the Sandpiper Containment Duty

Transcription

WWW.SANDPIPERPUMP.COM
AIR OPERATED DOUBLE DIAPHRAGM PUMPS
Springer Pumps, LLC
Telford, PA 18969
Tel: 866-777-6060
Fax: 866-777-6383
/
/
Int'l: 215-949-2900
Int'l: 215-721-1296
www.springerpumps.com
[email protected]
Containment Duty
Metallic & Non-Metallic
Standard Duty
Metallic & Non-Metallic
FEATURES - BENEFITS
ESADS+Plus® - Performance Guaranteed - In-line Serviceable Air Valve System
Bolted Construction • Safe • Reliable • Easy Maintenance
Durable • Single-Purpose • Corrosion Resistant • Guaranteed Diaphragm Connecting Rod
Top Discharge Porting - Eliminates Entrained Air
Metallic and Non-Metallic Materials of Construction
Ball Check Valves - Light Weight - Portable
90° - 180° Manifold Connection Rotation
Containment Chamber with Leak Detection
Hydraulically Balanced / Coupled Pumping
and Driver Diaphragm Assemblies
Solids Range +1/4" (6mm) to 3/4" (18mm)
Solids Range +1/8" (3mm) to 1/2" (12.7mm)
Dry Primes up to 18 Feet of Water
Free Standing Support Base
Dry Primes up to 20 Feet of Water
A WARREN RUPP, INC. BRAND
Springer Pumps, LLC
Telford, PA 18969
Tel: 866-777-6060
Fax: 866-777-6383
/
/
Int'l: 215-949-2900
Int'l: 215-721-1296
[email protected]
LEAK DETECTION OPERATING PRINCIPLE
Electronic Leak Detection
Visual Leak Detection
How electronic leak
detection works.
How visual leak
detection works.
At a point the pumping
diaphragm fails, pumped
liquid enters the spill
chamber displacing driver
fluid. The leak detector,
working on the principle of
conductance, senses the
conductivity change. This
activates a warning light on
the control box. The device
can also be wired into the
pump user’s existing system,
for an audible or visual
alarm, or pump shut-down
response. It is important to
specify an appropriate drive
fluid which is both chemically
compatible with the
pumped fluid and displays
the opposite conductance
properties. Polarity of the
leak detector can be set
to sense conductive or
non-conductive fluid. If
a leak occurs, pumpage
is contained in the spill
chamber. The pump will
continue to work, and in
many cases, repairs can
be done when the batch is
completed. The air valve
and work environment
are protected.
At a point the pumping
diaphragm fails, pumped
liquid enters the spill
chamber, displacing driver
fluid. The exchange of
pumpage and driver fluid
displays a color change
in the sight tube, giving
a visible signal. Driver
fluid should be chemically
compatible with the
pumped fluid, with an
obvious difference in color.
In the event a leak occurs,
pumpage is contained
in the spill chamber. The
pump will continue to
work, and in many cases,
repairs can be done when
the batch is completed.
The air valve and work
environment are protected.
filled
• CChamber
with driver fluid
w
•
Outer
Pumping
g
Chamberr
•
•
•
•
Pumping
P
ump
m
diaphragm
diaphragm
•
•
site tube
diaphragm
•
diaphragm
ELECTRONIC LEAK DETECTOR: Working on the
principle of conductance, this monitor can be wired
for visual, audible or pump shut-down response.
The electronic leak detector is an optional
accessory which can be installed on all models.
VISUAL LEAK DETECTOR: A sight tube
style leak detector is installed on each driver
chamber. If a pumping diaphragm break
occurs, liquid in the sight tube changes color.
MECHANICAL LEAK DETECTOR: When a
leak chemically attacks an internal o-ring on
this detector, it actuates a plunger. This opens
an air valve, which in turn activates a customersupplied solenoid (or similar device) to trigger
a signal.
Springer Pumps, LLC
Telford, PA 18969
Tel: 866-777-6060
Fax: 866-777-6383
/
/
Int'l: 215-949-2900
Int'l: 215-721-1296
[email protected]
C O N T A I NM
N M E N T D U TY BA LL
S30
ATEX 95a
Certified
ST1½
S20
S15
ST1
S1F
Containment Duty Metallic and Non-Metallic Pumps are ideal for highly corrosive and hazardous chemical fluid requirements.
All CD duty pumps are exclusively designed with containment chambers, hydraulically balanced/coupled pumping diaphragm and driver
diaphragm assemblies. All containment chambers are designed to accommodate visual, mechanical and low voltage leak detection devices.
CD pumps are constructed of Aluminum, Cast Iron, Stainless Steel, Alloy C, Polypropylene and PVDF with TPE (thermal plastic elastomers),
PTFE options in diaphragms and check valves.
Containment Duty Pumps additional FEATURES and BENEFITS
Spill Containment
•
•
•
90o - 180o rotation
Safe pumping of aggressive, unpredictable, hazardous
or toxic liquids.
Chambers keep accidental spills from entering the
air valve, protecting plant environment and personnel.
Allows the pump to complete the batch or operation
in progress, before repair has to be done.
Hydraulically Balanced/Coupled Diaphragms
•
•
Pumping diaphragms are balanced on suction and
discharge stroke.
Evenly distributed pressure over the surface of
the diaphragm gives longer flex life.
A
E
Save Money and Downtime
•
•
Protects air valve parts from contamination, meaning
fewer service parts and less maintenance time.
Longer flex life of the diaphragm means less frequent
routine servicing.
D
C
B
Leak Detection - See page 43
A
B
C
Height
Width
Depth
inches (mm)
inches (mm)
inches (mm)
PUMP
MODELS
D
E
Bottom of Base to Center Line of:
Suction
Discharge
inches (mm)
Connection
Style
inches (mm)
Pipe
Size
Displacement
Per Stroke
Max
Flow
Per Minute
Max
Solids
Handling
Max
Discharge
Pressure
inch
(mm)
gal (liter)
gal (liter
inch
(mm)
psi (bar)
125 (8.6)
ST1/ST25
14 13/32 (366)
14 17/32 (369)
14 9/32 (363)
5 1/4 (133)
13 (330)
1" NPT/BSP
1 (25)
.09 (.34)
42 (159)
.25 (6)
ST1½/ST40
17 1/2 (445)
16 1/2 (419)
18 5/8 (473)
5 9/32 (134)
15 15/64 (387)
1½" NPT/BSP
1.5 (40)
.30 (1.14)
90 (340)
.25 (6)
125 (8.6)
S1F
20 3/4 (527)
21 3/4 (553)
12 1/16 (306)
2 1/2 (64)
20 3/4 (527)
1" 125# ANSI
1 (25)
.17 (64)
45 (170)
.25 (6)
100 (6.9)
S15
28 11/16 (729)
28 5/8 (728)
15 1/4 (387)
3 1/2 (89)
28 11/16 (729)
1½" 125# ANSI
1.5 (40)
.36 (1.36)
100 (378)
.47 (12)
100 (6.9)
S20
32 1/16 (814)
29 3/8 (746)
15 1/4 (387)
3 13/16 (96)
32 1/16 (814)
2" 125# ANSI
2 (50)
.36 (1.36)
160 (605)
.66 (17)
100 (6.9)
S30
40 5/8 (1032)
37 15/16 (964)
19 5/8 (498)
4 7/8 (124)
40 5/8 (1032)
3" 125# ANSI
3 (80)
.9 (3.41)
238 (901)
.71 (18)
100 (6.9)
All Dimensions +/- 1/8 (3)
...WITH MORE WAYS THAN ONE
Springer Pumps, LLC
Telford, PA 18969
Tel: 866-777-6060
Fax: 866-777-6383
/
/
Int'l: 215-949-2900
Int'l: 215-721-1296
[email protected]
C O N T A I NM
Hydraulically Balanced/
Coupled Pumping and
Driver Diaphragm
Assemblies
90°-180° Manifold
Connection Rotation
All Bolted
Construction
Containment
Chamber with Leak
Detection
ESADS+Plus®
(Externally Serviceable
Air Distribution System)
Lube Free
Durable Diaphragm
Connecting Rod
All Bolted
Construction
Free Standing
Support Base
SANDPIPER Signature Features - in BLUE
Springer Pumps, LLC
Telford, PA 18969
Tel: 866-777-6060
Fax: 866-777-6383
/
/
Int'l: 215-949-2900
Int'l: 215-721-1296
[email protected]
CO N
NF
F I G U R AT
A T I ON
O N FE AT UR ES
FEATURES:
• CONTAINMENT DUTY BALL
• ESADS+Plus®
• All Bolted Construction
• Containment Chamber with Leak Detection
• Top Discharge
• Ball Check Valves
• Light Weight - Portable
• Durable Diaphragm Connecting Rod
°
°
• 90 - 180 Manifold Connection Rotation
• Solids Range +¼" (6mm) to ¾" (18mm)
• Dry Primes up to 18 Feet of Water
• Free Standing Support Base
Duty
Containment Duty
Top Discharge
Metallic Non-Metallic
Water (base reference)
A
A
Suspended Solids
A
B
Non-Suspended Solids
X
X
Line Size Solids
X
X
Sludge / Slurry
B
C
High Viscosity (Flowable Fluids)
B
B
High
Erosion / Abrasive Fluids Moderate
Low
B
B
A
C
C
B
Corrosion
B
A
Permanent
B
B
Portable
A
A
Containment / Prevention
A
A
Flooded Suction
B
B
Suction Lift
B
B
Submerged
B
C
Intermittent / On-Demand
A
A
Continuous
B
B
A = Best Type
B = Suitable
CURVES :
100 PSI
VARIABLE HEADS - PSI
Installation
Fluid Characteristics
CHARACTERISTICS
CHART:
CD 3"
CD 2"
CD 11/2"
CD 1"
0
20
60
100
140
180
220
260
VARIABLE FLOWS - GPM
C = Caution (Limitations)
X = Unsuitable
Springer Pumps, LLC
Telford, PA 18969
Tel: 866-777-6060
Fax: 866-777-6383
/
/
Int'l: 215-949-2900
Int'l: 215-721-1296
[email protected]
BAR
PSI
C O N T A I NM
7
100
90
6
80
HEAD
5
ST1 Metallic
Performance Curve
AIR CONSUMPTION
SCFM (M3/hr)
MODEL ST1-A / ST25A
PERFORMANCE CURVE
10(17)
100 P
SI
15(25.4)
20(34)
25(42.5)
80 PSI
30(51)
70
60
4
35(59.5)
60 PSI
40(68)
50
3
40
45(76.5)
40 PSI
50(85)
30
2
20
1
20 PSI Air Inle
t Pressure
10
0
0
0
4
12
8
16
24
20
28
32
40
36
US Gallons per minute
0
20
40
60
80
100
120
140
150
7
6
PSI
BAR
Liters per minute
CAPACITY
100
90
AIR CONSUMPTION
10(17)
SCFM (M3/hr)
20(34)
30(51) 40(68)
100 P
SI
50(85)
60(102)
80
HEAD
5
4
MODEL ST1½-A / ST40A
PERFORMANCE CURVE
80 PSI
70(119)
70
80(136)
60
50
3
90(152.9)
40
2
1
0
ST1½ Metallic
Performance Curve
60 PSI
40 PSI
30
20
20 PSI Air Inle
t Pressure
10
0
0
10
20
30
40
50
60
70
80
90
US Gallons per minute
0
50
100
150
200
250
300
350
MODEL S1F Non-Metallic Performance Curve
PSI
5 (8.5)
10 (17)
7 100 1
00
P
SI (
6
.8 B 20 (34)
ar)
25 (42.5)
80
60
2
40 (68)
SI (4
.0
8 Ba
50
3
35 (59.5)
60 P
40 PS
I (2.7
30
20
10
0
0
2 Bar)
20 PS
I (1.36
1
0
Bar) A
ir
10
5
30
25
20
15
10
5
9.7
7.6
6
4.5
3
1.5
r)
45 (76.5)
40
METERS
HEAD
S1F Non-Metallic
Performance Curve
4
30 (51)
80 P
SI (5
.44
Bar)
70
NPSHR
90
6
5
Performance based on water at ambient temperature.
15 (25.5)
FEET
BAR
Liters per minute
CAPACITY
Inlet Pre
ssure
15
20
25
30
35
40
45
50
55
U.S. Gallons per minute
0
10
20
30 40
50 60
70
80
90 100 110 120 130 140 150 160 170 180 190 200
Liters per minute
CAPACITY
Springer Pumps, LLC
Telford, PA 18969
Tel: 866-777-6060
Fax: 866-777-6383
/
/
Int'l: 215-949-2900
Int'l: 215-721-1296
[email protected]
PSI
BAR
7 100
10 (17)
10
0P
SI
6
20 (34)
(6.
8B
ar) 30 (51)
80
PS
I (5
.44
Ba
r)
60
60
PS
I (4
.08
Ba
r)
40
40 P
SI (2
.72
Bar)
20
20 PS
I (1.36
Bar)Air
Inle
4
3
2
1
50 (85)
0
0
10
8
20
30
20
100
6
4
10
2
40
50
60
150
200
Liters per minute
70
250
80
90
300
100
0 0
350
CAPACITY
PSI
BAR
0
20
10
30
t Press
ure
0
METERS
HEAD
SI5 Non-Metallic
Performance Curve
40 (68)
FEET
5
NPSHR
80
7 100
20 (34)
PS
I(
6.
8 40 (68)
Ba
80
r)
PS
I (5
.44
Ba
r)
60
60
PS
I (4
.08
Bar
)
40
40 P
SI (2
.72 B
ar)
2
20 PSI
1
8
ar)Air Inlet
6
4
(1.36 B
10
Pressu
re
2
0
0
0
0
20
40
100
S20 Non-Metallic
Performance Curve
10
30
20
20
0
80 (136)
60
80
100
200
300
Liters per minute
120
400
140
160
500
600
CAPACITY
BAR
PSI
MODEL S30 Metallic Performance Curve
7
100
20(34) 40(68)
60(102)
80(136)
100
PSI
(6.8
Bar)
6
100(170)
80 P
SI (5
.44 B
ar)
5
120(204)
140(238)
HEAD
S30 Non-Metallic
Performance Curve
80
Performance based on water at ambient temperature.
4
3
60
60 PS
I (4.0
8 Bar)
40
40 PS
I (2.72
Bar)
2
20
20 PSI (1.36
1
0
0
0
20
0
Bar) Air Inle
t Pressure
40
100
60
200
80
300
100 120 140 160
400
500
Liters per minute
600
180
700
METERS
3
60 (102)
NPSHR
4
FEET
HEAD
5
NPSHR
80
FEET
0
METERS
10
6
30
25
20
15
10
5
9.1
7.6
6
4.5
3
1.5
220 240
200
800
900
CAPACITY
Metallic containment duty pumps and
tranquilizers installed in a chemical
processing plant.
Springer Pumps, LLC
Telford, PA 18969
Tel: 866-777-6060
Fax: 866-777-6383
/
/
Int'l: 215-949-2900
Int'l: 215-721-1296
[email protected]
S IIGN
GNA
AT
T U R E D E SI GN
G N PL
P L AT FO RM
ESADS+Plus® (Externally Serviceable Air Distribution System)
ON-OFF-ON... Reliability - GUARANTEED!
Primary system components = main directional air valve
(with PATENTED cross-drilled pressure ports) & pilot valve
Pilot Valve
Air Valve
Completely Serviceable, “IN-LINE”
■ FEATURES: Independent of the pilot valve
Cross-Drilled Pressure Port
position, the cross-drilled pressure ports in
the main directional air valve spool provide a
pneumatic bias of the spool at either end of
travel. This is accomplished by directing (inner)
chamber pressure to the end of the spool,
boosting and sustaining pilot pressure until
point-of-shift of the pilot valve.
Pilot/Boost Pressure
■ BENEFITS: Eliminates spool from drifting
due to vibration and/or unbalanced pressure
or system conditions.
• Process Reliability
• Consistent restarts
• Complete IN-LINE serviceability
• Lube Free
Connecting Rod Guarantee
GUARANTEED not to yield under:
• Tension
• Compression
• Bending
• Pump Operation
Durable, corrosion resistant 416 (Martensitic) and/or 316 (Austenitic)
Stainless Steel diaphragm connecting rod - GUARANTEED!
Springer Pumps, LLC
Telford, PA 18969
Tel: 866-777-6060
Fax: 866-777-6383
/
/
Int'l: 215-949-2900
Int'l: 215-721-1296
[email protected]
All Bolted Construction
■
Instant alignment
• Ease of maintenance
■
Uniform torquing of seal
• Improved seal
■
Maintains seal after
repeated servicing
• Lowers repair costs
■
Withstands 4 times the
pressure versus V-band clamps
• Eliminates leakage at high
pressure and deadheaded
conditions
EXCLUSIVE Bottom Discharge Porting
designs
Heavy Duty Flap
Heavy Duty Ball
Standard Duty
• broken
diaphragm
plates
• premature
diaphragm failure
resulting from
non-uniform
wear
• bent rods
• solids settle
in bottom of
water chamber
Springer Pumps, LLC
Telford, PA 18969
Tel: 866-777-6060
Fax: 866-777-6383
/
/
Int'l: 215-949-2900
Int'l: 215-721-1296
[email protected]
GUARANTEED QUALITY
5 - YEAR
Limited Product Warranty
Quality System ISO9001 Certified
Environmental Management Systems ISO14001 Certified
Warren Rupp, Inc. (“Warren Rupp”) warrants to the original end-use purchaser that no product sold by
Warren Rupp that bears a Warren Rupp brand shall fail under normal use and service due to a defect in material
or workmanship within five years from the date of shipment from Warren Rupp’s factory. Warren Rupp brands
include SANDPIPER®, MARATHON®, PortaPump®, SludgeMaster™ and Tranquilizer®.
~ See complete warranty at www. sandpiperpump.com/About/guaranteesandwarranties.html ~
Diaphragm Connecting Rod
Guarantee
GUARANTEED - NOT TO YIELD UNDER:
Tension • Compression • Bending • Pump Operation
For complete Guarantee conditions, eligibility requirements and liability, visit us at
www. sandpiperpump.com/About/guaranteesandwarranties.html
Non-Stalling Air Valve Performance
Guarantee
If a Warren Rupp ESADS® (Externally Serviceable Air Distribution System) EVER* fails to operate or restart after
shutdown due to “centering” of the main air valve or pilot valve, Warren Rupp will replace the air drive system free
of charge. Having supplied this UPGRADED, FIELD PROVEN, RETROFITABLE, air drive system
since 1996, the absence of any field failures related to design, gives Warren Rupp the CONFIDENCE to offer the
ONLY WRITTEN AIR VALVE PERFORMANCE GUARANTEE IN THE AODD INDUSTRY!
~ See complete guarantee at www. sandpiperpump.com/About/guaranteesandwarranties.html ~
Springer Pumps, LLC
Telford, PA 18969
Tel: 866-777-6060
Fax: 866-777-6383
/
/
Int'l: 215-949-2900
Int'l: 215-721-1296
[email protected]
GENUINE PARTS
REPAIR IT ONCE
REPAIR IT RIGHT
,
Use Complete Kits instead of Partial Repairs
•
•
•
•
•
Everything you need in one place
Reduce frequency of repairs
Increase service life
Increase uptime
Save time and money
SAVE
$1,119
COMPLETE KIT VS.
PARTIAL REPAIR
ANN UALLY
COST OF
WET END
REPAIR
Partial Repair
(1 Diaphragm)
Complete
C
l t
Repair Kit
Parts
$66
$338
Labor, Down-Time,
Lost Product:
$1,325
$1,325
$1,391
$1,663
2
1
$2,782
$1,663
$0
$1,119
Estimated
Cost Per Repair:
Annual Frequency
of Repair
Estimated
Annual Cost:
Estimated
Annual Savings:*
*Example Data: Repair = 1 hour • Pump model #: S20B1ABBANS000 • Buna
wet-end • Repair labor rate fully burdened at $125/hour • Lost product assumes paint
Springer Pumps, LLC
Telford, PA 18969
Tel: 866-777-6060
Fax: 866-777-6383
/
/
Int'l: 215-949-2900
Int'l: 215-721-1296
[email protected]
NEw
KIT PACKAGING
REPAIR KITS
SAVE TIME
• SAVE MONEY
•
NOW
AVAILABLE
•
See page 75
for more details
GENUINE PARTS, REAL VALUE
WITH MORE
WAYS THAN ONE...
GLOBALLY!
This brochure available in the languages below
ENGLISH
Springer Pumps, LLC
Telford, PA 18969
spprodbr-rev0312
Tel: 866-777-6060
Fax: 866-777-6383
/
/
CHINESE
RUSSIAN
Int'l: 215-949-2900
Int'l: 215-721-1296
PORTUGUESE
SPANISH
GERMAN
JAPANESE
[email protected]
©Copyright 2012 Warren Rupp, Inc. All rights reserved.

the Sandpiper Containment Duty

Transcription

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