PF24-8B - nissei asb machine co., ltd.

1.5-Step Injection Stretch Blow Molding Machine
PF Series
PF24-8B
High output of small to large PET bottles
PF24-8B
www.nisseiasb.co.jp/en/
210
High Output 1.5-Step PET Molding.
A True Competitor to Small Scale 2-Step Molding.
ASB’s innovative PF Series gains a new big brother which can go toe-to-toe with 2-step re-heat blow molding systems.
Molding finished containers directly from raw material in a superbly compact package, the PF24-8B lowers the cost of
PET bottle production both in energy terms and in factory space.
207
1.5-Step Injection Stretch Blow Molding Machine
■ Efficient Energy Usage
Due to increased scale of production and hybrid operation, energy cost
per bottle has been reduced by 25%, and air consumption by 20%.
Furthermore, unlike wasteful 2-step systems that need to fully cool and
re-heat the preform, the 1.5-step process retains most of the heat from
the injection molding process for final blowing of the bottle. The short
heating oven is only necessary to partially re-heat and optimize the
temperature profile of the preform. The result is less energy required for
cooling and re-heating.
■ Resin to Bottle in a Small Space
Preform transfer to blowing takes place inside one machine. Only
25~30% of the production space is required.
PF24-8B
PF24-8B floor area
Equivalent floor area for similar output 2-step molding
Without the need for two machines, a preform unscrambler, preform
storage and transportation – a fraction of the floor area is required
when compared to an equivalent 2-step molding installation.
■ 1.5-Steps Optimizes Mold Utilization
The 1.5-Step PF molding process is based on the principle that it takes
around three times longer to injection mold and cool a preform than it
does to blow the bottle.
With this in mind, the PF24-8B molds 24 preforms with up to 38mm
neck, then optimizes their temperature before passing them to the 8
cavity blow station.
■ High Output
In the 12-4 configuration 5 liter, 83 gram bottles can be molded at up
to 2,400bph. In the 24-8 configuration, production rates up to
9,000bph can be achieved for a 500ml 9.8 gram water bottle.
■ PF24-8B/12H
With the addition of an automated handle
inserter system, the PF24-8B/12H has been
developed to enable production of up to 3 liter
bottles with a PP or HDPE handle. The bottle
leaves the machine with the handle already
fixed so no further processing is required - an
innovation first developed by ASB.
∅600.0000
4,308
PF24-8B/24 PF24-8B/12 PF24-8B/12H
210
11,576
■ Hybrid Operation
The injection unit and injection clamp utilize hydraulic operation
supplied by energy efficient variable displacement pumps. All other
functions, including transfer, stretch and blow mold clamping use servo
motors to further reduce power consumption.
■ Changeable Cavitation
Unlike the smaller PF models, the PF24-8B is capable of being
converted from its native 24-8 cavity molding setup for up to 1.5 liter
bottles, to a 12-4 cavity setup allowing molding of up to 5 liter
containers with 48mm neck diameter.
■ Perfect Quality & Improved Efficiency
With no preform scuffing, neck damage or distortion, the product
quality from a 1.5-step machine is perfect every time. And with no
down-time from distorted preform necks causing stoppages at preform
feed points, efficiency is improved.
● Handle inserter station
● Handled bottles in blow station
Machine Specification
Unit
Standard Screw Diameter
mm
24 / 8
84
12 / 4
Theoretical Injection Capacity
cm³
1,330 *1
Injection Clamping Force
kN
687
Max. Capacity
● Inserted handle
Products Specification
Unit
PF24-8B/24
PF24-8B/12
PF24-8B/12H
Preform
cavity
24
12
12
Blow
cavity
8
4
4
L
1.5
5
3 *3
Blow Clamping Force
kN
637
Lip Cavity Taper
Type
single
(double)
single
single
Driving Power (Rated)
kW
78.2
Max. Thread Diameter
T
mm
30
(38)
48
48
Heater Capacity (Rated)
kW
Max Neck Diameter
E
mm
28
(36)
45
45
Max. Support Ring Diameter
SR
mm
34
(42)
51
51
Max. Body Diameter
BD
mm
90
180
130*3
Max. Height
HB
mm
330
350
350*3
g
47
94
94
Oil Reservoir
96.7 *2
92.6 *2
L
600
Machine Size (L x W x H)
mm
8,935 × 2,120 × 3,259
Machine Mass (Approx.)
ton
22
● Specifications and design are subject to change without any obligation on the part of
Max.
Weight *1
the manufacturer.
●（ ）Optional feature
● A Mold Temperature Controller (MTC) is required for preform secondary cooling.
● All figures are subject to container configuration.
*1: Using standard screw & PET.
*2: Subject to container specification
*3: Please consult with ASB on a case-by-case basis. Actual container dimensions are subject to handle style and overall design.
SR
T
E
HB
BD
■ Typical Containers
• Applications :
Beverage, edible oil, salad dressing, seasoning, detergent,
personal care, pharmaceutical, agrochemical etc.
• Molding Materials :
PET, recycled PET, PEN, PLA etc.
• Shapes :
Plain round, oval, square, ultra-light etc.
1.5-Step Injection Stretch Blow Molding Machine
PF24-8B/24 PF24-8B/12 PF24-8B/12H
● Location of optional handle inserter
1 Injection Molding / Primary Cooling
5 Continuous to Batch Movement
24 (8x3) or 12 (4x3) preforms
are injection molded and
partially cooled using ASB’s well
proven vertical clamping system.
Vertical clamping provides the
highest level of preform
concentricity and quality.
2 Secondary Cooling / Conditioning
Eight (or four) preforms at a
time are separated from the
continuous movement in
preparation for inversion.
6 Preform Inverter
Preforms are transferred to the
twin-station conditioning block
where the cooling and conditioning
process is continued. The
conditioning block inverts and
preforms are placed onto preform
holders with neck down orientation.
3 Batch to Continuous Movement
Eight (or four) preforms are
picked up, inverted and
transferred to the blow transfer
system. In the case of the /12H
model, handles are transferred
together with preforms.
7 Pitch Change & Stretch Blow
The preform holders, in an 8x3
(or 4x3) format are shifted to
24x1 (or 12x1) format so that
preform movement changes
from batch to continuous.
4 Continuous Temperature Optimization
As the preforms move into the
blow station, the pitch is
changed and stretch blow
molding takes place using servo
driven blow clamping and
stretch rods.
8 Bottle Eject
Preforms are heated in a
continuous movement using
tuned quartz halogen heating
lamps. Continuous heating
ensures perfect temperature
stability.
Blown bottles are ejected via a
neck conveyor onto the
customer’s conveyor system.
A range of conveyor options can
be supplied if required.
1.5-Step Injection Stretch Blow Molding Machine
PF24-8B/24 PF24-8B/12 PF24-8B/12H
PF24-8B/24 PF24-8B/12 PF24-8B/12H Foundation Drawing
Mold chilled water inlet Rc 1 ˝
Mold chilled water outlet Rc 1 ˝
Mold chilled water inlet Rc 2 ˝
Mold chilled water outlet Rc 2 ˝
Elect. power supply
Operation air inlet Rc 1 ˝
Blow air inlet Rc 1 ˝1 ⁄4
801
2,120
Tower water inlet (heat exchanger) Rc 1 ˝1 ⁄4
Tower water outlet (heat exchanger) Rc 1 ˝1 ⁄4
570
Operation box
480
140
95
112
112
$9
LPN-25M18
LPN-25M18
Level
adjuster
(option)
LPN-25M18
(75~95)
(1,410)
1,662
3,259
140
4-M10 (hopper dryer)
4586-3 Koo, Komoro-Shi, Nagano-Ken 384-8585, JAPAN
TEL : 81 (267) 23 -1565
FAX : 81 (267) 23-1564
E-Mail : sales @ n isseiasb.co.jp
LPN-25M18
LPN-25M18
LPN-25M18
LPN-25M18
8,935
(340)
U.K. and
I reland
NISSEI ASB LIMITED
PT. ASB INDONESIA
2 Milnyard Square, Bakewell Road, Orton Southgate,
Peterborough PE2 6GX, U.K.
TEL : 44（1733）233544 FAX : 44（1733）235647
E-Mail : sales @ nisseiasb. co. uk
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E-Mail : nissei @ nisseiasb.de
I beria, Italy and
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E-Mail : [email protected]
www.nisseiasb.co.jp/en/
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, SPAIN
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Novel House, Plot 3, Block J, Otunba Jobi Fele Way,
Alausa CBD, Ikeja, Lagos, NIGERIA
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Head Office and
Factory
NISSEI ASB MACHINE CO., LTD.
U. S. A. and
Canada
NISSEI ASB COMPANY
Mexico, Central
America
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ASB PTE (THAILAND) CO., LTD.
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MEXICO
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NISSEI ASB SOUTH AFRICA (Pty) LTD.
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4586-3 Koo, Komoro-shi, Nagano-ken 384-8585, JAPAN
TEL : 81（267）23-1565 FAX: 81（267）23-1564
E-Mail : sales @ nisseiasb. co. jp
125 Westlake Parkway Suite 120, Atlanta, Georgia 30336 U.S.A.
TEL : 1（404）699-7755 FAX : 1（404）696-9009
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LPN-25M18
South & West Asia,
Oceania, and
Southern Africa
401, Progressive Square 11-A, Block-6, P. E. C. H. S. Karachi 75400,
PAKISTAN
TEL : 92（21）3454-6533 FAX : 92（21）3453- 7469
E-Mail : asbpakistan @gmail. com
NISSEI ASB PTE. LTD.
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85 Science Park Drive #01-03 The Cavendish
Singapore Science Park I SINGAPORE 118259
TEL : 65-6778-4633 FAX: 65-6778-9440
E-Mail : sales@ nisseiasb. com. sg
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TEL : 61（418）312-386
E-Mail : asbaust @alphalink. com. au
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SHANGHAI ASB TRADE CO., LTD.
Room 1109, 339-1 Jiuxin Rd., Jiuting, Songjiang District,
Shanghai 201615, CHINA
TEL : 86（21）5763 - 0233 FAX : 86（21）5763 - 0699
E-Mail : [email protected]
Overseas Factory
and Sales
Considerable effort has been undertaken to ensure that the information contained in this catalog is accurate but no warranties regarding accuracy are given. *Machine shown in photo may include options.
ASB INTERNATIONAL PVT. LTD.
E-9, MIDC, Industrial Area, Anand Nagar, Addl. Ambarnath,
District-Thane-421506, Maharashtra, INDIA
TEL : 91（251）262-5000 / 648-5070 FAX : 91（251）262-5035 / 5055
E-Mail : sales @asbi. co. in
Catalog No.D10214（1） 2013-09 Printed in Japan