PDF - H. Kuhnke Ltd
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PDF - H. Kuhnke Ltd
Kuhnke Technical Data The following page(s) are extracted from multi-page Kuhnke product catalogues or CDROMs and any page number shown is relevant to the original document. The PDF sheets here may have been combined to provide technical information about the specific product(s) you have selected. Hard copy product catalogues, and CDROMs have been published describing Kuhnke Pneumatics, Solenoids, Relays and Electronics; some divided into different books. A list of current publications is available on this web site or from our sales offices. Some may be available for download, but as substantially larger files. Contact Details Kuhnke sales and service in the UK H. Kuhnke Ltd Unit 6 Focus 303 Focus Way, Walworth Business Park Andover Hampshire SP10 5NY United Kingdom Tel: Fax: Email: +44 (0)1264 364194 +44 (0)1264 365991 [email protected] Important Note The information shown in these documents is for guidance only. No liability is accepted for any errors or omissions. The designer or user is solely responsible for the safe and proper application of the parts, assemblies or equipment described. General Purpose Relays Modular Relay Group R 398 US/02 91.122 Quic-Pics Catalog General Purpose Relays Modular Relay Group Contents: Octal Socket Relays, Standard Types, 10 Ampere Max. Octal Socket Relays, Low Power Level Switching Square Base Blade Relays, Standard Types, 10 Ampere Max. Square Base Blade Relays, Low Power Level Switching Ice Cube Relays, 10 Ampere Max. Ice Cube Relays, 5 Ampere Max. PCB Interface Relays, 5, 10, 16 Ampere Max. Power PCB Interface Relays, 10, 12, 16 Ampere Max. Accessories, Relay Sockets Accessories, Timing Module Accessories, LED’s, Surge Suppressors General Information, Relays Quic Pics Page Technical Data Page 1 1 3 3 5 7 9 11 13 19 21 33 23 23 23 23 25 27 29 31 — — — — In motion ... This catalog reflects only a small part of the worldwide activities of Kuhnke with it’s components divisions: • • • • Relays, Electronics, Pneumatics, Solenoids. Kuhnke’s products are designed for simple cost-effective use in all fields of automation. Our innovative approach can help to solve more complex problems either as single products or with systems combining our four technologies. From the start, Kuhnke has been a pioneer in the continued process of miniaturization in automation technology. Today’s examples are small solenoid actuators for door locks, intelligent item micropneumatics, fast bus-interfacing microcontrollers and modules, and the Universal concept that is the basis of all Kuhnke relays. And Kuhnke will develop customerspecific variations of all these products to suit particular applications. To Kuhnke, specials are standard. Relays Electronic Systems Kuhnke is an ISO 9001 registered company reflecting the highest quality standards for all operating divisions, products and services. Ask Kuhnke for more information about these catalog items, or to find out how our four technologies may be combined into the latest innovative system solution for you. Pneumatics Solenoids KUHNKE ... IMPULSES FOR AUTOMATION. Corporate Headquarters Kuhnke GmbH Lütjenburger Straße 101 D-23714 Malente Germany Phone (cc 49) 4523 402 - 0 Fax (cc 49) 4523 402 247 E-Mail [email protected] Internet www.kuhnke.de Worldwide Relay Contacts: Australia G.Z. Pneumatic Pty. Ltd. 46 Lillimur Avenue Heidelberg West, Vic.3081 Phone (cc 61) 3 9459 33 41 Fax (cc 61) 3 9458 34 67 France Kuhnke Pneumatic S.A.R.L. La Croix Rouge 35530 Brécé Phone (cc 33) 2 99 00 28 98 Fax (cc 33) 2 99 00 25 85 Austria Kuhnke Automation GmbH Schumanngasse 38a 2380 Perchtoldsdorf Phone (cc 43) 1 869 62 00 0 Fax (cc 43) 1 869 62 00 6 Germany Kuhnke GmbH Strohgäustraße 3 73765 Neuhausen Phone (cc 49) 7158 90 74 0 Fax (cc 49) 7158 90 74 80 Belgium please see Kuhnke Netherlands Greece Tsilakopoulos Electronics Ltd. Athanasiou Asteriou 31 60100 Katerini Phone (cc 30) 51 279 02 Fax (cc 30) 51 261 75 Canada Kuhnke Automation, Inc. P.O. Box 1369 Wayne, N.J. 07474-1369 Phone (cc 001) 973 633 0690 Fax (cc 001) 973 633 7230 Chile Electronica Industrial Schädler y Cia. Ltda. Casilla 189 - 9 6641545 Santiago Phone (cc 56) 2 274 74 30 Fax (cc 56) 2 204 93 38 Croatia please see Kuhnke Austria Cyprus Nissad Development Co.Ltd. 10 Mykenae Street 1306 Nicosia Phone (cc 357) 2 76 50 14 Fax (cc 357) 2 76 15 35 Czech Republic please see Kuhnke Austria Denmark J.D. Friederichsen A/S Sydmarken 46 2860 Søborg Phone (cc 45) 70 27 23 27 Fax (cc 45) 70 27 23 37 Finland Oy E. Sarlin AB Kaivokselantie 3-5 200 Helsinki Phone (cc 358) 9 50 44 41 Fax (cc 358) 9 563 32 27 Hungary please see Kuhnke Austria Israel Tapuz K.S. Import & Export Ltd 5 Hasadan St. Holon Holon 58152 Phone (cc 972) 3 559 42 01 Fax (cc 972) 3 558 42 98 Italy SIEI Peterlongo S.p.A. Via Lomellina 41 20133 Milano Phone (cc 39) 02 7 52 2 1 Fax (cc 39) 02 752 22 22 Korea Euroko Trading Ltd. 2nd Floor, Bora Building 70-1, Shinkil 1-dong Youngdeungpo-ku Seoul Phone (cc 82) 2 836 26 02 Fax (cc 82) 2 836 26 04 Malaysia please see Kuhnke Australia Mexico Kuhnke Automation, Inc. P.O. Box 1369 Wayne, N.J. 07474-1369 Phone (cc 001) 973 633 0690 Fax (cc 001) 973 633 7230 Morocco please see Kuhnke France Netherlands Stuifmeel Techniek bv Industrieterrein Noordersluis Zeilweg 32 8243 PK Lelystad Phone (cc 31) 320 27 74 11 Fax (cc 31) 320 26 06 88 Norway Elteco AS Floodmyrveien 24 3901 Porsgrunn Phone (cc 47) 35 573 8 00 Fax (cc 47) 35 573 8 49 Peru Somerinca Sa Av Tingo Maria - 888 Lima 1 Phone (cc 51) 1 3370048 Fax (cc 51) 1 3370053 Poland Welzer Industrievertretungen Ul. Poznanska 70 62-040 Puszczykowo/Poznan Phone (cc 48) 61 813 39 57 Fax (cc 48) 61 819 40 58 Romania Kuhnke Relee S.R.L. Str. Raului 33 2400 Sibiu Phone (cc 40) 69 22 36 53 Fax (cc 40) 69 23 61 64 Spain Kuhnke c/o Comercial Key S.L. Padilla, 216, Entlo 1 8013 Barcelona Phone (cc 34) 93 270 01 75 Fax (cc 34) 93 265 37 53 Sweden Kuhnke Automation AB P.O. Box 5025 Bryggerigatan 7 29105 Kristianstad Phone (cc 46) 44 10 36 60 Fax (cc 46) 44 10 95 15 Taiwan Oarsmen Corporation 6F - 1, No. 361 Chung Hwa 2nd Road Kaohsiung City Phone (cc 886) 2 2885 6713 Fax (cc 886) 2 2885 6734 Tunisia please see Kuhnke France Turkey Else A.S. Okçumusa Cad. Günes Han No:66 Kat:3 80020 Karaköy / Istanbul Phone (cc 90) 212 254 54 05 Fax (cc 90) 212 250 65 90 Serbia please see Kuhnke Austria UK H. Kuhnke Ltd. Unit 21, Abbey Enterprise Centre Premier Way Romsey, Hampshire SO51 9AQ Phone (cc 44) 1794 514 445 Fax (cc 44) 1794 513 514 Singapore Hoerbiger – Origa Pte Ltd. 5012, #05-01, Ang Mo Kio Ave 5 Singapore 569876 Phone (cc 65) 4 83 29 59 Fax (cc 65) 4 83 29 79 USA Kuhnke Automation, Inc. P.O. Box 1369 Wayne, N.J. 07474-1369 Phone (cc 001) 973 633 0690 Fax (cc 001) 973 633 7230 Slovenia please see Kuhnke Austria Venezuela Moeller Somerinca Dismerinsa Edificio Esteban, Piso 2 Calle Vargas 76051 Caracas Phone (cc 58) 212 2352748 Fax (cc 58) 212 2385625 South Africa Avnet Kopp (Pty.) Ltd. 2128 Rivonia Phone (cc 27) 11 444 23 33 Fax (cc 27) 11 444 17 06 cc = International telephone country code Type UF Universal Relays™ Kuhnke Modular Relay Group Heavy Duty General Purpose Relays 10 Amp. 2 or 3 Poles l rsa ive Un UF3 Features: • • • • • • • - 24 VDC N Industry standard octal type socket. Standard version includes mechanical flag, push to test button and override lever (latch to test). Easy to read label and diagram. Options include LED’s and surge suppressors. Complete set of sockets and accessories including timing module. 4 contact options provide wide switching range. All major world standard approvals. General Specifications Kuhnke’s Universal Relays are heavy duty general purpose devices which fit standard 8 or 11 pin tube type sockets and are interchangeable with similar relays from other manufacturers. Universal Relays are designed for rugged industrial control applications. Standard types are rated 10 amperes, 250 volts maximum, include a mechanical flag, latching lever and push-to-test button. Contacts are made of a silver nickel alloy. Other types include bifurcated (twin) contacts for dusty environments or low power level switching (gold clad). Color coded test buttons help identify coil circuits, red for AC, green for DC. Rel UF3 P Dist Contact Configuration: Current RatingStandard Contacts: Bifurcated Contacts: Gold Clad Contacts: Max. Voltage: Horsepower Rating: Coil Pwr. Consumption: Oper. Time (approx.): Weight without socket: Overall Dimensions: DPDT or 3PDT (Form C) 10 Amperes 4 Amperes Min. 1 mA @ 100 mV DC 250 Volts AC 1/4 @ 120 V / 1/3 @ 240 V 1.5 W (DC), 2.5 VA (AC) Pick-up - 12 ms Drop-out - 10 ms 3 oz. (90 g) 2 ¾" High x 1 Ǫ" Sq. For complete specifications see page 23. Catalog Numbering System IEC VDE Typical Catalog Number: UF 3 Relay No. of Type Contacts G - 120VAC 1L Contact Material Coil Voltage (See Below) Options (2 or 3 Pole) (See Below) Contact Materials: No code Letter -Standard Contact, Silver Nickel Alloy. B - Standard Contact, Silver Nickel with Gold cladding. F - Bifurcated (Twin) Contacts, Silver Nickel Alloy. G - Bifurcated Contacts, Silver Nickel with Gold cladding. Options (Suffixes): 1 - With mech. flag, push-to-test button and override lever. N - Without override lever, with mech. flag and test button. F - With built in surge suppressor (DC -polarity dependent). L - Including LED (pilot light). 1 Wiring Diagram 2 Pole Relay 2(+) 4 7 1 3 Pole Relay 3 5 8 6 2(+) 4 10 1 3 5 6 7 8 11 Kuhnke Automation Inc. 973-633-0690 Fax 973-633-7230 9 Type UF Universal Relays™ Kuhnke Modular Relay Group Quic-Pics Chart – UF Universal Relays DC Coil Voltages Standard Special Contact 3 Pole Relays Materials Standard 2 Pole Relays • UF2-12VDC1 • UF2-24VDC1 UF2-24VDC1FL UF2-24VDCN UF2-110VDCN • UF3-12VDC1 UF3-12VDCN • UF3-24VDC1 • UF3-24VDC1L • UF3-24VDC1FL UF3-24VDCN UF3-24VDCNF UF3-24VDCNFL UF3-24VDCNL • UF3-48VDCN UF3-60VDCN • UF3-110VDCN UF3-125VDCN • UF3B-24VDC1 UF3B-24VDC1L UF3B-24VDCN • UF3F-24VDC1 UF3F-24VDCN UF3F-24VDCNF • UF3G-24VDC1 • UF3G-24VDC1L UF3G-24VDC1FL UF3G-24VDCN Standard 2 Pole Relays • UF2-12VAC1 • UF2-24VAC1 • UF2-24VAC1L UF2-24VACN • UF2-120VAC1 • UF2-120VAC1L • UF2-230VAC1 UF2-230VACN AC Coil Voltages Standard Special Contact 3 Pole Relays Materials • UF3-12VAC1 • UF3-24VAC1 • UF3-24VAC1L UF3-24VACN • UF3-120VAC1 • UF3-120VAC1L • UF3-230VAC1 • UF3-230VAC1L UF3-230VACN UF3-230VACNL • UF2G-120VAC1 UF3B-230VACN UF3F-24VACN UF3F-230VAC1 UF3F-230VACN • UF3G-120VAC1 • UF3G-120VAC1L UF3G-230VAC1 UF3G-230VACN (•) –Denotes normally stocked items, other types available in packages of 10. Not all types of relays are shown. See Catalog Numbering System to select other relay types. Minimum quantities may apply. Sockets, Plug-in Modules and Accessories 24 22 6 Description 12 5 A 10 92 Z3 4 AC 0V 38 7 14 Standard Socket, 2 Pole Relay (8 Pin) Standard Socket, 3 Pole Relay (11 Pin) Modular Socket, 2 Pole Relay (8 Pin) Modular Socket, 3 Pole Relay (11 Pin) for Plug-in Modules: Multi-function, Multi Voltage Timing Module Surge Suppressor, 6 to 220 VDC Surge Suppressor and LED for 24 VDC RC Surge Suppressor for 110/230 VAC Varistor, Surge Suppressor for 24 VAC Varistor, Surge Suppressor for 230 VAC LED 110/230 VAC Modular Socket, 2 Pole Relay Modular Socket, 3 Pole Relay for Plug-in Modules: Surge Suppressor and LED for 24 VDC LED for 24 VDC Surge Suppressor, 6 to 220 VDC Varistor, Surge Suppressor for 24 VAC Varistor, Surge Suppressor for 230 VAC Varistor, Surge Sup. and LED 230 VAC Euro Standard Socket (3 Pole) Euro Standard Socket (3 Pole) w/Surge Sup. DC Euro Standard Socket (3 Pole) w/Surge Sup. AC Retaining Clip (wire bail) for Z392 or Z393 Retaining Clip (wire bail) for Z347, Z348, Z345 Relay marking tabs, 100 per sheet 3 A2 D1 1 8 21 1 11 2 A1 Socket Z392 Universal Timer Module Z396-64 B1 Rel Z396.63 P Zube Modules for Sockets Z395 and Z396 Z 6/ 396.5 22 0V0 DC Catalog No. See Page Z392 Z393 Z395 Z396 13 13 13 14 Z396-64 Z396-50 Z396-52 Z396-53 Z396-54 Z396-55 Z396-58 Z347 Z348 19 21 21 21 21 21 21 14 14 Z316-51 Z316-52 Z316-53 Z316-54 Z316-55 Z316-58 Z345 Z345-12 Z345-32 Z434 Z441 Z535 21 21 21 21 21 21 15 15 15 — — — -A2 A2 + Note: All sockets are equipped for panel or DIN rail mounting and have finger proof screw terminals. Modules which incorporate timing, visual indication and surge suppression can be added to bases. Kuhnke Automation Inc. 973-633-0690 Fax 973-633-7230 2 Type UB Universal Relays™ Kuhnke Modular Relay Group Square Base General Purpose Relays 10 Amp. 2 or 3 Poles, Blade Type Features: • • • • • • Industry standard, square base relay. Blade base provides for solder, fast-on wire terminal or socket connections. Standard version includes mechanical flag, push-to-test button and override lever. Options include LED’s and surge suppressors. 4 contact options provide wide switching range. All major world standard approvals. REL UB3 US P Kuhnke’s Universal Square Base Relays are heavy duty general purpose devices with the same features as tube type relays (octal socket-UF), except are equipped with blade style terminals which can be soldered or connected with fast-on wire terminals in addition to being used in relay sockets. Relays are interchangeable with similar relays from other manufacturers. General Specifications Contact Configuration: Current RatingStandard Contacts: Bifurcated Contacts: Gold Clad Contacts: Max. Voltage: Horsepower Rating: Coil Pwr. Consumption: Oper. Time (approx.): DPDT or 3PDT (Form C) 10 Amperes 4 Amperes Min. 1 mA @ 100 mV DC 250 Volts AC 1/4 @ 120V / 1/3 @ 240 V 1.5 W (DC), 2.5 VA (AC) Pick-up - 12 ms Drop-out - 10 ms 3 oz. (90 g) 2 Ǫ" High x 1Ǫ" Sq. Weight without socket: Overall Dimensions: For complete specifications see page 23. Catalog Numbering System IEC VDE Typical Catalog Number: UB 3 Relay No. of Type Contacts G Contact Material 120VAC 1L Coil Voltage (See Below) Options (2 or 3 Pole) (See Below) Contact Materials: No code Letter -Standard Contact, Silver Nickel Alloy. B -Standard Contact, Silver Nickel with Gold cladding. F -Bifurcated (Twin) Contacts, Silver Nickel Alloy. G -Bifurcated Contacts, Silver Nickel with Gold cladding. Options (Suffixes): 1 -With mech. flag, push-to-test button and override lever. N -Without override lever, with mech. flag and test button. F - With built in surge suppressor (DC -polarity dependent). L - Including LED (pilot light). 3 Wiring Diagram A(+) 1 B 7 4 2 8 5 3 6 9 3 Pole relay shown. For 2 pole, omit center contact (terminals 8-2-5) Kuhnke Automation Inc. 973-633-0690 Fax 973-633-7230 Type UB Universal Relays™ Kuhnke Modular Relay Group Quic-Pics Chart – UB Universal Relays Standard 2 Pole Relays DC Coil Voltages Standard Special Contact 3 Pole Relays Materials Standard 2 Pole Relays UB2-12VDC1 UB2-24VDC1 UB2-24VDC1L UB3-12VDC1 • UB3-24VDC1 UB3-24VDC1L UB2-24VAC1 UB2-120VAC1 UB2-120VAC1L UB3G-24VDC1 UB3G-24VDC1L AC Coil Voltages Standard Special Contact 3 Pole Relays Materials UB3-24VAC1 • UB3-120VAC1 UB3-120VAC1L UB3-230VAC1 UB3G-120VAC1 UB3G-120VAC1L (•) –Denotes normally stocked items, other types available in packages of 10. Not all types of relays are shown. See Catalog Numbering System to select other relay types. Minimum quantities may apply. 0.5 x 4.8 0.02" x 0.187" Blade Terminal Dimensions 7.0 0.28" Accepts Faston 187 Quick Connect wire terminals or equal. Sockets and Accessories Description Standard Socket (accepts 2 or 3 pole relays) Flange Mounting Bracket Retaining Clip (wire bail) for Z346 Relay marking tabs, 100 per sheet Z346 Socket REL_Z346Sockel_ P_US.eps Catalog No. See Page Z346 Z556 Z441 Z535 15 15 — — Note: Socket is equipped for panel or DIN rail mounting and has finger proof screw terminals. Kuhnke Automation Inc. 973-633-0690 Fax 973-633-7230 4 Type 114 Quattro Relays™ Kuhnke Modular Relay Group Qu at ro -R e lai s Heavy Duty Ice Cube Relays 10 Amp. 4 Pole Features: • • • • • • Wide switching range- 10 mA to 10 Ampere. Interchangeable with 3 or 5 Amp. Ice Cube Relays (fits same socket *). Economical solution – covers 90% of control relaying requirements. Includes mechanical flag, push-to-test button and override lever (latch to test). Complete set of sockets and accessories. All major world standard approvals. REL_114_P.eps The Quattro Relay is a new concept in miniature relay construction providing an economical solution to most control switching functions used today. Kuhnke’s new 114 relay is the same physical size as a 3 or 5 Amp. 4 pole Ice Cube relay (fits same socket*), but has a 10 Ampere max. rating, yet is able to switch currents as low as 10 mA, 5 volts. New contact materials, solderless circuit paths and individual contact chambers contribute to this relay’s wide range of applications. Standard relays include a push-to-test button, a mechanical flag and a latch-to-test lever. Options include LED’s and built in surge suppressors. Relays have color-coded test buttons to help identify coil circuits, red for AC, green for DC. General Specifications Contact Configuration: Current RatingMinimum: Maximum: Maximum Voltage: Coil Pwr. Consumption: Oper. Time (approx.): 4PDT (Form C) 10 mA at 5 Volts 10 Amperes 110 VDC / 250 VAC 1.2 VA (AC), 1 W (DC) Pick-up – 10 ms Drop-out – 10 ms 1 oz. (33 g) 1¾" H. x Ǭ" W. x 1ǩ" D. Weight without socket: Overall Dimensions: For complete specifications see page 25. Catalog Numbering System IEC VDE Typical Catalog Number: 114A Relay Type 4 - 120VAC 1L No. of Contacts Coil Voltage Options (See Below) Wiring Diagram 13(+) 1 14 9 5 2 10 6 3 11 7 4 8 12 Options (Suffixes): 1- With mech. flag, push-to-test button and override lever. N- Without override lever, with mech. flag and test button. F1- With surge supp. DC (+) at term. 13(A1) (Standard). F- With surge supp. DC (+) at term. 14(A2) (Optional.). L- Including LED (pilot light). 5 * When using the Quattro Relay for applications with a rating higher than 5 Amperes, check the rating of the socket. Most Rel_114A4_SB1_US.eps sockets for Ice Cube relays are rated 7A. Max. Kuhnke’s sockets Z376-02 and Z366-02 are rated at 10 Amps. Kuhnke Automation Inc. 973-633-0690 Fax 973-633-7230 Type 114 Quattro Relays™ Kuhnke Modular Relay Group Quic-Pics Chart – Quattro Relays DC Coil Voltages •114A4-12VDC1 114A4-12VDC1L 114A4-12VDCN •114A4-24VDC1 •114A4-24VDC1L 114A4-24VDC1F1 114A4-24VDCN 114A4-24VDCNF AC Coil Voltages 114A4-24VDCNFL 114A4-24VDCNF1L 114A4-48VDC1 •114A4-48VDC1L 114A4-48VDCN •114A4-110VDC1 114A4-110VDCN •114A4-12VAC1 •114A4-24VAC1 •114A4-24VAC1L 114A4-24VACN 114A4-48VACN •114A4-120VAC1 •114A4-120VAC1L 114A4-120VACN •114A4-230VAC1 •114A4-230VAC1L 114A4-230VACN 114A4-230VACNL (•) –Denotes normally stocked items, other types available in packages of 10. Not all types of relays are shown. See Catalog Numbering System to select other relay types. Minimum quantities may apply. Sockets, Plug-in Modules and Accessories Socket Z376-02 Description .02 C 76 VA Z3 300 7A Rel Z376.02 P Zube Z3 7 24 6.51 VD C +A 2 Plug-in Module Z376-51 A1 – Rel Z376.51 P Zube 4 3 42 NC 32 2 22 1 12 A2 14 CO IL 5 CO IL 14 A1 13 41 12 31 11 CO 21 M 10 11 9 AC 300V 12A 716 26 LR 0VAC 30 10A IN DE MA Z3 66 .02 Modular Socket, with retaining clip (wire bail), clamp term. for Plug-in Modules: Surge Supp., 6 to 220 VDC (+) at term. 14(A2) Surge Supp., 6 to 220 VDC (+) at term. 13(A1) Surge Supp. and LED, 24 VDC (+) at term. 14(A2) Surge Supp. and LED, 24 VDC (+) at term. 13(A1) Varistor, Surge Suppressor for 230 VAC Varistor, Surge Suppressor for 24 VAC RC Surge Suppressor for 110/230 VAC LED up to 230 VAC Modular Socket, high profile design, clamp terminals for Plug-in Modules: Surge Suppressor, 24 VDC (+) at term. 14(A2) Surge Suppressor, 24 VDC (+) at term. 13(A1) Surge Supp. and LED, 24 VDC (+) at term. 14(A2) Surge Supp. and LED, 24 VDC (+) at term. 13(A1) Varistor, Surge Suppressor for 24 VAC Varistor, Surge Suppressor for 230 VAC LED for 24 VAC/DC LED up to 230 VAC Relay Retaining Clip, plastic for Z366-02 socket Catalog No. See Page Z376-02 16 Z376-50 Z376-53 Z376-51 Z376-52 Z376-55 Z376-54 Z376-56 Z376-58 Z366-02 21 21 21 21 21 21 21 21 16 Z318-50 Z318-53 Z318-57 Z318-51 Z318-54 Z318-55 Z318-52 Z318-58 Z366-80 21 21 21 21 21 21 21 21 16 LY ITA Socket Z366-02 Note: All sockets are equipped for panel or DIN rail mounting and have finger proof screw terminals. Modules which incorporate visual indication and surge suppression can be added to bases. Zube_Z366_02_P2.eps Kuhnke Automation Inc. 973-633-0690 Fax 973-633-7230 6 Type 111 Miniatur Relays™ Kuhnke Modular Relay Group • • • • 1 5 Fits standard 4 pole Ice Cube Relay Socket. Standard version includes mechanical flag, push to test button and override lever (latch to test). Fast operating times. Options include LED’s and surge suppressors. Complete set of sockets and accessories. All major world standard approvals. 9 M A4 Features: • • in ia 111 tu r Ice Cube Relays 5 Amp. 2 and 4 Pole -2 5A 30V /25 A 0 V CN AC 2 6 10 13 (A1 ) 3 7 11 4 8 12 14 (A2 ) REL_111_P.eps The Miniatur Relay is a general purpose 5 Amp. relay which can be used for process control interface as well as light load switching in machines and signaling circuits. Both the 2 and 4 pole versions fit the standard 4-pole socket. Contacts are made from a silver-nickel alloy for long contact life. Standard relays include a push-to-test button, a mechanical flag and a latch-totest lever. Options include LED’s and built in surge suppressors. Relays have color-coded test buttons to help identify coil circuits, red for AC, blue for DC. General Specifications Contact Configuration: Current RatingMinimum: Maximum: Maximum Voltage: Coil Pwr. Consumption: Oper. Time (approx.): DPDT or 4PDT (Form C) 50 mA at 20 V DC 5 Amperes 250 V AC 1.6 VA (AC), 1 W (DC) Pick-up – 10 ms Drop-out – 8 ms .6 oz. (20 g) approx. 1¾" H. x Ǭ" W. x 1ǩ" D. Weight without socket: Overall Dimensions: For complete specifications see page 27. Catalog Numbering System IEC VDE Typical Catalog Number: 111 Relay Type A 4 - 120VAC 1L No. of Contacts B2-2 Pole A4-4 Pole Coil Voltage Options (See Below) Options (Suffixes): 1- With mech. flag, push-to-test button and override lever. N- Without override lever, with mech. flag and test button. F- With surge suppressor DC (+) at term. 13(A1). L- Including LED (pilot light). 7 Wiring Diagram 13(+) 1 14 9 5 2 10 6 3 11 7 4 8 12 Kuhnke Automation Inc. 973-633-0690 Fax 973-633-7230 Type 111 Miniatur Relays™ Kuhnke Modular Relay Group Quic-Pics Chart – Miniatur Relays DC Coil Voltages 2 Pole AC Coil Voltages 4 Pole 111B2-12VDC1 •111B2-24VDC1 111B2-24VDCN 111A4-12VDC1 111A4-24VDC1 111A4-24VDC1L 111A4-48VDC1 •111A4-48VDC1L •111A4-110VDC1 111A4-110VDCN 111A4-110VDC1L 2 Pole 111B2-12VAC1 •111B2-24VAC1 •111B2-120VAC1 111B2-230VAC1 4 Pole •111A4-12VAC1 •111A4-24VAC1 111A4-24VAC1L 111A4-48VAC1 111A4-48VACN •111A4-120VAC1 •111A4-120VAC1L •111A4-230VAC1 111A4-230VACN (•) –Denotes normally stocked items, other types available in packages of 10. Not all types of relays are shown. See Catalog Numbering System to select other relay types. Minimum quantities may apply. See also “Quattro Relays”. Sockets, Plug-in Modules and Accessories Socket Z376-02 Description .02 C 76 VA Z3 300 7A Rel Z376.02 P Zube Plug-in Module Z376-51 Z3 7 24 6.51 VD C +A 2 A1 – Rel Z376.51 P Zube 4 3 42 N C 32 2 1 22 12 A2 C O IL 14 5 O 14 C IL A1 13 41 31 12 11 C M 21 O 11 10 AC 300V 12A 716 26 LR 0VAC 30 10A 9 MA DE IN .02 66 Z3 LY ITA Socket Z366-02 Modular Socket, with retaining clip (wire bail), clamp term. for Plug-in Modules: Surge Supp., 6 to 220 VDC (+) at term. 14(A2) Surge Supp., 6 to 220 VDC (+) at term. 13(A1) Surge Supp. and LED, 24 VDC (+) at term. 14(A2) Surge Supp. and LED, 24 VDC (+) at term. 13(A1) Varistor, Surge Suppressor for 230 VAC Varistor, Surge Suppressor for 24 VAC RC Surge Suppressor for 110/230 VAC LED up to 230 VAC Modular Socket, high profile design, clamp terminals for Plug-in Modules: Surge Suppressor, 24 VDC (+) at term. 14(A2) Surge Suppressor, 24 VDC (+) at term. 13(A1) Surge Supp. and LED, 24 VDC (+) at term. 14(A2) Surge Supp. and LED, 24 VDC (+) at term. 13(A1) Varistor, Surge Suppressor for 24 VAC Varistor, Surge Suppressor for 230 VAC LED for 24 VAC/DC LED up to 230 VAC Relay Retaining Clip, plastic for Z366-02 socket Catalog No. See Page Z376-02 16 Z376-50 Z376-53 Z376-51 Z376-52 Z376-55 Z376-54 Z376-56 Z376-58 Z366-02 21 21 21 21 21 21 21 21 16 Z318-50 Z318-53 Z318-57 Z318-51 Z318-54 Z318-55 Z318-52 Z318-58 Z366-80 21 21 21 21 21 21 21 21 16 Note: All sockets are equipped for panel or DIN rail mounting and have finger proof screw terminals. Modules which incorporate visual indication and surge suppression can be added to bases. Zube_Z366_02_P2.eps Kuhnke Automation Inc. 973-633-0690 Fax 973-633-7230 8 Type 107 PCB Interface Relays Kuhnke Modular Relay Group High Performance PCB Interface Relays, DC Operated Up to 16 Amp. 1 or 2 Pole, H.P. Rated C VD -12 G1 7 10 Features: • • • • • C VD -12 G2 7 10 Size allows for compact stacking of PLC outputs. Current ratings up to 16 Amperes. Lower power consumption. Complete set of sockets and accessories gives PCB relay “Plug-in” ability. All major world standard approvals. DC 2V 1-1 7P 0 1 General Specifications The 107 High Performance printed circuit board relay is ideal for interface applications between industrial controllers and working devices like motor starters, small motors or valves. Because of small power consumption these relays are ideal for use with low output level processors. Plug-in bases allow for standard wiring methods to be used and relays can be stacked in small spaces. Relays are available with 3 different ampere ratings and are horsepower rated. Contact Configuration: Current RatingMinimum: Maximum: Maximum Voltage: Horsepower Rating107G2: 107G1/P1: Coil Pwr. Consumption: Oper. Time (approx.): Weight without socket: Overall Dimensions: SPDT or DPDT (Form C) 100 mA at 5 V DC 5, 10 or 16 Amperes 150 V DC / 250 V AC 1/6 HP @ 120/240 VAC 1/3 HP @ 120/240 VAC .7 W (DC) Pick-up – 10 ms (P1-20ms) Drop-out – 5 ms (P1-10ms) .5 oz. (18 g) approx. 1ǩ" H. x ½" W. x 1ǩ" D. Catalog Numbering System For complete specifications see page 29. Typical Catalog Number: 107 G2 - 24VDC Relay Contacts Type (See Below) Coil Voltage Options (See Below) Contacts: G2- DPDT, 5 Amperes, 1/6 HP @120/240 V AC G1- SPDT, 10 Amperes, 1/3 HP @120/240 V AC P1- SPDT, 16 Amperes, 1/3 HP @120/240 V AC Options (Suffixes): E- Relay with high resistance coil. W- Washable (when used on PCB boards). 9 IEC VDE E Wiring Diagram 107G1 107G2 A1(+) 12 A2 11 14 107P1 A1(+) 12 A2 11 14 22 21 24 A1(+) 12 A2 11 14 See socket diagram for jumper instructions. Kuhnke Automation Inc. 973-633-0690 Fax 973-633-7230 Type 107 PCB Interface Relays Kuhnke Modular Relay Group Quic-Pics Chart – High Performance PCB Interface Relays (DC Operated) 107G2, DPDT, 5 Ampere Max. 107G1, SPDT, 10 Ampere Max. 107P1, SPDT, 16 Ampere Max. (1/6 HP @ 120/240 V AC) (1/3 HP @ 120/240 V AC) (1/3 HP @ 125/250 V AC) •107G1-12VDC •107G1-24VDC •107G1-24VDC E •107P1-12VDC 107P1-12VDC E •107P1-24VDC 107P1-24VDC E •107G2-12VDC •107G2-24VDC 107G2-24VDC EW 107G2-48VDC 107G2-12VDC E •107G2-24VDC E (•) –Denotes normally stocked items, other types available in packages of 25. Not all types of relays are shown. See Catalog Numbering System to select other relay types. Minimum quantities may apply. Sockets, Plug-in Modules and Accessories 11 12 Z3 16 Socket Z316-02 .02 COIL A2 A1 Description REL_Z31602_P.eps Z3 6/ 18.5 24 1 VD C Plug-in Module Z318-51 -A2 A1 + 2 4 N O 1 4 11 REL_Z31851_P.eps 12 Z3 1 2 6.0 1 COIL 1 2 C O IL 21 A2 A1 A 1 24 A A1 12 11 A2 22 14 .02 19 Z3 2 2 N O 1 2 21 C VA 00 A3 6 12 671 VAC 2 0 LR 30 A 10 Modular Socket, for 107G1 relay Modular Socket, for 107G2 and 107P1 relay for Plug-in Modules: LED for 24 V DC Surge Supp., 24 V DC (+) at term. (A1) Surge Supp. and LED, 24 VDC (+) at term. (A1) Modular Socket, for 107G1 relay , high profile design Modular Socket, for 107G2/P1 relay, high profile design for Plug-in Modules: Surge Suppressor, 24 VDC (+) at term. (A2) Surge Suppressor, 24 VDC (+) at term. (A1) Surge Supp. and LED, 24 VDC (+) at term. (A2) Surge Supp. and LED, 24 VDC (+) at term. (A1) LED for 24 V DC Retaining Clip, plastic for Z319-02 socket (107G2/P1 relays only) Retaining Clip (wire bail) for Z316-02 or Z317-02 sockets Catalog No. See Page Z316-02 Z317-02 17 17 Z316-52 Z316-53 Z316-51 Z318-02 Z319-02 21 21 21 18 18 Z318-50 Z318-53 Z318-57 Z318-51 Z318-52 Z439 Z429 21 21 21 21 21 18 — 14 12 A2 A1 Socket Z319-02 Note: All sockets are equipped for panel or DIN rail mounting and have finger proof screw terminals. Modules which incorporate visual indication and surge suppression can be added to bases. REL_Z31902_P.eps Kuhnke Automation Inc. 973-633-0690 Fax 973-633-7230 10 Type 171 PCB Interface Relays Kuhnke Modular Relay Group Power PCB Interface Relays Up to 16 Amp. 1 or 2 Pole, H.P. Rated 1 1-G C 17 4V D 2 Features: • • • • • • A 12 Size allows for compact stacking of PLC outputs. AC or DC operating coils. Current ratings up to 16 Amperes. Low power consumption. Complete set of sockets and accessories gives PCB relay “Plug-in” ability. All major world standard approvals. A Coil Voltage Contacts: G2- DPDT, 10 Amp., 1/3 HP-120VAC, 3/4 HP –240 VAC. G1- SPDT, 12 Amp., 1/3 HP-120VAC, 3/4 HP –240 VAC. P1- SPDT, 16 Amp., 1/3 HP-120VAC, 3/4 HP –240 VAC. AC 0V AC 0V 25 6A 25 1 General Specifications Contact Configuration: SPDT or DPDT (Form C) Current RatingMinimum: 10 mA at 5 V DC Rel171Gruppe_P_US.eps Maximum: 10, 12 or 16 Amperes Maximum Voltage: 150 V DC / 250 V AC Horsepower Rating: 1/3 HP @ 120 V AC 3/4 HP @ 240 V AC Coil Pwr. Consumption: .4 W (DC), .6 VA (AC) Oper. Time (approx.): Pick-up – 10 ms Drop-out – 8 ms Weight without socket: .4 oz. (14 g) approx. Overall Dimensions: ¾" H. x ½" W. x 1ǩ" D. For complete specifications see page 31. IEC VDE Wiring Diagram 171G1 171G2 A1(+) 12 A2 11 14 171P1 A1(+) 12 A2 11 14 22 21 24 A1(+) 12 A2 11 14 See socket diagram for jumper instructions. Rel_171G1_SB1_US.eps 11 1 1-P C 17 4V A 2 A Typical Catalog Number: Relay Contacts Type (See Below) AC 0V AC 0V 25 8A 25 16 Catalog Numbering System G2 - 115VAC 2 1-G C 17 4V D 2 1 10 The 171 Power PCB Relay is ideal for interface applications between industrial controllers and working devices like motor starters, small motors or valves. Because of small power consumption these relays are ideal for use with low output level processors. Plug-in bases allow for standard wiring methods to be used and relays can be stacked in small spaces. Relays are available with AC or DC coils and have horsepower ratings. 171 AC 0V AC 0V 25 2A 25 Rel_171PI_SB1_ Kuhnke Automation Inc. 973-633-0690 Fax 973-633-7230 Type 171 PCB Interface Relays Kuhnke Modular Relay Group Quic-Pics Chart – Power PCB Interface Relays 171G2, DPDT, 10 Ampere Max. 171G1, SPDT, 12 Ampere Max. 171P1, SPDT, 16 Ampere Max. (1/3 HP- 120 VAC, 3/4 HP- 240 VAC) (1/3 HP-120 VAC, 3/4 HP- 240 VAC) (1/3 HP-120 VAC, 3/4 HP- 240 VAC) DC Coil Voltages AC Coil Voltages DC Coil Voltages AC Coil Voltages DC Coil Voltages AC Coil Voltages •171G2-12VDC •171G2-24VDC •171G2-24VAC •171G2-115VAC •171G2-230VAC •171G1-12VDC •171G1-24VDC •171G1-24VAC •171G1-115VAC •171G1-230VAC •171P1-12VDC •171P1-24VDC •171P1-24VAC •171P1-115VAC •171P1-230VAC (•) –Denotes normally stocked items. Sockets, Plug-in Modules and Accessories Socket Z316-02 11 12 Z3 16 .02 COIL A2 A1 Description REL_Z31602_P.eps Z3 6/ 18.5 24 1 VD C Plug-in Module Z318-51 -A2 A1 + 11 12 Z3 16 .02 COIL 2 A2 A1 4 N O 1 4 REL_Z31851_P.eps 1 1 A 2 C IL 21 O 1 24 A A1 12 11 A2 22 14 .02 19 Z3 2 2 N O 1 2 21 C VA 00 A3 6 12 671 VAC 2 0 LR 30 A 10 Modular Socket, for 171G1 relay Modular Socket, for 171G2 and 171P1 relay for Plug-in Modules: LED for 24 V DC Surge Supp., 24 V DC (+) at term. (A1) Surge Supp. and LED, 24 VDC (+) at term. (A1) Varistor, Surge Suppressor for 115/230 VAC Varistor, Surge Suppressor for 24 VAC Varistor, Surge Supp. and LED 110/230 VAC Modular Socket, for 171G1 relay , high profile design Modular Socket, for 171G2/P1 relay, high profile design for Plug-in Modules: Surge Suppressor, 24 VDC (+) at term. (A2) Surge Suppressor, 24 VDC (+) at term. (A1) Surge Supp. and LED, 24 VDC (+) at term. (A2) Surge Supp. and LED, 24 VDC (+) at term. (A1) Varistor, Surge Suppressor for 24 VAC Varistor, Surge Suppressor for 230 VAC LED for 24 VAC/DC LED up to 230 VAC Retaining Clip, plastic for socket Z318-02 or Z319-02 Catalog No. See Page Z316-02 Z317-02 17 17 Z316-52 Z316-53 Z316-51 Z316-55 Z316-54 Z316-58 Z318-02 Z319-02 21 21 21 21 21 21 18 18 Z318-50 Z318-53 Z318-57 Z318-51 Z318-54 Z318-55 Z318-52 Z318-58 Z438 21 21 21 21 21 21 21 21 18 14 12 A2 A1 Socket Z319-02 Note: All sockets are equipped for panel or DIN rail mounting and have finger proof screw terminals. Modules which incorporate visual indication and surge suppression can be added to bases. REL_Z31902_P.eps Kuhnke Automation Inc. 973-633-0690 Fax 973-633-7230 12 Accessories Relay Sockets Z392 Kuhnke Modular Relay Group Standard 8 Pin Octal Socket for 2 Pole Universal Relays 24 22 6 Mounting: 12 5 Z3 4 92 10 Terminals: Wire size: Rating: Weight: Dimensions: A 14 38 0V AC 3 7 A2 D1 1 8 21 1 2 11 A1 Accessories: For Relays: DIN rail snap on mount, or panel mounting with (2) #4 or M3 screws Clamp with captive screws Max. (2) #14 AWG 10 A 300 V (IEC- 380 V) 2 oz. (57 g) approx. 2½" High x 1½" Wide x 1ǩ" Deep (with relay mounted- 3Ǫ" Deep) Z434 Retaining Clip (wire bail) UF2 6 5 24 22 4 3 12 14 A2 21 8 11 A1 1 7 2 IEC VDE Rel Z392 P Zube REL_Z392_SB Standard 11 Pin Octal Socket for 3 Pole Universal Relays Z393 24 22 6 12 5 Z3 4 92 10 14 A 38 0V AC 7 32 A2 8 1 AC 0V 2 A1 5 38 1 11 22 A A1 9 10 11 3 Mounting: 21 6 10 2 11 34 A2 31 7 93 21 D1 1 Z3 8 3 24 Terminals: Wire size: Rating: Weight: Dimensions: 12 4 E2 14 Accessories: For Relays: DIN rail snap on mount, or panel mounting with (2) #4 or M3 screws Clamp with captive screws Max. (2) #14 AWG 10 A 300 V (IEC- 380 V) 2 oz. (57 g) approx. 2½" High x 1½" Wide x 1ǩ" Deep (with relay mounted- 3Ǫ" Deep) Z434 Retaining Clip (wire bail) UF3 8 7 6 5 4 32 24 21 22 12 34 9 3 14 A2 31 10 11 11 A1 1 2 IEC VDE Rel Z393 P Zube Modular 8 Pin Octal Socket for 2 Pole Universal RelaysREL_Z393_SB Z395 32 2 4 21 all Cat. No. Z396-XX Plug-in Modules) 8 (Accepts 7 6 93 Z3 22 A 10 5 AC 0V 38 34 A2 31 9 10 11 6 1 11 2 A1 14 M IT AD AL E Y IN U z E3n2iver 95 sal 3 12 4 14 3 10 7 A2 E 8 21 A 40 12 LR A 30 10 26 0V A 71 AC 11 300V 6 37 AC 14 1 11 Mounting: 22 5 7 A2 12 4 24 2 A1 0V AC Terminals: Wire size: Rating: Weight: Dimensions: Modules: For Relays: REL_Z395_P_US.eps Zubeh r Relaissockel 13 DIN rail snap on mount, or panel mounting with (2) #4 or M3 screws Clamp with captive screws Max. (2) #14 AWG 10 A 300 V (IEC- 380 V) 2.2 oz. (62 g) approx. 3" High x 1½" Wide x 1" Deep (with relay mounted- 3Ǫ" Deep) Accepts all Z396-XX modules for Timing, Indication and Surge Protection, see pages 19-22. UF2 6 5 24 22 4 3 12 14 A2 A2 21 11 A1 7 8 1 2 7 IEC VDE Kuhnke Automation Inc. 973-633-0690 Fax 973-633-7230 Accessories Relay Sockets Kuhnke Modular Relay Group Modular 11 Pin Octal Socket for 3 Pole Universal Relays Z396 (Accepts all Cat. No. Z396-XX Plug-in Modules) 34 32 24 22 14 12 9 8 7 5 3 4 10 10 A2 A2 31 21 11 A1 11 6 1 2 Mounting: Terminals: Wire size: Rating: Weight: Dimensions: Modules: For Relays: DIN rail snap on mount, or panel mounting with (2) #4 or M3 screws Clamp with captive screws Max. (2) #14 AWG 10 A 300 V (IEC- 380 V) 2.2 oz. (62 g) approx. 3" High x 1½" Wide x 1" Deep (with relay mounted- 3Ǫ" Deep) Accepts all Z396-XX modules for Timing, Indication and Surge Protection, see pages 19-22. UF3 34 32 9 Un 8 i Z3 v 96 er sa 24 22 7 14 5 l 12 3 4 10 E5 10 A2 11 A2 31 6 21 1 11 2 A1 REL_Z396_Px.eps Zubehör Relaissockel IEC VDE 34 32 9 24 8 22 7 14 5 12 3 Modular 8 Pin Octal Socket for 2 Pole Universal Relays (Accepts all Cat. No. Z316-XX Plug-in Modules) REL_Z396_SB1_US.eps Z347 4 10 E5 10 A2 11 A2 31 6 21 1 11 2 A1 6 5 24 22 3 6 14 12 5 a rs ve 47 ni Z3 U 4 l 3 For Relays: 22 A2 21 11 A1 2 Accessories: Modules: 24 1 Terminals: Wire size: Rating: Weight: Dimensions: DIN rail snap on mount, or panel mounting with (2) #4 or M3 screws Clamp with captive screws Max. (2) #14 AWG 10 A 300 V (IEC- 380 V) 2 oz. (57 g) approx. 2Ǭ" High x 1½" Wide x 1ǩ" Deep (with relay mounted- 3Ǫ" Deep) Z441 or Z434 Retaining Clip Accepts all Z316-XX modules for Indication and Surge Suppression, see page 21. UF2 8 11 A1 1 2 Mounting: 7 A2 21 7 8 4 12 14 Rel Z347 P Zube IEC VDE 24 22 6 12 5 a rs ve 47 ni Z3 (Accepts all Cat. No. Z316-XX Plug-in Modules) Z348 14 U REL_Z347_SB1_US.eps Modular 11 Pin Octal Socket for 3 Pole Universal Relays 4 l 3 34 9 32 24 8 7 14 5 3 2 l 12 a rs ve 48 ni Z3 22 U 1 A1 4 6 21 1 11 2 1 A Kuhnke Automation Inc. 973-633-0690 Fax 973-633-7230 11 31 REL Z348 SB1 US eps IEC VDE 21 11 For Relays: 8 Accessories: Modules: A2 2 A 6 A1 31 21 11 2 1 11 Terminals: Wire size: Rating: Weight: Dimensions: DIN rail snap on mount or panel mounting with (2) #4 or M3 screws Clamp with captive screws Max. (2) #14 AWG 10 A 300 V (IEC- 380 V) 2 oz. (57 g) approx. 2Ǭ" High x 1½" Wide x 1ǩ" Deep (with relay mounted- 3Ǫ" Deep) Z441 or Z434 Retaining Clip Accepts all Z316-XX modules for Indication and Surge Suppression, see page 21. UF3 10 A2 10 Mounting: 7 8 5 4 9 32 7 22 3 12 34 24 14 Rel Z348 P Zube 14 Accessories Relay Sockets Z346 Kuhnke Modular Relay Group Standard Socket for 2 or 3 Pole Square Base (Blade Type) Universal Relays Mounting: Terminals: Wire size: Rating: Weight: Dimensions: Accessories: For Relays: 8 5 4 9 24 7 34 3 14 32 12 DIN rail snap on mount, or panel mounting with (2) #6 or M3.5 screws Clamp with captive screws Max. (2) #14 AWG 10 A 300 V 2.8 oz. (79 g) approx. 2Ǭ" High x 1¾" Wide x 1" Deep (with relay mounted- 2Ǭ" Deep) Z441 Retaining Clip (wire bail) UB 22 316 21 10 A2 11 11 A1 2 1 IEC VDE REL_Z346Sockel_ P_US.eps REL_Z346_SB Z556 Flange Mounting Bracket for Square Base Relays Type UB 2 0.078" 84 3.3" Material: Dimensions: For Relays: Bracket mounts with (2) #6 pan head screws on 2Ǭ" centers. Plastic 3" High x 1ǫ" Wide UB 74 2.91" Mounting: 27.5 1.08" UB Relay snaps into holder side brackets and locks in place at base of relay. R3 0.12" REL_Z556Halterung_ P_US.eps 39 1.54" Z345 Euro 11 Pin Octal Socket for 3 Pole Universal Relays (Special order only, for new installations use Cat. No. Z393) 9 34 32 7 8 24 Mounting: 22 3 5 U 4 10 31 11 21 6 11 1 2 A1 al A2 rs ve ni Z3 45 .12 14 12 Terminals: Wire size: Rating: Weight: Dimensions: Accessories: Other Types: For Relays: DIN rail snap on mount or panel mounting with (2) #4 or M3 screws Clamp with captive screws Max. (2) #12 AWG 10 A 380 V 2.3 oz. (65 g) approx. 3" High x 1ǫ" Wide x 1" Deep (with relay mounted- 3¼" Deep) Z434 Retaining Clip (wire bail) 8 5 4 9 32 7 22 3 12 24 14 34 A2 10 6 A1 31 21 11 2 11 1 Z345-12, Built-in Surge Suppr. DC Z345-32, Built-in Surge Suppr. AC (RC-230 V max.) UF3 IEC VDE 15 Kuhnke Automation Inc. 973-633-0690 Fax 973-633-7230 Accessories Relay Sockets Kuhnke Modular Relay Group Modular Socket for 4 Pole (Ice Cube) Quattro Relays Z376-02 (Accepts all Cat. No. Z376-XX Plug-in Modules) Mounting: 8 7 6 5 4 3 2 1 Accessories: Modules: 13 14 12 Terminals: Wire size: Rating: Weight: Dimensions: 11 10 9 For Relays: DIN rail snap on mount, or panel mounting with (2) #4 or M3 screws Clamp with captive screws Max. (2) #14 AWG 10 A 300 V 1.7 oz. (48 g) approx. 2ǫ" High x 1ǩ" Wide x 1ǩ" Deep (with relay mounted-2½" Deep) Retaining Clip (wire bail) Included Accepts all Z376-XX modules for Indication and Surge Suppression, see page 21. 114A4 / 111A4-B2 .02 C 76 VA Z3 300 7A Rel Z376.02 P Zube IEC VDE REL_Z37602_SB.eps Modular Socket for 4 Pole (Ice Cube) Quattro Relays Z366-02 (Accepts all Cat. No. Z318-XX Plug-in Modules) Mounting: 8 4 7 3 6 2 Terminals: Wire size: Rating: Weight: Dimensions: 1 13 14 12 5 11 10 9 Accessories: Modules: For Relays: DIN rail snap on mount or panel mounting with (2) #4 or M3 screws Clamp with captive screws Max. (2) #14 AWG 10 A 300 V (CSA – 12 A) 2.2 oz. (62 g) approx. 3" High x 1ǩ" Wide x 1¾" Deep (with relay mounted-2½" Deep) Retaining Clip Z366-80 (see below) Accepts all Z318-XX modules for Indication and Surge Suppression, see page 21. 114A4 / 111A4-B2 REL_Z37602_SB.eps 4 3 NC 2 22 1 12 A2 CO 14 IL 5 CO IL 14 A1 13 41 12 31 11 CO 2 .0 66 Z3 21 M 10 11 9 AC 300V 12A 716 C 26 LR 0VA 30 10A IN DE MA LY ITA IEC VDE Zube_Z366_02_P2.eps Retaining Clip for Socket Z366-02 and Quattro Relay Mounting: Uses: Material: Dimensions: Z366-80 Snaps on over pivot points on base Retaining clip and relay ejection tab Plastic Total depth of base with relay and clip installed is 3 ¼ ". REL_Z36680Clip_ P_US.eps Kuhnke Automation Inc. 972-633-0690 Fax 973-633-7230 16 Accessories Relay Sockets Z316-02 Kuhnke Modular Relay Group Modular Socket for PCB Interface Relays- 107/171 G1 (Accepts all Cat. No. Z316-XX Plug-in Modules) Mounting: 11 12 Z3 1 2 6.0 COIL A2 A1 Terminals: Wire size: Rating: Weight: Dimensions: Accessories: Modules: REL_Z31602_P.eps For Relays: DIN rail snap on mount, or panel mounting with (1) #4 or M3 screw Clamp with captive screws Max. (2) #14 AWG 10 A 250V .4 oz. (12 g) approx. 2¾" High x ǫ" Wide x 1½" Deep (with relay mounted- 2" Deep) Z429 Retaining Clip (107 only) Accepts all Z316-XX modules for Indication and Surge Suppression, see page 21. 107G1, 171G1 IEC VDE Z317-02 11 12 14 A2 A1 REL_Z31602_S Modular Socket for PCB Interface Relays- 107/171 G2 and P1 (Accepts all Cat. No. Z316-XX Plug-in Modules) 11 12 Z3 16 .02 COIL A2 A1 COIL A2 A1 24 NO14 21 COM11 22 NC 12 .02 17 Z3 Mounting: Terminals: Wire size: Rating: Weight: Dimensions: Modules: Accessories: For Relays: DIN rail snap on mount, or panel mounting with (1) #4 or M3 screw Clamp with captive screws Max. (2) #14 AWG 10 A 250 V .8 oz. (22 g) approx. 3" High x ǫ" Wide x 2ǩ" Deep (with relay mounted- 2ǩ" Deep) Accepts all Z316-XX modules for Indication and Surge Suppression, see page 21. Z429 Retaining Clip (107 only) 107G2, 107P1, 171G2, 171P1 IEC VDE 22 12 21 11 24 14 A2 A1 For 171P1 – Jumpers are required between terminals 11-21, 12-22 and 14-24 when contact load exceeds 10 Amperes. REL_Z31702_SB REL_Z31702_P.eps 24 NO14 21 COM11 22 NC 12 COIL A2 A1 17 .02 17 Z3 Kuhnke Automation Inc. 973-633-0690 Fax 973-633-7230 Accessories Relay Sockets Kuhnke Modular Relay Group Modular Socket for PCB Interface Relays- 107/171 G1 Z318-02 2 A IL O C 4 1 O N 21 14 12 For Relays: C VA 00 A3 6 12 671 VAC 2 0 LR 30 A 10 A1 Accessories: Modules: A1 A2 A2 .02 18 Z3 1 1 Terminals: Wire size: Rating: Weight: Dimensions: 14 DIN rail snap on mount, or panel mounting with (1) #4 or M3 screw Clamp with captive screws Max. (2) #14 AWG 10 A 300 V (CSA- 12 A) .6 oz. (17 g) approx. 3" High x ǫ" Wide x 1¾" Deep (with relay mounted- 2ǩ" Deep) Retaining Clip- (see below) Accepts all Z318-XX modules for Indication and Surge Suppression, see page 21. 107G1, 171G1 2 1 Mounting: 12 O N O O 11 1 A (Accepts all Cat. No. Z318-XX Plug-in Modules) REL_Z31802_P.eps IEC VDE _Z31602_SB.eps Modular Socket for PCB Interface Relays- 107/171 G2 and P1 Z319-02 (Accepts all Cat. No. Z318-XX Plug-in Modules) 2 4 N O 1 4 1 1 21 24 1 12 11 A1 2 21 C VA 00 A3 6 12 671 VAC 2 0 LR 30 A 10 .02 A2 19 22 14 1 14 12 A2 A1 For Relays: A For 171P1 – Jumpers are required between terminals 11-21, 12-22 and 14-24 when contact load exceeds L_Z31902_SB.eps 10 Amperes. O Accessories: Modules: Z3 N 12 IL 22 O A1 C A2 Terminals: Wire size: Rating: Weight: Dimensions: 2 14 DIN rail snap on mount or panel mounting with (1) #4 or M3 screw Clamp with captive screws Max. (2) #14 AWG 10 A 300 V (CSA – 12 A) .8 oz. (22 g) approx. 3" High x ǫ" Wide x 1¾" Deep (with relay mounted- 2ǩ" Deep) Retaining Clip (see below) Accepts all Z318-XX modules for Indication and Surge Suppression, see page 21. 107G2, 107P1, 171G2, 171P1 2 24 Mounting: 2 11 A 21 REL_Z31902_P.eps IEC VDE Retaining Clips for Socket Z318-02 and Z319-02 Sockets Z438 Z439 Use with relay 171 Use with relay 107G2 and 107P1 Mounting: Uses: Material: Dimensions: Snaps on over pivot points on base Retaining clip and relay ejection tab Plastic Total Depth of base with relay and clip installed is 2Ǫ " for 171 relay and 2¾" for 107 relay. Kuhnke Automation Inc. 973-633-0690 Fax 973-633-7230 Z438 Z439 Z438 REL_Z438_ P.eps Z439 18 Accessories Timing Module Kuhnke Modular Relay Group Universal Timing Module Z396-64 Features: • • • • • • Multi-function, Multi-voltage module, eliminates the need for different types of timers Plugs into base along with standard Universal Relay. Time ranges from 0.05 seconds to 10 days. Accepts all line voltages (AC or DC), 24 to 240 Volts. 8 functions- Time Delays, Flashers, Pulse (one shot) etc. Timing function isolated from relay, allows easy replacement of worn contacts. B1 Rel Z396.63 P Zube The Universal Timing Module eliminates the need for different types of timers. One unit covers all timer functions and has 8 timing ranges up to 240 hours. The module plugs into base Z395 or Z396 along side a standard Universal Relay with the appropriate line voltage. When mounted on base, the settings are hidden to prevent tampering. Timing functions and time ranges are set via selecting dip-switch positions and a knob adjustment on top allows for fine setting. An LED indicates power on and flashes during timing sequence. Specifications Voltage Range: Frequency (AC): Operating Temp. Range: Power failure bridge time: Recovery time: Repeatability: Weight: Dimensions: IEC VDE Easy Installation Use relay socket Z395 (for a 2 pole relay) or Z396 (for a 3 pole relay), a Universal Relay with the line voltage needed, and the Universal Timing Module. Select the desired timing function from the chart on the next page, and position the 3 “function” dip-switches on the module as required. Next select the time range required and position the “time” dip-switches to the corresponding time range as shown in the time range chart. Plug the module and the relay into the base and connect wiring as required. Some timing functions require an external start contact connected to terminal B1 on the timing module, all others require only the normal connections to the relay coil. When using DC, always connect the positive lead to terminal A1 (2) and B1, negative to A2 (10). Set and fine-tune the time range by using the yellow graduated dial on the top of the module. 19 24 to 240 V AC or DC 48 to 63 Hz -25° to 55° C 10 ms Max. 150 ms at 55° C 1% of set time 0.5 oz. (14 g) approx. 1Ǭ" H. x 1Ǫ" W. x Ǫ" D. (Fits inside dimensions of socket and relay) Time Ranges Time Range 1 Second 10 Seconds 1 Minute 10 Minutes 1 Hour 10 Hours 1 Day 10 Days Dip-Switch Position ƑƑƑ ŶŶŶ ƑƑŶ ŶŶƑ ƑŶƑ ŶƑŶ ƑŶŶ ŶƑƑ ŶƑƑ ƑŶŶ ŶƑŶ ƑŶƑ ŶŶƑ ƑƑŶ ŶŶŶ ƑƑƑ Adjustment Range 0.05 to 1 Sec. 0.5 to 10 Sec. 3 to 60 Sec. 30 to 600 Sec. 3 to 60 Min. 30 to 600 Min. 1.2 to 24 Hrs. 12 to 240 Hrs. Kuhnke Automation Inc. 973-633-0690 Fax 973-633-7230 Accessories Timing Module Kuhnke Modular Relay Group Timing Functions, Module Z396-64 Function On Delay Timer (Time delay to pickup -TDPU) Start by applying power to coil terminals A1-A2 (2-10). Timer delays relay operation until set time elapses. Reset by opening coil circuit. Dip-Switch Position Sequence Diagram* ƑƑƑ ŶŶŶ U R Function Code E Off Delay Timer (Time delay to drop out -TDDO) Connect a power supply to the coil terminals A1-A2. Timing will begin when a separate start contact connected to terminal B1 on the timing module, is closed. The relay contacts close and remain closed after the start contact is opened until the set time elapses. Pulse on (Switch on Wiper) Connect a power supply to the coil terminals A1-A2. Timing will begin when a separate start contact connected to terminal B1 on the timing module, is closed. The relay contacts close until the set time elapses. Pulse off (Switch off Wiper) Connect a power supply to the coil terminals A1-A2. Timing will begin after a separate start contact connected to terminal B1 on the timing module is closed and then opened. The relay contacts close until the set time elapses. One Shot Start by applying power to coil terminals A1-A2 (2-10). Timer closes relay contacts only for the set time. Reset by opening coil circuit. ƑƑŶ ŶŶƑ Connect a power supply to the coil terminals A1-A2. Timing will begin when a separate start contact connected to terminal B1 on the timing module, is closed. The relay contacts close only after the set time elapses. The relay contacts open when the start contact is opened. Flasher (starting off) Start by applying power to the coil terminals A1-A2 (2-10). After the set time elapses the relay contacts close, again for the set time. Then contacts open also for the same set time. The relay continues to cycle until the power is removed from the coil. Flasher (starting on) Start by applying power to the coil terminals A1-A2 (2-10). Relay contacts close until the set time elapses, then contacts open also for the same set time. The relay continues to cycle until the power is removed from the coil. A2 B1 31 21 11 A1 –(~) Start Timing Module and Relay Socket Power and Control Connections. See relay socket diagram for contact output connections. +(~) Kuhnke Automation Inc. 973-633-0690 Fax 973-633-7230 S U Function Code R ƑŶƑ ŶƑŶ R t S U Function Code Ws ƑŶŶ ŶƑƑ R t S U Function Code Wa ŶƑŶ ƑŶƑ Function Code Wu On Delay Timer (with separate start contact) t ŶƑƑ ƑŶŶ R t U R t S U Function Code Es ŶŶƑ ƑƑŶ Function Code Bp ŶŶŶ ƑƑƑ Function Code Bi R t U R t t U R t t * Sequence Diagram Symbols U – Timer/relay coil power (terminals A1 and A2). R – Relay contact outputs. S – Remote start contact (connected through terminal B1 on module). t – Set time. 20 Accessories Plug-in Modules Kuhnke Modular Relay Group Qu at ro -R ela is Surge Suppressor and Indicator Modules Features: • • • • Z3 7 24 6.51 VD C Plugs into base along with standard relays. Units for indication as well as surge suppression can be added or changed at any time. Wide range for all line voltages and relay types. No additional wiring or relay changes required. +A 2 A1 – .02 76 AC Z3 300V 7A Plug-in Modules provide indication of coil status and surge suppression where needed. LED’s indicate when the coil circuit is energized, which helps in trouble shooting circuits. Voltage spikes caused by opening of the relay coil circuit can create problems with electronic devices by affecting software programs or the function of the PC or PLC itself. Suppressors limit spikes to a safe level for most electronic devices. Specifications: Z396-xx Modules Z376-xx Modules Fits socket Z396. Module plugs in beside relay coil terminals. Units fit inside the dimensions of relay and base, no other space considerations are required. Z 6/ 396.5 22 0V0 DC -A2 A2 + Dimensions: 1Ǫ " x 1Ǫ " x Ǫ". DC – + Fits socket Z376. Remove the white marker tab on socket to reveal module connections. Units fit inside the dimensions of relay and base, no other space considerations are required. Z3 7 24 6.51 VD C +A 2 See Chart -25° to 55° C In parallel with coil. Plastic Rel Z376.02 P Zube Less than .3 oz. A1 – Dimensions: 1Ǫ " x 1Ǫ " x Ǫ". Z316-xx Modules 24 V Voltage range: Operating Temp. Range: Connections: Enclosure: Weight: Z318-xx Modules Fits sockets Z347, Z348, Z316-02 and Z317-02. Module plugs in beside relay. When using on base Z317-02, first remove the white marker tab to reveal module connections. Module increases depth dimension of bases Z316-02 and Z317-02 to 2¼" and fit inside the dimensions of relay and base for Z347 and Z348 sockets. Fits Sockets Z318-02, Z319-02 and Z366-02. Units fit inside the dimensions of relay and base, no other space considerations are required. Z3 6/ 18.5 24 1 VD C -A2 Dimensions: 1 " x ǫ " x Ǫ". A1 + Dimensions: 1Ǫ" x ǫ" x ¼". 21 Kuhnke Automation Inc. 973-633-0690 Fax 973-633-7230 Accessories Plug-in Modules Kuhnke Modular Relay Group Quic-Pics Chart Plug-in Modules Fig. No. Module Description Modules plug-in to these socketsZ347/ Z348 Z318-02 Z395 Z376-02 Z316-02 Z319-02 Z396 Z317-02 Z366-02 LED only (Luminous Diode) 24 V DC 6 to 24 V AC or DC 110/230 V AC 110/230 V AC 1 1 1 2 — — — Z396-58 — — — Z376-58 Z316-52 — — — — Z318-52 Z318-58 — 3 4 3 4 — — Z396-50 — — — Z376-53 Z376-50 Z316-53 — — — Z318-53 Z318-50 — — 5 5 6 Z396-54 Z396-55 Z396-53 Z376-54 Z376-55 Z376-56 Z316-54 Z316-55 Z318-54 Z318-55 7 8 7 8 9 Z396-52 — — — — Z376-52 Z376-51 — — — Z316-51 — — — Z316-58 — — Z318-51 Z318-57 — Surge Suppressors DC 24 V DC Standard Polarity 24 V DC Reverse Polarity 6 to 230 V DC Standard Polarity 6 to 220 V DC Reverse Polarity Surge Suppressors AC 24 V AC Varistor 115/230 V AC Varistor Resistor/Capacitor (RC) 120/230 V AC Combination LED and Surge Suppressor 24 V DC 24 V DC Reverse Polarity 6 to 24 V DC 6 to 24 V DC Reverse Polarity 230 V AC with Varistor 14 A2 A1+ 13 Fig. 1 Luminous Diode (LED) 14 A2 A1 13 Fig. 5 AC Surge Suppressor (Varistor) 14 A2 14 A2 A1 13 Fig. 2 LED for AC Coil circuits 14 A2 A1 13 Fig. 6 AC Surge Suppressor (Resistor/Capacitor-RC) 14 A2 A1+ 13 14 A2+ A1 13 Fig. 3 DC Surge Suppressor (Standard Polarity) Fig. 4 DC Surge Suppressor (Reversed Polarity) 14 A2 14 A2+ A1 A1+ 13 Fig. 7 LED and Surge Suppr. DC Circuits (Standard Polarity) 13 Fig.8 LED and Surge Suppr. DC Circuits (Reverse Polarity) A1 13 Fig. 9 LED with Varistor AC Kuhnke Automation Inc. 973-633-0690 Fax 973-633-7230 22 Technical Specifications Universal Relays™ Kuhnke Modular Relay Group Detailed Specifications UF/UB Relays General Information Number of contacts: Contact type: Relay Contact Data 2 or 3 Pole Double Throw (Form C) Single or Bifurcated (Twin) contacts 250 VAC/DC See Contact Data 3 oz. (90 grams) Max. Voltage: Current ratings: Weight: Performance Information Single Contact, Silver Nickel, (AgNi) Standard Rated Current -Maximum: -Minimum: 10 Amperes 50 mA 20 VDC 20 A. 3000 VA 1/4 HP 1/3 HP Max. Inrush Current: Max. Switching Cap.(Resistive): Horsepower rating @ 120 VAC: @ 240 VAC: Single Contact, Silver Nickel, Gold Clad Cat. Code B Same as above except min. current: Pick-up time: Drop out time: Contact bounce time: Mechanical Life: Electrical Life: Operating Ambient Temp: Vibration Resistance: Dielectric StrengthCoil to Contact: Between Poles: Between open contacts: 12 ms 10 ms 5 ms 20 million plus operations See Charts -25°C to +40°C Greater than 4g’s 2500 VAC 2500 VAC 1500 VAC 1 mA 100 mVDC Bifurcated (Twin) contacts, Silver Nickel (AgNi) Cat. Code F Rated Current -Maximum: -Minimum: Max. Inrush Current: Max. Switching Cap. (Resistive): 4 Amperes 20 mA 10 VDC 10A. 1000 VA Bifurcated (Twin) contacts, Silver Nickel, Gold Clad Cat. Code G Same as Bifurcated Silver Nickel contacts except min. current: 1 mA 100 mVDC Standards UL File: CSA: VDE: IEC: NEMA: CE: E 41922 LR 47569 According to DIN EN 60255-1-00 VDE 0435 part 201 According to IEC255-1-00 B300 Pilot Duty Low Voltage Directive Coil Information Coil Power ConsumptionDC: AC: Pull in Power DC: Coil Inrush Current AC: Operating Range @ 20°CDC and AC 50Hz coils: AC 60 Hz coils: Voltage U al er s niv AC UF3 - 24 VDC N UF Octal Socket DC 24 120 230 12 24 110 220 Resistance (Ohms-) 74 2030 7500 96 384 7660 30630 1.5 W 3 VA 50 Hz/2.5 VA 60 Hz 0.7 W 1.5 x Coil Current 80 to 110% of rated Voltage 85 to 110% of rated Voltage Coil Power Consumption mA 60 Hz 88 17 9.8 50 Hz 105 21 12 125 63 14 7.2 REL UB3 US P UB Square Base Rel UF3 P Dist 23 Kuhnke Automation Inc. 973.633.0690 Fax 973.633.7230 Technical Specifications Universal Relays™ Kuhnke Modular Relay Group Detailed Specifications UF/UB Relays Estimated Contact Life – AC Loads Relay Diagrams UF 2 21 12 32 5 4 14 2 3 6 22 5 6 34 7 24 12 4 8 32 3 1 11 (+) 0.5 A1 + (-) 10 1 11 11 31 A2 - REL_112UF3_SB.eps REL_112UF2_SB.eps 0.2 34 2 8 31 9 14 7 A2 A1 2 1 UB 0.1 0.05 10 2 5 100 2 5 1000 2 5000 Switching capacity in VA Resistive Load- Standard Contact Inductive Load- Standard Contact Resistive Load- Bifurcated Contact Inductive Load- Bifurcated Contact (Power Factor Cos ϕ = 0.4 to 0.7) The above chart is based on tests at 230 V AC. For lower voltages, reduce contact life by the percentage difference in line voltage. Example: For 1000 VA @ 115 V, (standard contact, resistive load), the contact life is 800K operations at 230V. (115V ÷ 230 = .5 or 50%). Therefore the contact life at 115V is estimated at 400K operations. REL_Ufx_DIA1_US.eps 1 2 2 4 5 6 7 8 9 A For 2 Pole UB relays omit the center pole in the diagram. B Dimensions UF 0.94" 24 – – – – – – — - — - — - — — — – — — UF 3 5 UB REL_UB_US.eps 0.94" 24 Contact Life (Millions of operations) 10 57 1 1.45" 37 1.45" 37 0,5 0 20 40 60 80 100 120 140 160 180 200 220 1.40" 35.5 0,2 0,1 – – – – – — - — - — - 2.25" 2 1.40" 35.5 Resistive Load (Current in Amperes) 5 2.54" 64.5 2.83" 72 8 59 2.32" DC Loads – Contact Capacity DC Line Voltage Single contact 2 contacts in series 3 contacts in series Rel Ufx M US.eps Kuhnke Automation Inc. 973.633.0690 Fax 973.633.7230 31Rel_Ubx_M_US.eps 24 Technical Specifications Quattro Relays™ Kuhnke Modular Relay Group Detailed Specifications 114 Relays General Information Number of contacts: Contact type: Contact material: Max. Voltage: Current ratingsMinimum: Maximum: Weight: Standards 4 Pole Double Throw (Form C) Silver Nickel (AgNi) 250 VAC / 110 VDC 10 mA @ 5 Volts 10 A.@250V AC / 24V DC 1 oz. (33 grams) Performance Information Pick-up time: Drop out time: Contact bounce time: Mechanical Life: Electrical Life: Maximum Inrush Current: Max. Switching Capacity: Operating Ambient Temp: Vibration ResistanceN/C contact: N/O contact: Dielectric StrengthCoil to Contact: Between Poles: Between open contacts: 10 ms 10 ms 5 ms 20 million plus operations See Charts 20 A. 144W DC / 2000 VA AC -25°C to +60°C Greater than 2 g’s Greater than 10 g’s UL File: CSA: VDE: E63473 LR 47569 According to DIN EN 60255-1-00/ VDE 0435 part 201 According to IEC 255-1-00 Low Voltage Directive IEC: CE: Coil Information Coil Power ConsumptionDC: AC: Pull in Power DC: Coil Inrush Current AC: Operating RangeDC: AC 60 / 50 Hz: Voltage 2000 VAC 2000 VAC 1000 VAC AC DC 12 24 48 120 230 12 24 48 110 Resistance (Ohms-) 46.5 177 762 4570 19040 143 576 2250 12100 1W 0.98 VA 60Hz/ 1.2 VA 50 Hz 0.42 W 1.5 x Coil Current 80 to 110% of rated Voltage 85 to 110% of rated Voltage Coil Power Consumption mA 60 Hz 81 41 20 8.8 4.2 50 Hz 100 50 25 11 5.2 84 42 21 9 s Relai ttroQua REL_114_P.eps 25 Kuhnke Automation Inc. 973.633.0690 Fax 973.633.7230 Technical Specifications Quattro Relays™ Kuhnke Modular Relay Group Detailed Specifications 114 Relays Estimated Contact Life – AC Loads Relay Diagram 10 (13) 11 14 21 24 31 34 41 44 (9) (10) 2 (11) 1 A2 0.5 (14) (12) (5) (6) (7) (8) 12 (1) 22 (2) 32 (3) 42 (4) 13 9 1 5 Relays equipped with DC surge suppressors are polarity dependent. 2 10 Connect coil leads6 as noted. Standard 3(+) to A1 11 (cat. no. suffix F1)7 Optional 4(+) to A2 12 (cat.14no. suffix F) 8 0.2 REL114A4_SB.eps 0.1 10 2 5 100 2 5 1000 2 5000 Switching capacity in VA Dimensions Resistive Load Inductive Load (Power Factor Cos ij = 0.4 to 0.7) – – – – – – 37.4 1.47" 0.05 The above chart is based on tests at 230 V AC. For lower voltages reduce contact life by the percentage difference in line voltage. Example: For 500 VA @ 115 V, (standard contact, resistive load), the contact life is one million operations at 230V. (115V ÷ 230 = .5 or 50%). Therefore the contact life at 115 V is estimated at 500K operations. 0.5 0.02" DC Loads – Contact Capacity 6 0.23" Contact Life (Millions of operations) A1 5 2 0.8" 10 5 21 0.82" Resistive Load (Current in Amperes) 20 2 1 27.5 1.08" 0,5 0,2 0,1 0 20 40 60 80 100 120 140 160 180 200 220 DC Line Voltage REL_114_M_US.eps Kuhnke Automation Inc. 973.633.0690 Fax 973.633.7230 26 Technical Specifications Miniatur Relays™ Kuhnke Modular Relay Group Detailed Specifications 111 Relays General Information Number of contacts: Contact type: Contact Material: Max. Voltage: Current ratingsMinimum: Maximum: Weight: Standards 2 or 4 Pole Double Throw (Form C) Silver-Nickel 250 VAC 50 mA @ 20 Volts 5 Amperes .6 oz. (20 grams) UL File: CSA: VDE: E63473 LR 47569 According to DIN EN 60255-1-00/ VDE 0435 part 201 According to IEC 255-1-00 Low Voltage Directive IEC: CE: Coil Information Performance Information Pick-up time: Drop out time: Contact bounce time: Mechanical Life: Electrical Life: Maximum inrush current: Max. switching capacity: Operating Ambient Temp: Vibration ResistanceDielectric StrengthCoil to Contact: Between Poles: Between open contacts: 10 ms 8 ms 3 ms 20 million plus operations See Charts 8 Amperes 1250 VA -25°C to +55°C Greater than 10 g’s 2500 VAC 2000 VAC 1000 VAC Coil Power ConsumptionDC: AC: Pull in Power DC: Coil Inrush Current AC: Operating Range @ 20°C: Voltage AC 60 Hz 81 55 27 14 5.5 50 Hz 100 65 32 11 6.7 75 46 23 9 ia A4 5A 2 6 M in 111 1 5 46.5 176 740 4300 17100 160 520 2100 12100 Coil Power Consumption mA tu r DC 12 24 48 115 230 12 24 48 110 Resistance (Ohms-) 1W 1.6 VA 0.6 W 1.5 x Coil Current 85 to 110% of rated Voltage -23 /25 0VA 0V AC CN 3 7 4 9 8 10 13 11 (A1 12 ) 14 (A2 ) REL 111 P eps 27 Kuhnke Automation Inc. 973.633.0690 Fax 973.633.7230 Technical Specifications Miniatur Relays™ Kuhnke Modular Relay Group Detailed Specifications 111 Relays Estimated Contact Life – AC Loads Relay Diagrams Contact Life (Millions of operations) 10 13 5 9 5 1 10 6 2 11 7 3 12 8 4 2 1 14 0.5 0.2 REL_111A4_SB.eps For 2 Pole relays omit the center 2 poles in the diagram. 0.1 0.05 10 2 5 100 2 5 1000 2 5000 Switching capacity in VA Dimensions Resistive Load Inductive Load (Power Factor Cos ij = 0.4 to 0.7) – – – – – – 35.6 1.4" The above chart is based on tests at 230 V AC. For lower voltages reduce contact life by the percentage difference in line voltage. Example: For 1000 VA @ 115 V, (standard contact, resistive load), the contact life is 200K operations at 230V. (115V ÷ 230 = .5 or 50%). Therefore the contact life at 115 V is estimated at 100K operations. 8 6 0.24" DC Loads – Contact Capacity 2.3 0.09" Rel_111_Dia1_US.eps 27.5 1.083" 1.2 2.2 0.047" 0.087" 1 0.85" 2 21.6 Resistive Load (Current in Amperes) 5 0,5 0,2 0,1 0 20 40 60 80 100 120 140 160 180 200 220 DC Line Voltage REL_111_M_US.eps Kuhnke Automation Inc. 973.633.0690 Fax 973.633.7230 28 Technical Specifications PCB Interface Relays Kuhnke Modular Relay Group Detailed Specifications 107 Relays General Information Number of contacts: Maximum VoltageAC: DC: Current ratings: Minimum @ 5 VDC: Maximum @ 240 VAC: Maximum @ 24 VDC: Contact type: Contact Material: Weight: Standards 107G1 1 107G2 2 107P1 1 250 V 150 V 250 V 150 V 400 V 150 V 100 mA 100 mA 100 mA 10 A 5A 16 A 10 A 5A 16 A Double Throw (Form C) Silver Cadmium Oxide .5 oz. (18 grams) Performance Information Pick-up time: Drop-out time: Contact bounce time: Max. Inrush Current: Max. Switching Cap.Resistive DC: Resistive AC: Mechanical Life: Electrical Life: Oper. Ambient Temp: Vibration Resistance: Dielectric StrengthCoil to Contact: Between Poles: Between open contacts: 107G1 10 ms 5 ms 6 ms 10 A UL File: CSA: VDE: E 41922 LR 72763 According to DIN EN 60255-1-00/ VDE 0435 part 201 According to IEC 255-1-00 Low Voltage Directive IEC: CE: Coil Information Coil Power ConsumptionStandard DC: High Resistance Coil DC: .7 W .52 W Pull in Power107G2 10 ms 5 ms 8 ms 5A 107P1 20 ms 10 ms 6 ms 16 A Standard DC: High Resistance Coil DC: Operating Range @ 20°C: Voltage DC 240 W 120 W 480 W 2400VA 1200VA 4000VA 20 million plus operations See charts -5º C to +65ºC Greater than 6 g’s Std. High Res. coil 5000 V AC 2500 V AC 1000 V AC 80 to 110% of rated Voltage Resistance (Ohms-) Coil Power Consumption mA 50 200 820 3330 68 270 1100 4400 120 60 30 14 88 44 22 11 6 12 24 48 6 12 24 48 Wiring Diagrams 107G1 (viewed from top) 107G2 A1 11 12 A2 .35 W .26 W 14 A1 12 11 14 A2 22 21 24 107P1 7G 10 2V 1-1 DC A1 22 21 24 12 11 14 REL107G1_SB.eps A2 REL107G2_SB.eps REL107G1_P.eps 29 Kuhnke Automation Inc. 973.633.0690 fax 973.633.7230 Technical Specifications PCB Interface Relays Kuhnke Modular Relay Group Detailed Specifications 107 Relays 10 10 5 5 5 2 1 0.5 0.2 0.1 0.05 10 2 5 100 2 5 1000 2 2 1 0.5 0.2 0.1 0.05 5000 Contact Life (Millions of operations) 10 Contact Life (Millions of operations) Contact Life (Millions of operations) Estimated Contact Life – AC Loads 10 2 5 100 5 1000 2 1 0.5 0.2 0.1 0.05 5000 10 2 Switching capacity in VA Switching capacity in VA 5 100 2 5 1000 2 5000 Switching capacity in VA 107G2 107G1 Resistive Load 2 2 107P1 – – – – Inductive Load The above charts are based on tests at 230V AC. For lower voltages, reduce contact life by the percentage difference in the line voltage. Example: For 1200 VA @ 115V (107G2- resistive load chart), the contact life is 2 million operations @230 V. (115 ÷ 230 = .5 or 50%). Therefore the contact life at 115V is estimated at 1 million operations. DC Loads – Contact Capacity Rel_107G1_Dia1_US.eps Rel_107G2_Dia1_US.eps 5 2 1 0,5 5 2 1 0,5 0,2 0,2 0,1 0 0,1 0 40 60 80 100 120 140 160 180 200 220 20 40 60 80 100 120 140 160 180 200 1 0,5 20 40 60 80 100 120 140 160 180 200 220 DC Line Voltage 107G2 107P1 Rel_107P1_Dia2_US.eps Dimensions 0.1" 2.5 0.138" 0.138" 0.0078" 0.2 12,9 0.5" 0.65" 0.1 x 0.1" Grid 2.5 x 2.5 3.5 0.14" 0.1" 2,5 0.1" 2.5 3.5 3.5 16.5 Rel_107G2_Dia2_US.eps 12.9 0.5" 3,5 25.3 1.0" 3,5 107G2, 107P1 0.1" 2.5 Rel_107G1_Dia2_US.eps 0.098" 0.138" 0.138" 0.65" 0.0078" 0.2 107G1 29 2 Kuhnke Automation Inc. 973.633.7230 Fax 973.633.7230 25.3 1.0" (Relay bottom views) For PCB mounting - hole diameter for coil = .039” (1mm) hole diameter for contacts =.051” (1.3mm) 3,5 0.14" 25,3 1.0" 29.2 1.15" 29 2 3.5 0.14" 0.0078" 0,2 2 0,1 0 220 DC Line Voltage 107G1 16,5 5 0,2 DC Line Voltage 2,5 10 12.9 0.5" 20 20 10 Resistive Load (Current in Amperes) Resistive Load (Current in Amperes) Resistive Load (Current in Amperes) 10 Rel_107P1_Dia1_US.eps 20 20 Rel 107G2P1 SB1 US eps 30 Technical Specifications PCB Interface Relays Kuhnke Modular Relay Group Detailed Specifications 171 Relays General Information Number of contacts: Maximum VoltageAC: DC: Current ratings: Minimum @ 5 VDC: Maximum @ 240 VAC: Maximum @ 24 VDC: Contact type: Contact Material: Weight: Standards 171G1 1 171G2 2 171P1 1 250 V 150 V 250 V 150 V 400 V 150 V 10 mA 10 mA 10 mA 12 A 10 A 16 A 6A 4A 10 A Double Throw (Form C) Silver Nickel Alloy .4 oz. (14 grams) Performance Information Pick-up time: Drop-out time Contact bounce time Max. Inrush Current: Max. Switching Cap.Resistive DC: Resistive AC: Mechanical Life: Electrical Life: Oper. Ambient Temp: Vibration Resistance: Dielectric StrengthCoil to Contact: Between Poles: Between open contacts: 171G1 10 ms 8 ms 2 ms 15 A 171G2 10 ms 8 ms 2 ms 10 A 171P1 10 ms 8 ms 2 ms 20 A UL File: CSA: VDE: IEC: CE: Coil Information Coil Power ConsumptionDC: AC: Pull in Power DC: Coil Inrush Current AC: Operating Range @ 20°C: Resistance (Ohms-) Voltage 192 W 100 W 240 W 2000VA 1000VA 3000VA 20 million plus operations See charts -5º C to +75ºC Greater than 4 g’s 5000 V AC 2500 V AC 1000 V AC E 41922 LR 47569 According to DIN EN 60255-1-00/ VDE 0435 part 201 According to IEC 255-1-00 Low Voltage Directive AC DC 24 115 230 12 24 350 8100 32500 360 1440 Wiring Diagrams 171G1 80 to 110% of rated Voltage Coil Power Consumption mA 60 Hz 24 5.1 2.5 50 Hz 32 6.6 3.3 33 17 (viewed from top) 171G2 A1 A2 .4 W .7 VA 50 Hz/.6 VA 60 Hz .2 W 1.5 x Coil current 11 12 14 A1 12 11 14 A2 22 21 24 REL_171G2_SB.eps 171P1 REL_171G1_SB.eps A1 A2 22 21 24 12 11 14 REL_171P1_SB.eps 1 1-P C 17 4V A 2 C VA C 50 VA A2 50 16 A2 16 REL171P1_ P.eps 31 Kuhnke Automation Inc. 973.633.0690 Fax 973.633.7230 Technical Specifications PCB Interface Relays Kuhnke Modular Relay Group Detailed Specifications 171 Relays 10 10 5 5 5 2 1 0.5 0.2 0.1 0.05 10 2 5 100 2 5 1000 2 2 1 0.5 0.2 0.1 0.05 5000 Contact Life (Millions of operations) 10 Contact Life (Millions of operations) Contact Life (Millions of operations) Estimated Contact Life – AC Loads 10 2 1 0.5 0.2 0.1 0.05 2 Switching capacity in VA 5 100 2 5 1000 2 5000 10 2 5 100 2 171G2 171G1 Resistive Load 5 1000 2 5000 Switching capacity in VA Switching capacity in VA 171P1 – – – – Inductive Load The above charts are based on tests at 230V AC. For lower voltages, reduce contact life by the percentage difference in the line voltage. Example: Rel_171G1_Dia1_US.eps Rel_171G2_Dia1_US.eps For 100 VA @ 115V (171G2- resistive load chart), the contact life is 700 thousand operations @230 V. (115 ÷ 230 = .5 or 50%). Therefore the contact life at 115V is estimated at 350 thousand operations. Rel_171P1_Dia1_US.eps DC Loads – Contact Capacity Resistive Load (Current in Amperes) 20 10 5 2 1 0,5 0,2 0,1 0 20 40 60 80 100 120 140 160 180 200 220 DC Line Voltage Dimensions 0.1" 2.5 0.1 x 0.1" Grid 2.5 x 2.5 0.0078" 0.2 12,7 12.7 0.5" 0,2 0.1" 0.0078" 2.5 0.2 Kuhnke Automation Inc. 973.633.7230 Fax 973.633.7230 15.7 3.5 15,7 3,5 29 15.7 0.62" 3,5 (Relay bottom views) For PCB mounting - hole diameter =.051” (1.3mm). 3.5 .14" 12,7 15.7 0.62" 3.5 0.14" 3,5 3,5 15,7 0,2 29 1.14" NT.eps 16,7 2,5 2,5 171G2, 171P1 0.66" 0.138" 0.138" 2,5 16.7 3.5 3.5Grid 2.5 x 2.5 0.1" 2.5 12.7 0.5" 171G1 Rel_171G1_Dia2_US.eps 29 32 Relays by Catalog type Other Relay Product Families: 130 Octal socket timing relays available in several versions. C Electromechanical and solid state rail mounted interface relays. E Mechanically Interlocked Relays, dual coils with walking beam construction, 6 Amp. 250V. for socket or PCB mounting. F Impulse latching Relays. Pulses of 50ms or more latches or unlatches relay contacts. For socket or PCB mounting, 6 Amp. 250V. rating. I Industrial relays up to 8 contacts (6A, 400V). Versions include mechanically guided contacts for high shock applications, DC blow out magnets and high capacity switching. MF For current monitoring applications or for switching higher voltages (400V). Used in marine or airport navigation systems. P Open type single pole 50 Amp. power relay available with several contact materials and DC blowout magnets. For surface mounting. PCB Family of Printed Circuit Board relays rated 5 to 15 Amperes, up to 400V AC and available in several contact configurations. PZ Process relays for converting analog and digital signals. U500 U1500 33 Monitoring relays including voltage, current, three phase out of step, and motor protection. 35 01 Relay/Contactors with mechanically guided contacts for small motor applications. For socket or printed circuit board mounting. 35 01 105 Made in Germ any FA2 24V P 105A, 105G 107 109*, 110* 111A, 111B, 111H, 111G 114A 117*,119* 130 135A* 138*, 139* 150* 152 171, 173, 174, 175, 176, 178 C, CB*, CD, C-T* EB, EG F1570, FE17* FA, FG FR* HA , HF, HG I1540 IA, IC, IG, IR, IX, IY IA2, IK2 Timers* ID*, IE* IF-D* IH100 KC*, KH*, KB*, KG* LV*, LH* MA, MG* MF NA*, NF* PZ PA, PR RB*, RE, RG* RH100* RS-xxxx Special Relays- see below SB* SD5* U15, UD15 U2Tr-K* U5 UA UB, UF UD1*, UG1*, UW* UT*, UH*, UG* Zxxx- Relay Accessories * - Obsolete Special Relays Kuhnke manufactures relays for special applications. These relays can be a modification of any standard type relay listed above. Special relays have an identification mark – RS (for Relay-Special) followed by a 4-digit file number (example: RS-7131). Special relays are non-stock and made to order. Kuhnke Automation Inc. 973.633.0690 Fax 973.633.7230 Kuhnke Automation Inc. P.O. Box 1369 Wayne, NJ 07474-1369 Phone: Fax: email: Internet: 973-633-0690 973-633-7230 [email protected] www.kuhnkeusa.com 06/12/01/DD Printed in Germany by Kuhnke, Bad Malente-Gremsmühlen KUHNKE ... IMPULSES FOR AUTOMATION.