SPE for Owner Operators

SmartPlant Enterprise for Owner Operators
Intergraph Australia 2008
15-19 September 2008
Current OO IT Strategy
Process, Power & Marine
ERP / EAM
Content
Management
Safety
Management
Reliability
Management
Contractor
Project Systems
DCS
OO Challenge
Process, Power & Marine
Lack of integration and interoperability
between information silos
ERP / EAM
Continuously changing
Engineering Design Basis
Safety
Management
Prevents cross discipline
work processes & collaboration
Content
Management
Reliability
Management
Contractor
Project Systems
DCS
SPO Overview
Plant maintenance & operations
Ensure engineering data quality and consistency
Managing engineering change in plants
Provide predefined best practice work processes
Offer easy access to all engineering information
needed to perform work independent of where
data is held
Execution of Capital projects
Support asset information management and
integrated project execution
Enable collaboration through-out the project value
chain
Provide a single, central source of truth in projects
for all types of engineering information
Process, Power & Marine
SP Enterprise for Owner Operators
– SPO –
3 discrete solutions covering
The complete life-cycle
Process, Power & Marine
ERP / EAM
SPO
SPO Soluti
Core onware
I -Sk
e
SPE
Integration
Reliability
Management
SP
F
SP3D
DCS
t
Ma
SP
Op
er a SPO
tin
gP
la
nt
D
SPR
on
O uti
S P xec
E
ct
oje
Pr
Contractor
Project Systems
SSK
SSK
Safety
Management
tcch
EL
SP
SP
PI D
SPI
Content
Management
SPO 2007 : “Core” Solution
Process, Power & Marine
Standard Software
Site license for SmartSketch, SP
Isometrics, SP Reference Data and SP
Foundation
Pre-configuration
Implementation support materials
60-80% fit to most customer needs
ta g
Da d in
a
Lo
Screenshots
SP
PI
D
SPE
Integration
RD
SP
AVIs
SPE
L
SPF
C onceptua l
Eng ineeri ng
SSK
End user oriented 3 level workflows
SPI
ke
I -S
Preconfigured OO work processes that
are common throughout the entire plant
life cycle
Docum e nt
Mana gem ent
Solutionware
ric g
et rin
om e
I s ne
gi
h
En
tc
t
g en
a
m
T e
ag
an
M
Enginee ring
View
SPO Core : Solution Ware
Process, Power & Marine
Plant Information Loading & QC
Using SP Foundation data loading & validation capabilities
Plant Breakdown Structure (PBS) and Tag Management
Plant Structure and Engineering Numbering systems
Engineering Document Management
SP Foundation including Workflows
On Plant Engineering & Design
Engineering & Schematic solutions integration & workflows
Vendor data capture
Inspections & Audits Assistant
SPO 3 level work process
Documentation
Process, Power & Marine
Simple intuitive method of designing
and presenting work processes and
providing an alternative to traditional
user documentation
SPO 2007 : “Operating Plant” Solution
Has SPO Core as a prerequisite
SPO Solutionware
Role based SAP NetWeaver portal
Bidirectional data synchronization between
SPF and SAP EAM
Management of Change with creation of
Notifications in SAP EAM for approved
change requests in SPF
Preconfigured OO work processes aimed at
the operations phase of the plant life-cycle
End user oriented 3 level workflows
AVIs
Screenshots
Pre-configuration
Implementation support materials
60-80% fit for most customer needs
Process, Power & Marine
SPO Operating Plant : Solution Ware
Process, Power & Marine
Isometric Engineering
Using SmartPlant Isometrics
Engineering assistant for Reliability
Integration with Meridium
Brownfield data capture
Brownfield/Greenfield data validation, transformation and loading
Engineering assistant for Maintenance
Engineering assistant for Safety
DCS Change Management
Intelligent Manuals
Plant Optimization Assistant
SPO – Management of Change
Synchronization of design basis with ERP Systems
Process, Power & Marine
Filtration
Transformation
Tag creation,
update or
termination
Create/update
FL record
SAP EAM
Tag->FL->EQ
relationships
Equipment
install/dismantle
“Stub object” for FL and EQ sent to SPF
NetWeaver XI
SPO – Engineering Overview
Process, Power & Marine
ERP
(SAP, Maximo, Ventyx, Oracle EAM)
DCS/
Automation
Safety
Dynamic Design Basis
Reliability
Content
Management
The Engineering & Design Basis
Process, Power & Marine
SPO – Engineering Overview
Process, Power & Marine
Common Web Portal
Managing Change
I- Sk
SP
(SAP, Maximo, Ventyx, Oracle EAM)
EL
SSK
SPE
Integration
D
SPR
Integrated Project
Execution
ERP
etch
SP
PI
D
SPI
SP
F
Dynamic Design Basis
DCS/
Automation
Safety
Reliability
Content
Management
Roll Based
Process, Power & Marine
Combined SAP PM,
SmartPlant & Meridium iview
SmartPlant i-view
Meridium
i-view
Plant Data Validation, Transformation and Loading Process, Power & Marine
Loading Status
KPI display
Incoming Data
Staging
area
Quality Dashboard
Web services
Bulk load
Mapping
Tools
Exception reports
Design
Tools
Plant Data Validation
Transform/
Load
Etc..
SAP
Tools for completion
and correction of data
Checks
performed and
results
documented
RCM
Process
Optimization
Validation to include:
•Degree of completion
•Comparison between incoming and existing As-built data
•Valid pick list values, UoM, Syntax
•Referential integrity
•Check against business rules
•Across sources e.g. line list vs. P&ID vs. 3D model
16
SPO Project Execution - The need
Unprecedented wave of CAPEX projects
Average budget overruns of 20-30% and
delays to start-up
Positive correlation between project size and
complexity and the size of overruns/delays
There is a need for:
Improved management of key project
execution processes
Better collaboration between owners project
teams, EPCs and package suppliers
Process, Power & Marine
Process, Power & Marine
SPO Roadmap
This Document is designed to communicate a perspective of likely R&D prioritization based on the current
indicators of client demand. It will change both in scope and timing in response to industry demand which
is quite dynamic. Intergraph retains all decision rights as to what will be included in a particular release,
and does not make binding commitments outside of a written commercial contract.
OO Challenges and SPO Solutions
Process, Power & Marine
SPO CORE
SPO
2008
2007
SPO Operating Plant
• Plant Information Loading & QC
• Plant Breakdown Structure (PBS) and Tag
Management
• Document Management
• On Plant Engineering & Design
• Conceptual Engineering
• Vendor data capture
• Inspections & Audits Assistant
•
•
•
•
•
Plant Information Browser
Operation changes management
Isometric maintenance
Brownfield data capture
Brownfield/Greenfield data validation,
transformation and loading
• Engineering assistant for Reliability
• Engineering assistant for Maintenance
OO Green/brown field• Engineering
Projects assistant for Safety
• DCS Change Management
OO Operations and M&M
• Intelligent Manuals
• Plant Optimization Assistant
Operations
SPO Solutionware
Preparation
for Operations
I- Sk
etch
SPO
2008
Procurement
Change Management (MoC) in Projects
Feed/
Interface Control
Pre engineering
Technical/Site queries and issues
Non-conformities/Waivers
Fabrication Records Management
Design/
Uncertainty/Risk management
Engineering
Commissioning/Completion (Start up)
SPE
Integration
SSK
Construction
•
•
•
•
•
•
•
Commissioning
SPO Project Execution
EL
Mechanical
Completion
Dynamic
Exchange/Handover
Modifications
D
SPR
EPC Contractors
Project
Execution
SP
SP
PI
D
SPI
SP
F
Feasibility
Concept
OO Early Phase
SPO
2007
SPO
2008
SPO Roadmap
– SPO Project Execution 2008 –
Process, Power & Marine
Support Project Data Loading
WEB Services
Spreadsheets
SPE
Integration
T echnical
Que ri es
Inte rface
Mana gem ent
f
to
en
e m ge
ag an
an C h
t
g
e c in
oj a d
P r Lo
ta
Da
Provide capabilities for Interface
Control, Non-conformity/waiver
management and Technical
Queries
N
Proj ect / As-Bu
ilt
Ma nagem ent
M
Offer Management of Change
functions specific to project
execution
/
es
it i
rm
f o rs
n
o ve
-C a i
n
W
o
SP
F
This Document is designed to communicate a perspective of likely R&D prioritization based on the current
indicators of client demand. It will change both in scope and timing in response to industry demand which
is quite dynamic. Intergraph retains all decision rights as to what will be included in a particular release,
and does not make binding commitments outside of a written commercial contract.
SPO Project Execution - Overview
Process, Power & Marine
Package
Suppliers
EPC
Owner
Operator
Bidirectional
Data Exchange
Completion/
Start-up
Risk
Interface Mgt
Change Mgt
Technical Query
Nonconformance
SmartPlant Foundation
PROJECT EXECUTION SOLUTION
I N T E G R A T I O N
Areas
Systems
Disciplines
Tags
CORE SOLUTION (Plant Design Basis)
Documents
Process, Power & Marine
Openness and Third Party Business Packages
Example - Third party SPO business package
Process Optimization portal by Falconeer
Process, Power & Marine
Falconeer alarms
Falconeer on
superimposed
Alarms
P&ID
Detailed
information from
Falconeer
Access to
information in
SPO and SAP
Want to know more about SPO?
Process, Power & Marine
Tomorrow :
Stream 3
10:30 - Data Gathering, Validation & Loading
11.30 - Improved Plant Performance with Asset Information Management
13:00 - SPO Project Execution Solution
13:30 - SmartPlant Isometrics;The Digital Isometric Value Chain
14:00 - SmartPlant Process Safety
14:30 - SmartPlant Foundation - Introduction to Concurrent Engineering
ARC Advisory Group White Paper
Improve the Functional and Financial Performance of Your Plant
through Better Plant Asset Information Management
Intergraph PPM White Paper
SmartPlant® Enterprise for Owner Operators
Leveraging the engineering design basis across the plant life cycle
Available from:
http://www.intergraph.com/spo/ - OR your Local Intergraph Representative
SmartPlant Enterprise for Owner Operators
Intergraph Australia 2008
15-19 September 2008