FasTrax Clean Owner`s Manual Manual - Rite-Hite
Transcription
FasTrax Clean Owner`s Manual Manual - Rite-Hite
FASTRAX® CLEAN This manual to remain with the unit: Date Installed:____________________ This Manual Covers Doors Shipped = > 6/20/2012 - Revised i-Comm board. Refer to FasTraxCLB for doors prior. PRINTED IN U.S.A. email: [email protected] Publication No. FSTXCLF January 2015 ® FASTRAX CL TABLE OF CONTENTS CHAPTER 1 SAFETY WARNINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .3 DOOR JAMB . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 MOUNTING METHODS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5 CHAPTER 2 LOWER TRACK WITH RADIAL INSTALLATION . . . . . . . . . . . . . . . .8 DRIVE TUBE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 UPPER TRACK WITH NON RADIAL INSTALLATION . . . . . . . . . . .12 MOTOR / ENCODER INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . .14 CHAPTER 3 PHOTOEYE INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 ELECTRICAL INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 INPUT / OUTPUT CHART . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .19 I-COMM / ENCODER SETUP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 INVERTER PROGRAMMING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .27 CHAPTER 4 CURTAIN INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 CHAPTER 5 MISC INSTALLATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 FINAL CHECKLIST . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 MAINTENANCE SCHEDULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 VIRTUAL VISION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .38 CHAPTER 6 WIRELESS CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 REMOTE MOUNTED CONTROLS . . . . . . . . . . . . . . . . . . . . . . . . . .41 ELECTRICAL DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .42 CHAPTER 7 EXPLODED VIEWS WITH PART NUMBERS . . . . . . . . . . . . . . . . . .47 CHAPTER 8 ARCHITECTURAL DRAWINGS . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 WARRANTY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .last page SPECIAL FEATURES i-COMM™ Universal Controller Adjustable Speeds Heavy-Duty Industrial Materials No Springs, Pulleys or Weights Soft-Edge™ Technology I-Zone™ Area Detection System Flexible “You Build It” Track Design NOTICE TO USER Our mission is to “Improve Industrial Safety, Security and Productivity Worldwide Through Quality and Innovation.” Thank you for purchasing the FasTrax® CL door from RITE-HITE DOORS, INC. The FasTrax CL door is a unique fabric door that can be transformed to fit most opening configurations while helping to keep different atmospheres separate. This manual should be thoroughly read and understood before beginning the installation, operation or servicing of this door. This owners manual MUST be stored near the door. Complete final checklist prior to leaving site. RITE-HITE DOORS, INC. reserves the right to modify the electrical and architectural drawings in this manual as well as the actual parts used on this product are subject to manufacturing changes and may be different than shown in this manual. Due to unique circumstances with varying requirements, separate prints may be included with the unit. The information contained in this manual will allow you to operate and maintain the door in a manner which will insure maximum life and trouble free operation. The serial # for your door is located on a label on the side of the control box and lower track. Your local RITE-HITE DOORS, INC. Representative provides the Planned Maintenance Program (P.M.P.) which can be fitted to your specific operation. If any procedures for the installation, operation or maintenance of the FasTrax CL have been left out of this manual or are not complete, or have suggestions, contact RITE-HITE DOORS, INC. Technical Support at 1-563589-2722. RECOMMENDED SERVICE PARTS Rubber Motor Bumper 15250083 (2) Fuse, 1 Amp, 250V, Time Delay 51000002 (2) Fuse, 2 Amp, 250V, Time Delay 51000005 (2) Kit, Drive Sphere, Qty 10 53700561 (2) Encoder Assembly 53700740 (1) Photoeye Source 63900055 (1) Photoeye Receiver 63900056 (1) Encoder Sprocket, 1” ID 70800047 (1) Encoder Sprocket, 5/16” ID 70800048 (1) Encoder Chain 16600064 (2’) INSTALLATION TOOLS REQUIRED Fork and scissors lift Laser or hydro level 10’ [3048] Step ladder Cordless or Electric and Hammer drill 25’ [7620] Tape measure Wire strippers 6’ [1829] Carpenters level Utility knife (2) 15/16” [24] open end wrenches Hammer 1/2” [13] Masonry and/or drill bit for thru bolting 2 1/2” [13], 9/16” [14], 3/4” [19] open end and/or socket wrench 11/16” x 12” [17 x 305] drill bit for thru bolting Straight screwdriver (small 1/8” [3] spade) Plumb Bob “C” Clamps Drill Bits Phillips Bit for Drill Square Allen Wrench Set (1/8”,5/32”,3/16”,2mm) Stainless steel mounting hardware provided by others. PUB. NO. FSTXCLF JANUARY 2015 ® FASTRAX CL CHAPTER 1 - SAFETY WARNINGS DANGER NOTICE Danger indicates the presence of a hazard that will cause severe personal injury, death. Notice communicates installation, operation, or maintenance information that is safety related but not hazard related and may cause equipment or property damage. ! ! WARNING Warning indicates the presence of a hazard that can cause severe personal injury, death. ! CAUTION Safety Warnings SAFETY IDENTIFICATION NOTE: A Note is used to inform you of important installation, operation or maintenance information. Caution indicates the presence of a hazard that will or can cause minor personal injury, death. GENERAL SAFETY NOTICES DANGER NOTICE When working with electrical or electronic controls, make sure that the power source has been locked out and tagged according to OSHA regulations and approved local electrical codes. Do not drill holes on top of control box to run conduit, as dust particles and moisture may cause damage to electrical components. The safest location is at the bottom. Failure to do so will void warranty. ! ! DANGER A qualified electrician should install the wiring in accordance with local and national electrical codes. Use lockout and tagout procedures to avoid injury. ! DANGER To reduce risk of injury or death, an earth ground connection MUST BE made to the green/yellow control box ground terminal. If metal conduit is used as the ground connector, an N.E.C. approved ground bushing and green/yellow wire MUST BE properly attached to the conduit for connection to the ground terminal. ! WARNING Make sure to barricade the door opening on both sides to prevent unauthorized use until the door has been completely installed. NOTICE Damage or debris may fall into electrical components causing failure or severe equipment damage, when drilling holes in the box. DO NOT turn control box upside down or go too deeply into the box. NOTICE In freezer and cooler applications where a conduit passes from a warm to cold temperature zone, the conduit must be plugged with epoxy. This will help prevent condensation from forming in the conduit. For more information, see Section 300-7a of the National Electric Code. PUB. NO. FSTXCLF JANUARY 2015 LOCKOUT/TAGOUT PROCEDURES The Occupational Safety and Health Administration requires that, in addition to posting safety warnings and barricading the work area, the power supply has been locked in the OFF position or disconnected. It is mandatory that an approved lockout device is utilized. An example of a lockout device is illustrated. The proper lockout procedure requires that the person responsible for the repairs is the only person who has the ability to remove the lockout device. In addition to the lockout device, it is also a requirement to tag the power control in a manner that will clearly note that repairs are under way and state who is responsible for the lockout condition. Tagout devices have to be constructed and printed so that exposure to weather conditions or wet and damp locations will not cause the tag to deteriorate or become unreadable. RITE-HITE Corporation does not recommend any particular lockout device, but recommends the utilization of an OSHA approved device (refer to OSHA regulation 1910.147). RITE-HITE Corporation also recommends the review and implementation of an entire safety program for the Control of Hazardous Energy (Lockout/Tagout). These regulations are available through OSHA publication 3120. 3 ® FASTRAX CL CHAPTER 1 - DOOR JAMB NOTE: Check for electrical prints included in the parts or control box, as they supersede any prints included in this owners manual on Pages 42 - 46. It is important to verify the following basic information before starting with the installation. TO PREVENT DAMAGE TO CONTENTS, STORE DRY BETWEEN 40° and 80° F, [4° and 27° C]. 1. Alternate dimensions in brackets are in [millimeters]. 2. Match control box serial number with track serial number. 7. Make sure that the electrical power can be shut off without interfering with other plant operations. 8. Move the entire crate of the door components as close to the door opening as possible. 9. Be sure to install any optional equipment last after verifying door operation. DOOR JAMB 1. Measure Door Opening Width at the top (A). 2. Measure Door Opening Width at the floor (B). 3. Measure Door Opening Height at left side (C). 4. Measure Door Opening Height at right side (D). 3. Make sure that you are working at the correct location and that you have any special work permits. 5. 4. Inspect the installation site to make sure that there are no overhead obstructions (sprinkler pipes, HVAC systems, electrical supply lines, etc.) that might interfere with the lifting of the header assembly during installation. Dimensions from Steps 1 - 4 should be within ± 1/2" [13] of the dimensions listed on the serial number label. If the measurements do not agree, STOP! Contact your RITE-HITE DOORS, INC. representative. 6. 5. Detour material handling equipment (fork lift trucks, etc.) during the installation of the door. Surface MUST be flat, smooth and collinear with opposite side (E). 7. 6. Make sure that the electrician is ready to bring the correct electrical power supply to the door control box. Using a 6’ [1829] carpenter’s level (F), verify that the door jambs and header are plumb and perpendicular. 8. Using a laser level (G), place a mark where the laser is sighted on each side of the jamb to determine if the floor is level. Measure both sides from floor to the mark and if the floor is not level to within 1/8" [3], shim under the sideframe that will be located on the “Low Side” (H) (greatest measurement) of the door opening. A E F For space clearance requirements, see Architectural drawings on Pages 54 - 57. D C TRACK POSITIONING B 1. Door Opening Width (A). 2. Outside dimension (B) of lower tracks should be: 1/2 O.D.W. + 4 3/8" [111] from centerline or O.D.W. + 8 3/4" [222] overall, ±1/8” [3]. 3. Minimum 4 1/2” [114] jamb wrap (C) required for lower track welding. Minimum 6 1/2” [165] support required for upper track welding 4. 3/4” [19] Stand-off (D). 5. Max 3” [76] jamb wrap (E) for lower track clearance. G H Figure 3.1 C E A D B 5 1/2” [140] Figure 3.2 4 PUB. NO. FSTXCLF JANUARY 2015 ® FASTRAX CL CHAPTER 1 - SUGGESTED MOUNTING METHODS Acceptable Anchor Types Unacceptable Anchor Types These anchor types provide the necessary strength for secure attachment of the unit to the building wall. These anchor types are not strong enough for this application and do not provide the ability to tightly secure the unit to the building wall. Note: Length of anchor should be long enough to engage concrete structure by a minimum of 2” [51]. Length should be increased to allow anchor to extend through any brick or aggregate fascia on exterior into concrete structure a min. of 2” [51]. F F F F F B A C A F G D F F F D E B F F F E H J C Figure 5.1 A - Sleeve Anchor D - Wedge Anchor B - Hammer Anchor E - Expansion Anchor C - Stud Anchor F - Length PUB. NO. FSTXCLF JANUARY 2015 Figure 5.2 A - Removable Zinc Alloy E - Split Drive Anchor B - Zinc Alloy & Aluminum w/Wide Head F - Length C - Nylon w/Round Head G - Hollow Wall Anchor (Molly Bolt) D - Conical Polyethylene H - Toggle Bolt 5 ® FASTRAX CL CHAPTER 1 - SUGGESTED MOUNTING METHODS Acceptable Fasteners TYPICAL FASTENER SPACING Threaded rod can be used and cut to length in the field to suit the application. If the wall is constructed of wood, stone block or insulation, follow this fastening method. Hex head bolts can be used, but length must be determined ahead of time to ensure fasteners will work with application. Typically tracks on doors are required to be thru-bolted a minimum of every 4’ [1219] with lag screws filling in the remaining holes. Should a door fail to open when a vehicle is approaching the non-mounted side and impact the door, the fastening method must hold to prevent the door from coming off the wall. This is the responsibility of the installer. Lower track requires 1/4” [6 mm] minimum fasteners (D) with thru-bolts a minimum of every 4’ [1219 mm]. Wall sleeves (Figure 1–3) and Backing Plates (Figure 1–4) may be required if wall crushes when fasteners are tightened. If the wall is constructed of wood, stone block or insulation, follow. A C Figure 5.3 D B Figure 5.4 - Wall Sleeve - 3/8” [10] ID Ø Figure 5.5 - 1/8” [3] x 6” [152] Ø Back Plate Figure 5.6 6 A - Header C - 3/8” [10] Minimum fastener B - Lower Track D - Lower Track Fasteners PUB. NO. FSTXCLF JANUARY 2015 ® FASTRAX CL CHAPTER 1 - SUGGESTED MOUNTING METHODS A - 4 1/2” [114] Flat Space Required B - 3 5/8” [92] C - Minimum 1/8” x 6”ø [6x152] Backer Plate (Supplied by Others) D - Minimum Fasteners Required (Supplied by Others) 3/8” [10] for Header Bracket A B C 1/4” [6] for Sideframe E - Lower Track F - Filler Board Ordered Through Rite-Hite or Supplied by Others G - Insulation H - 5/16” [8] Minimum Steel Member J - Drywall K - Wall Sleeve L - Corrugated Metal Siding M - 2”x6” [51x152] or Structural Steel Channel Backer (Supplied by Others) N - Building Structural Member Angle Bracket (Supplied by Others) A B C G D F E D Figure 7.1 - Block Wall E A N B Figure 7.4 - Insulated Panel Wall M L A B F D E Figure 7.2 - Ribbed Metal Wall D A E B Figure 7.5 - Concrete Wall C A B J G H F D D E E Figure 7.3 - Drywall PUB. NO. FSTXCLF JANUARY 2015 Figure 7.6 - Steel Member 7 ® FASTRAX CL CHAPTER 2 - LOWER TRACK WITH RADIAL A 1. Ordered Door Width (A). 2. Door Ordered Height (B). 3. Ordered Door Height + 28 1/2” [724] (C). 4. Stainless fasteners are included to mount the door to the plastic lumber, but thru bolt or anchors for mounting to the wall are optional (D). 5. Optional Plastic Lumber (E). If not present, proceed to Figure 8.2. 6. Radials are shipped loose and must be attached to the lower track, Figure 8.2. C D B E Figure 8.1 Figure 8.2 8 PUB. NO. FSTXCLF JANUARY 2015 ® FASTRAX CL CHAPTER 2 - LOWER TRACK WITH RADIAL Non-Drive track - header plate MUST be fastened in all three locations (A). 2. Bracket (B) is sloted for adjustment. If welding (TIG) lower tracks, remove plastic extrusions. Tracks MUST be welded a minimum of bottom middle and top with a distance no greater than 4’ [1219] between welds. Stand-offs are required for proper spacing of door to wall. Use caution near photoeyes, cables and junction box. U.S.D.A. requires TIG welding. 3. Lower tracks MUST be fastened a minimum of bottom, middle and top, with no distance greater than 4’ [1219] between fasteners (C). 4. Drive Track - header plate MUST be fastened in all three locations (D). 5. Plate (E) MUST be either stainless, or a non-ferrous material Lower Track 1. E Figure 9.3 NOTICE It is imperative that the tracks be mounted at the proper width. If mounted too wide, excess wear is placed on the drive spheres. If too narrow, the curtain may appear wavy or crease in the center. D A B C C Figure 9.1 PUB. NO. FSTXCLF JANUARY 2015 Figure 9.2 9 ® FASTRAX CL CHAPTER 2 - DRIVE TUBE A L J Figure 10.1 K N J J H M B Figure 10.3 1. Figure 10.2 Optional upper (A) stand-off caps for sheet metal walls. 2. Optional lower (B) stand-off caps for sheet metal walls. 3. Drive Tube (C). 4. Lock set screws on bearings (D) (50 in/lbs) on both sides after centering. Lock collar on non-drive side can then be locked also (115 in/lbs). 5. Remove collar (E) prior to installing motor. 6. Longer shaft (F) on drive side. 7. Equal distance both sides (G). 8. Place curtain (H) so the vision (J) is at the lintel (K). 9. Place a mark on the wall at the center of visions and install lintel roller (L). 10. If no vision, space evenly. 11. DO NOT place over vision area. 12. Bracket (M) mounted on front face of jamb with bottom of roller flush with jamb (N). DO NOT install on underside of jamb. 10 PUB. NO. FSTXCLF JANUARY 2015 ® FASTRAX CL CHAPTER 2 - DRIVE TUBE C F G E D Figure 10.4 PUB. NO. FSTXCLF JANUARY 2015 11 ® FASTRAX CL CHAPTER 2 - UPPER TRACK WITH NON-RADIAL A B C 4. Figure 12.1 Upper track spreader bar (A). MUST be utilized to 6. Upper track center wall mount bracket (F). assure proper track spacing to prevent the curtain NOTE: from binding. Lightly lubricate the upper tracks with the Upper vertical track (B). mineral oil provided when installing track. Upper track wall mounting bracket (C). When completed, leave bottle with door. Lower to upper track splice (D). 5. Upper track top wall mount bracket (E). 1. 2. 3. 12 PUB. NO. FSTXCLF JANUARY 2015 ® FASTRAX CL CHAPTER 2 - UPPER TRACK WITH NON-RADIAL D Upper Track E Figure 12.4 Figure 12.2 E F Figure 12.5 Figure 12.3 PUB. NO. FSTXCLF JANUARY 2015 13 ® FASTRAX CL CHAPTER 2 - MOTOR / ENCODER A H B C D F E G Figure 14.1 See drawing on Page 42 for details. 1. Slide on lock collar (A) after gearbox (115 in/lbs). 2. Attach encoder (B) to gearbox bracket. If Encoder is removed, tighten to 14 in/lbs. 3. Attach chain (C) to motor bracket. 4. Route encoder cable and non-drive photoeye cable into upper fitting on motor junction box. 5. Route both drive side receiver photoeye cables and ground wire into lower fitting (E) on motor junction box. 6. Motor cable (F). 7. Control box conduit (G). 8. Ground motor wire (H) connected here. Terminate opposite end to junction box. 9. Adjust bumpers (J) to remove excess motor movement. When finished tighten lock nut. 10. 14 Slide sprockets (K) onto shaft and tighten to (5 in/lbs) 3/32” Allen Wrench - DO NOT overtighten. PUB. NO. FSTXCLF JANUARY 2015 ® FASTRAX CL CHAPTER 2 - MOTOR / ENCODER J K Motor / Encoder Figure 14.2 PUB. NO. FSTXCLF JANUARY 2015 15 ® FASTRAX CL CHAPTER 2 - PHOTOEYE INSTALLATION A 1. 2. Figure 16.1 Encoder cover (A) for doors < 8’-0” [2438] height. Route photoeye wires from non-drive lower track junction box (B) to junction box on motor. See drawing on Page 42 for details. 3. Route non-drive photoeye cable (C) from non-drive lower track junction box to junction box on motor. Tie ends of cable on outside of radials to hold in place. 4. Rotate photoeye’s into position (D). D Figure 16.4 C B Figure 16.2 16 Figure 16.3 PUB. NO. FSTXCLF JANUARY 2015 ® FASTRAX CL CHAPTER 3 - ELECTRICAL INSTALLATION ! DANGER To reduce risk of injury or death, an earth ground connection MUST BE made to the green/yellow control box ground terminal. If metal conduit is used as the ground connector, an N.E.C. approved ground bushing and green/yellow wire MUST BE properly attached to the conduit for connection to the ground terminal. ! DANGER NOTICE Do not drill holes on top of control box to run conduit, as dust particles and moisture may cause damage to electrical components. The safest location is at the bottom. Failure to do so will void warranty. NOTICE A qualified electrician should install the wiring in accordance with local and national electrical codes. Use lockout and tagout procedures to avoid injury. In freezer and cooler applications where a conduit passes from a warm to cold temperature zone, the conduit must be plugged with epoxy. This will help prevent condensation from forming in the conduit. For more information, see Section 300-7a of the National Electric Code. DANGER NOTICE When working with electrical or electronic controls, make sure that the power source has been locked out and tagged according to OSHA regulations and approved local electrical codes. Damage or debris may fall into electrical components causing failure or severe equipment damage, when drilling holes in the box. DO NOT turn control box upside down or go too deeply into the box. ! It is the responsibility of the end user to provide electrical service up to the control box with proper branch service protection and an approved means of disconnect. 2. The incoming power terminals in the control box will not accommodate wires larger than 12AWG. 20 or 30 Amp service may be required for cable runs longer than 300’. 3. NOTICE Electrical 1. Failure to properly ground encoder drain wires may result in varying open and close stopping positions. The control box is provided with class CC protective fusing for the incoming power. NOTE: Local electrical codes may require the use of rigid conduit, rather than flexible conduit. If required, remove the control cables from the furnished flexible conduit, install the rigid conduit in its place and rewire. Make sure to remove and replace the conduit connector in the bottom of the control box. 4. Drill a hole for the power supply cable (by others) in the bottom of the control box (hole is provided with the Stainless Steel control box option) using the proper connection to maintain the NEMA rating on the enclosure. Incoming 3-phase power must connect into fuse holder terminals F1, F2, and F3. Ground must attach to the green/yellow terminal. All holes drilled through the control box must be through the bottom of the box. 5. Mount the control box on a wall adjacent to the door at approximately 54" [1372] (A) above the floor level. Route the control cable from the motor to the conduit fitting in the bottom of the control box. 6. 7. 8. 9. 10. Route all field installed wires so that separation is maintained between line voltage wires and low voltage class II wiring. Electrical prints included in the control box supersede any prints included in this owners manual on Pages 42 - 46. Always check parts or control box for prints. A All control boxes should be mounted on the warm side regardless of door mount side. Spacers are included to mount control box away from the wall. Figure 17.1 the wrong direction if the incoming power phase is reversed. Be prepared to turn the disconnect switch off if the door begins closing instead of opening. Confirm that lower photoeye activates X10 and the upper activates X11, if not, reverse orange and white wires. Brown Encoder wire is NOT used for a left hand drive door. The first time that the door system is operated, it may move in PUB. NO. FSTXCLF JANUARY 2015 11. Run the door and preset the Encoder prior to attaching the curtain. 17 ® FASTRAX CL CHAPTER 3 - ELECTRICAL INSTALLATION Remove labels after installation is complete E D B C A G G 208/230/460V 220V H F J E Figure 18.1 1. 2. 18 The green button (A) opens and resets the door after a fault. To "OPEN", press and release the button. The iCOMM will automatically close the door after the preset time has expired. The red Disconnect Switch (B) stops door operation. The control is rotated to the "ON" position for normal door operation. To stop door operation rotate the control to the "OFF" position. Whenever the door operation is stopped by using the disconnect switch, you must do the following to resume operation. 3. 5. a) Rotate the red disconnect switch to the "ON" position. b) Press the "OPEN/RESET" button to reset and open the door. 4. The i-COMM (C) is used to control all functions of the door. Note label (D) inside control box that is a ready reference to the i-COMM inputs and outputs, Page 19. Red Bold solid line (E) indicates un-safe area for drilling holes 6. Green Bold dashed line (F) indicates safe area for drilling holes 7. Serial # label (G). 8. F1, F2, F3 incoming power terminals for 230/460/400/575V 3Ø Configuration (H). 9. DO NOT wire incoming power into these terminals (J). PUB. NO. FSTXCLF JANUARY 2015 ® FASTRAX CL CHAPTER 3 - INPUT / OUTPUT CHART PUB. NO. FSTXCLF JANUARY 2015 19 ® FASTRAX CL CHAPTER 3 - i-COMM ii / ENCODER SETUP MUST complete before operating door. Operation of the door is not possible when using the menu system. ENCODER SETUP INSTRUCTIONS [102] more, and the current value is 72.0” [1829]. Change the value for “Open Pos. Adjust” to be 76.0” [1930]). Changing this value will not affect the close position. To adjust CLOSE position: 1. Verify wiring to encoder is properly terminated. 3. Using up button, scroll to “Close Pos. Adjust”. 2. Place curtain in the closed (or open) position. If open, curtain should be 12” [305] below the lintel. 4. 3. Power up the door and press enter button on the i-comm, should state “MAIN MENU - ENCODER FOLDER”. Press enter button to view parameter value. This parameter will show a coded value on the left and relative change in inches on the right. When entering this parameter the value will always start at 0.0”. 4. Press enter should state “Open Distance”. 5. Press enter to view parameter value (measured in feet), should be O.D.H. - 12” [305]. Change the value using the up or down buttons, round down if required, press enter. 6. Press up button, should state “Motor Drive Side”, press enter and select “Right Drive” or “Left Drive”, press enter. 7. Press up button, should state “Set Close Pos.” (use if curtain is closed) or go to “Set Open Pos.” (use if curtain is open) and press enter button, should state “Set Close (or Open) Pos.) and toggle between RESET ALL LIMITS and Push Up to Start”, press Up button. 8. Press the green flashing Open/Reset button on the front of the control box. Door should run open, time out and close. Proceed to “Open and Close Position Adjustment”. Open and Close Position Adjustment To adjust the OPEN position: 1. Using up button, scroll to “Open Pos. Adjust”. 2. Press enter button to view parameter value. This parameter will show a coded value on the left and the opening height in inches on the right. This value will always be less than the door opening height. Change values using the up or down buttons. To bring the curtain closer to the floor, adjust this value so that it is less than zero. (i.e. To close the door 4” [102] more, the value for “Close Pos. Adjust” will be -4.0” [102]) Moving this parameter in the positive direction raises the curtain relative to the floor. Changing this value will not affect the open position. Note: If you leave this parameter and return to it, its value will again be zero. Any changes made before leaving the parameter will still be effective. For example: If you lowered the door 4.0” [102], leave the parameter and return, the parameter will display 0.0”. Even though the display shows 0.0” the -4.0” [102] change has been recorded. TIP: At any point in the menu mode, press the back button until screen states “Door Faulted - Service Required”. This will cause the controller to automatically accept all the changes made and exit the system. 5. Changes are not saved until the menu mode is exited. Turning power off while in the menu mode will cancel all changes. 6. Test operation of door and continue adjustment. 7. Press green Open/Reset button. a. The door should begin to open, be ready to shutdown the door if it begins to move in the wrong direction. If motor phase is changed, start over at step #2. Change the value using the up and down buttons. To bring the open position down (closer to the floor) adjust this value to be less than the current value. To open the door more relative to the floor, adjust this parameter in a positive direction. (i.e. To open the door 4” b. If rotation is correct proceed to the instructions for adjusting the “Open and Close positions”. 8. Press the back (left button) to exit system. i-COMM ii DISPLAY SETUP DESCRIPTIONS OPTION Open Distance Set Close Pos Set Open Pos Open Pos Adjust Close Pos Adjust Apr Open Pos Encoder Startup Encoder Read Encoder Velocity Open time limit Photoeye failure 20 DESCRIPTION Use this option to set the overall opening distance of the door (in feet). For example, for an 8’ [2438] tall FasTrax. This option should be set to “7” [178]. This measurement is used for initial position setup only. For small adjustments of the open and close position, use “Close Position Adjust” or “Open Position Adjust” Use this option for initial position setup. Manually place door in the close position and select this option. Alternatively “Set Open Pos.” can be used if it is more convenient to place the door in the open position. NOTE: This option approximately sets the open and close positions. For additional adjustment of the open and close position, use “Close Position Adjust” or “Open Position Adjust” Use this option for initial position setup. Manually place door in the open position and select this option. Alternatively “Set Close Pos.” can be used if it is more convenient to place the door in the closed position. NOTE: This option approximately sets the open and close positions. For additional adjustment of the open and close position, use “Close Position Adjust” or “Open Position Adjust” Use this option to make small adjustment to the open position. The number displayed is the measurement between the open and closed position. For example if this option was set to 100” [2540] the door would open 100” [2540] from the closed position. It is recommended to adjust the closed position of the door first, before adjusting the open position. Use this option to make small adjustment to the closed position. The number displayed is the relative displacement of the closed position. For example, if this option was set to -1.0”[-25] the door would close approximately 1.0” [25] more. If this option was set to 2.0” [51] the door would close 2.0” [51] less. Use this option to adjust the approach open position. This option is a measurement in inches from the open position. For example, if this option was set to 24.0” [610] the door would slow down 24.0” [610] from the open position. The controller is waiting for valid data from the encoder. It the controller does not receive a response at startup, this will remain on the screen indefinitely. If this does not clear with 5 seconds, please check all encoder wiring. The controller is unable to read valid data from the encoder. Check all wiring and M12 cable connections. Ensure that the shield on the encoder cable is connected to ground, and that the control box is grounded. The error requires the power to be cycled to reset. The controller has received a signal from the encoder that the door is moving faster than allowed. This can occur if the encoder is not properly attached to the shaft (check set screws on encoder collar and sprockets), bad electrical connection to the i-COMM, or improper grounding. The error requires the power to be cycled to reset. Door tried to run, but did not reach the open or close position within 8 seconds. Non-Drive PE’s must have green light on, drive PE’s must have red & yellow lights on. Check for alignment & power to each. PUB. NO. FSTXCLF JANUARY 2015 ® FASTRAX CL CHAPTER 3 - PROGRAMMING FOLDERS Use the Enter, Up, Down, Back buttons on the i-Comm to navigate through the folders. To exit system, use back button until “Door Faulted” appears. ENCODER FOLDER See Folder Layout Chart to change / view settings. * MUST perform encoder setup for door operation. GENERAL FOLDER See General Layout Chart to change / view settings. Use to setup Clock, Maintenance cycles VIEW FOLDER See View Layout Chart to change / view settings. Use to view cycle count, fault history, door information. I/O SETUP FOLDER See I/O Setup Layout Chart to change / view settings. Use to setup Input and Output functions LOAD / SAVE FOLDER See Load / Save Layout Chart to change / view settings. See Legal information. Use for programming. TIMER FOLDER See Timer Layout Chart to change / view settings. Use to change reclose or preannounce timer. INVERTER FOLDER See Inverter Layout Chart to change / view settings. Use to change door speeds, torque settings. i-COMM ii PROCEDURES PROCEDURE FOR ADJUSTING RECLOSE TIMER: PROCEDURE FOR CHECKING FAULT HISTORY: 1. Press ENTER button. 1. Press ENTER button. 2. Use UP button to scroll to TIMER FOLDER, press enter, should display “Set Close Timer”. 2. Use UP button to scroll to VIEW FOLDER, press enter, should display “Fault History”. 3. Press ENTER button. 3. Press ENTER button, should display the last fault / flash the date / time it occurred. 4. To increase reclose time, press UP button. 5. To decrease reclose time, press DOWN button. 6. Press BACK button when complete. PROCEDURE FOR SETTING CLOCK: 1. Press ENTER button. 2. Use UP button to scroll to GENERAL FOLDER, press enter, should display “Clock”. 3. Press ENTER button, should display M/D/Y and time. 4. Press UP, set year - press enter, set month - press enter, set day - press enter, set hour - press enter, set minute press enter. 5. Press BACK when complete. PROCEDURE FOR SETTING MAINTENANCE: 4. This displays the last 20 faults. 5. Press BACK when complete. Description Code FAULT_NONE 0 FAULT_POWER_UP 1 FAULT_BREAKAWAY 2 FAULT_RUN_OPEN_TIMER 3 FAULT_MENU_INT 4 FAULT_LIMIT_SWITCH 5 FAULT_ESTOP 6 FAULT_RUN_CLOSE_TIMER 7 FAULT_LIMIT_PULSE_FAIL 8 FAULT_OBSTRUCTION 9 FAULT_TIMER_READ 10 1. Press ENTER button. FAULT_STATE_OB 11 2. Use UP button to scroll to GENERAL FOLDER, press enter, press UP to scroll to “Maint. Months” or Cycles”. FAULT_PRO_SYSTEM 12 FAULT_PHOTOEYE 13 3. Press ENTER button, should display number of months or number of cycles. FAULT_ENCODER_READ 14 FAULT_ENCODER_VELOCITY 15 4. Press BACK when complete. FAULT_ENCODER_NC 16 Note: When setting Maintenance timer, Open / Reset button will flash slow when set time / cycles have expired and display Maintenance Required. To reset Maintenance light, press ENTER button, scroll to General Folder, press ENTER button, scroll to Reset Maintenance, press ENTER, then UP to start, then green Open Button. This will reset flashing Open / Reset button. PUB. NO. FSTXCLF JANUARY 2015 FAULT_VFD_TRIP 17 FAULT_VFD_COMM_LOSS 18 FAULT_VFD_NO_PROGRAM 19 FAULT_EDGE_FAILURE 20 FAULT_BAG_UP 21 FAULT_ENCODER_NPWR 22 FAULT_LZR 23 FAULT_BLANK 255 21 ® FASTRAX CL CHAPTER 3 - i-COMM ii DISPLAY MESSAGES LCD DISPLAY MESSAGES: TOP DISPLAY BOTTOM DISPLAY REASON / FAULT MESSAGES ACTION REQUIRED Door Faulted Reset / Jog Door* Reset / Jog Door* Push Open/Reset* Service Required Service Required None* None* Service Required* Service Required* Push Open/Reset* Push Open/Reset* Push Open/Reset* Inspect & Reset* Service Required* Jog To Close* Breakaway Breakaway Emergency Stop Encoder Read Encoder Velocity Jog to Close Pos Jog to Open Pos Limit Failure Limit Pulse Fail Low Voltage Menu Interrupt Normal Power Up Obstruction Open Time Limit Photoeye Failure Door is in breakaway mode FasTrax - Chainfall; 8000CL/XL - Sideframe door; 8000/CL/XL Overload Relay E-Stop pushed, Overload Relay (8900), Inverter (8600) i-Comm has detected a bad encoder read i-Comm has detected a velocity error Displays when jogging close Displays when jogging open Limit switch has failed Trakline limit problem (8910/20/PL only) Drop in voltage caused controller to restart Menu Interrupted Indicates Loss of Power Door has detected obstruction and reversed 3 times Run open time limit exceeded Indicates problem with photoeye system (FasTrax only) * Displays on Screen during jog only Pro System Pro Inverter Fault Program Inverter Inverter is not programmed for proper door operation. Reset From Sleep Indicates the controller was awaken from sleep mode System Clock read System clock failed Unknown Unknown fault Unknown State State unknown VFD Fault Relay Indicates problem with inverter relay (CE specifications only) VFD Trip # xxx Inverter is in fault. xxx Indicates the active inverter fault VFD Comm. Loss i-Comm has lost communication with inverter Watchdog Timer Indicates the boards watchdog timer has reset DOOR IS OPENING Check Inverter* Service Required Service Required* Service Required* Service Required* Service Required* Service Required* Push Open / Reset Service Required Service Required* Door is Opening Door is Open Stand Clear Activation On Closing in xx.xs I-Zone Detection Photoeye Blocked Waiting for cmd. Stand Clear DOOR IS OPEN When not in preannounce to close When in preannounce to close Indicates activation on (overrides timer display) Displays closing time in seconds I-Zone active (overrides timer display) Photoeye is blocked (overrides timer display) Indicates door is waiting for manual close cmd. DOOR IS CLOSING Door Closing Door Closed Door Closed Cycles: xxxxxx Interlock Active Door Stopped Push Open/Close None None Device Holding Open None Remove Detection Remove Obstruction Close Door None DOOR IS CLOSED Displays cycle count Door is interlocked and cannot be opened DOOR IS STOPPED None Perform Interlocking Open/Close Door Rev. 9.08.14 22 PUB. NO. FSTXCLF JANUARY 2015 PUB. NO. FSTXCLF JANUARY 2015 G F E D C B A H N I J Figure 19.1 M O K P L Component key: Power LED Contrast Button Up Button Enter Button Back Button Down Button LED Input’s X0 - X15 Encoder Terminals Input Terminals DC Terminals OV Terminals J4 Connector Output LED’s K0-K2 & Y0-Y5 N Display O Battery (CR2032 3V) P SD Card A B C D E F G H I J K L M FASTRAX CL ® CHAPTER 3 - i-COMM ii LAYOUT 23 ® FASTRAX CL CHAPTER 3 - i-COMM ii FOLDERS *NUMBER IS NOT SHOWN IN i-COMM MENU* FOLDER NUMBER 0 1 2 3 Encoder 4 5 Folder 6 7 8 9 10 I/O Setup Folder NAME Open Distance Motor Drive Side Set Close Position Set Open Position Close Position Adjust Open Position Adjust Encoder Position Encoder Baud Approach Open Pos. Approach Close Pos. Set Open PB Function 11 Set Loop Function 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 I - Zone System Output Def. YK0 Output Def. YK1 Output Def. YK2 Output Def. YDC0 Output Def. YDC1 Output Def. YDC2 Output Def. YDC3 Output Def. YDC4 Output Def. YDC5 Output Def. YDC6 Output Def. YDC7 Input Define X0 Input Define X1 Input Define X2 Input Define X3 Input Define X4 Input Define X5 Input Define X6 Input Define X7 Open Alarm Time VALID VALUES 3 - 24 Right Drive / Left Drive Press UP to Start Press UP to Start +/- 100.0 0 - 990.00 0-01FFFF 433 kbps 999.0 999.0 Auto Close Mode; Toggle & Auto Close, Reset/Jog only; Toggle Mode Auto Close Mode, Reverse / Hold Open Enabled / Disabled 0 - 33 (See Table) 0 - 33 (See Table) 0 - 33 (See Table) 0 - 33 (See Table) 0 - 33 (See Table) 0 - 33 (See Table) 0 - 33 (See Table) 0 - 33 (See Table) 0 - 33 (See Table) 0 - 33 (See Table) 0 - 33 (See Table) 0 - 17 (See Table) 0 - 17 (See Table) 0 - 17 (See Table) 0 - 17 (See Table) 0 - 17 (See Table) 0 - 17 (See Table) 0 - 17 (See Table) 0 - 17 (See Table) 0 - 255 33 34 35 36 X10 PE Cut - Out X11 Slack Sensor I - Zone Cut - Out Clock 0 - 30 0 - 66 0 - 48 - DESCRIPTION Used to Set Opening distance for door Used to select motor drive side. Use for initial setup of close position Use for initial setup of open position Use to adjust close position. Use to adjust door open position Current encoder position Used to select encoder data rate Used to select Approach Open Position Used to select Approach Close Position Use to select the function of the Open/Reset button. DEFAULT 8 Right 433 KBPS 24 40 Auto Close Mode Auto Close Mode Disabled Use to Enable / Disable the I-Zone system. 0 User configurable relay 20 User configurable relay 20 User configurable relay 3 User configurable DC output 29 User configurable DC output 29 Internal - not available DC output 20 Internal - not available DC output 20 Internal - not available DC output 2 User configurable DC output 20 Internal - not available DC output 20 Internal - not available DC output 8 User configurable input 7 User configurable input 2 User configurable input 2 User configurable input 4 User configurable input 3 User configurable input 2 User configurable input 2 User configurable input 0 Open Alarm Time in minutes. Requires at least one output to be configured to function 25, menu is hidden if not. 24 X10 Photoeye cut-out height 60 Header Photoeye Slack Sensor 42 I-Zone cut out height Displays current time and date. To set: press UP, scroll to year Use to select induction loop input function - press Enter; scroll to month - press Enter; scroll to day - press Enter; scroll to hour - press Enter; scroll to minute - press Enter General Folder 24 37 38 39 40 41 42 43 44 45 46 47 48 Language PassCode Rev. Edge Option Spec. Package Remote Display Partial Config. Reverse Delay AB Inverter Delay Voltage Square Feet Non-Powered Open Maintenance Months English, Espanol, Portuguese Enabled / Disabled Disabled, CE, Canada Opt Enabled / Disabled xx 208/220/230/400/460/575 0 - 999 Enabled/Disabled xx 49 Maintenance Cycles 0 - 100000 50 Reset Maintenance - 51 Reset to Default - Set LCD display language Use to change access mode. Use to enable reversing edge. Used to enable specification packages. Used to enable remote LCD Consult Engineering. Special Applications only Reverse Delay Consult Engineering. Special Applications only Voltage of door Square footage of door. Width x Height Enables non-powered open for LiteSpeed Number of months before maintenance indicator goes off. Note: Once changed user must initiate “Reset Maintenance” Procedure. Number of cycles before maintenance indicator goes off. Note: Once changed user must initiate “Reset Maintenance” Procedure. Resets Maintenance Counters and Timers. Press Up to initiate the reset Resets all settings back to factory defaults English Disabled Disabled Disabled 0 460 0 Disabled Disabled Disabled Disabled Disabled PUB. NO. FSTXCLF JANUARY 2015 ® FASTRAX CL CHAPTER 3 - i-COMM ii FOLDERS *NUMBER IS NOT SHOWN IN i-COMM MENU* FOLDER NUMBER NAME View Folder Load / Save Folder VALID VALUES DESCRIPTION 52 53 54 55 56 57 Display Cycle Count Fault History Display Model # Display RHC # Display Serial # Firmware Revision 0 - 99999999 - Displays Displays Displays Displays Displays Displays 58 Copy from SD Press UP to Start Copy 59 Copy to SD Card Press UP to Start Copy 60 Legal info to SD Press UP to Start Copy 61 Bootloader Upgrade Press UP to Start Copy 62 Export Settings Press UP to Start Copy 63 Import Settings Press UP to Start Copy Use to upgrade i-COMM II program. Correct .BIN file must be saved so SD Card. Note Card must be SD 2GB or SDHC - 4,8,16 or 32 GB. Use to copy i-COMM II program to SD Card in .BIN format. Use to display legal information about program. Legal.txt will be saved to SD card. Used to upgrade bootloader. CAUTION: DO NOT INTERRUPT THIS PROCESS Use to save i-COMM II settings to SD Card in .BIN format. Use to copy i-COMM II settings to SD Card in .BIN format. current Cycle Count fault log. Use Up and Down to scroll door model number RHC number door serial number current program revisions Used to set inverter type 65 66 67 68 69 70 71 72 73 CT SK MODBUS, AB PF40 MODBUS, CT SK NO MODBUS, AP PF NO MODBUS, No Inverter Program Inverter Press UP to Start Copy Open Speed 0 - 70 Hz Close Speed 0 - 70 Hz Approach Speed 0 - 70 Hz Accel Time 0 - 10.0 s Decel Time 0 - 10.0 s Torque Reverse Level 0 - 100 % DC Brake Time 0 - 10.0 s DC Brake Level 0 - 100 % 74 Set Close Timer 0 - 255 / Toggle Mode 75 76 Set Preannounce Autocycle Time 0 - 255 0 - 255 Disabled Close Timer in seconds. Set to Toggle Mode to disable automatic closing. Preannounce to close timer in seconds Autocycle Time in minutes 64 Inverter Type Inverter Folder Timer Folder Use to program inverter. Open Speed Close Speed Approach Open Speed Acceleration Rate Deceleration Rate Torque Reversing Level Injection Braking Time DC Injection Braking Level DEFAULT - CT SK MODBUS 60 25.0 25.0 0.5 0.5 60 0.7 70.0 % 6 2 Disabled Last Rev: 8.25.14 PUB. NO. FSTXCLF JANUARY 2015 25 ® FASTRAX CL CHAPTER 3 - i-COMM ii INPUT / OUTPUT VALUES TYPE INPUT OUTPUT NUMBER 0 Interlock In 1 2 3 Stop N.C. Activation Toggle 4 5 Close Sequential Activation 6 7 8 Reverse Stop N.O. Manual Open 9 10 11 Auto / Manual Partial Open Activation Partial Open Toggle 12 Toggle w/ Auto Close 13 14 15 16 17 18 19 20 Hand / Auto Mode Disabled Reverse N.C. Clean E-Stop N.C. Seq. Activation 2 LZR in N.C. Preannounce to Open 21 Interlock Override 0 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 Interlock Interlock N.C. Preannounce Open Open N.C. Fault Ready Activation Run Open Run Close Run At Limits I-Zone Alarm Door Open 30 sec. Door Open 60 sec. Door Open 120 sec. Sequential Activation Run Open N.C. Run Close N.C. Run Close N.C. Disabled Flash 3.1 Hz Flash 1.6 Hz Partial Timer Reverse / Activation Door Open Alarm Interlock Pass-Thru 27 28 29 30 31 32 33 34 35 26 FUNCTION DESCRIPTION Interlock Input - When Input is set to this function door will not open until input is ON. Valid only for inputs X3, X4, and X5. Stops the door when input is OFF Opens the door when input is ON, w/ Auto close. Open and Closes the door when ON. Door will not automatically close when opened by a toggle input. Closes the door when input is ON Activates door and blocks sequential activation output from triggering opposite door. Use only for sequential interlocks. Reverses the door when input is ON. Stops the door when input is ON. Opens the door when input is ON. This input will open from a stop condition, unlike activation. Do not connect motion sensors or other automatic devices to a manual open input When input is ON reclose timer is disabled. Opens the door to the partial open position when ON Toggle open/close door to and from partial open position. See function #3 above Open and Closes the door when ON. Door will automatically close when opened by this type of toggle input. When input is ON reclose timer is disabled and hold-to-run close is enabled. Input disabled Reverses the door when input is OFF. Opens door to "Cleaning" position when on. Places door in fault when OFF. Consult Engineering Reverses the door when off and monitors the input for fault Opens the door after the set amount of time in the Preann. to Open timer. Immediate reversal / activation if the door is not closed. Opens the door and overrides any standard interlock configuration ON when door is closed. OFF when door is closed. ON during preannounce to close, and stays on until the door is closed ON when door is open. OFF when door is open. ON during fault. ON when not in fault. ON during activation. ON during run open. ON during run close. ON during run open or close. ON when door is open or closed. ON during I-Zone alarm ON when door is open for more than 30 seconds. ON when door is open for more than 60 seconds. ON when door is open for more than 120 seconds. ON to activate opposite door. Use for sequential interlock. OFF during run open. OFF during run close. OFF during run open or close. Always OFF Flashes at 3.125 Hz. Flashes at 1.5625 Hz. Consult Engineering ON when any reverse command or activation signal is on. ON when door has been opened for time set in "Open Alrm Time" ON when door is able to be opened (Interlock Input is not preventing door from opening) Interlock Pass-Thru N.C. OFF when door is able to be opened (Interlock Input is not preventing door from opening) Preannounce & Close ON during preannounce to close, and while closing. Note this output will turn on while door is closed from Toggle or Close command or re-close timer. Photoeye Test ON when emitters are on, OFF to test photoeyes Encoder Bit 9 Consult Engineering Encoder Bit 10 Consult Engineering Encoder Bit 11 Consult Engineering Encoder Bit 12 Consult Engineering Preannounce to Open ON during the set preannounce to open time. Preannouce N.O. Close ON only during preannounce to close. OFF during run close. Last updated: 9.08.14 PUB. NO. FSTXCLF JANUARY 2015 ® FASTRAX CL CHAPTER 3 - 230/460V INVERTER (VFD) PROGRAMMING FasTrax™ Inverter Program Instructions ***These instructions are only when not using the i-Comm to change parameters.*** When in Status mode, pressing and holding the “M” MODE key for 2 seconds will change the display from displaying a speed indication to displaying load indication and visa versa. Pressing and releasing the “M” MODE key will change the display from status mode to parameter view mode. In parameter view mode, the left hand display flashes the parameter number and the right hand display shows the value of that parameter. Pressing and releasing the “M” MODE key again will change the display from parameter view mode to parameter edit mode. In parameter edit mode, the right hand display flashes the value in the parameter being shown in the left hand display. Pressing the “M” MODE key in parameter edit mode will return the drive to the parameter view mode. If the “M” MODE key is pressed again then the drive will return to status mode, but if either of the “UP” or “DOWN” keys are pressed to change the parameter being viewed before the “M” MODE key is pressed, pressing the “M” MODE key will change the display to the parameter edit mode again. This allows the user to very easily change between parameter view and edit modes whilst commissioning the drive. "WARNING: Consult factory before changing any parameters not listed in this table." Name Acceleration Rate 1 Deceleration Rate 1 Motor Rated Current Security Status Close Speed Open Speed Approach Open Speed Torque Detection Level Injection Braking Level Injection Braking Time PUB. NO. FSTXCLF JANUARY 2015 Default Value 5.0 10.0 2.93 L1 17.00 70.00 40.00 0 50 .4 New Value 0.5 0.5 2.93 L2 25.00 60.00 25.00 60 70 .7 Units s/100 Hz s/100 Hz A Hz Hz Hz % % seconds Inverter Program Parameter Number 00.03 00.04 00.06 00.10 00.19 00.20 00.21 00.61 00.66 00.67 27 ® FASTRAX CL CHAPTER 3 - 230/460V INVERTER (VFD) CODES Left Display Status rd Drive ready ih Drive inhibited Er dC Fr SP Ld A Drive has tripped Injection braking FasTrax - Inverter (VFD) Status Modes Explanation The drive is enabled and ready for a start command. The output bridge is inactive. The drive is inhibited because there is no enable command, or a coast to stop is in progress or the drive is inhibited during a trip reset. The drive has tripped. The trip code will display in the right hand display. DC injection braking current is being applied to the motor. Drive output frequency in Hz Motor speed in RPM Load current as a % of motor rated load current Drive output current per phase in A 7 O.SPd 18 tunE FasTrax - Inverter (VFD) Error Codes Possible Cause Low AC supply voltage, check power source. Low DC voltage when supplied by an external DC power supply. DC bus over voltage The DC bus (Pr. 84) has exceeded 800V-460V or 400V-230VAC, check the following: If DC bus climbs while door is not running, disconnect CE filter with power off. If fault is intermittent when door is not running try to set Automatic reset of faults. (PR. 73 = 10.34, PR. 74=10.36, PR. 63 = 3, PR 64 = on) If fault is while door is closing add breaking resistor, see Control Box Explosion for a list of parts. Deceleration rate set too fast for the inertia of the machine. Mechanical load driving the motor. I2C on braking resistor Check door closing speed. If fault is while door is closing, add breaking resistor. See tr OV for more troubleshooting. I2C on drive output Check that radial spacing and that they are square, or lower track spacing. Motor wiring, check for loose connections or shorts. Make sure door cannot move if brake is engaged. Drive output instantaneous Door is mechanical binding or jammed. over current Check radial spacing and that they are square, or lower track spacing. Motor wiring, check for loose connections or shorts. Make sure door cannot move if brake is engaged. Disconnect CE filter with power off. Insufficient ramp times. Phase to phase or phase to ground short circuit on the drives output. Drive requires autotuning to the motor. Motor or motor connections changed, re-auto tune drive to motor MUST wait 10 seconds to reset after trip occurs Braking resistor Excessive braking current in braking resistor instantaneous over current Braking resistor value too small. MUST wait 10 seconds to reset after trip occurs Over speed Excessive motor speed (typically caused by mechanical load driving the motor) Auto tune stopped before complete Run command removed before autotune complete 19 It.br 20 It.AC I -t on braking resistor 2 I -t on drive output current No. Trip Code Condition 1 tr UU DC bus under voltage 2 tr OU 19 tr It.br 20 tr It. AC 3 tr OI.AC 4 Ol.br 21 O.ht1 22 O.ht2 24 th 26 O.Ld1 OUL.d hot br.rS 31 EEF 32 PH 33 rS 189 O.cL tr HF ## HF HF HF HF HF HF HF HF HF HF HF HF HF 28 05 trip 06 trip 07 trip 08 trip 11 trip 20 trip 21 trip 22 trip 25 trip 26 trip 27 trip 28 trip xx trip 2 Excessive braking resistor energy Excessive mechanical load. Drive requires re-auto tuning to motor. High impedance phase to phase or phase to ground short circuit at drive output. IGBT over heat based on Overheat software thermal model drives thermal model Over heat based on drives heatsink Heatsink temperature exceeds allowable maximum Motor thermistor trip Excessive motor temperature User +24V or digital output overload Excessive load or short circuit on +24V output The Enable/Reset terminal will not reset an O.Ld1 trip. Use the Stop/Reset key. I x t overload Reduce motor current Heatsink/IGBT temp is high Reduce ambient temperature or reduce motor current Braking resistor overload See Advanced user guide Internal drive EEPROM failure Possible loss of parameter values Input phase imbalance or One of the input phases has become disconnected from the drive input phase loss Failure to measure motors Motor too small for drive stator resistance. Motor cable disconnected during measurement Overload on current loop input Input current exceeds 25mA Hardware Fault The drive has detected a hardware problem, verify wiring is correct. This cannot be fixed in the field, replace the drive. No signal from DSP at start up Unexpected Interrupt Watchdog failure Interrupt crash (code overrun) Access to the EEPROM failed Power stage - code error Power stage - unrecognized frame size Ol failure at power up DSP Communications failure Soft start relay failed to close, or soft start monitor failed or braking IGBT short circuit at power up Power stage thermistor fault DSp software overrun HF 1-4, 9-10,12-19,23,24,29,30 Are not used PUB. NO. FSTXCLF JANUARY 2015 ® FASTRAX CL CHAPTER 3 - 575V (VFD) INVERTER PROGRAMMING FasTrax™ Allen Bradley - 575V - Inverter Program Instructions Press “ESC” once to display the Display Group parameter. Press “ESC” again to enter the group menu, the group letter will flash. Press “UP” or “DOWN” arrow to scroll through the group menu. Press “Enter” or “Sel” to enter a group. Press “UP” or “DOWN” arrow to scroll through the group menu. Press “Enter” or “Sel” to view the value of the parameter. Press “ESC” to exit without making any changes. Press “Enter” or “Sel” to edit parameter, when # is flashing (Program LED will illuminate if parameter can be edited), press “UP” or “DOWN” arrow to change value. Press “Enter” when completed to save changes. Press “ESC” to exit and return to program list. "WARNING: Consult factory before changing any parameters not listed in this table." Parameter Number 039 040 056 072 073 077 080 081 101 Name Accel Time Decel Time Torque Detection Level Open Speed Approach Open Speed Close Speed DC Brake Injection Time DC Brake Injection Level Program Lock PUB. NO. FSTXCLF JANUARY 2015 Default Value .5 .3 70.0 70.0 40.0 17.0 .5 1.50 1 New Value a/r a/r a/r a/r a/r a/r a/r a/r 0 29 ® FASTRAX CL CHAPTER 4 - CURTAIN INSTALLATION C B A Figure 30.3 Figure 30.1 B C D Figure 30.2 30 PUB. NO. FSTXCLF JANUARY 2015 ® FASTRAX CL CHAPTER 4 - MISC INSTALLATION CURTAIN INSTALLATION 1. Disengage brake by rotating lever (A) up to feed curtain and engage (down) after curtain is installed. 2. Remove refeed brackets (B). 3. Remove curtain roller brackets (C) from curtain stiffener. 4. Feed curtain (D) thru drive tube drivers, make sure curtain is level and the bottom of the curtain is near the closed position. 5. Re-install curtain roller bracket (C). 6. Re-install refeed bracket (C). G D F E Figure 31.2 Curtain H Figure 31.1 SEAL INSTALLATION 1. Compress seal (D) behind track (E). 2. It may require the lintel seal block (F) to be removed. PUB. NO. FSTXCLF JANUARY 2015 Figure 31.3 SIGN / GUARD < 8’-0” O.D.H. INSTALLATION 1. Attach bracket (G) to radial for doors <8’ O.D.H. 2. Install guards (H) over drive ends on doors less than 8’-0” tall. 31 ® FASTRAX CL CHAPTER 5 - FINAL CHECKLIST VERIFY DOOR OPERATION / CHECKLIST 1. It is recommended that the operation of all controls on the FasTrax CL be verified monthly. 2. The door operations are controlled by a Universal Controller. The controller is set-up and programmed during testing at the factory. Unless you are a RITEHITE DOORS, INC. authorized service technician, you should not attempt to change the program. 3. A quick way of determining that the door is ready to operate, is to open the control box and look at the row of (X) green Input LED’s on the i-COMM and the label to verify proper state. 4. Are door opening dimensions correct ? 5. Tracks shimmed as required? 6. Check for proper line voltage ? 7. Are all mounting bolts tight ? 8. All wires connected for the photoeyes ? 9. Are loose wires secured away from moving parts? 10. 11. With the power on, press the "OPEN" button, the door should open and close automatically after a short delay. To adjust the amount of door open time, the setting must be changed in the i-COMM controller, Page 21. Operate and observe the door opening to make sure that it fully opens. Observe the closing action to make sure that the door operates smoothly, and fully closes without excessive curtain ripple. If it is necessary to adjust either position, refer to Encoder adjustment section. 12. 13. While the door is closing, block the reversing photoeyes. The door should reverse direction and move to the open position, and then continue to operate. Locate the receiver photoeye (A) in the drive side lower track assembly. Located on the top of the photoeye assembly are three LEDs. A 16. Figure 32.1 Pedestrians should be advised to use man doors when present and to not lean into the door way. MAINTENANCE If any bolts are removed, they must be reinstalled with Teflon® Tape. Mineral Oil Info: Lubriplate - FMO 85 AW 14oz Spray Bottle Pump Lubrication of the radials and tracks is the sole responsibility of the end user. If door is mounted in a dirty environment, it may be required to remove the existing grease prior to adding new. The green LED should be on when the photoeye is powered. The yellow LED will be on when the output is energized. The orange LED will be on when the margin is > 2.5. If the yellow and green LED’s are OFF, either the beam is blocked or the photoeye is out of alignment. 14. Using end user material handling equipment, approach door slowly and verify that all the activation devices that are being used are operating properly. DO NOT attempt to drive through a door in which the green button is flashing. 15. Use caution (honk horn) and look in a directions when approaching a door that is closing and ensure that the door will reverse before proceeding. 32 PUB. NO. FSTXCLF JANUARY 2015 ® FASTRAX CL CHAPTER 5 - FINAL CHECKLIST Complete N/A Description - - Control box conduit mounting location (must be on the bottom) - - Ground wires properly terminated to ground terminal - - Shield wires properly terminated to ground terminal - - Motor ground wire terminated to lower track ground screw - - Encoder chain / sprockets / set screws properly aligned & tightened - - Encoder cable tightened properly - - Lower track properly spaced - - Lower tracks caulked - - Lower tracks square to wall - - Lower tracks shimmed properly if jamb cap present - - Wall mounting brackets securely fastened to wall - - Photoeye wires properly secured to track or wall - - Tracks / Radials lubricated - - Track / Spreader bar in place (Radial or Non-Radial) - - Upper track properly spaced - - Upper track properly braced to wall - - Drive tube level and evenly spaced - - Lintel roller(s) installed properly (Non-FR) - - Proper mounting fasteners used - - Motor terminal strip securely fastened to motor bracket - - Motor bumpers properly adjusted - - Security chain in place - - Drive shroud installed - - Radial center shroud properly installed (Radial only) - - Chain hoist properly installed (Optional) - - If less than 8’ tall, make sure drive gear guards are in place (Optional) - - Poly lumber properly installed (Optional) - - FR only– Air bag exhaust hole free, open and touching the floor - - FR only – Blower properly mounted - - FR only – Curtain fans properly installed - - FR only – Step-down transformer and junction box properly installed and thru bolted if necessary - - Area clean of debris from installation - - Notes: __________________________________________6/06/12 PUB. NO. FSTXCLF JANUARY 2015 33 ® FASTRAX CL CHAPTER 5 - TROUBLESHOOTING DEFINITION Activation Brake Breakaway Conduit Cable Curtain Disconnect Switch D.O.H. or D.O.W. Door does not close Door does not open Door slams open/close Drain Wire Drive Side Switch Drive Tube Encoder Fuses i-COMM Controller™ Inverter Manual Door Opening Motor Motor Phasing Non-Powered Opening O.D.H. or O.D.W. 34 FUNCTION It is preferred not to wire activation devices until after the door is functioning properly. (Refer to Activation Manual) If the brake is not functioning properly, check the following: a) Check F7 fuse-replace. b) Brake wiring at terminals BRK & N and junction box connections. c) Brake will have ~ 22.3 - 24.7 ohms on normal readings (wires # 4 & # 6). d) To increase air-gap, turn adjusting screws counterclockwise using 3/16 hex wrench. e) To decrease air-gap, turn adjusting screws clockwise using 3/16 hex wrench. If the curtain is separated from the lower tracks, press the green open/reset button and the door will auto-refeed back into the tracks without tools or intervention. If a major separation occurs the drive tube may need to be turned manually to prevent damage to the curtain. DO NOT DRILL HOLES ON TOP OF CONTROL BOX TO RUN CONDUIT, AS DUST PARTICLES AND MOISTURE MAY CAUSE DAMAGE TO ELECTRICAL COMPONENTS. THE IDEA SAFEST LOCATION IS AT THE BOTTOM. Failure to do so, voids warranty. If supplied conduit cable is too short, DO NOT splice wires, as the cable is shielded to prevent electrical noise from entering the control box i-COMM universal controller. Contact Aftermarket for replacement. The curtain is driven by the drive spheres and the drive tube. a) If drive spheres are missing from curtain, repair or replace. b) If curtain struggles to raise or lower or is baggy, check for proper track spacing, O.D.W. + 1/2” [13]. c) Check to make sure tracks are lubricated with food grade synthetic grease (Super Lube). d) If curtain is making contact with the wall when closing, verify lower tracks are not too close together and that lintel roller is present and properly installed. The disconnect switch is in line with fuse holder terminals F1, F2, F3, and removes power from the entire control box, except for incoming wires to bottom of disconnect. D.O.H. = Door Opening Height or D.O.W. = Door Opening Width a) Check status on i-Comm display to see why door is staying open (“Photoeye Blocked” or Photoeye Failure”, etc.), should read “Door Closing in “x” seconds”. b) Verify proper incoming power is reaching inverter at L1, L2 and L3 (220, 230, 400, 460, 575). c) Verify chain hoist chain is not pulled and switch is not tripped, X14 MUST be on, See Non-Powered Opening Definition. d) If run timer occurs, check for binding or obstructions. Tracks may need to be lubricated to reduce friction. e) Verify inputs X3, X5, X6 or X7 are not on. If on, remove wire from terminal to determine what is keeping light on. f) Verify outputs K1, K2, K4, K5 and YDC2 are on or coming on to signal inverter to close door. g) Verify X10 and X11 are on and that the photoeyes are lined up and not blocked. h) Verify as the curtain gets near the photoeyes that they are being shut off. i) If curtain reverses at photoeyes, verify that the photoeye wiring is not reversed, X11 is upper (54”), X10 is lower (18”). j) Verify inverter display is changing frequency. k) Verify Encoder has been setup. l) Verify rectifier has 120VAC going to it, ~ 100VDC coming out to the brake. a) Verify input X3, X5, or X6 are coming on when activation device is being used. b) Verify outputs K3, K4, K5 and YDC2 are on or coming on to signal inverter to open door. c) Check status on i-Comm display to see why door is staying closed, should read “Door Opening”. d) Verify inverter display is changing frequency. e) Verify proper incoming power is reaching inverter at L1, L2 and L3. f) Verify chain hoist chain is not pulled and switch is not tripped, X14 MUST be on, See Non-Powered Opening Definition. a) Verify the open and close positions are properly set. b) Verify encoder lock collar and sprocket set screws are tight and the chain moves when the drive tube is turning. c) Verify the encoder shaft turns when the drive tube is turned. d) Verify the inverter is changing speeds on the display. e) Verify the phasing is correct. The door should open when the green open button is pressed. f) Verify the brake is engaged and not released. g) Verify the key been installed on the gearbox shaft. h) Verify the proper ratio gearbox is being used. i) Verify Encoder has been setup. j) Verify rectifier has 120VAC going to it, ~ 100VDC coming out to the brake. Verify that drain wire is terminated properly, failure to properly terminate the drain wire, may result in sporadic reversals, photoeye and other issues due to either static electricity or electrical noise and void warranty. The drive can be switched from right hand to left hand by performing the following: a) Remove and switch conduit mounting bracket to opposite side. b) Remove and switch motor mount bumper bracket. c) Remove encoder bracket and move to outside holes. d) Remove and switch driven sprocket. e) Remove and switch drive and non-drive photoeye cables. f) Flip Drive Tube 180°. g) Setup i-Comm to state the proper right or left hand drive. If drive spheres make excessive clicking noise, make sure tube drive gears are centered over track grooves. See Encoder Section. THE ENCODER CABLE SHOULD NEVER BE SPLICED OR EXTENDED. a) If curtain is not stopping at the same position, make sure encoder cable is grounded. b) Verify encoder chain is operating properly and sprocket set screws are tight to shafts. c) See Page 21 for Encoder errors. F1, F2, F3: Incoming power fuses, must have line voltage across all 3 legs. (Transformer, Inverter, motor) F4, F5: Primary side transformer fuses, must have line voltage across both legs. F6, F7: Secondary side transformer fuses, F6 is 24V (FR only - heated pull cord) and F7 is 120V (power supply & brake). The i-COMM controller is a circuit board that controls the actions of the door. There is a digital display that shows the cycles, status and position of the door at any time during its travel. For input and output function signals, refer to chart on Page 19. Settings can be changed for re-close or pre-announce timers, interlocks, special activation commands, among others, refer to instructional manual included. a) Verify i-Comm is receiving 24VDC from power supply. b) If i-Comm display is blank or hard to see, adjust contrast. c) Input X10 - Lower Photoeye will be on unless photoeye is blocked, not aligned or mis-wired. d) Input X11 - Upper Photoeye will be on unless photoeye is blocked, not aligned or mis-wired. e) Input X14 - Fault needs to be on for the door to operate (chain hoist). f) The door can be set to close from 2 to 255 seconds, follow i-COMM adjustment instructions. See Pages 27 - 29 for proper parameter settings. The door can be opened manually in cases of electrical power outage. Disengage the brake release handle. If the door is not stopping when it reaches the open or close position, verify the brake handle is locked in place If door will not run when given an activation, check the following: a) Check voltage to inverter. b) Check for loose wires at terminals, U, V, and W. c) 208V-240V Stainless motor will have ~ 1.7 - 2.1 & Epoxy motor will have ~ 2.0 - 2.5 ohms on normal readings. d) 400V-480V Stainless motor will have ~ 7.0 - 8.4 & Epoxy motor will have ~ 8.2 - 10.0 ohms on normal readings. e) 575V Stainless motor will have ~ 11.4 - 13.9 & Epoxy motor will have ~ 21.1 - 14.7 ohms on normal readings. f) Motor Heater will have ~ 437 - 483 ohms on normal readings. If "Open/Reset" button is pressed and the door closes, phasing is reversed, switch wires in terminals, V and W. Make sure the motor is properly grounded to prevent electrical noise. If issues arise with the non-powered opening chain hoist, check the following: a) If power outage, release brake and pull chain on hoist to open door. b) If chain hoist chain is pulled while door is powered, the door will go into fault mode (green light flashing), no X14. c) If chain hoist chain is pulled, reset door by pressing the green flashing button. O.D.H. = Ordered Door Height or O.D.W. = Ordered Door Width PUB. NO. FSTXCLF JANUARY 2015 ® FASTRAX CL CHAPTER 5 - TROUBLESHOOTING DEFINITION FUNCTION Open/Reset Push Button The open/reset push button function is when the button is pressed, a command to open the door is given. To jog door when i-Comm states “Photoeye Failure”, press and hold the “Open/Reset” button. Pressure If the curtain is blowing out because of high wind or negative pressure, check the following: a) Tracks MUST be mounted at O.D.W. + 1/2” [13]. If mounted wider, excessive curtain wear may occur, if too narrow, curtain buckling or billowing will be greater. b) Check to make sure the curtain has all the drive spheres in place. c) Exterior doors are equipped with a garnet bag in the bottom loop to protect from the elements. d) Verify Lexan Strips are present and functioning properly. Photoeyes The photoeyes are wired to the 24VDC circuit and are wired as normally closed when there is power to the unit and the emitter photoeye is aligned with the receiver photoeye. There are 3 lights on the receiver and one on the emitter. Green is for power, yellow and orange are for proper alignment. The photoeyes will reverse or hold the door open when the photoeye beam is blocked. When the beam is not broken, the door will auto-reclose. If photoeyes require adjustment, check that lower tracks are square to the wall. a) Power to Brown (DC) and Blue (OV) wires. b) Internal photoeye relay(wires Black / Blue) should be closed when photoeye is aligned and open when not aligned. c) When open, i-COMM verifies photoeye inputs are off. If on, door will fault. If off, test is ok and emitter's turn on. d) Orange and yellow light on the Receiver should be on when aligned. e) Green light on the Emitter indicates the unit is powered up. f) Input X11 will go off when the upper (54”) [1372] photoeye is tripped. g) Input X10 will go off when the lower (18”) [457] photoeye is tripped. h) If two or more doors are back to back, verify they are not reading each other. A plate may be required to separate. i) On doors < 43” [1092] O.D.H., the 54” [1372] photoeye is omitted. j) On doors > 68” [1727] O.D.H, but < 43” [1092] O.D.H., the 54” [1372] photoeye is lowered to 35” [889]. Power Supply Power Supply is powered by 120VAC from the F1 fuse and delivers 24VDC to the i-comm. Tracks a) Verify tracks are properly spaced, MUST be O.D.W. plus 1/2”. b) Lubricate as required per Maintenance Schedule, Page 32. Virtual Vision Virtual Vision is optional on the FasTrax door. When motion is sensed via Falcon motion sensors, the Virtual Vision red LED’s will illuminate to notify driver of movement on the opposite side of the curtain. a) It is normal for the YDC3 output to flash on i-COMM during door operation. Voltage Change To change the voltage, see steps below: a) Change transformer taps and fuses per electrical diagram. b) Change motor wiring per junction box diagram. c) Replace Inverter with proper voltage. d) Brake resistor X0 Input programmed for a device to open the door. X1 Input programmed for a device to stop the door. X2, X3, X6, X7 Activation Inputs - If on and door is not closing, verify activation device is not faulty. X4 Input programmed for a device to close the door. X5 Input programmed for a device to toggle open / close the door. X8, X9 I-Zone Inputs X10 18” Photoeye Input - MUST be on, if off, verify aligned and powered X11 54” Photoeye Input - MUST be on, if off, verify aligned and powered X12 Open / Reset Button - X12 will illuminate when button is pressed X13 Induction loop Input - if on door will stay open - verify object is not present on the floor loop X14 Fault Input - Verify chain hoist chain has not been pulled X15 Power Input - Indicates unit is powered YK0 Interlock output YK1 Programmable output YK2 Programmable output YDC0 Output programmed to be on when door open YDC5 Output programmed for Preannounce to close Troubleshooting/Maintenance Figure 35.1 - MOTOR / JUNCTION BOX WIRING PUB. NO. FSTXCLF JANUARY 2015 35 ® FASTRAX CL CHAPTER 5 - MAINTENANCE PROCEDURES CUSTOMER: RITE-HITE DOORS, INC. PLANNED MAINTENANCE Model FASTRAX CL® JOB# SERIAL# Planned Maintenance Task 1 Activation Curtain Fans (optional) Auto Re-Feed Brake Recommended P.M. Intervals (Time Shown In Months) 6 12 18 24 30 x x x x x x x x x x Controls / Wiring Curtain x x x x x x x Door Assembly x x Door Operation x x x x x Drive Tube x x Gearbox x x Encoder / Chain / Sprockets x x Lintel Seal Motor n/a x x x x Photoeyes Tracks / Radial (upper and lower) Track Retention Edging Virtual Vision (optional) Vision (not on FR doors) Radial and Track Lubrication x x DATE: Inspect and Perform the Following 36 x Operate all devices to verify proper operation. x Verify that Curtain Fans are powered and working. Make sure that the fans are positioned properly and are removing condensation from the curtain. x Verify auto re-feed is operational. x Verify that brake stops the door at open and closed positions as well as when stopped in the middle of travel. To move the curtain manually, turn the brake release handle to the disengaged position. The curtain should be able to be moved manually. If brake is making noise, adjust. x Clean, check all connections with disconnect off. Make sure all wires are free from moving parts. Inspect for wear or damage, patch immediately to x prevent condensation or frost buildup. Clean with warm soapy water. Check drive spheres, if missing or damaged, replaced. Check top roller. x Perform visual inspection for damage. Tighten all hardware. Replace any worn labels. Use air hose to remove dust and debris. Operate door and make sure all operations are x functioning properly. x Verify drive tube gear is centered over track groove. Make sure bearing set screws and mounting bolts are tight. x Check gearbox fluid level, fill with Mobil - SHC 624 or Phillips 66 - Syncon 32 if low. Check lock collar set screws. x Verify Encoder chain and sprocket set screws are tight. Verify lock collar on encoder is tight. Check open and close positions, adjust as required. x Verify lintel seal is sealing wall properly. x Check junction box and plug connections. x x x x x x Verify both photoeyes reverse the curtain. LED’s on receiver should go on/off. Clean emitter and receiver lens. x x x x x x Perform visual inspection. Lubricate radials and tracks with food grade synthetic grease (Super Lube). It may be required to remove the existing grease prior to adding new. Verify proper width and tighten all hardware. Check foam seal if present. x x x Inspect track retention edging, replace if cracked. Verify virtual vision is functioning properly. Red LED’s should be lit if movement on opposite side. Inspect vision for tears or separation. x x x x Clean with warm soapy water. Lubrication of the radials and tracks is the sole Lubrication of radials and tracks may be responsibility of the end user. If door is mounted in required more than every 6 months, based on a dirty environment, it may be required to remove usage and environmental conditions. the existing grease prior to adding new. x x x x x MAINTENANCE INFO Mineral Oil Info: Lubriplate - FMO 85 AW 14oz Spray Bottle Pump Lubrication of the radials and tracks is the sole responsibility of the end user. If door is mounted in a dirty environment, it may be required to remove the existing grease prior to adding new. 36 PUB. NO. FSTXCLF JANUARY 2015 ® FASTRAX CL CHAPTER 5 - MAINTENANCE / CLEANING E F A Figure 37.3 TRACK CLEANING 1. Remove clips (A) from pins to remove lower track (B) for cleaning or replacement. 2. Remove UHMW insert (C) and wall seal (D) for cleaning. Lubricate as necessary. 3. Apply Mineral Oil to radials (E). 4. Note water drain holes (F). 12” [305] Figure 37.1 5’-0” [1524] D B C G Figure 37.4 LABEL INSTALLATION 1. View of back Side Of Door. 2. Clean surface where label (G) is to be placed. Peel off backing on label and apply in position. Figure 37.2 PUB. NO. FSTXCLF JANUARY 2015 37 ® FASTRAX CL CHAPTER 5 - VIRTUAL VISION / CURTAIN FAN LAYOUT FRONT SIDE F E K D B 36” [965] 24” [610] 44” [1118] 10” [254] A J DOOR SYSTEM 49” [1245] C 36” [914] 54” [1372] 36” [914] Figure 38.1 To avoid cross talk when changing the settings on the Virtual Vision or activation sensors when using the remote controls, Rite-Hite offers the following three options: The BEA remote control allows you to set a unique security code for each sensor. Then you would be able to enter the code for the sensor you are interested in changing, and it will only change the settings for that sensor. To accomplish this, temporarily disconnect the activation sensor(s) from its power supply (at the i-COMM), use the remote to set a security code (e.g. "1111") for the Virtual Vision sensor(s), then power up all sensors. The activation sensor will have the default security code "0000" for its settings, and the Virtual Vision sensor will have its new security code (use unlock/lock sequence). There should be no cross-talk with the remote's instructions when using this approach. Make sure to record these values for future reference. If you do not wish to use security code settings, you can simply power down one unit (at the i-COMM) while setting the other unit, and then do the same thing with the other unit. This is similar to option "a", although if you want to make subsequent changes to the settings, you would need to go through the power down procedure again. If you do not wish to power down the units or use security settings, you can physically cover one of the units while programming the other unit. Any opaque material (e.g. cardboard) should work, this may be difficult for units mounted high above the opening. 38 PUB. NO. FSTXCLF JANUARY 2015 ® FASTRAX CL CHAPTER 5 - VIRTUAL VISION LAYOUT - BACK SIDE NOTE: H Virtual Vision is optional on FasTrax doors. There will be a motion sensor mounted on each side of the door, as well as 2 red LED light bars on each side of the opening on both sides. The motion sensors will detect motion on the opposite side of the curtain to warn oncoming traffic of a possible pedestrian or forklift on the opposite side. 1. Install panel fan(s) (A) beyond the support posts near the top of the opening (B). Adjust fan to move air across the panel. 2. If door is mounted on cold side, install fans on warm side. 3. DO NOT mount fan other than method shown. Rotating mounting brackets 90° will cause failure. 4. Locate Virtual Vision light bar assemblies (C) on each side of the doorway and in clear view of oncoming traffic. They should be installed approximately 36” [914] off the floor, adjacent to the doorway (e.g. goal posts or wall) and in a location that is protected from potential impact damage. 5. Virtual Vision Motion Sensor (D). 6. Motion sensors should be installed off to the side. 7. Sensors should be programmed for a 2 second hold time and bi-directional detection. 8. Direct sensors so they DO NOT extend beyond the width of the door. 9. Mount step down transformer (E) if 120V (K) not available. 10. Plug in virtual vision cable in the junction (F) box. 11. Mount opposite side Virtual Vision assembly (G). 12. Mount opposite side Virtual Vision motion sensor (H). 49” [1245] G 36” [914] 13. 14. Figure 38.2 End User Provided Disconnect (J). Swivel arm mounting bracket, it is recommended to thru-bolt to the wall. NOTE: Fan(s) may be turned off if there is no moisture present. See Pages 42 - 46 for wiring details. 7826E005 A FINAL ASSEMBLY I-COMM II RELEASE 6522 06/14/2012 TAH Virtual Vision A DWG. NO. RITE-HITE MDB DOORS INC. 7/6/2009 JBOX,ASY, VIRTUAL VISION 7/6/2009 2009 PUB. NO. FSTXCLF JANUARY 2015 9"=1' 7826E005 5352.... A 39 ® FASTRAX CL CHAPTER 6 - WIRELESS ACTIVATION It is recommended to pair the unit(s) at the control box prior to mounting the unit. To pair the host with a wireless device: 1. Open the lid and remove the plastic strip (A) under the batteries in the remote unit to energize the device. 2. On the Host (Receiver) in the control box, press "Remote Pairing" (B). The "RF Com" LED (C) will begin to flash. 3. Within 5 seconds press the “Pair Button” (D) on the remote unit. The units will then pair. 4. Activate the door to test. Repeat procedure if necessary. 5. Mount remote unit. 6. Wiring for Host unit to Control Box i-COMM: 4 - X6 5 - DC 6 - DC 7 - OV C B Figure 40.1 A D Figure 40.2 40 PUB. NO. FSTXCLF JANUARY 2015 ® FASTRAX CL CHAPTER 6 - OPTIONAL REMOTE MOUNTED CONTROLS Optional remote mounted LCD, is mounted on a stainless steel 2-gang wall faceplate and compatible with standard 2-gang electrical box (provided by end user). On the face of the assembly there is a 4 button membrane switch: Green - Open/Reset (Up), Red - Stop (Exit), Yellow - Close (Down), and Grey - Enter (Left arrow). Press and hold Enter for 5 seconds to enter the menu. The Open button on the membrane switch will reset the door after a fault. The screen flashes when in a fault. Figure 41.1 1(;7$66(0%/< ),1$/$66(0%/< 5(9,6,21+,6725< 5(9 '$7( 127( (&1 %< $ 5(/($6('7286( &'+ ,#$Ŗ).4%2&!#%Ŗ#/..%#4)/.3 #/.42/,Ŗ"/8Ŗ#/..%#4)/.3 ,/#+Ŗ).Ŗ* 6 $4 $4 $# )$&725<,167$//(' $2!). "57( ". ".7( "5 " " " " '. '.7( /2' /2'7( '.$ $ ".7( $ "5 "57( 6 '. " '.7( " /2' " /2'7( " &$%/(3529,'(' &87121&211(&725(1' 726+257(1 7(50,1$/6/2&$7(' 21/&'',63/$< 6 6 6 * +($'(56/2&$7('21/()7 6,'(2)L&200,,&21752//(5 6 9% * ,/#+Ŗ).Ŗ* 9% ". ,03257$17 7(50,1$/6/2&$7(' 21,17(5)$&(02'8/( 7+(3/8*60867%(&211(&7('727+(&255(&7+($'(56 ,)127&211(&7('3523(5/<7+(5(027(/&':,//127 ,16758&7,216 )81&7,21$1'&28/'%('$0$*(' (1'86(508676833/<$67$1'$5'*$1*(/(&75,&$/%2; 6+872))32:(5727+('22586(/2&.2877$*287,)5(48,5(' )(('7+(&$%/(7+528*+7+(:$//)520&21752/%2;72'(6,5('02817,1*$5($ 381&+$+2/(,17+((/(&75,&$/%2;)(('7+(&$%/(7+528*+121&211(&725(1' 6(&85(7+((/(&75,&$/%2;,17+(:$// 7(50,1$7(:,5(6$66+2:1217+(5,*+7',$*5$0 $77+(&21752/%2;3/8*,17+(--&211(&7256 ,03257$17/22.$77+(:,5(&2/256720$.(685(7+(3/8*6$5(0$7,1*:,7+ 7+(&255(&7+($'(56 32:(5837+('225,17+(L&200,,0(18(1$%/(7+(5(027(',63/$< 0$,10(18!*(1(5$/)2/'(5!5(027(',63/$<!(1$%/(' 7+,6:,//%()$&725<6(7211(:(48,30(1725'(56 0$.(685(7+(/&',6217+(0(0%5$1(6:,7&+)81&7,216$'-8677+(&2175$67 727+('(6,5('/(9(/:,7+7+(<(//2:.12%217+(%$&.2)7+(/&' 32:(52))'2256(&85(7+(:$//3/$7(727+((/(&75,&$/%2; 0$.(685(&21'8&7256$5(1273,1&+('%(7:((17+(:$//3/$7((/(&75,&$/%2; 5(6725(32:(55(6(77+('225 %207DEOH ,7(0 47< 3$57180%(5 1276+2:1 ),1,6+ PUB. NO. FSTXCLF JANUARY 2015 '21276&$/('5$:,1* Figure 41.2 3/$7(017/&',17(5)$&(671/6 ',63/$</&'6&56 '&&,17(5)$&(02'8/(,&200,, 6:0(0%5$1(%71,&200,, 63$&(51</212';/ &$%/(5(027(,17(5)$&(,&200,, :,5(*$<(/675'9'& &'+ 5,7(+,7( '2256,1& 7,7/( /&',17(5)$&(,&200,, 5(/($6('72352'8&7,21 6,=( 02'(/ ':*12 $//6+((76$5(7+(6$0( 5(9,6,2167$786 5,7(+,7( '2256,1& '(6&5,37,21 0 0 0 0 0 0$7(5,$/ 81/(6627+(5:,6(63(&,),(' '5$:1%< ',0(16,216$5(,1,1&+(6 '5$:1'$7( 72/(5$1&(6 ,1,7,$/(&1 7+,6'2&80(17,67+(3523(57< ; 2)5,7(+,7('2256,1&68%-(&7 ;; '$7(,668(' 0$77(5+(5(,1,6&21),'(17,$/ ;;; '212786(5(352'8&(&23<25 $1*/( ',6&/26((;&(37:,7+:5,77(1 &216(172)2)5,7(+,7( 5()(5(1&( 7+,5'$1*/(352-(&7,21 '2256,1& &21),'(17,$/ '5$:,1* % 6&$/( 0 3$57 6+((7 5(9 $ 2) 41 ® FASTRAX CL CHAPTER 6 - MANDATORY FIELD WIRING DIAGRAM 42 PUB. NO. FSTXCLF JANUARY 2015 ® FASTRAX CL CHAPTER 6 - ACTIVATION WIRING PUB. NO. FSTXCLF JANUARY 2015 43 ® FASTRAX CL CHAPTER 6 - WIRING DIAGRAM (208V-460V) 44 PUB. NO. FSTXCLF JANUARY 2015 ® FASTRAX CL CHAPTER 6 - WIRING DIAGRAM (575V) Electrical Drawings PUB. NO. FSTXCLF JANUARY 2015 45 ® FASTRAX CL CHAPTER 6 - VIRTUAL VISION ELECTRICAL WIRING 46 PUB. NO. FSTXCLF JANUARY 2015 ® FASTRAX CL CHAPTER 7 - FASTRAXCL CONTROL BOX SERVICE PARTS 28, 39 20, 21 25,26 13,23,27 15,16,17 2 41 29 33 35 36 34 18 1 3,5,9 4,6 32 22 30 8,10,11,12 37,38 40 Dwg# 7826E008 Rev. H 5,14 5,9 ITEM QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 1 1 2 1 1/2 2 1 1 2 3 3 3 1 2 1 1 1 1 1 1 1 Ass’y (C-Box, BackPanel, Enclosure w/labels) Controller, Wireless, Activation, BTR, 12-24V Fuse, .5 amp, 600V Time Delay (400-575V) Fuse, 1 amp, 250V Time Delay (208-240V) Fuse Holder, 2 Pole, 600V, 30A (3Ø-1; 1Ø-2) Fuse Holder, 1 Pole, 300V, 12A Fuse, 2 amp, 250V, Time Delay (FR only) Fuse Holder, 3 Pole, 600V, 30A (not 220V 1Ø) Fuse, 1 amp, 600V, CC, Time Delay (208-230V) Fuse, 10 amp, 600V, CC, KLDR (400-460V) Fuse, 15 amp, 600V, KLDR (208-230V) Fuse, 6A, 600V, CC, KLDR (575V) Kit, Warning Device Relay, i-COMM Fuse, 20 amp, 600V, KLDR (220V 1Ø) Inverter, 2HP, 575V, 3PH, AB-FLEX40 (575V) Inverter, 2HP, 460V, 3PH, CT (460V) Inverter, 2HP, 230V, 1-3PH, CT (208-230V) Kit, Disconnect Switch, w/ Handle Kit, FasTrax Inverter Relay (includes #23 & #27) Kit, i-COMM ii, Replacement Kit, i-COMM ii, Upgrade (< 6/20/2012) PUB. NO. FSTXCLF JANUARY 2015 P/N 1754.... 17500025 51000001 51000002 51000003 51000004 51000005 51000013 51000023 51000033 51000051 51000055 53700862 51950077 53300044 53300047 53300046 53700567 53700643 53700860 7302.... ITEM QTY DESCRIPTION 22 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 1 1 1/1 1 1 1 1/1 1 1 4/6 1 7/8 2 2 1 1 2 4 1 1 1 Not Shown: 39 P/N Power Supply, DIN, 24VDC, 18W (<=22W) 65700006 Power Supply, DIN, 24VDC, 30W, CG (>22W) 65700007 Relay, SPDT,24VDC,10AMP (warn device & brake) 66450014 Relay, SPDT, 24VAC/DC, 6 Amp, Term (upgrade) 66450033 Kit,Resistor,Inverter,230V,2HP 53700689 Kit,Resistor,Inverter,460V,2HP 53700688 Socket, Relay,1Pole,250VAC,10AMP (W.D. & Brake) 70350002 Switch, Push Button, Ext, Green, Illum, 22MM (=> 6/20/2012) 72700258 Terminal, End Barrier, Fuse Holder 73100019 Terminal, End Stop, Screwless 73100024 Terminal, WA, Cage, 20A, Jump, 2P 73100081 Terminal, WA, Cage, 20A, 3 Hole 73100085 Terminal, WA, Cage, 20A, 3 Hole, Barrier 73100086 Terminal, WA, Cage, 20A, 3 Hole, GND 73100087 Transformer, 150VA, 208/230/460V:24/120 73550009 Transformer, 150VA, 380/415/575V:24/120 73550010 Control Box Quick Release Latch 51950021 Control Box Mounting Tab 51950018 Switch, Push Button, Ext, Green, Illum, 22MM (< 6/20/2012) 72700005 Connecter, Conduit, Straight, L/T, 1” 16960001 Controller, Ind Loop, Dual, 12/24V 17500010 47 ® FASTRAX CL CHAPTER 7 - FASTRAXCL SERVICE PARTS LAYOUT 51 1 74 50,112,115 7 8 Back side of curtain 33 146,147 48 51 9 33 30,80 81 86 3, 39-47, 54,55 2 Parts Not Shown: 52, 53, 91, 93 48 PUB. NO. FSTXCLF JANUARY 2015 ® FASTRAX CL CHAPTER 7 - FASTRAXCL SERVICE PARTS LAYOUT 27, 96 72 135 153 151 143 90 - Key 17 139 110,124 113, 125 92 81 49,104 71 98 153 31 70 29 89 30 77 97, 127 35 111 94 23 26,94 82,87 77 94 34 83,88,103 25,26, 36,37, 59-66 142, 151 82,87,102 6 - Entire Assembly 141 145 2 136 141 139 151 156,157 153 108 153 5 140 150 13,22 100 137, 138 19, 20 4 98 Wall Mounting Options 52 - Masonry Anchor Kit 53 - Thru Wall Kit 129 - Lag Bolt Kit 130 - Thru Wall w/Caps WARNING Do Not Enter On Red Light Personnel Or Equipment May Be Present On The Other Side Of The Door 152 13,22, 105, 106, 121 10,12 97 PUB. NO. FSTXCLF JANUARY 2015 127 49 ® FASTRAX CL CHAPTER 7 - FASTRAXCL SERVICE PARTS LAYOUT 98,117 Left Hand Non-Drive Lower Track Shown 21,97,127 Right Hand Drive Lower Track Shown 78 11 19,131, 133 84 15 108 98 98 38 11 16,32 11 10 16,32 116 21,131, 132 24 21,131, 132 73, 76, 103, 104, 108, 126 16,32,160,161 101, 102 28 10 162 12 12 16,32 56, 87, 101, 102, 110, 124 21,131, 132 28 21,97,127 16,32 98,117 78 11 19, 131, 133 58 57,67,69,79 57,68,69,79 21,131, 132 16,32 16,32,160,161 28 85,99 16,32 28 16,32,160,161 21,131, 132 57,67,69,79 16,32 50 73, 76, 103, 104, 108, 126 57,68,69,79 21,131, 132 18 116 16,32 PUB. NO. FSTXCLF JANUARY 2015 ® FASTRAX CL CHAPTER 7 - FASTRAXCL SERVICE PARTS LIST ITEM QTY DESCRIPTION 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 68 69 70 71 72 73 74 75 76 77 78 79 80 81 1 1 1 1 1 1 1 1 1 1/1 1/1 1/1 1 2 2 a/r 1 2 2/3 2/3 a/r 2 1 1 1 1 2 4 1 1 1 a/r 2 1 1 1 1 6’ 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 1 4 a/r 1 1 1 1 1 1 1 1 2 2 4 1 1 1 14 a/r 2 14 2 a/r 1 1 P/N ITEM QTY DESCRIPTION P/N Entire Door, FasTrax CL Assembly, Cable, Control Box Assembly, Curtain Assembly, Poly Lumber Install Kit Assembly, Junction Box, Virtual Vision Assembly, Motor Assembly, Drive Tube Assembly, Curtain, Lintel Seal Assembly, Curtain, Stiffener Assembly, Track, Lower (Radial or Vertical) Assembly, Track, Upper (Radial or Vertical) Assembly, Track, Lower Plastic Assembly, Virtual Vision Bearing, Flange, 1” Bore, ss Block, Lintel Seal Bracket, Wedge, Lower Track, FasTraxCL Bracket, Mount, Encoder, FasTraxCL Bracket, Retainer, Curtain, FasTraxCL Bracket, Weldment, Standoff, Track, Upper,RH Bracket, Weldment, Standoff, Track, Upper,LH Bracket, Weldment, Stand Off, Track, Lower Bracket, Virtual Vision Mount Connector, Plug, 9 Circuit, Universal Kit, FasTraxCL, Guard, Drive, Radial Brake, 6 ft/lb, AC, Nema 4X, ss Brake, 6 ft/lb, AC, Nema 4X, Epoxy Bumper, Rubber, 1.25 x 5/16-18 x 1.16, ss Cable, M12, 4 Pin, Female, QD, 16’ Cable, Motor/Jbox, FasTraxCL Chain, #25, Roller, Nylatron Chain, Straight Link, 2/0, ss Chain, Sash, w/Ring, 4” Stainless Collar, Shaft, Lock, Split, 1” Dia, ss Enclosure, Stainless, 6 x 6 x 4 Encoder Chain Cover Gearbox, Reducer, Worm, 5:1, 2H, 56C, ss Gearbox, Reducer, Worm, 5:1, 2H, 56C, ep Radial Seal Kit, Curtain Patch, 27oz, Blue Kit, Curtain Patch, 60ML, Blue Kit, Curtain Patch, 27 oz, Green Kit, Curtain Patch, 27 oz, Grey Kit, Curtain Patch, 27 oz, Orange Kit, Curtain Patch, 100ML, Blue Kit, Curtain Patch, 100ML, Green Kit, Curtain Patch, 100ML, Grey Kit, Curtain Patch, 100ML, Orange Kit, FasTraxCL, Lintel Roller Kit, FasTraxCL, Encoder Assembly Kit, FasTraxCL, Curtain Roller, Radial Kit, FasTraxCL, Radial Assembly, Set Kit, Install, Masonry Anchors, SS Kit, Install, Thru-Wall, SS Kit, Curtain Patch, 100ML, Red Kit, Curtain Patch, 100ML, White Kit, FasTraxCL, Non-Drive J-Box Screw, HHMS, 1/4-20 x 1/2”, ss Cable, Non-Drive PE J-Box (d.o.h+d.o.w.+2’) Motor/Brake/Gearbox, 2HP, 230/400/460V, ss Motor/Brake/Gearbox, 2HP, 230/400/460V, ep Motor/Brake/Gearbox, 2HP, 575V, ss Motor/Brake/Gearbox, 2HP, 575V, ep Motor, AC, 2HP, 230/400/460V, ss Motor, AC, 2HP, 230/400/460V, ep Motor, AC, 2HP, 575V, ss Motor, AC, 2HP, 575V, ep Photoeye, Thrubeam, Source Photoeye, Thrubeam, Receiver Plate, Photoeye Plate, Mount, Motor, Enclosure Plate, Mount, Encoder Plate, Anti-rotation, FasTraxCL Roller, Refeed Roller, Pressure Shim, Header, 14 1/4” Spacer, Nylon, Refeed Roller Spacer, .75 OD x .38 ID x .50, ss Spacer, Spiral FSTXCL 1551.... 2888.... 5339.... 5352.... 5538.... 6754.... 6830.... 7180.... 7365.... 7366.... 7367.... 7624.... 12500042 13000056 14501151 14501155 14501169 14501202 14501203 14501204 14501179 16960087 53700886 14800021 14800022 15250083 15650249 15650250 16600064 16600060 16600062 16850017 43750145 17900164 51250029 51250030 53150011 53700558 53700559 53700667 53700668 53700669 53700670 53700671 53700672 53700673 53700730 53700740 53700741 53700744 53700745 53700746 53700757 53700758 53700759 67860056 15650002 55250145 55250146 55250149 55250150 55250151 55250152 55250155 55250156 63900055 63900056 65000699 65000702 65000703 65000704 67200071 67200069 69000015 70450121 70450133 70450138 Sprocket, #25,24T,1” Bore, Plastic, ss Sprocket, #25,24T,5/16” Bore, Plastic, ss 70800047 70800048 82 83 84 85 86 87 88 89 90 91 92 93 94 95 96 97 98 99 100 101 102 103 104 105 106 107 108 109 110 111 112 113 114 115 116 117 118 119 120 121 122 123 124 125 126 127 128 129 130 131 132 133 134 135 136 137 138 139 140 141 142 143 144 145 146 147 148 149 150 151 152 153 154 155 156 157 158 159 160 161 162 15550003 15550004 15550056 16800012 16960001 16960014 16960015 16960085 53550016 53850516 54400013 54650003 55610014 55610023 55620004 55620014 55630016 64020056 67880118 53700882 53700883 53700884 53700885 67850054 67850057 67850167 67850168 67850174 67860043 67860057 67860078 67870016 67870043 67870119 67880112 67880040 72400016 72800040 72800044 74100015 74110008 74110018 74110019 74120006 74120013 74130024 53700756 53700762 53700767 53700768 16200052 16200053 17900164 1485.... 10300011 14501206 14501205 14501188 14501189 14501190 14501191 14501192 16960074 44850246 51300063 51300064 53850534 65000609 65000705 67850001 67850105 67880037 67900050 74150010 53700645 53700646 53700762 53700768 55610024 67020064 68350158 PUB. NO. FSTXCLF JANUARY 2015 1 2 a/r 2 1 2 1 1 1 2 2 1 10 2 2 4 16 2 a/r 1 1 1 1 16 16 2 14 10 1 6 4 4 2 2 4 12 12 a/r a/r 32 2 2 13 6 28 22 1 1 1 1 a/r 6 1 1 2 1 1 4 2 2 2 2 2 2 2 2 2 2 2 a/r 8 8 4 4 1 1 1 1 a/r a/r a/r Bushing, CA Seal, 3 x 6 MM, 16 MM Bushing, CA Seal, 2 x 8 MM, 21 MM Bushing, Flange, .50 x .75 x 1”, Bronze Clip, Bridgepin, 3/8-7/16, ss Connector, Conduit, Straight, L/T, 1” Fitting, Straight, L/T, 16MM Fitting, Straight, L/T, 21MM Fitting, Straight, L/T, 3/4 NPT Key, 1/4” sq x 3 1/2”, ss Label, Warning Stand Clear, 2” x 9” Link, Quick, 3/16,Large Open, ss Mineral Oil Lubricant, 14 oz Bottle Nut, Hex, Nylon, Lock, 1/4-20, ss Nut, Hex, Jam, 1/4-20 x 5/32, ss Nut, Hex, 5/16-18, ss Nut, Hex, Nylon, Lock, 5/16-18, ss Nut, Hex, Nylon Lock, 3/8-16,ss Pin, Clevis, 1/2 x 3 3/4”, ss Screw, HH, Lag, 3/8” x 2”, SS Kit, FasTraxCL, Refeed, Front, RH Kit, FasTraxCL, Refeed, Front, LH Kit, FasTraxCL, Refeed, Radial, Rear, RH Kit, FasTraxCL, Refeed, Radial, Rear, LH Screw, RHMS, PHLP, #10-24 x 1/2”, ss Screw, RHMS, PHLP, #10-24 x 3/4”, ss Screw, PHHM, PHLP, #4-40 x 1, ss Screw, HWHSMS, #14 x 2, Slotted, ss Screw, Truss, Phlp, SMS, #8 x 5/8”, ss Screw, HHMS, 1/4-20 x 3/4”, ss (s/f) Screw, HHMS, 1/4-20 x 1”, ss Screw, HHMS, 1/4-20 x 2 1/4, ss (curtain) Screw, HHMS, 5/16-18 x 1”, ss Screw, HHMS, 5/16-18 x 1 1/4”, ss Screw, HHMS, 5/16-18 x 6”, ss (curtain) Screw, HHMS, 3/8-16 x 3 1/2”, ss (s/f) Screw, HHMS, 3/8-16 x 4”, ss Stud, Self-Clinch, 1/4-20 x 3/4, ss Tape, Foam, Double, .062 x 1” Tape, Foam, Double, .062 x 2” (curtain) Washer, Flat, 13/16 x 1/2 x ,036, znc Washer, Lock, Split, 1/4, ss Washer, Thrust, 1/4 x 5/8 x .063, Bronze Washer, Fender, 1/4 x 1 x .05, ss Washer, Lock, Split, 5/16, ss Washer, Flat, .281 x .62 x .125, ss Washer, Flat, 3/8 x 7/8 x .074, ss Kit, FasTraxCL, Service Parts Kit, Install, Lag Bolts, SS Kit, Install, TraxCL, Thru-wall/Caps, SS Kit, Install, TraxCL, Caps Cap, Lower Track, Stand-Off Cap, Upper Track, Stand-Off Cover, Encoder Chain Brace, Upper Track, CL Adapter, Upper Track, CL Bracket, Upper, Weldment, Non-Radial, LH Bracket, Upper, Weldment, Non-Radial, RH Bracket, Wall Mount, Vertical/High, CL Bracket, Gusset, CL Bracket, Univ, Mount, CL Bracket, Track, Upper, Slide, CL Bracket, Track, Upper, End cap, CL Conn, Radius, Unit, 45° Track, Upper Guard, Drive, Radial, CL (< 8’ D.O.H.) Guard, Drive, Non Radial, CL (< 8’ D.O.H.) Label, Warning, Keep Clear Plate, ABS, Sign, 5.5” x 13” Plate, Drive, Cage, CL Screw, HWHSMS, #14 x 1 1/4”, znc Screw, HWHSMS, #14 x 1 1/4”, ss Screw, HHMS, 3/8-16 x 1”, ss Screw, HHMS, 1/2-13 x 1”, ss Washer, Lock, Split, 1/2, ss Kit, Drive Cage, Non-Radial, LH Kit, Drive Cage, Non-Radial, RH Kit, Install, Lag Bolts, S.S. Kit, Install, FastraxCL, Caps Nut, Hex, Nylon, Lock, 1/4-20, SS, Thin Ring, Key, Stainless Seal, Rubber, Sideframe, FasTraxCL (d.o.h.) 51 ® FASTRAX CL CHAPTER 7 - FASTRAXCL MISC SERVICE PARTS Kit, FasTraxCL Lintel Roller (a/r) - 53700730 Bracket, BEA Falcon - (a/r) 14501212 Kit Masonry Anchors, SS (1) - 53700745 Kit, Hardware, FasTrax, Univ Conn (1) - 53600186 Kit Install Lag Bolts, SS (1) - 53700762 Kit,Fastrax,Connector, 90° (a/r) - 16960073 Control Box Cable (1) - 1551.... Kit Install, Thru- Wall, SS (1) - 53700746 Assembly, Curtain (1) - 2888.... 52 Kit, Kit, Kit, Kit, Kit, Kit, Kit, Kit, Kit, Kit, Kit, Curtain Curtain Curtain Curtain Curtain Curtain Curtain Curtain Curtain Curtain Curtain Patch, Patch, Patch, Patch, Patch, Patch, Patch, Patch, Patch, Patch, Patch, Curtain Patch Kits 27 oz, Blue (a/r) . . . . . .53700558 27 oz, Green (a/r) . . . .53700667 27 oz, Grey (a/r) . . . . . .53700668 27 oz, Orange (a/r) . . .53700669 60ML, Blue (a/r) . . . . . .53700559 100ML, Blue (a/r) . . . . .53700670 100ML, Green (a/r) . . .53700671 100ML, Grey (a/r) . . . .53700672 100ML, Orange (a/r) . .53700673 100ML, Red (a/r) . . . . .53700757 100ML, White (a/r) . . . .53700758 PUB. NO. FSTXCLF JANUARY 2015 ® FASTRAX CL CHAPTER 7 - ACTIVATION SERVICE PARTS # 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 51 52 53 54 55 56 57 58 59 60 61 62 63 64 65 66 67 # Part # 11050007 11050010 17500025 17500001 17500010 52000037 52000056 53700552 53700864 55150279 7622 7636 7637 14500774 14500775 14500783 17900110 17900111 17900112 14501212 55200012 55200018 55200019 55200021 55200022 55200023 55200024 14500024 53700053 53700122 66400001 63900002 69300004 63900005 63900048 63900049 72700213 72700214 72700270 72700030 72700102 72700269 66250020 73750078 73750079 73750080 11280002 53700068 66250016 66250017 73750002 73750015 73750018 73750019 54270030 54270031 53700567 72700011 72700072 72700144 VRTLV 7623 7624 7628 53700862 53700863 53700306 Description 5700 7100 8000 8600 8900 FSTX Alarm, Audible, 24AC/DC, 22.5 (I-Zone) N N Y N Y Y Alarm, Audible, 120VAC,10-TONE, AB N Y Y Y Y Y Controller, Wireless, Act, BTR, 12-24V N Y N N Y Y Induction Loop Board, 24VDC (<5/28/14) N Y Y Y Y Y Induction Loop Board, 12/24VDC (=>6/20/12) N Y N Y Y Y Induction Loop Board Harness (<5/28/14) N Y Y Y Y Y Induction Loop Board Harness (=>6/20/12) N Y N Y Y Y Induction Loop, Kit, Single (<5/28/14) N Y Y Y Y Y Induction Loop, Kit, Dual N Y Y Y Y Y i-COMM ii LCD Interface N Y N N N Y I-Zone Kit N N Y N Y Y I-Zone Upgrade Kit, Non FasTrax N N Y N Y N I-Zone Upgrade Kit, FasTrax N N N N N Y I-Zone Sensor Bracket Black N N Y N Y Y I-Zone Sensor Bracket Gray N N Y N Y Y I-Zone Sensor Bracket Stainless N N Y N Y Y I-Zone Cover Gray N N Y N Y Y I-Zone Cover Black N N Y N Y Y I-Zone Cover Stainless N N Y N Y Y Motion Sensor, Mounting Bracket N Y Y Y Y Y Motion Sensor, Remote Programmer N Y Y Y Y Y Motion Sensor, FalconXL < 11.5’H N Y Y Y Y Y Motion Sensor, Falcon >= 11.5’H N Y Y Y Y Y Motion Sensor, IS40, 12-24V N Y Y Y Y Y Motion Sensor, LZRI30, 12-35VDC N Y Y Y Y Y Motion Sensor, MS08,Touchless, 12-24V N Y N Y Y Y Motion Sensor, IS40XL, 12-24V N Y Y Y Y Y Photoeye Mounting Bracket N Y Y Y Y Y Photoeye, 24V, Kit, Thru-beam N Y Y Y Y Y Photoeye, 24V, Kit, Retroreflective N Y Y Y Y Y Photoeye, Reflector, 2 3/4” x 2” N Y Y Y Y Y Photoeye, Retro-Reflective 20-40VAC/10-55VDC N Y Y Y N Y Photoeye, Thru-beam Source 20-40VAC/10-55VDC N Y Y Y Y Y Photoeye, Thru-beam Receiver 20-40VAC/10-55VDC N Y Y Y Y Y Photoeye, Light Curtain, Receiver, (CE) N N N N N Y Photoeye, Light Curtain, Transmitter, (CE) N N N N N Y Pull Cord, Assembly, w/Bracket, Standard N Y Y Y Y Y Pull Cord, Assembly, w/Bracket, Heated N Y Y Y Y N Pull Cord, Wireless N Y Y N N Y Push Button Station Single Green N Y Y Y Y Y Push Button Station, Open/E-Stop/Close, Nema 4X N N N N N N Push Button, Single, Wireless N Y N N N Y Radio Control, RCVR, BEA, 433, 12-24V, 1 FN (=>8/26/14) N Y Y Y Y Y Radio Control, Trans, BEA, 433, 1 BTN (=>8/26/14) N Y Y Y Y Y Radio Control, Trans, BEA, 433, 2 BTN (=>8/26/14) N Y Y Y Y Y Radio Control, Trans, BEA, 433, 3 BTN (=>8/26/14) N Y Y Y Y Y Radio Control Ant w/15’ Cable, 318 MHZ (<8/26/14) N Y Y Y Y Y Radio Control, 24V, Kit, 318 MHZ (<8/26/14) N Y Y Y Y Y Radio RCVR, 24V 318 MHZ (<8/26/14) N Y Y Y Y Y Radio RCVR, 24V 300 MHZ (<8/26/14) N Y Y Y Y Y Radio TRANS, 300 MHZ, BTN, 4 (<8/26/14) N Y Y Y Y Y Radio TRANS, 318 MHZ, BTN, 1 (<8/26/14) N Y Y Y Y Y Radio TRANS, 318 MHZ, BTN, 3 (<8/26/14) N Y Y Y Y Y Radio TRANS, 318 MHZ, BTN, 2 (<8/26/14) N Y Y Y Y Y Strobe 120VAC Amber N Y Y Y Y Y Strobe 120VAC Red N Y Y Y Y Y Switch, Disconnect w/Handle N Y Y Y Y Y Switch, Selector, 2 Pos, Key N Y Y Y Y Y Switch, Selector, 2 Pos (Socket p/n: 17200012) N Y Y Y Y Y Switch, Selector, 3 Pos, 3 Pole, 12A Y N N N N N Virtual Vision, Kit, Stand Alone N Y Y Y Y Y Virtual Vision, Kit, FSTX/FR/LTSPD N N N N N Y Virtual Vision, Kit, FSTXCL N N N N N N Virtual Vision, Kit, FSTXXL N N N N N N Warning Device Kit, Relay, i-COMM N Y Y Y Y Y Warning Device Kit, Relay, PLC N N Y Y Y N Kit, Activation Service Parts (loop, pe, pull, push) N Y Y Y Y Y Part # Description (Last updated: 10.15.14) 5700 7100 8000 8600 8900 FSTX PUB. NO. FSTXCLF JANUARY 2015 FSTXCL FSTXFR FSTXFRLD Y Y Y Y Y Y Y Y Y Y Y N Y Y Y Y Y N Y Y Y Y Y N Y Y Y Y Y Y N Y Y N N N N Y Y N Y Y N Y Y N Y Y N Y Y N Y Y N Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y N Y Y N Y Y Y Y Y Y Y Y Y Y Y Y Y Y N Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y N N N Y Y Y N Y Y Y N N N N N Y Y Y N N N Y Y Y FSTXCL FSTXFR FSTXFRLD FSTXXL Y Y Y Y Y Y Y Y Y Y Y N Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y N N Y N Y Y N Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y N Y N N Y Y N Y FSTX LTSPD Y Y Y N Y N Y N Y Y Y Y N Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y N N Y N Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y N Y Y N N Y N Y LTSPD Split2nd N N Y N Y N Y N Y Y N N N N N N N N N Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y N N Y N Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y Y N Y Y N N Y N Y Split2nd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® CHAPTER 8 - RADIAL JAMB LAYOUT FOR WELDING PUB. NO. FSTXCLF JANUARY 2015 ),1$/$66(0%/< ),1$/ :$// $ $ $ 0,1 7<3%27+6,'(6 0$7(5,$/ 5,7(+,7( '2256,1& &21),'(17,$/ 6(&7,21$$ 6&$/( '(6&5,37,21 5(9,6,21+,6725< (&1 % 6&$/( $//6+((76$5(7+(6$0( 5(9,6,2167$786 '21276&$/('5$:,1* 3$57 )DV7UD[&/ 6,=( 02'(/ ':*12 6+((7 2) 0 0'% 5,7(+,7( '2256,1& 7,7/( 67$,1/(6667((/-$0%:5$3 )25:(/',1*)$675$;&/($1'225 1215$',$/ /2:(575$&.-$0%:5$3 0,1 )25:(/',1* 0$;)25$// 27+(502817,1* '22523(1,1* +(,*+7 0,1)25 /,17(/6($/ 52//(502817 68332576)25833(575$&. $/625(48,5(' '$7( 5(9 81/(6627+(5:,6(63(&,),(' '5$:1%< ',0(16,216$5(,1,1&+(6 '5$:1'$7( 72/(5$1&(6 7+,6'2&80(17,67+(3523(57< ,1,7,$/(&1 ; 2)5,7(+,7('2256,1&68%-(&7 ;; '$7(,668(' 0$77(5+(5(,1,6&21),'(17,$/ ;;; '212786(5(352'8&(&23<25 $1*/( ',6&/26((;&(37:,7+:5,77(1 &216(172)2)5,7(+,7( '2256,1& 5()(5(1&( 7+,5'$1*/(352-(&7,21 ),1,6+ '22523(1,1*:,'7+ /,17(/ 67$,1/(6667((/ 6((127( 127(6 7,*:(/',1*,635()(55(' *$8$*(0,167$,1/(66)25:(/',1* Architectural PUB. NO. 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NO. FSTXCLF JANUARY 2015 ® FASTRAX CL RITE-HITE DOORS ABBREVIATION LIST Abbreviation Description Abbreviation Description AB AC ACT Amp A/R Ass’y BL or BLK BRD/DRN BR or BRN BRKT BRK BTM BU CC CE CL CLR CR CT C.W. DC D.O.H. D.O.W. DR E-Stop e.g. etc Ext Ext/Ext FHMS F1,2,3 FCC FHWH FR / FZR FSTX GBX GN or GRN GND GR GY HDW HHCS HHMS HWHSMS H.P. Hz illum in ind Int Int/Int Int/Ext I/O J-Box KBPS KLDR KVA L lb LCD LED LH LHD L1,2,3 LLC LTSPD L/S M/D/Y Allen Bradley Alternate Current Activation Amperage As Required Assembly Black Braid or Drain wire Brown Bracket Brake Bottom Blue Current Limiting European Commission Clean Door Cooler Door Control Relay Control Techniques Counter Weight Direct Current Door Ordered Height Door Ordered Width Drill Emergency Stop For Example Etcetera Exterior Exterior / Exterior Flat Head Machine Screw Fuse 1,2,3 Federal Communications Commission Flat Head Washer Head Freezer Door FasTrax Gearbox Green Ground Grade Gray Hardware Hex Head Cap Screw Hex Head Machine Screw Hex Washer head Sheet Metal Screw Horse Power Hertz Illumination Inches Induction Interior Interior / Interior Interior / Exterior Input / Output Junction Box Kilobytes per second Time Delay Fuse Kilo-Volt Ampere Left Pounds Liquid Crystal Display Light-Emitting Diode Left Hand Left Hand Drive Line Voltage 1, 2, 3 Limited Liability Company LiteSpeed Limit Switch Month/Day/Year Max Mhx Mil / mm Min Misc MPH MSDC MSTP N NMDC NMTP N/A N.C. N.O. N.P.O. OB O.D.H. O.D.W. Opt OR or ORG Oz Pharma PB PE PHLP PHSMS PK P.M.P. Pos PSA Pub PVC Qty R RD RH RHD RHMS R/T SD SEC SF S/F SK SPDT SPLT S.S. / STNLS STND / STD SW Term TIG UHMW UV V VFD VL V.V. W.D. w/ w/o WH X XL Y YE ZNC 0V Maximum Mega Hertz Millimeters Minimum Miscellaneous Miles per hour Mounted Side DC Mounted Side Tie Point Neutral Non-Mounted Side DC Non-Mounted Side Tie Point Not Available Normally Closed Normally Open Non-Powered Opening Obstruction Ordered Door Height Ordered Door Width Optional Orange Ounce Pharmaceutical Push Button Photoeye Phillips Head Pan Head Sheet Metal Screw Pink Planned Maintenance Program Position Pressure Sensitive Adhesive Publication Polyvinyl Chloride Quantity Right Red Right Hand Right Hand Drive Round Head Machine Screw Roller Tube Secure Digital Seconds Square Foot Side Frame Control Techniques VFD Single Pole Double Throw SplitSecond Stainless Steel Standard Switch (Disconnect) Terminal Tungsten Insert Gas Ultra High Molecular Weight Ultra Violet Voltage Variable Frequency Drive Vertical Lift Virtual Vision Warning Device With Without White Controller Input Extra Large Door Controller Output Yellow Zinc Direct Current Common (Zero V) PUB. NO. FSTXCLF JANUARY 2015 Rev. 9.23/14 59 ® FASTRAX CL RITE-HITE DOOR PRODUCT WARRANTY LIMITED WARRANTY RITE-HITE Company, LLC and its affiliates (collectively “RITE-HITE”) warrants that the FasTraxCL door sold to the Owner will be free of defects in design, materials and workmanship (ordinary wear and tear excepted) for the periods set forth below (“Limited Warranty”). One (1) Year on all mechanical and electrical parts. One (1) Year labor, based on approved travel and labor repair times. REMEDIES Parts. RITE-HITE’s obligations under this Limited Warranty is limited to repairing or replacing, at RITE-HITE’s option, any part which is determined by RITE-HITE to be defective during the applicable warranty period. Such repair or replacement shall be RITE-HITE’s sole obligation and the Owner’s exclusive remedy under this Limited Warranty. Labor. RITE-HITE will provide warranty service without charge for labor in the first year of the warranty period. Thereafter, a charge will apply to any repair or replacement under this Limited Warranty. CLAIMS. Claims under this Limited Warranty must be made (i) within 30 (thirty) days after discovery and (ii) prior to expiration of the applicable warranty period. Claims shall be made in writing or by contacting the representative from whom the Product was purchased directly. Owner must allow RITE-HITE or its agent, a reasonable opportunity to inspect any Product claimed to be defective and shall, at RITE-HITE’s option, either (x) grant RITE-HITE or its agent access to Owner’s premises for the purpose of repairing or replacing the Product or (y) return of the Product to the RITE-HITE, f.o.b. RITE-HITE’s factory. NOT WARRANTED. RITE-HITE does not warrant against and is not responsible for wear items such as fuses, batteries, bulbs, vision and seals. No implied warranty shall be deemed to cover, damages that result directly or indirectly from: (i) the unauthorized modification or repair of the Product, (ii) damage due to misuse, neglect, accident, failure to provide necessary maintenance, or normal wear and tear of the Product, (iii) failure to follow RITE-HITE’s instructions for installation, failure to operate the Product within the Product’s rated capacities and/or specified design parameters, or failure to properly maintain the Product, (iv) use of the Product in a manner that is inconsistent with RITE-HITE’s guidelines or local building codes, (v) movement, settling, distortion, or collapse of the ground, or of improvements to which the Products are affixed, (vi) fire, flood, earthquake, elements of nature or acts of God, riots, civil disorder, war, or any other cause beyond the reasonable control of RITE-HITE, (vii) improper handling, storage, abuse, or neglect of the Product by Owner or by any third party. DISCLAIMERS. THIS LIMITED WARRANTY IS EXCLUSIVE AND IN LIEU OF ALL OTHER REPRESENTATIONS AND WARRANTIES, EXPRESS OR IMPLIED, AND RITE-HITE EXPRESSLY DISCLAIMS AND EXCLUDES ANY IMPLIED WARRANTIES OF MERCHANTABILITY OR FITNESS FOR PURPOSE. RITE-HITE SHALL NOT BE SUBJECT TO ANY OTHER OBLIGATIONS OR LIABILITIES, WHETHER ARISING OUT OF BREACH OF CONTRACT, WARRANTY, TORT (INCLUDING NEGLIGENCE AND STRICT LIABILITY) OR OTHER THEORIES OF LAW, WITH RESPECT TO THE PRODUCTS SOLD OR SERVICES RENDERED BY RITE-HITE, OR ANY UNDERTAKINGS, ACTS, OR OMISSIONS RELATING THERETO. LIMITATION OF LIABILITY. IN NO EVENT SHALL RITE-HITE BE RESPONSIBLE FOR, OR LIABLE TO ANYONE FOR, SPECIAL, INDIRECT, COLLATERAL, PUNITIVE, INCIDENTAL, OR CONSEQUENTIAL DAMAGES, EVEN IF RITE-HITE HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. Such excluded damages include, but are not limited to, personal injury, damage to property, loss of goodwill, loss of profits, loss of use, cost of cover with any substitute product, interruption of business, or other similar indirect financial loss. Rite-Hite 2.1.14 RITE-HITE DOORS, INC. is covered by one or more of the following U.S. patents, including patents applied for, pending, or issued: 5,579,820, 5,638,883, 5,794,678, 5,887,385, 5,915,448, 5,944,086, 6,089,305, 6,145,571, 6,148,897, 6,192,960, 6,212,826, 6,321,822, 6,325,195, 6,330,763, 6,360,487, 6,481,487, 6,560,927, 6,598,648, 6,612,357, 6,615,898, 6,688,374, 6,698,490, 6,837,296, 6,901,703, 6,942,000, 6,964,289, 7,034,682, 7,045,764, 7,111,661, 7,114,753, 7,151,450, 7,578,097, 7,699,089, 7,748,431, 7,757,437, 8,037,921, 8,167,020, 8113265. RITE-HITE®, RITE-HITE® DOORS, FASTRAX®, FASTRAX® FR, FASTRAX® FRLD, FASTRAX® CL, LITESPEED™, SPLITSECOND™, TRAKLINE™, BUG-SHIELD™, ISO-TEK®, BARRIER® GLIDER, DOK-DOR™ are trademarks of RITE-HITE®. FCC COMPLIANCE NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. NOTE: Changes or modifications not expressly approved by the party responsible for compliance could void the user's authority to operate the equipment. This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) This device may not cause harmful interference (2) This device must accept any interference received, including interference that may cause undesirable operation. RITE-HITE 8900 N. Arbon Drive P.O. Box 245020 Milwaukee, Wisconsin 53224-9520 Sales: 414-355-2600 Toll Free: 800-456-0600 Aftermarket: 414-362-3714 Service: 563-589-2722 Service Fax: 563-589-2737 Representatives in All Major Cities www.ritehite.com 60 PUB. NO. FSTXCLF JANUARY 2015