vehicle wash catalog - Hydra

Transcription

VEHICLE WASH CATALOG
VOLUME 2
www.hydraflexinc.com • 952-808-3640
INDEX / ABOUT US
INDEX:
CHEMICAL DISPENSING SYSTEMS
Aqua-Lab System Overview
Tunnel/Conveyor System - Aqua-Lab MD
In-Bay Automatic System - Aqua-Lab EVO
In-Bay Automatic Manifold Panel - Aqua-Lab SD
Single Application System - Aqua-Lab CS1
Accessories
Replacement Parts
New HFI Corporate Headquarters, Eagan, MN - Summer 2016
ABOUT US:
Hydra-Flex was founded in 2002 with a principle focus on
“finding a better way” to manufacture innovative and
reliable fluid handling products for the vehicle wash industry.
An expert company in fluid dynamics with accomplished
engineering, manufacturing, sales, and support staff, our
mission is to develop innovative products that solve problems,
save precious resources, reduce operating costs, and provide
exceptional and measurable results for our customers.
OUR CULTURE:
•
•
•
•
Customer Focused – We understand that our customers
are the reason we’re in business.
Teamwork – We believe that teamwork divides the task
and doubles the success.
Integrity – We work hard and play hard. Our success is
defined not just in the products that we make but in the
people who are making them.
Results Driven – We believe that what gets measured
improves.
OUR CORE VALUES:
INNOVATION
RELIABILITY
2
4
10
12
14
16
20
CHEMICAL INJECTORS
Chem-Flex Injectors
Metering Tips
Chemical Dilution Ratio Chart
35
37
38
HIGH PRESSURE NOZZLES
Blast-Tec Pro Rotating Nozzles
Nozzle Retrofit Kits
Nozzle Adapters
Nozzle Selection and Sizing
Blast-Force Static, Solid-Stream Nozzles
39
41
42
43
WARRANTY
47
45
OUR INDUSTRIES:
VEHICLE WASH
SANITATION
INDUSTRIAL CLEANING
HYDRO-EXCAVATION
LAUNDRY/WAREWASHING
WASTEWATER TREATMENT
ACCURACY
AGRICULTURE/HORTICULTURE
952-808-3640 • www.hydraflexinc.com
© 2016 Hydra-Flex, Inc. All products and availability subject to change, refer to www.hydraflexinc.com for the most current information.
1
AQUA-LAB™ - DO MORE WITH LESS
Aqua-Lab Chemical Dispensing Systems were developed using Hydra-Flex’s innovative, patented1 technology to provide
the vehicle wash industry a chemical dispensing system that will Do More With Less. Our reliable and efficient systems
will deliver consistent and accurate mixed solution, improving your chemical performance and vehicle coverage while
using less water and chemistry, taking up less space, and requiring less ongoing maintenance than traditional mixing,
dosing, and pumping equipment. With thousands of systems in operation, Hydra-Flex has become The Most Trusted
Name in Chemical Dispensing.
CONSISTENT AND ACCURATE CHEMICAL DELIVERY
Many traditional chemical dispensing systems rely on municipal water pressure, which can fluctuate from 30-100 PSI (2-7
bar), with spikes of up to 200 PSI (14 bar). Because Aqua-Lab uses regulated, boosted-pressure you don’t have to worry
about fluctuations in water pressure affecting your chemical dilution ratios. The properly diluted solution is delivered to
the applicator, every time. And because of its precise control, Aqua-Lab is the preferred equipment solution for use with
hyper-concentrated chemistries.
IMPROVED VEHICLE COVERAGE
Chemistry is applied to the car not the floor. Unlike traditional delivery systems, you don’t have to overcompensate for
weak application pressure by increasing the flow rate. Aqua-Lab uses the same dilution ratio but increases the delivery
pressure, resulting in less solution used with better vehicle coverage and stunning visual results.
THE SCIENCE BEHIND IT
LOW PRESSURE
VS.
HIGH PRESSURE
TRADITIONAL CHEMICAL
DISPENSING SYSTEMS
AQUA-LAB™ CHEMICAL
DISPENSING SYSTEMS
Lower pressure results in larger water droplets
and less coverage area.
Higher pressure results in smaller water droplets
and more coverage area.
Up To 40% Wasted Solution
US Patents: US8807158 B2, US 8322367, US8678237, US8887743, US8500042, other patents pending.
1
Reed Construction Data 2013, U.S. National Average for Car Wash Square Foot Building Cost Assuming Brick with Concrete Block Back-Up / Bearing Walls.
2
2
AQUA-LAB™ - DO MORE WITH LESS
SMALL FOOTPRINT
Most components can be wall mounted, and the system accurately delivers solution without cumbersome mixing tanks.
Compare the wall space required to hang a bank of 12+ mixing tanks to the less than 20 sq. ft. (1.86 m2) required for the
equivalent Aqua-Lab system at the national average build cost of $313.48/sq ft.2 and you can see the savings add up.
DURABLE, RELIABLE CONSTRUCTION
In most other dispensing systems chemistry is run through a pump to the applicator, which over time is the most common
reason for failure. In Aqua-Lab systems chemistry is injected downstream of the pump. Chemistry only comes into contact with
the injector, metering tip, and solution outlet line. Our systems are also designed using the most chemically resistant materials
and our simple yet robust air-actuated valves offer enhanced dependability over electric solenoid valves.
FAST AND EASY MAINTENANCE
Color-coded, quick-change chemical injectors are easy to install and replace. In the event of a pump failure, quick-connects
on all water and electrical feed lines also allow fast-change out to back-up pumps.
MODULAR AND CONFIGURABLE
From a single arch unit to complete, integrated systems – configurations are available for any number of applications.
Accessories are also available to customize Aqua-Lab to your unique equipment configuration.
HOW CHEMICAL IS DELIVERED TO THE VEHICLE
200 PSI
(14 bar)
STEP 1:
STEP 2:
STEP 3:
STEP 4:
STEP 5:
A signal is generated
from “Car Wash
Brains” (motor
control unit)
Pump delivers
200 PSI (14 bar) of
water to the “Water
Manifold”
Air-actuated water
valve opens on
demand
Water & chemical
mix in the
Chem-Flex™
Injector
Mixed solution is
delivered to the
applicator in the
wash bay
UNDILUTED CHEMICAL
WATER
(200 PSI) (14 bar)
MIXED SOLUTION
(<60 PSI) (<4 bar)
End Cap
Spring
Plunger
Valve Cage
3
TUNNEL/CONVEYOR - AQUA-LAB™ MD
AQUA-LAB MD™
MICRO DOSE CHEMICAL
DISPENSING SYSTEM
DESIGNED FOR:
Intended for use with tunnel/conveyor vehicle wash
equipment, Aqua-Lab MD Micro Dose Chemical Dispensing
Systems deliver precisely diluted chemistry to multiple
applications simultaneously. Customizable system is
equipped to feed any and all applications in your tunnel,
from a ¼ GPM (1 LPM) CTA up to high volume foam curtain
applications.
UNIQUE FEATURES:
Stainless steel air-actuated valves were designed for the
rigorous demands of high volume sites and were tested for
reliable operation up to 700,000 wash cycles.
HOW TO CUSTOMIZE:
Select your panel(s), pump(s), and motor control unit based
on the number of applicators/arches and the total GPM
flow required to feed all of them. Systems are delivered
pre-wired and pre-plumbed for water, air, and chemical
control. Accessories are also available to customize
Aqua-Lab to your unique equipment configuration.
4
CUSTOMIZE YOUR SYSTEM
STEP 1: PICK YOUR PANEL(S)
Choose one or a combination of panels based on the total number of arches/applications in your car wash.
AQUA-LAB MD3
Manifold panel for up to (3) applications, pre-wired and
plumbed for water, air, and chemical control. Includes (3)
Pneumatic Actuated Stainless Steel Water Valves, (3) Air
Valves, and (3) Air Regulators.
VOLTAGE PART NUMBER
24 VAC
1001577
24 VDC
1001578
120 VAC
1001579
AQUA-LAB MD3-3/5
Manifold panel for up to (3) applications (including tri-foam),
pre-wired and plumbed for water, air, and chemical control.
Includes (3) Pneumatic Actuated Stainless Steel Water
Valves, (3) Air Valves, and (5) Air Regulators. Intended for
use with a Tri-Foam Kit (sold separately).
VOLTAGE PART NUMBER
24 VAC
1001580
24 VDC
1001581
120 VAC
1001582
AQUA-LAB MD5
Manifold panel for up to (5) applications, pre-wired and
plumbed for water, air, and chemical control. Includes (5)
Pneumatic Actuated Stainless Steel Water Valves, (5) Air
Valves, and (5) Air Regulators.
VOLTAGE PART NUMBER
24 VAC
1001533
24 VDC
1001537
120 VAC
1001535
AQUA-LAB MD5-5/7
Manifold panel for up to (5) applications (including tri-foam),
pre-wired and plumbed for water, air, and chemical control.
Includes (5) Pneumatic Actuated Stainless Steel Water
Valves, (5) Air Valves, and (7) Air Regulators. Intended for
use with a Tri-Foam Kit (sold separately).
VOLTAGE PART NUMBER
24 VAC
1001534
24 VDC
1001538
120 VAC
1001536
5
STEP 2 (STANDARD OPTIONS): PICK YOUR PUMP SYSTEM
Choose pump configuration based on total flow rate for all applications and number of water sources used.
See page 8 for upgraded pump and MCU options.
Wall-mount or floor-mount 20 GPM (75 LPM) booster pump systems are equipped with quick-connects to both electrical
and plumbing connections, thermal relief valve, wye strainer, regulator, and easy-to-mount stainless steel bracket.
SINGLE BOOSTER PUMP SYSTEM
Flow Rate: 20 GPM (75 LPM)
(each pump)
ASSEMBLY CONFIGURATION:
(1) Active pump, for use with
(1) Water source
SITE VOLTAGE* PART NUMBER
WALL-MOUNT
230V or 460V
1001356
FLOOR-MOUNT
230V or 460V
1002260
SINGLE BOOSTER PUMP SYSTEM WITH BACK-UP
(each pump)
(1) Active pump, for use with
(1) Water source
(1) Back up pump
SINGLE PUMP STAND - WALL-MOUNT
230V or 460V
1001356
BACK-UP PUMP - WALL-MOUNT
230V or 460V
1001362
FLOOR-MOUNT
230V or 460V
1002261
MULTI-SOURCE BOOSTER PUMP SYSTEM
(each pump)
(2) Active pumps, for use with
(2) Water sources
WALL-MOUNT
230V or 460V
1001358
FLOOR-MOUNT
230V or 460V
1002262
MULTI-SOURCE BOOSTER PUMP SYSTEM WITH BACK-UP
(each pump)
(2) Active pumps, for use with
(2) Water sources
(1) Back up pump
WALL-MOUNT
230V or 460V
FLOOR-MOUNT
230V or 460V
*Other voltage options may be available. Contact Hydra-Flex for more information.
6
1001360
1002263
SINGLE BOOSTER PUMP SYSTEM FOR RACK MOUNTING KIT
Simply slide the rack(s) in place - no wall mounting
required. The rack mount kit holds any size Aqua-Lab
panel with booster pump, motor controls, and basic
tubing management. Systems include a pre-wire
electrical kit, and are delivered pre-wired and
pre-plumbed for water, air, and chemical control.
Don’t lose revenue by shutting down to make
upgrades. Because it doesn’t require any wall space,
the rack mount kit allows live change-over from
legacy equipment.
PART
NUMBER
SITE VOLTAGE*
SINGLE BOOSTER PUMP
230V or 460V
1001242
BACK-UP PUMP
230V or 460V
1001362
AQUA-LAB
RACK MOUNT KIT
PART
NUMBER
RACK KIT - MCU
1002090
RACK KIT - VFD
1002146
OPTIONAL TRAY
ACCESSORY
1002080
Install panel racks together to create a centralized
chemical control station or space them out in your
back room. A stainless steel storage tray is available
as an optional accessory.
STEP 3: PICK YOUR MOTOR CONTROL UNIT
Choose motor control unit based on pump configuration.
SINGLE MOTOR CONTROL UNIT (MCU)
For use with Single Booster Pump or Single Booster
Pump with Back-up.
CONTROL
VOLTAGE
PART NUMBER
24 VAC
1001385
24 VDC
1001386
120 VAC
1001387
CONTROL
VOLTAGE
PART NUMBER
24 VAC
1001391
24 VDC
1001392
120 VAC
1001393
DUAL MOTOR CONTROL UNIT (MCU)
For use with Multi-Source Booster Pump or
Multi-Source with Back-Up Booster Pump.
7
STEPS 2 & 3 (UPGRADE OPTIONS):
PICK YOUR PUMP & MOTOR CONTROL UNIT
New vertical centrifugal multistage pumps with VFD controls offer enhanced efficiency and reliability.
Floor-mount 20 or 40 GPM (75 or 150 LPM) vertical centrifugal multistage pump systems are designed with stainless steel
impellers, TEFC (Totally Enclosed Fan Cooled) motors, and higher temperature thresholds (180°F) for longer life and
less maintenance. Pump assemblies include inlet and outlet plumbing with connections for up to 3 panels, wye strainer,
pressure gauge, pressure transducer if using HFI VFD MCU for pressure and flow control, and an 8 ft. power cord with
flying leads.
The pump motors are controlled by Variable Frequency Drives (VFDs), which turn up or down the speed of the motor based
on real-time site demands and system flow requirements, and can reduce related energy consumption and costs. This
will also extend the life of the pump through reduced wear and tear on the motor and cooler running pumps due to not
bypassing water.
GRUNDFOS PUMPS WITH VFD MCU
Flow Rate: 20 GPM or 40 GPM (each pump)
(1) Active pump, for use with (1) Water source
(1) VFD MCU
PUMP SYSTEM & MCU
SITE VOLTAGE* CONTROL VOLTAGE PART NUMBER
20 GPM (75 LPM), 5 HP Pump w/ VFD
230V
24 or 120 VAC
1002115
230V
24 VDC
1002116
460V
24 or 120 VAC
1002113
460V
24 VDC
1002114
40 GPM (150 LPM), 7.5 HP Pump w/ VFD
230V
24 or 120 VAC
1002123
230V
24 VDC
1002124
460V
24 or 120 VAC
1002121
460V
24 VDC
1002122
*Other voltage options may be available. Contact Hydra-Flex for more information.
PUMP ONLY (NO MCU)*
SITE VOLTAGE CONTROL VOLTAGE PART NUMBER
20 GPM (75 LPM), 5 HP Pump
230V
-
1002148
20 GPM (75 LPM), 5 HP Pump
460V
-
1002147
40 GPM (150 LPM), 7.5 HP Pump
230V
-
1002150
40 GPM (150 LPM), 7.5 HP Pump
460V
-
1002149
*Customer must supply own MCU.
8
OPTIONAL ACCESSORIES
PART NUMBER
Protective Kick Plate Cover, Floor-Mount (protects the pump, plumbing, and pressure
transducer against accidental damage).
1002159
STEP 4: PICK YOUR ACCESSORIES
See pages 16-19.
SYSTEM REQUIREMENTS/SPECIFICATIONS
POWER REQUIREMENTS
20 GPM (75 LPM)
Booster Pump
20 GPM (75 LPM)
Grundfos Pump
40 GPM (150 LPM)
Grundfos Pump
Air-Actuated Valves
230V/3PH/60Hz/8.9A
460V/3PH/60Hz/4.2A
230V/3PH/60Hz/12.2A
460V/3PH/60Hz/5.6A
230V/3PH/60Hz/18.6A*
460V/3PH/60Hz/8.9A
24 VAC, 24 VDC, or 120VAC,
3.5 Watts/Port
*Recommended for use with 30A breaker.
SPACE REQUIREMENTS WALL-MOUNTED BOOSTER
PUMPS (DEPTH X WIDTH X HEIGHT)
SPACE REQUIREMENTS FLOOR-MOUNTED BOOSTER
PUMPS (DEPTH X WIDTH X HEIGHT)
1-Pump Wall-Mount
2-Pump Wall-Mount
3-Pump Wall-Mount
1-Pump Floor-Mount
2-Pump Floor-Mount
3-Pump Floor-Mount
12” x 24” x 48”
(31 x 61 x 122 cm)
12” x 24” x 48”
(31 x 61 x 122 cm)
12” x 36” x 48”
(31 x 91 x 122 cm)
12” x 24” x 54”
(31 x 61 x 138 cm)
12” x 32” x 54”
(31 x 82 x 138 cm)
22” x 32” x 54”
(56 x 82 x 138 cm)
SPACE REQUIREMENTS GRUNDFOS PUMPS
(DEPTH X WIDTH X HEIGHT)
SPACE REQUIREMENTS FOR MCU, VFD, & MD PANELS
(DEPTH X WIDTH X HEIGHT)
20 GPM Grundfos Pumps
40 GPM Grundfos Pumps
Motor Control Unit
VFD
MD Panels
17” x 14” x 41”
(44 x 36 x 104 cm)
19” x 15” x 42”
(49 x 38 x 107 cm)
9” x 14” x 15”
(23 x 36 x 38 cm)
14” x 21” x 20”
(36 x 54 x 51 cm)
6” x 22” x 29”
(16 x 56 x 74 cm)
WATER INLET LINES
20 GPM (75 LPM) Booster Pump
20 GPM (75 LPM) Grundfos Pump
40 GPM (150 LPM) Grundfos Pump
1” ID
1.25” ID
2” ID
SOLUTION OUTLET LINES
Up to 2.25 GPM (8.5 LPM)
3.25 - 4.5 GPM (13.3 - 17 LPM)
5.5 GPM (20.8 LPM)
3/8” ID (1/2” OD Polyflow*)
1/2” ID*
5/8” ID
*Assuming line length is 50’ (15 m) or less. Refer to user manual for recommended size chart for other lengths.
OPERATING WATER PRESSURE
MAX. WATER SOURCE TEMP.
200 PSI (14 bar) Factory Set
(Assumes 40 PSI (2.8 bar) City Feed)
140°F (60°C) with Booster Pump
140°F (60°C) with Grundfos Pump
WATER FILTRATION (SUGGESTED)
AIR INLET LINE
50 Micron
3/8” OD Polyflow per MD Panel
AIR OUTLET LINE
AIR INLET PRESSURE
3/8” OD Polyflow per Application
20 CFM @ 80-120 PSI (5.5-8.3 bar) Dry Air
9
IN-BAY AUTOMATIC - AQUA-LAB™ EVO
AQUA-LAB EVO™
THE LATEST EVOLUTION IN CHEMICAL
DISPENSING SYSTEMS
DESIGNED FOR:
Intended for use with in-bay automatic/rollover and
self-serve vehicle wash equipment, Aqua-Lab EVO Chemical
Dispensing Systems deliver precisely diluted chemistry to
one application at a time. Customizable system is equipped
to feed any application in your wash bay, from a ¼ GPM
(1 LPM) CTA up to high volume foam curtain applications.
UNIQUE FEATURES:
Modular system includes fully integrated pump and motor
controls. Dependable composite air-actuated valves were
designed and tested for reliable operation up to 100,000
wash cycles.
HOW TO CUSTOMIZE:
Start with your integrated pump and controls base unit and
add your manifold wings – available in sets of 3 or 4 - for
up to 12 total applications plus foaming air. Systems are
delivered pre-wired and pre-plumbed for water, air, and
chemical control. Accessories are also available to customize
Aqua-Lab to your unique equipment configuration.
10
BASE UNIT WITH INTEGRATED ELECTRICAL
CONTROL BOX
INTEGRATED 10 GPM (38 LPM) BOOSTER
PUMP SYSTEM
Includes quick-connects,
Wye strainer, bypass
pressure regulator and
thermal relief valve for safe
and reliable operation.
UL approved enclosure,
with easy wire single
control cable.
THREE APPLICATION MANIFOLD WING
LOW WATER FAULT KIT
(Optional) Notifies or shuts
down the car wash in the
event of a low water fault great for unstaffed sites.
Includes pneumatic actuated water valves for (3)
applications.
FOUR APPLICATION MANIFOLD WING
INLET WATER SELECTION VALVE
(Optional) Use two water
sources with the same pump
- select fresh, RO, reclaim,
or tempered water.
Includes pneumatic actuated water valves for (4)
applications.
FOAMING AIR OR FROST PROTECTION
WING
ACCESSORIES
(Optional) Can be used for
foaming applications or system
blow out.
Accessories are available to
customize Aqua-Lab to your
unique configuration (See
pages 16-19).
Includes (3) air valves and (3)
regulators.
Power Requirements
10 GPM (38 LPM) Booster Pump
Air-Actuated Valves
230V/3PH/8A or 460V/3PH/4A
24VAC, 24VDC, or 120VAC, 3.5 Watts per port
Space Requirements
38” x 44” (97 x 112 cm) With Pump Assembly
Water Inlet Line
3/4” ID
Solution Outlet Lines
3.25 - 4.5 GPM (13.3 - 17 LPM)
5.5 GPM (20.8 LPM)
1/2” ID*
5/8” ID
Operating Water Pressure
200 PSI (14 bar) (Factory Set) Assuming 40 PSI (2.8 bar) City Feed, 180 PSI (12.4 bar) If Tank Fed
Max. Water Source Temperature
140ºF (+60ºC)
Air Inlet Line
3/8” OD Polyflow
Air Outlet Line
3/8” OD Polyflow Per Application
Air Inlet Pressure
20 CFM @ 80-120 PSI (0.6 cubic meter/minute @ 5.5 - 8.3 bar) Dry Air
11
IN-BAY AUTOMATIC - AQUA-LAB™ SD
AQUA-LAB™ SD
SINGLE DOSE CHEMICAL
DISPENSING SYSTEM
DESIGNED FOR:
Intended for use with in-bay automatic/rollover, self service,
and dog wash equipment, Aqua-Lab SD Single Dose
Chemical Dispensing Manifold Panels deliver precisely
diluted chemistry to one application at a time. Manifold
panel is ideal for retrofitting sites where an existing pump
and controls can be used.
UNIQUE FEATURES:
Dependable composite air-actuated valves were designed
and tested for reliable operation up to 100,000 wash cycles.
HOW TO CUSTOMIZE:
Choose your SD manifold panel based on the total number
of applications in your wash package. Air panels can be
added for foaming air or frost protection. Accessories
are also available to customize Aqua-Lab to your unique
equipment configuration.
12
AQUA-LAB™ SD4
AQUA-LAB™ SD8
VOLTAGE PART NUMBER
VOLTAGE PART NUMBER
24 VAC
1001941
24 VAC
1001945
24 VDC
1001961
24 VDC
1001965
120 VAC
1001971
120 VAC
1001975
AQUA-LAB™ SD5
AQUA-LAB™ AIR PANEL 3 PORT
VOLTAGE PART NUMBER
24 VAC
1001942
24 VDC
1001962
120 VAC
1001972
AQUA-LAB™ SD6
VOLTAGE PART NUMBER
24 VAC
1001540
120 VAC
1001551
VOLTAGE PART NUMBER
24 VAC
1001943
24 VDC
1001963
120 VAC
1001973
AQUA-LAB™ SD7
VOLTAGE PART NUMBER
24 VAC
1001541
120 VAC
1001552
VOLTAGE PART NUMBER
24 VAC
1001944
24 VDC
1001964
120 VAC
1001974
VOLTAGE PART NUMBER
24 VAC
1001542
120 VAC
1001553
Air-Actuated Valves
Power Requirements
24VAC, 24VDC, or 120VAC, 3.5 Watts Per Port
Dimensions
22” x 17” (56 x 44 cm)
Water Inlet Connection
1/4” NPT
Solution Outlet Lines
3.25 - 4.5 GPM (13.3 - 17 LPM)
5.5 GPM (20.8 LPM)
1/2” ID*
5/8” ID
200 PSI (13.8 bar) (Factory Set) Assuming 40 PSI (2.8 bar) City Feed
Max. Water Source Temperature
140ºF (+60ºC)
Water Filtration (Recommended)
50 Micron
Air Inlet Line
3/8” OD Polyflow
Air Inlet Pressure
80-120 PSI (5.5 - 8.3 bar)
13
SINGLE APPLICATION - AQUA-LAB™ CS1
AQUA-LAB™ CS1
COMPACT CHEMICAL DISPENSING
SYSTEMS
DESIGNED FOR:
Easily add or replace an arch/applicator in your in-bay
automatic or tunnel/conveyor car wash, from standard
arches, to triple foam and bug prep. The all-in-one,
compact Aqua-Lab CS1 Chemical Dispensing System can be
used to replace individual mixing tanks or dosing pumps to
get all the benefits of a full Aqua-Lab system.
UNIQUE FEATURES:
Dependable composite air-actuated valves were designed
and tested for reliable operation up to 100,000 wash cycles.
Plug-n-play systems run on 120V/15A power and tie easily
into the signal from your master controls.
HOW TO CUSTOMIZE:
Select your CS1 system based on the type of applicator
it’s feeding, up to 5 GPM (19 LPM). Systems are delivered
with a mounting panel and are pre-wired and pre-plumbed
for water, air, and chemical control. Accessories are also
available to customize Aqua-Lab to your unique equipment
configuration.
14
SINGLE APPLICATION - AQUA-LAB™ CS1
AQUA-LAB™ CS1 ARCH - P/N 1001660
Single chemical dispensing unit for any arch/applicator up to 2.9 GPM (11 LPM) flow.
Includes:
(1) 2.9 GPM (11 LPM) Pump, 1 HP Motor
(1) Chem-Flex Chemical Injector
(1) Solenoid Actuated Air Valve
(1) Pneumatic Actuated Water Valve
(1) Air Regulator w/ Pressure Gauge
AQUA-LAB™ CS1 PREP - P/N 1001661
Single chemical dispensing unit for hand prep or wall cleaning application. Includes
independent on/off switch and foaming prep gun applicator with coiled tubing.
Includes:
(1) 2.9 GPM (11 LPM) Pump, 1 HP Motor
(1) Chem-Flex Chemical Injector
(1) Bug Prep Pressure Switch Kit
(1) Foaming Prep Gun w/ 13ft. (4 m) Coiled, Dual
(1) Air Regulator w/ Pressure Gauge
Lumen Tubing
AQUA-LAB™ CS1 TRIPLE FOAM - P/N 1001662
Single chemical dispensing unit for duo foam, triple foam or any arch/applicator up to 5 GPM
(19 LPM). Includes triple foam manifold and (3) foaming air regulators for individual control.
Includes:
(1) 5 GPM Pump (19 LPM), 1 HP Motor
(3) Chem-Flex Chemical Injectors
(1) Triple Foam Manifold
(3) Air Regulators w/ Pressure Gauges
Power
120V/1PH/60Hz/15A
Inlet Water Pressure
0-60 PSI (0 - 4.1 bar) Inlet Feed at Max. Flow
200 PSI (14 bar) (Factory Set) Assuming 40 PSI (2.8 bar) City Feed
Water Inlet Feed
3 ⁄ 8” ID Inlet (1/2” ID Inlet on Triple Foam)
Water Filtration
50 Micron (Recommended)
Solution Outlet Line
3.25 - 4.5 GPM (13.3 - 17 LPM)
1/2” ID*
Maximum Water Source Temperature
140°F (+60°C)
Air Inlet Pressure
80-120 PSI (5.5 - 8.3 bar) Dry Air
Air Inlet/Outlet Lines
3⁄8” OD Polyflow Tubing
Weight
50 lbs. (22.7 kg)
Dimensions
20” L x 12” W x 16” H (51 x 31 x 41 cm)
15
AQUA-LAB™ ACCESSORIES
FOR INJECTOR PART NUMBERS & RECOMMENDED STARTING POINTS
SEE PAGES 36-37.
DUO-FOAM KIT
Two position quick-connect manifold that fits into a single
Aqua-Lab port for dispensing two chemicals or colors
to the same applicator. Includes (1) duo-foam manifold,
(2) check valves, and (2) 1/2” poly push-connect fittings.
Injectors not included – select injectors based on the type
of applicator.
AQUA-LAB
SYSTEMS USED IN
PART
NUMBER
EVO/MD/SD/CS1
1001289
AQUA-LAB
SYSTEMS USED IN
PART
NUMBER
EVO/MD/SD
1001869
AQUA-LAB
SYSTEMS USED IN
PART
NUMBER
EVO/MD/SD/CS1
1001288
AQUA-LAB
SYSTEMS USED IN
PART
NUMBER
EVO/MD/SD
1001948
AQUA-LAB
SYSTEMS USED IN
PART
NUMBER
EVO/MD/SD/CS1
1001781
DUO-FOAM KIT FOR FOAM CURTAIN APPLICATIONS
For use with foam curtain applicators that use two foam
generators. Requires one port on an Aqua-Lab system
and 6.5 GPM (24.6 LPM) of pump capacity. Kit includes
(1) duo-foam manifold, (2) check valves, (2) 1/2” poly
push-connect fittings, (2) anti-siphon devices, (2) .098 light
green injectors, and (2) packs of standard metering tips.
TRIPLE FOAM KIT
Three position quick-connect manifold that fits into a single
Aqua-Lab port for dispensing three chemicals or colors to the
same applicator. Includes (1) triple-foam manifold, (3) check
valves, and (3) 1/2” poly push-connect fittings. Injectors not
included – select injectors based on the type of applicator.
TRIPLE FOAM KIT FOR FOAM CURTAIN APPLICATIONS
For use with foam curtain applicators that use three foam
and 6.75 GPM (26 LPM) of pump capacity. Kit includes
(1) triple-foam manifold, (3) check valves, (3) 1/2” poly
push-connect fittings, (3) anti-siphon devices, (3) .086 blue
injectors, and (3) packs of standard metering tips.
QUAD-FOAM KIT
Four position quick-connect manifold that fits into a single
Aqua-Lab port for dispensing four chemicals or colors to
the same applicator. Includes (1) quad-foam manifold,
(4) check valves, and (4) 1/2” poly push-connect fittings.
Injectors not included – select injectors based on the type
of applicator.
16
QUAD-FOAM KIT FOR FOAM CURTAIN APPLICATIONS
For use with foam curtain applicators that use four foam
and 9 GPM (34.7 LPM) of pump capacity. Kit includes
(1) quad-foam manifold, (4) check valves, (4) 1/2” poly
push-connect fittings, (4) anti-siphon devices, (4) .086 blue
injectors, and (4) packs of standard metering tips.
AQUA-LAB
SYSTEMS USED IN
PART
NUMBER
EVO/MD/SD
1001949
AQUA-LAB
SYSTEMS USED IN
PART
NUMBER
EVO/MD/SD
1001230
AQUA-LAB
SYSTEMS USED IN
PART
NUMBER
EVO/MD/SD
1001272
AQUA-LAB
SYSTEMS USED IN
PART
NUMBER
EVO/MD/SD/CS1
1001436
AQUA-LAB
SYSTEMS USED IN
PART
NUMBER
EVO/MD/SD/CS1
1002018
AQUA-LAB
SYSTEMS USED IN
PART
NUMBER
EVO/MD/SD/CS1
1001104
HIGH FLOW RINSE KIT
The high flow rinse kit is a manifold that holds a single
injector and a ball valve, and fits into a single port on an
Aqua-Lab panel. Kit includes the manifold, check valve, and
1/2” poly push-connect fittings. Simply connect injector
outlet to ball valve outlet when running to your high-flow
device and adjust ball valve flow as needed.
CONCENTRATE KIT
The concentrate kit includes (2) chemical inlet distribution
blocks and an upgrade to dual injectors. Used for on-site
blending of chemicals at the injector (i.e. color, fragrance,
surfactant, etc.), to simplify the replacement of chemical barrels.
ANTI-SIPHON KIT
Anti-siphon kit reduces the effects of water hammer.
Prevents drawing concentrated chemical into your solution
line when the valve is closed.
INJECTOR OPTIMIZATION TOOL
This tool is for initial setup and troubleshooting of
Chem-Flex™ Injectors and an Aqua-Lab™ Chemical
Dispensing System. In order for the injector to work
properly and draw chemical, this gauge must be in the
“GREEN” section when installed immediately after an
injector that is running.
VACUUM TESTER KIT
This troubleshooting tool allows you to test if your injector
is working correctly. See user manual for testing process.
17
STAINLESS STEEL MOTOR DRIP SHIELD (WALL MOUNTED BOOSTER PUMPS ONLY)
The Hydra-Flex all stainless steel drip shield offers extra
protection to pump motors. The drip shield uses the
existing pump mounting bolts for securement. The drip
shield should be secured using the existing nuts and
mounted behind any washers.
AQUA-LAB
SYSTEMS USED IN
PART
NUMBER
MD/SD
3001347
AQUA-LAB
SYSTEMS USED IN
PART
NUMBER
AQUA-LAB RACK MOUNTING KIT
Simply slide the rack(s) in place - no wall mounting
required. The rack mount kit holds any size Aqua-Lab
panel with booster pump, motor controls, and basic tubing
management. Systems include a pre-wire electrical kit, and
are delivered pre-wired and pre-plumbed for water, air, and
chemical control.
Don’t lose revenue by shutting down to make upgrades.
Because it doesn’t require any wall space, the rack mount
kit allows live change-over from legacy equipment.
Install panel racks together to create a centralized
chemical control station or space them out in your back
room. A stainless steel storage tray is available as an
optional accessory.
Motor Control Unit Mounted Rack
(Shown)
MD
1002090
Variable Frequency Device Mounted Rack
MD
1002146
Rack Tray Option
MD/SD
1002080
AQUA-LAB
SYSTEMS USED IN
PART
NUMBER
EVO/MD/SD/CS1
1001431
WATER FILTRATION SYSTEM - COLD
50 micron canister filter for cold water. Enhances the life of
your pumps and valves by reducing particulates including
sand, scale, and rust. Includes visual pressure gauge for
monitoring filter status and bracket for easy mounting.
Uses Pleated Polyester Replacement Filter Cartridge P/N
3000855.
Replacement Filter Cartridge
EVO/MD/SD/CS1
3000855
AQUA-LAB
SYSTEMS USED IN
PART
NUMBER
EVO/MD/SD/CS1
3000022
AQUA-LAB
SYSTEMS USED IN
PART
NUMBER
EVO/MD/SD/CS1
3000173
PC2 PLUG - STAINLESS STEEL
Plugs an unused hydra-cannon manifold position.
FLOW-THRU ADAPTER
Allows you to use a single Hydra-Cannon position for an
approximate 200 PSI (14 bar) rinse pass.
18
VINYL HOSE BARB CAP
Allows you to cap the chemical inlet to the injector. Allows
additional customization when using dual or triple hose
barb injectors.
AQUA-LAB
SYSTEMS USED IN
PART
NUMBER
EVO/MD/SD/CS1
3000745
AQUA-LAB
SYSTEMS USED IN
PART
NUMBER
EVO/MD/SD/CS1
1001756
AQUA-LAB
SYSTEMS USED IN
PART
NUMBER
EVO/MD/SD/CS1
3000522
AQUA-LAB
SYSTEMS USED IN
PART
NUMBER
EVO/MD/SD/CS1
3000523
AQUA-LAB
SYSTEMS USED IN
PART
NUMBER
EVO/MD/SD/CS1
3000526
AQUA-LAB
SYSTEMS USED IN
PART
NUMBER
EVO/MD/SD/CS1
3000970
REMOTE METERING DEVICE/CHECK HUB
For use with chemicals that are prone to gelling, this
device moves the metering point further from the injector.
(Note: When using this tool in line, the metering tip should be
installed on the remote metering device, not on the injector.)
3/8” COUPLER
3/8” FNPT x 3/8” FNPT poly coupler used to connect
outlet of injector to push-connect fitting.
3/8” ELBOW
3/8” FNPT x 3/8” FNPT elbow used to connect injector
outlet to push-connect fittings.
3/8” X 1/2” PUSH-TO-CONNECT
3/8” MNPT x 1/2” Poly fitting used to connect poly
tubing to injector.
3/8” CHECK VALVE
3/8” FNPT x 3/8” FNPT check valve can be used to prevent
the backward flow of fluid. Ideal for use with duo, triple, or
quad foam devices to prevent the mixing of different colors
or chemistries.
19
AQUA-LAB™ - PANEL PARTS DIAGRAM
15
33
3
2
34
6
7
8
20
10
11
or
12
19
29/30
or
31/32
5
24
33
3
15
17
34
13
6
22
14
19
28
1
20
18
2
14
32
14
16
24
25
33
5
6
7
3
17
22
23
20
21
17
15
19
2
3
26
AQUA-LAB™ - PANEL PARTS LIST
PART NAME
PART NUMBER
1
Air Actuated Hydra-Cannon Valve Replacement Kit - Stainless Steel
3000925
2
Air Actuated Hydra-Cannon Valve Replacement Kit - Composite
3000931
3
10-32” X 1/4” Push-To-Connect Air Fitting For Air Actuated Valve
3000987
4 (Shown On Page 26)
Hydra-Cannon Valve O-Ring Replacement Kit
1001155
24 VAC - 3001152
5
Solenoid Actuated Air Valve - Non Foaming
24 VDC - 3001153
120 VAC - 3001154
24 VAC - 1001428
6
Solenoid Actuated Air Valve - Foaming
24 VDC - 1001429
120 VAC - 1001430
24 VAC/VDC - 3001157
7
Din I X Field Wireable Cable - With LED
8
M12 X Din I Cable - With LED
DIN I 9’ (3 m) - No LED
3000954
10
MD Primary Air Regulator
1001184
11
Primary Air Regulator Replacement Bowl - Aluminum
3000952
12
Primary Air Regulator Replacement Bowl - Plastic
3000870
13
EVO Primary Air Regulator
3001160
14
Foaming Small Air Regulator & 0-60 PSI Gauge
3000808
15
Outlet Pressure Gauge 0-400 PSI Bottom Mount
3000491
16
Outlet Pressure Gauge 0-300 PSI Bottom Mount
3000928
17
Single Gray Hydra-Cannon Replacement Assembly
1001777
18
Single Black Hydra-Cannon Replacement Assembly
1001384
19
1/2” NPT Hydra-Cannon Manifold End Fitting Assembly
1001556
20
Hydra-Cannon Interface Fitting Assembly - Gray
1002034
21
Hydra-Cannon Interface Fitting Assembly - Black
1002040
22
Hydra-Cannon End Plug Assembly
3000561
23
SD Cross
3000935
24
1/4” Push To Connect Tee
3000815
120 VAC - 3001156
24 VDC or 24 VAC - 3000958
120 VAC - 3000948
1/4” Push To Connect To 1/8” NPT Elbow
3000803
1/4” Hose Barb Foaming Air Check Valve
3000819
1/2” Push To Connect Check Valve
3000875
28
1/2” NPT Male Quick Connect - Brass
3000500
29
M12 Junction Block - 6 Port, With 30’ (9 m) Homerun Cable
(Old Style - Systems Built Prior To 3/2015)
3000412
30
(Old Style - Systems Built Prior To 11/2014)
3000750
31
(New Style - Systems Built After 3/2015)
3001301
32
(New Style - Systems Built After 11/2014)
3001302
33
1/4” Poly Tubing - Sold in 1’ (31 cm) Lengths
3000812
34
3/8” Poly Tubing - Sold in 1’ (31 cm) Lengths
3000520
All Panel replacement parts found on pages 26-29.
21
AQUA-LAB™ - PUMP PARTS DIAGRAM
48
47
60
37
53
66
59
36
38
57
51
37
35
39
49
50
46
48
41
52
44 or 45
52
42 or 43
40
64
62
65
61
58
56
55
45
22
65
56
54
45
63
49
AQUA-LAB™ - PUMP PARTS LIST
PART NAME
PART NUMBER
35
1” Male Quick Connect - Brass
3000205
36
3/4” Male Quick Connect - Brass
3000196
37
1” Female Quick Connect - Brass
3000206
38
3/4” Female Quick Connect - Brass
3000197
39
1/2” Female Quick Connect - Brass
3000502
40
1” Wye Strainer - 20 Mesh
3000490
41
3/4” Wye Strainer - 20 Mesh
3000668
42
3/4” NPT T16 Wye Strainer Screen & Gasket Kit
1001936
43
3/4” NPT T15 Wye Strainer Screen & Gasket Kit
1001937
44
1” NPT T16 Wye Strainer Screen & Gasket Kit
1001938
45
1” NPT T15 Wye Strainer Screen & Gasket Kit
1001939
46
1/2” Ball Valve - Brass
3000565
47
Quick Connect 9’ (3 m) Cordset For Booster Pump
3000782
48
Thermal Relief Valve - 1/2” NPT
3000323
49
20 GPM (75 LPM) Bypass Pressure Regulator - Brass
3000951
50
40 GPM (150 LPM) Bypass Pressure Regulator - Stainless Steel
3000464
51
3/4” Air Actuated 3-Way Ball Valve Inlet Selector
3001165
52
Manifold Inlet Hose 1/2” ID Hose X 1/2” NPT Ends - 72” (1.8 m) Long
3000579
53
20 GPM (75 LPM) Quick Connect Regulator Plumbing Assembly
1001775
54
20 GPM (75 LPM) Grundfos Plumbing Assembly
1002129
55
40 GPM (150 LPM) Grundfos Plumbing Assembly
1002130
56
Grundfos Pump System Manifold O-Ring
3001712
57
Low Water Fault Pressure Switch
3001205
58
1/4” NPT Pressure Switch
3000969
59
Replacement/Backup 10 Gpm (38 Lpm) Booster Pump
1002285
60
Replacement/Backup 20 GPM (75 LPM) Booster Pump
1001362
61
Replacement/Backup 20 GPM (75 LPM) Grundfos Pump
3001824
62
Replacement/Backup 40 GPM (150 LPM) Grundfos Pump
3001618
63
2.9 GPM (11 LPM) Pump
3001031
64
5 GPM (19 LPM) Pump
3001055
65
Motor - 1 HP
3000821
66
Dual Booster Pump Wall Mount Bracket
3000921
Triple Booster Pump Wall Mount Bracket
3000950
Booster Pump Floor Stand
1002250
All Pump replacement parts found on pages 29-32.
23
AQUA-LAB™ - CONTROL PARTS DIAGRAM
AQUA-LAB MD DUAL MCU
AQUA-LAB MD SINGLE MCU
74 or 75
73
78 or 79
71 or 72
70
AQUA-LAB EVO MCU
AQUA-LAB MD VFD MCU
88 or 89
87
79
81
73
76
86
72
74 or 75
77
24
80
AQUA-LAB™ - CONTROL PARTS LIST
PART NAME
PART NUMBER
M12 Cordset (Gray)
3000347
70
Quick Connect Pump Plug - Female
3000783
71
Thermal Overload - Sprecher & Schuh
3000862
72
Thermal Overload - Eaton
3001335
73
Timer Relay
3000664
74
Current Sensor - AC
3000666
75
Current Sensor - DC
3000866
76
Diode Terminal Block
3001200
77
Terminal Block
3000338
24 VAC - 3000863
78
Contactor - Sprecher & Schuh
24 VDC - 3000864
120 VAC - 3000865
24 VAC - 3001336
79
Contactor - Eaton
24 VDC - 3001337
120 VAC - 3001338
80
VFD MCU Exhaust Fan
3001869
81
VFD MCU Exhaust Filter
3001868
VFD MCU Pressure Transducer
3001705
Pressure Transducer Cable
3001867
VFD MCU Keypad For 40 GPM (150 LPM) System - 230 VAC
3001874
3001875
3001876
3001877
VFD Replacement - 230 VAC
3001826
VFD Replacement - 460 VAC
3001825
87
VFD MCU Primary Fuse - 1/2 AMP
3001870
88
VFD MCU Fuse 30A
3001871
89
VFD MCU Fuse 60A
3001872
86
All Motor Control Unit replacement parts found on pages 32-34.
25
AQUA-LAB™ REPLACEMENT PARTS
1
AIR ACTUATED HYDRA-CANNON
VALVE REPLACEMENT KIT - STAINLESS
6
SOLENOID ACTUATED AIR VALVE FOAMING
AQUA-LAB
PART
SYSTEMS USED IN NUMBER
AQUA-LAB
PART
MD
2
3000925
AIR ACTUATED HYDRA-CANNON
VALVE REPLACEMENT KIT - COMPOSITE
7
3
8
9
AQUA-LAB
PART
5
EVO/MD/CS1
120VAC
1001430
DIN I X FIELD WIREABLE CABLE WITH LED
EVO/SD/CS1
24 VAC/VDC
3001157
EVO/SD/CS1
120 VAC
3001156
M12 X DIN I CABLE - WITH LED
MD
24 VAC/VDC
3000958
MD
120 VAC
3000948
3000987
HYDRA-CANNON VALVE O-RING
REPLACEMENT KIT
EVO/MD/SD/CS1
24VDC
1001429
AQUA-LAB
PART
AQUA-LAB
PART
4
EVO/MD/CS1
3000931
10-32” X 1/4” PUSH-TO-CONNECT AIR
FITTING FOR AIR ACTUATED VALVE
EVO/MD/SD/CS1
24VAC
1001428
AQUA-LAB
PART
AQUA-LAB
PART
EVO/SD/CS1
EVO/MD/CS1
AQUA-LAB
PART
1001155
SOLENOID ACTUATED AIR VALVE NON FOAMING
DIN I 9’ (3 m) - NO LED
CS1
10
3000954
MD PRIMARY AIR REGULATOR
AQUA-LAB
PART
26
EVO/SD
24 VAC
3001152
EVO/SD
24 VDC
3001153
EVO/SD
120 VAC
3001154
AQUA-LAB
PART
MD
1001184
11
REPLACEMENT BOWL - ALUMINUM
16
OUTLET PRESSURE GAUGE 0-300 PSI
BOTTOM MOUNT
AQUA-LAB
PART
MD
12
AQUA-LAB
PART
3000952
REPLACEMENT BOWL - PLASTIC
SD
17
SINGLE GRAY HYDRA-CANNON
REPLACEMENT ASSEMBLY
AQUA-LAB
PART
MD
13
AQUA-LAB
PART
3000870
EVO PRIMARY AIR REGULATOR
EVO/SD/CS1
18
14
AQUA-LAB
PART
3001160
FOAMING SMALL AIR REGULATOR &
0-60 PSI GAUGE
MD
19
15
AQUA-LAB
PART
3000808
OUTLET PRESSURE GAUGE 0-400 PSI
BOTTOM MOUNT
EVO/MD/CS1
20
1001556
HYDRA-CANNON INTERFACE
FITTING ASSEMBLY - GRAY
AQUA-LAB
PART
EVO/MD/CS1
1001384
1/2” NPT HYDRA-CANNON
MANIFOLD END FITTING ASSEMBLY
AQUA-LAB
PART
EVO/MD/CS1
1001777
SINGLE BLACK HYDRA-CANNON
REPLACEMENT ASSEMBLY
AQUA-LAB
PART
EVO
3000928
AQUA-LAB
PART
3000491
EVO/MD/SD
1002034
27
21
HYDRA-CANNON INTERFACE
FITTING ASSEMBLY - BLACK
26
AQUA-LAB
PART
EVO/MD/SD
22
AQUA-LAB
PART
1002040
HYDRA-CANNON END PLUG
ASSEMBLY
EVO/MD/CS1
27
AQUA-LAB
PART
MD/SD
23
AQUA-LAB
PART
24
3000875
1/2” NPT MALE QUICK CONNECT BRASS
AQUA-LAB
PART
3000935
1/4” PUSH TO CONNECT TEE
1/2” PUSH TO CONNECT CHECK
VALVE
EVO/MD/SD
28
SD
3000819
AQUA-LAB
PART
3000561
SD CROSS
1/4” HOSE BARB FOAMING AIR
CHECK VALVE
MD
29
3000500
M12 JUNCTION BLOCK - 6 PORT,
WITH 30’ (9 m) HOMERUN CABLE
(Old style - systems built prior to 3/2015)
AQUA-LAB
PART
MD/CS1
25
AQUA-LAB
PART
3000815
1/4” PUSH TO CONNECT TO 1/8”
NPT ELBOW
MD
30
3000412
(Old style - systems built prior to 11/2014)
AQUA-LAB
PART
EVO/MD/CS1
28
3000803
AQUA-LAB
PART
MD
3000750
31
36
3/4” MALE QUICK CONNECT - BRASS
(New style - systems built after 3/2015)
AQUA-LAB
PART
MD
32
AQUA-LAB
PART
EVO
3001301
37
3000196
1” FEMALE QUICK CONNECT - BRASS
(New style - systems built after 11/2014)
AQUA-LAB
PART
MD
33
AQUA-LAB
PART
MD
3001302
1/4” POLY TUBING
38
3000206
3/4” FEMALE QUICK CONNECT BRASS
Tubing sold in 1’ (31 cm) lengths.
AQUA-LAB
PART
EVO/MD/SD/CS1
34
AQUA-LAB
PART
EVO
3000812
3/8” POLY TUBING
39
3000197
1/2” FEMALE QUICK CONNECT BRASS
Tubing sold in 1’ (31 cm) lengths.
AQUA-LAB
PART
EVO/MD
35
AQUA-LAB
PART
MD
3000520
1” MALE QUICK CONNECT - BRASS
40
1” WYE STRAINER - 20 MESH
AQUA-LAB
PART
MD
3000502
AQUA-LAB
PART
3000205
MD
3000490
29
41
3/4” WYE STRAINER - 20 MESH
46
AQUA-LAB
PART
EVO
42
1 5/8”
1 3/4”
2 5/8”
THERMAL RELIEF VALVE - 1/2” NPT
EVO/ MD
49
3000323
20 GPM (75 LPM) BYPASS
PRESSURE REGULATOR - BRASS
AQUA-LAB
PART
1001938
1001939
3000782
AQUA-LAB
PART
1001937
AQUA-LAB
PART
MD
30
48
1” NPT T15 WYE STRAINER SCREEN
& GASKET KIT
QUICK CONNECT 9’ (3 m) CORDSET
FOR BOOSTER PUMP
MD
AQUA-LAB
PART
MD
45
1001936
1” NPT T16 WYE STRAINER SCREEN
& GASKET KIT
3000565
AQUA-LAB
PART
AQUA-LAB
PART
EVO
44
47
3/4” NPT T15 WYE STRAINER
SCREEN & GASKET KIT
2 1/4”
EVO/MD
AQUA-LAB
PART
EVO
43
AQUA-LAB
PART
3000668
3/4” NPT T16 WYE STRAINER
SCREEN & GASKET KIT
1/2” BALL VALVE - BRASS
EVO/CS1
50
3000951
40 GPM (150 LPM) BYPASS PRESSURE
REGULATOR - STAINLESS STEEL
AQUA-LAB
PART
MD
3000464
51
3/4” AIR ACTUATED 3-WAY BALL
VALVE INLET SELECTOR
56
GRUNDFOS PUMP SYSTEM
MANIFOLD O-RING
AQUA-LAB
PART
EVO
52
AQUA-LAB
PART
3001165
MANIFOLD INLET 1/2” ID HOSE X
1/2” NPT ENDS - 72” (1.8 m) LONG
MD
57
LOW WATER FAULT PRESSURE
SWITCH
AQUA-LAB
PART
EVO/MD
53
AQUA-LAB
PART
3000579
20 GPM (75 LPM) QUICK CONNECT
REGULATOR PLUMBING ASSEMBLY
EVO
58
54
AQUA-LAB
PART
1001775
20 GPM (75 LPM) GRUNDFOS
PLUMBING ASSEMBLY
CS1
59
55
AQUA-LAB
PART
1002129
40 GPM (150 LPM) GRUNDFOS
PLUMBING ASSEMBLY
EVO
60
1002285
REPLACEMENT/BACKUP 20 GPM
(75 LPM) BOOSTER PUMP
AQUA-LAB
PART
MD
3000969
(38 LPM) BOOSTER PUMP
AQUA-LAB
PART
MD
3001205
1/4” NPT PRESSURE SWITCH
AQUA-LAB
PART
MD
3001712
AQUA-LAB
PART
11002130
MD
1001362
31
61
(75 LPM) GRUNDFOS PUMP
66
AQUA-LAB
PART
AQUA-LAB
PART
MD
62
MD
3001824
(150 LPM) GRUNDFOS PUMP
67
63
68
AQUA-LAB
PART
CS1
64
65
69
CS1
32
3000821
M12 CORDSET (GRAY)
MD
70
AQUA-LAB
PART
1002250
AQUA-LAB
PART
3001055
MOTOR - 1 HP
BOOSTER PUMP FLOOR STAND
MD
AQUA-LAB
PART
CS1
3000950
AQUA-LAB
PART
3001031
5 GPM (19 LPM) PUMP
TRIPLE BOOSTER PUMP WALL
MOUNT BRACKET
MD
3001618
2.9 GPM (11 LPM) PUMP
3000921
AQUA-LAB
PART
AQUA-LAB
PART
MD
DUAL BOOSTER PUMP WALL
MOUNT BRACKET
3000347
QUICK CONNECT PUMP PLUG FEMALE
AQUA-LAB
PART
MD
3000783
71
THERMAL OVERLOAD - SPRECHER &
SCHUH
76
DIODE TERMINAL BLOCK
AQUA-LAB
PART
MD
72
AQUA-LAB
PART
3000862
THERMAL OVERLOAD - EATON
EVO
77
TERMINAL BLOCK
AQUA-LAB
PART
EVO/MD
73
AQUA-LAB
PART
3001335
TIMER RELAY
3001200
EVO
78
3000338
CONTACTOR - SPRECHER & SCHUH
AQUA-LAB
PART
AQUA-LAB
PART
EVO/MD
74
3000664
CURRENT SENSOR - AC
79
MD
24 VAC
3000863
MD
24 VDC
3000864
MD
120 VAC
3000865
CONTACTOR - EATON
AQUA-LAB
PART
AQUA-LAB
PART
MD
75
3000666
CURRENT SENSOR - DC
80
24 VAC
3001336
EVO/MD
24 VDC
3001337
EVO/MD
120 VAC
3001338
VFD MCU EXHAUST FAN
AQUA-LAB
PART
MD
EVO/MD
AQUA-LAB
PART
3000866
MD
3001869
33
81
VFD MCU EXHAUST FILTER
86
AQUA-LAB
PART
AQUA-LAB
PART
MD
82
87
AQUA-LAB
PART
83
460 VAC
3001825
MD
88
VFD MCU KEYPAD FOR 40 GPM
(150 LPM) SYSTEM
MD
230 VAC
3001874
MD
460 VAC
3001875
AQUA-LAB
PART
MD
89
AQUA-LAB
PART
MD
AQUA-LAB
PART
34
230 VAC
3001876
MD
460 VAC
3001877
3001871
VFD MCU FUSE 60A
VFD MCU KEYPAD FOR 20 GPM
(75 LPM) SYSTEM
MD
3001870
VFD MCU FUSE 30A
3001867
AQUA-LAB
PART
85
MD
AQUA-LAB
PART
AQUA-LAB
PART
84
230 VAC
3001826
VFD MCU PRIMARY FUSE 1/2 AMP
3001705
PRESSURE TRANSDUCER CABLE
MD
MD
3001868
VFD MCU PRESSURE TRANSDUCER
MD
VFD REPLACEMENT
3001872
CHEM-FLEX™ - CHEMICAL INJECTORS
CHEM-FLEX™
CHEMICAL INJECTORS
THREADED INJECTORS
3/8” NPT X 3/8” NPT CONNECTIONS
Injectors are color-coded based on the water flow
needed for each individual application, and combine with
color-coded chemical metering tips to proportion the
precise chemical mix ratio.
CHEMICAL-RESISTANT:
The heart of our Aqua-Lab™ Chemical Dispensing Systems,
Chem-Flex™ Injectors are one of the most chemical
resistant injectors on the market. These long lasting injectors
are manufactured using Kynar® Venturi inserts, stainless
steel connections, a Hastelloy spring, a Teflon check ball,
and an exclusive XFC o-ring material.
QUICK CONNECT INJECTORS
PC2 X 3/8” NPT CONNECTIONS
DURABLE:
Dual material construction combines the excellent corrosion
and chemical resistance of Kynar® with the mechanical
strength of stainless steel.
SPECIFICATIONS
Max Pressure Inlet
RELIABLE:
Because of their Kynar-molded wetted surface, Chem-Flex
Injectors can last 2-4 times longer than injectors machined
from stainless steel or brass.
NPT up to 1000 PSI (69 bar)
PC2 up to 500 PSI (34 bar)
Max Pressure Outlet
333 PSI (23 bar)
Temperature Range
33°F - 175°F (.5°C - 79°C)
Maximum Wrench Torque
30 ft-lbs (41 N-m)
35
CHEM-FLEX™ - CHEMICAL INJECTORS
SINGLE HOSE BARB
For diluting one chemical with
water.
DUAL HOSE BARB
For diluting two chemicals with
water. Ideal for adding a color or
scent to your solution.
TRIPLE HOSE BARB
For diluting three chemicals with
water. Ideal for adding a color
and scent to your solution or for
on-site blending of chemistry.
THREADED INJECTORS - 3/8” NPT X 3/8” NPT CONNECTIONS
COLOR
FLOW
ORIFICE
FLOW RATE @
200 PSI (13.9 bar)
Red
0.057 (1.45 mm)
1.0 GPM (3.8 LPM)
118057
129057
139057
Orange
0.070 (1.78 mm)
1.5 GPM (5.7 LPM)
118070
129070
139070
Gray
0.083 (2.11 mm)
2.0 GPM (7.6 LPM)
118083
129083
139083
Blue
0.086 (2.18 mm)
2.25 GPM (8.5 LPM)
118086
129086
139086
Light Green
0.098 (2.49 mm)
3.25 GPM (12.3 LPM)
118098
129098
139098
Purple
0.117 (2.98 mm)
4.5 GPM (17.0 LPM)
118117
129117
139117
Dark Green
0.125 (3.18 mm)
5.5 GPM (20.8 LPM)
118125
129125
139125
SINGLE BARB
DUAL BARB
TRIPLE BARB
QUICK CONNECT INJECTORS - PC2 X 3/8” NPT CONNECTIONS
(For exclusive use with Aqua-Lab™ Chemical Dispensing Systems)
36
COLOR
FLOW
ORIFICE
FLOW RATE @
200 PSI (13.9 bar)
White
0.029 (0.74 mm)
0.25 GPM (1.0 LPM)
618029
-
-
Yellow
0.040 (1.02 mm)
0.5 GPM (1.9 LPM)
618040
629040
-
Tan
0.051 (1.39 mm)
0.75 GPM (2.8 LPM)
618051
629051
639051
Red
0.057 (1.45 mm)
1.0 GPM (3.8 LPM)
618057
629057
639057
Orange
0.070 (1.78 mm)
1.5 GPM (5.7 LPM)
618070
629070
639070
Gray
0.083 (2.11 mm)
2.0 GPM (7.6 LPM)
618083
629083
639083
Blue
0.086 (2.18 mm)
2.25 GPM (8.5 LPM)
618086
629086
639086
Light Green
0.098 (2.49 mm)
3.25 GPM (12.3 LPM)
618098
629098
639098
Purple
0.117 (2.98 mm)
4.5 GPM (17.0 LPM)
618117
629117
639117
Dark Green
0.125 (3.18 mm)
5.5 GPM (20.8 LPM)
618125
629125
639125
SINGLE BARB
DUAL BARB
TRIPLE BARB
METERING TIPS
METERING TIPS
Color-coded tips are used to control the amount of chemical that is mixed with the water and the strength of the
chemical solution.
THREAD IN STANDARD
SPIRAL METERING PLUGS
Standard Metering Tips Include:
Example of metering plug assemblies
PART NUMBER
Tan, Orange, Turquoise, Pink, Light
Blue, Brown, Red, White, Green,
Blue, Yellow, Black, Purple, & Grey.
0.5”
PART NUMBER
1000643
THREAD IN ULTRA LEAN
PART NUMBER
Ultra Lean Metering Tips Include:
3000470
Copper, Pumpkin, Burgundy, & Green
1001290
Hydra-Flex developed technology to meter chemical to
greater ratios than even ultra lean tips allow. Pack includes
(10) spiral plugs, to be inserted into chemical tube, just prior
to injector.
3/8” Polyflow (LLDPE) tubing is required to ensure a seal between
the tube wall and the Spiral Metering Plug.
OPTIMIZING YOUR SYSTEM
What Do Injectors Do? Increases or decreases the amount of water used.
What Do Metering Tips Do? Increases or decreases the amount of chemical in the solution.
What Do Nozzles Do? Determines the application pattern and back-pressure of the solution.
AQUA-LAB™ RECOMMENDED SETUP STARTING POINTS
APPLICATOR
INJECTOR(S) PART NUMBER/COLOR
Scent Dispenser
618057 (1.0 GPM) (3.8 LPM)
CTA Nozzles (For Showerhead, See Below)
618057 (1.0 GPM) (3.8 LPM)
Foam Stick
618070 (1.5 GPM) (5.7 LPM)
Mitter/Wrap Nozzles
618070 (1.5 GPM) (5.7 LPM)
Undercarriage/Rust Inhibitor
618083 (2.0 GPM) (7.6 LPM)
V Jet Or Flat Fan Nozzle Arch
618086 (2.25 GPM) (8.5 LPM)
K12 Nozzle Arch
618086 (2.25 GPM) (8.5 LPM)
K15 Nozzle Arch
618098 (3.25 GPM) (12.3 LPM)
Hockey Puck
1 Row Of Holes 618051
(0.75 GPM) (2.8 LPM)
2 Rows Of Holes 618057
(1.0 GPM) (3.8 LPM)
(1.5 GPM) (5.7 LPM)
Showerhead
(1.0 GPM) (3.8 LPM)
(1.5 GPM) (5.7 LPM)
(2.0 GPM) (7.6 LPM)
Rain Bar
(2.25 GPM) (8.5 LPM)
(3.25 GPM) (12.3 LPM)
(5.5 GPM) (20.8 LPM)
Duo-Foam w/(2X) 618098
(3.25 GPM) (12.3 LPM)
Triple-Foam w/(3X) 618086
(2.25 GPM) (8.5 LPM)
Quad-Foam w/(4X) 618086
(2.25 GPM) (8.5 LPM)
Foam Curtain - Choose Foam Accessory
Based On # Of Inputs/Foam Generators
High Flow Foam Curtain Application
(10+ GPM (37.9+ LPM))
High Flow Device w/ 618086 (2.25 GPM) (8.5 LPM)
Foaming Air: Start at 25 PSI (1.7 bar) (adjust based on unique application)
37
CHEMICAL DILUTION RATIO CHART
NOTE: Dilution ratios given below are based on drawing water through the metering tips and are meant as a
starting point for system configuration. Results are expected to vary when drawing chemicals due to differences
in viscosity and temperature. There may be slight variations of performance in injectors and metering tips that are
unavoidable due to manufacture tolerances. Using the same tip color from site to site is a good starting point. However
with the potential for variation from part to part it is reasonable to still need to do some adjustments from there.
(Assumes feed pressure of 200 PSI (14 bar))
#8-32 METERING TIPS
Flow Rate
(GPM) at 200 PSI
Injector Color
Metering Tip
Nozzle Size
0.25
0.50
0.75
1.00
1.50
2.00
2.25
3.25
4.50
5.50
White
Yellow
Tan
Red
Orange
Gray
Blue
Light Green
Purple
Dark Green
0.029”
(0.7 mm)
0.040”
(1.0 mm)
0.051”
(1.3 mm)
0.057”
(1.4 mm)
0.070”
(1.8 mm)
0.083”
(2.1 mm)
0.086”
(2.2 mm)
0.098”
(2.5 mm)
0.117”
(2.9 mm)
0.125”
(3.2 mm)
COPPER
1: 57
1: 104
1: 155
1: 195
1: 281
1: 406
1: 468
1: 629
1: 881
1: 1074
PUMPKIN
1: 43
1: 82
1: 119
1: 126
1: 238
1: 348
1: 398
1: 554
1: 774
1: 946
BURGUNDY
1: 34
1: 67
1: 97
1: 111
1: 207
1: 304
1: 347
1: 495
1: 690
1: 845
LIME
1: 28
1: 57
1: 81
1: 100
1: 183
1: 270
1: 307
1: 447
1: 622
1: 764
TAN
1: 28
1: 57
1: 81
1: 100
1: 183
1: 270
1: 307
1: 447
1: 622
1: 764
ORANGE
1: 23
1: 44
1: 64
1: 78
1: 137
1: 196
1: 215
1: 314
1: 437
1: 536
TURQUOISE
1: 17
1: 31
1: 45
1: 55
1: 91
1: 126
1: 134
1: 197
1: 274
1: 336
PINK
1: 14
1: 24
1: 35
1: 42
1: 68
1: 93
1: 98
1: 143
1: 188
1: 224
LIGHT BLUE
1: 11
1: 17
1: 24
1: 31
1: 47
1: 64
1: 66
1: 98
1: 136
1: 166
BROWN
1: 10
1: 15
1: 22
1: 28
1: 43
1: 58
1: 59
1: 88
1: 122
1: 150
RED
1: 12
1: 17
1: 23
1: 34
1: 45
1: 46
1: 69
1: 95
1: 116
WHITE
1: 12
1: 16
1: 22
1: 31
1: 42
1: 43
1: 64
1: 88
1: 108
GREEN
1: 11
1: 14
1: 20
1: 28
1: 37
1: 38
1: 55
1: 76
1: 94
BLUE
1: 10
1: 12
1: 17
1: 23
1: 30
1: 31
1: 46
1: 63
1: 77
1: 9
1: 12
1: 16
1: 20
1: 22
1: 31
1: 42
1: 52
BLACK
1: 10
1: 13
1: 16
1: 17
1: 24
1: 33
1: 40
PURPLE
1: 6.6
1: 8.3
1: 9
1: 10
1: 13
1: 17
1: 21
YELLOW
GRAY
1: 5.3
1: 6.7
1: 6.9
1: 7.6
1: 10
1: 13
1: 16
OPEN
1: 4.9
1: 5.3
1: 5.2
1: 6.0
1: 6.1
1: 8.3
1: 10
SPIRAL METERING PLUGS*
Flow Rate
(GPM) at 200 PSI
0.25
0.50
0.75
1.00
1.50
2.00
2.25
3.25
4.50
5.50
White
Yellow
Tan
Red
Orange
Gray
Blue
Light Green
Purple
Dark Green
0.029”
(0.7 mm)
0.040”
(1.0 mm)
0.051”
(1.3 mm)
0.057”
(1.4 mm)
0.070”
(1.8 mm)
0.083”
(2.1 mm)
0.086”
(2.2 mm)
0.098”
(2.5 mm)
0.117”
(2.9 mm)
0.125”
(3.2 mm)
3.00”
1: 251
1: 503
1: 754
1: 1006
1: 1509
1: 2012
1: 2263
1: 3269
1: 4526
1: 5532
2.00”
1: 181
1: 363
1: 544
1: 726
1: 1089
1: 1451
1: 1633
1: 2359
1: 3266
1: 3991
1.00“
1: 104
1: 208
1: 311
1: 415
1: 623
1: 831
1: 934
1: 1350
1: 1869
1: 2284
0.75”
1: 82
1: 165
1: 247
1: 329
1: 494
1: 659
1: 741
1: 1071
1: 1483
1: 1812
0.50”
1: 59
1: 119
1: 178
1: 238
1: 357
1: 475
1: 535
1: 772
1: 1069
1: 1307
0.25”
1: 34
1: 68
1: 102
1: 136
1: 204
1: 272
1: 306
1: 442
1: 612
1: 748
Injector Color
Spiral Plug Length
Nozzle Size
*3/8” Polyflow (LLDPE) tubing is required to ensure a seal between the tube wall and the Spiral Meter Plug.
38
BLAST-TEC PRO™ - ROTATING TURBO NOZZLES
BLAST-TEC PRO™
ROTATING TURBO NOZZLE - 1000 PSI
The Blast-Tec Pro was designed specifically for
high-pressure, high-impact vehicle wash applications
including wheel blaster, undercarriage wash, rinsing, and
high pressure cleaning.
GREATER IMPACT:
Blasts a 0° straight water stream at up to 1,000 PSI (69 bar),
while rotating at 1500-2500 RPM to provide a 24° or 30° cone
of coverage.
LESS WATER:
Greater impingement allows you to use a smaller Blast-Tec
Pro nozzle size while getting the same impact as nozzles with
higher GPM flow rates.
HEAVY DUTY:
Corrosion resistant stainless steel housing and precision
machined tungsten carbide wear surfaces offer long life and
smooth operation.
LONG LASTING:
Minimal number of components, reduces complexity
for better reliability – lasts five times longer than the
competition. Repair kits are also available for extended life
and lower overall operating costs.
39
BLAST-TEC PRO™ - ROTATING TURBO NOZZLES
ROTATING NOZZLE
ORDER GUIDE
BLAST-TEC PRO 324
24˚ ANGLE
BLAST-TEC PRO 430
30˚ ANGLE
NOZZLE
NUMBER
FLOW RATE
(@1000 PSI) (69 bar)
1⁄4” BSPP INLET
1⁄4” NPT INLET
1⁄4” BSPP INLET
1⁄4” NPT INLET
2.0
1.00 GPM (3.8 LPM)
1001106
1001600
1001631
1001620
3.0
1.50 GPM (5.7 LPM)
1001107
1001601
1001632
1001621
3.5
1.75 GPM (6.6 LPM)
1001108
1001602
1001633
1001622
4.0
2.00 GPM (7.6 LPM)
1001109
1001603
1001634
1001623
4.5
2.25 GPM (8.5 LPM)
1001110
1001604
1001635
1001624
5.0
2.50 GPM (9.5 LPM)
1001111
1001605
1001636
1001625
5.5
2.75 GPM (10.4 LPM)
1001112
1001606
1001637
1001626
6.0
3.00 GPM (11.4 LPM)
1001113
1001607
1001638
1001627
BLAST-TEC PRO 324 & 430 REPAIR KITS
Instead of replacing your entire
nozzle, Blast-Tec Pro repair kits can
be used for extended nozzle life and
lower overall operating costs. Each
repair kit includes: dome screen, mini
rotor assembly, mini rubber boot,
o-ring, and seat retainer.
NOZZLE
NUMBER
FLOW RATE
(@1000 PSI)
(69 bar)
2.0
1.00 GPM (3.8 LPM)
1000273
1001640
3.0
1.50 GPM (5.7 LPM)
1001088
1001641
3.5
1.75 GPM (6.6 LPM)
1000274
1001642
4.0
2.00 GPM (7.6 LPM)
1001089
1001643
4.5
2.25 GPM (8.5 LPM)
1001090
1001644
5.0
2.50 GPM (9.5 LPM)
1001091
1001645
5.5
2.75 GPM (10.4 LPM)
1001092
1001646
6.0
3.00 GPM (11.4 LPM)
1001093
1001647
324
430
REPAIR KIT REPAIR KIT
SPECIFICATIONS
40
Inlet Pressure (Min/Max)
800 - 1,200 PSI (55 - 83 bar)
Optimal Operating Distance
12”- 32” (31 - 82 cm)
Maximum Temperature
+120˚F (+49˚C)
Housing Material
Stainless Steel
Weight: Blast-Tec Pro 324
0.50 lbs (.23 kg)
Weight: Blast-Tec Pro 430
0.95 lbs (.43 kg)
150 Micron
BLAST-TEC PRO™ - RETROFIT KITS
COLEMAN WATER WIZARD RETROFIT KIT
Coleman Water Wizard Nozzle Retrofit kits
use up to 47% less water* than the factory
standard nozzles. Kit includes nozzles for
rockers, top and side oscillators. (Kit may
require additional parts to be purchased
from Coleman Hanna.)
KIT INCLUDES
PART
NUMBER
(14) 2.0 Blast-Tec Pro 324 Nozzles (P/N
1001106), (10) 3.5 Blast-Tec Pro 324 Nozzles
(P/N 1001108), and (24) 1/4” BSPP x 1/4” NPT
Brass Adapters (P/N 3000572)
1001394
SONNY’S SPINNER/PENDULUM NOZZLE RETROFIT KIT
The Sonny’s Spinner/Pendulum Nozzle
Retrofit Kit can use up to 40% less water.*
Replaces (10) factory-standard nozzles
with (6) powerful Blast-Tec Pro nozzles.
Eliminates troublesome spinner mechanism,
reducing maintenance. Kit includes driver’s
and passenger’s side.
KIT INCLUDES
PART
NUMBER
1001109), (6) 1/4” BSPP x NPT Brass
Adapters (P/N 3000572), and (2) Spinner
Eliminator Adapter (P/N 3000959)
1001448
SONNY’S OMNI I SIDE/WHEEL BLASTER NOZZLE RETROFIT KIT
The Sonny’s OMNI I Side/Wheel Blaster
can Nozzle Retrofit Kit can use up to 45%
less water*. Replaces 20 factory-standard
nozzles with 6 powerful Blast-Tec Pro
Rotating Turbo Nozzles. Kit is designed
for single nozzle manifold, includes both
driver’s and passenger’s side. Order two kits
for dual manifold.
KIT INCLUDES
PART
NUMBER
1001109), (6) 1/4” BSPP x NPT Brass
Adapters (P/N 3000572), (6) 1/4” NPT Brass
Street Elbow (P/N 3000670), and (16) 1/4” NPT
Brass Hex Socket Plug (P/N 3000094)
1001441
SONNY’S OMNI I TOP/BUMPER BLASTER NOZZLE RETROFIT KIT
The Sonny’s OMNI I Top/Bumper Blaster
can Nozzle Retrofit Kit use up to 27% less
water.* Replaces 10 factory-standard nozzles
with 4 powerful Blast-Tec Pro Rotating
Turbo Nozzles. Kit designed for single
nozzle manifold. Order two kits for
dual manifold.
KIT INCLUDES
PART
NUMBER
1001109), (4) 1/4” BSPP x NPT Brass Adapters (P/N 3000572), (4) 1/4” NPT Brass Street
Elbow (P/N 3000670), and (7) 1/4” NPT Brass
Hex Socket Plug (P/N 3000094)
1001447
*Water savings calculations are based on 1000 PSI (69 bar) and minimum required nozzle sizes. Actual water savings may vary
based on unique application.
41
BLAST-TEC PRO™ - RETROFIT KITS & ADAPTERS
MACNEIL MAGNUM WHEEL BLASTER NOZZLE RETROFIT KITS
MacNeil Magnum 300
MacNeil Magnum 600
MacNeil Magnum Kits can use up to 10%
less water* than legacy factory-standard
nozzles. (Blast-Tec Pro Nozzles are now
factory-standard.) Kits include nozzles for
both driver’s and passenger’s side.
KIT
KIT INCLUDES
PART
NUMBER
MacNeil
Magnum
300
(6) 3.5 Blast-Tec Pro 324 Nozzles
(P/N1001108), (6) 1/4” BSPP x 1/4
NPT Brass Adapter (P/N 3000572)
1001443
MacNeil
Magnum
600
(P/N1001108), (12) 1/4” BSPP x
1/4 NPT Brass Adapter
(P/N 3000572)
1001444
MacNeil
Magnum
900
(P/N1001108), (18) 1/4” BSPP x
1/4 NPT Brass Adapter
(P/N 3000572)
1001445
MacNeil Magnum 900
*Water savings calculations are based on 1000 PSI (69 bar) and minimum required nozzle sizes. Actual water savings may vary
based on unique application.
ADAPTERS
1/4” BSPP X 1/4” NPT KNUCKLE BALL JOINT ADAPTER
The Knuckle Ball Joint Adapter gives you the flexibility to point your
nozzles directly at problem areas such as mirrors, etc. Adjustable
ball easily swivels for custom nozzle positioning, adding up to 20
degrees actuation.
1/4” BSPP X 1/4” NPT ADAPTER
PART NUMBER
1001755
1/4” BSPP X 1/8” NPT ADAPTER
PART NUMBER
PART NUMBER
3000572
3000581
1/4” MBSP X 3/8” FNPT ADAPTER
PART NUMBER
3000988
42
NOZZLE SELECTION AND SIZING
Proper nozzle selection should take into consideration the type of application, your pressure setting, distance from the
substrate, and the nozzle number size.
Pump Capacity – Your pump must be capable of producing 1000 PSI (69 bar) for the total GPM flow rate of all the nozzles
required for the application. For example, a wheel blaster with three #4 Nozzles (2 GPM (7.6 LPM) per nozzle) on each the
driver’s and passenger’s side (total of 6 nozzles) will require pump capacity of 12 GPM (45.4 LPM) at 1000 PSI (69 bar).
Or Use This Formula To Calculate Standard:
Pump Capacity = (Quantity of Nozzles) x Nozzle #
Or Use This Formula To Calculate Metric:
Pump Capacity = (Quantity of Nozzles) x Nozzle #
Application Pressure (PSI)
4000
Application Pressure (bar)
275.8
BSPP vs NPT Inlet Connection:
To meet the needs of the majority of our customers, Blast-Tec Pro Nozzles are available with either 1/4” NPT or BSPP inlet
connections.
•
BSPP Connection – Has an o-ring seal and can be hand-tightened
•
NPT Connection – Requires thread tape
Recommendations by Application:
•
High Pressure Rinse – Use a higher flow nozzle, position further away from the vehicle
•
•
Tip – Our 30° nozzle will provide better vehicle coverage.
High Pressure Cleaning – Use a lower flow nozzle, position closer to the vehicle, and/or use more nozzles
•
Tip – Our 24° nozzle will provide better cleaning power. RECOMMENDED STARTING POINTS
!WARNING!
It is not recommended to
use a high-pressure valve
to split your high-pressure
pump flow to multiple
applications. This may
cause a pressure spike at the
nozzle and can pop threads
or crack the nozzle body
causing premature failure.
43
NOZZLE SELECTION AND SIZING
VEHICLE COVERAGE/NOZZLE SPACING/DISTANCE FROM SUBSTRATE
!WARNING!
The closer to the substrate, the higher the impact of the nozzle. Positioning the nozzle too close to the substrate
may cause damage. If reduced impingement is required, use a nozzle with less flow. Ex. If using a # 4.0 has too high
impact, switch to a smaller nozzle such as a # 3.0 or # 2.0. DO NOT REDUCE WATER PRESSURE BELOW 800 PSI
(55 bar) AS A WAY TO REDUCE IMPINGEMENT.
44
BLAST-FORCE™ STATIC, SOLID-STREAM NOZZLE
BLAST-FORCE™
STATIC, ZERO-DEGREE, SOLID STREAM
NOZZLE - 1000 PSI
The Blast-Force Zero-Degree, Solid Stream Nozzle was
designed specifically for pivoting, oscillating, or spinning
high-pressure vehicle wash applications.
SUPERIOR RINSING & CLEANING:
The Blast-Force’s concentrated, high-impact 0° water jet
attacks tough road grime, and its powerful stream easily
moves and rinses soap and foam from the vehicle.
LONGER LIFE & LESS MAINTENANCE:
With the superior wear and corrosion-resistance of tungsten
carbide nozzle orifices, the Blast-Force will outlast nozzles
with stainless steel tips, and is the ideal choice for use with
reclaim water. Replacement nozzle pill inserts are also
available for extended life and lower overall operating costs.
LESS WATER:
Greater impingement allows you to use smaller Blast-Force
nozzle sizes with lower GPM flow rates without sacrificing
cleaning performance. In field trials, customers reported
an average of 50% less water used with the same or better
cleaning results.
45
BLAST-FORCE™ STATIC, SOLID-STREAM NOZZLE
NOZZLE
SIZE
NOZZLE REPLACEMENT
PART
PILL PART
NUMBER
NUMBER
1.0
1002002-010
1002001-010
2.0
1002002-020
1002001-020
3.0
1002002-030
1002001-030
4.0
1002002-040
1002001-040
5.0
1002002-050
1002001-050
6.0
1002002-060
1002001-060
8.0
1002002-080
1002001-080
10.0
1002002-100
1002001-100
12.0
1002002-120
1002001-120
FLOW RATE CHART (GPM)
100 PSI
(7 bar)
200 PSI
0.16
0.27
(0.9 LPM)
0.32
(1.1 LPM)
0.45
(1.2 LPM)
0.55
(1.7 LPM)
0.47
(2.1 LPM)
0.67
(1.8 LPM)
0.82
(2.6 LPM)
0.63
(3.1 LPM)
0.89
(2.4 LPM)
1.10
(3.4 LPM)
0.79
(4.2 LPM)
1.12
(3.0 LPM)
1.37
(4.3 LPM)
0.95
(5.2 LPM)
1.34
(3.6 LPM)
1.64
(5.1 LPM)
1.26
(6.3 LPM)
1.79
(4.8 LPM)
2.19
(6.8 LPM)
1.58
2.24
(6.0 LPM)
1.90
(21 bar)
0.22
(0.6 LPM)
(7.2 LPM)
300 PSI
(14 bar)
(8.5 LPM)
2.68
(10.2 LPM)
(8.4 LPM)
2.47
(10.5 LPM)
3.29
(12.5 LPM)
SPECIFICATIONS
Inlet Pressure (Max)
1000 PSI (69 bar)
Maximum Water Temperature
+ 180°F (+82°C)
Inlet Connection
3/4” - 16 - 37° JIC Flair
Housing Material
Stainless Steel
Nozzle Tip Material
Tungsten Carbide
Weight
0.27 Lbs (0.12 kg)
Dimensions
1.12” x 1.12” x 2.90” (2.8 x 2.8 x 7.4 cm)
150 Micron
WORKS ON THESE TYPES OF
APPLICATORS:
• High Pressure Rinse Arches
• Undercarriage Wash
• High Pressure Cleaning Arches
• Oscillating Applicators
• Wheel Blasters
• Pivoting Applicators
• Rocker Blasters
• Flipping Applicators
• Top/Side Blasters
• Following Applicators
• Bumper Blasters
• Spinning Applicators
• Mirror Blasters
• And More!
Filter Screen
Dome Screen
400 PSI
(28 bar)
0.32
(1.2 LPM)
0.63
(2.1 LPM)
0.95
(3.6 LPM)
1.26
(4.8 LPM)
1.58
(6.0 LPM)
1.90
(7.2 LPM)
2.53
(9.7 LPM)
3.16
(12.1 LPM)
3.79
(14.5 LPM)
500 PSI
(35 bar)
0.35
(1.4 LPM)
0.71
(2.7 LPM)
1.06
(4.1 LPM)
1.41
(5.4 LPM)
1.77
(6.8 LPM)
2.12
(8.1 LPM)
2.83
(10.8 LPM)
3.54
(13.5 LPM)
4.24
(16.2 LPM)
600 PSI
(42 bar)
0.39
(1.5 LPM)
0.77
(3.0 LPM)
1.16
(4.4 LPM)
1.55
(5.9 LPM)
1.94
(7.4 LPM)
2.32
(8.9 LPM)
3.10
(11.8 LPM)
3.87
(14.8 LPM)
4.65
(17.7 LPM)
700 PSI
(49 bar)
0.42
(1.6 LPM)
0.84
(3.2 LPM)
1.25
(4.8 LPM)
1.67
(6.4 LPM)
2.09
(8.0 LPM)
2.51
(9.6 LPM)
3.35
(12.8 LPM)
4.18
(16.0 LPM)
5.02
(19.3 LPM)
800 PSI
(56 bar)
900 PSI
(63 bar)
0.45
0.47
(1.7 LPM)
(1.8 LPM)
0.89
0.95
(3.4 LPM)
(3.6 LPM)
1.34
1.42
(5.1 LPM)
(5.4 LPM)
1.79
1.90
(6.8 LPM)
(7.2 LPM)
2.24
2.37
(8.6 LPM)
2.68
(10.2 LPM)
3.58
(13.7 LPM)
4.47
(17.1 LPM)
5.37
(20.5 LPM)
1000 PSI
(9.1 LPM)
2.85
(10.9 LPM)
3.79
(14.5 LPM)
4.74
(18.1 LPM)
5.69
(21.7 LPM)
(70 bar)
0.50
(1.9 LPM)
1.00
(3.8 LPM)
1.50
(5.7 LPM)
2.00
(7.6 LPM)
2.50
(9.5 LPM)
3.00
(11.5 LPM)
4.00
(15.3 LPM)
5.00
(19.1 LPM)
6.00
(22.9 LPM)
ADAPTERS
1/4” MNPT X 3/4” - 16 - 37º JIC
FITTING ASSEMBLY - BRASS
PART NUMBER
3001513
3/4” - 16 - 37º JIC X 1/4” MNPT
STRAIGHT FITTING - BRASS
PART NUMBER
3001514
1/4” MNPT X 3/4” FNPT ELBOW
ADAPTER
PART NUMBER
Stainless Steel Housing
46
Replaceable Nozzle Pill With
Tungsten Carbide Nozzle Tip
3000670
WARRANTY
AQUA-LAB™
Hydra-Flex, Inc. warrants its equipment to be free from defect in material or workmanship under proper normal use for a period
of one (1) year beginning the date of purchase.
Hydra-Flex, Inc.’s liability shall be limited to repair or replacement of parts found to be defective within the warranty period
and following Hydra-Flex, Inc.’s inspection. Hydra-Flex, Inc. shall have the option requiring the return of defective material to
establish the purchaser’s claim. In the event of repair or replacement this limited warranty is non-cumulative.
This warranty is subject to the following limitations: 1.) Labor to repair or replace parts is warranted to Purchaser during
normal business hours through an authorized distributor or an authorized contractor of Seller, or direct with Hydra-Flex,
Inc., for 90 calendar days from date of invoice. Labor warranty excludes all claims for warranty on labor that are determined
to be nuisance service calls, misuse, lack of operational training, neglect, improper installation, repair, alteration, act of
God, or accident from third party damage. Hydra-Flex, Inc. reserves the sole right to make determinations on the above
stated limitation. All labor and service provided beyond the expiration of the labor warranty period shall be charged to the
Purchaser at the rates established by the local authorized distributor or value added reseller (VAR) or direct with Hydra-Flex,
Inc. 2.) Transportation charges are not included in warranty claims.
This warranty is based upon the proper care and maintenance of the warranted equipment. Warranty does not apply if the
merchandise is altered or modified in any way. Warranty does not apply to any equipment which has been subject to misuse,
inappropriate use of tools, including exposure to harsh chemicals, neglect, lack of maintenance, freezing, fluid hammer,
accident, third party damage, fluid impurities such as sand or minerals, acts of God or acts of war. The following list includes
some, but not all, of the particularly corrosive chemicals that if used in conjunction with Hydra-Flex, Inc.’s equipment will
void the warranty; Hydrofluoric Acid, Ammonium Bi-flouride, Bromic Acid, Muriatic Acid, Sulfonic Acid, Phosphoric Acid,
Hydrogen Cyanide, Hydrochloric Acid, Sodium Hydroxide and Chlorinated Solvents. The Purchaser also agrees to accept the
responsibility and liability for the selection and use of any chemicals listed above. This warranty shall be void for all equipment
failures and premature component wear caused by the use of reclaim water in the wash process; specifically, failure to high
pressure valves, high pressure pumps, injectors and un-loader valves. Nor does it apply to any equipment which has been
repaired or altered by anyone not so authorized by Hydra-Flex, Inc. All equipment must be properly installed in accordance
with specified plumbing, electrical, and mechanical requirements. The warranty does not apply to normal wear and tear or
routine maintenance components as described in the equipment manual.
Except as expressly stated herein, Hydra-Flex, Inc. shall not be liable for damages of any kind in connection with the purchase,
maintenance, or use of this equipment including loss of profits and all claims for consequential damages. Hydra-Flex, Inc.
makes no warranty, express or implied, with respect to the design or operation of any entire system, in which Sellers goods
sold hereunder are mere components. This limited warranty is in lieu of all other warranties expressed or implied. Hydra-Flex,
Inc. neither assumes nor authorizes any person to assume for it any other obligation or liability in connection herewith. This
warranty is neither assignable nor transferable.
Transportation damage claims are to be submitted to the carrier of the damaged material.
47
WARRANTY
BLAST-TEC™ PRO & BLAST-FORCE™ NOZZLES
Blast-Tec Pro and Blast-Force Nozzles are warranted to be free from defects in material and workmanship under normal use
and service. “Normal use and service” means not in excess of the recommended pressures, temperatures and chemicals
or handling fluids not compatible with component materials. This warranty shall not apply to any accessory which has been
repaired or altered to affect the performance or reliability of the product.
Warranty does not apply to a) freight damage, b) freezing damage, c) damage caused by parts or accessories not obtained
from or approved by Hydra-Flex, Inc., d) damage from misuse and/or misapplication, e) damage due to poor water quality, f)
normal wear of moving parts, components affected by moving parts or surfaces meant to wear.
Period of warranty shall be 90 days from the date product is shipped from Hydra-Flex, Inc.’s facility. Liability of
manufacturer under the foregoing warranty is limited to repair or replacement of that product at the option of Hydra-Flex,
Inc., which according to our investigation was deemed defective at time of shipment. This warranty is in lieu of all other
warranties, expressed or implied, including any warranty of merchantability and/or any and all other obligations or liabilities
on the part of Hydra-Flex, Inc. Return merchandise authorization number, to return units for repair or replacement, must be
granted in advance of return.
CHEM-FLEX™ INJECTOR
Chem-Flex Injectors are warranted to be free from defects in material and workmanship under normal use and service.
“Normal use and service” means not in excess of the recommended pressures, temperatures and chemicals or handling
fluids not compatible with component materials. Rubber and synthetic rubber parts such as “o”- rings, diaphragms, squeeze
tubing and gaskets are considered expendable and are not covered under warranty. This warranty shall not apply to any
accessory which has been repaired or altered to affect the performance or reliability of the product.
Warranty does not apply to a) freight damage, b) freezing damage, c) damage caused by parts or accessories not obtained
from or approved by Hydra-Flex, Inc., d) damage from misuse and/or misapplication, e) normal wear of moving parts or
components affected by moving parts.
Period of warranty shall be 1 year from the date product is shipped from Hydra-Flex, Inc.’s facility. Liability of
manufacturer under the foregoing warranty is limited to repair or replacement of that product at the option of Hydra-Flex
Inc., which according to our investigation was deemed defective at time of shipment. This warranty is in lieu of all other
warranties, expressed or implied, including any warranty of merchantability and/or any and all other obligations or liabilities
on the part of Hydra-Flex, Inc. Return merchandise authorization number, to return units for repair or replacement, must be
granted in advance of return
RETURNS
If you wish to return any product that is new and unused, please call for an RMA number within 60 days to receive credit with
no restocking charge. After 60 days, a restocking fee of 15% or $40 (whichever is greater) will apply.
48

vehicle wash catalog - Hydra

Transcription

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