BELT CONVEYORS Pg1 - Hutchinson Mayrath

Squeeze Belt
Important Installation and Operation information that should be reviewed during the
equipment selection process. Contact the factory with any questions.
The Squeeze Belt is a unique piece of equipment because of its design allows capacity to be maintained up to 38 degrees of incline. With its unique design there are a few installation and operation
requirements that must be reviewed during project review.
Understanding the theory of the Squeeze Belt. The Squeeze belt uses three independent belts to complete its operation.
Feeder House Belt: The Feeder House belt has two functions (both are very important) for optimal
operation of the complete conveyor.
The first function that the Feeder house belt is to bring the product up to the proper speed matching
the main tube belts. This is completed when the product is introduced to the end of the feeder house
belt and carried on the belt until it is discharged at the end. During this travel the product is brought
up to match the speed of the main tube belts 1000 to 1500 ft. (304.80 m to 457.20 m) per minute.
The second function that the Feeder house completes is to position the product between the upper
(top) and lower (bottom) belts. The optimum operating angle between the feeder house and the main
tube is 140 degrees. This operating angle allows the maximum about of product to be placed between
the upper and lower belts in the main tube. If the operating angle is increased between the feeder
house and main tube then the operational capacity of the conveyor will be reduced.
See layout to the right.
BELT PROFILE AT FEED AREA
1
Feeder House view of product in reference to the main tube upper and lower belts.
This picture shows the Feeder House Belt in the largest
operating angle. Note how shallow the product depth would be.
When the belt is in this or less than optimal operating angle
140 degrees then product will hit the upper belt and splatter
outside of the machine.
This picture shows the Feeder House belt in the 140 degree
operating angle. Note the full product depth would be. When
The belt is at the optimal operating angle 140 degrees the
product will be placed underneath the upper belt and so grain
splatter will occur outside of the machine.
Main tube belts:
Lower (Bottom) Belt: The purpose of the Lower belt it to receive the product that is placed onto it by
the Feeder house belt. Once the product is placed onto the lower belt it continues to carry the product
at the same speed until it reached the discharge assembly. Once at the discharge assembly the product
leaves the conveyor and enters it storage container.
Upper (Top) Belt: The purpose of the Upper belt is to receive the product and squeeze it against the
lower belt. Once the product is squeezed between the upper and lower belt is continues to carry the
product at the same speed until it reaches the discharge assembly. Once at the discharge assembly
the product leaves the conveyor and enters its storage
container. This squeeze action does not allow the
product to slide or roll back at angles up to 38 degrees
of incline of the main conveyor tube.
2
This page shows a 90’ Squeeze belt in
three positions. The 38 Degree incline
(maximum), 25 Degree incline and Transport (minimum). Note the clearance requirements at the end of the Feeder
House.
In the minimum incline angle the clearance requirements will change by the length of
the conveyor. Below is shown at its maximum height and will get closer to grade with
the a shorter length of conveyor.
3
It is important to always have a second piece of equipment to supply product to the Feeder House of
the Squeeze Belt when unloading from portable equipment
(straight trucks, hopper bottom trailers, end dump trailers or like equipment).
Below are pieces of equipment we offer to supply product to the Feeder House.
Transfer Belt Hopper: The Transfer Hopper can be
used to supply product to a Squeeze Belt. Please
note the measurements in the chart below. The
capacity of the transfer hopper is up to 6000
bushels per hour (162 TPH). Capacity will be the
highest at lower angles of incline.
If a transfer hopper is used the Squeeze belt will
not have the option of reaching its maximum
capacity.
Transfer Belt Hopper Standard length
Drive Over Belt Conveyor: The Drive Over Belt Conveyor
can be used to supply product to a Squeeze Belt.
Please note the measurements below. The capacity of
the Drive over belt conveyor is up to 10,000 bushels per
hour (270 TPH). If a Drive over belt is used the Squeeze
Belt has the option of reaching its maximum capacity.
Drive Over Belt Conveyor Standard
length with 5’4” incline section
Drive Over Belt Conveyor Standard
length with 10’8” incline section
4
Hutchinson/Mayrath
BELT CONVEYORS and ACCESSORIES
PORTABLE “SQUEEZE BELT ® ” CONVEYOR
The Squeeze Belt product line has specific and unique operational, training and maintenance
needs. To ensure long-term realiability and customer satisfaction, the factory will only accept
an order for this product after they have been consulted and agree to the application. An
additional order of pre-determined replacement parts and tools may also be required, based
on the operational location of the equipment and number of units. It may also be necessary
to have assistance with set-up of the equipment at a cost.
TUBULAR HOUSING:
BELTS:
FEEDER HOPPER:
- 10'' (25.4 cm) x 12 gauge (2.66 mm) galvanized
- 15'' (38.1 cm) PVC Crescent pattern with slider bed backing. Three belts.
- Includes independent adjustable side panels, is 70” (1.78 m) long, 42” (1.07 m)
wide and 10” (25.4 cm) high. The feeder is belt driven from the main conveyor
tail pulley.
DISCHARGE SPOUT:
- Black plastic with 12” (30.5 cm) diameter round outlet
DRIVE:
- S-Drive for the bottom belt drives the crescent belt face.
Lagged drive with spring loaded take-up.
On 90’ (27.43 m) models, both bottom and top belts have spring loaded take-ups.
LENGTHS:
- 35’, 45’, 60’, 70’ and 90’ (10.67 m, 13.72 m, 18.29 m, 21.34 m and 27.43 m)
DRIVE CHOICES:
- PTO or Electric - 35’ thru 70’ (10.67 m thru 21.34 m) models use 540 RPM PTO
(90’ (27.43 m) models use 1000 RPM PTO)
LIFTING SYSTEMS:
- Cable and winch on 35’ and 45’ (10.67 m and 13.72 m).
Hydraulic cylinder on 60’, 70’ and 90’ (18.29 m, 21.34 m and 27.43 m)
RETURN BELT GUARDS:
- Galvanized, standard equipment
OPERATING ANGLE:
- Up to 38 degrees of incline
OPERATING BELT SPEED: - Variable from 1000 to 1500 ft. (304.80 m to 457.20 m) per minute
CAPACITY:
- Ranges from 4000 to 9000 BPH (108 to 243 TPH) based on drive
selection and belt speed.
HORSEPOWER REQUIRED: - From 25 HP to 60 HP (18.5 kw to 45 kw) electric, depending on conveyor length.
AVAILABLE OPTIONS :
- Seed hopper attachment and intake end dolly wheels. A belt transfer hopper may
be used as a swing away attachment for capacities up to 6,000 BPH (162 TPH).
To order Hutchinson belt conveyors, add “H”, i.e. H20350PF, Mayrath use existing Catalog No.
®
Squeeze Belt Conveyor Complete with Power Take Off (PTO) Drive
Catalog No.
20350PFB
20450PFB
20600PFB
20700PFB
20901PF
Tube Diameter
10” (25.4 cm)
10” (25.4 cm)
10” (25.4 cm)
10” (25.4 cm)
10” (25.4 cm)
Length
35’ (10.67
45’ (13.72
60’ (18.29
70’ (21.34
90’ (27.43
m)
m)
m)
m)
m)
3450
3950
6050
6200
7650
Weight
lbs. (1565
lbs. (1792
lbs. (2744
lbs. (2812
lbs. (3470
kg)
kg)
kg)
kg)
kg)
List Price
$25,666.00
28,044.00
35,111.00
36,860.00
46,873.00
Squeeze Belt ® Conveyor Complete with Electric Motor Drive (Less Motor)
Catalog No.
20350EFB
20450EFB
20600EFB
20700EFB
20901EF
Motor sheave, bushing and drive key are furnished.
Tube
Elec.
No. of
Diameter
Length
Power
Belts
Weight
10” (25.4 cm)
10” (25.4 cm)
10” (25.4 cm)
10” (25.4 cm)
10” (25.4 cm)
35’ (10.67 m)
45’ (13.72 m)
60’ (18.29 m)
70’ (21.34 m)
90’ (27.43 m)
25 HP (18.5 kw)
30 HP (22 kw)
40 HP (30 kw)
50 HP (37 kw)
60 HP (45 kw)
3
4
4
4
5
List Price
3525 lbs. (1599 kg) $ 25,666.00
4050 lbs. (1837 kg)
28,044.00
6150 lbs. (2790 kg)
35,111.00
6300 lbs. (2858 kg)
36,860.00
7800 lbs. (3538 kg)
46,873.00
Optional Equipment
TIRES - Add “8” to Catalog No., i.e. 20700PFB8. For 35’, 45’ & 60’ Models, Add $355.00 to List Price.
For 70’ & 90’ Models, Add $550.00 to List Price.
Hydraulic hoist power pack; 110 Volt (AC) Electric (8 gallon capacity)
- Catalog No. PP0207 - List Price $2,355.00.
NOTE: For additional accessories, see conveyor accessory pages in this section
1
2014
Hutchinson/Mayrath
Model
A
11'-10"
35'
(10.67 m)
B
8'-3"
(3.61 m)
(2.51 m)
(13.72 m)
(3.99 m)
13'-1"
9'-5 1/2"
60'
13'-6 1/2"
9'-10"
45'
(18.29 m)
70'
(21.34 m)
90'
(27.43 m)
(4.13 m)
14'-2"
(4.32 m)
16'-3"
(4.95 m)
(2.88 m)
(3.00 m)
10'-5"
(3.18 m)
C
21'-4"
(6.50 m)
D
5'-3"
(1.60 m)
25'-5 1/2" 6'-0 1/2"
E
F
19'-1 1/2" 17'-10 1/2"
(5.83 m)
(2.91 m)
25 HP
(2.49 m)
(18.5 kw)
(6.17 m)
(4.14 m)
(2.87 m)
9'-5"
30 HP
32'-5"
6'-4"
36'-5"
24'-8"
19'-11 1/2"
10'-10"
40 HP
28'-0"
23'-5 1/2"
12'-8"
50 HP
14'-8"
60 HP
37'-10"
(11.53 m)
(11.10 m)
6'-6"
42'-3 1/2"
(1.98 m)
(15.84 m)
(2.04 m)
(7.52 m)
(12.89 m)
(8.53 m)
54'-7"
40'-7 1/2"
(16.64 m)
(12.38 m)
13'-7"
8'-2'
POWER
(7.57 m)
(1.93 m)
20'-3"
9'-6 1/2"
OVERALL
TREAD WIDTH
(1.84 m)
(9.88 m)
24'-10"
(5.45 m)
G
(7.76 m)
12'-6 1/2" 51'-11 1/2" 6'-8 1/2"
(3.82 m)
BELT CONVEYORS and ACCESSORIES
(6.08 m)
(7.15 m)
25'-11"
(7.90 m)
(3.30 m)
(3.86 m)
(4.47 m)
(22 kw)
(30 kw)
(37 kw)
(45 kw)
Portable “Squeeze Belt® ” Drive Change Over Kits
Catalog No.
D2015BP
D2115BP
D2035BE
D2135BE
D2045BE
D2145BE
D2090BE
D2091BE
D2160BE
Description
Drive Kit PTO
Drive Kit PTO (f/Gearbox model)
Electric Drive for 35’ (10.67 m) (Jack Shaft Drive)
Electric Drive for 35’ (10.67 m) (Pulley Shaft Drive)
Electric Drive for 45’-70’ (13.72-21.34 m) - (Jack Shaft Drive)
Electric Drive for 45’ (13.72) - (Pulley Shaft Drive)
Electric Drive for 90’ (27.43 m)
Electric Drive for 90’ (27.43 m) - (f/Gearbox model)
Electric Drive f/60’ & 70’ (18.3 m & 21.34 m) - (Pulley Shaft Drive)
Weight
85 lbs. (39 kg)
85 lbs. (39 kg)
235 lbs. (107 kg)
260 lbs. (118 kg)
245 lbs. (111 kg)
270 lbs. (122 kg)
265 lbs. (120 kg)
265 lbs. (120 kg)
270 lbs. (122 kg)
List Price
$ 744.00
695.00
951.00
1,174.00
1,016.00
1,208.00
1,083.00
1,236.00
1,274.00
NOTE: D2135BE, D2145BE, D2160BE and D2091BE include the motor sheave and bushing. All others do not.
0400008
0400009
2
2014
Hutchinson/Mayrath
BELT CONVEYORS and ACCESSORIES
PORTABLE BELT CONVEYOR
TUBULAR HOUSING:
BELT:
HOPPER:
DISCHARGE SPOUT:
HEAD END AND
DRIVE BEARINGS:
DRIVE:
LENGTHS:
WHEEL TREAD:
DRIVE CHOICES:
LIFTING SYSTEMS:
-
10'' (25.4 cm) x 12 gauge (2.66 mm) galvanized
15'' (38.1 cm) PVC Cresent pattern with slider bed backing
Spring supported canvas (collapsible with quick release handle)
Black plastic with 12” (30.5 cm) round outlet
-
1 3/4” (44 mm) Ball, sealed
S-Drive on cresent face, lagged drive
60’, 70’ & 85’ Models (18.29 m 21.34 & 25.91 m)
60’ Model -10’-4” (3.15 m),
70’ Model - 11’-2” ( 3.40 m), 85’ Model - 12’-8” (3.86 m)
- PTO, Electric
- Hydraulic cylinder on 60’, 70’ & 85’ Models (18.29 m, 21.34 m & 25.91 m)
(1) 4” x 24” on 60’ Model, (1) 4” x 36” on 70’ Model, (2) 4” x 24” on 85’ Model
RETURN BELT GUARDS:
OPERATING ANGLE:
OPERATING SPEED:
CAPACITY:
-
POWER REQUIRED:
-
OWNERSHIP ADVANTAGES:-
Galvanized, Standard equipment
Up to 30 degrees of incline
600 ft. (182.88 m) per minute
Up to 6000 BPH (162 TPH). Capacity will be the highest at lower angles
of incline.
60’ Model - 15 HP (11 kw),
70’ Model - 15 HP (11 kw) , 85’ Model - 20 HP (15 kw)
A belt conveyor will require less horsepower to move grain than a screw
conveyor, perhaps only half the amount.
Longer life. Up to 3 times the life of a comparable capacity screw conveyor.
Cleanout is complete limiting contamination between commodities.
Gentle handling of the crop, particularly at low belt speeds.
Special Features of the Hutchinson/Mayrath
Portable Belt Conveyor
° Galvanized tubular housing
° Standard galvanized return belt guards (wind guards)
° Larger 1 3/4” (44 mm) head and drive pulley bearings.
° Larger diameter 8” (20.3 cm) head pulley, 6” (15.2 cm) tail pulley and take-up pulley.
° Longer pulleys 18” (45.7 cm) for 15” (38.1 cm) wide belt. Minor misalignment does not cause belt damage.
° Belt is PVC cresent pattern that is resistant to stretching. Will operate well in cold temperatures.
° Spring loaded belt tensioner on take-up pulley.
° Powder coat red paint on painted surfaces.
° Adjustable discharge spout.
° Adjustable return rollers to aid belt tracking.
° Adjustable hitch assembly for easier set-up.
The maximum operating incline is 30 degrees. Capacity will increase as the operating angle decreases.
If you would like assistance in determining the conveyor length you need, contact your dealer or the factory at
1-800-523-6993.
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2014
Hutchinson/Mayrath
BELT CONVEYORS and ACCESSORIES
PORTABLE BELT CONVEYOR
Transport Position
Maximum Raised Position
IMPORTANT: Keep all shields and safety devices in place at all times. Observe all safety signs and warnings shown
on the product and in the operator’s manual. Hutchinson/Mayrath reserves the right to change design and/or specifications
without notice or obligation.
- What belt conveyor length is best?
- What is the capacity of the belt conveyor?
Inclined
Angle
15°
22.5°
30°
03380A1
03381A1
03382A3
0402225
Belt Speed
in FPM
640 FPM (195.07 m)
640 FPM (195.07 m)
640 FPM (195.07 m)
0402226
4
Capacity
in BPH
6000 BPH
3300 BPH
1750 BPH
2014
Hutchinson/Mayrath
BELT CONVEYORS and ACCESSORIES
PORTABLE BELT CONVEYOR
To order Hutchinson belt conveyors, add “H”, i.e. H10600B15P; Mayrath use existing Catalog No.
Belt Conveyor Complete with Power Take Off (PTO) Drive
Catalog No.
10600B15P
10700B15P
10850B15P
Tube Diameter
10” (25.4 cm)
10” (25.4 cm)
10” (25.4 cm)
Length
60’ (18.29 m)
70’ (21.34 m)
85’ (25.91 m)
Weight
3116 lbs. (1413 kg)
3522 lbs. (1598 kg)
5050 lbs. (2291 kg)
List Price
16,370.00
17,826.00
21,893.00
Add letter “C” to part no. for Belt Drive instead of Chain Drive, i.e. 10850B15PC.
Add $2,202.00 to List Price.
Belt Conveyor Complete with Electric Motor Drive (Less Motor)
(Motor Pulley and bushing are included)
Use 4.8” (12.2 cm) P.D. motor pulley for maximum capacity.
Catalog No.
10600B15E
10700B15E
10850B15E
Tube Diameter
10” (25.4 cm)
10” (25.4 cm)
10” (25.4 cm)
Length
60’ (18.29 m)
70’ (21.34 m)
85’ (25.91 m)
Elec. Power
Required
15 HP (11 kw)
15 HP (11 kw)
20 HP (15 kw)
No. of
Belts
3
3
3
Weight
3192 lbs. (1448 kg)
3598 lbs. (1632 kg)
5050 lbs. (2291 kg)
List
Price
$16,255.00
17,709.00
21,827.00
Add letter “C” to part no. for Belt Drive instead of Chain Drive, i.e. 10850B15EC.
Add $2,202.00 to List Price.
Optional Equipment
TIRES - Add “8” to Catalog No., i.e. 10600B15P8. Add $355.00 to List Price.
Hydraulic Hoist Power Pack; 110 Volt (AC) Electric, (3 gallon capacity)
- Catalog No., PP0208 - List Price $2,155.00.
Portable Belt Conveyor Drive Change Over Kits
Electric Drives include motor sheave, bushing and drive key.
Catalog No. Description
D1015BP
Drive Kit PTO
D1060BE
Electric Drive for 60’, 70’ & 85’
(18.29 m, 21.34 m & 25.91 m)
Weight - Pounds
85 lbs. (39 kg)
150 lbs. (68 kg)
List Price
$588.00
623.00
Rubber Belt Option - For operation below 20°F (-5°C) - Add “R” to Catalog No. ( i.e. 10600B15PR or 10600B15PCR.)
Add $15.00 per foot of conveyor to List Price, i.e. for 60’ (18.29 m) conveyor, add $900.00.
NOTE: For additional accessories, see conveyor accessory pages in this section.
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2014
Hutchinson/Mayrath
BELT CONVEYORS and ACCESSORIES
36’ & 50’ (10.97 m & 15.24 m) LOW PROFILE COMMODITY CONVEYORS
TUBULAR HOUSING:
BELT:
- 10'' (25.4 cm) x 12 gauge (2.66 m) galvanized w/full length wind guards
- 15'' (38.1 cm) Rubber continuous chevron pattern with slider backing. (PVC belt is optional.)
RECEIVING HOPPER:
- Low profile transfer hopper style with collapsible spring
supported canvas
DISCHARGE SPOUT:
- Adjustable black plastic with 12” (30.5 cm) round outlet
DRIVE FOR 36’ MODEL:
- Drive located at the head end with snub pulley; electric or hydraulic.
DRIVE FOR 50’ MODEL:
- Electric “S” drive mounted in middle of conveyor.
OPERATING SPEED:
- 770 Feet per minute (235 mpm) for electric w/5.2” P.D. motor sheave
CAPACITY:
- Up to 5000 bph (135 tph); on electric drive model
- Up to 4000 bph (108 tph); on hydraulic drive 36’ model
HORSEPOWER REQUIRED: - 10 HP (7.5 kw) - for 36’ (10.97 m) model and 15 HP (11 kw) for
50’ (15.24 m) model.
PRODUCT ADVANTAGES: - Gentle handling to maintain seed quality.
- Exclusive belt alignment guide to maintain belt tracking.
- Capable of handling commodity products. Ideal for receiving from bin
unloaders.
- Spring loaded belt take-up to keep constant tension on conveyor belt.
LOW PROFILE COMMODITY CONVEYORS
Catalog No.
Description
Tube Dia.
B10362ERW-ES
Electric
10” (25.4 cm)
B10362HRW-ES
Hydraulic
10” (25.4 cm)
B10500ER
Electric
10” (25.4 cm)
B10500PR
PTO
10” (25.4 cm)
Length
Weight
36’ (10.97 m) 2,290 lbs. (1039 kg)
36’ (10.97 m) 2,225 lbs. (1009 kg)
50’ (15.24 m) 2,900 lbs. (1315 kg)
50’ (15.24 m) 3,080 lbs. (1397 kg)
List Price
13,368.00
14,723.00
16,453.00
17,692.00
*NOTE: If you wish to have the dual (hydraulic and electric) drive capability for the B10362ERW-ES model, order
the D10362H drive also. See page 7.
On the 50’ (15.24 m) model, a cogged belt drive option is available instead of the roller chain drive. To order, add
the letter “C” to the catalog no., i.e. B10500ECR. Add $2,039.00 to the List Price.
PVC Crescent Top Conveyor Belt Option. Omit the “R” from the Catalog No., i.e. B10362EW or B10500E.
(PVC belts not recommended for operation below 25°F.)
Deduct $380.00 from list price for 36’ (10.97 m) models and deduct $525.00 from list price for 50’ (15.24 m)
models.
To order Hutchinson belt conveyors, add “H”, i.e. HB10362ERW or HB10500ER.
Mayrath use existing catalog number, as shown above.
NOTE: Electric motor is not included on electric drive models. Motor sheave, bushing and drive key are furnished.
{Use a 10 HP (7.5 kw) motor on the 36’ (10.97 m) model and a 15 HP (11 kw) motor on the 50’ (15.24 m) model.}
An optional 3.8” P.D. motor sheave & bushing is available on the 36’ LPCC, which decreases the belt speed by
approximately 200 feet per minute (60.96 meters per minute). The sheave Part No. is 3097A1 - List Price $28.30.
The bushing Part No. is 3086A1 - List Price $9.70.
An optional motor sheave is not available on 50’ (15.24 m) models.
NOTE: The 36’ (10.97 m) hydraulic models do not include the hoses from the control valve to the tractor. A hydraulic
drive 50’ (15.24 m) model is not available. The 36’ (10.97 m) hydraulic models require 15 gpm (57 lpm) @ 1500 PSI
(10342 kPa).
NOTE: The older 36’ (10.97 m) seed belt w/o the center take-up assembly can be updated with a center take-up.
Order Catalog No. 10150CTP if the conveyor has a PVC belt; List Price $1,450.00.
Order Catalog No. 10150CTR if the conveyor has a rubber belt; List Price $1,465.00.
6
2014
Hutchinson/Mayrath
BELT CONVEYORS and ACCESSORIES
36’ & 50’ (10.97 m & 15.24 m) LOW PROFILE COMMODITY CONVEYOR
LOW PROFILE COMMODITY CONVEYORS
Drive Kits
Catalog No. Description
D10361E
36’ (10.97 m) Electric Drive Kit
D10361H*
36’ (10.97 m) Hydraulic Drive Kit
D10362H** 36’ Hydraulic Drive Kit
D10500P
50’ (15.24 m) PTO Drive Kit
D1060BE
50’ Electric Drive Kit
Weight
140 lbs. (64 kg)
215 lbs. (97 kg)
100 lbs. (45 kg)
320 lbs. (146 kg)
150 lbs. (68 kg)
List Price
$ 991.00
$ 2,402.00
$ 2,115.00
$ 2,036.00
$ 623.00
* For units prior to Serial Number 928507, use D10360H instead of D10361H.
**If a customer requests to have both an electric and hydraulic drive installed at the same time on a
B10362ERW-ES unit, then order Catalog No. D10362H.
If a customer wants to convert a B10362ERW-ES and install a hydraulic drive and remove the electric drive,
order Catalog No. D10361H.
The change-over kits are for converting from one drive to the other. Electric drive kits do not include the electric
motor. Motor sheave, bushing and drive key are provided.
Hydraulic drive kits do not include the hoses from the control valve to the tractor. Hydraulic drives require 15 gpm
(57 lpm) @ 1500 PSI (10342 kPa).
Optional Equipment
TIRES - Add “8” to Catalog No., i.e. B10362ERW8-ES or B10500ER8. Add $355.00 to List Price.
NOTE: For additional accessories, see conveyor accessory pages in this section.
0400010B1 0401023A
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2014-3
Hutchinson/Mayrath
BELT CONVEYORS and ACCESSORIES
BELT CONVEYOR TRANSFER HOPPER
TUBULAR HOUSING:
BELT:
HOPPER:
DISCHARGE SPOUT:
WHEEL TREAD:
DRIVE CHOICES:
LIFTING SYSTEM:
RETURN BELT GUARDS:
OPERATING SPEED:
CAPACITY:
-
HORSEPOWER REQUIRED:
-
OWNERSHIP ADVANTAGES:
-
10'' (25.4 cm) x 12 gauge (2.66 mm) galvanized
15'' (38.1 cm) PVC Crescent pattern with slider bed backing
Spring supported canvas
Black plastic
3’-0” (91.4 cm)
Electric or Hydraulic
Screw jack incorporated into carriage
Galvanized, Standard equipment
600 ft.. (182.88 m) per minute
Up to 6000 bushels per hour (162 TPH). Capacity will be the highest
at lower angles of incline.
5 HP (4 kw) electric - Requires 12 GPM (45 LPM) at 1000 PSI
(6895 kpa) for hydraulic.
A belt conveyor will require less horsepower to move grain
than a screw conveyor, perhaps only half the amount.
Longer life. Up to 3 times the life of a comparable capacity
screw conveyor.
Cleanout is complete limiting contamination between commodities.
Gentle handling of the crop, particularly at low belt speeds.
Special Features of the Hutchinson/Mayrath
Belt Conveyor Transfer Hopper
° Galvanized tubular housing
° Standard galvanized return belt guards (wind guards)
° Longer pulleys for 15” (38.1 cm) wide belt. Minor misalignment does not cause belt damage.
° Belt is PVC cresent pattern that is resistant to stretching. Rubber belt option available for operating
temperatures below 20°F (-5°C).
° Powder coat red paint on painted surfaces.
Optional Features Available
° Adjustable undercarriage frame for optimum balance when maneuvering.
° Towable undercarriage with hitch and highway rated hubs, wheels and tires.
° Swing away package for use with Hutchinson and Mayrath portable belt conveyors.
03424A1
8
2014
Hutchinson/Mayrath
BELT CONVEYORS and ACCESSORIES
BELT CONVEYOR TRANSFER HOPPER
Order drive choice, undercarriage, towing package and swing away package separately.
Catalog No. Description
Weight
B1015HR
Mayrath basic hopper (Has rubber belt for operation below 20° F)
550 lbs. (249 kg)
HB1015HR Hutchinson basic hopper (Has rubber belt for operation below 20° F)
550 lbs. (249 kg)
1015E
Electric motor drive. Includes motor mount, driven sheave,
drive sheave, belts and guard. Does not include motor.*
95 lbs. (43 kg)
1015H
Hydraulic motor drive. Includes motor, connections to hopper,
shielding and hoses.
45 lbs. (20 kg)
1015U
Basic undercarrriage. Includes two 15” (38.1 cm) wheels for
maneuvering, adjustable carriage and raising jack.
90 lbs. (41 kg)
10150W
Hopper end wheel package. Includes two hopper end wheels
and mounting components.
30 lbs. (14 kg)
10151W
Caster End Wheel Kit (Wheels Swivel 360°F)
45 lbs. (20 kg)
10150TU
Towing package. Includes basic undercarriage with roadway
wheels, tires and hitch.
120 lbs. (54 kg)
10150SA
Swing away package. Includes two hopper end wheels with
mounting components and discharge support system. (f/Single Belts) 60 lbs. (27 kg)
10151SA
Swing-Away package with caster wheels
75 lbs. (34 kg)
10152SA
Swing Away package for adapting to LPCC Hopper
60 lbs. (27 kg)
20150SA
Swing away package for adapting to Squeeze Belt feeder.
60 lbs. (27 kg)
30150SA
Swing away package for adapting to 10” (25.4 cm) Portable Grain Pump
60 lbs. (27 kg)
40150SA
Swing away package for Model 50 Mass-ter Mover
60 lbs. (27 kg)
10150HS
Hydraulic End Wheel Drive Kit f/Hyd. Drive Transfer
185 lbs. (84 kg)
f/use with Single Belt Conveyors. (Must also order 1015H above.)
PVC Belt Option - Remove “R” from Catalog No. (i.e. B1015H); Deduct $160.00 from List Price.
*Recommend a 5 HP (4 kw) motor. (See Item 1015E above.)
03425A1
9
List Price
$4,904.00
4,904.00
775.00
993.00
789.00
186.00
308.00
1,086.00
451.00
566.00
451.00
451.00
470.00
470.00
1,824.00
2014
Hutchinson/Mayrath
BELT CONVEYORS and ACCESSORIES
DRIVE-OVER BELT CONVEYOR
INCLINED TROUGH:
BELT:
DISCHARGE SPOUT:
DRIVE-OVER:
DRIVE:
LENGTH:
DISCHARGE HEIGHT:
DUMPING AREA:
UNDERCARRIAGE:
DRIVE CHOICES:
OPERATING BELT SPEED:
CAPACITY:
HORSEPOWER REQUIRED:
INCLINED LENGTH:
OWNERSHIP ADVANTAGES:
- Flat bottom, troughed edges, 10 gauge (3.43 mm), 20 degree inclined angle.
- 24'' (61.0 cm) PVC cresent pattern with slider bed backing, stainless steel
belt splice and pin material.
- Adjustable angle with 16” x 21” (40.6 cm x 53.3 cm) rectangular outlet.
- 5-1/2” (14.0 cm) clearance. 7’ x 10’ (2.13 m x 3.05 m) wide area. Ramps and
dumping area a single unit.
- S-Drive on cresent face of belt w/spring loaded take-up, lagged
drive pulley. Conveniently located under the incline section.
- Overall from hitch pin to spout end is 33’-5” (10.19 m).
- 3 feet 4 inches (10.2 m)
- Hopper sides 10’ (3.05 m) long by 12” (30.5 cm) wide. Cable lift into position.
- Rotating arm design using a hydraulic cylinder.
- Electric motor. Power take-off. Hydraulic motor.
- 600-800 feet (182.88 m-243.84 m) per minute
- Up to 10,000 bushels per hour (270 TPH).
- 10 HP (7.5 kw) electric. Hydraulic drive capacity minimum 20 gal./min
(75 liter/min.) @ 1500 PSI (10342 kPa).
- Standard incline section length is 64” (1.63 m). On stationary models,
5’ (1.52 m) of additional length may be requested, which provides
20” (50.8 cm) of additional discharge height.
- Low drive-over clearance; only 5-1/2” (14.0 cm) high.
- Extra wide 24” (61.0 cm) belt.
- Smooth transition from horizontal to incline.
- Optional greater discharge height. (Stationary models only)
- Higher capacity with lower belt speeds.
- PTO drive choice.
- Undercarriage lift choices.
- Receive from side dump wagons, as well as bottom dump and
rear dump vehicles.
- “S” type drive on return belt for greater drive efficiency and lower
belt tension requirements. Includes snub pulley to give greater
wrap at drive pulley for slip free operation.
- Spring loaded belt take-up for lower operating belt tensions.
- Guide roller assembly to keep belt tracking properly.
- Walk across platform and handrail provided to cross conveyor.
- Adjustable angle discharge spout.
- Removable hitch tube.
- Self cleaning wing type tail pulley.
- Product surface area - 17-1/2” (44.7 cm) wide .
- Hopper shield dump width - 42-1/2” (1.08 m).
10
2014
Hutchinson/Mayrath
BELT CONVEYORS and ACCESSORIES
DRIVE-OVER BELT CONVEYOR
PORTABLE MODELS
Catalog
No.
Drive
Type
24245E
* 24245EH
24245H
24245HV
24245P
24245N
Electric
Electric
Hydraulic
Hydraulic
PTO
None
Undercarriage
Lift Type
Hydraulic Cylinder
Hydraulic Cylinder
Hydraulic Cylinder
Hydraulic Cylinder
Hydraulic Cylinder
Hydraulic Cylinder
List
Price
Weight
3870
3950
3670
3700
3720
3640
lbs.
lbs.
lbs.
lbs.
lbs.
lbs.
(1755
(1792
(1665
(1678
(1687
(1651
kg)
kg)
kg)
kg
kg)
kg)
$21,825.00
23,963.00
22,819.00
23,554.00
21,781.00
21,077.00
NOTE: On electric drive models (24245E), a hydraulic hand pump is provided for operation of the lift cylinder and a
winch is provided to raise and lower the hopper panels.
*The 24245EH electric drive model has a hydraulic power unit in place of the hand pump and winch.
(Requires 230/460V, 3 PH, 50/60 Hz.)
To order Hutchinson belt conveyors, add “H”, i.e. H24245E, Mayrath use existing Catalog No., as shown.
NOTE: The optional control valve kit is provided on the 24245HV models.
TIRES - Add “8” to Catalog No., i.e. 24245E8. Add $355.00 to List Price.
NOTE: On electric drives, the motor is not furnished. Motor sheave, bushing and drive key are furnished.
A 10 HP (7.5 kw) 1750 RPM motor is required. (NOTE: For power recommendations on extended length stationary
units, see page 12.)
On hydraulic drives, the hoses to the hydraulic motor are not furnished. (See optional control valve kit on page 12.)
On hydraulic lift undercarriages, the hoses to the cylinder are not provided. (See optional control valve kit on page 12.)
For numbers listed without drive, select the desired drive from the options on the next page.
0400069A
11
2014-3
Hutchinson/Mayrath
BELT CONVEYORS and ACCESSORIES
DRIVE-OVER BELT CONVEYOR
OPTIONS
STATIONARY OPTIONS
Catalog
No.
25243L00
25243L05
25243L10
2524A
Description
List
Price
Weight
Conveyor less ramps, drive & undercarriage
without incline section (1’-6” discharge height)
Conveyor less ramps, drive & undercarriage
with 5’-4” (1.63 m) incline section (3’-4” discharge height)
Conveyor less ramps, drive & undercarriage
with 10’-8” (3.25 m) incline section (5’-2” discharge height)
Hopper panel lift kit (winch style)
2400 lbs.
(1089 kg)
2690 lbs.
(1220 kg)
2960 lbs.
(1343 kg)
20 lbs.
(9 kg)
$15,563.00
17,033.00
18,503.00
334.00
For these conveyor catalog numbers, select the desired drive from the table below.
Discharge heights given are from bottom of main frame. (Not from top of pit.)
POSSIBLE PIT CROSS SECTION
(FOR NON PORTABLE MODELS)
NOTE: For grating, see Mass-ter Mover Model 150, page 10, reference number 12.
DRIVE KITS
Catalog
No.
Description
D2420E Electric drive kit (2-Belt)
D2421E Electric drive kit (3-Belt) for units with extended incline section
D2422E Electric drive kit (2-Belt) includes hyd. hand pump for axle lift
(For portable units after Serial No. 919561)
D2420H Hydraulic drive kit
D2420P PTO
Weight
140 lbs. (64 kg)
150 lbs. (68 kg)
175 lbs. (79 kg)
List
Price
$ 748.00
769.00
1,610.00
50 lbs. (23 kg)
80 lbs. (36 kg)
1,862.00
685.00
Electric drive kit does not include motor, but does include motor sheave. {Use 5.0” (12.7 cm) P.D. 2 or 3-groove sheave.}
For 25243L00 & 25243L05 models, a 10 HP (7.5 kw) 1750 RPM motor is required.
For 25243L10 models, a 15 HP (11 kw) 1750 RPM motor is required. {Use 5.0” (12.7 cm) P.D. 3-groove sheave.}
On hydraulic drive models, an optional control valve kit is available, which provides all hoses, fittings and valves to completely
plumb the conveyors hydraulic system. NOTE: Does not include hoses from hydraulic power source to conveyor. To order
specify catalog no. 2424H. List price is $814.00.
.
NOTE: For additional accessories, see conveyor accessory pages in this section.)
PP0209 Hyd. Power Unit Retrofit Kit - List Price $2,138.00. (For Serial No. 918764 and higher.) (230/460V, 3PH, 50/60 Hz)
0400758
12
2014-3
Hutchinson/Mayrath
BELT CONVEYORS and ACCESSORIES
CONVEYOR ACCESSORIES
Dolly Wheel Kits
Catalog
No.
Squeeze
Belts
2015D
2115D
Squeeze
Belts
2115DR
Single
Belts
2014D
Conveyor
Lengths
Weight
35’ & 45’
(10.67 m & 13.72 m)
60’, 70’ & 90’ (Hand Lever Style)
(18.29 m , 21.34 m & 27.43 m)
60’, 70’ & 90’ (Ratchet Jack Style)
(18.29 m, 21.34 m & 27.43 m)
60’, 70’ & 85’
(18.29 m, 21.34 m & 25.91 m)
90 lbs.
(41 kg)
125 lbs.
(57 kg)
130 lbs.
(60 kg)
80 lbs.
(36 kg)
List
Price
$ 930.00
$1,457.00
$1,847.00
$ 881.00
Single Belt
Dolly Wheels
Squeeze Belt
Dolly Wheels
Discharge Diverter
Catalog
No.
Squeeze
Belts
0400285
0400286
2100DD
Conveyor
Lengths
Weight
35’ thru 90’
(10.67 m thru 27.43 m)
13
70 lbs.
(32 kg)
List
Price
$ 785.00
2014
Hutchinson/Mayrath
BELT CONVEYORS and ACCESSORIES
CONVEYOR ACCESSORIES
Arc Axle Kits (Hub Mount Style)
Catalog
No.
Squeeze P3075A
Belts
P3074A
Conveyor
Lengths
List
Price
Weight
35’, 45’ & 60’ (10.67m, 13.72m & 18.29 m) 294 lbs. (134 kg)
70’ x & 90’ (21.34 m & 27.43 m)
294 lbs. (134 kg)
$2,303.00
$2,303.00
NOTE: P3074A Kits attach to 6-Bolt (6” Bolt Circle) Hubs.
P3075A Kits attach to 4-Bolt (5” Bolt Circle) or 5-Bolt (5-1/2” Bolt Circle) Hubs.
P3075A
60’ (18.29 m)
294 lbs. (134 kg) $2,303.00
Single
Belts
70’ & 85’ (21.34 m & 25.91 m)
*To include four 15” 8-ply tires: Add “8” to Catalog No.
Add: $ 710.00
*P3074A Arc axle wheels are 15” 6-Bolt.
P3075A Arc axle wheels are 15” 4-Bolt.
Hub Mount
Arc Axle Kit
(For four, five or
six bolt hubs)
(Shown for four or five bolt hubs)
Electric Drive Tractor
Kit for Arc Axles
Electric Drive Tractor Kits f/Arc Axle Kits Listed above
Catalog
No.
Volts
Phase
A2031B1
230/460
1
A2031B2
230/460
3
Weight
Fit on
60’, 70’ & 85’ (18.29m, 21.34m & 25.91m)
Single Belt or
35’, 45’, 60’, 70’ & 90’ (10.67, 13.72m, 18.29 m,
21.34 m & 27.43)
Squeeze Belt
List
Price
250 lbs. (113 kg)
$ 3,001.00
250 lbs. (113 kg)
2,539.00
Side Pull Undercarriage Kit
Drive
Over
Conveyor
0401864
Catalog
No.
2424S
Weight
190 lbs.
(86 kg)
14
List
Price
$2,333.00
2014-3
Hutchinson/Mayrath
BELT CONVEYORS and ACCESSORIES
CONVEYOR ACCESSORIES
Spout Liner Kit for Squeeze Belt Conveyor
Catalog No.
N6402
Description
Weight
List Price
Spout Liner
15 lbs. (7 kg)
$197.00
Field Repair Kits for Belting
Catalog No.
Description
Weight
1015AS-Set
1024AS-Set
15” (38.1 cm) Alligator Ready Set
24” (61.0 cm) Alligator Ready Set
List Price
1.0 lbs. (1 kg)
1.5 lbs. (1 kg)
$258.00
$428.00
Includes the correct components for four belt connections, but no installation tool.
(NOTE: to order the Belt Splice Installation Tool, specify Part No. 1030704. List Price - $409.00
(NOTE: to order the Hand Skiver Tool, specify Part No. 1035075. List Price - $51.90.
Skiver is used to remove crescents or chevron top at area of splice application.
Staple driver for belt splice. Part No. 1036842. List Price $98.30.
Belt Repair Sections
Part
No.
Belt
Width
Repair
Section Length
List
Price
15” (38.1 cm)
3’ (91.4 cm)
$243.00
1034961-3 Rubber
15” (38.1 cm)
3’ (91.4 cm)
$287.00
1029217-3
24” (61.0 cm)
3’ (91.4 cm)
$410.00
1029215-3
Belt
Type
PVC
PVC
NOTE: For alternate lengths consult factory for pricing.
NOTE: Repair section comes complete with splice applied to each end and includes hinge
pin and splice section for connecting into an existing belt as damage or wear requires.
Belt Connection Clamp Tool (aids in pulling belt ends together) Cat. No. A1015BC
List Price - $100.00, wt. - 17 lbs. (8 kg).
Seed Hopper and Support Stand
For use with squeeze belt, single belt, seed belt or transfer belt conveyors.
0400290
Catalog No.
Weight
List Price
Seed Hopper
A1015H
63 lbs. (29 kg)
$307.00
Support Stand
A1015HS
105 lbs. (48 kg)
$296.00
15
2014
Hutchinson/Mayrath
BELT CONVEYORS and ACCESSORIES
CONVEYOR ACCESSORIES
SQUARE TO ROUND DISCHARGE SPOUT ADAPTER
For use on 36’ & 50’ LPCC Conveyors
and on the 60’, 70’ & 85’ Single Belt Conveyors.
This adapter makes it possible to connect an 8” flex spout to the existing discharge.
Catalog
No.
N6412
List
Price
Weight
12.5 lbs. (6 kg)
$ 118.00
EXCESS CAPACITY INDICATOR
For Drive Over Belt Conveyor
Catalog
No.
2424A
0400284
List
Price
Weight
22 lbs. (10 kg)
16
$ 493.00
2014
Hutchinson/Mayrath
BELT CONVEYORS and ACCESSORIES
HORIZONTAL CUSTOM BELT CONVEYOR
NOTE: These conveyors are not intended for placement under perforated bin floors, due to access
needed for maintenance. They are also not intended for reversing drives.
HOUSING:
- 10'' (25.4 cm) diameter x 6” (15.2 cm) deep u-trough sections.
14 gauge (1.9 mm) galvanized x 5’ (1.52 m) long. Fully enclosed,
slider pan belt return with rollers on 10’ (3.05 m) centers.
BELT:
- 15'' (38.1 cm) PVC crescent pattern with slider bed backing.
NOTE: A rubber belt option is available for low temperature
operation {below 20° (-5° C)}
DRIVE:
- Double reduction belt drive through a jackshaft to the head shaft.
Provides a wide range of operating speeds and horsepowers.
All motor sheaves are included.
HORSEPOWER:
- From 3 HP (2.2 kw) to 15 HP (11 kw) depending on capacity,
belt speed and conveyor incline angle (up to 10 degrees allowable.)
LENGTH:
- From 16’ to 131’ (4.88 m to 39.93 m) in 5’ (1.52 m) increments.
Maximum depends on power required.
BELT SPEEDS:
- 400, 600 or 800 feet (121.92 m, 182.88 m or 243.84 m) per
minute depending on desired capacity.
CAPACITIES:
- 2900 to 6600 bushels per hour (78 to 178 TPH) depending on
belt speed and conveyor incline angle (up to 10 degrees).
DISCHARGE SPOUT:
- Adjustable angle metal with 12-5/8” (32.1 cm) wide x 15’-3/4”
(4.59 m) long bottom opening.
FEATURES:
- Gentle economical way to convey seed or commodity grain
horizontally. Adaptable for use under hopper bottom storage
To select the basic “horizontal custom belt conveyor”, the following must be determined.
1. The length of conveyor required.
2. The incline angle, if any, of the conveyor.
3. The desired capacity in bushels per hours. (Charts are based on dry corn.)
From the “horizontal custom belt conveyor” catalog number table, select the catalog number for the
desired conveyor length. NOTE: The last three numbers of the catalog number designate the nominal
pulley center length of the conveyor in feet.
From the motor selection chart for the appropriate incline angle (0, 5 & 10 degrees given), find a length
of conveyor longer than the conveyor length required. Use the lowest conveyor belt speed that will give
the desired capacity. For instance, using the zero degree incline table for a 101 foot (30.78 m) long
conveyor that will handle up to 3300 bu/hr (89 tph), select the 131 foot (39.93 m) length. This will
determine the motor horsepower that will provide the capacity and belt speed for the conveyor length
{7-1/2 HP (5.5 kw) at 400 FPM (12.2 mpm) for this example}. From the drive catalog number table,
select the catalog number for the selected motor horsepower and belt speed. The drive list price is
found at the bottom of the “horizontal custom belt conveyor” catalog number table.
Both a conveyor catalog number and a drive catalog number must be ordered.
NOTE: In cases where the conveyor will always operate at capacities (bu/hr) lower than those listed in
the motor selection chart, it may be possible to go with somewhat longer lengths. In such cases, consult
the factory for recommendations. In no case, will conveyors longer than 161’ (49 m) be provided.
17
2014
Hutchinson/Mayrath
BELT CONVEYORS and ACCESSORIES
HORIZONTAL CUSTOM BELT CONVEYOR
(Based on conveyor operating at capacities listed)
*
*NOTE: Electric motors are NOT provided.
0400532C
0400733
18
2014
Hutchinson/Mayrath
BELT CONVEYORS and ACCESSORIES
HORIZONTAL CUSTOM BELT CONVEYOR
For the optional gated inlet, order Catalog No. UB01001 and specify quantity desired. (Wt. 47 lbs.)
List Price is $204.00 each.
For the optional collapsible canvas inlet hopper, order Catalog No. UB01002. (Wt. 22 lbs.)
List price $360.00.
For Rubber Belt, add “R” to conveyor catalog number, i.e. UB150016R. Add $15.00/ft. of conveyor,
i.e., add $240.00 for UB150016R. (For operation below 20° F.)
In conveying applications where inadvertant stoppage or slowing down of a conveyor may damage
the conveyor or upstream equipment feeding it, there is a speed monitoring device available.
Consult factory for pricing and information. To prevent damage due to a plugged discharge chute
or spout, there is a plugged chute device available. Consult factory for pricing information.
0400734
19
2014
Hutchinson/Mayrath
BELT CONVEYORS and ACCESSORIES
HORIZONTAL CUSTOM BELT CONVEYOR
0400735
20
2014
Hutchinson/Mayrath
040113
BELT CONVEYORS and ACCESSORIES
21
2014