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ahmsa
MEGA 02 Fourth edition - March 2010 Document No. VP117-00-M-01-02 The information contained in this manual is subject to change without notification. Changes will be posted in the electronic version of the Specification and Guarantee Manual AHMSA available at WWW.AHMSA.COM. POLITICA DE CALIDAD, SEGURIDAD, SALUD Y MEDIO AMBIENTE Es interés de esta dirección: • Fomentar la competitividad e incrementar el valor de los recursos naturales y humanos de nuestras empresas, acorde a las normas y leyes de Medio Ambiente y Seguridad. • Satisfacer las necesidades de Calidad y Servicio de nuestros clientes. • Utilizar el Sistema de Administración AHMSA (SAA) y sus principios como herramienta para mejorar nuestras metas y permitir el fortalecimiento de nuestra empresa continuamente. Monclova, Coahuila, 8 de Junio de 2001. Revisión 00 LIC. ALONSO ANCIRA ELIZONDO DIRECTOR GENERAL ARQ. MANUEL ANCIRA ELIZONDO DIRECTOR GENERAL ADJUNTO DE OPERACIONES LIC. JORGE ANCIRA ELIZONDO DIRECTOR GENERAL ADJUNTO DE ADMINISTRACION Y FINANZAS ENVIRONMENT, Q UALITY, HEALTH AND SAFETY P OLICY It is the interest of AHMSA to: • Promote competitiveness and increase the value of the natural and human resources of our company and its subsidiaries, according to the standards and laws of Environment and Safety. • Exceed the Quality and Service expectations of our customers. • Improve our goals and enable the continuous strengthening of our company, by applying the principles of the AHMSA Management System (AMS). 1 WWW.AHMSA.COM TABLE OF CONTENTS • General Policies • The AHMSA Customer Portal • Terms and Conditions of Use Page 4 6 8 HOT ROLLED FLAT PRODUCTS • Wide Plate Steel Product Guarantee Table, Plate (HRO) • Hot Rolled Steel Coil Product Guarantee Table, Hot Rolled Coil (HOR) • Hot Rolled and Pickled Steel Coil Product Guarantee Table, Pickled Coil (HRP) • Skin Passed, Hot Rolled Flat Products (SKP) • Floor Plate (FP) 10 11 24 25 32 33 34 35 35 COLD ROLLED FLAT PRODUCTS • Cold Rolled Sheet and Coil Product Guarantee Table, Temper Rolled Steel Sheet (CRO) Product Guarantee Table, Full Hard Steel (CRU) • Tin Plate Product Guarantee Table, Tin Plate Guarantee Table (TCO) • Tin-Free Steel Product Guarantee Table, Tin-Free Steel (TFS) 44 45 56 57 58 62 63 66 STRUCTURAL SHAPES • W Shapes - Wide Flange Beams • C Shapes - Channels • L Shapes - Angles Product Guarantee Table, Structural Shapes 68 69 71 72 77 • Glossary • Gauge Table • Conversion Factors 78 82 83 3 GENERAL POLICIES Claims Policy Overview If material appears to be defective, the customer shall attempt to process the material as usual. If the material appears to have numerous imperfections or defects after a minimum of 10% has been processed, the customer may then suspend production and notify AHMSA, and a technical service representative will arrange to inspect the material. The customer shall notify AHMSA of any technical or administrative claims via www.ahmsa.com or customer service representative. Once a claim has been initiated, the Sales and Technical Service departments will be notified in order to seek resolution. Oxidation Claims AHMSA shall not be held responsible for certain claims arising from the oxidation of our products. Discoloration and staining is inherent from the presence of atmospheric humidity and the collection of condensation in transit. Because of the reactivity of steel, oxidation may be present between the layers in coils or between bundled sheets. AHMSA shall not be held responsible for the following oxidation claims: 1. When material is ordered without oil (dry) or without a suitable surface treatment. 2. When orders specify packaging with less than AHMSA’s approved minimum level of protection. 3. When the steel is stored outdoors, or if left unprotected against moisture or sudden temperature changes. Note: If upon delivery the steel coil temperature is below the warehouse temperature, the customer shall not unpack the material until the coil temperature equalizes with the warehouse. Weight Variation Claims A variation up to + /- 1% of the scale weight per invoiced shipment shall be allowed between the customer and AHMSA, before a claim may be initiated. Will be considered in the following cases: 1. Upon delivery, all items have immediately been inspected for the presence of moisture in the package. 2. If moisture in the packaging is present at the time of delivery, an annotation must be made in the delivery log while in the presence of the carrier. AHMSA sales must then be notified immediately. 3. Before the material is delivered to the customer or the customer’s contracted carrier. For material that is picked up by the customer, the claim must be made to the customer’s contracted carrier. AHMSA sales must then be notified immediately. Wet in Transit Claims 4 Full Hard Steel, Direct from the Mill Unless otherwise specified, full hard steel is directly shipped from the reduction mill. The variation in head and tail ends thicknesses shall not constitute grounds for a claim. Mechanical Properties and Chemical Analysis Data referring to mechanical properties or chemical analysis are the result of tests performed on samples obtained from specific locations of the product(s), in accordance with the prescribed sampling procedures. Any warranty thereof is limited to the values obtained at such locations and by such procedures. Permissible Variations Products sold by AHMSA shall be subject to the variations, tolerances, and classifications defined by international steel manufacturing standards as referenced in this manual. The number of significant digits applied to testing are in accordance with ASTM E-29. AHMSA is not responsible for the outcomes of any technical recommendation associated with the design, installation and use of AHMSA’s products in this publication. Terms and Conditions of Use Order Requirements Order placement requirements are necessary to maximize production efficiency. The order requirements are subject to change without notice. Consult with an AHMSA sales representative for current production specifications. Hot Rolled Steel, Direct From the Mill AHMSA produces hot rolled steel according to international steel manufacturing standards. The hot-rolling process results in a product with defects such as mechanical scratches, marks, scale and surface oxidation. Hot rolled coils are supplied with the Head and Tail ends out off gauge. Neither the variation in head and tail ends thicknesses or coiler marks shall constitute grounds for a claim. 5 AHMSA CUSTOMER PORTAL - www.ahmsa.com Using the last state of the art technology, the AHMSA Customer Portal provides up to date information on the status of commercial transactions with AHMSA. · Customer Service The AHMSA Customer Portal provides in all the information our customers require, from when the order is placed to after the product is delivered, all in a timely and dependable manner. The information modules are: • Purchase Orders • Material in Production • Shipping Details • Credit Status • Invoices • Quality Test Certificates • Claims · Product inventories for Sale thru Internet AHMSA offers products in stock available for sale, through the Customer Portal. Using the Customer Portal results in the following benefits: • Savings in telephone calls • Savings in faxes services • Access 24 hours per day, 7 days per week Transactions are carried out in a fast and simple manner. Once the products are selected, the shipping information and delivery address must be provided in order to complete the transaction. For more information please contact us: Outside of Mexico and the U.S.: AHMSA Export Department • Phone + 52 (866) 649 34 81 · Fax + 52 (866) 649 23 10 • [email protected] In the U.S.: AHMSA International, Inc. 5150 N. Loop 1604 W. · San Antonio, Tx 78249 • Phone (210) 341 37 77 · Fax (210) 477 27 83 • [email protected] In Mexico: Altos Hornos de Mexico, S.A.B. de C.V. • Free 01 800 718 62 90 • [email protected] 6 The information contained in this manual is subject to change without notification. Changes will be posted in the electronic version of the Specification and Guarantee Manual AHMSA available at WWW.AHMSA.COM. TERMS AND CONDITIONS OF USE All information about the material contained in this publication is general in nature. The specifications should not be used or relied upon for any specific application without independent professional examination for verification of accuracy, suitability, and applicability of the materials described. Who so ever makes use of the material in this publication does so at his or her own risk and assumes any and all liability resulting from such use. Altos Hornos de Mexico, S.A.B. de C.V. and all of its subsidiaries reject responsibility for any and all expenditures incurred by lost commerce, labor expenses, or consequential damages arising from any implied warranties of fitness for any general or particular purpose. The information contained herein is subject to change without previous notification. Changes will be posted in the Specification and Guarantee Manual of AHMSA, available at WWW.AHMSA.COM under the Products section. 8 The information contained in this manual is subject to change without notification. Changes will be posted in the electronic version of the Specification and Guarantee Manual AHMSA available at WWW.AHMSA.COM. AHMSA´s hot rolled flat products comply with the strictest international quality standards. The processes for plate and coil production are certified under the ISO-9001 standard. To comply with the automotive industry’s specifications, the Hot Mill department is ISO/TS16949 certified. In addition, AHMSA is certified and complies with the ISO-14001 certification to guarantee increased efficiency and reduced environmental impact throughout the manufacturing process. AHMSA offers hot rolled plate and sheet, in grades and specifications which cover most steel applications in the construction and automotive industry, as well as the manufacture of heavy duty machinery, piping, structures, and pressure vessels, etc. AHMSA is proud to provide steel plate to the world, as the sole plate manufacturer in Mexico. Steel grades presented in this manual represent our main product lines. Some products, sizes, and grades require a minimum volume to manufacture and/or are subjected to restrictions. For any application not covered in this manual, please contact a technical consultant. Outside of Mexico and the U.S.: AHMSA Export Department • Phone + 52 (866) 649 34 81 • Fax + 52 (866) 649 23 10 • [email protected] In the U.S.: AHMSA International, Inc. 5150 N. Loop 1604 W. · San Antonio, Tx 78249 • Phone (210) 341 37 77 • Fax (210) 477 27 83 • [email protected] 10 HOT ROLLED FLAT PRODUCTS HOT ROLLED FLAT PRODUCTS Plate is manufactured under hot rolling conditions and is supplied with or without mill edge. It is available in thicknesses from 0.312” to 2.0” and widths from 56” to 120”. AHMSA does not guarantee internal quality for steel plate thicker than 2”. CLASSIFICATION The following steel types are classified by their resistance to deformation: I.- Low yield strength steel: All steel with a minimum yield strength of 30 ksi. II.- Medium yield strength steel: All steel with a minimum yield strength of 35 ksi. III.- High yield strength steel: All steel with a minimum yield strength of 45 ksi. Note: •All chemical composition tables indicate the maximum chemical percentage, unless stated otherwise. •All mechanical property tables indicate the minimum performance value, unless stated otherwise. •AHMSA manufactures steel plate up to 6 metric tons each. Please consult with a technical service representative for larger applications. TABLE 1 SAE STEEL CLASSIFICATION AND TYPICAL APPLICATIONS Steel grade SAE 1010 and 1012 SAE 1015, 1018, 1020, 1022, 1025, 1030, 1035 and 1040 SAE 1045, 1050, 1055 and 1060 SAE 1552 SAE 15B21 and AHM 130-B End use and typical applications Low-carbon steel, for manufactured shapes, welded pipes, tubes, etc. Medium-carbon steels, for the manufacturing of structural shapes, machinery parts, and tools. High-carbon steels, for machinery parts and agricultural tools. High-manganese steel, for tempered applications requiring increased resistance to wear in applications such as blades and hole pins. Boron steels, for tempered applications requiring increased resistance to wear, generally used in agricultural tools such as plough disks. 11 WIDE PLATE STEEL WIDE PLATE STEEL Specification SAE 1010 SAE 1012 SAE 1015 SAE 1018 SAE 1020 SAE 1022 SAE 1025 SAE 1030 SAE 1035 SAE 1040 SAE 1045 SAE 1050 SAE 1055 SAE 1060 SAE 1552 SAE 15B21 AHM 130-B C 0.08 - 0.13 0.10 - 0.15 0.13 - 0.18 0.15 - 0.20 0.18 - 0.23 0.18 - 0.23 0.22 - 0.28 0.28 - 0.34 0.32 - 0.38 0.37 - 0.44 0.43 - 0.50 0.48 - 0.55 0.50 - 0.60 0.55 - 0.65 0.47 - 0.55 0.17 - 0.24 0.35 Chemical composition (maximum %) Size range (Table 5) Mn P S Si 0.30 - 0.60 0.030 0.035 - 1 0.30 - 0.60 0.030 0.035 - 1 0.30 - 0.60 0.030 0.035 - 1 0.60 - 0.90 0.030 0.035 - 1 0.30 - 0.60 0.030 0.035 - 2 0.70 - 1.00 0.030 0.035 - 2 0.30 - 0.60 0.030 0.035 0.35 2 0.60 - 0.90 0.030 0.035 0.35 2 0.60 - 0.90 0.030 0.035 0.35 2 0.60 - 0.90 0.030 0.035 0.35 2 0.60 - 0.90 0.030 0.035 0.35 2 0.60 - 0.90 0.030 0.035 0.35 2 0.60 - 0.90 0.030 0.035 0.35 2 0.60 - 0.90 0.030 0.035 0.35 2 1.20 - 1.50 0.030 0.035 0.15 - 0.35 2 0.70 - 1.20 0.030 0.050 0.15 - 0.35 2 1.35 0.030 0.035 0.35 2 Note: For SAE 15B21 and AHM 130-B, the Boron content is within 0.0005% to 0.0030%. TABLE 2 LOW, MEDIUM, AND HIGH STRENGTH STRUCTURAL STEEL Grade End use and typical applications LC PAILS Used for the manufacture of large galvanized pails. ASTM A-283-A, B, C Moderate strength structures with high weldability. ASTM A-36 Medium strength structural, welded beams and column bases. ABS A, B, D, E LLOYD´S A, B, D, E Medium strength structural steel for shipbuilding. ASTM A-131-A, B, D, E DIN/BS EN 10025 S-235 Moderate strength structures with high weldability. DIN/BS EN 10025 S-275 Medium strength structural steel, welded beams and column bases. DIN/BS EN 10025 S-355 High strength welded beams, bridges and buildings. ASTM A-572-50 and 60 High strength low alloy (HSLA) welded girders, bridges, buildings, wind towers and conical posts. ASTM A-572-65 High strength low alloy (HSLA) bases for posts and light poles. ASTM A-656 Gr. 50 and 60 High strength structures and welded beams. ASTM A-656 Gr. 70 and 80 Extra-High strength for structures where low weight is required. ASTM A-709 Gr. 50 High strength low alloy (HSLA) for bridges. JIS G-3106 SM-490-A High strength low alloy (HSLA) with high weldability for bridges, vessels, etc. 12 WIDE PLATE STEEL Chemical composition Specification LC PAILS ASTM A-283-A ASTM A-283-B ASTM A-283-C ASTM A-36 ABS A ABS B ABS D ABS E LLOYD´S A LLOYD´S B LLOYD´S D LLOYD´S E ASTM A-131-A ASTM A-131-B ASTM A-131-D ASTM A-131-E DIN EN 10025 S-235 DIN EN 10025 S-275 DIN EN 10025 S-355 ASTM A-572-50 ASTM A-572-60 ASTM A-572-65 ASTM A-656 Gr. 50 ASTM A-656 Gr. 60 ASTM A-656 Gr. 70 ASTM A-656 Gr. 80 ASTM A-709 Gr. 50 JIS G-3106 SM-490-A C 0.06 0.14 0.17 0.24 0.27 0.23 0.21 0.21 0.18 0.23 0.21 0.21 0.18 0.21 0.21 0.21 0.18 0.20 0.21 0.24 0.23 0.26 0.23 0.18 0.18 0.18 0.18 0.23 0.20 Chemical composition (maximum %) Mn P S Si 0.35 0.030 0.030 0.40 0.90 0.035 0.040 0.40 0.90 0.035 0.040 0.40 0.90 0.035 0.040 0.40 1.20 0.040 0.050 0.40 1.35 0.035 0.040 - 0.80-1.10 0.035 0.040 0.35 0.70-1.35 0.035 0.040 0.10-0.35 0.70-1.35 0.035 0.040 0.10-0.35 1.35 0.035 0.040 - 0.80-1.10 0.035 0.040 0.35 0.70-1.35 0.035 0.040 0.10-0.35 0.70-1.35 0.035 0.040 0.10-0.35 0.52 0.035 0.035 0.50 0.80 0.035 0.035 0.35 0.60 0.035 0.035 0.10-0.35 0.70 0.035 0.035 0.10-0.35 0.90 0.035 0.040 - 1.50 0.035 0.040 - 1.50 0.035 0.040 0.55 1.35 0.040 0.050 0.40 1.35 0.040 0.050 0.40 1.65 0.040 0.050 0.40 1.65 0.025 0.035 0.60 1.65 0.025 0.035 0.60 1.65 0.025 0.035 0.60 1.65 0.025 0.035 0.60 1.35 0.035 0.035 0.40 1.60 0.035 0.035 0.55 Cb - - - - - - - - - - - - - - - - - - - - 0.050 0.050 0.050 0.10 0.10 0.10 0.10 0.050 - V - - - - - - - - - - - - - - - - - - - - 0.06 0.15 0.15 0.15 0.15 0.15 0.15 0.15 - Yield Tensile strength strength min. min. ksi ksi - 24 27 30 36 34 34 34 34 34 34 34 34 34 34 34 34 35 37 51 50 60 65 50 60 70 80 50 47 - 45-60 50-65 55-75 58-80 58-71 58-71 58-71 58-71 58-71 58-71 58-71 58-71 58-75 58-75 58-75 58-75 49-68 59-81 71-91 65 75 80 60 70 80 90 65 71-88 Elong in 8” min. % - 27 25 22 20 21 21 21 21 21 21 21 21 21 21 21 21 20 20 18 18 16 15 20 17 14 12 18 21 Size range 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 1 2 2 3 2 2 3 2 3 3 3 2 2 Represents minimum % values 13 WIDE PLATE STEEL Chemical composition and mechanical properties PRESSURE VESSEL STEEL Grade ASTM/ASME SA-285-C ASTM/ASME SA-455 ASTM/ASME SA-516-60 ASTM/ASME SA-516-70 NMX B-475 ASTM/ASME SA-612 AAR TC-128-B WIDE PLATE STEEL TABLE 3 End use and typical applications Low to medium tensile strength steel for pressure vessels. High tensile strength steel for pressure vessels. High tensile strength steel for pressure vessels, for Moderate and Lower Temperature Service. Spherical pressure vessels. Railroad car tanks. Chemical composition and mechanical properties Specification ASTM/ASME SA-285-C ASTM/ASME SA-455 Thickness ≤ 0.375” Thickness > 0.375”- ≤ 0.580” Thickness > 0.580”- ≤ 0.750” ASTM/ASME SA-516-60 Thickness ≤ 0.500” Thickness > 0.500” ASTM/ASME SA-516-70 NMX B-475 1 Thickness > 0.1875”- ≤ 1.375” Thickness > 1.375”- ≤ 2.0” ASTM/ASME SA-612 Thickness ≤ 0.500” Thickness > 0.500”- ≤ 1.0” AAR TC-128-B C 0.28 Chemical composition (maximum %) Mn P S Si 0.90 0.035 0.035 - 0.33 0.85-1.20 0.035 0.035 0.33 0.85-1.20 0.035 0.035 0.33 0.85-1.20 0.035 0.035 0.40 0.40 0.40 0.27 0.60-0.90 0.035 0.035 0.15-0.40 0.27 0.85-1.20 0.035 0.035 0.15-0.40 0.31 0.85-1.20 0.035 0.035 0.15-0.40 0.22 1.0-1.60 0.035 0.030 0.22 1.0-1.60 0.035 0.030 0.50 0.50 0.25 1.0-1.50 0.035 0.025 0.15-0.50 0.25 1.0-1.50 0.035 0.025 0.15-0.50 0.24 1.0-1.65 0.025 0.015 0.15-0.40 Cb - Yield Tensile strength strength min. min. ksi ksi Elong in 8” min. % Size range 30 55-75 23 1 - - - 38 37 35 75-95 73-93 70-90 15 15 15 2 2 2 - - - 32 32 38 60-80 60-80 70-90 21 21 17 2 2 2 0.020-0.05 0.020-0.05 55 53 77-91 73-87 17 17 3 3 - - 0.050 50 50 50 83-105 81-101 81-101 16 16 16 2 2 2 1 These steel grades have special requirements and will are subject to a production feasibility study. 14 PIPELINE, CASING, AND SUPPORT STEEL Grade API 5L B, and X-42 API 5L X-46 to X-80 API X-52, 60 and 65-SG API 2H 50 End use and typical applications Medium tensile strength pipeline. High tensile strength pipeline. High tensile strength pipeline for sour service applications (sour gas). Support pipes and marine platforms structures. Chemical composition and mechanical properties Specification API 5L B (PSL 1) (PSL 2) API 5L X-42 (PSL 1) (PSL 2) API 5L X-46 (PSL 1) (PSL 2) API 5L X-52 (PSL 1) (PSL 2) API 5L X-56 (PSL 1) (PSL 2) API 5L X-60 (PSL 1) (PSL 2) API 5L X-65 (PSL 1) (PSL 2) API 5L X-70 (PSL 1) (PSL 2) API 5L X-80 (PSL 2) API X-52-SG 1 API X-60-SG 1 API X-65-SG 1 API 2H 50 1, 2 C 0.26 0.22 0.26 0.22 0.26 0.22 0.26 0.22 0.26 0.22 0.26 0.12 0.26 0.12 0.26 0.12 0.12 0.10 0.10 0.10 0.18 Chemical composition (maximum %) Mn P S Si Nb 1.22 0.030 0.030 - - 1.20 0.025 0.015 0.45 0.05 1.30 0.030 0.030 - - 1.30 0.025 0.015 0.45 0.05 1.40 0.030 0.030 - - 1.30 0.025 0.015 0.45 0.05 1.40 0.030 0.030 - - 1.40 0.025 0.015 0.45 - 1.40 0.030 0.030 - - 1.40 0.025 0.015 0.45 - 1.40 0.030 0.030 - - 1.60 0.025 0.015 0.45 - 1.45 0.030 0.030 - - 1.60 0.025 0.015 0.45 - 1.65 0.030 0.030 - - 1.70 0.025 0.015 0.45 - 1.85 0.025 0.015 0.45 - 1.05 0.025 0.005 0.35 0.05 1.05 0.025 0.005 0.35 0.05 1.40 0.025 0.005 0.35 0.05 1.15-1.60 0.030 0.010 0.05-0.40 0.01-0.04 V - 0.05 - 0.05 - 0.05 - - - - - - - - - - - 0.06 0.06 0.06 - Ti - 0.04 - 0.04 - 0.04 - - - - - - - - - - - - - 0.2 0.02 Yield strength min. ksi 35.5 35.5-65.3 42.1 42.1-71.8 46.4 46.4-76.1 52.2 52.2-76.9 56.6 56.6-79 60.2 60.2-81.9 65.3 65.3-87 70.3 70.3-92.1 80.5-102.3 52-68 60-75 66-87 50 Tensile strength min. ksi 60.2 60.2-110.2 60.2 60.2-110.2 63.1 63.1-110.2 66.7 66.7-110.2 71.1 71.1-110.2 75.4 75.4-110.2 77.6 77.6-110.2 82.7 82.7-110.2 90.6-119.7 67-80 75 78-92 70-90 Elong in 2” min. % 35 35 35 35 35 35 33 33 33 33 32 32 32 32 30 30 30 35 32 30 21 Size range 1 1 1 1 2 2 3 3 3 3 3 3 3 3 3 3 3 3 3 3 3 1 These steel grades have special requirements and are subject to a production feasibility study. 2 Plate meeting this grade will be produced “as rolled”. Mechanical testing is performed thru normalized test samples. 15 WIDE PLATE STEEL TABLE 4 SIZE RANGES Maximum plate length by thickness and width, given in inches. The plate is produced in lengths from 150” up to 500”. The maximum weight for a single plate is 6 metric tons. Size range 1 Width 56-60 61-64 65-68 69-72 73-76 77-80 81-84 85-88 89-92 93-96 97-107 108-120 Thickness 0.250-0.311 0.312-0.374 0.375-0.625 0.626-0.750 0.751-0.875 0.876-1.000 1.001-1.250 1.251-1.500 1.501-1.750 1.751-2.000 * Please contact our Technical Service Department 480 480 480 480 480 480 480 440 380 480 480 480 480 480 480 480 410 360 480 480 480 480 480 480 450 390 340 > 2.000 480 480 480 480 480 480 430 360 320 480 480 480 480 480 480 400 340 300 480 480 480 480 480 460 380 330 290 480 480 480 480 480 440 360 310 270 480 480 480 480 480 420 350 300 260 480 480 480 480 480 400 330 280 250 480 480 480 480 480 380 320 270 240 - 480 480 480 430 340 280 240 210 - 480 480 440 380 310 250 220 190 * Please contact our Technical Service Department Size range 2 Width 56-60 61-64 65-68 69-72 73-76 77-80 81-84 85-88 89-92 93-96 97-107 108-120 Thickness 0.250-0.311 0.312-0.374 0.375-0.437 0.438-0.625 0-626-0.875 0.876-1.000 1.001-1.250 1.251-1.375 1.376-1.500 1.501-1.750 1.751-2.000 > 2.000 * Please contact our Technical Service Department 480 480 480 480 480 480 480 480 440 340 480 480 480 480 480 480 480 480 410 320 480 480 480 480 480 480 480 450 390 300 480 480 480 480 480 480 460 430 360 280 480 480 480 480 480 480 440 400 340 270 480 480 480 480 480 460 420 380 330 250 480 480 480 480 480 440 400 360 310 240 480 480 480 480 480 420 380 350 300 230 480 480 480 480 480 400 360 330 280 220 480 480 480 480 480 380 350 320 270 200 - 480 480 480 430 340 310 280 240 190 - - 480 440 380 310 280 250 220 170 * Please contact our Technical Service Department 16 WIDE PLATE STEEL TABLE 5 0.312-0.374 0.375-0.437 0.438-0.500 0.501-0.562 0.563-0.625 0.626-0.750 0.751-0.875 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 > 0.875 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 480 - 480 480 480 480 480 480 - - 480 480 480 480 440 * Please contact our Technical Service Department Note: Steel grades with a yield strength of 60 ksi or higher, and a thickness ≤ 0.375” can be produced with a maximum width of 88”. TABLE 6 ORDER MINIMUMS FOR SPECIFICATION In general, each item must be ordered in multiples of 60 metric tons. For example Thickness 0.500” 0.375” 0.625” 1.000” Width 72” 84” 60” 96” Length 240” 240” 480” 240” MT 60 120 180 60 Note: For grades ASTM A-36, ASTM A-283, and SAE 1010 to SAE 1015, multiples of 30 MT will be considered. 17 WIDE PLATE STEEL Size range 3 Width 56-60 61-64 65-68 69-72 73-76 77-80 81-84 85-88 89-92 93-96 97-107 108-120 Thickness PLATE TOLERANCE (according to ASTM A-6) 7.1 Permitted variations in thickness for carbon and HSLA steel Plates; Refer to ASTM A-6 Table 1 Widths given in inches, in Specified thickness 56 to 72 to 84 to 96 to (inches) 72, excl 84, excl 96, excl 108, excl 5/16 to 3/8, excl 3/8 to 7/16, excl 7/16 to 1/2, excl 1/2 to 5/8, excl 5/8 to 3/4, excl 3/4 to 1, excl 1 to 2, excl 2 to 3, excl 0.030 0.030 0.030 0.030 0.030 0.030 0.060 0.090 0.030 0.030 0.030 0.030 0.030 0.030 0.060 0.100 0.030 0.030 0.030 0.030 0.030 0.040 0.060 0.100 0.030 0.030 0.030 0.030 0.040 0.040 0.070 0.110 108 to 120, excl 0.030 0.040 0.040 0.040 0.040 0.050 0.080 0.120 7.2 Permitted variations in thickness for carbon and HSLA steel Plates, 50 mm and Under in Thickness When Ordered to Thickness; Refer to ASTM A-6 Table A1.1 Specified thickness (mm) 8.0 9.0 - 11.0 12.0 14.0 - 16.0 18.0 20.0 22.0 25.0 28.0 30.0 32.0 35.0 38.0 40.0 45.0 50.0 1420 to 1800, excl 0.80 0.80 0.80 0.80 0.80 0.80 0.90 1.00 1.10 1.20 1.30 1.40 1.50 1.60 1.70 1.80 Widths given in millimeters, mm 1800 to 2100, excl 0.80 0.80 0.80 0.80 0.80 0.80 0.90 1.00 1.10 1.20 1.30 1.40 1.50 1.60 1.80 2.00 2100 to 2400, excl 0.80 0.80 0.80 0.90 0.90 0.90 1.00 1.00 1.10 1.20 1.30 1.40 1.50 1.60 1.80 2.00 2400 to 2700, excl 0.80 0.80 0.90 0.90 1.00 1.00 1.10 1.20 1.30 1.40 1.50 1.60 1.70 1.80 2.00 2.30 2700 to 3000, excl 0.90 1.00 1.00 1.00 1.10 1.20 1.30 1.30 1.40 1.50 1.60 1.70 1.80 2.00 2.30 2.50 Note: • Permitted variations under specific thickness of 0.01” (Table 7.1) or 0.3 mm (Table 7.2). • Thickness is measured at 3/8” or 10 mm from the longitudinal edge when ordered with a cut edge and 3/4” or 20 mm on a mill edge. • For thickness measured at any location other than specified in Note 2, the permitted variations over specified thickness shall be 1.75 times the amount in Tables 7.1 and 7.2, which is then rounded to the nearest tenth decimal point. 18 WIDE PLATE STEEL TABLE 7 A Permitted variation under specified width and length is 1/4”. 7.4 Permitted variations in width and length for sheared plate 40 mm and under in thickness; Refer to ASTM A-6 Table A1.3 Over specified width and length A for thicknesses given in (millimeters) Specified dimensions (millimeters) to 10.5, excl 10.5 to 16, excl 16 to 25, excl 25 to 50, excl Length Width Width Length Width Length Width Length Width Length 3000 to 6000, 1420 to 1500, excl 10 19 13 22 16 25 19 29 excl 1500 to 2100, excl 13 19 16 22 19 25 22 32 2100 to 2700, excl 14 22 18 24 21 29 25 35 2700 and over 16 25 19 29 22 32 29 35 6000 to 9000, 1420 to 1500, excl 10 25 13 29 16 32 19 38 excl 1500 to 2100, excl 13 25 16 29 19 32 22 38 2100 to 2700, excl 14 25 18 32 22 35 25 38 2700 and over 18 29 22 32 25 35 32 44 9000 to 1420 to 1500, excl 11 29 13 32 16 35 19 41 12000, 1500 to 2100, excl 13 32 16 35 19 38 22 41 excl 2100 to 2700, excl 14 32 19 35 22 38 25 48 2700 and over 19 35 22 38 25 41 32 48 A Permitted variation under specified width and length is 6.0 mm. 19 WIDE PLATE STEEL 7.3 Permitted variations in width and length for sheared plates 1 1/ 2 in., and under in thickness; Refer to ASTM A-6 Table 3 Over specified width and length A for thicknesses given in (inches) Specified dimensions (inches) to 3/8, excl 3/8 to 5/8, excl 5/8 to 1, excl 1 to 2, excl Length Width Width Length Width Length Width Length Width Length 120 to 240, 56 to 60, excl 3/8 3/4 1/2 7/8 5/8 1 3/4 1 1/8 excl 60 to 84, excl 1/2 3/4 5/8 7/8 3/4 1 7/8 1 1/4 84 to 108, excl 9/16 7/8 11/16 15/16 13/16 1 1/8 1 1 3/8 108 and over 5/8 1 3/4 1 1/8 7/8 1 1/4 1 1/8 1 3/8 240 to 360, 56 to 60, excl 3/8 1 1/2 1 1/8 5/8 1 1/4 3/4 1 1/2 excl 60 to 84, excl 1/2 1 5/8 1 1/8 3/4 1 1/4 7/8 1 1/2 84 to 108, excl 9/16 1 11/16 1 1/8 7/8 1 3/8 1 1 1/2 108 and over 11/16 1 1/8 7/8 1 1/4 1 1 3/8 1 1/4 1 3/4 360 to 480, 56 to 60, excl 7/16 1 1/8 1/2 1 1/4 5/8 1 3/8 3/4 1 5/8 excl 60 to 84, excl 1/2 1 1/4 5/8 1 3/8 3/4 1 1/2 7/8 1 5/8 84 to 108, excl 9/16 1 1/4 3/4 1 3/8 7/8 1 1/2 1 1 7/8 108 and over 3/4 1 3/8 7/8 1 1/2 1 1 5/8 1 1/4 1 7/8 Specified thickness (inches) Specified width (inches) over 2 All to 2, incl WIDE PLATE STEEL 7.5 Permitted camber for carbon and HSLA steel sheared plates in inches; Refer to ASTM A-6 Table 11 Permitted Camber All 1/8 x (No. of feet of length/5) 1/4 x (No. of feet of length/5) 7.6 Permitted camber for carbon and HSLA steel sheared plates in millimeters; Refer to ASTM A-6 Table A1.11 Specified thickness (mm) to 50.8, excl over 50.8 Specified width (mm) All All Permitted Camber 3.175 x (No. of mm of length/1,524) 6.35 x (No. of mm of length/1,524) 7.7 Permitted variations from a flat surface for standard flatness carbon steel plate; Refer to ASTM A-6 Table 13 Specified Specified widths given in inches, in 56 to 60 to 72 to 84 to 96 to 108 to thickness (inches) 60, excl 72, excl 84, excl 96, excl 108, excl 120, excl 1/4 to 3/8, excl 3/8 to 1/2, excl 1/2 to 3/4, excl 3/4 to 1, excl 1 to 2, excl 2 and over 3/4 5/8 9/16 9/16 1/2 7/16 15/16 5/8 5/8 5/8 9/16 1/2 1 1/8 3/4 5/8 5/8 9/16 1/2 1 1/4 7/8 3/4 5/8 5/8 1/2 - 1 1 3/4 5/8 1/2 - 1 1/8 1 7/8 5/8 9/16 7.8 Permitted variations from a flat surface for standard flatness carbon steel plate; Refer to ASTM A-6 Table A1.13 Specified Specified widths given in millimeters, mm 1420 to 1500 to 1800 to 2100 to 2400 to 2700 to thickness (mm) 1500, excl 1800, excl 2100, excl 2400, excl 2700, excl 3000, excl 6 to 10, excl 10 to 12, excl 12 to 20, excl 20 to 25, excl 25 to 50, excl 50 and over 19 16 14 14 13 11 24 16 16 16 14 13 29 19 16 16 14 13 32 22 19 16 16 13 - 25 25 19 16 13 - 29 25 22 16 14 20 1/4 to 3/8, excl 3/8 to 1/2, excl 1/2 to 3/4, excl 3/4 to 1, excl 1 to 2, excl 2 and over 1 1/8 15/16 13/16 7/8 3/4 11/16 1 3/8 15/16 7/8 7/8 13/16 3/4 1 3/4 1 1/8 1 15/16 7/8 3/4 1 7/8 1 5/16 1 1/8 1 15/16 3/4 - 1 1/2 1 1/4 1 1/8 1 3/4 - 1 5/8 1 3/8 1 5/16 1 7/8 7.10 Permitted variations from a flat surface for standard flatness HSLA steel plates; Refer to ASTM A-6 Table A1.14 Specified Specified widths given in millimeters, mm 1420 to 1500 to 1800 to 2100 to 2400 to 2700 to thickness (mm) 1500, excl 1800, excl 2100, excl 2400, excl 2700, excl 3000, excl 6 to 10, excl 10 to 12, excl 12 to 20, excl 20 to 25, excl 25 to 50, excl 50 and over 29 24 22 22 19 18 35 24 22 22 21 19 44 29 25 24 22 19 48 33 29 25 24 19 - 38 32 29 25 19 - 41 35 33 25 22 21 WIDE PLATE STEEL 7.9 Permitted variations from a flat surface for standard flatness HSLA steel plates; Refer to ASTM A-6 Table 14 Specified Specified widths given in inches, in 56 to 60 to 72 to 84 to 96 to 108 to thickness (inches) 60, excl 72, excl 84, excl 96, excl 108, excl 120, excl Permitted variation from a flat surface (from Table 13 or 14) in ASTM A-6 5/16 3/8 7/16 1/2 9/16 5/8 11/16 3/4 13/16 7/8 15/16 1 1 1/8 1 1/4 1 3/8 1 1/2 1 5/8 1 3/4 1 7/8 2 2 1/8 2 1/4 2 3/8 2 1/2 2 5/8 2 3/4 2 7/8 3 3 1/8 Permitted variation in waviness, inches, when number of waves in 12 ft is: 1 2 3 4 5 6 7 5/16 3/8 7/16 1/2 9/16 5/8 11/16 3/4 13/16 7/8 15/16 1 1 1/8 1 1/4 1 3/8 1 1/2 1 5/8 1 3/4 1 7/8 2 2 1/8 2 1/4 2 3/8 2 1/2 2 5/8 2 3/4 2 7/8 3 3 1/8 1/4 5/16 5/16 3/8 7/16 1/2 1/2 9/16 5/8 11/16 11/16 3/4 7/8 15/16 1 1/16 1 1/8 1 1/4 1 5/16 1 7/16 1 1/2 1 5/8 1 11/16 1 13/16 1 7/8 2 2 1/16 2 3/16 2 1/4 2 3/8 3/16 3/16 1/4 5/16 5/16 3/8 3/8 7/16 7/16 1/2 1/2 9/16 5/8 11/16 3/4 7/8 15/16 1 1 1/16 1 1/8 1 3/16 1 1/4 1 5/16 1 7/16 1 1/2 1 9/16 1 5/8 1 11/16 1 3/4 1/8 3/16 3/16 3/16 1/4 1/4 5/16 5/16 5/16 3/8 3/8 7/16 1/2 1/2 9/16 5/8 11/16 3/4 13/16 7/8 7/8 15/16 1 1 1/16 1 1/8 1 1/8 1 3/16 1 1/4 1 5/16 1/8 1/8 1/8 3/16 3/16 3/16 3/16 1/4 1/4 1/4 5/16 5/16 3/8 3/8 7/16 1/2 1/2 9/16 9/16 5/8 11/16 11/16 3/4 13/16 13/16 7/8 15/16 15/16 1 1/16 1/16 1/8 1/8 1/8 1/8 3/16 3/16 3/16 3/16 1/4 1/4 1/4 5/16 5/16 3/8 3/8 7/16 7/16 1/2 1/2 9/16 9/16 9/16 5/8 5/8 11/16 11/16 3/4 1/16 1/16 1/16 1/16 1/8 1/8 1/8 1/8 1/8 1/8 3/16 3/16 3/16 1/4 1/4 1/4 5/16 5/16 5/16 3/8 3/8 3/8 7/16 7/16 7/16 1/2 1/2 9/16 9/16 Note:Waviness denotes the maximum deviation of the surface of the plate from a plane parallel to the surface of the point of measurement and contiguous to the surface of the plate at each of the two adjacent wave peaks, when the plate is resting on a flat horizontal surface, as measured in an increment of less than 12 ft. of length. The permitted variation in waviness is a function of the permitted variation from a flat surface as obtained from table 13 or 14, whichever is applicable. 22 WIDE PLATE STEEL 7.11 Permitted variations in waviness for standard flatness plate in inches; Refer to ASTM A-6 Table 15 WIDE PLATE STEEL 7.12 Permitted variations in waviness for standard flatness plate in mm; Refer to ASTM A-6 Table A1.15 Permitted variation from a flat surface (from Table A1.13 or A1.14) mm ASTM A-6 1 2 3 4 5 6 7 8 10 11 13 14 16 17 19 21 22 24 25 29 32 35 38 41 44 48 51 54 57 60 64 67 70 73 76 79 6 8 8 10 11 13 13 14 16 17 17 19 22 24 27 29 32 33 37 38 41 43 46 48 51 52 56 57 60 5 5 6 8 8 10 10 11 11 13 13 14 16 17 19 22 24 25 27 29 30 32 33 37 38 40 41 43 44 3 5 5 5 6 6 8 8 8 10 10 11 13 13 14 16 17 19 21 22 22 24 25 27 29 29 30 32 33 3 3 3 5 5 5 5 6 6 6 8 8 10 10 11 13 13 14 14 16 17 17 19 21 21 22 24 24 25 2 2 3 3 3 3 5 5 5 5 6 6 6 8 8 10 10 11 11 13 13 14 14 14 16 16 17 17 19 2 2 2 2 2 2 2 2 2 2 5 5 5 6 6 6 8 8 8 10 10 10 11 11 11 13 13 14 14 8 10 11 13 14 16 17 19 21 22 24 25 29 32 35 38 41 44 48 51 54 57 60 64 67 70 73 76 79 Permitted variation in waviness, millimeters, when number of waves in 4,000 mm is: Note:Waviness denotes the maximum deviation of the surface of the plate from a plane parallel to the surface of the point of measurement and contiguous to the surface of the plate at each of the two adjacent wave peaks, when the plate is resting on a flat horizontal surface, as measured in an increment of less than 4,000 mm of length. The permitted variation in waviness is a function of the permitted variation from a flat surface as obtained from table A1.13 or A1.14, whichever is applicable. 23 Depending on the chemical composition of the steel, Hot Rolled Plate (HRO) is available with mill edge or cut edge, in a 0.312” to 2.000” thickness, and a width of 56” to 120”. AHMSA does not guarantee internal quality for steel plate thicker than 2”. The surface finish of hot rolled plate is semi-smooth and may have oxidation. Hot rolled plate is used for structural applications or where the surface quality is not critical. The typical applications of AHMSA steel plate are listed in tables 1, 2, 3, and 4 of this section. Attribute Guarantee Remarks Oxidation Not guaranteed Hot rolled steel plate is delivered as rolled and is not protected. It may have oxidation or staining. The manufacturer is not responsible for the risk of corrosion on products that are not oiled or protected. Same conditions for marine environment. Pitting 21 days Material that is not packaged and exposed to the elements is susceptible to pitting. The manufacturer warrants any exposed material to be free from pitting for 21 days. Mechanical properties 6 months In accordance with the required specifications. Camber 6 months In accordance with ASTM A-6 table 11. Surface 6 months quality According to ASTM A-6, the hot-rolling process results in a product with scale and surface oxidation. AHMSA guarantees the surface of the hot rolled steel products to be 95% free from defects such as: mechanical marks, scratches, scale, laminations, flakes, or cracks, all without affecting the thickness tolerance. For special requirements, a production feasibility study shall be required. Flatness 6 months In accordance with ASTM A-6 tables: 13, A1.13, 14, A1.14, 15, and A1.15 Dimensional 6 months tolerances The maximum measured distance between diagonals is 1 1/2” out of square, in accordance with ASTM A-6 tables: 1, 3, A1.1 and A1.3. Note: Claims will be accepted no later than 6 months after shipment. 24 WIDE PLATE STEEL (GUARANTEES) PRODUCT GUARANTEE TABLE, PLATE (HRO) HOT ROLLED STEEL COIL Mill edge, hot rolled coils are available in thicknesses of 0.059” to 0.500” depending on the complexity of the steel. Hot rolled steel coils are intended for applications where coil breaks and flatness requirements are not critical, or where customers have sheet processing equipment to reduce them. CLASSIFICATION The following steel types are classified by their resistance to deformation: I.- Low yield strength steel: All steel with a minimum yield strength of 30 ksi. II.- Medium yield strength steel: All steel with a minimum yield strength of 35 ksi. III.- High yield strength steel: All steel with a minimum yield strength of 45 ksi. Note: • All chemical composition tables indicate the maximum chemical percentage, unless stated otherwise. • All mechanical property tables indicate the minimum performance value, unless stated otherwise. • AHMSA manufactures steel coils up to 20 metric tons each. Please consult with a technical service representative for larger applications. 25 HOT ROLLED STEEL COIL HOT ROLLED STEEL COIL LOW, MEDIUM, AND HIGH CARBON STEEL (SAE steel) Specification Note SAE 1005, 1006, 1008, 4 1010 and 1012 SAE 1015, 1018, 1020, 4 1021, 1025, 1030, 1035 and 1040 SAE 1045, 1050, 1055, 4 1060 and 1552 SAE 15B21, AHM 130-B 4 End use and typical applications Low carbon steel for moderate drawing cold reduction, fabrication of commercial pipes, tubular profile, and poline shapes. Medium carbon steel for fabrication of structural pieces, cold reduction, machinery pieces, tools, blades and shovels. High carbon steel for tools, casings, cold reduction, agricultural tools, and temper pieces. Boron steel for wear-resistant temper pieces, agricultural tools and plough disks. Note 4: These grades are manufactured in all dimensions according to the indicated size range. Chemical composition Specification SAE 1005 SAE 1006 SAE 1008 SAE 1010 SAE 1012 SAE 1015 SAE 1018 SAE 1020 SAE 1021 SAE 1025 SAE 1030 SAE 1035 SAE 1040 SAE 1045 SAE 1050 SAE 1055 SAE 1060 SAE 1552 SAE 15B21 AHM 130-B C 0.06 0.08 0.10 0.08-0.13 0.10-0.15 0.13-0.18 0.15-0.20 0.18-0.23 0.18-0.23 0.22-0.28 0.28-0.34 0.32-0.38 0.37-0.44 0.43-0.50 0.48-0.55 0.50-0.60 0.55-0.65 0.47-0.55 0.17-0.24 0.35 Chemical composition (maximum %) Size range Mn P S Si B 0.35 0.030 0.035 - - 1 0.25-0.40 0.030 0.035 - - 1 0.30-0.50 0.030 0.035 - - 1 0.30-0.60 0.030 0.035 - - 1 0.30-0.60 0.030 0.035 - - 1 0.30-0.60 0.030 0.035 - - 1 0.60-0.90 0.030 0.035 - - 2 0.30-0.60 0.030 0.035 - - 2 0.60-0.90 0.030 0.035 - - 2 0.30-0.60 0.030 0.035 0.35 - 2 0.60-0.90 0.030 0.035 0.35 - 3 0.60-0.90 0.030 0.035 0.35 - 3 0.60-0.90 0.030 0.035 0.35 - 3 0.60-0.90 0.030 0.035 0.35 - 3 0.60-0.90 0.030 0.035 0.35 - 3 0.60-0.90 0.030 0.035 0.35 - 3 0.60-0.90 0.030 0.035 0.35 - 3 1.20-1.50 0.030 0.035 0.35 - 5 0.70-1.20 0.030 0.050 0.15-0.35 0.0005-0.003 4 1.35 0.030 0.035 0.35 0.0005-0.003 4 26 HOT ROLLED STEEL COIL TABLE 8 HIGH FORMABILITY STEEL FOR AUTOMOTIVE PARTS Specification Note ASTM A-1011 (DS) 2 DIN EN 10111 DD11 6 DIN EN 10111 DD12 6 DIN EN 10111 DD13 6 DIN EN 10111 DD14 6 SAE 1008/1010 4 ASTM A 1011-45, 50, 55, 60, 2 65 and 70 classes 1 and 2 ASTM A 1018-45, 50, 55, 60, 7 65 and 70 classes 1 and 2 SAE J-1392-050 X/Y 4 SAE J-1392-080 X/Y 4 Note 2: Note 4: Note 6: Note 7: End use and typical applications Drawing quality - compressor casings. Commercial/drawing quality for medium strength beams. Commercial/drawing quality for medium strength beams. Deep drawing quality - clutches. Extra-deep drawing quality - compressor casings. Medium strength structural for beams. HOT ROLLED STEEL COIL TABLE 9 For chassis, rings, rim centers, beams, and crossties. High strength structural for automotive components. Extra high strength structural for beams. These grades are manufactured only in thicknesses less than 0.230”. These grades are manufactured in all dimensions according to the indicated size range. These grades are manufactured in thicknesses from 1.8 mm up to 11 mm. This grade is produced starting from thickness 0.230” and above. Chemical composition and mechanical properties Specification ASTM A-1011 (DS) DIN EN 10111 DD11 DIN EN 10111 DD12 DIN EN 10111 DD13 DIN EN 10111 DD14 SAE 1008/1010 ASTM A-1011-45 8 ASTM A-1011-50 8 ASTM A-1011-55 8 ASTM A-1011-60 8 ASTM A-1011-65 8 ASTM A-1011-70 8 ASTM A-1018-45 8 ASTM A-1018-50 8 ASTM A-1018-55 8 ASTM A-1018-60 8 ASTM A-1018-65 8 ASTM A-1018-70 8 SAE J-1392-050 X/Y SAE J-1392-080 X/Y C 0.08 0.12 0.10 0.08 0.08 0.10 0.22 0.23 0.25 0.26 0.26 0.26 0.22 0.23 0.25 0.26 0.26 0.26 0.15 0.18 Chemical composition (maximum %) Mn P S Si Cb 0.50 0.020 0.030 - - 0.60 0.045 0.045 - - 0.45 0.035 0.035 - - 0.40 0.030 0.030 - - 0.35 0.025 0.025 - - 0.50 0.035 0.040 - - 1.35 0.040 0.040 - 0.005* 1.35 0.040 0.040 - 0.005* 1.35 0.040 0.040 - 0.005* 1.50 0.040 0.040 - 0.005* 1.50 0.040 0.040 - 0.005* 1.65 0.040 0.040 - 0.005* 1.50 0.040 0.040 - 0.005* 1.50 0.040 0.040 - 0.005* 1.50 0.040 0.040 - 0.005* 1.50 0.040 0.040 - 0.005* 1.50 0.040 0.040 - 0.005* 1.65 0.040 0.040 - 0.005* 0.90 0.035 0.040 0.40 0.050 1.65 0.035 0.040 0.40 0.100 Yield strength min. ksi 30-45 170-360 1 170-340 1 170-330 1 170-310 1 - 45 50 55 60 65 70 45 50 55 60 65 70 50 80 Tensile strength min. ksi 1 These values are in MPa (Mega Pascals). Where a range is not - 440 1 420 1 400 1 380 1 36 60 65 70 75 80 85 60 65 70 75 80 85 65 95 Elong. in 2” min. % specified, refer to the minimum value. 8 Refers to class 1 and 2 steel. For class 2, carbon is a maximum of 0.15%. 28 28 30 33 36 32 25 22 20 18 16 14 22 20 18 16 14 12 22 14 Bend Hardness test HRB Size 180º max. range 0 T - - - - 0 T 1.5 T 1.5 T 2.0 T 2.0 T 2.5 T 3.0 T 1.5 T 1.5 T 2.0 T 2.0 T 2.5 T 3.0 T 2.0 T 3.0 T 65 - - - - 65 - - - - - - - - - - - - - - 1 1 1 1 1 1 3 3 3 4 5 5 3 3 3 4 5 5 3 5 ÿ Minimum %. 27 STEEL FOR SHAPES, STRUCTURAL, AND GENERAL PURPOSES Specification Note End use and typical applications Medium strength steel for construction and structures. JIS G 3101 SS 400 4 JIS G 3131 SPH C 4 Commercial steel for general manufacturing and moderate drawing. JIS G 3131 SPH E 4 Low carbon steel for general manufacturing and deep drawing. JIS G 3132 SPHT 1, 2, 3 and 4 4 Low and high strength for structural pipe. ASTM A 36 3 Medium strength for structural and moderate shape use. Commercial steel for structural and moderate shape use. ASTM A 1011 CS TA and TB 2 ASTM A 1011 SS 30 and 33 2 Low strength steel for structural moderate use. ASTM A 1011 SS 36 type 1 2 Medium strength steel for structural moderate use. and 2 and SS 40 ASTM A 1011 SS 45, 50 and 55 2 High strength steel for structural shape. ASTM A 1011 HSLAS 45, 50 2 and 8 High strength steel low alloy and improved ductility. and 55 class 1 and 2 ASTM A 1011 HSLAS 60 and 2 and 8 Micro alloyed steels for lighting poles and transmission towers. 65 class 1 and 2 ASTM A 1011 HSLAS 70 class 2 and 8 Micro alloyed steels of extra high strength for structural where 1 and 2 low weight is required. ASTM A 1018 SS 30 7 Heavy thickness steel, low strength for structural of moderate use. Heavy thickness steel, low strength for moderate use. ASTM A 1018 SS 33 7 ASTM A 1018 SS 36 type 1 7 Heavy thickness steel, medium strength for structural parts and 2 and SS 40 of moderate use. ASTM A 572-50, 55 and 60 3 High strength steel for structural pieces. ASTM A 572-65 3 High strength steel for lighting poles and transmission towers. ASTM A 656 Gr 50, 60 and 70 3 High strength steel for structural pieces. ASTM A 1018 HSLAS 45, 50, 7 and 8 Heavy thickness steel for poles, structural parts with improved 55, 60, 65 class 1 and 2 weldability, ductility and malleability. ASTM A 1018 HSLAS 70 class 7 and 8 Micro alloyed steel extra high strength in heavy thickness for 1 and 2 structural use where low weight is requiredtural. ASTM A 131 A, B, D, E 3 ABS A, B, D, E 3 Medium strength structural steel for shipbuilding LLOYD´S A, B, D, E 3 ASTM A 709 36 and 50 3 Micro alloyed steel medium and HSLA strength to build bridges. DIN BS EN 10025 S-235 JR 4 Medium strength steel for structural and moderate use. DIN BS EN 10025 S-275 JR 4 High strength steel for structural use, bridges parts, containers, etc. DIN BS EN 10025 S-355 JR 4 SAE J-1392 Gr 50 X and Y 4 Micro alloyed steel for structural parts where the use is critical. Note 2: Note 3: Note 4: Note 7: Note 8: Only available in thicknesses less than 0.230”. Manufactured starting with thickness of 0.180”. Offered in all dimensions according to the indicated size range. Sizes with thicknesses greater than 0.230”. Refer to class 2 steel grades that contain up to 0.15% of Carbon. 28 HOT ROLLED STEEL COIL TABLE 10 Specification JIS G 3101-SS-400 JIS G 3131-SPH C JIS G 3131-SPH E JIS G 3132-SPHT 1 JIS G 3132-SPHT 2 JIS G 3132-SPHT 3 JIS G 3132-SPHT 4 ASTM A 36 ASTM A 1011 CS TA ASTM A 1011 CS TB ASTM A 1011 SS 30 ASTM A 1011 SS 33 ASTM A 1011 SS 36 type 1 ASTM A 1011 SS 36 type 2 ASTM A 1011 SS 40 ASTM A 1011 SS 45 ASTM A 1011 SS 50 ASTM A 1011 SS 55 ASTM A 1011 HSLAS 45 8 ASTM A 1011 HSLAS 50 8 ASTM A 1011 HSLAS 55 8 ASTM A 1011 HSLAS 60 8 ASTM A 1011 HSLAS 65 8 ASTM A 1011 HSLAS 70 8 ASTM A 1018 SS 30 ASTM A 1018 SS 33 ASTM A 1018 SS 36 type 1 ASTM A 1018 SS 36 type 2 ASTM A 1018 SS 40 ASTM A 572-50 ASTM A 572-55 ASTM A 572-60 ASTM A 572-65 ASTM A 656 Gr 50 ASTM A 656 Gr 60 ASTM A 656 Gr 70 ASTM A 1018 HSLAS 45 8 ASTM A 1018 HSLAS 50 8 ASTM A 1018 HSLAS 55 8 ASTM A 1018 HSLAS 60 8 ASTM A 1018 HSLAS 65 8 ASTM A 1018 HSLAS 70 8 Chemical composition (maximum %) C Mn P S Si Cb - - 0.035 0.050 - - 0.15 0.60 0.050 0.050 - - 0.10 0.50 0.035 0.035 - - 0.10 0.50 0.040 0.040 0.35 - 0.18 0.60 0.040 0.040 0.35 - 0.25 .30-.90 0.040 0.040 0.35 - 0.30 .30-1.0 0.040 0.040 0.35 - 0.26 1.35 0.040 0.050 0.40 - 0.10 0.60 0.030 0.035 - 0.008 0.15 0.60 0.030 0.035 - 0.008 0.25 0.90 0.035 0.040 - 0.008 0.25 0.90 0.035 0.040 - 0.008 0.25 0.90 0.035 0.040 - 0.008 0.25 1.35 0.035 0.040 - 0.008 0.25 0.90 0.035 0.040 - 0.008 0.25 1.35 0.035 0.040 - 0.008 0.25 1.35 0.035 0.040 - 0.008 0.25 1.35 0.035 0.040 - 0.008 0.22 1.35 0.040 0.040 - 0.005 0.23 1.35 0.040 0.040 - 0.005 0.25 1.35 0.040 0.040 - 0.005 0.26 1.50 0.040 0.040 - 0.005 0.26 1.50 0.040 0.040 - 0.005 0.26 1.65 0.040 0.040 - 0.005 0.25 1.50 0.035 0.040 - 0.008 0.25 1.50 0.035 0.040 - 0.008 0.25 1.50 0.035 0.040 - 0.008 0.25 1.35 0.035 0.040 - 0.008 0.25 1.50 0.035 0.040 - 0.008 0.23 1.35 0.040 0.050 0.40 0.050 0.25 1.35 0.040 0.050 0.40 0.050 0.26 1.35 0.040 0.050 0.40 0.050 0.23 1.65 0.040 0.050 0.40 0.050 0.18 1.65 0.025 0.035 0.60 0.100 0.18 1.65 0.025 0.035 0.60 0.100 0.18 1.65 0.025 0.035 0.60 0.100 0.22 1.50 0.040 0.040 - 0.005 0.23 1.50 0.040 0.040 - 0.005 0.25 1.50 0.040 0.040 - 0.005 0.26 1.50 0.040 0.040 - 0.005 0.26 1.50 0.040 0.040 - 0.005 0.26 1.65 0.040 0.040 - 0.005 Yield Tensile Elong. strength strength in 2” Bend min. min. min. test Size ksi ksi % 180º range V - 35.5 58-74 - - 39.1 - - 39.1 - - 39.9 - - 49.7 - - 59.7 - - 71 - 36 58-80 0.008 - - 0.008 - - 0.008 30 49 0.008 33 52 0.008 36 53 0.008 36 58-80 0.008 40 55 0.008 45 60 0.008 50 65 0.008 55 70 0.005 45 60 0.005 50 65 0.005 55 70 0.005 60 75 0.005 65 80 0.005 70 85 0.008 30 49 0.008 33 52 0.008 36 53 0.008 36 58-80 0.008 40 55 0.060 50 65 0.060 55 70 0.150 60 75 0.150 65 80 0.150 50 60 0.150 60 70 0.150 70 80 0.005 45 60 0.005 50 65 0.005 55 70 0.005 60 75 0.005 65 80 0.005 70 85 8 These grades pertain to class 1 & 2 steel. Class 2 steel has a carbon content less than or equal to 0.15% as the minimum. 21 31 41 35 30 25 20 23 - - 25 23 22 22 21 19 17 15 25 22 20 18 16 14 22 22 21 21 19 21 20 18 17 23 20 17 22 20 18 16 14 12 1.5 T 0.5 T - 0.5 T 1.5 T 2 T 2T - - - 1 T 1 T 1.5 T 2 T 2 T 2 T 2.5 T 3 T 1.5 T 1.5 T 2 T 2 T 2.5 T 3 T 1 T 1 T 1.5 T 2 T 2 T - - - - - - - 1.5 T 1.5 T 2 T 2 T 2.5 T 3 T 1 1 1 1 1 1 3 1 1 1 1 1 1 1 1 1 3 3 3 3 3 4 5 5 1 1 1 1 1 3 3 4 5 3 4 5 3 3 3 4 5 5 Minimum %. 29 HOT ROLLED STEEL COIL Chemical composition and mechanical properties TABLE 11 C 0.23 0.23 0.23 0.25 0.23 0.17 0.21 0.23 0.13 Chemical composition (maximum %) Mn P S Si Cb V - - 0.040 - - - - - 0.040 - - - - - 0.040 - - - - - 0.040 - - - 1.35 - 0.040 - - - 1.40 0.040 0.040 - - - 1.50 0.040 0.040 - - - 1.60 0.040 0.040 0.050 0.100 - 0.90 - - - - - Yield Tensile Elong. strength strength in 2” Bend test Size min. min. min. 180º range ksi ksi % 34 34 34 36 50 34 40 51 50 58-71 58-71 58-71 58-80 65 58 63 71 65 24 24 24 23 21 20 20 18 22 - - - - - - - - - 2 2 2 1 3 1 1 3 3 PRESSURE VESSEL STEEL Specification ASTM/ASME SA-414-C Note 5 End use and typical applications Low and medium tensile strength steel for pressure vessels. Low and intermediate-tensile strength steel for fusionASTM/ASME SA-285-C 3 welded pressure vessels. ASTM/ASME SA-414-G 5 High tensile strength steel for pressure vessels. NOM-011-SEDG-1999 High tensile strength steel for the Bodies and Tops of 2 Portable Vessels. DOT-178-61-5 Gr 3 ASTM/ASME SA-455 1 and 2 3 High tensile strength steel for Pressure Vessels. High tensile strength steel for Pressure Vessels, for ASTM/ASME SA-516-60 3 Moderate and Lower Temperature Service. ASTM/ASME A-516-70 ASTM/ASME SA-612 3 Railroad car tanks. Note 2: These grades are produced only in thicknesses less than 0.230”. Note 3: These grades are produced starting from thicknesses of 0.180”. Note 5: These grades are manufactured in thicknesses up to 0.270” according to specification. Chemical composition and mechanical properties Specification ASTM/ASME SA-414-C ASTM/ASME SA-285-C ASTM/ASME SA-516-60 ASTM/ASME SA-414-G NOM-011-SEDG-1999 DOT-178-61-5 Gr 3 ASTM/ASME SA-455 1 ASTM/ASME SA-455 2 ASTM/ASME SA-516-70 ASTM/ASME SA-612 C 0.25 0.28 0.21 0.31 0.22 0.22 0.33 0.33 0.27 0.25 Yield Chemical composition strength (maximum %) min. Mn P S Si Cb ksi 0.90 0.035 0.035 0.30 0.020 33 0.90 0.035 0.035 0.40 0.020 30 0.60-0.90 0.035 0.035 0.15-0.40 0.020 32 1.35 0.035 0.035 0.30 0.020 45 0.50-1.0 0.050 0.050 0.30 0.010-0.040 50 0.50-1.0 0.050 0.050 0.30 0.010-0.040 50 0.85-1.20 0.035 0.035 0.40 0.020 38 0.85-1.20 0.035 0.035 0.40 0.020 37 0.85-1.20 0.035 0.035 0.15-0.40 0.020 38 1.0-1.50 0.035 0.025 0.15-0.50 0.020 50 1 For thickness < 0.375’’. 2 For thickness > 0.375’’ to 0.500’’. Tensile strength min. ksi 55-70 55-75 60-80 75-95 61 64 75-95 73-93 70-90 83-105 Elong. in 2” min. % 22 27 25 16 27 27 22 22 21 22 Size range 1 1 2 3 3 3 3 3 3 3 30 HOT ROLLED STEEL COIL Specification ASTM A 131 A, B, D, E ABS A, B, D, E LLOYD´S A, B, D, E ASTM A 709 36 ASTM A 709 50 DIN BS EN 10025 S-235 JR DIN BS EN 10025 S-275 JR DIN BS EN 10025 S-355 JR SAE J-1392 Gr 50 X and Y PIPELINE, SUPPORT AND CASING STEEL Specification Note API 5L-A 4 ASTM A-252-Gr 2 and A-53-A API 5L-B and X-42 4 ASTM A-53-B API 5L-X-46, 52, 56 and 60 4 API 5L-X-65 and 70 API J-55 4 API X-52, 60 and 65 SG 1 and 4 HOT ROLLED STEEL COIL TABLE 12 End use and typical applications Low strength pipeline. Medium strength pipeline. High strength pipeline. Support, casing and coated tubing. High strength pipeline for sour service applications (sour gas). Note 1: For these steel grades, a production feasibility study is required. Note 4: These grades are manufactured in all dimensions, according to size range indicated. Chemical composition and mechanical properties Specification API 5L-A (PSL 1) API 5L-B (PSL 1) (PSL 2) ASTM A-252-Gr 2 ASTM A-53-A ASTM A-53-B API 5L-X-42 (PSL 1) (PSL 2) API 5L-X-46 (PSL 1) (PSL 2) API 5L-X-52 (PSL 1) (PSL 2) API 5L-X-56 (PSL 1) (PSL 2) API 5L-X-60 (PSL 1) (PSL 2) API 5L-X-65 (PSL 1) (PSL 2) API 5L-X-70 (PSL 1) (PSL 2) API J-55 API X-52-SG 1 API X-60-SG 1 API X-65-SG 1 C 0.22 0.26 0.22 0.20 0.25 0.30 0.26 0.22 0.26 0.22 0.26 0.22 0.15 0.22 0.26 0.12 0.26 0.12 0.26 0.12 0.26 0.10 0.10 0.10 Mn 0.90 1.22 1.20 1.10 0.95 1.20 1.30 1.30 1.40 1.30 1.40 1.40 1.35 1.40 1.40 1.60 1.45 1.60 1.65 1.70 1.35 1.05 1.05 1.40 Chemical composition (maximum %) P S Si Nb 0.030 0.030 - - 0.030 0.030 - - 0.025 0.015 0.45 0.050 0.050 0.035 - - 0.050 0.045 - - 0.050 0.040 0.45 - 0.030 0.030 - - 0.025 0.015 0.45 0.050 0.030 0.030 - - 0.025 0.015 0.45 0.050 0.030 0.030 0.35 - 0.025 0.015 0.45 - 0.025 0.020 0.35 0.050 0.025 0.015 0.45 - 0.030 0.030 - - 0.025 0.015 0.45 - 0.030 0.030 - - 0.025 0.015 0.45 - 0.030 0.030 - - 0.025 0.015 0.45 - 0.030 0.030 0.35 0.050 0.025 0.005 0.35 0.050 0.025 0.005 0.35 0.050 0.025 0.005 0.35 0.050 V - - 0.050 - 0.080 0.080 - 0.050 - 0.050 - - 0.060 - - - - - - - 0.060 0.060 0.060 0.060 Ti - - 0.04 - - 0.15 - 0.04 - 0.04 - - - - - - - - - - - - - 0.2 Yield strength min. ksi Tensile strength min. ksi 30.5 48.6 35.5 60.2 35.5-65.3 60.2-110.2 35 60 30 48 35 60 42.1 60.2 42.1-71.8 60.2-110.2 46.4 63.1 46.4-76.1 63.1-110.2 52.2 66.7 52.2-76.9 66.7-110.2 56.6 71.1 56.6-79 71.1-110.2 60.2 75.4 60.2-81.9 75.4-110.2 65.3 77.6 65.3-87 77.6-110.2 70.3 82.7 70.3-92.1 82.7-110.2 55 70-90 52-68 67-80 60-75 75 66-87 78-92 Elong. in 2” min. % 35 35 35 25 35 30 35 35 35 35 33 33 33 33 32 32 32 32 30 30 27 35 32 30 Size range 1 1 1 1 1 1 1 1 2 2 3 3 3 3 5 5 5 5 5 5 3 3 5 5 1 A production feasibility study is always required for these steel grades. Note: The weight of each coil must be between 6 to 20 metric tons depending of grade and dimensions. 31 Hot rolled steel coils that are not pickled (dry) are manufactured with a mill edge in thicknesses from 0.059” to 0.500” and widths from 29” to 63.750”. Specific grade sizes can be referenced in size tables 1 through 5 of this section. The surface finishes of hot rolled coils are semi-smooth and may have oxidation. Hot rolled coils are used for structural applications or where the surface quality is not critical. The typical applications of AHMSA steel coils include heavy machinery wear parts, crossties, pipes, and tubes. When the application requires a quality surface finish or painting, such as in the automotive industry, pickling or another cleaning process should be performed by the customer, or the customer should consider purchasing AHMSA’s pickled steel coils. Attribute Guarantee Remarks Oxidation Not guaranteed Hot rolled steel coils are not packaged to resist normal atmospheric corrosion. They may have oxidation or staining on the exposed coil parts. The same holds true for marine environments. The manufacturer is not responsible for the risk of corrosion on products that are not oiled or protected. Mechanical properties According to the requested specifications. Pitting 21 days Coil breaks 6 months Material that is not packaged and exposed to the elements is susceptible to pitting. The manufacturer warrants any exposed material to be free from pitting for 21 days. Not Steel grades with a carbon content equivalent to SAE 1010 and lower are not guaranteed guaranteed to be free from coil breaks. 6 months Steel grades with higher carbon content than SAE 1010 are guaranteed to be free from coil breaks for up to six months. Surface 6 months quality According to ASTM A-568, A-635, and DIN 1634 (other specifications may apply), the hot-rolling process may produce material with scale and surface oxidation. AHMSA guarantees the surface of the hot rolled coil to be 98% free from defects such as: mechanical marks, scratches, scale, laminations, flakes or cracks that do not affect the thickness tolerance. For special requirements, a production feasibility study shall be required. 45 days Skin passed, hot rolled steel coils are guaranteed to have a maximum of 1/4” wave height per meter. The 5 meters at the outer end of the coil and the 10 meters at the inner end of the coil are not covered by this guarantee (Head &Tail ends of coil). Camber 6 months Flatness 6 months Dimensional 6 months tolerances Telescoping & alignment Until received Guaranteed to have a maximum of 0.500” per 20 feet length. Hot rolled steel coils that have not been skin passed are guaranteed to meet 50% of the ASTM A-568 & A-635 standard. See the Flatness tolerance information listed in Table 13.8 of this manual. Thickness: guaranteed to meet 50% of the ASTM A-568 and A-635 tolerances in 98% of the length of the coil. The remaining 2% length of coil shall be within 100% of the tolerance standards. Width (mill edge): guaranteed to be -0”/+0.500” of specification, in 98% of the length of the coil. The remaining 2% length of coil shall be within 100% of ASTM A-568 tolerance Permissible Ranges: Maximum telescope of 2”, maximum coil misalignment of 1”, and coil misalignment for HSLA of 1.5”. Note: Claims will be accepted no later than 6 months after shipment. 32 HOT ROLLED STEEL COIL (GUARANTEES) PRODUCT GUARANTEE TABLE, HOT ROLLED COIL (HOR) Pickled hot rolled coils are available with a mill or cut edge, thicknesses from 0.059” to 0.400” and widths from 29” up to 60”, oiled or dry, in a weight range of 7 to 20 metric tons: CLASSIFICATION The following steel types are classified by their resistance to deformation: I.- Low yield strength steel: All steel with a minimum yield strength of 30 ksi. II.- Medium yield strength steel: All steel with a minimum yield strength of 35 ksi. III.- High yield strength steel: All steel with a minimum yield strength of 45 ksi. The steel grades offered in pickled hot rolled coils are the same as those direct from the hot rolling line, with the following dimensional restrictions: Dimensional characteristics Mill edge and cut edge 20” and 24” internal diameter Steel Thickness 1 Width 3 grade inches mm inches mm SAE 1005 to 1008 0.059-0.250 1.50-6.35 29-60 736.6-1524 SAE 1010 to 1020 0.070-0.250 1.78-6.35 29-60 736.6-1524 SAE 1021 to 1030 0.070-0.200 1.78-5.08 29-60 736.6-1524 Not available SAE 1035 to 1050 Grades 33, 36, 42 0.070-0.250 1.78-6.35 29-60 736.6-1524 Grades 46, 50 0.070-0.250 1.78-6.35 36-60 914.4-1524 and 55 4 Grade 60 4 0.070-0.180 1.78-4.57 36-60 914.4-1524 Mill edge 24” internal diameter Thickness 2 Width 3 inches mm inches mm > 0.250-0.400 > 6.35-10.16 29-48 736.6-1219 > 0.250-0.320 > 6.35-8.13 29-60 736.6-1524 > 0.320-0.400 > 8.13-10.16 29-48 736.6-1219 > 0.200-0.320 > 5.08-8.13 29-60 736.6-1524 > 0.320-0.400 > 8.13-10.16 29-48 736.6-1219 > 0.070-0.180 > 1.78-4.57 29-48 736.6-1219 > 0.250-0.375 > 6.35-9.52 29-48 736.6-1219 > 0.250-0.375 > 6.35-9.52 36-48 914.4-1219 > 0.180-0.325 > 4.57-8.26 36-48 914.4-1219 1 It can be produced with a cut edge (CE), or with a mill edge (ME); and with a 20” (508 mm) or 24” (609.6 mm) internal diameter. 2 It can only be produced with a mill edge (ME) and an internal diameter of 24” (609.6 mm). Material with thicknesses between 0.400” to 0.500” requires a production feasibility study. 3 Widths less than 29” (736.6 mm) are offered with a mill edge only after a production feasibility study has been performed. 4 A maximum alignment tolerance of 4” (101.6 mm) is offered for thicknesses ≥ 0.250” (6.35 mm). 33 HOT ROLLED AND PICKLED STEEL COIL HOT ROLLED AND PICKLED STEEL COIL (HRP) Pickled hot rolled sheet, (HRP), with a mill or cut edge, is available in thicknesses from 0.059” up to 0.400” and widths from 29” up to 60”, depending on the steel complexity. Pickled hot rolled coils are used in applications similar to hot rolled coils without pickling. When the application requires a clean surface for stamping or painting or when surface appearance is vital, pickled hot rolled coils should be used. Attribute Guarantee Remarks Oxidation Not guaranteed Pickled material without oil protection (pickled & dry) is extremely susceptible to oxidation and carries no guarantee. The manufacturer is not responsible for the risk of corrosion on products that are not oiled or protected. 90 days When material is pickled and oiled. Mechanical properties 6 months According to the requested specifications. Coil breaks Not guaranteed Steel grades with a carbon content equivalent to SAE 1010 and lower are not guaranteed to be free from coil breaks. 6 months Steel grades with higher carbon content than SAE 1010 are guaranteed to be free from coil breaks for up to six months. Camber Guaranteed to have a maximum of 0.500” per 20 feet length. 6 months Surface 6 month quality The hot-rolling process may produce material with scale and surface oxidation. AHMSA guarantees the surface of the hot rolled coil to be 98% free from defects such as: mechanical marks, scratches, scale, laminations, flakes or cracks that do not affect the thickness tolerance. Flatness 6 months Hot rolled steel coils that have not been skin passed are guaranteed to meet 50% of the ASTM A-568 & A-635 standard. See the Flatness tolerance information listed in Table 13.8 of this manual. 45 days Skin passed, hot rolled steel coils are guaranteed to have a maxmum of 1/4” wave height per meter. The 5 meters at the outer end of the coil and the 10 meters at the inner end of the coil are not covered by this guarantee (Head &Tail ends of coil). Dimensional 6 months tolerances Thickness: guaranteed to meet 50% of the ASTM A-568 and A-635 tolerances in 98% of the length of the coil. The remaining 2% length of coil shall be within 100% of the tolerance standards. Width (mill edge): guaranteed to be -0”/+0.500” of specification. Width (cut edge): guaranteed to be -0”/+0.125”, in 98% of the length of the coil. The remaining 2% length of coil shall be within 100% of ASTM A-568 tolerance. Telescoping Until & alignment received Permissible Ranges: Maximum telescope of 2”, maximum coil misalignment of 1”, and coil misalignment for HSLA of 1.5”. For material thicker than 0.250”, a maximum coil misalignment of 4” applies. Note: Claims will be accepted no later than 6 months after shipment. 34 HOT ROLLED AND PICKLED STEEL COIL PRODUCT GUARANTEE TABLE, PICKLED COIL (HRP) AHMSA´s hot rolled coils can be supplied with a skin pass processing. Coils less than 20 metric tons and an internal diameter of 30” can be skin passed within the following ranges: Available characteristics Steel Low strength (≤ 33 ksi) Medium and hig strength ( > 33 ksi - ≤ 50 ksi) Thickness 0.059” - 0.250” 0.059” - 0.250” 0.059” - 0.185” Width Flatness 29” to 60” Skin passed steel coils are guaranteed to have a maximum of 29” to 50” 1/4” wave height per meter. > 50” to ≤ 60” The 5 meters at the outer end of the coil and the 10 meters at the inner end of the coil are not covered by this guarantee (Head &Tail ends of coil). FLOOR PLATE (FP) Floor plate is produced in accordance to ASTM A-786. It is manufactured in the following grades*: SAE 1008 and 1010, ASTM A-1011 SS 36 (0.074” < 0.230”), ASTM A-1018 SS 36 (0.230” up to 0.375”) and ASTM A-36. Dimensions * (inches) Thickness Width 0.074 36 0.104 36 and 48 0.125 36 and 48 0.187 36 and 48 0.250 36 and 48 0.375 36 and 48 Range and shape tolerances are according to ASTM A-568 (for thicknesses up to 0.179”) and A-635 (for thicknesses from 0.180” up to 0.375”). Maximum coil weight: 15 metric tons. (*) Other steel grades and dimension ranges are subject to inquiry. 35 SKIN PASSED, HOT ROLLED FLAT PRODUCT SKIN PASSED, HOT ROLLED FLAT PRODUCT (SKP) HOT ROLLED COIL TOLERANCES, ASTM A-568 & A-635 The following thickness tolerances correspond to 50% of the ASTM standard; For Carbon Steel refer to ASTM A-568 Table 4 and ASTM A-635 Table 2. For HSLA steel, refer to ASTM A-568 table 6 and ASTM A-635 Table 2. Thickness and width tolerances are guaranteed in 98% of the coil length. 13.1 Standard thickness tolerances for Hot Rolled Strip in specified nominal thickness for carbon steel Specified ordered nominal thickness (inches) Refer to A-568 Table 4 Refer to A-635 Table 2 Specified width 0.059 to 0.072 to 0.099 to 0.181 to 0.231 to 0.314 to 0.376 to (inches) 0.071, incl 0.098, incl 0.180, incl 0.230, incl 0.313, incl 0.375, incl 0.500, incl 29 to 40, incl ± 0.0030 ± 0.0035 ± 0.0035 ± 0.0040 ± 0.0055 ± 0.0060 ± 0.0070 Over 40 to 48, incl ± 0.0030 ± 0.0035 ± 0.0040 ± 0.0045 ± 0.0060 ± 0.0065 ± 0.0070 Over 48 to 60, incl ± 0.0035 ± 0.0035 ± 0.0040 ± 0.0050 ± 0.0060 ± 0.0070 ± 0.0075 Over 60 to 63.75, incl ± 0.0035 1.50 to Specified width 1.80, incl (millimeters) 736.6 to 1016, incl ± 0.076 Over 1016 to 1219, incl ± 0.076 Over 1219 to 1524, incl ± 0.089 Over 1524 to 1619, incl ± 0.089 ± 0.0040 ± 0.0040 ± 0.0055 ± 0.0065 ± 0.0075 Specified ordered nominal thickness (millimeters) 1.81 to 2.50 to 4.58 to 5.85 to 7.96 to 2.49, incl 4.57, incl 5.84, incl 7.95, incl 9.52, incl ± 0.089 ± 0.089 ± 0.102 ± 0.140 ± 0.152 ± 0.089 ± 0.102 ± 0.114 ± 0.152 ± 0.165 ± 0.089 ± 0.102 ± 0.127 ± 0.152 ± 0.178 ± 0.102 ± 0.102 ± 0.140 ± 0.165 ± 0.191 ± 0.0080 9.53 to 12.7, incl ± 0.178 ± 0.178 ± 0.191 ± 0.203 13.2 Standard thickness tolerances for Hot Rolled Strip in specified nominal thickness for HSLA steel Specified ordered nominal thickness (inches) Refer to A-568 Table 6 Refer to A-635 Table 2 Specified width 0.059 to 0.083 to 0.099 to 0.181 to 0.231 to 0.314 to 0.376 to (inches) 0.082, incl 0.098, incl 0.180, incl 0.230, incl 0.313, incl 0.375, incl 0.500, incl 36 to 40, incl ± 0.0035 ± 0.0040 ± 0.0040 ± 0.0045 ± 0.0055 ± 0.0060 ± 0.0070 Over 40 to 48, incl ± 0.0035 ± 0.0040 ± 0.0050 ± 0.0050 ± 0.0060 ± 0.0065 ± 0.0070 Over 48 to 60, incl ± 0.0035 ± 0.0040 ± 0.0050 ± 0.0050 ± 0.0060 ± 0.0070 ± 0.0075 Over 60 to 63.75, incl ± 0.0040 1.50 to Specified width 2.00, incl (millimeters) 914.4 to 1016, incl ± 0.089 Over 1016 to 1219, incl ± 0.089 Over 1219 to 1524, incl ± 0.089 Over 1524 to 1619, incl ± 0.102 ± 0.0045 ± 0.0055 ± 0.0055 ± 0.0065 ± 0.0075 Specified ordered nominal thickness (Millimeters) 2.01 to 2.45 to 4.58 to 5.85 to 7.96 to 2.44, incl 4.57, incl 5.84, incl 7.95, incl 9.52, incl ± 0.102 ± 0.102 ± 0.114 ± 0.140 ± 0.152 ± 0.102 ± 0.127 ± 0.127 ± 0.152 ± 0.165 ± 0.102 ± 0.127 ± 0.127 ± 0.152 ± 0.178 ± 0.114 ± 0.140 ± 0.140 ± 0.165 ± 0.191 ± 0.0080 9.53 to 12.7, incl ± 0.178 ± 0.178 ± 0.191 ± 0.203 36 HOT ROLLED STEEL COIL TABLE 13 HOT ROLLED STEEL COIL 13.3 Width tolerances for carbon and micro alloyed steel in 98%of coil length Specified width Width tolerance, over only inches millimeters inches millimeters 29 - 63.75 736.6 - 1619 - 0 /+ 0.500 - 0 /+ 12.7 13.4 Camber tolerance: 50% of ASTM A-568 Table 12 inches millimeters 1/2” max. in 20 feet length 12.5 mm max. in 6,000 mm length 13.5 Variation in internal diameter: 30” ± 1.5” 13.6 Coiling quality permissible variations Internal coil diameter telescope External coil diameter telescope Misalignment of coil Misalignment for HSLA grades inches 2 2 1 1.5 millimeters 50 50 25 38.1 13.7 Maximum variation in crown is 0.004” for all dimensions 13.8 Flatness tolerance A of non-processed Hor Rolled Sheet cut lengths B (carbon and HSLA steel), 50% of ASTM A-568, Table 16 Flatness tolerances C, inches Specified thickness (inches) 0.059 to 0.230 excl Specified width (inches) 29 to 60 incl Over 60 Specified yield strength, min. ksi Under 45 ksi Size range 1 3/4” 1 1/8” 45 to 50 ksi D,E Size range 2, 3 1 1/8” 1 11/16” A The table also applies to lengths cut from coils by the customer when adequate flattening operation B C D E has been performed. If the customer has not an adequately leveler equipment, the product shall be requested with skin-pass or tenso-leveler process included for thickness ≤ 0.120”. Application of this table for product in coil is not appropriate unless the coil has been rolled out and adequately flattened. If the customer has not an adequately leveler equipment, the product shall be requested with skin-pass or tenso-leveler process included for thickness ≤ 0.120”. Maximum deviation from a horizontal flat surface. Tolerance for steel with specified minimum yield strength in excess of 50 Ksi is subject to negotiation. (Steel size range dimensions as shown under Size Ranges 4 and 5). 0.071 minimum thickness of HSLA. 37 1619 1626 1575 1524 1473 1422 1372 1321 1270 1219 1168 1118 1016 965 914 864 813 1067 Size range 1 mm 0.500 12.70 0.400 10.16 0.300 7.62 0.200 5.08 0.175 4.45 0.160 4.06 0.140 3.56 0.120 3.05 0.080 2.03 0.070 1.78 0.059 1.50 Inches 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 29 63.75 WIDTH Size range 1 Width Thickness inches millimeters inches millimeters 29 to 38, incl 1 736.6 to 965, incl 0.059 to 0.500, incl 1.50 to 12.7, incl 29 to 48, incl 736.6 to 1219, incl 0.070 to 0.500, incl 1.78 to 12.7, incl 29 to 52, incl 736.6 to 1321, incl 0.080 to 0.500, incl 2.03 to 12.7, incl 29 to 63.750, incl 2 736.6 to 1619, incl 0.175 to 0.500, incl 4.45 to 12.7, incl 1 The thickness range from 0.059” up to 0.069” (1.5 mm -1.75 mm) is manufactured only in SAE 1008 steel grade. Demand for lower carbon content steel that ranges in width from 29” up to 38” shall be subject to product availability. 2 For widths of 60” up to 63.750”, a production feasibility study is necessary. 38 HOT ROLLED STEEL COIL T H I C K N E S S 762 711 737 DIMENSIONAL RANGE / THICKNESS-WIDTH RELATION IN WHICH THE DIFFERENT STEEL GRADES ARE PRODUCED mm 0.500 12.70 0.400 10.16 0.300 7.62 0.200 5.08 0.175 4.45 0.160 4.06 0.140 3.56 0.120 3.05 0.080 2.03 0.070 1.78 0.060 1.52 Inches 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 29 45 63.75 WIDTH Size range 2 Width Thickness inches millimeters inches millimeters 29 to 36, incl 736.6 to 914, incl 0.070 to 0.500, incl 1.78 to 12.7, incl 29 to 45, incl 736.6 to 1143, incl 0.075 to 0.500, incl 1.91 to 12.7, incl 29 to 50, incl 736.6 to 1270, incl 0.080 to 0.500, incl 2.03 to 12.7, incl 29 to 63.750, incl 736.6 to 1619, incl 0.175 to 0.500, incl 4.45 to 12.7, incl 39 HOT ROLLED STEEL COIL 1619 1626 1575 1524 1473 1422 1372 1321 1270 1219 1168 1118 1067 1016 965 914 864 813 737 762 711 T H I C K N E S S Size range 2 mm 0.500 12.70 0.400 10.16 0.300 7.62 0.200 5.08 0.175 4.45 0.160 4.06 0.140 3.56 0.120 3.05 0.090 2.29 0.070 1.78 0.060 1.52 Inches 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 29 63.75 WIDTH Size range 3 Width Thickness inches millimeters inches millimeters 29 to 36, incl 736.6 to 914, incl 0.070 to 0.500, incl 1.78 to 12.7, incl 29 to 44, incl 736.6 to 1117, incl 0.090 to 0.500, incl 2.29 to 12.7, incl 29 to 50, incl 736.6 to 1270, incl 0.120 to 0.500, incl 3.05 to 12.7, incl 29 to 63.750, incl 736.6 to 1619, incl 0.175 to 0.500, incl 4.45 to 12.7, incl Note: Micro alloyed steel grade (HSLA) is limited to a 36” minimum width. 40 HOT ROLLED STEEL COIL 1619 1626 1575 1524 1473 1422 1372 1321 1270 1219 1168 1118 1067 1016 965 914 864 813 737 762 711 T H I C K N E S S Size range 3 mm 0.500 12.70 0.400 10.16 0.375 9.53 0.250 6.35 0.200 5.08 0.188 4.78 0.154 3.91 0.120 3.05 0.105 2.67 0.090 2.29 0.060 1.52 Inches 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 29 55 63.75 WIDTH Size range 4 Width Thickness inches millimeters inches millimeters 29 to 36, incl 736.6 to 914, incl 0.090 to 0.500, incl 2.29 to 12.7, incl 29 to 42, incl 736.6 to 1067, incl 0.105 to 0.500, incl 2.67 to 12.7, incl 29 to 46, incl 736.6 to 1168, incl 0.120 to 0.500, incl 3.05 to 12.7, incl 29 to 48, incl 736.6 to 1219, incl 0.154 to 0.500, incl 3.91 to 12.7, incl 29 to 55, incl 736.6 to 1397, incl 0.188 to 0.500, incl 4.78 to 12.7, incl 29 to 63.750, incl 736.6 to 1619, incl 0.250 to 0.375, incl 6.35 to 9.53, incl Note: Micro alloyed steel grade (HSLA) is limited to a 36” minimum width. 41 HOT ROLLED STEEL COIL 1626 1575 1524 1473 1619 1397 1422 1372 1321 1270 1219 1168 1118 1067 1016 965 914 864 813 737 762 711 T H I C K N E S S Size range 4 mm 0.500 12.70 0.400 10.16 0.375 9.53 0.250 6.35 0.200 5.08 0.188 4.78 0.154 3.91 0.134 3.40 0.120 3.05 0.105 2.67 0.090 2.29 Inches 28 30 32 34 36 38 40 42 44 46 48 50 52 54 56 58 60 62 64 29 55 63.75 WIDTH Size range 5 Width Thickness inches millimeters inches millimeters 29 to 36, incl 736.6 to 914, incl 0.105 to 0.500, incl 2.67 to 12.7, incl 29 to 42, incl 736.6 to 1067, incl 0.120 to 0.500, incl 3.05 to 12.7, incl 29 to 46, incl 736.6 to 1168, incl 0.134 to 0.500, incl 3.40 to 12.7, incl 29 to 48, incl 736.6 to 1219, incl 0.188 to 0.500, incl 4.78 to 12.7, incl 29 to 55, incl 736.6 to 1397, incl 0.250 to 0.500, incl 6.35 to 12.7, incl 29 to 63.750, incl 736.6 to 1619, incl 0.250 to 0.375, incl 6.35 to 9.53, incl Note: Micro alloyed steel grade (HSLA) is limited to a 36” minimum width. 42 HOT ROLLED STEEL COIL 1626 1575 1524 1473 1619 1397 1422 1372 1321 1270 1219 1168 1118 1067 1016 965 914 864 813 737 762 711 T H I C K N E S S Size range 5 The information contained in this manual is subject to change without notification. Changes will be posted in the electronic version of the Specification and Guarantee Manual AHMSA available at WWW.AHMSA.COM. COLD ROLLED FLAT PRODUCTS Our Cold Roll mill processes are certified under the abovementioned quality standards and also comply with the international standards ISO/TS 16949 and ISO14001 that are more commonly applied to the automotive industry. By meeting these certifications, we are able to present an added value to our customers by ensuring quality management of the processes while at the same time, guaranteeing environmental protection during the manufacturing process. AHMSA offers cold rolled sheet, in grades and specifications which cover most steel applications such as motor lamination or for use in the automotive and home appliance industries. AHMSA also offers coated products in grades and specifications designed for use in the metallic container industry. Steel grades presented in this manual represent our main product lines. Some products, sizes, and grades require a minimum volume to manufacture and/or are subjected to restrictions. For any application not covered in this manual, please contact a technical consultant. Outside of Mexico and the U.S.: AHMSA Export Department • Phone + 52 (866) 649 34 81 • Fax + 52 (866) 649 23 10 • [email protected] In the U.S.: AHMSA International, Inc. 5150 N. Loop 1604 W. · San Antonio, Tx 78249 • Phone (210) 341 37 77 • Fax (210) 477 27 83 • [email protected] In Mexico: Altos Hornos de Mexico, S.A.B. de C.V. • Free 01 800 718 62 90 • [email protected] 44 COLD ROLLED FLAT PRODUCTS AHMSA’s cold rolled flat products comply with the highest quality standards in the international steel industry. All processes and departments are governed by the AHMSA Management System which complies with ISO 9001, ISO 14001, and OSHAS 18001. COLD ROLLED SHEET AND COIL AHMSA’s cold rolled sheet is supplied in coils, cut to length sheets, slit width coils or strips with the following characteristics: • Annealed or not Annealed (Full Hard) • Tension Leveled or not Tension Leveled • With or Without Anticorrosive Coating • Oiled or Dry • Matte or Bright Finish The coil weights should range from 5 to 20 metric tons. Packaging Methods: All coils are protected with V.C.I. wrapping unless intended for Maritime transport, in which case the edges and outside diameter of the coils are protected with steel covers. Shipment Method: By Tractor Trailer (20 mt/unit) or by Railroad Car (80 mt/unit). For volume orders consideration will be given for multiple weights. TABLE 1 INNER AND OUTER DIAMETER OF COIL Diameter Product Tempered or “Full-hard” Tension leveled Maximum inner Maximum outer inches mm inches mm 20 508 20 508 24 609.6 72 1828.8 72 1828.8 72 1828.8 TABLE 1.1 RESTRICTIONS IN WIDTH & THICKNESS FOR FULL HARD AND TEMPERED STEEL Specified width 27.0” to 36.5”, incl over 36.5” to 43.0”, incl over 43.0” to 51.5”, incl over 51.5” to 60.0” 1, incl Minimum thickness 0.0093”2 0.0125” 0.0150” 0.0200” Maximum thickness 0.1046” 0.1046” 0.1046” 0.0600” 1 Tempered cold rolled steel is produced up to a maximum width of 51.5”. 2 A production feasibility study is necessary for Full-hard sheet with a thickness of 0.0077” to 0.0092” The minimum thickness of tempered sheet is 0.0179”. A production feasibility study is required for material less than 0.0179”. For more details, see corresponding graphics for each product (Graphs 1, 2, 3 & 4). 45 COLD ROLLED FLAT PRODUCTS Material edges are cut during the pickling process, prior to cold reduction. Tempered and Tension Leveled material can be ordered with a trimmed edge, which is cut during the tension leveling process. QUALITIES, SPECIFICATIONS AND TYPICAL APPLICATIONS Cold rolled full hard steel (carbon steel non annealed) Used in the manufacturing of galvanized, pre-painted and corrugated sheets. Complies with ASTM A-568, JIS G-3141, SPCC 1-B or D, SAE J403 and Grades 1006 and 1008. Cold rolled carbon commercial steel (CS) Used to manufacture parts which are folded, moderately formed and welded. Such examples would include door panels and windows. Complies with ASTM A-1008, JIS G-3141 SPCC, DIN EN 10130DC01 standards. Cold rolled carbon medium drawing steel (DS) Used in the manufacture of parts where a regular and medium drawing characteristics or shapes are necessary. An example would be for non-exposed automotive parts. Complies with ASTM A-1008, ASTM A-424, EN 10130 DC03, JIS G-3141 SPCD standards. Cold rolled carbon deep drawing steel, special killed (DDS) The manufacture of parts requiring severe drawing or shaping application with resistance to aging. Some typical applications would include wheel-barrow bases, motor crankcases, bumpers etc. Complies with ASTM A-1008, EN 10130 DC04, JIS G-3141 SPCE standards. Cold rolled carbon steel sheet for enameling with or without ductility guarantee Used for the manufacture of large household appliances that may require enameling and drawing. Complies with ASTM A-424 type II-B standards. Cold rolled carbon high strength (HSLA) steel sheet Used for the manufacture of metallic structures where light weight is an important factor, such as transmission towers and light post products. Complies with ASTM SAE J-1392 Grades 45 and 50, ASTM A-1008 Grades 45 and 50. Cold rolled carbon steel sheet for structural applications with resistance to atmospheric corrosion Material of moderate ductility. Used on metallic roofs for industrial buildings and automotive mufflers. Complies with ASTM A- 606. Cold rolled sheet SAE quality Primarily structural use and applications requiring heat treatment. An example would be the manufacture of welded pipe. Complies with SAE J-403 grades from 1006 to 1050. Electric steels Semi processed (non-oriented grain) for lamination of motors and ballasts. Complies with ASTM A-726. Structural steel and for manufacture of welded pipe Low and medium carbon from SAE 1006 to 1020 grades. Steel for bands and for thermal treatment applications Steel: SAE J403 Grade 1527, SAE 1035, 1045 and 1050. Note: For more details about variables inside each grade or the norm that can be applied, please refer to Tables 7, 8, 9, 10, 11 and 12. 46 COLD ROLLED FLAT PRODUCTS TABLE 2 Class SURFACE TYPE Characteristics Applications Class 1 Processed to meet requirements for controlled surface texture and flatness limitations. Used for exposed parts or when the surface texture, surface condition, flatness, and ductility affect the quality of the end product. Class 2 Coil must be expected to contain minor surface imperfections such as pits, scratches, edge breaks, cross breaks, roll marks and other minor surface imperfections and major surface imperfections such as holes and loose slivers. Used for unexposed parts or where surface texture, surface condition, or the appearance is not important to finished product. This class of material is also used where maximum formability is desired. TABLE 4 Class SURFACE FINISHES Characteristics Applications Regular (mate) finish Most widely used sheet finish. Excellent appearance after painting and lacquering. Uniform dull-texture finishes having a range 30 to 60 micro inches. Drawn parts where a surface with this finish improves the performance of steel in forming presses. Bright finish Bright finish roughness is produced by rolling on smooth rolls. Roughness range is a maximum of 30 micro inches. Used primarily for parts that are going to be chromed or galvanized. 47 COLD ROLLED FLAT PRODUCTS TABLE 3 TABLE 5 COLD ROLLED SHEET TOLERANCE 5.1 Thickness tolerance Nominal thickness inches 0.0093 to 0.0178, incl 0.0179 to 0.059, incl 0.0591 to 0.1046, incl mm 0.236 to 0.452, incl 0.454 to 1.5, incl 1.5 to 2.66, incl Tolerance % ± 5 ± 5 ±6 5.2 Width tolerances of cold-rolled sheet Specified widthWidth tolerance, over only inches mm inches mm 27.5 to 60.0, incl 698.5 to 1,524, incl 1/8 (0.125) 3.175 5.3 Maximum permissible Camber variation in coils is 3/8” (9.52 mm) in every 240” (6,096 mm) 5.4 Flatness tolerances of Cold-Rolled Sheet refer to ASTM A-568 Table 23 Flatness tolerance A Specified yield point, min, ksi Specified Specified thickness width Under 45 ksi inches mm inches mm inches mm 698.5 to 914, incl 3/8 9.5 To 0.044, To 1.12, 27.5 to 36, incl incl incl Over 36 to 60, incl Over 914 to 1524, incl 5/8 15.9 27.5 to 36, incl 698.5 to 914, incl 1/4 6.4 Over Over 0.044 1.12 Over 36 to 60, incl Over 914 to 1524, incl 3/8 9.5 45 to 50 B ksi incl inches mm 3/4 19 1 1/8 28.6 3/4 19 3/4 19 Note: This table does not apply to full hard or non-tempered steel. A Maximum deviation from a horizontal flat surface. B Tolerances for HSLA steel with specified minimum yield point in excess of 50 ksi are subject to negotiation. 48 COLD ROLLED FLAT PRODUCTS Note: A production feasibility study is required for tempered cold rolled sheets that are in the range of 0.0093” to 0.0178”. TENSION- LEVELING CHARACTERISTICS / COLD ROLLED Characteristics Tempered cold rolled steel thickness 1,2 Full-hard cold rolled steel thickness Width. Edge cut in pickling 2 Width. Edge cut in tension 1 Inside diameter Coil weight Oiled Tempered cold rolled steel flatness Full-hard cold rolled steel flatness Steel grades in tempered cold rolled steel Steel grades full hard cold rolled steel English system Metric system 0.012” to 0.1046” 0.30 to 2.65 mm 0.013” to 0.035” 0.33 to 0.89 mm 27.5” to 51.5” 698.5 to 1308 mm Tol.= - 0 /+ 0.125” Tol.= - 0 /+ 3.175 mm 27.5” to 50.187” 698.5 to 1274 mm Tol.= - 0 /+ 0.0625” Tol.= - 0 /+ 1.587 mm 20” or 24” 508 or 610 mm 11,023 to 44,000 Lbs 5 to 20 mTons 46 to 279 mg/ft 2 0.5 to 3.0 gr/m2 10 “I” units maximum - (2 waves in 1/8” in one meter) 20 “I” units maximum - (2 waves of 3/16” in one meter) Up to grades HSLA-50 or SAE 1015 SAE 1010 maximum 1 Edge trimmed in tension-leveling line. 2 Edge cut in pickling line. TABLE 7 TEMPERED AND ANNEALED COLD ROLLED PRODUCTS / CARBON STEEL FOR AUTOMOTIVE USE Yield Chemical composition Hardness strength Value (maximum %) min. Rb Specification C Mn P S Al min. r n MPa. max. ASTM A-1008 CS “A” 1 0.10 0.60 0.030 0.035 - - - 60 140-275 ASTM A-1008 CS “B” 1 0.02 - 0.15 0.60 0.030 0.035 - - - 60 140-275 1 ASTM A-1008 CS “C” 0.08 0.60 0.10 0.035 - - - 60 140-275 ASTM A-1008 DS “A” 1 0.08 0.50 0.020 0.030 0.01 1.3-1.7 0.17- 0.22 55 150-240 ASTM A-1008 DS “B” 1 0.02 - 0.08 0.50 0.020 0.030 0.02 1.3-1.7 0.17- 0.22 55 150-240 ASTM A-1008 DDS 1 0.06 0.50 0.020 0.025 0.01 1.4-1.8 0.20- 0.25 50 115-200 EN 10130 DC01 0.12 0.60 0.045 0.045 - - - 60 140-280 EN 10130 DC03 0.10 0.45 0.035 0.035 - 1.3 - 55 140-240 EN 10130 DC04 0.08 0.40 0.030 0.030 - 1.6 0.18 50 140-210 JIS G-3141 SPCC 0.15 0.60 0.10 0.050 - - - 65 - JIS G-3141 SPCD 0.12 0.50 0.040 0.040 - - - 55 240 JIS G-3141 SPCE 0.10 0.45 0.030 0.030 - - - 50 220 Tensile strength min. MPa. - - - - - - 270- 410 270- 370 270- 350 - 270 270 Elong. in 2” min. % 30 30 30 36 36 38 28 34 38 2 34 36 2 38 2 1 The typical mechanical properties indicated here are not mandatory. 2 Depends on thickness and test piece according to JIS 5. 49 COLD ROLLED, TEMPERED, TENSION LEVELED STRIP TABLE 6 TABLE 8 TEMPERED AND ANNEALED COLD ROLLED PRODUCTS / CARBON STEEL FOR PORCELAIN ENAMELING Chemical composition and mechanical properties Specification ASTM A-424 type II CQ ASTM A-424 type II DQ ASTM A-424 type II DDQ Hardness Rb max. S 0.030 0.030 0.030 60 55 50 Yield strength ksi - 25 - 39.2 20 - 36.2 Tensile strength ksi - 39.2 - 56.5 39.2 - 50.0 Elong. in 2” min. % - 32 36 COLD ROLLED PRODUCTS IN COIL / FULL HARD CARBON STEEL Chemical composition and mechanical properties Specification G-3141 SPCC 1-D SAE J-403 G 1006 SAE J-403 G 1008 SAE J-403 G 1010 SAE J-403 G 1012 SAE J-403 G 1018 SAE J-403 G 1527 C 0.15 0.08 0.10 0.08 - 0.13 0.10 - 0.15 0.15 - 0.20 0.22 - 0.29 Chemical composition (maximum %) Mn P S 0.50 0.040 0.050 0.45 0.030 0.050 0.50 0.030 0.050 0.30 - 0.60 0.030 0.050 0.30 - 0.60 0.030 0.050 0.60 - 0.90 0.030 0.050 1.20 -1.50 0.030 0.050 Si - 0.10 0.10 0.10 0.10 0.10 - Hardness min. Rb JIS 85 85 85 85 85 85 85 50 COLD ROLLED FULL-HARD, ANNEALED AND TEMPERED TABLE 9 C 0.050 0.050 0.050 Chemical composition (maximum %) Mn P 0.50 0.020 0.50 0.020 0.50 0.020 COLD ROLLED PRODUCTS, (NON ANNEALED/FULL HARD) / (THICKNESS / WIDTH LIMITATIONS) T H I C K N E S S 1575 1524 1422 1473 1372 1321 1270 1219 1168 1118 1067 1016 965 914 864 762 813 711 1308 mm 0.1046 2.657 0.0598 1.519 0.0478 1.214 0.0299 0.759 0.0220 0.559 0.0210 0.533 0.0200 0.508 0.0190 0.483 0.0180 0.457 0.0170 0.0160 0.0150 0.0140 0.0166” 0.4216 mm 0.0156” 0.3962 mm 0.0146” 0.3708 mm 0.432 0.406 0.381 0.356 0.0130 0.330 0.0125 0.318 0.0120 0.305 0.0105 0.267 0.236 0.0093 Inches 28 30 32 34 36 38 40 39.5 42 44 46 48 50 52 51.5 54 56 58 60 62 WIDTH Cold rolled for commercial and forming quality. (CS and FS). Cold rolled for Grade 50 “D”. Cold rolled for “Full-hard” quality. 51 COLD ROLLED, NON ANNEALED / FULL-HARD Graph 1 COLD ROLLED PRODUCTS TEMPERED COLD ROLLED STEEL / CQ, DQ & DDQ (THICKNESS / WIDTH LIMITATIONS) T H I C K N E S S 1524 1473 1372 1422 1321 1270 1270 1168 1118 1067 1016 965 914 864 813 711 762 660 1308 mm 0.1046 2.657 0.0897 2.278 0.0598 1.519 0.0500 1.270 0.0478 1.214 0.0359 0.912 0.0280 0.711 0.0220 0.559 0.0205 0.521 0.0200 0.508 0.0195 0.495 0.0190 0.483 0.0179 0.455 0.445 0.0175 Inches 26 28 30 32 34 36 38 40 42 44 46 48 50 52 48.25 51.5 54 56 58 60 WIDTH Commercial steel ASTM-A 1008 CS, JIS G-3141 SPCC A-424 type II CQ CS (0.0179” to 0.1046”). Deep drawing steel ASTM-A 1008 DDS, JIS G-3141 SPCE, A-424 type II DDQ DDS, DIN/EN 10130 DO03 and DO04 (0.020” to 0.0897”). Drawing steel ASTM-A 1008 DS, JIS G-3141 SPCD, A-424 type II DQ DS, DIN/EN 10130 DO01(0.0179” to 0.0897”). Quality CS Commercial steel DS Drawing steel DDS Deep drawing steel Specified width inches 28 to 51.5, incl 28 to 48.250, incl 28 to 51.5, incl 28 to 48.250, incl 28 to 51.5, incl Minimum thickness inches 0.0179 0.0179 0.028 0.02 0.028 Maximum thickness inches 0.1046 0.028 0.0897 0.028 0.0897 Note: A production feasibility study is required for thicknesses < 0.0179”. 52 COLD ROLLED, TEMPERED Graph 2 TABLE 10 COLD ROLLED PRODUCTS TEMPERED AND ANNEALED / STEEL FOR MOTOR LAMINATION AND BALLAST, SEMI-PROCESSED (NON-ORIENTED GRAIN) The magnetic field cores of electrical equipment consist of pilings of steel sheets stamped to size and shape necessaries form a core. For maximum electrical efficiency, cores must be made of material having good magnetic properties, in particular, high permeability and low core loss. Permeability: Is the relative ease in which material becomes magnetized. For steels produced in AHMSA, guarantee is of 2,000 Gauss/Oersted minimum. Semi processed (non-oriented grain) electrical steels: This material does not have fully developed magnetic characteristics, it requires of an annealing process done by the costumer, usually after the stamping to develop the desired magnetic properties. This steel can be supplied in a range of physical and mechanical characteristics and can be matched to specific customer stamping and annealing practices. Chemical composition and mechanical and magnetic properties / ASTM A-726 Specification 47-D-380 56-D-440 64-D-490 47-D-270 56-D-310 64-D-360 79-D-450 47-D-270 56-D-310 64-D-360 47-D-215 56-D-260 64-D-290 Max core loss (W/Lb) 1.5 Telsa, 60 Hz Thickness (inches) Max. Typical 0.0185 3.80 2.80 0.0220 4.40 3.20 0.0250 4.90 3.60 0.0185 2.70 2.50 0.0220 3.10 2.90 0.0250 3.60 3.20 0.0310 4.50 3.80 0.0185 2.70 2.30 0.0220 3.10 2.70 0.0250 3.60 3.00 0.0185 2.15 2.10 1 0.0220 2.60 2.40 0.0250 2.90 2.60 Hardness (Rb) Chemical composition (maximum %) Mn Al Si 65 0.40-0.60 0.035-0.08 0.25-0.35 75 0.50-0.70 0.25-0.35 0.30-0.40 75 0.50-0.70 0.20-0.30 0.70-0.85 80 0.50-0.70 0.20-0.30 0.90-1.0 Note: · Hardness converted from Rockwell 30-T to Rockwell B. Roughness 50 to 90 micro inches. · In all the grades produced: C= 0.04% max., P=0.030% max. and S= 0.015% max. · For thicknesses different to this table it must be handled as test order. 1 Please Contact our Technical Service Department. 53 COLD ROLLED, TEMPERED, TENSION LEVELED STRIP Core losses: Is the quantity of electric energy dissipated as heat when steel is magnetized by alternated current. Its units are watt/lb or watt/kg. TEMPERED COLD ROLLED COIL FOR MOTOR LAMINATION / (THICKNESS /WIDTH LIMITATIONS) 1105 T H I C K N E S S mm 889 660 914 762 940 864 965 965 991 1066 1016 1168 1041 1270 1067 1371 1092 1473 0.0381 0.9677 0.0353 0.8966 0.0325 0.8255 0.0297 0.7544 0.0241 0.6121 0.0213 0.5410 0.0209 0.5309 0.0185 0.4699 0.0179 0.4547 Inches 35 36 36 30 37 34 38 38 39 42 40 46 41 50 42 54 43 43.5 44 WIDTH Steeel for motor lamination and ballast. TABLE 11 TEMPERED AND ANNEALED COLD ROLLED PRODUCTS / HIGH STRENGTH AND LOW ALLOY CARBON STEEL Chemical composition and mechanical properties Specification ASTM A-606 T2 SAE J-1392-045 X SAE J-1392-050 Y C 0.22 0.15 0.17 Mn 1.25 1.20 1.35 Yield Chemical composition strength (maximum %) min. P S Cb min. Cu min. ksi 0.030 0.040 - 0.20 45 0.030 0.035 0.005 - 45 0.030 0.035 0.005 - 50 Tensile strength min. ksi 65 55 65 Elong. in 2” min. % 22 22 20 54 COLD ROLLED, TEMPERED, TENSION LEVELED STRIP Graph 3 TABLE 12 TEMPER ROLLED PRODUCTS / HIGH CARBON STEELS Chemical composition Graph 4 T H I C K N E S S Chemical composition (maximum %) C Mn P S 0.32 - 0.38 0.60 - 0.90 0.030 0.050 0.43 - 0.50 0.60 - 0.90 0.030 0.050 0.48 - 0.55 0.60 - 0.90 0.030 0.050 0.22 - 0.29 1.20 - 1.50 0.030 0.050 Si 0.35 0.35 0.35 0.35 TEMPER ROLLED HIGH CARBON AND HIGH STRENGTH / STEEL (THICKNESS /WIDTH LIMITATIONS) 813 838 864 889 914 940 965 991 1016 1041 1067 1092 1118 1143 1168 1194 1219 1245 mm 0.0650 1.6510 0.0600 1.5240 0.0500 1.2700 0.0450 1.1430 0.0430 1.0922 1 0.0370 0.9398 0.0310 0.7874 0.0300 0.7620 0.6350 0.0250 Inches 32 33 34 35 36 37 38 39 40 41 42 43 44 45 46 47 48 49 WIDTH SAE 1040 to 1050, SAE 1527, HSLA steel: SAE J-1392 grades 45 & 50, and ASTM A-606. Note: SAE-1035 grade steel is produced in widths of 28 inches and over. HSLA micro alloyed steels and remaining grades. 55 COLD ROLLED FLAT PRODUCTS Specification SAE J-403 G 1035 SAE J-403 G 1045 SAE J-403 G 1050 SAE J-403 G 1527 PRODUCT GUARANTEE TABLE, TEMPER ROLLED STEEL SHEET (CRO) Attribute Guarantee Remarks Mechanical / magnetic properties 6 months Aluminum killed steel. Oxidation (material oiled or with anticorrosive additive) 3 months Stored in covered warehouse and kept at a relative humidity less than 75%. With original mill packing not damaged or removed. Don’t submit coil to sudden temperature changes. Unpack after the coil is at room temperature to prevent condensation any subsequent oxidation problems. Oxidation (material nonoiled or without anticorrosive additive) Not guaranteed High risk of oxidation in material without oil. High risk that small scratches caused during the handling, transportation and use appear. If the order is for unoiled products, the manufacturer is not responsible for the risk of corrosion. Exposed surface (Class 1) 6 months 97% of the coil surface is free of defects that are higher than laminations, slivers or holes. Minor defects like small marks, light scratches or other defects that don’t affect formability or coating application are permitted. Un-Exposed surface (Class 2) 6 months 95% of the coil surface is free of defects that are higher than laminations, slivers or holes. Minor defects, such as small marks, light scratches and other defects that don’t affect formability or coating applications are permitted. Dimensions (thickness/width) 6 months Dimensional evaluation shall be performed on the master coil before any processing can be done by the customer. Shape 6 months Shape evaluation shall be performed on the master coil before any processing can be done by the customer. Note: ·Restricted to a period of 6 months for surface. Dimensions and shape are based on the guarantee of Mechanical properties and inventory turnover criteria. ·6 months from the shipment of the coil, all claims will not be accepted due to the loss of original integrity characteristics of the steel. 56 COLD ROLLED FLAT PRODUCTS (GUARANTEES) PRODUCT GUARANTEE TABLE, FULL HARD STEEL (CRU) Attribute Oxidation (cleaned coil) Guarantee Remarks Not guaranteed High risk of oxidation in material without oil. Risk that small scratches caused during the handling, transportation and use appear. If the order is for unoiled products, the manufacturer is not responsible for the risk of corrosion. Oxidation (mill residual oil) 10 days High risk of oxidation in material without oil. Risk that small scratches caused during the handling, transportation and use appear. Surface proper for galvanizing 6 months 95% of the coil surface, free of defects as laminations, slivers, holes, etc. Minor defects, such as small marks, light scratches and other defects which do not affect formability or covered surface application are allowed. Dimensional (thickness/width) 6 months Dimensional evaluation shall be realized in master coil, before the product be subjected to any customer process. Shape 6 months Shape evaluation shall be performed in master coil, before the product be subjected to any customer process. Not guaranteed Unless otherwise specified (washed coil), full hard steel is directly shipped from the reduction mill. The coil is supplied with head and tail ends out off gauge and shall not because of claim. 97% within gauge is guaranteed. The head and tail ends in Full hard steel, direct from the mill Note: ·Restricted to a period of 6 months for surface, dimensions and shape, based on the guarantee of mechanical properties and inventory turnover criterion. ·After 6 months of the coil shipping, claims are not accepted, because steel loses its original characteristics. ·Guarantee over surface quality, dimensions and shape shall depend on the coil in relation to the environmental oxidation; the guarantee is applied to oxidation. 57 COLD ROLLED, NON ANNEALED / FULL-HARD (GUARANTEES) TIN PLATE Tin Plate is a low-carbon (base metal) where the tin is applied on both sides of the metal by electrolytic tinning. Since the tin firmly adheres to the base metal, the product may be press molded, stamped, drawn or bent and shaped or into complex forms without the tin coating peeling off. This product fully complies with ASTM A-623 and A-624 specifications and is supplied in coils of up to 12 metric tons: TABLE 13 DIMENSIONS ELECTROLYTIC TINPLATE Coil Minimum Maximum Dimensions inches mm inches mm Thickness 0.0077 0.1956 0.0149 0.3784 Width 27 1/2 698.5 38 965 Inner diameter 16 406 17 432 Outer diameter 36 914 60 1,524 Note: These dimensional specifications are representative of the final product measurements. TABLE 14 TECHNICAL SPECIFICATIONS TEMPER DESIGNATIONS AND HARDNESS VALUES SINGLE-REDUCED TIN MILL PRODUCTS, BOX / CONTINUOSLY ANNEALED Hardness R30T Temper Annealing designation type Nominal Range Characteristics Applications / typical uses T- 1 BA 49 45-53 Soft for drawing parts. Automotive oil and air filters and ignition coils shells, spouts and nozzles. T- 2 BA 53 49-57 Moderately soft for drawing shallow parts. Rings, plugs and pie pans. T- 3 BA 57 53-61 Fairly stiff for parts. Can ends and bodies, closures and crown caps. T- 3.5 CA 60 58-62 Moderate stiffness for parts. Can ends, drawn and ironed can bodies, hermetic closures, twist off and crown caps. T- 4 CA 61 57-65 Increased stiffness. Can ends, Drawn and ironed can bodies closures, and large closures. T- 5 CA 65 61-69 Moderately high stiffCan ends and bodies. ness to resist buckling. Note: The code “CA” (Continuous annealing) and “BA” (Batch annealing) indicate the method of annealing. 58 TABLE 15 TIN PLATE SURFACE FINISH Designation 7C 5C 5B Description Smooth finish Shot blasted finish Standard mate finish melted tin Roughness in micro inches 10 - 25 30 - 60 30 - 50 Note: According to ASTM-624, the specified roughness range in the above chart corresponds to the surface base metal. The Tin Plate finish can be different depending the tin coating (they are not guaranteed to meet all values in the range). Base box Base weight TABLE 17 Designation 20 25 50 D 50 / 25 D 75 / 25 D 100 / 25 DEFINITIONS A unit of area equivalent to 112 sheets that measure 14 x 20 inches or equivalent to 31,360 square inches. Nominal weight (in pounds) per base box is an approximate thickness measurment. The Tin Plate ordered for its thickness equals the unit weight per base box. ELECTROLYTIC TIN PLATE COATING WEIGHT Nominal tin coating weight each surface Lb/Base box 0.100 / 0.100 0.125 / 0.125 0.250 / 0.250 0.250 / 0.125 0.375 / 0.125 0.500 / 0.125 gr/m 2 2.2 / 2.2 2.8 / 2.8 5.6 / 5.6 5.6 / 2.8 8.4 / 2.8 11.2 / 2.8 Minimum average coating weight of each surface Lb/Base box 0.08 / 0.08 0.11 / 0.11 0.23 / 0.23 0.23 / 0.11 0.35 / 0.11 0.45 / 0.11 gr/m 2 1.8 / 1.8 2.5 / 2.5 5.2 / 5.2 5.2 / 2.5 7.8 / 2.5 10.1 / 2.5 Note: ·The minimum spot value shall not be less than 80% of the minimum average coating weight. ·The Letter “D” in differential Tin Plate indicates the coated side to be marked. ·A production feasibility study must be performed if there are other layers different than mentioned above, or if the differential marking is required on the side with the lesser tin content. 59 ELECTROLYTIC TINPLATE TABLE 16 NOMINAL WEIGHT AND THICKNESS Base weight Lb/Base box kg/Base box 70 31.751 73 33.112 75 34.019 80 36.287 83 37.648 85 38.555 90 40.823 95 43.091 100 45.359 107 48.534 112 50.802 118 53.524 129 58.513 135 61.235 TABLE 19 Surface weight Lb/ft 2 kg/m 2 0.3214 1.569 0.3352 1.637 0.3444 1.681 0.3673 1.794 0.3811 1.861 0.3903 1.906 0.4133 2.018 0.4362 2.130 0.4592 2.242 0.4913 2.399 0.5143 2.511 0.5418 2.645 0.5923 2.892 0.6199 3.027 Thickness inches 0.0077 0.0080 0.0083 0.0088 0.0091 0.0094 0.0099 0.0105 0.0110 0.0118 0.0123 0.0130 0.0142 0.0149 mm 0.1956 0.2032 0.2108 0.2235 0.2311 0.2388 0.2515 0.2667 0.2794 0.2997 0.3124 0.3302 0.3607 0.3785 DIMENSION AND FLATNESS TOLERANCE FOR TIN PLATE COILS Specified width Tolerance is - 0 / + 1/8” (-0 / + 3.175 mm) over the client’s specified width. Specified thickness A tolerance of ± 5% of the nominal thickness measured at any point of the material and no less than 3/8” (9.525 mm) from the edge. Camber 1/4” (6.35 mm) for each 20 ft (6,096 mm) of length. Waviness The maximum wave height permitted shall be 1/8” (3.175 mm) at any coil length. Note: The customer’s order should specify both the nominal and final width required. Nominal width is 1/4” less than final width. 60 ELECTROLYTIC TINPLATE TABLE 18 OILED Oil types Oil layer weight mg/m 2 Dioctyl Sebacate (DOS) TABLE 21 TIN PLATE PASSIVATION Attribute Chrome oxide 5 to 20 Immersion 300 2.2 mg/m 2 max Type of treatment 0.2 mg/ft 2 max Electrochemical 311 4.0 - 7.0 mg/m 2 0.35 - 0.65 mg/ft 2 Good adherence to lacquer. Lacquer properties Good adherence to dry and wet lacquer. Discoloration Poor (yellow spots due to sulfur exposure during prolonged storage). Greater resistance to discoloration. Applications Containers for dry material (powdered milk). General applications include varnishing, painting and sterilizing. TABLE 22 DIFERENTIAL TIN PLATE IDENTIFICATION Differential coat Designation D 50 / 25 D 75 / 25 D 100 / 25 gr/m 2 5.6 / 2.8 8.4 / 2.8 11.2 / 2.8 Separation of signal lines in higher coat surface inches 1/2 1 1 1/2 millimeters 12.7 25.4 38.1 61 ELECTROLYTIC TINPLATE TABLE 20 Attribute Guarantee Remarks Hardness temper: 1, 2 and 3 BA, 4 CA and 5 CA 6 months When the storage time is nearing a six-month period, a hardness increase of 1 or 2 points can be expected. Hardness temper: 3.5 CA Oxidation in non-coastal zones Oxidation in coastal zones Passivation / discoloration Surface quality 2 months 6 months 3 months 4 months noncoastal zones 3 months coastal zones 6 months Dimensions and shape Roughness 6 months 6 months When the storage time is nearing a 2-month period, a hardness increase of 1 or 2 points can be expected. Store in covered warehouse and keep a relative humidity less than 75%. Original mill packing not damaged or removed. Don’t subject the coil to sudden temperature changes. Unpack after the coil is at room temperature to prevent condensation and subsequent oxidation problem. Claims will not proceed if: The tested chromium levels in the surface of the client’s samples indicate normal passivation (0.35 mg/ft 2 minimum). The relative humidity of the warehouse is high (> 75%). The original packing is removed or damaged (applicable to the rejection of batches of coils). The cut to length sheets from the coil are not stored with proper packaging for a period exceeding one month. These conditions will cause discoloration by tin oxidization. Tin Plate coil production in continuous mill lines does not allow for the removal of non-compliant sheets, therefore, during cutting, the non compliant sheets shall be separated from the cutting line for evaluation. According to the Tables 18 and 19. Roughness range specified in Tin Plate corresponds to the base steel surface finish; in finished product it can vary, depending on the coating layer (ASTM A-624, section 5.2). Note: ·Restricted to a period of 6 months for surface, dimensions and shape, based on the guarantee of mechanical properties and inventory turnover criterion. ·Discount subjected to the coil status and other parameters. ·Claims will be accepted no later than 6 months after shipment. 62 ELECTROLYTIC TINPLATE (GUARANTEES) PRODUCT GUARANTEE TABLE, TIN PLATE (TCO) TIN-FREE STEEL (TFS) TFS or tin-free steel (also known as chromed strip) is obtained by coating the metal base (low-carbon steel) with an ultra-thin layer of metallic chrome and then with a chromium oxide layer. The product complies with ASTM A-657 / A-623 specification and is manufactured with low current density (TFS-111). It is supplied only in coils of up to 12 metric tons. TABLE 23 DIMENSIONS TIN FREE STEEL STRIP Coil Minimum Maximum Dimensions inches mm inches mm Thickness 0.0077 0.1956 0.0149 0.3784 Width 27 1/2 698.5 38 965 Inner diameter 16 406.4 17 432 Outer diameter 36 914.4 60 1,524 Note: These dimensional specifications are representative of the final product measurements. 63 TABLE 24 TECHNICAL SPECIFICATIONS TEMPER DESIGNATIONS OR QUALITY FOR SINGLE-REDUCED ANNEALED TIN FREE STEEL PRODUCTS Hardness R30T Temper Annealing Nominal Range designation type Characteristics Applications / typical uses BA 53 49-57 Moderately soft for drawing shallow parts. Rings, plugs and pie pans. T- 3 BA 57 53-61 Fairly stiff for parts. T- 3* Can ends and bodies, closures and crown caps. CA 57 53-61 Moderate stiffness for parts. Can ends and bodies, drawn and ironed can bodies, hermetic closures, twist off and crown caps. T- 4 CA 61 57-65 Increased stiffness. Can ends, drawn and ironed can bodies and large closures. T- 5 CA 65 Can ends and bodies. 61-69 Moderately high stiffness to resist buckling. * TIN FREE STEEL STRIP T- 2 Please consult with the Sales Department for this Temper product. Note: ·The code “CA” (Continuous annealing) and “BA” (Batch annealing) indicate the method of annealing. ·Both the annealing and hardness range for Temper 3 (T-3) is the same, however mechanical properties (yield strength, ultimate tensile strength, and elongation) are different. TABLE 25 SURFACE FINISH FOR TIN-FREE STEEL Designation 7C 5B Description Smooth finish Shot blasted finish Roughness in micro inches 10 - 25 30 - 50 Note: According ASTM A-657 the specified roughness range in the above chart corresponds to the surface base metal. TABLE 26 CHROMIUM COATING WEIGHTS (Masses) Averange Minimum / on each side Averange Maximum / on each side mg /m 2 mg / ft 2 mg /m 2 mg / ft 2 Coating Metallic chromium 32 3 140 13 Chromium oxide 8 0.7 27 2.5 64 OILED Oil type Dioctyl Sebacate (DOS) TABLE 28 Specified width Specified thickness Camber Waviness 5 to 20 mg/m 2 WEIGHTS AND NOMINAL THICKNESS Weight / Base box Lb/Base box kg/Base box 70 31.751 73 33.112 75 34.019 80 36.287 83 37.648 85 38.555 90 40.823 95 43.091 100 45.359 107 48.534 112 50.802 118 53.524 129 58.513 135 61.235 TABLE 29 Oil layer weight Approximate thickness inches mm 0.0077 0.1956 0.0080 0.2032 0.0083 0.2108 0.0088 0.2235 0.0091 0.2311 0.0094 0.2388 0.0099 0.2515 0.0105 0.2667 0.0110 0.2794 0.0118 0.2997 0.0123 0.3124 0.0130 0.3302 0.0142 0.3607 0.0149 0.3785 TIN FREE STEEL STRIP TABLE 27 DIMENSION AND FLATNESS TOLERANCES FOR TFS The tolerance is -0/+ 1/8” (-0/+ 3.175 mm) over clients final specified width. The tolerance of ± 5% of the nominal thickness measured at any point of less than 3/8” (9.525 mm) from the edge. 1/4” (6.3 mm) in 20 ft (6,096 mm) of length. The permitted maximum wave height will be 1/8” (3.175 mm) for any coil length. Note: The Client’s purchase order should specify the nominal width and the final width required. The nominal width is 1/4” less than final width. 65 PRODUCT GUARANTEE TABLE, TIN-FREE STEEL (TFS) Attribute Guarantee Remarks Hardness 6 months temper: 2 BA, 3BA, 4 CA and 5 CA Hardness 2 months temper: 3 CA Oxidation in 4 months non-coastal zones When the storage time of the material reaches a six-month period, a hardness increase of 1 or 2 points can be expected. Oxidation in coastal zones 2 months Surface quality 6 months Unpack after the coil is at room temperature to prevent condensation and subsequent oxidation problems. Tin free steel production in continuous mill lines does not allow for the removal of non-compliant sheets, therefore, during cutting, the non compliant sheets shall be separated from the cutting line for evaluation. According to the Tables 28 and 29. Dimensions and shape Roughness 6 months 6 months When the storage time of the material reaches a 2-month period, a hardness increase of 1 or 2 points can be expected. Store in covered warehouse and keep at relative humidity less than 75%. Keep original mill packaging on product until ready for use. Don’t subject the coil to sudden temperature changes. Roughness range specified in chrome strip (TFS) corresponds to the base steel surface finish, in finished product may vary depending on coating layer. ASTM A-624 point 5.2. Note: ·Restricted to a period of 6 months for surface, dimensions and shape, based on the guarantee of mechanical properties and inventory turnover criterion. ·Discount subjected to the coil status and other parameters. ·Claims will be accepted no later than 6 months after shipment. 66 TIN FREE STEEL STRIP (GUARANTEES) The information contained in this manual is subject to change without notification. Changes will be posted in the electronic version of the Specification and Guarantee Manual AHMSA available at WWW.AHMSA.COM. STRUCTURAL SHAPES The structural steel shapes that AHMSA produces including Rectangular profiles (IPR), standard Channel profiles (CSP) and standard Angle profiles (ASP) meet the strictest international quality standards. Our structural production processes have met the integral certification standard as defined under the ISO-9001, ISO-14001 and OHSAS 18001 standards. These tolerances are managed and tracked through AHMSA´s Management System. AHMSA is the major producer of Structural Shapes in Mexico and offers a wide range of products for several uses and applications in the construction industry. Steel grades covered in this manual represent our main product lines. Various products require a minimum order volume and may be subject to other restrictions. The commercial standard length for these products is 40 feet (12.2 m), and they are typically shipped in bundles of 10 metric tons. Heavy W beams, Angles and “C” shapes have a Length tolerance of -0/ + 2” and a Weight tolerance of ± 2.5%. For specifications that are not listed within this manual, please contact us at the numbers below: STRUCTURAL SHAPES Outside of Mexico and the U.S.: AHMSA Export Department • Phone + 52 (866) 649 34 81 • Fax + 52 (866) 649 23 10 • [email protected] In the U.S.: AHMSA International, Inc. 5150 N. Loop 1604 W. · San Antonio, Tx 78249 • Phone (210) 341 37 77 • Fax (210) 477 27 83 • [email protected] In Mexico: Altos Hornos de Mexico, S.A.B. de C.V. • Free 01 800 718 62 90 • [email protected] 68 “W” SHAPES Y K1 tf Wide-Flange Beams d X K X T tw Y bf K Theoretical dimensions “W” Shapes wide flange W6 (6” x 4”) (6” x 6”) W8 (8” x 4”) (8” x 5 1/4”) W 10 (10” x 4”) (10” x 5 3/4”) W 12 (12” x 4”) (12” x 6 1/2”) Weight Lb/ft kg/m 9 12 16 15 20 25 10 13 15 18 21 12 15 17 19 22 26 30 14 16 19 22 26 30 35 13.392 17.856 23.808 22.320 29.760 37.200 14.880 19.344 22.320 26.784 31.248 17.856 22.320 25.296 28.272 32.736 38.688 44.640 20.832 23.808 28.272 32.736 38.688 44.640 52.080 Area A Web Depth d d Thickness Flange Width Thickness bf bf tf tf Distance in.2 in. in. in. tw tw/2 in. in. in. in. in. in. T in. K K1 2.68 3.55 4.74 4.43 5.87 7.34 2.96 3.84 4.44 5.26 6.16 3.54 4.41 4.99 5.62 6.49 7.61 8.84 4.16 4.71 5.57 6.48 7.65 8.79 10.30 5.90 6.03 6.28 5.99 6.20 6.38 7.89 7.99 8.11 8.14 8.28 9.87 9.99 10.11 10.24 10.17 10.33 10.47 11.91 11.99 12.16 12.31 12.22 12.34 12.50 5 7/8 6 6 1/4 6 6 1/4 6 3/8 7 7/8 8 8 1/8 8 1/8 8 1/4 9 7/8 10 10 1/8 10 1/4 10 1/8 10 3/8 10 1/2 11 7/8 12 12 1/8 12 1/4 12 1/4 12 3/8 12 1/2 0.170 0.230 0.260 0.230 0.260 0.320 0.170 0.230 0.245 0.230 0.250 0.190 0.230 0.240 0.250 0.240 0.260 0.300 0.200 0.220 0.235 0.260 0.230 0.260 0.300 1/8 1/8 1/8 1/8 1/8 3/16 1/8 1/8 1/8 1/8 1/8 1/8 1/8 1/8 1/8 1/8 1/8 3/16 1/8 1/8 1/8 1/8 1/8 1/8 3/16 3.940 4.000 4.030 5.990 6.020 6.080 3.940 4.000 4.015 5.250 5.270 3.960 4.000 4.010 4.020 5.750 5.770 5.810 3.970 3.990 4.005 4.030 6.490 6.520 6.560 4 4 4 6 6 6 1/8 4 4 4 5 1/4 5 1/4 4 4 4 4 5 3/4 5 3/4 5 3/4 4 4 4 4 6 1/2 6 1/2 6 1/2 0.215 0.280 0.405 0.260 0.365 0.455 0.205 0.255 0.315 0.330 0.400 0.210 0.270 0.330 0.395 0.360 0.440 0.510 0.225 0.265 0.350 0.425 0.380 0.440 0.520 3/16 1/4 3/8 1/4 3/8 7/16 3/16 1/4 5/16 5/16 3 /8 3/16 1/4 5/16 3/8 3/8 7/16 1/2 1/4 1/4 3/8 7/16 3/8 7/16 1/2 4 3/4 4 3/4 4 3/4 4 3/4 4 3/4 4 3/4 6 5/8 6 5/8 6 5/8 6 5/8 6 5/8 8 5/8 8 5/8 8 5/8 8 5/8 8 5/8 8 5/8 8 5/8 10 1/2 10 1/2 10 1/2 10 1/2 10 1/2 10 1/2 10 1/2 9/16 5/8 3/4 5/8 3/4 13/16 5/8 11/16 3/4 3/4 13/16 5/8 11/16 3/4 13/16 3/4 7/8 15/16 11/16 3/4 13/16 7/8 7/8 15/16 1 3/8 3/8 7/16 3/8 7/16 7/16 7/16 7/16 1/2 7/16 1/2 7/16 7/16 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 1/2 9/16 in. 69 STRUCTURAL SHAPES (“W” SHAPES) “W” SHAPES Y K1 tf Wide-Flange Beams d X K X T tw Y bf K Theoretical dimensions “W” Shapes wide flange W 12 (12” x 8”) W 14 (14” x 5”) (14” x 6 3/4”) (14” x 8”) W 16 (16” x 5 1/2”) (16” x 7”) W 18 (18” x 6”) (18” x 7 1/2”) Weight Lb/ft kg/m 40 45 50 22 26 30 34 38 43 48 53 26 31 36 40 45 50 57 35 40 46 50 55 60 65 71 59.520 66.960 74.400 32.740 38.688 44.640 50.592 56.544 63.984 71.424 78.864 38.688 46.128 53.568 59.520 66.960 74.400 84.816 52.100 59.500 68.400 74.400 81.840 89.280 96.720 105.648 Area A Web Depth d d in.2 in. in. 11.80 13.20 14.70 6.49 7.69 8.85 10.00 11.20 12.60 14.10 15.60 7.68 9.12 10.60 11.80 13.30 14.70 16.80 10.30 11.80 13.50 14.70 16.20 17.60 19.10 20.80 11.94 12.06 12.19 13.74 13.91 13.84 13.98 14.10 13.66 13.79 13.92 15.69 15.88 15.86 16.01 16.13 16.26 16.43 17.70 17.90 18.06 17.99 18.11 18.24 18.35 18.47 12 12 12 1/4 13 3/4 13 7/8 13 7/8 14 14 1/8 13 5/8 13 3/4 13 7/8 15 3/4 15 7/8 15 7/8 16 16 1/8 16 1/4 16 3/8 17 3/4 17 7/8 18 18 18 1/8 18 1/4 18 3/8 18 1/2 Thickness Flange Width Thickness tw tw/2 bf bf tf tf Distance in. in. in. in. in. in. in. T in. K K1 0.295 0.335 0.370 0.230 0.255 0.270 0.285 0.310 0.305 0.340 0.370 0.250 0.275 0.295 0.305 0.345 0.380 0.430 0.300 0.315 0.360 0.355 0.390 0.415 0.450 0.495 3/16 3/16 3/16 1/8 1/8 1/8 3/16 3/16 3/16 3/16 3/16 1/8 1/8 3/16 3/16 3/16 3/16 1/4 3/16 3/16 3/16 3/16 3/16 1/4 1/4 1/4 8.005 8.045 8.080 5.000 5.025 6.730 6.745 6.770 7.995 8.030 8.060 5.5 5.525 6.985 6.995 7.035 7.070 7.120 6.000 6.015 6.060 7.495 7.530 7.555 7.590 7.635 8 8 8 1/8 5 5 6 3/4 6 3/4 6 3/4 8 8 8 5 1/2 5 1/2 7 7 7 7 1/8 7 1/8 6 6 6 7 1/2 7 1/2 7 1/2 7 5/8 7 5/8 0.515 0.575 0.640 0.335 0.420 0.385 0.455 0.515 0.530 0.595 0.660 0.345 0.440 0.430 0.505 0.565 0.630 0.715 0.425 0.525 0.605 0.570 0.630 0.695 0.750 0.810 1/2 9/16 5/8 5/16 7/16 3/8 7/16 1/2 1/2 5/8 11/16 3/8 7/16 7/16 1/2 9/16 5/8 11/16 7/16 1/2 5/8 9/16 5/8 11/16 3/4 13/16 9 1/2 9 1/2 9 1/2 12 12 12 12 12 11 11 11 13 5/8 13 5/8 13 5/8 13 5/8 13 5/8 13 5/8 13 5/8 15 1/2 15 1/2 15 1/2 15 1/2 15 1/2 15 1/2 15 1/2 15 1/2 1 1/4 1 1/4 1 3/8 7/8 15/16 15/16 1 1 1/16 1 5/16 1 3/8 1 7/16 1 1/16 1 1/8 1 1/8 1 3/16 1 1/4 1 5/16 1 3/8 1 1/8 1 3/16 1 1/4 1 1/4 1 5/16 1 3/8 1 7/16 1 1/2 3/4 13/16 13/16 9/16 9/16 5/8 5/8 5/8 7/8 7/8 15/16 3/4 3/4 3/4 13/16 13/16 13/16 7/8 3/4 13/16 13/16 13/16 13/16 13/16 7/8 7/8 in. 70 STRUCTURAL SHAPES (“W” SHAPES) “C” SHAPES Channels Y X K T X X tw K eo tf d Grip Y bf Theoretical dimensions Flange Weight Area Depth Width ThicknessThickness Distance X - X Axis Y - Y Axis Standard A d bf tf tw X eo d/Af I S r I S r “C” 2 4 3 4 3 in. Shapes Lb/ft kg/m in. in. in. in. in. in. in. in. in. in. in. in. C 6 (6” x 2”) C 8 1 (8” x 2 /4”) C 10 5 (10” x 2 /8”) C 12 (12” x 3”) 8.2 10.5 13 11.5 13.75 18.75 15.3 20 25 30 20.7 25 30 12.201 15.624 19.344 17.112 20.460 27.900 22.766 29.760 37.200 44.640 30.802 37.200 44.640 2.40 3.09 3.83 3.38 4.04 5.51 4.49 5.88 7.35 8.82 6.09 7.35 8.82 6.00 6.00 6.00 8.00 8.00 8.00 10.00 10.00 10.00 10.00 12.00 12.00 12.00 1.920 2.034 2.157 2.260 2.343 2.527 2.600 2.739 2.886 3.033 2.942 3.047 3.170 0.343 0.343 0.343 0.390 0.390 0.390 0.436 0.436 0.436 0.436 0.501 0.501 0.501 0.200 0.314 0.437 0.220 0.303 0.487 0.240 0.379 0.526 0.673 0.282 0.387 0.510 0.511 0.499 0.514 0.571 0.553 0.565 0.634 0.606 0.617 0.649 0.698 0.674 0.674 0.599 0.486 0.380 0.697 0.604 0.431 0.796 0.637 0.494 0.369 0.870 0.746 0.618 9.10 8.59 8.10 9.08 8.75 8.12 8.81 8.36 7.94 7.55 8.13 7.85 7.55 13.1 15.2 17.4 32.6 36.1 44.0 67.4 78.9 91.2 103 129 144 162 4.38 5.06 5.80 8.14 9.03 11.00 13.50 15.80 18.20 20.70 21.50 24.10 27.00 2.34 2.22 2.13 3.11 2.99 2.82 3.87 3.66 3.52 3.42 4.61 4.43 4.29 0.693 0.866 1.050 1.320 1.530 1.980 2.280 2.810 3.360 3.940 3.880 4.470 5.140 0.492 0.564 0.642 0.781 0.854 1.010 1.160 1.320 1.480 1.650 1.730 1.880 2.060 0.533 0.529 0.525 0.625 0.615 0.599 0.713 0.692 0.676 0.669 0.799 0.780 0.763 71 STRUCTURAL SHAPES (“C” CHANNEL SHAPES) Web “L” SHAPES X Angles Y Z X Y Theoretical dimensions 3/8 12.3 18.302 L6 (6” x 4”) 7/16 14.3 21.278 1/2 16.2 24.106 9/16 18.1 26.933 5/8 20.0 29.760 3/4 23.6 35.117 (6” x 6”) 3/8 14.9 22.171 7/16 17.2 25.594 1/2 19.6 29.165 9/16 21.9 32.587 5/8 24.2 36.010 3/4 28.7 42.706 7/8 33.1 49.258 3.61 4.18 4.75 5.31 5.86 6.94 4.36 5.06 5.75 6.43 7.11 8.44 9.73 X - X Axis K I S r in. in.4 in.3 in. 7/8 15/16 1 1 1/16 1 1/8 1 1/4 7/8 15/16 1 1 1/16 1 1/8 1 1/4 1 3/8 13.5 15.5 17.4 19.3 21.1 24.5 15.4 17.7 19.9 22.1 24.2 28.2 31.90 3.32 3.83 4.33 4.83 5.31 6.25 3.53 4.08 4.61 5.14 5.66 6.66 7.63 1.93 1.92 1.91 1.90 1.90 1.88 1.88 1.87 1.86 1.85 1.84 1.83 1.81 Z Y - Y Axis Y I S 1.94 1.96 1.99 2.01 2.03 2.08 1.64 1.66 1.68 1.71 1.73 1.78 1.82 4.90 5.60 6.27 6.91 7.52 8.68 15.4 17.7 19.9 22.1 24.2 28.2 31.9 1.60 1.85 2.08 2.31 2.54 2.97 3.53 4.08 4.61 5.14 5.66 6.66 7.63 in. in.4 in.3 r Z - Z Axis X r X in. in. in. in. 1.17 1.16 1.15 1.14 1.13 1.12 1.88 1.87 1.86 1.85 1.84 1.83 1.81 0.941 0.964 0.987 1.01 1.03 1.08 1.64 1.66 1.68 1.71 1.73 1.78 1.82 0.877 0.873 0.870 0.866 0.864 0.860 1.19 1.19 1.18 1.18 1.18 1.17 1.17 0.446 0.443 0.440 0.438 0.435 0.428 1.000 1.000 1.000 1.000 1.000 1.000 1.000 72 STRUCTURAL SHAPES (“L”ANGLES SHAPES) K Thick ness Weight Area Angles tf A “L” Shapes in. Lb/ft kg/m in.2 X Y TH-29 SECTION “U” Channel for Mine Support c b d a Theoretical dimensions “U” Channel for mine support Lb/ft TH-29 19.5 Depth (a) in Weight 1 Height (b) in Thickness Web (c) Thickness Flange (d) in in kg/m Nominal Min/Max Nominal Min/Max Nominal Min/Max Nominal Min/Max 29 4.528 / 4.606 4.567 4.862 4.803 / 4.921 0.610 0.575 / 0.622 0.264 / 0.276 - 1 The weight tolerance is +5%, -7%. TABLE 1 SPECIFICATIONS Specifications Characteristics and applications ASTM A-6 Tolerances and dimensions standard specification. ASTM A-36 Structural steel. ASTM A-572-50 High strength and low alloy structural quality steel. ASTM A-992 Structural steel 1. A-36/A-572-50 Dual grade High strength and low alloy structural quality steel. DIN 21544 Structural steel shape “U” channel for mine support TH-29. 1 The Yield Strength/Tensile Strength ratio shall be less than or equal to 0.85 and the carbon equivalent limit shall be 0.45 max. Chemical composition and mechanical properties Chemical composition (maximum %) C Mn P S Si Nb V 0.26 - 0.04 0.05 0.4 - - 0.23 1.35 0.04 0.05 0.4 0.005-0.05 0.005-0.05 0.23 0.50-1.60 0.035 0.045 0.4 0.05 - Yield Tensile Elong. Elong. strength strength in 8” in 2” min. min. min. min. ksi ksi % % Specification ASTM A-36 36 58-80 ASTM A-572-50 50 65 ASTM A-992 50-65 65 ASTM A-36 / A-572-50 0.22 0.50-1.20 0.035 0.04 0.4 0.005-0.05 0.005-0.05 50 65-80 Dual grade DIN 21544 0.15-0.36 0.80-1.10 0.035 0.045 0.15-0.50 - - 350 Mpa 550 Mpa 20 18 18 23 21 21 20 23 18 - Note: Copper = 0.20% minimum, when required. 73 STRUCTURAL SHAPES (TH-29 SHAPE) Shapes are manufactured according to the following Standard specifications. TABLE 2 TOLERANCES 2.1 Permitted variations in end out-of-square for W, C and L shapes, refer to ASTM A-6 Tables 20 and 22 Shape “W” Shape “C” Shapes Angles “L” Shape A Permitted variations 1/64 in. per inch of depth or of flange width, if the flange width is larger than the depth. 1/64 in. per inch of depth. 3/128 in. per inch of leg length or 1 1/2°. A: The permitted variations in end out-of-square are determined on the longer members of the shape. B = Flange width B A = Depth A e e e = Off- square edge POSITIONS FOR MEASURING CAMBER AND SWEEP sweep camber sweep camber 2.2 Permitted variations in straightness for “W” shapes; Refer to ASTM A-6 Table 24 Characteristics Permissible variation inches Camber and sweep 1/8” x (number of feet in of total length/10).A When certain sections B with a flange width approximately equal to depth are specified in the order for use as columns: - Lengths of 45 feet or less. - Lengths over 45 feet. 1/8” x (number of feet of total length/10) but not over 3/8”. 3/8” + [1/8” x ([number of feet of total length -45] / 10)]. A Sections with a flange width less than 6 inches, the permitted variation for sweep inches. = 1/8” x (number of feet of total length/5). B Applies only to: • 8-in. deep sections 31 lb/ft and heavier. • 10-in. deep sections 49 lb/ft and heavier. • 12-in. deep sections 65 lb/ft and heavier, and • 14-in. deep sections 90 lb/ft and heavier. For other sections specified in the order for use as columns, the permitted variation is subject to negotiation with the manufacturer. 74 STRUCTURAL SHAPES (TOLERANCES) camber 2.3 Permitted variations in sectional dimensions for “W” and “C” shapes, given inches; Refer to ASTM A-6 Table 16 (B) Flange Width (A) Depth Shape “W” “C” Section nominal sizes, inches Over theoretical Up to 12, incl Over 12 3 to 7, incl Over 7 to 14, incl 1/8 1/8 3/32 1/8 Under theoretical 1/8 1/8 1/16 3/32 Over theoretical 1/4 1/4 1/8 1/8 , T+T A Flanges out - of square B Under theoretical 3/16 3/16 1/8 5/32 (C) Maximum depth at any cross section over theoretical depth, in (E) Web off center C 1/4 5/16 1/32 1/32 3/16 3/16 - - 1/4 1/4 - (A): Is measured at center line of web for W shapes; at back of web for C shapes. (B): Is measured parallel to flange. (C): Is measured parallel to web. , A T+T applies when flanges of channels are toed in or out. For channels 5/8 in. and under in depth, the permitted out-of-square is 3/64 in./in. of depth. B Permitted variation is per inch of flange width for C shapes. C Permitted variation of 5/16 in. max for sections over 426 lb/ft. Web out off- center (E) b1 2 b2 A = Depth e = Out- off square B = Flange width b1 b2 A B e e Flanges out off- squqreness B 1/2 B +E C T T´ A C 1/2 B +E T B B 1/2 B +E T´ T´ T´ A A 1/2 B +E T T T + T´ Applies when flanges of the C shapes are toed in or out 75 STRUCTURAL SHAPES (TOLERANCES) E= 2.4 Permitted variations in cross section for “L” shapes Angles; Refer to ASTM A-6 Table 17 given, inches Flange width, inches Shape Nominal size in inches Over Under theoretical theoretical T, out of-square per inch of B Angles A 3 to 4, incl 1/8 3/32 3/128 B Over 4 to 6, incl 1/8 1/8 3/128 B A For unequal leg angles, longer leg determines classification. B 3/128 in./in. = 1 1/2° (degrees). B T T B 2.5 Permitted variations in straightness for “L” and, “C”shapes, Refer to ASTM A-6. Table 21 Camber Nominal size A inches 3 and over Sweep All Permitted variations, inches 1/8 x (number of feet of total length/5). Due to the extreme variation in flexibility of these shapes, permitted variations for sweep are subject to negotiations between the manufacturer and the purchaser for the individual section involved. A Greatest cross-sectional dimension. 76 STRUCTURAL SHAPES (TOLERANCES) Variable PRODUCT GUARANTEE TABLE, STRUCTURAL SHAPES Examples of Hot rolled steel structural shape products that are manufactured in various sizes, having diverse applications within the construction industry include: •“W” Shapes-Wide Flange Beams • “L” Shapes-Angle Beams •“C” Shapes-Channel Beams Attribute Guarantee Remarks Corrosion 6 months Steel is electrochemically reactive in the presence of environmetal humidity. A guarantee of no more than 1/32” of pitting affecting the base metal is given as it is dependent on the type of storage and the method the product is protected. Oxidation Not guaranteed Being a non-protected product, it may contain a light amount of environmental oxidation, without reaching the point of corrosion. The manufacturer is not responsible for the risk of corrosion on products that are not oiled or protected Surface 6 months quality Product is supplied in rolling condition and may contain defects or imperfections that do not affect the final use. Dimensions 6 months and straightness In variations and tolerances mentioned in this manual (Tables 1 and 2). According to the ASTM A-6 standard. Camber 6 months In variations and tolerances mentioned in this manual (Tables 2.2 and 2.5 ). According to the ASTM A-6 standard. STRUCTURAL SHAPES (GUARANTEES) Note: Claims will be accepted no later than 6 months after shipment. 77 GLOSSARY It would take a whole book to define all the terms used in connection with the manufacture, sale, and use of steel products. However, the following definitions are limited to the more common terms which can be useful for our customers and sales people alike. We recommend that you consult a book titled, “The Making, Shaping, and Treating of Steel” if you are interested in collecting more technical knowledge beyond what we have defined. AGING Changes in physical and mechanical properties that occur when low carbon steel is stored for a period of time. Aging is also accelerated by exposure of steel to elevated temperatures. Stretcher strains and fluting can result from aging. ANNEALING A process of applying heating and cooling to Hot Rolled and Cold Rolled Sheet products to induce softening. BASE BoX An area unit equivalent to 112 sheets 14 x 20 in. BASE WEIGHT Nominal weight in pounds per base box is an approximate thickness measurement. The Tin Plate ordered for its thickness equals the unit weight per base box. BUNDLE Consists of ten packages which are 1,120 sheets/packages. CAMBER Camber is the deviation of a side edge from a straight line. It is the measurement being taken on the concave side with a straight edge. CaRBON STEeL CCT Full Hard steel with tension leveling process. CTT Cold roll steel (tempered), with tension leveling process. COIL BREAKS Creases or ridges which appear as parallel lines, transverse to the direction of rolling. They generally extend the width of the sheet. 78 GLOSSARY A-C Steel which owes its properties primarily to carbon without substantial amount of other alloying elements: Steel is classified as carbon steel when the maximum content does not exceed the following percentages: Carbon 0.50%, Manganese 1.65%, Silicon 0.30% and Copper 0.20% (when specified). COLD ROLLED PRODUCT Flat rolled products for which the required thickness has been obtained by rolling without heating at room temperature. COMMERCIAL QUALITY STEEL (CQ oR CS) Steel of this quality is for uses involving simple bending or moderate drawing. Commercial quality sheet can be bent flat upon itself in any direction at room temperature. CORROSION Gradual chemical or electrochemical attack on metal by atmospheric moisture or other agents. CUTTED EDGE Side cutting on the pickled and hot rolled process. DEEP DrAWING QUALITY STEEL (DDS) DDS is manufactured when Drawing Quality (DS) won´t provide a sufficient degree of ductility for fabrication of parts. Deep Drawing Quality requires that the sheet be free from aging and uses special killed steel. This quality is made by special steelmaking and processing practices. DRaFT Reducing thickness of strip by hot or cold rolling. DrAWING QUALITY STEEL (DS) As compared to Commercial Quality steel, Drawing Quality steel has a greater degree of ductility and is more consistent in performance. This greater ductility and uniformity are a result of higher production standards, selection and processing of the steel. ELECTROLYTIC CLEANING L INE Electrolytic cleaning process for cold rolled steel. FULL HARD Cold reduced sheet that has not been annealed. FULL HARD FULL HARD Cold reduced sheet that has not been annealed, where stiffness is required. HOR Hot roll coil, mill edge. HOT ROLLED This term describes flat steel products that are produced to finished size by rolling at high temperatures. HOT ROLLED CUT TO LENGTH SHEET (ORH) Cut to length sheets from Hot rolled, mill edge coils, available in light and heavy thicknesses. 79 GLOSSARY C-H HAR Floor plate in coil. HRO Wide Plate Steel. HRP Hot rolled pickled and oil or without oil. KillED STEEL Steel deoxidized by silicon or aluminum to reduce the oxygen content to a minimum so that no reaction occurs during solidification of the metal. LaminaTIONS Imperfections resulting from the presence of blisters, seams or foreign inclusions. These are sometimes visible on the surface of the metal. LUBRICITY Otherwise known as slipperiness, it is the ability of steel sheet to slide on forming dies. Mill EDGE (OM) Normal rounded edge produced in hot rolling of flat steel. OilED Application of a suitable rust inhibitive oil applied to flat rolled steel in the effort to retard rusting. When surface finish is important, the oil helps to reduce friction scratches that may develop in transit. The oil coating is not intended to serve as a lubricant for subsequent fabrication. PaCKAGES A unit quantity of 112 sheets for Tin Plate product. PICKLING Removal of mill scale or oxidation by immersion of steel into a dilute solution bath of hydrochloric acid. The steel is then rinsed, dried, and is oiled (as requested). PITTING Is a form of extremely localized corrosion that leads to the creation of small cavities in the metal. QUALITY Refers to accuracy of the steel for the purpose or purposes for which it is intended (See Commercial Quality, Drawing Quality, and Structural Quality). ROUGHNESS Surface finish or Surface texture of the steel which form on the surface of hot steel. 80 GLOSSARY H-R PROFILOMETER An instrument that measures surface-roughness height in micro-inches. The height is measured as the absolute deviation from a mean surface. ScaLE Typically called Mill scale, is defined as a surface layer of primarily ferric oxide that forms on the exterior of steel or iron when hot. SlaB A semi-finished steel block having an oblong cross-section in which the width is at least twice its thickness. It differs from a bloom which has a square or nearly square cross-section. STiffness The physical property of being inflexible and hard to bend. STrUCTURAL QUALITY When other values of mechanical properties are specified, tests are required to verify the mechanical specifications such as tensile strength, yield point, and elongation. TENSION LEVELING The process to improve flatness, the strip is under great tension with a slight elongation above the yield point of the material, and simultaneously leveled. The material is shape corrected and relieved of most internal stresses. TeMPERING A series of heat treatments to “toughen the metal”. In doing so, the temper process provides a matte or bright surface finish and improves the flatness of the steel. TCO Tin Plate in coil. TFS Tin Free Steel. (Electrolytic chromium plate). THEORETICAL WEIGHT A calculated weight based on nominal dimensions and steel density of 0.129 kg/in 3 (7.85 gr/cm 3 ) for plate, coil and sheet products. TOLERANCE Specified limits of deviation from a dimension. TRIMMED EDGE (TIN PLATE OR TIN FREE STEEL) Side trimming on the Plating process (Tin Plate or Tin Free Steel). WeLDING Fastening two pieces of metal together by softening with heat and applying pressure. 81 GLOSSARY S-W TRIMMED EDGE Side trimming on the Tension leveling process. Gauge No. 1/2” 7/16” 3/8” 5/16” 1/4” 3 4 5 6 3/16” 7 8 9 10 1/8” 11 12 13 14 15 1/16” 16 17 18 19 20 21 1/32” 22 23 24 25 26 27 1/64” 28 29 30 31 32 33 34 Thickness (in) Thickness (mm) Weight (Lb/ ft 2 ) Weight (kg/m 2 ) 0.5000 0.4375 0.3750 0.3125 0.2500 0.2391 0.2242 0.2092 0.1943 0.1875 0.1793 0.1644 0.1495 0.1345 0.1250 0.1196 0.1046 0.0897 0.0747 0.0673 0.0625 0.0598 0.0538 0.0478 0.0418 0.0359 0.0329 0.0312 0.0299 0.0269 0.0239 0.0209 0.0179 0.0164 0.0156 0.0149 0.0135 0.0120 0.0105 0.0097 0.0090 0.0082 12.70 11.11 9.53 7.94 6.35 6.07 5.69 5.31 4.94 4.76 4.55 4.18 3.80 3.42 3.18 3.04 2.66 2.28 1.90 1.71 1.59 1.52 1.37 1.21 1.06 0.91 0.84 0.79 0.76 0.68 0.61 0.53 0.45 0.42 0.40 0.38 0.34 0.30 0.27 0.25 0.23 0.21 20.4175 17.8613 15.3212 12.7650 10.2088 9.7586 9.1477 8.5368 7.9419 7.6526 7.3149 6.7201 6.1092 5.4983 5.1124 4.8873 4.2764 3.6655 3.0546 2.7491 2.5562 2.4437 2.2025 1.9453 1.7041 1.4630 1.3505 1.2701 1.2218 1.0932 0.9807 0.8521 0.7235 0.6752 0.6431 0.6109 0.5466 0.4823 0.4341 0.4019 0.3698 0.3376 99.695 87.214 74.811 62.329 49.848 47.650 44.667 41.684 38.779 37.366 35.718 32.813 29.830 26.847 24.963 23.864 20.881 17.898 14.915 13.424 12.482 11.932 10.755 9.499 8.321 7.144 6.594 6.202 5.966 5.338 4.789 4.161 3.533 3.297 3.140 2.983 2.669 2.355 2.120 1.963 1.806 1.649 Note: Weight is calculated based on a steel density of 7.85 gr/cm 3. GAUGE STANDARD TABLE GAUGE STANDARD TABLE 82 CONVERSION FACTORS Multiply by TEMPERATURE To convert Multiply by To obtain °C +17.78 1.8 °F °F -32 0.5556 °C kg/cm 2 14.2232 Psi Psi 0.0703077 kg/cm 2 100 kg/cm 2 PRESSURE AND DENSITY kg/cm kg/cm To obtain 2 lb/ft lb/ft 2 0.01 kg/mm 2 kg/mm 2 0.0980665 N/mm N/mm 0.03613 lb/in 3 lb/in 3 mm Hg 0.0013158 Atm Atm gr-cal 0.0039683 kg-cal 3.968 kg/cm 2 2048 2 2 kg/cm 2 Psi gr/cm 3 kg/m 3 0.0980665 0.0068948 0.06243 HEAT AND ENERGY joule kg-cal/kg gr-cal/cm 2 kg-cal/m 3 0.0009486 1.8 3.687 0.1124 joule 0.7376 gr-cal 3.086 kg-m kw-hr POWER watts 0.001341 hp 2546.4 1980000 btu 778.16 watts kw 2655000 2 10.1972 kg/cm 2 10.1972 kg/cm 2 27.68 gr/cm 3 145.0368 lb/ft 3 16.02 760 mm Hg btu btu 252 gr-cal btu btu 0.252 kg-cal lb/ft 3 btu btu/lb btu btu/lb btu/ft 2 btu/ft 2 ft/lb ft/lb btu/ft 3 ft/lb hp-hr MPa kg/cm 2 MPa 3086 MPa ft/lb kg/cal 2 7.233 MPa 0.0004883 ft/lb ft/lb ft/lb ft/lb btu/ft 3 ft/lb ft/lb ft/lb 1055 0.5556 0.2713 8.896 1.356 0.1383 0.3241 0.001286 btu/hr 0.2931 1.341 hp hp 0.7457 btu/hr kg-cal/m 3 joule kg-m gr-cal kw-hr btu/hr btu/hr kg-cal/kg gr-cal/cm 2 0.000000377 ft/lb hp joule kg/cal 0.000000505 3.4129 hp kg/m 3 0.0003241 ft/lb ft/lb Psi hp-hr btu watts 745.7 watts 0.0003929 hp kw 83 CONVERSION FACTORS To convert CONVERSION FACTORS LENGTH Multiply by To obtain To convert Multiply by To obtain mm 0.03937 in in 25.4 mm m 39.37 in in 0.0254 m 0.9144 cm m m km km km AREA mm 2 cm 2 m 2 m 2 km 2 ha VOLUME cm 3 m 3 m 3 m 3 lt lt lt ft 2.54 ft yd 1093.6 yd yd 0.0009144 km 645.2 mm 2 ft 0.0929 m 2 2.59 km 2 3281 ft ft 0.6214 mile mile 0.00155 in 2 in 2 0.155 10.76 1.196 in 2 ft 2 yd 2 in 2 2 yd 2 0.0003048 1.609 6.452 0.8361 m km km m 2 mile mile acre 0.4047 0.06102 in 3 in 3 16.39 cm 3 3 3 0.7646 m 3 2.471 35.31 1.308 acre ft yd 3 2 ft yd 3 0.02832 ha m 3 364.2 Gal (us) Gal (us) 0.003785 m 3 0.03531 ft ft 28.32 lt 28.349 gr 61.02 in 3 3 in 3 3 oz oz kg 2.2046 lb lb 35.274 oz kg 0.001102 tone 1.12 2205 0.01639 3.785 oz 0.028349 Ton (us) Ton (us) 907.18 Ton (us) Ton (us) lb lb 0.4536 0.000454 0.9072 cm 2 0.3861 2 0.035274 tone m yd gr 0.3048 cm 1.094 Gal (us) kg in Gal (us) 3.281 in 0.2642 WEIGHT 0.3937 lt lt kg kg kg tone tone Note: To calculate weight: (Gauge”) x (Width”) x (Length”) x 0.128625/1000= Metric Tons. 84 CONVERSION FACTORS To convert SALES & SERVICE LOCATIONS Corporative Sale Offices Prolongación Juárez S/N Edificio GAN Módulo II, 2do. Piso Col. La Loma 25770 Monclova, Coah. Phone (866) 649 34 00 / Ext. 3084 and 3440 Fax (866) 649 20 52 and 64 International Operations Phone (866) 649 34 81 Fax (866) 649 23 10 Customer Service Free 01·800·7186290 (only in México) Phone (866) 649 34 00 Fax (866) 633 76 24 and 649 20 64 MEXICO CITY Campos Elíseos No. 29, 2do. Piso Col. Chapultepec Polanco 11580 Miguel Hidalgo, D.F. Phone (55) 52 55 99 03 / Ext. 4519 Fax (55) 52 50 34 08 GUADALAJARA World Trade Center Ave. Mariano Otero No. 1249 Col. Rinconada del Bosque Of. B-133, 3er Piso en Torre Pacífico 44530 Guadalajara, Jal. Phone (33) 36 71 52 02 and 4988 Fax (33) 36 71 52 41 MONTERREY Ave. Fundidora No. 501 · Edificio CINTERMEX Local 125, Planta Baja Col. Obrera 64010 Monterrey, N.L. Phone (81) 81 51 50 00 / Ext. 5006 and 5014 Fax (81) 83 69 65 86 SAN LUIS POTOSI Prol. Nereo Rodríguez Barragán 1205-3A Edificio Caletto 2 Col. Tequisquiapan 78178 San Luis Potosí, S.L.P. Phone (444) 813 34 84, 3891, 3973 and 5581 Fax (444) 813 33 69 [email protected] WWW.AHMSA.COM