Contractor Advantage Booklet

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Last Revision: Dec 1, 2009
Table of Contents
01 About Katch Kan™
• Company Overview
02 Operational Values
• Our Commitment to You
03 Did You Know?
• An Interesting Fact About
the Rig Safety System™
04 Did You Know?
• An Interesting Fact About
the Zero Spill System™
05 Rig Safety System
• Drilling Rigs
06 Zero Spill System™
• Drilling Rigs
07 Zero Spill System™
• Drilling Rigs (continued)
08 Zero Spill System™
• Service Rigs
09 Zero Spill System™
• Service Rigs (continued)
10 Zero Spill System™
• Offshore Rigs / Barge Rigs
Company Overview
In response to industry challenges, Katch Kan™
emerged in 1994 with the objective of optimizing
rig performance, personnel safety, and sustainable
development within the upstream oil and gas
industry. With these goals in mind, the company
engineered both the Rig Safety System™ and
Zero Spill System™.
Today, these two systems responsibly reduce
strain, sprain, and crush injuries, occurring to
personnel on the work-floor (especially those new
to the industry), while also providing oil companies
and contractors with a means to minimize or
eliminate on-site fluid contamination.
01
Katch Kan™ is an ISO 9001, 14001, and COR
certified company, driven to provide quality
standardized results through its practices; now
operating in over 52 countries worldwide.
No other company in the world functions under
the same model, nor provides rig safety and zero
spill technology as effectively. Shortly put, Katch
Kan™ arms oil companies, and their associated
contractors, with performance, safety, and
environmental advantages.
Find out more online by visiting
www.katchkan.com.
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Reliable
Depend on the consistency of our
products to protect your crew and
maximize on-site safety.
Increasing
traction,
avoiding
work-floor injuries, and keeping
greenhands aware of hazardous
situations, are just some of the
things you can count on.
Responsible
Our company is founded on doing the
right thing. For our clients, we ensure that
HSE regulations are not only achievable,
but within capability to be exceeded.
By taking the responsible approach, we
help our customers maximize personnel
well-being as well as environment
practice.
Results
3
Responsive
2
Katch Kan™ has developed its products based on
extensive analysis of previous on-site mishaps.
By avoiding the use of unproven and untested
devices, contractors also avoid the higher
potential of incident and work-stoppage.
4
At the end of the day, we’re
talking about achieving
mutual goals for both the
contractor and operator.
Katch Kan’s™ value-system,
along with our products,
enables us to support these
objectives quite naturally without question.
Our Commitment to You
At Katch Kan™ our values mean more than
just words. Whether it’s the high quality that
goes into manufacturing our products or the indepth customer service we offer, Katch Kan™
is committed to believing in and living out our
standards.
Reliable
Responsible
When working with us, you can be sure that
the relationship established will be built on solid
principles that only a Katch Kan™ value-system
can provide.
Responsive
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Results
02
Last Revision: Dec 1, 2009
An Interesting Fact About
the Rig Safety System™
More and more contractors are choosing to use
the Rig Safety System™ because it drastically
reduces strain, sprain, and crush injuries that
occur on the rig-floor; a valuable advantage that
protects manpower.
A great example would be Nabors Drilling
International, who experienced a 98% decrease in
hand-crush injuries during tong operation through
using our Tong Handle Guards (a component of
the Rig Safety System™).
Your Rig Safety Advantage is only a call
away! 1.800.840.2877
03
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An Interesting Fact About
the Zero Spill System™
Drilling within environmentally sensitive regions
carries with it high expectations placed onto the
contractor. This is why on the North Slope of
Alaska, which is under a zero stain policy, Katch
Kan™ technology has been used to enable drilling
and exploration activity.
Such products as our Kelly Kan™, 2nd Stage Low
Profile Katch Kan™, and Katch Mat™, were easily
retrofitted and put into action in very little time.
Your Zero Spill Advantage is only a call
away! 1.800.840.2877
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Last Revision: Dec 1, 2009
Drilling Rigs
System Overview
The Rig Safety System™ is comprised of products
placed in sequence that primarily focus on
maximizing personnel safety on the rig-floor.
The table below outlines the key products
associated with the system, the purpose each
component serves, and the added functional
benefits.
Product
Problem
Solution
Benefit
Elevator
Guard
>Exposed pinch-points
resulting in hand injuries
>An elevator mounted
guard that reduces
hand-crush injuries
>Lightweight >Extremely durable >Can be installed in minutes >No modification to
the elevators required >Available in a variety of models
Tong Handle
Guard
>Exposed pinch-points
resulting in hand injuries
>A
tong
mounted
guard that reduces
hand-crush injuries
>Quick installation with no tong modifications needed >Fits on all tong models
>Protects the entire hand >Strong and durable >Cuts down on lost time accidents
>Stainless steel brackets for offshore applications >Can be used as an extra handle
option
Kelly Kan™
>Uncontrolled discharge
of drilling fluid on workfloor >Frozen stand pipe/
kelly hose >Excessive
use of lower kelly cock
as mud saver valve
>A device that controls
and re-directs drilling
fluid discharge down
into the Splash Guard™
>Weighs only 27 lbs. >Installed in seconds by one person without tools >Same seal
fits the kelly, drill-pipe tool joint, heavy-weight or drill collar (in most cases) >Fits on
regular string, heavy-weight pipe, saver subs, service tubing, and drill collars >Can
exchange seals (in seconds) and top plates to fit tubing, test tools or other strings
with diameters ranging from 2 to 8 inches >Seals remain supple in temperatures
as cold as -75 degrees Celsius >Can trip wet pipe as easily, and safely, as dry pipe
>Minimizes kick potential >Lower kelly cock not being used for mud saver valve
>Eliminates frozen stand pipe/kelly hose >Eliminates incidents related to frozen
stand pipe/kelly hose >Can blow Kelly over the rotary table instead of in the rat hole
>Intrinsically safe
Kelly Kan™
Seal Kit
>See
section
>See
Kelly
section
Kan™
>Seals remain supple in temperatures as cold as minus 75 degrees Celsius >Seals
are fully compatible with all types of fluids including hydrocarbon >Kit can be ordered
with up to a selection of 10 seals and 4 top plates >Enables the Kelly Kan™ to fit
the kelly, drill pipe, test tools, and other strings with diameters ranging from 2 to 8
inches
Splash
Guard™/Slip
Handle Guard
>Unprotected
rotary
table causes work floor
personnel injuries &
negative environmental
impacts
>Equipment
caught in slip handles
when rotating
>A fully encompassing
flexible
guard
that
contains drilling fluid;
allowing it to drain
through the slips and
captured by the Upper
Katch Kan™
>Keeps feet and foreign objects out of the rotary table >Eliminates
splashing and flooding of the work-floor >Flexes down for easy insertion/
removal of slips >Connects to Katch Mat™ in minutes without tools
Katch Mat™
> Personnel injuries on
the work-floor due to
slip, sprain, strain, and
fatigue
>An anti-slip, safety
zone identifying, high
traction
containment
mat
>Color coordinated for safety and danger zones that keeps green-hands safe
>Temperature and invert resistant >Anti-slip/Anti-fatigue >Contains and channels
drilling fluid between the traction buttons to be re-directed to the Katch Kan™
>Custom design allows you to replace only specific components versus the entire mat
>Transition border eliminate trips >Drill pipe tub and berm also can be incorporated
on the floor to contain fluid
Kelly Bushing
Guard
>Accidents related to
objects and workers
being caught up in kelly
bushings while rotating
>An enclosure device
that keeps objects and
workers out of the
rotary table and kelly
bushings
>Quick installation and removal with no tools required >Durable and invert-resistant
>Bright yellow caution design >Assembly, disassembly, and removal for connections,
are fast and efficient >Works in conjunction with Splash Guard to anchor Kelly
Bushing Guard to the floor >Intrinsically safe
05
Kelly
Kan™
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Drilling Rigs
System Overview
The Zero Spill System™ is also made of products
that operate in a particular sequence. However,
this system controls and re-directs drilling fluid;
making the work-floor, as well as sub-structure,
cleaner and more effective in increasing
operational performance.
The table below outlines the key products
associated with this system, the purpose each
component serves, and the added functional
benefits.
Product
Problem
Solution
Benefit
Kelly Kan™
>See previous table
>See previous table
>See previous table
Kelly Kan™
Seal Kit
>See previous table
>See previous table
>See previous table
Splash
Guard™/
Slip Handle
Guard
>See previous table
>See previous table
>See previous table
Junk
Basket
>Lost tools down annulus
leading to unscheduled
tripping >Economic losses
due to decreases in
productive-efficiency
>In combination with the Window
Stripper and Upper Katch Kan™,
the Junk Basket keeps foreign
objects (like lost tools) from going
down the annulus
>Eliminates costly fishing trips >Designed with 5” telescopic action (allows
Upper Katch Kan™ to settle with rig) >Slots let fluids back into the flow
nipple for re-circulation >Adapter Flange Seal insures a snug fit >Built in
wear ring to prevent stripper from being cut while drilling
Window
Stripper
>Economic losses due to
decreases in productiveefficiency
>A stripper that not only strips
fluid off the drill pipe and re-directs
it into the flow nipple, as well
as Upper Katch Kan™, but also
prevents tools from going down
the annulus
>Diamond-cut windows that reduce the chance of master bushings being
blown out of rotary table under kick conditions >Made of self-lubricating
composite >Flexible and durable >Designed to be used while drilling
>Allows for flow checks without pulling the master bushings (simply shine
a flashlight down through the stripper windows to view) >Acts as a hole
cover when used correctly and works in conjunction with the junk basket
Upper Katch
Kan™
>Loss of valuable drilling
fluid on the sub-structure
>Blowout potential caused
by loss of drilling fluid
>Tray that receives and contains
fluids for re-direction back into the
flow nipple
>Lightweight - weighs 18% of a steel tray >Tongue and groove design,
with over-center latches; allowing for quick installation or removed by one
person without tools >Working with the junk basket, allows for rig settling
with its 5” telescopic action >Can be securely locked on top of annulus
>Effectively placed between or under the beams >Intrinsically safe
ZSS product table for drilling rigs continued on next page
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Drilling Rigs (continued)
System Overview
Product
Problem
Solution
Benefit
Reducer
Collar
>Diversity of sub and stack
configurations
>Seals the Second Stage
Low Profile Katch Kan™
to all B.O.P. and rotating
head applications
>Multi-fitting options >Can be installed under drilling conditions
Second
Stage Low
Profile Katch
Kan™
>Fluid loss due to rotating
heads/under-balanced drilling
>Negative
environmental
impact from drilling fluid
>Increased
operational
cost to replace lost drilling
fluid (especially oil based)
>Increased potential of kick
turning to blowout
>A lower collection tray
that works in conjunction
with
the
Adjustable
Containment
Enclosure
and Upper Katch Kan™
to catch fluids escaping
through the work-floor
>Tongue and groove design with over-centre latches; allowing for
easy installation without tools > Unit replaces dangerous, ineffective,
homemade steel pans that can weigh in excess of 7000 lbs. >Four 4-inch
drain boxes and hoses that return drilling fluid to the mud tank >Saves
time and money >Easily cleaned and maintained >Paired with reducer
collar, fits all B.O.P., conductor barrel, and rotating head applications
>Intrinsically safe
Adjustable
Containment
Enclosure
(ACE)
>A negative environmental
impact
from
uncontrolled
drilling fluid discharge >Open
sub-structure allows the wind
to blow drilling fluid around
location (especially offshore)
>An enclosure device
attached to the Low
Profile Katch Kan™ that
contains fluids escaping
through the work-floor
>Design options available to fit any application >Features access doors and
H2S warning signs >Designed for windy conditions >Cross stitched material;
does not tear >Top is adjustable from 10 – 16 feet to accommodate most
sub-structures >Height is adjustable from 1 -10 feet depending on choice of
placement of Low Profile Katch Kan™
Learn more about Katch Kan™
products by visiting us online or
simply call 1.800.840.2877 to speak
with a consultant.
07
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Service Rigs
System Overview
Product
Problem
Solution
Benefit
Kelly Kan™
>See Rig Safety
System™ table
>See Rig Safety System™
table
>See Rig Safety System™ table
Kelly Kan™
Seal Kit
>See
Kelly
Kan™
section of Rig Safety
System™ table
>See Kelly Kan™ section of Rig
Safety System™ table
>See Rig Safety System™ table
6-Foot
Service Rig
Katch Kan™
(option 1)
>Substantially negative
environmental impact
from
drilling
fluid
discharge and loss
>A collection tray that allows
more flexibility when running
a stack where floor height is
critical
>Can be mounted on the flange seal; similar to the Low Profile Katch Kan™
for drilling rigs >Mouse-hole opening to allow wire-line tools to be dismantled
from the floor
Service Rig
Katch Kan™
(option 2)
>Problematic
workfloor fluid spills and
saturations >Substantial
negative environmental
impact from drilling
fluid discharge
>Tray that fits below the floor
of the service rig and catches
all the contaminants
>Mounted above the BOP stack with the use of the supplied flange(s) in the
kit >Easily holds 100 liters of fluid >Lightweight - weighs 18% of a steel tray
>Tongue and groove design, with over-center latches; allowing the Upper
Katch Kan™ to be quickly installed by one person without tools >Intrinsically
safe
Wellhead
Drip Tray
>Major Environmental
contamination from the
fluids used to clean the
wellhead
>A collection tray that fits
around the base of the
wellhead or casing and catches
any fluids used to clean the
wellhead before mounting the
B.O.P.
>Can be used to capture hydraulic leaks from the B.O.P. >Capacity of 6 gallons
>Quick latch design for easy application >Intrinsically safe
Line Pipe
Tray
>Substantially negative
environmental impact
from spills caused by
running line pipe for
service rigs
>A line pipe collection tray
>Keeps pipes in alignment for easy assembly >Supports up to 2 pipes
simultaneously >Capacity up to 3 gallons >Pour spout design >Stackable for
easy storage >Strong and light-weight >Impact resistant >Designed for subzero weather >Intrinsically safe
Tubing Tray
>Substantially negative
environmental impact
from tubing drainage
>A tubing containment device
that captures drainage
>Strong and light-weight >Impact resistant >Flip-up handles >Designed for
sub-zero weather >Capacity up to 25 gallons >Replaceable stabbing pad that
protects threads and allows tuning to drain >Intrinsically safe
ZSS product table for service rigs continued on next page
Learn more about Katch Kan™
products by visiting us online or
simply call 1.800.840.2877 to speak
with a consultant.
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Service Rigs (continued)
System Overview
Product
Problem
Solution
Benefit
Drip Tray
>Pollution from secondary
sources leading to a negative
environmental impact
>An incredibly lightweight transportable
containment tray
>Light-weight and sturdy >Impact resistant and flexible >Trays clip together to
cover any area required >5 gallon capacity >Non-pinch flip up handles >Oneinch pour spot >Shallow height to slide into tight places with low clearance >Fits
between dual wheels on trucks and service rigs >Intrinsically safe
Wear Plate
>Damage to the adapter
flange ring groove when
using the slips and spider
>A plate designed
to protect the steel
adaptor flange ring
>Wear plate is resistant to fluids used in the well service application >Designed
to handle the weight of the string >Provides a barrier that prevents junk falling
into the well bore
Discharge Hose
>See 6-Foot Low
Katch Kan™ section
Profile
>See 6-Foot Low
Profile Katch Kan™
section
>Allows the controlled disposal of contaminants or fluids from Katch Kan™
>Can re-direct fluids back to the tank or into casing >The destination of the
fluids is at the discretion of the operator
Adapter Flange
Seal
>See Upper Katch Kan™
section
>See Upper Katch
Kan™ section
>Available in light-weight flange/wear plate combination >Weighs 10% of the
steel API rated flange >Allows the Katch Kan™ to have a water tight seal when
mounted >Resistant to all fluids used on a drilling or service rig
Steel Adapter
Flange &
Carrying Case
>Decrease in time efficiency
mounting tools to stack
>Unsafe practice transporting
Adapter Flange
>A Steel Adapter
Flange allowing for
easy tool mounting
>A carrying case
that allows 2 people
to safely transport
the Adapter Flange
>API rated 7-1/16” 3000/5000 double drilled flange >R-46 ring groove >Bolt kit
available for use with a 3000/5000 series stack >Allows the use of a lubricator
barrel, pack-off drilling head, rotating head, etc., while using the Katch Kan™
>Two people safely carry the flange to the designated position, and if required,
to use lines from the rig to lift onto the B.O.P. stack
Stud Bolt Box
>Loss of bolts and inventory
efficiency
>A
conveniently
transportable
bolt
box
>Custom design UV stable plastic storage box that contains steel studs for
fastening your steel adapter flange >Available for 7-1/16” 3000 or 5000 psi
flanges
Annular Seal
>Non-effective seal between
the BOP and flange
>A long lasting easy
application seal
>Designed to be used with the steel adapter flange, wear plate, or adapter
flange >Resistant to drilling fluids >Maintains a simple quick seal between BOP
and flange
Rod Table
Adapter
>See 6-Foot Service
Katch Kan™ section
>See 6-Foot Service
Rig Katch Kan™
section
>Steel flange used when installing 6-foot Service Rig Katch Kan™ between the
stuffing box and ratigan >Blue adapter flange seal can be mounted on the rod
table adapter prior to installation; allowing for an effective seal
Rig
Learn more about Katch Kan™
products by visiting us online or
simply call 1.800.840.2877 to speak
with a consultant.
09
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Offshore Rigs
System Highlights (image to the right)
Effectively captures and re-directs drilling fluid
back to the mud tank
Works on all drilling applications, including on a
rotating head and flow nipple
Can be fitted to the riser, conductor barrel, and all
B.O.P. configurations
Effectively reduces the potential of fluids being
released into the water body
Barge Rigs
System Highlights (image to the left)
Self-adjusting telescopic action, allowing for
vertical and horizontal rig movement
Fits the conductor barrel as well as a variety of
stack sizes and configurations
Necessary to contain drilling fluid during offshore
windy conditions
Learn more about Katch Kan™
products by visiting us online or
simply call 1.800.840.2877 to speak
with a consultant.
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Last Revision: Dec 1, 2009