Legend Car and Bandolero Car Rule Addendum
Transcription
Legend Car and Bandolero Car Rule Addendum
Legend Car and Bandolero Car Rule Addendum 2014 AME Enterprises Inc. follows INEX rules as provided by INEX, however the following are additions to those rules issued by INEX. 1. SAFETY 1.1. FIRE EXTINGUISHER 1.1.1. A securely fastened, quick release 2.5 lb. fire extinguisher is to be mounted on the floor immediately in front of the driver’s seat. 1.1.2. Recharge slip dated no earlier than January first of the current year. 1.1.3. Bracket securing fire extinguisher to car must be metal. No plastic brackets. 1.1.4. Cars with working fire suppression system, do not require a fire extinguisher. 1.2. KILL SWITCH 1.2.1. Kill Switch is to be mounted on left side rear deck of interior tin. 1.2.2. Kill switch must shut off engine and fuel pump as required See attached 1.3. Full containment seats are recommended. 1.4. Manufactures safety belt replacement timeframe (3 years) is recommended. 1|Page Bandolero Kill switch installation procedure. Written by Greg MacLean, March 30, 2014 AME Enterprises’ Kill switch rule states that a kill switch is to be mounted on the left side rear deck of the interior tin (see pic #1), and it must shut off the engine and fuel pump. Pic #1 - Location where Kill Switch is to be mounted. The ignition system on a Bandolero car is similar to the ignition system on your hand push lawnmower. It doesn't require battery voltage to generate spark. Instead, it generates its own spark via a flywheel magnet and a set of magnetos/coils. What this means is your engine will continue to run even if you pull the cables off of the battery. To get the engine to stop running the small black diode wire from the coils must be grounded out, the same as your lawnmower. As soon as the ignition is grounded out and the engine quits, the crankcase pulse operated fuel pump will stop pumping fuel. To meet the kill switch rule you simply have to run a wire (14-16 gauge will suffice) from the ground terminal on the engine to one of the kill switch's small terminals, then from the other small terminal on the kill switch to a good chassis ground. The engine ground terminal is located on the front right side of the motor as it sits in 2|Page the car (see pic #2). The threaded stud has a #8-32 thread. An easy way to make the connection here is to put a small wire eyelet over the stud and secure it with a second nut, preferably a nylock nut. Pic. #2 - Ignition ground terminal location. Nut size is #8-32. The kill switch to be used should be robust enough to withstand the severe vibration present in a bandolero car (See pic # 3 of a commonly used kill switch). If you have a kill switch with two large terminals you can use those terminals to wire up your ground circuit. If you have a kill switch with two large terminals and two smaller terminals, you can use the two smaller terminals to make your connections. It's important to understand that the kill switch's "On /Off" locations will have to have the labels reversed for a Bandolero car. The switch's normal "ON" position will actually be making a connection inside the switch to ground the ignition out, shutting the engine OFF. To get your engine to start, the kill switch will have to be switched to the normal "OFF" position. Clearly mark your switch so that "OFF" shows that the engine will shut OFF with the switch on that position. 3|Page Pic #3 - Typical Kill switch. This one has two large terminals and two smaller terminals. Because the wire size is small you can use the two small terminals with this type of switch. There have been occasions when the magneto/coil wires have become unplugged underneath the red cooling shroud on the bandolero engines. If this happens, even the kill switch will not shut off the engine. To address this, AME is asking all racers to install a simple spark plug wire "pull off loop" for the front cylinder and the rear cylinder (See pic #4). All this requires is two plastic ties per ignition wire. These loops will permit pulling the spark plug wires off of the sparkplug while lessening the chance of a shock to the person pulling the wires off. Pic #4 - Spark plug wire pull off loops. Install one on each of the two spark plug wires. 4|Page Legends Car Kill switch installation procedure. Written by Greg MacLean, March 27, 2014 AME Enterprises’ kill switch rule states that a kill switch "must shut off the engine and fuel pump". Normally the ignition and fuel pump power are shut off via the ignition "On/OFF" switch located on the interior dash. However, in case of an emergency situation, "the track" wants to be able to shut all power down with a kill switch which "is to be mounted high on the left side rear deck of the interior tin" (See pic 1 indicating location). The roll cage beneath the sheet metal makes this a tight fit for the switch on some models of Legends cars (i.e. '37 Coupes). The Longacre kill switch shown is pic 2 measures just over 2 5/8" at its widest point. But remember that the hole size for the threaded retaining portion of the switch only has to be approximately 3/4" in size. If your kill switch will not fit on the tin horizontal surface AME will permit owners of the smaller style coupes to mount them on the vertical surface of the tin, just behind your left shoulder. Ensure the ON/OFF positions are clearly indicated. Master disconnect switches come in 2 main types. One type simply interrupts one of the battery's main heavy cables. I recommend installing it on the ground cable side to prevent running heavy current to and from the kill switch. Interrupting the ground cable does the same job without the chance of a short circuit. The second type has the same battery heavy cable connection terminals as the first type, but in addition it has two smaller terminals to disconnect power to the alternator field. The second type is the type required for Legends cars (See pic 2). The reason the second type is required is as follows. If you disconnect either the positive or negative battery cables from the battery while the engine is running, it will continue to run. This is actually a tech inspection procedure to ensure your alternator is operational. We need to stop the alternator from charging to shut the engine down. To do this, the kill switch's small connections are used to interrupt the alternator field wire. Note: An ohmmeter was used on the Longacre switch pictured to confirm that the small terminals and the large terminals were separate (non-connected) circuits inside of the switch. If you use a different switch confirm this. To start your kill switch installation, disconnect both battery cables at the battery. Next, locate the alternator field wire on the front side of the firewall area (see pic 3). The wire is tagged "ALT Brown" from the factory (although the actual wire from the alternator on 1250 sealed motors is blue, and turns to brown on the firewall side of the connector). I recommend that you leave the factory connector in place. Follow the wire back towards the alternator and when you are approx. half way between the alternator and the factory connection cut the field wire (blue wire on 1250s, brown wire on 1200s). Now connect a new wire (of the same size) to the end of the cut wire that comes out of the firewall connection. Carefully run this wire back through the firewall, along the square bar found inside the passenger side door, across the area behind the seat (outside of the sheet metal) to one of the kill switch small terminals. Connect another new wire to the other small terminal on the kill switch and run it ahead (beside the first wire) to the alternator wire that you previously cut. Make a connection there. Tie the two wires up carefully so they don't rub or chafe through resulting in a short. Use a grommet where you go through the firewall. Basically what you did was cut the alternator field wire and installed the kill switch small terminals "in the cut". It just took two long wires to get you back to the kill switch location. To connect the battery ground cable to the kill switch heavy connection terminals first insure the Kill switch is in the "off" position. Next run one heavy cable from the battery negative terminal up to the 5|Page switch and bring another heavy cable back down to the ground connection on the right hand battery hold down stud. Now connect the positive cable to the battery. That should be it. To check that for proper operation, turn the kill switch to the "On" position, make sure your transmission is in neutral, and start your engine in the usual manner. Test the kill switch by turning it to the "Off" position with the engine at idle to ensure the engine and the fuel pump stop running. Before you pat yourself on the back for a job well done, ensure you turn the dash ignition switch off. It's a good habit to shut your kill switch off when you're not racing to prevent battery drain (i.e. from the transponder). Pic 1 - Proposed Kill Switch location. 6|Page Pic 2 - Typical Kill switch with heavy terminals for battery cables and smaller terminals for alternator field disconnect. Pic 3 Alternator field wire location - factory label "ALT Brown". 7|Page Note wire is brown on the upper side of the connector, and blue on the lower side of the connector. On older motors (i.e.1200s) the blue wire will be a brownish red color. It will be smaller than the larger red charging wire from the alternator. DO NOT CUT THE LARGER RED WIRE FROM THE ALTERNATOR! The black cable on the right hand side is the ground cable. Install your kill switch heavy terminals in the ground cable circuit (i.e. from the negative battery post to the kill switch, back to the ground stud 8|Page