Lindapter Catalogue
Transcription
Lindapter Catalogue
Lindapter Catalogue 11 UK:- 1/11/11 11:58 Page 2 Technical Innovation in Steelwork Connections LindUKOct11 Established 1934 Lindapter Catalogue 11 UK:- 1/11/11 11:58 Page 3 Lindapter - Technical Innovation in Steelwork Connections 2 Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com Lindapter Catalogue 11 UK:- 1/11/11 11:58 Page 3 For more than 75 years, Lindapter has earned a respected reputation as the inventor and pioneer of steelwork clamping systems, providing an independently approved and exclusive product range of steelwork, cavity, decking, support and steel floor fixings. Founder Henry Lindsay Lindapter’s unique connections create significant advantages in comparison to traditional methods such as welding or drilling, including the reduction of installation time and labour costs, on-site adjustability and no damage to steel sections or protective coatings. The company’s proud heritage began in 1934 when Engineer Henry Lindsay invented an entirely new concept of connecting steelwork with the Lindsay Bolt Adapter, allowing simple, fast clamping, instead of often difficult and time consuming drilling or welding. The idea was to revolutionise millions of future connections on countless projects worldwide and the combination of the two words ‘Lindsay’ and ‘Adapter’ explains the formation of the now Original 1930s logo famous brand name. Today, Engineers across the world choose Lindapter for projects as varied as Target Field Ballpark, London Tower Bridge, Dubai Shopping Mall and Gautrain Rapid Rail Link. Whether joining primary structural sections, securing secondary beams or suspending building services, Lindapter has a proven and trusted solution. Lindapter has passionately grown over 75 years from a modest family business, into a reputable global brand and strives to continue its proud heritage; inventing ‘Technical Innovation in Steelwork Connections’. For further information: • Service and Support (page 6) • Quality and Approvals: (page 7) The large illustration opposite shows examples of Lindapter connections. Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com 3 Lindapter Catalogue 11 UK:- 1/11/11 11:58 Page 4 Index Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .4 Service and Support . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6 Quality and Approvals . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .7 2 Cavity Fixings Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .40 Type HB - Hollo-Bolt® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .41 Type HBFF - Hollo-Bolt® Flush Fit . . . . . . . . . . . . . . . . . . . . . . . . . . .43 Tensile and Shear Resistance Hollo-Bolt® . . . . . . . . . . . . . . . . . . . . .44 Type LB2 - Lindibolt 2® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .45 Typical Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .46 1 Steelwork Fixings Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8 Girder Clamps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10 Bolt Length / Tail Length / Installation . . . . . . . . . . . . . . . . . . . . . . . .11 Type A . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12 Type B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13 Accessories for Type A and B . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .14 Plate and Packing Details for Type A and B . . . . . . . . . . . . . . . . . . . .15 Type AF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .16 Type CF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17 Accessories for Type AF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18 Plate and Packing Details for Type AF and CF . . . . . . . . . . . . . . . . . .19 Type LR . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20 Type D2 and Type D3 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21 Accessories for Type LR, D2 and D3 . . . . . . . . . . . . . . . . . . . . . . . . .22 Plate and Packing Details for Type LR, D2 and D3 . . . . . . . . . . . . . . .23 Type LS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .24 Accessories, Plate and Packing Details for Type LS . . . . . . . . . . . . . .25 Type BR and Type RC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .26 4 3 Composite Decking Fixings Accessories and Packing Details for Type BR . . . . . . . . . . . . . . . . . .27 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .48 Type HD . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .28 Type AW - Alphawedge . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .49 Type BSNT and Type BSLN . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .30 Type MF - MetFloor . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .50 Type F9 and Type HW/HC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .31 Type MW2 - Multiwedge 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .51 Type SC and Type LP . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .32 Type SD2 - Slimdek 2 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .52 Type FC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .33 Type TR60 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .53 Loads and Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .34 Type VN - V-Nut . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .54 Technical Enquiry Fax . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .35 Type TC - Toggle Clamp . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .55 Typical Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .36 Decking Fixings Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .56 Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com Lindapter Catalogue 11 UK:- 1/11/11 11:58 Page 5 4 Support Fixings 6 Appendix Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .58 Section Details . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .72 Type FLS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .59 Projects . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .74 Type FL . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .60 Type LC and Type SW - Swivel Unit . . . . . . . . . . . . . . . . . . . . . . . . . .61 Type F3 and Type F3-BICC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .62 Type SH and Type HW / HC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .63 Type Z10 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .64 Type HCW30 and Type HCW31 . . . . . . . . . . . . . . . . . . . . . . . . . . . . .65 Type WF . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .66 Typical Applications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .67 Factors of safety shown in this catalogue are typical values and vary with different products from 2:1 to 5:1. Stated tightening torques must not be exceeded. Disclaimer Lindapter International supplies components in good faith, on the assumption that customers fully understand the loadings, safety factors and physical parameters of the products involved. Customers or users who are unaware or unsure of any details should refer to Lindapter International before use. Responsibility for loss, damage, or other consequences of misuse cannot be accepted. Lindapter makes every effort to ensure that technical specifications and other product descriptions are correct. ‘Specification’ shall mean the specification (relating to the use of the materials) set out in the quotation given by the Seller to the Buyer. Responsibility for errors or omissions cannot be accepted. All dimensions stated are subject to production tolerances if in doubt please check with Lindapter. Applications All the applications featured in the catalogue are based on real projects. For detailed case studies visit the website: www.lindapter.com. © Lindapter International 2011 Lindapter is a registered trade mark 5 Floor Fixings In the interests of improving the quality and performance of Lindapter products, we reserve the right to make specification changes without prior notice. Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .68 Type FF - Floorfast® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .69 Type GF - Grate-Fast® . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .70 Type GF3030 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .71 Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com 5 Lindapter Catalogue 11 UK:- 1/11/11 11:58 Page 6 Service and Support Research and Development To meet the needs of an ever-changing world, Lindapter’s R&D department is constantly developing new innovative products. The team is supported with the latest technology including 3D modeling, rapid prototyping, finite element analysis, in addition to two in-house 1,000kN hydraulic test machines. Lindapter works in collaboration with respected companies and organisations such as Tata Steel ® Europe (formerly Corus), Mannesmann, The Steel Construction Institute, CIDECT as well as many leading universities and approval bodies. Engineered Solutions Lindapter’s unique expertise and R&D capability facilitates a bespoke product development service, passionately referred to as ‘Engineered Solutions’. The Type 1055 is an example of a product invented and manufactured for a customer; the stainless steel floor connection was developed specifically for Amec / Shell, for fitting solid plate to open-grid flooring. The service offered to clients includes: Type 1055, an Engineered Solution • Design and development of bespoke products • Full strength and performance analysis • Thoroughly tested with detailed reports • Manufactured to Lindapter’s exacting standards Technical Support The comprehensive technical support from Lindapter’s experienced engineers ensures an efficient specification process with a free design service and bills of materials upon request. Lindapter’s philosophy is to deliver the highest quality at every stage of the service, from initial connection design to installation guidance. • Free connection design based upon your requirement • Optimised solution for cost and performance • Bespoke drawings delivered in 2D and interactive 3D formats • CAD files compatible with all major design software • 3D Assembly PDFs • Contractor training Project Example Target Field Ball Park features an inspiring 1,988 ton steel sunshade canopy that sweeps around the stadium, with an 1,400m2 glistening soffit safely suspended overhead with Lindapter steel connections. The self-adjustable Type LR Girder Clamp with an over-sized slotted location plate allowed simple adjustment to variations in beam width and connection angle and allowed the canopy risers to be easily aligned into position. This resulted in a faster, safer installation in comparison to conventional methods such as drilling, or repeated tack welding and grinding, thereby reducing on-site costs. Visit the Case Studies section of the website for other project examples: www.lindapter.com Type LR Girder Clamp 6 Target Field Ball Park, Minnesota Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com Lindapter Catalogue 11 UK:- 1/11/11 11:58 Page 7 Quality and Approvals Quality Factory Mutual, the American insurance organisation, offers an approval that is recognised by the fire protection industry world-wide. Accredited to ISO 9001 since 1986, Lindapter strictly enforces a quality management system that includes vigorous product testing to ensure consistently high manufacturing standards. Q 05143 Environment Lindapter operates an ISO 14001 certified environmental management system and constantly monitors and improves aspects of the business that may have an impact on the environment, including the use of natural resources, the handling and treatment of waste, and energy consumption. EMS 546660 Verband der Schadenversicherer e.V. is one of Germany’s leading independent testing institutions for products usedin fire protection applications. These approvals serve to reinforce Lindapter’s extensive in-house testing procedures. Lindapter products are tested so that both the engineer and contractor can be confident that Lindapter products will perform as per the information detailed in this catalogue. Loads published are the product safe working loads, taking into account a factor of safety. Approvals Lindapter has manufactured to the highest standard for over three quarters of a century, earning a multitude of independent approvals and a reputation synonymous with safety and reliability. Current accreditations include: Corrosion Protection For Lindapter products in compliance with the provisions of the EC Construction Product Directive 89/106/EEC, please refer to the website: www.lindapter.com/about/ce • Sherardizing Deutsches Institut für Bautechnik approves construction products for use in structural and civil engineering industries in Germany. • Delta seal Lloyd’s Register Type Approved products have been subjected to tensile, frictional, shear, vibration and shock tests, witnessed and verified by Lloyd’s Register. Lindapter products are delivered as standard either bright zinc plated or hot dip galvanised. Various other coatings and alternative materials are available upon request for most products including: • Galvanising • Plastic coating • Special paint coating • Deltatone • Sheraplex • Stainless steel Lindapter is a member of the following organisations: TÜV is the certifying authority for safety, quality and environmental protection in Germany. Det Norske Veritas has approved the use of Lindapter products in lifting applications. This includes their use on both mobile and fixed offshore installations. British Constructional Steelwork Association The Steel Construction Institute Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com American Institute of Steel Construction 7 Lindapter Catalogue 11 UK:- 8 1/11/11 11:58 Page 8 Lindapter Catalogue 11 UK:- 1/11/11 11:58 Page 9 Steelwork Fixings 1 Steelwork Fixings Lindapter Steelwork Fixings require no on-site drilling or welding, saving both time and money and are compatible with virtually any size/shape of steel section, in a wide variety of applications. The Girder Clamp symbolises Lindapter’s concept perfectly; boldly challenging the need to drill or weld, when a safe, high strength connection can be quickly accomplished by clamping two steel sections together. Although the concept is simple, Lindapter products undergo complex design and testing as the experienced Research & Development team constantly refine, improve and invent to achieve greater product performance and safety approvals. The connections shown throughout this catalogue are actual applications from real project successes, both new construction and the refurbishment of existing structures. Advantages • Less design time (Lindapter will design the connection) • Independently approved loads and quality standards • No on-site drilling or welding • Fast and safe construction • ‘Hot Working’ not required • Adjustable on-site • Less work at height • Only hand tools required to install • Power not required • Ability to deconstruct and multi-cycle Markets include: • Plant Engineering • Chemical and Petro-chemical • Material Handling • Structural Engineering • Civil Engineering • Facades • Theatre Equipment • Transportation • Offshore Applications include: • Steel Construction • Cranes • Lifting Beams • Pipe Supports • Towers and Masts • Almost any steel-to-steel connection 9 Lindapter Catalogue 11 UK:- 1/11/11 11:58 Page 10 Steelwork Fixings Girder Clamps 1 Components of a Girder Clamp 1. Standard Grade 8 Hex Nut 2. Standard Hardened Washer 3. Lindapter Clamp Dependent on the application different clamps could be used i.e. Types A, B, BR, AF, LR, LS, D2 or D3. 1 4. Packing Piece In combination with the clamps mentioned above these parts increase the tail length to enable the product to sit correctly on the beam. 2 3 5. Location Plate (can be supplied if required) This is an essential part of the girder clamp assembly that enables all the components to be located in the correct position. The hole centres and plate thickness are calculated to suit the individual application. 4 6. Lindapter Clamp This can be of a similar type as 3 (above), although certain products are designed to specifically work together i.e. A + B. 5 7. Standard Grade 8.8 Hex Bolt or Setscrew 6 Loads 7 The table beneath shows tensile and frictional load capabilities for a standard four bolt Girder Clamp using 4 bolts and 8 clamps at a 90° crossover angle. Lindapter is only too pleased to carry out all design work for individual connections free of charge based on the following details: • • • • • Load per connection Size and type of both beams Angle of crossover Distance between beams Inclination of beams Clamps Bolt size Bolt grade Tensile / for 4 bolts Friction / for 4 bolts Tightening Torque kN kN Nm M12 8.8 23.2 1.4 69 Types A, B, BR, LR M16 M20 8.8 8.8 29.2 59.0 3.0 6.0 147 285 Type AF M24 8.8 78.8 9.0 491 M24 8.8 160.0 60.02) 800 M24 10.9 250.01) 70.02) 1000 1) Factor of safety 3.2:1 2) Factor of safety 2:1 Loads are based on a factor of safety (typically 5:1). The reduction of published safety factors is not recommended. Approvals The following approvals apply to Girder Clamps using types A and B only, in sizes from M12 to M24. Further information is available upon request. 10 Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com Lindapter Catalogue 11 UK:- 1/11/11 11:58 Page 11 Steelwork Fixings Bolt Length / Tail Length / Installation Bolt length calculation for a standard Lindapter Girder Clamp, example shows Type A and B M20 1 Tail length The different tail length can be identified by a code of dimples underneath the clamps. To calculate the bolt length all parts the bolt will go through have to be added up. The next longer standard bolt length should be used. One dimple: tail length short (s) 0.5 · bolt Ø as bolt protrusion 10 Height of nut 16 + Washer 3 + T of top clamp 20 Two dimples: tail length medium (m) 12.5 + Top section + Plate thickness 12 + Lower section 10 + T of lower clamp 10 Three dimples: tail length long (l ) Next standard bolt length = 93.5 = 100.0 Correct installation of types A and B showing type A as an example Parallel flanges 90º >90º <90º Maximum tail length tolerance of -1mm (up to M16) and -1.5mm (M20, M24) before applying the torque is acceptable. Tapered flanges <_5º 90º <90º 5-8º On 6º and 8º slopes types A and B require a special tail length/packing combination which will allow the clamp to tilt back slightly (incorporated into the combination table on page 15). For applications above 8° please see types AF, LR and LS. Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com 11 Lindapter Catalogue 11 UK:- 1/11/11 11:58 Page 12 1 Steelwork Fixings Type A Type A Malleable iron, bright zinc plated / hot dip galvanised Nose Recess Clamping Area Skirt Tail T V Y X Z Typical Applications (see also page 36-39) Product Code The recessed top of the type A clamp holds the bolt head captive while the nut is tightened. The skirt prevents the clamp rotating during installation. The clamp is suitable for parallel flanges, and tapered flanges up to 8° and is installed correctly when the clamping area grips the flange. The tail must be chosen to suit the thickness of the flange being gripped. For correct tail length/packing combinations, please see page 15. Bolt 8.8 Z Safe Working Loads (5:1 Factor of Safety) Tensile / 1 Bolt Frictional / 2 Bolts kN kN 1.0 - Tightening Torque Nm 6 Y mm 16 X mm 8 Dimensions Tail Length V short medium long mm mm mm 4 - T mm 4 Width mm 20 A08 M8 A10 M10 1.5 - 20 20 11 4 5 7 5 26 A12 M12 5.8 0.7 69 26 13 4.5 6 9.5 6 29 A16 M16 7.3 1.5 147 30 16 5.5 8 11 8 36 A20 M20 14.7 3 285 36 19 7 10 12.5 10 46 A24 M24 19.7 4.5 491 48 25 9 12 16 12 55 For higher loads the type AF should be used (see page 16). Order example: A16 medium HDG 12 Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com Lindapter Catalogue 11 UK:- 1/11/11 11:59 Page 13 Steelwork Fixings Type B 1 Type B Malleable iron, bright zinc plated / hot dip galvanised Nose Flat Top Clamping Area Skirt Tail Z T V Y X The flat top of the type B clamp allows the bolt head or nut to be rotated. The clamp is suitable for use with bolts, studs, tie rods, J-bolts, parallel flanges, and tapered flanges up to 8°. The clamp is installed correctly when the clamping area grips the flange. The tail must be chosen to suit the thickness of the flange being gripped. For correct tail length/packing combinations, please see page 15. Product Code Bolt 8.8 Z Typical Applications (see also page 36-39) Safe Working Loads (5:1 Factor of Safety) Tensile / 1 Bolt Frictional / 2 Bolts kN kN 1.0 - Tightening Torque Nm 6 Y mm 16 X mm 8 Dimensions Tail Length V short medium long mm mm mm 4 - T mm 8 Width mm 20 B08 M8 B10 M10 1.5 - 20 20 11 4 5 7 10 26 B12 M12 5.8 0.7 69 26 13 4.5 6 9.5 12 29 B16 M16 7.3 1.5 147 30 16 5.5 8 11 16 36 B20 M20 14.7 3 285 36 19 7 10 12.5 20 46 B24 M24 19.7 4.5 491 48 25 9 12 16 24 55 For higher loads the type AF should be used (see page 16). Order example: B16 medium HDG Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com 13 Lindapter Catalogue 11 UK:- 1/11/11 11:59 Page 14 Steelwork Fixings Accessories for Type A and B 1 Type CW - Clipped Washer Mild Steel, bright zinc plated / hot dip galvanised T Y X Z A packing used to adjust the tail length of the clamp to meet differing beam flange thicknesses. Product Code Bolt Z Dimensions X T mm mm 9,5 2 CW08 M8 Y mm 4 Width mm 19 CW10 M10 5 14 2 25 CW12 M12 6 19.5 2.5 31 CW16 M16 8 17.5 3 38 CW20 M20 10 22 4 44 CW24 M24 12 29 4 57 Order example: CW08 BZP Type P1 short / P2 short Mild Steel, malleable iron, bright zinc plated / hot dip galvanised TP1 Y TP2 X Z A packing used to adjust the tail length of the clamp to meet differing beam flange thicknesses. Product Code P1 P2 P1S08 P2S08 Bolt Z P1S10 P2S10 P1S12 Dimensions TP1 TP2 mm mm 4 8 Width mm 21 M8 Y mm 4 X mm 10 M10 5 13 5 10 24 P2S12 M12 6 16 6 12 30 P1S16 P2S16 M16 8 21 8 16 35 P1S20 P2S20 M20 10 23 10 20 43 P1S24 P2S24 M24 12 32 12 24 54 Order example: P1S16 HDG Type T Malleable iron, bright zinc plated / hot dip galvanised T Z A packing, for parallel flanges only, used to fill the nose of type A and B, making it horizontal. The thickness ‘T’ should be added for tail length and bolt length calculations. The product is for aesthetic purposes only and is not mandatory from a technical perspective. Product Code Bolt Z T12 M12 Dimensions T mm 3 T16 M16 4 T20 M20 5 T24 M24 6.5 Product Code Bolt Z W08 M8 Dimensions T mm 4 W10 M10 5.5 W12 M12 6.5 W16 M16 8 W20 M20 9.5 Order example: T12 BZP Type W Mild Steel, malleable iron, bright zinc plated / hot dip galvanised T Z A washer used to fill the recess of type A to enable the nut to be tightened. When calculating the bolt length, please add ‘T’. 14 Order example: W08 BZP Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com Lindapter Catalogue 11 UK:- 1/11/11 11:59 Page 15 Steelwork Fixings Plate and Packing Details for Type A and B L1 L1 l1M Location and End Plates l1M b1 L1 = Plate length L2 = Plate width l1M, l2M = Hole centres b1, b2 = d= s= Flange width Hole Ø Plate thickness 1 b1 l2M b2 L2 l2M L2 d d Location Plate End Plate Plate Dimensions Material: Mild Steel Grade S275 JR (for other grades please contact Lindapter) End Plate1) Location Plate M8 Hole Ø d mm 9 Plate Thickness s mm 6 M10 11 8 b + 11 M12 13 8 b + 13 M16 18 10 M20 22 M24 26 Bolt Z Plate Thickness s mm 10 Hole Centre l1M mm b1 + 9 Length min L1 mm b1 + 36 Hole Centre min l2M mm 40 Width min L2 mm l2M + 40 b + 44 12 b1 + 11 b1 + 44 50 l2M + 40 b + 54 12 b1 + 13 b1 + 54 60 l2M + 50 b + 18 b + 70 15 b1 + 18 b1 + 70 70 l2M + 60 12 b + 22 b + 88 20 b1 + 22 b1 + 88 90 l2M + 70 15 b + 26 b + 104 25 b1 + 26 b1 + 104 110 l2M + 90 Hole Centres l1M, l2M mm b+9 Length/Width min L1, min L2 mm b + 36 1) Dependant on the use of the end plate the thickness might need to be increased. Calculation of bolt length see page 11 Tail Length / Packing Combinations for Types A & B Tail Length / Packing Combinations for Types A & B For beams up to and including 5° slope For IPN-Beams of an 8° slope Flange Thickness M12 mm A,B CW P1S P2S 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 28 30 s m s s m l m l s s l l m m s s m l s m s s l m s = short 1 1 1 2 1 1 1 2 2 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 2 Types A & B M16 A,B CW P1S P2S s s m m s l l s s l s m l l l l l l l m l l s l m = medium 1 2 1 3 2 2 3 3 1 1 2 2 2 1 1 1 1 1 1 1 1 - 1 1 1 l = long M20 A,B CW P1S P2S I I s s m m s s l m s s s m s m s m l m s s m m 1 1 1 2 2 2 3 1 3 1 2 2 2 - 1 1 1 1 1 1 1 1 - M24 A,B CW P1S P2S 1 P1S = P1 short I I I L s s m m s s l l s s l l s s m m s s l s 1 1 2 2 1 1 1 1 2 1 1 1 1 1 1 1 1 - P2S = P2 short IPN M12 Profile A,B CW P1S P2S 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380 400 425 450 475 500 550 600 I I s s m m s s m m l s m l s m l L L L L L L 1 1 1 1 2 1 1 3 2 - 1 1 - - Types A & B M16 M20 A,B CW P1S P2S A,B CW P1S P2S I I I I s s L L m m L L l l L s l m m L L L L I = Type not applicable 1 - 1 1 1 - - I I I I I I I s s L m m s 1 l l L L L L L L L I - - M24 A,B CW P1S P2S I I I I I I I I I s s s L m m s 1 L L l l L L I - - L = Please contact Lindapter For thicker flanges please contact Lindapter. Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com 15 Lindapter Catalogue 11 UK:- 1/11/11 11:59 Page 16 1 Steelwork Fixings Type AF Type AF Without Type AFW washer: Holds the bolt head captive (bolt grade 8.8) Recess SG iron, hot dip galvanised Nose Skirt Tail With washer Type AFW: Converts recessed clamp to flat top clamp. Flat Top T V Y With Type AFW washer inverted: Holds the bolt head captive (bolt grade 10.9 with larger hexagon size M12 - M20) X Z Typical Applications (see also page 36-39) A high friction clamp with a recessed top to hold the bolt head captive while the nut is tightened. Washer type AFW available (see illustration above and page 18). The skirt prevents the clamp rotating during installation. The tail of the AF spans across slotted holes. Suitable for flanges up to 10°, ideal for S-beams. The clamp can be combined with type CF. For correct tail length/packing combinations, please see page 19.The type AF is compatible with Grade 8.8 and 10.9 bolts, please refer to the table below for performance comparisons. Product Code 1) 2) 3) 4) Bolt Z Grade Safe Working Loads (5:1) Factor of Safety (2:1) Tensile / 1 Bolt Frictional1) / 2 Bolts Painted Steelwork2) Galv. Steelwork kN kN kN 8.5 3.4 3.9 Tightening Torque Nm 90 Y mm 27 X mm 27 Dimensions Tail Length V T short medium Type AF Type AF with AFW Width mm mm mm mm mm 5 12.5 17 22 39 AF12 M12 8.8 AF16 M16 8.8 16.0 8.0 10.0 240 35 37 8 15 22 27 49 AF20 M20 8.8 26.3 13.0 16.0 470 40 39 10 18 25 31 56 AF24 M24 8.8 40.0 24.0 30.0 800 48 60 15 30 32 42 82 AF12 M12 10.94) 10.0 4.0 5.2 130 27 27 5 12.5 17 22 39 AF16 M16 10.94) 19.5 11.0 12.0 300 35 37 8 15 22 27 49 AF20 M20 10.94) 30.0 20.0 25.0 647 40 39 10 18 25 31 56 AF24 M24 10.94) 62.53) 28.0 35.0 1000 48 60 15 30 32 42 82 Frictional Load figures are based on Type AF and Location plates in hot dip galvanised finish. Calculated against slip (movement exceeding 0.1mm). Shot blast and painted steelwork 3.2:1 factor of safety For HR or HV bolts (hot dip galvanised and lubricated) please refer to manufacturers’ recommendation for torque figures. Order example: AF12 short 16 Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com Lindapter Catalogue 11 UK:- 1/11/11 11:59 Page 17 Steelwork Fixings Type CF 1 Type CF SG iron, hot dip galvanised European Patent No: EP1834099 Registered in European Community under design numbers: 000654462-0001, 000654462-0002, 000654462-0003, 000654462-0004 Anti-rotation markings Nose Legs Y Y X X min T max T V Z Z min t max t Typical Applications (see also page 36-39) A high friction clamp which hooks over the flanges of beams, angles and channels. Lindapter markings act as a unique anti-rotation device. The clamp can be combined with all Lindapter Girder Clamp products, including the type AF. Product Code Bolt 8.8 Z (5:1) Tensile / 1 Bolt Safe Working Loads factor of safety (2:1) Frictional1) / 2 Bolts Galv. Steelwork Painted Steelwork2) kN kN 3.4 3.9 Tightening Torque Nm 90 Y mm 32 X mm 14 Dimensions t T mm mm 6 - 13 21 - 29 V mm 25 Width mm 46 CF12 M12 kN 8.5 CF16 M16 16.0 8.0 10.0 240 44 18 8 - 16 25 - 33 32 56 CF20 M20 26.3 13.0 16.0 470 53 22 10 - 19 30 - 41 45 65 kN 0.7 1.7 Nm 69 147 3.0 285 CF / A3) CF / A3) M12 M16 CF / A3) M20 CF / AF CF / AF CF / AF CF Combinations with other Lindapter Clamps kN kN 5.8 0.7 7.3 1.5 Order example: CF12 14.7 3 M12 8.5 3.4 3.9 90 M16 16.0 8.0 10.0 240 M20 26.3 13.0 16.0 470 1) Frictional load figures are based on type CF and location plate in HDG finish. Calculated against slip (movement exceeding 0.1mm). 2) Shot blast and painted steelwork 3) Also applies to type B, BR, LR, D2 or D3 Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com 17 Lindapter Catalogue 11 UK:- 1/11/11 11:59 Page 18 Steelwork Fixings Accessories for Type AF 1 Type AFCW Mild Steel, hot dip galvanised T Y X Product Code Bolt Z AF12CW M12 Y mm 7 Dimensions X T mm mm 33 2 AF16CW M16 8 40 2 50 AF20CW M20 9.5 40.5 2 55 Width mm 40 Order example: AF12CW A packing used to adjust the tail length of the clamp to meet differing beam flange thicknesses; it has a slight bend along its centre line which flattens out during installation. Z Type AFP1 / AFP2 Mild Steel, hot dip galvanised T Y X Z Product Code P1 P2 AF12P1 AF12P2 Bolt Z M12 AF16P1 AF16P2 M16 8 42 5 10 52 AF20P1 AF20P2 M20 9.5 45.5 5 10 56 AF24P1 AF24P2 M24 12 73 5 10 85 Y mm 7 X mm 33 Dimensions TP1 TP2 mm mm 5 10 Width mm 40 Order example: AF12P1 A packing used to adjust the tail length of the clamp to meet differing beam flange thicknesses. Type AFW SG iron, malleable iron, mild steel, hot dip galvanised T Product Code Z A washer used to fill the recess of the type AF. The washer features two projections which, when the AFW is inverted, will captivate the larger hexagons of 10.9 bolts (M12 – M20 only). The M24 version has no projections. Bolt Z AFW12 M12 Dimensions T mm 5 AFW16 M16 5 AFW20 M20 6 AFW24 M24 10 Order example: AFW12 T M24 version has no projections. Z 18 Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com Lindapter Catalogue 11 UK:- 1/11/11 11:59 Page 19 L1 L1 l1M Location and End Plates l1M b1 L1 = Plate length L2 = Plate width l1M, l2M = Hole centres b1, b2 = d= s= Flange width Hole Ø Plate thickness 1 Steelwork Fixings Plate and Packing Details for Type AF and CF b1 b2 l2M L2 l2M L2 d d Location Plate End Plate Plate Dimensions Material: Mild Steel Grade S355 JR (for other grades please contact Lindapter) End Plate1) Location Plate M12 Hole Ø d mm 13 Plate Thickness s mm 10 M16 18 15 b + 18 b + 110 25 b1 + 18 b1 + 110 100 l2M + 100 M20 22 20 b + 22 b + 130 30 b1 + 22 b1 + 130 180 l2M + 180 M24 26 25 b + 26 b + 180 40 b1 + 26 b1 + 180 200 l2M + 200 Bolt Z Hole Centres l1M, l2M mm b + 13 Length/Width min L1, min L2 mm b + 90 Plate Thickness s mm 15 Hole Centre l1M mm b1 + 13 Length min L1 mm b1 + 90 Hole Centre min l2M mm 80 Width min L2 mm l2M + 80 1) Dependant on the use of the end plate the thickness might need to be increased. The type CF can be used in combination with the type AF (see plate dimensions above), types A, B, and BR (see page 15 for plate dimensions) and types D2, D3 and LR (see page 23 for plate dimensions). Calculation of bolt length see page 11 Tail Length / Packing Combinations for Type AF Parallel flanges and beams of up to 10º slope Flange Thickness M12 mm AF AFCW AFP1 AFP2 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 s s s s s s s s m m s m m m m s m m m m s m m s = short 1 1 2 3 1 1 2 1 2 2 1 2 2 1 1 1 1 1 1 1 1 - 1 1 1 1 2 1 1 Type AF M16 M20 AF AFCW AFP1 AFP2 AF AFCW AFP1 AFP2 M24 AF AFP1 AFP2 I I I s s s s s s s s m m m s m m m m m m m m m m = medium 1 1 2 3 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 I I I I s s s s s s s s m m m m m m m m m s s 1 1 2 3 1 1 2 1 1 1 1 1 1 1 1 1 1 1 1 I I I I I I s s s s s s s s s s s s s s s m 1 1 1 1 1 - 1 1 1 1 - Flange Thickness M12 mm AF AFCW AFP1 AFP2 28 29 30 31 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 50 m m s s m m m s s m m m s s m m m s s m m s s 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 2 2 2 3 3 2 2 2 3 3 3 3 3 4 4 3 3 4 4 Type AF M16 M20 AF AFCW AFP1 AFP2 AF AFCW AFP1 AFP2 M24 AF AFP1 AFP2 s m m m m m m m m m s m m m m s m m m m s m m m m m m m m m m m m m m m m m m m m m m m m m 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 2 1 1 1 1 1 2 2 2 2 3 2 2 2 2 3 3 3 3 3 4 3 3 m m m m m m m s m m m m m m m m m m m m m m m 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 2 1 2 2 2 2 2 2 2 2 2 2 3 3 3 3 1 1 1 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 2 2 2 I = Type not applicable Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com 19 Lindapter Catalogue 11 UK:- 1/11/11 11:59 Page 20 Steelwork Fixings Type LR 1 Type LR Malleable iron, bright zinc plated / hot dip galvanised Saddle Slot Nose Leg Clip Tail max Y min X max T min V Z min Y max X min T max V Typical Applications (see also page 36-39) Z A self adjusting clamp for various flange thicknesses and slopes up to 15°. The leg of the saddle prevents the clamp rotating during installation. The LR tail spans slotted holes. For thicker flanges packings P1 long and P2 long are available. For correct tail length/packing combinations please see page 23. Safe Working Loads (5:1 Factor of Safety) Tensile / 1 Bolt Frictional / 2 Bolts kN kN 1.5 - Product Code Bolt 8.8 Z LR10 M10 LR12 M12 5.8 LR16 M16 7.3 Tightening Torque Nm 20 Clamping Range V mm 3 - 10 Y mm 21 - 24 Dimensions X T Width with Saddle mm mm mm 24 - 26 21 - 24 33 0.7 69 3 - 12 26 - 29 25 - 31 25 - 29 39 1.5 147 3 - 16 30 - 35 34 - 37 30 - 36 46 LR20 M20 14.7 3 285 3 - 20 42 - 49 46 - 51 41 - 48 57 LR24 M24 19.7 4.5 491 3 - 24 47 - 57 52 - 58 44 - 54 76 Order example: LR10 BZP 20 Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com Lindapter Catalogue 11 UK:- 1/11/11 11:59 Page 21 Steelwork Fixings Type D2 / Type D3 1 Type D2 Malleable iron, bright zinc plated, hot dip galvanised S Recess T Nose V Setscrew Tail Y Clamping Area X Skirt Z Type D3 Malleable iron, bright zinc plated, hot dip galvanised Z S Flat Top T V Y X Typical Applications (see also page 36-39) Adjustable clamps that incorporate a setscrew to accommodate a wide range of flange thicknesses. Type D2 has a recessed head to hold the bolt head captive. The skirt prevents the clamp rotating during installation. For flanges up to 5°. For thicker flanges packings P1 long and P2 long are available. For correct tail length/packing combinations please see page 23. Correct Installation: Setscrew S needs to be adjusted so that V is 1mm shorter than the flange thickness prior to installation. Adjust the setscrew after installation so that the bolt Z is 90° to the clamp and the clamp contacts the flange with the clamping area only. Product Code Bolt 8.8 Z Safe Working Loads (5:1 Factor of Safety) Tensile / 1 Bolt Frictional / 2 Bolts kN kN 1.5 - Tightening Torque Nm 20 Clamping Range V2) V1) mm mm 5 - 10 10 - 20 Y mm 20 X mm 20 Dimensions S T mm mm M6 5 Width mm 26 D210 M10 D212 M12 5.8 0.7 69 5 - 10 10 - 22 26 25 M6 6 D216 M16 7.3 1.5 147 6.5 - 13 13 - 20 30 30 M8 8 35 D220 M20 14.7 3 285 8.5 - 17 17 - 24 36 35 M10 10 42 D224 M24 19.7 4.5 491 10 - 19 19 - 30 48 49 M12 12 54 D312 M12 5.8 0.7 69 5 - 10 10 - 22 26 25 M6 12 29 D316 M16 7.3 1.5 147 6.5 - 13 13 - 20 30 30 M8 16 35 29 1) Setscrew S inserted from above. 2) Setscrew S inserted from below. Order example: D210 BZP Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com 21 Lindapter Catalogue 11 UK:- 1/11/11 11:59 Page 22 Steelwork Fixings Accessories for Type LR, D2 and D3 1 Type P1 long / P2 long Mild Steel, malleable iron, bright zinc plated / hot dip galvanised TP1 Y TP2 X Z Product Code P1 P2 P1L10 P2L10 P1L12 P2L12 P1L16 P2L16 P1L20 P1L24 Bolt Z Dimensions TP2 TP1 mm mm 5 10 Width mm 24 M10 Y mm 5 X mm 24 M12 6 32 6 12 30 M16 8 40 8 16 35 P2L20 M20 10 47 10 20 43 P2L24 M24 12 64 12 24 54 Order example: P1L10 BZP A packing used to adjust the tail length of the clamp to meet differing beam flange thicknesses. Type T Malleable iron, bright zinc plated / hot dip galvanised T Z A packing to fill the nose of type D2 and D3 making it horizontal. For parallel flanges only. The thickness ‘T’ should be added for tail length and bolt length calculations. The product is for aesthetic purposes only and is not mandatory from a technical perspective. Product Code Bolt Z T12 M12 Dimensions T mm 3 T16 M16 4 T20 M20 5 T24 M24 6.5 Bolt Z Order example: T12 BZP Type W Mild Steel, malleable iron, bright zinc plated / hot dip galvanised Product Code T A washer used to fill the recess of type D2 to enable the nut to be tightened. When calculating the bolt length, please add ‘T’. 22 Z W08 M8 Dimensions T mm 4 W10 M10 5.5 W12 M12 6.5 W16 M16 8 W20 M20 9.5 Order example: W08 BZP Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com Lindapter Catalogue 11 UK:- 1/11/11 11:59 Page 23 L1 L1 l1M Location and End Plates l1M b1 L1 = Plate length L2 = Plate width l1M, l2M = Hole centres b1, b2 = d= s= Flange width Hole Ø Plate thickness 1 Steelwork Fixings Plate and Packing Details for Type LR, D2 and D3 b1 l2M b2 L2 l2M L2 d d Location Plate End Plate Plate Dimensions Material: Mild Steel Grade S275 JR End Plate1) Location Plate M10 Hole Ø d mm 11 Plate Thickness s mm 12 M12 13 12 b + 13 M16 18 15 b + 18 M20 22 20 M24 26 25 Bolt Z Plate Thickness s mm 15 Hole Centre l1M mm b1 + 11 Length min L1 mm b1 + 66 b + 81 15 b1 + 13 b + 105 20 b1 + 18 b + 22 b + 132 25 b + 26 b + 156 30 Hole Centres l1M, l2M mm b + 11 Length/Width min L1, min L2 mm b + 66 Hole Centre min l2M mm 70 Width min L2 mm l2M + 50 b1 + 81 80 l2M + 60 b1 + 105 100 l2M + 70 b1 + 22 b1 + 132 120 l2M + 90 b1 + 26 b1 + 156 150 l2M + 110 1) Dependant on the use of the end plate the thickness might need to be increased. Calculation of bolt length see page 11 Tail Length / Packing Combinations for Type LR Tail Length / Packing Combinations for Type LR Parallel flanges For IPN-Beams of an 8° slope Type Combinations LR P1L P2L M 10 mm M 12 M 16 M 20 Clamping Range mm mm mm M 24 IPN M10 Profile LR P1L P2L M12 LR P1L P2L M16 LR P1L P2L M20 LR P1L P2L M24 LR P1L P2L mm 80 100 120 140 160 180 200 220 240 260 280 300 320 340 360 380 400 425 450 475 500 550 600 I I I I 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - - 3 - 10 3 - 12 3 - 16 3 - 20 3 - 24 1 1 - 8 - 15 9 - 18 11 - 24 13 - 30 15 - 36 1 - 1 13 - 20 15 - 24 19 - 32 23 - 40 27 - 48 1 1 1 18 - 25 21 - 30 27 - 40 33 - 50 39 - 60 1 - 2 23 - 30 27 - 36 35 - 48 43 - 60 51 - 72 1 1 2 28 - 35 33 - 42 43 - 56 53 - 70 63 - 84 1 - 3 33 - 40 39 - 48 51 - 64 63 - 80 75 - 96 Tail Length / Packing Combinations for Type D2 & D3 Parallel flanges and beams of up to 5° slope Type M 10 D2 Combinations D P1L P2L 1) mm M 12 D2 / D3 M 16 M 20 D2 / D3 D2 Clamping Range mm mm mm M 24 D2 mm 1 - - 5 - 10 5 - 10 6.5 - 13 8.5 - 17 10 - 19 1 - - 10 - 20 10 - 22 13 - 20 17 - 24 19 - 30 1 1 - 15 - 25 16 - 28 21 - 28 27 - 34 31 - 42 1 - 1 20 - 30 22 - 34 29 - 36 37 - 44 43 - 54 1 1 1 25 - 35 28 - 40 37 - 44 47 - 54 55 - 66 1 - 2 30 - 40 34 - 46 45 - 52 57 - 64 67 - 78 1 1 2 35 - 45 40 - 52 53 - 60 67 - 74 79 - 90 1 - 3 40 - 50 46 - 58 61 - 68 77 - 84 91 - 102 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 I 1 1 1 1 1 1 1 1 1 - P1L = P1 long 1 1 1 1 1 1 1 1 - 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 P2L = P2 long I 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - 1 1 I I I 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 - I I I I I I 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 I = Type not applicable 1 - For thicker flanges please contact Lindapter. 1) Setscrew S inverted. Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com 23 Lindapter Catalogue 11 UK:- 1/11/11 11:59 Page 24 Steelwork Fixings Type LS 1 Type LS Cast Stainless Steel Grade 316 Registered in European Community under design Numbers: 000803390-0001, 000652730-0001, 000652730-0002, 000652730-0003. US Design Patent No: US D597,393 S. Multiple International Design Patents Pending Nose Tail min Y max X max T min V Z max Y min X min T max V Typical Applications (see also page 36-39) Z A self adjusting clamp for various flange thicknesses and slopes of up to 10°. The special serrations on the tail prevent the clamp rotating during installation. The LS tail spans over slotted holes. For thicker flanges LSP2 packings are available. For correct tail length / packing combinations, please see page 25. Safe Working Load (5:1) Factor of Safety (2:1) Tightening Tensile / 1 Bolt Frictional1) / 2 Bolts Torque kN kN Nm 3.0 1.5 40 Clamping Range V mm 3 - 15 Y mm 17 - 19 Dimensions X T mm mm 18 - 24 16 - 21 80 3 - 20 16 - 22 18 - 29 17 - 23 40 200 3 - 25 22 - 25 27 - 37 20 - 28 55 3 - 30 24 - 31 25 - 42 23 - 32 60 Product Code Bolt A4-70 Z LS10 M10 LS12 M12 7.0 2.0 LS16 M16 10.0 3.0 LS20 M20 18.0 5.0 400 Width mm 38 1) Frictional loads calculated against slip (movement exceeding 0.1mm). Order example: LS10 24 Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com Lindapter Catalogue 11 UK:- 1/11/11 11:59 Page 25 Steelwork Fixings Accessories, Plate and Packing Details for Type LS 1 Type LSP2 Stainless Steel Grade 316 T Y Packing used to adjust the tail length of the clamp to meet differing beam flange thicknesses. X Z Product Code LS10P2 Bolt A4-70 Z M10 Y 5 Dimensions X T 28 10 LS12P2 M12 7 33 10 40 LS16P2 M16 8 40 10 50 LS20P2 M20 9.5 40.5 10 55 Width 40 Order example: LS10P2 Accessories L1 Packings are available upon request. L1 l1M Location and End Plates L1 = Plate length L2 = Plate width l1M, l2M = Hole centres b1, b2 = d= s= Flange width Hole Ø Plate thickness l1M b1 b1 b2 l2M L2 l2M L2 d d Location Plate End Plate Plate Dimensions Material: Stainless Steel Grade 304 or 316 End Plate1) Location Plate Bolt Z mm Hole Ø d mm Plate Thickness s mm Hole Centres l1M, l2M mm Length/Width min L1, min L2 mm Plate Thickness s mm M10 11 12 b + 11 b + 70 15 b + 11 M12 13 15 b + 13 b + 80 20 b + 13 M16 18 22 b + 18 b + 100 25 b + 18 b + 100 110 M20 22 25 b + 22 b + 130 30 b + 22 b + 130 120 Hole Centre l1M mm Length min L1 mm Hole Centre min l2M mm Width min L2 mm b + 70 80 b + 80 80 l2M + 60 l2M + 60 l2M + 80 l2M + 90 1) Depending on type of connection and associated end plate use, the thickness may need to be modified to comply with accepted local design codes. Calculation of bolt length see page 11 Tail Length / Packing Combinations for Type LS For beams up to and including 5° slope Flange Thickness mm 12 13 14 15 16 18 19 20 21 22 23 24 Type LS M10 P2 1 1 1 1 1 1 1 1 M12 P2 1 1 1 1 M16 P2 - M20 P2 - Flange Thickness mm 25 26 27 28 29 30 31 32 Type LS M10 P2 1 2 2 2 2 2 2 2 M12 P2 1 1 1 1 1 1 2 2 M16 P2 1 1 1 1 1 1 1 M20 P2 1 For thicker flanges, please contact Lindapter. P2 = LSP2 Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com 25 Lindapter Catalogue 11 UK:- 1/11/11 11:59 Page 26 Steelwork Fixings Type BR / Type RC 1 Flat Top Type BR Nose Malleable iron, bright zinc plated / hot dip galvanised Clamping Area Tail Skirt Z T V Y X A versatile clamp for steel beams or rails. The skirt prevents the clamp from rotating during installation. The BR tail spans slotted holes. Suitable for flanges up to 8°. Product Code Bolt 8.8 Z BR12 12 Safe Working Loads (5:1 Factor of Safety) Tensile / 1 Bolt Frictional / 2 Bolts kN kN 5.8 0.7 Tightening Torque Nm 69 Y mm 26 Dimensions Tail Length V short medium mm mm 4 6 X mm 13 T mm 13 Width mm 29 BR16 16 7.3 1.5 147 30 16 6 8 16 35 BR20 20 14.7 3 285 36 19 7 10 19 42 BR24 24 19.7 4.5 491 48 25 9 12 25 54 Order example: BR12 short HDG Type RC Hole to suit M12-M24 Nose Forged steel, corrosion protection as required Skirt Tail A special clamp for securing rails or steel beams of 10mm or greater. Packings are available for thicker flanges. The RC tail spans slotted holes. Suitable for flanges of up to 5°. The product will be drilled to suit the hole size and position requirements of the application. W L H V X Product Code Bolt 8.8 Z RCS12 M12 Min. Safe Working Load1) (5:1 Factor of Safety) Tensile / 1 Bolt kN 2.6 RCS16 M16 4.0 147 RCS20 M20 9.6 285 RCS24 M24 12.3 491 Tightening Torque Nm 69 Tail Length V mm 10 X mm 6.5 - 26.5 Dimensions L mm 76 H mm 29 Width W mm 50 10 9 - 24 76 29 50 10 11 - 22 76 29 50 10 13 - 20 76 29 50 1) The safe working load depends on the position of the bolt hole. The greater dimension X the lower the load. Order example: RCS12 HDG with dimension X = ______ mm 26 Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com Lindapter Catalogue 11 UK:- 1/11/11 11:59 Page 27 Steelwork Fixings Accessories and Packing Details for Type BR 1 Type CW - Clipped Washer Mild Steel, bright zinc plated / hot dip galvanised T Y X Z Packing used to adjust the tail length of the clamp to meet differing beam flange thicknesses. Product Code Bolt Z Dimensions X T mm mm 19.5 2.5 CW12 M12 CW16 M16 8 17.5 3 38 CW20 M20 10 22 4 44 CW24 M24 12 29 4 57 Y mm 6 Width mm 31 Order example: CW12 BZP Type P1 short / P2 short Mild Steel, malleable iron, bright zinc plated / hot dip galvanised TP1 Y TP2 X Z Packing used to adjust the tail length of the clamp to meet differing beam flange thicknesses. Product Code P1 P2 P1S12 P2S12 Bolt Z M12 P1S16 P2S16 P1S20 P2S20 P1S24 P2S24 Dimensions TP1 TP2 mm mm 6 12 Width mm 30 Y mm 6 X mm 16 M16 8 21 8 16 35 M20 10 23 10 20 43 M24 12 32 12 24 54 Order example: P1S12 BZP For Type BR please see the following: • Location and End Plates, page 15 • Calculation of bolt length, page 11 Tail Length / Packing Combinations for Type BR NB: The flange thickness refers to t1. t1 For rails up to and including 8° slope Flange Thickness mm 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 Type BR BR s m s m s s m m s m s s m m s m m s m m s m s s s m s M12 CW P1S 1 1 2 2 2 1 1 1 1 1 2 1 2 1 2 1 2 1 1 1 1 1 2 1 1 1 1 1 2 1 1 - P2S 1 1 1 1 1 1 1 1 1 2 2 2 2 BR I s s m s s m s s s s m s s m s s s m m s s m s s m m M16 CW P1S 1 1 1 2 2 1 1 1 1 1 1 1 1 1 2 1 2 1 1 1 1 2 2 2 2 - P2S 1 1 1 1 1 1 1 1 1 1 BR I I s s s m s s s m s s s m s m m m m m s s s m m m s M20 CW P1S 1 1 1 1 2 2 1 2 3 1 1 3 3 1 1 2 1 2 1 2 1 2 1 1 - P2S 1 1 1 BR I I I s s s m s s s m s s s m s s s m s s s m s s s M24 CW P1S 1 1 1 1 2 2 2 2 1 1 1 1 1 1 1 1 1 1 1 1 2 1 2 1 2 1 P2S - For thicker flanges, please contact Lindapter. Type BR is only available with tail length ‘short’ and ‘medium’. s = short m = medium P1S = P1 short P2S = P2 short I = Type not applicable Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com 27 Lindapter Catalogue 11 UK:- 1/11/11 11:59 Page 28 Steelwork Fixings Type HD 1 Type HD Type HD Hard / Soft Clip Malleable iron, SG iron, corrosion protection as requested Plug Nose Leg Skirt Type HD Spring Clip Elastomer Spring The type HD rail clamps facilitate the precise alignment of rails by allowing a high degree of stepless lateral adjustability. Three variants are available (see opposite page). Technical Data Suitable for all rails with tapered flanges and crane speeds of up to 60m/min. For wheel loads above 400kN or lateral loads higher than wheel loads please contact Lindapter. Normal Lateral Conditions High Lateral Conditions SWL* Tightening Torque SWL* Tightening Torque Product Clip Bolt 8.8 Leg Stud Code Type Z V Length H kN Nm kN Nm mm mm HD20 H Hard M20 22.5 185 46 450 F-8 F + 38 HD20 S Soft M20 22.5 185 46 450 F-5 F + 40 HD20 SP Spring M20 22.5 185 46 450 F-7 1) Dimensions Lateral Adjustm. Plate Width Distances Width min A X2) Y2) W mm mm mm mm mm ± 11.5 B + 137 30 27 74 ± 11.5 B + 137 30 27 74 F + 40 ± 11.5 B + 137 30 27 74 max L M20 22.5 185 46 450 F F + 45 ± 11.5 B + 137 30 27 74 HD20 SP-P Spring & Pad M20 22.5 185 46 450 F - 21) F + 45 ± 11.5 B + 137 30 27 74 HD24 H Hard M24 40 320 60 760 F-8 F + 41 ±8 B + 130 30 27 74 HD24 S Soft M24 40 320 60 760 F-4 F + 43 ±8 B + 130 30 27 74 HD24 SP Spring M24 40 320 60 760 F-7 F + 43 ±8 B + 130 30 27 74 HD24 S-P Soft & Pad M24 40 320 60 760 F + 11) F + 48 ±8 B + 130 30 27 74 M24 40 320 60 760 F - 21) F + 48 ±8 B + 130 30 27 74 HD20 S-P Soft & Pad HD24 SP-P Spring & Pad *4:1 Factory of Safety 1)Based on 5mm thick resilient pad. 2)Based on plug set at 3 o’clock position. NB: Leg length V for use with rail sections only with tapered base. For parallel sections please refer to Lindapter. Order example: HD20 H HDG for rail: ________ 28 Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com Lindapter Catalogue 11 UK:- 1/11/11 11:59 Page 29 1 Steelwork Fixings Type HD Type HD Hard Clip Leg length V should be selected to clamp rail down tightly and allow no vertical rail movement. Not to be used when the rail is supported by a resilient pad. H F Y X V B A Type HD Soft Clip Leg length V should be selected to allow vertical rail movement caused by rail wave, whilst holding the rail in precise alignment laterally. Rail ends need to be fixed. H F Y X V B A Type HD Spring Clip The spring clip version incorporates an elastomer spring into the nose of the product, designed to provide some vertical restraint to the rail whilst still allowing the rail to lift with rail wave. The elastomer spring is manufactured from high density synthetic polymer which has a Shore A hardness of 94.97. The spring is unaffected by salt water and most chemicals and has a high resistance to abrasion. H F Y X V B A Resilient Pad Both the spring and soft clips can be used with a resilient pad to decrease track running noise / structural vibration, level out irregular contact between surface and rail and to spread wheel load evenly over a wider area. V Resilient Pad Installation 1. Position clip on bolt or stud. Place the plug in 3 o’clock position and tighten the nut. 2. Rotate the built in nut profile in a clockwise direction from the 3 o’clock position to locate the clip against the rail and laterally adjust the rail if required. +L -L W 3. Apply the recommended torque to the hexagon nut. Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com 29 Lindapter Catalogue 11 UK:- 1/11/11 12:00 Page 30 Steelwork Fixings Type BSNT / Type BSLN Nose Type BSNT 1 Flat Top Malleable iron, bright zinc plated / hot dip galvanised Z T Y X A special clamp for the installation of beams flange to flange. The location plate is substituted by a connecting frame made of steel flats equalling the flange thicknesses in height. The clamps are welded to this frame. M12 Safe Working Loads (5:1 Factor of Safety) Tensile / 1 Bolt kN 5.8 Tightening Torque Nm 69 Y mm 26 X mm 13 T mm 16 Width mm 29 M16 7.3 147 30 16 20 35 BSNT20 M20 14.7 285 36 19 24 42 BSNT24 M24 19.7 491 48 25 32 54 Product Code Bolt 8.8 Z BSNT12 BSNT16 Dimensions Order example: BSNT12 HDG Type BSLN Extended Nose Flat Top Malleable iron, bright zinc plated / hot dip galvanised Tail Skirt Z T V K Y X A special clamp designed with a longer nose to extend the contact area with the steel section. For parallel flanges only. Can be used with types CW, P1 short, P2 short. M12 Safe Working Load (5:1 Factor of Safety) Tensile / 1 Bolt kN 5.8 Tightening Torque Nm 69 Y mm 45.5 X mm 15.5 M16 7.3 147 44 17 Product Code Bolt 8.8 Z BSLN12 BSLN16 Dimensions Tail Length V mm 6 11 T mm 17 Width mm 28 16 32 Order example: BSLN12 HDG 30 Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com Lindapter Catalogue 11 UK:- 1/11/11 12:00 Page 31 Steelwork Fixings Type F9 / Type HW/HC 1 Type F9 Malleable iron, bright zinc plated / hot dip galvanised Nut Bolt Z Single Leg V Jaws W T X V Double Leg A flange clamp for connecting parallel running steel sections with flanges of the same width. The clamps can be used with bolts or alternatively with threaded rod. Not suitable for tapered flanges. Product Code with without Bolt Bolt F910NC F910NB M10 Safe Working Loads (5:1 Factor of Safety) Tensile / 1 Bolt kN 2 F912NC F912NB M12 2.8 39 26 - 60 35 17 24 F916NC F916NB M16 5.6 93 29 - 69 43 21 28 35 F920NC F920NB M20 8.4 177 32 - 82 51 25 35 44 F924NC F924NB M24 14.0 235 45 - 95 76 38 55 63 Bolt 4.6 Z Tightening Torque Nm 20 Clamping Range W mm 19 - 42 X mm 25 Dimensions V T mm mm 13 19 Width mm 24 30 Order example: F910NC HDG Type HW/HC Malleable iron, bright zinc plated / hot dip galvanised X Z Hemispherical Washer R W1 L W2 Y 10° Hemispherical Cup For vertical suspension on angled surface of up to 10° swing either side of the vertical. The hemispherical washer (HW) can be used without the cup. Loads are subject to applications, please contact Lindapter. Product Code Hemispherical Washer Hemispherical Cup mm Hemispherical Washer X W1 mm mm Hemispherical Cup Y W2 mm mm Dimensions Hemispherical Washer & Cup R L mm HW06 - 19 9 - - - - HW08 - 22 10 - - - - HW10 HC10 25 12 32 12 13 14 HW12 HC12 29 12 35 12 14 16 HW16 HC16 34 16 41 16 17 19 HW20 HC20 44 19 54 19 22 24 HW24 HC24 57 25 67 25 29 32 Order example: HC10 BZP Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com 31 Lindapter Catalogue 11 UK:- 1/11/11 12:00 Page 32 Steelwork Fixings Type SC / Type LP 1 Type SC / Type LP Corrosion Protection as required Custom built connections for specific application requirements, such as vertical loads, loads at an angle and rotation of up to 360°. Typical applications are shown. Other loads and designs are available. All loads subject to suitability of supporting section. Type SC Type SC Shackle Clamp with 4 Bolts Loading: Various sizes available up to 6t (60kN) SWL Directions: vertical lift Angle: ± 10º Type LP4 Type LP4 Lifting Point with 4 Bolts Loading: Various sizes available up to 7t (68kN) SWL Directions: 360º rotation Angle: 0 - 90º Type LP6 Type LP6 Lifting Point with 6 Bolts Loading: Various sizes available up to 10t (98kN) SWL Directions: 360º rotation Angle: 0 - 90º Order details: Loading, rotation, angle and beam dimensions 32 Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com Lindapter Catalogue 11 UK:- 1/11/11 12:00 Page 33 Steelwork Fixings Type FC 1 Type FC Forged steel, bright zinc plated plus JS500 The Flush Clamp is a highly adjustable Girder Clamp System without the need of a location plate. Suitable for connecting beams of varying widths and thicknesses. Suitable for flanges of up to 10° slope. For convenience and ease of installation, the Flush Clamp features an innovative ‘beam width selector’ allowing the installer to quickly adjust the clamp to the required setting (marked from 3” to 7”). Teeth on the special bolt and special washer engage teeth on the body of the clamp, preventing movement. Product Code Special Bolt 8.8 FC16 M16 Safe Working Loads (5:1 Factor of Safety) Tensile / 4 Bolts Frictional / 4 Bolts kN kN 30.0 7.5 Tightening Torque Nm 147 Clamping Range V Flange Thickness Flange Width1) mm mm 5 - 19 75 - 180 Dimensions T B mm mm 22 - 27 304 1) Depending on beam connection angles (see table below). Order example: FC16 Flat washer Half nut Nut Special washer Body min V max T max V min T B Special Bolt Minimum Possible Beam Connection Angles Bottom Beam Top Beam Flange Width 76.2 mm 101.6 mm 127.0 mm 152.4 mm 177.8 mm 76.2 mm 101.6 mm 45° 50° 50° 50° 55° 55° 65° 65° 75° 75° 127.0 mm 152.4 mm 55° 65° 55° 65° 55° 65° 65° 65° 75° 75° 177.8 mm 75° 75° 75° 75° 80° Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com Angle 33 Lindapter Catalogue 11 UK:- 1/11/11 12:00 Page 34 Steelwork Fixings Loads and Specifications 1 Loads and Specifications Lindapter steel connections are designed to suit the loading condition of each application, as defined below. Safe working loads published in this catalogue are for bolt grade 8.8 unless otherwise stated. Should you require assistance in selecting the correct product for your needs, please contact Lindapter. Tensile Loading Combined Loads In tensile applications the load transmits a force parallel to the centre line of the bolt shank, hence applying a load to the contact point of the Lindapter. See product data tables for allowable tensile loads at varying bolt sizes. Frictional Loading When the fixings are subject to more than one load condition, the resulting forces must be calculated to determine the product and bolt sizes required. Please contact Lindapter with your application. Compression Loading The force is applied at 90° to the bolt shank. The point at which slip occurs depends upon the condition and finish of the steelwork, the coating of the Lindapter and the grade of bolt used. Slip is defined as the constant load at which relative movement between clamped components exceeds 0.1mm. Shear Loading Torque The Safe Working Load of the assembly is determined by the bolt grade and diameter as the force is resisted by the cross sectional area of the bolt shanks. It is recommended that reference be made to the bolt manufacturers’ technical literature or the relevant structural steel design code to ascertain a Safe Working Load per bolt. 34 Force here is applied direct to the supporting section rather than the Lindapter products. If, however, there is a gap between the surfaces being connected, the buckling strength of the supporting fabrication must be considered. The recommended torque values stated in the product sections must be applied in order to achieve the stated Safe Working Loads. Any reduction in torques applied will lower the product Safe Working Load and is not recommended. Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com Lindapter Catalogue 11 UK:- 1/11/11 12:00 Page 35 Steelwork Fixings Technical Enquiry 1 Technical Enquiry Date . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Company . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Full Name . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Position . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Department . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Address . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Town . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Post Code . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Tel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Fax . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-mail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Web www . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Your details may be shared with your nearest distributor to ensure your enquiry is dealt with as quickly as possible Project Name / Reference: ............................................................................................................... ............................................................................................................... 1. Is your case comparable with an application in this catalogue? If yes, please state page and illustration number (if applicable) ................................................... If no, please enclose drawing detail . . . . . . . . . . . . . . . . . . . . . H 2. Load per connection: Tensile . . . . . . . . . . . . . . . kN Frictional . . . . . . . . . . . . . kN Please state any special load conditions (vibration, etc.) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Static Load . . . . . . . . . . . . . .H Dynamic Load . . . . . . . . . . .H 3. Load Cycles . . . . . . . . . . . . . . . . . . Beam Type Flange Width Flange Thickness Top Beam Bottom Beam 4. Corrosion protection of beams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5. Number of connections required. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Email: [email protected] Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com 35 Lindapter Catalogue 11 UK:- 1/11/11 12:00 Page 36 Steelwork Fixings Typical Applications 1 A selection of connection examples are shown below, please visit the Lindapter website to view more applications. 36 GC001-1 GC001-3 GC001-4 GC001-5 GC001-6 GC001-7 GC001-9 GC001-10 GC001-11 Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com Lindapter Catalogue 11 UK:- 1/11/11 12:00 Page 37 Steelwork Fixings Typical Applications GC002-1 GC002-2 GC002-3 GC002-4 GC003-1 GC003-3 GC003-4 GC004-1 GC004-2 Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com 1 37 Lindapter Catalogue 11 UK:- 1/11/11 12:00 Page 38 Steelwork Fixings Typical Applications 38 GC004-4 GC005-1 GC005-2 GC006-1 GC006-2 GC006-3 GC006-5 GC006-6 GC007-1 1 Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com Lindapter Catalogue 11 UK:- 1/11/11 12:00 Page 39 Steelwork Fixings Typical Applications GC008-2 GC008-3 GC008-4 GC009-1 GC009-2 GC010-1 GC011-1 GC011-2 GC012-1 Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com 1 39 Lindapter Catalogue 11 UK:- 1/11/11 12:00 Page 40 Cavity Fixings Cavity Fixings The Hollo-Bolt® and Lindibolt® eliminate the need for conventional through-bolting or welding of structural hollow section (SHS) or any steel structure where access is only available from one side. In the late 1940s, Lindapter revolutionised ‘blind connections’ with the development of the original Lindibolt, for situations where access to both sides of the steel was restricted. Following the introduction and wide acceptance of SHS, the Hollo-Bolt was invented to suit virtually any type of hollow section, including square, rectangular, circular and oval profiles. As with all Lindapter products, the R&D department has continued to develop the range with the rapid expansion in diameters, lengths, finishes, and head types. Following comprehensive testing, The Steel Construction Institute (SCI) and British Constructional Steelwork Association (BCSA) recognise the Hollo-Bolt as a primary structural connection, in the design guide ‘Joints in Steel Construction – Simple Connections’. The Hollo-Bolt has CE Mark Certification, and is also approved by the Deutsches Institut für Bautechnik and TÜV NORD. Both the Lindibolt and Hollo-Bolt enable fast and safe construction and can be swiftly installed by simply inserting the product into pre-drilled holes, then tightening to the recommended torque using hand tools. Typical Hollo-Bolt applications include: • Primary Connections • Secondary Connections • Bridges • Cladding • Balconies • Towers and masts • Staircases and handrails • Glazing and roofs 40 2 Lindapter Catalogue 11 UK:- 1/11/11 12:01 Page 41 Cavity Fixings Type HB - Hollo-Bolt® 2 Type HB - Hollo-Bolt® Steel, bright zinc plated plus JS 500 Steel, hot dip galvanised Stainless Steel Grade 316 Collar Rubber Washer Sleeve Cone Bolt Suitable for hollow sections, tubes and where access is available from one side only. For high corrosion protection the Hollo-Bolt® comes with additional JS500 protection as standard or hot dip galvanised. Sizes M16 and M20 have a patented collapse mechanism for optimised clamping force. Awarded the Design Council’s Millennium Product status for innovation in the year 2000. Hollo-Bolt®: M8, M10, M12 H H L D Installation Hollo-Bolt® Hollo-Bolt®: M16, M20 d L d D 1. Align pre-drilled fixture and steelwork. Insert Hollo-Bolt® through fixture and steelwork. Rubber Washer W W ≥8 Across Flats A/F Rubber Washer compressed / increased clamping force 2. Grip the Hollo-Bolt® collar with an open ended spanner. 3. Using a torque wrench, tighten the central bolt to the recommended torque. Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com 41 Lindapter Catalogue 11 UK:- 1/11/11 12:01 Page 42 2 Cavity Fixings Type HB - Hollo-Bolt® Type HB - Hollo-Bolt® Product Code HB08-1 Bolt M8x50 Clamping Thickness W mm Outer Ply1) min t mm 3 - 22 - Sleeve Length Outer Ø L d Collar Height Ø H D A/F d mm mm TighteningTorque Nm Safe Working Loads2) (5:1 Factor of Safety) Tensile Single Shear kN kN 30 HB08-2 M8x70 22 - 41 - 49 HB08-3 M8x90 41 - 60 - 68 HB10-1 M10x55 3 - 22 - 30 HB10-2 M10x70 22 - 41 - 48 HB10-3 M10x90 41 - 60 - 67 HB12-1 M12x60 3 - 25 - 35 HB12-2 M12x80 25 - 47 - 57 HB12-3 M12x100 47 - 69 - 79 HB16-1 M16x75 12 - 29 8 41.5 HB16-2 M16x100 29 - 50 8 63 HB16-3 M16x120 50 - 71 8 84 50 HB20-1 M20x90 12 - 34 8 HB20-2 M20x120 34 - 60 8 76 HB20-3 M20x150 60 - 86 8 102 13.75 5 22 19 23 4.0 5.0 17.75 6 29 24 45 8.5 10.0 19.75 7 32 30 80 10.5 15.0 25.75 8 38 36 190 21.0 30.0 32.75 10 51 46 300 35.0 40.0 Order example: HB08-1 BZP plus JS 500 1) Type HB (HB16 and HB20 only) require the thickness of the outer ply (min t) to be at least 8mm. If necessary, spacer washers should be used beneath the collar to increase the thickness to 8mm. 2) The Hollo-Bolt® can be used on a wide variety of steel hollow shape sections; safe working loads shown are based on use in S275 structural hollow section. The safe working loads, in both tension and shear, are applicable to the Hollo-Bolt® only. Failure of the section, particularly on those with thin walls and a wide chord face, could occur at a lower figure and its strength should be checked by a qualified structural engineer. Joints in Steel Construction - Simple Connections The tables above and on the opposite page state the safe working loads with a 5:1 factor of safety and should be used for secondary applications. For primary design, please consult the guide Joints in Steel Construction - Simple Connections. The guide provides design guidance for the use of Hollo-Bolt® and gives essential information for structural steelwork connections for use in buildings designed by the ‘Simple Method’ i.e. braced frames where connections carry mainly shear and axial loads only. To obtain further details on the Simple Connections guide please contact: The Steel Construction Institute Tel: +44 (0) 1344 636 525 Fax: +44 (0) 1344 636 570 www.steel-sci.org Published by SCI/BCSA Connections Group. Publication Number: P212 ISBN 1 85942 072 9 Lindapter is a member of SCI and BCSA For Eurocode design please refer to page 44. Bolt Diameter, Hole and Edge distances for all variants of Type HB excluding Flush Fit For Flush Fit figures see page 43. Clearance Type 42 Hole Ø Hole Distances Edge Distances d1 min A min B mm mm mm mm HB08 14 (+1.0 / -0.2) 35 13 B + C > 17.5 HB10 18 (+1.0 / -0.2) 40 15 B + C > 22.5 HB12 20 (+1.0 / -0.2) 50 18 B + C > 25.0 HB16 26 (+2.0 / -0.2) 55 20 B + C > 32.5 HB20 33 (+2.0 / -0.2) 70 25 B + C > 33.0 min t B+C d1 d1 A B C Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com Lindapter Catalogue 11 UK:- 1/11/11 12:01 Page 43 Cavity Fixings Type HBFF - Hollo-Bolt® Flush Fit 2 Type HBFF - Hollo-Bolt® Flush Fit Steel, bright zinc plated plus JS 500 Steel, sheraplex Stainless Steel Grade 316 L Registered in the European Community under the Design Numbers: 000797147-0001, 000797147-0002, 000797147-0003, 000797147-0004 d D Sleeve H W Cone Installation Nut A/F The latest Hollo-Bolt® creates immense opportunity for architectural design as the bolt is concealed within the steel with no protruding bolt head or collar. Installation is fast and simple using Lindapter's innovative installation nut (one included per box) allowing the Flush Fit to be min t installed without the requirement of specialist skills or equipment. Product Code Counter Sunk Bolt Clamping Thickness Outer Ply Sleeve Overall Length Outer Ø (inc. collar) L d mm mm 35 HBFF08-1 mm M8x50 W mm 10 - 27 min t mm 8 HBFF08-2 M8x70 27 - 45 8 HBFF08-3 M8x90 45 - 64 HBFF10-1 M10x50 12 - 27 HBFF10-2 M10x70 27 - 45 54 HBFF10-3 M10x90 45 - 64 73 HBFF12-1 M12x55 12 - 30 HBFF12-2 M12x80 30 - 52 64 HBFF12-3 M12x100 52 -74 86 54 Collar Height Ø Safe Working Loads1) (5:1 Factor of Safety) Tensile Single Shear Installation Tool A/F Tightening Torque mm Nm kN kN H D mm mm 13.75 5 24 19 23 4.0 5.0 17.75 6 30 24 45 8.5 10.0 19.75 7 33 30 80 10.5 15.0 73 10 36 10 42 Order example: HBFF08-1 BZP plus JS 500 without / with ____ installation nut(s) 1) The Hollo-Bolt® can be used on a wide variety of steel hollow shape sections; safe working loads shown are based on use in S275 structural hollow section. The safe working loads, in both tension and shear, are applicable to the Hollo-Bolt® only. Failure of the section, particularly on those with thin walls and a wide chord face, could occur at a lower figure and its strength should be checked by a qualified structural engineer. Bolt Diameter, Hole and Edge Distances Type HBFF Clearance Type Hole Ø Countersunk Ø Depth Hole Distances Edge Distances d1 d2 t1 min A min B B+C mm mm mm mm mm mm HBFF08 14 (+1.0 / -0.2) 27 6.5 35 13 B + C > 17.5 HBFF10 18 (+1.0 / -0.2) 31 6.5 40 15 B + C > 22.5 HBFF12 20 (+1.0 / -0.2) 35 7.5 50 18 B + C > 25.0 Installation Hollo-Bolt® Flush Fit 90º d2 t1 d1 d1 A B C Installation nut 1. Align pre-drilled fixture and steelwork. Insert Hollo-Bolt® through fixture and steelwork. 2. Apply installation nut and grip nut with an open ended spanner. 3. Using a torque wrench, tighten the central counter-sunk bolt to the recommended torque. Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com 43 Lindapter Catalogue 11 UK:- 1/11/11 12:01 Page 44 Cavity Fixings Tensile and Shear Resistance Hollo-Bolt® 2 Characteristic values of tensile and shear resistance for Hollo-Bolt® taken from ETA-10/0416 www.lindapter.com/about/CE Standard Hollo-Bolt® Designation Nominal Size HB08 HB10 HB12 HB16 HB20 HBST08 HBST10 HBST12 HBST16 HBST20 Flush Fit Hollo-Bolt® Tensile Ft,Rk (kN) Shear Fv,Rk (kN) Material Strength of Sleeve N/mm2 Designation Nominal Size Tensile Ft,Rk (kN) Shear Fv,Rk (kN) Material Strength of Sleeve N/mm2 23.1 39.6 45.8 84.3 124.0 26.8 46.0 53.3 98.0 154.0 32.9 54.2 71.0 139.0 211.0 30.7 51.0 65.0 128.0 205.0 430 430 430 430 390 500 500 500 500 500 HBFF08 HBFF10 HBFF12 HBSTFF08 HBSTFF10 HBSTFF12 M08 M10 M12 M08 M10 M12 23.1 39.6 45.8 26.8 46.0 53.3 32.9 54.2 71.0 30.7 51.0 65.0 430 430 430 500 500 500 M08 M10 M12 M16 M20 M08 M10 M12 M16 M20 Countersunk Hollo-Bolt® Button Head / Security Hollo-Bolt® Designation Nominal Size Tensile Ft,Rk (kN) Shear Fv,Rk (kN) Material Strength of Sleeve N/mm2 HBCSK08 HBCSK10 HBCSK12 HBCSK16 HBSTCSK08 HBSTCSK10 HBSTCSK12 HBSTCSK16 M08 M10 M12 M16 M08 M10 M12 M16 23.1 39.6 45.8 84.3 26.8 46.0 53.3 98.0 32.9 54.2 71.0 139.0 30.7 51.0 65.0 128.0 430 430 430 430 500 500 500 500 Designation Nominal Size HBBH/HBFT/HBPR HBBH/HBFT/HBPR HBBH/HBFT/HBPR M08 M10 M12 Tensile Ft,Rk (kN) Shear Fv,Rk (kN) Material Strength of Sleeve N/mm2 23.1 39.6 45.8 32.9 54.2 71.0 430 430 430 The characteristic values for the Hollo-Bolt listed in the above tables are for use when designing bolted connections to Eurocode 3 only, these are not standard safe working loads. Hollo-Bolt® lengths 1, 2 and 3 are covered by this ETA-10/0416. The characteristic values are used to determine the design resistance of the Hollo-Bolt®. The design resistance is calculated by dividing the characteristic value by a partial factor gM2. The partial factor is a nationally determined parameter (gM2 =1.25 in the UK). For standard Hollo-Bolt® safe working loads with a factor of safety of 5:1 please refer to the Hollo-Bolt® tables on pages 42 an 43. The characteristic values are valid for the Hollo-Bolt® assembly itself, in any connection detail the design resistance of the connection may be limited to a lesser value. For example, when the thickness of the connected component is small, pull out failure may occur before failure of the Hollo-Bolt®. Design checks should be carried out on the section member to determine the static design resistance. The SCI Greenbook publication P358 Joints in Steel construction, Simple Joints to Eurocode 3 contains a number of checks on the section. The characteristic values are only valid when the Hollo-Bolts are installed as per our installation instructions. Hexagonal Head Flush Fit Button Head Security Countersunk (Head) Availability of Lindapter Head Variations Type Hex Head Flush Fit Countersunk Button Head 44 M8 M10 M12 M16 M20 JS500 Stainless Steel Sheraplex Hot Dip Galv. Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com Lindapter Catalogue 11 UK:- 1/11/11 12:01 Page 45 Cavity Fixings Type LB2 - Lindibolt 2® 2 Type LB2 - Lindibolt 2® Steel, bright zinc plated Stainless Steel Grade 316 Washer Main Body Setscrew Cone Locknut Nut D W C F d Z P Y W A self heading bolt suitable for connecting steelwork to hollow-sections, tubes and where access is available from one side only. The Lindibolt 2® uses a standard clearance hole. Product Code 1) ® Safe Working Load1) (Factor of Safety 5:1) Tensile Single Shear kN kN 3.0 3.4 LB10 Lindibolt Size Length Z Y mm M10 69 Hole Ø d min max mm mm 11 11.5 Clamping Length W mm 7 - 30 Projection LB12 M12 80 13 13.5 5.0 5.0 10 - 36 9 - 12 M12 31 19 LB16 M16 105 17 17.5 8.0 9.8 12 - 48 12 - 16 M16 81 LB20 M20 128 21 21.5 14.0 15.2 14 - 60 15 - 20 M20 LB24 M24 158 25 25.5 20.0 22.5 18 - 72 18 - 24 M24 P mm 7.5 - 10 Main Body B and Nut C&D Thread Tightening Z Torque A/F mm Nm mm M10 20 17 M5 Setscrew F Tightening Torque Nm 6 A/F mm 8 M6 11 10 24 M8 23 13 129 30 M10 45 17 203 36 M12 80 19 Bolt F The safe working loads, in both tension and shear, shown above are applicable to the Lindibolt 2® only. Failure of the section, particularly on those with thin walls and a wide chord face, could occur at a lower figure and its strength should be checked. Order example: LB10 BZP Installation 1. Set nut (C) at (W) plus projection (P). Tighten Locknut (D). 2. Align pre-drilled fixtures. Insert Lindibolt® through both fixtures, cone end first. 3. Hold nut (C) with spanner and tighten bolt (F). Loosen off locknut (D) and tighten nut (C). Secure by re-tightening locknut (D). Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com 45 Lindapter Catalogue 11 UK:- 1/11/11 12:01 Page 46 Cavity Fixings Typical Applications HB001 46 2 HB002 HB003 HB004 HB005 HB006 Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com Lindapter Catalogue 11 UK:- 1/11/11 12:01 Page 47 Cavity Fixings Typical Applications HB007 2 HB008 HB009 HB010 HB011 HB012 Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com 47 Lindapter Catalogue 11 UK:- 1/11/11 12:01 Page 48 Composite Decking Fixings 3 Composite Decking Fixings A range of high quality, cost effective building services connections designed to fit inside the dovetail shaped re-entrant channel of decking profiles, compatible with all major manufacturers including CMF®, Tata Steel®, Kingspan®, SMD® and Richard Lees®. To apply the published static loads it is important that all the Lindapter Composite Decking Fixings are installed only when the slab has been poured and the concrete reaches full strength. Please refer to decking manufacturers’ data sheets for slab loading. Advantages include: • Speed of installation • No special tools required • No weakening of the decking profiles • No damage of the surfaces of the decking • No possibility of delamination • Adjustable and easily removable 48 Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com Lindapter Catalogue 11 UK:- 1/11/11 12:01 Page 49 Composite Decking Fixings Type AW 3 Type AW - Alphawedge Locking Plate: Pre-galvanised strip Wedge: Malleable iron, bright zinc plated Wedge Locking Plate The Alphawedge is designed for Ribdeck® AL, E60 and 80 profiles manufactured by Richard Lees® Steel Decking (see page 56). M6 Safe Working Load (3:1 Factor of Safety) Tensile / 1 Rod kN 1.0 AW08 M8 1.0 10 AW10 M10 1.0 10 Product Code Rod 4.6 AW06 Tightening Torque Nm 10 Order example: AW06 Installation 1. 2. 3. 4. 1. Pre-assemble the Locking Plate and Alphawedge (flat surface facing up) onto the threaded rod. 2. Insert wedge into the re-entrant channel of the decking, rotate 90°. 3. Slide plate up the threaded rod, over the wedge, to lock it in position into the channel. 4. Tighten the locknut beneath the plate to hold the assembly in position. Note: If the decking profile is deformed/distorted, the fixing should not be installed. If in doubt, please contact Lindapter’s Technical Support Department for advice Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com 49 Lindapter Catalogue 11 UK:- 1/11/11 12:01 Page 50 Composite Decking Fixings Type MF 3 Type MF Bracket: Steel strip, zinc plate + JS 500 Met-Nut: Malleable iron, bright zinc plated Met-Nut Bracket The Type MF is designed for MetFloor® 60 & Metfloor 80 profiles manufactured by Composite Metal Flooring (CMF®) (see page 56). Please note, although this fixing is similar in appearance to the Lindapter Type MW2, the Type MF should not be used in profiles manufactured by Kingspan® Structural Products. M6 Safe Working Load (3:1 Factor of Safety) Tensile / 1 Rod kN 1.47 MF08 M8 1.47 10 MF10 M10 1.47 10 Product Code Rod 4.6 MF06 Tightening Torque Nm 10 Order example: MF06 Installation 1. 2. 3. 4. 1. Pre-assemble the bracket and Met-Nut (flat surface facing up) onto the threaded rod and insert one side of the bracket into the re-entrant channel of decking. 2. Insert the other side of the bracket into position inside the decking. 3. Using either the threaded rod or thumb and forefinger, turn the Met-Nut clockwise until the position in Fig. 4 has been achieved. 4. Tighten the nut on the rod to a torque of 10Nm (prevent rod from rotating). Note: If the decking profile is deformed/distorted, the fixing should not be installed. If in doubt, please contact Lindapter’s Technical Support Department for advice. 50 Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com Lindapter Catalogue 11 UK:- 1/11/11 12:01 Page 51 Composite Decking Fixings Type MW2 3 Type MW2 - Multiwedge 2 Bracket: Pre-galvanised strip Multinut: Malleable iron, bright zinc plated Multinut Bracket The Multiwedge 2 is designed for Multideck® 60 and Multideck 80 profiles manufactured by Kingspan® Structural Products (see page 56). Product Code Rod 4.6 MW06 M6 Safe Working Load (3:1 Factor of Safety) Tensile / 1 Rod kN 1.47 Tightening Torque Nm 10 MW08 M8 1.47 10 MW10 M10 1.47 10 Order example: MW06 Installation 1. 2. 3. 4. 1. Pre-assemble the bracket and Multi-Nut (flat surface facing up) onto the threaded rod and insert one side of bracket into re-entrant channel of decking. 2. Snap other leg of bracket into position inside the decking and slide the assembly to desired position along length of re-entrant channel. 3. Push and turn the multi-nut clockwise until it locks into the channel walls. 4. Tighten the hexagon nut beneath the assembly. Note: If the decking profile is deformed/distorted, the fixing should not be installed. If in doubt, please contact Lindapter’s Technical Support Department for advice Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com 51 Lindapter Catalogue 11 UK:- 1/11/11 12:01 Page 52 Composite Decking Fixings Type SD2 3 Type SD2 - Slimdek® 2 Pre-galvanised strip Inner Body V-Nut Main Body Cam The Slimdek® 2 is designed for the ComFlor® 225 profile manufactured by Tata Steel®. It gives a fully flexible suspension position (see page 56). M6 Safe Working Load (3:1 Factor of Safety) Tensile / 1 Rod kN 1.0 SD208 M8 1.0 12 SD210 M10 1.0 12 Product Code Rod 4.6 SD206 Tightening Torque Nm 12 Order example: SD206 Installation 1. 2. 3. 4. 5. 6. 1. With Slimdek® 2 in its retracted position (as supplied) locate the fixing in the re-entrant channel. 2. Hold Slimdek® 2 in position with one hand, then rotate cam into the direction shown above with a spanner. 3. Rotate the nut until the inner body of the fixing locates against the re-entrant channel, and the nut feels tight. 4. Offer the V-Nut on a threaded rod up to the main body. 5. Rotate V-Nut through 90° to allow it to sit at the bottom of the Slimdek® 2 body. 6. Secure the assembly with a nut. Note: If the decking profile is deformed/distorted, the fixing should not be installed. If in doubt, please contact Lindapter’s Technical Support Department for advice 52 Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com Lindapter Catalogue 11 UK:- 1/11/11 12:01 Page 53 Composite Decking Fixings Type TR60 3 TR60/TR80 Type TR60 Locking Plate: Pre-galvanised strip Wedge: Malleable iron, bright zinc plated Wedge Locking Plate The TR60 fixing is designed for the TR60, TR60+, TR80 and TR80+ profiles manufactured by Structural Metal Decks (SMD®) (see page 56). TR60+/TR80+ TR6006 M6 Safe Working Load (3:1 Factor of Safety) Tensile / 1 Rod kN 1.0 TR6008 M8 1.0 10 TR6010 M10 1.0 10 Product Code Rod 4.6 Tightening Torque Nm 10 Order example: TR6006 Installation 1. 2. 3. 4. 1. Pre-assemble the locking plate and wedge (flat surface facing up) onto the threaded rod. 2. Insert wedge into the re-entrant channel of the decking and rotate until the chamfered cams engage on the sides of the channel. 3. Slide the plate up the threaded rod and over the wedge to lock it into position in the channel. 4. Tighten the locknut beneath the plate to hold the assembly in position. Note: If the decking profile is deformed/distorted, the fixing should not be installed. If in doubt, please contact Lindapter’s Technical Support Department for advice Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com 53 Lindapter Catalogue 11 UK:- 1/11/11 12:02 Page 54 Composite Decking Fixings Type VN 3 Type VN - V-Nut Malleable iron, mild steel, bright zinc plated 12.5mm 25mm 13mm The V-Nut fits the re-entrant channel of several composite floor deckings (see page 56). Product Code Rod 4.6 VN06 M6 Safe Working Load (4:1 Factor of Safety) Tensile / 1 Rod kN 1.8 Tightening Torque Nm 10 VN08 M8 2.0 10 VN10 M10 2.1 10 Order example: VN06 Installation 1. 3. 2. 1. Screw VN onto threaded rod. 2. Insert VN and rod into re-entrant channel of decking. 3. Rotate both rod and VN through 90° so that tapered sides engage the sides of the channel. Note: If the decking profile is deformed/distorted, the fixing should not be installed. If in doubt, please contact Lindapter’s Technical Support Department for advice 54 Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com Lindapter Catalogue 11 UK:- 1/11/11 12:02 Page 55 Composite Decking Fixings Type TC 3 Type TC - Toggle Clamp Steel Strip, bright zinc plated Nut Toggle V The Toggle Clamp is designed for service suspension from pre-cast hollow core slabs (minimum depth of core 75mm) as well as SHS, steel sheeting or purlins. T W Product Code Rod min. 8.8 TC08 M8 Hole Ø mm 22 TC10 M10 25 Safe Working Load1) (4:1 Factor of Safety) Tensile / 1 Rod kN 2.45 Tightening Torque Nm 10 T mm 68 Dimensions W mm 16.5 Width V mm 13 2.45 10 68 17.5 15 1) Subject to the strength of the concrete section. Order example: TC08 Installation 2. ER PT DA LIN 1. 3. LINDAPTER LINDAPTER ER LINDAPTER LINDAPT 4. 5. 6. 1. Drill hole. If toggle is to be used to support from pre-cast hollow core slab, ensure hole is central to hollow core. 2. Insert threaded rod through toggle, ensuring nut is flush with end of rod. 3. Align toggle parallel with rod, so that nut engages into the retaining cavity. 4. Offer up the assembly, inserting the toggle body completely through the hole. 5. Shake rod so that toggle body locates horizontally across hole. Allow rod to drop down so that the nut locates in the seat in the toggle body. 6. Wind up rod to top of section as shown as high as possible. Secure the assembly with a nut and washer. Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com 55 Lindapter Catalogue 11 UK:- 1/11/11 12:02 Page 56 Composite Decking Fixings Decking Fixings Guide Deckings 3 Lindapter Decking Fixings Richard Lees® Steel Decking Type AW • Ribdeck® AL • Ribdeck® E60 • Ribdeck® 80 Composite Metal Flooring (CMF®) Type MF • MetFloor® 60 • MetFloor® 80 Kingspan® Structural Products Type MW2 • Multideck® 60 • Multideck® 80 Tata Steel® Type SD2 • ComFlor® 225 Structural Metal Decks (SMD®) Type TR60 • • • • Structural Metal Decks / SMD® Tata Steel® Richard Lees® Steel Decking Kingspan® Structural Products 56 TR60 TR80 TR60+ TR80+ • Ribdeck® 51 Type VN ® • ComFlor 51 • Holorib® and Superib® • Multideck® 50 Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com Lindapter Catalogue 11 UK:- 1/11/11 12:02 Page 57 Composite Decking Fixings Installation 3 Installation Type AW - Alphawedge 1. Pre-assemble the locking plate and Alphawedge (flat surface facing up) onto the threaded rod. 2. Insert wedge into the re-entrant channel of the decking, rotate 90°. 3. Slide plate up the threaded rod, over the wedge, to lock it in position into the channel. 4. Tighten the locknut beneath the plate to hold the assembly in position. 1. 2. 3. Note: If the decking profile is deformed/distorted, the fixing should not be installed. If in doubt, please contact Lindapter’s Technical Support Department for advice. 4. Type MF 1. Pre-assemble the bracket and Met-Nut (flat surface facing up) onto the threaded rod and insert one side of the bracket into the re-entrant channel of the decking. 2. Insert the other side of the bracket into position inside the decking. 3. Using either the threaded rod or thumb and forefinger, turn the Met-Nut clockwise until the position in Fig. 4 has been achieved. 1. 2. 3. 4. 4. Tighten the nut on the rod to a torque of 10Nm (prevent rod from rotating). Note: If the decking profile is deformed/distorted, the fixing should not be installed. If in doubt, please contact Lindapter’s Technical Support Department for advice. Type MW2 - Multiwedge 2 1. Pre-assemble the bracket and Multi-nut (flat surface facing up) onto the threaded rod and insert one side of the bracket into re-entrant channel of decking. 2. Snap the other leg of bracket into position inside the decking and slide the assembly to desired position along the length of re-entrant channel. 3. Push and turn the multi-nut clockwise until it locks into the channel walls. 1. 2. 1. 2. 4. 4. 3. 3. 5. 6. 4. Tighten the hexagon nut beneath the assembly. Note: If the decking profile is deformed/distorted, the fixing should not be installed. If in doubt, please contact Lindapter’s Technical Support Department for advice. Type SD2 - Slimdek 2 1. With Slimdek® 2 in its retracted position (as supplied) locate the fixing in the re-entrant channel. 2. Hold Slimdek® 2 in position with one hand, then rotate cam into the direction shown above with a spanner. 3. Rotate the nut until the inner body of the fixing locates against the re-entrant channel, and the nut feels tight. 4. Offer the V-Nut on a threaded rod up to the main body. 5. Rotate V-Nut through 90° to allow it to sit at the bottom of the Slimdeck® 2 body. 6. Secure the assembly with a nut. Note: If the decking profile is deformed/distorted, the fixing should not be installed. If in doubt, please contact Lindapter’s Technical Support Department for advice. Type TR60 1. Pre-assemble the locking plate and wedge (flat surface facing up) onto the threaded rod. 2. Insert wedge into the re-entrant channel of the decking and rotate until the chamfered cams engage on the sides of the channel. 3. Slide the plate up the threaded rod and over the wedge to lock it into position in the channel. 4. Tighten the locknut beneath the plate to hold the assembly in position. 1. 1. 2. 3. 2. 4. 3. Note: If the decking profile is deformed/distorted, the fixing should not be installed. If in doubt, please contact Lindapter’s Technical Support Department for advice. Type VN - V-Nut 1. Screw VN onto threaded rod. 2. Insert VN and rod into re-entrant channel of decking. 3. Rotate both rod and VN through 90° so that tapered sides engage the sides of the channel. Note: If the decking profile is deformed/distorted, the fixing should not be installed. If in doubt, please contact Lindapter’s Technical Support Department for advice. Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com 57 Lindapter Catalogue 11 UK:- 1/11/11 12:02 Page 58 Support Fixings 4 Support Fixings Lindapter provides easy-to-install solutions for supporting building services from structural or secondary beams, including: the suspension of HVAC equipment, pipe work, fire protection/sprinkler systems, suspended ceilings and electrical equipment. The range of high quality connections are extremely adjustable, allowing the fast alignment of pipes etc. for a quick, cost effective installation. As with all Lindapter connections, safety is paramount and where appropriate, independent approvals include VDS and FM for fire protection applications. Please note, for the installation of heavy duty pipe supports such those of the petrochemical industry, the steel connections in Section 1 of this catalogue are more suitable. For more information, please contact Lindapter who will be pleased to design a connection to your specific requirement. 58 Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com Lindapter Catalogue 11 UK:- 1/11/11 12:02 Page 59 4 Support Fixings Type FLS Type FLS High Grade Alloy Steel, bright zinc plated Setscrew Z Locknut Swivel Unit Nut Basket T W U X R 360º A flange clamp with a swivel unit for parallel and sloping flanges. Supplied with a high tensile setscrew for secure grip. Y Product Code Safe Working Load (4:1 Factor of Safety) Tensile/≤ 25º Tensile/> 25º to ≤ 45° Clamping Thickness Setscrew W Z kN kN mm 2.5 1.5 3 - 17 M10 Thread Y FLS08 M8 FLS10 M10 2.5 1.5 3 - 17 M10 Tightening Torque Setscrew Nut Z N Nm Nm 18 18 18 18 R mm 55 T mm 53 55 53 Dimensions U X mm mm 58 27 58 27 ≤ 25° ≤ 25° Width mm 28 28 Order example: FLS08 Approved Applications Installation Z N M S 1. 2. 3. 4. ≤ 25° 1. Locate FLS onto flange. General Applications Parallel Flanges only 2. Ensuring lug on locknut locates into main body, tighten down setscrew (Z), and then tighten upper locknut (N). 3. Install threaded rod by screwing into nut located in nut basket (S). Ensure full thread capture. 90° 4. Secure assembly in nut basket (S) from beneath using a locknut (not supplied). Ensure that the cup point setscrew always grips on the tapered side of the flange. ≤ 45° Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com ≤ 45° 59 Lindapter Catalogue 11 UK:- 1/11/11 12:02 Page 60 Support Fixings Type FL Type FL 4 * Malleable iron, bright zinc plated *FL210 and FL310 only Hexagon Setscrew Locknut Z N T V W U X Y A flange clamp suitable for use with parallel or tapered flange beams, supplied with the back hole drilled or tapped. The type FL uses a hexagon head, high tensile cup point setscrew for secure grip. Can be used with type SW – Swivel Unit (see page 51) when connecting to inclined sections. Product Code Clear Tapped Safe Working Load (4:1 Factor Clamping Thread of Safety) Thickness Y Tensile W kN mm M6 1.1 3 - 17 Setscrew Z Tightening Torque SetLockscrew nut Z N Nm Nm 8 11 FL106D FL106T Hole Ø Y mm 7 FL108D FL108T 9 M8 1.1 3 - 17 M8 8 11 36 35 20 19 FL210D FL210T 11 M10 2.4 3 - 19 M10 8 22 45 40 22 22 FL312D FL312T 13 M12 3.1 3 - 23 M10 8 22 50 46 28 25 FL412D FL410T 13 M10 3.1 3 - 28 M10 8 22 53 51 27 26 M8 T mm 36 Dimensions U X mm mm 35 20 Width V mm 19 Order example: FL210D with Hex Setscrew Installation 1. Slide FL onto beam flange and tighten setscrew to recommended torque. Guideline: tighten the setscrew finger tight and then apply a further quarter turn (90°) with spanner. 2. Tighten the locknut (N) to the recommended torque. On tapered flanges the cup point setscrew has to grip on the inside of the flange. 60 Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com Lindapter Catalogue 11 UK:- 1/11/11 12:02 Page 61 Support Fixings Type LC / Type SW - Swivel Unit 4 Type LC Malleable iron, bright zinc plated Setscrew Locknut Main Body Z N T V X U W A flange clamp with tapped holes in position X and Y to accept threaded rod or cable clips. For parallel or tapered flanges. Supplied with a high tensile cup point setscrew. Y Installation see page 56 – type FL Product Code Thread X Y Safe Working Load (4:1 Factor of Safety) Clamping Thickness Tensile / in Pos. X Tensile / in Pos. Y W Setscrew Z Tightening Torque Setscrew Locknut Z N T Dimensions U Width V kN kN mm Nm Nm mm mm mm LC06 M6 M6 0.18 0.59 3 - 20 M6 4 4 25 36 21 LC08 M8 M8 0.18 0.59 3 - 20 M6 4 4 25 36 21 Order example: LC06 * Type SW - Swivel Unit Type FL** High Grade Alloy Steel, bright zinc plated Type Z10** *Type FL and SW only U R V **supplied separately Swivel unit for applications on inclined beams. Can be used with type FL or type Z10. Supplied complete with grade 8.8 M10 x 90 setscrew and nut. Product Code Rod SW10 M10 Safe Working Load (4:1 Factor of Safety) Max. Tensile Inclination kN 2.4 18° Tightening Rotation Torque Nm 360° 11 Dimensions With Bolt U R Width V mm mm mm 45 25 35 Order example: SW10 Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com 61 Lindapter Catalogue 11 UK:- 1/11/11 12:02 Page 62 Type F3 / Type F3-BICC Support Fixings Type F3 Nut 4 Bolt Malleable iron, hot dip galvanised Single Leg Double Leg Z V W S R T X V A two part flange clamp with a large clamping range. The bolt can be substituted with either drop rod or J bolts. Supplied with or without bolt. For parallel flanges only. Product Code with without Bolt Bolt F308NC F310NC F308NB F310NB Bolt 4.6 Z M8 M10 Safe Working Load (4:1 Factor of Safety) Tensile kN 0.9 1.2 Clamping Thickness W mm 2 - 25 2 - 30 Tightening Torque Nm 6 20 S mm 19 22 T mm 6 7 Dimensions V X mm mm 8 20 10 25 Width R mm 33 38 F312NC F312NB M12 2.0 2 - 40 39 29 9 12 35 49 F316NC F316NB M16 4.0 3 - 55 93 36 12 16 46 60 F320NC F320NB M20 6.0 5 - 70 177 44 15 19 55 76 Order example: F308NC Type F3-BICC Malleable iron, hot dip galvanised Z T V1 Y S W X V2 Y A two part flange clamp which fixes claw type cable cleats directly beneath the flange. Supplied with grade 4.6 bolt. For parallel flanges only. Product Code Bolt 4.6 Z F310BICCA M10 Safe Working Load (4:1 Factor of Safety) Tensile kN 1.2 Clamping Thickness W mm 0 - 30 Thread Y M10 Tightening Torque Nm 20 T mm 6.5 V1 mm 10 Dimensions V2 X mm mm 16 30 Width S mm 40 Order example: F310BICCA 62 Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com Lindapter Catalogue 11 UK:- 1/11/11 12:02 Page 63 Support Fixings Type SH / Type HW/HC 4 Type SH Pre-galvanised strip Hanger Nut Y With hanger nut A C B With standard nut A strap hanger carrying FM approval for use in fire sprinkler installations. Supplied with either a standard or a hanger nut. Product Code with with Pipe Hanger Nut Standard Nut Bore Nuts Tapped Dimensions A B C mm mm mm 22 75 58 Product Code with with Pipe Hanger Nut Standard Nut Bore SH025N SH025 25 Hole Ø Y mm M8 or M10 11 Nuts Tapped Hole Ø Y mm M8 or M10 11 Dimensions A B C mm mm mm 22 159 114 SH080N SH080 80 SH032N SH032 32 M8 or M10 11 22 86 64 SH100N SH100 100 M8 or M10 11 22 219 161 SH040N SH040 40 M8 or M10 11 22 99 74 SH125N SH125 125 M12 13 27 247 177 SH050N SH050 50 M8 or M10 11 22 116 85 SH150N SH150 150 M12 13 27 284 200 SH065N SH065 65 M8 or M10 11 22 135 97 SH200N SH200 200 M16 18 24 373 261 Order example: SH025N with M10 hanger nut Type HW/HC Malleable iron, bright zinc plated / hot dip galvanised X Z Hemispherical Washer R W1 L W2 Y 10° Hemispherical Cup For vertical suspension on angled surface of up to 10° swing either side of the vertical. The hemispherical washer (HW) can be used without the cup. Loads are subject to applications, please contact Lindapter. Product Code Hemispherical Washer Hemispherical Cup mm Hemispherical Washer X W1 mm mm Hemispherical Cup Y W2 mm mm Dimensions Hemispherical Washer & Cup R L mm HW06 - 19 9 - - - - HW08 - 22 10 - - - - HW10 HC10 25 12 32 12 13 14 HW12 HC12 29 12 35 12 14 16 HW16 HC16 34 16 41 16 17 19 HW20 HC20 44 19 54 19 22 24 HW24 HC24 57 25 67 25 29 32 Order example: HC10 BZP Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com 63 Lindapter Catalogue 11 UK:- 1/11/11 12:02 Page 64 Support Fixings Type Z10 4 Type Z10 Mild steel - bright zinc plated A purlin clip to suit a large range of purlin sections. Can be used with type SW – Swivel Unit (see page 61) for use on inclined purlins. Purlins Rod Z10 Kingspan Multibeam 2 & 3 M10 Safe Working Load1) (3:1 Factor of Safety) Tensile kN 0.2 Z10 Metsec M10 0.1 - 0.2 8 Z10 Zeta M10 0.15 8 Product Code Tightening Torque Nm 8 1) All loads are subject to the strength of the purlin. Multiple fixings must not overload the purlin. See purlin manufacturer's literature. Installation 1. 2. 3. Order example: Z10 Z10 with SW10 64 Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com Lindapter Catalogue 11 UK:- 1/11/11 12:02 Page 65 Support Fixings Type HCW30 / Type HCW31 4 Type HCW30 Pre-galvanised strip A purlin clip suitable for horizontal purlins. Can be used with type SW-Swivel Unit (see page 61) for use on inclined purlins. Product Code HCW30 Purlins Rod Kingspan Multibeam 3 M10 Safe Working Load (3:1 Factor of Safety) Tensile kN 0.2 Tightening Torque Nm 8 Installation Order example: HCW30 1. 2. Type HCW31 Pre-galvanised strip A universal purlin clip suitable for multiple different applications. Product Code Purlin HCW31 Kingspan Multibeam 3 Safe Working Load (3:1 Factor of Safety) Tensile kN 0.2 Order example: HCW31 Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com 65 Lindapter Catalogue 11 UK:- 1/11/11 12:02 Page 66 Support Fixings Type WF 4 Type WF Mild Steel, bright zinc plated The Webfix – WF for a quick installation directly from the web of Zed purlins. Product Code Rod WF10 M10 Safe Working Load (5:1 Factor of Safety) Max. Tensile Purlin Thickness kN mm 1.0 4 Hole Ø mm 18 Max. Distance X at Angle of 10º 20º 30º mm mm mm 103 94 74 Order example: WF10 Installation Squeeze legs of WF together and push through hole until it snaps into place. 1. Assemble with nut and ensure full thread capture. 2. Hole position for angled purlins X 1. 66 X Canted Purlins: As the angle of backwards cant increases, the maximum allowable distance X (hole centre to bottom edge of purlin) must decrease. Inclined Purlin: The WF adjusts to whatever angle is required. Hole position is not a limiting factor on product installation. 2. Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com Lindapter Catalogue 11 UK:- 1/11/11 12:03 Page 67 Support Fixings Typical Applications Type F3 SF001 Type WF SF002 Type HCW31 4 Type FLS SF003 Type HCW30 Type Z10 Type SH Type SH SF004 Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com 67 Lindapter Catalogue 11 UK:- 1/11/11 12:03 Page 68 Floor Fixings 5 Floor Fixings Lindapter applied their connection concept to steel flooring and invented a range of innovative products making it possible to install checker plate or open bar grating without on-site drilling or welding, for a fast, low cost operation. Access to the underside of the flooring is not required, eliminating the need for costly scaffolding or elevated work platforms. Installation can be carried out quickly and safely from above, often by one person, significantly reducing installation costs. Both the Floorfast® & Grate-Fast® carry the Lloyd’s Register Type Approval in respect of their resistance to shock and vibration. Hot working is not required, creating particular benefits in hazardous environments such as petrochemical and processing industries, while a rapid and cost efficient installation is beneficial in any industry. 68 Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com Lindapter Catalogue 11 UK:- 1/11/11 12:03 Page 69 Floor Fixings Type FF - Floorfast® 5 Type FF - Floorfast® Malleable iron, Stainless Steel Grade 316, bright zinc plated / hot dip galvanised Unique stepped clamping face Socket setscrew 90º D 20 2 t t1 d Z 60 A - Nominal Clearance The product consists of a malleable iron body casting with a countersunk socket screw. The eccentric stepped web of the casting allows it to lock under the steel, providing full face contact when torque is applied. For thicker flanges, packing pieces can be supplied. Lloyd’s Register Type Approval for vibration resistance. ½ Flange Width 13 Ferrule Position of hole centres: ½ flange width - ½ A + 13mm Countersunk Product Code Bolt1) Z Floorplate Thickness t mm Flange Thickness mm Countersunk Ø for Bolt BZP HDG D mm Hole Ø d mm Countersunk Depth for Bolt Tightening BZP HDG Torque t1 mm Nm Hexagon Key mm FF08 M8 4.5 - 12 3 - 15 9 17 - 4 - 11 FF10 M10 5 - 12 3 - 15 11 21 19 5 4 22 5 6 FF12 M12 6 - 12 3 - 15 13.5 25 23 5.8 4.8 22 8 1) In hot dip galvanised (M10 and M12) a slotted countersunk screw is supplied. Order example: FF12 HDG Installation 1. 2. 1. Hot-dip galvanised M10 and M12 versions are supplied with a slotted countersunk screw. 2. Align castings with straight edge parallel to the edge of the plate and hand tighten. 3. Lay floorplate into position 4. Using a hexagon key release the countersunk screw one full turn. 5. Tighten down the countersunk socket screw. 3. 4. 5. Removal Using a hexagon key, give the Type FF one full anticlockwise turn to release connection from the flange. Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com 69 Lindapter Catalogue 11 UK:- 1/11/11 12:03 Page 70 Floor Fixings Type GF - Grate-Fast® 5 Type GF - Grate-Fast® Body: Malleable iron, mechanical galvanised, hot dip galvanised Top Hat: Mild Steel, mechanical galvanised, hot dip galvanised GF10HDG Hex Head Screw Top Hat Bracket Cast Body T Z GF08 / GF10HDG A grating connection for rectangular open bar gratings, with superior clamping force from the cast body. GF210HDG W W GF08 with stainless steel top-hat bracket for GRP grating. GF10HDG hot dip galvanised for corrosion resistance. GF210HDG for use with 30mm width floor grating bars only. Lloyd’s Register Type Approval for vibration resistance. D D min X max X Product Code GF081) GF10HDG2) GF210HDG Bolt Z Flange T mm 3 - 19 3 - 19 3 - 19 M8 M10 M10 Grating Bar Depth D mm 22 - 38 20 - 50 19 - 40 Grating Bar Width W mm 5 - 10 3-7 3 - 6.5 Bar Distance X mm 19 - 48 25 - 45 30 X Tightening Torque Across Flats Nm 5 11 11 mm 6 10 10 1) Supplied with socket head cap screw. 2) Supplied with hex head screw. Order example: GF08. Installation 1. Position pre-assembled Grate-Fast® with body between grating bars and nose pointing towards the steelwork. The arrows on the top hat bracket should also be pointing towards supporting steelwork and bracket itself resting on the bearing bars. 2. Slide Grate-Fast® towards steelwork until nose fits under the beam flange. Where necessary adjust body/screw to approximate flange thickness/grating depth. 1. 2. 3. 3. Tighten screw; the Grate-Fast® body will automatically rotate until it locks under the bearing bar, with the nose under the flange. Continue tightening to the recommended torque. Note: For GF08 tighten the socket head cap screw with a 6mm hexagon key. For GF10HDG and GF210HDG tighten the hex head screw using a 3/8" (10mm) socket drive torque wrench. 70 Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com Lindapter Catalogue 11 UK:- 1/11/11 12:03 Page 71 Floor Fixings Type GF3030 5 Type GF3030 Spring Steel, Sheraplex A grating clamp for instant installation requiring no tools. For parallel flanges only. Product Code Grating Bar Depth mm Grating Size mm Clamping Force at selected Flanges Clamping Flange Thickness Clamping Thickness Clamping Force / 1 Clamp mm mm N GF3030 30 30 x 30 8 38 340 GF3030 30 30 x 30 13 43 530 GF3030 30 30 x 30 18 48 680 Order example: GF3030 Installation 1. 2. 3. 1. Position the fixing with the grating bar located between the two tabs on the upper profile, facing towards the supporting steelwork. 2. Apply a downward force to the fixing, so that the lower leg passes through the grating. 3. Apply a downward force to the top of the fixing. The fixing then snaps in to place. If the lower profile contacts the steelwork web, the GF3030 will automatically relocate itself. Removal Using a screwdriver or lever, raise the back of the GF3030 into position shown in diagram 2. Place the lever between the steelwork and lower leg of the fixing and prise GF3030 away from steelwork. Deformed or damaged clamps cannot be re-used. Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com 71 Lindapter Catalogue 11 UK:- 1/11/11 12:03 Page 72 Appendix Section Details 6 Advance® UKB® Dimensions: BS4-1:2005 B D T Designation Serial Size Mass kg/m D mm B mm T mm 1016 x 305 x 487 437 393 349 314 272 249 222 914 x 419 x 388 343 914 x 305 x 289 253 224 201 838 x 292 x 226 194 176 762 x 267 x 197 173 147 134 686 x 254 x 170 152 140 125 610 x 305 x 238 179 149 610 x 229 x 140 125 113 101 610 x 178 x 100 92 82 533 x 312 x 273 219 182 151 533 x 210 x 138 122 109 101 92 82 533 x 165 x 85 75 66 486.7 437.0 392.7 349.4 314.3 272.3 248.7 222.0 388.0 343.3 289.1 253.4 224.2 200.9 226.5 193.8 175.9 196.8 173.0 146.9 133.9 170.2 152.4 140.1 125.2 238.1 179.0 149.2 139.9 125.1 113.0 101.2 100.3 92.2 81.8 273.3 218.8 181.5 150.6 138.3 122.0 109.0 101.0 92.1 82.2 84.8 74.7 65.7 1036.3 1026.1 1015.9 1008.1 999.9 990.1 980.1 970.3 921.0 911.8 926.6 918.4 910.4 903.0 850.9 840.7 834.9 769.8 762.2 754.0 750.0 692.9 687.5 683.5 677.9 635.8 620.2 612.4 617.2 612.2 607.6 602.6 607.4 603.0 598.6 577.1 560.3 550.7 542.5 549.1 544.5 539.5 536.7 533.1 528.3 534.9 529.1 524.7 308.5 305.4 303.0 302.0 300.0 300.0 300.0 300.0 420.5 418.5 307.7 305.5 304.1 303.3 293.8 292.4 291.7 268.0 266.7 265.2 264.4 255.8 254.5 253.7 253.0 311.4 307.1 304.8 230.2 229.0 228.2 227.6 179.2 178.8 177.9 320.2 317.4 314.5 312.0 213.9 211.9 210.8 210.0 209.3 208.8 166.5 165.9 165.1 54.1 49.0 43.9 40.0 35.9 31.0 26.0 21.1 36.6 32.0 32.0 27.9 23.9 20.2 26.8 21.7 18.8 25.4 21.6 17.5 15.5 23.7 21.0 19.0 16.2 31.4 23.6 19.7 22.1 19.6 17.3 14.8 17.2 15.0 12.8 37.6 29.2 24.4 20.3 23.6 21.3 18.8 17.4 15.6 13.2 16.5 13.6 11.4 Designation Serial Size 457 x 191 x 161 133 106 98 89 82 74 67 457 x 152 x 82 74 67 60 52 406 x 178 x 85 74 67 60 54 406 x 140 x 53 46 39 356 x 171 x 67 57 51 45 356 x 127 x 39 33 305 x 165 x 54 46 40 305 x 127 x 48 42 37 305 x 102 x 33 28 25 254 x 146 x 43 37 31 254 x 102 x 28 25 22 203 x 133 x 30 25 203 x 102 x 23 178 x 102 x 19 152 x 89 x 16 127 x 76 x 13 Mass kg/m D mm B mm T mm 161.4 133.3 105.8 98.3 89.3 82.0 74.3 67.1 82.1 74.2 67.2 59.8 52.3 85.3 74.2 67.1 60.1 54.1 53.3 46.0 39.0 67.1 57.0 51.0 45.0 39.1 33.1 54.0 46.1 40.3 48.1 41.9 37.0 32.8 28.2 24.8 43.0 37.0 31.1 28.3 25.2 22.0 30.0 25.1 23.1 19.0 16.0 13.0 492.0 480.6 469.2 467.2 463.4 460.0 457.0 453.4 465.8 462.0 458.0 454.6 449.8 417.2 412.8 409.4 406.4 402.6 406.6 403.2 398.0 363.4 358.0 355.0 351.4 353.4 349.0 310.4 306.6 303.4 311.0 307.2 304.4 312.7 308.7 305.1 259.6 256.0 251.4 260.4 257.2 254.0 206.8 203.2 203.2 177.8 152.4 127.0 199.4 196.7 194.0 192.8 191.9 191.3 190.4 189.9 155.3 154.4 153.8 152.9 152.4 181.9 179.5 178.8 177.9 177.7 143.3 142.2 141.8 173.2 172.2 171.5 171.1 126.0 125.4 166.9 165.7 165.0 125.3 124.3 123.4 102.4 101.8 101.6 147.3 146.4 146.1 102.2 101.9 101.6 133.9 133.2 101.8 101.2 88.7 76.0 32.0 26.3 20.6 19.6 17.7 16.0 14.5 12.7 18.9 17.0 15.0 13.3 10.9 18.2 16.0 14.3 12.8 10.9 12.9 11.2 8.6 15.7 13.0 11.5 9.7 10.7 8.5 13.7 11.8 10.2 14.0 12.1 10.7 10.8 8.8 7.0 12.7 10.9 8.6 10.0 8.4 6.8 9.6 7.8 9.3 7.9 7.7 7.6 Permission to reproduce extracts from BS4-1:2005 is granted by BSI. British Standards can be obtained in PDF or hard copy formats from the BSI online shop: www.bsigroup.com/shop or by contacting BSI Customer Services for hard copies only: Tel: +44 (0) 20 8996 9001, email: [email protected] 72 Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com Lindapter Catalogue 11 UK:- 1/11/11 12:03 Page 73 Appendix Section Details 6 Advance® UKPFC® Dimensions: BS4-1:2005 Designation Serial Size 430 x 100 x 64 380 x 100 x 54 300 x 100 x 46 300 x 90 x 41 260 x 90 x 35 260 x 75 x 28 230 x 90 x 32 230 x 75 x 26 200 x 90 x 30 200 x 75 x 23 180 x 90 x 26 180 x 75 x 20 150 x 90 x 24 150 x 75 x 18 125 x 65 x 15 100 x 50 x 10 Mass kg/m D mm B mm T mm 64.4 54.0 45.5 41.4 34.8 27.6 32.2 25.7 29.7 23.4 26.1 20.3 23.9 17.9 14.8 10.2 430.0 380.0 300.0 300.0 260.0 260.0 230.0 230.0 200.0 200.0 180.0 180.0 150.0 150.0 125.0 100.0 100.0 100.0 100.0 90.0 90.0 75.0 90.0 75.0 90.0 75.0 90.0 75.0 90.0 75.0 65.0 50.0 19.0 17.5 16.5 15.5 14.0 12.0 14.0 12.5 14.0 12.5 12.5 10.5 12.0 10.0 9.5 8.5 Mass kg/m D mm B mm T mm 633.9 551.0 467.0 393.0 339.9 287.1 235.1 201.9 177.0 152.9 129.0 282.9 240.0 198.1 158.1 136.9 117.9 96.9 167.1 132.0 107.1 88.9 73.1 127.5 133.5 99.6 86.1 71.0 60.0 52.0 46.1 51.2 44.0 37.0 30.0 23.0 474.6 455.6 436.6 419.0 406.4 393.6 381.0 374.6 368.2 362.0 355.6 365.3 352.5 339.9 327.1 320.5 314.5 307.9 289.1 276.3 266.7 260.3 254.1 241.4 235.0 228.6 222.2 215.8 209.6 206.2 203.2 170.2 166.0 161.8 157.6 152.4 424.0 418.5 412.2 407.0 403.0 399.0 394.8 374.7 372.6 370.5 368.6 322.2 318.4 314.5 311.2 309.2 307.4 305.3 265.2 261.3 258.8 256.3 254.6 213.9 212.1 210.3 209.1 206.4 205.8 204.3 203.6 157.4 155.9 154.4 152.9 152.2 77.0 67.5 58.0 49.2 42.9 36.5 30.2 27.0 23.8 20.7 17.5 44.1 37.7 31.4 25.0 21.7 18.7 15.4 31.7 25.3 20.5 17.3 14.2 30.1 26.9 23.7 20.5 17.3 14.2 12.5 11.0 15.7 13.6 11.5 9.4 6.8 B D T Advance® UKC® Dimensions: BS4-1:2005 Designation Serial Size 356 x 406 x 634 551 467 393 340 287 235 356 x 368 x 202 177 153 129 305 x 305 x 283 240 198 158 137 118 97 254 x 254 x 167 132 107 89 73 203 x 203 x 127 113 100 86 71 60 52 46 152x 152 x 51 44 37 30 23 B D Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com T Use of the Advance® name and range of sections by kind permission of Tata Steel. Note: Advance, UKB, UKPFC, UKC and ComFlor are registered trademarks of Tata Steel 73 Lindapter Catalogue 11 UK:- 1/11/11 12:03 Page 74 Appendix Projects 6 Steelwork Fixings Project: St Pancras Station, London Country: UK Product: Type AF Application: The connection of a new roof to the existing structure. Cavity Fixings Project: HafenCity, Hamburg Country: Germany Product: Type HB - Hollo-Bolt® Flush Fit Application: Connecting the hollow section glazing support frame. Decking Fixings Project: Canary Wharf, London Country: UK Product: Type AW - Alphawedge Application: The suspension of building services from composite decking. Support Fixings Project: Manhattan Bridge, New York City Country: USA Product: Type F3 Application: Pipe support. Floor Fixings Project: Docklands Light Railway, London Country: UK Product: Type FF - Floorfast® Application: Securing a maintenance walkway. 74 Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com Lindapter Catalogue 11 UK:- 1/11/11 12:03 Page 75 Appendix Projects 6 The Type AF was specified to secure the steel framework of a new roof to the existing structure of the grade 1 listed William Barlow shed at St Pancras Station. In the most crucial part of the refurbishment, Lindapter’s high strength clamps avoided drilling or welding, therefore removing the risk of damaging the historic Victorian arches. In this structural steelwork application, the Hollo-Bolt® Flush Fit allowed the glass roof and frontage of the Germanischer Lloyd headquarters to be constructed without the fixings being visible, ensuring the construction remained true to GMP’s competition winning architectural design. The Type AW – Alphawedge, like most Lindapter Composite Decking Fixings, attaches to the dovetail shaped re-entrant channel of steel decking profiles. In this project, pipework, ventilation and lighting systems were suspended from structural steel. Lindapter has a range of fixings compatible with all major decking manufacturers including CMF®, Tata Steel®, Kingspan®, SMD® and Richard Lees®. Lindapter Support Fixings are often specified for securing pipework due to the ease of installation and high adjustability. In this case, the Type F3 was used to connect a 100mm pipe, carrying fibre optic cable for high-speed internet. No drilling, welding or power was required, simplifying the installation across the 450m span of the iconic Manhattan Bridge. The Type FF - Floorfast® contributed to the fast installation of the chequer plate flooring, used to construct maintenance walkways alongside the track of the Docklands Light Railway. Another advantage Lindapter brought to this project is that the fixings are removable, allowing easy maintenance access to signaling and power cables running below the floor plate. Tel: +44 (0) 1274 521444 © Lindapter International 2011 www.lindapter.com 75 Lindapter Catalogue 11 UK:- 1/11/11 11:58 Page 1 Lindsay House Brackenbeck Road Bradford West Yorkshire BD7 2NF England www.lindapter.com LindUKOct11 T: +44 (0) 1274 521444 F: +44 (0) 1274 521130 E: [email protected] [email protected]
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