy management goals, procedures, methods of evaluation and
reports to Management improvements on monthly basis.
Conducts production meetings including supervisors and operators’ meetings
Participates in Staff Meetings, such as Daily Metrics and Production floor walk.
Directs maintenance activities in regard to shop equipment, instrumentation,
facilities and personnel, working in coordination with maintenance.
Establishes and implements training plans and schedules. Proposes career plans for
his/her subordinates.
Reviews Staffing needs to fulfil production requirements, propose changes according
based on financial performance of the company.
Item #O177
“Nadcap and You…Achieving Excellence Together.” Build Your
Career with a Global Industry Leader. Performance Review Institute is seeking Aerospace
experienced Consultant Auditors for the Nadcap Heat Treating program.
As a Nadcap auditor, you will perform heat treating audits, complete audit reports, and have
the opportunity to train associate auditors.
The ideal candidate will possess the following general background:
• Bachelor’s Degree in a technical field
• Understanding of General & Aerospace quality systems (ISO, AS/EN/JISQ9100)
• Familiarity with General Consensus specifications and Aerospace Standards
• Computer skills in word processing, spreadsheets, email and internet
• Desire to travel
• Multi-lingual a plus
• Strong interpersonal skills The following are specific criteria for Heat Treating:
• Five (5) years "hands-on" experience (preferably in the aerospace industry) with the
following processes: Aluminum Heat Treating, Titanium Heat Treating, Heat Resisting
Treating, Heat Resisting Alloys, Brazing Alloys
• Understanding of AMS2750 or Pyrometry specification
As an innovative industry leader, we are proud to offer our
auditors:
• Flexible Schedules
• Competitive Daily Rate
• Paid Travel & Living Expenses
• Paid Annual Training
• No Need to Relocate
See why Nadcap has been attracting & retaining some of the best professionals in the
industry! Apply on-line today, via our application website, www.eAuditStaff.com. Determine
your area of auditor expertise in one or more of these specific disciplines: Chemical
Processing, Coatings, Composites, Conventional Machining, Elastomer Seals, Electronics,
Fluid Distribution Systems, Heat Treating, Materials Testing, Non-Metallic Materials Testing
and Manufacturing, Nondestructive Testing, Nonconventional Machining, Sealants, Surface
Enhancement and Welding. For more information on PRI and the Nadcap program, visit our
website, www.pri-network.org. Nadcap is administered by the Performance Review
Institute, an equal opportunity employer, who values the diversity of our work force and the
knowledge of our people.
www.themonty.com
Item #O290 RAD-CON is adding a Mechanical Engineer to its team. Candidates are
being sought with heat treat equipment design experience possessing strong skills in the
areas of thermal transfer, combustion, and protective atmosphere piping systems.
Comparable experience in a related field will be considered. Ideal candidate will also have
design experience with steel, hydraulics, pneumatics, vacuum, and instrumentation. This
position is responsible for the development, application, and implementation of company's
annealing furnace systems, including connection to the customer's infrastructure. Candidate
must have a BSME, or other closely related field. Heat Treat equipment design experience
or comparable required. Must be proficient in AutoCad, and familiarity with FEA, CFD, and
3-D drafting are all pluses. Minimum 10 years experience. If interested please contact
Megan Patton at [email protected].
Seeking Employment
See something you need, click on the link or scroll through all the items for sale. Searching
for something we don’t have listed, fill out our Contact Form.
•
•
•
Metallurgical Engineer
Sales Position
Experienced Heat Treater
•
•
Metallurgist
Consultant Auditors
Item #E118 "Accomplished individual in the thermal processing industry looking for Sales
position or Sales Management position. Experience in all major markets including
Automotive, Aerospace, Heavy Truck, Agriculture, and General Industry. Ability to
effectively direct and strategic plan with a high degree of integrity. Experience includes
industry Operations management and Customer Service management."
[email protected]
Item #E117 Heat Treating Manager 20 years experience in managing heat treating
operations and metallurgical labs in both commercial and captive environments is seeking a
position. Management experience includes both General Management, Staff Level and
Supervisory. Prefer Southeast U.S location but willing to give strong considerations to
others. [email protected]
Item #E116 Metallurgist seeking employment in China or Asian Continent. Current
Location Guangdong China. Metallurgist specializes in Heat Treatment Processing, Process
Control , Atmosphere Control , Metallography, Heat Treatment Quality Control CQI-9 and
AMS 2750D. Documented positive results in short term contracts with new acquisition,
installation and process control of Heat Treats. 20 plus years Hands on experience last 4
years contractual employment in China. Salary negotiable with general contract or
permanent placement. Contact: [email protected] for current resume and or
www.themonty.com
Item # E119 Graduate Metallurgical Engineer with a Masters in Mechanical Engineering
and 40 years experience in the metalworking, heat treating, and powdered metal industries
covering Automotive, Mining, Construction, Machine Tool and Military segments is seeking
contract consulting opportunities, full or part time, in either the domestic or international
marketplace. Accomplished in R&D, failure analysis, materials engineering, thermal
processing, welding, laboratory testing, heat treat equipment and facility design, process
troubleshooting, as well as technical training in metallurgy, heat treating, and six sigma.
Extensive experience with annealing, atmosphere carburizing, induction hardening and
solution treating of ferrous and non-ferrous alloys to ISO, TS-16949 and CQI-9 quality
standards. Immediately available! Please contact me via email at [email protected]
questions. If a face to face is required we can set up Skype or Yahoo video chat.
In Parting,
We always enjoy comments, feedback and constructive criticism. Thanks for your feedback
and don’t hesitate to let us know your thoughts. Don’t forget to visit us daily at
www.themonty.com.
Gord Montgomery,
W.G. Montgomery Limited
Phone: 905 271-0033 Fax: 905 271-9324 Email: [email protected]
www.themonty.com
Item #E112
“Nadcap and You Achieving Excellence Together.” Build Your
Career with a Global Industry Leader. Performance Review Institute is seeking Aerospace
experienced Consultant Auditors for the Nadcap Heat Treating program.
As a Nadcap auditor, you will perform heat treating audits, complete audit reports, and have
the opportunity to train associate auditors.
The ideal candidate will possess the following general background:
• Bachelor’s Degree in a technical field
• Understanding of General & Aerospace quality systems (ISO, AS/EN/JISQ9100)
• Familiarity with General Consensus specifications and Aerospace Standards
• Computer skills in word processing, spreadsheets, email and internet
• Desire to travel
• Multi-lingual a plus
• Strong interpersonal skills
The following are specific criteria for Heat Treating:
• Five (5) years "hands-on" experience (preferably in the aerospace industry) with the
following processes: Aluminum Heat Treating, Titanium Heat Treating, Heat Resisting
Treating, Heat Resisting Alloys, Brazing Alloys
• Understanding of AMS2750 or Pyrometry specification
As an innovative industry leader, we are proud to offer our
auditors:
• Flexible Schedules
• Competitive Daily Rate
• Paid Travel & Living Expenses
• Paid Annual Training
• No Need to Relocate
See why Nadcap has been attracting & retaining some of the best professionals in the
industry! Apply on-line today, via our application website, www.eAuditStaff.com.
Determine your area of auditor expertise in one or more of these specific disciplines:
Chemical Processing, Coatings, Composites, Conventional Machining, Elastomer Seals,
Electronics, Fluid Distribution Systems, Heat Treating, Materials Testing, Non-Metallic
Materials Testing and Manufacturing, Nondestructive Testing, Nonconventional Machining,
Sealants, Surface Enhancement and Welding.
For more information on PRI and the Nadcap program, visit our website, www.prinetwork.org.
Nadcap is administered by the Performance Review Institute, an equal opportunity
employer, who values the diversity of our work force and the knowledge of our people.