1 - NEDO
Transcription
1 - NEDO
February 13, 2015 Initiative and technology strategies for global water infrastructure business Global Water Recycling and Reuse System Association, General Incorporated Association, Japan (GWRA) [Executive Technology Advisor, Infrastructure Systems Company, Hitachi Ltd.] President Shinjiro Ueda Table of Contents GWRA 1. Global Water Market and related Challenges 2. Large-scale technological development scheme for global expansion of water business 3. Technological strategies expected in the future and case studies 4. Expectations to NEDO 1 All Rights Reserved Copyright © 2015, GWRA 1-1. Movement Towards a Global Water Market GWRA Council on Economic Cooperation and Infrastructure Strategies March 13, 2013 First Conference Chairman, Chief Cabinet Secretary, Members, Deputy Prime Minister and Cabinet Ministers ●Formulation of “Infrastructure System Export Strategy” May 17, 2013 → Revised June 3, 2014 ● Announcement of specific measures (five-pronged) “Promoting publicprivate partnerships for enhancing global competitiveness of private enterprises” 2 (Source: From the website of the Prime Minister of Japan and His Cabinet) All Rights Reserved Copyright © 2015, GWRA 1-2. Global Water Business Market GWRA 1 (Upper level: 2025… Total 87 trillion yen, Lower level: 2007… Total 36 trillion yen) Business domain Supply of Raw materials / components, Consulting Construction, Design Management / Operation Services Total Clean water 19.0 trillion yen (6.6 trillion yen) 19.8 trillion yen (10.6 trillion yen) 38.8 trillion yen (17.2 trillion yen) Seawater desalination 1.0 trillion yen (0.5 trillion yen) 3.4 trillion yen (0.7 trillion yen) 4.4 trillion yen (1.2 trillion yen) Water for industrial use / 5.3 trillion yen (2.2 trillion yen) 0.4 trillion yen (0.2 trillion yen) 5.7 trillion yen (2.4 trillion yen) Recycled water 2.1 trillion yen (0.1 trillion yen) - 2.1 trillion yen (0.1 trillion yen) Sewage water 21.1 trillion yen (7.5 trillion yen) 14.4 trillion yen (7.8 trillion yen) 35.5 trillion yen (15.3 trillion yen) Total 48.5 trillion yen (16.9 trillion yen) 38.0 trillion yen (19.3 trillion yen) 86.5 trillion yen (36.2 trillion yen) Services domain Industrial effluent : Volume zone (Market growth: two times or more, market size 10 trillion yen or more) : Growth zone (Market growth: three times or more) (Source: Global Water Market 2008 and Preliminary calculation by The Ministry of Economy, Trade and Industry, (Note) Conversion 1 Dollar = 100 Yen 3 From the final report of the Study Group for International Development of the Water Business set up in April 2010 by The Ministry of Economy, Trade and Industry. All Rights Reserved Copyright © 2015, GWRA 1-3. Business Domains and Challenges in the Water Business Planning & Programming Components & Equipment Manufacturing GWRA Maintenance & Business Operation Design & Construction Overseas Veolia, Suez (France) and GEWater (US) Domestic Consulting firms Manufacturers Engineering & Plant engineering & construction companies Local governments Business Companies Latest activities of the Japanese companies ◆EPC + Business participation Hitachi Ltd…. Five-year O&M at Basra desalination plant, Iraq Kitakyushu + Kobelco Eco-Solutions Co., Ltd. …Water treatment facility at Haiphong, Vietnam Bureau of Sewerage Tokyo Metropolitan Government + Sumitomo Corporation… construction of sewage lines in Malaysia ◆Business participation through investment Mitsubishi Corp. + Innovation Network Corporation of Japan ...Purchase of United Utilities Australia Mitsui & Co., Ltd. … Investment in AtraTech, Mexico, sewage projects Marubeni Corporation …Investment in Aguas Nuevas, Chile, South America Mitsubishi Corp. + Mitsubishi Heavy Industries … Investment in Metito Ltd., Dubai in the Middle East 4 All Rights Reserved Copyright © 2015, GWRA 1-4. Global Water Recycling and Reuse System Association GWRA Purpose 【Year of establishment】 2008: Limited liability partnership 2012: General incorporated association 1) Work with industry, government, and academia in Japan and overseas to collect information and propose policies 2) Establish projects and formulate , implement plans for overseas business operations General Contractor Overall Plan Business companies Banks Association of cross-industrial Contract EPC management Insurers private enterprises Capital Equipment Management administration material Cooperation with the industry, government and academia Related ministries, local governments, universities, research laboratories, and civilian organizations, etc. 34 companies (As of January 2015) 5 F/S survey (Vietnam) All Rights Reserved Copyright © 2015, GWRA 2-1. Large Technological Development Project for Global Expansion of Water Business GWRA ■ Ministry of Economy, Trade and Industry - New Energy & Industrial Technology Development Organization (NEDO) “Water Saving and Environmentally-friendly Water Recycling Project”: 2009 – 2013 "Reclaimed Water Usage Model Works", "Water Plaza Business“ ■ Ministry of Education, Culture, Sports, Science and Technology / Cabinet-Japan Society for the Promotion of Science (JSPS)-NEDO Funding Program for World Leading Innovative R&D on Science and Technology (FIRST) "Mega-ton Water System": 2009- 2013 ■ Ministry of Education, Culture, Sports, Science and Technology-Japan Science and Technology Agency (JST) Strategic Basic Research Programs (CREST) Innovative Technology and System for Sustainable Water Use: 2009■ Ministry of Education, Culture, Sports, Science and Technology - JST / Japan International Cooperation Agency (JICA) Science and Technology Research Partnership for Sustainable Development (SATREPS): 2008■ Ministry of the Environment Asia Water Environment Improvement Model Works: 2011- 6 All Rights Reserved Copyright © 2015, GWRA 2-2. Reclaimed Water Usage Model Works Overview of the model works at Ras al-Khaimah GWRA Outsourcing:NEDO Implementation:GWSTA (Global Water Recycling and Reuse Solution Technology Research Association) High level reclaimed water Source of water pollution Treated water Sewage Reclaimed water Domestic waste water MBR Water for industrial use For concrete; mixing water, for cooling the block producing machine; cleaning equipment, airconditioning for water reservoirs RO Concentrated water MBR:(Membrane Bio – Reactor) RO:(Reverse Osmosis) Mid level reclaimed water Sludge Agricultural water, construction water Pilot Project Site MBR Unit 500m3×4 lines Umm Al- Quwain Ras Al Khaimah Al Ghail Industrial Park Ajman Dubai Fujairah Sharjah RO Unit 500m3×3 lines Abu Dhabi Overall view of United Arab Emirates Future development: Reclaimed water usage businesses to be developed centering on the Middle East such as UAE, Saudi Arabia, etc. 7 All Rights Reserved Copyright © 2015, GWRA 2-3. Water Plaza Business (Integrated seawater desalination and sewage reuse system) Water Plaza Kitakyushu Sewage RO MBR GWRA Outsourcing: NEDO Implementation: GWSTA Boiler water Kyushu Electric Power Co., Inc. Sewage 1500m3/d Sewage RO concentrated water Seawater RO UF Seawater dilution Seawater Power reduction 500m3/d Reduction in quantity of pre-processing water UF: Ultra Filtration Reclaimed water 1400m3/d Low cost Energy saving Reduction in load on the ecosystem Same level of salinity as seawater Concentrated water By diluting seawater with the help of sewage RO concentrated water, the seawater desalination system is enhanced to make it (1) energy saving (power cost reduced by approx. 40%), and (2) environment friendly. Future development: PR activities are underway in South Africa, China and India 8 All Rights Reserved Copyright © 2015, GWRA 2-4. Mega-ton Water System GWRA Outsourcing: NEDO, Implementation: 17 companies + 11 Universities (Source: Mega-ton Project Data) Future development: Plan to initiate a pilot project in Saudi Arabia and to develop into a large scale plant 9 All Rights Reserved Copyright © 2015, GWRA 2-5. Innovative Technology and System for Sustainable Water Use (CREST) Agriculture Earth (1) “Development of longterm vision for sustainable water use of the world” Associate Prof. Kanae, Tokyo Institute of Technology (3) “Integrated evaluation of an innovative water management system with decentralized water reclamation and cascading material-cycle for agricultural areas” Prof. Fujiwara, Kochi University (4) “Water-saving System for Advanced Precision Agriculture (WSSPA)” Prof. Shibusawa, Tokyo University of Agriculture and Technology Rainfall (water source) Forests Lakes and marshes (2) “Urban water usage system” Professor Furumai, University of Tokyo 25% reduction in CO2 Water works Sewage Golf course Ground water Fields Rivers Purification plant Cities Sewage treatment plant Sewage Industrial Park Marine areas seawater Sewage treatment Cities plant Water quality assessment & monitoring (7) "Smart water-quality monitoring technology for water recycling and reuse systems" Prof. Miyake, Hiroshima University (8) "Water monitoring system with pathogen detection" Prof. Omura, Tohoku University 10 (6) “Management of devastated forest plantation” Prof. Onda, Tsukuba University Prof. Oki, Tokyo University Watershed Rainfall (water source) Ground water Purification plant Forests (5) “Advective diffusion simulator for radioactive substances” Agriculture Water usage in cities Climate change Radioactive substances GWRA Sewage treatment plant Industrial effluent Sewage treatment (9) “Microbial control technique" Prof. Ikeda, Utsunomiya University Sewage (15) “Groundwater management techniques" Prof. Komatsu, Saitama University (16) “Sustainable groundwater usage system" Prof. Shimada, Kumamoto University (17) “Exploiting groundwater resources in mountainous regions" Associate Prof. Kosugi, Kyoto University Membrane technology Water works (11) "Innovative water and wastewater treatment system using the membrane separation technology as the core" Prof. Okabe, Hokkaido University (12) "Development and Evaluation of Water Reuse Technologies for the Establishment of 21st century type Water Circulation System" Prof. Tanaka, Kyoto University (13) "New water treatment systems integrating multiple membrane technologies" Water control system (10) "New Water Reuse System Using Urban Aquifer with Advanced Risk Management : Outline and Purpose of the Project" Prof. Itoh, Kyoto University (Source: Created on the basis of JST NEWS December 2012) Prof. Nakao, Kogakuin University (14) “Development of ROBUST Reverse Osmosis/Nanofiltration Membranes for Various Types of Water Resources" Prof. Tsuru, Hiroshima University All Rights Reserved Copyright © 2015, GWRA 3-1. Technological strategy Requirements of the global water market GWRA Technology to be developed ・Dealing with the demand for water Desalination, reuse of water ・Protecting the environment Zero emission ・Preventing global warming Energy saving Expanding markets and technological development Seawater desalination Oil & Gas, Mining Water and sewage 11 ・Development of ultra energy-efficient processes ・Development of zero emission technologies ・Development of robust new material and processes ・Development of zero emission technologies ・Development of ultra energy-efficient processes ・ Smart water systems All Rights Reserved Copyright © 2015, GWRA 3-2. For further progress in desalination GWRA General seawater desalination plants ERD:Energy Recovery Devise Pre-processing Lighting and air-conditioning ◆Increased energy conservation (Example: 3.5Kwh/㎥ → 2.5Kwh/㎥) 【Breakdown of operating power】 Intake pump ・ Achieving low pressure and high flux with new material such as nano carbon ・Practical application of energy recovery by PRO* (*Pressure Retarded Osmosis System) ◆Reducing the load of concentrated drainage on the environment Water pump High-pressure pump ◆ Establishment of stable process technology for various regions and various types of seawater Total operating power 12 Source: Mark Wilf, Membrane Desalination Technology All Rights Reserved Copyright © 2015, GWRA 3-3. Current Oil Production Plants Offshore GWRA Onshore Dual-phase Flare Separator Fuel Natural gas plant Production well Three-phase Separator GAS Fluid Pipeline Oil Water treatment device Oil-well press fitting Seawater Production well Oil-field produced water Oil-field produced water treatment plant (Oil and water separation, solid-liquid separation) Discharge into the ocean Discharge into the river Oil reservoir Oil refining Oil reservoir Oil-well press fitting Disposal well Market size: 760 billion yen (2020) (Of which advanced processes, 150 billion yen) (Source: GWI) 13 All Rights Reserved Copyright © 2015, GWRA 3-4. The global transition of oil production and the quantity of oil-field produced water GWRA (Millions m3/d) 50 40 30 20 10 0 ◎ The water treatment facility of the Tokyo Metropolitan Government’s Bureau of Waterworks is capable of treating 6.86 million m3 in a day, and provides water to approx. 13 million Tokyo residents. Ref.: http://www.netl.doe.gov/File%20Library/Research/Oil-Gas/epnews-2013-fall.pdf/epnews-2013fall.pdf 14 All Rights Reserved Copyright © 2015, GWRA 3-5. Achieving advanced oil recovery phases and oilfield-produced water treatment Primary recovery Oil recovery 5% to 15% GWRA Natural recovery of oil Oil recovery by injection of water (IOR: Improved Oil Recovery) Secondary recovery Oil recovery 20% to 60% Tertiary recovery Oil recovery 35% to 75% Major focus on oil recovery from existing oilfields rather than development of new oilfields Desalination is necessary even for reusing water as irrigation water or boiler water. 15 Increase in the amount of oilfield-produced water Items to be removed for reusing oilfield-produced water: Oil content, SS components Oil recovery by injection of heat, gas, Chemicals (EOR: Enhanced Oil Recovery) Focus on the highly practical low salinity water EOR (LS-EOR: Low Salinity EOR) Items to be removed for reusing oilfield-produced water: Oil content, SS components + salt content All Rights Reserved Copyright © 2015, GWRA 3-6. Oilfield-produced water treatment systems and expected future systems GWRA Current oilfield-produced water treatment systems Oil concentration (mg/L) Size of oil droplets (μm) Separation of scattered oil droplets, separation of suspended solids 500 - 2,000 100 - 500 15 - 30 <5 >150 40 - 150 10 - 25 2-5 ・Disposal ・Oil well injection Oil-field produced water TDS 1,000 - 400,000 mg/ℓ Primary treatment Specific gravity difference separation (gravity) Secondary treatment Specific gravity difference separation (gas flotation, centrifugal force) Tertiary treatment Disposal Filtration with filter media (Absorption) Stratum blockage during injection Environmental pollution Expected future systems Removal of oil and fine particles and desalination with the help of membrane <5-1 <1 - 0.1 Secondary - Tertiary treatment MF, UF membrane (removal of oil and fine particles) 16 ・Efficient utilization (Irrigation, afforestation) ・ Water injection for EOR → Enhanced oil recovery → Contribution to oil production TDS Desalination 1,000 - 5,000 treatment RO membrane, desalination technology for highly saline water (MD, FO) All Rights Reserved Copyright © 2015, GWRA 3-7. Revolutionary carbon technology that drives innovation New nano-structural carbon body Current state With the extension of the existing technology, it is difficult to provide enough water to all the people in the world by harnessing water from the various water sources Technical challenges Amorphous Carbon Coating Innovation of separation membrane technology making use of material properties such as that of carbon Creation of a device for water and substance separation Innovative and promising functions ◆Corresponds to various global water sources, such as seawater and water containing oil ◆Long life, reduced maintenance efforts that must be resolved sp2 based 基材 <Reference> Existing reverse osmosis Diamond-like Carbon (DLC) Coating membrane (RO membrane) ◆Rapid increase in flux and desalination amount ◆Membrane that can be used in an severe water environment (Improving robustness) ◆SavingRO膜 of energy ◆Application to collection of resources Example: Attainment of a sustainable, global water society with a carbon membrane water generating system Diamond-like carbon Renewable energy source for water generation Hole of 0.3 0.4nm RO membrane RO膜 Polyamide Base material 基材 × Durability, chemical resistance, and heat-resisting property are weak. × The membrane is thick, so there is large resistance to passage × Clogged up with oil and aquatic life 17 GWRA Seawater desalination plant sp3 based Carbon nano holes that form the flow channel are controlled precisely Fresh water Sea water Contributing to an era of abundant water with diverse water sources (JST Center of Innovation data) All Rights Reserved Copyright © 2015, GWRA 3-8. Desalination technology using membranes for highly saline water Item Forward Osmosis Membrane Membrane Distillation(MD) (FO) GWRA Super Saturation Crystallization Inlet Salt Concentration 10,000 - 100,000mg/l 10,000 - 100,000mg/l 50,000 - 300,000mg/l Brine Salt Concentration 300,000mg/l (Max.) 300,000mg/l (Max.) Zero Liquid Discharge Feed Membrane Draw solution Raw Water Cooled Permeate Stream Hot Feed Water Configuration Membrane Reaction Tank Dehydrato r R O N F U F Treated Water Evaporation Channel Permeating Vapour Condensing Channel Brine Treated water Specified membrane PTFE or PP membrane (Hole diameter 0.2 - 1μm) (Hole diameter: Same as RO) MF/UF/NF/RO membrane (Solvent recovery) Development phase Pilot Under Development Pilot 18 CTA or PA membrane All Rights Reserved Copyright © 2015, GWRA 3-9. Energy-saving treatment systems Basic flow Sand basin High-efficiency solid-liquid separation tank New trickling filter GWRA Concept Final solid-liquid separation tank Disinfection tank Energy conservation Aerobic Easy maintenance Stable treated water quality Overwhelmingly low LCC (life cycle cost) Sludge thickener To the dehydrator (Excerpts from the website of MetaWater Co. Ltd.) (1) Operations for industrial effluent (Industrial effluent (Biofuel, brewing, dairy industry, and so on)) Anaerobic 1. Waste water tank (Raw water tank) 5. MBR membrane device 3. Heat exchanger 2. Nutrient adjuster Energy conservation 4. Bioreactor (biological reactor) Less quantity of sludge Energy recovery 6. Biogas for energy recovery Anammox process (Excerpts from the website of RIX Corp. (PENTAIR) 19 (2) Application to sewage treatment Tohoku University and others All Rights Reserved Copyright © 2015, GWRA 3-10. Intelligent Water System GWRA Contributes to optimum management and resolution of the water resource problems by consolidation and uniform management of water-environment information. River water / seawater Treated water Treated water Clean Water treatment system Water for industrial use Drinking water Factories Water for industrial use (recycled water) Industrial effluent Industrial effluent treatment system Households Water for industrial use (recycled water) Sewage Reclaimed water (recycled water) Sewage water treatment system City A ・ Information on business management ・Information on sales and charges ・ Information on consumers ・ Information on equipment operations ・ Information on pipelines and maps 20 Data Center Water Management System City B City C (Source: Excerpts from data from Hitachi, Ltd.) All Rights Reserved Copyright © 2015, GWRA 4. Expectations to NEDO GWRA 1. Making the results widely known Intensive growth and expansion in areas with increasing demand for water such as the Middle East, Africa, India and South-east Asia. 2. Expectations to NEDO [System support] Supporting the demonstration of pre-dominant technologies by leveraging international exchange activities, International energy pilot projects, etc. [Technological development] ・Making the seawater desalination system to be super energy saving with zero emission ・Making the treatment process in the Oil & Gas domain robust with zero emission ・Making the water and waste water treatment system for overseas such as South-east Asia to be energy saving with low LCC and IT technologies. 21 All Rights Reserved Copyright © 2015, GWRA Thank you for your attention.