RX1000/RX1100 Installation Guide

Transcription

RuggedRouter®
RX1000 Family
Industrially Hardened
Cyber Security Appliance
Installation Guide
August 2, 2011
www.ruggedcom.com
Copyright
COPYRIGHT © 2011 RuggedCom Inc. ALL RIGHTS RESERVED
Dissemination or reproduction of this document, or evaluation and communication of its contents, is not
authorized except where expressly permitted. Violations are liable for damages. All rights reserved,
particularly for the purposes of patent application or trademark registration.
This document contains proprietary information, which is protected by copyright. All rights are reserved.
No part of this document may be photocopied, reproduced or translated to another language without
the prior written consent of RuggedCom Inc.
Disclaimer of liability
We have checked the contents of this manual against the hardware and software described. However,
deviations from the description cannot be completely ruled out.
RuggedCom shall not be liable for any errors or omissions contained herein or for consequential
damages in connection with the furnishing, performance, or use of this material.
The information given in this document is reviewed regularly and any necessary corrections will be
included in subsequent editions. We appreciate any suggested improvements. We reserve the right to
make technical improvements without notice.
Registered Trademarks
RuggedRated™, ROS™ and eRSTP™ are trademarks of RuggedCom Inc. RuggedRouter® and
RuggedSwitch® are registered trademarks of RuggedCom Inc. Other designations in this manual might
be trademarks whose use by third parties for their own purposes would infringe the rights of the owner.
Contacting RuggedCom
Corporate Headquarters
US Headquarters
Europe Headquarters
RuggedCom Inc.
300 Applewood Crescent
Concord, Ontario
Canada, L4K 5C7
RuggedCom
1930 Harrison St., Suite 209
Hollywood, Florida
USA, 33020
RuggedCom
Unit 41, Aztec Centre,
Aztec West, Almondsbury, Bristol
United Kingdom BS32 4TD
Tel:
+1 905 856 5288
Fax:
+1 905 856 1995
Toll-free: 1 888 264 0006
Tel: +1 954 922 7938 ext. 103 Tel:
+44 1454 203 404
Fax:
+1 954 922 7984
Fax: +44 1454 203 403
Toll-free: 1 888 264 0006
Email: [email protected]
Technical Support
Toll Free (North America):
1 866 922 7975
International:
+1 905 856 5288
Email: [email protected]
Web: www.RuggedCom.com
Federal Communications Commission Radio
Frequency Interference Statement
This equipment has been tested and found to comply with the limits for a Class A digital device pursuant to Part 15 of the FCC
Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is
operated in a commercial environment. This equipment generates, uses and can radiate radio frequency energy and, if not
installed and used in accordance with the instruction manual, may cause harmful interference to radio communications.
Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required
to correct the interference at his expense.
Caution
This product contains a laser system and is classified as a “CLASS 1 LASER PRODUCT”.
Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous
radiation exposure. This product contains no user-serviceable parts. Attempted service by unauthorized personnel shall
render all warranties null and void.
Should this device require service, see the “Warranty” section of this installation guide.
Important Notice for Cellular Options
If this equipment is ordered with one of the cellular radio options, it must be installed and operated with the following
guidelines to ensure safe operation and maintain compliance.
Cellular Safety And Hazards
Do not operate the cellular modem in:





Areas where blasting is in progress.
Explosive atmospheres like refueling points, fuel depots and chemical plants.
Near equipment that is susceptible to any form of radio interference like medical and life support equipment.
Maintain at least 20 cm separation distance between the antenna and user’s body at all times.
Ensure that the maximum gain stated for the cellular option selected is not exceeded to keep RF radiation within
limits of FCC/IC regulations.
Table of Contents
Table of Contents
Federal Communications Commission Radio Frequency Interference Statement ........... 3
Table of Contents .............................................................................................................. 4
Table of Figures ................................................................................................................ 5
Table of Tables ................................................................................................................. 6
1 Product Overview....................................................................................................... 7
1.1
Functional Overview ........................................................................................... 7
1.2
Feature Highlights............................................................................................... 7
2 Panel Description ....................................................................................................... 9
2.1
Display Panel Description ................................................................................... 9
2.2
Ethernet Panel Description ............................................................................... 11
3 Installation ................................................................................................................ 12
3.1
Mounting ........................................................................................................... 12
3.2
Power Supply Wiring and Grounding................................................................ 15
3.3
Failsafe Alarm Relay Wiring ............................................................................. 23
3.4
Console Port Wiring .......................................................................................... 24
4 Communication Ports............................................................................................... 25
4.1
RJ45 Twisted-Pair Data Ports .......................................................................... 25
4.2
Fiber Optic Ethernet Ports ................................................................................ 26
4.3
WAN Ports ........................................................................................................ 28
4.4
DSL ................................................................................................................... 29
4.5
DDS .................................................................................................................. 30
4.6
Modem Port ...................................................................................................... 31
4.7
Serial Card ........................................................................................................ 32
4.8
RS485 Wiring.................................................................................................... 33
4.9
Transient Protection on Communication Ports ................................................. 34
4.10 Precision Time Protocol (PTP) Card ................................................................. 34
4.11 RS232 EXT Modem Card ................................................................................. 39
4.12 Cellular Modems ............................................................................................... 40
5 Technical Specifications .......................................................................................... 43
5.1
Power Supply Specifications ............................................................................ 43
5.2
Failsafe Relay Specifications ............................................................................ 43
5.3
Twisted-Pair Port Specifications ....................................................................... 44
5.4
Fiber Optic Specifications ................................................................................. 44
5.5
IEC 61850-3 Type Tests ................................................................................... 45
5.6
IEEE 1613 Type Tests ...................................................................................... 46
5.7
Environmental Type Tests ................................................................................ 47
5.8
Operating Environment ..................................................................................... 47
5.9
Agency Approvals ............................................................................................. 47
5.10 Cellular Modem Certifications ........................................................................... 48
5.11 Mechanical Specifications ................................................................................ 49
6 Warranty .................................................................................................................. 50
RuggedCom® - Rev.122
4
RuggedRouter® RX1000 Family
Table of Figures
Table of Figures
Figure 1: LED Display Panel ............................................................................................. 9
Figure 2: Ethernet panel LED description ....................................................................... 11
Figure 3: RX1000 Rack mount orientation options ......................................................... 12
Figure 4: 19” Rack Mount Adapters ................................................................................ 13
Figure 5: Rack mount adapter mounting location ........................................................... 13
Figure 6: RX1000 Panel/DIN Rail mounting diagram ...................................................... 14
Figure 7: RX1000 Series Phillips Screw Terminal Block ................................................. 15
Figure 8: RX1000 Series Phoenix Plug Terminal Block .................................................. 15
Figure 9: Chassis Ground Connection ............................................................................ 16
Figure 10: AC Single Power Supply Wiring Example ...................................................... 18
Figure 11: AC Dual Redundant Power Supply Wiring Example ...................................... 18
Figure 12: DC Power Supply Wiring Examples ............................................................... 19
Figure 13: DC and AC Power Supply Wiring Example ................................................... 20
Figure 14: AC Input to PS1 and 48VDC Input to PS2 for PoE ........................................ 21
Figure 15: Dielectric Strength (HIPOT) Testing .............................................................. 22
Figure 16: Failsafe Alarm Relay Wiring........................................................................... 23
Figure 17: Console port location on display board .......................................................... 24
Figure 18: RX1000 Console cable .................................................................................. 24
Figure 19: RJ45 jack pin configuration ............................................................................ 25
Figure 20: 10FL ST connector ........................................................................................ 27
Figure 21: 100FX MTRJ connector ................................................................................. 27
Figure 22: 100FX / 1000LX LC connector....................................................................... 27
Figure 23: 100FX / 1000LX SC connector ...................................................................... 27
Figure 24: 100FX / 1000LX ST connector....................................................................... 27
Figure 26: WAN (T1/E1) Card location ........................................................................... 28
Figure 30: V.90 Modem Card location ............................................................................ 31
Figure 31: RS232/RS485/RS422 via RJ45 pinout .......................................................... 32
Figure 32: Conceptual RS485 wiring diagram ................................................................ 33
Figure 33: PTP Card Panel Description .......................................................................... 35
Figure 34: IRIG-B Simplified Schematic.......................................................................... 38
Figure 35: DB9 (female) pin configuration ...................................................................... 39
Figure 36: EVDO Modem Faceplate ............................................................................... 40
Figure 37: HSPA Modem Faceplate ............................................................................... 41
Figure 38: SIM Card Access for GSM/EDGE Internal Modem ........................................ 42
Figure 39: RX1000 Series mechanical dimensions ........................................................ 49
5
Table of Tables
Table of Tables
Table 1: LED Display – Device status LED behavior definition ....................................... 10
Table 2: LED Display – Port Status behavior definition .................................................. 10
Table 3: RX1000/RX1100 Power terminal block connection description ........................ 16
Table 4: RX1000P/RX1100P power supply connection differences ............................... 17
Table 5: RS232 over RJ45 console cable pinout ............................................................ 24
Table 6: RJ45 Ethernet pin assignment .......................................................................... 25
Table 7: RJ45 T1/E1 pin assignment .............................................................................. 28
Table 8: ADSL RJ11 pin configuration ............................................................................ 29
Table 9: RJ45 DDS pin assignment ................................................................................ 30
Table 10: Modem RJ11 pin configuration ....................................................................... 31
Table 11: RS232/RS485/RS422 via RJ45 pinout ........................................................... 32
Table 12: GPS Antenna Specifications ........................................................................... 36
Table 13: Coaxial Cable Delay........................................................................................ 37
Table 14: IRIG-B Output Specifications .......................................................................... 38
Table 15: RS232 EXT Modem Card pinout..................................................................... 39
Table 16: Verizon Contact Numbers ............................................................................... 40
Table 17: EVDO Antenna Requirements ........................................................................ 40
Table 18: HSPA Antenna Requirements......................................................................... 42
Table 19: GSM/EDGE Antenna Requirements ............................................................... 42
Table 20: Main Power Supply Specifications .................................................................. 43
Table 21: PoE Power Supply Specifications ................................................................... 43
Table 22: Failsafe Relay Specifications .......................................................................... 43
Table 23: Twisted-Pair Port Specifications ..................................................................... 44
Table 24: Fiber Optic Specifications ............................................................................... 44
Table 25: IEC 61850-3 Type Tests ................................................................................. 45
Table 26: IEEE 1613 Type Tests .................................................................................... 46
Table 27: Environmental Type Tests .............................................................................. 47
Table 28: Operating Environment ................................................................................... 47
Table 29: Agency Approvals ........................................................................................... 47
Table 30: Cellular Modem Certifications ......................................................................... 48
Table 31: RX1000 Series Mechanical Specifications ...................................................... 49
6
Product Overview
1 Product Overview
1.1 Functional Overview
The RuggedRouter® family of products consists of industrially hardened cyber
security appliances with integrated router, firewall, and VPN functionality. The family
includes the RX1000, RX1000P, RX1100, and RX1100P. The RX1000 series can be
used to establish an electronic security perimeter around critical cyber assets found
in control and automation systems, in order to prevent the disruption of operations by
accidental or malicious acts. Ideally suited for electric power utilities, the industrial
plant floor, and traffic control systems, the RX1000 series is designed to protect and
secure SCADA system networks connected to the Internet, or within a company‟s
Wide Area Network (WAN) or Local Area Network (LAN). The RX1100 adds
Intrusion Detection and RuggedCom Gauntlet® for NERC CIP compliance.
The RX1000 series includes security functions such as full IPSec Virtual Private
Network (VPN), and firewall capabilities with the capacity to connect hundreds of
remote sites over Frame Relay and PPP. The modular architecture allows the
customization of the number and type of Ethernet and WAN ports. Integrated
modem, serial interface, and time synchronization options are also available.
The RX1000 series is hardened to the RuggedRatedTM specification which provides
a high level of immunity to electromagnetic interference (EMI) and heavy electrical
surges typical of the harsh environments found in many industrial applications. An
operating temperature range of -40 to +85°C (-40 to 185° F) allows the RX1000 to be
placed in almost any location.
For applications requiring high availability, the RX1000 and RX1100 provide the
option for integrated dual redundant power supplies, each capable of
accommodating a wide range of input voltages for worldwide operability. Also unique
is the ability to have each power supply fed from different voltage levels and/or
sources thereby providing great flexibility in creating high availability systems. The
RX1000P and RX1100P provide IEEE 802.3af standard Power over Ethernet (PoE)
on their 10/100BaseTx ports.
1.2 Feature Highlights
Security Appliance Functions




Integrated Router/Firewall/VPN
Stateful Firewall with NAT
Full IPSec Virtual Private Networking
VPN with 3DES, DES and AES support
RuggedRated™ for Reliability in Harsh Environments





Meets IEEE 1613 (electric utility substations)
Exceeds IEC 61850-3 (electric utility substations)
Exceeds IEEE 61800-3 (variable speed drive systems)
Exceeds IEC 61000-6-2 (generic industrial environment)
Exceeds NEMA TS-2 (traffic control equipment)
7
Product Overview



-40 to +85°C operating temperature (no fans)
Conformal coated printed circuit boards (optional)
18 AWG galvanized steel enclosure
Power Supply Options






Fully integrated, dual-redundant (optional) power supplies (RX1000/RX1100)
Power over Ethernet (PoE) on 10/100BaseTx ports (RX1000P/RX1100P)
Universal high-voltage range: 88-300VDC or 85-264VAC
Popular low voltage DC ranges: 12, 24 or 48 VDC
Terminal blocks for reliable, maintenance free connections
CSA/UL 60950 safety approved to +85°C
Physical Ports


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

Ethernet Options (up to 4 ports):
o 10/100BaseTX (with PoE on RX1000P and RX1100P)
o 100BaseFX
WAN Port Options (up to 8 ports):
o T1/E1 (channelized/unchannelized) supports 2 Mbps G.703 with 120 ohm
balanced connections
o T3/E3 DS3
o 56 Kbps DDS
o DSL (supports G.992.1, G.992.2, G.992 Annex A)
Serial Ports (up to 8 ports):
o Fully compliant EIA/TIA RS485, RS422, RS232 software selectable serial
ports
o Raw socket mode support allows conversion of any serial protocol
Embedded Modem Port
Embedded EvDO – CDMA cellular modem
Embedded HSPA – GSM cellular modem
GPS / IRIG-B / IEEE 1588 Time Sync
Protocols


WAN
o Frame Relay RFC 1490 or RFC 1294
o PPP RFC 1661, 1332, 1321, 1334
o PPPoE over DSL, PAP, CHAP Authentication
IP
o Routing
o VRRP, OSPF, DHCP Agent
o Traffic prioritization, NTP Host (Stratum 2)
Frame Relay Support


ISO and ITU compliant, network certified
ANSI T1.617 Annex D, Q.933 or LMI Local Signaling
8
Panel Description
2 Panel Description
2.1 Display Panel Description
RX1000 series products are equipped with a versatile display panel, shown in Figure
1, which provides quick status information for each port, as well as for the entire
device, to allow simple diagnosis and troubleshooting. It features:




RS232 console port for „out of band‟ console access and configuration
Power supply and Alarm status indicators
Convenient port status indicators conveying link activity information
System reset via push-button if held for 5 seconds
LAN/WAN Port
Status Indicators
PPP / GPS
Status Indicators
Push-Button
Device
Status Indicators
Console
Port
Figure 1: LED Display Panel
9
Panel Description
Device status LEDs exist to provide a quick visual indication to operators for
operational status of the unit. Table 1 defines each possible LED color and its
corresponding description.
LED
Color
PS1 / PS2
Green
Red
Off
Red
Alarm
Off
Description
Power supply operating normal
Power supply failure
No power supply installed
Alarm exists – log in to web management
interface to determine alarm code
No alarms exist
Table 1: LED Display – Device status LED behavior definition
The AN/WAN port status indicators as well as the dedicated PPP/GPS status
indicators provide a quick visual indication of the operational status of each function.
Although the behavior of each LED display will differ according to hardware, a
standard color scheme has been adopted and is show in Table 2.
Mode
Port Status Indicators
Color
Green (Solid)
Red
Off
Description
Link / Activity
Error
No link, or port not configured
Table 2: LED Display – Port Status behavior definition
10
Panel Description
2.2 Ethernet Panel Description
Slots 3 and 4 of the RX1000 series can be populated with standard RuggedCom
dual-port Ethernet modules. Each Ethernet module is equipped with two LEDs that
indicate link/activity status information. The LED will be solid for ports with link, and
will blink for activity. The diagram in Figure 2 highlights each port and its associated
link/activity LED.
Port 1
Port 2
Port 3
Port 4
Figure 2: Ethernet panel LED description
11
Installation
3 Installation
3.1 Mounting
The RX1000 series has been designed with maximum mounting and display
flexibility. Customers can order an RX1000 series product that can be mounted in a
standard 19” rack, 1” DIN Rail, or directly onto a panel. For rack mount installations,
the RX1000 series can be ordered with connectors on the front of the unit, or can
located on the rear of the chassis to allow for all data and power cabling to be
installed and connected at the rear of the rack. See Figure 3 for examples of rack
mount orientation.
19” Rack mount I/O Connector Orientation Options
Front Mount
Front
Rear
Front: LED Display and I/O Panels
Rear: Power Terminal Block
Rear Mount
Front
Rear
Front: LED Display
Rear: Power Terminal Block and I/O Panels
Figure 3: RX1000 Rack mount orientation options
12
Installation
3.1.1
Rack Mounting
Figure 4: 19” Rack Mount Adapters
Figure 5: Rack mount adapter mounting location
The RX1000 series can be rack mounted using the included rack mount adapter
assemblies shown in Figure 4. Secure the rack mount adapter to the front side of the
chassis using the included black PAN head Phillips screws in the positions shown in
Figure 5. The entire chassis can then be mounted to a standard 19” rack. An
additional two rack mount adapters are included to optionally secure the rear of the
chassis in high-vibration, or seismically active locations.
NOTE: Since heat within the RX1000 is channeled to the enclosure, it is
recommended that 1 rack-unit of space (1.75”) be kept unpopulated and free of
equipment above each RX1000 series product to allow convectional airflow.
Although forced airflow is not necessary, any increase in airflow will result in a
reduction of ambient temperature that will improve long-term reliability of all
equipment mounted within the rack space.
13
Installation
3.1.2
Panel and DIN Rail Mounting
RX1000 series products can be ordered as a Panel/DIN mount chassis. Both options
involve the use of the Panel/DIN adapters to be mounted on each side of the chassis
enclosure. The adapter allows the chassis to be mounted on the standard 1” DIN rail
using the grooves in the adapter, secured using the included Phillips screw. See
Figure 6 for a Panel/DIN mount diagram.
Figure 6: RX1000 Panel/DIN Rail mounting diagram
14
Installation
3.2 Power Supply Wiring and Grounding
RX1000 and RX1100 support dual redundant universal high voltage range power
supplies: “Power Supply 1 (PS1)” and “Power Supply 2 (PS2)”. RX1000P and
RX1100P feature a universal high voltage range power supply as PS1, and a
separate 48VDC supply, PS2, to provide Power over Ethernet. The connections for
PS1, PS2 and the fail-safe relay are located on the terminal block as shown in Figure
7 and Figure 8.
P hilips S crew T erm inal w ith C over
S afety C over
P hilips S crew T erm inal w ithout C over
S afety C over
S crew s
C hassis G round
C onnection
S urge / C hassis
G round Jum per
T erm inal
Figure 7: RX1000 Series Phillips Screw Terminal Block
P hoenix P lug Term inal w ith C over
S afety C over
P hoenix P lug Term inal w ithout C over
S afety C over
S crew s
C hassis G round S urge / C hassis
G round Jum per
C onnection
Term inal
Figure 8: RX1000 Series Phoenix Plug Terminal Block
The RX1000 Family chassis ground connection, shown in Figure 9, uses a #6-32
screw. It is recommended to terminate the ground connection in a #6 ring lug, and to
use a torque setting not exceeding 15 in.lbs (1.7 Nm).
15
Installation
#6-32 screw with
ext. washer.
#6 ring lug
stainless steel standoff
Figure 9: Chassis Ground Connection
The RX1000 series can be equipped with either a Phillips Screw Terminal Block or a
Phoenix Plug Terminal Block. The Phillips Screw Terminal Block has Phillips screws
with a compression plate allowing either bare wire connections or crimped terminal
lugs. We recommend the use of #6 size ring lugs to ensure secure, reliable
connections even under severe shock or vibration. Both terminal blocks have a
safety cover which must be removed via two Phillips screws before connecting any
wires. The safety cover must be re-attached after wiring to ensure personnel safety.
Refer to Table 3 and Table 4 below for a description of each terminal, and to the
following sections for wiring examples.
Terminal
Description
Usage
1
PS1 Live / +
PS1 Live / + is connected to the positive (+) terminal if the power source
is DC or to the (Live) terminal if the power source is AC.
2
PS1 Surge Ground
3
PS1 Neutral / -
PS1 Neutral / - is connected to the negative (-) terminal if the power
source is DC or to the (Neutral) terminal if the power source is AC.
4
Chassis Ground
Chassis Ground is connected to the Safety Ground terminal for AC
inputs or the equipment ground bus for DC inputs. Chassis ground
connects to both power supply surge grounds via a removable jumper.
5
PS2 Live / +
PS2 Live / + is connected to the positive (+) terminal if the power source
is DC or to the (Live) terminal if the power source is AC.
6
PS2 Surge Ground
PS2 Surge Ground is connected to the Chassis Ground via a jumper on
the terminal block. Surge Ground is used as the ground conductor for all
surge and transient suppression circuitry.
7
PS2 Neutral / -
8
Relay N.O. Contact
9
Relay Common
10
Relay N.C. Contact
PS1 Surge Ground is connected to the Chassis Ground via a jumper on
the terminal block. Surge Ground is used as the ground conductor for all
surge and transient suppression circuitry.
PS2 Neutral / - is connected to the negative (-) terminal if the power
source is DC or to the (Neutral) terminal if the power source is AC.
Normally open, failsafe relay contact.
Failsafe relay common contact.
Normally closed, failsafe relay contact.
Table 3: RX1000/RX1100 Power terminal block connection description
16
Installation
Terminal
Description
Usage
5
PS2+
PS2+ is connected to the positive (+) terminal of a 48VDC power supply
7
PS2-
PS2- is connected to the negative (-) terminal of a 48VDC power supply
Table 4: RX1000P/RX1100P power supply connection differences
17
Installation
3.2.1
AC Power Supply Wiring Examples
Figure 10: AC Single Power Supply Wiring
Example
Figure 11: AC Dual Redundant Power Supply
Wiring Example
NOTES:



100-240VAC rated equipment: A 250VAC appropriately rated circuit breaker
must be installed.
Equipment must be installed according to the applicable country wiring
codes.
When equipped with two high voltage power supplies, independent AC
sources can be used to power the product for greater redundancy.
18
Installation
3.2.2
DC Power Supply Wiring Examples
Figure 12: DC Power Supply Wiring Examples
NOTES:




88-300VDC rated equipment: A 300VDC appropriately rated circuit breaker
must be installed.
A circuit breaker is not required for 12, 24 or 48 VDC rated power supplies.
For dual DC power supplies, Separate circuit breakers must be installed and
separately identified.
codes.
19
Installation
Dual Power Supplies – DC and AC Inputs
3.2.3
Figure 13: DC and AC Power Supply Wiring Example
NOTES:





88-300VDC rated equipment: A 300VDC appropriately rated circuit breaker
must be installed.
must be installed.
A circuit breaker is not required for 48 or 24VDC rated power supplies.
Separate circuit breakers must be installed and separately identified.
codes.
20
Installation
Dual Power Supplies – AC Input and 48VDC for PoE
3.2.4
Figure 14: AC Input to PS1 and 48VDC Input to PS2 for PoE
NOTES:



must be installed.
A circuit breaker is not required for 48VDC rated power supplies.
codes.
21
Installation
3.2.5
Dielectric Strength Testing
For dielectric strength (HIPOT) testing in the field, users must remove the metal
jumper located on terminal 2, 4, and 6 of the power supply terminal block. This metal
jumper connects transient suppression circuitry to chassis ground and must be
removed in order to avoid damage to transient suppression circuitry during HIPOT
testing. Figure 15 shows the proper HIPOT test connections and should be followed
to avoid damage to the device.
Figure 15: Dielectric Strength (HIPOT) Testing
22
Installation
3.3 Failsafe Alarm Relay Wiring
The “Failsafe” output relay is provided to signal critical error conditions that may
occur on RX1000 series products. The contacts are energized upon power up of the
unit and remain energized until a critical error occurs. The proper relay connections
are shown in Figure 16. One common application for this output is to signal an alarm
if a power failure or removal of control power occurs.
C om m on
N orm ally
O pen
N orm ally
C losed
N orm al contact state w ith o u t pow er applied to device
Figure 16: Failsafe Alarm Relay Wiring
23
Installation
3.4 Console Port Wiring
A RS232 console port for configuration and management of the RX1000 is located
on the LED display module, as shown in Figure 17. This port is intended to be a
temporary connection during initial configuration or troubleshooting and allows for
direct access to the serial-based management console. The connection is made
using the DB9-Female to RJ45 console cable included in the device packaging
shown in Figure 18. Console connection settings are: 38400 baud, no parity bits, 8
data bits, and 1 stop bit.
Figure 17: Console port location on display
board
Figure 18: RX1000 Console cable
For reference, the console cable pinout is shown in Table 5.
RuggedCom RS232 over RJ45 pinout specification
Signal Name (PC is DTE)
DCD – Carrier detect
RxD – Receive data (to DTE)
TxD – Transmit data (from DTE)
DTR – Data terminal ready
Signal GND
DSR – Data set ready
RTS – Ready to send
CTS – Clear to send
RI – Ring Indicator
DB9- Female
1
2
3
4
5
6
7
8
9
RJ45 Male
2
5
6
3
4
1*
8
7
1*
Table 5: RS232 over RJ45 console cable pinout
After initial configuration, the device can be configured via the network, using secure
shell (SSH) and the built-in web server. Consult the RuggedRouter ROX User Guide
for further details.
NOTE: This port is not intended to be a permanent connection and the cable length
should not exceed 2m (6.5 feet).
24
Communication Ports
4 Communication Ports
4.1 RJ45 Twisted-Pair Data Ports
The RX1000 series may have several 10/100Base-TX Ethernet ports that allow
connection to standard CAT-5 UTP or STP (Unshielded or Shielded Twisted Pair)
cable with RJ45 male connectors. All 10/100Base-TX Ethernet ports on the RX1000
series feature auto-negotiating, auto-polarity, and auto-crossover functions. On the
RX1000P and RX1100P, these ports support PoE, providing up to 15.4W per port at
a nominal 48VDC, auto-sensing and auto-power off when cables are disconnected.
Figure 19 shows the RJ45 receptacle pin configuration and Table 6 describes the pin
assignment.
Pin
Pin 8
1
2
3
4
5
6
7
8
Pin 1
Figure 19: RJ45 jack pin configuration
10/100Base-TX pinout
Ethernet
PoE Function
Function
RX +
VRX VTX +
V+
NC
NC
NC
NC
TX V+
NC
NC
NC
NC
Table 6: RJ45 Ethernet pin assignment
Although transient suppression circuitry is present on all RJ45 ports, they cannot
protect the RJ45 port from severe high power, high amplitude transients that can
potentially damage the RX1000 and its link partners. In general, RuggedCom
strongly recommends limiting connections used by the RJ45 ports to those that are
less than 3m in length, or limited to environments that are protected from such
transients.
25
Communication Ports
4.2 Fiber Optic Ethernet Ports
Depending on the order code of the product, RX1000 series products can be
equipped with several different types of fiber optic ports. The Transmit (TX) and
Receive (RX) connections of each port must be properly matched and connected for
proper link establishment and operation. Modules populated on the top row of the
device typically have locking mechanisms or tabs towards the top of the unit.
Modules located on the bottom row of the device have locking mechanisms or tabs
towards the bottom of the device.
The following figures show each fiber optic connector style with a side and top view
to allow the user to identify the proper cable connection orientation. If modules are
populated on the bottom row of the device, the transceiver orientation will be
reversed (i.e. RX and TX will be reversed).
26
Communication Ports
Figure 20: 10FL ST connector
Figure 21: 100FX MTRJ connector
Figure 22: 100FX / 1000LX LC connector
Figure 23: 100FX / 1000LX SC connector
Figure 24: 100FX / 1000LX ST connector
27
Communication Ports
4.3 WAN Ports
The RX1000 series can optionally be equipped with T1/E1 WAN ports, which
communicate on standard telephony communication lines. Figure 26 illustrates
where these WAN ports are typically located on the chassis. The T1/E1 WAN ports
are equipped with standard RJ45 receptacles, whose pin assignment is described in
Table 7. The user should take note of the orientation of the RJ45 receptacle when
inserting or removing cabling.
T1/E1 pinout
Pin 8
Pin
1
2
3
4
5
6
7
8
Pin 1
Description
RRING
RTIP
NC
TRING
TTIP
NC
NC
NC
Table 7: RJ45 T1/E1 pin assignment
Slot 5
Slot 6
Figure 26: WAN (T1/E1) Card location
28
Communication Ports
4.4 DSL
The RX1000 series can optionally be equipped with a dual-port DSL (Digital
Subscriber Line) card, which can communicate over standard telephone
communication lines. The DSL card supports the following modulation standards:



G.992.1 (G.DMT)
G.992.2 (G.Lite)
G.992 Annex A (ADSL over POTS)
Each DSL port is equipped with a standard RJ11 receptacle, with the pin
configuration shown in Figure 27 and whose pin assignment is listed in Table 8. The
user should take note of the orientation of the RJ11 receptacle when inserting or
removing cabling.
RJ11 pin outs
Pin 6
Pin 1
Pin
Description
1
NC
2
NC
3
RING
4
TTIP
5
NC
6
NC
Table 8: ADSL RJ11 pin configuration
NOTE that the RJ11 jack has 6 positions but only the center 4 have copper pins,
namely pins 2 through 5.
29
Communication Ports
4.5 DDS
The RX1000 series can optionally be equipped with a DDS card. The 56 kbps DDS
is compatible with Bellcore standards. Each card is equipped with one primary 56/64
kbps DDS line interface with a standard RJ 45 receptacle, whose pin configuration is
described in Table 9, and one secondary 128 kbps RS232 port. The RS232 port is
currently not supported.
RJ45 DDS pinout
Pin
1
2
3
4
5
6
Pin 8
Pin 1
7
8
Description
R1: Transmit data
to network (Ring 1)
T1: Transmit data
to network (Tip 1)
NC
NC
NC
NC
T: Receive data
from network (Tip)
R: Receive data
from network (Ring)
Table 9: RJ45 DDS pin assignment
30
Communication Ports
4.6 Modem Port
The RX1000 series of products can optionally be equipped with a V.90 Modem
connection for PPP connections. The modem port can be populated in Slot 2
(bottom) as shown in Figure 30. The modem card is equipped with a standard RJ11
telephone receptacle, with the pin configuration shown in Figure 29 and whose pin
assignment is listed in Table 10. The user should make note of receptacle orientation
to ensure proper connection with cable.
RJ11 pinouts
Pin 6
Pin 1
Pin
Description
1
NC
2
NC
3
RING
4
TIP
5
NC
6
NC
Table 10: Modem RJ11 pin configuration
Slot 1
Slot 2
Figure 30: V.90 Modem Card location
This product meets the applicable Industry Canada technical specifications
The Ringer Equivalence Number is an indication of the maximum number of devices allowed to be
connected to a telephone interface. The termination on an interface may consist of any combination of
devices subject only to the requirement that the sum of the RENs of all the devices does not exceed five.
31
Communication Ports
4.7 Serial Card
Upon unit start up, all ports default to RS485 mode. Each port can be individually set
to RS232, RS485 or RS422 mode via software. The RJ45 port is shown in Figure 31
and the signal description is given in Table 11.
Pin 8
Pin 1
Figure 31: RS232/RS485/RS422 via RJ45 pinout
Pin
RS232 Mode
1
2
3
4
5
6
7
8
Shield
DSR/RI
DCD
DTR
RS485 Mode
RS422 Mode
RX-
COM (Isolated GND)
RX
TX
CTS
RTS
TX/RX +
TX/RX Chassis GND
RX+
TX +
TX -
Table 11: RS232/RS485/RS422 via RJ45 pinout
NOTE: Pins 1, 2, and 3 are connected internally. Pins 7 and 8 are connected
internally. No internal termination is provided. . In RS232 mode, these pins enter a
high impedance state. A DTE that asserts DTR and expects DSR or DCD will
operate correctly. A DTE that asserts RTS will see CTS asserted, although
RuggedRouter will not perform hardware flow control on the port.
32
Communication Ports
4.8 RS485 Wiring
Each RS485 port can communicate to multiple RS485 devices by daisy chaining
devices over a single twisted pair with transmit and receive signals on the same two
wires (half duplex). The following guidelines should be followed to ensure
continuous, reliable communication:
1. To minimize the effects of ambient electrical noise, shielded cabling is
recommended
2. The correct polarity must be observed throughout a single daisy chain
3. The number of devices wired should not exceed 32, and total distance should
be less than 4000 feet (at 100 kbps)
4. The COM terminals should be connected to the common wire inside the
shield.
5. The shield/COM should be connected to earth ground at ONE single point to
avoid loop currents (The RX1000 series RS485 COM terminals are floating,
and therefore not connected to ground).
6. The twisted pair should be terminated at each end of the chain.
Figure 32: Conceptual RS485 wiring diagram
NOTE: If your RX1000 is equipped with four RS232/RS485/RS422 RJ45 ports then
no internal termination is provided.
33
Communication Ports
4.9 Transient Protection on Communication Ports
RuggedCom does not recommend the use of copper cabling of any length for critical
real-time substation automation applications. However, transient suppression
circuitry is present on Twisted-Pair Ethernet Ports & Serial ports to protect against
damage from electrical transients and to ensure IEC 61850-3 and IEEE 1613 Class 1
conformance. This means that during a transient event, communications errors or
interruptions may occur but recovery is automatic.
RuggedCom also does not recommend the use of these ports to interface to field
devices across distances which could produce high levels of ground potential rise,
(i.e. greater than 2500V) during line to ground fault conditions.
4.10 Precision Time Protocol (PTP) Card
The Precision Time Protocol (PTP) card option for the RX1000 series provides
accurate time synchronization across local and wide area networks. The PTP card is
capable of using a variety of time synchronization methods including Network Time
Protocol (NTP), IRIG-B, and IEEE 1588, making it a flexible product for new and
existing installations.
NTP is the standard for synchronizing the clocks of computer systems throughout the
Internet and is suitable for systems that require accuracies in the order of 1 ms.
IRIG-B time synchronization relies on the Global Positioning System (GPS) as the
source of accurate time and requires an external GPS antenna input to provide
accurate time signals on the order of 100 µs. IEEE 1588 is designed to fill a niche
not well served by either of the two dominant protocols, NTP and IRIG-B. IEEE 1588
is designed for local systems requiring accuracies on the order of 100 nanoseconds.
IEEE 1588 is also designed for applications that cannot bear the cost of a GPS
receiver at each node or for which GPS signals are inaccessible.
The PTP card option is an ideal product for use in existing installations already well
served by NTP and/or GPS. It also provides a migration path for the use of the new
IEEE 1588 standard. As more end devices enter the market with IEEE 1588
compatibility this card provides an easy transition to this new time synchronization
standard.
34
Communication Ports
4.10.1 PTP Card Panel Description
IR IG -B
AM
O u tp u t
GPS
A n te n n a
In p u t
TTL2
TTL1
IR IG -B P W M (T T L )
o r P P S O u tp u t 2
AM
ANT
1588
IE E E 1 5 8 8
E th e rn e t
In te rfa c e
IR IG -B P W M (T T L )
o r P P S O u tp u t 1
Figure 33: PTP Card Panel Description
4.10.2 GPS Antenna Installation
The signals received from the GPS satellite network are at a frequency of 1575.42
MHz with a minimum power of -162 dBW. The GPS antenna must have a clear view
of the sky in order to receive the low power signals and track the maximum number
of satellites. Rooftops or other structures clear of obstructions and with a clear view
of the horizon are ideal.
Elements of a typical GPS antenna system:




Active GPS Antenna (required)
Coaxial cable to connect the elements (required)
Lightning arrestor (optional)
Line Amplifier or Filter (optional)
To ensure correct GPS signal reception, the overall system of antenna, cabling,
lightning arrestor, line amplifier and filters requires a relative gain which should be
greater than 5 dBi but less than 18 dBi (to avoid signal saturation at the receiver
input).
35
Communication Ports
4.10.2.1 GPS Antenna
There are two major types of GPS antenna: passive and active. A passive antenna
requires no power and is an option when signal strength is not a concern. An active
antenna has a built in Low Noise Amplifier (LNA) to increase the strength of the
signal, and to compensate for the signal loss in a long cable connection. Active
antennas are used when the antenna input is connected to the receiver through a
coaxial cable (usually longer than 3 m) or any high loss transmission path.
The PTP Card requires an active antenna with the following specifications:
Characteristic
Polarization
Active Antenna
Right-Hand Circular Polarized
Receive Frequency
1.57542 GHz ± 1.023 MHz
Power Supply
5 VDC
DC Current
< 10 mA at 3 VDC
Select antenna gain based on system
configuration
Antenna Gain
Total Gain at PTP GPS Input (includes
antenna gain, cable loss, lightning
arrestor loss, line amplifier gain and filter
loss)
Axial Ratio
Total Gain ≤ 18 dBi
< 3 dB
Output VSWR
< 2.5
Table 12: GPS Antenna Specifications
NOTES:


The PTP card‟s GPS input provides 5 VDC at up to 10 mA to power the
antenna.
Best results can be achieved with a total gain of 16 dB (includes antenna
gain, cable loss, lightning arrestor loss, line amplifier gain and filter loss) at
the antenna input.
4.10.2.2 Antenna Cabling
Cable Impedance:
RuggedCom recommends low loss 50 Ω coaxial cabling.
Cable Delay
Using any length of coaxial cable will add some time delay to the GPS signal which
degrades the accuracy of the calculated time and position. The time delay is
dependent on the type of dielectric material in the cable and ranges from 1 to 2 ns/ft.
RuggedCom provides a method to account for this delay through the web
management interface by entering the time delay into the cable compensation box
under PTP General Configuration The table below gives some examples of the delay
that can be expected based on the dielectric type.
36
Communication Ports
Dielectric Type
Time Delay
(ns/ft)
Solid Polyethylene (PE)
1.54
Propagation
Velocity
(% of c)
65.9
Foam Polyethylene (FE)
1.27
80.0
Foam Polystyrene (FS)
1.12
91.0
Air Space Polyethylene (ASP)
1.15-1.21
84-88
Solid Teflon (ST)
1.46
69.4
Air Space Teflon (AST)
1.13-1.20
85-90
Table 13: Coaxial Cable Delay
4.10.2.3 Lightning Considerations
Although it is not possible to protect the antenna from a direct lighting strike, the
antenna and connected components can be protected from secondary affects
through installation location and protection devices.
Install the antenna at least 15 meters away from and lower than any structures that
attract lightning. GPS antenna damage is usually not the result of a direct lightning
strike, but due to high currents induced by the effects of a lightning strike on a nearby
structure. RuggedCom also recommends installing lightning arrestors in the antenna
line to protect the receiver and connected devices. If a lightning arrestor is installed it
is important to ensure that it has a low impedance path to ground.
4.10.2.4 Line Amplification and Filtering
Although an active antenna has gain, depending on the length of the coaxial cable
used it may not be enough in which case a line amplifier will be required as well.
Most active antennas include filters; however, if there is a high potential for
electromagnetic interference, such as from the near field of a radio transmitter,
though the antenna system, additional antenna line filtering may be necessary.
37
Communication Ports
4.10.3 IRIG-B Outputs
The PTP Card supports both IRIG-B outputs in both Amplitude Modulated (AM) and
Pulse Width Modulation (PWM) formats. Specifically, for the AM output IRIG-B122 &
IRIG-B123 are supported and for the PWM IRIG-B002 & IRIG-B003 are supported.
Enabling of the AM and PWM outputs is done through software.
The number of IRIG-B devices that can be connected to the AM or PWM source is
dependent on the cabling type and length as well as the input impedances of the
devices. Figure 34 shows a simplified circuit diagram of the interface between the
IRIG-B source and connected devices.
S o u rce
C a b lin g
Rs
D e vice
Rc
Vs
R L /N
Figure 34: IRIG-B Simplified Schematic
The maximum number of devices (N) that can be connected to the source is
determined by checking if the source current (IS) required to drive the connected
devices is less than the maximum drive current the source can provide, and verifying
that the load voltage (VL) the connected devices see is greater than the minimum
required voltage.
Parameter
Typical Value
Output Current (IS)
40 mA total between two output ports
Output Voltage (VS)
5 Vp-p
Output Impedance (RS)
25 Ω
Table 14: IRIG-B Output Specifications
4.10.4 Pulse per Second Output (PPS)
The PTP Card supports one Pulse-Per-Second output. When enabled through
software, it outputs a 5V pulse every second.
38
Communication Ports
4.11 RS232 EXT Modem Card
An RS232 External Modem Card can be optionally installed on the RX1000. This
card provides all of the handshaking signals required to control an external modem
via a female DB9 connector. This card can be populated into Slot 2 (bottom) of the
RX1000. The pinout of the card is given in Table 15.
Figure 35: DB9 (female) pin configuration
Pin
Signal
1
CD
2
RXD
3
TXD
4
DTR
5
COM (Isolated ground)
6
DSR
7
RTS
8
CTS
9
RI
Table 15: RS232 EXT Modem Card pinout
NOTE that although a DB9 RS232 DTE connector is ordinarily male, the female
connector has been used here for reasons of durability – there are no pins to bend. A
commonly available “male-to-male” DB9 adaptor (not a null-modem) may be used to
adapt this connection to a standard, “straight-through” RS232 cable.
39
Communication Ports
4.12 Cellular Modems
The RX1000 series of products can optionally be equipped with one of two cellular
modem cards, for operation on either GSM or CDMA networks. One cellular modem
card may be installed in either slot 5 or slot 6 of the unit. Two 50 Ω SMA antenna
connectors are located on the front plate of each modem.
4.12.1 EVDO (CDMA) Cellular Modem Card
The EVDO dual band card option is currently offered for use on Verizon‟s cellular
network. It is available as an option in either Slot 5 or Slot 6 of the RuggedRouter.
The radio supports IS-95A, 1xRTT, 1xEVDO Rev0, 1xEVDO RevA and will
automatically select the fastest mode available when a data call is made. Main
antenna and Receive Diversity antenna connections are made to the 50 Ω SMA
connectors located on either side of the front faceplate. The modem may be
installed in slot 5 or slot 6 of the router. For antenna placement, please refer to the
faceplate diagram (see Figure 36).
Figure 36: EVDO Modem Faceplate
Characteristics of the radio antenna requirements are given in Table 17. Ensure that
the maximum antenna gain is not exceeded for safe operation of the device.
Account activation can be set up through Verizon using the following numbers:
Account Setup
Telesales – 1-800-256-4646
Activations
Customer Care – 1-800-922-0204
Table 16: Verizon Contact Numbers
Frequency Range (MHz)
Band
Tx
Rx
Cell
824-849
869-894
PCS
1850-1910
1930-1990
VSWR
RX Diversity
Support
<2:1
<2:1
Maximum
Allowable
Gain (dBi)
4.95
3.55
Table 17: EVDO Antenna Requirements
40
Communication Ports
4.12.2 HSPA (GSM) Cellular Modem Card
The HSPA card option is available for use on various GSM based networks. It is
available in either Slot 5, or Slot 6 of the RuggedRouter. This option supports GSM,
GPRS, EDGE, UMTS and WCDMA/HSDPA/HSUPA. Main antenna and Receive
Diversity antenna connections are made to the 50 Ω SMA connectors located on
either side of the front faceplate (see Figure 37). Supported frequency bands are
shown in Table 18. Ensure that the maximum antenna gain is not exceeded for safe
operation of the device.
Figure 37: HSPA Modem Faceplate
SIM card access is available on the front faceplate of the HSPA module (see Figure
37). Instructions for installing the SIM are as follows:





Remove power from the unit.
Remove the SIM protective cover marked “HSPA” by unscrewing the two
screws on either side with a #2 Phillips screwdriver.
Insert the SIM with the angled side first. An audible click will indicate that the
SIM is in position.
Slide the latch over the SIM to secure it in place.
Reattach the SIM protective cover.
Tx (MHz)
VSWR
Rx (MHz)
VSWR
RX
Diversity
Support
1920-1980
<2.5:1
2110-2170
<3.5:1
Y
4
1850-1910
<2.5:1
1930-1990
<2.5:1
Y
4
824-849
<2.5:1
869-894
<3.5:1
Y
5
830-840
<2.5:1
875-885
<3.5:1
Y
5
GSM 850
824-849
<2.5:1
869-894
<3.5:1
5
EGSM 900
880-915
<2.5:1
925-960
<3.5:1
5
GSM 1800
1710-1785
<2.5:1
1805-1880
<3.5:1
4
GSM 1900
1850-1910
<2.5:1
1930-1990
<2.5:1
4
Frequency Range
Band
Band I
WCDMA 2100
Band II
WCDMA 1900
Band V
WCDMA 850
Band VI
WCDMA 800
41
Maximum
Allowable
Gain (dBi)
Communication Ports
Table 18: HSPA Antenna Requirements
4.12.3 GSM/EDGE Internal Cellular Modem Card
The GSM/EDGE internal cellular modem card option is available for use on various
GSM based networks. It is available in Slot 1 of the RuggedRouter. This option
supports GSM and EDGE. The single antenna connection is made to the 50 Ω SMA
connector located on Slot 1 faceplate. Supported frequency bands are shown in
Table 19. Ensure that the maximum antenna gain is not exceeded for safe operation
of the device.
SIM card access is made through the access panel on the top of the RuggedRouter
(see Figure 38). Instructions for installing the SIM are as follows:




Remove power from the unit.
On the top of the RuggedRouter, remove the SIM access panel as shown in
Figure 38. Remove the three screws with a #2 Phillips screwdriver.
Insert the SIM card with the angled side first. An audible click will indicate
that the SIM is in position.
Reattach the SIM access panel.
Figure 38: SIM Card Access for GSM/EDGE Internal Modem
Frequency Range
Band
RX
Diversity
Support
Maximum
Allowable
Gain (dBi)
Tx (MHz)
VSWR
Rx (MHz)
VSWR
GSM 850
824-849
<2.5:1
869-894
<3.5:1
5
EGSM 900
880-915
<2.5:1
925-960
<3.5:1
5
GSM 1800
1710-1785
<2.5:1
1805-1880
<3.5:1
4
GSM 1900
1850-1910
<2.5:1
1930-1990
<2.5:1
4
Table 19: GSM/EDGE Antenna Requirements
42
Technical Specifications
5 Technical Specifications
5.1 Power Supply Specifications
Input Range
Power Supply
Type1
Minimum
Maximum
12 – 24 VDC
48 VDC
HI (125/250 VDC)2
HI (110/230 VAC)2
10 VDC
36 VDC
88 VDC
85 VAC
36 VDC
59 VDC
300 VDC
264 VAC
Internal
Fuse
Rating
6.3A(F)3
3.15A(T)3
2A(T)2,3
Isolation
Maximum
Power
Consumption
1.5 kV DC
1.5 kV DC
4 kV AC 5.5
kV DC
25W
Table 20: Main Power Supply Specifications
Power Supply
Type (PS2)1
Input Range
Minimum Maximum
48 VDC
37 VDC
72 VDC
Table 21: PoE Power Supply Specifications
Internal
Fuse
Rating
2A(T)3
Maximum Power
Consumption
68 W
NOTES:
1. RX1000 and RX1100 can use the Main Power Supply for PS1 and optionally
PS2. RX1000P and RX1100P use the Main Power Supply in PS1 only and
the PoE Power Supply in PS2 only.
2. This is the same power supply for both AC and DC.
3. (F) Denotes fast-acting fuse, (T) denotes time-delay fuse
5.2 Failsafe Relay Specifications
Parameter
Value (Resistive Load)
Max Switching Voltage
30VAC, 80VDC
0.3A @ 30VAC
1A @ 30VDC, 0.3A @ 80VDC
Rated Switching Current
Table 22: Failsafe Relay Specifications
43
5.3 Twisted-Pair Port Specifications
Parameter
Specification
Notes
Speed
10/100 Mbps
Auto-negotiating
Duplex
FDX / HDX
Auto-negotiating
> Category 5
Shielded/Unshielded
TIA/EIA T568A/B
Auto-Crossover, Auto-polarity
Cable-Type
Wiring Standard
Max Distance
100m
Connector
RJ45
Isolation
1.5 kV
PoE Voltage
44-57 V
PoE Current
350 mA
RMS 1-minute
Table 23: Twisted-Pair Port Specifications
5.4 Fiber Optic Specifications
This section details fiber optical specifications of ports that can be ordered with the
RX1000 series router. The type of optics desired must be specified at time of
ordering. The dual-port Ethernet optical specifications for RX1000 slot 3 and slot 4
are shown in Table 24, organized by module order code. Module order codes are
contained within each product‟s inventory data file when assembled and configured
at the factory.
Optics
Order Code
Mode /
Connector
Tx 
(nm)
Cable
Type2
FX01
MM / ST
FX02
MM / SC
1310
50/125
FX03
MM / MTRJ
FX11
MM / LC
1310
50/125
FX04
SM / ST
FX05
SM / SC
1310
9/125
FX06
SM / LC
FX07
SM / SC
1310
9/125
FX08
SM / LC
FX09
SM / SC
1310
9/125
FX10
SM / LC
Table 24: Fiber Optic Specifications
44
Tx Pwr
(dBm) 3
(Min/Max)
Rx
Sensitivity
(dBm) 3
Rx
Saturation
(dBm) 3
Typical
Distance
(km) 1
Power
Budget
(dB)
-15.7
-33.5
-11
2
17
-19 / -14
-32
-14
2
15
-15/-8
-32
-7
20
16.5
-5 / 0
-35
-3
50
32.5
0/5
-37
0
90
39.5
5.5 IEC 61850-3 Type Tests
Test
Description
IEC 61000-4-2
ESD
IEC 61000-4-3
Radiated RFI
IEC 61000-4-4
Burst (Fast
Transient)
Test Levels
Enclosure Contact
Enclosure Air
Enclosure ports
Signal ports
D.C. Power ports
A.C. Power ports
Earth ground ports
Signal ports
+/- 8kV
+/- 15kV
20 V/m
+/- 4kV @ 2.5kHz
+/- 4kV
+/- 4kV
+/- 4kV
+/- 4kV line-to-earth,
+/- 2kV line-to-line
10V
10V
10V
10V
40 A/m continuous,
1000 A/m for 1 s
30% for 0.1s, 60% for 0.1s,
100% for 0.05s
30% for 1 period,
60% for 50 periods
100% for 5 periods,
100% for 50 periods2
2.5kV common,
1kV differential mode @ 1MHz
2.5kV common,
2.5kV common,
30V Continuous, 300V for 1s
D.C. Power ports
30V Continuous, 300V for 1s
4
D.C. Power ports
10%
3
2kVac (Fail-Safe Relay output)
1.5kV DC
2kV AC
5kV (Fail-Safe Relay output)
5kV
5kV
N/A
N/A
N/A
N/A
N/A
N/A
Signal ports
IEC 61000-4-5
Surge
D.C. Power ports
A.C. Power ports
IEC 61000-4-6
Induced
(Conducted)
RFI
Signal ports
D.C Power ports
A.C. Power ports
Earth ground ports
IEC 61000-4-8
Magnetic Field
Enclosure ports
D.C. Power ports
IEC 61000-4-29
Voltage Dips &
Interrupts
A.C. Power ports
IEC 61000-4-11
Signal ports
IEC 61000-4-12
Damped
Oscillatory
D.C. Power ports
A.C. Power ports
IEC 61000-4-16
IEC 61000-4-17
Mains
Frequency
Voltage
Ripple on D.C.
Power Supply
Signal ports
D.C. Power ports
A.C. Power ports
Signal ports
IEC 60255-5
H.V. Impulse
D.C. Power ports
A.C. Power ports
Table 25: IEC 61850-3 Type Tests
IEC 60255-5
Dielectric
Strength
Severity
Levels
4
4
x
x
4
4
4
45
4
3
4
3
3
3
3
N/A
N/A
N/A
N/A
3
3
3
4
5.6 IEEE 1613 Type Tests
IEEE
Test
IEEE
1613
Clause
C37.90.3
9
ESD
C37.90.2
8
Radiated RFI
C37.90.1
7
Fast Transient
C37.90.1
7
Oscillatory
Description
Enclosure Contact
Enclosure Air
Enclosure ports
Signal ports
D.C. Power ports
A.C. Power ports
Earth ground ports
Signal ports
D.C. Power ports
A.C. Power ports
C37.90
6
H.V. Impulse
C37.90
6
Dielectric
Strength
Signal ports
D.C. Power ports
A.C. Power ports
Signal ports
D.C. Power ports
A.C. Power ports
Test Levels
+/- 8kV
+/- 15kV
35 V/m
+/- 4kV @ 2.5kHz
+/- 4kV
+/- 4kV
+/- 4kV
2.5kV common mode @ 1MHz
2.5kV common & differential mode @
1MHz
2.5kV common & differential mode @
1MHz
5 kV (Failsafe Relay)
5 kV
5 kV
2kV AC(Failsafe Relay)
1.5kV DC
2kV AC
Table 26: IEEE 1613 Type Tests
NOTES:


If the unit contains copper ports the IEEE 1613 conformance is Class 1
(During disturbance errors may occur but recovery is automatic).
If the unit contains all fiber ports the IEEE 1613 conformance is Class 2
(During disturbance no errors will occur).
46
5.7
Environmental Type Tests
Test
Description
Test Levels
Severity
Levels
IEC 60068-2-1
Cold
Temperature
Test Ad
-40 deg. C, 16 Hours
N/A
IEC 60068-2-2
Dry Heat
Test Bd
+85 deg. C, 16 Hours
N/A
IEC 60068-2-30
Humidity (Damp
Heat, Cyclic)
Test Db
95% (non-condensing),
55 deg C, 6 cycles
N/A
IEC 60255-21-1
Vibration
2g @ (10-150) Hz
Class 2
IEC 60255-21-2
Shock
30g @ 11ms
Class 2
Table 27: Environmental Type Tests
5.8 Operating Environment
Parameter
Range
Ambient Operating
Temperature
-40 to 85C
Ambient Relative Humidity
Ambient Storage
Temperature
Table 28: Operating Environment
5% to 95%
Comments
Ambient Temperature as
measured from a 30cm
radius surrounding the
center of the enclosure.
Non-condensing
-40 to 85C
5.9 Agency Approvals
Agency
CSA
Standards
CSA C22.2 No. 60950, UL 60950
CE
EN 60950, EN 61000-6-2
FCC
CISPR
FCC Part 15, Class A
EN55022, Class A
Comments
Passed
CE Compliance is
claimed via Declaration
of Self Conformity Route
Passed
Passed
FDA/CDRH
21 CFR Chapter 1, Subchapter J
Passed
IEC/EN
EN60825-1:1994 + A11:1996 + A2:2001
Passed
Table 29: Agency Approvals
47
5.10 Cellular Modem Certifications
Certifications
CE Mark
Safety Certifications:
UL 60950
cUL 60950
EN 60950
AS/NZS 6950:2000
EMC Approvals:
FCC Part 2, 15, 22, 24
EN 55022
EN 55024
Network:
PTCRB
Table 30: Cellular Modem Certifications
48
5.11 Mechanical Specifications
Parameter
Value
Dimensions
18.29 x 12.14 x 1.75 inches
(464,57) x (308,356) x (44,45) mm
Comments
(Length x Width x Height)
with mounting brackets
installed
Weight
10 lb (4.5 Kg)
Enclosure
18 AWG galvanized steel
Table 31: RX1000 Series Mechanical Specifications
Figure 39: RX1000 Series mechanical dimensions
49
Warranty
6 Warranty
RuggedCom warrants this product for a period of five (5) years from date of
purchase. For warranty details, visit http://www.ruggedcom.com or contact your
customer service representative. Should this product require warranty or service
contact the factory at:
RuggedCom Inc.
300 Applewood Crescent
Concord, Ontario
Canada L4K 5C7
Phone:
Fax:
+1 905 856 5288
+1 905 856 1995
50

RX1000/RX1100 Installation Guide

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