to our installation guide
Transcription
to our installation guide
NO MORE LOOSE TILES NO MORE STAINED GROUT NO MORE ROTTEN SUBSTRATES Applies to 6mm and 9mm THE ULTIMATE TILE BACKER BOARD No More Ply is a cement-based board which provides a perfect surface to tile onto, whilst avoiding the risks associated with tiling onto plywood and plasterboard. 6mm No More Ply: Used for overboarding wooden or concrete floors instead of plywood, which is vulnerable to moisture. Provides a movement-free surface - no risk of cracked tiles. Raises levels by only 6mm, instead of using 18mm plywood. BBA approved & guaranteed for 25 years. Can also be used to overboard solid walls. 9mm and 12mm No More Ply: Used for boarding vertical studs before tiling, avoiding tiling onto plasterboard which weakens when it gets damp. Quick and easy to fix. Extremely strong - ideal for heavy tiles. Fits flush with any surrounding plasterboard. 2 10 REASONS TO USE NO MORE PLY Impervious to moisture Impervious to moisture and dimensionally stable. The perfect substrate for all tiles in bathrooms and kitchens. For wetrooms see instructions on page 18. Impact resistant Minimal damage during transportation, handling, storing and laying - excellent for all busy sites. Heat resistant & Insulative Ideal for use under Thermonet and most other electrical underfloor heating systems. 3 Thin Only 6mm is added to the floor height when overboarding timber floors. Easy to handle Handy size. Will fit into most small cars and vans. Always store flat. Incombustible Does not contain asbestos and will not burn. Noise reducing Excellent sound proofing characteristics make it ideal for overboarding in apartments. 4 Easy to cut Most cuts can be done simply with the NO MORE PLY Scoring Knife. For awkward shapes use a jigsaw with a tungsten blade. The 12mm board cuts very easily with a normal handsaw. Easy to lay 8 x NO MORE PLY screws per sheet and a small amount of NO MORE PLY Mega Strength Polyurethane Adhesive and it’s laid! Simple to fix on walls too. Very cost effective Inexpensive to buy. Fast to lay and reliable. Applies to 6mm and 9mm 5 The products... Prime with SBR 6mm, 9mm or 12mm NO MORE PLY- primer (1 part SBR ‘Dot & Dab’ with tile adhesive before to 3 parts water) boarding solid walls before boarding 9mm or 12mm NO Always MORE PLY fixed use a good with screws and quality single Mega Strength part flexi for boarding adhesive for stud walls fixing tiles Use Mega Strength 6mm NO MORE on all joints for PLY fixed with Mega extra strength Strength and screws and complete for overboarding waterproofing timber floors. Use 6mm fixed with flexible tile adhesive onto old concrete floors For complete waterproofing of boards prime with SBR Primer (1 part SBR to 3 parts water) 6 The boards NO MORE PLY 6mm (1200 x 600mm) NO MORE PLY 9mm (1200 x 900mm) NO MORE PLY 12mm (1200 x 800mm) Order code: 5600 Order code: 5700 Order code: 5612 For more information on any of the products call 0800 0094 354 or visit www.nomoreply.net 7 The products... NO MORE PLY Mega Strength Adhesive • Polyurethane adhesive • Transparent moisture curing polyurethane adhesive • Sets in 5 minutes • Thixotropic gel which is 100% seawater proof • Gives exceptionally high bond strength • Foams slightly on application to fill small gaps, which increases bond strength • Recommended for fixing No More Ply tile backer board in conjunction with No More Ply Screws • Coverage: Approx. 5 - 8 No More Ply boards NO MORE PLY Scoring Knife • Used for cutting No More Ply boards • tungsten coated tips that score cement boards with ease • Allows the fitter to ‘score and snap’ sheets of No More Ply, making it very fast to lay • Also doubles as an excellent grout removing tool All product order codes can be found on page 19 8 The products... SBR Primer • Premium latex-based waterproof primer • Used to seal the surface of No More Ply • Improves strength of bond with tile adhesive • Helps reflect heat, improving insulation value of No More Ply • Provides waterproof coating • Available in tubs of 500ml, 1L and 5L • Coverage: Approx. 40m² /litre (diluted 3:1) NO MORE PLY Screws 25mm and 38mm • For use with No More Ply boards • Galvanised, self-drilling, self-countersinking • 25mm version is used for 6mm boards • 38mm version is used for 9mm & 12 mm boards • Available in packs of 50 or 200 SAFETY FIRST These instructions are for guidance only. As conditions of use and any labour involved are beyond our control the end user must satisfy himself by prior testing that the product is suitable for his specific application. No responsibility can be accepted or any warranty given by our representatives, agents or distributors. GUARANTEE TERMS The NO MORE PLY 25 year guarantee only applies when correct installation procedures, as set out in this booklet, have been followed. 9 NO MORE PLY is easy to 1 OVERBOARDING TIMBER FLOORS a) Remove all old existing floor coverings. Screw floorboards (timber or chipboard) down firmly and sweep clean. You are ready for the 6mm NO MORE PLY boards. b) Run two small beads of Mega Strength Adhesive on the back of NO MORE PLY. Lay in position and screw down using 25mm NO MORE PLY screws. Screws must be inserted with a cordless screwdriver and eight screws per sheet is usually sufficient. Always stagger joints. Only use Mega Strength and Screws (or flexible tile adhesive) to fix No More Ply. 10 fix. Heres how... c) Run a small bead of Mega Strength Adhesive on the edge of the laid boards and lay the next board down fixing again with 25mm NO MORE PLY screws. This method seals and reinforces the joints. WARNING: Mega Strength Polyurethane Adhesive is an amazingly strong waterproof glue. Always wear gloves and wipe off excess glue with an old cloth. Use solvent in case of spillage. d) For straight cuts score with the NO MORE PLY Scoring Knife and snap. For curves and shapes use a jigsaw. You can also use tile nippers to cut around pipes. e) When the floor is complete, sweep clean and you are ready for tiling. Wipe the surface of NO MORE PLY with a damp sponge just prior to spreading the tile adhesive. Priming the boards will improve adhesion. If undertile heating is being used, always prime with 1 part SBR to 3 parts water on both sides before laying undertile heating and tiles - this helps reflect heat. 11 2 OVERBOARDING CONCRETE FLOORS a) 6mm NO MORE PLY is ideal for covering dirty, cracked, worn out concrete floors. Always remove loose material, clean thoroughly and prime with one coat of SBR primer (1 part SBR to 3 parts water) before laying NO MORE PLY. b) Make sure the floor is clean and free from all loose material. Boards must be primed both sides with one coat of SBR primer (1 part SBR to 3 parts water) before laying. For best results lay NO MORE PLY on single part flexible rapid set adhesive ensuring joints are staggered. 8 12 c) For straight cuts, score and snap with a NO MORE PLY scoring knife. For curves and shapes use a jigsaw. You can also use tile nippers to cut around pipes. d) When the floor is covered with NO MORE PLY, allow adhesive to set – see adhesive manufacturer’s instructions on setting time. When adhesive is set you can commence tiling. HOW MANY SCREWS WILL I NEED? 50 Is enough to do 6 boards 200 Is enough to do 25 boards 13 3 BOARDING SOLID WALLS NO MORE PLY is an excellent tile backer board for walls. It should always be used in bathrooms to give a superbly flat, water resistant surface to tile onto. FIXING NO MORE PLY TO SOLID WALLS 6mm boards can be dot & dab fixed onto good flat solid walls instead of plaster or plasterboard. Where the walls are not totally flat use 9mm NO MORE PLY or 12mm NO MORE PLY instead. Virtually any surface can be quickly covered and ready for tiling within hours. a) Prime the wall with 1 coat of SBR primer (1 part SBR to 3 parts water) b) Simply dot and dab single part flexible tile adhesive onto the boards. 10 14 c) Apply boards directly to the wall keeping them level, plumb and flat. Run a bead of Mega Strength Adhesive on the joint before laying the next board. d) Stagger joints where possible. Once the adhesive has set give the boards a quick coat of SBR primer (1 part SBR to 3 parts water). You are now ready to tile. WHAT SIZE TILES CAN NO MORE PLY HOLD? NO MORE PLY when fixed properly will hold the largest tiles. Approx. 65kg per sq.m is no problem. 15 4 BOARDING STUD WALLS For stud walls (timber or metal) that are to be tiled and the tiling wants to stay looking good for years and years, there is no option, only use NO MORE PLY. a) Screw the 12mm (or 9mm) NO MORE PLY to stud work using approx. 6 screws per board. A small bead of Mega on the studs will always give extra strength and help combat movement that may occur due to timber shrinkage. Studs to be max 600mm centres. b) Always run a bead of Mega Strength on all vertical and horizontal joints before fixing the next board. This reinforces the joint and gives a permanent watertight seal, eliminating the need of taping the joints which is very time consuming. 16 c) Stagger joints where possible. Once wall is completely boarded give the boards a quick coat of SBR primer (one part SBR to three parts water). You are now ready to tile. HOW MANY BOARDS WILL I NEED? 6mm boards are 1200 x 600mm = 0.72m2 9mm boards are 1200 x 900mm = 1.08m2 12mm boards are 1200 x 800mm = 0.96m2 17 5 WET ROOMS /C /CR EA /CR WETREATW ROO INEGTROOTWINEGTREOATING MS MS OMS seam less w alk-in seam less w show ering alk-in seam show ering less w alk-in show ering For wet rooms, always lay NO MORE PLY boards on the floor before overboarding the walls. Waterproof all joints with Mega Strength Polyurethane Adhesive. To make NO MORE PLY boards completely waterproof, coat the completed NO MORE PLY surface with two coats of SBR primer (one part SBR to three parts water). Use in conjunction with Kaskade - the ultra slim walk-in shower tray - for a true ‘no step’ wet room effect. This new water resistant shower tray fits completely flush when fitted adjacent to NO MORE PLY tile backer board and comes complete with a central trap and provides an ideal surface to tile straight onto. www.kaskadewetroom.co.uk 18 Order codes... DESCRIPTION DETAILS ORDER CODE Boards 6mm 1200 x 600mm 5600 9mm 1200 x 900mm 5700 12mm 1200 x 800mm 5612 Mega Strength 305ml 5620 SBR Primer 500ml 3015 SBR Primer 1L 3019 SBR Primer 5L 3018 Scoring Knife 5630 Screws 25mm x 200 5610 Screws 38mm x 200 5710 Screws 25mm x 50 5605 Screws 38mm x 50 5705 Accessories HOW MANY TUBES OF ADHESIVE WILL I NEED? Approx. 1 Tube of Mega Strength for every 5 boards. 19 For tiling that looks perfect year in, year out, for years to come Don’t even think about using problematic substrates like plaster-board, mdf, chipboard, hardboard or even plywood. GREEN LABEL Helpline: 0800 0094 354 Applies to 6mm and 9mm Website: www.nomoreply.net