BOTTLING

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BOTTLING
BOTTLING
10
FILLING
CORKING
LABELLING
CAPPING
AUTOMATED BOTTLING LINES
FILLING
ENOLMATIC VACUUM BOTTLE FILLING SYSTEMS
BOTTLING
Single, three or four head filling units available
Adjustable bottle height
Variable filling height and filling speed
Operates on vacuum which is created when bottle is placed on filling nozzle,
drawing wine into the bottle
No contact between wine and vacuum pump or mechanical components
Single head unit can fill up to 250 bottles per hour. Manufactured from food
grade plastic these units are strong, reliable and easy to use
Three and four head enolmaster can fill up to 500 bottles per hour. Stainless
steel frame and nozzles
Optional: Tenco filter cartridges in a range of micron sizes can be added to
either the single or multi head filling systems
Optional: Filling head kits for applications other than wine bottles
TENCO FILTER HOUSING AND CARTRIDGES
Manufactured from food grade plastic
Tandem units are designed to be used with the single head enolmatic filler.
Tandem professional units are designed to suit the three or four head
enolmaster fillers
Can be adapted to other filling systems that use a similar vacuum pump
Tandem units hold one cartridge only at any one time while the tandem
professional unit holds three cartridges allowing greater output in line with
the filling capacity of the multi head units
Both units can be used with the full range of cartridges including 5µm, 1µm,
0.5µm and 0.25µm
TENCO CARTRIDGES
Washable, re-usable cartridges
Manufactured from food grade material
Optional: Enolsan specifically designed for washing and sanitising filter
cartridges after each use
Optional: Fully stainless steel manufactured cartridges in 5µm and 10µm
TEM BENCH GRAVITY FILLER
Complete stainless steel gravity filler
Large 30 and 60 litre header tanks
Two, four or six head filling nozzles with volume control and regulator
Liquid and inert gas overflow tubes
Fully adjustable bottle and filling heights
Optional: Stainless steel float to control the filling of the reservoir
Optional: Ability to connect filling units together to extend the bottle
filling capacity
Optional: Modification nipple for gas protection to reservoir
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GRADES AVAILABLE
5 µm
coarse
1 µm
medium
0.5 µm
fine
0.25 µm
sterile
FILLING
TEM WORK STATION FILLER
Complete stainless steel free standing filler
Large 30 and 60 litre header tanks
Four or six head filling nozzles with volume control and regulator
Liquid and inert gas overflow tubes
Fully adjustable bottle and filling heights
Optional: Stainless steel float to control the filling of the reservoir
Optional: Stainless steel Ebara transfer pump with bypass valve
Optional: Plate and frame filter built onto unit in 10, 20 or 30 pad capacity
Optional: Ability to connect filling units together to extend the bottle
filling capacity
Optional: Modification nipple for gas protection to reservoir
GAS SPARGING GUN
BOTTLE DRAINING TREES AND RINSER
Polypropylene construction
Holds up to 81 bottles
Large drip tray molded into base providing stability
Optional: Additional layers can be added to increase bottle capacity
Optional: Rinser with spring loaded nozzle designed to sit on top of the
bottle tree or separately on the bench. Can be used with hot water or
cleaning solutions
SEMI AUTOMATIC BOTTLE RINSER
BOTTLING
Fully stainless steel
2 or 4 sparging heads per unit
Effectively pushes oxygen out of bottles and replaces this space with gas
Fully stainless steel
No bottle no rinse
Suits all bottle sizes and shapes
Rinse water can be recirculated via microfiltration
MANUAL PEDESTAL CORKER
Rapid Corker has 2 brass jaws with straight descending pin mechanism
Ferrari corker has 4 brass jaws, 2 fixed and 2 moveable jaws. Three piece
unit with detachable lever and stand for efficient storage and transport
Platina corker has 4 brass jaws, 2 fixed and 2 moveable jaws. Available in
one or three piece construction
Mondial corker has 4 brass jaws, 2 fixed and 2 moveable jaws. Flip latch
below the jaws allowing a half pushed in champagne cork to be removed
from the corker. This unit is also suitable for standard corking applications
All units feature adjustable bottle height with an automatic bottle support
locking device
All units suit corks 20 to 32mm dia. x 28 to 50mm length
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CORKING
SEMI AUTOMATIC 'MICRA' CORKER
1,000 bottles per hour
Single cork feed
Manually operated bottle lifting plate
Push button activation
Baked enamel finish
4 brass jaws, 2 fixed and 2 moveable jaws
Adjustable bottle height to a maximum of 350mm
Suitable for corks up to 29mm dia. x 45mm length
Optional: Modification for vacuum or gas injection
Optional: Vacuum pump
Optional: Stainless steel jaws
BOTTLING
SEMI AUTOMATIC 'MINI' CORKER
1,000 bottles per hour
Hopper capacity 200 corks
Automatic bottle lifting plate
Push button activation
4 brass jaws, 2 fixed and 2 moveable jaws
Suitable for corks up to 32mm dia. x 50mm length
Optional: Stainless steel or baked enamel finish
Optional: Modification for vacuum or gas injection
Optional: Vacuum pump
Optional: Stainless steel jaws
SEMI AUTOMATIC 'MINI LUX' CORKER
1,000 bottles per hour
Automatic feed hopper with 500 cork capacity
Automatic bottle lifting plate
Push button activation
4 brass jaws, 2 fixed and 2 moveable jaws
Suitable for corks up to 26mm dia. x 50mm length
Optional: Stainless steel or baked enamel finish
Optional: Pressure switch activation
Optional: Modification for vacuum or gas injection
Optional: Vacuum pump
Optional: Stainless steel jaws
SEMI AUTOMATIC 'TS1' CORKER
1,500 bottles per hour
Automatic feed hopper with 1,000 cork capacity
Automatic bottle lifting plate
Pedal activated control
4 brass jaws, 2 fixed and 2 moveable jaws
Suitable for corks up to 32mm dia. x 50mm length
Optional: Stainless steel or baked enamel finish
Optional: Pressure switch activation
Optional: Modification for vacuum or gas injection
Optional: Vacuum pump
Optional: Stainless steel jaws
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LABELLING
CORKS
Natural, Colmated, Agglomerated, Twin Top and Port/Stopper cork
styles available
Strict quality control program adopted for the selection for all of
our cork products
Natural, Colmated and Twin Top corks are available in sizes of
24mm dia. x 44mm length
Agglomerated corks are available in sizes 23mm dia. x 42mm length and
23mm dia. x 38mm length
Port/Stopper corks are available in a range of colours with either flat or
dome head designs. Sizes include 32mm x 20mm x 27mm and
27mm x 20mm x 27mm
Optional: Logo and design printing available with all styles of cork
Hand wound operation
Will apply both die cut and butt cut roll format self adhesive/pressure
sensitive labels to a range of cylindrical products
Can apply single, or front and back labels
Constructed of durable stainless steel and anodized aluminum
Easy to set up and use
BENCHMARK SEMI AUTOMATIC LABELLER
Will apply both die cut and butt cut roll format self adhesive/pressure
sensitive labels
Can apply single, or front and back labels
Constructed of durable stainless steel and anodized aluminum
Circuitry designed to be operated with a wide range of printers
Optional: Small and/or long bottle adaptors
Optional: Automatic attachment to increase output
Optional: Foot pedal operation
Optional: Orientator identifies a particular point on the bottle and is ideal
for re-labeling or over-labeling
BOTTLING
BENCHMATE MANUAL LABELLER
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LABELLING
BOTTLING
MEB SEMI AUTOMATIC LABELLER
Label stretching with driving roller where the overall pressure of 5kg
applied on the bottle ensures better label application
Possibility of labeling not only bottles (cylindrical and square) but also jars
and other containers made of synthetic materials
Control with analogue circuit board
Possibility of affixing wrap around labels of up to a maximum length of
280mm on cylindrical bottles
Label roll with inside dia. of 76mm and outside dia. of 280mm
Suitable for square sizes with sides of 30 - 80mm
Optional: Accessory for affixing a single label on cylindrical sizes
Optional: Accessory to apply the front and back label on the same
roll in sequence
Optional: "SEEKA" photocell to read the distance between the paper base
and label edge
Optional: Thick rollers with paper massage up to 190mm including
blade reinforcement
Optional: Supplement for tapered bottles including bottle locking roller and
label outlet blade to a maximum taper of 1.5°
Optional: Photoelectric cell for front or collar label reference
Optional: Micro mechanical device or photocell to detect transparent labels
Optional: Batch date stamp
MODELS AVAILABLE
Short heat coil unit
HEAT SHRINK CAPSULE SEALER
Body of unit fully constructed from stainless steel
Long and short coil designs include support stand and long insulated handle
for easy, safe use
Bench unit includes safety grid to protect heating element plus a special
chute designed for easy placement and removal of manually loaded bottles
ADM TIN CAPSULE SPINNER
Suitable for applying aluminum, tin or polylaminate foil capsules
Variable speed
Bench mounted
Retractable telescopic system in central sleeve
Adjustable pressure rollers manufactured in anti-scratch plastic material
Handles capsules up to 38mm dia. x 65mm height
Optional: Pre smoothing attachment
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Long heat coil unit
Long heat coil unit with fan
Bench mounted unit
CAPPING
HEAT SHRINK CAPSULES
PVC capsules have glued side seam and sealed on aluminum top
Available in a range of plain colours or plain colour with 2 gold stripes
around the base
Available in standard gauge (30mm diam x 60mm length) and heavy
gauge (30.7mm diam. x 65mm length)
Optional: Capsules to suit non standard bottleneck diameters and
extreme shapes
Optional: Top or blind embossing
Optional: Logo and design printing
WINE BOTTLES
SPIN DOWN CAPSULES
Pure 99.9% tin capsules manufactured from a single seamless piece
Optional: Tailor made personalised design solutions incorporating detailed
top or side embossing
Optional: Multi coloured top or side printing
BOTTLING
A rage of standard 375ml and 750ml bottles in a variety of shapes
Specialist bottles also available on request
Available in Antique Green, French Green, Emerald Green and Flint
Available in ROPP cap or cork closure
SEALING WAX
Granular formula for easy handling and small batch applications
Available in black, red, burgundy, navy, dark green, yellow, metallic copper
and metallic gold
Non standard colour matching service also available
Soft sealing wax which can be cut and peeled from bottles
Special formulation to prevent crumbling or shattering
Ideal for any size or shape bottle
Easily applied and used where standard capsules are not suitable
High gloss finish
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CAPPING
TENCO ROPP CAPPER - 2 Rollers per Head
BOTTLING
Bottle capacity approx 600 per hour
Suitable for applying tamper proof aluminum caps
2 roller head operation
Available with manual lever operated bottle lifting plate (Model P9910) or
automatic bottle lifting plate (Model P9911)
Adjustable bottle height
Optional: Interchangeable heads to suit different size caps and thread types
TENCO ROPP CAPPER - 3 or 4 Rollers per Head
Bottle capacity approx 800 per hour
Suitable for applying tamper proof aluminum caps
3 or 4 roller head operation
Automatic descending head
Dual push button operation
3 roller head suitable for caps 8 to 32mm diameter
4 roller head suitable for caps 24 to 50mm diameter
Adjustable bottle height
Optional: Interchangeable heads to suit different size caps and thread types
SCREW CAPS
Aluminum pilfer-proof closures
Standard diameters of 28mm and 31.5mm, lengths of 22mm to 60mm
Thread designs to suit all standard applications
Optional: Alternative size closures tailored specifically for all non standard
bottle neck designs
Optional: Personalisation of closures with lithography, offset, silk-screen,
embossing or embossing and shaving printing options
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AUTOMATIC BOTTLING LINES
AUTOMATIC BOTTLING LINES
Units available from capacities of 1,000 to 20,000 bottles per hour
Our bottling lines are customised to individual requirements and can be
tailored using any of the components listed below ;
Installations, commissioning, training and maintenance available
1
a) Semi automatic depalletising
b) Automatic depalletising
c) Semi automatic loading table
d) Automatic loading table
2
a) Semi automatic rinsing
b) Automatic rinsing
De-aeration station
(evacuates air from bottles by injecting gas before filling)
4
a) Low vacuum gravity filling (i.e. wine)
b) High vacuum gravity filling (i.e. viscous products)
c) Isobaric counter pressure filling (i.e. beer, sparkling wine)
d) Volumetric filling (i.e pharmaceutical applications)
5
Vacuum cork system
(evacuates air from bottles by vacuum during corking)
6
a) Wine bottle corking
b) Port stopper or T cork corking
c) ROPP capping
d) 26mm Beer crown sealing
e) 29mm Tirage crown sealing
7
a) Front, back and neck self adhesive pressure sensitive labelling
b) Front, back and neck wet glue, wet gum, rotary labeling
c) Date, batch stamp printer self adhesive pressure sensitive labelling
d) Date, batch stamp printer wet glue, wet gum, rotary labelling
8
a) PVC heat shrink capsuling
b) PVC heat tunnel capsuling
c) Aluminum or tin spin on capsuling
9
a) Semi automatic case forming
b) Automatic case forming
c) Tape case forming
10
BOTTLING
3
Pick and place
11 a) Tape case sealing
b) Hot melt case sealing
12
Washer dryer for full bottles
13
Pallet wrapping
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AUTOMATIC BOTTLING LINES
BOTTLING
Automated Bottling Line
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Depalletiser
Pick and place
Carton former with pick and place
and hot melt
Semi automatic carton former
Taper
Hot melt glue automatic carton
sealer
Labeller
Date stamp printer
Labelling
Bag in box fillers
Loading and collecting table
Pallet wrapping machine